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JP4899694B2 - Double container manufacturing method - Google Patents

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JP4899694B2
JP4899694B2 JP2006208178A JP2006208178A JP4899694B2 JP 4899694 B2 JP4899694 B2 JP 4899694B2 JP 2006208178 A JP2006208178 A JP 2006208178A JP 2006208178 A JP2006208178 A JP 2006208178A JP 4899694 B2 JP4899694 B2 JP 4899694B2
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container
inner container
outer container
curled
double
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JP2008030378A (en
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憲一 遠藤
宏 白井
晴男 藤原
健一 山口
宏樹 佐竹
典子 大井
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Dai Nippon Printing Co Ltd
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Description

本発明は、外容器とその内側に配置される内容器とを接合する二重容器の製造方法に関する。   The present invention relates to a method of manufacturing a double container that joins an outer container and an inner container disposed inside the outer container.

紙又はプラスチックで製作されたカップ状の内容器と外容器とを有し、相対的に小型の内容器を相対的に大型の外容器内に収容し、かつ各容器の開口上縁で互いに一体化した二重容器が知られている(特許文献1)。この二重容器は、内容器と外容器とによって内容器の下方に収容空間が形成され、その収容空間は内容器に収容される物品と異なる異種物品の収容に利用される。そして、外容器の周壁には、円周方向に沿って延びる2本のミシン目が設けられて帯状の切り取り片が形成されている。この切り取り片を引き上げて外容器から切り離すことによって、二重容器は上部の二重容器と下部の容器とに分離される。これにより、内容器に物品が収容されたままの状態で、内容器の下方の収容空間に収容された異種物品を取り出す等のアクセスが可能となる。   It has a cup-shaped inner container and an outer container made of paper or plastic, accommodates a relatively small inner container in a relatively large outer container, and is integrated with each other at the upper edge of the opening of each container A double container is known (Patent Document 1). In the double container, a storage space is formed below the inner container by the inner container and the outer container, and the storage space is used for storing different types of articles different from the articles stored in the inner container. Then, on the peripheral wall of the outer container, two perforations extending along the circumferential direction are provided to form a strip-shaped cut piece. By pulling up the cut piece and separating it from the outer container, the double container is separated into an upper double container and a lower container. As a result, access such as taking out the dissimilar article stored in the storage space below the inner container is possible while the article is still stored in the inner container.

特開平4−201873号公報Japanese Patent Laid-Open No. 4-201873

一般に、紙等で製作された容器にはその上端が外側に丸められたカール部が設けられる。このカール部は一般的に環状に延びる断面円弧状の溝が形成された型部材を容器の開口端に対して押し込むことで形成される。このようなカール部は容器の上下方向に関して潰される場合がある。例えば、カール部を有した容器に蓋部を貼り付ける際には、カール部の上に蓋部を載せた状態でカール部と蓋部とを所定部材で挟み込んでカール部を容器の上下方向に潰しつつ蓋部をカール部に貼り付ける。上述した二重容器の場合、仮に内容器のカール部が潰される前にそのカール部と外容器の上端とが隣接するように接合されていると、その後にカール部が潰されることによりカール部の下面が持ち上げられて外容器の上端とカール部との間に隙間が形成される。これにより、その隙間から内容器の胴部の表面が露出して外観上の不具合が生じるおそれがある。   In general, a container made of paper or the like is provided with a curled portion whose upper end is rounded outward. This curled portion is generally formed by pushing a mold member having a circular arc-shaped groove extending in an annular shape into the open end of the container. Such a curled portion may be crushed in the vertical direction of the container. For example, when a lid is attached to a container having a curled portion, the curled portion and the lid portion are sandwiched between predetermined members with the lid portion placed on the curled portion, and the curled portion is placed in the vertical direction of the container. Apply the lid to the curl while crushing. In the case of the above-described double container, if the curled part and the upper end of the outer container are joined to be adjacent to each other before the curled part of the inner container is crushed, the curled part is then crushed, The lower surface of the container is lifted to form a gap between the upper end of the outer container and the curled portion. Thereby, the surface of the trunk | drum of an inner container may be exposed from the clearance gap, and there exists a possibility that the malfunction on an external appearance may arise.

そこで、本発明は、二重容器の外容器の上端と内容器のカール部との間に隙間が発生することを防止できる二重容器の製造方法を提供することを目的とする。   Then, an object of this invention is to provide the manufacturing method of the double container which can prevent that a clearance gap generate | occur | produces between the upper end of the outer container of a double container, and the curl part of an inner container.

以下、本発明の二重容器について説明する。なお、本発明の理解を容易にするために添付図面の参照符号を括弧書きにて付記するが、それにより本発明が図示の形態に限定されるものではない。   Hereinafter, the double container of the present invention will be described. In order to facilitate understanding of the present invention, reference numerals in the accompanying drawings are appended in parentheses, but the present invention is not limited to the illustrated embodiment.

本発明の二重容器の製造方法は、外容器(10)と、胴部(21)の上端が外側に丸められたカール部(23)を有し前記外容器の内側に配置される内容器(20)とを、前記外容器の上端を前記内容器の前記カール部に隣接させて接合する工程を備えた二重容器の製造方法であって、前記接合する工程の前に、前記内容器の前記カール部を前記内容器の上下方向に関して潰す工程が設けられ、前記潰す工程では、前記カール部の上に蓋部(30)を載せて所定部材(41、42)で前記カール部と前記蓋部とを挟み込んで、前記カール部を前記内容器の上下方向に関して潰しつつ前記蓋部を貼り付けることにより、上述した課題を解決する。
The method for producing a double container according to the present invention includes an outer container (10) and an inner container disposed inside the outer container, having a curled part (23) whose upper end of the body part (21) is rounded outward. (20) is a method of manufacturing a double container, comprising the step of joining the upper end of the outer container adjacent to the curled portion of the inner container, and before the step of joining, the inner container A step of crushing the curled portion with respect to the vertical direction of the inner container. In the crushing step, a lid portion (30) is placed on the curled portion, and the curled portion and the sandwiching a lid portion, the paste it to the lid while crushing the curled portion in the vertical direction of the inner container, to solve the problems described above.

この製造方法によれば、外容器の上端を内容器のカール部に隣接させてこれらの容器を接合する際には、既に内容器のカール部が潰されている。外容器と内容器とを接合した後に、内容器に蓋部を貼り付ける等のためにカール部を挟み込んだとしても、そのカール部がそれ以上潰されることはない。従って、内容器のカール部と外容器の上端とが隣接した状態を保持することができ、これらの間に隙間が形成されることを防止できる。   According to this manufacturing method, when the upper end of the outer container is adjacent to the curled portion of the inner container and these containers are joined, the curled portion of the inner container is already crushed. Even if the curled portion is sandwiched between the outer container and the inner container after the outer container and the inner container are joined, the curled portion is not further crushed. Accordingly, the curled portion of the inner container and the upper end of the outer container can be held adjacent to each other, and a gap can be prevented from being formed between them.

また、カール部の上に蓋部を載せて所定部材でカール部と蓋部とを挟み込んで、カール部を内容器の上下方向に関して潰しつつ蓋部を貼り付けているので、カール部を潰すことと同時に蓋部を貼り付けることができる。これにより、工程数を削減できる。 Further, by sandwiching a mosquito Lumpur portion and the lid portion at a predetermined member put a lid on top of the curled portion, since the paste crush One One lid in the vertical direction of the inner container mosquitoes Lumpur unit , Ru can paste a lid at the same time as it crushed the curl portion. Thereby , the number of processes can be reduced.

