JP4999336B2 - Active suspension device for vehicle - Google Patents

Description

  The present invention relates to an active suspension device for a vehicle in which a suspension arm that suspends wheels on a vehicle body and a drive arm that swings by an electric actuator are connected.

A drive arm is provided on the output shaft of the electric actuator that decelerates the rotation of the motor with a planetary gear mechanism, and the suspension arm is actively connected by connecting the intermediate part of the suspension arm that connects the knuckle to the vehicle body and the drive arm. Japanese Patent Application Laid-Open Publication No. 2004-151542 discloses that the vehicle is moved up and down to improve riding comfort performance and steering stability performance.
JP 2001-328414 A

  By the way, in the above-mentioned conventional one, when low frequency vibration is input from the road surface to the wheel when the electric actuator is not operating, the wheel of the wheel is allowed by idling the motor of the electric actuator. When high-frequency vibrations are input to the wheels, the motor is substantially locked due to the inertia of the electric actuator, and the vertical movement of the wheels may be restricted, which may impair the riding comfort. Even if the motor is substantially locked due to the inertia of the electric actuator, if the rubber bush provided at the end of the suspension arm is set soft, the wheel stroke can be allowed to some extent. Since the rubber bush is limited in size, it is difficult to sufficiently allow the wheel stroke when inputting high-frequency vibration.

  The present invention has been made in view of the above-described circumstances, and an object of the present invention is to allow a stroke of a wheel even when a load having a high frequency is input from the wheel to the electric actuator even if the electric actuator is locked due to inertia. .

In order to achieve the above object, according to the first aspect of the present invention, there is provided an active suspension device for a vehicle in which a suspension arm that suspends a wheel on a vehicle body and a drive arm that swings by an electric actuator are connected. The damper is disposed between the electric actuator and the drive arm, and the damper includes a first rotating member connected to one of the electric actuator and the drive arm, and the electric actuator and the drive arm. A second rotating member connected to the other and arranged on the same axis with respect to the first rotating member; a plurality of first protrusions provided on the first rotating member and spaced apart from each other in the circumferential direction; A plurality of elastic bodies arranged between a plurality of second protrusions provided on the two rotation members so as to be spaced apart from each other in the circumferential direction, and the second rotation member comprises: The radially inner ends of the plurality of second protrusions and the radially outer ends of the plurality of second protrusions are coupled to each other in the radial inner ends of the plurality of second protrusions. wherein with the radially outer end faces of the plurality of elastic bodies and the inner cylindrical portion Ru abutted over its entire surface, to couple the radially outer end cross the plurality of second protrusions integrally with coupling together the They comprise an outer tubular portion in which a plurality of the radially outer end surface of the elastic member Ru brought into contact over its entire surface, between the radial inner end surface of the plurality of first protrusions and the inner cylinder portion, as well as Between the outer cylindrical portion and the radial outer end surfaces of the plurality of first convex portions, a radial inner end portion and a part of the outer end portion of each elastic body face each other. gap is formed, the circumferential side surfaces of the elastic body, a pair of the first and second protrusions opposed across the elastic body in the circumferential direction Each of the side surfaces is formed by a plane extending radially when viewed from the projection plane orthogonal to the axis, and the opposing side surfaces of the first and second convex portions are respectively spaced on both circumferential side surfaces of the elastic body. There is proposed an active suspension device for a vehicle which is characterized by being in contact without any problems.

  The lower arm 12 of the embodiment corresponds to the suspension arm of the present invention.

