JP3674313B2 - Printing apparatus and method - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a printing apparatus and a method thereof, and more particularly, drives a print head to form a raster that is a dot row aligned in one direction of the print medium, and each time the raster is formed on the print medium, The present invention relates to a printing apparatus and a method for printing an image by performing sub-scanning that relatively moves in one direction intersecting with.
[0002]
In this specification, a raster which is a dot row arranged in one direction of a print medium means a dot row formed by at least one dot forming element without being moved in the sub-scanning direction. The direction of this dot row is called the main scanning direction, and the direction crossing this is called the sub-scanning direction.
[0003]
[Prior art]
Printing apparatuses such as the above, particularly ink jet printers, perform printing by ejecting ink from a dot forming element provided on a print head, that is, a nozzle, to a printing medium, and forming ink dots on the surface of the printing medium. It is configured to do. As an ink jet printer of this type, there is a type in which a print head scans a paper surface of a print medium (printing paper) in a raster shape.
[0004]
In this type of ink jet printer, a print head having a nozzle array configured by arranging a plurality of nozzles at a predetermined pitch in the sub-scanning direction is known. In this case, the print head normally prints a plurality of lines simultaneously by the plurality of nozzles in one main scan (pass).
[0005]
By the way, in the case of an ink jet printer equipped with a print head as described above, so-called banding occurs due to variations in the characteristics of individual nozzles or variations in the arrangement pitch between a plurality of nozzles, and the image is printed on a print medium. There is an inconvenience that the image quality is deteriorated.
[0006]
In order to prevent such image quality deterioration, a printing technique based on constant pitch sub-scanning has been conventionally known. Such a printing technique is also called interlaced printing. In constant-pitch sub-scan printing, a nozzle array of a print head is used in which a plurality of nozzles are arranged along the sub-scanning direction at an integer multiple of the dot pitch corresponding to the print resolution dots.
[0007]
Here, the number of nozzles arranged in the sub-scanning direction in the nozzle array is N (N is a positive integer), and the number of nozzles actually driven among the N nozzles arranged in the nozzle array is n (n is N The following positive integer) and a dot pitch in which the pitch between nozzles is the minimum pitch between dots that can be formed on a recording medium, and k dot pitch (k is a positive value of n or less that is relatively prime to n) In the case of each bus, the print medium is conveyed in the sub-scanning direction by a constant distance corresponding to the n-dot pitch, that is, the paper is fed for each bus.
[0008]
According to the constant pitch sub-scan printing as described above, adjacent rasters are printed by different nozzles in the sub-scan direction. For this reason, even when there are some variations in the characteristics and pitches of individual nozzles, it is possible to suppress deterioration in the image quality of the printed image due to such variations, and high-quality printing can be performed.
[0009]
Furthermore, in recent years, in addition to character printing, it has been demanded that a multi-tone image such as a photographic image can be printed with high quality, and in order to meet such a demand, the inkjet printer enables printing with finer dots. Various improvements have been made. In printing the above multi-tone image, for example, a technique is generally used in which the dot density in the main scanning direction is increased by setting the driving frequency of the ink jet nozzle in the main scanning direction to twice the normal frequency. . Further, as a method for increasing the dot density in the sub-scanning direction, a method of performing fine paper feeding by reducing the transport amount of the print medium in the sub-scanning direction is used.
[0010]
[Problems to be solved by the invention]
However, when performing such high-quality printing, there is a problem that banding may occur due to accumulation of paper feed errors (conveyance errors), etc., even if constant pitch sub-scan printing is used. For example, in the above-described constant pitch sub-scan printing, the upper two dots that are continuous in the sub-scanning direction are printed by the last nozzle of the nozzle group selected in a specific pass, and the lower dot is the nozzle group. It may be printed by the first nozzle. In such a case, the passes forming these dots are discontinuous in time, and the accumulated error of paper feed between the two dots is large, and banding is likely to occur.
[0011]
Further, in recent inkjet printers, for the purpose of high-quality printing, in the above-described constant pitch sub-scan printing, overlap printing is performed in which dots printed in the subsequent pass are partially overlapped with the dots printed in the previous pass. The technique to do is also adopted. In this case, if the time difference between the printing of the dot in the preceding pass and the printing of the dot in the succeeding pass is large, the ink of the dot in the preceding pass is dried before the dot in the succeeding pass is printed. There is a problem that the dot connection is deteriorated, and a density difference of printing is generated as compared with other overlap portions, which becomes banding.
[0012]
In the above, an example of an inkjet printer that forms dots while the print head moves in the main scanning direction has been described as an example. However, such a problem is not limited to the inkjet printer, and the image is not limited to an inkjet printer. In other printers such as a thermal transfer printer, the same occurs. Further, even in a type of printing apparatus that does not require movement of the print head in the main scanning direction, it is a problem that occurs if movement in the sub scanning direction is performed.
[0013]
The present invention solves the above-described problems of a printing apparatus having dot forming elements arranged in the sub-scanning direction and forming an image as a set of dots, and does not deteriorate image quality due to banding, and has high quality. An object is to provide a printing apparatus capable of performing printing.
[0014]
[Means for solving the problems and their functions and effects]
  The printing apparatus of the present invention includes:
  The recording head is driven to form a raster that is a row of dots aligned in one direction of the recording medium, and each time the raster is formed, the recording medium is moved relative to the recording head in a direction intersecting the raster. A printing apparatus that forms an image by performing sub-scanning,
  N dots (N is an integer greater than or equal to 3) that form dots on the recording medium, provided in the recording head, between dots that can be formed on the recording medium in the sub-scanning direction A dot forming element array arranged at k (k is an integer of 2 or more) dot pitch using a dot pitch which is a minimum pitch of
  A recording head driving unit for driving the recording head and forming dots on the recording medium by a required dot forming element of the dot forming element array;
  A sub-scanning control unit that performs the movement in the sub-scanning direction each time a pass is a raster forming process for driving the recording head driving unit to form at least a part of the raster;
  In the pass, from the dot forming element array, n (n is2 or moreThe dot forming element (a positive integer less than N) is selected to control the formation of the raster on the recording medium, and only the dots formed by the n dot forming elements are controlled.And using two dot forming elements for one rasterA dot formation control unit that adds a dot formation element other than the selected dot formation element in the dot formation element array to a raster adjacent to the completed raster and is formed by a total of three dot formation elements;
  The gist is to provide.
