JP4613486B2 - Polyester resin composition for coating - Google Patents
Polyester resin composition for coating Download PDFInfo
- Publication number
- JP4613486B2 JP4613486B2 JP2003371978A JP2003371978A JP4613486B2 JP 4613486 B2 JP4613486 B2 JP 4613486B2 JP 2003371978 A JP2003371978 A JP 2003371978A JP 2003371978 A JP2003371978 A JP 2003371978A JP 4613486 B2 JP4613486 B2 JP 4613486B2
- Authority
- JP
- Japan
- Prior art keywords
- polyester resin
- weight
- resin composition
- coating
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920001225 polyester resin Polymers 0.000 title claims description 76
- 239000004645 polyester resin Substances 0.000 title claims description 74
- 239000011248 coating agent Substances 0.000 title claims description 56
- 238000000576 coating method Methods 0.000 title claims description 52
- 239000000203 mixture Substances 0.000 title claims description 41
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 46
- -1 alicyclic glycols Chemical class 0.000 claims description 38
- 150000001875 compounds Chemical class 0.000 claims description 36
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 16
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 14
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 13
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 12
- 239000004925 Acrylic resin Substances 0.000 claims description 10
- 229920000178 Acrylic resin Polymers 0.000 claims description 10
- 230000009477 glass transition Effects 0.000 claims description 9
- 229920000728 polyester Polymers 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 7
- 125000002723 alicyclic group Chemical group 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- 239000011342 resin composition Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 4
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 4
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 claims description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 4
- 239000012046 mixed solvent Substances 0.000 claims description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 4
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 4
- 235000013772 propylene glycol Nutrition 0.000 claims description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 150000002009 diols Chemical class 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
- 239000001294 propane Substances 0.000 claims 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 21
- 239000005020 polyethylene terephthalate Substances 0.000 description 21
- 239000010408 film Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 17
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 229920005989 resin Polymers 0.000 description 15
- 239000011347 resin Substances 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 7
- 239000008199 coating composition Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- 238000005481 NMR spectroscopy Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000002985 plastic film Substances 0.000 description 6
- 229920006255 plastic film Polymers 0.000 description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 6
- 239000007983 Tris buffer Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 230000006866 deterioration Effects 0.000 description 5
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- 229920000298 Cellophane Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 3
- 239000002530 phenolic antioxidant Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 2
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- YPLIAPVFIAZKKY-UHFFFAOYSA-N CC1=CC(=C(C(=C1CSC(=O)C2=CC=C(C=C2)C(=O)O)C)O)C(C)(C)C Chemical compound CC1=CC(=C(C(=C1CSC(=O)C2=CC=C(C=C2)C(=O)O)C)O)C(C)(C)C YPLIAPVFIAZKKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- ZTHYODDOHIVTJV-UHFFFAOYSA-N Propyl gallate Chemical compound CCCOC(=O)C1=CC(O)=C(O)C(O)=C1 ZTHYODDOHIVTJV-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- VFPFQHQNJCMNBZ-UHFFFAOYSA-N ethyl gallate Chemical compound CCOC(=O)C1=CC(O)=C(O)C(O)=C1 VFPFQHQNJCMNBZ-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- XUHUMYVYHLHMCD-UHFFFAOYSA-N tris(2-cyclohexylphenyl) phosphite Chemical compound C1CCCCC1C1=CC=CC=C1OP(OC=1C(=CC=CC=1)C1CCCCC1)OC1=CC=CC=C1C1CCCCC1 XUHUMYVYHLHMCD-UHFFFAOYSA-N 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- KGNBMBRYHMHVFZ-UHFFFAOYSA-N (2-cyclohexylphenyl) dihydrogen phosphite Chemical compound OP(O)OC1=CC=CC=C1C1CCCCC1 KGNBMBRYHMHVFZ-UHFFFAOYSA-N 0.000 description 1
- DGDOFPFVYKDKCY-UHFFFAOYSA-N (2-nonylphenyl) ditridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC DGDOFPFVYKDKCY-UHFFFAOYSA-N 0.000 description 1
- ZTUOJQLQHQDUHL-UHFFFAOYSA-N (2-tert-butyl-5-methylphenyl) dihydroxyphosphanyl hydrogen phosphite Chemical compound CC1=CC(=C(C=C1)C(C)(C)C)OP(O)OP(O)O ZTUOJQLQHQDUHL-UHFFFAOYSA-N 0.000 description 1
- ZREORSWVGSDDPP-UHFFFAOYSA-N (4-nonylphenyl) dihydrogen phosphite Chemical compound CCCCCCCCCC1=CC=C(OP(O)O)C=C1 ZREORSWVGSDDPP-UHFFFAOYSA-N 0.000 description 1
- LWBISLYEBVBSMJ-UHFFFAOYSA-N (4-tert-butylphenyl) dodecyl phenyl phosphite Chemical compound C=1C=C(C(C)(C)C)C=CC=1OP(OCCCCCCCCCCCC)OC1=CC=CC=C1 LWBISLYEBVBSMJ-UHFFFAOYSA-N 0.000 description 1
- OOSXQZKORUKHHV-UHFFFAOYSA-N (5-methyl-1,3,6,2-trioxaphosphonan-2-yl) dihydrogen phosphite Chemical compound CC1COP(OCCCO1)OP(O)O OOSXQZKORUKHHV-UHFFFAOYSA-N 0.000 description 1
- VNQNXQYZMPJLQX-UHFFFAOYSA-N 1,3,5-tris[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CN2C(N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C(=O)N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C2=O)=O)=C1 VNQNXQYZMPJLQX-UHFFFAOYSA-N 0.000 description 1
- 229940043375 1,5-pentanediol Drugs 0.000 description 1
- SRUQARLMFOLRDN-UHFFFAOYSA-N 1-(2,4,5-Trihydroxyphenyl)-1-butanone Chemical compound CCCC(=O)C1=CC(O)=C(O)C=C1O SRUQARLMFOLRDN-UHFFFAOYSA-N 0.000 description 1
- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- HRZITZCEQDAPPC-UHFFFAOYSA-N 11,15-ditert-butyl-8-hydroxy-4,13-dimethyl-2-propyl-7,9-dioxa-8-phosphatricyclo[8.2.2.23,6]hexadeca-1(12),3(16),4,6(15),10,13-hexaene Chemical compound CCCC1C2=CC(=C(C=C2C)OP(OC3=C(C=C1C(=C3)C)C(C)(C)C)O)C(C)(C)C HRZITZCEQDAPPC-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- LHOBKFFUEUQRQX-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,5-diol Chemical compound OCC(C)CC(C)(C)CO LHOBKFFUEUQRQX-UHFFFAOYSA-N 0.000 description 1
- KTUJZCSDMLSZGV-UHFFFAOYSA-N 2,4,6-tritert-butylphenol Chemical compound C(C)(C)(C)C1=C(C(=CC(=C1)C(C)(C)C)C(C)(C)C)O.C(C)(C)(C)C1=C(C(=CC(=C1)C(C)(C)C)C(C)(C)C)O KTUJZCSDMLSZGV-UHFFFAOYSA-N 0.000 description 1
- CZNRFEXEPBITDS-UHFFFAOYSA-N 2,5-bis(2-methylbutan-2-yl)benzene-1,4-diol Chemical compound CCC(C)(C)C1=CC(O)=C(C(C)(C)CC)C=C1O CZNRFEXEPBITDS-UHFFFAOYSA-N 0.000 description 1
- JZODKRWQWUWGCD-UHFFFAOYSA-N 2,5-di-tert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=CC(O)=C(C(C)(C)C)C=C1O JZODKRWQWUWGCD-UHFFFAOYSA-N 0.000 description 1
- WEJOHDIARJSMRA-UHFFFAOYSA-N 2,6,8,10,11,13-hexaoxa-1,7-diphosphabicyclo[5.3.3]tridecane Chemical compound P12OCOP(OCO1)OCCCO2 WEJOHDIARJSMRA-UHFFFAOYSA-N 0.000 description 1
- HNURKXXMYARGAY-UHFFFAOYSA-N 2,6-Di-tert-butyl-4-hydroxymethylphenol Chemical compound CC(C)(C)C1=CC(CO)=CC(C(C)(C)C)=C1O HNURKXXMYARGAY-UHFFFAOYSA-N 0.000 description 1
- LKALLEFLBKHPTQ-UHFFFAOYSA-N 2,6-bis[(3-tert-butyl-2-hydroxy-5-methylphenyl)methyl]-4-methylphenol Chemical compound OC=1C(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=CC(C)=CC=1CC1=CC(C)=CC(C(C)(C)C)=C1O LKALLEFLBKHPTQ-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
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- 238000011835 investigation Methods 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
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- 238000003475 lamination Methods 0.000 description 1
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- 229910052744 lithium Inorganic materials 0.000 description 1
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- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
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- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
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- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
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- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
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- NRPKURNSADTHLJ-UHFFFAOYSA-N octyl gallate Chemical compound CCCCCCCCOC(=O)C1=CC(O)=C(O)C(O)=C1 NRPKURNSADTHLJ-UHFFFAOYSA-N 0.000 description 1
- 239000000574 octyl gallate Substances 0.000 description 1
- 235000010387 octyl gallate Nutrition 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940039748 oxalate Drugs 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- HXDOZKJGKXYMEW-UHFFFAOYSA-N para-ethyl phenol Natural products CCC1=CC=C(O)C=C1 HXDOZKJGKXYMEW-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- KQBUXSKOVWAJJS-UHFFFAOYSA-N phenoxy-phenylsulfanyl-tridecoxyphosphane Chemical compound C=1C=CC=CC=1SP(OCCCCCCCCCCCCC)OC1=CC=CC=C1 KQBUXSKOVWAJJS-UHFFFAOYSA-N 0.000 description 1
- MFPCPCHVMQLDJN-UHFFFAOYSA-N phenyl ditridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OC1=CC=CC=C1 MFPCPCHVMQLDJN-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
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- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- QASWQXKZQZCVST-UHFFFAOYSA-N propan-2-yl dihydrogen phosphite Chemical compound CC(C)OP(O)O QASWQXKZQZCVST-UHFFFAOYSA-N 0.000 description 1
- 239000000473 propyl gallate Substances 0.000 description 1
- 235000010388 propyl gallate Nutrition 0.000 description 1
- 229940075579 propyl gallate Drugs 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229940114926 stearate Drugs 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
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- 229940095064 tartrate Drugs 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- KSYNLCYTMRMCGG-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate;dihydrate Chemical compound O.O.[Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O KSYNLCYTMRMCGG-UHFFFAOYSA-J 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- FICPQAZLPKLOLH-UHFFFAOYSA-N tricyclohexyl phosphite Chemical compound C1CCCCC1OP(OC1CCCCC1)OC1CCCCC1 FICPQAZLPKLOLH-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- BKHZQJRTFNFCTG-UHFFFAOYSA-N tris(2-methylphenyl) phosphite Chemical compound CC1=CC=CC=C1OP(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C BKHZQJRTFNFCTG-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- WSRKWWQBQDBQRH-UHFFFAOYSA-N tris(2-octylphenyl) phosphite Chemical compound CCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCC)OC1=CC=CC=C1CCCCCCCC WSRKWWQBQDBQRH-UHFFFAOYSA-N 0.000 description 1
- DECPGQLXYYCNEZ-UHFFFAOYSA-N tris(6-methylheptyl) phosphite Chemical compound CC(C)CCCCCOP(OCCCCCC(C)C)OCCCCCC(C)C DECPGQLXYYCNEZ-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- 235000019386 wax ester Nutrition 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Description
本発明は、ポリエステル樹脂を主成分としたコーティング用組成物に関し、更に詳しくは、ポリエチレンテレフタレート(以下PETとする)等のプラスチックフィルム基材や金属との密着性に優れ、かつ耐熱性、加工性の良好なコーティング用ポリエステル樹脂組成物に関する。 The present invention relates to a coating composition comprising a polyester resin as a main component, and more specifically, has excellent adhesion to plastic film substrates such as polyethylene terephthalate (hereinafter referred to as PET) and metals, and has heat resistance and processability. The present invention relates to a good polyester resin composition for coating.