  According to the configuration of claim 1, even when the electric actuator does not rotate immediately due to inertia when a load having a high frequency is input to the wheels from the unevenness of the road surface, the damper disposed between the electric actuator and the drive arm is First and second rotating members respectively connected to one and the other of the electric actuator and the drive arm, and a plurality of first and second convex portions provided on the first and second rotating members, respectively, spaced apart in the circumferential direction. Since the elastic body is compressed by the load and the first and second rotating members rotate relative to each other, the wheel stroke is allowed by that amount. Comfort is improved.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  1 to 4 show a first embodiment of the present invention, FIG. 1 is a perspective view of an active suspension device, and FIG. 2 is an enlarged sectional view taken along line 2-2 in FIG. 1 (2-2 in FIG. 3). 3 is a sectional view taken along the line 3-3 in FIG. 2, and FIG. 4 is a graph showing the relationship between the wheel stroke and the load input to the link.

  As shown in FIG. 1, a multi-link suspension device S that suspends a knuckle 11 that rotatably supports a wheel W on a vehicle body includes a lower arm 12 that extends in the vehicle width direction, an upper arm 13 that extends in the vehicle width direction, It is supported by a trailing arm 14 extending obliquely forward from the vehicle body, a leading arm 15 extending obliquely rearward from the vehicle body, and a lateral arm 16 extending in the vehicle width direction so as to be movable up and down. The lower end of the damper 17 that buffers the vertical movement of the wheel W is connected to the knuckle 11 and the vertical end of the stabilizer 18 that suppresses rolling of the vehicle body by interlocking the vertical movement of the left and right wheels W and W with each other. Are connected to the knuckle 11 via the link 19. Then, the tip of the drive arm 21 that swings by the electric actuator A supported by the vehicle body via the bracket 20 is connected to the intermediate portion of the lower arm 12 via the link 22.

  As shown in FIG. 2, the electric actuator A is composed of a motor M and a reduction gear G, and the housing of the reduction gear G includes flanges 41 a and 42 a of the first reduction gear housing 41 and the second reduction gear housing 42. The motor housing 44 is coupled to the second reduction gear housing 42 by bolts 45... A rotation shaft 46 of the motor M protruding into the first and second reduction gear housings 41 and 42 and an output shaft 49 supported by the first reduction gear housing 41 with a ball bearing 47 are arranged on the axis L. The rotation of the rotation shaft 46 of the motor M is connected to the output shaft 49 via the first planetary gear mechanism 50, the second planetary gear mechanism 51, and the third planetary gear mechanism 52.

  The first planetary gear mechanism 50 includes a sun gear 53 fixed to the rotation shaft 46 of the motor M, a ring gear 54 fixed to the inner surface of the first reduction gear housing 41, and a plurality of planetary gears that simultaneously mesh with the sun gear 53 and the ring gear 54. And planetary carriers 56 that rotatably support the planetary gears 55.

  The second planetary gear mechanism 51 includes a sun gear 57 fixed to the planetary carrier 56 of the first planetary gear mechanism 50, a ring gear 54 shared with the first planetary gear mechanism 50, and a plurality of gears simultaneously meshing with the sun gear 57 and the ring gear 54. Planetary gears 58 and a planetary carrier 59 that rotatably supports the planetary gears 58.

  The third planetary gear mechanism 52 meshes with the sun gear 60 fixed to the planetary carrier 59 of the second planetary gear mechanism 51, the ring gear 61 fixed to the inner surface of the first reduction gear housing 41, the sun gear 60 and the ring gear 61 simultaneously. And a planetary carrier 63 that rotatably supports the planetary gear 62. An output shaft 49 is fixed to the planetary carrier 63.

  A mounting portion 41 b of the first reduction gear housing 41 is fastened to the bracket 20 fixed to the vehicle body with bolts 64 and nuts 65.

  As shown in FIGS. 2 and 3, a disk-shaped first rotating member 71 is fixed to the tip of the output shaft 49 of the speed reducer G with a bolt 72. On the surface of the first rotating member 71 on the output shaft 49 side, five first convex portions 73 are fixed with bolts 74 so as to form an interval of 72 ° in the circumferential direction.

