JP4506766B2 - U-bend pipe marking method and online finishing equipment - Google Patents

Description

  The present invention relates to a marking method for a U-bend pipe used in a heat exchanger for chemical use, nuclear power generation, and the like, and an on-line refining equipment for a U-bend pipe provided with a process capable of performing the marking method. About.

  For U-bend pipes used for heat exchangers for chemicals, nuclear power generation, etc., after bending seamless steel pipes or welded steel pipes, etc., bending parts are heat treated, followed by pressure test by air pressure and water pressure, After the pipe bending correction, pipe end cutting, pipe end chamfering and inspection / cleaning, they are packed and shipped.

  Patent Document 1 discloses a high-efficiency U-bend pipe refining treatment facility that performs this bending process, heat treatment, pressure resistance test, bend correction, pipe end cutting, chamfering, and inspection / cleaning refining process online. ing.

  Further, the U-bend pipe used as a steam generation pipe for nuclear power generation is used by fixing a large number of pipes to the pipe plate by welding, but it is possible to identify individual pipes during use. Necessary for proper quality control. For this reason, conventionally, a label in which a predetermined code is written is attached to a U-bend pipe or a resin ring is attached to identify individual pipes.

  However, the labels and rings for identifying these tubes are peeled off or removed from the U-bend tube when attached to the tube sheet. There is also a risk of being lost during pipe handling work. Therefore, it is difficult to identify individual tubes after being attached to the tube plate, and measures such as separately recording the positions of a number of attached tubes and the predetermined codes for these individual tubes are necessary. This has been an obstacle to the optimization and efficiency of quality control.

  Patent Document 2 discloses a method of automatically marking near the end of a U-bend pipe of a heat exchanger and identifying each pipe. In this method, the outer surface or inner surface of the pipe at the end of the U-bend pipe is marked with a ring-shaped bar code so that individual pipes can be identified even after the U-bend pipe is attached to the pipe plate. Is possible. The ring-shaped bar code is a predetermined number of symbols regularly spaced along the tube axis, and is a stamp formed by embossing. It consists of a binary code (can be stamped: 1, stamp not present: 0) and is decoded while eddy currents pass with the help of an eddy current inspection probe.

  On the other hand, in recent years, in order to improve the quality of quality control, it may be required to manage the manufacturing history of U-bend raw pipes such as the molten steel number and the work number at the time of manufacturing the raw pipes for each pipe. Therefore, for example, not only when a U-bend pipe is delivered or when it is attached to a tube sheet, but also when it is used as a steam generator, individual pipe traces in the manufacturing and bending of U-bend pipes. Therefore, it is necessary to reliably manage the manufacturing history and to mark the history information.

JP-A-1-252331 JP-A-5-223479

  In the method described in U.S. Pat. No. 6,053,086, a bar code is used to mark the end of manufacture of the U-bend tube or before the tube is bent.

  However, in the marking before bending, the tube length of each bending element pipe is different, and the dimensions after bending are also different, so the extra length after the bending process (the length to cut off at the end of the pipe) ) Depends on the individual tube. For this reason, there is a problem that even if folding marking is performed, the marking portion is cut off when cutting to a predetermined length in the tube end cutting step, or the marking is hidden by welding to the tube plate.

  Further, in the marking at the end of the manufacture of the U-bend pipe, the processing order of the individual pipes may be changed during a number of processing steps. In that case, it is possible to manage the U-bend pipe material and pipe size in the usual processing unit and to perform marking based on it. However, in the flow in each processing step when manufacturing the U-bend pipe, It is difficult to reliably grasp the manufacturing history (molten steel number, work number, etc.) of the individual pipes based on the trace of each pipe.

  The present invention solves the above-described problems, and when the U-bend pipe is delivered, and particularly when used as a steam generation pipe for nuclear power generation, the present invention is not limited to the mounting process on a tube sheet or the like, but also the U-bend pipe. Even when the pipe is actually in use, the history information of the U-bend is used so that the quality of the U-bend pipe manufacturing history, including the manufacturing history of the raw pipe stage and bending conditions, can be grasped and quality control can be performed. It is an object of the present invention to provide a method for marking a predetermined position of a pipe, and an on-line finishing processing facility for a U-bend pipe provided with a process capable of performing the marking method.

