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JP4114832B2 - Electrostatic painting gun using a rotary atomizing head - Google Patents

Electrostatic painting gun using a rotary atomizing head Download PDF

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Publication number
JP4114832B2
JP4114832B2 JP26731398A JP26731398A JP4114832B2 JP 4114832 B2 JP4114832 B2 JP 4114832B2 JP 26731398 A JP26731398 A JP 26731398A JP 26731398 A JP26731398 A JP 26731398A JP 4114832 B2 JP4114832 B2 JP 4114832B2
Authority
JP
Japan
Prior art keywords
atomizing head
paint
abutting portion
supply pipe
coating material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP26731398A
Other languages
Japanese (ja)
Other versions
JP2000079358A (en
Inventor
輝夫 安藤
昌彦 甘利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Sunac Corp
Original Assignee
Asahi Sunac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Sunac Corp filed Critical Asahi Sunac Corp
Priority to JP26731398A priority Critical patent/JP4114832B2/en
Publication of JP2000079358A publication Critical patent/JP2000079358A/en
Application granted granted Critical
Publication of JP4114832B2 publication Critical patent/JP4114832B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1064Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces the liquid or other fluent material to be sprayed being axially supplied to the rotating member through a hollow rotating shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0403Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
    • B05B5/0407Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1092Means for supplying shaping gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0426Means for supplying shaping gas

