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JP4036513B2 - Substrate processing method and substrate processing apparatus - Google Patents

Substrate processing method and substrate processing apparatus Download PDF

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Publication number
JP4036513B2
JP4036513B2 JP33858997A JP33858997A JP4036513B2 JP 4036513 B2 JP4036513 B2 JP 4036513B2 JP 33858997 A JP33858997 A JP 33858997A JP 33858997 A JP33858997 A JP 33858997A JP 4036513 B2 JP4036513 B2 JP 4036513B2
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substrate
processing
space
inert gas
chemical
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JPH11176795A (en
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昭 泉
幸宏 高村
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Screen Holdings Co Ltd
Dainippon Screen Manufacturing Co Ltd
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Screen Holdings Co Ltd
Dainippon Screen Manufacturing Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、半導体ウエハ、液晶表示器用のガラス基板、フォトマスク、光ディスク用の基板などの各種の基板に、薬液処理、洗浄処理、および乾燥処理を含む一連の処理を同一の処理チャンバ内で行う基板処理方法および基板処理装置に関する。
【0002】
【従来の技術】
一般に、半導体ウエハなどの基板を基板単位で処理する、いわゆる枚葉式の基板処理装置では、薬液処理のときに生じた薬液雰囲気によって乾燥処理中の基板が汚染されないようにするために、薬液処理を行う処理チャンバと、乾燥処理を行う処理チャンバとが個別に設けられている。前者の処理チャンバ内で薬液処理および純水リンス(洗浄処理)が行われた基板は、搬送ロボットで後者の処理チャンバに搬送され、この処理チャンバ内で再び純水リンスされた後にスピンドライによって乾燥処理される。
【0003】
しかし、上記のように個別の処理チャンバを備えた基板処理装置では、次のような種々の不都合がある。
(a)基板処理装置が大型化する。
(b)洗浄処理後の濡れた基板を乾燥用の処理チャンバに搬送するので、搬送ロボットに防滴機能や耐腐食機能を備える必要があり、それだけ装置のコストアップにつながる。
(c)搬送中に基板が汚染されるおそれがある。
(d)基板の薬液処理から乾燥処理までの一連の処理時間(タクトタイム)が、基板搬送に要する時間だけ延びる。
【0004】
ところで、薬液処理から乾燥処理までの一連の処理を単一の処理チャンバで行うようにした基板処理装置として、例えば特開平7−14817号に開示されたものがある。この基板処理装置は、基板を水平姿勢に保持するチャックと、このチャックに保持された基板上に薬液や洗浄液を供給するノズルとを、密閉された洗浄槽内に配置して構成されている。基板処理の際には、基板を回転させながら、基板上に薬液を供給して薬液処理を行い、続いて、薬液処理された基板上に純水を供給して洗浄処理を行い、その後、基板を回転させることにより洗浄液を振り切って基板の乾燥処理を行っている。このような一連の処理の間、洗浄槽の上部から洗浄槽内へ不活性ガスを導入するとともに、この不活性ガスのダウンフローを洗浄槽の下部から排気することによって、洗浄槽内の雰囲気を清浄に保とうとしている。
【0005】
【発明が解決しようとする課題】
しかしながら、上記の特開平7−14817号で提案された基板処理装置には、次のような問題がある。
この基板処理装置は、不活性ガスのダウンフローによって洗浄槽内の雰囲気を清浄に保とうとしているが、基板の周囲に漂っている薬液や洗浄液のミストを迅速に排気して基板に再付着させないようにするためには、不活性ガスのダウンフローを強めなくてはならず、そうすると不活性ガスの消費量が増大して、基板処理のコストが嵩むという問題が生じる。
【0006】
本発明は、このような事情に鑑みてなされたものであって、薬液処理、洗浄処理、および乾燥処理を含む一連の基板処理過程で、基板の周囲の雰囲気を清浄に維持するために必要な不活性ガスの消費量を少なくすることができる基板処理方法および基板処理装置を提供することを主たる目的としている。
【0007】
【課題を解決するための手段】
本発明は、このような目的を達成するために、次のような構成をとる。
すなわち、請求項1に記載の発明は、薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、前記処理チャンバ内で基板の上面および下面のそれぞれに遮断部材を近接して、基板の上面側および下面側にそれぞれ空間を形成し、この状態で以下の各過程、すなわち、
基板と上下遮断部材を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、前記薬液処理された基板と上下遮断部材を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、前記洗浄処理された基板と上下遮断部材を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記上下遮断部材の中央部からそれぞれ導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気することを特徴とする。
【0008】
請求項2に記載の発明は、薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、前記 処理チャンバ内で基板の上面および下面の少なくとも一方の面に遮断部材を近接して、基板と前記遮断部材との間に空間を形成し、この状態で以下の各過程、すなわち、基板を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、前記薬液処理された基板を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、前記洗浄処理された基板を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気し、前記薬液処理過程では、前記空間内に比較的少量の不活性ガスを導入し、前記洗浄処理過程から前記乾燥処理過程までは、前記空間内に比較的多量の不活性ガスを導入する ことを特徴とする
【0009】
請求項3に記載の発明は、薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、前記処理チャンバ内で基板の上面および下面の少なくとも一方の面に遮断部材を近接して、基板と前記遮断部材との間に空間を形成し、この状態で以下の各過程、すなわち、基板を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、前記薬液処理された基板を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、前記洗浄処理された基板を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気し、前記薬液処理過程から前記洗浄処理過程の途中までは、前記空間内に比較的少量の不活性ガスを導入し、前記洗浄処理過程の途中から前記乾燥処理過程までは、前記空間内に比較的多量の不活性ガスを導入することを特徴とする。
【0010】
請求項4に記載の発明は、薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、前記処理チャンバ内で基板の上面および下面の少なくとも一方の面に遮断部材を近接して、基板と前記遮断部材との間に空間を形成し、この状態で以下の各過程、すなわち、基板を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、前記薬液処理された基板を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、前記洗浄処理された基板を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気し、前記薬液処理過程から前記洗浄処理過程までは、前記空間内に比較的少量の不活性ガスを導入し、前記乾燥処理過程では、前記空間内に比較的多量の不活性ガスを導入する ことを特徴とする。
【0011】
請求項5に記載の発明は、薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行 われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、前記処理チャンバ内で基板の下面に遮断部材を近接して、基板の下面側に空間を形成し、この状態で以下の各過程、すなわち、基板と下遮断部材を回転させながら基板の下面に薬液を供給して基板に薬液処理を行う薬液処理過程と、前記薬液処理された基板と下遮断部材を回転させながら基板の下面に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、
前記洗浄処理された基板と下遮断部材を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気することを特徴とする。
【0012】
請求項6に記載の発明は、基板を回転させながら基板に薬液を供給して行う薬液処理と、薬液処理された基板を回転させながら基板に洗浄液を供給して行う洗浄処理と、洗浄処理された基板を回転させることによって基板から洗浄液を振り切って行う乾燥処理とを含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理装置であって、前記処理チャンバ内で基板を保持する基板保持手段と、前記基板保持手段に保持された基板を回転させる回転手段と、前記基板保持手段に保持された基板の上面および下面のそれぞれに近接配置されて、基板の上面側および下面側にそれぞれ空間を形成する上下遮断部材と、前記基板保持手段に保持された基板に薬液を供給する薬液供給手段と、
前記基板保持手段に保持された基板に洗浄液を供給する洗浄液供給手段と、前記空間内に不活性ガスを前記上下遮断部材の中央部からそれぞれ導入する不活性ガス導入手段と、
前記薬液処理、洗浄処理、および乾燥処理の各処理に応じて、前記空間内に導入される不活性ガスの導入量を制御し、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを導入しながら、各々の処理を行う制御手段と、前記一連の処理過程の間、上方から清浄気体のダウンフローを取り込み、前記空間の周囲から流出する不活性ガスを、取り込んだ清浄気体のダウンフローとともに下方から排気する処理チャンバとを備えたことを特徴とする。
【0013】
請求項7に記載の発明は、基板を回転させながら基板に薬液を供給して行う薬液処理と、薬液処理された基板を回転させながら基板に洗浄液を供給して行う洗浄処理と、洗浄処理された基板を回転させることによって基板から洗浄液を振り切って行う乾燥処理とを含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理装置であって、前記処理チャンバ内で基板を保持する基板保持手段と、前記基板保持手段に保持された基板を回転させる回転手段と、前記基板保持手段に保持された基板の下面に近接配置されて、基板の下面側に空間を形成する下遮断部材と、前記基板保持手段に保持された基板に薬液を供給する薬液供給手段と、前記基板保持手段に保持された基板に洗浄液を供給する洗浄液供給手段と、前記空間内に不活性ガスを前記遮断部材の中央部から導入する不活性ガス導入手段と、前記薬液処理、洗浄処理、および乾燥処理の各処理に応じて、前記空間内に導入される不活性ガスの導入量を制御し、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを導入しながら、各々の処理を行う制御手段と、前記一連の処理過程の間、上方から清浄気体のダウンフローを取り込み、前記空間の周囲から流出する不活性ガスを、取り込んだ清浄気体のダウンフローとともに下方から排気する処理チャンバとを備えたことを特徴とする。
【0014】
【作用】
請求項1に記載の発明の作用は次のとおりである。
薬液処理過程、洗浄処理過程、および乾燥処理過程を含む一連の処理過程で、基板の上面および下面のそれぞれに遮断部材が近接して、基板の上面側および下面側にそれぞれ空間が形成される。この状態で基板を回転させながら、基板に薬液や洗浄液が順に供給される。基板上に供給された薬液や洗浄液は、基板の回転に伴う遠心力によって基板の周囲に向かって拡がり、基板の周縁から飛散する。基板の洗浄処理が終わると、基板を回転させることによって、基板上の洗浄液を振り切って基板を乾燥させる。上記の各処理過程で、基板と上下遮断部材との間に形成された空間内に不活性ガスが導入される。空間内に導入された不活性ガスは、狭い空間内を速い速度で流通するので、空間内の薬液や洗浄液の雰囲気が不活性ガスで迅速に置換される。また、各処理過程で基板の周縁から飛散した薬液や洗浄液のミストが基板と遮断部材との隙間から空間内に侵入しようとしても、これらのミストは空間の周囲から流出する不活性ガスの流れによって押し戻され、空間内に薬液や洗浄液のミストが侵入することもない。しかも、この空間は空間的に限られているので、比較的に少量の不活性ガスでもって、空間内を清浄に維持することができる。また、薬液処理過程、洗浄処理過程、および乾燥処理過程を含む一連の処理過程で、上下遮断部材の中央部から空間内に導入された不活性ガスは、空間の中央部から外に向かって放射状に流通し、空間の周囲から処理チャンバ内に流出する。この流出した不活性ガスは、処理チャンバの上方から取り込んだ清浄気体のダウンフローとともに、処理チャンバの下方から排気されるので、空間および処理チャンバ内の各雰囲気が清浄に維持される。
