JP3008147B2 - Tile board manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a tile plate in which a plurality of tiles are adhered in a state where a plurality of tiles are aligned on a surface of a plate material such as a concrete plate. And a method for manufacturing a tile plate.

[0002]

2. Description of the Related Art Conventionally, a tile plate in which a plurality of tiles are attached to a surface of a concrete plate in a state of being arranged in a grid pattern, for example, is manufactured by a method shown in FIG.

A tile 3 is fitted downward between the joints 2 of the formwork 1 whose upper surface (molding surface) is regularly partitioned by joints 2 as partition members (FIG. 2).
(A)). Next, concrete 4 is poured into the upper surface of the tile 3 (FIG. 2 (b)), and after curing, the mold is released to produce the tile plate 5 (FIG. 2 (c)).

If the tile has an uneven surface (for example, a Tessera tile) 6 as shown in FIG. 3 or an irregular height, the tile is simply turned downward as shown in FIG. If they are arranged in one, there is a problem that the posture of each tile becomes uneven.

[0005] Therefore, the tile 6 having the unevenness as described above is used.
In the case of (1), as shown in FIG. 4 (a), the tiles 6 are arranged upward on the alignment plate 7, and after the release sheet 8 is put thereon, the self-hardening material 9 is poured, so that the horizontal upper surface is formed as a whole. The integrated product 10 of the plurality of tiles is formed. Thereafter, as shown in FIG. 4 (b), the integrated product 10 is turned upside down and put into a mold 11 and concrete 12 is poured from above, the mold is released after curing, and then the cured product of the self-hardening material 9 is released from the mold. By removing the sheet 8 and the tile plate 13
(FIG. 4C).

[0006]

In the case where the tile plate of the uneven tile is manufactured by the conventional method shown in FIG.
There were the following problems.

As shown in FIGS. 4 (b) and 4 (c), since the concrete 12 penetrates into the joint portion to a position substantially equal to the tile surface, the joint 12A to be formed has a shallow surface substantially equal to the tile surface. It is a joint and cannot form a deep joint. Also, the joint depth cannot be adjusted.
When the concrete shown in FIG. 4B is poured, the noro component (water containing cement) of the concrete 12 easily penetrates between the surface of the tile 6 and the release sheet 8 from the joint between the tiles 6 (noro). Leakage), and therefore, the tile surface of the obtained tile plate becomes dirty. Since the self-hardening material 9 is used, material costs and processing costs are high.
In addition, it is not easy to remove the self-hardening material 9 after demolding.

The present invention solves the above-mentioned conventional problems, and makes it easy and efficient to make a tile plate of a tile having an uneven surface to an arbitrary joint depth and to prevent the tile surface from being stained by spillage. It is an object of the present invention to provide a method of manufacturing at low cost.

[0009]

According to the method of manufacturing a tile plate of the present invention, a plurality of tiles are fitted downward in a mold,
A method of manufacturing a tile plate in which a plurality of tiles are stuck on the surface of a cured plate of the hydraulic material by pouring a hydraulic material on the upper side of the tile, curing the hydraulic material, and removing the mold. In the above, the tile has a complicated uneven surface
With a size large enough to cover multiple tiles.
The surface of each tile adheres to the plastic film
The tiles are integrated by
Film enters the gap between tiles.
Tile units with the same back side
A method for performing the above-mentioned production using
Of plastic film side of the tile comrade Lee Ruyunitto
The joint is engaged with the gap portion, and the plastic film is placed in the mold so that the lower surface side is formed. Thereafter, the hydraulic material is poured, and the hydraulic material is cured and released. It is characterized by.

[0010]

According to the method of the present invention, the tile units are arranged and integrated so that the back surfaces of the tiles are flush with the plastic film. can do.

By adjusting the penetration depth of the plastic film penetrating into the gap between the tiles, it is possible to produce various joint depths from deep joints to shallow joints.

Since the plastic film is in close contact with the tile surface, the slag does not go around the tile surface and does not stain the tile surface. In addition, the plastic film can be easily removed after demolding.

[0013]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the drawings. 1A to 1D are cross-sectional views showing one embodiment of the method for manufacturing a tile plate of the present invention.

In the method of the present invention, first, a plurality of tiles are arranged in the same manner as the tile arrangement of the formwork, and a plastic film large enough to cover all the tiles is brought into close contact with the surface of each tile. The tiles are integrated, and the plastic film enters the gaps between the tiles, and a tile unit is produced in which the back surface of each tile is flush.

First, as shown in FIG. 1 (a), the air-permeable tile alignment plate 21 in the suction box 20 (this tile alignment plate 21 21a to make it air-permeable.)
Are arranged upward. Between the tiles 22, the joint depth adjusting member 21A is arranged. Then, a plastic film 23 large enough to cover all the tiles is covered, and suction is performed from the back side of the tile alignment plate 21. As a result, as shown in FIG. 1B, the plastic film 23 is brought into close contact with the surface of each tile 22, and the plastic film 23 is inserted into the space between the tiles, thereby forming a plurality of tiles shown in FIG. The tile unit 24 is integrated with the plastic film 23. This tile unit 2
The fourth tiles 22 are arranged on the tile alignment plate 21, and the back surfaces thereof are flush with each other.

