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JP4076327B2 - Method for producing dark-colored polyester fabric - Google Patents

Method for producing dark-colored polyester fabric Download PDF

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Publication number
JP4076327B2
JP4076327B2 JP2001189170A JP2001189170A JP4076327B2 JP 4076327 B2 JP4076327 B2 JP 4076327B2 JP 2001189170 A JP2001189170 A JP 2001189170A JP 2001189170 A JP2001189170 A JP 2001189170A JP 4076327 B2 JP4076327 B2 JP 4076327B2
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Japan
Prior art keywords
fabric
water
washing
fastness
color
Prior art date
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Expired - Fee Related
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JP2001189170A
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Japanese (ja)
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JP2003003372A (en
Inventor
幸弘 重村
敏之 鈴木
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Teijin Frontier Co Ltd
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Teijin Fibers Ltd
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Priority to JP2001189170A priority Critical patent/JP4076327B2/en
Publication of JP2003003372A publication Critical patent/JP2003003372A/en
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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、濃色に染色されているにも拘わらず、水に対する堅牢度が良好で、洗濯等による色落ちのない濃色性ポリエステル布帛及びその製造方法に関するものである。
【0002】
【従来の技術】
従来より、フォーマル衣料用布帛は主にブラックに染色されることが多く、色の深みをさらに向上させるために、染色後にその表面を樹脂で被覆する、いわゆる樹脂加工を施された後、高温で乾燥されるのが一般的であった。
【0003】
しかしながら、上記のような樹脂加工を施された布帛を洗濯する場合、通常の洗濯では乾燥時の熱で昇華した余剰の染料が脱落し、色落ちの原因となるので、ドライクリーニングを行うことが必須であった。
【0004】
ところが、近年、環境問題に対する配慮から、ドライクリーニングの際に使用する溶剤を規制する動きがあり、通常の洗濯や水洗いを行っても色落ちが発生しない、樹脂加工を施されたフォーマル衣料用布帛が切望されていた。
【0005】
【発明が解決しようとする課題】
本発明の目的は、上記従来技術の有する問題点を解消し、通常の洗濯や水洗いを行っても色落ちが発生しない、樹脂加工を施された濃色性ポリエステル布帛、特にブラックなどの濃色に染色されたフォーマル衣料用布帛を提供することにある。
【0006】
【課題を解決するための手段】
本発明者は上記目的を達成するために鋭意検討した結果、濃色に染色され、樹脂加工を施された布帛を拡布状態で水洗し、好ましくは低温で熱セットするとき、水に対する堅牢度が良好な布帛が得られることを究明した。
【0007】
かくして、本発明によれば、(1)染色されたポリエステル繊維を80重量%以上含み、フッ素系またはシリコン系またはウレタン系の樹脂でその表面が被覆され、布帛のL値が10.5以下、水堅牢度の変退色、汚染がいずれも4級以上で、且つ洗濯堅牢度の変退色、汚染がいずれも4級以上である濃色性ポリエステル布帛の製造方法であって、ポリエステル繊維を80重量%以上含む布帛を染色し、フッ素系またはシリコン系またはウレタン系の樹脂によりその表面を被覆した後、さらに拡布状態で水洗することを特徴とする濃色性ポリエステル布帛の製造方法が提供される。
【0008】
【発明の実施の形態】
本発明の布帛は、80重量%以上のポリエステル繊維を含む。ここで、ポリエステル繊維とは、テレフタル酸を主たる酸成分とし、炭素数2〜6のアルキレングリコール、即ちエチレングリコール、トリメチレングリコール、テトラメチレングリコール、ペンタメチレングリコール、ヘキサメチレングリコールからなる群から選ばれた少なくとも1種のグリコール、特に好ましくはエチレングリコールまたはテトラメチレングリコールを主たるグリコール成分とするポリエステルからなる繊維を対象とする。
【0009】