【0015】
請求項2〜請求項4に記載の発明によれば、薬液処理過程を含む前半の過程では、空間への不活性ガスの導入量を比較的に少なくし、薬液や洗浄液のミストの影響が大きい乾燥処理過程を含む後半の過程では、空間への不活性ガスの導入量を比較的に多くすることにより、空間を清浄に維持するために必要な不活性ガスの消費量を一層少なくしている。
【0016】
請求項5に記載の発明によれば、薬液処理過程、洗浄処理過程、および乾燥処理過程を含む一連の処理過程において、基板と下遮断部材との間に形成された空間に不活性ガスが導入される。また、空間から処理チャンバへ流出した不活性ガスは、処理チャンバの上方から取り込んだ清浄気体のダウンフローとともに、処理チャンバの下方から排気される。
【0017】
請求項6に記載の発明の作用は次のとおりである。
基板保持手段は、処理チャンバ内で基板を保持する。この基板保持手段に保持された基板の上面および下面のそれぞれに遮断部材が近接配置されて、基板の上面側および下面側にそれぞれ空間を形成する。この状態で回転手段が基板を回転させながら、薬液供給手段から基板に薬液が供給され、続いて、洗浄液供給手段から基板に洗浄液が供給される。洗浄処理が終わると、回転手段が基板を回転させることにより、基板に付着していた洗浄液を振り切って基板を乾燥させる。このような薬液処理過程、洗浄処理過程、および乾燥処理過程を含む一連の処理過程において、不活性ガス導入手段が、基板と上下遮断部材との間の空間に不活性ガスを導入することにより、空間への薬液や洗浄液のミストの侵入を阻止する。また、制御手段は、空間に導入される不活性ガスの導入量を各処理に応じて制御することにより、比較的に少量の不活性ガスでもって空間を清浄に維持する。また、薬液処理過程、洗浄処理過程、および乾燥処理過程を含む一連の処理過程で、上下遮断部材の中央部から空間内に導入された不活性ガスは、空間の中央部から外に向かって放射状に流通し、空間の周囲から処理チャンバ内に流出する。この流出した不活性ガスは、処理チャンバの上方から取り込んだ清浄気体のダウンフローとともに、処理チャンバの下方から排気されるので、空間および処理チャンバ内の各雰囲気が清浄に維持される。
【0018】
請求項7に記載の発明によれば、基板保持手段に保持された基板の下面に遮断部材が近接配置され、この下遮断部材と基板との間に形成された基板の下面側の空間に、不活性ガス導入手段が不活性ガスをそれぞれ導入するので、基板の下面側の雰囲気を比較的に少量の不活性ガスでもって清浄に維持することができる。
【0019】
【発明の実施の形態】
以下、図面を参照して本発明の一実施例を説明する。
図1は、本発明の一実施例に係る基板処理装置全体の概略構成を示す縦断面図であり、図2は、遮断部材及びスピンチャックの概略構成を示す斜視図である。
【0020】
この実施例装置は、半導体ウエハなどの基板Wに対して、薬液処理、洗浄処理、および乾燥処理を含む一連の処理を、同一の処理チャンバ1内で連続的に行うように構成されている。
【0021】
処理チャンバ1内に基板Wを水平姿勢に保持するスピンチャック2が設けられている。このスピンチャック2は、図示しないモーターが内設された回転ブロック3により回転自在に支持された回転軸4の上端に遮断部材を兼ねた円盤状のベース部材5が連結され、基板Wの外周端部の少なくとも3箇所以上を保持する、3個以上の保持部材6をベース部材5の外周端部付近に設けて構成されている。この実施例では、基板Wの表面を上側にして基板Wがスピンチャック2に保持される。そして、回転ブロック3内のモーターを駆動することで、スピンチャック2に保持された基板Wは、基板Wの中心周りに回転されるようになっている。なお、通常、スピンチャック2は、図に示す処理位置と、処理チャンバ1の上方の基板搬入出位置との間で昇降自在に構成され、この昇降動作は、図示しないエアシリンダのロッドの伸縮によって回転ブロック3を昇降させることで実現される。
【0022】
保持部材6は、基板Wの外周端部を下方から載置支持する支持部6aと、基板Wの外周端縁の位置を規制する規制部6bとを備えている。そして、規制部6bは、基板Wの外周端縁に接触して基板Wを保持する作用状態と、基板Wの外周端縁から離れて基板Wの保持を解除する非作用状態とを採り得るように構成されている。なお、この保持部材6(規制部6b)の動作は、例えば、特開昭63-153839 号公報に開示されているリンク機構などで実現することができる。
【0023】
ベース部材5の中央部にはノズル7が設けられている。ノズル7は、中空の回転軸4の中心軸に沿って内設された管8や、管9を介して三方弁10のコモンポートCPに連通接続されている。三方弁10の第1の切り替えポートP1には、開閉弁11を介装した管12を介して薬液供給部13が連通接続されている。また、三方弁10の第2の切り替えポートP2には、開閉弁14を介装した管15を介して洗浄液供給部16が連通接続されている。開閉弁11、14の開閉、および三方弁10の切り替えにより、ノズル7から基板Wの下面の中心に向けて薬液と洗浄液(例えば、純水)とが切り替え供給できるようになっている。
【0024】
また、ベース部材5の中央部にはノズル7と同軸に開口17が設けられている。この開口17は、管8と同軸に回転軸4内に設けられた中空部18や、流量調整弁19を介装した管20を介して不活性ガス供給部21に連通接続されている。流量調整弁18を操作にすることにより、遮断部材としてのベース部材5と基板Wの下面との間の空間S1 に導入される不活性ガス(例えば、窒素ガス)の流量を調整できるようになっている。
【0025】
スピンチャック2の上方には遮断部材22が近接して設けられている。この遮断部材22は、鉛直方向に配設された懸垂アーム23の下端部に取り付けら、懸垂アーム23は、水平方向に配設された支持アーム24の先端部に回動自在に支持されている。支持アーム24の先端部にはモーター25が設けられ、モーター25を駆動することにより、懸垂アーム23を介して遮断部材22が鉛直軸周りに回転されるようになっている。なお、スピンチャック2の回転軸4の回転軸芯と懸垂アーム23の回転軸芯とは一致されていて、遮断部材としてのベース部材5、スピンチャック2に保持された基板W、遮断部材22は同軸周りに回転されるようになっている。また、モーター25は、スピンチャック2と同じ回転方向で、かつ略同じ回転速度で遮断部材22を回転させるように構成されている。
【0026】
支持アーム24は、図示しない昇降機構(例えば、エアシリンダのロッドの伸縮)により昇降されるように構成されている。支持アーム24が下降して遮断部材22がスピンチャック2に保持された基板Wの上面に近接した状態で(図1の状態)、基板Wの上面と遮断部材22との間に空間S2 が形成されるようになっている。すなわち、スピンチャック2に保持された基板Wは、遮断部材としてのベース部材5と遮断部材22との間に挟まれた状態となり、この状態で、後述する薬液処理、洗浄処理、乾燥処理が行われる。
【0027】
遮断部材22の中央部にはノズル26が設けられている。ノズル26は、中空の懸垂アーム23の中心軸に沿って内設された管27や、管28を介して三方弁29のコモンポートCPに連通接続されている。三方弁29の第1の切り替えポートP1には、開閉弁30を介装した管31を介して薬液供給部32が連通接続されている。また、三方弁29の第2の切り替えポートP2には、開閉弁33を介装した管34を介して洗浄液供給部35が連通接続されている。スピンチャック2に保持された基板Wの上面に遮断部材22が近接した状態で、開閉弁30、33の開閉、および三方弁29の切り替えにより、ノズル26から、基板Wの上面の中心に向けて薬液と洗浄液(例えば、純水)とが切り替え供給できるようになっている。
【0028】
また、遮断部材22の中央部にはノズル26と同軸に開口36が設けられている。この開口36は、管27と同軸に懸垂アーム23内に設けられた中空部37や、流量調整弁38を介装した管39を介して不活性ガス供給部40に連通接続されている。スピンチャック2に保持された基板Wの上面に遮断部材22が近接された状態で、流量調整弁38を操作することにより、遮断部材22と基板Wの上面との間の空間S2 に導入される不活性ガス(例えば、窒素ガス)の流量を調整できるようになっている。
【0029】
上述したスピンチャック2が配設されている処理チャンバ1は、スピンチャック2の周囲に配設されて薬液や洗浄液の飛散を防止するカップ41を備え、このカップ41の底部に、カップ41で回収された薬液や洗浄液を装置外へ回収するとともに、カップ41内の排気を行うための排液・排気管42が連通接続されている。処理チャンバ1の上部からは清浄気体(例えば、清浄空気、あるいは窒素ガス)のダウンフローDFが取り込まれ、上述した空間S1 、S2 の周囲から流出する不活性ガスを、処理チャンバ1に取り込んだダウンフローDFとともに排液・排気管42を介して装置外へ排出するようになっている。
【0030】
コンピュータ機器などで構成された制御部43は、ベース部材5や遮断部材22の回転を制御するとともに、三方弁10、29および開閉弁11、14、30、33を操作して薬液や洗浄液をノズル7,26へ選択的に送液する。また、制御部43は、流量調整弁19、38を操作して、空間S1 、S2 への不活性ガスの導入量を薬液処理、洗浄処理、および乾燥処理に応じて変える。不活性ガスの導入量の変化パタンーは後述する動作説明において詳しく説明する。
【0031】
次に、上述した実施例装置の動作を、薬液処理過程、洗浄処理過程、および乾燥処理過程の順に説明する。
(A)薬液処理過程
まず、遮断部材22をスピンチャック2に保持された基板Wの上面に近接させて基板Wをベース部材5と遮断部材22とで挟むことにより、基板Wの上下に空間S1 、S2 を形成する。この状態で、回転ブロック3内のモーターを駆動してスピンチャック2と一体に基板Wを回転させるとともに、モータ25を駆動して遮断部材22をスピンチャック2と略同じ回転数で回転させる。開閉弁11を開放するとともに、三方弁10を第1の切替えポートP1側に切り換えて、薬液供給部13からノズル7へ薬液を送る。同様に、開放弁30および三方弁29を操作して、薬液供給部32からノズル26へ薬液を送る。ノズル7およびノズル26のそれぞれから吐出された薬液は基板Wの下面および上面の中心に供給される。
【0032】
薬液処理中、基板Wの上下面の中心に供給される薬液は、基板Wの回転によって基板Wの上下面に拡がり、基板Wの上下面全面に対する薬液処理が行われる。そして、薬液は基板Wの端縁から振り切られ、遮断部材としてのベース部材5と遮断部材22との隙間からカップ41方向に飛散していく。この薬液がカップ41で跳ね返ってきても、遮断部材としてのベース部材5および遮断部材22に遮断されるので、その跳ね返ってきた薬液の液滴が基板Wに再付着するのが防止される。
【0033】
上述した薬液処理中、不活性ガス供給部21から所定流量の不活性ガス(例えば、窒素ガス)が管20および中空部18を介して送られ、ベース部材5の開口17から基板Wの下側の空間S1 に導入される。同様に、不活性ガス供給部40から所定流量の不活性ガスが送られて、遮断部材22の開口36から基板Wの上側の空間S2 に導入される。空間S1 、S2 に導入された不活性ガスは、空間S1 、S2 の中心部から外側に向かって放射状に流れて、空間S1 、S2 の周囲からカップ41内へ流出する。その結果、薬液処理中、基板Wを取り囲む空間S1
、S2 は不活性ガス雰囲気に維持される。また、薬液のミストがカップ41内に浮遊していても、空間S1 、S2 から絶えず不活性ガスが流出しているので、薬液のミストがベース部材5と遮断部材22との隙間から空間S1 、S2 に侵入して基板Wに再付着することもない。
【0034】
なお、カップ41から跳ね返った液滴やカップ41内に浮遊しているミストが、ベース部材5と遮断部材22との隙間から、空間S1 、S2 へ侵入するのを効果的に防止する上で、ベース部材5と基板Wの下面との間隔および遮断部材22と基板Wの上面との間隔をそれぞれ10mm以下に設定するのが好ましい。
【0035】
(B)洗浄処理過程
上述した薬液処理を所定時間行った後、基板Wの回転を継続しつつ、ノズル7、26から供給される処理液を薬液から、純水などの洗浄液に切り替える。具体的には、ノズル7から供給される処理液を薬液から洗浄液に切り替える場合は、開閉弁11を閉状態に、開閉弁14を開状態にするとともに、三方弁10を第2の切り替えポートP2側に切り換える。同様に、開閉弁30、33および三方弁29が操作されることにより、ノズル26から供給される処理液が薬液から洗浄液に切り替えられる。
【0036】
薬液処理から洗浄処理に切り替えた当初は、空間S1 、S2 内に薬液が残留しているが、その残留薬液は次第に洗浄液に置換される。すなわち、残留薬液は、基板Wの回転とともに基板Wの上下面を拡がり基板Wの端縁から振り切られる洗浄液とともに、空間S1 、S2 の外に排出されていく。この洗浄処理の間も、上述した薬液処理の場合と同様に、空間S1 、S2 内に不活性ガスが導入され、先の薬液処理過程で空間S1 、S2 に残留している可能性のある薬液雰囲気を不活性ガスで完全に置換して、空間S1 、S2 を不活性ガス雰囲気に維持する。その結果、上記薬液処理過程の場合と同様に、カップ41で跳ね返った洗浄液の液滴やカップ41内に浮遊している洗浄液のミストが基板Wに再付着するのを防止することができる。
【0037】
(C)乾燥処理過程
