JP4743388B2 - Disposal method of waste water containing photoresist - Google Patents
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Description
本発明は、フォトリソグラフィー法における基板の洗浄排水等、フォトレジストを含有する排水の処理方法に関する。 The present invention relates to a method for treating wastewater containing photoresist, such as cleaning wastewater for a substrate in a photolithography method.
集積回路(IC、LSI等)、プリント基板、カラーフィルター、液晶ディスプレイ等の製造工程においては、現像工程として、フォトレジストと称される感光性樹脂をウェハ、ガラス板、銅張積層板等の基板上に塗布し、例えば現像パターンが形成されたフォトマスクを介してフォトレジストを露光し光反応させ、フォトレジストの露光部又は未露光部をアルカリ水溶液等の現像液により除去することで所定のパターンを形成した後、基板を洗浄するフォトリソグラフィー法が用いられている。このフォトリソグラフィー法において、基板の洗浄の際に生じる排水にはフォトレジストが含まれることとなる。 In the manufacturing process of integrated circuits (IC, LSI, etc.), printed circuit boards, color filters, liquid crystal displays, etc., as a development process, a photosensitive resin called photoresist is used as a substrate such as a wafer, glass plate, copper clad laminate, etc. For example, the photoresist is exposed to light through a photomask on which a development pattern is formed and photoreacted, and an exposed portion or an unexposed portion of the photoresist is removed with a developer such as an alkaline aqueous solution to form a predetermined pattern. After forming the film, a photolithography method for cleaning the substrate is used. In this photolithography method, the drainage generated during the cleaning of the substrate contains a photoresist.
このようにして生じるフォトレジスト含有排水の処理方法としては、例えば、濾過法がある。この濾過法において、フォトレジスト含有排水は通常アルカリ条件下で濾過されるが、かかる条件下ではフォトレジストは凝集しにくく、濾過膜に適した凝集が難しいため、安定した運転を行うことが困難であるという問題がある。 An example of a method for treating the photoresist-containing wastewater thus produced is a filtration method. In this filtration method, the photoresist-containing wastewater is usually filtered under alkaline conditions, but under such conditions, the photoresist is difficult to aggregate, and it is difficult to perform stable operation because it is difficult to aggregate suitable for a filtration membrane. There is a problem that there is.
また、フォトレジスト含有排水の処理方法として、フォトリソグラフィー法における基板の洗浄排水(テトラアルキルアンモニウム及び少量のフォトレジストを含有する)をpH5以上かつ9未満の条件下で逆浸透膜装置に加圧供給する方法が提案されている(特許文献1)。
しかしながら、上記方法においては、テトラアルキルアンモニウムをある程度効果的に処理することができるが、濾過膜による処理におけるフォトレジストの凝集濾過性及び運転安定性の点で未だ満足できるものではなかった。 However, in the above method, tetraalkylammonium can be treated effectively to some extent, but it has not yet been satisfactory in terms of the aggregate filterability and operational stability of the photoresist in the treatment with a filter membrane.
このような実状に鑑みて、本発明は、フォトレジスト含有排水を良好な凝集濾過性及び運転安定性で処理することのできるフォトレジスト含有排水の処理方法を提供することを目的とする。 In view of such a situation, an object of the present invention is to provide a method for treating a photoresist-containing wastewater that can treat the photoresist-containing wastewater with good agglomeration filterability and operational stability.
上記目的を達成するため、本発明のフォトレジスト含有排水の処理方法は、フォトレジスト含有排水のpHを酸性である5以下に調整してから、前記酸性へのpH調整後のフォトレジスト含有排水のpHをアルカリ性である8〜9に調整し、さらにフォトレジストの凝集沈殿に適するようにpHを6.5〜7.5に調整してフォトレジストを凝集沈殿させ、膜処理を行うことを特徴とする(請求項1)。 In order to achieve the above object, the photoresist-containing wastewater treatment method of the present invention adjusts the pH of the photoresist-containing wastewater to 5 or less , which is acidic , and then adjusts the pH of the photoresist-containing wastewater after the pH adjustment to the acidity. It is characterized in that the pH is adjusted to 8-9 which is alkaline, and the pH is adjusted to 6.5-7.5 so as to be suitable for the coagulation and precipitation of the photoresist to coagulate and precipitate the photoresist, and the film treatment is performed. (Claim 1).