最近PETがシートやボトル等の成型方面で多用され、それに伴い成型物の表面改質、又はPET同士あるいは他の樹脂とのラミネートや該成型物への印刷等の需要が多くなってきている。通常、PETの複合フイルムやPET容器への印刷等の用途において、PET表面の接着剤との接着性やインクとの密着性、ガスバリア性を向上させるためのアルミなどの蒸着処理された金属への密着性(以下、まとめて接着性と呼ぶ)を向上させることが必要であるために、表面処理が行われている。例えば、(1)PET表面をコロナ放電処理、プラズマ処理、紫外線照射処理等で活性化する方法、(2)PET表面を種々の薬品を用いて処理する方法、(3)PET表面にプライマー層やコーティング層を設ける方法等がある。しかし、(1)の方法は、初期の接着性は向上するが、経時的に接着性が低下する。(2)の方法は、薬品の処理手順等の取り扱いが煩雑である。また(3)の方法では、従来、水系のものや溶剤系のものが用いられており、前者は無公害であり、後者は塗工後の乾燥性が良好であるという長所をそれぞれ備えているが、耐熱性という点ではまだまだ改善の必要がある。即ち、コーティングされたPET基材等を夏場に保存する場合コーティング表面がブロッキングを起こさないためには、少なくとも60〜80℃の耐熱性(耐ブロッキング性)が必要である。 Recently, PET has been widely used in the molding direction of sheets and bottles, and accordingly, there has been an increasing demand for surface modification of molded products, lamination between PET or other resins, printing on the molded products, and the like. Usually, in applications such as printing on PET composite films and PET containers, adhesion to PET surface adhesives, adhesion to ink, and deposition on metals such as aluminum to improve gas barrier properties Surface treatment is performed because it is necessary to improve adhesion (hereinafter collectively referred to as adhesion). For example, (1) a method of activating the PET surface by corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, etc., (2) a method of treating the PET surface with various chemicals, (3) a primer layer on the PET surface, There is a method of providing a coating layer. However, the method (1) improves the initial adhesion, but decreases with time. In the method (2), handling of chemical treatment procedures and the like is complicated. In the method (3), water-based or solvent-based methods are conventionally used, the former being non-polluting, and the latter having the advantage of good drying properties after coating. However, there is still a need for improvement in terms of heat resistance. That is, when the coated PET substrate or the like is stored in the summer, heat resistance (blocking resistance) of at least 60 to 80 ° C. is necessary so that the coating surface does not cause blocking.
また、包装用袋を構成する包装用材料としてPETなどのプラスチックフィルムが使用される場合、ガスバリア性、遮光性等を付与するために、アルミニウム等の金属蒸着膜を設けたプラスチックフィルム等を積層してなる積層体が広く使用されている。しかし、このような積層体を袋状に製袋してヒートシールすると、そのヒートシール部およびその近傍においてアルミニウム等の金属蒸着膜にクラック等が生じ、そのガスバリア性が低下するという問題点もある(例えば特許文献1参照)。 In addition, when plastic films such as PET are used as the packaging material constituting the packaging bag, a plastic film provided with a metal vapor deposition film such as aluminum is laminated in order to provide gas barrier properties, light shielding properties, etc. Laminated bodies are widely used. However, when such a laminate is made into a bag shape and heat-sealed, there is a problem that cracks or the like occur in a metal vapor deposition film such as aluminum in the heat-sealed portion and the vicinity thereof, and the gas barrier property is lowered. (For example, refer to Patent Document 1).
そこで、その金属薄膜層との密接着性が高め、その密接着強度を強固にし、その層間剥離等を防止し、該金属薄膜層によるガスバリア性、防湿性、遮光性等を向上させるプライマーコ−ト層を開発する必要ある。 Therefore, a primer coat that increases the tight adhesion with the metal thin film layer, strengthens the tight adhesion strength, prevents the delamination, etc., and improves the gas barrier property, moisture proof property, light shielding property, etc. by the metal thin film layer. It is necessary to develop a new layer.
本発明は、ポリエステル樹脂を主成分としたコーティング用組成物に関し、更に詳しくは、ポリエチレンテレフタレート(PET)等のプラスチックフィルム基材や金属との密着性に優れ、かつ耐熱性、加工性の良好なコーティング用ポリエステル樹脂組成物に関する。 The present invention relates to a coating composition comprising a polyester resin as a main component. More specifically, the present invention has excellent adhesion to a plastic film substrate such as polyethylene terephthalate (PET) or metal, and has good heat resistance and workability. The present invention relates to a polyester resin composition for coating.
本発明者らは上記問題を達成すべく鋭意研究した結果、以下のコーティング用ポリエステル系樹脂組成物を発明するに到った。 As a result of intensive studies to achieve the above problems, the present inventors have invented the following polyester resin compositions for coating.
(1) ポリエステル樹脂(A)と、グリシジル基および/またはイソシアネート基を1分子あたり2個以上含有し、重量平均分子量200以上50万以下であるアクリル樹脂系反応性化合物(B)を含むコーティング用ポリエステル系樹脂組成物。 (1) For coating containing a polyester resin (A) and an acrylic resin-based reactive compound (B) containing two or more glycidyl groups and / or isocyanate groups per molecule and having a weight average molecular weight of 200 to 500,000 Polyester resin composition.
(2) 反応性化合物(B)が、(X)20〜99重量%のビニル芳香族モノマーと(Y)1.0〜80重量%のヒドロキシアルキル(メタ)アクリレートまたはグリシジルアルキル(メタ)アクリレート、および(Z)1.0〜70重量%のアルキル(メタ)アクリレートからなる(1)記載のコーティング用ポリエステル系樹脂組成物。 (2) The reactive compound (B) is (X) 20 to 99% by weight of vinyl aromatic monomer and (Y) 1.0 to 80% by weight of hydroxyalkyl (meth) acrylate or glycidylalkyl (meth) acrylate, And (Z) the polyester resin composition for coating according to (1), comprising 1.0 to 70% by weight of alkyl (meth) acrylate.
(3) ポリエステル樹脂(A)が非晶性であることを特徴とする(1)または(2)に記載のコーティング用ポリエステル系樹脂組成物。 (3) The polyester resin composition for coating according to (1) or (2), wherein the polyester resin (A) is amorphous.
(4) ポリエステル樹脂(A)が、カルボキシル基、ヒドロキシル基またはそれらのエステル形成性基を分子内に3個以上有する多官能化合物単位をポリエステルの酸成分および/またはグリコール成分の0.001〜5モル%含有する(1)〜(3)のいずれかに記載のコーティング用ポリエステル系樹脂組成物。 (4) The polyester resin (A) has a polyfunctional compound unit having three or more carboxyl groups, hydroxyl groups or ester-forming groups thereof in the molecule as the acid component and / or the glycol component of 0.001 to 5 in the polyester. The polyester resin composition for coating according to any one of (1) to (3), which is contained in mol%.
(5) ポリエステル樹脂(A)が、炭素数8〜14の芳香族ジカルボン酸と炭素数2〜10の脂肪族または脂環族グリコールを酸成分とグリコール成分それぞれの50モル%以上含むことを特徴とする(1)〜(4)のいずれかに記載のコーティング用ポリエステル系樹脂組成物。 (5) The polyester resin (A) contains an aromatic dicarboxylic acid having 8 to 14 carbon atoms and an aliphatic or alicyclic glycol having 2 to 10 carbon atoms in an amount of 50 mol% or more of each of the acid component and the glycol component. The polyester resin composition for coating according to any one of (1) to (4).
(6) 炭素数8〜14の芳香族ジカルボン酸がテレフタル酸および/またはイソフタル酸であることを特徴とする(5)に記載のコーティング用ポリエステル系樹脂組成物。 (6) The polyester resin composition for coating according to (5), wherein the aromatic dicarboxylic acid having 8 to 14 carbon atoms is terephthalic acid and / or isophthalic acid.
(7) 炭素数2〜10の脂肪族または脂環族グリコールがエチレングリコール、ジエチレングリコール、ネオペンチルグリコール、シクロヘキサンジメタノール、1,2−プロパンジオール、1,3−プロパンジオールおよび2−メチル−1,3−プロパンジオールからなる群より選ばれる少なくとも1種以上であることを特徴とする(5)に記載のコーティング用ポリエステル系樹脂組成物。 (7) The aliphatic or alicyclic glycol having 2 to 10 carbon atoms is ethylene glycol, diethylene glycol, neopentyl glycol, cyclohexanedimethanol, 1,2-propanediol, 1,3-propanediol and 2-methyl-1, The polyester-based resin composition for coating according to (5), which is at least one selected from the group consisting of 3-propanediol.