上述した洗浄処理を所定時間行った後、開閉弁11、14および開閉弁30、33を閉状態にして、ノズル7、26からの洗浄液の供給を停止する。そして、空間S1 、S2 に所定流量の不活性ガスを導入しながら、基板Wを高速回転させることにより、基板Wに付着している洗浄液を振り切って、基板Wを乾燥させる。このときカップ41内に薬液や洗浄液のミストが浮遊していても、ベース部材4や遮断部材21により遮断されて、乾燥処理中の基板Wに再付着するのが防止でき、薬液や洗浄液のミスト(外部雰囲気)による影響を受けずに乾燥処理を行うことができる。また、ベース部材5などに付着していた薬液は洗浄過程で洗い流されており、さらに空間S1 、S2 内は不活性ガスによって完全に置換されているので、空間S1 、S2 内に残留した薬液雰囲気によって基板Wが汚染されることもない。
【0038】
乾燥処理を所定時間行うと、スピンチャック2の回転を停止させて乾燥処理を終了する。続いて、支持アーム24を上昇させて遮断部材22を退避させた後、スピンチャック2を所定高さまで上昇させ、図示しない搬送ロボットによって処理済みの基板Wを搬出する。なお、上述した薬液処理過程、洗浄処理過程、乾燥処理過程の間、処理チャンバ1の上方から処理チャンバ1内に清浄気体のダウンフローDFが取り込まれ、空間S1 、S2 の周囲から流出した不活性ガスが清浄気体のダウンフローDFとともに排液・排気管42から装置外へ排出されているので、処理チャンバ1内は常に清浄な雰囲気に維持されている。したがって、処理済みの基板Wが搬出される際に処理チャンバ1内の雰囲気で基板Wが汚染されることもない。
【0039】
以上の説明から明らかなように、本実施例装置によれば、薬液処理過程、洗浄処理過程、および乾燥処理過程の間、遮断部材としてのベース部材5と遮断部材22とを基板Wにそれぞれ近接させて基板Wの上下に空間S1 、S2 を形成し、この空間S1 、S2 に不活性ガスを導入しながら各処理を行っているので、薬液や洗浄液のミストが基板Wに再付着して基板Wを汚染することがない。したがって、本実施例装置は、薬液処理、洗浄処理、および乾燥処理を含む一連の処理を同一の処理チャンバ内で好適に実施することができる。
【0040】
特に、従来装置のように清浄気体のダウンフローだけで基板の周囲の雰囲気を置換した場合、基板Wの下方にダウンフローが流れ込みにくいので、基板Wの下方に残った薬液雰囲気によって基板Wが汚染されやすいが、本実施例装置によれば、基板Wの下方の空間S1 も清浄に維持されるので、従来装置のような不都合を生じることもない。
【0041】
また、空間S1 、S2 は空間的に限られた狭いものであるので、比較的に少量の不活性ガスでもって空間S1 、S2 を置換することができる。さらに、空間S1 、S2 の中心部から不活性ガスを導入した場合には、空間S1 、S2 の中心部から外側に向かって不活性ガスが放射状に円滑に流通し、しかも、この狭い空間S1 、S2 を流通する不活性ガスの流速は比較的に速くなるので、空間S1 、S2 を迅速かつ効果的に置換することもできる。
【0042】
さらに、薬液が例えばフッ化水素酸の場合、酸素が含まれる空気雰囲気で薬液処理を行えば基板Wの表面に自然酸化膜が形成されるが、遮断部材22と基板Wの上面(表面)との間の空間(空間S2 )を不活性ガス雰囲気にパージすれば、基板Wの表面に自然酸化膜が形成されるのを抑制できる。また、空間S2 を不活性ガス雰囲気にパージして、洗浄処理、乾燥処理を行えば、基板Wの表面にウォーターマークが形成されるのが抑制できる。自然酸化膜や、ウォーターマークは、基板Wの表面側に成長、形成されるので、そのような不都合を回避するには、遮断部材22と基板Wの表面との間の空間のみを不活性ガス雰囲気にパージすればよい。また、不活性ガスを導入しながら不活性ガス雰囲気で乾燥処理を行えば、乾燥時間の短縮を図ることができる。従って、乾燥時間の短縮を図るためには、空間S1 、S2 の両方に不活性ガスを導入することで、基板Wの上下面の乾燥時間を短縮することができる。
【0043】
次に、薬液処理から乾燥処理までの各処理過程で、空間S1 、S2 に導入する不活性ガスの流量の制御例を図3を参照して説明する。図3の(a)〜(d)は薬液処理、洗浄処理、乾燥処理がその順に実行される処理過程において、上述した基板処理装置の空間S1 、S2 に導入される不活性ガス(例えば、窒素ガス)の流量の変化を示している。不活性ガスの流量は、図1に示した制御部43が、予め決められたプログラムに従って流量調整弁19、38を操作することにより調整される。
【0044】
図3の(a)は、薬液処理過程から乾燥処理過程にかけて空間S1 、S2 に導入する不活性ガスの流量を一律に高めに設定(例えば、100リットル/分)したものである。図3の(b)から(d)は、本実施例の特徴的な流量制御例であり、薬液処理過程を含む前半の過程では不活性ガスの流量を比較的に低く設定し(例えば、10リットル/分)、薬液や洗浄液のミストの影響を最も受けやすい乾燥処理過程を含む後半の過程では不活性ガスの流量を高く設定してある。すなわち、図3の(b)のものは薬液処理過程では不活性ガスの流量を低く設定し、洗浄処理過程以降では流量を高く設定してある。また、図3の(c)のものは洗浄処理過程の途中までは不活性ガスの流量を低く設定し、それ以降では流量を高く設定してある。また、図3の(d)のものは薬液処理過程から洗浄処理過程が終わるまでは不活性ガスの流量を低く設定し、乾燥処理過程に入ると同時に流量を高く設定してある。図3の(b)〜(d)のいずれの制御例を採用するかは、使用する薬液が薬液雰囲気として残留しやすいか否かなどに応じて決定される。図3の(b)〜(d)の例によれば、薬液処理過程を含む前半の過程で空間S1
、S2 に導入する不活性ガスの流量を少なくしているので、不活性ガスの消費量を一層少なくすることができる。
【0045】
図1に示した例では、ノルズ7、26に薬液を供給する系統は、それぞれ1系統(薬液供給部13と薬液供給部32)であったが、各ノルズ7、26に複数種類の薬液系統をそれぞれ接続して、一連の処理過程の中で異なる種類の薬液処理を行えるようにすることも可能である。図3の(e)は、このような複数種類の薬液系統が接続された基板処理装置における不活性ガスの流量制御例である。すなわち、この例の場合、薬液処理A、洗浄処理、薬液処理B、洗浄処理、および乾燥処理からなる一連の処理過程が同一の処理チャンバ1内で連続的に行われる。この例の場合、薬液処理過程Aおよび薬液処理過程Bで、不活性ガスの流量を低く設定することにより、不活性ガスの消費量を抑えている。
【0046】
なお、本発明は上述した実施例に限らず、次のように変形実施することができる。
(1)上記の実施例では、遮断部材22をスピンチャック2と同じ速度で回転させて一連の処理を行った。遮断部材22、基板W、およびベース部材5の速度差を無くすと、空間S1 、S2 への薬液や洗浄液のミストの侵入を一層軽減できるからである。しかし、本発明において、遮断部材22は必ずしも回転させる必要はない。空間S1 、S2 への不活性ガスの導入量を適切に設定することにより、遮断部材22を静止させた状態で一連の処理を行っても、薬液や洗浄液のミストが基板Wに付着するのを有効に防止することができる。
【0047】
(2)また、図4に示すように、基板Wに薬液を供給する薬液供給位置と、例えば、カップ41の外側の退避位置との間で変位可能に構成された薬液供給用のノズル50を別に備えてもよい。この例によれば、遮断部材22を基板Wの表面から離してノズル50を薬液供給位置(例えば、図の実線で示す位置)に位置させ、このノズル50から薬液を基板Wの表面に供給(基板Wの裏面にはノズル7から薬液を供給)するように動作させてもよい。また、このノズル50を、薬液に超音波を付加して基板Wに供給する超音波ノズルで構成すれば、基板Wの表面に対する薬液処理を精度良く行うことができる。このような薬液処理の間、基板Wの下側の空間S1 に不活性ガスを導入して、基板Wの下方の雰囲気を置換する。薬液処理が終了すると、ノズル50を退避位置に変位させ、遮断部材22を基板Wの表面に近接配置させ、ベース部材5と遮断部材22との間に基板Wが挟まれた状態で、空間S1 、S2 に不活性ガスを導入しながら、以後の洗浄処理、乾燥処理が行われる。なお、図4において、上記実施例と共通する部分は、図1と同一符号を付している。
【0048】
(3)図5に示した変形例は、図1に示したスピンチャック2と遮断部材22とを上下逆に配置したような構成を備えている。すなわち、垂設されたスピンチャック60に基板Wを保持して薬液処理や洗浄処理、乾燥処理を行うように構成されている。スピンチャック60の保持部材61は、図5の矢印で示す方向に揺動され、基板Wの保持とその解除を行うように構成されている。その他、図5の構成において、上記実施例と共通する部分については、図1と同一符号を付している。この構成の装置の場合は、通常、基板Wの表面は図の上面側になるが、基板Wの表面が図の下面側になる場合には、例えば、図4と同様の薬液供給用の(超音波)ノズル50を備え、遮断部材22を下面側の基板Wの表面から離して、基板Wの表面にノズル50から薬液を供給して薬液処理するようにしてもよい。また、この図5の構成においても、薬液処理、洗浄処理、および乾燥処理の間、基板Wの上下の空間S1 、S2 に不活性ガスを導入して雰囲気を置換する。
【0049】
(4)上記の各実施例では、スピンチャック2、60のベース部材5に遮断部材としての機能を持たせるように構成したが、基板保持機構を備えた例えば放射状の板部材でスピンチャックを構成し、このスピンチャックの下面に円板形の遮断部材を近接配置するように構成してもよい。
【0050】
(5)例えば図1に示した実施例において、スピンチャック2に基板Wが保持されていない状態で、ベース部材5と遮断部材22とを対向配置させ、スピンチャック2(遮断部材としてのベース部材5)と、遮断部材22とを回転させ、ノズル7、26から互いに対向する面に向けて洗浄液を供給することで、互いに対向する面(スピンチャック2に基板Wが保持された状態で、基板Wの上下面に近接して対向される面)を洗浄し、スピンチャック2、遮断部材22の回転を継続させて洗浄液の供給を停止させて乾燥させることで、ベース部材5、遮断部材22の洗浄・乾燥を行うように動作させてもよい。このようにベース部材5、遮断部材22の洗浄・乾燥を行えば、基板Wの上下面に近接して対向される面が常に清浄な状態で薬液処理や洗浄処理、乾燥処理を行うことができる。さらに、図1のベース部材5の下面側や遮断部材22の上面側に洗浄液を供給するノズルを設け、ベース部材5の下面側や遮断部材22の上面側の洗浄・乾燥も行うようにしてもよい。また、このように、遮断部材の洗浄・乾燥を行うことは、図4および図5に示した装置についても同様に実施してもよい。
【0051】
【発明の効果】
以上の説明から明らかなように、本発明によれば次の効果を奏する。
請求項1に記載の発明方法によれば、薬液処理過程、洗浄処理過程、および乾燥処理過程を含む一連の処理過程において、基板の上面および下面のそれぞれに遮断部材を近接することよって形成された、基板と上下遮断部材との間の空間に不活性ガスを導入しているので、薬液や洗浄液のミストが基板に付着して基板を汚染することがない。また、不活性ガスが導入される空間は狭い空間であるので、この空間を清浄に維持するための不活性ガスの消費量を少なくすることができる。また、空間から処理チャンバ内へ流出した不活性ガスを、処理チャンバの上方から取り込んだ清浄気体のダウンフローとともに処理チャンバの下方から排気するので、処理チャンバ内の雰囲気を清浄に維持することができる。
【0052】
請求項2〜請求項4に記載の発明方法によれば、薬液処理過程を含む前半の過程では、空間への不活性ガスの導入量を比較的に少なくし、薬液や洗浄液のミストの影響が大きい乾燥処理過程を含む後半の過程では、空間への不活性ガスの導入量を比較的に多くしているので、空間を清浄に維持するために必要な不活性ガスの消費量を一層少なくすることができる。特に、請求項では、洗浄処理過程以降の過程、すなわち早い段階で不活性ガスの導入量を多くしているので、ミストとして滞留しやすい薬液を使って処理する場合に好適である。また、請求項では、乾燥処理過程に入ってから不活性ガスの導入量を多くしているので、ミストとして滞留しにくい薬液を使って処理する場合に、不活性ガスの消費量をより一層少なくすることができる。
【0053】
請求項5に記載の発明方法によれば、基板の下面に遮断部材を近接して形成した基板の下面側の空間に不活性ガスを導入して一連の処理を行っているので、基板の下面側の雰囲気を比較的に少ない不活性ガスの消費量で清浄に維持することができる。
【0054】
請求項6に記載の発明装置によれば、請求項1に記載の発明方法を好適に実施することができるとともに、制御手段が薬液処理、洗浄処理、および乾燥処理の各処理に応じて、空間内に導入される不活性ガスの導入量を制御するので、空間の清浄性を効率よく維持することができる。
【0055】
請求項7に記載の発明装置によれば、請求項の発明方法を好適に実施することができる。
【図面の簡単な説明】
【図1】 本発明の一実施例に係る基板処理装置全体の概略構成を示す縦断面図である。
【図2】 遮断部材およびスピンチャックの概略構成を示す斜視図である。
【図3】 各処理過程における不活性ガスの導入量の変化を示す図である。
【図4】 別実施例の要部の概略構成を示す縦断面図である。
【図5】 さらに別実施例の要部の概略構成を示す縦断面図である。
【符号の説明】
1…処理チャンバ
2、60…スピンチャック
5…ベース部材
6…保持部材
7、26…ノズル
13、32…薬液供給部
16、35…洗浄液供給部
19、38…流量調整弁
21、40…不活性ガス供給部
22…遮断部材
43…制御部
W…基板
S1 、S2 …空間
[0001]
BACKGROUND OF THE INVENTION
  The present invention performs a series of processes including a chemical process, a cleaning process, and a drying process on various substrates such as a semiconductor wafer, a glass substrate for a liquid crystal display, a photomask, and an optical disk substrate in the same processing chamber. The present invention relates to a substrate processing method and a substrate processing apparatus.
