JP5049090B2 - Thermal insulation laminate - Google Patents
Thermal insulation laminate Download PDFInfo
- Publication number
- JP5049090B2 JP5049090B2 JP2007262788A JP2007262788A JP5049090B2 JP 5049090 B2 JP5049090 B2 JP 5049090B2 JP 2007262788 A JP2007262788 A JP 2007262788A JP 2007262788 A JP2007262788 A JP 2007262788A JP 5049090 B2 JP5049090 B2 JP 5049090B2
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- Prior art keywords
- heat
- insulating
- particles
- layer
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009413 insulation Methods 0.000 title description 16
- 239000002245 particle Substances 0.000 claims description 113
- 239000000463 material Substances 0.000 claims description 104
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- 239000011248 coating agent Substances 0.000 claims description 57
- 238000000576 coating method Methods 0.000 claims description 57
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- 239000004576 sand Substances 0.000 description 2
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- 230000008961 swelling Effects 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- QLUXVUVEVXYICG-UHFFFAOYSA-N 1,1-dichloroethene;prop-2-enenitrile Chemical compound C=CC#N.ClC(Cl)=C QLUXVUVEVXYICG-UHFFFAOYSA-N 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- PVFYDPMTPBPRQA-UHFFFAOYSA-N 2-methylprop-2-enenitrile;prop-2-enenitrile Chemical compound C=CC#N.CC(=C)C#N PVFYDPMTPBPRQA-UHFFFAOYSA-N 0.000 description 1
- 241000280258 Dyschoriste linearis Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
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- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
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- UOJLTGJDEASXFF-UHFFFAOYSA-N [Mn].[Co].[Fe] Chemical compound [Mn].[Co].[Fe] UOJLTGJDEASXFF-UHFFFAOYSA-N 0.000 description 1
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- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
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Landscapes
- Building Environments (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Description
本発明は、新規な遮熱断熱積層体に関する。本発明積層体は、外壁、屋根、屋上等の建築物外装面に適用できる。本発明では、自然石調等の装飾仕上げを得ることができる。 The present invention relates to a novel heat-insulating and heat-insulating laminate. The laminate of the present invention can be applied to building exterior surfaces such as outer walls, roofs, and rooftops. In the present invention, a decorative finish such as a natural stone tone can be obtained.
建築物の外装面では、景観上の観点から美観性が求められる。また建築物においては、外壁、屋根、屋上等の外装面の断熱性を高めることにより、省エネルギー化を図ろうとする動きがある。
このような背景のもと、種々の技術が提案されている。例えば特開2002−186896号公報等では、建築物の外装壁面における塗膜構造として、断熱塗膜層と石材調塗膜層との少なくとも2層を設けることが記載されている。この特許文献に記載の技術によれば、建築物外装面に断熱性を付与しつつ、石材調の装飾仕上げを得ることができ、美観性の点でも好ましいものである。
On the exterior of buildings, aesthetics are required from a landscape perspective. In buildings, there is a movement to save energy by increasing the heat insulation of exterior surfaces such as outer walls, roofs, and rooftops.
Under such a background, various techniques have been proposed. For example, Japanese Patent Application Laid-Open No. 2002-186896 describes that as a coating film structure on an exterior wall surface of a building, at least two layers of a heat insulating coating layer and a stone-like coating layer are provided. According to the technique described in this patent document, it is possible to obtain a stone-like decorative finish while imparting heat insulation to a building exterior surface, which is also preferable in terms of aesthetics.
ところで近年、都市部においては、コンクリート建造物や冷房等から排出される人工放射熱などにより、都市独特の気候が作り出されている。特に夏期において都市部における屋外の温度上昇は著しく、ヒートアイランド現象と呼ばれる問題を引き起こしている。これに対し、建築物内部においては、冷房の使用によって屋内温度を下げることが頻繁に行われるが、冷房の多用は消費電力エネルギーを増加させるだけでなく、室外機からの排気によって屋外の温度上昇を助長している。 By the way, in recent years, in cities, a climate unique to cities has been created by artificial radiant heat exhausted from concrete buildings and cooling. Especially in summer, the outdoor temperature rise in urban areas is remarkable, causing a problem called the heat island phenomenon. On the other hand, in buildings, the indoor temperature is often lowered by using cooling, but the heavy use of cooling not only increases the power consumption energy but also increases the outdoor temperature by exhausting from the outdoor unit. Is conducive.
前述の特許文献等に記載の技術では、このような問題点に十分に対処することは困難である。
さらに、上記特許文献のような塗膜構造では、断熱塗膜層の断熱性能を高めると、石材調塗膜層で発生した熱が下層の方向に伝導・拡散することができなくなり、上層の温度上昇を招いてしまう。すなわち、下層の断熱性能の向上は、石材調塗膜層に対する熱的負荷を増大させてしまうものとなる。このような熱的負荷の増大は、塗膜の膨れ、剥れ、浮き等を引き起こす原因となる。
With the techniques described in the aforementioned patent documents and the like, it is difficult to sufficiently cope with such problems.
Furthermore, in the coating structure as in the above patent document, when the heat insulation performance of the heat insulating coating layer is increased, the heat generated in the stone-like coating layer cannot be conducted / diffused in the lower layer direction, and the temperature of the upper layer Invite to rise. That is, the improvement of the heat insulation performance of the lower layer increases the thermal load on the stone-like coating film layer. Such an increase in the thermal load causes swelling, peeling, floating, etc. of the coating film.
本発明は、このような点に鑑みなされたものであり、建築物外装面の表面に対し、装飾性の高い仕上面を形成することができるとともに、建築物の温度上昇を抑制し、省エネルギーにも資する技術を提供することを目的とするものである。 This invention is made in view of such a point, and while being able to form the finishing surface with high decorativeness with respect to the surface of a building exterior surface, it suppresses the temperature rise of a building and saves energy. The purpose is to provide technology that also contributes.
このような課題を解決するため本発明者らは鋭意検討を行った結果、断熱性下塗層の上に、有機質結合材及び特定の有色粒子を含む装飾性塗材を積層することに想到し、本発明を完成するに至った。 In order to solve such problems, the present inventors have intensively studied and, as a result, have arrived at the idea of laminating a decorative coating material containing an organic binder and specific colored particles on a heat-insulating undercoat layer. The present invention has been completed.
すなわち、本発明は以下の特徴を有するものである。
1.建築物外装面を構成する遮熱断熱積層体であって、
外装面の屋内側から屋外側へ向かって、基材層(A)、結合材及び中空粒子を含有する下塗材により形成される断熱性下塗層(B)、有機質結合材及び粒子径0.01〜5mmの有色粒子を含有する装飾性塗材により形成される装飾材層(C)を有し、
前記装飾材層(C)における有色粒子として、赤外線反射性粉体により基体粒子が被覆された粒子及び/または赤外線反射性粉体の集合体からなる粒子を含み、
前記下塗材における結合材として、白色度70以上の無機質結合材を含むことを特徴とする遮熱断熱積層体。
2.前記装飾材層(C)は、目地により区切られた非連続な層であり、当該目地では、前記断熱性下塗層(B)が露出している1.記載の遮熱断熱積層体。
3.建築物外装面を構成する遮熱断熱積層体であって、
外装面の屋内側から屋外側へ向かって、基材層(A)、結合材及び中空粒子を含有する下塗材により形成される断熱性下塗層(B)、結合材及び赤外線反射性粉体を含有する中塗材により形成される中塗層(B’)、有機質結合材及び粒子径0.01〜5mmの有色粒子を含有する装飾性塗材により形成される装飾材層(C)を有し、
前記装飾材層(C)における有色粒子として、赤外線反射性粉体により基体粒子が被覆された粒子及び/または赤外線反射性粉体の集合体からなる粒子を含み、
前記下塗材における結合材として、白色度70以上の無機質結合材を含むことを特徴とする遮熱断熱積層体。
4.前記装飾材層(C)は、目地により区切られた非連続な層であり、当該目地では、前記中塗層(B’)が露出している3.記載の遮熱断熱積層体。
5.前記下塗材が、結合材、中空粒子、及び赤外線反射性粉体を含有するものである1.〜4.のいずれかに記載の遮熱断熱積層体。
That is, the present invention has the following characteristics.