  On the other hand, an annular second rotating member 75 is integrally formed at the base end of the drive arm 21, and a ball bearing 48 is provided between the second rotating member 75 and the boss portion 71 a of the first rotating member 71. Be placed. On the surface of the second rotating member 75 facing the first rotating member 71, partition-like second convex portions 76 are integrally formed so as to form an interval of 72 ° in the circumferential direction. And ten elastic bodies 77 formed in a block shape with rubber or the like between the five first convex portions 73 and the five second convex portions 76 arranged alternately with respect to them. Are fitted and held.

2 and 3, the second rotating member 75 integrally couples the radially inner ends of the plurality of second protrusions 76 and the diameters of the plurality of elastic bodies 77. an inner cylindrical portion 75a which Ru is contact over the inward end surface in its entire surface, a plurality of elastic bodies 77 ... radially outer end surface of the well as binding a plurality of the second protrusions 76 ... radially outer end mutual together includes an outer tubular portion 75b which Ru is brought into contact over its entire surface, between the inner cylinder portion 75a and a plurality of first convex portions 73 ... radially inner end surfaces, as well as the outer tubular portion 75b and a plurality of Between the radially outer end surfaces of the first convex portions 73..., Radial gaps Sa and Sb that respectively face a part of the radially inner end part and a part of the outer end part of each elastic body 77. Is formed. Moreover, both the circumferential side surfaces of each elastic body 77 and the opposing side surfaces of the first and second convex portions 73 and 76 facing each other across the elastic body 77 in the circumferential direction are orthogonal to the axis L. Are formed in planes extending radially when viewed from the projection surface, and the opposing side surfaces of the first and second convex portions 73 and 76 are in contact with the corresponding circumferential side surfaces of the elastic body 77 without any gaps. .

  The first rotating member 71, the second rotating member 75, and the elastic body 77 ... constitute a damper 78.

  Next, the operation of the first embodiment of the present invention having the above configuration will be described.

  When the motor M of the electric actuator A is driven, the sun gear 53 of the first planetary gear mechanism 50 fixed to the rotary shaft 46 of the motor M rotates, and the planetary gear 55 meshing with the sun gear 53 and the ring gear 54 rotates while the planetary carrier rotates. Revolve 56. When the sun gear 57 of the second planetary gear mechanism 51 fixed to the planetary carrier 56 rotates, the planetary gears 58 meshing with the sun gear 57 and the ring gear 54 revolve the planetary carrier 59 while rotating. When the sun gear 60 of the third planetary gear mechanism 52 fixed to the planetary carrier 59 rotates, the planetary gears 62 meshing with the sun gear 60 and the ring gear 61 revolve the planetary carrier 63 while rotating, so that the planetary carrier 63 has an output shaft 49. The drive arm 21 connected via the damper 78 swings around the axis L.

  As described above, since the first to third planetary gear mechanisms 50 to 52 are arranged in series between the rotating shaft 46 and the output shaft 49 of the motor M, the motor M is driven at a reduced speed with a large reduction ratio. The arm 21 can be driven with a large torque. Since the torque of the motor M is gradually increased by the first to third planetary gear mechanisms 50 to 52, the tooth thickness of each gear of the first planetary gear mechanism 50, the tooth thickness of each gear of the second planetary gear mechanism 51, the third The gear thickness of each gear of the planetary gear mechanism 52 is gradually increased.

  When the drive arm 21 swings as described above, the lower arm 12 connected to the drive arm 21 via the link 22 moves up and down, so that the position of the knuckle 11 relative to the vehicle body, that is, the position of the wheel W is positive. This makes it possible to improve riding comfort performance and steering stability performance.

  Now, when a load having a high frequency is input to the lower arm 12 when the wheel W passes through the fine unevenness of the road surface, the load is transmitted to the output shaft 49 of the reduction gear G via the link 22, the drive arm 21 and the damper 78. However, since the electric actuator A composed of the motor M and the speed reducer G has a relatively large inertia, the electric actuator A cannot be rotated immediately, and the wheel W may be restricted in the stroke, and the ride comfort may be reduced. .