(8) ポリエステル樹脂(A)のガラス転移温度が40℃以上120℃未満である(1)〜(7)のいずれかに記載のコーティング用ポリエステル系樹脂組成物 (8) The polyester resin composition for coating according to any one of (1) to (7), wherein the glass transition temperature of the polyester resin (A) is 40 ° C. or higher and lower than 120 ° C.
(9) ポリエステル樹脂(A)の還元粘度が0.4dl/g以上である(1)〜(8)のいずれかに記載のコーティング用ポリエステル系樹脂組成物。 (9) The polyester resin composition for coating according to any one of (1) to (8), wherein the reduced viscosity of the polyester resin (A) is 0.4 dl / g or more.
(10) (1)〜(9)のいずれかに記載のコーティング用ポリエステル系樹脂組成物において、固形物分と混合溶媒の配合割合が5/95〜50/50(重量比)であることを特徴とするコーティング用ポリエステル樹脂組成物。 (10) In the polyester resin composition for coating according to any one of (1) to (9), the blending ratio of the solid matter and the mixed solvent is 5/95 to 50/50 (weight ratio). A polyester resin composition for coating.
本発明のポリエステル樹脂を主成分としたコーティング用組成物は、ポリエチレンテレフタレート(PET)等のプラスチックフィルム基材や金属との密着性に優れ、かつ耐熱性、加工性の良好であるため、接着剤、塗料、アンカーコート材、各種バインダー等のコーティング剤として有用である。 The coating composition comprising the polyester resin of the present invention as a main component is excellent in adhesiveness to plastic film substrates such as polyethylene terephthalate (PET) and metals, and has good heat resistance and workability. It is useful as a coating agent for paints, anchor coating materials and various binders.
本発明に用いられるポリエステル樹脂(A)はジカルボン酸成分とグリコール成分よりなるものであればあらゆるものが使用可能である。 Any polyester resin (A) can be used as long as it is composed of a dicarboxylic acid component and a glycol component.
本発明に用いるポリエステル樹脂としては非晶性であることが好ましい。ポリエステル樹脂が非晶性であれば、結晶に由来する白化がないために製品に透明性を発現させることができる。尚ここで言う非晶性とは示差走査型熱量計(DSC)を用いて、−100℃〜300℃まで20℃/minで昇温し、次に−100℃まで50℃/minで降温し、続いて−100℃〜300℃まで20℃/minで昇温する二度の昇温過程においてどちらにも融解ピークを示さないものを指す。逆に結晶性とはどちらかの昇温過程に明確な融解ピークを示すものを指す。 The polyester resin used in the present invention is preferably amorphous. If the polyester resin is amorphous, the product can be made transparent because there is no whitening derived from crystals. Note that the term “amorphous” as used herein means that the temperature was raised from −100 ° C. to 300 ° C. at 20 ° C./min using a differential scanning calorimeter (DSC), and then was lowered to −100 ° C. at 50 ° C./min. Subsequently, in the two temperature rising processes in which the temperature is raised from −100 ° C. to 300 ° C. at 20 ° C./min, neither indicates a melting peak. On the other hand, crystallinity refers to those showing a clear melting peak in either temperature rising process.
本発明に用いるポリエステル樹脂は、炭素数8〜14の芳香族ジカルボン酸と炭素数2〜10の脂肪族または脂環族グリコールを主成分とすることが望ましい。ここでいう主成分とは全酸成分およびグリコール成分をそれぞれ100モル%としたとき、両成分それぞれが50モル%以上、好ましくは60モル%、さらに好ましくは65モル%以上である。両成分が50モル%未満になるとコーティング皮膜の伸度および機械的物性が低下することがある。 The polyester resin used in the present invention is preferably composed mainly of an aromatic dicarboxylic acid having 8 to 14 carbon atoms and an aliphatic or alicyclic glycol having 2 to 10 carbon atoms. As used herein, the main component refers to 50 mol% or more, preferably 60 mol%, more preferably 65 mol% or more of each component when the total acid component and glycol component are each 100 mol%. When both components are less than 50 mol%, the elongation and mechanical properties of the coating film may be lowered.
さらにはポリエステル樹脂のうち炭素数8〜14の芳香族ジカルボン酸はテレフタル酸および/またはイソフタル酸であることが望ましい。これらのジカルボン酸を使用するとコーティング皮膜の伸度および機械的物性がさらに向上する。好ましくはテレフタル酸を50モル%以上、さらには60モル%以上含むものであることが好ましく、テレフタル酸とイソフタル酸の両方をふくむものも好ましい。 Furthermore, among the polyester resins, the aromatic dicarboxylic acid having 8 to 14 carbon atoms is preferably terephthalic acid and / or isophthalic acid. When these dicarboxylic acids are used, the elongation and mechanical properties of the coating film are further improved. Preferably, the terephthalic acid is contained in an amount of 50 mol% or more, more preferably 60 mol% or more, and one containing both terephthalic acid and isophthalic acid is also preferred.
ポリエステル樹脂(A)は、上記のテレフタル酸、イソフタル酸以外の他の多価カルボン酸を共重合しても良く、例えばオルソフタル酸、ナフタレンジカルボン酸、コハク酸、アジピン酸、アゼライン酸、セバシン酸、デカン酸、ダイマー酸、シクロヘキサンジカルボン酸、トリメリット酸等の公知のものが使用できる。 The polyester resin (A) may be copolymerized with other polycarboxylic acids other than the above-mentioned terephthalic acid and isophthalic acid. For example, orthophthalic acid, naphthalenedicarboxylic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, Known materials such as decanoic acid, dimer acid, cyclohexanedicarboxylic acid, trimellitic acid can be used.
本発明に用いるポリエステル樹脂には炭素数2〜10の脂肪族または脂環族グリコールを主成分とすることが、さらには該炭素数2〜10の脂肪族または脂環族グリコールがエチレングリコール、ジエチレングリコール、ネオペンチルグリコール、シクロヘキサンジメタノール、1,2−プロパンジオール、1,3−プロパンジオール、2−メチル−1,3−プロパンジオールから選ばれる少なくとも1種以上であることが原料入手の汎用性やコストの面で好ましい。 The polyester resin used in the present invention is mainly composed of an aliphatic or alicyclic glycol having 2 to 10 carbon atoms, and further, the aliphatic or alicyclic glycol having 2 to 10 carbon atoms is ethylene glycol or diethylene glycol. , Neopentyl glycol, cyclohexanedimethanol, 1,2-propanediol, 1,3-propanediol, and at least one selected from 2-methyl-1,3-propanediol It is preferable in terms of cost.
ポリエステル樹脂(A)は、上記のエチレングリコール、ジエチレングリコール、ネオペンチルグリコール、シクロヘキサンジメタノール、1,2−プロパンジオール、1,3−プロパンジオール、2−メチル−1,3−プロパンジオール以外の他の多価アルコール成分が共重合されていても良く、例えば1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、3−メチル−1,5−ペンタンジオール、ヘキサンジオール、ノナンジオール、ダイマージオール、ビスフェノールAのエチレンオキサイド付加物やプロピレンオキサイド付加物、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール、2−ブチル−2−エチル−1,3−プロパンジオール、トリシクロデカンジメタノール、ネオペンチルヒドロキシピバリン酸エステル、2,2,4−トリメチル−1,5−ペンタンジオール、トリメチロールプロパン等が使用できる。 The polyester resin (A) is composed of other than the above-mentioned ethylene glycol, diethylene glycol, neopentyl glycol, cyclohexane dimethanol, 1,2-propanediol, 1,3-propanediol, and 2-methyl-1,3-propanediol. A polyhydric alcohol component may be copolymerized, for example, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 3-methyl-1,5- Pentanediol, hexanediol, nonanediol, dimer diol, ethylene oxide adduct or propylene oxide adduct of bisphenol A, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, 2-butyl-2-ethyl-1,3-propanediol The Tricyclodecane, neopentyl hydroxypivalic acid ester, 2,2,4-trimethyl-1,5-pentanediol, trimethylolpropane and the like can be used.
本発明に用いられるポリエステル樹脂(A)にはカルボキシル基、ヒドロキシル基またはそれらのエステル形成性基を分子内に3個以上有する多官能化合物(例えばトリメリット酸、ピロメリット酸、グリセリン、トリメチロールプロパン等)をポリエステルの酸成分、グリコール成分それぞれの0.001〜5モル%含有することが耐ブロッキング性を高める上で好ましい。 The polyester resin (A) used in the present invention has a polyfunctional compound having 3 or more carboxyl groups, hydroxyl groups or ester-forming groups thereof in the molecule (for example, trimellitic acid, pyromellitic acid, glycerin, trimethylolpropane). Etc.) is preferably added in an amount of 0.001 to 5 mol% of each of the acid component and glycol component of the polyester in order to improve the blocking resistance.
本発明に用いられるポリエステル樹脂の還元粘度は、好ましくは0.40〜1.50dl/g、より好ましくは0.50〜1.20dl/g、さらに好ましくは0.60〜1.00dl/gである。数平均分子量が0.40dl/g未満であると、樹脂凝集力不足のためにコーティング皮膜の強伸度が不足し、脆くなって使用できないことがある。一方、1.50dl/gを越えると溶融粘度が上がり過ぎるために、コーティングするのに最適な温度も上がってしまい、コーティング作業性を悪くしてしまう虞がある。 The reduced viscosity of the polyester resin used in the present invention is preferably 0.40 to 1.50 dl / g, more preferably 0.50 to 1.20 dl / g, still more preferably 0.60 to 1.00 dl / g. is there. When the number average molecular weight is less than 0.40 dl / g, the coating film is insufficiently stretched due to insufficient resin cohesive strength, and may become brittle and cannot be used. On the other hand, if it exceeds 1.50 dl / g, the melt viscosity is excessively increased, so that the optimum temperature for coating is also increased, and the coating workability may be deteriorated.