また、上記ポリエステルは、テレフタル酸成分の一部を他の二官能性カルボン酸成分で置き換えたポリエステルであってもよく、グリコール成分の一部を上記グリコール以外のジオール成分で置き換えたポリエステルであってもよい。ここで使用されるテレフタル酸以外の二官能性カルボン酸としては、例えば、イソフタル酸、ナフタレンジカルボン酸、ジフェニルジカルボン酸、ジフェノキシジカルボン酸、β−アジピン酸、セバシン酸、1,4−シクロヘキサンジカルボン酸のような芳香族、脂肪族、脂環族の二官能性カルボン酸を上げることができる。
【0010】
さらに、上記グリコール以外の化合物としては、例えば、シクロヘキサン−1,4−ジメタノール、ネオペンチルグリコール、ビスフェノールA、ビスフェノールSのごとき 脂肪族、脂環族、芳香族のジオール化合物をあげることができる。
【0011】
本発明においては、上記ポリエステル繊維を80重量%以上含んだ状態で、常法により織物、編物、或いは不織布等の布帛を形成させる。この際、布帛の組織や密度等には特に制限はなく、従来公知の組織等が任意に採用できる。
【0012】
また、該布帛には、上記ポリエステル繊維が80重量%以上含まれていれば良く、20重量%未満の他の合成繊維、天然繊維、或いは半合成繊維などを混繊、混紡、交織編或は混綿などの形で含んでいても構わない。
【0013】
次いで、上記の布帛は染色されるが、この際、後述するL値が10.5以下となるような濃色に染色すれば、本発明の効果が顕著に発現する。その理由は、ブラックなどの濃色に染色された場合は、元々染料の使用量が多いので、後述する乾燥時の熱で昇華する染料の量が多い上、染料が脱落した際の色落ちが一層目立つという問題があるのに対し、淡色に染色された場合は、昇華する染料の絶対量が少ない上、そもそも色落ちが目立ちにくいからである。
【0014】
本発明においては、上記の染色ポリエステル布帛に、水系樹脂、例えばフッソ系、シリコン系、ウレタン系の樹脂を付与し、該水系樹脂によりその表面を被覆した後、さらに拡布状態で水洗することが肝要である。
【0015】
上記のような水洗を行うことにより、乾燥時の熱で昇華した染料を洗い落とすことができ、フォーマル衣料等の製品となった後の色落ちを可及的に防止することが可能となる。
【0016】
また、上記の水洗に際しては、単なる水洗処理を行うだけではシワが発生し、このシワを取るためのシワ伸ばし工程で熱を受けると再度染料の昇華が起こり、製品となった後の色落ちが発生するので、拡布状態で水洗処理を行なうことが必要である。
【0017】
さらに、上記布帛の水洗後の乾燥や仕上げ工程においては、できるだけ低温で熱セットを行い、新たに発生する染料の昇華を抑制することが好ましい。
【0018】
かくして得られたポリエステル布帛は、水系樹脂でその表面が被覆されているので、色の深みが増しており、該布帛のL値が10.5以下であるにも拘わらず、水堅牢度の変退色、汚染がいずれも4級以上で、且つ洗濯堅牢度の変退色、汚染がいずれも4級以上という良好な堅牢度を有しており、通常の洗濯や水洗いを行っても色落ちが発生しない。
【0019】
【実施例】
以下、実施例を用いて、本発明をさらに詳細に説明する。尚、実施例中の各物性は下記の方法により測定した。
【0020】
(1)L値
L値は、JIS Z 8729(L***表色系及びL***表色系による物体色の表示方法)に示すL***表色系で表した。
(2)水堅牢度
JIS L 0846 A法に準じて測定した。
(3)洗濯堅牢度
JIS L 0844A―II法に準じて測定した。
【0021】
[実施例1]
平均伸度300%の未延伸ポリエチレンテレフタレートマルチフィラメント糸(250デシテックス/48フィラメント)と、平均伸度160%の未延伸ポリエチレンテレフタレートマルチフィラメント糸(250デシテックス/15フィラメント)とを引き揃えてインターレースノズルにより交絡を付与した後、延伸倍率1.6倍、温度180℃、加工速度350m/分で延伸仮撚加工を行なった。
【0022】
得られた複合糸条に1800T/mの撚糸を施し、経140本/in、緯80本/inの密度で2/2の綾織物を製織した。
【0023】
得られた織物を、90℃で予備リラックスをした後、120℃の液流リラックス、190℃のプレセット、15%のアルカリ減量を行い、常法に従って138℃で黒に染色した後、フッ素とシリコンの混合樹脂を4.5%、ウレタン系樹脂を2%パディング法により付着させ、170℃で乾燥した。
【0024】
引き続いて、該織物を、ビーム染色機を用い、界面活性剤1g/l、ハイドロサルファイト1g/l、ソーダ灰1g/lを含む80℃の浴中で拡布状態で水洗処理をしたのち、130℃で乾燥させた。
【0025】
得られた織物のL値は10.3、洗濯堅牢度、水堅牢度の変退色、汚染とも5級で深色性と堅牢度に優れており、該織物からなる製品を家庭用洗濯機で水洗いしても色落ちは発生しなかった。
【0026】
[比較例1]
実施例1において、樹脂付与後の水洗処理を省略した以外は実施例1と同様に実施した。
【0027】
得られた織物のL値は10.1であったが、洗濯堅牢度の変退色が4級、汚染が3級、水堅牢度の変退色が3級、汚染が3級であり、堅牢度は不良であった。また、該織物からなる製品を家庭用洗濯機で水洗いすると洗濯液が汚れ、色落ちが発生した。
【0028】
[比較例2]
実施例1において、樹脂付与後の水洗処理を液流染色機を用いて実施した以外は実施例1と同様に実施した。
【0029】