1. It is a heat-insulating and heat-insulating laminate constituting the building exterior surface,
From the indoor side to the outdoor side of the exterior surface, the base layer (A), the heat-insulating undercoat layer (B) formed by the binder and the primer containing the hollow particles, the organic binder, and the particle size of 0. Having a decorative material layer (C) formed by a decorative coating material containing colored particles of 01 to 5 mm,
As the colored particles in the decorative material layer (C), particles having a base particle coated with an infrared reflective powder and / or particles comprising an aggregate of infrared reflective powder,
A heat-insulating and heat-insulating laminate comprising an inorganic binder having a whiteness of 70 or more as a binder in the undercoat material .
2. The decorative material layer (C) is a discontinuous layer separated by joints, and the heat-insulating undercoat layer (B) is exposed at the joints. The heat insulation heat insulation laminated body of description.
3. It is a heat-insulating and heat-insulating laminate constituting the building exterior surface,
From the indoor side to the outdoor side of the exterior surface, the base layer (A), the heat-insulating undercoat layer (B) formed by the base material containing the binder and hollow particles, the binder and the infrared reflective powder An intermediate coating layer (B ′) formed by an intermediate coating material containing, an organic binder, and a decorative material layer (C) formed by a decorative coating material containing colored particles having a particle diameter of 0.01 to 5 mm. And
As the colored particles in the decorative material layer (C), particles having a base particle coated with an infrared reflective powder and / or particles comprising an aggregate of infrared reflective powder,
A heat-insulating and heat-insulating laminate comprising an inorganic binder having a whiteness of 70 or more as a binder in the undercoat material .
4). The decorative material layer (C) is a discontinuous layer separated by joints, and the intermediate coating layer (B ′) is exposed at the joints. The heat insulation heat insulation laminated body of description.
5. The undercoat material contains a binder, hollow particles, and infrared reflective powder. ~ 4. The heat insulation heat insulation laminated body in any one of.
本発明によれば、装飾性の高い仕上面を形成することができる。例えば御影石等の自然石調の装飾仕上げを得ることができる。本発明は、石材やタイル等に代わる仕上技術としても有用である。
さらに、本発明では、建築物外装面に遮熱断熱性を付与し、建築物の温度上昇を抑制することができる。本発明は、省エネルギーに貢献する技術として活用できる。しかも、本発明では、その形成塗膜における膨れ、剥れ、浮き等の発生を防止することができ、長期にわたって安定した塗膜性能を発揮させることができる。
According to the present invention, it is possible to form a finished surface with high decorativeness. For example, a natural stone-like decorative finish such as granite can be obtained. The present invention is also useful as a finishing technique that replaces stones, tiles, and the like.
Furthermore, in the present invention, heat insulation and heat insulating properties can be imparted to the building exterior surface, and the temperature rise of the building can be suppressed. The present invention can be utilized as a technology that contributes to energy saving. And in this invention, generation | occurrence | production of the swelling, peeling, floating, etc. in the formed coating film can be prevented, and the coating film performance stable over the long term can be exhibited.
以下、本発明を実施するための最良の形態について説明する。 Hereinafter, the best mode for carrying out the present invention will be described.
[基材層]
本発明における基材層(A)としては、建築物外装面を構成するものである限り特に限定されないが、例えば、コンクリート、モルタル、セメントボード、押出成形板、スレート板、PC板、ALC板、繊維強化セメント板、金属ボード、磁器タイル、金属系サイディングボード、窯業系サイディングボード、セラミック板、石膏ボード、プラスチックボード、硬質木片セメント板、塩ビ押出サイディングボード、煉瓦、合板等、あるいはこれらの複合体等があげられる。このような基材層は、何らかの表面処理層(例えば、シーラー層、パテ層、サーフェーサー層等)を有するものであってもよい。
[Base material layer]
The base material layer (A) in the present invention is not particularly limited as long as it constitutes a building exterior surface. For example, concrete, mortar, cement board, extruded plate, slate plate, PC plate, ALC plate, Fiber reinforced cement board, metal board, porcelain tile, metal siding board, ceramic siding board, ceramic board, plaster board, plastic board, hard wood cement board, PVC extruded siding board, brick, plywood, etc., or a composite of these Etc. Such a base material layer may have some surface treatment layer (for example, a sealer layer, a putty layer, a surfacer layer, etc.).
[断熱性下塗層]
断熱性下塗層(B)は、結合材及び中空粒子を含有する下塗材により形成されるものである。
結合材としては、有機質結合材及び/または無機質結合材が使用できる。このうち有機質結合材としては、例えば、合成樹脂エマルション、水溶性樹脂、溶剤型樹脂、無溶剤型樹脂、粉末樹脂等を使用することができる。具体的に、樹脂の種類としては、例えばクロロプレンゴム、スチレン−ブタジエンゴム、アクリロニトリル−ブタジエンゴム、メタクリル酸メチル−ブタジエンゴム、ブタジエンゴム、アクリル樹脂、酢酸ビニル樹脂、塩化ビニル樹脂、エポキシ樹脂、アスファルト、ゴムアスファルト等が挙げられる。このうち、アクリル樹脂エマルションが好適に用いられる。アクリル樹脂エマルションとしては、特に、ニトリル基含有アクリル樹脂エマルション、アミド基含有アクリル樹脂エマルション、陽イオン性アクリル樹脂エマルション等が好適である。
[Insulating undercoat layer]
The heat insulating undercoat layer (B) is formed of an undercoat material containing a binder and hollow particles.
As the binder, an organic binder and / or an inorganic binder can be used. Among these, as the organic binder, for example, a synthetic resin emulsion, a water-soluble resin, a solvent-type resin, a solventless resin, a powder resin, and the like can be used. Specifically, as the type of resin, for example, chloroprene rubber, styrene-butadiene rubber, acrylonitrile-butadiene rubber, methyl methacrylate-butadiene rubber, butadiene rubber, acrylic resin, vinyl acetate resin, vinyl chloride resin, epoxy resin, asphalt, Examples include rubber asphalt. Among these, an acrylic resin emulsion is preferably used. As the acrylic resin emulsion, nitrile group-containing acrylic resin emulsion, amide group-containing acrylic resin emulsion, cationic acrylic resin emulsion and the like are particularly suitable.
