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JP4599942B2 - Lathe and blade edge position correction method - Google Patents

Lathe and blade edge position correction method Download PDF

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JP4599942B2
JP4599942B2 JP2004244754A JP2004244754A JP4599942B2 JP 4599942 B2 JP4599942 B2 JP 4599942B2 JP 2004244754 A JP2004244754 A JP 2004244754A JP 2004244754 A JP2004244754 A JP 2004244754A JP 4599942 B2 JP4599942 B2 JP 4599942B2
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直光 近藤
雅之 渡辺
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Murata Machinery Ltd
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Description

この発明は、工具寿命等で工具交換を行ったときに、交換後工具の刃先位置の補正を行う1主軸2タレット形式の旋盤およびその刃先位置補正方法に関する。   The present invention relates to a 1-spindle 2-turret lathe and a cutting edge position correcting method for correcting the cutting edge position of a tool after replacement when the tool is replaced due to tool life or the like.

従来、工具交換後に初品からワーク寸法を公差内に抑えるためには、主軸付近にツールセンサーを降り降ろし、そのセンサーに刃先を当てることにより刃先位置を測定し、自動的に補正が入るようにしている。   Conventionally, in order to keep the workpiece dimensions within tolerance from the first product after tool change, the tool sensor is lowered and lowered near the spindle, the tool tip position is measured by applying the tool tip to the sensor, and the correction is automatically entered. ing.

また、従来、サイクルタイムの短縮のために1主軸に対して2つのタレットを設けたものがある。このような2タレット型の旋盤の刃先位置の計測装置として、上下に並ぶ2つのタレットにツールセンサーを交換自在に取付け、一つのツールセンサをワーク計測と工具刃先計測とに共用するものが提案されている(例えば特許文献1)。
この他に、交換後の工具位置の補正に際して、熱変位補正を考慮したものも提案されている(例えば特許文献2)。
特開平10−235539号公報 特許第2706420号公報
Further, there is a conventional one in which two turrets are provided for one spindle for shortening the cycle time. As a measuring device for the blade tip position of such a two-turret type lathe, a tool that can be interchangeably attached to two turrets arranged in the upper and lower directions, and one tool sensor is shared for workpiece measurement and tool edge measurement is proposed. (For example, Patent Document 1).
In addition to this, there has also been proposed a tool that considers thermal displacement correction when correcting the tool position after replacement (for example, Patent Document 2).
Japanese Patent Laid-Open No. 10-235539 Japanese Patent No. 2706420

上記従来の主軸付近にツールセンサーを降り降ろすものでは、ツールセンサーの位置を基準として刃先位置を測定しているが、実際はツールセンサーのアームの熱剛性が弱いため、熱変位によってツールセンサーの位置がずれる。そのため、高精度な工具位置補正が難しい。
特許文献1に開示のものは、タレットにツールセンサーを取付けるが、ツールセンサーを2つのタレットに交換して取付けようとするものであるため、ツールセンサーの取付誤差が生じ、精度の良い測定が難しい。また、工具交換を行った場合の新旧の工具を考慮した補正については開示されていない。
特許文献2に開示のものは、熱変位を考慮したものではあるが、複雑な制御が必要である。また、ツールセンサーの設置箇所上の問題がある。
In the case of the tool sensor that is lowered and lowered near the above main spindle, the position of the cutting edge is measured with reference to the position of the tool sensor. However, since the thermal rigidity of the arm of the tool sensor is actually weak, the position of the tool sensor is caused by thermal displacement. Shift. Therefore, highly accurate tool position correction is difficult.
The one disclosed in Patent Document 1 attaches a tool sensor to a turret. However, since the tool sensor is replaced with two turrets to be attached, an attachment error of the tool sensor occurs, and accurate measurement is difficult. . Moreover, the correction | amendment which considered the new and old tool at the time of tool replacement | exchange is not disclosed.
Although what is disclosed in Patent Document 2 takes thermal displacement into consideration, complicated control is required. There is also a problem with the location of the tool sensor.

の発明の目的は、熱変位を考慮した精度の良い刃先測定が行えて、工具の寸法ばらつきや取付精度に対応した補正が精度良く行え、工具交換後の初品の良品化が図れる旋盤を提供することである。
この発明のさらに他の目的は、熱変位を考慮した精度の良い刃先測定が行えて、工具の寸法ばらつきや取付精度に対応した補正が精度良く行え、工具交換後の始品の良品化が図れる旋盤の刃先位置補正方法を提供することである。
The purpose is of this invention, a good cutting edge measurement accuracy in consideration of the thermal displacement is performed, correction corresponding to the size variation and mounting accuracy of the tool can accurately, first article good of after tool replacement can be reduced lathe Is to provide.
Still another object of the present invention is to perform highly accurate cutting edge measurement in consideration of thermal displacement, to perform accurate correction corresponding to tool dimensional variations and mounting accuracy, and to improve the quality of the original product after tool replacement. It is to provide a lathe edge position correction method.

この発明の旋盤は、2つのタレット(2A,2B)を主軸(1)の両側に備える旋盤において、ツールセンサー(11)をタレット(2A)に取付け、旋盤の加工前に上記2つのタレット(2A,2B)の両方またはいずれか片方を移動させて、前記ツールセンサー(11)の取付けられたタレット(2A)とは反対側のタレット(2B)に保持された基準工具(20)の位置を測定させ測定結果を記憶する加工前基準工具測定制御手段(21)と、初回品の加工後にその加工に用いた工具(9)の刃先位置を前記と同様に測定しその測定結果を記憶する初回加工工具測定制御手段(22)と、タレット(2B)の工具の交換後に前記と同様に基準工具(20)の位置を測定させその測定結果を記憶する交換後基準工具測定制御手段(23)と、前記加工前基準工具測定制御手段(21)による測定結果と交換後基準工具測定制御手段(23)の測定結果との差の1/2を熱変位補正量(Δs)として、前記ツールセンサー(11)の取付けられたタレットを移動させ、交換後の工具(9)の刃先位置を測定する交換後工具測定制御手段(24)と、この交換後工具測定制御手段(24)で測定した値と前記初回品測定制御手段(22)で測定した値の差から補正量(Δx)を演算する工具補正量演算手段(25)と、前記工具交換後の工具(9)を用いて加工するときのタレット(2B)の移動量を、前記工具補正量演算手段(25)で演算された補正量により補正する工具補正手段(27)とを備えたことを特徴とする。 The inventions of the lathe, the lathe comprising two turret (2A, 2B) on opposite sides of the spindle (1), attached to the tool sensor (11) to the turret (2A), lathe machining prior to the two turrets ( 2A, 2B) is moved to move the reference tool (20) held by the turret (2B) opposite to the turret (2A) to which the tool sensor (11) is attached. The pre-processing reference tool measurement control means (21) for measuring and storing the measurement results, and the first time for measuring the cutting edge position of the tool (9) used for the processing after the initial processing and storing the measurement results in the same manner as described above. Processing tool measurement control means (22) and post-replacement reference tool measurement control means (23) for measuring the position of the reference tool (20) and storing the measurement result after replacement of the tool of the turret (2B). , ½ of the difference between the measurement result of the reference tool measurement control means (21) before processing and the measurement result of the reference tool measurement control means (23) after replacement is defined as the thermal displacement correction amount (Δs), and the tool sensor ( 11) A tool measurement control means (24) after replacement for measuring the cutting edge position of the replaced tool (9) by moving the attached turret, and a value measured by the tool measurement control means (24) after replacement. When machining using the tool correction amount calculation means (25) for calculating the correction amount (Δx) from the difference between the values measured by the initial product measurement control means (22) and the tool (9) after the tool change. Tool correction means (27) for correcting the movement amount of the turret (2B) with the correction amount calculated by the tool correction amount calculation means (25) is provided.

