JP3089110B2 - Method for producing calcium carbonate fine particle dispersion - Google Patents
Method for producing calcium carbonate fine particle dispersionInfo
- Publication number
- JP3089110B2 JP3089110B2 JP04218246A JP21824692A JP3089110B2 JP 3089110 B2 JP3089110 B2 JP 3089110B2 JP 04218246 A JP04218246 A JP 04218246A JP 21824692 A JP21824692 A JP 21824692A JP 3089110 B2 JP3089110 B2 JP 3089110B2
- Authority
- JP
- Japan
- Prior art keywords
- calcium carbonate
- aqueous
- suspension
- producing
- fine particle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、微細でかつ二次凝集が
少なく、分散性の良好な沈降製炭酸カルシウムの製造方
法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing precipitated calcium carbonate which is fine, has little secondary aggregation, and has good dispersibility.
【0002】[0002]
【従来の技術】現在、沈降製炭酸カルシウムの工業的製
造方法としては、炭酸ガス法が広く採用されている。こ
の炭酸ガス法とは、天然に産する石灰石を焼成すること
により生石灰(酸化カルシウム)を得、この生石灰と水
を反応させ石灰乳(水酸化カルシウムの水懸濁液)を
得、この石灰乳に石灰石を焼成する際発生する炭酸ガス
を導通し反応させることにより炭酸カルシウムを得る方
法である。この様にして製造された炭酸カルシウムは、
その一次粒子の大きさに応じて、あるいは、配合時の物
性をさらに向上させる為、粒子表面に無機又は有機系の
様々な表面処理剤を表面処理することにより、ゴム、プ
ラスチック、紙、塗料等に配合され、広く大量に使用さ
れている。しかし乍ら、これら炭酸ガス法で製造される
沈降製炭酸カルシウムは、元来粒子間の凝集力が強く、
一次粒子が多数凝集して大きな二次凝集体を形成してお
り、中でも一次粒子径が0.2μm以下のものについて
はその凝集力が特に強く、多大なエネルギーを用いても
初期の一次粒子径を維持したまま二次凝集体を無くすこ
とは不可能とされている。2. Description of the Related Art At present, a carbon dioxide method is widely used as an industrial production method of precipitated calcium carbonate. In the carbon dioxide method, natural limestone is calcined to obtain quicklime (calcium oxide), and the quicklime is reacted with water to obtain lime milk (a suspension of calcium hydroxide in water). This is a method of obtaining calcium carbonate by conducting carbon dioxide gas generated when limestone is calcined and causing it to react. The calcium carbonate produced in this way is
Depending on the size of the primary particles, or in order to further improve the physical properties at the time of compounding, rubber, plastic, paper, paint, etc. by surface-treating various inorganic or organic surface treatment agents on the particle surface It is widely used in large quantities. However, the precipitated calcium carbonate produced by the carbon dioxide method originally has a strong cohesive force between particles,
A large number of primary particles are aggregated to form a large secondary aggregate. Among them, those having a primary particle diameter of 0.2 μm or less have a particularly strong cohesive force, and even if a large amount of energy is used, the initial primary particle diameter is large. It has been considered impossible to eliminate secondary aggregates while maintaining the following.
【0003】このような二次凝集体を多数含有する沈降
製炭酸カルシウムをゴム、プラスチック、紙、塗料等に
配合した場合、二次凝集粒子があたかも大きな一次粒子
のごとく挙動し、分散不良、強度低下、光沢低下、粘性
不足等の物性低下をきたし、本来微細な一次粒子に対し
て期待される様々な配合効果が得られない。同様に、こ
のような二次凝集体を多数含有する沈降製炭酸カルシウ
ムに無機又は有機系の様々な表面処理剤を表面処理して
も、二次凝集粒子表面を処理するにすぎず充分な効果を
発揮するに至らない。When precipitated calcium carbonate containing a large number of such secondary aggregates is blended into rubber, plastic, paper, paint, etc., the secondary aggregated particles behave like large primary particles, resulting in poor dispersion and strength. Physical properties such as reduction, gloss reduction, and insufficient viscosity are caused, and various compounding effects that are originally expected for fine primary particles cannot be obtained. Similarly, even if a surface treatment with various inorganic or organic surface treatment agents is performed on the precipitated calcium carbonate containing a large number of such secondary aggregates, only the surface of the secondary aggregate particles is treated, and a sufficient effect is obtained. Does not work.
【0004】現在まで、これら一次粒子凝集体を分散さ
せる方法は幾多報告されているが、特開昭59−579
13、特開昭60−210521等に開示されているご
とく、一般に炭酸化終了した沈降製炭酸カルシウムを一
旦フィルタープレス等で脱水し、固形分濃度60%以上
のプレスケーキとした後、ポリアクリル酸ナトリウム等
の分散剤により高濃度水懸濁液とするか、乾燥、粉末化
した後再び上記分散剤等を使用し水に懸濁させ、固形分
濃度60%以上の高濃度水懸濁液とし、その後、ボール
ミル、サンドグラインダーミル等により、強力に粉砕破
壊する方法が採用されている。Until now, various methods for dispersing these primary particle aggregates have been reported.
