JP4940673B2 - Printer and print control method - Google Patents

Description

  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a printer and a print control method, and in particular, in a sublimation type printer, a printing method for printing a plurality of images having a size smaller than the ink surface on one ink surface of the ink ribbon. The present invention relates to a printer and a print control method that can reduce the possibility of tearing and realize a stable printing process.

  A dye sublimation printer presses a thermal head against an ink ribbon coated with a dye or pigment and heats the thermal head to transfer the ink ribbon dye or pigment onto a recording medium such as paper to form an image. It is used for printing purposes.

  FIG. 4 is a diagram illustrating a configuration example of the printing unit of the sublimation printer. As shown in FIG. 4A, on the upper surface side of the print paper 32 unwound from the roll paper 31 (supply side), an unwinding side ink ribbon roll 33 (unused portion), an ink ribbon guide roll 36, the thermal head 18, the ink ribbon guide roll 37, and the winding core 38 on the winding side are arranged in this order. On the ink ribbon 35, ink layers of three colors Y (yellow), M (magenta), and C (cyan) (which may include an overcoat layer) are periodically arranged. The ink ribbon 35 unwound from the ink ribbon roll 33 is superposed on the print paper 32 unwound from the roll paper 31 by being guided by the guide roll 36, and conveyed between the thermal head 18 and the platen roll 39. After that, it is wound around the winding core 38 via the guide roll 37.

  On the lower surface side of the print paper 32, a platen roll 39 is disposed at a position facing the thermal head 18. The platen roll 39 causes the print paper 32 to be heated by the heating resistor 19 of the thermal head 18 (see FIG. 4B). Is moderately pressed. A feed roll 41 is disposed at a position facing the pinch roll 40. The print paper 32 is conveyed by sandwiching the print paper 32 between the pinch roll 40 and the feed roll 41 and rotating the feed roll 41.

  The thermal head 18 includes a heating resistor 19 for one line of an image to be formed as shown in FIG. 4B (a plurality of heating resistors may be arranged). These heating resistors By applying a pulse current to 19, the dye or pigment of the ink ribbon 35 is transferred to the print paper 32.

  The sublimation printer with the above configuration uses an ink ribbon and paper for printing, but when using roll paper, if the paper width is constant, the print length can be changed to print with various print sizes. I can do it. For example, as shown in FIG. 5 showing the types of print sizes, a roll paper having a 6-inch paper width has a 4-inch size (about the postcard size) shown in FIG. ) Can be printed in the 8-inch size shown in FIG.

  FIG. 6 is a diagram showing the types of ink ribbons. The ink ribbons are also for 4 inch sizes (print width is 6 inches) shown in FIG. 6A and 8 inches shown in FIG. 6B. There are two types for size (print width is 6 inches). In the 4-inch ink ribbon shown in FIG. 6A, three ink layers of Y (yellow), M (magenta), and C (cyan) and OP (overcoat layer) are periodically arranged. Has been. Similarly, the ink ribbon for 8 inch size shown in FIG. 6 (B) has ink layers of three colors Y (yellow), M (magenta), and C (cyan), and OP (overcoat layer). Arranged periodically. In addition, the area | region shown with the broken line in the ink layer of each ink ribbon is an area | region printed on roll paper.

  As shown in FIG. 7A, when using an 8-inch ink ribbon, the Y, M, C, and OP layers of the 8-inch ink ribbon are moved up and down (in the sub-scanning direction). , Printing paper feed direction), and can print two-sided images (A) and (B) having a size of 4 inches (in this way, a printing method for printing a plurality of screens having a size smaller than the ink surface) Is called "Multiple screen simultaneous printing"). As described above, when the ink ribbon for 8 inch size is used, both 4 inch size screen and 8 inch size screen can be printed. For this reason, it is not necessary to have two types of ink ribbons, and only an 8-inch size ribbon is required.

