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JP4652363B2 - Metal mounting device - Google Patents

Metal mounting device Download PDF

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Publication number
JP4652363B2
JP4652363B2 JP2007069340A JP2007069340A JP4652363B2 JP 4652363 B2 JP4652363 B2 JP 4652363B2 JP 2007069340 A JP2007069340 A JP 2007069340A JP 2007069340 A JP2007069340 A JP 2007069340A JP 4652363 B2 JP4652363 B2 JP 4652363B2
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metal
large end
bearing
mounting
bearing metal
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JP2008229746A (en
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浩二 村口
和禎 廣崎
耕一 本田
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Honda Motor Co Ltd
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Priority to PCT/JP2008/054827 priority patent/WO2008114757A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/042Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts specially adapted for combustion engines
    • B23P19/043Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts specially adapted for combustion engines for inserting piston-connecting rods assemblies in cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/02Rigid support of bearing units; Housings, e.g. caps, covers in the case of sliding-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C9/00Bearings for crankshafts or connecting-rods; Attachment of connecting-rods
    • F16C9/04Connecting-rod bearings; Attachments thereof

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Automatic Assembly (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Description

この出願は、エンジンのコンロッドに対して半割状の軸受メタルを自動装着するためのメタル取付装置に関する。   This application relates to a metal mounting device for automatically mounting a halved bearing metal on a connecting rod of an engine.

この種の装置として、半割状の軸受メタルの曲率を被取付面の曲率よりも小さくして取付けるものが公知である(特許文献1)。
特開平7−68427号公報
As this type of device, a device that is mounted by making the curvature of the half-bearing bearing metal smaller than the curvature of the mounted surface is known (Patent Document 1).
JP 7-68427 A

この種のメタル取付装置においては、軸受メタルの取付に際して、予めコンロッドの取付面を所定位置へ位置決めしておく必要がある。
しかし、コンロッドを一端をピストンへピストンピンで回動自在に支持されているため、取付面は、ピストンピンの軸方向両側いずれか側へバラバラに倒れた状態になっているので、これを手動で、例えば、直立状態に姿勢を整えなければならない。そのうえ、この姿勢を軸受メタルの取付完了まで維持する必要がある。
このため、軸受メタルの取付自体は自動化できても、その前工程の姿勢制御及び姿勢保持を手動に頼ることになり、これを自動化することが望まれていた。本願はこのような要請の実現を目的とする。
In this type of metal mounting device, the mounting surface of the connecting rod needs to be positioned at a predetermined position in advance when mounting the bearing metal.
However, since one end of the connecting rod is pivotally supported by the piston pin on the piston, the mounting surface is in a state of falling apart to either side of the piston pin in the axial direction. For example, the posture must be set upright. Moreover, it is necessary to maintain this posture until the bearing metal is completely attached.
For this reason, even if the mounting of the bearing metal itself can be automated, the posture control and posture maintenance in the previous process must be relied on manually, and it has been desired to automate this. The present application aims to realize such a request.

上記課題を解決するためメタル取付装置に係る請求項1の発明は、クランクシャフトとピストンを連結するコンロッドの一端をなす大端部に設けられている半割状の軸受メタル取付面へ軸受メタルを取付けるためのメタル取付装置において、
大端部を把持するクランプアーム有し、クランクシャフトの軸方向から見て左右いずれか側へ倒れているコンロッドに対して、クランプアームで大端部を把持してコンロッドを起こし軸受メタル取付面を直上に向けた直立状態にして支持する姿勢制御手段と、
前記軸受メタル取付面へ前記軸受メタルを取付けるためのメタル装着手段とを備え、
前記姿勢制御手段により前記コンロッドを直立状態に支持しつつ、前記メタル装着手段が直上より軸受メタルを軸受メタル取付面へ押し込むとともに、前記クランプアームが前記軸受メタルの押し込み荷重を受け止めることを特徴とする。
In order to solve the above-mentioned problems, the invention according to claim 1 relating to the metal mounting device is characterized in that the bearing metal is applied to the half-shaped bearing metal mounting surface provided at the large end portion forming one end of the connecting rod connecting the crankshaft and the piston. In the metal mounting device for mounting,
For a connecting rod that has a clamp arm that grips the large end and is tilted to the left or right when viewed from the axial direction of the crankshaft, hold the large end with the clamp arm and raise the connecting rod to Attitude control means for supporting in an upright state directly above ,
Metal mounting means for mounting the bearing metal on the bearing metal mounting surface;
While the connecting rod is supported in an upright state by the posture control means, the metal mounting means pushes the bearing metal into the bearing metal mounting surface from directly above, and the clamp arm receives the pushing load of the bearing metal. .

請求項2の発明は上記請求項1において、前記メタル装着手段を前記姿勢制御手段と一体に備えたことを特徴とする。 In the invention the above claim 1 of claim 2, characterized by comprising the main barrel mounting means integral with said attitude control means.

請求項3の発明は上記請求項1又は2において、前記コンロッドの倒れている方向が何れであるかを検出する姿勢センサを備えることを特徴とする。 According to a third aspect of the present invention, in the first or second aspect of the present invention, a posture sensor that detects which direction the connecting rod is tilted is provided .

請求項4の発明は上記請求項1〜3のいずれかにおいて、軸受メタルの側端部を挟持した状態で押し込み時に大端部の側面へ摺動するメタルキャッチ部を備えることを特徴とする。 A fourth aspect of the present invention and further comprising a metal pickup section that slides into the Oite to any one of claims 1 to 3, the side surface of the large end portion during pushing while holding the side end portion of the bearing metal To do.

請求項5の発明は上記請求項4において、前記メタル装着手段は、軸受メタルの両開放端を上方から押し込む押し込み部を備えることを特徴とする。
According to a fifth aspect of the present invention, in the fourth aspect of the invention, the metal mounting means includes a pushing portion that pushes both open ends of the bearing metal from above.

請求項1の発明に係るメタル取付装置は、コンロッドを直立状態に起こして支持する姿勢制御手段と軸受けメタル取付面の直上より軸受メタルを押し込んで装着するメタル装着手段を備える。このためクランクケースに対してコンロッドの大端部側が揺動自在になっており、軸受メタルを取付ける前の当初状態で、クランクシャフトの軸方向から見て両側へバラバラに倒れた状態のものが混在し、コンロッドの当初位置が不定であっても、まず、クランプアームにて大端部を係止して起こし、コンロッドを直立状態の姿勢に正すことができる。このため以後の軸受メタルを装着する方向が一定となり、姿勢制御手段により取付面を直上に向けた直立状態で支持するので、メタル装着手段は取付面の直上より軸受メタルを取付面へ押し込むだけで装着できる。
そのうえ、大端部を把持してコンロッドを直立状態に支持するクランプアームが軸受メタルの押し込み荷重を受け止めることができる。
Metal mounting apparatus according to the invention of claim 1 includes a metal mounting means for mounting push the bearing metal from immediately above the attitude control means and a bearing metal mounting surface for supporting cause connecting rod in an upright state. For this reason, the large end of the connecting rod is swingable with respect to the crankcase, and there is a mixture of parts that fall apart on both sides when viewed from the axial direction of the crankshaft in the initial state before mounting the bearing metal. Even if the initial position of the connecting rod is indefinite, the connecting rod can be raised to the upright posture by first locking and raising the large end with the clamp arm . For this reason, the direction in which the bearing metal is mounted thereafter is constant , and the posture control means supports the mounting surface in an upright state, so that the metal mounting means simply pushes the bearing metal into the mounting surface from directly above the mounting surface. Can be installed.
In addition, the clamp arm that holds the large end and supports the connecting rod in an upright state can receive the pushing load of the bearing metal.