本発明に用いられるポリエステル樹脂の酸価は、好ましくは100当量/106g以下、より好ましくは50当量/106g以下、さらに好ましくは40当量/106g以下である。一方下限は低ければ低いほど好ましく、0当量/106gに近いものほど好ましい。酸価が100当量/106gを越えると、反応性化合物との混練時に樹脂を加熱する際、加水分解がより促進され、できあがった分子量が低下する虞がある。また、樹脂の分解が進むことにより、コーティング時のワニスダレも悪化する虞がある。 The acid value of the polyester resin used in the present invention is preferably 100 equivalents / 10 6 g or less, more preferably 50 equivalents / 10 6 g or less, and still more preferably 40 equivalents / 10 6 g or less. On the other hand, the lower limit is preferably as low as possible, and the lower limit is preferably as close to 0 equivalent / 10 6 g. If the acid value exceeds 100 equivalents / 10 6 g, hydrolysis of the resin may be further accelerated when the resin is heated during kneading with the reactive compound, and the resultant molecular weight may be reduced. Moreover, there is a possibility that varnishing at the time of coating is also deteriorated as the decomposition of the resin proceeds.
本発明に用いられるポリエステル樹脂のガラス転移温度は40℃以上120℃未満であることが好ましい。好ましい下限は50℃、より好ましくは60℃である。一方上限は110℃が好ましく、100℃がより好ましい。ガラス転移温度が40℃未満であるとブロッキング性が低下することがあり、120℃を超えるとコーティング液の溶液粘度が上昇し、コーティング適性に悪影響のある場合があるからである。 The glass transition temperature of the polyester resin used in the present invention is preferably 40 ° C. or higher and lower than 120 ° C. A preferred lower limit is 50 ° C, more preferably 60 ° C. On the other hand, the upper limit is preferably 110 ° C, more preferably 100 ° C. This is because if the glass transition temperature is less than 40 ° C., the blocking property may decrease, and if it exceeds 120 ° C., the solution viscosity of the coating solution increases, which may adversely affect coating suitability.
本発明に用いられるアクリル樹脂系反応性化合物(B)は、ポリエステルの持つヒドロキシル基あるいはカルボキシル基と反応し得る官能基が分子内1分子あたり2個以上持つことが樹脂全体に一部架橋を導入する点で好ましい。反応性化合物の効果により、溶融押出時においてポリエステルの持つヒドロキシル基あるいはカルボキシル基と反応性化合物の反応物が生成する際、一部が架橋生成物となることによってコーティング皮膜物性向上効果を得ることができるのである。 The acrylic resin-based reactive compound (B) used in the present invention introduces a partial cross-link to the entire resin that the hydroxyl group or carboxyl group of the polyester has at least two functional groups per molecule. This is preferable. Due to the effect of the reactive compound, when a reaction product of the hydroxyl group or carboxyl group of the polyester and the reactive compound is produced during melt extrusion, a part of the reaction product becomes a cross-linked product, thereby obtaining an effect of improving the coating film physical properties. It can be done.
本発明に用いる反応性化合物の重量平均分子量は、ポリエステル樹脂との反応による分子量増加に依存するコーティング皮膜の耐折り曲げ白化性および未反応物の製品表層へのブリードアウト抑制を満足するために、200以上50万以下が望ましく、好ましい下限は500以上、より好ましくは700以上、最も好ましくは1000以上である。一方好ましい上限は30万以下、より好ましくは10万以下、最も好ましくは5万以下である。反応性化合物の重量平均分子量が200未満であると未反応の反応性化合物がコーティング皮膜の表面にブリードアウトし、コーティング皮膜とプラスチック基材、金属等への接着性低下、表面の汚染をひきおこす可能性がある。一方50万を越えると折り曲げでも、反応性化合物と非晶性ポリエステル間の相溶性が悪いためかボイドが発生し、コーティング皮膜は、折り曲げ白化する可能性が大きくなる。 The weight average molecular weight of the reactive compound used in the present invention is 200 in order to satisfy the bending whitening resistance of the coating film depending on the molecular weight increase due to the reaction with the polyester resin and the suppression of bleed out of the unreacted product to the product surface layer. The preferred lower limit is 500 or more, more preferably 700 or more, and most preferably 1000 or more. On the other hand, the preferable upper limit is 300,000 or less, more preferably 100,000 or less, and most preferably 50,000 or less. If the weight average molecular weight of the reactive compound is less than 200, the unreacted reactive compound bleeds out to the surface of the coating film, which can cause a decrease in adhesion to the coating film and plastic substrate, metal, etc., and surface contamination. There is sex. On the other hand, if it exceeds 500,000, voids may occur due to poor compatibility between the reactive compound and the amorphous polyester, and the coating film is likely to be bent and whitened.
アクリル樹脂系反応性化合物の持つ官能基の具体例としては、反応の速さよりグリシジル基あるいはイソシアネート基が好ましい。 As a specific example of the functional group possessed by the acrylic resin-based reactive compound, a glycidyl group or an isocyanate group is preferable from the speed of reaction.
アクリル樹脂系反応性化合物中の官能基の結合様式はいかなるものでも可能である。例えばポリマーの主鎖に官能基が存在するもの、側鎖に存在するもの、末端に存在するもの全てが可能である。 Any mode of bonding of the functional groups in the acrylic resin-based reactive compound is possible. For example, those having a functional group in the main chain of the polymer, those existing in the side chain, and those existing in the terminal are all possible.
特に、上述のアクリル樹脂系反応性化合物としては、(X)20〜99重量%のビニル芳香族モノマー、(Y)1.0〜80重量%のヒドロキシアルキル(メタ)アクリレートおよび/またはグリシジルアルキル(メタ)アクリレート、および(Z)0〜40重量%のアルキル(メタ)アクリレートからなる共重合体が好ましい。さらに好ましくは、(X)が25〜90重量%、(Y)が10〜75重量%、(Z)が1.0〜70重量%からなる樹脂で、最も好ましくは、(X)が30〜85重量%、(Y)が15〜70重量%、(Z)が0〜30重量%からなる樹脂である。これらの組成は、ポリエステル樹脂系との反応に寄与する官能基濃度に影響する為、上述のように適切に制御する必要がある。上述の組成から外れる場合、ポリエステル樹脂との反応性が低下し、コーティング時にワニスダレを起こすことや、皮膜物性の低下を起こす虞がある。 In particular, the acrylic resin-based reactive compound includes (X) 20 to 99% by weight of vinyl aromatic monomer, (Y) 1.0 to 80% by weight of hydroxyalkyl (meth) acrylate and / or glycidylalkyl ( A copolymer comprising (meth) acrylate and (Z) 0 to 40% by weight of alkyl (meth) acrylate is preferred. More preferably, the resin comprises (X) of 25 to 90% by weight, (Y) of 10 to 75% by weight, and (Z) of 1.0 to 70% by weight, most preferably (X) of 30 to It is a resin comprising 85% by weight, (Y) 15 to 70% by weight, and (Z) 0 to 30% by weight. Since these compositions affect the functional group concentration contributing to the reaction with the polyester resin system, it is necessary to appropriately control them as described above. When it deviates from the above-mentioned composition, the reactivity with the polyester resin is lowered, and there is a risk of causing varnishing at the time of coating and a decrease in film properties.
反応性化合物の添加量は分子量および官能基の導入数により個々に選定できるが、ポリエステル樹脂100重量%に対して、0.1重量%以上20重量%以下が好ましく、下限は0.5重量%以上、上限は15重量%以下がより好ましい。0.1重量%未満であると目標とした樹脂ダレ抑制効果が発現しないことがあり、また20重量%を超えて添加すると製品の機械的特性に影響を与えることがある。 The addition amount of the reactive compound can be individually selected depending on the molecular weight and the number of introduced functional groups, but is preferably 0.1% by weight or more and 20% by weight or less with respect to 100% by weight of the polyester resin, and the lower limit is 0.5% by weight. The upper limit is more preferably 15% by weight or less. If the content is less than 0.1% by weight, the targeted resin sag suppressing effect may not be exhibited, and if it exceeds 20% by weight, the mechanical properties of the product may be affected.
反応性化合物の添加法に関してはコーティング時にポリエステル樹脂中に圧入する方法、コーティング前にポリエステル樹脂のペレットに添加してブレンドする方法、一旦ポリエステル樹脂に添加混練しておき、溶剤に溶解してコーティングする方法等が考えられるが、いかなる方法で実施することも可能である。 Regarding the method of adding reactive compounds, a method of press-fitting into a polyester resin at the time of coating, a method of adding and blending the polyester resin pellets before coating, once adding and kneading the polyester resin, dissolving in a solvent and coating A method or the like is conceivable, but any method can be used.
該コーティング用ポリエステル樹脂組成物において、固形物分と混合する溶媒の配合割合は、5/95〜50/50(重量比)が好ましく、更には10/90〜30/70が好ましい。ポリエステル樹脂組成物が多くなると、コーティング剤の溶液安定性が不良となり、逆に少なくなると、コーティング剤の塗布回数が増え効率が悪い。また、該混合溶媒には、本発明の効果を阻害しない限り、トルエン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、イソホロン、キシレン、酢酸エチル、酢酸ブチル、エチルセロソルブ、メチルセロソルブ、ブチルセロソルブ、エチレングリコールモノアセテート、セロソルブアセテート等のポリエステル樹脂の溶剤を少量添加することもできる。
In the polyester resin composition for coating, the blending ratio of the solvent mixed with the solid matter is preferably 5/95 to 50/50 (weight ratio), more preferably 10/90 to 30/70. If the polyester resin composition increases, the solution stability of the coating agent becomes poor. Conversely, if the polyester resin composition decreases, the number of times the coating agent is applied increases, resulting in poor efficiency. In addition, the mixed solvent includes toluene, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, isophorone, xylene, ethyl acetate, butyl acetate, ethyl cellosolve, methyl cellosolve, butyl cellosolve, ethylene glycol monoacetate, as long as the effects of the present invention are not impaired. A small amount of a polyester resin solvent such as cellosolve acetate may be added.
