JP4966633B2 - Oil cooler - Google Patents

Description

  The present invention relates to a plate stack type oil cooler used for cooling oil such as lubricating oil for an internal combustion engine and hydraulic oil for an automatic transmission.

As described in Patent Documents 1 to 4, for example, a plate stack type oil cooler is known as an oil cooler for cooling oil such as lubricating oil for internal combustion engines and hydraulic oil for automatic transmissions. This oil cooler has a core part in which a plurality of core plates are laminated in the laminating direction, and an oil channel and a cooling water channel are alternately formed between adjacent core plates, and an end surface (bottom surface) of the core part is formed. And a base plate that is thicker than the core plate, and is fixed to a cylinder block or the like of the internal combustion engine using bolts via the base plate.
Japanese Patent Laid-Open No. 2005-9828 Japanese Patent Laid-Open No. 2002-165851 JP 2005-140315 A Japanese Utility Model Publication No. 2-127964

  Such an oil cooler is integrally joined by brazing in a heating furnace in a state where parts including a core plate and a base plate are temporarily assembled. In order to position the core portion and the base plate at the normal positions before brazing, for example, the base plate is formed with a plurality of protrusions that engage with the outer peripheral edge of the core portion. A similar technique is described in, for example, Japanese Patent Application Laid-Open No. 11-237193.

  However, in such a positioning method, it is necessary to dispose the protruding portion radially outward from the core portion. Therefore, the base plate on which the protruding portion is formed needs to have an outer dimension that is slightly larger than the core portion. There is a risk of increasing the size and weight of the oil cooler. Further, for example, when the core plate has a substantially rectangular shape, it is necessary to provide protrusions at least in four places, and even if protrusions are provided in four places in this way, There is a possibility that the core unit is erroneously assembled in a posture different from the normal position, for example, a posture rotated by 90 degrees, 180 degrees, or 270 degrees.

  The present invention has been made in view of the above problems, and can stably position the base plate and the end plate of the core portion in the normal position before brazing, and can reduce the size and weight of the base plate. An object of the present invention is to provide a novel oil cooler capable of achieving the above.

A plurality of core plates are stacked in the stacking direction, is an oil passage between the adjacent core plate and the cooling water flow path is formed alternately Rutotomoni, rising flanges which are bent to the outer peripheral portion of each core plate are polymerized And a base plate that is fixed to an end plate that is a core plate that forms an end surface of the core portion and is thicker than the core plate. An oil cooler in which the core plate and the base plate are integrally brazed , and has a vertical passage that penetrates the core portion in the stacking direction and communicates with the oil flow path or the cooling water flow path. the corner portion of the base plate to be located outside the passage, a plurality of protrusions protruding into the core portion is formed, these projections A plurality of fitting holes for fitting respectively formed through the end plate, the protrusion extends through the fitting hole, to be joined by brazing to the surface of the core plate adjacent to the end plate It is a feature.

According to the present invention, the base plate and the core portion can be stably positioned at regular positions by the plurality of protrusions of the base plate being fitted into the plurality of fitting holes of the end plate, respectively, and the protrusions Can be used to improve the rigidity and strength of the corner portion of the core plate adjacent to the end plate located outside the longitudinal passage. Further, since it is not necessary to provide positioning projections or the like that engage with the outer peripheral edge of the core portion on the base plate , the base plate can be reduced in size and weight.

  First, a first embodiment of the present invention will be described with reference to FIGS. The oil cooler 10 includes a plurality of core plates 12 stacked in the stacking direction, an oil passage 13 through which engine oil flows between adjacent core plates 12, and a cooling water passage 14 through which engine cooling water flows. And the core portions 11 formed alternately in the stacking direction, that is, alternately. A lower end plate (hereinafter, also simply referred to as “end plate”) 12A that forms the bottom surface (end surface) of the core portion 11 includes a lower base plate (hereinafter simply referred to as “base plate”) that is thicker than the core plate 12. 15) is fixed. As shown in FIG. 5, the base plate 15 is provided with a flange portion 19 projecting laterally from the core portion 11, and a plurality of bolt holes 19 </ b> A are formed through the flange portion 19. The base plate 15 of the oil cooler 10 is fastened together with, for example, a fixing portion (not shown) on the cylinder block side of the engine by fixing bolts (not shown) that pass through these bolt holes 19A. Further, in this embodiment, a reinforcing reinforcement plate 33 (see FIG. 3) as an upper base plate is fixed to the upper end plate 12B that forms the upper surface (end surface) of the core portion 11.