[0015]
  The invention of the printing method corresponding to this printing apparatus is as follows:
  The recording head is driven to form a raster that is a row of dots aligned in one direction of the recording medium, and each time the raster is formed, the recording medium is moved relative to the recording head in a direction intersecting the raster. A method of forming an image by performing sub-scanning,
  N dot forming elements that drive the recording head and form dots (N is an integer of 3 or more) are the minimum pitch between dots that can be formed on the recording recording medium in the sub-scanning direction. A dot is formed on the recording medium by a dot forming element array arranged at a k (k is an integer of 2 or more) dot pitch using a dot pitch,
  The movement in the sub-scanning direction is performed each time a pass is a raster forming process for forming at least a part of the raster,
  In the pass, from the dot forming element array, n (n is2 or moreThe dot forming element (a positive integer less than N) is selected to control the formation of the raster on the recording medium, and only the dots formed by the n dot forming elements are controlled.And using two dot forming elements for one rasterA raster adjacent to the completed raster is formed by adding a dot forming element other than the selected dot forming element in the dot forming element array to a total of three dot forming elements.
  Is the gist.
[0016]
  According to such a printing apparatus and printing method, dots are formed on the recording medium by a dot forming element array in which a plurality of dot forming elements are arranged at a predetermined pitch in the sub-scanning direction. Each time a pass, which is a raster forming process that drives at least a portion of the raster, moves in the sub-scanning direction and selects n dot forming elements from the dot forming element array in a predetermined pass Control to form a raster on the recording medium, and only dots formed by n dot forming elementsAnd using two dot forming elements for one rasterA raster adjacent to the completed raster is formed by a total of three dot forming elements by adding dot forming elements other than the selected dot forming element in the dot forming element array. Therefore, it is possible to use dot forming elements that are not selected in normal dot formation, and it is possible to increase the use efficiency of the dot forming elements. In addition, since a new pass is not required to form the raster, the printing time is not extended.
[0018]
  Dots formed by three dot forming elements including dot forming elements other than the selected dot forming element are mutually connected to dots formed in two temporally discontinuous passes as two temporally different passes. Adjacent dots may be used.There are various printing methods in which adjacent dots are formed by two temporally different passes. For example, n dot formation arranged in the sub-scanning direction in a dot formation element array is possible. When s dot forming elements are used to form one raster for an element, the value n / s and the pitch k between the dot forming elements are in a relatively prime relationship with each other for each pass. It is conceivable that the amount of movement in the sub-scanning direction is n / s dot pitch. In this case, it is possible to form dots by interlacing without waste by the selected dot forming element of n dots.
[0019]
Further, in such a printing apparatus, the dots formed in the preceding pass by the selected dot forming element may be printed with the dots partially overlapped by a part of the selected dot forming element in the subsequent pass. good. In this case, one raster is formed by a plurality of dot forming elements, and it becomes easier to solve the problem caused by the variation of the dot forming elements.
[0020]
The dots formed in the temporally different passes may be dots that are adjacent in the sub-scanning direction, or may be dots that are adjacent in the sub-scanning direction and the main scanning direction.
[0021]
It is conceivable that the n dot forming elements selected from the N dot forming elements do not include the dot forming elements at the ends of the dot forming element array. In this case, a dot adjacent to a dot formed in two temporally different passes is formed by the dot forming element at the end of the dot forming element array. Since banding is likely to occur at the end of the dot formation element array, by forming the dot adjacent to the dot formed in two passes by the dot formation element at the end, banding can be efficiently suppressed. it can.
[0022]
When the interval between a plurality of dot forming elements is 2 dot pitch or more, there are cases where the condition for realizing the interlace does not hold if all N dot forming elements are used. That is, when the effective dot forming element number N / s determined in consideration of the number s of dot forming elements used for forming the raster does not become an integer, or the effective dot forming element number N / s. Even when the feed amount L in the sub-scanning direction is equal, the value k indicating the pitch between the dot forming elements using the dot pitch is not in a prime relationship. In such a case, by selecting n (n is an integer less than N) dot forming elements from the N dot forming elements, the n dot forming elements satisfy the condition for realizing the interlace. Can do. In this case, if Nn dot forming elements that are not selected are used to form dots adjacent to dots formed in two temporally different passes, interlace is realized, and Since a special pass is not required for the formation of such dots, the advantage of the formation of the dots can be enjoyed without increasing the printing time.
[0023]
Furthermore, for some of the multiple passes, a different number of dot forming elements from the dot forming element array is selected from the other passes, and sub-scanning is performed according to the number of dot forming elements selected. It is also possible to move in the direction. The number of dot forming elements used in each pass may not be constant. The movement in the sub-scanning direction may be performed in accordance with the number of selected dot forming elements. In addition, the number of dot forming elements that form dots adjacent to each other in dots formed in a discontinuous bus need not be constant, and all of the dot forming elements that are not selected may be used, or a part thereof May be used.
[0024]
As a dot forming element in the printing apparatus, ink is ejected.Recording mediaFor example, a nozzle for forming dots on the top. Needless to say, the present invention can be applied to a printing apparatus of a dot impact type or a thermal transfer type other than the type that ejects ink. Each means of the present invention can be electrically realized by using a memory or a controller. As such a controller, a general-purpose control element such as a so-called CPU may be used, or a dedicated control circuit is used. Also good.
