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JP3472637B2 - Hollow injection molding method and mold - Google Patents

Hollow injection molding method and mold

Info

Publication number
JP3472637B2
JP3472637B2 JP31436994A JP31436994A JP3472637B2 JP 3472637 B2 JP3472637 B2 JP 3472637B2 JP 31436994 A JP31436994 A JP 31436994A JP 31436994 A JP31436994 A JP 31436994A JP 3472637 B2 JP3472637 B2 JP 3472637B2
Authority
JP
Japan
Prior art keywords
hollow
mold cavity
mold
resin
pressurized gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP31436994A
Other languages
Japanese (ja)
Other versions
JPH08142096A (en
Inventor
勇樹 森
茂生 新宮
朋幸 藤沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Corp
Original Assignee
Asahi Kasei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Kasei Corp filed Critical Asahi Kasei Corp
Priority to JP31436994A priority Critical patent/JP3472637B2/en
Publication of JPH08142096A publication Critical patent/JPH08142096A/en
Application granted granted Critical
Publication of JP3472637B2 publication Critical patent/JP3472637B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1703Introducing an auxiliary fluid into the mould
    • B29C45/1704Introducing an auxiliary fluid into the mould the fluid being introduced into the interior of the injected material which is still in a molten state, e.g. for producing hollow articles
    • B29C45/1711Introducing an auxiliary fluid into the mould the fluid being introduced into the interior of the injected material which is still in a molten state, e.g. for producing hollow articles and removing excess material from the mould cavity by the introduced fluid, e.g. to an overflow cavity

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、金型の金型キャビティ
内に射出した溶融樹脂中に加圧ガスを圧入することで中
空成形品を成形する射出成形方法及びそれに用いる金型
に関する。更に詳しくは、得られる中空成形品の表面状
態の向上に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection molding method for molding a hollow molded article by pressurizing a molten gas injected into a mold cavity of a mold with a pressurized gas, and a mold used therefor. More specifically, it relates to improvement of the surface condition of the obtained hollow molded article.

【0002】[0002]

【従来の技術】中空射出成形は特公昭57−14968
号公報等で知られている技術であり、近年、自動車の各
種内装部品や家庭電気機器のハウジング等の成形に急速
に普及しつつある。
2. Description of the Related Art Hollow injection molding is disclosed in Japanese Examined Patent Publication Sho 57-14968.
It is a technique known from Japanese Patent Publication No. JP, etc., and in recent years, it is rapidly becoming popular in the molding of various interior parts of automobiles and housings of household electric appliances.

【0003】上記従来の中空射出成形は、概ね以下の工
程を経て行われる。
The above conventional hollow injection molding is generally performed through the following steps.

【0004】まず、加圧ガス圧入機構を有する金型(加
圧ガス圧入機構が射出ノズルに内蔵されている場合もあ
る)の金型キャビティ内に所定量の溶融樹脂を射出した
後、加圧ガス圧入機構から溶融樹脂中に所定時間加圧ガ
スの圧入を行う。圧入された加圧ガスは、溶融樹脂の内
部へと進入し、流動していくことにより、中空部が形成
される。この所定時間の加圧ガスの圧入に引き続いて、
このガス圧が成形品内で維持されるように所定時間その
まま保持し、金型キャビティ内の樹脂が冷却された後、
成形品内部の加圧ガスを放出してから金型を開いて中空
成形品を取り出す。
First, a predetermined amount of molten resin is injected into a mold cavity of a mold having a pressurized gas press-in mechanism (the pressurized gas press-in mechanism may be built in the injection nozzle in some cases), and then pressurized. Pressurized gas is injected into the molten resin for a predetermined time from the gas injection mechanism. The pressurized gas that has been press-fitted enters the inside of the molten resin and flows to form a hollow portion. Following the pressurization of pressurized gas for this predetermined time,
Hold this gas pressure for a predetermined time so that it is maintained in the molded product, and after the resin in the mold cavity is cooled,
After releasing the pressurized gas inside the molded product, the mold is opened and the hollow molded product is taken out.

【0005】部分的な厚肉部を有する成形品について上
記中空射出成形を適用し、厚肉部に加圧ガスを圧入する
ようにすると、樹脂の冷却に伴う体積収縮によって当該
厚肉部に生じやすいひけを防止できる利点がある。
When the above-mentioned hollow injection molding is applied to a molded article having a partially thick portion and a pressurized gas is injected into the thick portion, volumetric shrinkage due to cooling of the resin occurs in the thick portion. There is an advantage that easy sinkage can be prevented.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、上記従
来の中空射出成形によって得られる中空成形品には、そ
れ特有の外観不良がしばしば発生する。即ち、中空部が
形成された部位の表面に発生する光沢むらである。
However, the hollow molded article obtained by the above-mentioned conventional hollow injection molding often has its own poor appearance. That is, it is uneven gloss that occurs on the surface of the portion where the hollow portion is formed.

【0007】上記光沢むらは、中空部に対応する表面領
域とそれ以外の表面領域との境界に発生する光沢の強い
線状又は帯状として現れる。特に裏面に突出した厚肉部
に中空部を形成した場合については、裏面形状である厚
肉部の輪郭に沿った線状又は帯状の強い光沢部が発生
し、その他の領域間との間で光沢の不均一、即ち光沢む
らとなる。この光沢むらは、特に塗装や被覆等の後加工
を行わない製品、例えば自動車の内外装部品や家庭電気
機器のハウジング等においては品質上の重要な問題とな
り、これらへの中空射出成形方法の適用が困難になる場
合もある。
The gloss unevenness appears as a line or a band having a strong gloss, which is generated at the boundary between the surface region corresponding to the hollow portion and the other surface region. Especially when the hollow part is formed in the thick part protruding to the back surface, a strong linear or strip-like gloss portion along the contour of the thick part that is the back surface is generated, and between other areas. Uneven gloss, that is, uneven gloss. This gloss unevenness is an important quality issue especially for products that are not subjected to post-processing such as painting and coating, for example, interior and exterior parts of automobiles and housings of household electric appliances, and the application of the hollow injection molding method to them. Can be difficult.

【0008】本発明は、中空射出成形による中空成形品
の成形に際し、形成された中空部に沿って発生する光沢
むらを防止することを目的とする。
It is an object of the present invention to prevent uneven luster that occurs along the formed hollow portion when molding a hollow molded article by hollow injection molding.