無機質結合材としては、例えば、コロイダルシリカ、コロイダルアルミナ等のコロイダル金属酸化物、ケイ酸ナトリウム、ケイ酸カリウム、ケイ酸リチウム等の水溶性ケイ酸アルカリ金属塩、ポルトランドセメント、アルミナセメント、酸性リン酸塩セメント、シリカセメント、高炉セメント等の各種セメント等が挙げられる。このうち、セメントが好適に用いられる。
無機質結合材としては、白色度が70以上(好ましくは80以上、より好ましくは90以上)のものが好適である。このような白色度の高いものを用いることにより、温度上昇抑制効果等を高めることができる。なお、ここに言う白色度とは、分光光度計を用いて測定されるL*値である。
Examples of the inorganic binder include colloidal metal oxides such as colloidal silica and colloidal alumina, water-soluble alkali metal silicates such as sodium silicate, potassium silicate, and lithium silicate, Portland cement, alumina cement, and acidic phosphoric acid. Examples include various cements such as salt cement, silica cement, blast furnace cement and the like. Of these, cement is preferably used.
As the inorganic binder, those having a whiteness of 70 or more (preferably 80 or more, more preferably 90 or more) are suitable. By using such a thing with high whiteness, a temperature rise inhibitory effect etc. can be heightened. In addition, the whiteness said here is L * value measured using a spectrophotometer.
本発明の下塗材における結合材としては、有機質結合材のみを用いるか、あるいは無機質結合材と有機質結合材を併用することが望ましい。このうち、無機質結合材と有機質結合材を併用する場合、無機質結合材と有機質結合剤の固形分重量比率は、98/2〜50/50(好ましくは95/5〜80/20)とすることが望ましい。また、無機質結合材としてはセメントを使用し、有機質結合材としてはアクリル樹脂エマルションを使用することが望ましい。アクリル樹脂エマルションとしては、ニトリル基含有アクリル樹脂エマルション、陽イオン性アクリル樹脂エマルション等が望ましく、特にニトリル基含有陽イオン性アクリル樹脂エマルションが好適である。このような結合材を用いることにより、付着性、強度等の性能を高めることができ、ひいては長期にわたり安定した温度上昇抑制効果等を得ることができる。 As the binder in the undercoat material of the present invention, it is desirable to use only an organic binder or to use an inorganic binder and an organic binder in combination. Among these, when the inorganic binder and the organic binder are used in combination, the solid content weight ratio of the inorganic binder and the organic binder is 98/2 to 50/50 (preferably 95/5 to 80/20). Is desirable. Further, it is desirable to use cement as the inorganic binder and use an acrylic resin emulsion as the organic binder. As the acrylic resin emulsion, a nitrile group-containing acrylic resin emulsion, a cationic acrylic resin emulsion or the like is desirable, and a nitrile group-containing cationic acrylic resin emulsion is particularly preferable. By using such a binding material, performance such as adhesion and strength can be improved, and as a result, a stable temperature rise suppressing effect and the like can be obtained over a long period of time.
中空粒子は、下塗層(B)に断熱性を付与する成分である。中空粒子としては、例えば、中空セラミック粒子、中空樹脂粒子等が挙げられる。中空セラミック粒子を構成するセラミック成分としては、例えば、珪酸ソーダガラス、アルミ珪酸ガラス、硼珪酸ソーダガラス、フライアッシュ、アルミナ、シラス、黒曜石等が挙げられる。中空樹脂粒子を構成する樹脂成分としては、例えば、アクリル樹脂、スチレン樹脂、アクリル−スチレン共重合樹脂、アクリル−アクリロニトリル共重合樹脂、アクリル−スチレン−アクリロニトリル共重合樹脂、アクリロニトリル−メタアクリロニトリル共重合樹脂、アクリル−アクリロニトリル−メタアクリロニトリル共重合樹脂、塩化ビニリデン−アクリロニトリル共重合樹脂等が挙げられる。中空粒子は、これらの成分を公知の方法で発泡させることにより得られる。 The hollow particles are a component that imparts heat insulation to the undercoat layer (B). Examples of the hollow particles include hollow ceramic particles and hollow resin particles. Examples of the ceramic component constituting the hollow ceramic particles include sodium silicate glass, aluminum silicate glass, borosilicate sodium glass, fly ash, alumina, shirasu, obsidian and the like. Examples of the resin component constituting the hollow resin particles include acrylic resin, styrene resin, acrylic-styrene copolymer resin, acrylic-acrylonitrile copolymer resin, acrylic-styrene-acrylonitrile copolymer resin, acrylonitrile-methacrylonitrile copolymer resin, Examples thereof include acrylic-acrylonitrile-methacrylonitrile copolymer resins and vinylidene chloride-acrylonitrile copolymer resins. The hollow particles can be obtained by foaming these components by a known method.
中空粒子の平均粒子径は通常0.1〜200μm(好ましくは1〜150μm)程度である。また、中空粒子の密度は通常0.01〜1g/cm3(好ましくは0.01〜0.8g/cm3)程度である。
中空粒子の混合比率は、結合材の固形分100重量部に対し、通常0.5〜200重量部、好ましくは1〜100重量部である。
The average particle diameter of the hollow particles is usually about 0.1 to 200 μm (preferably 1 to 150 μm). The density of the hollow particles is usually about 0.01 to 1 g / cm 3 (preferably 0.01 to 0.8 g / cm 3 ).
The mixing ratio of the hollow particles is usually 0.5 to 200 parts by weight, preferably 1 to 100 parts by weight with respect to 100 parts by weight of the solid content of the binder.
本発明の下塗材は、上記成分を公知の方法によって均一に混合することで製造することができるが、必要に応じ通常塗材に使用可能なその他の成分を混合することもできる。このような成分としては、例えば、着色顔料、体質顔料、増粘剤、造膜助剤、レベリング剤、可塑剤、凍結防止剤、pH調整剤、希釈剤、防腐剤、防黴剤、防藻剤、抗菌剤、分散剤、消泡剤、紫外線吸収剤、酸化防止剤、光安定剤、繊維、触媒、架橋剤等が挙げられる。 The undercoat material of the present invention can be produced by uniformly mixing the above-described components by a known method, but other components that can be used in a normal coating material can be mixed as necessary. Examples of such components include coloring pigments, extender pigments, thickeners, film-forming aids, leveling agents, plasticizers, antifreezing agents, pH adjusters, diluents, antiseptics, antifungal agents, and algae. Agents, antibacterial agents, dispersants, antifoaming agents, ultraviolet absorbers, antioxidants, light stabilizers, fibers, catalysts, crosslinking agents and the like.
[装飾材層]
本発明における装飾材層(C)は、有機質結合材及び粒子径0.01〜5mmの有色粒子を含有する装飾性塗材により形成されるものである。
[Decoration layer]
The decorative material layer (C) in the present invention is formed of a decorative coating material containing an organic binder and colored particles having a particle diameter of 0.01 to 5 mm.