[0025]
In addition, all the printing apparatuses of the present invention described above include a head.The recording mediumThe printer can be configured not only as a type of printing apparatus that forms a raster while performing main scanning that reciprocally moves relative to the printing apparatus, but also as a printing apparatus that forms a raster without performing such main scanning.
[0026]
Other aspects of the invention
The printing apparatus of the present invention described above can also be configured by realizing control of a head for recording dots and sub-scanning by a computer. Therefore, the present invention can also take the form of a recording medium on which such a program is recorded.
[0027]
The recording medium of the present invention is
The print head is driven to form a raster that is a row of dots aligned in one direction of the print medium, and each time the raster is formed, the print medium is moved relative to the print head in a direction intersecting the raster. A recording medium on which a program for printing an image is repeatedly recorded so as to be readable by a computer.
The N dot forming elements that drive the print head and form dots are arranged in the sub-scanning direction at a k dot pitch using a dot pitch that is the minimum pitch between dots that can be formed on the recording medium. A function of forming dots on the printing medium by the array of dot forming elements;
A function of performing the movement in the sub-scanning direction at each pass of a raster forming process for driving the print head driving unit to form at least a part of the raster;
In the pass, control is performed to select n (n is a positive integer less than the N) dot forming elements from the dot forming element array and form the raster on the recording medium. A function of forming dots adjacent to dots formed in two different passes by dot forming elements other than the selected dot forming element in the dot forming element array
Is a recording medium on which a program for realizing the above is recorded.
[0028]
By executing the program recorded on the recording medium by the computer, the above-described printing apparatus of the present invention can be realized. Storage media include flexible disks, CD-ROMs, magneto-optical disks, IC cards, ROM cartridges, punch cards, printed materials printed with codes such as bar codes, and computer internal storage devices (memory such as RAM and ROM). ) And external storage devices can be used. Further, an aspect as a program supply apparatus that supplies a computer program for realizing a control function of the printing apparatus to a computer via a communication path is also included.
[0029]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described based on examples.
(1) Device configuration:
FIG. 1 is a block diagram showing a configuration of an image processing apparatus using a color printer 22 as an embodiment of a printing apparatus of the present invention. As shown in the figure, a scanner SCN and a color printer 22 are connected to a computer 90. The computer 90 can handle images captured from the scanner SCN or the like by various application programs. When an image print command is issued from the application program, the computer 90 activates an internal printer driver to convert the print image data into print data that can be printed by the printer 22 and outputs the print data to the printer 22. The printer 22 receives this print data and prints an image while executing various controls described later. As will be described later, the printer 22 of this embodiment can perform printing in various modes. The data transferred from the computer 90 to the printer 22 includes data for designating a print mode.
[0030]
The computer 90 includes a flexible disk drive 15 and a CD-ROM drive 16, and can read programs recorded on the flexible disk FD and the CD-ROM, respectively. The computer 90 can be connected to the public telephone line PNT via the modem 18. The computer 90 can also connect to a specific server SV connected to an external network through the public telephone line PNT and download the program to a hard disk inside the computer 90. Further, since the computer 90 can transfer various data to the printer 22, the computer 90 can also transfer the program to the printer 22.
[0031]
FIG. 2 is a block diagram showing a conceptual configuration in the present embodiment. The printer 22 of this embodiment includes a print mode setting unit 1, a drive unit control unit 2, a main scanning drive unit 3, a sub-scanning drive unit 4, a print head drive unit 5, a raster data storage unit 6, and a print head 28. The printing is performed by forming dots on the print medium 8 (ordinary paper in this embodiment).
[0032]
The print mode setting unit 1 receives a designation from the computer 90 and instructs the drive unit control unit 2 to set a specific print mode. For example, a print mode setting mode such as constant pitch sub-scan printing or overlap printing is used. Specify one of the following. In the print mode, how is the image data received from the computer 90 developed into raster data?AndThe print head 28 is fed in the main scanning direction and the sub-scanning direction by any method, and the raster data is adjusted accordingly.TWhich order to send to print head 28 for printingThatSay a series of settings. The drive unit control unit 2 controls the drive amount and drive timing of the print head 28 or the print medium 8 by the main scanning drive unit 3 or the sub-scanning drive unit 4.
[0033]
The main scanning drive unit 3 is for driving the print head 28 in the main scanning direction in FIG. The sub-scanning drive unit 4 drives the print medium 8 to convey a predetermined amount in the sub-scanning direction.
[0034]
The print head drive unit 5 drives required ones of a plurality of nozzles constituting the nozzle array of the print head 28 based on the print image data stored in the raster data storage unit 6. Specifically, the drive is performed by energizing a drive element of a required nozzle. Ink from the nozzle array is ejected onto the recording medium 8 to form dots of a predetermined size on the recording medium 8.
[0035]
The raster data storage unit 6 includes a memory that stores print image data including multi-value gradation information sent from the computer 90. Specifically, as illustrated in FIG. 3, the raster data storage unit 6 includes a plurality of data block areas of a first raster block (raster block 0) 6a and a second raster block (raster block 1) 6b. Is done. Here, each of the first raster block 6a and the second raster block 6b prepares a 2-bit memory area for each dot in the print image, for example. By combining these two bits, it is possible to have four-level gradation information (00, 01, 10, 11) for one dot, but the actual printer 22 uses the gradation information to determine the ternary value for each dot. Printing is realized.
[0036]
The print head 28 has a nozzle array in which a predetermined number of nozzles are arranged at a constant nozzle pitch. In the illustrated example, seven nozzles # 1 to # 7 are arranged in the sub-scanning direction at a nozzle interval of k dot pitch.