【0009】[0009]

【課題を解決するための手段及び作用】このために請求
項1の発明では、金型の金型キャビティ内に射出した溶
融樹脂中に加圧ガスを圧入して、部分的な厚肉部を有
し、該厚肉部に中空部を有する成形体を成形する中空射
出成形方法において、金型キャビティに溶融樹脂を射出
した後、加圧ガスを圧入して金型キャビティ内の余剰の
溶融樹脂を金型キャビティ外へ押し出して前記厚肉部に
中空部を形成し、次いで瞬間的に中空部内の圧力を降下
させた後、降下した圧力下で冷却する中空射出成形方法
としているものである。
For this purpose, in the invention of claim 1, a pressurized gas is pressed into the molten resin injected into the mold cavity of the mold to form a partial thick portion. Existence
Then, in the hollow injection molding method of molding a molded body having a hollow portion in the thick portion, after injecting a molten resin into a mold cavity, pressurizing gas is injected to remove excess molten resin in the mold cavity. Extruded out of the mold cavity to the thick part
This is a hollow injection molding method in which a hollow portion is formed , then the pressure in the hollow portion is momentarily lowered, and then cooled under the lowered pressure .

【0010】また、請求項の発明では、上記中空射出
成形方法に用いられる金型であって、金型キャビティ外
へ押し出される余剰の溶融樹脂量に比して十分大きな容
積を有しかつ大気に開放又は回収タンクに接続された樹
脂溜が、開閉弁が介在した流出路を介して金型キャビテ
ィに接続されている金型としているものである。
Further, in the invention of claim 7 , the mold used in the above hollow injection molding method has a volume sufficiently larger than the amount of the surplus molten resin extruded out of the mold cavity and the atmosphere. The resin reservoir which is open or connected to the recovery tank is a mold which is connected to the mold cavity through an outflow passage having an opening / closing valve.

【0011】更に本発明を図面に基づいて説明する。The present invention will be further described with reference to the drawings.

【0012】図1及び図2は、図1(a)及び図3に示
されるような金型2を用いて本発明の中空射出成形方法
を行う場合の手順を示すものである。
FIGS. 1 and 2 show the procedure for carrying out the hollow injection molding method of the present invention using a mold 2 as shown in FIGS. 1 (a) and 3.

【0013】まず、金型2について説明すると、図1
(a)及び図3に示されるように、金型は、ほぼ方形の
板状部分の中央部を横断してリブ状の厚肉成形部3が設
けられた金型キャビティ1を有している。この金型キャ
ビティ1には、射出ノズル4からランナー5を介して溶
融樹脂が充填されると共に、ガス供給装置(図示されて
いない)に接続された加圧ガス圧入機構6から加圧ガス
が圧入されるものである。
First, the mold 2 will be described with reference to FIG.
As shown in (a) and FIG. 3, the mold has a mold cavity 1 in which a rib-shaped thick-walled molding portion 3 is provided across a central portion of a substantially rectangular plate-shaped portion. . The mold cavity 1 is filled with molten resin from the injection nozzle 4 via the runner 5, and pressurized gas is injected from a pressurized gas injection mechanism 6 connected to a gas supply device (not shown). It is what is done.

【0014】ガス供給装置は、例えば圧縮機によって昇
圧したガスを加圧ガス圧入機構6に供給するもので、通
常、射出機と電気的に接続されていて、加圧ガスの圧入
開始のタイミングを射出機の動作に応じて制御できるよ
うになっている。また、加圧ガスを圧入している時間
や、後述する補助保圧等の制御もできるようになってい
る。
The gas supply device supplies the gas pressurized by, for example, a compressor to the pressurized gas injection mechanism 6, and is usually electrically connected to the injector to set the timing of starting the injection of the pressurized gas. It can be controlled according to the operation of the injection machine. In addition, it is possible to control the time during which the pressurized gas is being injected, the auxiliary holding pressure described later, and the like.

【0015】溶融樹脂の充填と加圧ガスの圧入とは、図
面上厚肉成形部3の左端部分から行われるもので、厚肉
成形部3の右端部分には金型2外に開口する流出路7が
設けられている。また、この流出路7には、流出路7を
開閉する開閉弁8が介在されている。
The filling of the molten resin and the pressurization of the pressurized gas are performed from the left end portion of the thick-walled molding portion 3 in the drawing, and the right end portion of the thick-walled molding portion 3 flows out to the outside of the mold 2. A path 7 is provided. An on-off valve 8 that opens and closes the outflow passage 7 is interposed in the outflow passage 7.

【0016】上記開閉弁8としては、例えば油圧によっ
て進退して、流出路7を閉鎖・開放するもの等を用いる
ことができる。この開閉弁8による開閉作動は、前記ガ
ス供給装置と電気的に接続したりタイマーを接続してお
くこと等により、自動的に制御することができる。
As the opening / closing valve 8, for example, a valve that moves forward / backward by hydraulic pressure to close / open the outflow passage 7 can be used. The opening / closing operation by the opening / closing valve 8 can be automatically controlled by electrically connecting to the gas supply device or connecting a timer.

【0017】次に、図1及び図2に基づいて本発明の中
空射出方法を説明する。
Next, the hollow injection method of the present invention will be described with reference to FIGS. 1 and 2.

【0018】まず、図1(a)に示されるように型締
し、しかも図1(b)に示されるように、開閉弁8を閉
鎖した状態で射出ノズル4の遮断弁9を開放して、溶融
樹脂を金型キャビティ1内へ射出する。
First, as shown in FIG. 1A, the mold is clamped, and as shown in FIG. 1B, the shutoff valve 9 of the injection nozzle 4 is opened with the opening / closing valve 8 closed. The molten resin is injected into the mold cavity 1.

【0019】溶融樹脂の射出量は、金型キャビティ1内
を満たすに十分な量もしくは金型キャビティ1内を満た
すにやや足りない量である。具体的には、金型キャビテ
ィ容積の90容量%以上の量の溶融樹脂を射出すること
が好ましい。特に、得られる中空成形品の型再現性を向
上させると共に、未充填で残された金型キャビティ1部
分に、後述する加圧ガスの圧入によって溶融樹脂が押し
込まれる場合に生じやすいウエルドライン様の表面むら
の発生を防止するために、金型容積の100容量%を超
える過量の溶融樹脂を射出することが好ましい。
The injection amount of the molten resin is an amount sufficient to fill the mold cavity 1 or a little insufficient amount to fill the mold cavity 1. Specifically, it is preferable to inject the molten resin in an amount of 90% by volume or more of the mold cavity volume. In particular, the mold reproducibility of the obtained hollow molded product is improved, and a weld line like a weld line which tends to be generated when the molten resin is pushed into the unfilled and left mold cavity 1 portion by pressurization of a pressurized gas described later. In order to prevent the occurrence of surface unevenness, it is preferable to inject an excessive amount of molten resin that exceeds 100% by volume of the mold volume.

【0020】樹脂としては、射出成形や押し出し成形に
使用される熱可塑性樹脂を用いることができる。また、
必要に応じて熱硬化性樹脂を用いることもできる。これ
らの樹脂には、一般に使用される各種添加剤やフィラー
その他の充填材を加えることができる。
As the resin, a thermoplastic resin used in injection molding or extrusion molding can be used. Also,
A thermosetting resin can also be used if necessary. Various commonly used additives, fillers and other fillers can be added to these resins.