有機質結合材は、有色粒子を固定化する役割等を担うものである。具体的に有機質結合材としては、合成樹脂エマルション、水溶性樹脂、溶剤型樹脂、無溶剤型樹脂、粉末樹脂等が挙げられる。これらは架橋反応性を有するものであってもよく、またその形態は特に限定されず、1液型、2液型のいずれであってもよい。本発明では特に、合成樹脂エマルション及び/または水溶性樹脂が好適に用いられる。使用可能な樹脂の種類としては、例えば、セルロース、ポリビニルアルコール、エチレン樹脂、酢酸ビニル樹脂、ポリエステル樹脂、アルキッド樹脂、塩化ビニル樹脂、エポキシ樹脂、シリコーン樹脂、アクリル樹脂、ウレタン樹脂、アクリルシリコン樹脂、フッ素樹脂等、あるいはこれらの複合系等を挙げることができる。 The organic binder plays a role of fixing colored particles. Specific examples of the organic binder include synthetic resin emulsions, water-soluble resins, solvent-type resins, solventless resins, and powder resins. These may have cross-linking reactivity, and the form thereof is not particularly limited, and may be one-component type or two-component type. In the present invention, a synthetic resin emulsion and / or a water-soluble resin is particularly preferably used. Usable types of resin include, for example, cellulose, polyvinyl alcohol, ethylene resin, vinyl acetate resin, polyester resin, alkyd resin, vinyl chloride resin, epoxy resin, silicone resin, acrylic resin, urethane resin, acrylic silicon resin, fluorine Examples thereof include resins and the like, and composites thereof.
本発明では、装飾性塗材における有色粒子として、赤外線反射性粉体により基体粒子が被覆された粒子及び/または赤外線反射性粉体の集合体からなる粒子を含む。本発明では、このような特定の有色粒子を必須成分として含むことにより、装飾性の高い仕上面が形成できるとともに、建築物の温度上昇を十分に抑制することが可能となる。 In the present invention, the colored particles in the decorative coating material include particles in which base particles are coated with an infrared reflective powder and / or particles made of an aggregate of infrared reflective powder. In the present invention, by including such specific colored particles as essential components, it is possible to form a finished surface with high decorativeness and to sufficiently suppress the temperature rise of the building.
上記有色粒子のうち、まず、赤外線反射性粉体により基体粒子が被覆された粒子(以下「粒子(i)」ともいう)について説明する。 Of the colored particles, first, the particles (hereinafter also referred to as “particles (i)”) in which the base particles are coated with the infrared reflective powder will be described.
粒子(i)における基体粒子としては、例えば大理石、御影石、蛇紋岩、花崗岩、蛍石、寒水石、長石、珪石等の粉砕物、珪砂、雲母、陶磁器粉砕物、セラミック粉砕物、ガラス粉砕物、ガラス粒、樹脂粒、金属粒、植物粉砕物等が挙げられる。多孔質粒子や発泡粒子も使用できる。 As the base particles in the particles (i), for example, marble, granite, serpentine, granite, fluorite, cryolite, feldspar, silica, etc., quartz sand, mica, ceramics, ceramics, glass, Examples thereof include glass particles, resin particles, metal particles, and pulverized plants. Porous particles and expanded particles can also be used.
粒子(i)では、上述の基体粒子の表面を、赤外線反射性粉体で被覆する。このような粒子(i)は、結合材と赤外線反射性粉体を含む着色剤で、基体粒子を被覆することにより得ることができる。結合材としては、ケイ酸ナトリウム、ケイ酸カリウム、ケイ酸リチウム等の水溶性ケイ酸アルカリ金属塩、シリコーン樹脂、アクリル樹脂、ウレタン樹脂、アクリルシリコン樹脂、フッ素樹脂等の樹脂類、あるいはこれらを複合したもの等が挙げられる。 In the particle (i), the surface of the above-described base particle is coated with an infrared reflective powder. Such particles (i) can be obtained by coating the base particles with a colorant containing a binder and an infrared reflective powder. Binders include water-soluble alkali metal silicates such as sodium silicate, potassium silicate, and lithium silicate, resins such as silicone resin, acrylic resin, urethane resin, acrylic silicon resin, and fluorine resin, or composites of these. And the like.
赤外線反射性粉体としては、例えば、アルミニウムフレーク、酸化チタン、硫酸バリウム、酸化亜鉛、炭酸カルシウム、酸化珪素、酸化マグネシウム、酸化ジルコニウム、酸化イットリウム、酸化インジウム、アルミナ、鉄−クロム複合酸化物、マンガン−ビスマス複合酸化物、マンガン−イットリウム複合酸化物、マンガン−鉄−コバルト複合酸化物、ペリレン顔料、アゾ顔料、キナクリドン顔料、弁柄、朱、チタニウムレッド、カドミウムレッド、イソインドリノン、イソインドリン、ベンズイミダゾロン、フタロシアニングリーン、フタロシアニンブルー、コバルトブルー、インダスレンブルー、群青、紺青等が挙げられ、これらの1種または2種以上を用いることができる。粒子(i)の色相は、これら赤外線反射性粉体の種類や量を適宜選択・調製することにより設定できる。
着色剤における赤外線反射性粉体の混合比率は、結合材の固形分100重量部に対し、通常0.1〜100重量部である。
Examples of the infrared reflective powder include aluminum flake, titanium oxide, barium sulfate, zinc oxide, calcium carbonate, silicon oxide, magnesium oxide, zirconium oxide, yttrium oxide, indium oxide, alumina, iron-chromium composite oxide, manganese -Bismuth complex oxide, manganese-yttrium complex oxide, manganese-iron-cobalt complex oxide, perylene pigment, azo pigment, quinacridone pigment, dial, vermilion, titanium red, cadmium red, isoindolinone, isoindoline, benz Examples thereof include imidazolone, phthalocyanine green, phthalocyanine blue, cobalt blue, indanthrene blue, ultramarine blue, and bitumen, and one or more of these can be used. The hue of the particles (i) can be set by appropriately selecting and preparing the type and amount of these infrared reflective powders.
The mixing ratio of the infrared reflective powder in the colorant is usually 0.1 to 100 parts by weight with respect to 100 parts by weight of the solid content of the binder.
粒子(i)は、基体粒子と着色剤を混合した後、当該混合物を乾燥する方法等によって製造することができる。基体粒子に着色剤を混合する方法としては、例えば、基体粒子に、直接着色剤を一括混合する方法や、基体粒子に対し着色剤をスプレーする方法等が挙げられる。乾燥方法としては、例えば、熱風乾燥、真空乾燥、直接加熱乾燥、高周波加熱乾燥、遠赤外線加熱乾燥、除湿乾燥等を採用することができる。 The particles (i) can be produced by a method of mixing the base particles and the colorant and then drying the mixture. Examples of the method for mixing the colorant with the base particles include a method in which the colorant is directly mixed with the base particles and a method in which the colorant is sprayed on the base particles. As a drying method, for example, hot air drying, vacuum drying, direct heating drying, high-frequency heating drying, far-infrared heating drying, dehumidification drying, and the like can be employed.
本発明では、上記粒子(i)の他に、赤外線反射性粉体の集合体からなる粒子(以下「粒子(ii)」ともいう)も使用できる。このような粒子(ii)としては、赤外線反射性粉体と結合材との混合物により得られるフィルムを所定の粒子径に破砕したもの、あるいは赤外線反射性粉体と結合材との混合物を所定の粒子径に成形したもの、等が使用できる。 In the present invention, in addition to the particles (i), particles composed of an aggregate of infrared reflecting powder (hereinafter also referred to as “particles (ii)”) can be used. As such particles (ii), a film obtained from a mixture of infrared reflecting powder and a binder is crushed into a predetermined particle diameter, or a mixture of infrared reflecting powder and a binder is prescribed. What was shape | molded to the particle diameter etc. can be used.
