JP3855129B1 - Injection device for vertical injection molding machine - Google Patents

Abstract

By reducing the mass applied to the pusher plate, it is possible to accurately control the back pressure, improve the response of injection, reduce the vibration and noise during operation, and reduce the required installation space of the machine.
An injection apparatus 1 of a vertical injection molding machine includes a front plate 3 that holds a heating cylinder 2 in a vertical direction, and a pusher plate 5 that rotatably supports a screw 4 in the heating cylinder 2 around an axis. The screw servomotor 18 rotates the screw 4 via the screw rotation mechanism H to melt and measure the resin, and the pusher plate 5 is moved via the ball screw mechanism S operated by the injection servomotor 15. In the case where the molten resin is injected by moving in the axial direction of the screw 4, both the screw servomotor 18 and the injection servomotor 15 are fixed to the front plate 3.
[Selection] Figure 1

Description

  The present invention relates to an injection apparatus for a vertical injection molding machine that includes a front plate that holds a heating cylinder in a vertical direction and a pusher plate that drives a screw inserted into the heating cylinder.

2. Description of the Related Art Conventionally, a front plate that holds a heating cylinder and a pusher plate that rotatably supports a screw that is inserted into the heating cylinder are provided, and the screw is rotated by a screw rotation motor provided on the pusher plate. A vertical injection that melts and weighs and injects the measured molten resin by moving the pusher plate in the injection axis direction by a ball screw mechanism operated by an injection servo motor provided on the pusher plate. An injection device for a molding machine is known (for example, see Patent Document 1).
In addition, the injection device of the horizontal injection molding machine is operated by an injection servo motor provided on the front plate by rotating the screw by a screw rotation motor provided on the pusher plate to melt and measure the resin. There is known one in which molten resin is injected by moving the pusher plate in the injection axis direction by a ball screw mechanism (see, for example, Patent Document 2).
Japanese Patent No. 2893477 JP-A-2-307714

However, in the injection device of the conventional injection molding machine, the screw rotating motor, the injection servo motor, and their rotation are transferred to the pusher plate, which is the part that moves forward and backward with the screw during the injection operation. Since all or part of the mass of the transmission mechanism such as pulleys and gears that transmit to the ball screw is added, the mass of the moving part that moves with the screw increases, and the pusher plate moves backward when plasticizing the resin. It is difficult to move smoothly, and it is difficult to control back pressure, especially extremely low pressure, and it may be difficult to perform precise molding due to reduced response during screw injection. There is.
In addition, in the case of an injection device of a vertical injection molding machine, the pusher plate is located at the top of the machine, and a large mass is concentrated on this part, so that the center of gravity of the entire machine is high. As a result, the stability of the machine deteriorates, and vibration and noise may occur during operation. In addition, there is a problem that the height of the entire machine increases and the required installation space increases.

  The present invention has been made in view of the above circumstances, and by reducing the mass applied to the pusher plate, it is possible to accurately control the back pressure, increase the responsiveness of injection, and at the time of operation. An object of the present invention is to provide an injection apparatus for a vertical injection molding machine that can reduce vibration and noise and can reduce the required installation space of the machine.

In order to solve the above problems, the present invention has the following configuration.
That is, the injection device of the vertical injection molding machine according to claim 1 includes a front plate that holds the heating cylinder in the vertical direction, and a pusher plate that rotatably supports a screw inserted into the heating cylinder about its axis. The screw is rotated by a screw servo motor through a screw rotation mechanism to melt and measure the resin, and the pusher plate is moved through a ball screw mechanism operated by an injection servo motor. In an injection apparatus of a vertical injection molding machine that injects a measured molten resin by moving in an axial direction, both the screw servo motor and the injection servo motor are fixed to the front plate. Yes.

  An injection apparatus for a vertical injection molding machine according to claim 2 is the injection apparatus according to claim 1, wherein the screw rotation mechanism includes a drive shaft connected to an output shaft of the screw servomotor, and the pusher plate. And a rotating member connected to the drive shaft so as to be integrally rotatable in the circumferential direction and relatively movable in the axial direction, and a transmission member for transmitting the rotation of the rotating member to the screw. It is characterized by.

  The injection device of the vertical injection molding machine according to claim 3 is the injection device according to claim 1 or 2, wherein the screw servomotor and the injection servomotor have their output shafts from the upper surface of the front plate. The ball screw mechanism is fixed to the front plate so as to protrude upward, and the ball screw mechanism is connected to the output shaft of the injection servo motor by a transmission member disposed along the upper surface of the front plate, and the injection servo motor It is characterized by being actuated by.