  On the outer peripheral portion of each core plate 12, a rising flange portion 16 that is inclined outwardly, that is, radially outward and rises upward from the base plate 15 in the stacking direction (upward in FIG. 1) is bent. An outer peripheral wall portion 17 of the core portion 11 is formed by overlapping the rising flange portion 16 without any gap. As described above, the oil cooler 10 has a so-called housingless type plate-stacked structure in which the core plate 12 that defines the flow paths 13 and 14 also functions as an outer body of the core portion 11, that is, a housing. Yes. The core plate 12 is formed from a clad material having a brazing material layer formed on the surface, and brazed in a high-temperature heating furnace in a state where the parts including the base plate 15 and the reinforcement plate 33 are temporarily assembled. By doing so, the parts are brazed and joined together. The base plate 15 and the reinforcement plate 33 may be a clad material on which a brazing material layer is formed.

  As shown in FIGS. 2 to 4, the core portion 11 includes two oil longitudinal passages 20 that penetrate the inside of the core portion 11 in the stacking direction and communicate with the oil flow passages 13, and an upper portion of the core portion 11. And an oil communication passage 21 connecting the two oil longitudinal passages 20 to each other. The engine oil is supplied into the oil passage 13 through the oil longitudinal passage 20 and the oil communication passage 21 and flows through the oil passage 13. The core portion 11 has two cooling water longitudinal passages 22 that penetrate the inside of the core portion 11 in the stacking direction and communicate with the respective cooling water flow paths 14, and each cooling water fixed to the upper surface of the core portion 11. Two cooling water piping parts 23 connected to the vertical passage 22 are provided. The cooling water is supplied from the engine side to each cooling water flow path 14 through one cooling water piping section 23 and the cooling water vertical passage 22, and after flowing through each cooling water flow path 14, the cooling water is cooled with the other cooling water vertical passage 22. It returns to the engine side through the water piping part 23.

  In order to ensure a sufficient flow rate of the oil to be cooled, the lowermost flow path 18 formed between the end plate 12A and the second core plate 12C from the bottom adjacent to the end plate 12A Has been. For this reason, one of the upper and lower surfaces of the intermediate core plate 12 excluding the outermost end plate 12A (and 12B) faces (contacts) the cooling water flow path 14, while the end plate 12A is cooled. It does not face the water channel 14. Therefore, when low temperature cooling water suddenly flows into the cooling water flow channel 14 while high temperature oil flows through the oil flow channel 13, many intermediate core plates 12 facing the cooling water flow channel 14 are Since it is deformed by being pulled in the shrinking direction (right direction in FIG. 1) by heat shrinkage, the lowermost layer portion 17A on the outer peripheral side is distorted and deformed so that only the upper side is drawn inward in the radial direction. It tends to cause stress concentration. In addition, in the lowermost layer portion 17A, the rising flange portions 16 of the plurality of core plates 12 are not overlapped like the other general portions 17B (see FIG. 3), and only the rising flange portion 16 of the end plate 12A is not overlapped. Therefore, the structure tends to be thin and fragile locally compared to the other general portion 17B.

  Therefore, in the present embodiment, the lowermost end plate 12 </ b> A is formed to be thicker than the other core plates 12 including the rising flange portion 16. That is, the thickness direction dimension D1 of the end plate 12A is set to be larger than the thickness direction dimension D0 of the other intermediate core plate 12. More specifically, the thickness direction dimension (D1) of the lowermost layer portion 17A constituted by the single end plate 12A is equal to the thickness direction dimension of the other general portion 17B constituted by the plurality of core plates 12 overlapping. (For example, 2 × D0) or more is secured. As a result, the strength and rigidity of the lowermost layer portion 17A in the outer peripheral wall portion 17 of the core portion 11 can be ensured to be equal to or higher than that of the other general portion 17B, and the distortion, deformation, and stress concentration can be effectively reduced.・ Can be resolved.