  In this multi-screen simultaneous printing, as shown in FIG. 7A, in addition to the case of compo-printing two images by using the upper and lower sides of the ink surface of the ink ribbon, as shown in FIG. In some cases, the upper half of the ink surface of the ribbon is used to print one image at a time. In this case, use only the upper half of the 8-inch ink surface. The lower half will remain.

  Further, when printing three or more images, if the number of images to be printed is an even number, all images can be printed as shown in FIG. However, when the number of images to be printed is an odd number, printing is performed as shown in FIG. 7A until the last one image, and the last one image is printed as shown in FIG. 7B.

  FIG. 8 is a diagram for explaining a method of using the unused portion of the ink ribbon in the next print after the first 4-inch image is printed. As shown in FIG. 8, after printing the first 4-inch image, the thermal head comes to the top position X1 of the next page. Therefore, the ribbon is rewound to the position X2 before starting the next printing. The position of X2 is the leading position of the lower half of the Y (yellow) ink surface of the previous page.

FIG. 9 is a diagram for explaining a mechanism for rewinding the ink ribbon.
As shown in FIG. 9, the supply core 34 is connected to an ink ribbon rewinding motor 51 via a gear (power transmission mechanism) 52 having an electromagnetic clutch (not shown), and winds the ink ribbon 35. When returning, the supply core 34 and the gear 52 are connected by an electromagnetic clutch, and the ink ribbon rewinding motor 51 is driven. The ink ribbon rewinding motor 51 is a DC motor (DC servo motor or the like). The take-up core 38 is connected to an ink ribbon take-up motor 61 through a gear 62, and the ink ribbon 35 is taken up by driving the ink ribbon take-up motor 61. The ink ribbon take-up motor 61 is a DC motor (DC servo motor or the like).

  In such a configuration, when the ink ribbon 35 is rewound using the ink ribbon rewound motor 51, the sensor 54 detects a slit opened on the encode plate 53 provided on the rotation shaft of the supply core 34. Thus, the ink ribbon 35 is rewound by a necessary length while detecting the rotation amount (rotation angle) of the supply core 34. Since the rotation amount of the supply core 34 and the rewinding amount of the ink ribbon 35 change depending on the winding diameter of the ink ribbon roll 33, it is necessary to detect the winding diameter of the ink ribbon roll 33.

  In order to detect the winding diameter of the ink ribbon roll 33, a sensor (not shown) for detecting a cue mark on the ink ribbon (for example, a cue mark provided at the tip of the Y ink surface) in the printer. ) Is detected, and the amount of movement of the ink ribbon 35 is detected from the cue mark, and the winding diameter of the ink ribbon roll 33 can be calculated based on the information on the rotation amount of the supply core 34.

  By the way, as described above, when printing is performed using the unused lower half of the ink ribbon, or when the ink ribbon 35 is rewound for printing using the unused lower half, the ink ribbon is printed on the printed portion. The problem that is easy to break occurs. As shown in FIG. 10, the portion used for printing with the ink ribbon (printed portion X in FIG. 10) is weakened due to thermal damage due to printing, and is elongated due to the influence of heat. . During printing and rewinding, the ink ribbon is pulled in the direction indicated by the arrow. At this time, the narrow portions at both ends that are not used for printing (the portion surrounded by the circle G in the figure). The power concentrates on. As a result, the portion surrounded by the circle G is torn, and the tear has spread from there and the ink ribbon may be torn.

  As described above, the portion of the ink ribbon used for printing is weakened due to thermal damage caused by printing, and is elongated due to the influence of heat. Therefore, there is a possibility that the ink ribbon is torn during the winding and unwinding of the ink ribbon due to the influence of thermal damage to the ink ribbon.

  The present invention has been made to solve such a problem, and the object of the present invention is to allow the ink ribbon to be torn during simultaneous printing of a plurality of screens in which a plurality of small-sized images are printed with a large-sized ink ribbon. It is an object of the present invention to provide a printer and a print control method capable of reducing the performance and realizing a stable printing process.