The present invention has the following excellent effects.
That is, according to the injection apparatus of the vertical injection molding machine according to claim 1, both the screw servo motor and the injection servo motor having a large mass are fixed to the front plate, and a mechanism attached to the pusher plate, Since the number and mass of parts can be greatly reduced, the pusher plate can be moved smoothly, the back pressure can be controlled accurately, injection response can be improved, and vibration during operation can be achieved. Noise can be reduced, and the required installation space of the machine can be reduced.

  According to the injection apparatus of the vertical injection molding machine according to claim 2, the rotation of the servo motor for the screw fixed to the front plate is applied to the screw supported by the pusher plate that moves relative to the front plate. Can be smoothly transmitted while allowing the movement of

  According to the injection device of the vertical injection molding machine according to claim 3, the gravity center positions of the servo motor for screw and the servo motor for injection are positioned below the front plate, and the gravity center position of the machine is lowered as much as possible. Therefore, the stability of the machine can be extremely improved.

Hereinafter, an injection device of a vertical injection molding machine according to an embodiment of the present invention will be described with reference to the accompanying drawings.
FIG. 1 shows an injection apparatus 1 of a vertical injection molding machine according to a first embodiment of the present invention. The injection device 1 includes a front plate 3 that holds a heating cylinder 2. Although not shown, the front plate 3 is supported horizontally by, for example, a support bar fixed to the movable plate of the mold clamping device, and is provided horizontally above the movable plate. The heating cylinder 2 has an injection nozzle (not shown) directed downward, and an upper end 2a is inserted into a mounting hole 3a provided in a substantially central position of the front plate 3 so as to penetrate in the vertical direction. 2b is fixed to the lower surface of the front plate 3 by a bolt, and is held by the front plate 3 with its axial direction directed in the vertical direction (vertical direction). A screw 4 is inserted into the heating cylinder 2 so as to be rotatable about its axis and movable in the axial direction.

  A pusher plate 5 is provided above the front plate 3 at intervals in parallel. At the substantially central portion of the pusher plate 5, a rotating shaft 7 whose upper end protrudes upward from the upper surface of the pusher plate 5 by a bearing 6 mounted in a vertical bearing hole 5 a has the same axis as the screw 4. The lower end of the rotary shaft 7 is connected to the upper end of the screw 4 by a shaft coupling 8. The bearing 6 has an inner ring fixed to the rotary shaft 7 by a nut 9 and an outer ring fixed to the pusher plate 5 by a cover plate 10. The front plate 3 and the pusher plate 5 are respectively provided with bearing holes 3b and 3b and nut holes 5b, which pass through the heating cylinder 2 (the screw 4 and the rotary shaft 7) at equal distances on both sides and vertically pass therethrough. 5b is provided.

  A cylindrical sleeve 12 having a timing pulley (pulley) 11 attached to the upper end portion of the front plate 3 is positioned above the upper surface of the front plate 3, and the lower end portion of each of the bearings. The bearings 12a mounted in the holes 3b and 3b are rotatably supported around an axis parallel to the screw 4. Each sleeve 12 has a ball screw 13 having a lower end inserted in the shaft hole thereof fixed by a nut 12b. On the other hand, the pusher plate 5 has a ball nut 14 inserted in the nut hole 5a. A male screw portion 13a, which is fixed by a bolt through a flange portion 14a at the lower end and extends upward along an axis parallel to the screw 4 in the ball screw 13, is provided on the female screw portion of the ball nut 14. It is screwed.

  An injection servo motor 15 is fixed to the front plate 3 such that the output shaft 15a protrudes above the upper surface of the front plate 3, and is fixed to the output shaft 15a of the injection servo motor 15. A timing belt (belt) 17 is wound around a timing pulley (pulley) 16 and timing pulleys 11 and 11 of the sleeves 12 and 12. As a result, when the injection servo motor 15 rotates, the ball screws 13 and 13 rotate to move the pusher plate 5 with respect to the front plate 3 via the ball nut 14, and the screw 4 moves to the heating cylinder 2. It moves relative to the axial direction (injection axis direction). A ball screw mechanism S is configured by the ball screw 13 and the ball nut 14, and the output shaft 15 a of the injection servo motor 15 is connected to the ball screw mechanism S by the timing pulleys 11 and 16, the sleeve 12 and the timing belt 17. A transmission member T1 to be communicated is configured.