13. As disclosed in JP-A-60-210521, etc., generally, precipitated calcium carbonate which has been subjected to carbonation is once dehydrated with a filter press or the like to obtain a press cake having a solid content of 60% or more, and then polyacrylic acid. A high-concentration aqueous suspension with a dispersant such as sodium, or after drying and pulverization, is again suspended in water using the above-described dispersant to form a high-concentration aqueous suspension having a solid concentration of 60% or more. After that, a method of strongly pulverizing and breaking by a ball mill, a sand grinder mill or the like is adopted.
【0005】しかし乍ら、この様な方法は、高濃度水懸
濁液を得る為の方法として一旦プレスアップするか、あ
るいは乾燥粉末化する必要から多大のエネルギーの消費
が避けられず、また、ケディーミル、コーレスミキサー
等により湿式粉砕前に分散水懸濁液化工程を経なければ
ならないことによる多大のエネルギーの消費が不可欠の
為、経済的に不利であるばかりでなく、高濃度水懸濁液
を単に機械的に粉砕することから粉砕容器内において過
剰な粉砕破壊が行なわれる。かくして、炭酸カルシウム
の凝集体の分散が行なわれると同時に一次粒子の破壊も
行なわれ、その結果、表面状態が非常に不安定で再度二
次凝集体を形成する恐れがあり、かつ粒度分布の幅広い
不均一な炭酸カルシウムしか得られない。[0005] However, in such a method, a large amount of energy is unavoidable due to the necessity of once pressing up or drying and powdering as a method for obtaining a high-concentration aqueous suspension. It is not only economically disadvantageous because a large amount of energy is consumed due to having to go through a dispersion water suspension process before wet pulverization with a Keddy mill, Coreless mixer, etc. Excessive pulverization destruction occurs in the pulverization container due to merely mechanical pulverization. Thus, at the same time as the dispersion of the aggregate of calcium carbonate is performed, the primary particles are also destroyed, and as a result, the surface state is very unstable, and there is a possibility that secondary aggregates may be formed again, and the particle size distribution is broad. Only heterogeneous calcium carbonate is obtained.
【0006】また、特に特開昭60−210521につ
いては対象となる炭酸カルシウムとは普通軽質炭酸カル
シウムであって、平均粒子径1〜5μmという沈降製炭
酸カルシウムの中では比較的凝集力の小さいものを対象
としているにもかかわらず、上述のごとく多大のエネル
ギーを消費しなければ所望の物性を得ることが困難であ
るとされている。さらには、高濃度水懸濁液を得る為に
ポリアクリル酸ナトリウム等の分散機能を有する表面処
理剤を使用する場合、その為に使用用途が限定される等
様々な不利益が生じ、好ましい方法とは言い難い。[0006] Further, particularly in Japanese Patent Application Laid-Open No. Sho 60-210521, the target calcium carbonate is usually light calcium carbonate, and among precipitated calcium carbonate having an average particle diameter of 1 to 5 µm, those having relatively low cohesive force. However, it is said that it is difficult to obtain desired physical properties unless a large amount of energy is consumed as described above. Furthermore, when a surface treatment agent having a dispersing function such as sodium polyacrylate is used in order to obtain a high-concentration aqueous suspension, various disadvantages occur due to the limited use thereof, and the preferred method Hard to say.
【0007】また、特開昭59−69425には、炭酸
ガス法により炭酸カルシウムを調整する炭酸化工程にお
いて、ストロンチウム塩又はバリウム塩を少量添加する
ことによる、分散性良好な沈降製炭酸カルシウムの製造
方法が提案されている。この方法によれば、良好な分散
性を有する沈降製炭酸カルシウムは調整し得るものの、
該方法で得られる炭酸カルシウム中には、炭酸化工程で
添加したストロンチウム塩又はバリウム塩が混在してお
り、これらストロンチウム塩、バリウム塩を経済的に有
利な方法で除去することが困難である為、使用用途によ
っては不都合が生じることが予想される。Japanese Patent Application Laid-Open No. 59-69425 discloses a method for producing precipitated calcium carbonate having good dispersibility by adding a small amount of a strontium salt or a barium salt in a carbonation step of adjusting calcium carbonate by a carbon dioxide gas method. A method has been proposed. According to this method, although precipitated calcium carbonate having good dispersibility can be adjusted,
In the calcium carbonate obtained by the method, strontium salts or barium salts added in the carbonation step are mixed, and it is difficult to remove these strontium salts and barium salts by an economically advantageous method. It is expected that inconveniences will occur depending on the intended use.
【0008】[0008]
【発明が解決しようとする課題】本発明は、かかる実情
に鑑み、従来の沈降製炭酸カルシウム、特に微細な炭酸
カルシウムの分散方法の欠点を補い、かつ経済的に有利
に分散性の良好な炭酸カルシウムを得る製造方法を提供
するものである。SUMMARY OF THE INVENTION In view of the above circumstances, the present invention overcomes the drawbacks of conventional methods for dispersing precipitated calcium carbonate, particularly fine calcium carbonate, and provides an economically advantageous method of dispersing calcium carbonate. It is intended to provide a production method for obtaining calcium.
