JP3256009B2 - Tinplate surface treatment liquid and surface treatment method - Google Patents
Tinplate surface treatment liquid and surface treatment methodInfo
- Publication number
- JP3256009B2 JP3256009B2 JP35151892A JP35151892A JP3256009B2 JP 3256009 B2 JP3256009 B2 JP 3256009B2 JP 35151892 A JP35151892 A JP 35151892A JP 35151892 A JP35151892 A JP 35151892A JP 3256009 B2 JP3256009 B2 JP 3256009B2
- Authority
- JP
- Japan
- Prior art keywords
- surface treatment
- tin
- phosphate
- tinplate
- ions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/23—Condensed phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/46—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates
- C23C22/47—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates containing also phosphates
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明はぶりき(スズめっき鋼)
材のリン酸塩表面処理液及び処理方法に関するものであ
り、さらに詳しく述べるならば、ぶりきの板、ストリッ
プ及び缶などの成形品を塗装・印刷する前に、該表面に
優れた耐食性と塗料密着性を付与するために適用される
処理の改良に関するものである。特に本発明の処理液及
び処理法はぶりき材をDI加工(Drawing & Ironing)
することにより成形されるぶりきの表面処理に好適であ
る。すなわち、本発明は、ぶりき材の表面に適用して該
表面に優れた耐食性及び塗料密着性を付与する際にぶり
き材の表面処理ラインの生産性を低下させる、液中に溶
出したスズイオン及び鉄イオンにより生じる不溶性塩
(以下「スラッジ」と記す)の析出がない、あるいは非
常に少ない、新規なぶりき材表面処理技術に関するもの
である。The present invention is a tinplate (tin-plated steel)
More specifically, the present invention relates to a surface treatment solution and a treatment method for a phosphate of a material, and more specifically, to a molded product such as a tinplate, a strip, and a can, before coating and printing, excellent corrosion resistance and paint on the surface. The present invention relates to an improvement in treatment applied to impart adhesion. In particular, the processing solution and the processing method of the present invention apply the DI processing (drawing & ironing) to tinplate.
This is suitable for the surface treatment of tinplate formed by the above. That is, the present invention reduces the productivity of tinplate surface treatment lines when applied to the surface of tinplate to impart excellent corrosion resistance and paint adhesion to the surface, and tin ions eluted in the liquid. And a novel tinting material surface treatment technique that has no or very little precipitation of insoluble salts (hereinafter referred to as “sludge”) caused by iron ions.
【0002】[0002]
【従来の技術】ぶりき材の洗浄及び表面処理は多くの場
合、スプレーにて行われる。例えば、ぶりきDI缶の表
面処理設備は通常ウォッシャ−と呼ばれており、成形さ
れたDI缶が倒立した状態で連続的に洗浄液や表面処理
液により処理される。既存のウォッシャ−は予備洗浄、
洗浄、水洗、表面処理、水洗、脱イオン水洗の6工程か
ら成っており、処理は全てスプレーにて行われている。BACKGROUND OF THE INVENTION Cleaning and surface treatment of tinplates is often performed by spraying. For example, the surface treatment equipment for tinplate DI cans is usually called a washer, and the formed DI cans are continuously treated with a cleaning liquid or a surface treatment liquid in an inverted state. Existing washers are pre-washed,
It consists of six steps of washing, water washing, surface treatment, water washing, and deionized water washing, all of which are performed by spraying.
【0003】ぶりきDI缶の表面処理液に関しては、リ
ン酸イオン、スズイオン及び酸化剤からなる組成は周知
であって、それらの成分による化成皮膜形成機構に関し
ては本発明者らが「日本パーカライジング技報」 ′8
9,No.2第6頁で考察したようにスズと鉄の溶出反
応(アノード反応)と不溶性リン酸塩の析出(カソード
反応)からなる。さらに本出願人が、化成浴中でのスズ
−鉄電位の逆転(すなわちスズ部をアノードにし、鉄部
をカソードにする)を目的として提案した組成として特
開平1−100281号公報の発明が挙げられる。この
発明は、リン酸イオン1〜50g/L、酸素酸イオン
0.2〜20.0g /L、スズイオン0.01〜2.0
g /L、縮合リン酸イオン0.01〜5.0g /Lを含
有し、pH2〜6からなる金属表面処理用皮膜化成液で
あって、この化成処理液で処理することにより、ぶりき
DI缶の表面に耐食性及び塗料密着性に優れたリン酸塩
皮膜を形成させることができるものである。前記酸素酸
イオンは酸化剤であり、アノード反応で発生する水素を
酸化除去する役割をもっている。With respect to the surface treatment solution for tinplate DI cans, the composition comprising phosphate ions, tin ions and an oxidizing agent is well known. Report ”'8
9, No. 2 As discussed on page 6, it consists of an elution reaction of tin and iron (anode reaction) and precipitation of insoluble phosphate (cathode reaction). Further, the invention of Japanese Patent Application Laid-Open No. 1-110081 has been proposed as a composition proposed by the present applicant for the purpose of reversing the tin-iron potential in a chemical conversion bath (that is, using a tin portion as an anode and an iron portion as a cathode). Can be According to the present invention, phosphate ions 1 to 50 g / L, oxyacid ions 0.2 to 20.0 g / L, tin ions 0.01 to 2.0 g / L
g / L, containing 0.01 to 5.0 g / L of condensed phosphate ions and having a pH of 2 to 6 and a coating chemical conversion solution for metal surface treatment. It is capable of forming a phosphate film having excellent corrosion resistance and paint adhesion on the surface of a can. The oxyacid ion is an oxidizing agent and has a role of oxidizing and removing hydrogen generated by the anodic reaction.
【0004】しかし、この発明を実際に連続的に使用し
た場合に、初期においては良好に表面処理を行うことが
可能であるが、徐々にぶりき材より溶出するスズイオン
及び鉄イオンがこれらと共存するリン酸イオンと反応し
てリン酸塩からなるスラッジが生成することが分かっ
た。鉄イオンは2価の状態でぶりき材から溶出するが、
酸素酸イオン等の酸化剤により徐々に酸化され表面処理
液中に3価となって0.05g /L程度液中に存在し、
これがスラッジ発生の原因になっていることが明らかと
なった。このスラッジがぶりき材表面に付着し塗料密着
性を劣化させ問題を引き起こす場合がある。また、これ
らスラッジがスプレー装置の配管やノズルを詰め、良好
に表面処理することがきなくなるので、スプレー装置の
配管及びノズルを定期的に清掃するメンテナンスの問題
や品質の不安定性の問題が起こっていた。近年、生産性
や品質安定性の向上は重要な課題であり、これら清掃の
負荷を軽減し品質を安定化する、すなわち連続的に使用
しても液中にスラッジの発生しない表面処理液が望まれ
ているのである。However, when the present invention is actually used continuously, it is possible to perform good surface treatment at the initial stage, but tin ions and iron ions gradually eluted from the tinplate coexist with them. It was found that sludge consisting of phosphate was formed by reacting with phosphate ions. Iron ions elute from tinplate in a divalent state,
It is gradually oxidized by an oxidizing agent such as oxyacid ion and becomes trivalent in the surface treatment solution, and is present in the solution at about 0.05 g / L.
It became clear that this was the cause of sludge generation. This sludge adheres to the surface of the tinplate material, deteriorating the adhesion of the paint, and may cause a problem. In addition, since these sludges clog the pipes and nozzles of the spray device and prevent good surface treatment, there has been a problem of maintenance and quality instability of periodically cleaning the pipes and nozzles of the spray device. . In recent years, improvements in productivity and quality stability have been important issues, and surface treatment liquids that reduce the cleaning load and stabilize quality, that is, generate no sludge in the liquid even when used continuously, are desired. It is rare.