上記発明(請求項1)によれば、フォトレジスト含有排水のpHを酸性に調整することにより排水中に含まれるフォトレジストを改質(不溶化)した後、さらに排水のpHをフォトレジストの凝集沈殿に適するように調整することで、フォトレジストの凝集濾過性を良好にすることができ、したがって膜処理を安定して行うことができる。さらに、上記発明(請求項1)によれば、フォトリソグラフィーの対象基板が銅張積層板等の場合において、エッチング等によってフォトレジスト含有排水に銅が含まれているときにも、フォトレジスト含有排水中の銅を析出させることができるため、排水から銅を除去することができる。
According to the above invention (Invention 1), the photoresist contained in the wastewater is modified (insolubilized) by adjusting the pH of the photoresist-containing wastewater to acidic, and then the pH of the wastewater is further reduced by the aggregate precipitation of the photoresist. By adjusting so as to be suitable for the above, the aggregation filterability of the photoresist can be improved, and thus the film treatment can be performed stably. Furthermore, according to the said invention (invention 1), when the object substrate of photolithography is a copper clad laminated board etc., even when copper is contained in the photoresist containing wastewater by etching etc., the photoresist containing wastewater Since copper inside can be deposited, copper can be removed from waste water.
本発明によれば、フォトレジスト含有排水を良好な凝集濾過性及び運転安定性で処理することができる。 According to the present invention, it is possible to treat a photoresist-containing wastewater with good aggregation filterability and operational stability.
以下、本発明に係るフォトレジスト含有排水の処理方法の一実施形態について説明する。
図1は、本発明の一実施形態に係るフォトレジスト含有排水の処理方法を示すフローチャートである。
Hereinafter, one embodiment of the processing method of the photoresist content drainage concerning the present invention is described.
FIG. 1 is a flowchart illustrating a method for treating photoresist-containing wastewater according to an embodiment of the present invention.
本実施形態に係るレジスト含有排水の処理方法においては、集積回路(IC、LSI等)、プリント基板、カラーフィルター、液晶ディスプレイ等の製造工程中の現像工程において基板の洗浄の際に生じる排水等であって、フォトレジストと称される感光性樹脂が含まれる排水が処理対象水(原水)となる。 In the method for treating resist-containing wastewater according to the present embodiment, wastewater generated at the time of washing the substrate in the development process during the manufacturing process of integrated circuits (IC, LSI, etc.), printed boards, color filters, liquid crystal displays, etc. Thus, waste water containing a photosensitive resin called a photoresist is treated water (raw water).
本実施形態に係るフォトレジスト含有排水の処理方法においては、まず、原水のpHを酸性に調整する(S1)。原水に含有されるフォトレジストとしては、例えば、フェノール樹脂とキノンジアジドとの混合物等のポジ型フォトレジスト、環化ゴム−ビスアジド系等のネガ型フォトレジスト等が挙げられる。原水は、通常、現像液としてのアルカリ水溶液が含まれることによりアルカリ性を呈しており、そしてフォトレジストは一般にアルカリ可溶性であるため、排水のpHを酸性に調整することにより、フォトレジストが排水中に析出し、不溶化し得る。この処理において、原水のpHは、5以下に調整することが好ましく、特に3〜4に調整することが好ましい。 In the photoresist-containing wastewater treatment method according to this embodiment, first, the pH of the raw water is adjusted to be acidic (S1). Examples of the photoresist contained in the raw water include a positive photoresist such as a mixture of a phenol resin and a quinonediazide, and a negative photoresist such as a cyclized rubber-bisazide. The raw water usually exhibits alkalinity by containing an aqueous alkali solution as a developer, and the photoresist is generally alkali-soluble. Therefore, by adjusting the pH of the wastewater to acidic, the photoresist is in the wastewater. It can precipitate and become insoluble. In this treatment, the pH of the raw water is preferably adjusted to 5 or less, particularly preferably 3 to 4.
原水のpHを酸性に調整する方法は、特に限定されるものではなく、例えば、pH調整剤を添加することにより行うことができる。pH調整剤としては、フォトレジスト含有排水のpHを酸性に調整することができるものであればよく、例えば、クエン酸、塩酸、硫酸、乳酸、酢酸又はそれらの塩等が挙げられる。上記pH調整剤の添加量としては、pH調整剤の種類に応じて適宜変更することができるが、アルカリ性を呈している原水のpHを5以下に調整することができる量であることが好ましい。 The method of adjusting the pH of the raw water to be acidic is not particularly limited, and can be performed, for example, by adding a pH adjuster. Any pH adjuster may be used as long as it can adjust the pH of the photoresist-containing wastewater to acidic, and examples thereof include citric acid, hydrochloric acid, sulfuric acid, lactic acid, acetic acid, and salts thereof. The addition amount of the pH adjusting agent can be appropriately changed according to the type of the pH adjusting agent, but is preferably an amount capable of adjusting the pH of the raw water exhibiting alkalinity to 5 or less.