SUMMARY An advantage of some aspects of the invention is that a printer according to the invention presses an ink ribbon, on which a plurality of basic color ink surfaces are periodically arranged, against a sheet of paper and applies the ink on the ink ribbon. performs transfer printed on paper, the images of a size smaller than the one of the ink surface, having a plurality of screens simultaneous printing function of plural printed using the one ink surface, said plurality of screen simultaneous printing One image print process for printing one image among a plurality of images to be printed, and the remaining unused part of the ink surface having the printed part used in the previous one image print process use a printer that performs a ribbon take-up process of rewinding the ribbon in order to perform the next one image print processing, that of image to be the plurality of screens simultaneous printing For Les, the main image dividing means for dividing into plural to scan Direction, the image of the I Ri split by a plurality of divided images into dividing means, one of the divided plurality of divided images the first image printed from the image Divided image print control means for sequentially printing in the processing, and in the one-image print processing, the unused portion that can be used in the next one-image print processing is used in the previous one-image print processing The unused portions used for printing a plurality of divided images divided from the one image so as to remain in at least one of the main scanning directions in the sub scanning direction to a position where they are not overlapped with each other in the main scanning direction It is characterized by being different along .
According to such a configuration, when performing ribbon rewinding in simultaneous printing on a plurality of screens, an unused portion of the ink surface that can be used in the next one-image printing process remains in at least one of the printed portions in the main scanning direction. because, when rewind the ink ribbon, the ink ribbon by the tension reduces the likelihood of rupture.
As a result, when a plurality of images are printed simultaneously on a plurality of screens in a sublimation printer, the possibility of tearing of the ink ribbon can be reduced, and a stable printing process can be realized.

Further, the printer of the present invention presses an ink ribbon, on which a plurality of basic color ink surfaces are periodically arranged, against a sheet of paper, transfers the ink of the ink ribbon onto the sheet, performs printing, and the one ink surface the images of smaller size than, have a plurality of screens simultaneous printing function of two printed using the one ink surface, when the plurality of screens simultaneous printing, the two images to be printed One image printing process for printing one image, and the next one image printing process using the remaining unused part of the ink surface having the printed part used in the previous one image printing process a printer for performing a ribbon take-up process of rewinding the ribbon and, for each of the two images to be the plurality of screens simultaneous printing, the image content to be divided into two main scanning direction Means and, among the plurality of divided image divided by the image dividing unit, and a divided image print control means for sequentially printing a plurality of divided images divided from one image in the first image print processing, the In the one-image print process, the unused portion that can be used in the next one-image print process remains in at least one of the printed portions used in the previous one-image print process in the main scanning direction. The unused portions used for printing two divided images divided from an image are different in the sub-scanning direction to positions where they are not overlapped with each other in the main scanning direction .
For example , an image to be printed is divided into two in the main scanning direction (left-right direction). For example, as shown in FIG. 1A, when printing from a new ink surface of the ink ribbon, the left half 2 of the first image (A) is first printed using the first half of the ink surface. The right half 3 of the image (A) is printed using the second half of the ink surface. When the second image (B) is printed after the ink ribbon is rewound, the image (B) is printed using the unused portion of the ink surface as shown in FIG. That is, the right half 4 of the image (B) is printed using the first half of the ink surface, and the left half 5 of the image (B) is printed using the second half of the ribbon. Thus, when performing rewinding the ribbon, since the unused portion of the ink surface which can be used in the next one image print processing remains in at least one of the main scanning direction of the print already part of the ink ribbon Rewind of In this case, the possibility that the ink ribbon is torn due to the tension is reduced.
As a result, when two images are simultaneously printed on a plurality of screens in a sublimation printer, the possibility of tearing of the ink ribbon can be reduced, and a stable printing process can be realized.