【0005】[0005]
【発明が解決しようとする課題】したがって、本発明は
上記の現状の問題点を解決し、品質安定性、メンテナン
ス容易性等の生産性向上を図ることが可能なぶりき材表
面処理液及び処理方法を提供することを目的とする。SUMMARY OF THE INVENTION Accordingly, the present invention solves the above-mentioned current problems, and provides a tinting material surface treatment solution and treatment capable of improving productivity such as quality stability and ease of maintenance. The aim is to provide a method.
【0006】[0006]
【課題を解決するための手段】前記従来の問題について
鋭意検討した結果、スラッジの発生は特にぶりき材より
溶出する鉄イオンの状態(2価/3価)に大きく影響さ
れることが明らかとなり、そして、少なくともリン酸イ
オン、キレート剤及びスズイオンを含有するぶりき材用
表面処理液において、pH2.0〜4.5の範囲の水素
イオン濃度を有し、又キレート剤の濃度が0.1〜5.
0g/Lの範囲であり、酸化剤及び第2鉄イオンを含有
しないことを特徴とするぶりき材表面処理液によって、
優れた耐食性及び塗料密着性を付与し、且つ連続的に処
理を行ってもスラッジを生成しないことを確認して、本
発明を完成するに至った。As a result of intensive studies on the above-mentioned conventional problems, it has become clear that the generation of sludge is greatly influenced by the state of iron ions (divalent / trivalent) eluted from the tinplate material. And, in the surface treatment solution for tinplate containing at least phosphate ion, chelating agent and tin ion, it has a hydrogen ion concentration in the range of pH 2.0 to 4.5, and the concentration of the chelating agent is 0.1. ~ 5.
0 g / L, containing oxidizing agent and ferric ion
By the tinting material surface treatment liquid characterized by not being
The inventors of the present invention have confirmed that they imparted excellent corrosion resistance and paint adhesion, and did not generate sludge even when they were continuously treated, thereby completing the present invention.
【0007】また、表面処理法については、表面処理液
を連続的に使用した際にぶりき材より溶出する鉄イオン
が自然酸化され3価になる場合が多い;鉄イオンの酸化
状態を酸化還元電位により把握することを検討し、鉄イ
オンを2価に保つことを目的とし、少なくともリン酸イ
オン、キレート剤及びスズイオンを含有する酸性の表面
処理液にぶりき材を接触させることによるぶりき材の表
面処理法において、表面処理液の水素イオン濃度(p
H)が2.0〜4.5の範囲であり、必要により還元剤
を添加することにより表面処理液の酸化還元電位を45
0mV以下に制御することを特徴とするぶりき材の表面
処理方法を見いだし、本発明を完成するに至った。以下
本発明の構成を説明する。In the surface treatment method, iron ions eluted from a tinplate when a surface treatment solution is continuously used are often spontaneously oxidized to be trivalent. A tinting material obtained by contacting a tinting material with an acidic surface treatment solution containing at least a phosphate ion, a chelating agent, and a tin ion with the aim of maintaining iron ions in a divalent state by examining the potential to be grasped. In the surface treatment method, the hydrogen ion concentration (p
H) is in the range of 2.0 to 4.5, and the oxidation-reduction potential of the surface treatment liquid is adjusted to 45 by adding a reducing agent if necessary.
The present inventors have found a surface treatment method for tinplate, which is characterized by controlling it to 0 mV or less, and have completed the present invention. Hereinafter, the configuration of the present invention will be described.
【0008】リン酸イオンを含有させるにはリン酸(H3
PO4 )、リン酸ナトリウム(Na3PO4)などを使用するこ
とができ、使用量はリン酸スズの析出をもたらすのに必
要な量である。リン酸イオンは1g /L未満では反応性
が乏しく通常処理条件では皮膜が充分に形成されにく
い。30g /Lを超えても良好な皮膜は形成されるが、
処理液のコストが高くなり経済的に問題があるので、そ
の含有量は1〜30g /Lの範囲が好ましく、特に4〜
8g /Lの範囲が好ましい。[0008] Phosphoric acid (H 3
PO 4 ), sodium phosphate (Na 3 PO 4 ), and the like can be used, and the amount used is the amount required to cause the precipitation of tin phosphate. If the phosphate ion content is less than 1 g / L, the reactivity is poor and it is difficult to form a sufficient film under normal processing conditions. Even if the amount exceeds 30 g / L, a good film is formed.
Since the cost of the processing solution is high and there is an economic problem, its content is preferably in the range of 1 to 30 g / L, particularly 4 to 30 g / L.
A range of 8 g / L is preferred.
【0009】本発明においては、適度なエッチング、鉄
露出部の選択的化成皮膜形成、スズイオンの安定化など
を適切に行う量にて液中にキレート剤を含有させること
が重要である。この目的に適合する好ましいキレート剤
としては、縮合リン酸イオン、酒石酸、シュウ酸、クエ
ン酸が挙げられる。特に好ましいキレート剤は縮合リン
酸イオンから選択される1種あるいは2種以上である。
その理由は縮合リン酸イオンは徐々に分解してリン酸と
なり、排水処理への影響が少ないからである。縮合リン
酸イオンを含有させるには、その酸あるいは塩を使用す
ることができる。例えば、ピロリン酸イオンを含有させ
るにはピロリン酸(H4P2O7)、ピロリン酸ナトリウム
(Na4P2O7 )などを使用することができる。キレート剤
は0.1g/L未満ではエッチング作用が弱く充分に皮
膜が形成されず、5g /Lを超えるとエッチング作用が
強すぎて皮膜形成反応を阻害するようになるので、含有
量は0.1〜5g /Lの範囲が好ましく、特に0.2〜
1.0g /Lの範囲が好ましい。In the present invention, it is important that the solution contains a chelating agent in such an amount as to perform appropriate etching, selective formation of a chemical conversion film on the exposed iron portion, stabilization of tin ions, and the like. Preferred chelators suitable for this purpose include condensed phosphate ions, tartaric acid, oxalic acid, citric acid. Particularly preferred chelating agents are one or more selected from condensed phosphate ions.
The reason is that the condensed phosphate ion is gradually decomposed into phosphoric acid, and has little effect on wastewater treatment. To contain the condensed phosphate ion, its acid or salt can be used. For example, pyrophosphate (H 4 P 2 O 7 ), sodium pyrophosphate (Na 4 P 2 O 7 ), or the like can be used to contain pyrophosphate ions. If the chelating agent is less than 0.1 g / L, the etching action is weak and a film is not formed sufficiently. If the chelating agent exceeds 5 g / L, the etching action is too strong to inhibit the film forming reaction. The range is preferably from 1 to 5 g / L, particularly from 0.2 to 5 g / L.
A range of 1.0 g / L is preferred.
【0010】ぶりきDI缶はDI加工を受けているため
に、表面はスズめっき部と加工により露出した鉄部が共
存している。一般に鉄露出部が多いと耐食性は劣る。し
たがって、鉄露出部を如何に均一に化成皮膜で覆うかが
耐食性向上の重要な課題である。本発明の表面処理液に
はキレート剤が添加してあるため、キレート剤無添加の
場合に化成不良が顕著に発生する鉄露出部が選択的にか
つ均一に化成皮膜で覆われるようになっている。このた
め、耐食性に優れた化成皮膜を得ることが可能となって
いるのである。そして、キレート剤、特に縮合リン酸は
溶出したスズイオンを液中に安定化させ、スラッジの発
生を抑制する効果をも有している。[0010] Since the tinned DI can has been subjected to DI processing, a tin-plated portion and an iron portion exposed by the processing coexist on the surface. Generally, the corrosion resistance is inferior when the iron exposed portion is large. Therefore, how to uniformly cover the exposed iron portion with the chemical conversion film is an important issue for improving the corrosion resistance. Since a chelating agent is added to the surface treatment liquid of the present invention, the exposed iron portion where the formation failure is remarkable when the chelating agent is not added is selectively and uniformly covered with the chemical conversion film. I have. For this reason, it is possible to obtain a chemical conversion film having excellent corrosion resistance. The chelating agent, particularly condensed phosphoric acid, also has the effect of stabilizing the eluted tin ions in the liquid and suppressing the generation of sludge.