【0021】次いで、図1(c)に示されるように、加
圧ガスの逆流を防止するために射出ノズル4の遮断弁9
を閉鎖して、加圧ガス圧入機構6を介して金型キャビテ
ィ1中の溶融樹脂に所定時間加圧ガスを圧入し、圧入完
了後はそのままの状態を維持する。また、加圧ガスの圧
入開始前、圧入開始と同時、又は圧入開始後圧入完了ま
でに開閉弁8を開放する。
Next, as shown in FIG. 1 (c), the shutoff valve 9 of the injection nozzle 4 is provided in order to prevent the backflow of the pressurized gas.
Is closed and pressurized gas is injected into the molten resin in the mold cavity 1 for a predetermined time through the pressurized gas injection mechanism 6, and the state is maintained after completion of the injection. Further, the on-off valve 8 is opened before the pressurization of the pressurized gas is started, at the same time as the start of the pressurization, or after the start of the pressurization and before the completion of the press-fitting.

【0022】ところで、本発明者等は、前述した光沢む
らの発生原因を、加圧ガスの圧入時に、その圧入経路に
沿って加圧ガスの過大な圧力が作用するためと考えてい
る。加圧ガスの圧力を低くすれば過大な圧力の作用は防
止できるが、それでは十分な加圧ガスの圧入ができなく
なる。そこで本発明では、十分な圧力の加圧ガスを圧入
すると共に、上記のように開閉弁8を開放しているもの
である。
By the way, the present inventors believe that the above-mentioned cause of the uneven glossiness is caused by the excessive pressure of the pressurized gas acting along the press-fitting path when the pressurized gas is press-fitted. If the pressure of the pressurized gas is lowered, the action of excessive pressure can be prevented, but this will not allow sufficient pressurization of the pressurized gas. Therefore, in the present invention, the pressurizing gas having a sufficient pressure is injected and the opening / closing valve 8 is opened as described above.

【0023】即ち、開閉弁8が開放されると、加圧ガス
の圧入に伴って余剰となった溶融樹脂は、図1(c)に
示されるように、流出路7を介して金型キャビティ1外
へと押し出されることになる。従って、加圧ガスは大き
な抵抗なく短時間で深部にまで侵入することができ、圧
入経路に沿って加圧ガスの過大な圧力が長時間作用する
ことが防止されることで光沢むらの発生が防止されるも
のである。また、余剰の溶融樹脂が押し出されてしまう
ことは、中空部11が形成された箇所の樹脂量が減らさ
れることであり、樹脂量が減ることによってひけの発生
が押えられることにもなる。
That is, when the on-off valve 8 is opened, the excess molten resin due to the pressurization of the pressurized gas causes the excess resin to flow through the outflow passage 7 and the mold cavity, as shown in FIG. 1 will be pushed out. Therefore, the pressurized gas can penetrate deeply into the deep portion in a short time without great resistance, and the excessive pressure of the pressurized gas is prevented from acting for a long time along the press-fitting path, so that uneven gloss is generated. It will be prevented. Further, the excess molten resin being pushed out means that the amount of resin in the portion where the hollow portion 11 is formed is reduced, and the decrease in the amount of resin also suppresses the occurrence of sink marks.

【0024】加圧ガスの圧入を継続する時間は、通常の
中空射出成形における圧入時間と同様である。開閉弁8
を開放するタイミングは、上記のように、加圧ガスの圧
入開始前、圧入開始と同時、又は圧入開始後で圧入完了
までのいずれでもよいが、確実なひけ防止を図るため
に、加圧ガスの圧入を開始してから所定の短時間経過後
圧入完了までが好ましい。この所定の短時間とは、成形
すべき中空成形品の大きさやそれに形成する中空部11
の長さ等によっても相違するが、加圧ガスの圧入時間の
1/2〜1/10程度である。開閉弁8の開放が早過ぎ
ると、成形品の大きさや形状等によってはひけを生じる
恐れがあり、逆に加圧ガスの圧入完了より開閉弁8の開
放が遅くなると、加圧ガスの高い圧力が作用する時間が
長くなって、光沢むらが生じやすくなる。
The time during which the pressurization of the pressurized gas is continued is the same as the press-in time in ordinary hollow injection molding. Open / close valve 8
As described above, the timing of opening the pressurizing gas may be before starting the press-fitting of the pressurized gas, at the same time as the start of the press-fitting, or after the start of the press-fitting until the completion of the press-fitting. It is preferable that the press-in is started and the press-in is completed after a predetermined short time has elapsed. The predetermined short time means the size of the hollow molded product to be molded and the hollow portion 11 formed therein.
The time is about 1/2 to 1/10 of the pressurization time of the pressurized gas, although it varies depending on the length of the gas. If the opening / closing valve 8 opens too early, sink marks may occur depending on the size and shape of the molded product. Conversely, if the opening / closing valve 8 opens later than the completion of pressurization of the pressurized gas, the high pressure of the pressurized gas The action time becomes longer and uneven gloss is likely to occur.

【0025】圧入された加圧ガスの流動方向は、余剰の
溶融樹脂の流出方向、即ち流出路7の方向に向かう傾向
が強い。従って、流出路7を設ける位置は、加圧ガスの
圧入位置から見て、加圧ガスの圧入によって形成すべき
中空部11の末端部分に設けることが好ましい。このよ
うにすることによって、中空部11を予定の経路で形成
しやすくなる。図示される金型2の場合、加圧ガス圧入
機構6から圧入された加圧ガスを流出路7へと導くこと
で、厚肉成形部3に沿って中空部11を形成することが
できる。
The flow direction of the pressurized gas injected under pressure has a strong tendency toward the outflow direction of the surplus molten resin, that is, the outflow path 7. Therefore, it is preferable that the position where the outflow passage 7 is provided is provided at the end portion of the hollow portion 11 to be formed by the press-fitting of the pressurized gas when viewed from the press-fitting position of the pressurized gas. By doing so, it becomes easy to form the hollow portion 11 along a predetermined route. In the case of the mold 2 shown in the drawing, the hollow portion 11 can be formed along the thick-walled molded portion 3 by guiding the pressurized gas that has been press-fitted from the pressurized gas press-fitting mechanism 6 to the outflow passage 7.

【0026】図示される金型2においては、流出路7は
1箇所のみとなっているが、流出路7は1箇所に限られ
ず、1つの金型キャビティ1に対して複数箇所設けるこ
ともできる。例えば厚肉成形部3が十字形に存在する場
合には、厚肉成形部3の1つの端部に対して加圧ガス圧
入機構6を設けると共に、厚肉成形部3の残りの3つの
端部に夫々開閉弁8が介在した流出路7を設けることが
できる。また、複数の流出路7を設けた場合、各流出路
7における開閉弁8の開閉タイミングをずらすことで、
加圧ガスの流動方向を制御することもできる。
In the illustrated mold 2, the outflow passage 7 is provided only at one location, but the outflow passage 7 is not limited to one location, and a plurality of locations can be provided for one die cavity 1. . For example, when the thick-walled molding portion 3 exists in a cross shape, the pressurized gas press-fitting mechanism 6 is provided to one end of the thick-walled molding portion 3 and the remaining three ends of the thick-wall molding portion 3 are provided. It is possible to provide an outflow passage 7 in which an on-off valve 8 is interposed in each part. Further, when a plurality of outflow passages 7 are provided, by shifting the opening / closing timing of the on-off valve 8 in each outflow passage 7,
It is also possible to control the flow direction of the pressurized gas.