The print control method of the present invention, pressing the ink ribbon inked surface of the plurality of basic colors are periodically arranged to form, together with the effect transcription by printing the ink of the ink ribbon to the paper, of the one the images of smaller size than the ink surface, using the one ink surface having a plurality of screens simultaneously print function of multiple prints, when the plurality of screens simultaneous printing, a plurality of images to be printed One image print processing for printing one image of the image and the next one image print processing using the remaining unused portion of the ink surface having the printed portion used in the previous one image print processing a print control method in a printer for the ribbon take-up processing to rewind the ribbon for, by the control unit of the printer, and the target of the plurality of screens simultaneous printing That for each image, an image dividing procedure for dividing into plural in the main scanning Direction, among the plurality of divided images by Ri divided into the image segmentation procedures, said plurality of divided images divided from one image The divided image print control procedure for sequentially printing in one image print processing is performed, and in the one image print processing, the unused portion that can be used in the next one image print processing is used in the previous one image print processing. A position where the unused portions used for printing a plurality of divided images divided from the one image are not overlapped with each other in the main scanning direction so as to remain in at least one of the printed portions in the main scanning direction. It is characterized by being different along the sub-scanning direction .
According to this method, similarly to the above , when a plurality of images are simultaneously printed on a sublimation printer, the possibility of the ink ribbon tearing can be reduced and a stable printing process can be realized. .

  In the printer and the print control method of the present invention, in the sublimation type printer, it is possible to reduce the possibility of the ink ribbon tearing when simultaneously printing a plurality of screens, and to realize a stable printing process.

  Next, the best mode for carrying out the present invention will be described with reference to the drawings.

  FIG. 1 is a diagram for explaining a print control method for preventing tearing of the ink ribbon in the printer of the present invention.

In the printer of the present invention, an image to be printed is divided into two parts in the right and left (main scanning direction).
As shown in FIG. 1A, when printing from a new ink surface of the ink ribbon, the left half 2 of the first image (A) is first printed using the first half of the Y ink surface. The right half 3 of the image (A) is printed using the second half of the Y ink surface. Hereinafter, the M, C, and OP layers are printed in the same manner.

  When the second image (B) is printed after the ink ribbon is rewound, the image (B) is printed using the unused portion of the ink surface as shown in FIG. That is, the right half 4 of the second image (B) is printed using the first half of the Y ink surface, and the left half 5 of the image (B) is printed using the second half of the Y ink surface. Hereinafter, the M, C, and OP layers are printed in the same manner.

  By doing so, as shown in FIG. 2, when the ink ribbon is rewound, the width G of the portion where the tension is applied to the ink ribbon is increased, so that the ink ribbon is hardly broken.

FIG. 3 is a diagram showing a system configuration example of the printer according to the present invention.
In the printer 1 illustrated in FIG. 3, reference numeral 11 denotes a main control unit that includes a CPU and the like and controls each unit of the printer. An image buffer 12 receives an image to be printed from an external host (host computer) 2 as image data such as YMC (yellow (Y), magenta (M), cyan (C)) and temporarily stores the image.

  A print control unit 13 performs processing necessary for printing the image data transmitted from the host 2. The print image data generation unit 14 in the print control unit 13 is a processing unit for converting the YMC input image data received from the host 2 into print image data corresponding to the ink color of the ink ribbon. Further, the ink ribbon winding / rewinding processing unit 15 transmits a command signal to the motor drive control unit 20 so that the ink surface of the ink ribbon is at an appropriate position at the time of printing, so that the winding of the ink ribbon is performed. A processing unit for performing take-up / rewind control. The roll paper drive processing unit 16 is a processing unit that transmits a command signal to the motor drive control unit 20 to control the feeding of the print paper 32 and perform a print paper cut process and the like.

  Reference numeral 17 denotes an energization pulse generator that energizes the heating resistor 19 in the thermal head 18 by energizing pulse patterns according to the gradation (density). Reference numeral 18 denotes a thermal head in which heating resistors are arranged for each dot to be printed. Reference numeral 19 denotes a heating resistor corresponding to each dot. A motor drive control unit 20 controls the drive of an ink ribbon take-up motor that transports the ink ribbon, an ink ribbon rewind motor that rewinds the ink ribbon, a roll paper drive motor that transports print paper, and the like.