得られた織物には水洗によるロープ状のシワが多発しており、130℃で乾燥した後もこのシワは残留した。また、この織物を再度170℃で熱セットするとシワはなくなったが、L値は10.8となり、洗濯堅牢度の変退色が4級、汚染が3−4級、水堅牢度の変退色が3級、汚染が3−4級であり、堅牢度は不良であった。また、該織物からなる製品を家庭用洗濯機で水洗いすると洗濯液が汚れ、色落ちが発生した。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dark-colored polyester fabric that has good fastness to water and has no color fading due to washing, etc., even though it is dyed dark, and a method for producing the same.
[0002]
[Prior art]
Conventionally, fabrics for formal garments are often dyed mainly in black, and in order to further improve the color depth, the surface is coated with a resin after dyeing, so-called resin processing, and then at a high temperature. It was common to be dried.
[0003]
However, when washing a fabric that has been subjected to the resin processing as described above, in ordinary washing, excess dye sublimated by heat at the time of drying may fall off and cause color fading, so dry cleaning can be performed. It was essential.
[0004]
However, in recent years, there has been a movement to regulate the solvent used in dry cleaning in consideration of environmental problems, and the fabric for formal clothing that has been subjected to resin processing that does not cause discoloration even after ordinary washing or washing with water. Was anxious.
[0005]
[Problems to be solved by the invention]
The object of the present invention is to eliminate the above-mentioned problems of the prior art and to prevent color fading even when ordinary washing or washing with water is performed. An object of the present invention is to provide a fabric for formal garments dyed.
[0006]
[Means for Solving the Problems]
As a result of diligent studies to achieve the above object, the present inventor has shown that when a fabric dyed in dark color and subjected to resin processing is washed with water in an expanded state, and preferably heat-set at a low temperature, the fastness to water is high. It has been determined that a good fabric can be obtained.
[0007]
Thus, according to the present invention, (1) the dyed polyester fiber is contained in an amount of 80% by weight or more, the surface thereof is coated with a fluorine-based, silicon-based or urethane-based resin, and the L value of the fabric is 10.5 or less. A method for producing a dark-colored polyester fabric having both water fastness discoloration and contamination of grade 4 or higher and washing fastness discoloration and contamination of grade 4 or higher, comprising 80 weight of polyester fiber A method for producing a dark-colored polyester fabric, characterized in that a fabric containing at least% is dyed and coated with a fluorine-based, silicon-based or urethane-based resin, and then washed with water in an expanded state .