【0011】スズイオンを含有させるには金属スズやス
ズ塩、例えば塩化スズ等を使用することができるが、特
に限定されるものではない。連続的に処理を行った場合
には、ぶりき材よりスズイオンが溶出するために特に補
給する必要はない。スズイオンの含有量は適切なリン酸
スズ皮膜を形成するように選択されるが、0.01〜
2.0g /Lの範囲が好ましく、特に0.1〜1.0g
/Lの範囲が好ましい。更に好ましくは0.2〜0.6
g /Lの範囲がよい。上記の0.01g /L〜2.0g
/Lの範囲では耐食性に優れた皮膜が形成されかつスラ
ッジの析出が起こり難い。In order to contain tin ions, metal tin and tin salts such as tin chloride can be used, but are not particularly limited. When the treatment is performed continuously, tin ions need not be replenished because tin ions elute from the tinplate. The tin ion content is selected to form a suitable tin phosphate film,
The range of 2.0 g / L is preferred, and especially 0.1 to 1.0 g.
/ L range is preferred. More preferably 0.2 to 0.6
The range of g / L is good. 0.01 g / L to 2.0 g above
In the range of / L, a film having excellent corrosion resistance is formed, and sludge deposition hardly occurs.
【0012】処理液のpHは2.0〜4.5に調整され
るが、2.0未満ではエッチングが多くなり皮膜を形成
することが困難となる。本発明の処理液では酸化剤の実
質的な不存在によりアノード反応が進行し難くなってい
るために、pHが4.5を超えるとアノード反応条件は
非常に悪化し耐食性に優れた皮膜が形成しなくなる。し
たがって、pHは2.0〜4.5の範囲に制御されなけ
ればならない。好ましくは、pHは2.5〜3.5の範
囲、更に好ましくはpH2.7〜3.3の範囲がよい。
pHは、リン酸、硫酸などの酸と水酸化ナトリウム、炭
酸ナトリウム、水酸化アンモニウムなどのアルカリを使
用することにより調整する。The pH of the treatment liquid is adjusted to 2.0 to 4.5, but if it is less than 2.0, etching will increase and it will be difficult to form a film. In the treatment liquid of the present invention, since the anodic reaction hardly proceeds due to the substantial absence of the oxidizing agent, when the pH exceeds 4.5, the anodic reaction conditions are greatly deteriorated, and a film having excellent corrosion resistance is formed. No longer. Therefore, the pH must be controlled in the range from 2.0 to 4.5. Preferably, the pH is in the range of 2.5-3.5, more preferably in the range of 2.7-3.3.
The pH is adjusted by using an acid such as phosphoric acid or sulfuric acid and an alkali such as sodium hydroxide, sodium carbonate or ammonium hydroxide.
【0013】本発明の処理液は酸化剤及び第2鉄イオン
を含有しないことを特徴とする。従来の表面処理液には
酸化剤が含有されていたが、本発明の表面処理液はアノ
ード反応により発生する水素の感知できる除去を起こす
酸素酸イオン等の酸化剤を含有しない。その理由は、酸
化剤を含有させた場合は、2価と3価鉄イオンの共存状
態となり、3価鉄イオンによりスラッジの析出が起こり
易くなるからである。従来はぶりき材表面処理液には酸
化剤が存在しないと、化成性が不安定であり、特に鉄露
出部に対しては均一化成性が得られないので、望ましく
ないと考えられていたが、pH及びキレート剤の濃度を
上記範囲にコントロールすることにより酸化剤が含有さ
れていなくても良好な化成皮膜を保ちながら化成を継続
することが可能となったのである。The treatment liquid of the present invention comprises an oxidizing agent and ferric ion
Is not contained . Although the conventional surface treatment solution contained an oxidizing agent, the surface treatment solution of the present invention is an anodic agent.
Causes appreciable removal of hydrogen generated by the hydrogen reaction
Does not contain oxidizing agents such as oxyacid ions. The reason for this is that when an oxidizing agent is contained, divalent and trivalent iron ions coexist and sludge precipitates easily due to trivalent iron ions. Conventionally, it was thought that if the oxidizing agent was not present in the tinting material surface treatment liquid, the chemical conversion was unstable, and in particular, it was not possible to obtain a uniform chemical conversion on the exposed iron portion, which was considered undesirable. By controlling the pH, the pH and the concentration of the chelating agent within the above ranges, it became possible to continue the chemical conversion while maintaining a good chemical conversion film even if the oxidizing agent was not contained.
【0014】さらに本発明の処理方法において重要な点
は、処理中に処理液の酸化還元電位を450mVに制御
することである。酸化還元電位の測定に使用される電極
は特に限定されるものではない。本発明では電位を規定
するために、酸化還元電極として白金電極を照合電極と
して塩化銀電極を使用した。この際の酸化還元電位が4
50mV以下であれば、鉄イオンはほぼ全て2価の状態
にありスラッジの発生は抑制されるのである。Further, an important point in the processing method of the present invention is to control the oxidation-reduction potential of the processing solution to 450 mV during the processing. The electrode used for measuring the oxidation-reduction potential is not particularly limited. In the present invention, a platinum electrode was used as a redox electrode and a silver chloride electrode was used as a reference electrode in order to define the potential. In this case, the oxidation-reduction potential is 4
If it is 50 mV or less, almost all iron ions are in a divalent state, and the generation of sludge is suppressed.
【0015】処理液中の2価鉄イオンは酸化剤以外に空
気中の酸素によっても酸化されるものである。2価の鉄
イオンの酸化のされやすさは装置の状況やスプレ−条件
等により異なる。空気を巻き込みやすく表面処理液の更
新(処理物による避け難い液の持ち出し)が少ないよう
な処理条件で連続的に本発明を使用した場合に酸化還元
電位が450mVを越える場合もある。このような場合
にはスラッジが発生し品質上又は装置のメンテナンス上
問題となるので、予め還元剤を添加するかあるいは酸化
還元電位が高くなったとき還元剤を添加することが重要
である。これにより酸化還元電位を450mV以下に保
つことが可能となる。還元剤は特に限定するものでない
が、表面処理液によるぶりき材への皮膜化成性を阻害す
るものは好ましくない。この点では、表面処理液がリン
酸イオンを主成分としているため、還元剤としては亜リ
ン酸あるいは次亜リン酸が好ましい。亜リン酸あるいは
次亜リン酸は還元剤として働いた後はリン酸イオンとな
り、分解生成物の蓄積による悪影響は全くないからであ
る。The ferrous ions in the treatment liquid are also oxidized by oxygen in the air in addition to the oxidizing agent. The susceptibility to oxidation of divalent iron ions varies depending on the conditions of the apparatus, spray conditions, and the like. The oxidation-reduction potential may exceed 450 mV when the present invention is used continuously under such processing conditions that air is easily entrained and the renewal of the surface treatment solution (removal of the inevitable solution depending on the treated product) is small. In such a case, sludge is generated and causes a problem in quality or maintenance of the apparatus. Therefore, it is important to add a reducing agent in advance or to add a reducing agent when the oxidation-reduction potential becomes high. This makes it possible to keep the oxidation-reduction potential at 450 mV or less. The reducing agent is not particularly limited, but those which inhibit the film forming property of the tinting material by the surface treatment liquid are not preferred. In this regard, since the surface treatment liquid contains phosphate ions as a main component, the reducing agent is preferably phosphorous acid or hypophosphorous acid. This is because phosphorous acid or hypophosphorous acid becomes phosphate ions after acting as a reducing agent, and there is no adverse effect due to accumulation of decomposition products.