請求項2の発明によれば、メタル装着手段を一体化したので、姿勢制御手段により大端部を所定の姿勢に保持すると、直ちに軸受メタルの装着が可能になり、単一の装置で姿勢制御と軸受メタルの装着を継続して行うことができるようになり、軸受メタルの装着作業を効率化できる。   According to the second aspect of the present invention, since the metal mounting means is integrated, if the large end portion is held in a predetermined posture by the posture control means, the bearing metal can be immediately mounted, and the posture can be controlled by a single device. The bearing metal can be mounted continuously, and the mounting work of the bearing metal can be made more efficient.

請求項3の発明によれば、姿勢センサを備えるので、コンロッドの当初位置が不定であっても、まず姿勢センサにて大端部が倒れている側を検出して倒れている方向が何れであるかを判断し、姿勢制御手段によりコンロッドを直立状態に正すことができる。このため以後の軸受メタルを装着する方向が一定するから、従来では困難であった完全自動化が可能になった。 According to the third aspect of the present invention, since the posture sensor is provided , even if the initial position of the connecting rod is indefinite, the posture sensor first detects the side where the large end is tilted, and the direction of the tilt is any It is possible to determine whether or not the connecting rod is upright by the attitude control means. For this reason, since the direction in which the bearing metal is subsequently mounted is fixed, it has become possible to achieve full automation, which was difficult in the past.

請求項4の発明によれば、メタル装着手段が軸受メタルの側端部を挟持するメタルキャッチ部を備えるので、軸受メタルの側端部中央を挟持したメタルキャッチ部を取付面を押し込むと、メタルキャッチ部は軸受メタルを取付面へ押し込んだ状態で大端部の側面を摺動し、軸受メタルを容易かつ確実に取付けできる。   According to the invention of claim 4, since the metal mounting means includes a metal catch portion that sandwiches the side end portion of the bearing metal, when the metal catch portion that sandwiches the center portion of the side end portion of the bearing metal is pushed into the mounting surface, The catch portion slides on the side surface of the large end portion with the bearing metal pushed into the mounting surface, so that the bearing metal can be mounted easily and reliably.

請求項5の発明によれば、軸受メタルの両開放端を上方から押し込む押し込み部を備えるので、押し込み部により押し込み完了時直前だけ両開放端へ力を加えるだけで済み、スムーズな装着を可能にする。

According to the invention of claim 5, since the push-in portion for pushing both open ends of the bearing metal from above is provided, it is only necessary to apply force to the open ends just before the push-in is completed by the push-in portion, thereby enabling smooth mounting. To do.

以下、図面に基づいて一実施例を説明する。図13はコンロッド及びメタルを示す図である。図中Aはコンロッド1を示し、コンロッド1は、アーム2とその一端に設けられた大端部3とを有する。大端部3には植え込みボルト4が設けられ、このボルト4を軸受けキャップ5に通してナット6にて固定することにより軸受けキャップ5が一体化され、内側に軸受け穴7が設けられる。軸受け穴7を形成するため大端部3及び軸受けキャップ5にそれぞれ半円状の凹曲面をなすメタル取付凹部8、9が設けられ、ここに半円弧状板材からなる軸受メタル10、11が嵌合取付けされる。これら軸受メタル10、11によってクランクシャフト12を軸受けする。
13は軸受けキャップ5と接合する割り面である。14はアーム2の他端に設けられる小端部であり、ピストン15へピストンピン16で軸回り方向へ回動自在に取付けられる。このためアーム2は大端部3側がピストンピン16を中心に図の左右方向へ揺動自在となる。
An embodiment will be described below with reference to the drawings. FIG. 13 is a view showing a connecting rod and a metal. In the drawing, A shows a connecting rod 1, which has an arm 2 and a large end 3 provided at one end thereof. The large end portion 3 is provided with a stud bolt 4. The bolt 4 is passed through a bearing cap 5 and fixed with a nut 6, so that the bearing cap 5 is integrated and a bearing hole 7 is provided inside. In order to form the bearing hole 7, the large end portion 3 and the bearing cap 5 are provided with metal mounting recesses 8 and 9 each having a semicircular concave curved surface, into which bearing metals 10 and 11 made of a semicircular plate material are fitted. They are installed together. The crankshaft 12 is supported by the bearing metals 10 and 11.
Reference numeral 13 denotes a split surface to be joined to the bearing cap 5. Reference numeral 14 denotes a small end portion provided at the other end of the arm 2, and is attached to the piston 15 by a piston pin 16 so as to be rotatable around the axis. For this reason, the arm 2 is swingable in the left-right direction in the figure with the piston pin 16 as the center on the large end 3 side.

図13のBは、大端部3へ取付けられる軸受メタル10の斜視図であり、帯板材を半円弧状に成形した公知の部材であって、円弧に沿う方向の両端は開放端17をなす。Lはクランクシャフトの中心軸線であり、この中心軸線Lと平行な方向における開放端17の寸法をメタル幅Wとし、中心軸線L方向両端を側端部18とする。また軸受メタル10がクランクシャフト12の外周面へ接触する面を内周面とし、大端部3のメタル取付凹部8へ接触する面を外周面とし、対向する両開放端17の内周面間の寸法Dを開口幅とする。取付前の開口幅Dはクランクシャフトの直径よりも若干広くなっている。
さらに本願においては、側端部18の円弧に沿う方向を軸受メタル10の周方向とする。なお、軸受けキャップ5側の軸受メタル11も同様である。
取付面である取付凹部8の表面も軸受メタル10の外周面に沿う円弧の方向を周方向とし、その周方向の両端における接線Tが鉛直方向となる状態を取付凹部8が直上を向く状態とする。この状態における接線Tは割り面13に対して直交する線でもある。
FIG. 13B is a perspective view of the bearing metal 10 attached to the large end portion 3, which is a known member obtained by forming a strip material into a semicircular arc shape, and both ends in the direction along the arc form an open end 17. . L is the center axis of the crankshaft, and the dimension of the open end 17 in the direction parallel to the center axis L is a metal width W, and both ends in the center axis L direction are side end portions 18. Further, the surface of the bearing metal 10 that contacts the outer peripheral surface of the crankshaft 12 is defined as the inner peripheral surface, the surface that contacts the metal mounting recess 8 of the large end portion 3 is defined as the outer peripheral surface, and the distance between the inner peripheral surfaces of the two open ends 17 facing each other. Dimension D is the opening width. The opening width D before attachment is slightly wider than the diameter of the crankshaft.
Furthermore, in this application, let the direction along the circular arc of the side end part 18 be the circumferential direction of the bearing metal 10. The same applies to the bearing metal 11 on the bearing cap 5 side.
The surface of the mounting recess 8 as the mounting surface is also defined as a state where the direction of the arc along the outer peripheral surface of the bearing metal 10 is the circumferential direction, and the tangent T at both ends in the circumferential direction is the vertical direction. To do. The tangent line T in this state is also a line orthogonal to the split surface 13.