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The fabric of the present invention contains 80% by weight or more of polyester fiber. Here, the polyester fiber is selected from the group consisting of terephthalic acid as the main acid component, and alkylene glycol having 2 to 6 carbon atoms, that is, ethylene glycol, trimethylene glycol, tetramethylene glycol, pentamethylene glycol, and hexamethylene glycol. Further, a fiber made of polyester having at least one glycol, particularly preferably ethylene glycol or tetramethylene glycol as a main glycol component, is an object.
[0009]
The polyester may be a polyester in which a part of the terephthalic acid component is replaced with another difunctional carboxylic acid component, and a polyester in which a part of the glycol component is replaced with a diol component other than the glycol. Also good. Examples of the bifunctional carboxylic acid other than terephthalic acid used here include isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, diphenoxydicarboxylic acid, β-adipic acid, sebacic acid, and 1,4-cyclohexanedicarboxylic acid. Aromatic, aliphatic and alicyclic bifunctional carboxylic acids such as can be raised.
[0010]
Furthermore, examples of the compounds other than the glycol include aliphatic, alicyclic, and aromatic diol compounds such as cyclohexane-1,4-dimethanol, neopentyl glycol, bisphenol A, and bisphenol S.
[0011]
In the present invention, a fabric such as a woven fabric, a knitted fabric, or a non-woven fabric is formed by a conventional method in a state containing 80% by weight or more of the polyester fiber. At this time, the structure and density of the fabric are not particularly limited, and a conventionally known structure or the like can be arbitrarily employed.
[0012]
Further, the fabric may contain 80% by weight or more of the polyester fiber, and other synthetic fiber, natural fiber, semi-synthetic fiber, etc. less than 20% by weight may be mixed, blended, knitted or knitted. It may be included in the form of blended cotton.
[0013]
Next, the fabric is dyed. At this time, the effect of the present invention is remarkably exhibited if the fabric is dyed in a dark color having an L value described below of 10.5 or less. The reason for this is that when dyed in a dark color such as black, the amount of dye used is originally large, so there is a large amount of dye that sublimes with the heat of drying described later, and the color fading when the dye falls off. This is because the problem of being more noticeable is that when dyed in a light color, the absolute amount of dye that sublimates is small, and the color fading is hardly noticeable in the first place.
[0014]
In the present invention, it is important to add a water-based resin, for example, a fluorine-based resin, a silicon-based resin, or a urethane-based resin to the above-mentioned dyed polyester fabric, coat the surface with the water-based resin, and then wash with water in an expanded state. It is.
[0015]
By washing with water as described above, the dye sublimated by the heat at the time of drying can be washed away, and it becomes possible to prevent as much as possible the color fading after becoming a product such as formal clothing.
[0016]
In addition, in the above water washing, wrinkles are generated only by performing a water washing treatment, and when heat is received in the wrinkle stretching process for removing the wrinkles, the dye sublimation occurs again, and the color loss after becoming a product is lost. Since it occurs, it is necessary to carry out a water washing process in the expanded state.
[0017]
Furthermore, in the drying or finishing step after washing the fabric with water, it is preferable to perform heat setting at as low a temperature as possible to suppress newly generated dye sublimation.
[0018]
Since the surface of the polyester fabric thus obtained is coated with a water-based resin, the color depth is increased, and the water fastness changes even though the L value of the fabric is 10.5 or less. Both fading and contamination are grades 4 and above, and the fastness to washing fastness and discoloration are both grade 4 and above, and color fading occurs even after normal washing and washing. do not do.
[0019]
【Example】
Hereinafter, the present invention will be described in more detail with reference to examples. In addition, each physical property in an Example was measured with the following method.
[0020]
(1) L value L value, JIS Z 8729 L * a * b * color system shown in (L * a * b * color system and L * u * v * display method of the object color by color system) Expressed in
(2) Water fastness Measured according to JIS L 0846 A method.
(3) Fastness to washing Measured according to JIS L 0844A-II method.
[0021]
[Example 1]
An unstretched polyethylene terephthalate multifilament yarn (250 decitex / 48 filament) with an average elongation of 300% and an unstretched polyethylene terephthalate multifilament yarn (250 decitex / 15 filament) with an average elongation of 160% are aligned and interlaced. After imparting entanglement, stretch false twisting was performed at a stretching ratio of 1.6 times, a temperature of 180 ° C., and a processing speed of 350 m / min.