  A screw servomotor 18 is fixed to the front plate 3 such that the output shaft 18a protrudes upward from the upper surface of the front plate 3. A joint portion 19a is connected to the output shaft 18a of the screw servomotor 18. A spline shaft (driving shaft) 19 connected via the shaft is extended upward. On the other hand, the pusher plate 5 is provided with a bearing hole 20 provided on the same axis as the spline shaft 19. The upper end portion of the pusher plate 5 is attached to the bearing hole 20 and protrudes from the upper surface of the pusher plate 5 by the bearing 21. A cylindrical sleeve 23 to which a timing pulley (pulley) 22 is fixed is rotatably supported about the same axis as the spline shaft 19 with respect to the pusher plate 5 and is prevented from coming off by a nut 23a.

  A spline portion of the spline shaft 19 is fitted to a spline nut (rotary member) 24 that is detachably fitted and fixed to the lower end of the sleeve 23. Further, a timing belt (belt) 26 is wound around the timing pulley 22 of the sleeve 23 and a timing pulley (pulley) 25 fixed to the upper end of the rotating shaft 7. Accordingly, when the screw servomotor 18 rotates, the rotating member D including the spline nut 24 and the sleeve 23 is rotated by the spline shaft 19, and this rotation is transmitted by the timing pulleys 22 and 25, the timing belt 26 and the like. The screw 4 is transmitted to the screw 4 through the member T2, and the screw 4 rotates about its axis. The rotating member D and the transmission member T2 constitute a screw rotating mechanism H.

  Next, in the injection apparatus 1 configured as described above, when the molten resin is measured, the screw servomotor 18 is rotated, and this rotation is transmitted from the spline shaft 19 to the sleeve 23 via the spline nut 24. Furthermore, since the screw 4 rotates in the heating cylinder 2 by being transmitted to the rotating shaft 7 by the timing pulleys 22 and 25 and the timing belt 26, the resin supplied to the upper end side in the heating cylinder 2 is reduced. Heated by the heating cylinder 2, kneaded by the screw 4 and plasticized. Then, the plasticized molten resin is transferred to the tip of the heating cylinder 2 by the screw 4 that is moved upward while back pressure is applied via the ball screw mechanism S and the pusher plate 5 by the rotation of the servo motor 15 for injection. Weighed in the resin reservoir part. Then, when the injection servo motor 15 is rotated in the opposite direction and the pusher plate 5 is advanced downward via the ball screw mechanism S, the screw 4 is pushed downward along with the pusher plate 5. The molten resin weighed in the resin reservoir in the heating cylinder 2 is injected from the injection nozzle at the tip of the heating cylinder 2 into a mold in contact therewith.

  As described above, an injection apparatus 1 of a vertical injection molding machine according to an embodiment includes a front plate 3 that holds a heating cylinder 2 in a vertical direction, and a screw 4 that is inserted into the heating cylinder 2. The pusher plate 5 is connected to a rotary shaft 7 rotatably supported on the plate 5 and is supported so as to be rotatable around the shaft, and the rotary shaft 7 is rotated via a screw rotating mechanism H by a screw servo motor 18. By rotating the screw 4, the resin is melted and measured, and the pusher plate 5 is moved via a ball screw mechanism S including a ball screw 13 and a ball nut 14 operated by an injection servo motor 15. An injection device that moves in the axial direction of the screw 4 and injects the measured molten resin by the screw 4. There are, both of the injection servomotor 15 and the screw servo motor 18 is a fixed configuration in the front plate 5.

  Therefore, according to the injection apparatus 1 of the vertical injection molding machine according to the embodiment, both the screw servomotor 18 and the injection servomotor 15 having a large mass are fixed to the front plate 3. Since the mechanism, the number of parts, and the mass attached to the pusher plate 5 which is a moving part can be greatly reduced, the pusher plate 5 can be smoothly moved. Control can be performed accurately and response of injection can be improved. In addition, since the device portion having a large mass can be arranged on the front plate 3 at the low position, the center of gravity of the entire machine can be lowered, the stability of the machine can be improved, and the weighing, The vibration and noise of the machine during the injection operation can be reduced, and the required installation space of the machine can be reduced.