【0027】図示される加圧ガス圧入機構6は金型キャ
ビティ1に開口したもので、通常、加圧ガスは通過させ
るが溶融樹脂の侵入は阻止できる狭い開口部を有するノ
ズル状の部材によって構成される。また、溶融樹脂の射
出時に閉鎖され、加圧ガスの圧入時に開放される開閉機
構を有するノズル状の部材で構成される場合や、図示さ
れる加圧ガス圧入機構6のように直接金型キャビティ1
に対して設けるのではなく、スプルー10やランナー5
に対して設ける場合もある。更には、加圧ガス圧入機構
6を射出ノズル4に内蔵させ、溶融樹脂と同じ経路で金
型キャビティ1へ加圧ガスを圧入することもできる。
The pressurized gas press-in mechanism 6 shown in the figure has an opening in the mold cavity 1, and is usually constituted by a nozzle-like member having a narrow opening through which pressurized gas can pass but molten resin can be prevented from entering. To be done. In addition, when it is composed of a nozzle-shaped member having an opening / closing mechanism that is closed when the molten resin is injected and is opened when the pressurized gas is injected, or as in the illustrated pressurized gas injection mechanism 6, a direct mold cavity is used. 1
Rather than installing for sprue 10 and runner 5
It may be provided for. Furthermore, the pressurized gas injection mechanism 6 may be built in the injection nozzle 4 to inject the pressurized gas into the mold cavity 1 along the same path as the molten resin.

【0028】圧入する加圧ガスとしては、射出成形時の
温度及び圧力下で使用樹脂と反応しないものが使用され
る。例えば空気、炭酸ガス、窒素等が使用されるが、窒
素を初めとする不活性ガスが好ましい。
As the pressurizing gas to be injected, one that does not react with the resin used at the temperature and pressure during injection molding is used. For example, air, carbon dioxide gas, nitrogen or the like is used, but an inert gas such as nitrogen is preferable.

【0029】開閉弁8が開放されることにより、加圧ガ
スの圧入時に形成された中空部11が更に成長して流出
路7中にまで伸び、ついには図2(a)に示されるよう
に、流出路7先端の樹脂層を破るに至る。つまり、中空
部11を囲む樹脂壁の一部が破れ、中空部11内の加圧
ガスが外部に放出されることで、中空部11内の圧力が
瞬間的に降下する。そして、これによって、中空部11
を形成した後に高い加圧ガスの圧力が作用して光沢むら
を発生させてしまうことが防止される。
When the opening / closing valve 8 is opened, the hollow portion 11 formed at the time of pressurizing the pressurized gas further grows and extends into the outflow passage 7, and finally, as shown in FIG. 2 (a). , The resin layer at the tip of the outflow passage 7 is broken. That is, a part of the resin wall surrounding the hollow portion 11 is broken and the pressurized gas inside the hollow portion 11 is released to the outside, so that the pressure inside the hollow portion 11 instantaneously drops. And, by this, the hollow portion 11
It is possible to prevent the occurrence of uneven gloss due to the action of a high pressure gas after forming the film.

【0030】上記中空部11内の圧力の瞬間的な降下
は、中空部11内を大気圧まで降下させるものでもよい
が、中空部11内を大気圧まで降下させてその後の冷却
を行った場合、中空成形品の形状等によっては若干のひ
けを生じる可能性がある。従って、これを防止するため
に、中空部11内に大気圧を超える補助保圧圧力を残存
させることが好ましい。
The momentary pressure drop in the hollow portion 11 may be performed by lowering the pressure in the hollow portion 11 to the atmospheric pressure. However, when the pressure in the hollow portion 11 is lowered to the atmospheric pressure and cooling is performed thereafter. Depending on the shape of the hollow molded product, some sink marks may occur. Therefore, in order to prevent this, it is preferable to leave the auxiliary holding pressure exceeding the atmospheric pressure in the hollow portion 11.

【0031】上記補助保圧圧力は、中空部11を形成す
るために圧入された加圧ガスの圧力の1%〜50%の圧
力であることが好ましい。補助保圧圧力が低過ぎると上
記ひけを十分防止しにくく、逆に高過ぎると光沢むらを
発生させる原因となる。
The auxiliary pressure holding pressure is preferably 1% to 50% of the pressure of the pressurized gas that is press-fitted to form the hollow portion 11. If the auxiliary holding pressure is too low, it is difficult to sufficiently prevent the sink mark, and if it is too high, it may cause uneven gloss.

【0032】補助保圧圧力は、図2(b)に示されるよ
うに、中空部11内の圧力が大気圧まで降下する前に開
閉弁8を閉鎖することで得ることができる。また、開閉
弁8の閉鎖後に圧力の低い加圧ガスを加圧ガス圧入機構
6を介して補充することで保圧圧力を得ることもでき
る。
The auxiliary holding pressure can be obtained by closing the on-off valve 8 before the pressure in the hollow portion 11 drops to atmospheric pressure, as shown in FIG. 2 (b). Further, the holding pressure can be obtained by replenishing the pressurized gas having a low pressure through the pressurized gas injection mechanism 6 after closing the opening / closing valve 8.

【0033】中空部11内の圧力の瞬間的な降下は、例
えば加圧ガス圧入機構6を回収タンク(図示されていな
い)を有する回収系に接続し、中空部11内の加圧ガス
を加圧ガス圧入機構6を介して急激に逆流させることで
行うこともできる。また、成形品の一部を剪断機構(図
示されていない)を用いて切断したり、中空針状のピン
を中空部11に向けて貫通させること等でも行うことが
できる。しかし、これらを作動させて圧力を降下させる
タイミングを的確に合わせにくいことから、上記のよう
ないわば中空成形品の破裂によることが好ましい。
The instantaneous drop in the pressure in the hollow portion 11 is achieved by connecting the pressurized gas injection mechanism 6 to a recovery system having a recovery tank (not shown) and adding the pressurized gas in the hollow portion 11 to it. It can also be performed by causing a rapid reverse flow through the pressurized gas injection mechanism 6. Alternatively, a part of the molded product may be cut by using a shearing mechanism (not shown), or a hollow needle pin may be penetrated toward the hollow portion 11 or the like. However, since it is difficult to precisely adjust the timing of activating these to reduce the pressure, it is preferable to rupture the hollow molded article as described above.