[0037]
Next, a schematic configuration of the printer 22 will be described with reference to FIG. As shown in the figure, the printer 22 includes a mechanism for transporting the print medium 8 by a paper feed motor 23, a mechanism for reciprocating a carriage 31 in the axial direction of the platen 26 by a carriage motor 24, and a print mounted on the carriage 31. It comprises a mechanism for driving the head 28 to eject ink and forming dots, and a control circuit 40 that controls the exchange of signals with the paper feed motor 23, carriage motor 24, print head 28, and operation panel 32. Yes. Hereinafter, each mechanism and the like will be described in this order.
[0038]
The mechanism for reciprocating the carriage 31 in the axial direction of the platen 26 is an endless drive belt between the carriage motor 24 and a slide shaft 34 that is installed in parallel with the axis of the platen 26 and slidably holds the carriage 31. 36, a pulley 38 for extending 36, a position detection sensor 39 for detecting the origin position of the carriage 31, and the like.
[0039]
The carriage 31 accommodates a black ink (Bk) cartridge 71 and inks of five colors, cyan (C1), light cyan (C2), magenta (M1), light magenta (M2), and yellow (Y). The color ink cartridge 72 can be mounted. For two colors, cyan and magenta, two types of light and dark inks are provided. A total of six ink ejection heads 61 to 66 are formed on the print head 28 below the carriage 31. An inlet pipe 67 (which guides ink from the ink tank to the color heads) is provided at the bottom of the carriage 31. (See FIG. 4). When a black (Bk) ink cartridge 71 and a color ink cartridge 72 are mounted on the carriage 31 from above, an introduction tube 67 is inserted into a connection hole provided in each cartridge, and the ejection heads 61 to 66 are ejected from each ink cartridge. Ink can be supplied to the printer.
[0040]
A mechanism for ejecting ink and forming dots will be described. FIG. 5 is an explanatory diagram showing a schematic configuration inside the ink ejection head 28. When the ink cartridges 71 and 72 are mounted on the carriage 31, the ink in the ink cartridge is sucked out via the introduction pipe 67 using the capillary phenomenon as shown in FIG. The print head 28 is guided to each color head 61 to 66. When an ink cartridge is first installed, an operation of sucking ink to the respective color heads 61 to 66 is performed by a dedicated pump. In this embodiment, a pump for suction and a cap that covers the print head 28 at the time of suction are performed. The illustration and description of such a configuration is omitted.
[0041]
As will be described later, the heads 61 to 66 of each color are provided with 48 nozzles Nz for each color (see FIG. 7). Each nozzle is one of electrostrictive elements and is responsive. An excellent piezo element PE is arranged. FIG. 6 shows the structure of the piezo element PE and the nozzle Nz in detail. As shown in the upper part of FIG. 6, the piezo element PE is installed at a position in contact with the ink passage 68 that guides ink to the nozzle Nz. As is well known, the piezo element PE is an element that transforms electro-mechanical energy at an extremely high speed because the crystal structure is distorted by application of a voltage. In this embodiment, by applying a voltage having a predetermined time width between the electrodes provided at both ends of the piezo element PE, the piezo element PE expands for the voltage application time as shown in the lower part of FIG. One side wall of 68 is deformed. As a result, the volume of the ink passage 68 contracts according to the expansion of the piezo element PE, and the ink corresponding to the contraction becomes particles Ip and is ejected from the tip of the nozzle Nz at high speed. Printing is performed by the ink particles Ip soaking into the printing medium 8 mounted on the platen 26.
[0042]
FIG. 7 is an explanatory diagram showing the arrangement of the inkjet nozzles Nz in the ink ejection heads 61-66. The arrangement of these nozzles consists of six sets of nozzle arrays that eject ink for each color, and 48 nozzles Nz are arranged in a staggered manner at a constant nozzle pitch k. The positions of the nozzle arrays in the sub-scanning direction coincide with each other. Note that the 48 nozzles Nz included in each nozzle array need not be arranged in a staggered manner, and may be arranged on a straight line. However, when arranged in a zigzag pattern as shown in FIG. 7, there is an advantage that the nozzle pitch k can be easily set small.
[0043]
FIG. 8 shows an enlarged view of the nozzle array and the state of dots formed by the nozzle array. The left side of FIG. 8 is an enlarged view of the nozzle array, and the right side is a state of dots to be formed. A circle indicated by a broken line on the right side means dots that can be formed by sub-scanning the nozzle array. That is, in the example shown in FIG. 8, there is a relationship of nozzle pitch: recording pitch = 2: 1. In order to prevent so-called white spots of dots, each dot is formed with a diameter that partially overlaps with dots adjacent to each other in the main scanning direction and the sub-scanning direction.
[0044]
Finally, the internal configuration of the control circuit 40 of the printer 22 will be described, and a method for driving the head 28 including the plurality of nozzles Nz shown in FIG. 7 will be described. FIG. 9 is an explanatory diagram showing the internal configuration of the control circuit 40. As shown in FIG. 9, the control circuit 40 includes a CPU 41, a PROM 42, a RAM 43, a PC interface 44 for exchanging data with the computer 90, a paper feed motor 23, a carriage motor 24, an operation panel 32, and the like. A peripheral input / output unit (PIO) 45 for exchanging signals with the head, a timer 46 for measuring time, a driving buffer 47 for outputting dot on / off signals to the heads 61 to 66, and the like are provided. These elements and circuits are connected to each other via a bus 48.
[0045]
The control circuit 40 is also provided with a transmitter 51 that outputs a drive waveform (see FIG. 10) at a predetermined frequency, and a distributor 55 that distributes the output from the transmitter 51 to the heads 61 to 66 at a predetermined timing. ing. The control circuit 40 receives the print image data processed by the computer 90, temporarily stores it in the RAM 43, and outputs it to the drive buffer 47 at a predetermined timing. The control circuit 40 performs main scanning control of the carriage 31, driving control of each nozzle, sub-scanning control, and the like. The driving buffer 47 corresponds to the raster data storage unit 6 shown in FIG.