  As a result of repeated investigations to solve the above problems, the present inventor has provided a marking process after bending and before cutting the pipe end in the U-bend pipe refining process. Requirements for U-bend pipes used as steam generator pipes for power generation (that is, even when used as a steam generator, individual pipes can be traced in the manufacture and bending of U-bend pipes, and the manufacturing history can be grasped. In order to respond to the above, the history information including the manufacturing history of the U-bend tube is marked.

  The gist of the present invention resides in the following (1) U-bend pipe marking method and (2) U-bend pipe on-line finishing processing equipment.

(1) Manufacture of individual U-bend pipes to be used for bending in the on-line finishing process for U-bend pipes, which includes bending, heat treatment, pressure test, pipe end cutting, chamfering, and inspection / cleaning processes. The history information and bending information are input to the tracking processing device, and the information corresponding to each pipe provided for each process is tracked and marked until the marking process provided after the pipe end cutting process after the bending process. In the process, the information is extracted from the tracking processing device, and the pipe determined by the sum of the bending radius and the foot length based on the back side of the center of the bending part of the pipe cut in the pipe end cutting process is used. marking the end position corresponding to a predetermined position of the bending 200~300mm inside of the tube closer to the unit tube, the U-bend tube, characterized by automatically marking an identification symbol including said information Grayed way.

(2) Online adjustment of U-bend pipe with bending, heat treatment, pressure resistance test, pipe end cutting, chamfering and inspection / cleaning, and marking process after bending before pipe end cutting process It is a processing facility, and is used for each process from manufacturing history information and bending process information of individual U-bend raw pipes used for bending processing to marking processes provided after bending and before pipe end cutting. individual tracking processing unit, wherein the information corresponding is input to the tube that, as well, with the marking process, the back side of the bent portion central tube relative to the pipe end corresponding position of the tube to be cut by the tube end cutting step was used as a reference, the bend radius and leg lengths predetermined position 200~300mm inner tube from-determined tube end position corresponding to a side close to the bent portion of the tube length that the sum of, from the tracking processing unit Out and outputs the identification code containing information, said comprising an automatic marking device for marking a predetermined position, the automatic marking device, marking head for marking an identification symbol that contains history information to a predetermined position of the U-bend tube, And an on-line refining processing equipment for a U-bend pipe, wherein a sensor for determining the position of the U-bend pipe with respect to the back side of the center of the bent portion of the U-bend pipe is provided .

  According to the marking method of the U-bend pipe of the present invention, the manufacturing history information and the bending information of each U-bend pipe can be marked at a predetermined position of each pipe during the on-line finishing process of the U-bend pipe. Yes, when the U-bend pipe is delivered, especially when it is used as a steam generator pipe for nuclear power generation, not only when it is attached to the tube plate, but also when it is actually used as a steam generator, The manufacturing history of individual pipes can be grasped, and reliable quality control becomes possible.

  Moreover, if the on-line finishing processing equipment for the U-bend pipe of the present invention is used, a marking process is provided at a specific stage of the finishing processing process (after the bending process and before the pipe end cutting process). The marking method can be carried out without any trouble.

  The U-bend pipe marking method of the present invention described in (1) above and the U-bend pipe online finishing processing equipment described in (2) will be specifically described below.

  As described above, the U-bend pipe marking method of the present invention includes bending, U-bend pipe online refining processing steps including bending, heat treatment, pressure resistance test, pipe end cutting, chamfering, and inspection / cleaning processes. Manufacturing history information and bending information of individual U-bend pipes to be processed are input to the tracking processing apparatus, and are used for each process from the bending process to the marking process provided before the pipe end cutting process. Tracking the information corresponding to individual pipes, extracting the information from the processing device in a marking process, and at a predetermined position of the pipe based on the pipe end equivalent position of the pipe cut in the pipe end cutting process, This is a method for automatically marking an identification symbol including information.