  However, when the torque due to the load acts on the damper 78 disposed between the output shaft 49 of the electric actuator A and the drive arm 21, any five of the ten elastic bodies 77 depending on the rotation direction are used. Since the first and second rotating members 71 and 75 are slightly rotated while being compressed, even when the electric actuator A is in a locked state due to inertia, the first rotating member 71 stopped integrally with the electric actuator A is used. The second rotating member 75 integrated with the drive arm 21 is relatively rotated, and the wheel W is stroked by that amount, so that a decrease in riding comfort can be suppressed. At this time, since the elastic bodies 77 are used only for compression and are not used for tension, stable buffer characteristics can be obtained over a long period of time. Moreover, since the elastic bodies 77 can take a larger amount of compression than the rubber bush provided at the end of the suspension arm, the stroke of the wheel W can be sufficiently secured.

  As shown in the graph of FIG. 4, in the region where the wheel stroke (the vertical movement stroke of the wheel W) is up to about 20 mm, the elastic body 77 of the damper 78 is deformed and absorbs the load, so the load applied to the link 22 is It can increase gradually and cut off minute vibrations with high frequency. However, if the elastic bodies 77 are too soft and the deformation amount is excessive, when the electric actuator A is driven, the driving force is absorbed by the damper 78 and is not transmitted to the suspension device S. In the region exceeding 20 mm, the elastic body 77 is crushed to near the limit, so that the load that can be transmitted by the damper 78 rises rapidly.

  5 and 6 show a second embodiment of the present invention. FIG. 5 is a view corresponding to FIG. 2 (cross-sectional view taken along line 5-5 in FIG. 6), and FIG. It is a 6-line sectional view.

  In the first embodiment, a damper 78 is disposed between the output shaft 49 of the electric actuator A and the drive arm 21. In the second embodiment, the third planetary gear mechanism 52 of the speed reducer G and the output are provided. A damper 78 is disposed between the shaft 49 and the shaft 49.

  That is, the first rotating member 71 is fixed to the output shaft 49 supported by the ball bearing 47 on the first reduction gear housing 41, and the second rotating member 75 is connected to the shaft portion 63a of the planetary carrier 63 of the third planetary gear mechanism 52. The elastic bodies 77 are arranged between the first and second rotating members 71 and 75. The structure of the damper 78 is the same as that of the damper 78 of the first embodiment, and the five first protrusions 73... Provided on the first rotating member 71 and the five first protrusions provided on the second rotating member 75. Ten elastic bodies 77 are fitted between the two convex portions 76. The drive arm 21 is fixed to the shaft end of the output shaft 49 with a bolt 72.

  Therefore, also according to the second embodiment, it is possible to achieve the same effect as the first embodiment described above.

  7 and 8 show a form of a reference example, FIG. 7 is a view corresponding to FIG. 2 (cross-sectional view taken along line 7-7 in FIG. 8), and FIG. 8 is a cross-sectional view taken along line 8-8 in FIG. is there.

  As in the first embodiment described above, the reference example has a damper 78 disposed between the output shaft 49 of the electric actuator A and the drive arm 21. The structure of the damper 78 is the first. This is different from the first embodiment.

  That is, the damper 78 in the form of the reference example includes five inner shafts 82 arranged at intervals of 72 ° in the circumferential direction on the first rotating member 71 and fixed by nuts 81. And five outer cylinders 83 press-fitted into five circular support holes 75a formed at intervals of 72 ° in the circumferential direction, and an inner peripheral surface and an outer peripheral surface are an inner shaft 82 and an outer cylinder, respectively. Are formed of cylindrical elastic bodies 84 vulcanized and bonded to 83. The inner shafts 82 correspond to the first convex portions of the present invention, and the outer cylinders 83 correspond to the second convex portions of the present invention.