  By the way, each core plate 12 is formed with an embossed portion 27 that bulges, that is, projects in the direction perpendicular to the plane. These embossed portions 27 can be easily formed by known embossing (pressing). These embossed portions 27 are joined to the adjacent core plates 12 by brazing, thereby increasing the exchange heat amount and improving the rigidity and strength, and further reducing the pressure loss as compared with those in which fins are inserted. It is possible to obtain the operational effects. However, when the lowermost end plate 12A is thickened as described above, the embossed portion formed by press molding is formed like the corner portion located outside the vertical passages 20 and 22 surrounded by the symbols F1 to F4 in FIG. Regions that are difficult to process are generated and expanded. For this reason, if the embossed portions of these regions F1 to F4 are simply omitted, their strength and rigidity are locally reduced, and as shown by the broken line 28 in FIG. 1, they are joined to the end plate 12A by hydraulic pressure (water pressure). There is a risk of causing deformation of the second core plate 12C from the bottom.

  Therefore, in this embodiment, the base plate 15 has a predetermined position, more specifically, two corners F1 to F4 respectively, a total of eight fitting positions, and a substantially columnar shape or a semiconical shape toward the core portion 11 side. An overhanging protrusion 30 is formed. These protrusions 30 can be easily formed by a known press process (embossing), and a concave portion 32 is formed at a position corresponding to the protrusion 30 on the back surface side of the base plate 15 by such press molding. . The end plate 12 </ b> A is formed with fitting holes 31 as fitting portions into which the protruding portions 30 are fitted, at eight positions corresponding to the protruding portions 30. In this embodiment, a slight gap is set between the protrusion 30 and the fitting hole 31 in consideration of dimensional tolerances and the like. Each protrusion 30 is joined to the lower surface of the second core plate 12C from the bottom through the fitting hole 31 by brazing. As a result, the base plate 15 and the second core plate 12C from the bottom are connected to each other by the protrusion 30 with the end plate 12A interposed therebetween, and the strength and rigidity of this portion are improved, and the distortion of the core plate 12C as described above is achieved.・ Deformation can be reduced or eliminated.

  Further, by fitting the protrusion 30 into the fitting hole (fitting portion) 31 of the end plate 12A in this way, the base plate 15 and the core portion 11 can be accurately positioned with respect to each other, as described above. The structure is simplified and the base plate needs to be made slightly larger than the core portion in order to provide the positioning protrusion, as compared with the case where the positioning protrusion that engages the outer periphery of the core portion 11 is separately provided on the base plate 15. As shown in FIG. 5, the base plate 15 can be suppressed to a width direction dimension (left-right direction in FIG. 5) equivalent to that of the core portion 11, and the size and weight can be reduced.

  Furthermore, as shown in FIG. 2, the fitting positions at the corner portions F1 and F3 on the outer periphery of the cooling water vertical passage 22 and the fitting positions formed at the corner portions F2 and F4 on the outer periphery of the oil vertical passage 20 By making them different from each other, in a posture different from the normal position, that is, in a posture rotated by 90 degrees or 270 degrees from the normal position, the position of the protrusion 30 ′ and the position of the fitting hole 31 are shifted as shown by the broken line. It is set so that it cannot be combined, that is, cannot be assembled, and such erroneous assembly can be prevented.

  Further, as shown in FIG. 3, similarly to the above-described lower base plate 15, the reinforcement plate 33 that is the upper base plate is formed with concave portions 35 formed by pressing the core portion 11 at a plurality of predetermined positions. A protrusion 34 is formed on the rear surface side so as to project in a substantially cylindrical or semi-conical shape. The upper end plate 12B to which the reinforcement plate 33 is fixed is formed with a fitting hole 36 as a fitting portion into which the projection 34 is fitted. Each protrusion 34 is inserted through the corresponding fitting hole 36 and joined to the second core plate 12D from the top adjacent to the upper end plate 12B by brazing. Even in this case, the same effect as that of the lower base plate 15 can be obtained.

Next, a reference example of the present invention will be described with reference to FIGS. Note that components substantially the same as those in the first embodiment are denoted by the same reference numerals, and redundant description is omitted as appropriate, and portions different from those in the first embodiment are mainly described.