この構成の場合、交換後の工具(9)の刃先位置を測定する交換後工具測定制御手段(24)は、加工前に基準工具(20)を測定した測定結果と、工具交換後に基準工具(20)を測定した測定結果との差の1/2を熱変位補正量(Δs)として、ツールセンサー(11)の取付けられたタレット(2A)を移動させる。そのため、旋盤の運転により温度が上昇したときに工具交換を行っても、熱変位がキャンセルされた状態で測定でき、交換後の工具(9)の旧工具に対する寸法ばらつきや、取付位置のばらつき等が精度良く補正できる。したがって、工具交換後の初品の良品化が図れる。
なお、基準工具(20)は、加工には使用しない工具であり、したがって加工が不能な測定専用部品であっても良い。請求項3では、この測定専用部品を「基準体」と称している。
In the case of this configuration, the post-replacement tool measurement control means (24) for measuring the position of the cutting edge of the tool (9) after replacement includes the measurement result obtained by measuring the reference tool (20) before machining, and the reference tool ( The turret (2A) to which the tool sensor (11) is attached is moved by setting 1/2 of the difference from the measurement result obtained by measuring 20) as the thermal displacement correction amount (Δs). Therefore, even if the tool is changed when the temperature rises due to the operation of the lathe, the measurement can be performed in a state where the thermal displacement is canceled, the dimensional variation of the replaced tool (9) with respect to the old tool, the variation of the mounting position, etc. Can be corrected with high accuracy. Therefore, the first product after tool replacement can be improved.
The reference tool (20) is a tool that is not used for processing, thus have good even measure only part of inability processing. In claim 3, the measurement-specific component is referred to as a “reference body”.

この発明の旋盤の刃先位置補正方法は、 2つのタレット(2A,2B)を主軸(1)の両側に備える旋盤における工具(9)の刃先位置の移動量を補正する方法であって、一方のタレット(2A)にツールセンサー(11)を取付け、他方のタレット(2B)に基準工具(20)を取付けておき、次の各過程を経て補正する方法である。
すなわち、旋盤の加工前に、タレット(2A,2B)を移動させて前記基準工具(20)の位置を測定する加工前基準工具測定過程(S1)と、
初回ワークを前記基準工具(20)側のタレット(2B)に保持された工具(9)で旋削する初回ワーク旋削過程(S2)と、
その旋削された初回ワークを測定具で測定する初回ワーク測定過程(S3)と、
この初回ワークの測定値が許容寸法内にあることを確認する確認過程(S4)と、
旋削に使用した工具(9)の刃先位置を前記ツールセンサー(11)で測定する初回工具測定過程(S5)と、
前記旋削に使用した工具(9)を、繰り返し加工後にタレット(2B)に対して新たな工具(9)に交換する工具交換過程(S7)と、
前記基準工具(20)を前記ツールセンサー(11)で測定する交換後基準工具測定過程(S8)と、
前記加工前基準工具測定過程(S1)の測定値と前記交換後基準工具測定過程(S8)の測定値との差の1/2をツールセンサー(11)側のタレット(2A)の移動軸の補正量(Δs)として設定する熱変位補正量設定過程(S9)と、
この補正量(Δs)でツールセンサー側タレット(2A)の移動量を補正して交換後の工具(9)の刃先位置を前記ツールセンサー(11)で測定する交換後工具測定過程(S11)と、
前記初回工具測定過程(S5)の測定値と前記交換後工具測定過程(S10)の測定値との差を計算してその計算値を元に工具補正量(Δx)を演算する工具補正量演算過程(S11)と、
この演算された工具補正量(Δx)でこの交換後工具側のタレット(2B)の移動量を補正する工具補正過程(S12)とを含む。
The lathe edge position correcting method of the present invention is a method for correcting the movement amount of the edge position of the tool (9) in a lathe provided with two turrets (2A, 2B) on both sides of the spindle (1). In this method, the tool sensor (11) is attached to the turret (2A), the reference tool (20) is attached to the other turret (2B), and correction is performed through the following steps.
That is, before machining the lathe, the turret (2A, 2B) is moved to measure the position of the reference tool (20) to measure the position of the reference tool (20).
An initial workpiece turning process (S2) of turning the initial workpiece with the tool (9) held by the turret (2B) on the reference tool (20) side;
An initial workpiece measurement process (S3) for measuring the turned initial workpiece with a measuring tool;
A confirmation process (S4) for confirming that the measured value of the first workpiece is within the allowable dimension;
An initial tool measurement step (S5) of measuring the cutting edge position of the tool (9) used for turning with the tool sensor (11);
A tool change process (S7) in which the tool (9) used for the turning is replaced with a new tool (9) with respect to the turret (2B) after repeated machining;
A post-replacement reference tool measurement step (S8) in which the reference tool (20) is measured by the tool sensor (11);
1/2 of the difference between the measured value of the reference tool measurement process (S1) before machining and the measured value of the reference tool measurement process (S8) after replacement is set to the moving axis of the turret (2A) on the tool sensor (11) side. Thermal displacement correction amount setting process (S9) set as the correction amount (Δs);
A post-replacement tool measurement process (S11) in which the tool sensor side turret (2A) is corrected by this correction amount (Δs) and the blade position of the tool (9) after replacement is measured by the tool sensor (11). ,
Tool correction amount calculation that calculates the difference between the measured value in the initial tool measurement step (S5) and the measured value in the post-change tool measurement step (S10) and calculates the tool correction amount (Δx) based on the calculated value Process (S11);
A tool correction step (S12) for correcting the movement amount of the turret (2B) on the post-replacement tool side by the calculated tool correction amount (Δx).