[0002]
[Prior art]
  In general, in a so-called single-wafer type substrate processing apparatus that processes substrates such as semiconductor wafers in units of substrates, chemical processing is performed in order to prevent the substrate being dried from being contaminated by the chemical atmosphere generated during the chemical processing. And a processing chamber for performing a drying process are separately provided. The substrate that has been subjected to chemical treatment and pure water rinsing (cleaning) in the former processing chamber is transferred to the latter processing chamber by a transfer robot, rinsed with pure water again in this processing chamber, and then dried by spin drying. It is processed.
[0003]
  However, the substrate processing apparatus provided with the individual processing chambers as described above has the following various disadvantages.
  (A) The substrate processing apparatus is increased in size.
  (B) Since the wet substrate after the cleaning process is transferred to the drying processing chamber, it is necessary to provide the transfer robot with a drip-proof function and a corrosion-proof function, which leads to an increase in the cost of the apparatus.
  (C) The substrate may be contaminated during transportation.
  (D) A series of processing time (tact time) from the chemical treatment of the substrate to the drying treatment is extended by the time required for substrate transport.
[0004]
  Incidentally, as a substrate processing apparatus in which a series of processing from chemical processing to drying processing is performed in a single processing chamber, for example, there is one disclosed in Japanese Patent Laid-Open No. 7-14817. This substrate processing apparatus is configured by arranging a chuck for holding a substrate in a horizontal posture and a nozzle for supplying a chemical solution and a cleaning solution on the substrate held by the chuck in a sealed cleaning tank. At the time of substrate processing, while rotating the substrate, a chemical solution is supplied onto the substrate to perform a chemical processing, and then a pure water is supplied onto the substrate subjected to the chemical processing to perform a cleaning process. The substrate is dried by spinning the cleaning solution. During such a series of treatments, the inert gas is introduced into the cleaning tank from the upper part of the cleaning tank, and the inert gas down-flow is exhausted from the lower part of the cleaning tank to thereby improve the atmosphere in the cleaning tank. Trying to keep it clean.
[0005]
[Problems to be solved by the invention]
  However, the substrate processing apparatus proposed in Japanese Patent Laid-Open No. 7-14817 has the following problems.
  This substrate processing apparatus tries to keep the atmosphere in the cleaning tank clean by the down flow of the inert gas, but it quickly exhausts the mist of the chemical solution and the cleaning solution drifting around the substrate and does not reattach it to the substrate. In order to do so, it is necessary to strengthen the downflow of the inert gas, which causes a problem that the consumption of the inert gas increases and the substrate processing cost increases.
[0006]
  The present invention has been made in view of such circumstances, and is necessary for maintaining the atmosphere around the substrate clean in a series of substrate processing steps including chemical processing, cleaning processing, and drying processing. The main object is to provide a substrate processing method and a substrate processing apparatus capable of reducing the consumption of inert gas.
[0007]
[Means for Solving the Problems]
  In order to achieve such an object, the present invention has the following configuration.
  That is, the invention described in claim 1 is a substrate processing method including a chemical process, a cleaning process, and a drying process, and performing a series of processes performed in units of substrates continuously in the same processing chamber,In the processing chamber, a blocking member is brought close to each of the upper surface and the lower surface of the substrate, and spaces are formed on the upper surface side and the lower surface side of the substrate, respectively.In this state, the following processes:
  substrateAnd upper and lower blocking memberA chemical treatment process for supplying a chemical solution to the substrate while rotating the substrate and performing a chemical treatment on the substrate, and the chemical-treated substrateAnd upper and lower blocking memberA cleaning process for supplying a cleaning liquid to the substrate while rotating the substrate and cleaning the substrate, and the cleaned substrateAnd upper and lower blocking memberAnd a drying process for drying the substrate by shaking off the cleaning liquid from the substrate, and in each process from the chemical treatment process to the drying process, the inert gas is introduced into the space.From the center of the upper and lower blocking membersThe amount of inert gas introduced into the space while being introduced is controlled according to each process, and each process is performed. During the series of process processes, a clean gas is introduced from above the process chamber. The downflow is taken into the processing chamber, and the inert gas flowing out from the periphery of the space is exhausted from below the processing chamber together with the downflow of the clean gas taken into the processing chamber.
[0008]
  The invention described in claim 2A substrate processing method including a chemical process, a cleaning process, and a drying process, wherein a series of processes performed in units of substrates is continuously performed in the same processing chamber, In the processing chamber, a blocking member is brought close to at least one of the upper surface and the lower surface of the substrate to form a space between the substrate and the blocking member. In this state, the following processes are performed, that is, the substrate is rotated. The chemical processing process for supplying the chemical solution to the substrate while performing the chemical processing on the substrate, the cleaning processing step for supplying the cleaning liquid to the substrate while rotating the chemical-treated substrate and performing the cleaning processing on the substrate, and the cleaning processing The substrate is rotated to remove the cleaning liquid from the substrate and dry the substrate, and in each step from the chemical solution processing step to the drying processing step, an inert gas is introduced into the space. The introduction amount of the inert gas introduced into the space while being introduced from the central portion of the blocking member is controlled according to each of the processes, and each process is performed. In the meantime, a down flow of the clean gas is taken into the processing chamber from above the processing chamber, and the inert gas flowing out from the periphery of the space is taken together with the down flow of the clean gas taken into the processing chamber. A relatively small amount of inert gas is introduced into the space in the chemical treatment process, and a relatively large amount of inert gas is introduced into the space from the cleaning process to the drying process. It is characterized by introducing.
[0009]
  The invention according to claim 3A substrate processing method in which a series of processing performed in units of substrates including chemical processing, cleaning processing, and drying processing is performed continuously in the same processing chamber, wherein the upper surface and the lower surface of the substrate are processed in the processing chamber. A blocking member is placed close to at least one surface, and a space is formed between the substrate and the blocking member. In this state, the following processes are performed, that is, a chemical solution is supplied to the substrate while rotating the substrate. A chemical treatment process for performing a chemical treatment, a cleaning process for supplying a cleaning liquid to the substrate while rotating the chemical-treated substrate and performing a cleaning treatment on the substrate, and a substrate by rotating the cleaned substrate. And performing a drying process of shaking off the cleaning liquid and drying the substrate, and in each process from the chemical solution processing process to the drying process, the inert gas is introduced into the space in the space. The amount of inert gas introduced into the space while being introduced from the center of the chamber is controlled in accordance with each process, and each process is performed. A clean gas down flow is taken into the processing chamber, and the inert gas flowing out from the periphery of the space is exhausted from below the processing chamber together with the clean gas down flow taken into the processing chamber. A relatively small amount of inert gas is introduced into the space from the process to the middle of the cleaning process, and a relatively large amount of inert gas is introduced into the space from the middle of the cleaning process to the drying process. It is characterized by introducing gas.
[0010]
  The invention according to claim 4A substrate processing method in which a series of processing performed in units of substrates including chemical processing, cleaning processing, and drying processing is performed continuously in the same processing chamber, wherein the upper surface and the lower surface of the substrate are processed in the processing chamber. A blocking member is placed close to at least one surface, and a space is formed between the substrate and the blocking member. In this state, the following processes are performed, that is, a chemical solution is supplied to the substrate while rotating the substrate. A chemical treatment process for performing a chemical treatment, a cleaning process for supplying a cleaning liquid to the substrate while rotating the chemical-treated substrate and performing a cleaning treatment on the substrate, and a substrate by rotating the cleaned substrate. And performing a drying process of shaking off the cleaning liquid and drying the substrate, and in each process from the chemical solution processing process to the drying process, the inert gas is introduced into the space in the space. The amount of inert gas introduced into the space while being introduced from the center of the chamber is controlled in accordance with each process, and each process is performed. A clean gas down flow is taken into the processing chamber, and the inert gas flowing out from the periphery of the space is exhausted from below the processing chamber together with the clean gas down flow taken into the processing chamber. From the process to the cleaning process, a relatively small amount of inert gas is introduced into the space, and in the drying process, a relatively large amount of inert gas is introduced into the space.
[0011]
  The invention described in claim 5Including chemical solution processing, cleaning processing, and drying processing A substrate processing method for continuously performing a series of processes in the same processing chamber, wherein a blocking member is brought close to the lower surface of the substrate in the processing chamber, and a space is formed on the lower surface side of the substrate. In the state, each of the following processes, that is, a chemical treatment process for supplying a chemical solution to the lower surface of the substrate while rotating the substrate and the lower blocking member to perform a chemical treatment on the substrate, and rotating the substrate treated with the chemical solution and the lower blocking member Cleaning process for supplying a cleaning liquid to the lower surface of the substrate and cleaning the substrate,
The substrate is subjected to the cleaning process and a lower blocking member to rotate the substrate, and the substrate is dried by rotating the cleaning liquid off the substrate, and in each process from the chemical solution process to the drying process, While introducing an inert gas into the space from the central portion of the blocking member, the introduction amount of the inert gas introduced into the space is controlled according to each process, and each process is performed. During the course of processing, a clean gas downflow is taken into the processing chamber from above the processing chamber, and the inert gas flowing out from the periphery of the space is treated together with the clean gas downflow taken into the processing chamber. It is characterized by exhausting from below the chamber.
[0012]
  The invention according to claim 6 is a chemical treatment performed by supplying a chemical solution to the substrate while rotating the substrate, a cleaning treatment performed by supplying a cleaning solution to the substrate while rotating the substrate subjected to the chemical treatment, and a cleaning treatment. A substrate processing apparatus for continuously performing a series of processing performed in units of substrates in the same processing chamber, including a drying process in which the cleaning liquid is spun off from the substrate by rotating the substrate. A substrate holding means for holding the substrate therein, a rotating means for rotating the substrate held by the substrate holding means, and an upper surface and a lower surface of the substrate held by the substrate holding meansThe upper and lower blocking members that are disposed in proximity to each other and form spaces on the upper surface side and the lower surface side of the substrate, respectively.And a chemical supply means for supplying a chemical to the substrate held by the substrate holding means,
  Cleaning liquid supply means for supplying a cleaning liquid to the substrate held by the substrate holding means; and inert gas in the spaceFrom the center of the upper and lower blocking membersAn inert gas introduction means to be introduced;
  The amount of inert gas introduced into the space is controlled in accordance with each of the chemical treatment, cleaning treatment, and drying treatment, and in each step from the chemical treatment step to the drying treatment step The control means for performing each process while introducing the inert gas into the space, and the inert gas flowing in from the periphery of the space by taking in the downflow of the clean gas from above during the series of processing steps And a processing chamber for exhausting from the lower side together with a downflow of the taken-in clean gas.