【0009】[0009]
【課題を解決するための手段】本発明者らは上記課題を
解決するために鋭意検討の結果、湿式粉砕を行なうに当
たり、特定の条件を満足する様粉砕前の炭酸カルシウム
水懸濁液を調製し、二次凝集体を形成する原因と考えら
れるアルカリ物質の炭酸カルシウム固形分に対する割合
を減少させ、かつ一次粒子表面から該アルカリ物質を除
去することによる表面の不活性化を計ることにより、再
凝集を防ぎ、炭酸カルシウム水懸濁液中に不純物となり
得る第三成分を添加することなく、容易に微細かつ分散
性良好な沈降製炭酸カルシウムが得られることを見出
し、本発明を完成するに至った。Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems. As a result, in performing wet grinding, a calcium carbonate aqueous suspension before grinding was prepared so as to satisfy specific conditions. Then, the ratio of the alkali substance, which is considered to be the cause of the formation of secondary aggregates, to the solid content of calcium carbonate is reduced, and the surface is inactivated by removing the alkali substance from the surface of the primary particles. The present inventors have found that it is possible to easily obtain fine and well-dispersed precipitated calcium carbonate without adding a third component which can be an impurity in the aqueous calcium carbonate suspension without preventing coagulation, and completed the present invention. Was.
【0010】即ち、本発明は、石灰乳に炭酸ガスを導通
して得られる沈降製炭酸カルシウムを湿式粉砕するに当
たり、下記a、b及びcの各条件を満たす様に予め濃縮
された炭酸カルシウム水懸濁液を用いることを特徴とす
る炭酸カルシウム微粒子分散体の製造方法を内容とする
ものである。 a.炭酸化反応終了時のpH(A)が、下記式を満たす
こと、 式 8.0≦A≦10.0(25℃における測定値) b.上記aにより得られた炭酸カルシウム水懸濁液を攪
拌及び/又は静置した後の該水懸濁液のpH(B)が、下
記式及びを同時に満たすこと、 式 10.5≦B(25℃における測定値) 式 B−A≧1.0 c.上記bにより得られた炭酸カルシウム水懸濁液の固
形分濃度(C%)を下記式及びを同時に満たす固形
分濃度(D%)に濃縮すること。 式 1.2C≦D 式 15≦D≦30That is, according to the present invention, when wet-milling precipitated calcium carbonate obtained by passing carbon dioxide gas through lime milk, calcium carbonate aqueous solution previously concentrated so as to satisfy the following conditions a, b and c is used. A method for producing a dispersion of fine particles of calcium carbonate, characterized by using a suspension. a. PH (A) at the end of the carbonation reaction satisfies the following equation: Equation 8.0 ≦ A ≦ 10.0 (measured value at 25 ° C.) b. The pH (B) of the aqueous calcium carbonate solution obtained by stirring and / or allowing the aqueous suspension of calcium carbonate obtained by the above a to simultaneously satisfy the following expression: Expression 10.5 ≦ B (25 (Measured value at ° C) Formula BA ≧ 1.0 c. Concentrating the solid content concentration (C%) of the aqueous calcium carbonate suspension obtained in b above to a solid content concentration (D%) that simultaneously satisfies the following formula. Formula 1.2C ≦ D Formula 15 ≦ D ≦ 30
【0011】本発明において、石灰乳を調製するに用い
る生石灰は特に限定されるものではないが、石灰石の焼
成工程において生石灰個々の活性度を可能な限り均一に
し、炭酸化反応終了後のアルカリ物質の二次凝集体から
の溶出速度を均一にする為に、焼成する石灰石の大きさ
を10mm以下にするのが好ましい。また、使用する生石
灰の活性度についても特に規定されるものではないが、
炭酸化反応終了後のアルカリ物質の二次凝集体からの溶
出速度を速やかにする為には、活性度60以上の生石灰
を用いるのが好ましい。尚、本発明における生石灰の活
性度の測定方法は下記の通りである。 (生石灰の活性度の測定方法) (i)1リットルのビーカーに40℃の脱イオン水50
0mlを入れ、攪拌機で攪拌しながらフェノールフタレイ
ン溶液2〜3滴加える。 (ii)上記ビーカー中に直径2〜5mmに粗砕した生石灰
10gを一挙に投入すると同時にストップウォッチで計
時を始める。 (iii)1分経過後から、溶液わずかに赤味を呈するのを
持続する様4N−HClを継続して滴下する。 (iv)1分毎にそれまでの4N−HClの滴下量を記録
し、生石灰投入から10分経過後までの4N−HClの
滴下総量(単位ml)をもって活性度とする。 さらに、使用する水についても、炭酸化反応終了後のア
ルカリ物質の二次凝集体からの溶出速度を速やかにする
為には、溶出の妨げとなる水中の塩素イオン濃度を20
0ppm 以下とするのが好ましい。In the present invention, quicklime used for preparing milk of lime is not particularly limited, but the activity of each quicklime is made as uniform as possible in the limestone firing step, and the alkali substance after the carbonation reaction is completed. In order to make the dissolution rate of the limestone from the secondary aggregates uniform, the size of the limestone to be calcined is preferably 10 mm or less. Also, although the activity of quicklime used is not particularly limited,
In order to increase the elution rate of the alkaline substance from the secondary aggregate after completion of the carbonation reaction, it is preferable to use quicklime having an activity of 60 or more. The method for measuring the activity of quicklime in the present invention is as follows. (Measurement method of quick lime activity) (i) 50 l of deionized water at 40 ° C in a 1 liter beaker.