この補正方法によると、加工前基準工具測定過程(S1)の測定値と交換後基準工具測定過程(S8)の測定値との差の1/2をツールセンサー(11)側のタレット(2A)の移動軸の補正量(Δs)として設定し、この補正量(Δs)でツールセンサー(11)側タレット(2A)の移動量を補正して交換後の工具(9)の刃先位置を前記ツールセンサー(11)で測定する。そのため、旋盤の運転により温度が上昇したときに工具交換を行っても、熱変位がキャンセルされた状態で測定でき、交換後の工具(9)の旧工具(9)に対する寸法ばらつきや、取付位置のばらつき等が精度良く補正できる。したがって工具交換後の初品の良品化が図れる。   According to this correction method, ½ of the difference between the measured value in the reference tool measurement process (S1) before machining and the measured value in the reference tool measurement process (S8) after replacement is set to the turret (2A) on the tool sensor (11) side. Is set as a correction amount (Δs) of the moving axis of the tool, and the correction amount (Δs) is used to correct the movement amount of the turret (2A) on the tool sensor (11) side to thereby determine the tool tip position of the tool (9) after replacement. Measure with sensor (11). Therefore, even if the tool is changed when the temperature rises due to the operation of the lathe, the measurement can be performed in a state where the thermal displacement is canceled, the dimensional variation of the tool (9) after the change with respect to the old tool (9), and the mounting position Can be accurately corrected. Therefore, the first product after tool change can be improved.

この発明の旋盤は、交換後の工具の刃先位置を測定する交換後工具測定制御手段が、加工前に基準工具を測定した測定結果と、工具交換後に基準工具を測定した測定結果との差の1/2を熱変位補正量として、ツールセンサーの取付けられたタレットを移動させものとしたため、旋盤の運転により温度が上昇したときに工具交換を行っても、熱変位がキャンセルされた状態で測定でき、交換後の工具の旧工具に対する寸法ばらつきや、取付位置のばらつき等が精度良く補正できる。したがって、工具交換後の初品の良品化を図ることができる。
この発明の旋盤の刃先位置補正方法は、加工前基準工具測定過程の測定値と交換後基準工具測定過程の測定値との差の1/2をツールセンサー側のタレットの移動軸の補正量として設定し、この補正量でツールセンサー側タレットの移動量を補正して交換後の工具の刃先位置を前記ツールセンサーで測定するようにしため、旋盤の運転により温度が上昇したときに工具交換を行っても、熱変位がキャンセルされた状態で測定でき、交換後の工具の旧工具に対する寸法ばらつきや、取付位置のばらつき等が精度良く補正できる。したがって、工具交換後の初品の良品化を図ることができる。
This difference in inventions lathes, after replacement tool measurement control means for measuring the position of the cutting edge of the tool after replacement, the measurement result of the reference tool was measured before processing, the measurement result of the reference tool was measured after the tool change Since the turret with the tool sensor attached was moved with 1/2 of the thermal displacement correction amount, even if the tool was changed when the temperature rose due to lathe operation, the thermal displacement was canceled. Measurements can be made, and the dimensional variation of the replaced tool relative to the old tool, the variation of the mounting position, etc. can be corrected with high accuracy. Therefore, the first product after the tool change can be improved.
According to the lathe edge position correcting method of the present invention, 1/2 of the difference between the measured value of the reference tool measurement process before machining and the measured value of the reference tool measurement process after replacement is set as the correction amount of the moving axis of the turret on the tool sensor side. This tool is used to change the tool sensor side turret movement amount and to measure the tool edge position of the tool after replacement with the tool sensor. When the temperature rises due to lathe operation, the tool is changed. However, the measurement can be performed in a state where the thermal displacement is canceled, and the dimensional variation of the replaced tool with respect to the old tool, the variation in the mounting position, and the like can be accurately corrected. Therefore, the first product after the tool change can be improved.

参考提案例に係る旋盤を図1と共に説明する。この旋盤は、主軸1の左右両側にそれぞれ位置して2つのタレット2A,2Bを備えるものである。主軸1は、ベッド3上の主軸台4に回転自在に設置され、主軸モータ(図示せず)により回転駆動される。各タレット2A,2Bは、左右のタレットキャリッジ5にそれぞれ搭載されており、タレットキャッリッジ5と共に左右方向(X軸方向)の移動が可能である。各タレットキャッリッジ5は、ベッド3に案内7を介して左右移動自在に設置され、モータ8により送りねじ9を介して左右移動させられる。モータ8はサーボモータからなり、パルスコーダ等の位置検出器8aを有している。位置検出器8aは、モータ8とは別に設けられてタレット2A,2Bの左右方向位置を検出するものであってもよい。 A lathe according to a reference proposal example will be described with reference to FIG. This lathe is provided with two turrets 2A and 2B located on the left and right sides of the main shaft 1, respectively. The spindle 1 is rotatably installed on a spindle head 4 on the bed 3 and is driven to rotate by a spindle motor (not shown). Each of the turrets 2A and 2B is mounted on the left and right turret carriages 5 and can move in the left and right direction (X-axis direction) together with the turret carriage 5. Each turret carriage 5 is installed on the bed 3 so as to be movable left and right via a guide 7 and is moved left and right by a motor 8 via a feed screw 9. The motor 8 is a servo motor, and has a position detector 8a such as a pulse coder. The position detector 8a may be provided separately from the motor 8 to detect the left and right positions of the turrets 2A and 2B.

タレット2A,2Bは、正面形状が多角形のドラム状の刃物台であり、各角部間の周面部分からなる工具ステーションMに、バイト等の各種の工具9が取付けられる。タレット2A,2Bは、タレットキャリッジ5に進退自在でかつ回転自在に設置されたタレット軸6の先端に設けられており、タレット軸6の進退により、主軸軸心方向(Z軸方向)と平行な方向に移動可能である。また、タレットキャリッジ5に搭載された旋回割出用モータ10により、任意の工具ステーションMが主軸1に対向するように回転割出が可能とされている。   The turrets 2A and 2B are drum-shaped tool rests having a polygonal front shape, and various tools 9 such as a cutting tool are attached to a tool station M including a peripheral surface portion between each corner. The turrets 2A and 2B are provided at the distal end of a turret shaft 6 that can be moved forward and backward on the turret carriage 5 and can rotate freely. The turrets 2A and 2B are parallel to the main shaft axis direction (Z-axis direction). It can move in the direction. Further, a rotation indexing motor 10 mounted on the turret carriage 5 can be rotated and indexed so that an arbitrary tool station M faces the main shaft 1.

上記タレット2Aにおける一つの工具ステーションMに、工具9に代えて、ツールセンサー11の接触検出器部11aが取付けられている。ツールセンサー11は、接触検出器部11aと、この接触検出器部11aがオンしたときの位置検出器8aの現在位置を取り込む測定値取込部11bとでなる。接触検出器部11aは、例えば工具9の刃先が接触子11aaに接触することで通電する通電検出型のものが用いられる。
なお、もう片方のタレット2Bにおいても、上記と同様にツールセンサー11′の接触検出器部11a′が設けられるが、説明の簡明のために、片方のタレット2A側のツールセンサー11、これを用いる補正についてのみ説明する。
Instead of the tool 9, a contact detector 11 a of the tool sensor 11 is attached to one tool station M in the turret 2 </ b> A. The tool sensor 11 includes a contact detector unit 11a and a measurement value capturing unit 11b that captures the current position of the position detector 8a when the contact detector unit 11a is turned on. As the contact detector 11a, for example, an energization detection type that energizes when the cutting edge of the tool 9 contacts the contact 11aa is used.
The other turret 2B is also provided with a contact detector 11a 'of the tool sensor 11' in the same manner as described above, but for the sake of simplicity of explanation, the tool sensor 11 on the one turret 2A side is used. Only the correction will be described.