  FIG. 1 is a schematic view illustrating an on-line trimming process step for a U-bend tube to which the marking method of the present invention is applied. The marking process is provided after the bending process and before the pipe end cutting process, that is, within the range of A to B indicated by the two-dot chain line arrow in FIG.

  In FIG. 1, operations in each process of bending, heat treatment, pressure resistance test, pipe end cutting, chamfering, and inspection / cleaning are performed by, for example, the following processing equipment for U-bend pipe refining treatment described in Patent Document 1 described above. Can be implemented. The marking process will be described later.

  The individual U-bend pipes used for bending are bent one by one in a conventional manner in a bending process, and a U-bend pipe having a predetermined bending radius (this U-bend pipe has finished its refining process). Although it is different from the U-bend pipe as a product, it is referred to as “U-bend pipe” for convenience). The obtained U-bend pipe is placed, for example, on a cart rack device with a lifter.

  The U-bend pipes are lifted one by one from a cart rack device with a lifter by a transverse hoist and carried into a bending portion heat treatment apparatus, and the bending portions are heat-treated by a direct energization method.

  After the heat treatment, the U-bend tube is again lifted by a traverse hoist and carried into a pressure test apparatus. In the pressure resistance test process, the U-bend pipe is moved to a predetermined position by a belt conveyor and fixed by an elevating clamp device, and then a pressure resistance test head is advanced to perform a pressure resistance test. The pressure resistance test is performed by a pneumatic tester and a hydraulic tester. The U-bend tube after the test is dehydrated and dried with a dehydration drying apparatus.

  After the pressure test is completed, the U-bend pipe is transferred to the pipe end cutting and shape-correcting surface plate device by the belt conveyor, transported and placed on the surface plate, the shape is corrected, and then clamped at a predetermined position. The tube end is cut by the tube end cutting device.

  After the end of cutting, the U-bend pipe conveyed to the pipe end chamfering device is fixed by a clamping device, and the chamfering machine main body movable forward and backward and left and right is moved and chamfered one by one.

  After the chamfering, the U-bend pipe is carried into an inspection / cleaning device by a belt conveyor and used for inspection and cleaning. The U-bend pipe that has been inspected and cleaned is packed and shipped as a product.

  In applying the U-bend pipe marking method of the present invention in the above-mentioned U-bend pipe online refining process, first, "manufacturing history information and bending process information of individual U-bend pipes to be used for bending" Input to the tracking processor ”.

  This is because, in a marking process described later, these pieces of information are extracted from the tracking processing device (that is, taken out as an electrical signal) and marked at a predetermined position on the U-bend tube as an identification symbol. The manufacturing history information and bending information of the U-bend element pipe managed by the process computer and the business computer are input to the tracking processing device according to the order of supply of the individual pipes to the finishing processing equipment. In addition, manufacturing history information of the U-bend element pipe, bending information such as bending radius and foot length (length of straight pipe portion after bending) can be input in advance before bending, Other bending processing information, information on discharge of defective products out of the line, and the like may be input during bending processing.

  As the above-mentioned “manufacturing history information of U-bend blanks to be used for bending”, the operation number (thereby knowing the processing conditions and heat treatment history in hot working and cold working), lot number, molten steel number , Dimensions (outer diameter, wall thickness), materials, standards, etc.

  “Bending information” includes the bending radius, foot length, unfolded length, discrimination of the bending start side or the bending end side, and the like.

  Subsequently, “tracking the information corresponding to each pipe used in each process until the marking process provided after the pipe end cutting process after bending” (that is, the information is input to the tracking processing device). To do). The “information” is manufacturing history information and bending information of the U-bend element tube.

  The reason why the marking process is provided after bending is that the marking position can be set to a constant position in the circumferential direction of the pipe after bending, and the mark can be easily confirmed.