Add 0 ml and add 2-3 drops of phenolphthalein solution while stirring with a stirrer. (Ii) 10 g of quicklime roughly crushed to a diameter of 2 to 5 mm is put into the beaker at a time, and at the same time, time measurement is started with a stopwatch. (Iii) After 1 minute, 4N-HCl is continuously added dropwise so as to keep the solution slightly reddish. (Iv) Record the amount of 4N-HCl dripped every minute, and use the total amount (unit ml) of 4N-HCl dripped until 10 minutes after quick lime is charged as the activity. Further, in order to increase the elution rate of the alkaline substance from the secondary aggregate after the carbonation reaction, the concentration of the chloride ion in the water that hinders the elution is set at 20.
It is preferable that the content be 0 ppm or less.
【0012】石灰乳に炭酸ガスを導通して沈降製炭酸カ
ルシウムを得る方法に関しても特に制限はなく、石灰乳
中に炭酸ガスを導通する方法、炭酸ガスを噴霧石灰乳に
導通する方法等常法によればよい。また、炭酸化反応条
件に関しても、所望の微細炭酸カルシウムを得る方法で
あれば、石灰乳濃度、石灰乳温度、炭酸ガス濃度、炭酸
ガス導通量等の条件を任意に選択し炭酸化反応を開始す
ればよいが、炭酸化反応終了時点のpH(A)は、8.0
以上10.0以下としなければならない。炭酸化反応終
了時点のpHが8.0未満の場合、二次凝集体粒子の表面
を炭酸カルシウムが堅く覆い、アルカリ物質の溶出を妨
げ、一方、炭酸化反応終了時点のpHが10.0を越える
場合、二次凝集体を取り巻く残存のアルカリ物質濃度が
高くアルカリ物質の溶出を妨げる。次いで、得られた微
細炭酸カルシウムの水懸濁液を攪拌及び/又は静置する
ことにより該水懸濁液のpH(B)を10.5以上かつ攪
拌及び/又は静置する前後のpH値の差B−Aが1.0以
上となる様に調整する。攪拌及び/又は静置後のpHが1
0.5未満の場合、あるいは、攪拌及び/又は静置する
前後のpH値の差B−Aが1.0未満の場合、アルカリ物
質の溶出が不充分である為、以後の操作を行なっても分
散性良好な炭酸カルシウムは得られない。There is no particular limitation on the method of obtaining precipitated calcium carbonate by passing carbon dioxide gas through the lime milk, and a conventional method such as a method of passing carbon dioxide gas through lime milk, a method of passing carbon dioxide gas through sprayed lime milk, and the like. According to. Regarding the carbonation reaction conditions, any method such as milk lime concentration, milk lime temperature, carbon dioxide gas concentration, and carbon dioxide gas flow rate can be arbitrarily selected to initiate the carbonation reaction, as long as the desired fine calcium carbonate is obtained. PH (A) at the end of the carbonation reaction is 8.0.
It must be not less than 10.0 and not more than 10.0. If the pH at the end of the carbonation reaction is less than 8.0, the surface of the secondary aggregated particles is firmly covered with calcium carbonate to prevent elution of the alkaline substance, while the pH at the end of the carbonation reaction is 10.0. When it exceeds, the concentration of the remaining alkaline substance surrounding the secondary aggregate is high, and the elution of the alkaline substance is prevented. Then, the aqueous suspension of the obtained fine calcium carbonate is stirred and / or allowed to stand, so that the pH (B) of the aqueous suspension is 10.5 or more and the pH value before and after stirring and / or standing. Is adjusted so that the difference B−A becomes 1.0 or more. PH 1 after stirring and / or standing
If it is less than 0.5, or if the difference BA between the pH values before and after stirring and / or standing is less than 1.0, the elution of the alkaline substance is insufficient, so the following operation is performed. However, calcium carbonate having good dispersibility cannot be obtained.
【0013】この様にして得られた炭酸カルシウム水懸
濁液を濃縮することにより、固形分濃度を濃縮前に対し
て1.2倍以上かつ15%以上30%以下に調整した
後、湿式粉砕を行なえばよい。濃縮前後の固形分濃度の
比が1.2倍未満では、二次凝集体を形成する原因と考
えられるアルカリ物質の炭酸カルシウム固形分に対する
減少割合が不充分であり、濃縮後の固形分濃度が15%
未満では、粉砕効率が低く不利であり、濃縮後の固形分
濃度が30%を越える場合、微細な粒子が分散すること
による粘度上昇が大きく以後の操作が困難となる。ま
た、湿式粉砕を行なう際の炭酸カルシウム水懸濁液のpH
は、特に規定する必要はないが、10.0以上11.0
以下で行なうのが最も効率が良い。該水懸濁液のpHを上
記範囲に調整する場合は、炭酸ガスの導通及び/又は濃
縮前の攪拌及び/又は静置により得られたpH調整を行な
った炭酸カルシウム水懸濁液の添加により行なえばよ
い。The aqueous calcium carbonate suspension thus obtained is concentrated to adjust the solid content concentration to 1.2 times or more and 15% or more and 30% or less as compared with that before concentration, and then wet pulverized. Should be performed. If the ratio of the solid content concentration before and after concentration is less than 1.2 times, the reduction ratio of the alkaline substance, which is considered to be a cause of forming secondary aggregates, to the calcium carbonate solid content is insufficient, and the solid content concentration after concentration is low. 15%
If it is less than 30%, the pulverization efficiency is low, which is disadvantageous. If the solid content concentration after concentration exceeds 30%, the viscosity rise due to dispersion of fine particles is large, and subsequent operations become difficult. The pH of aqueous calcium carbonate suspension during wet grinding
Does not need to be particularly defined, but is not less than 10.0 and not more than 11.0
The following is most efficient. When the pH of the aqueous suspension is adjusted to the above range, the pH is adjusted by adding a calcium carbonate aqueous suspension obtained by stirring and / or standing before conducting and / or concentrating carbon dioxide gas. Just do it.