本発明の製造方法においては、外容器の上端の構成に特段の制限はなく、その上端に内容器と同様なカール部を有していてもよいが、例えば、前記外容器は、胴部(11)の上端が一重の状態で切断された一重端部(13)を有し、前記接合する工程では、前記外容器の前記一重端部を前記内容器の前記カール部に隣接させて前記外容器と前記内容器とを接合してもよい。この場合、内容器のカール部から外容器の胴部が延びるように見える二重容器を得ることができる。つまり、二つの容器が組み合わされたものでありながら一つの容器のように見えるので、使用者に外観上の違和感を与えることがない。   In the manufacturing method of the present invention, the configuration of the upper end of the outer container is not particularly limited, and the upper end thereof may have a curled portion similar to the inner container. 11) having a single end portion (13) cut with a single upper end, and in the joining step, the single end portion of the outer container is adjacent to the curled portion of the inner container, and You may join a container and the said inner container. In this case, a double container can be obtained in which the body of the outer container appears to extend from the curl of the inner container. That is, since the two containers are combined, it looks like one container, so that the user does not feel uncomfortable in appearance.

本発明の製造方法においては、前記接合する工程の前に、前記外容器の内周面に接着剤(5)を塗布する工程が設けられていてもよい。この態様によれば、接着剤を塗布した後に外容器と内容器とを組み合わせる過程で、仮に内容器の胴部と接着剤が接触した場合でも、その接着剤は外容器の内側に流されるに過ぎない。そのため、接着剤が外容器に掬われて外部へはみ出る等の外観上の不具合を回避できる。特に、外容器が一重端部を有する態様の場合、内容器の胴部の外側に接着剤を塗布すると、一重端部で接着剤を掬い易くなる。従って、外容器が一重端部を有している場合において、この塗布工程の採用が特に効果的である。   In the manufacturing method of this invention, the process of apply | coating an adhesive agent (5) to the internal peripheral surface of the said outer container may be provided before the said process to join. According to this aspect, in the process of combining the outer container and the inner container after the adhesive is applied, even if the body portion of the inner container and the adhesive are in contact with each other, the adhesive is caused to flow inside the outer container. Not too much. Therefore, it is possible to avoid problems in appearance such as the adhesive being rubbed into the outer container and protruding outside. In particular, in the case where the outer container has a single end portion, when the adhesive is applied to the outside of the body portion of the inner container, it becomes easier to spread the adhesive at the single end portion. Therefore, when the outer container has a single end portion, it is particularly effective to adopt this coating process.

本発明の製造方法においては、前記外容器は、胴部の周方向に沿って延びる易開封部を有し、前記外容器及び前記内容器のそれぞれは、底部から上端に向かう方向に横幅が広がるように構成されるとともに、前記内容器の前記方向に関する横幅の広がり具合が前記外容器の前記方向に関する横幅の広がり具合よりも大きくなるように前記外容器と前記内容器とがそれぞれ構成されていてもよい。この態様によれば、外容器は易開封部において強度が低下するが、外容器の内側に内容器をはめ込み易くなる。従って、外容器の内側に内容器をはめ込む際に易開封部に無理な力が働いて外容器が変形することを防止できる。またこの態様によれば、接着剤により外容器と内容器とを接合する際に、接合箇所以外に接着剤が付着することを抑制することもできる。   In the manufacturing method of the present invention, the outer container has an easy-opening portion that extends along the circumferential direction of the body portion, and each of the outer container and the inner container has a lateral width that extends from the bottom toward the upper end. And the outer container and the inner container are configured such that the width of the inner container in the direction of the width is greater than the width of the outer container in the direction of the width. Also good. According to this aspect, the strength of the outer container is reduced at the easy opening portion, but the inner container is easily fitted inside the outer container. Therefore, it is possible to prevent the outer container from being deformed due to an excessive force acting on the easy opening portion when the inner container is fitted inside the outer container. Moreover, according to this aspect, when joining an outer container and an inner container with an adhesive agent, it can also suppress that an adhesive agent adheres other than a joining location.

以上説明したように、本発明によれば、外容器と内容器とを接合する前に内容器のカール部が潰されているから、外容器と内容器とを接合した後に内容器のカール部と外容器の上端とが隣接した状態を保持することができ、これらの間に隙間が形成されることを防止できる。   As described above, according to the present invention, since the curled portion of the inner container is crushed before the outer container and the inner container are joined, the curled portion of the inner container is joined after the outer container and the inner container are joined. And the upper end of the outer container can be held adjacent to each other, and a gap can be prevented from being formed between them.

図1及び図2は本発明の二重容器の一実施形態を示し、図1は二重容器の外観を示した斜視図、図2は図1のII−II線に沿った断面図、図3は図2のA部を拡大した部分拡大図である。これらの図に示すように、二重容器1は外容器10と外容器10の内側に配置された内容器20とを有し、これらの容器が互いに接合されて構成されている。外容器10及び内容器20はそれぞれ所定形状の平面状の紙を丸めて逆円錐台形状に組み立てられたカップ状の紙容器である。すなわち、外容器10及び内容器20のそれぞれは、底部から上端に向かう方向に横幅が広がる形状を有している。そして、内容器20の同方向に関する横幅の広がり具合は、外容器10の横幅の広がり具合よりも大きくなるように構成されている。   1 and 2 show an embodiment of the double container of the present invention, FIG. 1 is a perspective view showing the appearance of the double container, and FIG. 2 is a sectional view taken along line II-II in FIG. 3 is a partially enlarged view in which the portion A in FIG. 2 is enlarged. As shown in these drawings, the double container 1 has an outer container 10 and an inner container 20 disposed inside the outer container 10, and these containers are joined to each other. Each of the outer container 10 and the inner container 20 is a cup-shaped paper container that is obtained by rolling a flat paper of a predetermined shape and assembling into an inverted truncated cone shape. That is, each of the outer container 10 and the inner container 20 has a shape in which the lateral width increases in the direction from the bottom toward the upper end. And the breadth of the width of the inner container 20 in the same direction is configured to be larger than the breadth of the width of the outer container 10.

外容器10は、胴部11と、胴部11の下端に設けられた円形状の底部12と、胴部11の上端が一重の状態で切断された一重端部13とを有している。一重端部13は外容器10の上下方向に直線的に延びている。更に言えば、胴部11の上端がその側面の傾斜の直線上に位置し、かつ水平面で切断されている。一方、内容器20は、胴部21と、胴部21の下端に設けられた円形状の底部22と、胴部21の上端が外向きに丸められたカール部23とを有している。内容器20のカール部23の上面にはアルミ製のシートと紙が積層されて構成された蓋部30が開封可能な強度で貼り付けられている。これにより、内容器20の収容空間25が密封される。外容器10の高さ方向の寸法は内容器20の高さ方向の寸法よりも大きい。そのため、外容器10の内側に内容器20を嵌め込むように配置して外容器10と内容器20とを互いに接合することにより、内容器20の下方に閉空間としての収容空間15が形成される。   The outer container 10 has a trunk portion 11, a circular bottom portion 12 provided at the lower end of the trunk portion 11, and a single end portion 13 in which the upper end of the trunk portion 11 is cut in a single state. The single end portion 13 extends linearly in the vertical direction of the outer container 10. More specifically, the upper end of the body portion 11 is positioned on a straight line having an inclined side surface and is cut by a horizontal plane. On the other hand, the inner container 20 has a barrel portion 21, a circular bottom portion 22 provided at the lower end of the barrel portion 21, and a curl portion 23 in which the upper end of the barrel portion 21 is rounded outward. On the upper surface of the curled portion 23 of the inner container 20, a lid portion 30 formed by laminating an aluminum sheet and paper is attached with a strength capable of being opened. Thereby, the accommodation space 25 of the inner container 20 is sealed. The dimension of the outer container 10 in the height direction is larger than the dimension of the inner container 20 in the height direction. Therefore, by arranging the inner container 20 to be fitted inside the outer container 10 and joining the outer container 10 and the inner container 20 to each other, an accommodation space 15 as a closed space is formed below the inner container 20. The