旋盤制御装置12は、コンピュータ式の数値制御装置およびプログラマブルコントローラからなり、それぞれ加工プログラム13A,13Bに従って左右のタレット2A,2B等を制御を行う演算制御部14A,14Bを有している。なお、左右の演算制御部14A,14Bおよび加工プログラム13A,13Bは、それぞれ一つの演算制御部および一つの加工プログラムであっても良いが、ここでは左右のタレット2A,2Bの動作を分かり易くするために、別々に示している。   The lathe control device 12 includes a computer-type numerical control device and a programmable controller, and includes arithmetic control units 14A and 14B that control the left and right turrets 2A and 2B according to the machining programs 13A and 13B, respectively. The left and right calculation control units 14A and 14B and the machining programs 13A and 13B may be one calculation control unit and one machining program, respectively, but here, the operations of the left and right turrets 2A and 2B are easily understood. In order to show separately.

各演算制御部14A,14Bは、サーボコントーラ15A,15Bを介して、左右のタレット21,2BをX軸方向に移動させるモータ8の制御を行う。演算制御部14A,14Bは、この他に、タレット2A,2Bの前後方向の駆動用のモータ(図示せず)のサーボ系の制御、およびタレット2A,2Bの旋回割出用モータ10の制御を行う。また、いずれか片方の演算制御部14A,14Bにより、主軸モータ(図示せず)の制御を行う。   The arithmetic control units 14A and 14B control the motor 8 that moves the left and right turrets 21 and 2B in the X-axis direction via the servo controllers 15A and 15B. In addition to this, the arithmetic control units 14A and 14B control the servo system of a motor (not shown) for driving the turrets 2A and 2B in the front-rear direction, and control the turning index motor 10 of the turrets 2A and 2B. Do. Further, a spindle motor (not shown) is controlled by either one of the arithmetic control units 14A and 14B.

以上の構成が、この旋盤の基本構成であり、この提案例では上記基本構成に対して次の測定制御手段16、工具補正量演算手段17、および工具補正手段18を設けている。 測定制御手段16は、2つのタレット2A,2Bの両方またはいずれか片方を移動させて、ツールセンサー11の取付けられたタレット2Aとは反対側のタレット2Bに保持された工具交換前の工具9の刃先位置および工具交換後の刃先位置を前記ツールセンサー11に測定させる手段である。この実施形態では、2つのタレット2A,2Bの両方を互いに同距離移動させるように制御するものとしている。測定制御手段16は、工具交換前の刃先位置を測定する交換前制御部16aと、工具交換後の刃先位置を測定する交換後制御部16bとを有する。 The above configuration is the basic configuration of this lathe. In this proposed example , the following measurement control means 16, tool correction amount calculation means 17, and tool correction means 18 are provided for the above basic configuration. The measurement control means 16 moves both or one of the two turrets 2A, 2B, so that the tool 9 before the tool change held on the turret 2B opposite to the turret 2A to which the tool sensor 11 is attached is held. It is means for causing the tool sensor 11 to measure the cutting edge position and the cutting edge position after tool replacement. In this embodiment, both turrets 2A and 2B are controlled to move the same distance from each other. The measurement control means 16 has a pre-replacement control unit 16a that measures a blade edge position before tool replacement, and a post-replacement control unit 16b that measures a blade edge position after tool replacement.

工具補正量演算手段17は、上記測定制御手段16によるツールセンサー11の測定で得られた工具交換前の工具9の刃先位置と、工具交換後の工具9の刃先位置の差を求めて所定の工具補正量Δxを演算する手段である。
工具補正手段18は、前記工具交換後の工具9を用いるタレット2Bの移動量を、工具補正量演算手段17で演算された補正量Δxにより補正する手段である。すなわち、加工プログラム13BのX軸方向の移動命令における移動量を、演算制御部14Bでの実行時に上記補正量Δxで補正する。
The tool correction amount calculation means 17 obtains a predetermined difference by obtaining a difference between the edge position of the tool 9 before the tool change obtained by the measurement of the tool sensor 11 by the measurement control means 16 and the edge position of the tool 9 after the tool change. This is means for calculating the tool correction amount Δx.
The tool correction unit 18 is a unit that corrects the movement amount of the turret 2B using the tool 9 after the tool replacement by the correction amount Δx calculated by the tool correction amount calculation unit 17. That is, the movement amount in the movement command in the X-axis direction of the machining program 13B is corrected by the correction amount Δx when executed by the arithmetic control unit 14B.

この構成の旋盤によると、ツールセンサー11に対する対向側のタレット2Bに対して工具9の交換を行う場合に、まず、測定制御手段16の制御により、タレット2A,2Bを移動させ、タレット2Bに保持された工具交換前の工具9の刃先位置をツールセンサー11に測定させる。ツールセンサー11は、工具9の刃先が接触子11aaに触れたときに通電してオンとなり、そのオン信号で測定値取込部11bが位置検出器8aの位置検出値を読み込むことで測定を行う。この測定値を適宜の記憶手段に記憶しておく。この後、工具交換後の新品工具9の刃先位置を、上記と同様にツールセンサー11に測定させる。   According to the lathe of this configuration, when the tool 9 is exchanged for the turret 2B on the opposite side to the tool sensor 11, first, the turrets 2A and 2B are moved under the control of the measurement control means 16 and held by the turret 2B. The tool sensor 11 is caused to measure the edge position of the tool 9 before the tool change. The tool sensor 11 is energized and turned on when the cutting edge of the tool 9 touches the contact 11aa, and the measurement value capturing unit 11b reads the position detection value of the position detector 8a by the ON signal. . This measured value is stored in an appropriate storage means. Then, the tool sensor 11 is made to measure the blade edge position of the new tool 9 after the tool change in the same manner as described above.

工具補正量演算手段17は、このツールセンサー11の測定で得られた工具交換前の刃先位置と工具交換後の刃先位置の差を求め、その差を工具補正量Δxとする。工具補正量演算手段17は、上記の差をそのまま工具補正量Δxとする代わりに、上記の差を基に、所定の係数を掛ける等の適宜の処理を行って工具補正量Δxとするものであっても良い。このように演算された工具補正量Δxは、演算制御部14BにおけるX軸の移動量指令部に設けられた工具補正手段18に補正量として設定する。   The tool correction amount calculation means 17 obtains the difference between the blade tip position before the tool change obtained by the measurement of the tool sensor 11 and the blade tip position after the tool change, and sets the difference as the tool correction amount Δx. The tool correction amount calculation means 17 performs the appropriate processing such as multiplying a predetermined coefficient based on the above difference instead of the above difference as the tool correction amount Δx as it is to obtain the tool correction amount Δx. There may be. The tool correction amount Δx calculated in this way is set as a correction amount in the tool correction means 18 provided in the X-axis movement amount command unit in the calculation control unit 14B.