本発明のポリエステル樹脂組成物の、220℃、剪断速度100sec-1のときの溶融粘度は、好ましくは6000〜600000dPa・sec、より好ましくは7000〜100000dPa・sec、さらに好ましくは8000〜50000dPa・secである。溶融粘度が6000dPa・sec未満だと加工時のワニスダレが悪化する場合がある。一方600000dPa・secを越えると溶液粘度が高すぎて、生産性が低下するため実用的でないことがある。 The melt viscosity of the polyester resin composition of the present invention at 220 ° C. and a shear rate of 100 sec −1 is preferably 6,000 to 600,000 dPa · sec, more preferably 7,000 to 100,000 dPa · sec, and further preferably 8,000 to 50,000 dPa · sec. is there. If the melt viscosity is less than 6000 dPa · sec, the varnish during processing may be deteriorated. On the other hand, if it exceeds 600,000 dPa · sec, the solution viscosity is too high and the productivity is lowered, which may be impractical.
本発明のポリエステル樹脂組成物には、少量の無機成分、有機成分、その他の樹脂等を添加することが出来る。これらの具体例としてはタルク、シリカ、グラファイト、炭素粉、ピロフェライト、石膏、中性粘土等の無機質微粒子や、酸化マグネシウム、酸化アルミニウム、二酸化チタン等の金属酸化物、硫酸塩、リン酸塩、ケイ酸塩、シュウ酸塩、ステアリン酸塩、安息香酸塩、サリチル酸塩、酒石酸塩、スルホン酸塩、モンタン酸ワックス塩、モンタン酸ワックスエステル塩、テレフタル酸塩、カルボン酸塩、α−オレフィンとα,β−不飽和カルボン酸とからなるイオン性共重合体等が挙げられる。 A small amount of inorganic components, organic components, other resins, and the like can be added to the polyester resin composition of the present invention. Specific examples thereof include inorganic fine particles such as talc, silica, graphite, carbon powder, pyroferrite, gypsum, and neutral clay, metal oxides such as magnesium oxide, aluminum oxide, and titanium dioxide, sulfates, phosphates, Silicate, oxalate, stearate, benzoate, salicylate, tartrate, sulfonate, montanic acid wax salt, montanic acid wax ester salt, terephthalate, carboxylate, α-olefin and α An ionic copolymer composed of β-unsaturated carboxylic acid.
本発明に用いるポリエステル樹脂組成物には、加工時のポリエステル樹脂の熱劣化を抑制する(熱劣化による樹脂の着色や熱分解を防止する)ために酸化防止剤を配合した組成物にして使用するのが望ましい。当該酸化防止剤としては、例えば、フェノール系酸化防止剤、有機亜リン酸エステル系化合物等が好適である。 The polyester resin composition used in the present invention is used as a composition containing an antioxidant in order to suppress thermal degradation of the polyester resin during processing (to prevent coloring and thermal decomposition of the resin due to thermal degradation). Is desirable. As the antioxidant, for example, a phenol-based antioxidant, an organic phosphite-based compound and the like are suitable.
本発明で使用するフェノール系酸化防止剤の具体例としては、例えば、2,6−ジ−tert−ブチルフェノール、2,6−ジ−tert−ブチル−4−メチルフェノール、2,6−ジ−tert−ブチル4−エチルフェノール、2−tert−ブチル−4,6−ジメチルフェノール、2,4,6−トリ−tert−ブチルフェノール、2−tert−ブチル−4−メトキシフェノール、3−メチル−4−イソプロピルフェノール、2,6−ジ−tert−ブチル−4−ヒドロキシメチルフェノール、2,2−ビス(4−ヒドロキジフェニル)プロパン、ビス(5−tert−ブチル−4−ヒドロキシ−2−メチルフェニル)スルフィド、2,5−ジ−tert−アミルヒドロキノン、2,5−ジ−tert−ブチルヒドロキノン、1,1−ビス(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)ブタン、ビス(3−tert−ブチル−2−ヒドロキシ−5−メチルフェニル)メタン、2,6−ビス(2−ヒドロキシ−3−tert−ブチル−5−メチルベンジル)−4−メチルフェノール、ビス(3−tert−ブチル−4−ヒドロキシ−5−メチルベンジル)スルフィド、ビス(3−tert−ブチル5−エチル−2−ヒドロキジフェニル)メタン、ビス(3,5−ジ−tert−ブチル4−ヒドロキジフェニル)メタン、ビス(3−tert−ブチル−2−ヒドロキシ−5−メチルフェニル)スルフィド、1,1−ビス(4−ヒドロキシフェニル)シクロヘキサン、エチレンビス[3,3−ビス(3−tert−ブチル−4−ヒドロキシフェニル)ブチラ−ト]、ビス[2−(2−ヒドロキシ−3−tert−ブチル5−メチルベンジル)−4−メチル−6−tert−ブチルフェニル]テレフタレート、1,1−ビス(2−ヒドロキシ−3,5−ジメチルフェニル)−2−メチルプロパン、4−メトキシフェノール、シクロヘキシルフェノール、p−フェニルフェノール、カテコール、ハイドロキノン、4−tert−ブチルピロカテコール、エチルガレート、プロピルガレート、オクチルガレート、ラウリルガレート、セチルガレート、β−ナフトール、2,4,5−トリヒドロキシブチロフェノン、トリス(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)イソシアネート、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−tert−ブチル−4−ヒドロキジベンジル)ベンゼン、1,6−ビス[2−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]ヘキサン、テトラキス[3−(3,5−ジ−tert−ブチル−4−ヒドロキジフェニル)プロピオニルオキシメチル]メタン、ビス(3−シクロヘキシル−2−ヒドロキシ−5−メチルフェニル)メタン、ビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシエチル]スルフィド、n−オタタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオナート、ビス[3−(3,5−ジ−tert−ブチル4−ヒドロキジフェニル)プロピオニルアミノ]ヘキサン、2,6−ビス(3−tert−ブチル−2−ヒドロキシ−5−メチルフェニル)−4−メチルフェノール、ビス[S−(4−tert−ブチル−3−ヒドロキシ−2,6−ジメチルベンジル)]チオテレフタレート、トリス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシエチル]イソシアヌレート、トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)イソシアヌレート、1,1,3−トリス(3−tert−ブチル−4−ヒドロキシ−6−メチルフェニル)ブタン等が挙げられる。なお、これらの化合物は1種でも2種以上を併用して用いてもよい。 Specific examples of the phenolic antioxidant used in the present invention include 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol, and 2,6-di-tert. -Butyl 4-ethylphenol, 2-tert-butyl-4,6-dimethylphenol, 2,4,6-tri-tert-butylphenol, 2-tert-butyl-4-methoxyphenol, 3-methyl-4-isopropyl Phenol, 2,6-di-tert-butyl-4-hydroxymethylphenol, 2,2-bis (4-hydroxydiphenyl) propane, bis (5-tert-butyl-4-hydroxy-2-methylphenyl) sulfide, 2,5-di-tert-amylhydroquinone, 2,5-di-tert-butylhydroquinone, 1,1- (3-tert-butyl-4-hydroxy-5-methylphenyl) butane, bis (3-tert-butyl-2-hydroxy-5-methylphenyl) methane, 2,6-bis (2-hydroxy-3- tert-butyl-5-methylbenzyl) -4-methylphenol, bis (3-tert-butyl-4-hydroxy-5-methylbenzyl) sulfide, bis (3-tert-butyl-5-ethyl-2-hydroxydiphenyl) Methane, bis (3,5-di-tert-butyl 4-hydroxydiphenyl) methane, bis (3-tert-butyl-2-hydroxy-5-methylphenyl) sulfide, 1,1-bis (4-hydroxyphenyl) Cyclohexane, ethylenebis [3,3-bis (3-tert-butyl-4-hydroxyphenyl) butyrate Bis [2- (2-hydroxy-3-tert-butyl5-methylbenzyl) -4-methyl-6-tert-butylphenyl] terephthalate, 1,1-bis (2-hydroxy-3,5-dimethylphenyl) ) -2-Methylpropane, 4-methoxyphenol, cyclohexylphenol, p-phenylphenol, catechol, hydroquinone, 4-tert-butylpyrocatechol, ethyl gallate, propyl gallate, octyl gallate, lauryl gallate, cetyl gallate, β-naphthol 2,4,5-trihydroxybutyrophenone, tris (3,5-di-tert-butyl-4-hydroxyphenyl) isocyanate, 1,3,5-trimethyl-2,4,6-tris (3,5- Di-tert-butyl-4-hydroxydibenzyl) , 1,6-bis [2- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy] hexane, tetrakis [3- (3,5-di-tert-butyl-4-hydroxydiphenyl) ) Propionyloxymethyl] methane, bis (3-cyclohexyl-2-hydroxy-5-methylphenyl) methane, bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxyethyl] sulfide, n-otatadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, bis [3- (3,5-di-tert-butyl 4-hydroxydiphenyl) propionylamino] hexane, 2, 6-bis (3-tert-butyl-2-hydroxy-5-methylphenyl) -4-methyl Enol, bis [S- (4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)] thioterephthalate, tris [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy Ethyl] isocyanurate, tris (3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,1,3-tris (3-tert-butyl-4-hydroxy-6-methylphenyl) butane, etc. Is mentioned. These compounds may be used alone or in combination of two or more.
該フェノール系酸化防止剤の配合量は、好ましい上限は1.0重量部以下、特に好ましくは0.8重量部以下、一方好ましい下限は0.01重量部以上、特に好ましくは0.02重量部以上である。配合量が0.01重量部未満では、加工時の熱劣化を抑制する効果が得られ難く、また、1.0重量部を越えると熱劣化を抑制する効果は飽和し経済的でない。 The upper limit of the amount of the phenolic antioxidant is preferably 1.0 part by weight or less, particularly preferably 0.8 part by weight or less, while the preferable lower limit is 0.01 part by weight or more, particularly preferably 0.02 part by weight. That's it. If the blending amount is less than 0.01 parts by weight, it is difficult to obtain the effect of suppressing heat deterioration during processing, and if it exceeds 1.0 part by weight, the effect of suppressing heat deterioration is saturated and not economical.