【0016】亜リン酸あるいは次亜リン酸を添加するに
は、その酸あるいは塩を使用することができる。添加量
は処理条件により異なって来るが、経済的理由より少な
い方が好ましい。すなわち、酸化還元電位を450mV
以下に保つ最低量含有しているか又は添加すれば足り
る。換言すれば、酸化還元電位により還元剤の添加量を
制御することができ、酸化還元電位を450mV以下に
保つように還元剤を補給していれば、鉄イオンを2価の
状態に保ち、連続的に長期に亘って処理を行っても表面
処理液中にスラッジを発生させないことができるのであ
る。To add phosphorous acid or hypophosphorous acid, its acid or salt can be used. The addition amount varies depending on the processing conditions, but is preferably smaller for economic reasons. That is, the oxidation-reduction potential is 450 mV
It is sufficient to contain or add the minimum amount to keep below. In other words, the amount of the reducing agent added can be controlled by the oxidation-reduction potential, and if the reducing agent is replenished so as to keep the oxidation-reduction potential at 450 mV or less, the iron ions are kept in a divalent state, Even if the treatment is performed for a long period of time, sludge can not be generated in the surface treatment liquid.
【0017】次に、形成する化成皮膜について概説す
る。一般にぶりき材のリン酸塩表面処理液により形成さ
れる化成皮膜はリン酸スズを主成分とするリン酸塩が主
であり、本発明においても基本機構は同じである。すな
わち、リン酸イオンとキレート剤特に縮合リン酸イオン
によりぶりき材素地がエッチングされ、その際に界面で
局部的なpH上昇が起こり、リン酸スズを主とするリン
酸塩の化成皮膜が表面に析出する。従来のリン酸塩皮膜
と本発明のそれが異なる点は、従来の皮膜はキレート剤
と酸化剤の共存化で生成されたのに対し、本発明はキレ
ート剤と(必要に応じて)還元材との共存化で、すなわ
ち鉄イオンが2価のみであり実質的に3価の第2鉄イオ
ンを含まず生成されたという点であり、でき上がった皮
膜は本発明の皮膜の方がスラッジかぶりが少ないと推察
される点である。「スラッジかぶり」とは本来のリン酸
スズ系皮膜の近傍に多少密着性の悪いカス状のものが付
着している状態をいう。尚、スズメッキ鋼板のリン酸塩
皮膜はスズDI缶の場合でスズめっき部、鉄露出部共に
皮膜厚として約10〜20オングストロームと極端に薄
い皮膜を形成している為、ほかの一般的リン酸亜鉛系皮
膜(約1〜10g/m2 、1000〜8000オングス
トローム)のように目視でスラッジかぶりを判別できる
ものではなく、正確なところはまだ解明されていない。Next, the chemical conversion film to be formed will be outlined. In general, a chemical conversion film formed by a surface treatment liquid of a tinplate is mainly a phosphate mainly composed of tin phosphate, and the basic mechanism is the same in the present invention. That is, the tinplate base material is etched by the phosphate ions and the chelating agent, particularly the condensed phosphate ions, and at that time, a local pH rise occurs at the interface, and the phosphate conversion film mainly containing tin phosphate is formed on the surface. Precipitates out. The difference between the conventional phosphate film and that of the present invention is that the conventional film is formed by the coexistence of a chelating agent and an oxidizing agent, whereas the present invention uses a chelating agent and (if necessary) a reducing agent. In other words, the coexistence with the above means that iron ions are divalent only and are substantially not formed containing trivalent ferric ions. It is presumed to be small. “Sludge fogging” refers to a state in which a scum-like substance having somewhat poor adhesion adheres to the vicinity of the original tin phosphate-based film. The phosphate coating of tin-plated steel sheet is an extremely thin coating of about 10 to 20 angstroms in both tin-plated and exposed iron parts in the case of tin DI can. Unlike a zinc-based coating (about 1 to 10 g / m 2 , 1000 to 8000 angstroms), sludge fogging cannot be determined visually, and the exact location has not yet been elucidated.
【0018】次に、本発明の表面処理液が適用されるぶ
りき材の処理プロセスについて概説する。本発明の処理
液は次に好ましい例として示すプロセスで適用される。Next, an outline of a tinplate treatment process to which the surface treatment liquid of the present invention is applied will be described. The treatment liquid of the present invention is applied in a process described below as a preferred example.
【0019】ぶりき材の洗浄:脱脂(一般的には弱アル
カリ性脱脂剤を使用) 水洗 表面処理 (本発明処理液の適用) 処理温度:30〜70℃ 処理方法:スプレ−あるいは浸漬 処理時間:2〜40秒 水洗 脱イオン水洗 乾燥Washing of tinplate: Degreasing (generally using a weak alkaline degreasing agent) Water washing Surface treatment (application of the treatment solution of the present invention) Treatment temperature: 30 to 70 ° C Treatment method: spray or immersion Treatment time: 2 to 40 seconds Rinse with water Deionized water dry
【0020】本発明の表面処理液の処理温度は30〜7
0℃が好ましい。さらに好ましくは通常40〜60℃に
加熱し使用することである。好ましい処理時間は2〜4
0秒である。2秒未満では充分に反応せず、耐食性の優
れた皮膜は形成されず、一方、40秒を越える時間処理
しても性能の向上は認められなくなるので処理時間は2
〜40秒の範囲が適当であるThe treatment temperature of the surface treatment solution of the present invention is 30 to 7
0 ° C. is preferred. More preferably, it is usually used by heating to 40 to 60 ° C. Preferred processing time is 2-4
0 seconds. If it is less than 2 seconds, it does not react sufficiently, and a film having excellent corrosion resistance is not formed.
A range of ~ 40 seconds is appropriate
【0021】処理方法は浸漬法、スプレー法のどちらも
可能であるが、本発明は前述したように、スプレー装置
に使用した際に特に優れた効果を発揮するものである。The treatment method can be either an immersion method or a spray method. As described above, the present invention exerts particularly excellent effects when used in a spray device.
【0022】[0022]
【作用】先に述べたようにスラッジの発生はぶりき材よ
り溶出する鉄イオンの状態に大きく左右される。鉄イオ
ンはぶりき材より2価の第1鉄イオンで溶出する。本発
明の処理液ではランニング中の鉄イオンは一般に0.0
5g/L程度の濃度で第1鉄イオンの形として存在して
おり、第2鉄イオンは存在していない。これに対して従
来の処理液では第1鉄イオンはほぼすべて酸化され、第
2鉄イオン又はコロイドの形で存在し、その濃度は一般
に0.05g/L程度である。第2鉄イオンはリン酸イ
オンと不溶性塩を形成し、さらに、共存するスズイオン
とリン酸イオンを巻き込み、スラッジ発生を引き起こす
と考えられる。すなわち、表面処理液中のスラッジ発生
は、ぶりき材より溶出した鉄イオンを2価に保つことに
より抑制することが可能なのである。本発明において
は、従来の処理液で使用されていた酸化剤を存在させな
いことにより、第2鉄イオンが鉄イオンのほぼ全体を占
めるようにすることができたが、これはスズイオンが2
価と4価の共存状態になり、2価のスズイオンがすばや
く3価の鉄イオンを2価に還元できるためであると考え
られる。As described above, the generation of sludge largely depends on the state of iron ions eluted from the tinplate. The iron ions are eluted from the tinplate as divalent ferrous ions. In the processing solution of the present invention, iron ions during running are generally 0.0
It is present in the form of ferrous ions at a concentration of about 5 g / L, and no ferric ions are present. On the other hand, in the conventional processing solution, almost all ferrous ions are oxidized and exist in the form of ferric ions or colloids, and the concentration thereof is generally about 0.05 g / L. It is considered that ferric ion forms an insoluble salt with phosphate ion, and further, entrains coexisting tin ion and phosphate ion to cause sludge generation. That is, the generation of sludge in the surface treatment liquid can be suppressed by keeping the iron ions eluted from the tinting material divalent. In the present invention, by eliminating the presence of the oxidizing agent used in the conventional processing solution, ferric ions could be made to occupy almost all of the iron ions. Is 2 tin ions
This is considered to be due to the coexistence of valence and tetravalence, and divalent tin ions can rapidly reduce trivalent iron ions to divalent.