装飾性塗材における有色粒子の粒子径は、0.01〜5mm(好ましくは0.03〜3mm)に設定する。有色粒子の粒子径が小さすぎる場合は、塗膜が単色になりやすく、装飾性が不十分となる。逆に粒子径が大きすぎる場合は、凹凸が目立ちすぎる仕上りとなりやすい。 The particle diameter of the colored particles in the decorative coating material is set to 0.01 to 5 mm (preferably 0.03 to 3 mm). When the particle diameter of the colored particles is too small, the coating film tends to become a single color and the decorativeness becomes insufficient. Conversely, when the particle size is too large, the unevenness tends to be too conspicuous.
装飾性塗材における有色粒子の混合比率は、有機質結合材の固形分100重量部に対し、通常100〜2000重量部(好ましくは200〜1500重量部)である。
上記粒子(i)と粒子(ii)は、その総量が有色粒子中に50重量%以上(好ましくは80重量%以上)となるように配合することが望ましい。このような比率であれば、温度上昇抑制効果等を十分に得ることができる。
The mixing ratio of the colored particles in the decorative coating material is usually 100 to 2000 parts by weight (preferably 200 to 1500 parts by weight) with respect to 100 parts by weight of the solid content of the organic binder.
The particles (i) and particles (ii) are desirably blended so that the total amount thereof is 50% by weight or more (preferably 80% by weight or more) in the colored particles. If it is such a ratio, the temperature rise suppression effect etc. can fully be acquired.
本発明の装飾性塗材では、上記成分に加え、透明粒子及び/または中空粒子を含むことができる。このような成分を含むことにより、本発明の効果をいっそう高めることができる。
このうち透明粒子の配合は、装飾材層(C)の色相が濃色(具体的にはL*値が50以下)である場合に有効である。これは、有色骨材の配合量を相対的に減量しても所望の色相が得られやすくなるためである。透明粒子としては、光透過率が20%以上であるものが好適である。なお、ここに言う光透過率とは、濁度計による全光線透過率の値である。この測定では、透明粒子の試料を内厚5mmの透明ガラス製セル中に充填し、次いで徐々に水を充填した後、セル中の気泡を振動によって取り除いたものを用いる。但し試料としては、粒子径が0.5〜1.0mmのものを選別して用いる。
The decorative coating material of the present invention can contain transparent particles and / or hollow particles in addition to the above components. By including such a component, the effect of the present invention can be further enhanced.
Among these, blending of transparent particles is effective when the hue of the decorative material layer (C) is dark (specifically, L * value is 50 or less). This is because a desired hue can be easily obtained even when the amount of the colored aggregate is relatively reduced. As the transparent particles, those having a light transmittance of 20% or more are suitable. In addition, the light transmittance said here is the value of the total light transmittance by a turbidimeter. In this measurement, a sample of transparent particles is filled into a cell made of transparent glass having an inner thickness of 5 mm, and then gradually filled with water, and then the bubbles in the cell are removed by vibration. However, a sample having a particle diameter of 0.5 to 1.0 mm is selected and used.
このような透明粒子の具体例としては、例えばガラスビーズ、ガラス粉砕物、シリカ、寒水石、長石、珪石、樹脂ビーズ等が挙げられる。
透明粒子の粒子径は、通常0.1〜5.0mmである。
透明粒子の混合比率は、有機質結合材の固形分100重量部に対し、通常1〜500重量部である。
Specific examples of such transparent particles include glass beads, crushed glass, silica, cryolite, feldspar, silica, resin beads, and the like.
The particle diameter of the transparent particles is usually 0.1 to 5.0 mm.
The mixing ratio of the transparent particles is usually 1 to 500 parts by weight with respect to 100 parts by weight of the solid content of the organic binder.
中空粒子としては、下塗材で挙げたものと同様のものが使用できる。
中空粒子の混合比率は、有機質結合材の固形分100重量部に対し、通常5〜300重量部である。
As the hollow particles, the same particles as those mentioned for the primer can be used.
The mixing ratio of the hollow particles is usually 5 to 300 parts by weight with respect to 100 parts by weight of the solid content of the organic binder.
透明粒子及び/または中空粒子としては、その形状が真球状であるものが好適である。このような真球状の粒子を使用することにより、蓄熱源となる汚染物質等の付着を抑制することが可能となり、温度上昇抑制の点でも有利である。 As the transparent particles and / or hollow particles, those having a true spherical shape are suitable. By using such spherical particles, it becomes possible to suppress the adhesion of contaminants or the like serving as a heat storage source, which is advantageous in terms of suppressing the temperature rise.
本発明の装飾性塗材は、上記成分を公知の方法によって均一に混合することで製造することができるが、必要に応じ通常塗材に使用可能なその他の成分を混合することもできる。このような成分としては、例えば、着色顔料、体質顔料、増粘剤、造膜助剤、レベリング剤、可塑剤、凍結防止剤、pH調整剤、希釈剤、防腐剤、防黴剤、防藻剤、抗菌剤、分散剤、消泡剤、紫外線吸収剤、酸化防止剤、光安定剤、繊維、触媒、架橋剤等が挙げられる。また、本発明の効果が損われない範囲内であれば、本発明の規定から外れる有色粒子等を混合することもできる。 The decorative coating material of the present invention can be produced by uniformly mixing the above-described components by a known method, but other components that can be used in a normal coating material can be mixed as necessary. Examples of such components include coloring pigments, extender pigments, thickeners, film-forming aids, leveling agents, plasticizers, antifreezing agents, pH adjusters, diluents, antiseptics, antifungal agents, and algae. Agents, antibacterial agents, dispersants, antifoaming agents, ultraviolet absorbers, antioxidants, light stabilizers, fibers, catalysts, crosslinking agents and the like. In addition, colored particles that do not fall within the scope of the present invention may be mixed as long as the effects of the present invention are not impaired.
[遮熱断熱積層体の形成方法]
本発明の遮熱断熱積層体は、外装面の屋内側から屋外側へ向かって、基材層(A)、断熱性下塗層(B)、装飾材層(C)を有するものである。このような遮熱断熱積層体は、基材層(A)に対して前記下塗材を塗付して断熱性下塗層(B)を形成した後、前記装飾性塗材を塗付して装飾材層(C)を形成することにより得ることができる。各材料の施工、乾燥養生等は、通常常温で行う。
[Method of forming a heat insulating and heat insulating laminate]
The heat insulation heat insulation laminated body of this invention has a base material layer (A), a heat insulation undercoat layer (B), and a decoration material layer (C) toward the outdoor side from the indoor side of an exterior surface. Such a heat-insulating and heat-insulating laminate is obtained by applying the decorative coating material after applying the primer to the base material layer (A) to form the heat-insulating primer (B). It can be obtained by forming the decorative material layer (C). Construction of each material, drying curing, etc. are usually performed at room temperature.
断熱性下塗層(B)は、基材層(A)の上に前記下塗材を塗付することにより形成できる。塗装においては、スプレー、ローラー、刷毛、鏝等の塗装器具を使用することができる。断熱性下塗層(B)の厚みは、所望の断熱性能等に応じて適宜設定すればよいが、通常は0.5〜20mm程度である。 The heat insulating undercoat layer (B) can be formed by applying the undercoat material on the base material layer (A). In painting, painting tools such as sprays, rollers, brushes, scissors and the like can be used. The thickness of the heat-insulating undercoat layer (B) may be appropriately set according to the desired heat-insulating performance, but is usually about 0.5 to 20 mm.