二重容器1の製造方法の詳細は後述するが、図3に示すように、外容器10と内容器20とは、内容器20のカール部23が上下方向に潰された状態で、そのカール部23と外容器10の一重端部13とが隣接するようにし、かつ外容器10の胴部11の上端内周面と内容器20の胴部21の上端外周面との間に接着部3を介在させるようにして互いに接合されている。換言すれば、外容器10のカール部が省略された状態で外容器10と内容器20とが互いに接合されている。これにより内容器20のカール部23から外容器10の胴部11が延びるように見える。つまり、二つの容器が組み合わされたものでありながら一つの容器のように見えるので使用者に外観上の違和感を与えることがない。   The details of the method for manufacturing the double container 1 will be described later. As shown in FIG. 3, the outer container 10 and the inner container 20 are formed by curling the curled portion 23 of the inner container 20 in the vertical direction. The bonding portion 3 is disposed between the upper end inner peripheral surface of the body portion 11 of the outer container 10 and the upper end outer peripheral surface of the body portion 21 of the inner container 20 so that the portion 23 and the single end portion 13 of the outer container 10 are adjacent to each other. Are joined to each other so as to intervene. In other words, the outer container 10 and the inner container 20 are joined together with the curled portion of the outer container 10 omitted. Thereby, it seems that the trunk | drum 11 of the outer container 10 extends from the curl part 23 of the inner container 20. FIG. That is, since the two containers are combined but look like one container, the user does not feel uncomfortable in appearance.

二重容器1に形成される二つの収容空間15、25は所定の物品をそれぞれ収容できる。二つの収容空間15、25のそれぞれに収容される物品に特段の制限はないが、互いに相違する物品をこれらに収容してもよい。例えば、収容空間25に菓子等の食品Fを、収容空間15にフィギュア、模型、アクセサリー等の非食品である景品Pをそれぞれ収容してもよい(図4参照)。また、これとは反対に、収容空間25に景品Pを、収容空間15に食品Fをそれぞれ収容してもよい。更に、互いに異なる異種の食品を二つの収容空間15、25に収容してもよい。   The two storage spaces 15 and 25 formed in the double container 1 can each store predetermined articles. There are no particular restrictions on the articles accommodated in the two accommodating spaces 15 and 25, but articles different from each other may be accommodated in these. For example, food F such as confectionery may be stored in the storage space 25, and prizes P that are non-food such as figures, models, and accessories may be stored in the storage space 15 (see FIG. 4). On the contrary, the prize P may be stored in the storage space 25 and the food F may be stored in the storage space 15. Further, different foods different from each other may be stored in the two storage spaces 15 and 25.

外側容器10には、胴部11の周方向に沿って延びる易開封部としての帯状のジッパー部14が設けられている。ジッパー部14は胴部を一巡するように形成されている。図1に示すように、ジッパー部14は上下にそれぞれ列をなす不連続的な複数の切り込み14aが形成されることにより構成され、ジッパー部14が設けられた部位は胴部11の他の部位よりも強度が弱められている。図4に示すように、ジッパー部14の一端には使用者が摘めるように摘み部14bが設けられる。その摘み部14bを使用者が摘みながら図4の矢印aの方向に引っ張ることにより、図5に示すように、外容器10の胴部11は上下に分離され、収容空間15に収容されていた景品Pを取り出すことができる。この場合、収容空間25を密封する蓋部30は閉じたままで構わない。つまり、内容器20の収容空間25に物品としての食品Fが収容された状態で、内容器20の下方に形成された収容空間15を開封することができる。   The outer container 10 is provided with a belt-like zipper portion 14 as an easy-opening portion that extends along the circumferential direction of the body portion 11. The zipper part 14 is formed so as to go around the trunk part. As shown in FIG. 1, the zipper part 14 is configured by forming a plurality of discontinuous cuts 14 a each in a row in the vertical direction, and the part where the zipper part 14 is provided is another part of the body part 11. The strength is weaker than. As shown in FIG. 4, a grip portion 14 b is provided at one end of the zipper portion 14 so that the user can grip it. By pulling the knob 14b in the direction of the arrow a in FIG. 4 while the user picks it, the body 11 of the outer container 10 is separated into upper and lower parts and accommodated in the accommodation space 15 as shown in FIG. The prize P can be taken out. In this case, the lid 30 that seals the accommodation space 25 may remain closed. That is, the storage space 15 formed below the inner container 20 can be opened in a state where the food F as an article is stored in the storage space 25 of the inner container 20.

図1及び図2に示すように、二重容器1においては、ジッパー部14が内容器20の底部22の周囲に続く下縁24よりも上方に位置するように外容器10と内容器20とが接合されている。このため、仮にジッパー部14が押し込まれても、ジッパー部14の背面側に内容器20が位置し、ジッパー部14が内容器20によって支持される。従って、ジッパー部14を境にした容器の破損が抑制される。特に、ジッパー部14によって開封される収容空間15に景品Pを収容した場合には、景品Pの内容確認や不正な取り出し等の目的のためにジッパー部14を破壊するいたずらが増加する傾向にある。二重容器1はそのような場合に有効な対策となる。また、物流の際に、意図せずジッパー部14に力がかかっても、ジッパー部14が破損しない。   As shown in FIGS. 1 and 2, in the double container 1, the outer container 10 and the inner container 20 are arranged such that the zipper part 14 is located above the lower edge 24 that continues around the bottom 22 of the inner container 20. Are joined. For this reason, even if the zipper part 14 is pushed in, the inner container 20 is located on the back side of the zipper part 14, and the zipper part 14 is supported by the inner container 20. Therefore, breakage of the container with the zipper portion 14 as a boundary is suppressed. In particular, when the prize P is accommodated in the accommodation space 15 opened by the zipper part 14, there is a tendency to increase the mischief of destroying the zipper part 14 for the purpose of confirming the contents of the prize P or illegal removal. . The double container 1 is an effective measure in such a case. Moreover, even if force is applied to the zipper part 14 during distribution, the zipper part 14 is not damaged.

図6は二重容器1の側面の一部を示している。図6に示すように、外容器10の胴部11には上下方向に延びる糊代部26が存在する。外容器10の胴部11は、上述したように所定形状に加工された平面状の紙材の両端が糊代部26の位置で重ねあわされた状態で接合されることによって構成される。ジッパー部14の摘み部14bは、丁度、糊代部26の位置に設けられている。糊代部26のうち、摘み部14bが設けられた領域AR1は、それ以外の領域AR2よりも接合強度が弱められている。このため、摘み部14bを剥離し易くなりジッパー部14の操作性が向上する。   FIG. 6 shows a part of the side surface of the double container 1. As shown in FIG. 6, the body portion 11 of the outer container 10 has an adhesive margin portion 26 extending in the vertical direction. The body portion 11 of the outer container 10 is configured by joining both ends of a planar paper material processed into a predetermined shape as described above in a state where the both ends are overlapped at the position of the adhesive margin portion 26. The knob portion 14 b of the zipper portion 14 is provided at the position of the adhesive margin portion 26. Of the margin portion 26, the area AR1 in which the knob portion 14b is provided has a lower bonding strength than the other area AR2. For this reason, it becomes easy to peel the knob | pick part 14b, and the operativity of the zipper part 14 improves.