[0046]
A mode in which the control circuit 40 outputs signals to the heads 61 to 66 will be described. FIG. 10 is an explanatory diagram showing connection of one nozzle row of the heads 61 to 66 as an example. One nozzle row of the heads 61 to 66 is interposed in a circuit having the drive buffer 47 as the source side and the distribution output device 55 as the sink side, and each piezo element PE constituting the nozzle row has its electrode. One of these is connected to each output terminal of the drive buffer 47, and the other is connected to the output terminal of the distribution output device 55 all together. As shown in FIG. 10, a drive waveform of the transmitter 51 is output from the distribution output device 55. When the CPU 41 determines ON / OFF for each nozzle and outputs a signal to each terminal of the drive buffer 47, only the piezo element PE that has received the ON signal from the drive buffer 47 side is driven according to the drive waveform. The As a result, the ink particles Ip are simultaneously ejected from the nozzles of the piezo element PE that has received the ON signal from the drive buffer 47.
[0047]
As shown in FIG. 7, since the heads 61 to 66 are arranged along the conveyance direction of the carriage 31, the timing at which each nozzle row reaches the same position with respect to the print medium 8 is shifted. Accordingly, the CPU 41 outputs the dot ON / OFF signal via the driving buffer 47 at a necessary timing after taking into account the displacement of the nozzles of the heads 61 to 66, and sets the dots of the respective colors. Forming. Further, as shown in FIG. 7, the output of on / off signals is controlled in consideration of the fact that the nozzles are formed in two rows in each of the heads 61 to 66.
[0048]
The printer 22 having the hardware configuration described above rotates the paper feed side roller and other rollers by the paper feed motor 23 to convey the print medium 8 and reciprocates the carriage 31 by the carriage motor 24 to perform printing simultaneously. The piezo elements PE of the respective color heads 61 to 66 of the head 28 are driven to discharge the respective color inks, thereby forming dots and forming a multicolor image on the print medium.
[0049]
In this embodiment, as described above, the printer 22 having the head for ejecting ink using the piezo element PE is used. However, a printer for ejecting ink by other methods may be used. For example, the present invention may be applied to a printer of a type that energizes a heater disposed in an ink passage and ejects ink by bubbles generated in the ink passage. Further, a so-called dot impact type printer or thermal transfer type printer may be used.
[0050]
(2) Print control processing
Next, print control processing in the printer 22 of this embodiment will be described. FIG. 11 is a flowchart showing the flow of the print control process. This process is a process executed by the CPU 41 (see FIG. 9) of the printer 22. When the print control process is started, the CPU 41 reads print image data (step S100). This print image data is data processed by the computer 90 and is a data string indicating ON / OFF of each nozzle of each head 61 to 66 of the printer 22. The CPU 41 reads print mode designation data together with the print image data (step S105), and selects a nozzle to be used based on the print mode designation data (step S110).
[0051]
The selection of the printing mode and the used nozzle will be described in detail later. The selection of the used nozzle means which nozzle among the nozzles prepared in the print head 28 is selected and used for forming the raster. doing. Here, the non-selected nozzle does not mean that it is not used at all, but means that it may be used as a nozzle that forms a dot adjacent to two dots formed by temporally discontinuous main scanning. To do. All nozzles may be selected nozzles, or different nozzles may be selected for each main scan. As described above, the printer 22 of the present embodiment actually includes 48 nozzles in each head. However, for the sake of convenience, the number of nozzles is changed in order and several printing examples will be described below. explain.
[0052]
After selecting the nozzles to be used, a process of forming dots while moving the print head 28 in the main scanning direction is performed (step S115). When the main scanning is completed, it is determined whether or not printing has been completed (step S120). ). If printing has not been completed yet, the sub-scanning amount is set (step S125), and the print medium 8 is conveyed by this sub-scanning amount (step S130). Thereafter, the process is repeated from the selection of the nozzles to be used, and the feeding of the print head 28 in the main scanning direction, the formation of dots and the sub-scanning are repeated until the printing is completed. When the used nozzle and the sub-scanning amount to be selected are constant, the selection of the used nozzle (step 110) and the setting of the sub-scanning amount (step S125) may be performed only once before starting printing. There is no problem.
[0053]
(3) Dot formation:
Example of nozzle number N = 3:
  next,To facilitate understanding,Selection of nozzles used and how dots are formed while repeating main and sub scans, Give an example with a small number of nozzlesexplain. FIG., ConstantFIG. 9 is an explanatory diagram showing a relationship between each pass in the main scanning direction and a transport amount in the sub-scanning direction in each pass when applied to pitch sub-scan printing (a printing method in which the feed amount of the head in the sub-scanning direction is constant). is there. In the example of FIG. 12, as shown in FIG. 12B, the number of nozzles N is 3, the number of selected nozzles n is 2, and the nozzle pitch k is 1 dot pitch.Therefore, this configuration does not satisfy the condition of the number of nozzles in the present invention (k is an integer of 2 or more), but is taken as an example for explaining the principle of dot formation accompanied by sub-scanning of the head.In the example of FIG. 12, a print head including a nozzle array in which three nozzles (# 1 to # 3) are spaced apart by one dot pitch (k = 1) in the sub-scanning direction is used. In the case of this nozzle configuration, each pass basically employs constant pitch sub-scan printing in which the print medium is conveyed by a 2-dot pitch in the sub-scan direction after printing by two nozzles (# 1 and # 2). In this case, the print medium 8 can be filled with dots. This can be understood from the state of the used nozzles shown in FIG. 12C because the raster in the main scanning direction does not require the third nozzle. In FIG. 12 and the following figures, “1-1” indicates that nozzle # 1 is selected in the first pass, and “2-2” indicates that nozzle # 2 is selected in the second pass. That means each.