  Further, according to the injection device 1, the screw rotation mechanism H can be integrally rotated in the circumferential direction on the spline shaft 19 provided on the pusher plate 5 and connected to the output shaft 18 a of the screw servomotor 18. And a rotating member D such as a spline nut 24 connected so as to be relatively movable in the axial direction, pulleys 22 and 25 for transmitting the rotation of the spline nut 24 to the screw 4, and a transmission member T such as a timing belt. Since the screw servo motor 18 fixed to the front plate 3 rotates, the pusher plate 5 moves on the screw 4 supported by the pusher plate 5 that moves relative to the front plate 3. Can be transmitted smoothly and easily.

  Further, according to the injection device 1, the screw servo motor 18 and the injection servo motor 15 are fixed to the front plate 3 so that their output shafts 18a and 15a protrude above the upper surface of the front plate 3. The ball screw mechanism S is connected to the output shaft 15a of the injection servomotor 15 by transmission members T1 such as timing pulleys 11 and 16 and a timing belt 17 disposed along the upper surface of the front plate 3. The injection servo motor 15 is operated, so that the center of gravity of the screw servo motor 18 and the injection servo motor 15 is positioned below the front plate 3 so that the center of gravity of the machine is as much as possible. Since the position can be lowered, the stability of the machine can be extremely improved.

Next, FIG. 2 shows the injection apparatus 1A of the vertical injection apparatus according to the second embodiment. In the injection device 1A, a transmission member T2 for transmitting the rotation of the servo motor 18 for the screw to the screw 4 through the spline shaft 19 and the rotation member D in the injection device 1 is disposed on the upper surface side of the pusher plate 5. On the other hand, the transmission member T2 is disposed on the lower surface side of the pusher plate 5, and the load cell R for detecting the pressure acting on the screw 4 is opposed to the upper end of the rotary shaft 7 so as to face the pusher plate. The configuration is different in that it is installed at the top of 5.
That is, a cylindrical member P is fitted in a fitting hole 5 c provided in the central portion of the pusher plate 5 so as to be movable only in the axial direction (vertical direction) of the screw 4. The rotating shaft 7 is supported rotatably. Then, on the lower surface side of the pusher plate 5, the timing pulley 25 has a fitting hole inserted in a substantially middle portion of the rotating shaft 7, and is fitted and fixed to the rotating shaft 7 through a cylindrical connecting fitting 27. The rotary shaft 7 is fixed. A load cell R supported by a load receiving plate 28 fixed to the upper end of the cylindrical portion 5b is disposed in the cylindrical portion 5b concentric with the fitting hole 5c provided on the upper surface of the pusher plate 5. The load cell R is disposed so as to face the upper end of the shaft 7, and is in contact with the upper end of the rotating shaft 7 through a load transmission plate 29.

A cylindrical auxiliary sleeve 23A is fixed to the lower surface of the sleeve 23 rotatably supported by the bearing 21 on the pusher plate 5 with bolts with the sleeve 23 aligned with the axis. The timing pulley 22 is fixed to the lower portion of the auxiliary sleeve 23A. The spline shaft 19 is connected to the output shaft 18a of the screw servomotor 18 by a shaft joint 19b independent of the spline shaft 19 and the upper spline portion is passed through the auxiliary sleeve 23A to the sleeve 23. It is fitted to a fixed spline nut 24. In this case, the rotating member D is constituted by the spline nut 24, the sleeve 23, the auxiliary sleeve 23A, and the like.
The ball nut 14 is fixed to the pusher plate 5 via a flange portion 14a provided at the upper end portion, and a stopper 30 is fixed to the upper end of the ball screw 13 for restricting excessive downward movement thereof. .

In FIG. 2, reference numeral 31 denotes a plurality of guide bars fixed to a movable platen (not shown), which are inserted into guide holes provided in the front plate 3 via bushes 32, and are arranged above and below the injection device 1A. It guides the movement in the direction. Reference numeral 33 denotes a plurality of guide bars (only one is shown in FIG. 2) whose lower ends are fixed to the front plate 3 with bolts and washers 34. The upper end portion of the guide bar is provided in a guide hole provided in the pusher plate 5. The pusher plate 5 is guided through in the vertical direction.
Since the other configuration is the same as that of the injection apparatus 1, the same components are denoted by the same reference numerals and description of those configurations is omitted.
In the injection apparatus 1A of the vertical injection molding machine according to this embodiment, the same effect as that of the injection apparatus 1 is achieved, and the molten resin is rotated while the screw servomotor 18 and the injection servomotor 15 are rotated. Based on the load applied to the screw 4 detected by the load cell R, the back pressure at the time of measurement and the injection pressure at the time of injection by rotating the injection servo motor 15 are appropriately set as known in the art. Can be controlled.