図1はクランクケース19へ組み込まれたコンロッド1とメタル取付装置20を簡略化して示す。
本願においてメタル取付装置20の正面とは、クランクシャフト12の中心軸線L方向から見た面、上下方向とは図1の図示状態にてメタル取付装置20がクランクケース19へ接離する方向であり、クランクケース19へ向かう方向を下方、反対側を上方というものとする。また中心軸線L方向にて間隔調整する場合における部材の移動方向を左右方向又は幅方向というものとする。この実施例における各方向は具体的に図中へ矢示してある。
FIG. 1 shows the connecting rod 1 and the metal mounting device 20 incorporated in the crankcase 19 in a simplified manner.
In the present application, the front surface of the metal mounting device 20 is a surface viewed from the direction of the central axis L of the crankshaft 12, and the vertical direction is a direction in which the metal mounting device 20 contacts and separates from the crankcase 19 in the state shown in FIG. The direction toward the crankcase 19 is the lower side, and the opposite side is the upper side. In addition, the movement direction of the member when the distance is adjusted in the central axis L direction is referred to as the left-right direction or the width direction. Each direction in this embodiment is specifically indicated by arrows in the figure.

コンロッド1は、クランクケース19からシリンダ(図示省略)へ挿入されているピストン(図13A)へ予め小端部を取付けた状態を示す。クランクケース19は割り面19aで上下分割されたうちの上部側であり、図示状態ではこのクランクケース19が上下反転して配置され、割り面19aが上側に位置し、この割り面19aで囲まれた内側空間内に大端部3が上方へ突出している。コンロッド1の大端部側はクランクシャフト12の回りに揺動自在であるから、図示状態では前後いずれか側へ倒れており、この傾き方向はバラバラで一定しない。
このためメタル取付凹部8の取付面の向きが前後に異なるものが混在することになるので、大端部3へ軸受メタル10を自動化して取付けるには、まずメタル取付凹部8の姿勢を一定に正す必要がある。本実施例では、全て直立状態に姿勢を制御する。
The connecting rod 1 shows a state in which a small end is attached in advance to a piston (FIG. 13A) inserted from a crankcase 19 into a cylinder (not shown). The crankcase 19 is the upper side of the upper and lower parts divided by the split surface 19a. In the illustrated state, the crankcase 19 is arranged upside down, and the split surface 19a is located on the upper side and is surrounded by the split surface 19a. The large end portion 3 protrudes upward in the inner space. Since the large end portion side of the connecting rod 1 is swingable around the crankshaft 12, it is tilted to either the front or rear side in the illustrated state, and this tilting direction is not uniform and is not constant.
For this reason, since the metal mounting recess 8 has different mounting surfaces in the front and rear directions, in order to automatically mount the bearing metal 10 to the large end portion 3, the attitude of the metal mounting recess 8 is first made constant. It needs to be corrected. In this embodiment, the posture is controlled to be all upright.

本願のメタル取付装置20は、コンロッド1の姿勢制御手段21とメタル装着手段22を枠体23へ一体化しており、クランクケース19の上方へ移動すると、まず姿勢センサ24により超音波を発して大端部3が左右いずれか側へ傾斜しているか傾斜状態を検出し、図示しないコンピュータのような適宜制御装置にて倒れている方向及び座標等を演算し、姿勢制御手段21によりこれを直立状態に正し、この姿勢を維持したままメタル装着手段22によりメタル取付凹部8へ軸受メタルを圧入するようになっている。メタル取付装置20の位置は、図示しないロボットハンドにより制御され、所定位置へ自由に移動される。但しロボットハンド以外の移動手段を自由に採用できる。   In the metal mounting device 20 of the present application, the attitude control means 21 and the metal mounting means 22 of the connecting rod 1 are integrated into the frame body 23. When the metal mounting apparatus 20 moves above the crankcase 19, first, the attitude sensor 24 emits an ultrasonic wave to generate a large sound. Whether the end portion 3 is tilted to the left or right side is detected, the tilted state is detected by a suitable control device such as a computer (not shown), the direction and coordinates are calculated, and the posture control means 21 stands upright. The bearing metal is press-fitted into the metal mounting recess 8 by the metal mounting means 22 while maintaining this posture. The position of the metal mounting device 20 is controlled by a robot hand (not shown) and is freely moved to a predetermined position. However, moving means other than the robot hand can be freely adopted.

図2は、メタル取付装置20によるコンロッド1の姿勢制御状態を示す。メタル取付装置20は姿勢センサ24(図1)により、コンロッド1の倒れている状態を検知した結果に基づいて、大端部3の上方へ移動し、さらに下方へ移動し、姿勢制御手段21を構成する係止部をなす4本のクランプアーム25の間に大端部3を挟み、その後上方へ移動しながら直立位置へ移動することにより、大端部3の姿勢を直立位置へ正す。詳細は後述する。   FIG. 2 shows a posture control state of the connecting rod 1 by the metal mounting device 20. Based on the result of detecting the state in which the connecting rod 1 is tilted by the attitude sensor 24 (FIG. 1), the metal mounting device 20 moves to above the large end portion 3 and further moves downward to change the attitude control means 21. The large end 3 is sandwiched between the four clamp arms 25 that constitute the engaging portion, and then moved upward while moving upward, so that the posture of the large end 3 is corrected to the upright position. Details will be described later.

図3はメタル取付装置20の正面図、図4は側面図である(背面図及び他方の側面図は各対称に表れる)。これらの図において、姿勢制御手段21はクランプアーム25とこのクランプアーム25を取付けたスライドアーム26を前後方向へ接離動作させるクランプ用シリンダ27を備え、それぞれ正面から見て前後に対向して一対で設けられる。姿勢センサ24は図示されていないが枠体23の下部左右等適宜位置に前後一対で設けられる。
左右のクランプアーム25及びスライドアーム26は側面から見てもそれぞれ左右一対で設けられ、クランプアーム25及びスライドアーム26は前後左右合計4本で構成される。
各クランプアーム25の下端部は正面図において後方又は前方へ曲がった把持部25aをなし、その把持部25aの先端には側面図で対向する左右の把持部25aへ向かうよう突出する係止突起25bが設けられる。係止突起25bは大端部3におけるアーム2との接続部近傍を係止できるようになっている。
FIG. 3 is a front view of the metal mounting apparatus 20, and FIG. 4 is a side view (the rear view and the other side view appear symmetrically). In these drawings, the posture control means 21 is provided with a clamp cylinder 27 for moving a clamp arm 25 and a slide arm 26 to which the clamp arm 25 is attached in the front-rear direction. Provided. Although not shown, the posture sensor 24 is provided in a pair of front and rear at appropriate positions such as the lower left and right of the frame body 23.
The left and right clamp arms 25 and the slide arm 26 are provided as a pair of left and right when viewed from the side, and the clamp arm 25 and the slide arm 26 are composed of a total of four front, rear, left and right.
A lower end portion of each clamp arm 25 forms a gripping portion 25a bent rearward or forward in the front view, and a locking projection 25b protrudes toward the left and right gripping portions 25a opposed to each other in a side view at the tip of the gripping portion 25a. Is provided. The locking projection 25b can lock the vicinity of the connecting portion with the arm 2 at the large end 3.