次に、フォトレジスト含有排水中に銅が含まれる場合、例えば、フォトリソグラフィーの対象基板が銅張積層板等の場合には、上記のようにして酸性に調整された排水のpHを、アルカリ性に調整する(S2)。このように排水のpHをアルカリ性に調整することにより、排水中に含有される銅(Cu)を、水酸化銅(Cu(OH)2)として析出させることができる。この処理において、排水のpHは、8〜9に調整することが好ましく、特に8.5〜9に調整することが好ましい。 Next, when copper is contained in the photoresist-containing wastewater, for example, when the target substrate of photolithography is a copper clad laminate, the pH of the wastewater adjusted to acidity as described above is made alkaline. Adjust (S2). Thus, by adjusting the pH of the wastewater to be alkaline, copper (Cu) contained in the wastewater can be precipitated as copper hydroxide (Cu (OH) 2 ). In this treatment, the pH of the wastewater is preferably adjusted to 8-9, and particularly preferably adjusted to 8.5-9.
フォトレジスト含有排水のpHをアルカリ性に調整する方法は、特に限定されるものではなく、例えば、pH調整剤を添加することにより行うことができる。pH調整剤としては、フォトレジスト含有排水のpHをアルカリ性に調整することができれば特に限定されるものではなく、例えば、水酸化ナトリウム、アンモニア水、炭酸ナトリウム等が挙げられる。上記pH調整剤の添加量としては、pH調整剤の種類に応じて適宜変更することができるが、レジスト含有排水のpHを8〜9に調整することができる量であることが好ましい。 The method for adjusting the pH of the photoresist-containing wastewater to be alkaline is not particularly limited, and can be carried out, for example, by adding a pH adjuster. The pH adjuster is not particularly limited as long as the pH of the photoresist-containing wastewater can be adjusted to be alkaline, and examples thereof include sodium hydroxide, aqueous ammonia, sodium carbonate and the like. The addition amount of the pH adjusting agent can be appropriately changed according to the type of the pH adjusting agent, but is preferably an amount capable of adjusting the pH of the resist-containing waste water to 8-9.
なお、フォトレジスト含有排水に銅が含まれていない場合又は銅が含まれていても極微量であり排水中から分離する必要がない場合には、排水をアルカリ性に調整する上記処理(S2)は省略してもよい。 In addition, when copper is not contained in the photoresist-containing wastewater or when it is extremely small even if copper is contained and it is not necessary to separate the wastewater from the wastewater, the treatment (S2) for adjusting the wastewater to be alkaline is performed. It may be omitted.
続いて、排水のpHを、フォトレジストの凝集沈殿に適したpHに調整する(S3)。この処理により、後段の凝集沈澱処理におけるフォトレジストの凝集状態を良好にすることができる。この処理において、排水のpHは、中性領域、具体的には6.5〜7.5に調整することが好ましい。 Subsequently, the pH of the waste water is adjusted to a pH suitable for the aggregation and precipitation of the photoresist (S3). By this treatment, the state of aggregation of the photoresist in the subsequent aggregation precipitation treatment can be improved. In this treatment, the pH of the waste water is preferably adjusted to a neutral region, specifically 6.5 to 7.5.
上記のようにしてフォトレジスト含有排水のpHを凝集沈殿に適したpHに調整する方法は、特に限定されるものではなく、例えば、pH調整剤を添加することにより行うことができる。pH調整剤としては、原水のpHを酸性に調整する際に用いた上記pH調整剤と同様のものを使用することができる。pH調整剤の添加量としては、pH調整剤の種類に応じて適宜変更することができるが、フォトレジスト含有排水のpHを6.5〜7.5に調整することができる量であることが好ましい。 The method of adjusting the pH of the photoresist-containing wastewater to a pH suitable for coagulation precipitation as described above is not particularly limited, and can be performed, for example, by adding a pH adjuster. As the pH adjuster, the same pH adjuster as used when adjusting the pH of the raw water to be acidic can be used. The addition amount of the pH adjusting agent can be appropriately changed according to the type of the pH adjusting agent, but may be an amount capable of adjusting the pH of the photoresist-containing waste water to 6.5 to 7.5. preferable.