【0034】上述のようにして、中空部11内の圧力を
大気圧もしくは補助保圧圧力とした後、必要な冷却時間
をおいてから中空成形品を取り出す。中空部11内の圧
力を大気圧まで降下させている場合にはそのまま金型2
を開くことで中空成形品を取り出せるが、中空部11内
に補助保圧圧力を持たせている場合には、例えば加圧ガ
ス圧入機構6を介して中空部11内を大気に開放してか
ら金型1を開くことが好ましい。
As described above, after the pressure inside the hollow portion 11 is set to the atmospheric pressure or the auxiliary holding pressure, the hollow molded article is taken out after a necessary cooling time. When the pressure in the hollow portion 11 is reduced to atmospheric pressure, the mold 2 is used as it is.
Although the hollow molded product can be taken out by opening, when the auxiliary holding pressure is applied to the hollow portion 11, for example, after the inside of the hollow portion 11 is opened to the atmosphere via the pressurized gas injection mechanism 6. It is preferable to open the mold 1.

【0035】図4は、本発明の中空射出成形方法に用い
る他の金型2を示すもので、ほぼ図1〜図3で説明した
金型2と同様であるが、流出路7が樹脂溜12に接続さ
れており、この樹脂溜12から排気路13が金型2外へ
伸びている点が図1〜図3で説明した金型2とは相違し
ている。樹脂溜12は、加圧ガスの圧入によって押し出
される樹脂量に比して十分大きな容積を有しているもの
である。尚、図4に示される金型2の状態は、図2
(a)の金型2の状態に対応する。
FIG. 4 shows another mold 2 used in the hollow injection molding method of the present invention, which is substantially the same as the mold 2 described in FIGS. 1 to 3, except that the outflow passage 7 has a resin reservoir. 12 is different from the mold 2 described in FIGS. 1 to 3 in that the exhaust passage 13 extends from the resin reservoir 12 to the outside of the mold 2. The resin reservoir 12 has a sufficiently large volume as compared with the amount of resin pushed out by pressurizing the pressurized gas. The state of the mold 2 shown in FIG.
This corresponds to the state of the mold 2 in (a).

【0036】この金型2による中空射出成形方法は図1
及び図2の説明と全く同様であるが、中空部11を囲む
樹脂壁の破れが樹脂溜12内で発生し、中空部11内の
加圧ガスが樹脂溜12から排気路13を介して大気に放
出される点が相違する。
The hollow injection molding method using this mold 2 is shown in FIG.
2 is the same as that of FIG. 2, but the resin wall surrounding the hollow portion 11 is broken in the resin reservoir 12, and the pressurized gas in the hollow portion 11 is released from the resin reservoir 12 to the atmosphere via the exhaust passage 13. It is different in that it is released to.

【0037】即ち、加圧ガスの圧入と開閉弁8の開放に
より、余剰の溶融樹脂が流出路7を介して樹脂溜12内
に押し出されるて来ると共に、加圧ガスもこの樹脂溜1
2中の溶融樹脂内に進出し、樹脂溜12中で過剰に中空
部11が成長して、ついには樹脂壁の一部が破れて、中
空部11内の加圧ガスが排気路13から大気に放出され
ることになる。
That is, by the pressurization of the pressurized gas and the opening of the on-off valve 8, the excess molten resin is pushed out into the resin reservoir 12 through the outflow passage 7, and the pressurized gas also passes through the resin reservoir 1.
2 into the molten resin, the hollow portion 11 grows excessively in the resin reservoir 12, and finally a part of the resin wall is broken, so that the pressurized gas in the hollow portion 11 is discharged from the exhaust passage 13 to the atmosphere. Will be released to.

【0038】この図4に示される金型2を用いた場合、
余剰の溶融樹脂は樹脂溜12内に留まり、中空成形品の
取り出し時に金型2から取り出されることになるので、
その回収が容易となる。また、図4では樹脂溜12を大
気に開放しているが、回収タンク(図示されていない)
を有する回収系に接続しておくことで、中空部11から
放出される加圧ガスを回収することもできる。更に、1
つの金型キャビティ1に対して複数の樹脂溜12を、夫
々異なる金型キャビティ1の位置に接続して設けること
もできる。
When the mold 2 shown in FIG. 4 is used,
Excess molten resin remains in the resin reservoir 12 and is taken out from the mold 2 when taking out the hollow molded product.
The collection becomes easy. Further, in FIG. 4, the resin reservoir 12 is open to the atmosphere, but a recovery tank (not shown)
It is also possible to collect the pressurized gas released from the hollow portion 11 by connecting it to the recovery system having the above. Furthermore, 1
It is also possible to provide a plurality of resin reservoirs 12 for one mold cavity 1 by connecting to different mold cavity 1 positions.

【0039】図5は本発明の中空射出成形方法に用いる
金型2の更に他の例を示すもので、互いに連通して直列
に設けられた2つの樹脂溜12を有するものとなってい
る。一方の樹脂溜12は、開閉弁8が介在した流出路7
によって金型キャビティ1に接続されており、他方の樹
脂溜12には金型2外に通じる排気路13が接続されて
いる。樹脂溜12は、図4の金型のように1つでもよい
が、このように2つ直列に設けると、種々の大きさの中
空部11の形成に対応でき、しかも中空部11内の加圧
ガスの放出時に、樹脂が金型2外に飛び出すのを防止し
やすくなる。
FIG. 5 shows still another example of the mold 2 used in the hollow injection molding method of the present invention, which has two resin reservoirs 12 which are connected to each other in series. One of the resin reservoirs 12 has an outflow passage 7 with an opening / closing valve 8 interposed.
Is connected to the mold cavity 1, and the other resin reservoir 12 is connected to an exhaust passage 13 communicating with the outside of the mold 2. One resin reservoir 12 may be provided as in the mold of FIG. 4, but if two resin reservoirs 12 are provided in series as described above, it is possible to cope with the formation of hollow portions 11 of various sizes, and the resin inside the hollow portion 11 can be formed. It becomes easy to prevent the resin from jumping out of the mold 2 when the pressurized gas is released.

【0040】排気路13には、フィルター14、圧力セ
ンサー15、ガス放出弁16が順次介在された配管17
が接続されている。18はタイマーで、圧力センサー1
5によって検知される圧力が前述した保圧圧力となった
時にガス放出弁16を閉鎖し、設定された保圧時間経過
後に再びガス放出弁16を開放するものである。
A pipe 17, in which a filter 14, a pressure sensor 15, and a gas release valve 16 are sequentially interposed in the exhaust passage 13,
Are connected. 18 is a timer, pressure sensor 1
The gas release valve 16 is closed when the pressure detected by 5 reaches the above-mentioned holding pressure, and the gas release valve 16 is opened again after the set pressure holding time has elapsed.

【0041】尚、図5に示される金型2の状態は、図2
(a)の金型2の状態に対応する。また、19は中空部
11から放出される加圧ガスの漏れを防ぐためのシール
材である。
The state of the mold 2 shown in FIG. 5 is as shown in FIG.
This corresponds to the state of the mold 2 in (a). Further, 19 is a sealing material for preventing leakage of the pressurized gas released from the hollow portion 11.