メタル装着手段22は、メタルを挟持する機構として、左右一対のメタルキャッチ部30,このメタルキャッチ部30を左右に移動して挟持幅を調節するメタルキャッチシリンダ31,このメタルキャッチシリンダ31を下端部にて支持するシリンダ連結部材32、シリンダ連結部材32の上端部に連結され、シリンダ連結部材32及びメタルキャッチシリンダ31等を上下移動させる昇降シリンダ33を備える。さらに挟持したメタルを大端部側へ押し出すための機構として、メタル押しモータ34(図3)及びスライドレバー36、プッシャー37(それぞれ図2)等を備える。詳細は後述する。   The metal mounting means 22 includes a pair of left and right metal catch portions 30, a metal catch cylinder 31 that adjusts the holding width by moving the metal catch portion 30 left and right, and a lower end portion of the metal catch cylinder 31. Are connected to the upper end of the cylinder connecting member 32, and the cylinder connecting member 32 and the metal catch cylinder 31 are moved up and down. Further, a metal push motor 34 (FIG. 3), a slide lever 36, a pusher 37 (respectively FIG. 2) and the like are provided as a mechanism for pushing the sandwiched metal to the large end side. Details will be described later.

図5は図4の5−5線に沿う断面図である。姿勢制御手段21を構成するクランプ用シリンダ27は、昇降シリンダ33を挟む前後一対で枠体23に支持される。クランプ用シリンダ27のジョイントロッド27aはスライドブロック28をその頭部へ連結して吊り下げ支持する。スライドブロック28はスライド部28aが縦方向レール29にガイドされて上下動するとともに、スライドアーム26と後述するリンクで連結されている。26aはスライドアーム26の上部である。   FIG. 5 is a sectional view taken along line 5-5 in FIG. Clamping cylinders 27 constituting the posture control means 21 are supported by the frame body 23 in a pair of front and rear with the lifting cylinder 33 interposed therebetween. The joint rod 27a of the clamping cylinder 27 connects the slide block 28 to its head and supports it by hanging. The slide block 28 is moved up and down as the slide portion 28a is guided by the vertical rail 29, and is connected to the slide arm 26 by a link described later. Reference numeral 26 a denotes an upper portion of the slide arm 26.

メタル装着手段22を構成する、昇降シリンダ33、シリンダ連結部材32、メタル押しモータ34は、前後方向における中心線C1上に位置し、メタル押しモータ34はシリンダ連結部材32に支持されている。メタル押しモータ34はブラケット35を介してスライドレバー36を上下動する。スライドレバー36はブラケット35の前後へ一対で設けられ、下方へ延びて下端部がスライドブロック38と一体化している。前後のスライドブロック38間には前後方向へ水平に配設された連結メンバ39で連結一体化され、このガイドメンバ39の前後両端部にプッシャー37が支持されている。前後のプッシャー37はメタルキャッチ部30に支持されたメタルの両開放端を押す位置にあり、メタル押しモータ34によりブラケット35を介してスライドレバー36を押し下げると、前後のスライドブロック38間に掛け渡された連結メンバ39により左右のプッシャー37が同時に下降して、メタルをメタルキャッチ部30から大端部側へ押し出すようになっている。   The elevating cylinder 33, the cylinder connecting member 32, and the metal pushing motor 34 constituting the metal mounting means 22 are located on the center line C1 in the front-rear direction, and the metal pushing motor 34 is supported by the cylinder connecting member 32. The metal push motor 34 moves the slide lever 36 up and down via a bracket 35. A pair of slide levers 36 are provided on the front and rear of the bracket 35, extend downward and have a lower end integrated with the slide block 38. The front and rear slide blocks 38 are connected and integrated by connecting members 39 disposed horizontally in the front-rear direction, and pushers 37 are supported at both front and rear ends of the guide member 39. The front and rear pushers 37 are in a position to press both open ends of the metal supported by the metal catch portion 30, and when the slide lever 36 is pushed down via the bracket 35 by the metal push motor 34, it is bridged between the front and rear slide blocks 38. The left and right pushers 37 are simultaneously lowered by the connected member 39 to push the metal from the metal catch portion 30 to the large end side.

図6は、図4の側面図から枠体23を除いて内部を示した図である。スライドアーム26は左右方向における中心線C2を挟んで一対で設けられる前後が別体の部材であり、中心線C2上を上下動するスライドブロック28が左右の各スライドアーム26の上部26a間に収容される。各スライドアーム26の上部26a及び下部26bは枠体23に対して横レール40,41により左右方向へスライド自在に支持される。左右一対のスライドアーム26は、スライドブロック28と上下に隔てて設けられているリンク42、43で連結され、スライドブロック28が下方移動すると互いに離反して間隔を広げ、上方移動すると互いに近接して間隔を狭めるようにスライドする。
各スライドアーム26の下部26bの内側にはクランプアーム25がボルト止めで取付けられている。クランプアーム25の下端部には係止突起25bが対向して突出している。このため、左右のスライドアーム26が離反又は近接方向へスライドすると、左右一対の対向するクランプアーム25も一緒に間隔が変化し、大端部3を把持又は解放することができる。
FIG. 6 is a view showing the inside by removing the frame body 23 from the side view of FIG. 4. The slide arm 26 is a separate member provided in front of and behind the center line C2 in the left-right direction, and a slide block 28 that moves up and down on the center line C2 is accommodated between the upper portions 26a of the left and right slide arms 26. Is done. The upper part 26 a and the lower part 26 b of each slide arm 26 are supported by the lateral rails 40 and 41 so as to be slidable in the left-right direction with respect to the frame body 23. The pair of left and right slide arms 26 are connected to the slide block 28 by links 42 and 43 that are spaced apart from each other. When the slide block 28 moves downward, the slide arms 26 are separated from each other and widened, and when moved upward, they are close to each other. Slide to narrow the interval.
A clamp arm 25 is attached to the inside of the lower portion 26b of each slide arm 26 with bolts. A locking projection 25b projects oppositely from the lower end of the clamp arm 25. For this reason, when the left and right slide arms 26 are separated or slid in the proximity direction, the distance between the pair of left and right opposing clamp arms 25 also changes, and the large end portion 3 can be gripped or released.