領域AR1における接合強度を他の領域AR2よりも弱める方法としては、種々の方法を採用できる。例えば、接合方法としてヒートシールを用いる場合には、摘み部14bの裏面側に抗ヒートシール剤等の接合阻害剤を塗布しておき、その上で糊代部26の長手方向に延びるヒートシールバー等の発熱体で加熱しながら熱圧着することにより、領域AR1の接合強度を他の領域AR2よりも弱めることができる。この場合、摘み部14bの裏面側に代えて、摘み部14bが相対する面に接合阻害剤を塗布又は印刷してもよい。また、接合阻害剤を塗布しない方法としては、ヒートシールバー等の発熱体の領域AR1に対応する部分を切除し、このように構成した発熱体によって熱圧着することで、領域AR1の加熱が弱められて領域AR1の接合強度を他の領域AR2よりも弱めることができる。また、熱風を吹きかけて接合する方法では、その熱風を領域AR1を除いて領域AR2へ選択的に吹きかけることにより、領域AR1の接合強度を他の領域AR2よりも弱めることができる。なお、ヒートシールによる接合方法では、上述した接合阻害剤を塗布する方法とこれを塗布しない方法とを併用することもできる。   Various methods can be adopted as a method of weakening the bonding strength in the region AR1 as compared with the other regions AR2. For example, when heat sealing is used as a bonding method, a bonding inhibitor such as an anti-heat sealing agent is applied to the back side of the knob portion 14b, and the heat seal bar extending in the longitudinal direction of the adhesive margin portion 26 thereon. By performing thermocompression bonding while heating with a heating element such as the above, the bonding strength of the area AR1 can be weaker than that of the other area AR2. In this case, it may replace with the back surface side of the knob | pick part 14b, and may apply | coat or print a bonding inhibitor on the surface which the knob | pick part 14b opposes. Further, as a method of not applying the bonding inhibitor, the heating of the area AR1 is weakened by cutting away the part corresponding to the area AR1 of the heating element such as a heat seal bar and thermocompression bonding with the heating element configured in this way. Thus, the bonding strength of the area AR1 can be weaker than that of the other area AR2. In the method of joining by blowing hot air, the bonding strength of the area AR1 can be made weaker than that of the other area AR2 by selectively blowing the hot air to the area AR2 except for the area AR1. In addition, in the joining method by heat sealing, the method of applying the above-mentioned joining inhibitor and the method of not applying this can be used in combination.

(製造方法について)
次に、図7A〜図7F及び図8A〜図8Eを参照しながら、二重容器1の製造方法とともに二重容器1に物品が収容された商品の製造方法を説明する。なお、以下の説明では、収容空間25には食品Fを、収容空間15には景品Pをそれぞれ収容するものとして説明する。
(About manufacturing method)
Next, with reference to FIGS. 7A to 7F and FIGS. 8A to 8E, a method for manufacturing a product in which articles are stored in the double container 1 will be described together with a method for manufacturing the double container 1. In the following description, food F is stored in the storage space 25, and prize P is stored in the storage space 15.

図7A〜図7Fは二重容器1及び二重容器1に所定の物品が収容された商品の製造方法の第1の形態を示している。図7Aは内容器20のカール部23を容器の上下方向に潰す工程が示されている。まず、空状態の内容器20を準備し、この内容器20をカール部23を潰すための装置に設置する。ここでは、カール部23を潰すための装置として後述する蓋部30の貼付けを行う蓋材貼付装置4を利用する。蓋材貼付装置4は、丸孔41aの縁でカール部23を支持する板状のリテーナ41と、このリテーナ41と対向する加圧面42aを備えた加圧部材42とを有している。蓋材貼付装置4は、通常、蓋部30の貼り付けに用いるが(図7F参照)、図7Aの工程ではカール部23を潰すことができれば十分で蓋部30を貼付ける必要がない。そのため蓋材貼付装置4にて、いわゆる空打ちを行う。即ち、図7Aに示すように、蓋部30を設けずに加圧部材42をカール部23の全周に押付けてカール部23を内容器20の上下方向に関して潰す。   7A to 7F show a first form of the double container 1 and a method for manufacturing a commodity in which a predetermined article is stored in the double container 1. FIG. 7A shows a process of crushing the curled portion 23 of the inner container 20 in the vertical direction of the container. First, an empty inner container 20 is prepared, and this inner container 20 is installed in an apparatus for crushing the curled portion 23. Here, as a device for crushing the curled portion 23, a lid material sticking device 4 for sticking a lid portion 30 described later is used. The lid material affixing device 4 includes a plate-like retainer 41 that supports the curled portion 23 at the edge of the round hole 41a, and a pressurizing member 42 that includes a pressurizing surface 42a facing the retainer 41. The lid material affixing device 4 is normally used for affixing the lid part 30 (see FIG. 7F), but it is sufficient if the curl part 23 can be crushed in the process of FIG. Therefore, so-called idle driving is performed by the lid material sticking device 4. That is, as shown in FIG. 7A, the pressing member 42 is pressed against the entire circumference of the curled portion 23 without providing the lid portion 30, and the curled portion 23 is crushed in the vertical direction of the inner container 20.

図7Aの工程に前後して又はこの工程と並行して、図7Bに示すように外容器10に景品Pを収容する。次いで、図7Cに示すように、景品Pが収容された外容器10に対し、その胴部11の上端内周面に接着剤5を塗布する。なお、図7Bの工程と図7Cの工程とを入れ替えて、接着剤5を塗布した後に、外容器10に景品Pを収容してもよい。図7Cの工程において接着剤5は適宜に選択される。例えばホットメルト系、エマルジョン系等の各種接着剤でよい。紙カップの内面はポリエチレンにて被覆されることが多いので、このような場合にはホットメルト系の接着剤を使用するとよい。また、このようなポリエチレンコートを使用してヒートシールにて接着することもできる。接着剤5は図示のように胴部11の周方向に関して離散的に塗布してもよいし、周方向に関して一巡するように帯状に塗布してもよい。接着剤5を離散的に塗布する場合は、図示のように塗布位置の周方向に関する間隔が等間隔となるようにすることが好ましい。塗布位置の数は図示のように4箇所でもよいしその他3箇所でも5箇所でもよい。図7Cに示すように、接着剤5を胴部11の内周面に塗布する場合には、その後外容器10と内容器20とを組み合わせる過程で内容器20の胴部21と接着剤5が接触した場合でも、その接着剤5が外容器10の胴部11の内側に流れるに過ぎない。従って、接着剤5が外容器10に掬われて外部へはみ出る等の外観上の不具合を回避できる。   Before or after the step of FIG. 7A or in parallel with this step, the prize P is accommodated in the outer container 10 as shown in FIG. 7B. Next, as shown in FIG. 7C, the adhesive 5 is applied to the inner peripheral surface of the upper end of the trunk portion 11 of the outer container 10 in which the prize P is stored. Note that the prize P may be accommodated in the outer container 10 after the step of FIG. 7B and the step of FIG. In the step of FIG. 7C, the adhesive 5 is appropriately selected. For example, various adhesives such as hot melt type and emulsion type may be used. Since the inner surface of the paper cup is often coated with polyethylene, in such a case, a hot melt adhesive may be used. Moreover, it can also adhere | attach by heat sealing using such a polyethylene coat. The adhesive 5 may be applied discretely with respect to the circumferential direction of the body portion 11 as shown, or may be applied in a strip shape so as to make a round with respect to the circumferential direction. When the adhesive 5 is applied discretely, it is preferable that the intervals in the circumferential direction of the application positions are equal as shown in the figure. The number of application positions may be four as shown in the figure, or may be three or five. As shown in FIG. 7C, when the adhesive 5 is applied to the inner peripheral surface of the body 11, the body 21 and the adhesive 5 of the inner container 20 are then combined in the process of combining the outer container 10 and the inner container 20. Even in the case of contact, the adhesive 5 flows only inside the trunk portion 11 of the outer container 10. Therefore, it is possible to avoid problems in appearance such as the adhesive 5 being rubbed by the outer container 10 and protruding outside.