工具補正手段18は、その設定された補正量Δxで、以後のX軸の移動量の指令値を補正する。そのため、工具交換されたタレット2Bは、補正後の移動量で移動することになる。   The tool correction means 18 corrects the subsequent command value of the X-axis movement amount with the set correction amount Δx. Therefore, the tool-changed turret 2B moves with the corrected movement amount.

このように工具補正をすることで、工具交換があっても、交換前の工具9の寸法に合わせた加工が行え、工具交換の前後の加工寸法の差をできるだけ少なくすることができる。また、ツールセンサー11は、剛性のあるタレット2Aに設けたため、精度の良い刃先測定が行え、精度の良い工具補正が行える。したがって、工具交換後に初品から公差内の良品の加工を行うことができる。   By performing tool correction in this way, even if there is a tool change, processing according to the dimensions of the tool 9 before the replacement can be performed, and the difference in the processing dimensions before and after the tool replacement can be reduced as much as possible. Further, since the tool sensor 11 is provided on the rigid turret 2A, it is possible to measure the cutting edge with high accuracy and perform tool correction with high accuracy. Therefore, it is possible to process a non-defective product within the tolerance from the first product after the tool change.

なお、工具補正手段18は、タレット2Bの工具ステーションM毎に工具補正量Δxを持ち、主軸1に対して割り出す工具ステーションMに対応する工具補正量Δxを補正に用いる。
また、上記実施形態は、図の左側のタレット2Aにツールセンサー11を設けた場合につき説明したが、右側のタレット2Bにもツールセンサー11′を設け、上記と同様にして左側のタレット2Aの工具交換時の工具補正を行うようにしても良い。すなわち、両側のタレット2A,2Bの工具交換時の工具補正を行うようにしてもよい。
The tool correction means 18 has a tool correction amount Δx for each tool station M of the turret 2B, and uses the tool correction amount Δx corresponding to the tool station M to be calculated for the spindle 1 for correction.
Moreover, although the said embodiment demonstrated the case where the tool sensor 11 was provided in the left turret 2A of a figure, the tool sensor 11 'was also provided in the right turret 2B, and the tool of the left turret 2A was carried out similarly to the above. Tool correction at the time of replacement may be performed. That is, tool correction at the time of tool change of the turrets 2A and 2B on both sides may be performed.

図2ないし図4は、この発明の実施形態を示す。この実施形態において、上記基本構成、つまり旋盤の機械部分の構成、旋盤制御装置12が加工プログラム13A,13Bに従って演算制御14A,14Bで制御する構成、およびツールセンサー11についての構成は、前記提案例と同様であるから、その説明を省略する。
この実施形態の旋盤は、上記基本構成において、タレット2Bの一つの工具ステーションMに基準工具20を取付けると共に、旋盤制御装置12に、次の加工前基準工具測定制御手段21、初回加工工具測定制御手段22、交換後基準工具測定制御手段23、交換後工具測定制御手段24、工具補正量演算手段25、熱変位補正手段26、および工具補正手段27を設けたものである。
2 to 4 show an embodiment of the present invention. In this embodiment, the basic configuration described above, that is, the configuration of the machine part of the lathe, the configuration in which the lathe control device 12 is controlled by the arithmetic controls 14A and 14B according to the machining programs 13A and 13B, and the configuration of the tool sensor 11 are the proposed examples. Since this is the same, the description thereof is omitted.
In the lathe of this embodiment, in the basic configuration described above, the reference tool 20 is attached to one tool station M of the turret 2B, and the lathe control device 12 has the following pre-machining reference tool measurement control means 21, initial machining tool measurement control. Means 22, post-change reference tool measurement control means 23, post-change tool measurement control means 24, tool correction amount calculation means 25, thermal displacement correction means 26, and tool correction means 27 are provided.

加工前基準工具測定制御手段21は、1日の始めなどの旋盤の加工前に、上記2つのタレット2A,2Bの両方またはいずれか片方を移動させて、ツールセンサー11の取付けられたタレット21Aとは反対側のタレット2Bに保持された基準工具20の位置を測定させ測定結果を記憶する手段である。この実施形態では、両側のタレット2A,2Bを同じ移動量だけ同期して移動させるようにしている。
初回加工工具測定制御手段22は、運転開始後の初回品の加工後に、その加工に用いた工具9の刃先位置を前記と同様に測定し、その測定結果を記憶する手段である。
The pre-machining reference tool measurement control means 21 moves both or one of the two turrets 2A and 2B before machining the lathe at the beginning of the day, and the turret 21A to which the tool sensor 11 is attached. Is means for measuring the position of the reference tool 20 held by the opposite turret 2B and storing the measurement result. In this embodiment, the turrets 2A and 2B on both sides are moved synchronously by the same movement amount.
The first machining tool measurement control means 22 is a means for measuring the position of the cutting edge of the tool 9 used for the machining in the same manner as described above after machining the first product after the start of operation and storing the measurement result.

交換後基準工具測定制御手段23は、タレットの工具の交換後に前記と同様に基準工具20の位置を測定させ、その測定結果を記憶する手段である。   The post-replacement reference tool measurement control means 23 is a means for measuring the position of the reference tool 20 in the same manner as described above after replacing the turret tool and storing the measurement result.

交換後工具測定制御手段24は、加工前基準工具測定制御手段21による測定結果と交換後基準工具測定制御手段23の測定結果との差の1/2を熱変位補正量Δsとして、ツールセンサー11の取付けられたタレット2Aを移動させ、交換後の工具9の刃先位置を測定する手段である。熱変位補正量Δsは、演算制御部14Aに設けられてX軸方向の指令値を補正する熱変位補正手段26に設定され、この熱変位補正手段26による移動量補正に用いられる。   The post-replacement tool measurement control means 24 uses the tool sensor 11 with 1/2 of the difference between the measurement result of the pre-machining reference tool measurement control means 21 and the measurement result of the post-replacement reference tool measurement control means 23 as the thermal displacement correction amount Δs. Is a means for moving the turret 2A attached to and measuring the position of the cutting edge of the tool 9 after replacement. The thermal displacement correction amount Δs is set in the thermal displacement correction unit 26 that is provided in the arithmetic control unit 14A and corrects the command value in the X-axis direction, and is used for the movement amount correction by the thermal displacement correction unit 26.

工具補正量演算手段25は、交換後工具測定制御手段24で測定した値と前記初回品測定制御手段22で測定した値の差から工具補正量Δxを演算する手段である。
工具補正手段27は、工具交換後の工具9を用いて加工するときのタレット2Bの移動量を、前記工具補正量演算手段25で演算された工具補正量Δxにより補正する手段である。
The tool correction amount calculating means 25 is a means for calculating the tool correction amount Δx from the difference between the value measured by the post-replacement tool measurement control means 24 and the value measured by the initial product measurement control means 22.
The tool correction means 27 is a means for correcting the amount of movement of the turret 2B when machining using the tool 9 after tool replacement by the tool correction amount Δx calculated by the tool correction amount calculation means 25.