In the injection apparatus 1, 1 </ b> A of the vertical injection molding machine according to the above embodiment, a ball screw 13 that is rotated by an injection servo motor 15 is provided on the front plate 3, and a ball that is screwed to the ball screw 13. The nut 14 is fixed to the pusher plate 5, but instead, the ball nut 14 rotated by the injection servo motor 15 is provided on the front plate 3, and the ball screw 13 screwed to the ball nut 14 is connected to the pusher plate 5. You may make it fix to.
In the injection devices 1 and 1A, the injection servo motor 15 is fixed to the front plate 3 such that the output shaft 15a protrudes upward from the upper surface of the front plate 3, and the timing pulleys 11, 16, The transmission member T1 such as the timing belt 17 is arranged along the upper surface of the front plate 3, but conversely, the injection servo motor 15 has its output shaft 15a protruding downward from the lower surface of the front plate 3. The transmission member T1 can be arranged along the lower surface side of the front plate 3 by being fixed to the front plate. In this case, there is a drawback that the center of gravity of the machine becomes slightly higher.

In the injection devices 1 and 1A, the drive shaft connected to the screw servomotor 18 is the spline shaft 19 and the rotating member connected thereto is the spline nut 24. A key shaft or key groove is provided on the outer periphery of the drive shaft along the axial direction to form a key member or key groove, and the rotary member is inserted into the shaft hole along the axial direction of the key groove or key groove of the drive shaft. It is good also as a structure which made it the provided cylindrical member and inserted the shaft member in this cylindrical member.
Further, since the spline nut (rotating member) 24 is detachably fixed to the sleeve 23 rotatably supported by the pusher plate 5, if the spline nut 24 is worn or damaged, it can be replaced for easy maintenance. Although it is possible and preferable, the spline nut 24 can be provided integrally with the sleeve 23. The drive shaft such as the spline shaft 19 is preferably directly connected to the output shaft 18a of the screw servomotor 18, but may be connected via a gear or the like.

It is a longitudinal cross-sectional view which shows the injection apparatus of the vertical injection molding machine which concerns on 1st embodiment of this invention. It is a longitudinal cross-sectional view which shows the injection apparatus of the vertical injection molding machine which concerns on 2nd embodiment of this invention.

Explanation of symbols

1, 1A Injection device 2 Heating cylinder 3 Front plate 4 Screw 5 Pusher plate 7 Rotating shaft 11, 16, 22, 25 Timing pulley (pulley)
12, 23 Sleeve 13 Ball screw 14 Ball nut 15 Servo motor for injection 17, 26 Timing belt (belt)
18 Servo motor for screw 19 Spline shaft (drive shaft)
23A Auxiliary bush 24 Spline nut D Rotating member H Screw rotating mechanism S Ball screw mechanism T1, T2 Transmission member

Claims (3)

A front plate that holds the heating cylinder in a vertical direction; and a pusher plate that rotatably supports a screw inserted into the heating cylinder about its axis, and the screw servomotor drives the screw via a screw rotation mechanism. Rotate the screw to melt and measure the resin, and move the pusher plate in the axial direction of the screw via the ball screw mechanism operated by the injection servo motor to inject the measured molten resin. In the injection device of a mold injection molding machine,
An injection apparatus for a vertical injection molding machine, wherein both the servo motor for screw and the servo motor for injection are fixed to the front plate.   The screw rotation mechanism is provided on the pusher plate connected to an output shaft of the servo motor for the screw, and is connected to the drive shaft so as to be integrally rotatable in the circumferential direction and relatively movable in the axial direction. The injection apparatus for a vertical injection molding machine according to claim 1, further comprising: a rotating member that is made and a transmission member that transmits the rotation of the rotating member to the screw. The screw servo motor and the injection servo motor are fixed to the front plate so that their output shafts protrude above the upper surface of the front plate, and the ball screw mechanism is disposed along the upper surface of the front plate. The vertical injection molding machine according to claim 1 or 2, wherein the vertical injection molding machine is connected to an output shaft of the injection servomotor by a transmission member and is operated by the injection servomotor. Injection device.

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