  The printer 1 of the present invention is characterized by an image division processing unit 21, a divided image print processing unit 22, and a divided image data holding unit 12 a in the image buffer 12 in the print control unit 13.

  The image division processing unit 21 reads the image data of each image to be simultaneously printed on a plurality of screens from the image buffer 12 and performs a process of dividing the image data into two in the main scanning direction (left and right direction). Further, a process of recording the image data of the divided image in the divided image data holding unit 12a in the image buffer 12 is performed.

  The divided image print control processing unit 22 performs processing for printing each image divided into two in the main scanning direction (left-right direction) separately for the first half and the second half of the ink surface.

  The divided image print processing unit 22 includes a first image print control processing unit 23 and a second image print control processing unit 24.

  In the first image print control processing unit 23, an image on the left side (left side with respect to the sub-scanning direction) of the first image (A) divided into left and right parts is displayed on the first half of the ink surface of the ink ribbon. A process for printing on the left side (left side with respect to the sub-scanning direction) and printing the right image on the right side of the second half of the ink surface of the ink ribbon is performed.

  In the second image print control processing unit 24, an image on the right side (right side with respect to the sub-scanning direction) of the second image (B) divided into right and left is displayed on the first half of the ink surface of the ink ribbon. Printing is performed on the right side (right side with respect to the sub-scanning direction), and the left image is printed on the left side of the second half of the ink surface of the ink ribbon.

  In this case, in the ink ribbon winding / rewinding processing unit 15, when the first image print control processing unit 23 and the second image print control processing unit 24 perform printing, the position of the ink ribbon becomes an appropriate position. As described above, the ink ribbon winding motor and the ink ribbon rewinding motor are driven and controlled.

  In the example of the printer described above, an example in which an image of a 4-inch size is simultaneously printed on two screens and a plurality of screens using an ink ribbon for an 8-inch size has been described. Further, the number of screens that are simultaneously printed on a plurality of screens may be three or more.

  For example, when printing three screens simultaneously on a plurality of screens, one ink surface of the ink ribbon is divided into three in the sub-scanning direction (vertical direction) of the ink ribbon. Then, the image to be printed is divided into three in the main scanning direction (left and right direction), and each image divided into three in the left and right direction is printed using different surfaces of the ink surfaces used by dividing into three. What should I do?

  The embodiment of the present invention has been described above. However, the printer of the present invention is not limited to the illustrated example described above, and various modifications can be made without departing from the scope of the present invention. It is.

  In the present invention, the possibility of tearing of the ink ribbon can be reduced and a stable printing process can be realized during simultaneous printing of a plurality of screens, and therefore the present invention is useful for a printer or the like.

It is explanatory drawing of the print control method for preventing a tear of an ink ribbon. It is a figure which shows the part to which tension | tensile_strength is applied to an ink ribbon. 1 is a diagram illustrating a system configuration example of a printer according to the present invention. FIG. It is a figure which shows the structural example of the printing part of a sublimation type printer. It is a figure which shows the kind of print size. It is a figure which shows the kind of ink ribbon. It is a figure which shows the example of multiple screen simultaneous printing. It is a figure for demonstrating the method of using the unused part of an ink ribbon. It is a figure for demonstrating the mechanism for rewinding an ink ribbon. It is a figure for demonstrating the thermal damage of an ink ribbon.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Printer 2 ... Host 11 ... Main control part 12 ... Image buffer 12a ... Divided image data holding part 13 ... Print control part 14 ... Print image data generation part 15 ... Ink ribbon winding / rewinding processing part 16 ... Roll paper Drive processing unit 17 ... energization pulse generation unit 18 ... thermal head 19 ... heating resistor 20 ... motor drive control unit 21 ... image division processing unit 22 ... divided image print control processing unit 23 ... first image print control processing unit 24 ... first Two-image print control processing unit 31 ... roll paper 32 ... print paper 33 ... ink ribbon roll 34 ... supply core 35 ... ink ribbon 36, 37 ... ink ribbon guide roll 38 ... winding core 39 ... platen roll 40 ... pinch roll 41 ... Feed roll 51 ... Ink ribbon rewind motor 52 ... Gear 53 ... Encode Over door 54 ... sensor 61 ... ink ribbon take-up motor 62 ... gear