つぎに、図3と共に、旋盤の刃先位置補正方法の実施形態を示す。この刃先位置補正方法は、図2の例のように、2つのタレット2A,2Bを主軸1の両側に備える旋盤における工具9の刃先位置の移動量を補正する方法であって、一方のタレット2Aにツールセンサー11を取付け、他方のタレット2Bに基準工具20を取付けておき、次の各過程S1〜S12を経て補正する方法である。
この刃先位置補正方法は、図2の旋盤制御装置12の構成に限ることなく適用できる方法であるが、ここでは、図2の構成の明確のために、図2の各機能達成手段(21〜27等)の動作を併記する。
Next, an embodiment of a lathe edge position correcting method will be described with FIG. This cutting edge position correction method is a method for correcting the movement amount of the cutting edge position of the tool 9 in a lathe provided with two turrets 2A and 2B on both sides of the spindle 1 as in the example of FIG. The tool sensor 11 is attached to the other, the reference tool 20 is attached to the other turret 2B, and correction is performed through the following steps S1 to S12.
This blade edge position correction method is a method that can be applied without being limited to the configuration of the lathe control device 12 of FIG. 2. Here, for the sake of clarity of the configuration of FIG. 2, each function achievement means (21-21) of FIG. 27) and the like.

図3において、次の各過程S1〜S12を順に行う。
一日の始め等の旋盤の冷却状態からの運転開始時に、タレット2A,2Bを移動させ、基準工具20の位置をツールセンサー11で測定する(加工前基準工具測定過程(S1)。この測定は、図2の加工前基準工具測定手段21の制御によって行われる。
初回ワーク(図示せず)を、基準工具20側のタレット2Bに保持された工具9で旋削する(初回ワーク旋削過程(S2))。
その旋削された初回ワークを、マイクロメータやノギス等の測定具(図示せず)で測定し(初回ワーク測定過程(S3))、この初回ワークの測定値が許容寸法内にあることを確認する(確認過程(S4))。初回ワークの測定値が許容寸法内になければ、以下の処理は行わず、何らかの調整等を行って再度確認過程(S4)までの各処理を行う。
In FIG. 3, the following steps S1 to S12 are performed in order.
At the start of operation from the cooled state of the lathe at the beginning of the day, the turrets 2A and 2B are moved, and the position of the reference tool 20 is measured by the tool sensor 11 (pre-processing reference tool measurement process (S1). This is performed by the control of the pre-processing reference tool measuring means 21 in FIG.
The first workpiece (not shown) is turned with the tool 9 held by the turret 2B on the reference tool 20 side (first workpiece turning process (S2)).
The turned first workpiece is measured with a measuring tool (not shown) such as a micrometer or a caliper (first workpiece measurement step (S3)), and it is confirmed that the measured value of the first workpiece is within an allowable dimension. (Confirmation process (S4)). If the measured value of the first workpiece is not within the allowable dimension, the following processing is not performed, and some processing is performed again until the confirmation process (S4) after performing some adjustment.

旋削に使用した工具9の刃先位置を、ツールセンサー11で測定する(初回工具測定過程(S5))。この過程で、最初の正しい刃先位置、つまり許容寸法内に加工される刃先位置がわかる。この過程は、図2の初回加工工具測定制御手段22の制御により行う。
このような各測定を行った後、その交換後の工具9による加工を行う(繰り返し加工過程(S6)。
この旋削に使用した工具9は、繰り返し加工により寿命になると、タレット2Bに対して新たな工具9に交換する(工具交換過程(S7))。
The cutting edge position of the tool 9 used for turning is measured by the tool sensor 11 (initial tool measurement process (S5)). In this process, the first correct cutting edge position, that is, the cutting edge position to be machined within the allowable dimension is known. This process is performed under the control of the initial machining tool measurement control means 22 in FIG.
After performing each of such measurements, machining with the tool 9 after the replacement is performed (repeated machining process (S6)).
When the tool 9 used for this turning has a life due to repeated machining, the turret 2B is replaced with a new tool 9 (tool changing process (S7)).

工具交換されると、基準工具20をツールセンサー11で測定する(交換後基準工具測定過程(S8))。この過程は、図2の交換後基準工具測定制御手段23の制御により行われる。
前記加工前基準工具測定過程の測定値と前記交換後基準工具測定過程の測定値との差の1/2をツールセンサー側のタレットの移動軸の補正量として設定する(熱変位補正量設定過程(S9))。すなわち、この工具交換を行う頃は、連続加工によって旋盤の温度が上昇し、熱変位が生じている。この熱変位量は、最初の冷却時における基準工具20の測定値との差となって現れる。測定値の差を1/2とするのは、ツールセンサー11側と基準工具20側との両方のタレット2A,2Bで熱変位が生じており、その和が上記測定値の差として現れるからである。
When the tool is changed, the reference tool 20 is measured by the tool sensor 11 (post-change reference tool measurement process (S8)). This process is performed under the control of the post-replacement reference tool measurement control means 23 in FIG.
1/2 of the difference between the measured value of the reference tool measurement process before processing and the measured value of the reference tool measurement process after replacement is set as the correction amount of the moving axis of the turret on the tool sensor side (thermal displacement correction amount setting process) (S9)). That is, when this tool change is performed, the lathe temperature rises due to continuous machining, and thermal displacement occurs. This amount of thermal displacement appears as a difference from the measured value of the reference tool 20 during the first cooling. The difference between the measured values is ½ because thermal displacement occurs in both the turrets 2A and 2B on the tool sensor 11 side and the reference tool 20 side, and the sum appears as the difference between the measured values. is there.

例えば、図4に具体的数値例を示すように、加工前基準工具測定過程(S1)で、左右のタレット2A,2Bの位置が、主軸中心から100mmだけ離れていたとする。これが、工具交換後に、左のタレット2Aでは100.8mm、右側のタレット2Bでは101.2mmになったとする。この工具交換後の基準工具20の測定では、左右のそれぞれの熱膨張量の0.8mmおよび1.2mmが加わった0.8+1.2=2.0mmとなる値が測定されることになる。したがって、この和を平均化した(0.8+1.2)÷2=1.0の値だけ熱変位補正することで、ほぼ正しい熱変位補正が行えることになる。   For example, as shown in a specific numerical example in FIG. 4, it is assumed that the positions of the left and right turrets 2A and 2B are separated from the spindle center by 100 mm in the pre-machining reference tool measurement process (S1). This is assumed to be 100.8 mm for the left turret 2A and 101.2 mm for the right turret 2B after the tool change. In the measurement of the reference tool 20 after the tool change, a value of 0.8 + 1.2 = 2.0 mm obtained by adding 0.8 mm and 1.2 mm of the thermal expansion amounts on the left and right sides is measured. Therefore, by correcting the thermal displacement by a value obtained by averaging this sum (0.8 + 1.2) /2=1.0, almost correct thermal displacement correction can be performed.