Next, as shown in FIG. 1D, the tile unit 24 is placed in a formwork 25 having an upper surface sectioned by a joint 26 so that the plastic film 23 faces the lower surface side. The gap between the tiles 22 is engaged with the joint 26 of the formwork 25 ,
The plastic film 23 side of the unit 24 is
, And then the hydraulic material 27 is poured. After the hydraulic material 27 has hardened, it is released from the mold,
By peeling off the plastic film 23, a tile plate is obtained in which a plurality of tiles are attached to the surface of a cured plate of a hydraulic material.

In FIG. 1D, reference numeral 30 denotes paper clay disposed for adjusting the height of the end of the tile unit 24.

According to the method of the present invention, since the back surfaces of the tiles 22 of the tile unit 24 are flush with each other, it is possible to obtain a tile plate having a substantially uniform height on the tile surface.

Moreover, by adjusting the depth (d in FIG. 1 (b)) of the plastic film 23 entering the gap between the tiles 22, the joints of the resulting tile plate are formed to a desired depth. be able to.

Further, since the plastic film 23 is in close contact with the surface of the tile 22 and the plastic film 23 enters the gap between the tiles 22, the noro component of the hydraulic material 27 is reduced. Penetration from the side to the surface is reliably prevented, and a tile plate free of slime on the tile surface is obtained.

Incidentally, in the embodiment shown in FIG.
As shown in FIG. 5, as shown in FIG. 5, a rail-shaped joint 27 having a T-shaped cross-section may be used as the joint. . Instead of this joint, a straight partition member may be used. In this case, the tiles will be arranged in rows. In this example, joints 26 and 27 are described as being fixed to formwork 25.
6, 27 or a linear partition member is formed separately from the formwork 25, and the joints 26, 27 or the linear partition member are first fitted into the gaps between the tiles 22 of the tile unit 24. In this state, the tile unit 24 may be placed in the mold 25, and the workability is further improved.

In the present invention, a vinyl chloride film or the like can be used as the plastic film. Further, rubber or styrene is used as the joint.

The plastic film can be peeled immediately after the tile plate is released from the mold. However, the plastic film is loaded or carried on site without being peeled off, and is peeled off after the loading or loading, so that the plastic film can be removed during storage, transportation or construction. This is extremely advantageous because it prevents the tile surface from being stained.

[0024]

As described in detail above, the tile plate of the present invention
According to the manufacturing method, a plurality of
On the surfaceComplexTiles with uneven tiles
In manufacturing boards,What a complex uneven surface
Can be used with tiles.  Align tile posture
Can be  The joint depth can be adjusted arbitrarily.  It is possible to prevent dirt on the tile surface due to slime leakage. When
And high-quality tiles easily and efficiently
It can be manufactured in a cost-effective manner.

[Brief description of the drawings]

FIG. 1 is a sectional view showing a method according to an embodiment of the present invention.

FIG. 2 is a cross-sectional view illustrating a conventional method for manufacturing a tile plate.

FIG. 3 is a cross-sectional view showing a tile having an uneven surface.

FIG. 4 is a cross-sectional view illustrating a conventional method for manufacturing a tile plate using a concavo-convex tile.

FIG. 5 is a cross-sectional perspective view showing an example of a joint truss.

FIG. 6 is a sectional perspective view showing an example of a joint truss.

[Explanation of symbols]

 Reference Signs List 1,11 formwork 2 joints 3 tile 4,12 concrete 5,13 tile plate 6 tile 7 alignment plate 8 release sheet 9 self-hardening material 10 integrated 20 suction box 21 tile alignment plate 22 tile 23 plastic film 24 tile unit 25 formwork 26,27 joint masashi 30 paper clay

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. ⁷ , DB name) B28B 1/16 E04F 13/08 102

Claims (1)

(57) [Claims] 1. A method in which a plurality of tiles are fitted downward in a formwork, a hydraulic material is poured into the upper side of the tiles, and after the hydraulic material has hardened, the mold is removed from the mold, thereby removing the hydraulic material. In a method of manufacturing a tile plate in which a plurality of tiles are attached to the surface of a cured plate, the tile has a complicated uneven surface, and a plastic film of a size covering the plurality of tiles is formed.
Each tile is integrated by the close contact of the surface of each tile
And the plastic film is
Into the gap between the comrades, the back of each tile
The above manufacturing is performed using tile units that are flush.
The same tile as the tile on the plastic film side of the tile unit.
Engage the joints in the gap part of the will, put the plastic film into the mold so that the lower side, then
A method for manufacturing a tile plate, wherein the hydraulic material is poured, and the hydraulic material is cured and released.