本発明で使用する有機亜リン酸エステル系化合物の具体例としては、例えば、トリフェニルホスファイト、トリス(メチルフェニル)ホスファイト、トリイソオクチルホスファイト、トリデシルホスファイト、トリス(2−エチルヘキシル)ホスファイト、トリス(ノニルフェニル)ホスファイト、トリス(オクチルフェニル)ホスファイト、トリス[デシルポリ(オキシエチレン)]ホスファイト、トリス(シクロヘキシルフェニル)ホスファイト、トリシクロヘキシルホスファイト、トリ(デシル)チオホスファイト、トリイソデシルチオホスファイト、フェニル・ビス(2−エチルヘキシル)ホスファイト、フェニル・ジイソデシルホスファイト、テトラデシルポリ(オキシエチレン)・ビス(エチルフェニル)ホスファト、フェニル・ジシクロヘキシルホスファイト、フェニル・ジイソオクチルホスファイト、フェニル・ジ(トリデシル)ホスファイト、ジフェニル・シクロヘキシルホスファイト、ジフェニル・イソオクチルホスファイト、ジフェニル・2−エチルヘキシルホスファイト、ジフェニル・イソデシルホスファイト、ジフェニル・シクロヘキシルフェニルホスファイト、ジフェニル・(トリデシル)チオホスファイト、ノニルフェニル・ジトリデシルホスファイト、フェニル・p−tert−ブチルフェニル・ドデシルホスファイト、ジイソプロピルホスファイト、ビス[オタデシルポリ(オキシエチレン)]ホスファイト,オクチルポリ(オキシプロピレン)・トリデシルポリ(オキシプロピレン)ホスファイト、モノイソプロピルホスファイト、ジイソデシルホスファイト、ジイソオクチルホスファイト、モノイソオクチルホスファイト、ジドデシルホスファイト、モノドデシルホスファイト、ジシクロヘキシルホスファイト、モノシクロヘキシルホスファイト、モノドデシルポリ(オキシエチレン)ホスファイト、ビス(シクロヘキシルフェニル)ホスファイト、モノシクロヘキシル・フェニルホスファイト、ビス(p−tert−ブチルフェニル)ホスファイト、テトラトリデシル・4,4’−イソプロピリデンジフェニルジホスファイト、テトラトリデシル・4,4’−ブチリデンビス(2−tert−ブチル−5−メチルフェニル)ジホスファイト、テトライソオクチル・4,4’−チオビス(2−tert−ブチル−5−メチルフェニル)ジホスファイト、テトラキス(ノニルフェニル)・ポリ(プロピレンオキシ)イソプロピルジホスファイト、テトラトリデシル・プロピレンオキシプロピルジホスファイト、テトラトリデシル・4,4’−イソプロピリデンジシクロヘキシルジホスファイト、ペンタキス(ノニルフェニル)・ビス[ポリ(プロピレンオキシ)イソプロピル]トリホスファイト、ヘプタキス(ノニルフェニル)・テトラキス[ポリ(プロピレンオキシ)イソプロピル]ペンタホスファイト、ヘプタキス(ノニルフェニル)・テトラキス(4,4’−イソプロピリデンジフェニル)ペンタホスファイト、デカキス(ノニルフェニル)・ヘプタキス(プロピレンオキシイソプロピル)オクタホスファイト、デカフェニル・ヘプタキス(プロピレンオキシイソプロピル)オクタホスファイト、ビス(ブトキシカルボエチル)・2,2−ジメチレン−トリメチレンジチオホスファイト、ビス(イソオクトキシカルボメチル)・2,2−ジメチレントリメチレンジチオホスファイト、テトラドデシル・エチレンジチオホスファイト、テトラドデシル・ヘキサメチレンジチオホスファイト、テトラドデシル・2,2’−オキシジエチレンジチオホスファイト、ペンタドデシル・ジ(ヘキサメチレン)トリチオホスファイト、ジフェニルホスファイト、4,4’−イソプロピリデン−ジシクロヘキシルホスファイト、4,4’−イソプロピリデンジフェニル・アルキル(C12〜C15)ホスファイト、2−tert−ブチル−4−[1−(3−tert−ブチル−4−ヒドロキジフェニル)イソプロピル]フェニルジ(p−ノニルフェニル)ホスファイト、ジトリデシル・4,4’−ブチリデンビス(3−メチル−6−tert−ブチルフェニル)ホスファイト、ジオクタデシル・2,2−ジメチレントリメチレンジホスファイト、トリス(シクロヘキシルフェニル)ホスファイト、ヘキサトリデシル・4,4’,4”−1,1,3−ブタントリイル−トリス(2−tert−ブチル−5−メチルフェニル)トリホスファイト、トリドデシルチオホスファイト、デカフェニル・ヘプタキス(プロピレンオキシイソプロピル)オクタボスファイト、ジブチル・ペンタキス(2,2−ジメチレントリメチレン)ジホスファイト、ジオクチル・ペンタキス(2,2−ジメチレントリメチレン)ジホスファイト、ジデシル・2,2−ジメチレントリメチレンジホスファイト並びにこれらのリチウム、ナトリウム、カリウム、マグネシウム、カルジウム、バリウム、亜鉛およびアルミニウムの金属塩が挙げられる。なお、これらの化合物は1種でも2種以上を併用して用いてもよい。 Specific examples of the organic phosphite compound used in the present invention include, for example, triphenyl phosphite, tris (methylphenyl) phosphite, triisooctyl phosphite, tridecyl phosphite, tris (2-ethylhexyl). Phosphite, Tris (nonylphenyl) phosphite, Tris (octylphenyl) phosphite, Tris [decylpoly (oxyethylene) phosphite, Tris (cyclohexylphenyl) phosphite, Tricyclohexylphosphite, Tri (decyl) thiophosphite , Triisodecyl thiophosphite, phenyl bis (2-ethylhexyl) phosphite, phenyl diisodecyl phosphite, tetradecyl poly (oxyethylene) bis (ethylphenyl) phosphato, phenyl Dicyclohexyl phosphite, phenyl diisooctyl phosphite, phenyl di (tridecyl) phosphite, diphenyl cyclohexyl phosphite, diphenyl isooctyl phosphite, diphenyl 2-ethylhexyl phosphite, diphenyl isodecyl phosphite, diphenyl・ Cyclohexylphenyl phosphite, diphenyl (tridecyl) thiophosphite, nonylphenyl ditridecyl phosphite, phenyl p-tert-butylphenyl dodecyl phosphite, diisopropyl phosphite, bis [otadecyl poly (oxyethylene)] phosphite , Octyl poly (oxypropylene) tridecyl poly (oxypropylene) phosphite, monoisopropyl phosphite, diisode Ruphosphite, diisooctyl phosphite, monoisooctyl phosphite, didodecyl phosphite, monododecyl phosphite, dicyclohexyl phosphite, monocyclohexyl phosphite, monododecyl poly (oxyethylene) phosphite, bis (cyclohexylphenyl) phosphite Monocyclohexyl phenyl phosphite, bis (p-tert-butylphenyl) phosphite, tetratridecyl 4,4′-isopropylidene diphenyl diphosphite, tetratridecyl 4,4′-butylidene bis (2-tert -Butyl-5-methylphenyl) diphosphite, tetraisooctyl-4,4′-thiobis (2-tert-butyl-5-methylphenyl) diphosphite, tetrakis (nonylphenyl) Poly (propyleneoxy) isopropyl diphosphite, tetratridecyl propyleneoxypropyl diphosphite, tetratridecyl 4,4'-isopropylidene dicyclohexyl diphosphite, pentakis (nonylphenyl) bis [poly (propylene Oxy) isopropyl] triphosphite, heptakis (nonylphenyl) tetrakis [poly (propyleneoxy) isopropyl] pentaphosphite, heptakis (nonylphenyl) tetrakis (4,4′-isopropylidenediphenyl) pentaphosphite, decachys (nonyl) Phenyl) ・ heptakis (propyleneoxyisopropyl) octaphosphite, decaphenyl heptakis (propyleneoxyisopropyl) octaphosphite, bis (butoxycal) Ethyl) · 2,2-dimethylene-trimethylenedithiophosphite, bis (isooctoxycarbomethyl) · 2,2-dimethylenetrimethylenedithiophosphite, tetradodecyl · ethylenedithiophosphite, tetradodecyl · hexamethylenedithio Phosphite, tetradodecyl 2,2'-oxydiethylenedithiophosphite, pentadodecyl di (hexamethylene) trithiophosphite, diphenyl phosphite, 4,4'-isopropylidene-dicyclohexyl phosphite, 4,4'- Isopropylidene diphenyl alkyl (C12-C15) phosphite, 2-tert-butyl-4- [1- (3-tert-butyl-4-hydroxydiphenyl) isopropyl] phenyldi (p-nonylphenyl) phosphite, di Ridecyl 4,4'-butylidenebis (3-methyl-6-tert-butylphenyl) phosphite, dioctadecyl 2,2-dimethylene trimethylene diphosphite, tris (cyclohexylphenyl) phosphite, hexatridecyl 4,4 ′, 4 ″ -1,1,3-butanetriyl-tris (2-tert-butyl-5-methylphenyl) triphosphite, tridodecylthiophosphite, decaphenyl heptakis (propyleneoxyisopropyl) octabosphite Dibutyl pentakis (2,2-dimethylenetrimethylene) diphosphite, dioctylpentakis (2,2-dimethylenetrimethylene) diphosphite, didecyl-2,2-dimethylenetrimethylenediphosphite and their lithium and sodium , Potassium, magnesium, caldium, barium, zinc and aluminum metal salts. These compounds may be used alone or in combination of two or more.
有機亜リン酸エステル系化合物の配合量は、好ましい上限は3.0重量部以下、特に好ましくは2.0重量部以下であり、好ましい下限は0.01重量部以上、特に好ましくは0.02重量部以上である。配合量が0.01重量部未満では、加工時の熱劣化を抑制する効果が得られ難く、また、3.0重量部を越えると熱劣化を抑制する効果は飽和し経済的でない。 The compounding amount of the organic phosphite compound is preferably 3.0 parts by weight or less, particularly preferably 2.0 parts by weight or less, and the preferred lower limit is 0.01 parts by weight or more, particularly preferably 0.02. It is more than part by weight. If the blending amount is less than 0.01 parts by weight, it is difficult to obtain the effect of suppressing thermal deterioration during processing, and if it exceeds 3.0 parts by weight, the effect of suppressing thermal deterioration is saturated and not economical.