[0054]
In the example of FIG. 12, nozzle # 3 that is not used in the constant pitch sub-scan printing itself in the nozzle array is used, and this nozzle # 3 is driven every other pass in each pass. As a result, as shown in FIG. 12A, the nozzle # 2 is driven every time in the main scanning direction, but the nozzles # 1 and # 3 are driven every other time. When bidirectional printing is performed, nozzle # 2 is driven both forward and backward, nozzle # 1 is driven only forward, and nozzle # 3 is driven only backward. Also good. FIG. 13 shows a dot formation mode obtained by performing the above six passes by three steps (for six dots) in the main scanning direction. In this case, it is indicated by “1-3”, “2-3”, “3-3”, “4-3”, “5-3”, “6-3” by driving the nozzle # 3. Dots are printed at different locations.
[0055]
In FIG. 13, between the dot by the last nozzle (nozzle # 2) in the preceding pass and the dot by the first nozzle (nozzle # 1) in the succeeding pass, which are adjacent in the sub-scanning direction, is due to the accumulated error of paper feed. Banding is likely to occur. In this embodiment, a dot by nozzle # 3 is printed between these two dots. Specifically, for example, in FIG. 4, “1-3” between the second “1-2” from the top and the fourth “2-2” from the top in the left sub-scan line of Step 1. Is located. This prevents the above banding.
[0056]
Example with N = 5 nozzles
Next, an example in which the number of nozzles N = 5 and the dot pitch k = 3 will be described. In the example shown in FIG. 14, a print head including a nozzle array in which five nozzles (# 1 to # 5) are spaced apart at a 3-dot pitch in the sub-scanning direction is used as a predetermined print mode. In each pass, overlap printing is adopted in which the printing medium is conveyed by a 2-dot pitch in the sub-scanning direction after printing by four nozzles. In this case, in order to simply fill the printing medium 8 with dots, four nozzles (# 1 to # 4) are selected from the nozzle array, printing is performed in the main scanning direction using these nozzles, and then the printing medium is loaded. What is necessary is just to repeat the path | pass conveyed by a 2 dot pitch in a subscanning direction. In this case, two nozzles always pass through one raster, and so-called overlap printing is realized. FIG. 14 shows a case where a pattern of 35 dots in total is formed in the sub-scanning direction by performing 12 passes in total.
[0057]
In this embodiment, nozzle # 5 that is not used in overlap printing itself in the nozzle array is used, and this nozzle # 5 is driven in each pass. FIG. 15 is an explanatory diagram showing a dot formation mode obtained by performing the above 12 passes for only two steps. In this case, by driving nozzle # 5, dots are printed at locations indicated by "1-5", "2-5", ..., "11-5", "12-5".
[0058]
Here, in the encircled portion indicated by symbol A in FIG. 14, in a series of continuous paths, the main order is “3-4” → “4-3” → “5-2” → “6-1”. A line is generated in the scanning direction. In this way, when printing adjacent dots in successive passes, if adjacent dots are formed before the ink dries, the dots are easily connected. In this embodiment, if overlap printing is performed using only four nozzles # 1 to # 4 of the nozzle array, it is adjacent in the sub-scanning direction to the place where the “3-4” dot is formed. In this position, “8-1”, that is, a dot is formed by the nozzle # 1 in the eighth pass. When the position where dots are formed in the main scanning direction is called a “column”, the dot “8-1” is adjacent to the dot “3-4” in the raster once in two columns. Occurs at a rate of. In normal overlap printing using only four nozzles, every other place where “3-4” and “8-1” are formed adjacent to each other in the sub-scanning direction occurs in the main scanning direction. It will be. In “3-5” and “8-1”, 5 buses are deviated in the number of passes, and “8-1” has been changed after a considerable time has elapsed since the formation of “3-5” dots. Dots are formed. That is, adjacent paths are discontinuous in time. As described above, when normal overlap printing using the nozzles # 1 to # 4 is performed, the ink of the “3-4” dot is dried before the formation of the “8-1” dot. A density difference is likely to occur compared to the overlap portion. In addition, the possibility of occurrence of banding due to the accumulated error of the paper feed increases.
[0059]
On the other hand, if dots are formed using the fifth nozzle # 5 that is not selected in normal printing as in the present embodiment, the first nozzle in the bus in which the fifth nozzle is located. A raster is formed by three nozzles, the nozzle, the third nozzle, and the fifth nozzle. As a result, in the above location, the ratio of “8-1” dots formed at positions adjacent to the “3-4” dots in the sub-scanning direction is once in 6 columns, ie, 1/3. Reduced. This is because “2-5” or “5-3” dots are formed instead of the “8-1” dots. Therefore, the density difference due to the time interval of dot formation is reduced, and banding in this portion is reduced. Further, when there is an accumulated error in paper feed in the sub-scanning direction, “5-3” is set between the dots “8-1” and “2-5” formed by the nozzles at both ends that are easily affected by the accumulated error. This is also helpful in preventing banding.
[0060]
Example with 7 nozzles:
FIG. 16 is an explanatory diagram showing another example in which the present invention is applied to overlap printing. In the example of FIG. 16, as a predetermined printing mode, a print head including a nozzle array in which seven nozzles (# 1 to # 7) are arranged with a two-dot pitch (k = 2) apart in the sub-scanning direction. In each pass, overlap printing is adopted in which the print medium is conveyed by a 3-dot pitch in the sub-scanning direction after printing with six nozzles.