[0013]
  The invention described in claim 7A chemical process performed by supplying a chemical solution to the substrate while rotating the substrate, a cleaning process performed by supplying a cleaning solution to the substrate while rotating the substrate subjected to the chemical process, and a substrate processed by rotating the cleaned substrate A substrate processing apparatus that continuously performs a series of processes performed in units of substrates in the same processing chamber, including a drying process performed by shaking off the cleaning liquid, and holds the substrate in the processing chamber Rotating means for rotating the substrate held by the substrate holding means, a lower blocking member that is disposed in proximity to the lower surface of the substrate held by the substrate holding means and forms a space on the lower surface side of the substrate, A chemical supply means for supplying a chemical liquid to the substrate held by the substrate holding means; a cleaning liquid supply means for supplying a cleaning liquid to the substrate held by the substrate holding means; and an inert gas in the space. The inert gas introduction means introduced from the central part of the blocking member, and the amount of inert gas introduced into the space is controlled according to each of the chemical solution treatment, the cleaning treatment, and the drying treatment, And in each process from the said chemical | medical solution process to the said drying process, the control means which performs each process, introduce | transducing an inert gas in the said space, and a clean gas from above during a series of said process processes And a processing chamber that exhausts the inert gas flowing out from the periphery of the space from below together with the downflow of the taken-in clean gas.
[0014]
[Action]
  The operation of the first aspect of the invention is as follows.
  In a series of processing steps including chemical processing, cleaning, and drying, the top and bottom surfaces of the substrateeachThe blocking member is close to the substrateOn the top and bottom sides respectivelyA space is formed. In this state, the chemical solution and the cleaning solution are sequentially supplied to the substrate while rotating the substrate. The chemical solution or cleaning solution supplied onto the substrate spreads toward the periphery of the substrate by the centrifugal force accompanying the rotation of the substrate, and scatters from the periphery of the substrate. When the substrate cleaning process is completed, the substrate is rotated to shake off the cleaning solution on the substrate and dry the substrate. In each of the above processing steps, the substrate andUp and downAn inert gas is introduced into the space formed between the blocking member. Since the inert gas introduced into the space flows through the narrow space at a high speed, the atmosphere of the chemical solution and the cleaning solution in the space is quickly replaced with the inert gas. In addition, even if mists of chemicals and cleaning liquids scattered from the periphery of the substrate in each processing process try to enter the space through the gap between the substrate and the blocking member, these mists are caused by the flow of inert gas flowing out of the space. The mist of the chemical liquid and the cleaning liquid does not enter the space by being pushed back. In addition, since this space is limited in space, the inside of the space can be kept clean with a relatively small amount of inert gas. In addition, in a series of treatment processes including chemical treatment process, cleaning process, and drying process,Up and downThe inert gas introduced into the space from the central portion of the blocking member flows radially from the central portion of the space to the outside, and flows out from the periphery of the space into the processing chamber. The outflowing inert gas is exhausted from the lower part of the processing chamber together with the downflow of the clean gas taken in from the upper part of the processing chamber, so that the atmosphere in the space and the processing chamber is maintained clean.
[0015]
  Claims 2 to 4In the first half of the process including the chemical treatment process, the amount of inert gas introduced into the space is relatively small, and the latter half of the process includes a drying treatment process that is largely affected by the mist of the chemical and cleaning liquid. In the process, the amount of inert gas required to keep the space clean is further reduced by relatively increasing the amount of inert gas introduced into the space.
[0016]
  According to the invention described in claim 5, the inert gas is introduced into the space formed between the substrate and the lower blocking member in a series of processing steps including the chemical solution processing step, the cleaning processing step, and the drying processing step. Is done. Further, the inert gas flowing out from the space to the processing chamber is exhausted from the lower side of the processing chamber together with the downflow of the clean gas taken in from the upper side of the processing chamber.
[0017]
  The operation of the sixth aspect of the invention is as follows.
  The substrate holding means holds the substrate in the processing chamber. The upper and lower surfaces of the substrate held by the substrate holding meanseachThe blocking member is arranged close to the substrateOn the top and bottom sides of theCreate a space. In this state, the chemical solution is supplied from the chemical solution supply unit to the substrate while the rotation unit rotates the substrate, and then the cleaning solution is supplied from the cleaning solution supply unit to the substrate. When the cleaning process is completed, the rotating means rotates the substrate, so that the cleaning liquid adhering to the substrate is shaken off and the substrate is dried. In a series of processing steps including such a chemical solution processing step, a cleaning processing step, and a drying processing step, the inert gas introduction means is connected to the substrate.Up and downBy introducing an inert gas into the space between the blocking member, the mist of the chemical liquid and the cleaning liquid is prevented from entering the space. Further, the control means controls the introduction amount of the inert gas introduced into the space in accordance with each process, thereby keeping the space clean with a relatively small amount of inert gas. In addition, in a series of treatment processes including chemical treatment process, cleaning process, and drying process,Up and downThe inert gas introduced into the space from the central portion of the blocking member flows radially from the central portion of the space to the outside, and flows out from the periphery of the space into the processing chamber. The outflowing inert gas is exhausted from the lower part of the processing chamber together with the downflow of the clean gas taken in from the upper part of the processing chamber, so that the atmosphere in the space and the processing chamber is maintained clean.
[0018]
  According to the invention described in claim 7, the substrate held by the substrate holding meansOn the bottomThe blocking member is placed close together,Below thisFormed between the blocking member and the substrateBottom side of the boardSince the inert gas introduction means introduces the inert gas into each space of the substrate,Underside atmosphereCan be kept clean with a relatively small amount of inert gas.
[0019]
DETAILED DESCRIPTION OF THE INVENTION
  An embodiment of the present invention will be described below with reference to the drawings.
  FIG. 1 is a longitudinal sectional view showing a schematic configuration of an entire substrate processing apparatus according to an embodiment of the present invention, and FIG. 2 is a perspective view showing a schematic configuration of a blocking member and a spin chuck.
[0020]
  This embodiment apparatus is configured to continuously perform a series of processes including a chemical process, a cleaning process, and a drying process on a substrate W such as a semiconductor wafer in the same processing chamber 1.
[0021]
  A spin chuck 2 for holding the substrate W in a horizontal posture is provided in the processing chamber 1. In the spin chuck 2, a disc-shaped base member 5 that also serves as a blocking member is connected to an upper end of a rotating shaft 4 that is rotatably supported by a rotating block 3 in which a motor (not shown) is provided. Three or more holding members 6 that hold at least three portions of the portion are provided in the vicinity of the outer peripheral end portion of the base member 5. In this embodiment, the substrate W is held by the spin chuck 2 with the surface of the substrate W facing upward. The substrate W held by the spin chuck 2 is rotated around the center of the substrate W by driving the motor in the rotating block 3. In general, the spin chuck 2 is configured to be movable up and down between a processing position shown in the drawing and a substrate loading / unloading position above the processing chamber 1, and this lifting operation is performed by expansion and contraction of a rod of an air cylinder (not shown). This is realized by raising and lowering the rotating block 3.
[0022]
  The holding member 6 includes a support portion 6 a that places and supports the outer peripheral end portion of the substrate W from below, and a regulating portion 6 b that regulates the position of the outer peripheral edge of the substrate W. And the control part 6b can take the action state which contacts the outer periphery edge of the board | substrate W, and hold | maintains the board | substrate W, and the non-action state which leaves | separates from the outer periphery edge of the board | substrate W, and cancel | releases holding | maintenance of the substrate W. It is configured. The operation of the holding member 6 (the restricting portion 6b) can be realized by, for example, a link mechanism disclosed in Japanese Patent Application Laid-Open No. 63-153839.
[0023]
  A nozzle 7 is provided at the center of the base member 5. The nozzle 7 is connected in communication with a common port CP of the three-way valve 10 via a pipe 8 or a pipe 9 provided along the central axis of the hollow rotating shaft 4. A chemical solution supply unit 13 is connected to the first switching port P <b> 1 of the three-way valve 10 through a pipe 12 having an opening / closing valve 11. Further, a cleaning liquid supply unit 16 is connected to the second switching port P2 of the three-way valve 10 via a pipe 15 having an on-off valve 14 interposed therebetween. By opening / closing the on-off valves 11 and 14 and switching the three-way valve 10, a chemical solution and a cleaning solution (for example, pure water) can be switched and supplied from the nozzle 7 toward the center of the lower surface of the substrate W.
[0024]
  In addition, an opening 17 is provided coaxially with the nozzle 7 at the center of the base member 5. The opening 17 is connected to an inert gas supply unit 21 through a hollow portion 18 provided in the rotary shaft 4 coaxially with the tube 8 and a tube 20 having a flow rate adjusting valve 19 interposed therebetween. By operating the flow rate adjusting valve 18, the flow rate of the inert gas (for example, nitrogen gas) introduced into the space S1 between the base member 5 serving as the blocking member and the lower surface of the substrate W can be adjusted. ing.
[0025]
  A blocking member 22 is provided close to the spin chuck 2. The blocking member 22 is attached to the lower end portion of the suspension arm 23 disposed in the vertical direction, and the suspension arm 23 is rotatably supported by the tip end portion of the support arm 24 disposed in the horizontal direction. . A motor 25 is provided at the tip of the support arm 24, and the motor 25 is driven so that the blocking member 22 is rotated around the vertical axis via the suspension arm 23. Note that the rotation axis of the rotation shaft 4 of the spin chuck 2 and the rotation axis of the suspension arm 23 coincide with each other, and the base member 5 serving as a blocking member, the substrate W held by the spin chuck 2, and the blocking member 22 are It is designed to rotate around the same axis. The motor 25 is configured to rotate the blocking member 22 in the same rotational direction as the spin chuck 2 and at substantially the same rotational speed.
[0026]
  The support arm 24 is configured to be lifted and lowered by a lifting mechanism (not shown) (for example, expansion and contraction of an air cylinder rod). A space S2 is formed between the upper surface of the substrate W and the blocking member 22 in a state where the support arm 24 is lowered and the blocking member 22 is close to the upper surface of the substrate W held by the spin chuck 2 (state shown in FIG. 1). It has come to be. That is, the substrate W held by the spin chuck 2 is sandwiched between the base member 5 serving as a blocking member and the blocking member 22, and in this state, chemical processing, cleaning processing, and drying processing described later are performed. Is called.
[0027]
  A nozzle 26 is provided at the center of the blocking member 22. The nozzle 26 is connected to a common port CP of the three-way valve 29 via a pipe 27 provided along the central axis of the hollow suspension arm 23 and a pipe 28. A chemical liquid supply unit 32 is connected to the first switching port P1 of the three-way valve 29 via a pipe 31 having an on-off valve 30 interposed therebetween. In addition, a cleaning liquid supply unit 35 is connected to the second switching port P2 of the three-way valve 29 via a pipe 34 having an on-off valve 33 interposed therebetween. In the state where the blocking member 22 is close to the upper surface of the substrate W held by the spin chuck 2, the on / off valves 30 and 33 are opened and closed, and the three-way valve 29 is switched, so that the nozzle 26 moves toward the center of the upper surface of the substrate W. A chemical solution and a cleaning solution (for example, pure water) can be switched and supplied.
[0028]
  An opening 36 is provided at the center of the blocking member 22 coaxially with the nozzle 26. The opening 36 is connected to an inert gas supply unit 40 through a hollow portion 37 provided in the suspension arm 23 coaxially with the tube 27 and a tube 39 having a flow rate adjusting valve 38 interposed therebetween. By operating the flow rate adjusting valve 38 in a state where the blocking member 22 is in close proximity to the upper surface of the substrate W held by the spin chuck 2, it is introduced into the space S 2 between the blocking member 22 and the upper surface of the substrate W. The flow rate of an inert gas (for example, nitrogen gas) can be adjusted.