本発明では、断熱性下塗層(B)と装飾材層(C)の間に、中塗層(B’)を設けることもできる。このような中塗層(B’)は、結合材及び赤外線反射性粉体を含有する中塗材により形成できる。このような層を設けることは、本発明の効果発現の点で好ましいものである。中塗層(B’)の厚みは、通常0.01〜1mm程度である。
また、断熱性下塗層(B)を形成する下塗材として、赤外線反射性粉体を配合したものを用いることで、同様の効果を得ることもできる。この場合、赤外線反射性粉体は、下塗材の結合材の固形分100重量部に対し、通常1〜400重量部(好ましくは2〜200重量部)程度配合すればよい。
In the present invention, an intermediate coating layer (B ′) can be provided between the heat-insulating undercoat layer (B) and the decorative material layer (C). Such an intermediate coating layer (B ′) can be formed of an intermediate coating material containing a binder and an infrared reflective powder. Providing such a layer is preferable in view of the effects of the present invention. The thickness of the intermediate coating layer (B ′) is usually about 0.01 to 1 mm.
Moreover, the same effect can also be acquired by using what mix | blended infrared reflective powder as an undercoat material which forms a heat-insulating undercoat layer (B). In this case, the infrared reflective powder may be blended in an amount of usually about 1 to 400 parts by weight (preferably 2 to 200 parts by weight) with respect to 100 parts by weight of the solid content of the binder of the primer.
装飾材層(C)は、断熱性下塗層(B)または中塗層(B’)の上に、装飾性塗材を塗付することによって形成すればよい。塗装においては、スプレー、ローラー、刷毛、鏝等の塗装器具を使用することができる。装飾材層(C)の厚みは、装飾性塗材の種類にもよるが、通常は0.05〜10mm程度である。 The decorative material layer (C) may be formed by applying a decorative coating material on the heat-insulating undercoat layer (B) or the intermediate coating layer (B ′). In painting, painting tools such as sprays, rollers, brushes, scissors and the like can be used. The thickness of the decorative material layer (C) is usually about 0.05 to 10 mm, although it depends on the type of decorative coating material.
本発明では、装飾材層(C)に目地模様を設けることもできる。このような目地模様を設ける方法としては、赤外線反射性粉体を含む断熱性下塗層(B)または中塗層(B’)の上に、目地材を貼り付けた後、装飾性塗材を塗付し、その後に目地材を除去する方法等を採用することができる。本発明では、このような目地模様によって美観性を高めつつ、外装面全体の温度上昇を十分に抑制することができる。 In the present invention, joint patterns can also be provided on the decorative material layer (C). As a method for providing such a joint pattern, after applying a joint material on the heat-insulating undercoat layer (B) or intermediate coat layer (B ′) containing the infrared reflective powder, a decorative coating material is used. It is possible to employ a method of applying the material and then removing the joint material. In the present invention, an increase in the temperature of the entire exterior surface can be sufficiently suppressed while enhancing the aesthetics by such a joint pattern.
目地模様としては、種々の模様を適宜設定することができる。具体的には、例えば、タイル調模様、レンガ調模様、幾何学的模様、水玉模様、縞模様、格子模様、渦巻き模様、紋章柄の他、動植物、器物、文字等をデザイン化した図形模様等が可能である。これらの模様を表出するためには、棒状の目地材を複数組合わせて用いてもよいし、平面状の型紙を所望の模様形状に応じて打ち抜いたものを用いてもよい。
目地材を構成する材料としては、例えば、シリコンゴム、フッ素ゴム、ニトリルゴム、クロロプレンゴム、ブチルゴム、アクリルゴム、SBR等のゴム、ポリエステル、ポリウレタン、塩化ビニル、ポリエチレン、ポリプロピレン、ポリスチレン、ポリカーボネート等の樹脂、発泡ポリウレタン、発泡ポリエチレン、発泡ポリプロピレン、発泡ポリスチレン等の樹脂発泡体等が挙げられる。
目地の幅は、通常5mm以上、好ましくは10〜500mmである。本発明では、目地幅が比較的広い場合に有利な効果を得ることができる。
As the joint pattern, various patterns can be set as appropriate. Specifically, for example, tile patterns, brick patterns, geometric patterns, polka dots, striped patterns, lattice patterns, swirl patterns, heraldic patterns, graphic patterns designed for animals, plants, objects, characters, etc. Is possible. In order to express these patterns, a plurality of rod-shaped joint materials may be used in combination, or a flat pattern paper punched out according to a desired pattern shape may be used.
Examples of the material constituting the joint material include silicone rubber, fluorine rubber, nitrile rubber, chloroprene rubber, butyl rubber, acrylic rubber, rubber such as SBR, resin such as polyester, polyurethane, vinyl chloride, polyethylene, polypropylene, polystyrene, and polycarbonate. And resin foams such as foamed polyurethane, foamed polyethylene, foamed polypropylene, and foamed polystyrene.
The width of the joint is usually 5 mm or more, preferably 10 to 500 mm. In the present invention, an advantageous effect can be obtained when the joint width is relatively wide.
装飾材層(C)の表面には、耐候性、防汚性等を高める目的で、別途クリヤー塗料等を塗付することもできる。クリヤー塗料としては、有機質結合材及びアルコキシシラン化合物を含むもの等が好適である。 A clear paint or the like can be separately applied to the surface of the decorative material layer (C) for the purpose of improving weather resistance, antifouling property and the like. As the clear paint, those containing an organic binder and an alkoxysilane compound are suitable.
以下に実施例及び比較例を示し、本発明の特徴をより明確にする。 Examples and Comparative Examples are shown below to clarify the features of the present invention.
(装飾性塗材1の製造)
容器内に有機質結合材1を200重量部仕込み、これに骨材1を700重量部、造膜助剤を12重量部、増粘剤を4重量部、消泡剤を6重量部混合し、常法にて均一に攪拌することにより装飾性塗材1を製造した。
(Manufacture of decorative coating material 1)
200 parts by weight of organic binder 1 is charged into a container, 700 parts by weight of aggregate 1, 12 parts by weight of a film-forming aid, 4 parts by weight of a thickener, and 6 parts by weight of an antifoaming agent are mixed. The decorative coating material 1 was manufactured by stirring uniformly by a conventional method.
(装飾性塗材2の製造)
容器内に有機質結合材1を200重量部仕込み、これに骨材1を700重量部、中空粒子1を50重量部、造膜助剤を12重量部、増粘剤を4重量部、消泡剤を6重量部混合し、常法にて均一に攪拌することにより装飾性塗材2を製造した。
(Manufacture of decorative coating material 2)
200 parts by weight of organic binder 1 is charged in a container, 700 parts by weight of aggregate 1, 50 parts by weight of hollow particles 1, 12 parts by weight of a film-forming aid, 4 parts by weight of thickener, defoaming The decorative coating material 2 was produced by mixing 6 parts by weight of the agent and stirring uniformly by a conventional method.