[0061]
That is, after printing in the main scanning direction was performed from six nozzles (# 1 to # 6) selected from the nozzle array, a pass for conveying the print medium in the sub-scanning direction by a 3-dot pitch was repeatedly performed. In the example of FIG. 16, a total of 12 passes are performed to form a pattern of 46 dots in the sub-scanning direction. In this embodiment, nozzle # 7 that is not used in overlap printing itself in the nozzle array is used, and this nozzle # 7 is driven in each pass.
[0062]
FIG. 17 is an explanatory diagram showing a dot formation mode obtained by performing the above 12 passes for only two steps. In this case, by driving nozzle # 7, dots are printed at locations indicated by "1-7", "2-7", ..., "11-7", "12-7". As shown in FIG. 17, by driving nozzle # 7, in the raster where nozzle # 7 is located, three nozzles, the first nozzle # 1, the fourth nozzle # 4, and the seventh nozzle # 7, are provided. A raster is formed by a nozzle. The other rasters are formed by two nozzles, the second nozzle # 2 and the fifth nozzle # 5, or two nozzles, the third nozzle # 3 and the sixth nozzle # 6.
[0063]
In this embodiment, the distance between the passes of dots formed continuously in the sub-scanning direction is suppressed to a maximum of three passes even when the seventh nozzle # 7 is not used, but the dots are formed after three passes. In the conventional overlap printing using 6 nozzles, the ratio is reduced to twice in 6 columns, whereas in the raster where the first nozzle # 1 is located, the ratio occurs once in 2 columns. . As a result, as in the other embodiments, the rate at which adjacent dots are formed in passes that have become larger in time is reduced, and the occurrence of density errors due to ink drying is reduced. Furthermore, even if there is a cumulative error in paper feed in the sub-scanning direction, the occurrence of the cumulative error is dispersed for this raster, which also helps to prevent banding.
[0064]
Example of non-uniform sub-scan feed amount:
Next, a case where the total number of nozzles N constituting the nozzle array is 4 and the dot pitch k is 4 and the feed amount in the sub-scanning direction per main scan is not uniform will be described. In the example shown in FIG. 18, all four nozzles are driven by each raster, but the feed amount in the sub-scanning direction repeats 2 dot pitch-5 dot pitch per main scan. As a result, in the example shown in FIG. 18, the fourth nozzle # 4 forms a single raster with the seventh raster and the fourteenth raster in the effective print range, but the first with the ninth and sixteenth rasters. A raster is formed together with nozzle # 1. That is, overlap printing is performed on these rasters.
[0065]
In such an example, the separation of the pass number of dots formed between adjacent rasters is not uniform, and various combinations occur. However, since the feed in the sub-scanning direction is not uniform, the periodicity that tends to occur due to uniform feed There is an advantage that the influence of the sub-scan feed error is less likely to occur.
[0066]
Although several embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and can be implemented in various modes without departing from the gist of the present invention. . For example, in the above embodiment, the case where the present invention is applied to an ink jet printer having a nozzle for ejecting ink as a dot forming element has been described. However, the present invention is not limited to a printing apparatus having a similar dot forming element, such as a thermal type. The present invention can be similarly applied to a printing apparatus such as a printer or a thermal transfer printer. In these printing apparatuses, ink drying does not cause a problem as much as an ink jet type, but since there is a problem of accumulated paper feed error, it is still possible to suppress the occurrence of banding.
[0067]
In the above embodiment, an odd number of nozzles such as the number of nozzles 5 and 7 are taken up. Therefore, if one raster is formed by two nozzles, one of the nozzles is always left over, and the remaining nozzles (nozzles # 5 and # 7) are used to form two rasters that are different in time. A dot adjacent to one dot was formed. Even when the number of nozzles is an even number, if the interlace condition is not satisfied, surplus nozzles are generated, and therefore, using the surplus nozzles, adjacent to two dots formed in different temporally passes. Dots can be formed. When the feed amount L (dot pitch) in the sub-scanning direction is constant, the interlace condition is that the number of nozzles N is equal to the value L and the inter-nozzle pitch k is an integer having a prime relationship with N. There is. In this case, when the number of nozzles N is formed by s nozzles (s is a positive integer, also referred to as the number of repetitions), N == This is the effective number of nozzles calculated as M / s. Therefore, for example, when the number of nozzles is M = 8, the pitch between dots is k = 6, and the feed amount in the sub-scanning direction is L = 8, if the interlaced printing is performed, the dots overlap in some rasters. End up. In this case, seven nozzles from the first to the seventh are selected, the inter-scanning is realized by setting the sub-scan feed amount L to a 7-dot pitch, and the raster in which the eighth nozzle overlaps with the other nozzles. The dots may be formed by intermittently driving the nozzles so as to fill the places where the dots are not formed or overlapping the places where the dots are formed by other nozzles.
[0068]
If the feed amount in the sub-scanning direction is different for each main scan, the above-mentioned restrictions for realizing interlace are alleviated, but there are combinations in which interlace cannot be realized depending on the number of nozzles and the pitch between nozzles. It still exists. In this case, it is only necessary to form dots adjacent to two dots formed in different temporally passes by using surplus nozzles.
[0069]
The industrial application field of the present invention includes not only a printing apparatus such as a printer but also various devices incorporating the printing apparatus such as a facsimile and a copy.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a printing apparatus according to the present invention.
FIG. 2 is an explanatory diagram illustrating a schematic configuration of functions of a printer 22 according to an embodiment.
FIG. 3 is an explanatory diagram for explaining an outline of a raster data storage unit;
FIG. 4 is a schematic configuration diagram of a printer according to the embodiment.
FIG. 5 is an explanatory diagram illustrating a schematic configuration of a dot recording head of the printer according to the present exemplary embodiment.
FIG. 6 is an explanatory diagram illustrating the principle of dot formation in the printer of this embodiment.
FIG. 7 is an explanatory diagram illustrating an example of nozzle arrangement in the printer according to the present exemplary embodiment.