上記のようにして凝集沈殿に適したpHに調整したフォトレジスト含有排水に凝集剤を添加し、フォトレジストを凝集沈殿させる(S4)。前述した酸性化処理(S1)で排水中に析出し、不溶化したフォトレジストは、粘着性が高いが、凝集剤を添加して当該フォトレジストを凝集沈殿させることにより、後段の膜処理を安定して行うことができる。なお、上記アルカリ性化処理(S2)で析出させた水酸化銅は、本処理によって沈殿させることができる。 A flocculant is added to the photoresist-containing wastewater adjusted to a pH suitable for aggregation precipitation as described above, and the photoresist is aggregated and precipitated (S4). The photoresist deposited and insolubilized in the above-described acidification treatment (S1) has high adhesiveness, but by adding a flocculant and coagulating and precipitating the photoresist, the subsequent film treatment is stabilized. Can be done. In addition, the copper hydroxide precipitated by the alkalinization treatment (S2) can be precipitated by this treatment.
凝集剤としては、排水中のフォトレジストを凝集沈殿させることができるものであればよく、例えば、ポリ塩化アルミニウム(PAC)、硫酸バンド、第二塩化鉄、高分子系凝集剤等を用いることができる。凝集剤の添加量は、フォトレジストを十分に凝集沈殿させることができる量であればよく、排水におけるフォトレジストの含有量、凝集剤の凝集能、排水の水温、排水のpH等に応じて適宜変更することができる。 The flocculant is not particularly limited as long as it can coagulate and precipitate the photoresist in the waste water. For example, polyaluminum chloride (PAC), sulfuric acid band, ferric chloride, polymer flocculant, and the like can be used. it can. The amount of the flocculant added is not limited as long as the photoresist can be sufficiently coagulated and settled. Can be changed.
最後に、以上の処理を施した排水を膜分離装置に導入し、膜処理を行う(S5)。この膜処理により、フォトレジスト及び水酸化銅が除去された処理水を得ることができる。膜処理は、常法により行うことができ、例えば、精密濾過膜、限外濾過膜、逆浸透膜等の分離膜を備えた膜分離装置を用いて、加圧下で行うことができる。 Finally, the waste water subjected to the above treatment is introduced into the membrane separation device, and membrane treatment is performed (S5). By this film treatment, treated water from which the photoresist and copper hydroxide have been removed can be obtained. Membrane treatment can be performed by a conventional method, and for example, can be performed under pressure using a membrane separation apparatus equipped with a separation membrane such as a microfiltration membrane, an ultrafiltration membrane, and a reverse osmosis membrane.
本実施形態に係るフォトレジスト含有排水の処理方法によれば、排水中に含まれるフォトレジストを改質し、そして凝集沈殿させることができるため、排水の膜処理を効率良く行うことができる。また、排水中に銅が含まれる場合であっても、フォトレジストとともに銅を効率的に除去することができる。 According to the method for treating photoresist-containing wastewater according to the present embodiment, the photoresist contained in the wastewater can be modified and coagulated, so that wastewater film treatment can be performed efficiently. Moreover, even if it is a case where copper is contained in waste_water | drain, copper can be efficiently removed with a photoresist.
以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。 The embodiment described above is described for facilitating understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.
例えば、本実施形態における凝集沈殿処理(S4)及び膜処理(S5)は、実質的に同時に行ってもよい。 For example, the coagulation sedimentation treatment (S4) and the membrane treatment (S5) in the present embodiment may be performed substantially simultaneously.
以下、実施例により本発明をさらに詳細に説明するが、本発明は下記の実施例に何ら限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to the following Example at all.
〔凝集試験〕
フォトレジスト含有排水(pH;10.9,TOC;8.3ppm,Fe;38.2ppm,Cu;1.35ppm)1LにpH調整剤としての塩酸を添加してフォトレジスト含有排水のpHを3.0に調整し、排水に含有されるレジストを析出させた。次に、pH調整剤としての苛性ソーダを添加して排水のpHを9.0に調整し、排水に含有される銅を水酸化銅として析出させた。その後、pH調整剤としての塩酸を添加して排水のpHを7.0に調整し、凝集剤としてPACを添加して排水中のフォトレジストを凝集沈殿させた。
[Aggregation test]
Photoresist-containing wastewater (pH; 10.9, TOC; 8.3 ppm, Fe; 38.2 ppm, Cu; 1.35 ppm) 1 L of hydrochloric acid as a pH adjusting agent was added to adjust the pH of the photoresist-containing wastewater to 3. The resist contained in the waste water was deposited by adjusting to 0. Next, caustic soda as a pH adjuster was added to adjust the pH of the wastewater to 9.0, and copper contained in the wastewater was precipitated as copper hydroxide. Thereafter, hydrochloric acid as a pH adjuster was added to adjust the pH of the wastewater to 7.0, and PAC was added as a flocculant to coagulate and precipitate the photoresist in the wastewater.