【0042】この図5の金型2では、開閉弁8と同時に
ガス放出弁16が開放されるもので、加圧ガスの圧入と
開閉弁8及びガス放出弁16の開放に伴い、余剰の溶融
樹脂はまず流出路7側の樹脂溜12内に留まり、中空部
11の成長と共に、この樹脂溜12a内もしくは更にも
う1つの樹脂溜12b中で樹脂壁の一部が破れ、中空部
11内の加圧ガスが流出する。樹脂溜12a,12b
は、この流出した加圧ガスは、配管17に導かれて、フ
ィルター14及びガス放出弁16を通って大気に放出さ
れる。
In the mold 2 of FIG. 5, the gas release valve 16 is opened at the same time as the opening / closing valve 8, and excess melting is caused by pressurization of the pressurized gas and opening of the opening / closing valve 8 and the gas release valve 16. The resin first stays in the resin reservoir 12 on the outflow passage 7 side, and with the growth of the hollow portion 11, a part of the resin wall is broken in the resin reservoir 12a or in another resin reservoir 12b, and the inside of the hollow portion 11 is broken. Pressurized gas flows out. Resin reservoir 12a, 12b
This outflowing pressurized gas is guided to the pipe 17 and is released to the atmosphere through the filter 14 and the gas release valve 16.

【0043】フィルター14は、流出する加圧ガスの流
れに随伴する樹脂片を除去するためのものである。ま
た、圧力センサー15が配管17内が、予め設定された
保圧圧力になったことを検知すると、タイマー18で設
定された時間ガス放出弁16を閉じ、保圧を行う。保圧
時間経過後は、再びガス放出弁16が開放されて、中空
部11及び配管17内に残存する加圧ガスが放出され、
金型2が開放されて中空成形品が取り出されるものであ
る。
The filter 14 is for removing the resin pieces accompanying the flow of the pressurized gas flowing out. When the pressure sensor 15 detects that the pressure inside the pipe 17 has reached the preset holding pressure, the gas release valve 16 is closed for the time set by the timer 18 to hold the pressure. After the pressure holding time has elapsed, the gas release valve 16 is opened again to release the pressurized gas remaining in the hollow portion 11 and the pipe 17,
The mold 2 is opened and the hollow molded product is taken out.

【0044】図5において、配管17の先端は大気に開
放されているが、これを例えば回収タンク(図示されて
いない)を有する回収系に接続し、中空部11内から放
出される加圧ガスを回収して循環利用することもでき
る。また、直列された樹脂溜12を複数組設け、夫々異
なる金型キャビティ1の位置に接続することもできる。
In FIG. 5, the tip of the pipe 17 is open to the atmosphere, but it is connected to a recovery system having a recovery tank (not shown), and the pressurized gas released from the inside of the hollow portion 11 is connected. Can also be collected and recycled. It is also possible to provide a plurality of sets of resin reservoirs 12 connected in series and connect them to different mold cavity 1 positions.

【0045】[0045]

【実施例】【Example】

実施例1 図5に示されるような金型2を用いて中空射出成形を行
った。
Example 1 Hollow injection molding was performed using a mold 2 as shown in FIG.

【0046】まず、金型キャビティ1に対して、製品形
状を成形するに十分な量(金型キャビティ1の容積の1
00容量%の量)のポリプロピレン樹脂(タルク20重
量%配合、黒色)を射出ノズル4から射出した。この
時、開閉弁8及びガス放出弁16は閉鎖状態にあり、金
型キャビティ1内は溶融樹脂で満たされた。
First, with respect to the mold cavity 1, a sufficient amount (1 volume of the mold cavity 1 to mold a product shape) is formed.
A polypropylene resin (containing 20% by weight of talc, black) of 100% by volume) was injected from the injection nozzle 4. At this time, the open / close valve 8 and the gas release valve 16 were in a closed state, and the mold cavity 1 was filled with the molten resin.

【0047】次に、上記溶融樹脂の射出完了後、射出ノ
ズル4の遮断弁9を閉じ、これと同時に加圧ガス圧入機
構6から厚肉成形部3内の溶融樹脂中へ200kg/c
2の圧力の窒素ガスを4秒間圧入した。これによって
窒素ガスが厚肉成形部3内の溶融樹脂中に進入し、中空
部11が形成される。
Next, after the injection of the molten resin is completed, the shutoff valve 9 of the injection nozzle 4 is closed, and at the same time, 200 kg / c of the pressurized gas injection mechanism 6 into the molten resin in the thick-walled molding portion 3.
Nitrogen gas having a pressure of m 2 was injected for 4 seconds. As a result, the nitrogen gas enters the molten resin in the thick-walled molding portion 3 to form the hollow portion 11.

【0048】窒素ガスの圧入開始から3秒後(窒素ガス
の圧入が終了する1秒前)に開閉弁8を開放し、同時に
ガス放出弁16を開放した。窒素ガスは流出路7が開放
されることにより、余剰の溶融樹脂を樹脂溜12へと押
し出し、樹脂溜12において樹脂壁を突き破って、配管
17を介して大気中に放出された。
The open / close valve 8 was opened 3 seconds after the start of the nitrogen gas press-in (1 second before the end of the nitrogen gas press-in), and at the same time the gas release valve 16 was opened. When the outflow passage 7 was opened, the nitrogen gas pushed the surplus molten resin into the resin reservoir 12, broke through the resin wall in the resin reservoir 12, and was released into the atmosphere through the pipe 17.

【0049】上記樹脂壁の破裂から約2秒後に、配管1
7内の圧力が設定された20kg/cm2 となったこと
を圧力センサー15が検知し、ガス放出弁16が閉鎖さ
れて、予めタイマー18に設定された15秒間当該状態
を保った。この15秒経過後、再びガス放出弁16を開
放し、中空部11内を大気に開放してから金型2を開い
て中空成形品を取り出した。
About 2 seconds after the resin wall was ruptured, the pipe 1
The pressure sensor 15 detected that the pressure inside 7 had reached the set value of 20 kg / cm 2 , the gas release valve 16 was closed, and the state was kept for 15 seconds preset by the timer 18. After the lapse of 15 seconds, the gas release valve 16 was opened again to open the inside of the hollow portion 11 to the atmosphere, and then the mold 2 was opened to take out the hollow molded article.

【0050】尚、本実施例におけるタイムチャートを図
6に示す。
A time chart in this embodiment is shown in FIG.

【0051】得られた中空成形品の表面には、中空射出
成形における問題点であった光沢むらは見られず、ひけ
の発生も認められなかった。
On the surface of the obtained hollow molded article, neither the unevenness of gloss, which was a problem in hollow injection molding, nor the occurrence of sink marks was observed.