【0014】また、使用する濃縮機器は、フィルタープ
レスのごとき大掛かりな装置を必要とせず、オリーバー
フィルターなどの吸引濾過機あるいはロータリーフィル
ターなどの加圧濾過機等を用いればよく、さらに簡単な
方法として自然沈降による濃縮方法を採用してもよい。
ここで言う湿式粉砕とは、粉砕室内にガラスビーズ、ア
ルミナビーズ等のメディアを充填し、ディスク又はロー
ターを回転させ、該粉砕室中に供給される被粉砕物懸濁
液を粉砕する、一般にダイノーミル、サンドグラインダ
ーミル等と呼ばれる機器を使用し、粉砕することであ
る。また、湿式粉砕を行なった後は、そのままのpHにて
も使用可能であるが、PVCペーストゾル、シリコーン
1液シーリング剤等のごとく、使用時にアルカリ等によ
る弊害が有る場合は、湿式粉砕後の炭酸カルシウム水懸
濁液のpHを炭酸ガスの導通により、7.5以下にするの
が好ましい。これらに使用する微細な沈降製炭酸カルシ
ウムとは、通常1.0μm以下の一次粒子径を有する沈
降製炭酸カルシウムを言うが、本発明により製造する微
細かつ二次凝集体が極めて少なく分散性良好な沈降製炭
酸カルシウムの場合は、特に凝集性の強い一次粒子径
0.2μm以下のもの、より好ましくは0.07μm以
下のものを使用するのが、他の方法と比較して極めて効
果を発揮する。湿式粉砕を行なった後は、必要に応じ
て、通常一般的に行なわれる無機又は有機系の表面処理
剤による表面処理を行なった後、あるいは無処理のま
ま、脱水、乾燥等以後の工程に供給可能である。The concentrating equipment to be used does not require a large-scale device such as a filter press, and may employ a suction filter such as an oliever filter or a pressure filter such as a rotary filter. As a method, a concentration method by natural sedimentation may be adopted.
The wet pulverization referred to here is to fill a pulverization chamber with a medium such as glass beads or alumina beads, rotate a disk or a rotor, and pulverize the suspension to be pulverized supplied into the pulverization chamber. And grinding using a device called a sand grinder mill or the like. After the wet pulverization is performed, it can be used at the same pH as it is. However, when there is an adverse effect due to alkali or the like at the time of use, such as a PVC paste sol, a silicone one-part sealing agent, etc., the wet pulverization is performed. The pH of the aqueous calcium carbonate suspension is preferably adjusted to 7.5 or less by passing carbon dioxide gas through. The fine precipitated calcium carbonate used for these means a precipitated calcium carbonate having a primary particle diameter of usually 1.0 μm or less, and the fine and secondary aggregates produced by the present invention have extremely few dispersibility. In the case of precipitated calcium carbonate, it is particularly effective to use those having a primary particle size of 0.2 μm or less, more preferably 0.07 μm or less, which are highly cohesive, compared with other methods. . After the wet pulverization, if necessary, it is supplied to the subsequent steps such as dehydration and drying after the surface treatment with an inorganic or organic surface treating agent which is generally performed or without any treatment. It is possible.
【0015】上述のごとく、本発明により湿式粉砕を行
なう前に炭酸カルシウム水懸濁液を調製する事により、
湿式粉砕前に多大のエネルギーを消費して高濃度水懸濁
液を得る必要がなく、従来技術では経済的に不利とされ
ていた低い固形分濃度での湿式粉砕においても、短時
間、たとえば20分以内の滞留時間でも、また、低いシ
ェアー、たとえばディスク又はローターの周辺速度15
m/秒以下でも充分に1回の粉砕処理において分散が可
能であり、さらには、従来技術において発生する、粒子
表面の活性化に伴う再凝集も無く、一次粒子を破壊する
こともなく、粒度分布の均一な分散性良好な微粒子分散
体が得られる。また、本発明により調製される炭酸カル
シウムは、脱水乾燥して粉末化しても従来の炭酸カルシ
ウム粉体と比較し極めて良好な分散性を有している為、
各種表面処理剤により表面処理した後であっても、ゴ
ム、プラスチック、紙、塗料等様々な工業用用途に使用
し、良好な物性を発現する。As described above, by preparing an aqueous calcium carbonate suspension before performing wet grinding according to the present invention,
There is no need to consume a large amount of energy to obtain a high-concentration aqueous suspension before wet milling, and even in wet milling at a low solids concentration, which has been economically disadvantageous in the prior art, a short time, e.g. With a residence time of less than a minute, and also with a low share, for example the peripheral speed of the disk or rotor 15
m / sec or less can be sufficiently dispersed in one pulverization treatment, and further, there is no re-agglomeration due to activation of the particle surface, breakage of primary particles, A fine particle dispersion having a uniform distribution and good dispersibility can be obtained. In addition, calcium carbonate prepared according to the present invention has a very good dispersibility compared to conventional calcium carbonate powder even when powdered by dehydration and drying,
Even after surface treatment with various surface treatment agents, it is used for various industrial applications such as rubber, plastic, paper, and paint, and exhibits good physical properties.