この熱変位補正量Δsで、ツールセンサー側タレット2Aの移動量を補正して交換後の工具9の刃先位置をツールセンサー11で測定する(交換後工具測定過程(S10))。この熱変位補正を行うことで、最初の冷却時のツールセンサー11の位置が再現されることになる。この過程S10は、図2の交換後工具測定制御手段24の処理により行われ
る。
With this thermal displacement correction amount Δs, the amount of movement of the tool sensor side turret 2A is corrected, and the blade edge position of the tool 9 after replacement is measured by the tool sensor 11 (tool measurement process after replacement (S10)). By performing this thermal displacement correction, the position of the tool sensor 11 at the time of the first cooling is reproduced. This process S10 is performed by the processing of the post-replacement tool measurement control means 24 in FIG.

この測定の後、前記初回工具測定過程(S5)の測定値と交換後工具測定過程(S10)の測定値との差を計算し、その計算値を元に工具補正量Δxを演算する(工具補正量演算過程(S11)。上記測定値の差をそのまま工具補正量Δxとしても良い。上記測定値の差は、新しい工具9の初回使用工具9の初期状態との差であり、工具11のぱらつきや取付位置の誤差が上記の差となって現れる。この補正量演算は、図2の工具補正量演算手段25で行う。   After this measurement, the difference between the measurement value in the initial tool measurement process (S5) and the measurement value in the post-replacement tool measurement process (S10) is calculated, and the tool correction amount Δx is calculated based on the calculated value (tool) Correction amount calculation process (S11) The difference between the measured values may be used as the tool correction amount Δx as it is The difference between the measured values is the difference between the new tool 9 and the initial state of the tool 9 for the first time use. The flutter and the error of the mounting position appear as the above difference, and this correction amount calculation is performed by the tool correction amount calculation means 25 in FIG.

この演算された工具補正量Δxで、この交換後工具9側のタレット2Bの移動量を補正する(工具補正過程(S12))。以後の加工は、この工具補正量Δxで補正した移動量で行うことになる。この工具補正は、図2の演算制御部14Bに設けられた工具補正手段27で行う。   The movement amount of the turret 2B on the post-replacement tool 9 side is corrected with the calculated tool correction amount Δx (tool correction step (S12)). Subsequent machining is performed with the movement amount corrected by the tool correction amount Δx. This tool correction is performed by the tool correction means 27 provided in the calculation control unit 14B of FIG.

この刃先位置補正方法によると、このように、旋盤の運転により温度が上昇したときに工具交換を行っても、熱変位がキャンセルされた状態で測定でき、交換後の工具9の旧工具9に対する寸法ばらつきや、取付位置のばらつき等が精度良く補正できる。したがって工具交換後の初品の良品化を図ることができる。   According to this blade edge position correction method, even when the tool is changed when the temperature rises due to the operation of the lathe, it is possible to measure in a state where the thermal displacement is canceled, and the tool 9 after the replacement with respect to the old tool 9 can be measured. Dimensional variation, variation in mounting position, etc. can be corrected with high accuracy. Therefore, the quality of the first product after tool change can be improved.

なお、この実施形態において、工具補正手段27は、タレット2Bの工具ステーションM毎に工具補正量Δxを持ち、主軸1に対して割り出す工具ステーションMに対応する工具補正量Δxを補正に用いる。   In this embodiment, the tool correction means 27 has a tool correction amount Δx for each tool station M of the turret 2B, and uses the tool correction amount Δx corresponding to the tool station M calculated for the spindle 1 for correction.

また、上記の実施形態は、図の左側のタレット2Aにツールセンサー11を設けた場合につき説明したが、右側のタレット2Bにもツールセンサー11′を設け、また左側のタレット2Aにも基準工具20を取付け、上記と同様にして左側のタレット2Aの工具交換時の工具補正を行うようにしても良い。すなわち、両側のタレット2A,2Bの工具交換時の工具補正を行うようにしてもよい。   In the above embodiment, the tool sensor 11 is provided in the left turret 2A in the drawing. However, the tool sensor 11 'is also provided in the right turret 2B, and the reference tool 20 is provided in the left turret 2A. And the tool correction at the time of changing the tool of the left turret 2A may be performed in the same manner as described above. That is, tool correction at the time of tool change of the turrets 2A and 2B on both sides may be performed.

参考提案例にかかる旋盤の機構部分の平面図および制御系のブロックを組み合わせて示す説明図である。It is explanatory drawing shown combining the top view of the mechanism part of the lathe concerning a reference proposal example , and the block of a control system. この発明の一実施形態にかかる旋盤の機構部分の平面図および制御系のブロックを組み合わせて示す説明図である。It is explanatory drawing shown combining the top view of the mechanism part of the lathe concerning one Embodiment of this invention, and the block of a control system. その刃先位置補正方法の流れ図である。It is a flowchart of the blade edge position correction method. その熱変位補正の説明図である。It is explanatory drawing of the thermal displacement correction | amendment.

符号の説明Explanation of symbols

1…主軸
2A,2B…タレット
5…タレットキャリッジ
8a…位置検出器
9…工具
11…ツールセンサー
11a…接触検出器部
11b…測定値取込部
16…測定制御手段
17…工具補正量演算手段
18…工具補正手段
18…工具補正手段
21…冷却時基準工具測定制御手段
22…初回加工工具測定制御手段
23…交換後基準工具測定制御手段
24…交換後工具測定制御手段
25…工具補正量演算手段
26…熱変位補正手段
27…工具補正手段
Δs…熱変位補正量
Δx…工具補正量
DESCRIPTION OF SYMBOLS 1 ... Main shaft 2A, 2B ... Turret 5 ... Turret carriage 8a ... Position detector 9 ... Tool 11 ... Tool sensor 11a ... Contact detector part 11b ... Measurement value taking-in part 16 ... Measurement control means 17 ... Tool correction amount calculating means 18 ... Tool correction means 18 ... Tool correction means 21 ... Cooling reference tool measurement control means 22 ... Initial machining tool measurement control means 23 ... Post-replacement reference tool measurement control means 24 ... Post-replacement tool measurement control means 25 ... Tool correction amount calculation means 26 ... Thermal displacement correction means 27 ... Tool correction means Δs ... Thermal displacement correction amount Δx ... Tool correction amount

Claims (3)