FIG. 8 is an enlarged view of nozzle arrangement in the printer of the present embodiment and an explanatory diagram showing a relationship with dots to be formed.
FIG. 9 is an explanatory diagram illustrating an internal configuration of a printer control apparatus.
FIG. 10 is an explanatory diagram showing a state in which a signal for forming dots is sent to the head.
FIG. 11 is a flowchart illustrating a flow of a print control processing routine.
FIG. 12 is an explanatory diagram showing how dots are formed using a nozzle array with three nozzles.
FIG. 13 is an explanatory diagram showing how dots are formed using the number of buses and the number of drive nozzles.
FIG. 14 is an explanatory diagram showing a state of dot formation using a nozzle array with five nozzles.
FIG. 15 is an explanatory diagram showing how dots are formed using the number of buses and drive nozzle numbers;
FIG. 16 is an explanatory diagram showing how dots are formed using a nozzle array with seven nozzles.
FIG. 17 is an explanatory diagram showing how dots are formed using the number of buses and the number of drive nozzles.
FIG. 18 is an explanatory diagram showing how dots are formed when the feed amount in the sub-scanning direction is non-uniform.
[Explanation of symbols]
1. Print mode setting section
2 ... Drive unit control unit
3 ... main scanning drive unit
4. Sub-scanning drive unit
5. Print head drive unit
6: Raster data storage
6a: first raster block
6b ... the second raster block
8 ... Print media
15. Flexible disk drive
16 ... ROM drive
18 ... modem
22 ... Printer
23 ... Paper feed motor
24 ... Carriage motor
26 ... Platen
28 ... Print head
31 ... Carriage
32 ... Control panel
34 ... Sliding shaft
36 ... Drive belt
38 ... pulley
39 ... Position detection sensor
40 ... Control circuit
41 ... CPU
42 ... PROM
43 ... RAM
44 ... PC interface
46 ... Timer
47 ... Drive buffer
48 ... Bus
51 ... Transmitter
55. Distributor
55 ... Distribution output device
61-66 ... Ink discharge head
67 ... Introducing pipe
68 ... Ink passage
71, 72 ... cartridge for ink
90 ... Computer
FD ... Flexible disk

Claims (8)

The recording head is driven to form a raster that is a row of dots aligned in one direction of the recording medium, and each time the raster is formed, the recording medium is moved relative to the recording head in a direction intersecting the raster. A printing apparatus that forms an image by performing sub-scanning,
N dots (N is an integer greater than or equal to 3) that form dots on the recording medium, provided in the recording head, between dots that can be formed on the recording medium in the sub-scanning direction A dot forming element array arranged at k (k is an integer of 2 or more) dot pitch using a dot pitch which is a minimum pitch of
A recording head driving unit for driving the recording head and forming dots on the recording medium by a required dot forming element of the dot forming element array;
A sub-scanning controller that performs the movement in the sub-scanning direction each time a pass is a raster forming process for driving the recording head driving unit to form at least a part of the raster;
In the pass, control is performed to select n (n is a positive integer not less than 2 and less than N) dot formation elements from the dot formation element array to form the raster on the recording medium. A raster adjacent to a raster that uses only dots formed by n dot forming elements and is completed using two dot forming elements for one raster is selected from the dot forming element array. A dot forming control unit that adds dot forming elements other than the dot forming elements and forms a total of three dot forming elements. The printing apparatus according to claim 1,
The dots formed by the dot forming element other than the selected dot forming element are adjacent to dots formed in two temporally discontinuous passes as two temporally different passes. Printing device that is a dot to do. The printing apparatus according to claim 1,
When n dot forming elements are used to form one raster for n dot forming elements arranged in the sub-scanning direction in the dot forming element array, the value n / s and the dot forming element The dot pitch k between them is in a prime relationship with each other,
The printing apparatus, wherein the sub-scanning control unit moves n / s dot pitch as the movement in the sub-scanning direction for each pass. The printing apparatus according to claim 2,
By driving the sub-scanning control unit and the recording head driving unit, a dot is formed by a part of the selected dot forming element in a subsequent pass to a dot formed in the preceding pass by the selected dot forming element. A printing apparatus having means for partially overlapping. The printing apparatus according to claim 1,
A printing apparatus in which dots formed in the temporally different passes are adjacent dots in the sub-scanning direction. The printing apparatus according to claim 1,
A printing apparatus in which dots formed in the temporally different passes are adjacent in the sub-scanning direction and the main scanning direction. The printing apparatus according to claim 1,
The dot formation control unit is means for selecting a number of dot formation elements different from other passes from the dot formation element array for some of the plurality of passes,
The printing apparatus is a printing apparatus, wherein the sub-scanning control unit performs the movement in the sub-scanning direction according to the selected number of dot forming elements. The recording head is driven to form a raster that is a row of dots aligned in one direction of the recording medium, and each time the raster is formed, the recording medium is moved relative to the recording head in a direction intersecting the raster. A method of forming an image by performing sub-scanning,
N dot forming elements that drive the recording head and form dots (N is an integer of 3 or more) are the minimum pitch between dots that can be formed on the recording recording medium in the sub-scanning direction. A dot is formed on the recording medium by a dot forming element array arranged at a k (k is an integer of 2 or more) dot pitch using a dot pitch,
The movement in the sub-scanning direction is performed each time a pass is a raster forming process for forming at least a part of the raster,
In the pass, control is performed to select n (n is a positive integer not less than 2 and less than N) dot formation elements from the dot formation element array to form the raster on the recording medium. A raster adjacent to a raster that uses only dots formed by n dot forming elements and is completed using two dot forming elements for one raster is selected from the dot forming element array. A printing method in which dot forming elements other than the dot forming elements are added to form a total of three dot forming elements.

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