  In addition, the marking process is provided before the pipe end cutting process. For example, after the pipe end cutting process, marking is performed at the end of the manufacture of the U-bend pipe. This is because it is sometimes difficult to reliably trace each pipe, for example, by changing the processing order of the individual pipes. In order to avoid the influence on the history information of the succeeding pipe due to forgetting to input the discharge information of defective products (possibly giving different information to each pipe) etc., marking should be performed in the previous process as much as possible after bending. desirable.

  That is, in FIG. 1, the range in which the marking process is provided is shown as being within the range from A to B. Even within this range, it is desirable that the marking process be provided as close to the bending process as possible.

  From the bending process to the marking process, the information corresponding to the individual pipes used for each process is tracked by manufacturing history information of individual U-bend element pipes input to the tracking processing apparatus in advance or at the time of bending process and This is to supplement bending information. For example, when a pipe is discharged out of the line due to a defect during the refining process, the history information and discharge information (defective pipe information) of the defective pipe is input so that the history information of the subsequent pipe is not affected. To.

  Further, in the U-bend pipe marking method of the present invention, “the above-mentioned information is extracted from the tracking processing device in the marking process and the pipe end position corresponding to the pipe end cut in the pipe end cutting process is used as a reference. The pipe is automatically marked with an identification symbol containing the above information at a position.

  “The information to be extracted from the tracking processing device” corresponds to the manufacturing history information, bending information, and individual pipes used in each process from bending to this marking process. The information (for example, the defective pipe information). Since the defective pipe is discharged out of the line, the manufacturing history information and bending information of the U-bend raw pipe excluding information on the defective pipe (the information corresponding to the individual pipe used for each process, that is, supplemented) An identification symbol including the information) is marked at a predetermined position on the tube. The reason that “the identification symbol including the information is marked” is because, in addition to the information, a simple number or code may be added to the marking.

  The “position corresponding to the pipe end” is a position corresponding to the pipe end when the pipe is cut in the pipe end cutting step, and can be calculated from the bending radius and the foot length. The “predetermined position of the tube” is determined based on this tube end equivalent position. For example, the position corresponding to the pipe end is obtained as described below, and a predetermined position on the pipe is marked.

  i) The position corresponding to the pipe end is determined by “bending radius + foot length” with reference to the back side of the center of the bent portion of the pipe (see FIG. 2 described later). The foot length is usually about 3 to 10 m.

  ii) The pipe outer surface 200 to 300 mm from the position corresponding to the pipe end (the side close to the bent part of the pipe) is set as a predetermined position of the pipe, and marking is performed on that part. At this time, based on the bending information, it is determined whether the predetermined position of the pipe corresponds to the bending start side or the bending end side of the U-bend pipe.

  In this way, the marking is performed at a predetermined position of the pipe because the extra length after the bending process (the length to be cut off by cutting the pipe end) differs depending on the individual pipe. Since marking is performed before the tube end cutting process, if the marking part is cut off when it is cut to a predetermined length even if folding marking is performed, or if it is used in a heat exchanger for nuclear power generation after shipment, U It is possible to prevent the marking from being hidden when the bend pipe is welded to the tube sheet.

  Marking is performed by an automatic marking device. This is because the subject to which the marking method of the present invention is applied is a U-bend pipe manufactured by an on-line finishing processing equipment, and there is no room for manual marking, and the efficiency is reduced by manual labor.

  In carrying out marking, the marking head part of the automatic marking device may be moved to a predetermined position of the pipe, or the U-bend pipe may be moved so that the predetermined position of the pipe is opposed to the marking head part.

  As the marking method, known methods such as a method using stencil coating, a method using electrolytic etching, a method using laser, and the like can be applied. Any method can be used as long as the marking can be performed without peeling or disappearing by a finishing process after marking, packing, or mounting to a tube sheet when using a U-bend pipe.

  According to the U-bend pipe marking method of the present invention described above, manufacturing history information and bending information of individual U-bend pipes are marked at predetermined positions on the respective pipes during the on-line finishing process of the U-bend pipe. can do. As a result, not only when the U-bend pipe is delivered and when it is attached to the tube sheet, but also when used as a steam generator, etc., the manufacturing history of individual U-bend pipes (the manufacturing history and bending of the raw pipe) Condition) and reliable quality control becomes possible.