【0016】[0016]
【実施例】以下に実施例、比較例を示し本発明をより詳
細に説明するが、本発明はこれら実施例のみに限定され
るものではない。 実施例1 1〜5mmの石灰石を用い電気炉にて焼成し、活性度80
の生石灰を得、該生石灰を塩素イオン濃度30ppm の水
にて水和することにより、比重1.055、温度8℃の
石灰乳を100リッター作成した。該石灰乳に炭酸ガス
濃度27重量%の炉ガス(以下炭酸ガスと略記する)を
20000リッター/時間の流速で導通し炭酸化反応を
行い、25℃におけるpHが8.4で固形分濃度12重量
%の炭酸カルシウムの水懸濁液を得た。この炭酸カルシ
ウムは、電子顕微鏡で観察した結果、一次粒子径が0.
05μmの炭酸カルシウムであった。その後25℃で5
時間攪拌し、炭酸カルシウム水懸濁液の25℃における
pHが10.7に達した時点で静置し、さらに5時間後に
その上澄み液を取り除くことにより、固形分濃度20重
量%に濃縮された炭酸カルシウム水懸濁液を得た。この
ものの25℃におけるpHは10.9であった。該濃縮炭
酸カルシウム水懸濁液を、湿式粉砕機ダイノーミルパイ
ロット型(WAB社製)を用い、ディスク周辺速度12
m/秒、メディア(0.8mm径ガラスビーズ)充填量見
掛け80%、滞留時間10分の粉砕条件で湿式粉砕し
た。本実施例で得られた水懸濁液中の炭酸カルシウムの
遠心沈降式粒度分布測定機SA−CP3(島津製作所
製)による粒度分布測定結果を表1に示す。粒度分布の
測定結果から、本実施例で得られた水懸濁液中の炭酸カ
ルシウムは、極めて良好な分散性を有していることが確
認される。The present invention will be described in more detail with reference to examples and comparative examples, but the present invention is not limited to these examples. Example 1 A limestone of 1 to 5 mm was fired in an electric furnace to obtain an activity of 80.
By hydrating the quicklime with water having a chloride ion concentration of 30 ppm, 100 liters of lime milk having a specific gravity of 1.055 and a temperature of 8 ° C was prepared. A furnace gas having a carbon dioxide gas concentration of 27% by weight (hereinafter abbreviated as carbon dioxide gas) was passed through the lime milk at a flow rate of 20,000 liters / hour to carry out a carbonation reaction. An aqueous suspension of calcium carbonate by weight was obtained. As a result of observation of this calcium carbonate with an electron microscope, the primary particle diameter was 0.1 mm.
It was 05 μm calcium carbonate. Then at 25 ° C 5
Stirring at 25 ° C.
When the pH reached 10.7, it was allowed to stand, and after 5 hours, the supernatant was removed to obtain a calcium carbonate aqueous suspension concentrated to a solid concentration of 20% by weight. Its pH at 25 ° C. was 10.9. The concentrated calcium carbonate aqueous suspension was subjected to a disk peripheral speed of 12 using a wet grinder Dynomill pilot type (manufactured by WAB).
The wet pulverization was performed under the pulverization conditions of m / sec, an apparent filling amount of the media (0.8 mm diameter glass beads) of 80%, and a residence time of 10 minutes. Table 1 shows the particle size distribution measurement results of the calcium carbonate in the aqueous suspension obtained in the present example by a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement results of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in this example has extremely good dispersibility.
【0017】実施例2 実施例1と同様の方法により、比重1.070、温度1
5℃の石灰乳を100リッター作成した。該石灰乳に炭
酸ガス濃度21重量%の炭酸ガスを10000リッター
/時間の流速で導通し炭酸化反応を行い、25℃におけ
るpHが9.8で固形分濃度15重量%の炭酸カルシウム
の水懸濁液を得た。この炭酸カルシウムは、電子顕微鏡
で観察した結果、一次粒子径が0.15μmの炭酸カル
シウムであった。その後30℃で24時間静置し、炭酸
カルシウム水懸濁液の25℃におけるpHが11.3に達
した時点で、オリーバーフィルターを用いて25重量%
に濃縮された炭酸カルシウム水懸濁液を得た。このもの
の25℃におけるpHは11.5であった。該濃縮炭酸カ
ルシウム水懸濁液を、実施例1と同様の方法で湿式粉砕
した。本実施例で得られた水懸濁液中の炭酸カルシウム
の遠心沈降式粒度分布測定機SA−CP3(島津製作所
製)による粒度分布測定結果を表1に示す。粒度分布の
測定結果から、本実施例で得られた水懸濁液中の炭酸カ
ルシウムは、極めて良好な分散性を有していることが確
認される。Example 2 A specific gravity of 1.070 and a temperature of 1 were obtained in the same manner as in Example 1.