次に、図7Dに示すように、図7Aの工程でカール部23が潰された内容器20と、図7Bの工程で接着5が塗布された外容器10とを組み合わせる。内容器20は図7Aの工程を経たことにより、カール部23の縦幅Lが、潰される前の縦幅L0よりもΔだけ短くなっている。このように潰されたカール部23の下面と外容器10の一重端部13とが突き当たるようにして外容器10と内容器20と接合する。これにより、景品Pが収容空間15に収容された二重容器1が完成する。外容器10と内容器20とを組み合わせる際には、内容器20を固定して外容器10を押し込んでもよいし、逆に外容器10を固定して内容器20を押し込んでもよい。外容器10又は内容器20を押し込む際には、外容器10の中心線と内容器20の中心線とを一致させた状態に保持することが好ましい。こうすることにより、外容器10の内周面に塗布された接着剤5が内容器20の外周面に無用に接触することを防止できる。   Next, as shown in FIG. 7D, the inner container 20 in which the curled portion 23 is crushed in the process of FIG. 7A and the outer container 10 to which the adhesive 5 is applied in the process of FIG. 7B are combined. Since the inner container 20 has undergone the process of FIG. 7A, the vertical width L of the curled portion 23 is shorter than the vertical width L0 before being crushed by Δ. The outer container 10 and the inner container 20 are joined so that the lower surface of the curled portion 23 thus crushed and the single end portion 13 of the outer container 10 abut each other. Thereby, the double container 1 in which the prize P is accommodated in the accommodation space 15 is completed. When combining the outer container 10 and the inner container 20, the inner container 20 may be fixed and the outer container 10 may be pushed in. Alternatively, the outer container 10 may be fixed and the inner container 20 pushed in. When the outer container 10 or the inner container 20 is pushed in, it is preferable that the center line of the outer container 10 and the center line of the inner container 20 are kept in alignment. By doing so, it is possible to prevent the adhesive 5 applied to the inner peripheral surface of the outer container 10 from contacting the outer peripheral surface of the inner container 20 unnecessarily.

次に、図7Eに示すように、図7Dで得た二重容器1の収容空間25に食品Fを収容する。次いで、蓋材貼付装置4を用いて蓋部30を二重容器1に貼付ける。即ち、蓋部30とカール部23との間に接着剤を介在させた状態でその二重容器1をリテーナ41に装着し、その後加圧部材42をカール部23の全周に同時に押し付けて蓋部30とカール部23とを接合する。こうして収容空間25に食品Fが収容された状態で収容空間25が密封される。この場合、カール部23は図7Aの工程で潰されているので、加圧部材42をカール部23に押し付けてもカール部23はそれ以上潰れることはない。以上により、二重容器1の別々の空間に異種の物品が収容された商品が完成する。この形態は、景品Pの収容、食品Fの収容、及び外容器10と内容器20との接合の各行程を同一の場所(工場等)で行う場合に適している。なお、図7Aに示した工程では、蓋部30の貼り付けに使用する蓋材貼付装置4を利用して内容器20のカール部23を潰したが、カール部23を潰すための専用の加工装置を利用して図7Aの工程を実施してもよい。   Next, as shown to FIG. 7E, the foodstuff F is accommodated in the accommodation space 25 of the double container 1 obtained by FIG. 7D. Next, the lid 30 is stuck to the double container 1 using the lid material sticking device 4. That is, the double container 1 is mounted on the retainer 41 with an adhesive interposed between the lid part 30 and the curl part 23, and then the pressure member 42 is simultaneously pressed against the entire circumference of the curl part 23. The part 30 and the curled part 23 are joined. Thus, the storage space 25 is sealed in a state where the food F is stored in the storage space 25. In this case, since the curled portion 23 is crushed in the process of FIG. 7A, even if the pressing member 42 is pressed against the curled portion 23, the curled portion 23 is not further crushed. As described above, a product in which different kinds of articles are accommodated in separate spaces of the double container 1 is completed. This form is suitable when each process of accommodation of the prize P, accommodation of the food F, and joining of the outer container 10 and the inner container 20 is performed in the same place (factory or the like). In the process shown in FIG. 7A, the curl portion 23 of the inner container 20 is crushed by using the lid material affixing device 4 used for affixing the lid portion 30, but a dedicated process for crushing the curl portion 23 is used. You may implement the process of FIG. 7A using an apparatus.

図8A〜図8Eは二重容器1及び二重容器1に所定の物品が収容された商品の製造方法の第2の形態を示している。まず、図8Aに示すように、空状態の内容器20を準備し、その内容器20の収容空間25に食品Fを収容する。次いで、図8Bに示すように、蓋材貼付装置4を利用して蓋部30を貼り付ける。即ち、まず食品Fが収容された内容器20を蓋材貼付装置4のリテーナ41に設置し、カール部23と蓋部30との間に接着剤を介在させた状態で、加圧部材42をカール部23の全周に同時に押し付けてカール部23を潰しつつ蓋部30とカール部23とを接合する。これにより、内容器20の収容空間25が密閉され、それと同時にカール部23が内容器20の上下方向に関して潰される。この形態においては、蓋部30及びカール部23をリテーナ41と加圧部材42とで挟み込んで蓋部30を貼り付けるため、リテーナ41及び加圧部材42が所定部材として機能する。   8A to 8E show a second form of the double container 1 and a method of manufacturing a commodity in which a predetermined article is stored in the double container 1. First, as shown in FIG. 8A, an empty inner container 20 is prepared, and the food F is stored in the storage space 25 of the inner container 20. Next, as shown in FIG. 8B, the lid 30 is pasted using the lid material pasting device 4. That is, first, the inner container 20 containing the food F is placed on the retainer 41 of the lid material affixing device 4, and the pressure member 42 is placed with the adhesive interposed between the curl portion 23 and the lid portion 30. The lid portion 30 and the curl portion 23 are joined together while pressing the curl portion 23 simultaneously to crush the curl portion 23. Thereby, the accommodation space 25 of the inner container 20 is sealed, and at the same time, the curled portion 23 is crushed in the vertical direction of the inner container 20. In this embodiment, since the lid 30 and the curl 23 are sandwiched between the retainer 41 and the pressure member 42 and the lid 30 is attached, the retainer 41 and the pressure member 42 function as predetermined members.

図8A及び図8Bの工程に前後して又はこれらと並行して、図8C及び図8Dにそれぞれ示した工程を実行する。図8Cの工程は図7Bの工程と同一であり、図8Dの工程は図7Cの工程と同一であるので、これらの工程の説明は省略する。   The processes shown in FIGS. 8C and 8D are respectively performed before or after the processes of FIGS. 8A and 8B. The process of FIG. 8C is the same as the process of FIG. 7B, and the process of FIG. 8D is the same as the process of FIG. 7C, so description of these processes is omitted.

次に、図8Eに示すように、図8Bの工程を経た内容器20と、図8Dの工程で接着5が塗布された外容器10とを組み合わせる。即ち、内容器20は図8Bの工程を経たことにより、蓋部30とカール部23とが接合され、かつこのカール部23の縦幅Lが、潰される前の縦幅L0よりもΔだけ短くなっている。このように潰されたカール部23の下面と外容器10の一重端部13とが突き当たるようにして外容器10と内容器20と接合する。以上により、二重容器1の完成と同時に二重容器1の別々の空間に異種の物品が収容された商品が完成する。この形態は、図8Bの工程を経た内容器20は食品Fが密封された状態にあるので、その輸送は比較的自由である。従って、この形態は、食品Fの収容を行う場所(工場等)が景品Pの収容及び各容器の接合を行う場所と地理的に離れている場合に適している。また、作業環境についても、図8C以降の工程ではそれほど厳格に管理しなくてもよい利点がある。この形態は、蓋部30の貼り付けと同時に内容器20のカール部23を潰すことができるので、図7A〜図7Fに示した第1の形態よりも工程数を削減できる利点がある。   Next, as shown in FIG. 8E, the inner container 20 that has undergone the process of FIG. 8B and the outer container 10 to which the adhesive 5 has been applied in the process of FIG. 8D are combined. That is, the inner container 20 has undergone the process of FIG. 8B, the lid portion 30 and the curled portion 23 are joined, and the vertical width L of the curled portion 23 is shorter by Δ than the vertical width L0 before being crushed. It has become. The outer container 10 and the inner container 20 are joined so that the lower surface of the curled portion 23 thus crushed and the single end portion 13 of the outer container 10 abut each other. As described above, at the same time when the double container 1 is completed, a product in which different kinds of articles are accommodated in separate spaces of the double container 1 is completed. In this form, the inner container 20 that has undergone the process of FIG. 8B is in a state where the food F is sealed, so that its transportation is relatively free. Therefore, this form is suitable when the place (factory or the like) where the food F is accommodated is geographically separated from the place where the prize P is accommodated and each container is joined. In addition, the work environment is advantageous in that it does not have to be managed so strictly in the processes after FIG. 8C. Since this form can crush the curled part 23 of the inner container 20 at the same time that the cover part 30 is attached, there is an advantage that the number of steps can be reduced as compared with the first form shown in FIGS. 7A to 7F.