  Next, the online bend processing equipment for the U-bend tube according to the present invention described in (2) will be described.

  As described above, the U-bend pipe online refining processing equipment of the present invention has bending, heat treatment, pressure resistance test, pipe end cutting, chamfering, and inspection / cleaning processes, and the pipe end cutting process after bending. This is an on-line finishing processing equipment for U-bend pipes, which has a marking process before, manufacturing history information and bending information of individual U-bend base pipes used for bending, and pipe end cutting processes after bending A tracking processing apparatus to which the information corresponding to each pipe provided for each process up to the marking process provided earlier is input, and a pipe of the pipe cut in the pipe end cutting process in the marking process Automatic marking that determines the predetermined position of the pipe with reference to the end equivalent position, outputs an identification symbol including information extracted from the tracking processing device, and marks the predetermined position It is a facility with a location.

  Each process of bending, heat treatment, pressure resistance test, pipe end cutting, chamfering, and inspection / cleaning can be performed by the U-bend pipe refining treatment facility described in Patent Document 1, as described above. That is, the feature of the on-line finishing processing equipment for the U-bend pipe of the present invention is that a marking process is provided at a predetermined stage of the finishing process (that is, after the bending process and before the pipe end cutting process). In order to perform the above processing, a tracking processing device and an automatic marking device are provided.

  FIG. 2 is a diagram illustrating a schematic configuration example of a tracking processing device and an automatic marking device provided in the marking process.

  As shown in FIG. 2, in the marking process, the tracking processing device 1 and an automatic that is connected to the device 1 and marks an identification symbol including information extracted from the tracking processing device 1 at a predetermined position of the U-bend pipe 5. A marking device 2 is provided. The U-bend pipe 5 includes a bent part 5a that forms a semicircle and a straight pipe part (foot part) 5b after bending.

  The tracking processing device 1 includes manufacturing history information and bending information of individual U-bend raw pipes, and individual pipes used in each process from the bending process to the marking process provided before the pipe end cutting process. The information corresponding to (including defective pipe information) (hereinafter, this information is also referred to as “(U-bend pipe) history information”) is input. “Information” of “information input” shown in FIG. 2 indicates history information of the U-bend tube. In the illustrated example, “process position of each individual pipe” is also input. An individual tube means a U-bend element tube or a U-bend tube. With this information on the process position, it is possible to grasp the position of each pipe supplied to the finishing process in the process, and the progress of the finishing process, as well as the pipes to be carried into the marking process and the history of those pipes. It is desirable because information can be confirmed.

  As shown in FIG. 2, the automatic marking device 2 includes a marking head 3 for marking an identification symbol including the above information at a predetermined position of the U-bend pipe 5, and a back side (see FIG. 2, a sensor 4 is provided for determining the position of the U-bend pipe (referred to as “backside positioning”) with reference to the back side of the point denoted by reference symbol P.

  When the U-bend pipe 5 is carried into the marking process provided with the tracking processing device and the automatic marking device configured as described above and guided to a fixed position for marking, the sensor 4 detects this, The dorsal positioning is performed.

  The automatic marking device 2 extracts the history information about the positioned U-bend tube 5 from the tracking processing device 1 and determines the tube end equivalent position based on the above-mentioned “bending radius + foot length”. Based on this, a predetermined position of the pipe is determined. Reference numerals P1 and P2 in FIG. 2 indicate pipe end equivalent positions. Since the history information of the U-bend pipe is normally input according to the supply order of the individual pipes to the refining processing equipment, the history information corresponding to the positioned U-bend pipe 5 can be easily extracted. .

  Subsequently, the automatic marking device 2 outputs a signal indicating that the identification symbol including the history information should be marked to a predetermined position of the U-bend pipe 5 to the marking head 3, and the marking head 3 receiving the instruction outputs the U The identification symbol is marked at a predetermined position of the bend pipe. The U bend pipe after marking is sent to the next process.