【0023】一般に酸化還元電位とは酸化還元電極の平
衡電極電位で、溶液の酸化力または還元力の強さを表ら
わす量となる。第1鉄イオンから第2鉄イオンへの酸化
反応(Fe2+→Fe3++e)に対応する酸化還元電位は
次式で示される。 Ee =E0 −(RT/F)ln([R]/[O]) ここでRは気体定数、Tは絶対温度、Fはファラデ−定
数、[R]及び[O]はそれぞれ第1鉄イオン及び第2
鉄イオンの活動度、E0 はこの系での標準電極電位であ
る。Ee が大きな値ほど酸化力が強く、第2鉄イオン/
第1鉄イオンの比は大きくなる。換言すれば、酸化還元
電位が低いほど、第2鉄イオンは少なくなる。したがっ
て、溶出した鉄イオンの状態(2価/3価)は酸化還元
電位により定性することができる。Generally, the oxidation-reduction potential is the equilibrium electrode potential of the oxidation-reduction electrode, and is an amount representing the strength of the oxidizing or reducing power of the solution. The oxidation-reduction potential corresponding to the oxidation reaction (Fe 2+ → Fe 3+ + e) from ferrous ions to ferric ions is expressed by the following equation. Ee = E 0 - (RT / F) ln ([R] / [O]) wherein R is the gas constant, T is absolute temperature, F is Faraday - Constant, [R] and [O] is ferrous respectively Ion and second
The iron ion activity, E 0, is the standard electrode potential in this system. The larger the value of Ee, the stronger the oxidizing power and the ferric ion /
The ratio of ferrous ions increases. In other words, the lower the redox potential, the less ferric ion. Therefore, the state (divalent / trivalent) of the eluted iron ions can be qualitatively determined by the oxidation-reduction potential.
【0024】[0024]
【実施例】以下に本発明の表面処理液に関し、幾つかの
実施例を挙げ、その有用性を比較例と対比して示す。ぶ
りき材はスズめっき鋼鈑をDI加工し作製したぶりきD
I缶を用いた。表面処理後の耐食性は鉄露出度(IE
V)により評価した。なお、IEVの測定は、U.S.Pate
nt4332646 に準じた。IEVの値が低いほど耐食性に優
れ、通常150以下であれば良好である。塗料密着性は
処理缶の表面にエポキシ尿素系の缶用塗料を塗膜厚5〜
7μmに塗装し、215℃で4分間焼付け、この缶を5
×150mmの短冊状に切断し、ポリアミド系のフィル
ムで熱圧着し試片とし、これを180度ピ−ル試験法に
より剥離し、その際のピ−ル強度より評価した。したが
って、ピ−ル強度が大きいほど塗料密着性は優れる。一
般に1.5kgf/5mm幅以上であれば良好である。EXAMPLES Several examples of the surface treating solution of the present invention are given below, and the usefulness thereof is shown in comparison with comparative examples. Tinplate is tinplated D made from tin plated steel sheet by DI processing.
I cans were used. Corrosion resistance after surface treatment is based on iron exposure (IE
V). In addition, IEV is measured by USPate
According to nt4332646. The lower the IEV value, the better the corrosion resistance. For paint adhesion, use epoxy urea-based can paint on the surface of the treated
7 μm, baked at 215 ° C. for 4 minutes,
It was cut into strips of 150 mm in size and thermocompressed with a polyamide-based film to obtain test pieces, which were peeled by a 180-degree peel test method, and evaluated from the peel strength at that time. Therefore, the higher the peel strength, the better the paint adhesion. Generally, it is good if the width is 1.5 kgf / 5 mm or more.
【0025】また、スラッジの発生は実施例及び比較例
に示した表面処理液に鉄イオンを0.05g/L(塩化
第1鉄)を添加し、添加後にpH調整を行い1日間放置
し、その後の液の状態を観察し評価した。透明で沈殿物
が発生していないものは第2鉄イオンを含有していない
ことが判別できる。また、放置後の酸化還元電位を酸化
還元電極として白金電極、照合電極として塩化銀電極を
用い測定した。Further, generation of sludge was performed by adding 0.05 g / L (ferrous chloride) of iron ions to the surface treatment solutions shown in Examples and Comparative Examples, adjusting the pH after the addition, and allowing the solution to stand for 1 day. The state of the subsequent liquid was observed and evaluated. Those that are transparent and free of precipitates can be determined to contain no ferric ion . The oxidation-reduction potential after standing was measured using a platinum electrode as a redox electrode and a silver chloride electrode as a reference electrode.
【0026】更に、連続処理中のスラッジの発生状況を
確認する目的で、実施例及び比較例に示した表面処理液
を新たに作成し連続的に処理を行った。連続処理におけ
る処理液の量は2Lで、30秒間の処理を総計360缶
行った。液量は使用の表面処理液により、また、pHは
リン酸にて初期値を維持するように調整した。連続試験
後の液の状態及び酸化還元電位(ORP)を測定した。
液が透明で沈殿等が発生していないものは液が第2鉄イ
オンを含有してないことが判別できる。そして連続処理
後に処理中の鉄イオン濃度を原子吸光法にて測定した。
なお、沈殿が発生している場合には塩酸を添加し、沈殿
を溶解して分析を行った。Further, for the purpose of confirming the state of sludge generation during the continuous treatment, the surface treatment liquids shown in Examples and Comparative Examples were newly prepared and continuously treated. The amount of the processing solution in the continuous processing was 2 L, and a total of 360 cans were processed for 30 seconds. The amount of the solution was adjusted depending on the used surface treatment solution, and the pH was adjusted with phosphoric acid so as to maintain the initial value. The state of the liquid after the continuous test and the oxidation-reduction potential (ORP) were measured.
If the liquid is transparent and no sedimentation occurs, the liquid
It can be determined that no ON is contained. After the continuous treatment, the iron ion concentration during the treatment was measured by an atomic absorption method.
When a precipitate was generated, hydrochloric acid was added to dissolve the precipitate and the analysis was performed.
【0027】実施例1 スズめっき鋼板をDI加工して作ったぶりきDI缶を弱
アルカリ性脱脂剤(登録商標ファインクリ−ナ−448
8、日本パ−カライジング株式会社製)の1%加熱水溶
液を用いて清浄に洗浄した後、表面処理液1を60℃に
加温し20秒スプレ−処理を行い次いで水道水で水洗
し、さらに3MΩcm以上の脱イオン水で10秒間スプレ
−した後、180℃の熱風乾燥炉内で3分間乾燥した。
そして、該処理缶の耐食性、塗膜密着性を評価した。ま
た、表面処理液1のスラッジ発生性を評価した。 表面処理液1 75%りん酸(H3PO4) 10.0 g /L(PO4 3- :7.2 g/ L) ピロリン酸ナトリウム(Na4P2O7・10H2O )1.0 g /L(P2O7 4-:0.4 g/ L) スズ(SnCl4・5H2O) 0.6 g /L(Sn4+ :0.2 g/ L) 鉄(FeCl3・6H2O) 4.8mg /L(Fe3+ :1.0mg/ L) 亜リン酸(H3PO3 ) 0.01g /L(H3PO3 :0.01g/ L) pH 3.0(炭酸ナトリウムで調整) なお塩化第2鉄はスラッジの発生に対する3価の鉄イオ
ンの影響を調べるために添加した。Example 1 Tin-plated tins made by tinning a tin-plated steel sheet were treated with a slightly alkaline degreasing agent (registered trademark, Fine Cleaner-448).