以上の製造方法の各形態によれば、内容器20のカール部23が潰された後に、そのカール部23の下面に外容器10の一重端部13を突き当てるようにして外容器10と内容器20とが接合される。このような手順で外容器10と内容器20とを接合した場合には、その後の工程で内容器20のカール部23がそれ以上潰されることはない。仮に上記の手順に従わず、図9に示すように内容器20のカール部23を潰さずに外容器10の一重端部13をそのカール部23の下面に突き当てるようにして外容器10と内容器20とを接合した場合には、その後、蓋部30を貼り付ける際にカール部23が潰されるため、カール部23の下面位置が想像線で示した状態から上方に持ち上げられて外容器10の一重端部13とカール部23との間に隙間Gが形成される。その結果、その隙間Gから内容器20の胴部21の表面が露出してしまう。以上の製造方法の各形態ではこのような弊害を確実に防止できる(図3参照)。   According to each form of the above manufacturing method, after the curled portion 23 of the inner container 20 is crushed, the outer container 10 and the contents are arranged so that the single end portion 13 of the outer container 10 abuts against the lower surface of the curled portion 23. The container 20 is joined. When the outer container 10 and the inner container 20 are joined by such a procedure, the curled portion 23 of the inner container 20 is not further crushed in the subsequent process. If the above procedure is not followed, the outer container 10 and the outer container 10 are brought into contact with the lower surface of the curled portion 23 without collapsing the curled portion 23 of the inner container 20 as shown in FIG. When the inner container 20 is joined, the curled portion 23 is then crushed when the lid portion 30 is pasted, so that the lower surface position of the curled portion 23 is lifted upward from the state indicated by the imaginary line and the outer container is placed. A gap G is formed between the single end portion 13 and the curled portion 23. As a result, the surface of the body portion 21 of the inner container 20 is exposed from the gap G. In each form of the above manufacturing method, such an adverse effect can be surely prevented (see FIG. 3).

以上、本発明の好ましい実施形態について説明したが、本発明は以上の形態に限定されず、種々の形態で実現してよい。例えば、外容器及び内容器の材質、形状等には特に制限はない。従って、これらの容器の材質は紙以外のもの、例えばプラスチック等の樹脂材料で構成してもよい。また、これらの容器は、紙だけで構成するのではなく、紙の表面にプラスチックフィルム、金属フィルム等の異種材料を貼り付けた積層材料で構成してもよいし、紙等の材料に適宜の化学物質を含浸させて、耐水性や耐油性を付与したもので構成してもよい。また、外容器と内容器とを同一の材料で構成せずに、互いに材料を相違させてもよい。これらの容器は、その横断面が円形状のものに限らず、楕円形状、多角形状、矩形状等の各種形状のものでもよい。また、これらの容器は、上述した逆円錐台形状のように、底部から上端に向かう方向に胴部の横幅が広がる形状でなく、同方向に関して胴部の横幅が一定であってもよい。また、内容器の胴部の横幅の広がり具合が外容器の広がり具合と同一でもよい。上記の実施形態のように、内容器の同方向に関する横幅の広がり具合が外容器の横幅の広がり具合よりも大きくなるように内容器及び外容器とを構成した場合には、外容器の内側に内容器をはめ込み易くなり、また接着剤により外容器と内容器とを接合する際に、接合箇所以外に接着剤が付着する問題を抑制できる利点がある。   As mentioned above, although preferable embodiment of this invention was described, this invention is not limited to the above form, You may implement | achieve in various forms. For example, the material and shape of the outer container and the inner container are not particularly limited. Therefore, these containers may be made of a material other than paper, for example, a resin material such as plastic. In addition, these containers are not composed only of paper, but may be composed of a laminated material in which a different material such as a plastic film or a metal film is pasted on the surface of the paper. You may comprise what impregnated the chemical substance and provided water resistance and oil resistance. In addition, the outer container and the inner container may not be formed of the same material, and the materials may be different from each other. These containers are not limited to those having a circular cross section, but may have various shapes such as an elliptical shape, a polygonal shape, and a rectangular shape. Moreover, these containers do not have a shape in which the lateral width of the body portion widens in the direction from the bottom portion toward the upper end like the inverted truncated cone shape described above, and the lateral width of the body portion may be constant in the same direction. Moreover, the breadth of the inner container body may be the same as the outer container. When the inner container and the outer container are configured so that the breadth of the inner container in the same direction is larger than the breadth of the outer container, as in the above embodiment, It is easy to fit the inner container, and there is an advantage that it is possible to suppress the problem that the adhesive adheres to other than the joining portion when the outer container and the inner container are joined by the adhesive.

本発明の易開封部としては、上述したジッパー部14の他、公知の種々の手段で実現してよい。例えば、不連続の切り込みを外容器の胴部の周方向に沿って一列に形成したミシン目で易開封部を実現してもよい。この場合には、外容器の下部を捻ることによって、ミシン目を境にして外容器を上下に分離できる。また、胴部を完全に切り込みによって切断するのではなく、切り込みを中間で止めたいわゆるハーフカットで易開封部を実現することもできる。この場合には、ハーフカットを上下方向に二列設けて帯状にしてもよいし、ハーフカットを同方向に一列設けてもよい。   The easy-opening portion of the present invention may be realized by various known means in addition to the zipper portion 14 described above. For example, the easy-opening portion may be realized by perforations in which discontinuous cuts are formed in a line along the circumferential direction of the body portion of the outer container. In this case, by twisting the lower part of the outer container, the outer container can be separated vertically from the perforation. In addition, the easy-opening portion can be realized by so-called half-cutting in which the body portion is not cut completely by cutting and is cut in the middle. In this case, two rows of half cuts may be provided in the vertical direction to form a band, or one half cut may be provided in the same direction.

二重容器1の製造方法としては、図10に示すように、内容器20の胴部21の上端外周面に接着剤5を塗布し、その後、外容器10と内容器20とを接合してもよい。この場合には、外容器10と内容器20とを接合する前に内容器20の下方に形成される収容空間15へ収容しておくべき景品Pを接着剤5によって汚染するおそれがない。   As shown in FIG. 10, the double container 1 is manufactured by applying the adhesive 5 to the outer peripheral surface of the upper end of the body 21 of the inner container 20, and then joining the outer container 10 and the inner container 20. Also good. In this case, there is no possibility that the premium 5 to be stored in the storage space 15 formed below the inner container 20 before the outer container 10 and the inner container 20 are joined is contaminated by the adhesive 5.