2つのタレットを主軸の両側に備える旋盤において、ツールセンサーをタレットに取付け、旋盤の加工前に上記2つのタレットの両方またはいずれか片方を移動させて、前記ツールセンサーの取付けられたタレットとは反対側のタレットに保持された基準工具の位置を測定させ測定結果を記憶する加工前基準工具測定制御手段と、初回品の加工後にその加工に用いた工具の刃先位置を前記と同様に測定しその測定結果を記憶する初回加工工具測定制御手段と、タレットの工具の交換後に前記と同様に基準工具の位置を測定させその測定結果を記憶する交換後基準工具測定制御手段と、前記加工前基準工具測定制御手段による測定結果と交換後基準工具測定制御手段の測定結果との差の1/2を熱変位補正量として、前記ツールセンサーの取付けられたタレットを移動させ、交換後の工具の刃先位置を測定する交換後工具測定制御手段と、この交換後工具測定制御手段で測定した値と前記初回品測定制御手段で測定した値の差から補正量を演算する工具補正量演算手段と、前記工具交換後の工具を用いて加工するときのタレットの移動量を、前記工具補正量演算手段で演算された補正量により補正する工具補正手段とを備えた旋盤。   In a lathe equipped with two turrets on both sides of the spindle, the tool sensor is attached to the turret, and both or one of the two turrets is moved before machining the lathe, opposite to the turret to which the tool sensor is attached. A pre-processing reference tool measurement control means for measuring the position of the reference tool held in the turret on the side and storing the measurement result, and measuring the edge position of the tool used for the processing after the processing of the first product in the same manner as described above. First-time machining tool measurement control means for storing measurement results, a post-replacement reference tool measurement control means for measuring the position of a reference tool after storing the turret tool and storing the measurement results, and the pre-machining reference tool Mounting of the tool sensor with 1/2 of the difference between the measurement result of the measurement control means and the measurement result of the reference tool measurement control means after replacement as a thermal displacement correction amount The tool measurement control means after replacement for measuring the blade edge position of the tool after replacement, and the difference between the value measured by the tool measurement control means after replacement and the value measured by the initial product measurement control means. Tool correction amount calculating means for calculating a correction amount; tool correction means for correcting the amount of movement of the turret when machining using the tool after the tool change by the correction amount calculated by the tool correction amount calculating means; Lathe equipped with. 2つのタレットを主軸の両側に備える旋盤における工具の刃先位置の移動量を補正する方法であって、一方のタレットにツールセンサーを取付け、他方のタレットに基準工具を取付けておき、
旋盤の加工前に、タレットを移動させて前記基準工具の位置を測定する加工前基準工具測定過程と、
初回ワークを前記基準工具側のタレットに保持された工具で旋削する初回ワーク旋削過程と、
その旋削された初回ワークを測定具で測定する初回ワーク測定過程と、
この初回ワークの測定値が許容寸法内にあることを確認する確認過程と、
旋削に使用した工具の刃先位置を前記ツールセンサーで測定する初回工具測定過程と、
前記旋削に使用した工具を、繰り返し加工後にタレットに対して新たな工具に交換する工具交換過程と、
前記基準工具を前記ツールセンサーで測定する交換後基準工具測定過程と、
前記加工前基準工具測定過程の測定値と前記交換後基準工具測定過程の測定値との差の1/2をツールセンサー側のタレットの移動軸の補正量として設定する熱変位補正量設定過程と、
この補正量でツールセンサー側タレットの移動量を補正して交換後の工具の刃先位置を前記ツールセンサーで測定する交換後工具測定過程と、
前記初回工具測定過程の測定値と前記交換後工具測定過程の測定値との差を計算してその計算値を元に工具補正量を演算する工具補正量演算過程と、
この演算された工具補正量でこの交換後工具側のタレットの移動量を補正する工具補正過程とを含む、
旋盤の刃先位置補正方法。
A method of correcting the amount of movement of the cutting edge position of a tool in a lathe having two turrets on both sides of the spindle, with a tool sensor attached to one turret and a reference tool attached to the other turret,
Before machining the lathe, the turret is moved to measure the position of the reference tool before measuring the reference tool measurement process,
An initial workpiece turning process of turning an initial workpiece with a tool held in the turret on the reference tool side;
An initial workpiece measurement process in which the turned initial workpiece is measured with a measuring tool;
A confirmation process for confirming that the measurement value of the first workpiece is within the allowable dimension;
Initial tool measurement process of measuring the cutting edge position of the tool used for turning with the tool sensor;
A tool change process in which the tool used for the turning is replaced with a new tool for the turret after repeated machining,
A reference tool measurement process after replacement for measuring the reference tool with the tool sensor;
A thermal displacement correction amount setting process for setting 1/2 of the difference between the measurement value of the pre-machining reference tool measurement process and the measurement value of the post-replacement reference tool measurement process as the correction amount of the moving axis of the turret on the tool sensor side; ,
The post-replacement tool measurement process in which the tool sensor side turret is corrected with this correction amount and the tool tip position of the tool after replacement is measured by the tool sensor,
A tool correction amount calculation process for calculating a tool correction amount based on the calculated value of the difference between the measurement value of the initial tool measurement process and the measurement value of the tool measurement process after replacement,
A tool correction process for correcting the movement amount of the turret on the tool side after the replacement with the calculated tool correction amount,
Lathe edge position correction method.
2つのタレットを主軸の両側に備える旋盤において、ツールセンサーをタレットに取付け、旋盤の加工前に上記2つのタレットの両方またはいずれか片方を移動させて、前記ツールセンサーの取付けられたタレットとは反対側のタレットに保持された測定専用部品である基準体の位置を測定させ測定結果を記憶する加工前の基準体の測定制御手段と、初回品の加工後にその加工に用いた工具の刃先位置を前記と同様に測定しその測定結果を記憶する初回加工工具測定制御手段と、タレットの工具の交換後に前記と同様に基準体の位置を測定させその測定結果を記憶する交換後の基準体の測定制御手段と、前記加工前の基準体の測定制御手段による測定結果と交換後の基準体の測定制御手段の測定結果との差の1/2を熱変位補正量として、前記ツールセンサーの取付けられたタレットを移動させ、交換後の工具の刃先位置を測定する交換後工具測定制御手段と、この交換後工具測定制御手段で測定した値と前記初回品測定制御手段で測定した値の差から補正量を演算する工具補正量演算手段と、前記工具交換後の工具を用いて加工するときのタレットの移動量を、前記工具補正量演算手段で演算された補正量により補正する工具補正手段とを備えた旋盤。In a lathe equipped with two turrets on both sides of the spindle, the tool sensor is attached to the turret, and both or one of the two turrets is moved before machining the lathe, opposite to the turret to which the tool sensor is attached. The measurement control means of the reference body before processing that measures the position of the reference body, which is a measurement-dedicated component held in the turret on the side, and stores the measurement results, and the cutting edge position of the tool used for the processing after processing the first product First-time machining tool measurement control means for measuring and storing the measurement result in the same manner as described above, and measuring the reference body after replacement for measuring the position of the reference body after storing the turret tool and storing the measurement result ½ of the difference between the measurement result of the control means and the measurement control means of the reference body before processing and the measurement result of the measurement control means of the reference body after the exchange is used as the thermal displacement correction amount. The turret with the tool sensor attached is moved, the post-replacement tool measurement control means for measuring the position of the tool edge after replacement, the value measured by the post-replacement tool measurement control means, and the initial product measurement control means A tool correction amount calculation means for calculating a correction amount from the difference between the values and a turret movement amount when machining using the tool after the tool change is corrected by the correction amount calculated by the tool correction amount calculation means. A lathe equipped with tool correction means.
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