100 liters of lime milk at 5 ° C. was prepared. Carbon dioxide gas having a carbon dioxide concentration of 21% by weight was passed through the lime milk at a flow rate of 10,000 liters / hour to carry out a carbonation reaction, and a water suspension of calcium carbonate having a pH of 9.8 at 25 ° C. and a solids concentration of 15% by weight was carried out. A suspension was obtained. As a result of observation with an electron microscope, this calcium carbonate was a calcium carbonate having a primary particle size of 0.15 μm. Thereafter, the suspension was allowed to stand at 30 ° C. for 24 hours, and when the pH of the aqueous calcium carbonate suspension at 25 ° C. reached 11.3, 25% by weight using an Oliver filter was used.
To obtain a concentrated aqueous calcium carbonate suspension. Its pH at 25 ° C. was 11.5. The concentrated aqueous calcium carbonate suspension was wet-pulverized in the same manner as in Example 1. Table 1 shows the particle size distribution measurement results of the calcium carbonate in the aqueous suspension obtained in the present example by a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement results of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in this example has extremely good dispersibility.
【0018】実施例3 12〜15mmの石灰石を用い電気炉にて焼成して得た活
性度50の生石灰を用いることを除き、実施例1と同様
の方法で炭酸化反応を行い、25℃におけるpHが9.0
で固形分濃度12重量%の炭酸カルシウムの水懸濁液を
得た。この炭酸カルシウムは、電子顕微鏡で観察した結
果、一次粒子径が0.04μmの炭酸カルシウムであっ
た。その後35℃で12時間攪拌し、炭酸カルシウム水
懸濁液の25℃におけるpHが10.5に達した時点で、
オリーバーフィルターを用いて21重量%に濃縮された
炭酸カルシウム水懸濁液を得た。このものの25℃にお
けるpHは10.5であった。該濃縮炭酸カルシウム水懸
濁液を、湿式粉砕機ダイノミルパイロット型(WAB社
製)を用い、ディスク周辺速度15m/秒、メディア
(0.8mm径ガラスビーズ)充填量見掛け80%、滞留
時間15分の粉砕条件で湿式粉砕した。本実施例で得ら
れた水懸濁液中の炭酸カルシウムの遠心沈降式粒度分布
測定機SA−CP3(島津製作所製)による粒度分布測
定結果を表1に示す。粒度分布の測定結果から、本実施
例で得られた水懸濁液中の炭酸カルシウムは、極めて良
好な分散性を有していることが確認される。Example 3 A carbonation reaction was carried out in the same manner as in Example 1 except that calcined limestone having an activity of 50 was obtained by calcining in an electric furnace using limestone of 12 to 15 mm. pH 9.0
Thus, an aqueous suspension of calcium carbonate having a solid concentration of 12% by weight was obtained. As a result of observation with an electron microscope, this calcium carbonate was a calcium carbonate having a primary particle size of 0.04 μm. After stirring at 35 ° C. for 12 hours, when the pH of the aqueous calcium carbonate suspension at 25 ° C. reached 10.5,
An aqueous calcium carbonate suspension concentrated to 21% by weight was obtained using an Oliver filter. Its pH at 25 ° C. was 10.5. The concentrated calcium carbonate aqueous suspension was treated with a wet grinder Dynomill pilot type (manufactured by WAB) at a peripheral speed of a disk of 15 m / sec, an apparent filling amount of media (glass beads of 0.8 mm diameter) of 80%, and a residence time of 15%. Wet pulverization under pulverization conditions of minutes. Table 1 shows the particle size distribution measurement results of the calcium carbonate in the aqueous suspension obtained in the present example by a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement results of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in this example has extremely good dispersibility.
【0019】実施例4 実施例1記載の炭酸化反応により得られた炭酸カルシウ
ム水懸濁液を、25℃で12時間攪拌し、炭酸カルシウ
ム水懸濁液の25℃におけるpHが11.8に達した時点
で、オリーバーフィルターを用いて18重量%に濃縮さ
れた炭酸カルシウム水懸濁液を得た。このものの25℃
におけるpHは12.1であった。該炭酸カルシウム水懸
濁液に再び炭酸ガスを導通することにより、25℃にお
けるpHが10.3の濃縮された炭酸カルシウム水懸濁液
を得た。該濃縮炭酸カルシウム水懸濁液を、湿式粉砕機
ダイノミルパイロット型(WAB社製)を用い、ディス
ク周辺速度12m/秒、メディア(0.8mm径ガラスビ
ーズ)充填量見掛け80%、滞留時間5分の粉砕条件で
湿式粉砕した。本実施例で得られた水懸濁液中の炭酸カ
ルシウムの遠心沈降式粒度分布測定機SA−CP3(島
津製作所製)による粒度分布測定結果を表1に示す。粒
度分布の測定結果から、本実施例で得られた水懸濁液中
の炭酸カルシウムは、極めて良好な分散性を有している
ことが確認される。Example 4 The aqueous calcium carbonate suspension obtained by the carbonation reaction described in Example 1 was stirred at 25 ° C. for 12 hours to adjust the pH of the aqueous calcium carbonate suspension at 25 ° C. to 11.8. At that point, an aqueous calcium carbonate suspension concentrated to 18% by weight was obtained by using an Oliver filter. 25 ℃
Was 12.1 in pH. By passing carbon dioxide gas through the aqueous calcium carbonate suspension again, a concentrated aqueous calcium carbonate suspension having a pH of 10.3 at 25 ° C. was obtained. The concentrated calcium carbonate aqueous suspension was subjected to a wet crusher Dynomill pilot type (manufactured by WAB) using a disk peripheral speed of 12 m / sec, a media (0.8 mm diameter glass bead) filling amount of 80%, and a residence time of 5%. Wet pulverization under pulverization conditions of minutes. Table 1 shows the particle size distribution measurement results of the calcium carbonate in the aqueous suspension obtained in the present example by a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement results of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in this example has extremely good dispersibility.