また、外容器10と内容器20とを接合する際には、どのような向きでこれらを接合しても構わない。図7D及び図8Eの各工程では、図示の向きで外容器10をベルトコンベアーや作業台等の載置手段に載置してから内容器20を外容器10の上側から重ねるようにしてこれらを接合してもよいし、また内容器20を図示の向きと上下反対向きで載置手段に載置し、その後外容器10を上下反対向きの状態で内容器20の上側から被せるようにしてこれらを接合してもよい。更に、外容器10と内容器20とを水平方向に向けた状態でこれらを接合してもよいし、外容器10と内容器20とを水平方向に関して斜めにした状態でこれらを接合してもよい。図7D及び図8Eの向きと上下反対向きにして、外容器10と内容器20とを接合する際には、景品Pの収容方法は例えば図11のようにするとよい。即ち、上下逆さまに内容器20を設置し、その底部22の上に景品Pを載置する。その後、外容器10を上下逆さまな状態で景品Pが載置された内容器20に被せるようにして外容器10と内容器20とを接合してもよい。これにより、図7B及び図8Cの工程と比較して景品Pの設置が正確かつ容易に実現できるので、図11の収容方法は景品Pを収容する向き等の取り扱いに制限がある場合に適している。   Further, when the outer container 10 and the inner container 20 are joined, they may be joined in any direction. 7D and 8E, the outer container 10 is placed on a placing means such as a belt conveyor or a workbench in the direction shown in the drawing, and then the inner container 20 is overlaid from the upper side of the outer container 10. Alternatively, the inner container 20 may be placed on the placing means in the direction opposite to the illustrated direction, and then the outer container 10 may be covered from the upper side of the inner container 20 in the opposite direction. May be joined. Furthermore, these may be joined with the outer container 10 and the inner container 20 oriented in the horizontal direction, or they may be joined with the outer container 10 and the inner container 20 inclined with respect to the horizontal direction. Good. When the outer container 10 and the inner container 20 are joined in the upside down direction with respect to the directions of FIGS. 7D and 8E, the prize P may be accommodated, for example, as shown in FIG. That is, the inner container 20 is installed upside down, and the prize P is placed on the bottom 22 thereof. Thereafter, the outer container 10 and the inner container 20 may be joined such that the outer container 10 is placed upside down on the inner container 20 on which the prize P is placed. As a result, the installation of the prize P can be realized accurately and easily as compared with the steps of FIGS. 7B and 8C. Therefore, the accommodation method of FIG. 11 is suitable when the handling of the prize P is restricted. Yes.

また、以上の形態においては、外容器と内容器との両者に、製造年月日、賞味期限、製造場所等の製品情報を印字してもよい。このようにすれば、仮に、外容器が開封されて内容器のみが残された場合でも、内容器から製品情報を確認することができる。   In the above embodiment, product information such as the date of manufacture, the expiration date, and the manufacturing location may be printed on both the outer container and the inner container. In this way, even if the outer container is opened and only the inner container is left, product information can be confirmed from the inner container.

なお、以上の形態では、内容器と外容器とを組み合わせた二重容器を例示したが、本発明の技術的思想が実現される限り、例えば内容器の内側に更に容器を配置して、三又はそれ以上の容器を重ね合わせた形態を本発明の技術的範囲から排除するものではない。   In the above embodiment, a double container in which an inner container and an outer container are combined is illustrated. However, as long as the technical idea of the present invention is realized, for example, a container is further arranged inside the inner container. The form in which more containers are stacked is not excluded from the technical scope of the present invention.

以上の形態は、いずれも内容器20の胴部21の全面が接合の相手方に相当する外容器10の胴部の内側に接着されるものではない。すなわち、二重容器1は、外容器20と内容器10とが上端側に偏った位置で部分的に接合される。そのため、図4に示したようにジッパー部14を引き離して外容器10を上下に分離した場合、分離された外容器10の上側の部分を内容器20から取り外すことが、内容器20の全面が外容器10に接合された形態に比べて容易となる。そのため、当該上側の部分が取り外された内容器20の再利用が容易となる。   In any of the above forms, the entire surface of the body portion 21 of the inner container 20 is not bonded to the inside of the body portion of the outer container 10 corresponding to the mating counterpart. That is, the double container 1 is partially joined at a position where the outer container 20 and the inner container 10 are biased toward the upper end side. Therefore, when the outer container 10 is separated up and down by separating the zipper part 14 as shown in FIG. 4, it is possible to remove the upper part of the separated outer container 10 from the inner container 20. This is easier than a form joined to the outer container 10. Therefore, it becomes easy to reuse the inner container 20 from which the upper portion is removed.

例えば、図12に示すように、その内容器20を上下逆さまにして置き、その内容器20を収容空間25に収容されていた景品Pを載置することが可能な景品装飾用の装飾台300として再利用することができる。この場合には、装飾台300として再利用されることを想定し、文字、図形、記号等、又はこれらの結合等で構成され上下を区別可能な模様Dを、内容器20に対して上下逆さまに印刷しておいてもよい。その模様Dは、外容器10と内容器20とが接合されて二重容器1が構成された場合には、外容器10によって隠されるので、上下逆さまに印刷しても外観上の不都合はない。   For example, as shown in FIG. 12, a gift decoration decorative table 300 on which the inner container 20 can be placed upside down and the prize P accommodated in the accommodation space 25 can be placed. Can be reused as In this case, it is assumed that the decorative table 300 is reused, and a pattern D that is composed of characters, graphics, symbols, or the like, or a combination thereof, and is distinguishable upside down is upside down with respect to the inner container 20. It may be printed on. Since the pattern D is hidden by the outer container 10 when the outer container 10 and the inner container 20 are joined to form the double container 1, there is no inconvenience in appearance even if printed upside down. .

内容器20が景品Pの装飾台300として再利用されることを前提とした場合には、図13及び図14に示すように、景品Pが装飾台300に係合させる手段を設けてもよい。図13は内容器20の底面を示した底面図、図14A及び図14Bは、内容器20の底部22に景品Pを取付ける様子を示した説明図である。例えば、図13に示すように、内容器20の底部22に破壊容易部301、301を形成する一方で、図14A及び図14Bに示すように、破壊容易部301、301に対応する位置に係合片302、302を景品Pの下面に設けてもよい。これによれば、図14A及び図14Bに示すように、係合片302で破壊容易部301を押し破るようにして景品Pを底部22に取付けることにより、景品Pの係合片302が底部22と噛み合う。それにより、装飾台300から容易に外れることなく景品Pを装飾台300に設置できる。なお、破壊容易部301はミシン目等の強度低下手段により実現してもよい。   When it is assumed that the inner container 20 is reused as the decoration table 300 for the prize P, means for engaging the prize P with the decoration table 300 may be provided as shown in FIGS. . FIG. 13 is a bottom view showing the bottom surface of the inner container 20, and FIGS. 14A and 14B are explanatory views showing how the prize P is attached to the bottom 22 of the inner container 20. For example, as shown in FIG. 13, the easy-to-break parts 301 and 301 are formed on the bottom 22 of the inner container 20, while the positions corresponding to the easily-breakable parts 301 and 301 are shown in FIGS. 14A and 14B. The joining pieces 302 and 302 may be provided on the lower surface of the prize P. According to this, as shown in FIG. 14A and FIG. 14B, the prize P is attached to the bottom portion 22 by pushing the breakable easy portion 301 with the engagement piece 302, so that the engagement piece 302 of the prize P is attached to the bottom portion 22. Mesh with. Thereby, the prize P can be installed on the decoration table 300 without easily coming off the decoration table 300. Note that the breakable part 301 may be realized by a strength reducing means such as a perforation.