【0052】実施例2 圧入する窒素ガスの圧力を150kg/cm2 、その圧
入時間を5秒間、開閉弁8とガス放出弁16の開放タイ
ミングを窒素ガスの圧入開始から4秒後(窒素ガスの圧
入が終了する1秒前)、補助保圧圧力を30kg/cm
2 、補助保圧時間を20秒とした以外は実施例と同様に
して中空射出成形を行った。
Example 2 The pressure of the nitrogen gas to be press-fitted was 150 kg / cm 2 , the press-in time was 5 seconds, and the opening / closing valve 8 and the gas release valve 16 were opened 4 seconds after the start of the pressurization of nitrogen gas (nitrogen gas 1 second before the press-fitting ends), the auxiliary holding pressure is 30 kg / cm
2. Hollow injection molding was carried out in the same manner as in Example except that the auxiliary pressure holding time was 20 seconds.

【0053】得られた中空成形品の表面には、中空射出
成形における問題点であった光沢むらは見られず、ひけ
の発生も認められなかった。
On the surface of the obtained hollow molded article, neither the uneven luster, which was a problem in hollow injection molding, nor the occurrence of sink marks was observed.

【0054】実施例3 圧入する窒素ガスの圧力を100kg/cm2 、その圧
入時間を5秒間、開閉弁8とガス放出弁16の開放タイ
ミングを窒素ガスの圧入開始から5秒後(窒素ガスの圧
入が終了するのと同時)、補助保圧圧力を30kg/c
2 、補助保圧時間を20秒とした以外は実施例と同様
にして中空射出成形を行った。
Example 3 The pressure of nitrogen gas to be press-fitted was 100 kg / cm 2 , the press-in time was 5 seconds, and the opening / closing valve 8 and the gas release valve 16 were opened 5 seconds after the start of the pressurization of nitrogen gas (nitrogen gas At the same time when press fitting is completed), the auxiliary holding pressure is 30 kg / c
Hollow injection molding was performed in the same manner as in Example except that m 2 and the auxiliary pressure holding time were 20 seconds.

【0055】得られた中空成形品の表面には、中空射出
成形における問題点であった光沢むらは見られず、ひけ
の発生も認められなかった。
On the surface of the obtained hollow molded article, neither the uneven luster, which was a problem in hollow injection molding, nor the occurrence of sink marks was observed.

【0056】比較例1 実施例1と同様の材料を同様に金型キャビティ1に射出
した後、100kg/cm2 の窒素ガスを5秒間実施例
1と同様にして圧入した。この窒素ガスの圧入完了に引
き続き、実施例1のような開閉弁8とガス放出弁16の
開放を行わずに、圧入した窒素ガスを22秒間そのまま
封入した。
Comparative Example 1 The same material as in Example 1 was injected into the mold cavity 1 in the same manner, and then 100 kg / cm 2 of nitrogen gas was injected for 5 seconds in the same manner as in Example 1. Subsequent to the completion of the press-fitting of the nitrogen gas, the press-fitting nitrogen gas was sealed as it was for 22 seconds without opening the on-off valve 8 and the gas release valve 16 as in the first embodiment.

【0057】得られた中空成形品の表面には、ひけの発
生は認められなかったものの、中空射出成形における問
題点である光沢むらが見られた。
On the surface of the obtained hollow molded article, the occurrence of sink marks was not recognized, but uneven gloss, which is a problem in hollow injection molding, was observed.

【0058】比較例2 実施例1と同様の材料を同様に金型キャビティ1に射出
した後、200kg/cm2 の窒素ガスを4秒間実施例
1と同様にして圧入した。この窒素ガスの圧入完了に引
き続き、実施例1のような開閉弁8とガス放出弁16の
開放を行わずに、圧入した窒素ガスを16秒間そのまま
封入保持した。
Comparative Example 2 The same material as in Example 1 was injected into the mold cavity 1 in the same manner, and then 200 kg / cm 2 of nitrogen gas was injected for 4 seconds in the same manner as in Example 1. Subsequent to the completion of the pressurization of the nitrogen gas, the pressurized nitrogen gas was sealed and held as it was for 16 seconds without opening the on-off valve 8 and the gas release valve 16 as in Example 1.

【0059】得られた中空成形品の表面には、ひけの発
生は認められなかったものの、中空射出成形における問
題点である光沢むらが見られた。
Although no sink mark was observed on the surface of the obtained hollow molded article, uneven gloss, which is a problem in hollow injection molding, was observed.

【0060】[0060]

【発明の効果】本発明は、以上説明した通りのものであ
り、中空射出成形による中空成形品の成形に際し、形成
された中空部に沿って発生する光沢むらを防止すること
ができ、特に塗装や被覆等の後加工を行わない製品、例
えば自動車の内外装部品や家庭電気機器のハウジング等
への中空射出成形の適用を容易にするものである。
EFFECTS OF THE INVENTION The present invention is as described above, and when molding a hollow molded article by hollow injection molding, it is possible to prevent uneven glossiness that occurs along the formed hollow portion, and especially to coat It is intended to facilitate application of hollow injection molding to products that are not subjected to post-processing such as coating and coating, for example, interior and exterior parts of automobiles and housings of household electric appliances.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る中空射出成形の手順を示す図であ
る。
FIG. 1 is a diagram showing a procedure of hollow injection molding according to the present invention.

【図2】本発明に係る中空射出成形の手順を示す図であ
る。
FIG. 2 is a diagram showing a procedure of hollow injection molding according to the present invention.

【図3】本発明に係る中空射出成形に用いる金型の一例
を示す図である。
FIG. 3 is a view showing an example of a mold used for hollow injection molding according to the present invention.

【図4】本発明に係る中空射出成形に用いる金型の他の
例を示す図である。
FIG. 4 is a view showing another example of a mold used for hollow injection molding according to the present invention.

【図5】本発明に係る中空射出成形に用いる金型の更に
他の例を示す図である。
FIG. 5 is a view showing still another example of a mold used for hollow injection molding according to the present invention.

【図6】実施例1のタイムチャートである。FIG. 6 is a time chart of the first embodiment.

【符号の説明】[Explanation of symbols]

1 金型キャビティ 2 金型 3 厚肉成形部 4 射出ノズル 5 ランナー 6 加圧ガス圧入機構 7 流出路 8 開閉弁 9 遮断弁 10 スプルー 11 中空部 12 樹脂溜 13 排気路 14 フィルター 15 圧力センサー 16 ガス放出弁 17 配管 18 タイマー 1 mold cavity 2 mold 3 Thick part 4 injection nozzles 5 runners 6 Pressurized gas injection mechanism 7 Outflow path 8 on-off valve 9 Shut-off valve 10 sprues 11 Hollow part 12 resin reservoir 13 exhaust path 14 filters 15 Pressure sensor 16 Gas release valve 17 Piping 18 timer

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平4−62118(JP,A) 特開 平2−215516(JP,A) 特開 平4−89221(JP,A) 特開 平5−309726(JP,A) 特開 平5−111938(JP,A) (58)調査した分野(Int.Cl.7,DB名) B29C 45/00 - 45/84 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-4-62118 (JP, A) JP-A-2-215516 (JP, A) JP-A-4-89221 (JP, A) JP-A-5- 309726 (JP, A) JP-A-5-111938 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) B29C 45/00-45/84