(装飾性塗材3の製造)
容器内に有機質結合材1を200重量部仕込み、これに骨材2を700重量部、造膜助剤を12重量部、増粘剤を4重量部、消泡剤を6重量部混合し、常法にて均一に攪拌することにより装飾性塗材3を製造した。
(Manufacture of decorative coating material 3)
200 parts by weight of organic binder 1 is charged in a container, 700 parts by weight of aggregate 2, 12 parts by weight of a film-forming aid, 4 parts by weight of a thickener, and 6 parts by weight of an antifoaming agent are mixed. The decorative coating material 3 was manufactured by stirring uniformly by a conventional method.
なお、装飾性塗材の製造においては下記の原料を使用した。
・有機質結合材1:アクリル樹脂エマルション(固形分50重量%、ガラス転移温度30℃)
・骨材1:アクリルシリコン樹脂200重量部に対し、マンガン−ビスマス複合酸化物を20重量部混合した着色剤1によって、珪砂を被覆して得られる黒色骨材。粒子径0.2〜1mm。
・骨材2:アクリルシリコン樹脂200重量部に対し、カーボンブラックを20重量部混合した着色剤2によって、珪砂を被覆して得られる黒色骨材。粒子径0.2〜1mm。
・中空粒子1:平均粒子径40μmの真球状ガラスバルーン、密度0.45g/cm3
・造膜助剤:2,2,4−トリメチル−1,3−ペンタンジオールモノイソブチレート
・増粘剤:ウレタン系増粘剤
・消泡剤:シリコーン系消泡剤
The following raw materials were used in the production of the decorative coating material.
Organic binder 1: acrylic resin emulsion (solid content 50% by weight, glass transition temperature 30 ° C.)
Aggregate 1: Black aggregate obtained by coating silica sand with a coloring agent 1 in which 20 parts by weight of manganese-bismuth composite oxide is mixed with 200 parts by weight of acrylic silicon resin. Particle diameter 0.2-1mm.
Aggregate 2: Black aggregate obtained by coating silica sand with a coloring agent 2 in which 20 parts by weight of carbon black is mixed with 200 parts by weight of acrylic silicon resin. Particle diameter 0.2-1mm.
Hollow particles 1: true spherical glass balloon with an average particle diameter of 40 μm, density 0.45 g / cm 3
-Film-forming aid: 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate-Thickener: Urethane thickener-Antifoaming agent: Silicone defoamer
○実施例1
アルミニウム板の片面に、ポルトランドセメント(L*値93)、フライアッシュバルーン(平均粒子径90μm、密度0.78g/cm3)、ニトリル基含有陽イオン性アクリル樹脂エマルション(固形分50重量%)、及び水を混練(固形分重量比100:35:22:30)して得られる下塗材1を鏝塗りし、16時間養生後、上記の装飾性塗材1をスプレー塗装し、14日間養生した。
これにより、乾燥厚み3mmの下塗層と、乾燥厚み2〜3mmの装飾材層が積層された試験体を得た。なお、試験板の作製・養生はすべて標準状態(気温23℃・相対湿度50%)で行った。
○ Example 1
On one side of the aluminum plate, Portland cement (L * value 93), fly ash balloon (average particle size 90 μm, density 0.78 g / cm 3 ), nitrile group-containing cationic acrylic resin emulsion (solid content 50% by weight), Then, the primer 1 obtained by kneading and water (solid content weight ratio 100: 35: 22: 30) was applied by dip coating, and after curing for 16 hours, the decorative coating material 1 was spray-coated and cured for 14 days. .
Thus, a test body was obtained in which an undercoat layer having a dry thickness of 3 mm and a decorative material layer having a dry thickness of 2 to 3 mm were laminated. The test plates were all prepared and cured in standard conditions (temperature 23 ° C., relative humidity 50%).
(試験1)
上述の方法で得られた試験板について、60cmの距離を設けて赤外線ランプ(出力250W)を20分間照射したときの裏面温度を測定した。
(Test 1)
About the test plate obtained by the above-mentioned method, the back surface temperature when a distance of 60 cm was provided and an infrared lamp (output 250 W) was irradiated for 20 minutes was measured.
(試験2)
上述の方法で得られた試験板について、60cmの距離を設けて赤外線ランプ(出力250W)を8時間照射した後、23℃の水に16時間浸漬するサイクルを、合計10サイクル行った後、その外観変化を目視にて観察した。評価は、異常(膨れ、剥れ、浮き等)が認められないものを「○」、一部に異常が認められたものを「△」、明らかに異常が認められたものを「×」として行った。
(Test 2)
The test plate obtained by the above-described method was subjected to a cycle of immersing an infrared lamp (output 250 W) for 8 hours at a distance of 60 cm and then immersing in water at 23 ° C. for 16 hours for a total of 10 cycles. Appearance change was visually observed. In the evaluation, “○” indicates that no abnormalities (bulging, peeling, floating, etc.) are observed, “△” indicates that some abnormalities are observed, and “×” indicates that abnormalities are clearly observed. went.
試験結果を表1に示す。 The test results are shown in Table 1.
○実施例2
装飾性塗材1に替えて、装飾性塗材2を使用した以外は、実施例1と同様の方法で試験体を作製し、試験を実施した。試験結果を表1に示す。
Example 2
A test body was prepared in the same manner as in Example 1 except that the decorative coating material 2 was used in place of the decorative coating material 1, and the test was performed. The test results are shown in Table 1.
○比較例1
装飾性塗材1に替えて、装飾性塗材3を使用した以外は、実施例1と同様の方法で試験体を作製し、試験を実施した。試験結果を表1に示す。
○ Comparative Example 1
A test body was prepared in the same manner as in Example 1 except that the decorative coating material 3 was used in place of the decorative coating material 1, and the test was performed. The test results are shown in Table 1.
○実施例3
アルミニウム板の片面に下塗材1を鏝塗りした。24時間養生後、アクリル樹脂エマルション200重量部(固形分50重量%)、平均粒子径12μmの炭酸カルシウム520重量部、平均粒子径250μmの酸化珪素80重量部を主成分とし、さらにペリレンレッド、ベンズイミダゾロンイエロー、フタロシアニンブルーの混合物を20重量部混合して得られる中塗材1を鏝塗りし、16時間養生した。
次に、目地幅30mmの目地材を格子状に貼り付けた後、上記の装飾性塗材1をスプレー塗装し、目地材を除去後、7日間養生した。
これにより、乾燥厚み3mmの下塗層と、乾燥厚み0.3mmの中塗層と、乾燥厚み2〜3mmの装飾材層が積層され、格子状の目地模様を有する試験体を得た。なお、試験板の作製・養生はすべて標準状態で行った。
以上の方法で得られた試験板につき、上述の試験1及び試験2を実施した。試験結果を表2に示す。
Example 3
Primer 1 was applied on one side of the aluminum plate. After curing for 24 hours, 200 parts by weight of acrylic resin emulsion (solid content 50% by weight), 520 parts by weight of calcium carbonate having an average particle size of 12 μm, 80 parts by weight of silicon oxide having an average particle size of 250 μm, and perylene red, benz An intermediate coating material 1 obtained by mixing 20 parts by weight of a mixture of imidazolone yellow and phthalocyanine blue was applied and cured for 16 hours.
Next, after bonding a joint material having a joint width of 30 mm in a lattice shape, the decorative coating material 1 was spray-coated, and the joint material was removed, followed by curing for 7 days.
As a result, an undercoat layer having a dry thickness of 3 mm, an intermediate coat layer having a dry thickness of 0.3 mm, and a decorative material layer having a dry thickness of 2 to 3 mm were laminated to obtain a test body having a grid-like joint pattern. All test plates were prepared and cured under standard conditions.