図7はスライドアーム26のスライド動作を説明する図であり、Aに左右のスライドアーム26が接近した状態、Bに離反した状態を示す。スライドブロック28に対してその前後に配置された各スライドアーム26は上下方向にて平行リンクであるリンク42,43で連結され、スライドブロック28が上動すると、図の右側に示すように、リンク42,43が傾いて、前後のスライドアーム26は横レール40、41に案内されて中心線C2に接近するようにスライドし、左右一対をなすクランプアーム25の内法間隔である挟持幅をW1と狭くして大端部3の左右両側面3c間の厚み程度として左右一対の把持部25a(図6)間で大端部3の両側面を挟持する。大端部3の厚みは受けメタル10の幅W(図13のB参照)とほぼ等しい。   FIG. 7 is a diagram for explaining the sliding operation of the slide arm 26, and shows a state in which the left and right slide arms 26 are approaching A and a state in which it is separated from B. The slide arms 26 arranged on the front and rear sides of the slide block 28 are connected by links 42 and 43 which are parallel links in the vertical direction. When the slide block 28 moves upward, as shown on the right side of the figure, the links 42 and 43 are inclined, the front and rear slide arms 26 are guided by the horizontal rails 40 and 41 and slide so as to approach the center line C2, and the clamping width which is the internal spacing of the pair of left and right clamp arms 25 is set to W1. The both side surfaces of the large end portion 3 are sandwiched between a pair of left and right grip portions 25a (FIG. 6) as the thickness between the left and right side surfaces 3c of the large end portion 3 is reduced. The thickness of the large end 3 is substantially equal to the width W of the receiving metal 10 (see B in FIG. 13).

逆に、スライドブロック28が下方移動すると、Bに示すように、リンク42,43は略水平になり、前後のスライドアーム26は互いに離反し、クランプアーム25の把持部25a間における挟持幅W2は最も広くなり、大端部3の側面から把持部25aが離れて非接触となる幅になる。
図中の28bはスライドブロック28の上部に形成された斜めのストッパ段部であり、スライドブロック28の上動限界時におけるリンク42の傾動を規制する。同様に28cは略水平のストッパ段部であり、スライドブロック28の下動限界時におけるリンク43の傾動を規制する。各リンク42、43の端部はスライドアーム26及びスライドブロック28の各対応部肉厚内に形成された凹部内に収容されて軸着される。
Conversely, when the slide block 28 moves downward, the links 42 and 43 become substantially horizontal as shown in B, the front and rear slide arms 26 are separated from each other, and the clamping width W2 between the gripping portions 25a of the clamp arm 25 is The width becomes the largest, and the width is such that the grip portion 25a is separated from the side surface of the large end portion 3 and is not in contact.
Reference numeral 28b in the drawing denotes an oblique stopper step formed on the upper portion of the slide block 28, and restricts the tilting of the link 42 when the slide block 28 moves up. Similarly, 28c is a substantially horizontal stopper step, which restricts the tilting of the link 43 at the lower limit of the slide block 28. The ends of the links 42 and 43 are accommodated in the recesses formed in the corresponding part thicknesses of the slide arm 26 and the slide block 28 and are pivotally attached.

図8はメタル装着手段22のみを示す側面視図である。ブラケット35の下部35aにはスライドレバー36の上端部がボルト止めされている。スライドレバー36はシリンダ連結部材32における底部32aの外側を通って所定のストローク分下方移動可能である。スライドレバー36の下部にはスライドブロック38が一体化され、左右一対のメタルキャッチ部30間に位置して、メタル押しモータ34により上下動自在になっている。ブラケット35を介してスライドレバー36を押し下げると、前後のスライドブロック38間に掛け渡された連結メンバ39により前後のプッシャー37が同時に下降して、メタルをメタルキャッチ部30から大端部側へ押し出すようになっている。   FIG. 8 is a side view showing only the metal mounting means 22. The upper end portion of the slide lever 36 is bolted to the lower portion 35 a of the bracket 35. The slide lever 36 can move downward by a predetermined stroke through the outside of the bottom portion 32a of the cylinder connecting member 32. A slide block 38 is integrated with a lower portion of the slide lever 36 and is positioned between a pair of left and right metal catch portions 30 and can be moved up and down by a metal push motor 34. When the slide lever 36 is pushed down via the bracket 35, the front and rear pushers 37 are simultaneously lowered by the connecting member 39 spanned between the front and rear slide blocks 38, and the metal is pushed out from the metal catch portion 30 to the large end side. It is like that.

図9は図3の9−9線に沿う断面図である。メタルキャッチシリンダ31には、ガイド45上を左右方向にて近接又は離反方向に移動する取付ブラケット46が設けられ、この取付ブラケット46に形成された突部47にメタルキャッチ部30がボルト止めされている。メタルキャッチ部30は略半円形の板状部材であり(図3参照)、左右のメタルキャッチ部30間に半割状の軸受メタル10の対向する側端部18(図13のB)を把持する。対向するメタルキャッチ部30,30間の幅は例えばエアシリンダで構成されたメタルキャッチシリンダ31における左右一対の取付ブラケット46間の間隔によって調整され、広がると軸受メタル10の幅Wより広がり、狭くなるとW程度になってメタルキャッチ部30間で挟持する。但し、軸受メタル10の押し込み時には、各メタルキャッチ部30は軸受メタル10を取付凹部8上に押し込んだ状態に残して大端部3の側面3c(図12参照)上を下方へ摺動でき、これにより軸受メタル10の押し込み完了まで確実に位置決めできる。
メタルキャッチ部30に挟持された軸受メタル10の開放端17の上方にプッシャー37が位置する。
9 is a cross-sectional view taken along line 9-9 in FIG. The metal catch cylinder 31 is provided with a mounting bracket 46 that moves in the horizontal direction toward or away from the guide 45. The metal catch portion 30 is bolted to a protrusion 47 formed on the mounting bracket 46. Yes. The metal catch portion 30 is a substantially semicircular plate-like member (see FIG. 3), and grips the opposite side end portion 18 (B in FIG. 13) of the halved bearing metal 10 between the left and right metal catch portions 30. To do. The width between the opposing metal catch portions 30 and 30 is adjusted by, for example, the distance between the pair of left and right mounting brackets 46 in the metal catch cylinder 31 formed of an air cylinder. It becomes about W and is clamped between the metal catch portions 30. However, when the bearing metal 10 is pushed in, each metal catch portion 30 can slide downward on the side surface 3c (see FIG. 12) of the large end portion 3 while leaving the bearing metal 10 pushed into the mounting recess 8. Thereby, it can position reliably until the pushing-in of the bearing metal 10 is completed.
A pusher 37 is positioned above the open end 17 of the bearing metal 10 sandwiched between the metal catch portions 30.