Landscapes

  • Electrostatic Spraying Apparatus (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、内周に突き当て部を形成してその突き当て部の後ろ側に塗料溜まりを構成したベル形の霧化頭をエアータービンの駆動により高速回転する中空軸の先端部外周に固定し、その中空軸内に通した塗料供給管から霧化頭内の塗料溜まりに供給された塗料を突き当て部に形成された通孔から霧化頭の前側に送り出し、その霧化頭の回転による遠心力と被塗装物との間に形成された静電界の作用により塗料を微粒化して被塗装物に向けて放出するようにした回転霧化頭を用いた静電塗装ガンに関する。
【0002】
【従来の技術】
従来のベル形の回転霧化頭を用いた静電塗装ガンは、霧化頭が金属製であってこれに高電圧が印加されることにより霧化頭から放出される塗料粒子に帯電させるようになっている。
【0003】
【発明が解決しようとする課題】
したがって、霧化頭の静電容量が大きく、被塗装物やその他の接地物に接近したときに、スパークを生じ、火災や電撃を起こしやすいという課題がある。
【0004】
【課題を解決するための手段、作用及び効果】
本発明はこのような課題を解決するための手段として、塗料供給管を導電材料製として高電圧発生機に接続し、霧化頭を非導電材料製とするとともに、その霧化頭の突き当て部の中心に、後端を塗料供給管の出口に臨ませ、先端をその霧化頭の内空に臨ませた針状の電極を取り付けたから、霧化頭の静電容量が小さく、被塗装物が被塗装物やその他の接地物に接近してもスパークを生じるおそれがなくて安全であるとともに、霧化頭から放出される塗料は高電圧発生機に接続された塗料供給管から塗料を通して電極に高電圧が印加されることにより帯電するようになっている。
【0005】
【発明の実施の形態】
以下、本発明の一実施の形態を添付した図1に基づいて説明する。
図において1は合成樹脂製の本体であって、その後部から供給された加圧空気が空気軸受2の内周に供給されて中空軸3が回転自由に支持されていて、その後部に取り付けられたエアータービン4により高速度で回転駆動されるようになっており、この中空軸3の先端にはベル型をなす合成樹脂等の非導電材料製の霧化頭5が取り付けられ、後端には弁杆8の進退により開閉する塗料開閉弁7が設けられている。
【0006】
この霧化頭5の内周には突き当て部51が一体に形成されており、この突き当て部51の後ろ側には塗料溜まり53が構成されていて、突き当て部51に形成された通孔52によって、塗料溜まり53が霧化頭5の内面前方と連通している。
【0007】
中空軸3の中には導電材料製の塗料供給管6が挿通されていて、先端が霧化頭5内の突き当て部51の後ろ側に臨んでいる。
【0008】
霧化頭5の突き当て部51の中心には、後端を塗料供給管6の出口に臨ませ、先端をその霧化頭5の内空に臨ませた針状の電極54が取り付けられている。
【0009】
本体1内に内蔵された高電圧発生器9が塗料供給管6に接続されていて、開閉弁7が開いて塗料供給管6内を液体塗料が流れるとその液体塗料を介して塗料供給管6から電極54に負の高電圧が印加され、塗料溜まり53に一旦溜まった後、通孔52を通って霧化頭5の内面前方に流れ出す液体塗料が負の高電位に帯電され、高速回転する霧化頭5による遠心力と接地された図示しない被塗装物との間に形成された高電位の静電界の作用により微粒化されて被塗装物に吸着される。
【0010】
このように、電極54が非導電性材料からなる霧化頭5の中空内に収まっているため、電極が被塗装物やその他の接地された物体と接近してスパークを生じるおそれがなく、安全である。
【0011】
なお、通常、静電塗装に使用されている抵抗値が100MΩ以下の塗料であれば、塗料供給管6の電圧を電極54に伝達することができる。
【図面の簡単な説明】
【図1】本発明の一実施の形態の断面図である。
【符号の説明】
3:中空軸
4:エアータービン
5:霧化頭
6:塗料供給管
51:突き当て部
52:通孔
54:電極
[0001]
BACKGROUND OF THE INVENTION
In the present invention, a bell-shaped atomizing head having an abutting portion formed on the inner periphery and a paint reservoir on the rear side of the abutting portion is fixed to the outer periphery of the distal end of a hollow shaft that rotates at high speed by driving an air turbine. Then, the paint supplied from the paint supply pipe passing through the hollow shaft to the paint reservoir in the atomizing head is sent to the front side of the atomizing head from the through hole formed in the abutting portion, and the atomizing head rotates. The present invention relates to an electrostatic coating gun using a rotary atomizing head in which a paint is atomized by the action of an electrostatic field formed between the centrifugal force generated by the liquid and an object to be coated and discharged toward the object to be coated.
[0002]
[Prior art]
The conventional electrostatic coating gun using a bell-shaped rotary atomizing head is made of a metal atomizing head and is charged with paint particles discharged from the atomizing head when a high voltage is applied thereto. It has become.
[0003]
[Problems to be solved by the invention]
Therefore, there is a problem that the electrostatic capacity of the atomizing head is large, and when it comes close to an object to be coated or other grounded object, a spark is generated and a fire or electric shock is likely to occur.
[0004]
[Means, actions and effects for solving the problems]
As a means for solving such problems, the present invention connects the paint supply pipe made of a conductive material to a high voltage generator, makes the atomizing head made of a non-conductive material, and abuts the atomizing head. Since the needle-shaped electrode with the rear end facing the paint supply pipe outlet and the tip facing the inner space of the atomizing head is attached to the center of the unit, the electrostatic capacity of the atomizing head is small, There is no risk of sparking even if an object approaches the object to be painted or other grounded objects, and the paint discharged from the atomizing head passes through the paint supply pipe connected to the high voltage generator through the paint. The electrode is charged when a high voltage is applied to the electrode.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIG.
In the figure, reference numeral 1 denotes a synthetic resin body, in which pressurized air supplied from the rear part thereof is supplied to the inner periphery of the air bearing 2 so that the hollow shaft 3 is freely supported and attached to the rear part. The air turbine 4 is rotationally driven at a high speed, and an atomizing head 5 made of a non-conductive material such as a bell-shaped synthetic resin is attached to the tip of the hollow shaft 3 and is attached to the rear end. Is provided with a paint opening and closing valve 7 which opens and closes by the advancement and retraction of the valve rod 8.
[0006]
An abutting portion 51 is integrally formed on the inner periphery of the atomizing head 5, and a paint reservoir 53 is formed on the rear side of the abutting portion 51. The paint reservoir 53 communicates with the inner surface front of the atomizing head 5 through the hole 52.
[0007]
A paint supply pipe 6 made of a conductive material is inserted into the hollow shaft 3, and the tip faces the rear side of the abutting portion 51 in the atomizing head 5.
[0008]
At the center of the abutting portion 51 of the atomizing head 5, a needle-like electrode 54 with the rear end facing the outlet of the paint supply pipe 6 and the front end facing the inner space of the atomizing head 5 is attached. Yes.
[0009]
When the high voltage generator 9 built in the main body 1 is connected to the paint supply pipe 6 and the on-off valve 7 is opened and the liquid paint flows through the paint supply pipe 6, the paint supply pipe 6 is passed through the liquid paint. A negative high voltage is applied from the electrode 54 to the electrode 54 and once accumulated in the paint reservoir 53, the liquid paint flowing through the through hole 52 and in front of the inner surface of the atomizing head 5 is charged to a negative high potential and rotated at high speed. It is atomized by the action of a high-potential electrostatic field formed between the centrifugal force generated by the atomizing head 5 and a grounded workpiece (not shown), and is adsorbed on the workpiece.
[0010]
As described above, since the electrode 54 is accommodated in the hollow of the atomizing head 5 made of a non-conductive material, there is no possibility that the electrode may come close to an object to be coated or other grounded object and a spark may be generated. It is.
[0011]
Note that the voltage of the paint supply pipe 6 can be transmitted to the electrode 54 as long as it is a paint having a resistance value of 100 MΩ or less normally used for electrostatic coating.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an embodiment of the present invention.
[Explanation of symbols]
3: Hollow shaft 4: Air turbine 5: Atomizing head 6: Paint supply pipe 51: Butting part 52: Through hole 54: Electrode