フォトレジスト及び水酸化銅が凝集・沈殿した排水について、5A濾紙(アドバンテック社製)を用いて濾過し、次いでミリポアフィルター(孔径:0.45μm,日本ミリポア社製)を用いて濾過し、濾紙による濾過時間及びフィルターによる濾過時間(濾過開始〜500mL濾過時間:T1,500mL濾過時間〜1000mL濾過時間:T2)を測定した。また、フィルターによる濾過時間から、Micro Filter Function(MFF)値(T2/T1)を算出した。 The drainage of the aggregated and precipitated photoresist and copper hydroxide is filtered using 5A filter paper (manufactured by Advantech), and then filtered using a Millipore filter (pore size: 0.45 μm, manufactured by Nippon Millipore). The filtration time and the filtration time using a filter (filtration start to 500 mL filtration time: T1,500 mL filtration time to 1000 mL filtration time: T2) were measured. Moreover, the Micro Filter Function (MFF) value (T2 / T1) was calculated from the filtration time by the filter.
なお、比較例として、フォトレジスト含有排水のpHを3.0に調整する工程を省略した以外、実施例と同様にpH調整剤を添加し、凝集処理を行い、濾紙による濾過時間及びフィルターによる濾過時間を測定し、フィルターによる濾過時間からMFF値を算出した。
上記試験の結果について、表1に示す。
As a comparative example, except that the step of adjusting the pH of the photoresist-containing wastewater to 3.0 is omitted, a pH adjuster is added in the same manner as in the examples, the coagulation treatment is performed, the filtration time with the filter paper, and the filtration with the filter The time was measured, and the MFF value was calculated from the filtration time through the filter.
The results of the above test are shown in Table 1.
表1に示すように、実施例ではフォトレジストの凝集状態が良好であったため、濾紙による濾過時間及びフィルターによる濾過時間が比較例よりも短く、安定した膜処理を行うことができた。また、実施例では、MFF値が1.1未満であり、濾過性能が優れていることが確認された。 As shown in Table 1, in the examples, the aggregated state of the photoresist was good, so that the filtration time with the filter paper and the filtration time with the filter were shorter than in the comparative example, and stable membrane treatment could be performed. Moreover, in the Example, MFF value was less than 1.1 and it was confirmed that the filtration performance is excellent.
〔通水試験〕
上記実施例及び比較例のフォトレジスト含有排水について、上記凝集試験と同様に5A濾紙及びミリポアフィルターを用いて膜処理をし、膜処理初期の透過水量及び膜処理開始から3時間後の透過水量について測定し、透過水量ダウン率(%)を算出することにより、通水試験を行った。
上記試験の結果を表2に示す。
[Water flow test]
About the photoresist containing waste water of the said Example and a comparative example, it membrane-processes using 5A filter paper and a Millipore filter similarly to the said agglomeration test, About the permeated water amount 3 hours after the membrane treatment start and the membrane treatment start. A water flow test was conducted by measuring and calculating the permeated water amount down rate (%).
The results of the above test are shown in Table 2.
表2に示すように、比較例では膜処理開始から3時間経過後には透過水量ダウン率が13%であったのに対し、実施例では膜処理開始から3時間経過後であっても透過水量に変化がなかった。このことから、本実施例に係るフォトレジスト含有排水の処理方法によれば、効果的な膜処理を行うことができることが確認された。 As shown in Table 2, in the comparative example, the permeated water amount down rate was 13% after 3 hours from the start of the membrane treatment, whereas in the examples, the permeated water amount even after 3 hours from the start of the membrane treatment. There was no change. From this, it was confirmed that according to the processing method of the photoresist containing waste water concerning this example, an effective film processing can be performed.
本発明は、集積回路(IC、LSI等)、プリント基板、カラーフィルター、液晶ディスプレイ等の製造工程中の現像工程において基板の洗浄の際に生じる排水(洗浄排水)の処理に有用である。 INDUSTRIAL APPLICABILITY The present invention is useful for the treatment of waste water (cleaning waste water) generated at the time of cleaning a substrate in a development process in the manufacturing process of an integrated circuit (IC, LSI, etc.), a printed board, a color filter, a liquid crystal display and the like.
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