なお、フェノール系酸化防止剤と有機亜リン酸エステル系化合物とを併用すると熱劣化の抑制効果がより向上し、好ましい。 Note that it is preferable to use a phenolic antioxidant and an organic phosphite ester compound in combination because the effect of suppressing thermal deterioration is further improved.
本発明のポリエステル樹脂組成物には、さらに硬化剤を含むことができる。硬化剤としては、一般に用いられているものを使用することができ、このようなものとしては、アミノ樹脂、イソシアネート、エポキシ化合物、アジリジン化合物、カルボジイミド化合物、オキサゾリン化合物、金属イオン等が挙げられる。 The polyester resin composition of the present invention can further contain a curing agent. As the curing agent, those generally used can be used, and examples thereof include amino resins, isocyanates, epoxy compounds, aziridine compounds, carbodiimide compounds, oxazoline compounds, metal ions, and the like.
本発明のポリエステル樹脂組成物には、用途に応じて他の成分も適宜添加することができる。例えば酸化チタン、シリカなどの公知の無機顔料、表面平滑剤、消泡剤、分散剤、耐衝撃性向上剤、充填剤、紫外線吸収剤、表面処理剤、滑剤、光安定剤、顔料、帯電防止剤、抗菌剤、架橋剤、イオウ系酸化防止剤、難燃剤、可塑剤、加工助剤、発泡剤等があげられる。 Other components can be appropriately added to the polyester resin composition of the present invention depending on the application. For example, known inorganic pigments such as titanium oxide and silica, surface smoothing agents, antifoaming agents, dispersants, impact resistance improvers, fillers, ultraviolet absorbers, surface treatment agents, lubricants, light stabilizers, pigments, antistatic agents Agents, antibacterial agents, crosslinking agents, sulfur-based antioxidants, flame retardants, plasticizers, processing aids, foaming agents and the like.
本発明を更に詳細に説明するために以下に実施例を挙げるが、本発明は実施例に何ら限定されるものではない。合成例に記載された測定値は以下の方法によって測定したものである。 In order to describe the present invention in more detail, examples are given below, but the present invention is not limited to the examples. The measurement value described in the synthesis example is measured by the following method.
還元粘度:測定用サンプル0.1gをフェノール/テトラクロロエタン(重量比6/4)混合溶媒25mlに溶解し、ウベローデ粘度管を用いて30℃にて測定した。単位をdl/gで示す。 Reduced viscosity: 0.1 g of a sample for measurement was dissolved in 25 ml of a mixed solvent of phenol / tetrachloroethane (weight ratio 6/4) and measured at 30 ° C. using an Ubbelohde viscosity tube. The unit is indicated by dl / g.
樹脂組成:非晶性共重合ポリエステル樹脂の組成は、重クロロホルム溶媒中でヴァリアン社製核磁気共鳴分析計(NMR)ジェミニ−200を用いて、1H−NMR分析を行なってその積分比より決定した。 Resin composition: The composition of the amorphous copolyester resin is determined from its integral ratio by performing 1 H-NMR analysis using a nuclear magnetic resonance analyzer (NMR) Gemini-200 manufactured by Varian in a deuterated chloroform solvent. did.
ガラス転移温度:セイコーインスツルメンツ(株)製、示差走査熱量分析計(DSC)DSC−220を用いて、昇温速度20℃/分にて測定することにより求めた。ガラス転移温度以下のベースラインの延長線と遷移部における最大傾斜を示す接線との交点の温度で求めた。 Glass transition temperature: It was determined by measuring at a temperature elevation rate of 20 ° C./min using a differential scanning calorimeter (DSC) DSC-220 manufactured by Seiko Instruments Inc. It was determined at the temperature of the intersection of the extended line of the base line below the glass transition temperature and the tangent showing the maximum slope at the transition.
酸価:クロロホルム30mlに樹脂1gを溶解し、0.1N水酸化カリウムエタノール溶液で滴定して求めた。指示薬はフェノールフタレインを用いた。 Acid value: Obtained by dissolving 1 g of resin in 30 ml of chloroform and titrating with 0.1N potassium hydroxide ethanol solution. Phenolphthalein was used as the indicator.
<ポリエステル樹脂(I)の合成例>
撹拌機、温度計、流出用冷却器を装備した反応缶内にテレフタル酸187重量部、イソフタル酸167重量部、セバシン酸53重量部、エチレングリコール193重量部、ネオペンチルグリコール175重量部、酢酸亜鉛二水和物0.16重量部、三酸化アンチモン0.12重量部、トリエチルアミン0.12重量部加え、180〜220℃、2.0kgf/cm2の加圧下で2時間エステル化反応を行った。エステル化反応終了後、反応系を220℃から240℃まで昇温する一方、系内をゆっくり減圧してゆき、60分かけて500Paとした。そしてさらに130Pa以下で55分間重縮合反応を行い、ポリエステル樹脂(I)を得た。
<Synthesis example of polyester resin (I)>
187 parts by weight of terephthalic acid, 167 parts by weight of isophthalic acid, 53 parts by weight of sebacic acid, 193 parts by weight of ethylene glycol, 175 parts by weight of neopentyl glycol, zinc acetate in a reaction vessel equipped with a stirrer, a thermometer and a condenser for outflow 0.16 parts by weight of dihydrate, 0.12 parts by weight of antimony trioxide, and 0.12 parts by weight of triethylamine were added, and the esterification reaction was performed at 180 to 220 ° C. under a pressure of 2.0 kgf / cm 2 for 2 hours. . After completion of the esterification reaction, the reaction system was heated from 220 ° C. to 240 ° C., while the pressure inside the system was slowly reduced to 500 Pa over 60 minutes. Further, a polycondensation reaction was performed at 130 Pa or lower for 55 minutes to obtain a polyester resin (I).
ポリエステル樹脂(I)はNMR分析の結果、ジカルボン酸成分はテレフタル酸47モル%、イソフタル酸42モル%、セバシン酸11モル%、ジオール成分はエチレングリコール55モル%、ネオペンチルグリコール45モル%の組成を有していた。またガラス転移温度は49℃、還元粘度は0.74dl/g、酸価38当量/106gであった。 As a result of NMR analysis of the polyester resin (I), the dicarboxylic acid component is 47 mol% terephthalic acid, isophthalic acid 42 mol%, sebacic acid 11 mol%, the diol component is ethylene glycol 55 mol%, neopentyl glycol 45 mol%. Had. The glass transition temperature was 49 ° C., the reduced viscosity was 0.74 dl / g, and the acid value was 38 equivalents / 10 6 g.
ポリエステル樹脂(II)、(III)は、ポリエステル樹脂(I)と同様にして製造を行った。組成、および測定結果を表1に示す。(数値は樹脂中のモル%) Polyester resins (II) and (III) were produced in the same manner as polyester resin (I). The composition and measurement results are shown in Table 1. (Figures are mol% in resin)
<反応性化合物(L)の合成例>
撹拌機、温度計、還流装置と定量滴下装置を備えた反応器にメチルエチルケトン 50部を入れ70℃に昇温した後、スチレン36.4重量部、グリシジルメタクリレート37.3重量部、メチルメタクリレート 26.3重量部の混合物と、アゾビスジメチルバレロニトリル 2部を 50部のメチルエチルケトンに溶解した溶液を 1.2ml/minで反応器中のメチルエチルケトンに滴下し、さらに2時間撹拌を続けた。その後、減圧することにより、メチルエチルケトンを反応器中から除去し、反応性化合物(L)を得た。
<Synthesis Example of Reactive Compound (L)>
In a reactor equipped with a stirrer, thermometer, reflux apparatus and quantitative dropping apparatus, 50 parts of methyl ethyl ketone was added and heated to 70 ° C., then 36.4 parts by weight of styrene, 37.3 parts by weight of glycidyl methacrylate, 26. A solution prepared by dissolving 3 parts by weight of the mixture and 2 parts of azobisdimethylvaleronitrile in 50 parts of methyl ethyl ketone was added dropwise to the methyl ethyl ketone in the reactor at 1.2 ml / min, and stirring was further continued for 2 hours. Thereafter, by reducing the pressure, methyl ethyl ketone was removed from the reactor to obtain a reactive compound (L).
この反応性化合物(L)はNMR分析の結果、モノマー成分はスチレン40モル%、グリシジルメタクリレート30モル%、メチルメタクリレート30モル%の組成を有していた。またガラス転移温度は50℃、重量平均分子量は25000であった。 As a result of NMR analysis, this reactive compound (L) had a composition of 40 mol% styrene, 30 mol% glycidyl methacrylate, and 30 mol% methyl methacrylate. The glass transition temperature was 50 ° C. and the weight average molecular weight was 25,000.
<反応性化合物(M)の合成例>
撹拌機、冷却器および加熱マントルを具備した3リットル丸底フラスコ中で乳化重合によって製造した。フラスコには最初に脱イオン水1800部、酢酸0.4部、FeSO40.01部、エチレンジアミン四酢酸ナトリウム塩二水和物0.12部からなる溶液を充填した。溶液に窒素ガスを散布して75℃に加熱した。75℃において、水150部中でドデシルベンゼンスルホン酸ナトリウム5.4部を用いて乳化させたスチレン366.1部、ヒドロキシエチルメタクリレート14.4部、およびブチルメタクリレートモノマー95.5部をフラスコに加え、次に過硫酸ナトリウム0.45部を開始剤として加えた。次に反応をそのまま約2時間、または固形物含有量の調査によってモノマーの99.9%以上が置換されるまで進行させた。反応遂行後にエマルジョンを室温に冷却し次いで噴霧乾燥して白色の粉末を得た。
<Synthesis Example of Reactive Compound (M)>
Prepared by emulsion polymerization in a 3 liter round bottom flask equipped with stirrer, cooler and heating mantle. The flask was initially charged with a solution consisting of 1800 parts deionized water, 0.4 part acetic acid, 40.01 parts FeSO4, and 0.12 part sodium ethylenediaminetetraacetate dihydrate. The solution was sparged with nitrogen gas and heated to 75 ° C. At 75 ° C, 366.1 parts of styrene, 14.4 parts of hydroxyethyl methacrylate, and 95.5 parts of butyl methacrylate monomer emulsified with 5.4 parts of sodium dodecylbenzenesulfonate in 150 parts of water are added to the flask. Then, 0.45 parts of sodium persulfate was added as an initiator. The reaction was then allowed to proceed for about 2 hours or until more than 99.9% of the monomer was replaced by investigation of solids content. After completion of the reaction, the emulsion was cooled to room temperature and then spray dried to obtain a white powder.