8, 1% heated aqueous solution of Nippon Parkerizing Co., Ltd.), and after that, the surface treatment liquid 1 was heated to 60 ° C., spray-treated for 20 seconds, and then washed with tap water, After spraying with deionized water of 3 MΩcm or more for 10 seconds, the film was dried in a hot air drying oven at 180 ° C. for 3 minutes.
Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. Further, the sludge generation property of the surface treatment liquid 1 was evaluated. Surface treatment bath 1 75% phosphoric acid (H 3 PO 4) 10.0 g / L (PO 4 3-: 7.2 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 1.0 g / L (P 2 O 7 4-: 0.4 g / L) tin (SnCl 4 · 5H 2 O) 0.6 g / L (Sn 4+: 0.2 g / L) of iron (FeCl 3 · 6H 2 O) 4.8mg / L (Fe 3 +: 1.0 mg / L) phosphorous acid (H 3 PO 3) 0.01g / L (H 3 PO 3: 0.01g / L) adjusted at pH 3.0 (sodium carbonate) Note ferric chloride generation of sludge Was added to investigate the effect of trivalent iron ions on the amount of trivalent iron.
【0028】実施例2 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液2を40℃に加温し10秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液2のスラッジ発生性を評価した。 表面処理液2 75%りん酸(H3PO4) 5.0 g /L(PO4 3- :3.6 g/ L) ピロリン酸ナトリウム(Na4P2O7・10H2O )2.0 g /L(P2O7 4-:0.8 g/ L) スズ(SnCl4・5H2O) 1.2 g /L(Sn4+ :0.4 g/ L) pH 2.8(リン酸で調整)Example 2 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 2 was heated to 40 ° C. and sprayed for 10 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. In addition, sludge generation property of the surface treatment liquid 2 was evaluated. Surface treatment bath 2 75% phosphoric acid (H 3 PO 4) 5.0 g / L (PO 4 3-: 3.6 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 2.0 g / L (P 2 O 7 4-: 0.8 g / L) tin (SnCl 4 · 5H 2 O) 1.2 g / L (Sn 4+: 0.4 g / L) pH 2.8 ( adjusted with phosphoric acid)
【0029】実施例3 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液3を60℃に加温し40秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液3のスラッジ発生性を評価した。 表面処理液3 75%りん酸(H3PO4) 5.0 g /L(PO4 3- :3.6 g/ L) ピロリン酸ナトリウム(Na4P2O7・10H2O )2.0 g /L(P2O7 4-:0.8 g/ L) スズ(SnCl4・5H2O) 0.01g /L(Sn4- :0.03g/ L) 次亜リン酸(H3PO2 ) 0.01g /L(H3PO2 :0.01g/ L) pH 4.0(水酸化ナトリウムで調整) Example 3 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 3 was heated to 60 ° C. and sprayed for 40 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. Further, the sludge generation property of the surface treatment liquid 3 was evaluated. Surface treatment bath 3 75% phosphoric acid (H 3 PO 4) 5.0 g / L (PO 4 3-: 3.6 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 2.0 g / L (P 2 O 7 4-: 0.8 g / L) tin (SnCl 4 · 5H 2 O) 0.01g / L (Sn 4-: 0.03g / L) hypophosphorous acid (H 3 PO 2) 0.01g / L (H 3 PO 2 : 0.01g / L) pH 4.0 (adjusted with sodium hydroxide)
【0030】実施例4 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液4を40℃に加温し10秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液4のスラッジ発生性を評価した。 表面処理液4 75%りん酸(H3PO4) 15.0 g /L(PO4 3- :10.8 g/L) ピロリン酸ナトリウム(Na4P2O7・10H2O ) 2.0 g /L(P2O7 4- : 0.8 g /L) トリポリリン酸ナトリウム(Na5P3O10) 1.0 g /L(P3O10 5- : 0.6 g /L) スズ(SnCl4・5H2O) 1.2 g /L(Sn4+ : 0.4 g /L) 亜リン酸(H3PO3 ) 0.01g /L(H3PO3 : 0.01g /L) 次亜リン酸(H3PO2 ) 0.01g /L(H3PO2 : 0.01g /L) pH 3.0(炭酸ナトリウムで調整)Example 4 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 4 was heated to 40 ° C. and sprayed for 10 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. Further, the sludge generation property of the surface treatment liquid 4 was evaluated. Surface treatment bath 4 75% phosphoric acid (H 3 PO 4) 15.0 g / L (PO 4 3-: 10.8 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 2.0 g / L (P 2 O 7 4-: 0.8 g / L) sodium tripolyphosphate (Na 5 P 3 O 10) 1.0 g / L (P 3 O 10 5-: 0.6 g / L) tin (SnCl 4 · 5H 2 O) 1.2 g / L (Sn 4+ : 0.4 g / L) Phosphorous acid (H 3 PO 3 ) 0.01 g / L (H 3 PO 3 : 0.01 g / L) Hypophosphorous acid (H 3 PO 2 ) 0.01 g / L (H 3 PO 2 : 0.01 g / L) pH 3.0 (adjusted with sodium carbonate)
【0031】実施例5 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液5を50℃に加温し30秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液5のスラッジ発生性を評価した。 表面処理液5 75%りん酸(H3PO4) 1.0 g/ L(PO4 3- :0.7 g/ L) ピロリン酸ナトリウム(Na4P2O7・10H2O ) 2.0 g/ L(P2O7 4-:0.8 g/ L) スズ(SnCl4・5H2O) 1.2 g/ L(Sn4+ :0.4 g/ L) 亜リン酸(H3PO3 ) 0.01g/ L(H3PO4 :0.01g/ L) pH 3.0(リン酸で調整) Example 5 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 5 was heated to 50 ° C. and sprayed for 30 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. In addition, sludge generation property of the surface treatment liquid 5 was evaluated. Surface treatment bath 5 75% phosphoric acid (H 3 PO 4) 1.0 g / L (PO 4 3-: 0.7 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 2.0 g / L (P 2 O 7 4-: 0.8 g / L) tin (SnCl 4 · 5H 2 O) 1.2 g / L (Sn 4+: 0.4 g / L) phosphorous acid (H 3 PO 3) 0.01g / L (H 3 PO 4 : 0.01g / L) pH 3.0 (adjusted with phosphoric acid)
【0032】実施例6 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液6を50℃に加温し20秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液6のスラッジ発生性を評価した。 表面処理液6 75%りん酸(H3PO4) 5.0 g/L(PO4 3- :3.6 g/ L) ピロリン酸ナトリウム(Na4P2O7・10H2O ) 2.0 g/L(P2O7 4-:0.8 g/ L) スズ(金属スズを溶解) 0.2 g/L(Sn2+ :0.2 g/ L) 亜リン酸(H3PO3 ) 0.01g/L(H3PO3 :0.01g/ L) pH 3.0(リン酸で調整) Example 6 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 6 was heated to 50 ° C. and sprayed for 20 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. Further, sludge generation property of the surface treatment liquid 6 was evaluated. Surface treatment bath 6 75% phosphoric acid (H 3 PO 4) 5.0 g / L (PO 4 3-: 3.6 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 2.0 g / L (P 2 O 7 4- : 0.8 g / L) Tin (dissolves metallic tin) 0.2 g / L (Sn 2+ : 0.2 g / L) Phosphorous acid (H 3 PO 3 ) 0.01 g / L (H 3 PO 3 : 0.01g / L) pH 3.0 (adjusted with phosphoric acid)