The above test 1 and test 2 were performed on the test plate obtained by the above method. The test results are shown in Table 2.
○実施例4
装飾性塗材1に替えて装飾性塗材2を使用した以外は、実施例3と同様の方法で試験体を作製し、試験を実施した。試験結果を表2に示す。
Example 4
A test body was prepared and tested in the same manner as in Example 3 except that the decorative coating material 2 was used instead of the decorative coating material 1. The test results are shown in Table 2.
○実施例5
アルミニウム板の片面に下塗材1を鏝塗りした。24時間養生後、目地幅30mmの目地材を格子状に貼り付けた後、上記の装飾性塗材1をスプレー塗装し、目地材を除去後、7日間養生した。
これにより、乾燥厚み3mmの下塗層と、乾燥厚み2〜3mmの装飾材層を有し、格子状の目地模様が積層された試験体を得た。なお、試験板の作製・養生はすべて標準状態で行った。
以上の方法で得られた試験板につき、上述の試験1及び試験2を実施した。試験結果を表2に示す。
Example 5
Primer 1 was applied on one side of the aluminum plate. After curing for 24 hours, a joint material having a joint width of 30 mm was attached in a lattice shape, and then the decorative coating material 1 was spray-coated, and the joint material was removed, followed by curing for 7 days.
Thus, a test body having an undercoat layer having a dry thickness of 3 mm and a decorative material layer having a dry thickness of 2 to 3 mm and having a grid-like joint pattern laminated thereon was obtained. All test plates were prepared and cured under standard conditions.
The above test 1 and test 2 were performed on the test plate obtained by the above method. The test results are shown in Table 2.
○参考例1
中塗材1に替えて下記の中塗材2を使用した以外は、実施例3と同様の方法で試験体を作製し、試験を実施した。試験結果を表2に示す。
・中塗材2:アクリル樹脂エマルション200重量部(固形分50重量%)、平均粒子径12μmの炭酸カルシウム520重量部、平均粒子径250μmの酸化珪素80重量部を主成分とし、さらにカーボンブラックを20重量部混合して得られる中塗材。
○ Reference Example 1
A test body was prepared in the same manner as in Example 3 except that the following intermediate coating material 2 was used instead of the intermediate coating material 1, and the test was performed. The test results are shown in Table 2.
Intermediate coating material 2: Mainly composed of 200 parts by weight of acrylic resin emulsion (solid content 50% by weight), 520 parts by weight of calcium carbonate having an average particle diameter of 12 μm, 80 parts by weight of silicon oxide having an average particle diameter of 250 μm, and 20 carbon black. An intermediate coating material obtained by mixing parts by weight.
○参考例2
装飾性塗材1に替えて装飾性塗材3を使用した以外は、実施例3と同様の方法で試験体を作製し、試験を実施した。試験結果を表2に示す。
○ Reference example 2
A test body was prepared in the same manner as in Example 3 except that the decorative coating material 3 was used in place of the decorative coating material 1, and the test was performed. The test results are shown in Table 2.
○参考例3
中塗材1に替えて中塗材2を使用し、装飾性塗材1に替えて装飾性塗材3を使用した以外は、実施例3と同様の方法で試験体を作製し、試験を実施した。試験結果を表2に示す。
○ Reference Example 3
A test body was prepared and tested in the same manner as in Example 3 except that the intermediate coating material 2 was used instead of the intermediate coating material 1 and the decorative coating material 3 was used instead of the decorative coating material 1. . The test results are shown in Table 2.
○参考例4
下塗材1に替えて、下記の下塗材2を使用した以外は、実施例5と同様の方法で試験体を作製し、試験を実施した。試験結果を表2に示す。
・下塗材2:ポルトランドセメント(L*値62)、フライアッシュバルーン(平均粒子径90μm、密度0.78g/cm3)、ニトリル基含有陽イオン性アクリル樹脂エマルション(固形分50重量%)、及び水を混練(重量比100:35:22:30)して得られる下塗材。
○ Reference Example 4
A test body was prepared in the same manner as in Example 5 except that the following primer 2 was used in place of primer 1, and the test was performed. The test results are shown in Table 2.
Undercoat material 2: Portland cement (L * value 62), fly ash balloon (average particle diameter 90 μm, density 0.78 g / cm 3 ), nitrile group-containing cationic acrylic resin emulsion (solid content 50 wt%), and A primer material obtained by kneading water (weight ratio: 100: 35: 22: 30).
Claims (5)
外装面の屋内側から屋外側へ向かって、基材層(A)、結合材及び中空粒子を含有する下塗材により形成される断熱性下塗層(B)、有機質結合材及び粒子径0.01〜5mmの有色粒子を含有する装飾性塗材により形成される装飾材層(C)を有し、
前記装飾材層(C)における有色粒子として、赤外線反射性粉体により基体粒子が被覆された粒子及び/または赤外線反射性粉体の集合体からなる粒子を含み、
前記下塗材における結合材として、白色度70以上の無機質結合材を含むことを特徴とする遮熱断熱積層体。 It is a heat-insulating and heat-insulating laminate constituting the building exterior surface,
From the indoor side to the outdoor side of the exterior surface, the base layer (A), the heat-insulating undercoat layer (B) formed by the binder and the primer containing the hollow particles, the organic binder, and the particle size of 0. Having a decorative material layer (C) formed by a decorative coating material containing colored particles of 01 to 5 mm,
As the colored particles in the decorative material layer (C), particles having a base particle coated with an infrared reflective powder and / or particles comprising an aggregate of infrared reflective powder,
A heat-insulating and heat-insulating laminate comprising an inorganic binder having a whiteness of 70 or more as a binder in the undercoat material .
外装面の屋内側から屋外側へ向かって、基材層(A)、結合材及び中空粒子を含有する下塗材により形成される断熱性下塗層(B)、結合材及び赤外線反射性粉体を含有する中塗材により形成される中塗層(B’)、有機質結合材及び粒子径0.01〜5mmの有色粒子を含有する装飾性塗材により形成される装飾材層(C)を有し、
前記装飾材層(C)における有色粒子として、赤外線反射性粉体により基体粒子が被覆された粒子及び/または赤外線反射性粉体の集合体からなる粒子を含み、
前記下塗材における結合材として、白色度70以上の無機質結合材を含むことを特徴とする遮熱断熱積層体。 It is a heat-insulating and heat-insulating laminate constituting the building exterior surface,
From the indoor side to the outdoor side of the exterior surface, the base layer (A), the heat-insulating undercoat layer (B) formed by the base material containing the binder and hollow particles, the binder and the infrared reflective powder An intermediate coating layer (B ′) formed by an intermediate coating material containing, an organic binder, and a decorative material layer (C) formed by a decorative coating material containing colored particles having a particle diameter of 0.01 to 5 mm. And
As the colored particles in the decorative material layer (C), particles having a base particle coated with an infrared reflective powder and / or particles comprising an aggregate of infrared reflective powder,
A heat-insulating and heat-insulating laminate comprising an inorganic binder having a whiteness of 70 or more as a binder in the undercoat material .
The heat-insulating and heat-insulating laminate according to any one of claims 1 to 4, wherein the undercoat material contains a binder, hollow particles, and infrared reflective powder.
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