この反応性化合物(M)はNMR分析の結果、モノマー成分はスチレン77モル%、ヒドロキシエチルメタクリレート3モル%、ブチルメタクリレート20モル%の組成を有していた。またガラス転移温度は50℃、重量平均分子量は20万あった。 As a result of NMR analysis, this reactive compound (M) had a composition of monomer components of 77 mol% styrene, 3 mol% hydroxyethyl methacrylate, and 20 mol% butyl methacrylate. The glass transition temperature was 50 ° C., and the weight average molecular weight was 200,000.
<反応性化合物(N)の合成例>
反応性化合物(L)と同様の方法によって合成し、NMR分析の結果、モノマー成分は、スチレン75モル%、グリシジルメタクリレート4モル%、ブチルメタクリレート21モル%の組成を有していた。また、重量平均分子量は30万であった。
<Synthesis Example of Reactive Compound (N)>
The monomer component was synthesized by the same method as the reactive compound (L), and as a result of NMR analysis, the monomer component had a composition of styrene 75 mol%, glycidyl methacrylate 4 mol%, and butyl methacrylate 21 mol%. The weight average molecular weight was 300,000.
<実施例1>
ポリエステル(I)を100重量部、反応性化合物(L)2重量部、安定剤としてビス[S−(4−tert−ブチル−3−ヒドロキシ−2,6−ジメチルベンジル)]チオテレフタレート0.2重量部を混合し、該混合物を、回転数30rpm、全バレル温度180℃に設定した押出機(L/D=30、スクリュー径=20mm、フルフライト、圧縮比2.0)で混練した。この樹脂組成物の還元粘度は、0.82dl/gであった。更に該樹脂組成物100重量部をシクロヘキサノン120重量部とソルベッソ−150の120重量部とに溶解した樹脂ワニスに溶解させてコーティング用組成物を得た。
<Example 1>
100 parts by weight of polyester (I), 2 parts by weight of reactive compound (L), bis [S- (4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)] thioterephthalate 0.2 as a stabilizer The parts by weight were mixed, and the mixture was kneaded with an extruder (L / D = 30, screw diameter = 20 mm, full flight, compression ratio 2.0) set at a rotation speed of 30 rpm and a total barrel temperature of 180 ° C. The reduced viscosity of this resin composition was 0.82 dl / g. Further, 100 parts by weight of the resin composition was dissolved in a resin varnish dissolved in 120 parts by weight of cyclohexanone and 120 parts by weight of Solvesso-150 to obtain a coating composition.
密着性
基材(PET)表面にコーティング用組成物を塗工して、120℃で30分間乾燥し、塗膜(10μ)を形成させた後、室温でJISK5400の碁盤目試験に準じて塗膜に100個/cm2の枡目をつくり上から、セロハンテープを貼り付け充分に転圧した後、セロハンテープを一気に剥離させて基材上に残った枡目の数により密着性を調べた。評価基準は、以下の通り。
○:枡目100個当たり80個以上残った。
×:枡目80個未満残った。
Adhesion After coating the coating composition on the substrate (PET) surface and drying at 120 ° C. for 30 minutes to form a coating film (10 μm), the coating film was applied at room temperature according to the cross-cut test of JISK5400 The cellophane tape was applied to the 100 cell / cm 2 and the cellophane tape was applied and rolled down sufficiently, and then the cellophane tape was peeled off at once and the adhesion was examined by the number of cells remaining on the substrate. The evaluation criteria are as follows.
○: More than 80 per 100 squares remained.
X: Less than 80 squares remained.
耐熱性(耐ブロッキング性)
上記密着性評価と同様にコーティングを施したPET基材を40℃の乾燥器の中に入れ、4時間後に室温に取り出して直ぐにコーティング面に室温養生してあったPETフイルム(100μ)を貼り合わせ(0.1kg/cm2×10sec)ブロッキング性を調べた。
評価基準は、以下の通り。
○:PETフイルムが付着しない。
×:PETフイルムが付着する。
Heat resistance (blocking resistance)
Put the coated PET substrate in the dryer at 40 ° C in the same way as the above adhesion evaluation, take it out to room temperature after 4 hours, and immediately paste the PET film (100μ) that had been cured at room temperature on the coated surface. (0.1 kg / cm 2 × 10 sec) The blocking property was examined.
The evaluation criteria are as follows.
○: PET film does not adhere.
X: PET film adheres.
折り曲げ加工性
基材(チンフリースチール)表面にコーティング用組成物を塗工して、120℃で30分間乾燥し、塗膜(10μ)を形成させた後、試験片に同じ厚さのチンフリースチール基材を2枚挟み180度方向に曲げた後、この折り曲げた加工部をルーペで観察し、皮膜の亀裂の有無を判定した。
○:良好
×:亀裂有り
Bending workability After coating the coating composition on the surface of the base material (chin-free steel) and drying at 120 ° C. for 30 minutes to form a coating film (10 μm), the test piece has the same thickness as chin-free After sandwiching two steel substrates and bending them in the direction of 180 degrees, the bent processed parts were observed with a magnifying glass to determine the presence or absence of cracks in the film.
○: Good ×: Cracked
<実施例2、3、比較例1〜4>
表2、3に記載した原料を用いて、それぞれの表に記載した条件で実施例1と同様にして成形を行った。
<Examples 2 and 3 and Comparative Examples 1 to 4>
Using the raw materials described in Tables 2 and 3, molding was performed in the same manner as in Example 1 under the conditions described in the respective tables.
尚、表2、3中のポリエステル量は100重量部用い、その他の反応性化合物量、安定剤量、添加剤量における数値はポリエステル100重量部に対する重量部である。 In Tables 2 and 3, the amount of polyester is 100 parts by weight, and the other reactive compound amounts, stabilizer amounts and additive amounts are parts by weight with respect to 100 parts by weight of polyester.
表2、3から分かるように、実施例1〜3は、コーティング用ポリエステル樹脂組成物のPET基材に対する密着性、耐ブロッキング性、金属への密着性およびその試験片の折り曲げ加工性を改善することができている。
一方、比較例1は、グリシジル基および/またはイソシアネート基を1分子あたり2個以上含有し、重量平均分子量200以上50万以下であるアクリル樹脂系反応性化合物を含んでいないため、本発明の範囲外である。比較例2は、反応系化合物がアクリル樹脂系でないため、本発明の範囲外であり、さらに折り曲げ加工性が劣る。比較例3は、アクリル樹脂系反応性化合物の分子量が50万を超えており、本発明の範囲外である。さらに、ポリエステル樹脂との反応が過剰に進行して、ゲル状物が多量に発生し、コーティング皮膜の平滑性が低下し、折り曲げ加工性が悪化した。
As can be seen from Tables 2 and 3, Examples 1 to 3 improve the adhesion of the polyester resin composition for coating to the PET substrate, the blocking resistance, the adhesion to metal and the bending workability of the test piece. Is able to.
On the other hand, Comparative Example 1 contains two or more glycidyl groups and / or isocyanate groups per molecule and does not contain an acrylic resin-based reactive compound having a weight average molecular weight of 200 to 500,000. Outside. Since Comparative Example 2 is not an acrylic resin-based reaction compound, it is outside the scope of the present invention, and the bending workability is inferior. In Comparative Example 3, the molecular weight of the acrylic resin-based reactive compound exceeds 500,000, which is outside the scope of the present invention. Further, the reaction with the polyester resin proceeded excessively, a large amount of gel was generated, the smoothness of the coating film was lowered, and the bending workability was deteriorated.
本発明のポリエステル樹脂を主成分としたコーティング用組成物は、ポリエチレンテレフタレート(PET)等のプラスチックフィルム基材や金属との密着性に優れ、かつ耐熱性、加工性の良好であるため、接着剤、塗料、アンカーコート材、各種バインダー等のコーティング剤として有用である。 The coating composition comprising the polyester resin of the present invention as a main component is excellent in adhesiveness to plastic film substrates such as polyethylene terephthalate (PET) and metals, and has good heat resistance and workability. It is useful as a coating agent for paints, anchor coating materials and various binders.
Claims (8)
グリシジル基を1分子あたり2個以上含有し、重量平均分子量200以上50万以下であり、(X)20〜98重量%のビニル芳香族モノマーと(Y)1.0〜79重量%のグリシジルアルキル(メタ)アクリレート、および(Z)1.0〜70重量%のアルキル(メタ)アクリレートからなるアクリル樹脂系反応性化合物(B)と、
溶媒と、
を含み、ポリエステル樹脂(A)100重量%に対してアクリル樹脂系反応性化合物(B)0.1重量%以上20重量%以下含み、固形物分と混合する溶媒との配合割合が5/95〜50/50(重量比、固形物分/溶媒)であるコーティング用ポリエステル系樹脂組成物。 A polyester resin (A) having an acid value of 100 equivalents / 10 6 g or less;
It contains two or more glycidyl groups per molecule, has a weight average molecular weight of 200 to 500,000, (X) 20 to 98% by weight of vinyl aromatic monomer and (Y) 1.0 to 79% by weight of glycidyl alkyl. An acrylic resin-based reactive compound (B) comprising (meth) acrylate and (Z) 1.0 to 70% by weight of alkyl (meth) acrylate;
A solvent,
The acrylic resin-based reactive compound (B) is contained in an amount of 0.1% by weight to 20% by weight with respect to 100% by weight of the polyester resin (A), and the blending ratio of the solid matter and the solvent to be mixed is 5/95. A polyester resin composition for coating, which is -50/50 (weight ratio , solid content / solvent ).
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JPH0273825A (en) * | 1988-09-09 | 1990-03-13 | Kansai Paint Co Ltd | Resin composition and curing of the same composition |
JPH03220274A (en) * | 1989-02-09 | 1991-09-27 | Nippon Oil & Fats Co Ltd | High-solid coating composition, article coated therewith, and method for coating |
JPH03153771A (en) * | 1989-11-13 | 1991-07-01 | Unitika Ltd | Powder coating resin composition |
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