Claims (1)

内周に突き当て部を形成して該突き当て部の後ろ側に塗料溜まりを構成したベル形の霧化頭をエアータービンの駆動により高速回転する中空軸の先端部外周に固定し、該中空軸内に通した塗料供給管から前記霧化頭内の塗料溜まりに供給された塗料を前記突き当て部に形成された通孔から前記霧化頭の前側に送り出し、該霧化頭の回転による遠心力と被塗装物との間に形成された静電界の作用により塗料を微粒化して被塗装物に向けて放出するようにした回転霧化頭を用いた静電塗装ガンにおいて、前記塗料供給管を導電材料製として高電圧発生機に接続し、前記霧化頭を非導電材料製とするとともに、該霧化頭の前記突き当て部の中心に、後端を前記塗料供給管の出口に臨ませ、先端を該霧化頭の内空に臨ませた針状の電極を取り付けたことを特徴とする回転霧化頭を用いた静電塗装ガン。A bell-shaped atomizing head, which is formed with an abutting portion on the inner periphery and has a paint reservoir behind the abutting portion, is fixed to the outer periphery of the tip of a hollow shaft that rotates at high speed by driving an air turbine. The paint supplied to the paint reservoir in the atomizing head from the paint supply pipe passed through the shaft is sent to the front side of the atomizing head from the through hole formed in the abutting portion, and the atomizing head rotates. In the electrostatic coating gun using a rotary atomizing head in which the coating material is atomized by the action of an electrostatic field formed between the centrifugal force and the coating material and discharged toward the coating material, the coating material supply The pipe is made of a conductive material and connected to a high voltage generator, the atomizing head is made of a non-conductive material, the center of the abutting portion of the atomizing head, and the rear end at the outlet of the paint supply pipe A needle-shaped electrode with the tip facing the inside of the atomizing head was attached. Electrostatic spray gun with a rotary atomizing head according to claim.
JP26731398A 1998-09-04 1998-09-04 Electrostatic painting gun using a rotary atomizing head Expired - Fee Related JP4114832B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26731398A JP4114832B2 (en) 1998-09-04 1998-09-04 Electrostatic painting gun using a rotary atomizing head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26731398A JP4114832B2 (en) 1998-09-04 1998-09-04 Electrostatic painting gun using a rotary atomizing head

Publications (2)

Publication Number Publication Date
JP2000079358A JP2000079358A (en) 2000-03-21
JP4114832B2 true JP4114832B2 (en) 2008-07-09

Family

ID=17443095

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26731398A Expired - Fee Related JP4114832B2 (en) 1998-09-04 1998-09-04 Electrostatic painting gun using a rotary atomizing head

Country Status (1)

Country Link
JP (1) JP4114832B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013116454A (en) * 2011-12-05 2013-06-13 Asahi Sunac Corp Electrostatic spray device

Also Published As

Publication number Publication date
JP2000079358A (en) 2000-03-21

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