【0033】実施例7 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液7を70℃に加温し2秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液7のスラッジ発生性を評価した。 表面処理液7 75%りん酸(H3PO4) 30.0 g/L(PO4 3- :21.6 g /L) ピロリン酸ナトリウム(Na4P2O7・10H2O ) 2.0 g/L(P2O7 4- : 0.8 g /L) トリポリリン酸ナトリウム(Na5P3O10) 1.0 g/L(P3O10 5- : 0.6 g /L) スズ(SnCl4・5H2O) 1.2 g/L(Sn4+ : 0.4 g /L) 亜リン酸(H3PO3 ) 0.01g/L(H3PO3 : 0.01g /L) 次亜リン酸(H3PO2 ) 0.01g/L(H3PO2 : 0.01g /L) pH 2.0(リン酸で調整) Example 7 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 7 was heated to 70 ° C. and sprayed for 2 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. Further, sludge generation property of the surface treatment liquid 7 was evaluated. Surface treatment solution 7 75% phosphoric acid (H 3 PO 4 ) 30.0 g / L (PO 4 3 : 21.6 g / L) Sodium pyrophosphate (Na 4 P 2 O 7 .10H 2 O) 2.0 g / L (P 2 O 7 4-: 0.8 g / L) sodium tripolyphosphate (Na 5 P 3 O 10) 1.0 g / L (P 3 O 10 5-: 0.6 g / L) tin (SnCl 4 · 5H 2 O) 1.2 g / L (Sn 4+ : 0.4 g / L) Phosphorous acid (H 3 PO 3 ) 0.01 g / L (H 3 PO 3 : 0.01 g / L) Hypophosphorous acid (H 3 PO 2 ) 0.01 g / L (H 3 PO 2 : 0.01g / L) pH 2.0 (adjusted with phosphoric acid)
【0034】比較例1 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液8を40℃に加温し30秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液8のスラッジ発生性を評価した。 表面処理液8 75%りん酸(H3PO4) 10.0 g/L(PO4 3- :7.2 g/ L) スズ(SnCl4・5H2O) 0.6 g/L(Sn4+ :0.2 g/ L) 亜リン酸(H3PO3 ) 0.01g/L(H3PO3 :0.01g/ L) pH 3.0(炭酸ナトリウムで調整) Comparative Example 1 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treating solution 8 was heated to 40 ° C. and sprayed for 30 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. The sludge generation property of the surface treatment liquid 8 was evaluated. Surface treatment bath 8 75% phosphoric acid (H 3 PO 4) 10.0 g / L (PO 4 3-: 7.2 g / L) Tin (SnCl 4 · 5H 2 O) 0.6 g / L (Sn 4+: 0.2 g / L) Phosphorous acid (H 3 PO 3 ) 0.01 g / L (H 3 PO 3 : 0.01 g / L) pH 3.0 (adjusted with sodium carbonate)
【0035】比較例2 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液9を50℃に加温し30秒間スプレ−処理した。処理
後、実施例1と同ー条件で水洗、乾燥した。そして、該
処理缶の耐食性、塗膜密着性を評価した。また、表面処
理液9のスラッジ発生性を評価した。 表面処理液9 75%りん酸(H3PO4) 10.0 g/L(PO4 3- :7.2 g/ L) ピロリン酸ナトリウム(Na4P2O7・10H2O ) 1.0 g/L(P2O7 4-:0.4 g/ L) スズ(SnCl4・5H2O) 0.6 g/L(Sn4+ :0.2 g/ L) 亜リン酸(H3PO3 ) 0.01g/L(H3PO3 :0.01g/ L) pH 4.6(水酸化ナトリウムで調整)Comparative Example 2 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 9 was heated to 50 ° C. and sprayed for 30 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. Further, sludge generation property of the surface treatment liquid 9 was evaluated. Surface treatment bath 9 75% phosphoric acid (H 3 PO 4) 10.0 g / L (PO 4 3-: 7.2 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 1.0 g / L (P 2 O 7 4-: 0.4 g / L) tin (SnCl 4 · 5H 2 O) 0.6 g / L (Sn 4+: 0.2 g / L) phosphorous acid (H 3 PO 3) 0.01g / L (H 3 PO 3 : 0.01g / L) pH 4.6 (adjusted with sodium hydroxide)
【0036】比較例3 実施例1と同ー条件でぶりきDI缶を清浄後、表面処理
液10を50℃に加温し30秒間スプレ−処理した。処
理後、実施例1と同ー条件で水洗、乾燥した。そして、
該処理缶の耐食性、塗膜密着性を評価した。また、表面
処理液10のスラッジ発生性を評価した。 表面処理液10 75%リン酸(H3PO4 ) 1.33g/L(PO4 3- :0.97 g/L) ピロリン酸ナトリウム(Na4P2O7・10H2O ) 1.0 g/L(P2O7 4-:0.4 g/ L) スズ(SnCl4・5H2O) 0.6 g/L(Sn4+ :0.2 g/ L) 鉄(FeCl3・6H2O) 48 mg/ L(Fe3+ :10 mg/ L) pH 4.0(炭酸ナトリウムで調整)Comparative Example 3 After cleaning the tinplate DI can under the same conditions as in Example 1, the surface treatment liquid 10 was heated to 50 ° C. and sprayed for 30 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. And
The corrosion resistance and coating film adhesion of the treated can were evaluated. Further, the sludge generation property of the surface treatment liquid 10 was evaluated. Surface treatment bath 10 75% phosphoric acid (H 3 PO 4) 1.33g / L (PO 4 3-: 0.9 7 g / L) sodium pyrophosphate (Na 4 P 2 O 7 · 10H 2 O) 1.0 g / L ( P 2 O 7 4-: 0.4 g / L) tin (SnCl 4 · 5H 2 O) 0.6 g / L (Sn 4+: 0.2 g / L) of iron (FeCl 3 · 6H 2 O) 48 mg / L (Fe 3+ : 10 mg / L) pH 4.0 (adjusted with sodium carbonate)
【0037】比較例4 実施例1と同ー条件でぶりきDI缶を清浄後、市販のぶ
りきDI缶用表面処理剤(登録商標パルホス−K346
6 日本パ−カライジング株式会社製)の4%水溶液を
50℃に加温し30秒間スプレ−処理した。処理後、実
施例1と同ー条件で水洗、乾燥した。そして、該処理缶
の耐食性、塗膜密着性を評価した。また、この処理液の
スラッジ発生性を評価した。COMPARATIVE EXAMPLE 4 After cleaning the tinplate DI can under the same conditions as in Example 1, a commercially available tinplate DI can surface treatment agent (palphos-K346) was used.
6 Nippon Parkerizing Co., Ltd.) was heated to 50 ° C. and sprayed for 30 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. In addition, sludge generation property of this treatment liquid was evaluated.
【0038】比較例5 実施例1と同ー条件でぶりきDI缶を清浄後、市販のぶ
りきDI缶用表面処理剤(登録商標パルホス−K348
2 日本パ−カライジング株式会社製)の4%水溶液を
50℃に加温し30秒間スプレ−処理した。処理後、実
施例1と同ー条件で水洗、乾燥した。そして、該処理缶
の耐食性、塗膜密着性を評価した。また、この処理液の
スラッジ発生性を評価した。表1にそれらの結果を示
す。Comparative Example 5 A tinplate DI can was cleaned under the same conditions as in Example 1 and then a commercially available tinplate DI can surface treating agent (palphos-K348).