[0029]
  The processing chamber 1 in which the above-described spin chuck 2 is disposed includes a cup 41 that is disposed around the spin chuck 2 and prevents scattering of chemicals and cleaning liquids. A drainage / exhaust pipe 42 for exhausting the inside of the cup 41 is connected in communication with the collected chemical liquid and cleaning liquid outside the apparatus. Downflow DF of clean gas (for example, clean air or nitrogen gas) is taken in from the upper part of the processing chamber 1, and the downflow in which the inert gas flowing out from the surroundings of the spaces S1 and S2 is taken into the processing chamber 1 is taken down. Along with the flow DF, the liquid is discharged out of the apparatus via the drainage / exhaust pipe 42.
[0030]
  The control unit 43 configured by computer equipment or the like controls the rotation of the base member 5 and the blocking member 22 and operates the three-way valves 10 and 29 and the on-off valves 11, 14, 30, and 33 to nozzle the chemical solution and the cleaning solution. 7 and 26 are selectively fed. Further, the control unit 43 operates the flow rate adjusting valves 19 and 38 to change the introduction amount of the inert gas into the spaces S1 and S2 according to the chemical treatment, the cleaning treatment, and the drying treatment. The change pattern of the introduction amount of the inert gas will be described in detail in the operation description described later.
[0031]
  Next, the operation of the above-described embodiment apparatus will be described in the order of the chemical treatment process, the cleaning process, and the drying process.
(A) Chemical treatment process
  First, the blocking member 22 is brought close to the upper surface of the substrate W held by the spin chuck 2 and the substrate W is sandwiched between the base member 5 and the blocking member 22 to form spaces S1 and S2 above and below the substrate W. In this state, the motor in the rotating block 3 is driven to rotate the substrate W integrally with the spin chuck 2, and the motor 25 is driven to rotate the blocking member 22 at substantially the same rotational speed as the spin chuck 2. While opening the on-off valve 11, the three-way valve 10 is switched to the first switching port P1 side, and the chemical solution is sent from the chemical solution supply unit 13 to the nozzle 7. Similarly, the opening valve 30 and the three-way valve 29 are operated to send the chemical solution from the chemical solution supply unit 32 to the nozzle 26. The chemical liquid discharged from each of the nozzle 7 and the nozzle 26 is supplied to the lower surface and the center of the upper surface of the substrate W.
[0032]
  During the chemical processing, the chemical supplied to the centers of the upper and lower surfaces of the substrate W spreads on the upper and lower surfaces of the substrate W by the rotation of the substrate W, and the chemical processing is performed on the entire upper and lower surfaces of the substrate W. Then, the chemical solution is shaken off from the edge of the substrate W and scattered in the direction of the cup 41 from the gap between the base member 5 as the blocking member and the blocking member 22. Even if this chemical solution bounces off the cup 41, it is blocked by the base member 5 and the blocking member 22 as blocking members, so that the splashed liquid droplets of the chemical solution are prevented from reattaching to the substrate W.
[0033]
  During the chemical treatment described above, an inert gas (for example, nitrogen gas) at a predetermined flow rate is sent from the inert gas supply unit 21 through the tube 20 and the hollow portion 18, and the lower side of the substrate W from the opening 17 of the base member 5. Is introduced into the space S1. Similarly, an inert gas having a predetermined flow rate is sent from the inert gas supply unit 40 and introduced into the space S 2 above the substrate W from the opening 36 of the blocking member 22. The inert gas introduced into the spaces S1 and S2 flows radially outward from the center of the spaces S1 and S2, and flows out of the spaces S1 and S2 into the cup 41. As a result, the space S1 surrounding the substrate W during the chemical treatment.
, S2 is maintained in an inert gas atmosphere. Further, even if the mist of the chemical solution is floating in the cup 41, since the inert gas constantly flows out from the spaces S1 and S2, the mist of the chemical solution passes through the gap between the base member 5 and the blocking member 22 and the spaces S1,. It does not enter S2 and reattach to the substrate W.
[0034]
  In order to effectively prevent droplets bounced off the cup 41 and mist floating in the cup 41 from entering the spaces S1 and S2 through the gap between the base member 5 and the blocking member 22, The distance between the base member 5 and the lower surface of the substrate W and the distance between the blocking member 22 and the upper surface of the substrate W are preferably set to 10 mm or less, respectively.
[0035]
  (B) Cleaning process
  After performing the above-described chemical liquid processing for a predetermined time, the processing liquid supplied from the nozzles 7 and 26 is switched from a chemical liquid to a cleaning liquid such as pure water while continuing to rotate the substrate W. Specifically, when the processing liquid supplied from the nozzle 7 is switched from the chemical liquid to the cleaning liquid, the on-off valve 11 is closed, the on-off valve 14 is opened, and the three-way valve 10 is switched to the second switching port P2. Switch to the side. Similarly, by operating the on-off valves 30 and 33 and the three-way valve 29, the processing liquid supplied from the nozzle 26 is switched from the chemical liquid to the cleaning liquid.
[0036]
  At the beginning of switching from the chemical treatment to the cleaning treatment, the chemical solution remains in the spaces S1 and S2, but the residual chemical solution is gradually replaced with the cleaning solution. That is, the residual chemical solution spreads along the upper and lower surfaces of the substrate W as the substrate W rotates, and is discharged out of the spaces S1 and S2 together with the cleaning solution shaken off from the edge of the substrate W. During this cleaning process, as in the case of the chemical solution process described above, an inert gas is introduced into the spaces S1 and S2, and the chemical solution that may remain in the spaces S1 and S2 during the previous chemical solution process. The atmosphere is completely replaced with an inert gas, and the spaces S1 and S2 are maintained in an inert gas atmosphere. As a result, as in the case of the above chemical liquid treatment process, it is possible to prevent the droplets of the cleaning liquid bounced off the cup 41 and the mist of the cleaning liquid floating in the cup 41 from reattaching to the substrate W.
[0037]
  (C) Drying process
  After performing the above-described cleaning process for a predetermined time, the on-off valves 11 and 14 and the on-off valves 30 and 33 are closed, and the supply of the cleaning liquid from the nozzles 7 and 26 is stopped. Then, while introducing a predetermined flow rate of inert gas into the spaces S1 and S2, the substrate W is rotated at a high speed to shake off the cleaning liquid adhering to the substrate W and dry the substrate W. At this time, even if the mist of the chemical liquid or the cleaning liquid floats in the cup 41, it can be prevented from being reattached to the substrate W during the drying process by being blocked by the base member 4 or the blocking member 21. The drying process can be performed without being affected by (external atmosphere). Further, the chemical solution adhering to the base member 5 is washed away in the cleaning process, and the spaces S1 and S2 are completely replaced by the inert gas, so that the chemical solution atmosphere remaining in the spaces S1 and S2 is maintained. Therefore, the substrate W is not contaminated.
[0038]
  When the drying process is performed for a predetermined time, the rotation of the spin chuck 2 is stopped and the drying process is ended. Subsequently, after the support arm 24 is raised and the blocking member 22 is retracted, the spin chuck 2 is raised to a predetermined height, and the processed substrate W is unloaded by a transfer robot (not shown). In addition, during the above-described chemical treatment process, cleaning process, and drying process, the downflow DF of clean gas is taken into the processing chamber 1 from above the processing chamber 1, and the inert gas that flows out from the surroundings of the spaces S1 and S2 Since the gas is discharged out of the apparatus from the drainage / exhaust pipe 42 together with the clean gas downflow DF, the inside of the processing chamber 1 is always maintained in a clean atmosphere. Therefore, the substrate W is not contaminated by the atmosphere in the processing chamber 1 when the processed substrate W is carried out.
[0039]
  As is clear from the above description, according to the apparatus of the present embodiment, the base member 5 and the blocking member 22 as the blocking members are brought close to the substrate W during the chemical treatment process, the cleaning process, and the drying process, respectively. Then, spaces S1 and S2 are formed above and below the substrate W, and each process is performed while introducing an inert gas into the spaces S1 and S2. Therefore, the mist of the chemical solution or the cleaning solution is reattached to the substrate W. W is not contaminated. Therefore, the apparatus according to the present embodiment can suitably perform a series of processes including a chemical process, a cleaning process, and a drying process in the same processing chamber.
[0040]
  In particular, when the atmosphere around the substrate is replaced only by the clean gas downflow as in the conventional apparatus, the downflow does not easily flow below the substrate W, so the substrate W is contaminated by the chemical atmosphere remaining below the substrate W. However, according to the apparatus of this embodiment, the space S1 below the substrate W is also maintained clean, so that there is no problem as in the conventional apparatus.
[0041]
  Further, since the spaces S1 and S2 are spatially limited and narrow, the spaces S1 and S2 can be replaced with a relatively small amount of inert gas. Further, when an inert gas is introduced from the central part of the spaces S1, S2, the inert gas smoothly radiates outward from the central part of the spaces S1, S2, and the narrow space S1,. Since the flow rate of the inert gas flowing through S2 is relatively high, the spaces S1 and S2 can be replaced quickly and effectively.
[0042]
  Furthermore, when the chemical solution is, for example, hydrofluoric acid, a natural oxide film is formed on the surface of the substrate W if the chemical solution treatment is performed in an air atmosphere containing oxygen, but the blocking member 22 and the upper surface (surface) of the substrate W If the space (space S2) is purged with an inert gas atmosphere, the formation of a natural oxide film on the surface of the substrate W can be suppressed. Further, if the space S2 is purged with an inert gas atmosphere, and a cleaning process and a drying process are performed, the formation of a watermark on the surface of the substrate W can be suppressed. Since the natural oxide film and the watermark are grown and formed on the surface side of the substrate W, in order to avoid such inconvenience, only the space between the blocking member 22 and the surface of the substrate W is inert gas. Purge to atmosphere. Further, if the drying process is performed in an inert gas atmosphere while introducing an inert gas, the drying time can be shortened. Therefore, in order to shorten the drying time, the drying time of the upper and lower surfaces of the substrate W can be shortened by introducing an inert gas into both the spaces S1 and S2.
[0043]
  Next, an example of controlling the flow rate of the inert gas introduced into the spaces S1 and S2 in each process from the chemical treatment to the drying treatment will be described with reference to FIG. 3 (a) to 3 (d) show an inert gas (for example, nitrogen) introduced into the spaces S1 and S2 of the substrate processing apparatus described above in the course of processing in which chemical processing, cleaning processing, and drying processing are executed in that order. The change in the gas flow rate is shown. The flow rate of the inert gas is adjusted by the control unit 43 shown in FIG. 1 operating the flow rate adjusting valves 19 and 38 according to a predetermined program.
[0044]
  FIG. 3A shows a case where the flow rate of the inert gas introduced into the spaces S1 and S2 is set uniformly high (for example, 100 liters / minute) from the chemical treatment process to the drying treatment process. FIGS. 3B to 3D are characteristic flow rate control examples of the present embodiment, and the flow rate of the inert gas is set to be relatively low in the first half process including the chemical treatment process (for example, 10 Liter / min), and the flow rate of the inert gas is set high in the latter half of the process, including the drying process that is most susceptible to the mists of chemicals and cleaning liquids. That is, in FIG. 3B, the flow rate of the inert gas is set low in the chemical treatment process, and the flow rate is set high after the cleaning process. In FIG. 3C, the flow rate of the inert gas is set low until the middle of the cleaning process, and the flow rate is set high thereafter. In FIG. 3 (d), the flow rate of the inert gas is set low from the chemical treatment process to the end of the cleaning process, and the flow rate is set high simultaneously with the start of the drying process. Which of the control examples of (b) to (d) in FIG. 3 is adopted is determined depending on whether or not the chemical liquid to be used is likely to remain as a chemical liquid atmosphere. According to the examples shown in FIGS. 3B to 3D, the space S1 is obtained in the first half of the process including the chemical treatment process.
Since the flow rate of the inert gas introduced into S2 is reduced, the consumption amount of the inert gas can be further reduced.