Claims (3)

Pressing a plurality of basic color ink ribbon ink surface is periodically arranged in the paper, performs transferring printing ink of the ink ribbon to the paper, the images of a size smaller than the one of the ink surface One-image print having a multi-screen simultaneous print function for printing a plurality of sheets using the one ink surface , and printing one image out of a plurality of images to be printed at the time of the multi-screen simultaneous print Ribbon winding process for rewinding the ribbon for the next one-image printing process using the remaining unused part of the ink surface having the printed part used in the previous one-image printing process A printer that performs
For each image to be the plurality of screens simultaneous printing, an image dividing means for dividing into plural in the main scanning Direction,
Among the plurality of divided images by Ri divided into the image dividing means, and a divided image print control means for sequentially printing a plurality of divided images divided from one image in the first image print processing,
In the one-image printing process, the one unused part usable in the next one-image printing process remains in at least one of the printed parts used in the previous one-image printing process in the main scanning direction. A printer characterized in that the unused portions used for printing a plurality of divided images divided from an image are different along the sub-scanning direction to positions where they are not overlapped with each other in the main scanning direction . Pressing a plurality of basic color ink ribbon ink surface is periodically arranged in the paper, performs transferring printing ink of the ink ribbon to the paper, the images of a size smaller than the one of the ink surface has a plurality of screens simultaneous printing function of two printed using the one ink surface, when the plurality of screens simultaneous printing one image to be printed an image of the two images to be printed Ribbon winding to rewind the ribbon to perform the next one-image print process using the remaining unused portion of the ink surface having the printed part used in the previous one-image print process A printer that performs processing ,
For each of two images to be the plurality of screens simultaneous printing, an image dividing unit that divided into two main scanning Direction,
A divided image print control means for sequentially printing a plurality of divided images divided from one image among the plurality of divided images divided by the image dividing means by the one-image print processing;
In the one-image printing process, the first sheet so that the unused part that can be used in the next one-image printing process remains in at least one of the printed parts used in the previous one-image printing process in the main scanning direction. A printer characterized in that the unused portions used for printing two divided images divided from the first image are made different along the sub-scanning direction to positions where they are not overlapped with each other in the main scanning direction . Pressing a plurality of basic color ink ribbon ink surface is periodically arranged in the paper, performs transferring printing ink of the ink ribbon to the paper, the images of a size smaller than the one of the ink surface One-image print having a multi-screen simultaneous print function for printing a plurality of sheets using the one ink surface , and printing one image out of a plurality of images to be printed at the time of the multi-screen simultaneous print Ribbon winding process for rewinding the ribbon for the next one-image printing process using the remaining unused part of the ink surface having the printed part used in the previous one-image printing process A print control method in a printer that performs
The control unit of the printer,
For each image to be the plurality of screens simultaneous printing, an image dividing procedure for dividing into plural in the main scanning Direction,
The image division procedure of the I Ri split by a plurality of divided images into a divided image print control procedure for sequentially printing a plurality of divided images divided from one image in the first image print processing is performed,
In the one-image printing process, the one unused part usable in the next one-image printing process remains in at least one of the printed parts used in the previous one-image printing process in the main scanning direction. A print control method characterized in that the unused portions used for printing a plurality of divided images divided from an image are made different along the sub-scanning direction to positions where they are not overlapped with each other in the main scanning direction. .

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