  Therefore, also according to the embodiment of this reference example, it is possible to achieve the same operation and effect as the first embodiment described above, and in addition to that, the following further operation and effect can be achieved. That is, the elastic body 77 of the first embodiment is generally trapezoidal, and the outer peripheral surface and the inner peripheral surface are formed of arcuate curved surfaces that are loosely curved. Therefore, the outer peripheral surface and the inner surface when compressed in the circumferential direction. Although the peripheral surface rubbed against the wall surface of the second rotating member 75 to generate abnormal noise, the elastic body 84 in the embodiment of the reference example is rubbed against the wall surface of the second rotating member 75 because it is cylindrical. No abnormal noise is generated, and the spring constant of the elastic bodies 84 can be kept uniform.

  Although the embodiments of the present invention and the embodiments of the reference examples have been described above, various design changes can be made without departing from the scope of the present invention.

  For example, in the embodiment, the multi-link suspension device S is illustrated, but the present invention can be applied to any other type of suspension device. Therefore, the suspension arm driven by the electric actuator A is not limited to the lower arm 12.

The perspective view of the active suspension apparatus which concerns on 1st Embodiment 2-2 line expanded sectional view of FIG. 1 (2-2 sectional view taken on the line of FIG. 3) 3-3 sectional view of FIG. Graph showing the relationship between wheel stroke and load input to the link The figure corresponding to the said FIG. 2 based on 2nd Embodiment (5-5 sectional view taken on the line of FIG. 6). 6-6 sectional view of FIG. The figure corresponding to the said FIG. 2 based on the form of a reference example (7-7 sectional view taken on the line of FIG. 8). Sectional view taken along line 8-8 in FIG.

12 Lower arm (suspension arm)
21 Driving arm 78 Damper 71 First rotating member 73 First convex portion 75 Second rotating member 75a Inner cylindrical portion 75a Inner cylindrical portion 76 Second convex portion 77 Elastic body A Electric actuator Sa Clearance Sb Clearance W Wheel

Claims (1)

An active suspension device for a vehicle in which a suspension arm (12) that suspends a wheel (W) from a vehicle body and a drive arm (21) that is swung by an electric actuator (A) are connected,
In a damper (78) disposed between the electric actuator (A) and the drive arm (21),
The damper (78) includes a first rotating member (71) connected to one of the electric actuator (A) and the drive arm (21), and the other of the electric actuator (A) and the drive arm (21). Connected to the second rotating member (75) arranged on the same axis (L) with respect to the first rotating member (71), and spaced apart from the first rotating member (71) in the circumferential direction. A plurality of elastic bodies disposed between a plurality of first protrusions (7 3 ) provided and a plurality of second protrusions (7 6 ) provided on the second rotating member (75) in a circumferential direction. (77)
The second rotating member (75) integrally couples the radially inner ends of the plurality of second protrusions (7 6 ) together with the radially inner end surfaces of the plurality of elastic bodies (77) over the entire surface. those inner cylindrical portion tangent to Ru was a (75a), the radially outer end faces of the plurality of elastic bodies with couples radially outer end cross the plurality of second protrusions (7 6) together (77) over its comprise outer tube portion over the entire surface over Ru brought into contact and (75b), between the radial inner end surface of the inner cylinder portion (75a) and said plurality of first protrusions (7 3), as well as Between the outer cylindrical portion (75b) and the radially outer end surfaces of the plurality of first convex portions (7 3 ), a part of the radially inner end portion and the outer end portion of each elastic body (77). Diametrical gaps (Sa, Sb) are formed so that a part of each can face ,
Both the circumferential side surfaces of the elastic body (77) and the opposing side surfaces of the first and second convex portions (73, 76) facing each other across the elastic body (77) are Each of the first and second convex portions (73, 76) is formed on a plane extending radially when viewed from a projection plane orthogonal to the axis (L), and opposite sides of the elastic body (77) in the circumferential direction. An active suspension device for a vehicle, wherein the surface is in contact with each other without any gap .

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