Claims (7)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 金型の金型キャビティ内に射出した溶融
樹脂中に加圧ガスを圧入して、部分的な厚肉部を有し、
該厚肉部に中空部を有する成形体を成形する中空射出成
形方法において、金型キャビティに溶融樹脂を射出した
後、加圧ガスを圧入して金型キャビティ内の余剰の溶融
樹脂を金型キャビティ外へ押し出して前記厚肉部に中空
部を形成し、次いで瞬間的に中空部内の圧力を降下させ
た後、降下した圧力下で冷却することを特徴とする中空
射出成形方法。
1. A pressurizing gas is press-fitted into a molten resin injected into a mold cavity of the mold to have a partial thick portion,
In a hollow injection molding method for molding a molded body having a hollow portion in the thick portion, a molten resin is injected into a mold cavity, and then pressurized gas is injected to remove excess molten resin in the mold cavity. It is pushed out of the cavity and hollow in the thick part
Part, and then the pressure in the hollow part is momentarily dropped.
After that, the hollow injection molding method is characterized by cooling under reduced pressure .
【請求項2】 中空部内の圧力を、瞬間的に降下させた
後、所要の補助保圧圧力を維持することを特徴とする請
求項1の中空射出成形方法。
2. The hollow injection molding method according to claim 1, wherein the required auxiliary holding pressure is maintained after the pressure in the hollow portion is instantaneously lowered.
【請求項3】 中空部内の圧力の瞬間的な降下を、中空
部の成長による、中空部を囲む樹脂壁の一部の破れによ
って中空部内の加圧ガスを放出させることで行なうこと
を特徴とする請求項1又は2の中空射出成形方法。
3. The pressure in the hollow portion is instantaneously dropped by releasing the pressurized gas in the hollow portion by breaking a part of a resin wall surrounding the hollow portion due to growth of the hollow portion. The hollow injection molding method according to claim 1 or 2.
【請求項4】 中空部内の加圧ガスを回収系へ放出させ
ることを特徴とする請求項3の中空射出成形方法。
4. The hollow injection molding method according to claim 3, wherein the pressurized gas in the hollow portion is released to the recovery system.
【請求項5】 金型キャビティにおける中空部を形成す
べき位置の末端部分に開閉弁を有する流出路を設けてお
き、開閉弁を閉鎖した状態で金型キャビティ内に溶融樹
脂を射出して金型キャビティを満たした後、加圧ガスの
圧入時に開閉弁を開放することにより、金型キャビティ
内の余剰の溶融樹脂を流出路から押し出すことを特徴と
する請求項1又は2の中空射出成形方法。
5. A mold cavity is provided with an outflow passage having an opening / closing valve at the end of the position where a hollow portion is to be formed, and a molten resin is injected into the mold cavity with the opening / closing valve closed to mold the metal. 3. The hollow injection molding method according to claim 1, wherein the excess molten resin in the mold cavity is extruded from the outflow passage by opening the on-off valve when the pressurized gas is injected after the mold cavity is filled. .
【請求項6】 金型キャビティにおける中空部を形成す
べき位置の末端部分に、樹脂溜に接続され、しかも開閉
弁を有する流出路を設けておき、開閉弁を閉鎖した状態
で金型キャビティ内に溶融樹脂を射出して金型キャビテ
ィを満たした後、加圧ガスの圧入時に開閉弁を開放する
ことにより、金型キャビティ内の余剰の樹脂を樹脂溜中
に押し出すと共に加圧ガスも樹脂溜中に流出させ、樹脂
溜中で過大な中空部の形成によって樹脂壁を破り、中空
部内の加圧ガスを放出させることで、瞬間的に中空部内
の圧力を降下させることを特徴とする請求項1又は2の
中空射出成形方法。
6. A mold cavity is provided with an outflow passage, which is connected to a resin reservoir and has an opening / closing valve, at an end portion of a position where a hollow portion is to be formed in the mold cavity, and the opening / closing valve is closed. After injecting the molten resin into the mold cavity and filling the mold cavity, by opening the open / close valve when the pressurized gas is pressed in, the excess resin in the mold cavity is pushed out into the resin reservoir and the pressurized gas also accumulates in the resin reservoir. The pressure in the hollow portion is momentarily lowered by causing the gas to flow out into the resin reservoir, breaking the resin wall by forming an excessive hollow portion in the resin reservoir, and releasing the pressurized gas in the hollow portion. 1 or 2 hollow injection molding method.
【請求項7】 金型キャビティに溶融樹脂を射出した
後、加圧ガスを圧入して中空部を形成すると共に、金型
キャビティ内の余剰の溶融樹脂を金型キャビティ外へ押
し出し、次いで瞬間的に中空部内の圧力を降下させる中
空射出成形方法に用いられる金型であって、金型キャビ
ティ外へ押し出される余剰の溶融樹脂量に比して十分大
きな容積を有しかつ大気に開放又は回収タンクに接続さ
れた樹脂溜が、開閉弁が介在した流出路を介して金型キ
ャビティに接続されていることを特徴とする金型。
7. After injecting the molten resin into the mold cavity, pressurizing gas is injected to form a hollow portion, and the excess molten resin in the mold cavity is pushed out of the mold cavity and then momentarily. A mold used in a hollow injection molding method for lowering the pressure in the hollow part, which has a sufficiently large volume as compared with the amount of excess molten resin extruded outside the mold cavity and is open to the atmosphere or a recovery tank. The mold is characterized in that the resin reservoir connected to the mold is connected to the mold cavity through an outflow passage having an on-off valve.
JP31436994A 1994-11-25 1994-11-25 Hollow injection molding method and mold Expired - Fee Related JP3472637B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31436994A JP3472637B2 (en) 1994-11-25 1994-11-25 Hollow injection molding method and mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31436994A JP3472637B2 (en) 1994-11-25 1994-11-25 Hollow injection molding method and mold

Publications (2)

Publication Number Publication Date
JPH08142096A JPH08142096A (en) 1996-06-04
JP3472637B2 true JP3472637B2 (en) 2003-12-02

Family

ID=18052513

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31436994A Expired - Fee Related JP3472637B2 (en) 1994-11-25 1994-11-25 Hollow injection molding method and mold

Country Status (1)

Country Link
JP (1) JP3472637B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW548173B (en) * 2001-07-10 2003-08-21 Cinpres Gas Injection Ltd Process and apparatus for injection moulding a hollow plastics article
DE102005044384A1 (en) * 2005-09-16 2007-03-29 Mekra Lang Gmbh & Co. Kg Fluid Innendruckverfahren for the production of molded parts
JP7251457B2 (en) * 2019-12-03 2023-04-04 いすゞ自動車株式会社 Hollow body molding method and hollow body molding apparatus

Also Published As

Publication number Publication date
JPH08142096A (en) 1996-06-04

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