図10は作業工程を示す。姿勢制御の詳細説明図である図11及びメタル装着の詳細説明図である図12とともに工程を説明する。図10の第1工程P1及び第2工程P2ではそれぞれメタル取付装置20の正面における状態を示し、第3工程P3以降は正面と側面おける各状態を併せて示す。なお、表示しない側におけるクランプアームの動作も同様もしくは対称に動作する。   FIG. 10 shows a work process. The process will be described together with FIG. 11 which is a detailed explanatory view of posture control and FIG. 12 which is a detailed explanatory view of metal mounting. In the first process P1 and the second process P2 of FIG. 10, the state on the front surface of the metal attachment device 20 is shown, and after the third process P3, the states on the front surface and the side surface are shown together. The operation of the clamp arm on the non-display side also operates similarly or symmetrically.

第1工程P1はメタル取付装置20がコンロッド1の上方へ移動する。このとき対向するメタルキャッチ部30間には予め軸受メタルを挟持しておく。
この段階ではコンロッド1は大端部3が右R又は左Lのいずれか側へ倒れている。この例ではR側に倒れている。この段階のメタル取付装置20は大端部3の上方に位置せず、前後方向いずれか側へずれているので、左右の姿勢センサ24により超音波を発して、その反射の相違によりR,Lはいずれに位置するか検査する。
In the first step P1, the metal attachment device 20 moves above the connecting rod 1. At this time, a bearing metal is sandwiched between the metal catch portions 30 facing each other in advance.
At this stage, the connecting rod 1 has the large end portion 3 tilted to either the right R or left L side. In this example, it falls to the R side. Since the metal mounting device 20 at this stage is not positioned above the large end portion 3 and is shifted to either side in the front-rear direction, ultrasonic waves are emitted by the left and right attitude sensors 24, and R, L due to the difference in reflection. Check where it is located.

第2工程P2は大端部3の検知側(この例ではR側)へメタル取付装置20を移動させる。
第3工程P3では、メタル取付装置20を下降させ、クランプアーム25を大端部3よりも若干下方へ位置させる。大端部3の位置は機種毎に予め座標が明らかになっているので、この座標にしたがって所定位置へ移動させる。またクランプアーム25間が大端部3の厚みよりも広がっているので、各スライドアーム26は大端部3の側方を通って下方へ移動することができる。
In the second step P2, the metal attachment device 20 is moved to the detection side (in this example, the R side) of the large end 3.
In the third step P <b> 3, the metal attachment device 20 is lowered, and the clamp arm 25 is positioned slightly below the large end 3. Since the coordinates of the position of the large end portion 3 are previously known for each model, it is moved to a predetermined position according to the coordinates. Further, since the space between the clamp arms 25 is wider than the thickness of the large end portion 3, each slide arm 26 can move downward through the side of the large end portion 3.

図11の上段は第3工程P3における大端部3と各クランプアーム25の関係を示し、A1は左右方向、B1は前後方向を示す。A1に示すように、大端部3の左右方向両側に位置するクランプアーム25は大端部3と干渉しないだけの間隔をとり、B1に示すように、クランプアーム25は大端部3が倒れている側の後部側が大端部3の側面に重なり、その係止突起25bは大端部3の下端部前後に形成された肩部3a及び3bのうち、後部側の肩部3bかその近傍に位置する。なお、前後の係止突起25bの間隔は予め前後の肩部3a及び3bの間隔に調整しておく。   The upper part of FIG. 11 shows the relationship between the large end 3 and each clamp arm 25 in the third step P3, A1 shows the left-right direction, and B1 shows the front-rear direction. As shown in A1, the clamp arms 25 located on both sides in the left-right direction of the large end 3 are spaced apart from each other so as not to interfere with the large end 3, and as shown in B1, the clamp arm 25 falls over the large end 3 The rear side of the rear side overlaps the side surface of the large end 3, and the locking protrusion 25 b is the shoulder 3 b on the rear side or the vicinity thereof among the shoulders 3 a and 3 b formed before and after the lower end of the large end 3. Located in. The distance between the front and rear locking projections 25b is adjusted in advance to the distance between the front and rear shoulder portions 3a and 3b.

第4工程P4では、クランプアーム25間を狭くして、大端部3の両側を挟んで仮止めする。この状態は図10のA1に仮想線で示す状態であり、把持部25a、25aの各内側に設けられて相手側へ突出する係止突起25bがアーム2と干渉する位置まで接近する。A2に示すように、クランプアーム25は幅方向で大端部3の両側面3cに接近して左右から挟持する。大端部3の倒れている側では把持部25aの係止突起25bが肩部3bに当接し、全4つの係止突起25b間にアーム2が位置する。   In the fourth step P4, the space between the clamp arms 25 is narrowed and temporarily fixed with both sides of the large end 3 interposed therebetween. This state is a state indicated by an imaginary line in A1 of FIG. 10, and the locking projection 25b provided inside each of the gripping portions 25a and 25a and protruding toward the other side approaches to a position where it interferes with the arm 2. As shown in A2, the clamp arm 25 approaches the both side surfaces 3c of the large end 3 in the width direction and is clamped from the left and right. On the side where the large end 3 is tilted, the locking projection 25b of the gripping portion 25a abuts on the shoulder 3b, and the arm 2 is positioned between all four locking projections 25b.

第4工程P4において上、後部側の各把持部25a、25aで大端部3を係止することに続き、メタル取付装置20が大端部3の倒れている側と反対側のL側へ移動してピストン15の直上へ移動すると、大端部3を直立させる。
この状態は図11のA2及びB2に示す状態であり、A2では左右のクランプアーム25の各把持部25aが大端部3の両側面3cを挟持し、アーム2が係止突起25bで挟まれる。B2ではクランプアーム25の把持部25aが大端部3の側面3cに重なり、アーム2の左右両側に係止突起25bが位置する。この段階では各係止突起25bは大端部3との係止状態を維持する。
In the fourth step P4, following the engagement of the large end 3 with the upper and rear gripping portions 25a, 25a, the metal attachment device 20 moves to the L side opposite to the side where the large end 3 is tilted. When it moves and moves directly above the piston 15, the large end 3 is brought upright.
This state is the state shown in A2 and B2 of FIG. 11. In A2, the gripping portions 25a of the left and right clamp arms 25 sandwich the both side surfaces 3c of the large end portion 3, and the arms 2 are sandwiched by the locking projections 25b. . In B <b> 2, the grip portion 25 a of the clamp arm 25 overlaps the side surface 3 c of the large end portion 3, and the locking protrusions 25 b are positioned on both the left and right sides of the arm 2. At this stage, each locking projection 25b maintains a locked state with the large end portion 3.