In this reference example , protrusions 30 are formed at two fitting positions of the base plate 15, respectively. The end plate 12A is formed with a large number of embossed portions 27 projecting inward of the core portion 11 (upward in FIG. 7), and two of these embossed portions 27 are fitted into the protrusions 30 respectively. It functions as a mating portion 27A. As shown in FIG. 7, the protrusion 30 is brazed and joined integrally to the fitting portion 27 </ b> A by the brazing material 37 in a state of being fitted inside the fitting portion 27 </ b> A.

Referring to FIG. 8, in a comparative example in which at least four positioning protrusions that engage with the four outer peripheral edge portions of core portion 11 are provided on base plate 15, base plate 15 ′ is slightly larger than the core portion 11 in all four directions. Must be set. On the other hand, according to the reference example , as in the first embodiment, the base plate 15 and the core portion 11 are accurately positioned relative to each other by fitting the protrusion 30 to the fitting portion 27A of the end plate 12A. Therefore, the configuration is simplified, and the dimension of the base plate 15 in the width direction (left-right direction in FIG. 8) can be suppressed to be equal to that of the core portion 11, compared with the base plate 15 ′ of the comparative example. This makes it smaller and lighter.

  Further, by appropriately setting two fitting positions where the protrusions 30 are formed, the core part 11 is located at a position different from the normal position with respect to the base plate 15, specifically, as shown in FIG. At the position rotated by 180, 180 or 270 degrees, the projection 30 is set so that it cannot be fitted to the embossed portion 27 including the fitting portion 27A as shown in the figure. Can be reliably prevented.

In addition, in this reference example , since some of the embossed portions 27 are used as the fitting portions 27A, there is no need to separately form fitting holes (fitting portions) as in the first embodiment, and the structure In addition, the manufacturing man-hours and manufacturing costs can be reduced, and the strength and rigidity in the vicinity of the fitting portion (embossed portion) 27A can be reduced by joining the protruding portion 30 to the fitting portion 27A by brazing. Can be improved. Therefore, for example, by setting the fitting portion 27A in the vicinity of the longitudinal passages 20 and 22 where high strength and rigidity are required as shown in the drawing, the strength and rigidity in the vicinity of the longitudinal passages 20 and 22 can be effectively increased. It becomes.

As described above, the present invention has been described based on the specific embodiments. However, the present invention is not limited to the above-described embodiments, and includes various modifications and changes without departing from the spirit of the present invention. . For example, in the above reference example , three or more protrusions 30 may be provided.

Sectional drawing which shows the vicinity of the lower side end plate in the oil cooler of 1st Example of this invention. The top view which shows the lower side end plate of the said 1st Example. Sectional drawing which shows the vicinity of the reinforcement plate which is an upper end plate of the said 1st Example. The front view which shows the said oil cooler. The top view which shows the said oil cooler. The top view which shows the oil cooler of the reference example of this invention. Sectional drawing in alignment with the AA of FIG. Explanatory drawing which compares and shows the base plate of the said reference example and a comparative example. Explanatory drawing which shows the state which rotated the core part 90 degree | times (A), 180 degree | times (B), and 270 degree | times (C) from the normal position with respect to the base plate in the said reference example .

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Oil cooler 11 ... Core part 12 ... Core plate 12A, 12B ... End plate 15, 33 ... Base plate 27 ... Embossed part 27A ... Fitting part 30, 34 ... Projection part 31 ... Fitting hole (fitting part)

Claims (2)

A plurality of core plates are stacked in the stacking direction, is an oil passage between the adjacent core plate and the cooling water flow path is formed alternately Rutotomoni, rising flanges which are bent to the outer peripheral portion of each core plate are polymerized And a base plate that is fixed to an end plate that is a core plate that forms an end surface of the core portion and is thicker than the core plate. An oil cooler in which these core plate and base plate are brazed together,
It has a longitudinal passage that penetrates the core portion in the stacking direction and communicates with the oil passage or the cooling water passage,
The corner portion of the base plate to be located outside the this longitudinal channel, a plurality of protrusions protruding into the core portion is formed, a plurality of fitting holes these projections are fitted respectively to the end plate Penetrated ,
The oil cooler characterized in that the protrusion is penetrated through the fitting hole and joined to the surface of the core plate adjacent to the end plate by brazing. Oil cooler according to claim 1, characterized in that the end plate is formed thicker than the other core plate.

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