  The U-bend pipe refining processing equipment of the present invention is thus a U-bend pipe refining processing equipment having in-line equipment capable of performing the marking method of the present invention on-line.

  With this equipment, it is possible to perform the refining process in each step shown in FIG. As described above, the marking process may be provided at any stage between A and B shown in FIG. Desirably, it is close to the bending process.

  If the on-line refining processing equipment for the U-bend pipe of the present invention is used, the marking method of the present invention is performed during the on-line refining process of the U-bend pipe, and a predetermined position of each pipe to which the refining process is performed. It is possible to mark the history information of the U-bend tube.

  According to the marking method of the U-bend pipe of the present invention, manufacturing history information and bending process information of individual U-bend pipes to be used for bending are input to a tracking processing device, and a specific position of the finishing line (after bending) And before the tube end cutting step), the information is extracted and marked. When U-bend pipes are delivered, especially when they are used as steam generation pipes for nuclear power generation, individual pipes are used not only when they are mounted on the tube plate but also when they are actually used as steam generators. Manufacturing history can be grasped, and reliable quality control becomes possible.

  Moreover, if the U-bend pipe on-line finishing processing equipment of the present invention is used, since the marking process is provided at a specific stage of the finishing processing process, the marking method can be performed online without any trouble. .

  Therefore, the U-bend pipe marking method and on-line finishing processing equipment of the present invention are effective as an identification symbol marking method during on-line finishing processing of the U-bend pipe and as an on-line finishing processing equipment incorporating the process. Can be used.

It is the schematic which illustrates the on-line finishing process process of the U bend pipe which is going to apply the marking method of this invention. It is a figure which shows the schematic structural example of the tracking processing apparatus and automatic marking apparatus which were provided in the marking process in the refining process process performed using the on-line refining process equipment of the U-bend pipe | tube of this invention.

Explanation of symbols

1: Tracking processing device 2: Automatic marking device 3: Marking head 4: Sensor 5: U bend pipe, 5a: Bending part, 5b: Straight pipe part after bending (foot part)

Claims (2)

In the on-line refining process for U-bend pipes, which includes bending, heat treatment, pressure test, pipe end cutting, chamfering, and inspection / cleaning processes,
Enter manufacturing history information and bending information of individual U-bend pipes used for bending into the tracking processor,
Track the information corresponding to the individual pipes used in each process, up to the marking process provided after the pipe end cutting process after bending,
In the marking process, the information was extracted from the tracking processing device , and was determined by the sum of the bending radius and the foot length based on the dorsal side of the center of the bent part of the pipe cut in the pipe end cutting process . A marking method for a U-bend pipe, characterized in that an inside mark of 200 to 300 mm is set to a predetermined position of the pipe on the side close to the bent portion of the pipe from a position corresponding to the pipe end , and an identification symbol including the information is automatically marked. This is an on-line refining equipment for U-bend pipes that has bending, heat treatment, pressure test, pipe end cutting, chamfering, inspection and cleaning processes, and a marking process after bending and before the pipe end cutting process. There,
Production history information and bending information of individual U-bend pipes used for bending, and individual pipes used for each process from the bending process to the marking process provided before the pipe end cutting process A tracking processing device to which the information is input , and
In the marking step, the length is determined by the sum of the bending radius and the foot length based on the back side of the center of the bent portion of the tube relative to the tube end equivalent position of the tube cut in the tube end cutting step. An automatic marking device for marking the predetermined position by outputting an identification symbol including information extracted from the tracking processing device, with the inside of 200 to 300 mm being the predetermined position of the tube from the tube end equivalent position to the side near the bent portion of the tube With
A marking head for marking an identification symbol including history information at a predetermined position of the U-bend pipe in the automatic marking device, and for determining the position of the U-bend pipe with reference to the back side at the center of the bent portion of the U-bend pipe. An on- line refining processing facility for U-bend tubes, characterized in that a sensor is provided .

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