第5工程P5では、一時的にクランプアーム25間を幅方向へ微小量広げて、向かい合う係止突起25bの間隔を広げ、大端部3の側面3cを移動可能にし、メタル取付装置20を上方へ移動させ、各係止突起25bを確実に大端部3の肩部3a、3bへ当接させてから、再びクランプアーム25間を狭くして大端部3を確実に挟持する。これにより左右の把持部25aで両側面3cを挟持するとともに、前後の係止突起25bで前後の肩部3a及び3bを係止することにより、大端部3の取付凹部8における中心位置を正確に位置決めする。   In the fifth step P5, a small amount is temporarily widened between the clamp arms 25 in the width direction, the interval between the opposing locking projections 25b is increased, the side surface 3c of the large end 3 is movable, and the metal mounting device 20 is moved upward. Then, the locking protrusions 25b are securely brought into contact with the shoulders 3a and 3b of the large end portion 3, and the gap between the clamp arms 25 is narrowed again to securely hold the large end portion 3. As a result, both the side surfaces 3c are clamped by the left and right grips 25a, and the front and rear shoulders 3a and 3b are locked by the front and rear locking projections 25b, thereby accurately positioning the center position of the mounting recess 8 of the large end 3. Position to.

第6工程P6では軸受メタルを装着する。まず予め軸受メタル10を挟持しているメタルキャッチ部30を下降させ、軸受メタル10をメタル取付凹部8へ圧入して取付けてから、幅方向のメタルキャッチ部30間を開き、かつクランプアーム25間を幅方向へ開いて大端部3を解放し、メタル取付装置20を当初位置へ戻す。   In the sixth step P6, a bearing metal is mounted. First, the metal catch portion 30 holding the bearing metal 10 in advance is lowered, the bearing metal 10 is press-fitted into the metal mounting recess 8 and mounted, and then the width between the metal catch portions 30 is opened and the clamp arm 25 is opened. Is opened in the width direction to release the large end 3, and the metal attachment device 20 is returned to the initial position.

図12はメタル取付工程を詳細に示し、A1及びB1は軸受メタル10を押し込む前の状態であり、直立して位置決めされた大端部3に対して取付凹部8の直上へ軸受メタル10を配置する。取付凹部8の幅と軸受メタル10の幅Wは一致し、幅方向におけるメタルキャッチ部30の間隔もWとほぼ一致する。このため、メタルキャッチ部30は軸受メタル10の押し込み時に大端部3の側面3cの上を摺接可能になる。   FIG. 12 shows the metal mounting process in detail. A1 and B1 are the states before the bearing metal 10 is pushed in, and the bearing metal 10 is arranged directly above the mounting recess 8 with respect to the large end portion 3 positioned upright. To do. The width of the mounting recess 8 and the width W of the bearing metal 10 coincide with each other, and the interval between the metal catch portions 30 in the width direction also substantially coincides with W. For this reason, the metal catch portion 30 can slide on the side surface 3c of the large end portion 3 when the bearing metal 10 is pushed.

図12のA2及びB2は押し込み状態であり、メタルキャッチ部30は大端部3の側面3c上にあり、軸受メタル10が取付凹部8に嵌合する。このとき大端部3が直立し、取付凹部8が真上を向いて開放されているので、軸受メタル10を直上から容易に押し込むことができる。しかも、下方から肩部3a及び3bを係止突起25bで支持しているため、把持部25aにより大端部3を直立させて支持したままの状態で、軸受メタル10の押し込み荷重を受け止めることができる。そこでB2に示すように、キャッチッシリンダ31により一体のプッシャー37で両開放端17を押し込んで軸受メタル10を完全に押し込むと、両開放端17を容易に押し込んで装着が完了する。このとき、取付時の最大荷重は開放端17の押し込み時にかかるが、開放端17と取付凹部8の両端部との接触はほぼ接線方向となるので、開放端17近傍部と取付凹部8との接触による傷の発生を極力低減させることができる。   A2 and B2 in FIG. 12 are in a pushed state, the metal catch portion 30 is on the side surface 3c of the large end portion 3, and the bearing metal 10 is fitted into the mounting recess 8. At this time, since the large end portion 3 stands upright and the mounting recess 8 is opened directly upward, the bearing metal 10 can be easily pushed in from directly above. In addition, since the shoulder portions 3a and 3b are supported by the locking projections 25b from below, the pushing load of the bearing metal 10 can be received while the large end portion 3 is supported upright by the grip portion 25a. it can. Therefore, as shown in B2, when both the open ends 17 are pushed by the catcher cylinder 31 with the integral pusher 37 and the bearing metal 10 is completely pushed in, both the open ends 17 are pushed in easily and the mounting is completed. At this time, the maximum load at the time of mounting is applied when the open end 17 is pushed in, but the contact between the open end 17 and both ends of the mounting recess 8 is almost tangential, so the vicinity of the open end 17 and the mounting recess 8 Generation | occurrence | production of the damage | wound by contact can be reduced as much as possible.

次に、本実施例の作用を説明する。まずメタル取付装置が、姿勢制御手段21を備えるため、クランクケース19に対してコンロッド1の大端部3側が揺動自在になるので、軸受メタル10を取付ける前の当初状態で、クランクシャフト12の両側へバラバラに倒れた状態のものが混在していても、姿勢センサ24にて大端部3が倒れている側を検出し、係止部であるクランプアーム25にて大端部3を係止して直立状態になるよう起こして姿勢を正すので、以後の軸受メタル10を装着する方向が一定する。このため従来では困難であった完全自動化が可能になった。   Next, the operation of this embodiment will be described. First, since the metal mounting device includes the posture control means 21, the large end 3 side of the connecting rod 1 can swing with respect to the crankcase 19, so that the crankshaft 12 can be moved in the initial state before the bearing metal 10 is attached. Even if there is a mixture that falls apart on both sides, the posture sensor 24 detects the side on which the large end 3 is tilted, and the large arm 3 is engaged with the clamp arm 25 that is a locking part. Since the posture is corrected by raising it so that it is in an upright state, the subsequent mounting direction of the bearing metal 10 is fixed. For this reason, it has become possible to achieve full automation, which was difficult in the past.

また、上記姿勢制御手段21に対してメタル装着手段22を一体化したので、姿勢制御手段21により大端部3を所定の姿勢に保持すると、直ちにメタル装着手段22で軸受メタル10の装着が可能になり、単一の装置で姿勢制御と軸受メタル10の装着を継続して行うことができるようになり、軸受メタル10の装着作業を効率化できる。
しかも、姿勢制御手段21により取付凹部8を直上に向けた直立状態で支持するので、メタル装着手段22は取付凹部8の直上より軸受メタル10を取付面へ押し込むだけで簡単に装着できる。
Further, since the metal mounting means 22 is integrated with the posture control means 21, the metal mounting means 22 can immediately mount the bearing metal 10 when the large end portion 3 is held in a predetermined posture by the posture control means 21. Thus, the posture control and the mounting of the bearing metal 10 can be continuously performed with a single device, and the mounting work of the bearing metal 10 can be made efficient.
Moreover, since the mounting recess 8 is supported by the attitude control means 21 in an upright state, the metal mounting means 22 can be easily mounted simply by pushing the bearing metal 10 into the mounting surface from directly above the mounting recess 8.