[0045]
  In the example shown in FIG. 1, there are one system (chemical solution supply unit 13 and chemical solution supply unit 32) for supplying chemical solutions to Nords 7 and 26. Can be connected to each other so that different types of chemicals can be processed in a series of processing steps. FIG. 3E shows an example of inert gas flow control in the substrate processing apparatus to which such a plurality of types of chemical solutions are connected. That is, in the case of this example, a series of processing steps including the chemical processing A, the cleaning processing, the chemical processing B, the cleaning processing, and the drying processing are continuously performed in the same processing chamber 1. In the case of this example, the inert gas consumption is suppressed by setting the flow rate of the inert gas low in the chemical treatment process A and the chemical treatment process B.
[0046]
  The present invention is not limited to the above-described embodiment, and can be modified as follows.
(1) In the above embodiment, the blocking member 22 is rotated at the same speed as the spin chuck 2 to perform a series of processes. This is because if the speed differences among the blocking member 22, the substrate W, and the base member 5 are eliminated, the intrusion of the chemical solution and the cleaning solution mist into the spaces S1, S2 can be further reduced. However, in the present invention, the blocking member 22 is not necessarily rotated. By appropriately setting the introduction amount of the inert gas into the spaces S1 and S2, the mist of the chemical solution and the cleaning solution adheres to the substrate W even if a series of processes are performed with the blocking member 22 stationary. It can be effectively prevented.
[0047]
  (2) Further, as shown in FIG. 4, a chemical solution supply nozzle 50 configured to be displaceable between a chemical solution supply position for supplying a chemical solution to the substrate W and a retracted position outside the cup 41, for example. It may be provided separately. According to this example, the blocking member 22 is separated from the surface of the substrate W, the nozzle 50 is positioned at a chemical solution supply position (for example, a position indicated by a solid line in the figure), and the chemical solution is supplied from the nozzle 50 to the surface of the substrate W ( You may make it operate | move so that a chemical | medical solution may be supplied to the back surface of the board | substrate W from the nozzle 7. FIG. In addition, if the nozzle 50 is constituted by an ultrasonic nozzle that applies ultrasonic waves to the chemical solution and supplies the chemical solution to the substrate W, the chemical solution treatment on the surface of the substrate W can be performed with high accuracy. During such chemical processing, an inert gas is introduced into the space S1 below the substrate W to replace the atmosphere below the substrate W. When the chemical liquid processing is completed, the nozzle 50 is displaced to the retracted position, the blocking member 22 is disposed close to the surface of the substrate W, and the space S1 is held with the substrate W sandwiched between the base member 5 and the blocking member 22. Then, the following cleaning process and drying process are performed while introducing an inert gas into S2. In FIG. 4, the same reference numerals as those in FIG.
[0048]
  (3) The modification shown in FIG. 5 has a configuration in which the spin chuck 2 and the blocking member 22 shown in FIG. 1 are arranged upside down. In other words, the substrate W is held on the suspended spin chuck 60 to perform chemical solution processing, cleaning processing, and drying processing. The holding member 61 of the spin chuck 60 is swung in the direction indicated by the arrow in FIG. 5, and is configured to hold and release the substrate W. In addition, in the configuration of FIG. 5, the same reference numerals as those in FIG. In the case of the apparatus having this configuration, the surface of the substrate W is usually on the upper surface side of the figure, but when the surface of the substrate W is on the lower surface side of the figure, for example, An ultrasonic) nozzle 50 may be provided, the blocking member 22 may be separated from the surface of the substrate W on the lower surface side, and a chemical solution may be supplied to the surface of the substrate W by supplying the chemical solution from the nozzle 50. Also in the configuration of FIG. 5, an inert gas is introduced into the upper and lower spaces S1 and S2 of the substrate W to replace the atmosphere during the chemical solution process, the cleaning process, and the drying process.
[0049]
  (4) In each of the above-described embodiments, the base member 5 of the spin chucks 2 and 60 is configured to have a function as a blocking member. However, the spin chuck is configured by, for example, a radial plate member having a substrate holding mechanism. In addition, a disc-shaped blocking member may be disposed close to the lower surface of the spin chuck.
[0050]
  (5) For example, in the embodiment shown in FIG. 1, the base member 5 and the blocking member 22 are arranged to face each other in a state where the substrate W is not held on the spin chuck 2, and the spin chuck 2 (base member as a blocking member) 5) and the blocking member 22 are rotated, and the cleaning liquid is supplied from the nozzles 7 and 26 toward the surfaces facing each other, so that the surfaces facing each other (with the substrate W held on the spin chuck 2) The surface of the base member 5 and the blocking member 22 are dried by cleaning the surface of the base member 5 and the blocking member 22 by continuing rotation of the spin chuck 2 and blocking member 22 and stopping the supply of the cleaning liquid. You may operate | move so that washing | cleaning and drying may be performed. If the base member 5 and the blocking member 22 are cleaned and dried in this way, the chemical treatment, the cleaning process, and the drying process can be performed in a state in which the surfaces facing the upper and lower surfaces of the substrate W are always clean. . Further, a nozzle for supplying a cleaning liquid is provided on the lower surface side of the base member 5 and the upper surface side of the blocking member 22 in FIG. 1 so that the lower surface side of the base member 5 and the upper surface side of the blocking member 22 are also cleaned and dried. Good. Further, the cleaning / drying of the blocking member as described above may be similarly performed for the apparatus shown in FIGS. 4 and 5.
[0051]
【The invention's effect】
  As is clear from the above description, the present invention has the following effects.
  According to the method of the invention described in claim 1, in a series of processing steps including a chemical solution processing step, a cleaning processing step, and a drying processing step,Each blocking memberA substrate formed by proximityUp and downSince the inert gas is introduced into the space between the blocking member, the chemical solution or the mist of the cleaning solution does not adhere to the substrate and contaminate the substrate. In addition, since the space into which the inert gas is introduced is a narrow space, the consumption of the inert gas for keeping this space clean can be reduced. Further, since the inert gas flowing out from the space into the processing chamber is exhausted from the lower side of the processing chamber together with the downflow of the clean gas taken in from the upper side of the processing chamber, the atmosphere in the processing chamber can be kept clean. .
[0052]
  Claims 2 to 4In the first half process including the chemical treatment process, the amount of inert gas introduced into the space is relatively small, and the second half of the process includes a drying treatment process in which the influence of the mist of the chemical liquid and the cleaning liquid is large. In this process, since the introduction amount of the inert gas into the space is relatively increased, it is possible to further reduce the consumption amount of the inert gas necessary for maintaining the space clean. In particular, the claims2Then, since the introduction amount of the inert gas is increased in the process after the cleaning process, that is, at an early stage, it is suitable for processing using a chemical solution that tends to stay as mist. Claims3Then, since the introduction amount of the inert gas is increased after entering the drying process, the consumption of the inert gas can be further reduced when the treatment is performed using the chemical liquid that does not easily stay as mist. .
[0053]
  According to the fifth aspect of the invention, since the inert gas is introduced into the space on the lower surface side of the substrate formed in the vicinity of the blocking member on the lower surface of the substrate, a series of processing is performed. The atmosphere on the side can be kept clean with a relatively low consumption of inert gas.
[0054]
  According to the sixth aspect of the present invention, the inventive method according to the first aspect can be suitably carried out, and the control means can be used in accordance with each of the chemical treatment, the cleaning treatment, and the drying treatment. Since the introduction amount of the inert gas introduced into the inside is controlled, the cleanliness of the space can be efficiently maintained.
[0055]
  According to the invention device of claim 7, the claim of claim5The inventive method can be suitably carried out.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing a schematic configuration of an entire substrate processing apparatus according to an embodiment of the present invention.
FIG. 2 is a perspective view showing a schematic configuration of a blocking member and a spin chuck.
FIG. 3 is a diagram showing changes in the amount of inert gas introduced in each process.
FIG. 4 is a longitudinal sectional view showing a schematic configuration of a main part of another embodiment.
FIG. 5 is a longitudinal sectional view showing a schematic configuration of a main part of still another embodiment.
[Explanation of symbols]
  1 ... Processing chamber
  2, 60 ... Spin chuck
  5 ... Base member
  6 ... Holding member
  7, 26 ... Nozzle
  13, 32 ... Chemical supply section
  16, 35 ... Cleaning liquid supply unit
  19, 38 ... Flow control valve
  21, 40 ... inert gas supply section
  22: Blocking member
  43 ... Control unit
  W ... Board
  S1, S2 ... Space

Claims (7)

薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、
前記処理チャンバ内で基板の上面および下面のそれぞれに遮断部材を近接して、基板の上面側および下面側にそれぞれ空間を形成し、この状態で以下の各過程、すなわち、
基板と上下遮断部材を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、
前記薬液処理された基板と上下遮断部材を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、
前記洗浄処理された基板と上下遮断部材を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、
かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記上下遮断部材の中央部からそれぞれ導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、
前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気する
ことを特徴とする基板処理方法。
A substrate processing method in which a series of processing performed in units of substrates including chemical processing, cleaning processing, and drying processing is continuously performed in the same processing chamber,
In the processing chamber, a blocking member is provided close to each of the upper surface and the lower surface of the substrate to form spaces on the upper surface side and the lower surface side of the substrate .
A chemical treatment process for supplying a chemical solution to the substrate while rotating the substrate and the upper and lower blocking member to perform the chemical treatment on the substrate;
A cleaning process for supplying a cleaning liquid to the substrate and rotating the substrate while rotating the chemical solution-treated substrate and the upper and lower blocking member ;
The substrate is subjected to a cleaning process and a drying process for rotating the top and bottom blocking member to dry the substrate by shaking off the cleaning liquid from the substrate,
And in each process from the said chemical | medical solution process to the said drying process, the introduction amount of the inert gas introduce | transduced into the said space, introducing an inert gas into the said space from the center part of the said upper-lower cutoff member, respectively Is controlled according to each of the above processes, and each process is performed,
During the series of processing steps, a clean gas downflow is taken into the processing chamber from above the processing chamber, and an inert gas flowing out from the periphery of the space is taken into the processing chamber. And evacuating from below the processing chamber.
薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、
前記処理チャンバ内で基板の上面および下面の少なくとも一方の面に遮断部材を近接して、基板と前記遮断部材との間に空間を形成し、この状態で以下の各過程、すなわち、
基板を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、
前記薬液処理された基板を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、
前記洗浄処理された基板を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、
かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、
前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気し、
前記薬液処理過程では、前記空間内に比較的少量の不活性ガスを導入し、前記洗浄処理過程から前記乾燥処理過程までは、前記空間内に比較的多量の不活性ガスを導入する
ことを特徴とする基板処理方法。
A substrate processing method in which a series of processing performed in units of substrates, including chemical processing, cleaning processing, and drying processing, is performed continuously in the same processing chamber,
In the processing chamber, a blocking member is brought close to at least one of the upper surface and the lower surface of the substrate to form a space between the substrate and the blocking member, and in this state, the following steps are performed:
A chemical treatment process for supplying a chemical solution to the substrate while rotating the substrate and performing a chemical treatment on the substrate;
A cleaning process for supplying a cleaning liquid to the substrate and rotating the substrate while rotating the chemical-treated substrate;
The substrate is subjected to a drying treatment process in which the substrate is subjected to a cleaning process by rotating the cleaning substrate to remove the cleaning liquid from the substrate and drying the substrate.
And in each process from the chemical treatment process to the drying process, the introduction amount of the inert gas introduced into the space while introducing the inert gas into the space from the central part of the blocking member is Control according to each process, perform each process,
During the series of processing steps, a clean gas downflow is taken into the processing chamber from above the processing chamber, and an inert gas flowing out from the periphery of the space is taken into the processing chamber. And exhaust from below the processing chamber,
In the chemical treatment process, a relatively small amount of inert gas is introduced into the space, and a relatively large amount of inert gas is introduced into the space from the cleaning process to the drying process.
And a substrate processing method.
薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、
前記処理チャンバ内で基板の上面および下面の少なくとも一方の面に遮断部材を近接して、基板と前記遮断部材との間に空間を形成し、この状態で以下の各過程、すなわち、
基板を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、
前記薬液処理された基板を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、
前記洗浄処理された基板を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、
かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、
前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気し、
前記薬液処理過程から前記洗浄処理過程の途中までは、前記空間内に比較的少量の不活性ガスを導入し、前記洗浄処理過程の途中から前記乾燥処理過程までは、前記空間内に比較的多量の不活性ガスを導入する
ことを特徴とする基板処理方法。
A substrate processing method in which a series of processing performed in units of substrates, including chemical processing, cleaning processing, and drying processing, is performed continuously in the same processing chamber,
In the processing chamber, a blocking member is brought close to at least one of the upper surface and the lower surface of the substrate to form a space between the substrate and the blocking member, and in this state, the following steps are performed:
A chemical treatment process for supplying a chemical solution to the substrate while rotating the substrate and performing a chemical treatment on the substrate;
A cleaning process for supplying a cleaning liquid to the substrate and rotating the substrate while rotating the chemical-treated substrate;
The substrate is subjected to a drying treatment process in which the substrate is subjected to a cleaning process by rotating the cleaning substrate to remove the cleaning liquid from the substrate and drying the substrate.
And in each process from the chemical treatment process to the drying process, the introduction amount of the inert gas introduced into the space while introducing the inert gas into the space from the central part of the blocking member is Control according to each process, perform each process,
During the series of processing steps, a clean gas downflow is taken into the processing chamber from above the processing chamber, and an inert gas flowing out from the periphery of the space is taken into the processing chamber. And exhaust from below the processing chamber,
A relatively small amount of inert gas is introduced into the space from the chemical treatment process to the middle of the cleaning process, and a relatively large amount is introduced into the space from the middle of the cleaning process to the drying process. Introducing inert gas
And a substrate processing method.
薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、
前記処理チャンバ内で基板の上面および下面の少なくとも一方の面に遮断部材を近接して、基板と前記遮断部材との間に空間を形成し、この状態で以下の各過程、すなわち、
基板を回転させながら基板に薬液を供給して基板に薬液処理を行う薬液処理過程と、
前記薬液処理された基板を回転させながら基板に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、
前記洗浄処理された基板を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、
かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、
前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気し、
前記薬液処理過程から前記洗浄処理過程までは、前記空間内に比較的少量の不活性ガスを導入し、前記乾燥処理過程では、前記空間内に比較的多量の不活性ガスを導入する
ことを特徴とする基板処理方法。
A substrate processing method in which a series of processing performed in units of substrates, including chemical processing, cleaning processing, and drying processing, is performed continuously in the same processing chamber,
In the processing chamber, a blocking member is brought close to at least one of the upper surface and the lower surface of the substrate to form a space between the substrate and the blocking member, and in this state, the following steps are performed:
A chemical treatment process for supplying a chemical solution to the substrate while rotating the substrate and performing a chemical treatment on the substrate;
A cleaning process for supplying a cleaning liquid to the substrate and rotating the substrate while rotating the chemical-treated substrate;
The substrate is subjected to a drying treatment process in which the substrate is subjected to a cleaning process by rotating the cleaning substrate to remove the cleaning liquid from the substrate and drying the substrate.
And in each process from the chemical treatment process to the drying process, the introduction amount of the inert gas introduced into the space while introducing the inert gas into the space from the central part of the blocking member is Control according to each process, perform each process,
During the series of processing steps, a clean gas downflow is taken into the processing chamber from above the processing chamber, and an inert gas flowing out from the periphery of the space is taken into the processing chamber. And exhaust from below the processing chamber,
A relatively small amount of inert gas is introduced into the space from the chemical treatment process to the cleaning process, and a relatively large amount of inert gas is introduced into the space during the drying process.
And a substrate processing method.
薬液処理、洗浄処理、および乾燥処理を含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理方法であって、A substrate processing method in which a series of processing performed in units of substrates including chemical processing, cleaning processing, and drying processing is continuously performed in the same processing chamber,
前記処理チャンバ内で基板の下面に遮断部材を近接して、基板の下面側に空間を形成し、この状態で以下の各過程、すなわち、  In the processing chamber, a blocking member is placed close to the lower surface of the substrate, and a space is formed on the lower surface side of the substrate.
基板と下遮断部材を回転させながら基板の下面に薬液を供給して基板に薬液処理を行う薬液処理過程と、  A chemical treatment process for performing chemical treatment on the substrate by supplying the chemical to the lower surface of the substrate while rotating the substrate and the lower blocking member;
前記薬液処理された基板と下遮断部材を回転させながら基板の下面に洗浄液を供給して基板に洗浄処理を行う洗浄処理過程と、  A cleaning process for supplying a cleaning liquid to the lower surface of the substrate while rotating the chemical-treated substrate and the lower blocking member, and cleaning the substrate;
前記洗浄処理された基板と下遮断部材を回転させることによって基板から洗浄液を振り切って基板を乾燥させる乾燥処理過程とを行い、  The substrate is subjected to the cleaning process and the lower blocking member is rotated to remove the cleaning liquid from the substrate and dry the substrate,
かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを前記遮断部材の中央部から導入しながら前記空間内に導入される不活性ガスの導入量を前記各過程に応じて制御し、各々の処理を行うとともに、  And in each process from the chemical treatment process to the drying process, the introduction amount of the inert gas introduced into the space while introducing the inert gas into the space from the central part of the blocking member is Control according to each process, perform each process,
前記一連の処理過程の間、前記処理チャンバの上方から清浄気体のダウンフローを処理チャンバ内に取り込み、前記空間の周囲から流出する不活性ガスを、前記処理チャンバ内に取り込んだ清浄気体のダウンフローとともに前記処理チャンバの下方から排気する  During the series of processing steps, a clean gas downflow is taken into the processing chamber from above the processing chamber, and an inert gas flowing out from the periphery of the space is taken into the processing chamber. And exhaust from below the processing chamber
ことを特徴とする基板処理方法。  A substrate processing method.
基板を回転させながら基板に薬液を供給して行う薬液処理と、薬液処理された基板を回転させながら基板に洗浄液を供給して行う洗浄処理と、洗浄処理された基板を回転させることによって基板から洗浄液を振り切って行う乾燥処理とを含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理装置であって、
前記処理チャンバ内で基板を保持する基板保持手段と、
前記基板保持手段に保持された基板を回転させる回転手段と、
前記基板保持手段に保持された基板の上面および下面のそれぞれに近接配置されて、基 板の上面側および下面側にそれぞれ空間を形成する上下遮断部材と、
前記基板保持手段に保持された基板に薬液を供給する薬液供給手段と、
前記基板保持手段に保持された基板に洗浄液を供給する洗浄液供給手段と、
前記空間内に不活性ガスを前記上下遮断部材の中央部からそれぞれ導入する不活性ガス導入手段と、
前記薬液処理、洗浄処理、および乾燥処理の各処理に応じて、前記空間内に導入される不活性ガスの導入量を制御し、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを導入しながら、各々の処理を行う制御手段と、
前記一連の処理過程の間、上方から清浄気体のダウンフローを取り込み、前記空間の周囲から流出する不活性ガスを、取り込んだ清浄気体のダウンフローとともに下方から排気する処理チャンバと
を備えたことを特徴とする基板処理装置。
A chemical process performed by supplying a chemical solution to the substrate while rotating the substrate, a cleaning process performed by supplying a cleaning solution to the substrate while rotating the substrate subjected to the chemical process, and a substrate processed by rotating the cleaned substrate A substrate processing apparatus that continuously performs a series of processes performed in units of substrates in the same processing chamber, including a drying process performed by shaking off a cleaning liquid.
Substrate holding means for holding the substrate in the processing chamber;
Rotating means for rotating the substrate held by the substrate holding means;
Disposed close to each of the upper and lower surfaces of the substrate held by the substrate holding means, and the vertical blocking member forming each space on the upper side and bottom side of the base plate,
A chemical supply means for supplying a chemical to the substrate held by the substrate holding means;
Cleaning liquid supply means for supplying a cleaning liquid to the substrate held by the substrate holding means;
An inert gas introduction means for introducing an inert gas into the space from a central portion of the upper and lower blocking member ,
The amount of inert gas introduced into the space is controlled in accordance with each of the chemical treatment, cleaning treatment, and drying treatment, and in each step from the chemical treatment step to the drying treatment step Control means for performing each treatment while introducing an inert gas into the space;
A processing chamber for taking in the downflow of the clean gas from above during the series of processing steps, and exhausting the inert gas flowing out from the periphery of the space from the bottom together with the downflow of the taken in clean gas. A substrate processing apparatus.
基板を回転させながら基板に薬液を供給して行う薬液処理と、薬液処理された基板を回転させながら基板に洗浄液を供給して行う洗浄処理と、洗浄処理された基板を回転させることによって基板から洗浄液を振り切って行う乾燥処理とを含み、基板単位で行われる一連の処理を、同一の処理チャンバ内で連続的に行う基板処理装置であって、A chemical process performed by supplying a chemical solution to the substrate while rotating the substrate, a cleaning process performed by supplying a cleaning solution to the substrate while rotating the substrate subjected to the chemical process, and a substrate processed by rotating the cleaned substrate A substrate processing apparatus that continuously performs a series of processing performed in units of substrates in the same processing chamber, including drying processing performed by shaking off the cleaning liquid,
前記処理チャンバ内で基板を保持する基板保持手段と、  Substrate holding means for holding the substrate in the processing chamber;
前記基板保持手段に保持された基板を回転させる回転手段と、  Rotating means for rotating the substrate held by the substrate holding means;
前記基板保持手段に保持された基板の下面に近接配置されて、基板の下面側に空間を形成する下遮断部材と、  A lower blocking member disposed close to the lower surface of the substrate held by the substrate holding means and forming a space on the lower surface side of the substrate;
前記基板保持手段に保持された基板に薬液を供給する薬液供給手段と、  A chemical supply means for supplying a chemical to the substrate held by the substrate holding means;
前記基板保持手段に保持された基板に洗浄液を供給する洗浄液供給手段と、  Cleaning liquid supply means for supplying a cleaning liquid to the substrate held by the substrate holding means;
前記空間内に不活性ガスを前記遮断部材の中央部から導入する不活性ガス導入手段と、  An inert gas introduction means for introducing an inert gas into the space from a central portion of the blocking member;
前記薬液処理、洗浄処理、および乾燥処理の各処理に応じて、前記空間内に導入される不活性ガスの導入量を制御し、かつ、前記薬液処理過程から前記乾燥処理過程までの各過程において、前記空間内に不活性ガスを導入しながら、各々の処理を行う制御手段と、  The amount of inert gas introduced into the space is controlled in accordance with each of the chemical treatment, cleaning treatment, and drying treatment, and in each step from the chemical treatment step to the drying treatment step Control means for performing each treatment while introducing an inert gas into the space;
前記一連の処理過程の間、上方から清浄気体のダウンフローを取り込み、前記空間の周囲から流出する不活性ガスを、取り込んだ清浄気体のダウンフローとともに下方から排気する処理チャンバと  A processing chamber for taking in the downflow of the clean gas from above during the series of processing steps, and exhausting the inert gas flowing out from the periphery of the space from below along with the downflow of the taken in clean gas;
を備えたことを特徴とする基板処理装置。  A substrate processing apparatus comprising:
JP33858997A 1997-12-09 1997-12-09 Substrate processing method and substrate processing apparatus Expired - Fee Related JP4036513B2 (en)

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US6669808B2 (en) 2001-03-22 2003-12-30 Dainippon Screen Mfg. Co., Ltd. Substrate processing apparatus and substrate processing method
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JP4018958B2 (en) 2001-10-30 2007-12-05 大日本スクリーン製造株式会社 Substrate processing equipment
JP4262004B2 (en) 2002-08-29 2009-05-13 大日本スクリーン製造株式会社 Substrate processing apparatus and substrate processing method
JP4446875B2 (en) 2004-06-14 2010-04-07 大日本スクリーン製造株式会社 Substrate processing equipment
US7547181B2 (en) 2004-11-15 2009-06-16 Dainippon Screen Mfg. Co., Ltd. Substrate position correcting method and apparatus using either substrate radius or center of rotation correction adjustment sum
KR100949090B1 (en) * 2007-09-19 2010-03-22 세메스 주식회사 Spin unit and apparatus of processing a substrate having the same
JP5666414B2 (en) 2011-10-27 2015-02-12 東京エレクトロン株式会社 Liquid processing apparatus, liquid processing method, and storage medium
JP6523643B2 (en) 2014-09-29 2019-06-05 株式会社Screenホールディングス Substrate processing apparatus and substrate processing method
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