[0022]
The obtained composite yarn was twisted at 1800 T / m, and a 2/2 twill fabric was woven at a density of warp 140 / in and weft 80 / in.
[0023]
The fabric obtained was pre-relaxed at 90 ° C., then liquid-flow relaxed at 120 ° C., 190 ° C. presetting, 15% alkali weight loss, and dyed black at 138 ° C. according to a conventional method. A mixed resin of silicon and 4.5% urethane resin were adhered by a padding method and dried at 170 ° C.
[0024]
Subsequently, the fabric was washed with water using a beam dyeing machine in an expanded state in an 80 ° C. bath containing 1 g / l of a surfactant, 1 g / l of hydrosulfite, and 1 g / l of soda ash, and then 130 Dry at 0C.
[0025]
The obtained fabric has an L value of 10.3, fastness to washing, discoloration of fastness to water, and contamination with grade 5 and is excellent in deep colorability and fastness. Even when washed with water, no color fading occurred.
[0026]
[Comparative Example 1]
In Example 1, it implemented similarly to Example 1 except having omitted the water washing process after resin provision.
[0027]
The L value of the obtained woven fabric was 10.1, but the color fastness of washing fastness was grade 4, the pollution was grade 3, the water fastness faded color was grade 3, and the stain was grade 3 and fastness. Was bad. Further, when the product made of the woven fabric was washed with a household washing machine, the washing liquid became dirty and color fading occurred.
[0028]
[Comparative Example 2]
In Example 1, it carried out similarly to Example 1 except having implemented the water washing process after resin provision using the liquid dyeing machine.
[0029]
The resulting woven fabric had many rope-like wrinkles due to washing with water, and these wrinkles remained after drying at 130 ° C. When this fabric was heat set again at 170 ° C., the wrinkles disappeared, but the L value was 10.8, the color fastness of washing fastness was grade 4, the pollution was grade 3-4, and the water fastness was fading. Grade 3 was contaminated with grade 3-4, and the fastness was poor. Further, when the product made of the woven fabric was washed with a household washing machine, the washing liquid became dirty and color fading occurred.

Claims (1)

染色されたポリエステル繊維を80重量%以上含み、フッ素系またはシリコン系またはウレタン系の樹脂でその表面が被覆され、布帛のL値が10.5以下、水堅牢度の変退色、汚染がいずれも4級以上で、且つ洗濯堅牢度の変退色、汚染がいずれも4級以上である濃色性ポリエステル布帛の製造方法であって、ポリエステル繊維を80重量%以上含む布帛を染色し、フッ素系またはシリコン系またはウレタン系の樹脂によりその表面を被覆した後、さらに拡布状態で水洗することを特徴とする濃色性ポリエステル布帛の製造方法。 It contains 80% by weight or more of dyed polyester fiber, and its surface is coated with a fluorine-based, silicon-based, or urethane-based resin. The L value of the fabric is 10.5 or less, the water fastness is fading, and contamination is both A method for producing a dark-colored polyester fabric having a grade 4 or higher and a fastness to washing and fading and contamination both having a grade 4 or higher, wherein a fabric containing 80% by weight or more of polyester fibers is dyed, A method for producing a dark-colored polyester fabric, wherein the surface is coated with a silicon-based or urethane-based resin and then washed with water in an expanded state.
JP2001189170A 2001-06-22 2001-06-22 Method for producing dark-colored polyester fabric Expired - Fee Related JP4076327B2 (en)

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Cited By (1)

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CN101617176B (en) * 2007-02-23 2012-03-21 大金工业株式会社 Air conditioning and ventilating device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102286862A (en) * 2011-08-08 2011-12-21 江苏金辰针纺织有限公司 Sample duplication process of polyster fiber dyeing
JP3222833U (en) * 2019-06-18 2019-08-29 モリリン株式会社 Polyester yarn, woven / knitted fabric using the same, and uniform using the same

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CN101617176B (en) * 2007-02-23 2012-03-21 大金工业株式会社 Air conditioning and ventilating device

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