さらに、メタル装着手段22が軸受メタル10の側端部18を挟持するメタルキャッチ部30を備えるので、メタルキャッチ部30で軸受メタル10の側端部18中央を挟持して取付凹部8を押し込むと、メタルキャッチ部30は軸受メタル10を取付凹部8へ押し込んだ状態で大端部3の側面3cを摺動するので、軸受メタル10を容易かつ確実に取付けでき、しかも複雑な構造を必要としない。   Further, since the metal mounting means 22 includes the metal catch portion 30 that sandwiches the side end portion 18 of the bearing metal 10, when the metal catch portion 30 sandwiches the center of the side end portion 18 of the bearing metal 10 and pushes the mounting recess 8. Since the metal catch portion 30 slides on the side surface 3c of the large end portion 3 while the bearing metal 10 is pushed into the mounting recess 8, the bearing metal 10 can be easily and reliably attached and does not require a complicated structure. .

そのうえ、軸受メタル10の両開放端17を上方から押し込むプッシャー37を備えるので、プッシャー37により押し込み完了時直前においてのみ両開放端17へ力を加えて押し込むだけで取付けできるから、押し込むための力は比較的小さなもので済み、接線方向からスムーズな装着を可能になり、押し込み時の傷が付きにくく、カム機構のような駆動機構を有する複雑な構造も不要にすることができる。   In addition, since the pusher 37 that pushes both open ends 17 of the bearing metal 10 from above is provided, the pusher 37 can be attached by applying force to the open ends 17 only immediately before the push-in is completed. It can be relatively small, and can be smoothly mounted from the tangential direction, is not easily damaged when pushed in, and a complicated structure having a drive mechanism such as a cam mechanism can be eliminated.

なお、本願発明は上記の各実施例に限定されるものではなく、発明の原理内において種々に変形や応用が可能である。例えば、メタル装着手段22側の構造等の理由により必要があれば、大端部3の姿勢保持は直立状態でなく横向きや任意角度に傾かせることもできる。このようにしても軸受メタル10の押し込み方向が一定するので自動化が可能になる。
The present invention is not limited to the above-described embodiments, and various modifications and applications can be made within the principle of the invention. For example, if necessary for reasons such as the structure of the metal mounting means 22 side, the posture of the large end portion 3 can be tilted sideways or at an arbitrary angle rather than in an upright state. Even in this case, since the pushing direction of the bearing metal 10 is constant, automation is possible.

実施例装置によるメタル装着を概略的に示す斜視図The perspective view which shows roughly the metal mounting | wearing by an Example apparatus. 上記の要部拡大図Above main part enlarged view メタル取付装置の正面図Front view of metal mounting device メタル取付装置の側面図Side view of metal mounting device 図4の5−5線断面図Sectional view along line 5-5 in FIG. 図4から枠体を除いて内部を示す図The figure which shows an inside except a frame from Drawing 4 スライドアームの動作説明図Operation diagram of slide arm メタル装着手段の側面図Side view of metal mounting means 図3の9−9線断面図Sectional view along line 9-9 in FIG. 作業工程図Work process diagram 姿勢制御工程の詳細説明図Detailed explanatory diagram of attitude control process メタル装着工程の詳細説明図Detailed explanatory diagram of metal mounting process コンロッド及び軸受メタルを示す図Diagram showing connecting rod and bearing metal

符号の説明Explanation of symbols

1:コンロッド、3:大端部、8:取付面、10:軸受メタル、19:クランクケース、20:メタル取付装置、21:姿勢制御手段、22:メタル装着手段、25:クランプアーム、30:メタルキャッチ部 1: connecting rod, 3: large end, 8: mounting surface, 10: bearing metal, 19: crankcase, 20: metal mounting device, 21: attitude control means, 22: metal mounting means, 25: clamp arm, 30: Metal catch part

Claims (5)

クランクシャフト(12)とピストン(15)を連結するコンロッド(1)の一端をなす大端部(3)に設けられている半割状の軸受メタル取付面(8)へ軸受メタル(10)を取付けるためのメタル取付装置(20)において、
大端部(3)を把持するクランプアーム(25)有し、クランクシャフト(12)の軸方向から見て左右いずれか側へ倒れているコンロッド(1)に対して、クランプアーム(25)で大端部(3)を把持してコンロッド(1)を起こし軸受メタル取付面(8)を直上に向けた直立状態にして支持する姿勢制御手段(21)と、
前記軸受メタル取付面(8)へ前記軸受メタル(10)を取付けるためのメタル装着手段(22)とを備え、
前記姿勢制御手段(21)により前記コンロッド(1)を直立状態に支持しつつ、前記メタル装着手段(22)が直上より軸受メタル(10)を軸受メタル取付面(8)へ押し込むとともに、前記クランプアーム(25)が前記軸受メタル(10)の押し込み荷重を受け止めることを特徴とするメタル取付装置。
The bearing metal (10) is attached to the half-bearing bearing metal mounting surface (8 ) provided at the large end (3) which forms one end of the connecting rod (1) connecting the crankshaft (12) and the piston (15). In the metal mounting device (20) for mounting,
With the clamp arm (25) against the connecting rod (1) that has the clamp arm (25) that holds the large end (3) and is tilted to the left or right when viewed from the axial direction of the crankshaft (12) Attitude control means (21) for holding the large end (3) and raising the connecting rod (1) to support the bearing metal mounting surface (8) in an upright state ,
Metal mounting means (22) for mounting the bearing metal (10) to the bearing metal mounting surface (8) ,
While the connecting rod (1) is supported upright by the posture control means (21), the metal mounting means (22) pushes the bearing metal (10) into the bearing metal mounting surface (8) from directly above, and the clamp A metal mounting device, wherein the arm (25) receives a pushing load of the bearing metal (10) .
前記メタル装着手段(22)を前記姿勢制御手段(21)と一体に備えたことを特徴とする請求項1に記載したメタル取付装置。 The metal mounting apparatus according to claim 1, wherein the metal mounting means (22) is provided integrally with the attitude control means (21) . 前記コンロッド(1)の倒れている方向が何れであるかを検出する姿勢センサ(24)を備えることを特徴とする請求項1又は2に記載したメタル取付装置。 The metal mounting device according to claim 1 or 2, further comprising an attitude sensor (24) for detecting which direction the connecting rod (1) is tilted . 前記メタル装着手段(22)は、軸受メタル(10)の側端部を挟持した状態で押し込み時に大端部(3)の側面へ摺動するメタルキャッチ部(30)を備えたことを特徴とする請求項1〜3のいずれかに記載したメタル取付装置。 The metal mounting means (22) includes a metal catch portion (30) that slides to the side surface of the large end portion (3) when pushed in a state where the side end portion of the bearing metal (10) is sandwiched. The metal attachment device according to any one of claims 1 to 3 . 前記メタル装着手段(22)は、軸受メタル(10)の両開放端を上方から押し込む押し込み部(37)を備えることを特徴とする請求項4のメタル取付装置。 5. The metal mounting device according to claim 4, wherein the metal mounting means (22) includes a pressing portion (37) for pressing both open ends of the bearing metal (10) from above.
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JP2006198717A (en) * 2005-01-20 2006-08-03 Honda Motor Co Ltd Bearing mounting device

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