本発明の二重容器の一実施形態を示し、二重容器の外観を示した斜視図。The perspective view which showed one Embodiment of the double container of this invention, and showed the external appearance of the double container. 図1のII−II線に沿った二重容器の断面図。Sectional drawing of the double container along the II-II line | wire of FIG. 図2のA部を拡大した部分拡大図。The elements on larger scale which expanded the A section of FIG. 摘み部を使用者が摘みながらジッパー部を引き離す状態を示した説明図。Explanatory drawing which showed the state which pulls apart a zipper part while a user picks a knob part. ジッパー部が引き離されて、外容器が上下方向に分離した状態を示した説明図。Explanatory drawing which showed the state by which the zipper part was pulled apart and the outer container isolate | separated to the up-down direction. 図1に示した二重容器の側面の一部を示した部分側面図。The partial side view which showed a part of side surface of the double container shown in FIG. 製造方法の第1の形態に係る一工程を示す図であって、内容器のカール部を容器の上下方向に潰す工程を示した図。It is a figure which shows one process which concerns on the 1st form of a manufacturing method, Comprising: The figure which showed the process of crushing the curl part of an inner container to the up-down direction of a container. 製造方法の第1の形態に係る一工程を示す図であって、外容器に景品を収容する工程を示した図。It is a figure which shows one process which concerns on the 1st form of a manufacturing method, Comprising: The figure which showed the process of accommodating a prize in an outer container. 製造方法の第1の形態に係る一工程を示す図であって、外容器の胴部の上端内周面に接着剤を塗布する工程を示した図。It is a figure which shows one process which concerns on the 1st form of a manufacturing method, Comprising: The figure which showed the process of apply | coating an adhesive agent to the upper end internal peripheral surface of the trunk | drum of an outer container. 製造方法の第1の形態に係る一工程を示す図であって、外容器と内容器とを組み合わせる工程を示した図。It is a figure which shows one process which concerns on the 1st form of a manufacturing method, Comprising: The figure which showed the process of combining an outer container and an inner container. 製造方法の第1の形態に係る一工程を示す図であって、二重容器の収容空間に食品を収容する工程を示した図。The figure which shows 1 process which concerns on the 1st form of a manufacturing method, Comprising: The figure which showed the process of accommodating a foodstuff in the accommodation space of a double container. 製造方法の第1の形態に係る一工程を示す図であって、蓋部を二重容器に貼り付ける工程を示した図。It is a figure which shows one process which concerns on the 1st form of a manufacturing method, Comprising: The figure which showed the process of affixing a cover part on a double container. 製造方法の第2の形態に係る一工程を示す図であって、内容器の収容空間に食品を収容する工程を示した図。The figure which shows 1 process which concerns on the 2nd form of a manufacturing method, Comprising: The figure which showed the process of accommodating a foodstuff in the storage space of an inner container. 製造方法の第2の形態に係る一工程を示す図であって、内容器に蓋部を貼り付ける工程を示した図。The figure which shows 1 process which concerns on the 2nd form of a manufacturing method, Comprising: The figure which showed the process of sticking a cover part to an inner container. 製造方法の第2の形態に係る一工程を示す図であって、外容器に景品を収容する工程を示した図。The figure which shows the 1st process which concerns on the 2nd form of a manufacturing method, Comprising: The figure which showed the process of accommodating a prize in an outer container. 製造方法の第2の形態に係る一工程を示す図であって、外容器の胴部の上端内周面に接着剤を塗布する工程を示した図。The figure which shows 1 process which concerns on the 2nd form of a manufacturing method, Comprising: The figure which showed the process of apply | coating an adhesive agent to the upper end internal peripheral surface of the trunk | drum of an outer container. 製造方法の第2の形態に係る一工程を示す図であって、外容器と内容器とを組み合わせる工程を示した図。The figure which shows one process which concerns on the 2nd form of a manufacturing method, Comprising: The figure which showed the process of combining an outer container and an inner container. 比較例を示した説明図。Explanatory drawing which showed the comparative example. 接着剤の塗布方法の他の形態を示した説明図。Explanatory drawing which showed the other form of the application | coating method of an adhesive agent. 景品の収容方法の他の形態を示した説明図。Explanatory drawing which showed the other form of the accommodation method of a prize. 内容器を装飾台として再利用し、装飾台に景品を設置した状態を示す斜視図。The perspective view which shows the state which reused the inner container as a decoration stand and installed the prize on the decoration stand. 内容器の底面を示した平面図。The top view which showed the bottom face of the inner container. 内容器の底部に景品を取り付ける前の状態を示した説明図。Explanatory drawing which showed the state before attaching a prize to the bottom part of an inner container. 内容器の底部に景品を取り付けた後の状態を示した説明図。Explanatory drawing which showed the state after attaching the prize to the bottom part of the inner container.

符号の説明Explanation of symbols

1 二重容器
5 接着剤
10 外容器
11 胴部
13 一重端部
14 ジッパー部(易開封部)
20 内容器
21 胴部
23 カール部
30 蓋部
41 リテーナ
42 加圧部材
1 Double container 5 Adhesive 10 Outer container 11 Body part 13 Single end part 14 Zipper part (easy opening part)
20 inner container 21 trunk 23 curl 30 lid 41 retainer 42 pressure member

Claims (4)

外容器と、胴部の上端が外側に丸められたカール部を有し前記外容器の内側に配置される内容器とを、前記外容器の上端を前記内容器の前記カール部に隣接させて接合する工程を備えた二重容器の製造方法であって、前記接合する工程の前に、前記内容器の前記カール部を前記内容器の上下方向に関して潰す工程が設けられ
前記潰す工程では、前記カール部の上に蓋部を載せて所定部材で前記カール部と前記蓋部とを挟み込んで、前記カール部を前記内容器の上下方向に関して潰しつつ前記蓋部を貼り付けることを特徴とする二重容器の製造方法。
An outer container and an inner container disposed on the inner side of the outer container having a curled part whose upper end is rounded outward, and the upper end of the outer container being adjacent to the curled part of the inner container A method of manufacturing a double container comprising a step of joining, wherein before the step of joining, a step of crushing the curled portion of the inner container in the vertical direction of the inner container is provided ,
In the crushing step, a lid portion is placed on the curled portion, the curled portion and the lid portion are sandwiched by a predetermined member, and the curled portion is crushed in the vertical direction of the inner container, and the lid portion is attached. A method for producing a double container, wherein:
前記外容器は、胴部の上端が一重の状態で切断された一重端部を有し、
前記接合する工程では、前記外容器の前記一重端部を前記内容器の前記カール部に隣接させて前記外容器と前記内容器とを接合することを特徴とする請求項に記載の二重容器の製造方法。
The outer container has a single end portion cut in a single state at the upper end of the body portion,
2. The double according to claim 1 , wherein in the joining step, the outer container and the inner container are joined with the single end portion of the outer container adjacent to the curled portion of the inner container. Container manufacturing method.
前記接合する工程の前に、前記外容器の内周面に接着剤を塗布する工程が設けられていることを特徴とする請求項1又は2に記載の二重容器の製造方法。 The method for producing a double container according to claim 1 or 2 , wherein a step of applying an adhesive to the inner peripheral surface of the outer container is provided before the step of joining. 前記外容器は、胴部の周方向に沿って延びる易開封部を有し、
前記外容器及び前記内容器のそれぞれは、底部から上端に向かう方向に横幅が広がるように構成されるとともに、前記内容器の前記方向に関する横幅の広がり具合が前記外容器の前記方向に関する横幅の広がり具合よりも大きくなるように前記外容器と前記内容器とがそれぞれ構成されていることを特徴とする請求項1〜3のいずれか一項に記載の二重容器の製造方法。
The outer container has an easy-opening portion extending along the circumferential direction of the trunk portion,
Each of the outer container and the inner container is configured so that the lateral width increases in the direction from the bottom toward the upper end, and the extent of the lateral width in the direction of the inner container is increased in the lateral width in the direction of the outer container. The said outer container and the said inner container are each comprised so that it may become larger than the condition, The manufacturing method of the double container as described in any one of Claims 1-3 characterized by the above-mentioned.
JP2006208178A 2006-07-31 2006-07-31 Double container manufacturing method Expired - Fee Related JP4899694B2 (en)

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JPS5331475A (en) * 1976-09-06 1978-03-24 Isao Hirata Method of preventing paper cup from leakage of its contents
JPS5932671A (en) * 1982-08-17 1984-02-22 Toyota Motor Corp Ignition timing control device for internal-combustion engine
CH658126A5 (en) * 1983-03-07 1986-10-15 Maag Zahnraeder & Maschinen Ag MEASURING DEVICE AND METHOD FOR THE INSPECTION OF GEARS.
JPS63317402A (en) * 1987-06-15 1988-12-26 Idemitsu Petrochem Co Ltd Lid sealing apparatus for container
JPH04201873A (en) * 1990-11-28 1992-07-22 Dainippon Printing Co Ltd Double wall container
JP3276162B2 (en) * 1991-11-19 2002-04-22 大日本印刷株式会社 Top curl forming device for rectangular containers
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