2 Nippon Parkerizing Co., Ltd.) was heated to 50 ° C. and sprayed for 30 seconds. After the treatment, it was washed with water and dried under the same conditions as in Example 1. Then, the corrosion resistance and coating film adhesion of the treated can were evaluated. In addition, sludge generation property of this treatment liquid was evaluated. Table 1 shows the results.
【0039】[0039]
【表1】 [Table 1]
【0040】[0040]
【発明の効果】以上説明したように、本発明に係わる表
面処理液でぶりき材(スズめっき鋼)の板、ストリップ
及びこの成形品(缶等)の表面を表面処理することによ
り、ぶりき材表面に優れた耐食性及び密着性を付与し、
且つ、連続的に処理を行った場合に処理液中にスラッジ
が発生しないという優れた効果を奏する。As described above, tinplate is obtained by treating the surface of tinplate (tin-plated steel) plates and strips and the surface of this molded product (can, etc.) with the surface treatment liquid according to the present invention. Provides excellent corrosion resistance and adhesion to the material surface,
In addition, there is an excellent effect that sludge is not generated in the processing liquid when the processing is performed continuously.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C23C 22/00 - 22/86 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int. Cl. 7 , DB name) C23C 22/00-22/86
Claims (2)
びスズイオンを含有し、リン酸塩を主とする化成皮膜を
形成するブリキ材表面処理液において、pH2.0〜
4.5の範囲の水素イオン濃度を有し、又前記キレート
剤が縮合リン酸イオン、酒石酸、シュウ酸及びクエン酸
から選ばれる1種以上であり、その濃度が0.1〜5.
0g/Lの範囲であり、かつ酸化剤及び第2鉄イオンを
含有しないことを特徴とするぶりき材表面処理液。1. A tin material surface treatment liquid containing at least a phosphate ion, a chelating agent and a tin ion and forming a chemical conversion film mainly containing a phosphate, has a pH of 2.0 or more.
It has a hydrogen ion concentration in the range of 4.5, and the chelating agent is at least one selected from condensed phosphate ions, tartaric acid, oxalic acid and citric acid, and the concentration is 0.1 to 5.5.
0 g / L, and the oxidizing agent and ferric ion
A tinting material surface treatment liquid characterized by not containing .
びスズイオンを含有する酸性の表面処理液を接触させる
ことによりブリキ材の表面にリン酸塩を主とする化成皮
膜を形成するブリキ材の表面処理方法において、前記表
面処理液の水素イオン濃度(pH)が2.0〜4.5の
範囲であり、亜リン酸、次亜リン酸及びそれらの塩から
選ばれる1種以上の還元剤を添加することにより前記表
面処理液の酸化還元電位を450mV以下に制御するこ
とを特徴とするぶりき材の表面処理方法。2. A method for surface treatment of a tin material in which a phosphate-based chemical conversion film is formed on the surface of the tin material by contacting an acidic surface treatment solution containing at least a phosphate ion, a chelating agent and a tin ion. Wherein the hydrogen ion concentration (pH) of the surface treatment solution is in the range of 2.0 to 4.5 , and one or more reducing agents selected from phosphorous acid , hypophosphorous acid, and salts thereof are added. Thereby controlling the oxidation-reduction potential of the surface treatment liquid to 450 mV or less.
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35151892A JP3256009B2 (en) | 1992-12-09 | 1992-12-09 | Tinplate surface treatment liquid and surface treatment method |
US08/454,205 US5498300A (en) | 1992-12-09 | 1993-12-01 | Composition and process for treating tinplate |
DE69325035T DE69325035T2 (en) | 1992-12-09 | 1993-12-01 | COMPOSITION AND METHOD FOR TREATING TINNED STEEL PLATES |
EP94902385A EP0673445B1 (en) | 1992-12-09 | 1993-12-01 | Composition and process for treating tinplate |
AU56775/94A AU5677594A (en) | 1992-12-09 | 1993-12-01 | Composition and process for treating tinplate |
PCT/US1993/011435 WO1994013855A1 (en) | 1992-12-09 | 1993-12-01 | Composition and process for treating tinplate |
ZA939171A ZA939171B (en) | 1992-12-09 | 1993-12-07 | Composition and process for treating tinplate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35151892A JP3256009B2 (en) | 1992-12-09 | 1992-12-09 | Tinplate surface treatment liquid and surface treatment method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06173024A JPH06173024A (en) | 1994-06-21 |
JP3256009B2 true JP3256009B2 (en) | 2002-02-12 |
Family
ID=18417830
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35151892A Expired - Fee Related JP3256009B2 (en) | 1992-12-09 | 1992-12-09 | Tinplate surface treatment liquid and surface treatment method |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0673445B1 (en) |
JP (1) | JP3256009B2 (en) |
AU (1) | AU5677594A (en) |
DE (1) | DE69325035T2 (en) |
WO (1) | WO1994013855A1 (en) |
ZA (1) | ZA939171B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5965205A (en) * | 1995-07-21 | 1999-10-12 | Henkel Corporation | Composition and process for treating tinned surfaces |
NZ534244A (en) | 2004-07-20 | 2007-05-31 | Foodcap Int Ltd | Product distribution methods and apparatus |
WO2007046549A1 (en) * | 2005-10-20 | 2007-04-26 | Jfe Steel Corporation | Tin plated steel sheet and process for producing the same |
JP4665975B2 (en) * | 2008-02-18 | 2011-04-06 | Jfeスチール株式会社 | Tinned steel sheet |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1289759A (en) * | 1960-05-03 | 1962-04-06 | Amchem Prod | Improvements in solutions and processes for the production of coatings by chemical conversion on zirconium and its alloys |
JPS5425500B2 (en) * | 1972-11-22 | 1979-08-28 | ||
JPS5562179A (en) * | 1978-10-30 | 1980-05-10 | Nippon Parkerizing Co Ltd | Chemical treating solution for coating metal surface |
JPS5841352B2 (en) * | 1979-12-29 | 1983-09-12 | 日本パ−カライジング株式会社 | Coating treatment liquid for metal surfaces |
JPS6328878A (en) * | 1986-07-21 | 1988-02-06 | Nippon Denso Co Ltd | Chemical conversion treatment bath composition for copper-base metal |
JPH01100281A (en) * | 1987-10-13 | 1989-04-18 | Nippon Parkerizing Co Ltd | Chemical conversion coating liquid for surface of metal |
JPH04187782A (en) * | 1990-11-21 | 1992-07-06 | Nippon Parkerizing Co Ltd | Surface treating solution for di can made of tin plate |
-
1992
- 1992-12-09 JP JP35151892A patent/JP3256009B2/en not_active Expired - Fee Related
-
1993
- 1993-12-01 DE DE69325035T patent/DE69325035T2/en not_active Expired - Fee Related
- 1993-12-01 WO PCT/US1993/011435 patent/WO1994013855A1/en active IP Right Grant
- 1993-12-01 AU AU56775/94A patent/AU5677594A/en not_active Abandoned
- 1993-12-01 EP EP94902385A patent/EP0673445B1/en not_active Expired - Lifetime
- 1993-12-07 ZA ZA939171A patent/ZA939171B/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE69325035D1 (en) | 1999-06-24 |
EP0673445A4 (en) | 1997-05-02 |
JPH06173024A (en) | 1994-06-21 |
ZA939171B (en) | 1994-08-08 |
EP0673445B1 (en) | 1999-05-19 |
EP0673445A1 (en) | 1995-09-27 |
DE69325035T2 (en) | 2000-01-27 |
AU5677594A (en) | 1994-07-04 |
WO1994013855A1 (en) | 1994-06-23 |
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