【0020】比較例1 炭酸化反応終了時点のpHを7.2とすることを除き、実
施例1と同様の方法により一次粒子径0.05μm、固
形分濃度12重量%の炭酸カルシウム水懸濁液を得た。
このものは5日間静置した後の25℃におけるpHが8.
3であったが、上澄み液を除去することにより20重量
%の炭酸カルシウム水懸濁液を得た。該濃縮炭酸カルシ
ウム水懸濁液を、実施例1と同様の方法で湿式粉砕し
た。本比較例で得られた水懸濁液中の炭酸カルシウムの
遠心沈降式粒度分布測定機SA−CP3(島津製作所
製)による粒度分布測定結果を表2に示す。粒度分布の
測定結果から、本比較例で得られた水懸濁液中の炭酸カ
ルシウムは、実施例1と比較し、分散性が不良であるこ
とが確認される。Comparative Example 1 An aqueous calcium carbonate suspension having a primary particle diameter of 0.05 μm and a solid concentration of 12% by weight was prepared in the same manner as in Example 1 except that the pH at the end of the carbonation reaction was changed to 7.2. A liquid was obtained.
It has a pH at 25 ° C. after standing for 5 days of 8.
However, the supernatant was removed to obtain a 20% by weight aqueous calcium carbonate suspension. The concentrated aqueous calcium carbonate suspension was wet-pulverized in the same manner as in Example 1. Table 2 shows the results of measuring the particle size distribution of the calcium carbonate in the aqueous suspension obtained in this comparative example using a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement result of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in the present comparative example is poor in dispersibility as compared with Example 1.
【0021】比較例2 実施例1で得られた25℃におけるpHが10.7の炭酸
カルシウム水懸濁液(12重量%)を濃縮しないでその
まま用い実施例1と同様の方法で湿式粉砕した。本比較
例で得られた水懸濁液中の炭酸カルシウムの遠心沈降式
粒度分布測定機SA−CP3(島津製作所製)による粒
度分布測定結果を表2に示す。粒度分布の測定結果か
ら、本比較例で得られた水懸濁液中の炭酸カルシウム
は、実施例1と比較し、分散性が不良であることが確認
される。Comparative Example 2 The aqueous calcium carbonate suspension (12% by weight) having a pH of 10.7 at 25 ° C. obtained in Example 1 was used without concentration, and wet-pulverized in the same manner as in Example 1. . Table 2 shows the results of measuring the particle size distribution of the calcium carbonate in the aqueous suspension obtained in this comparative example using a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement result of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in the present comparative example is poor in dispersibility as compared with Example 1.
【0022】比較例3 実施例2と同様の炭酸化反応により得られた炭酸カルシ
ウム水懸濁液を、25℃で3時間攪拌し、炭酸カルシウ
ム水懸濁液の25℃におけるpHが10.5に達した時点
で、オリーバーフィルターを用いて25重量%に濃縮さ
れた炭酸カルシウム水懸濁液を得た。このものの25℃
におけるpHは10.7であった。該濃縮炭酸カルシウム
水懸濁液を、実施例1と同様の方法で湿式粉砕した。本
比較例で得られた水懸濁液中の炭酸カルシウムの遠心沈
降式粒度分布測定機SA−CP3(島津製作所製)によ
る粒度分布測定結果を表2に示す。粒度分布の測定結果
から、本比較例で得られた水懸濁液中の炭酸カルシウム
は、実施例2と比較し、分散性が不良であることが確認
される。Comparative Example 3 An aqueous calcium carbonate suspension obtained by the same carbonation reaction as in Example 2 was stirred at 25 ° C. for 3 hours, and the pH of the aqueous calcium carbonate suspension at 25 ° C. was 10.5. , A 25% by weight aqueous calcium carbonate suspension was obtained using an Oliver filter. 25 ℃
Was 10.7. The concentrated aqueous calcium carbonate suspension was wet-pulverized in the same manner as in Example 1. Table 2 shows the results of measuring the particle size distribution of the calcium carbonate in the aqueous suspension obtained in this comparative example using a centrifugal sedimentation type particle size distribution analyzer SA-CP3 (manufactured by Shimadzu Corporation). From the measurement results of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in the present comparative example has poor dispersibility as compared with Example 2.
【0023】比較例4 実施例2で得られた25℃におけるpHが11.3で、固
形分濃度15重量%の炭酸カルシウム水懸濁液を、フィ
ルタープレスを用いて55重量%のプレスケーキとし
た。このものは、そのままの状態では流動性が無く、湿
式粉砕することが困難な為、ポリアクリル酸ソーダを炭
酸カルシウム固形分に対し1.2重量%添加し、ディゾ
ルバータイプの分散機により3時間攪拌することにより
流動性を保持した後、実施例1、2と同様の方法で湿式
粉砕した。このものの粉砕前の25℃におけるpHは1
0.5であった。本比較例で得られた水懸濁液中の炭酸
カルシウムの遠心沈降式粒度分布測定機SA−CP3
(島津製作所製)による粒度分布測定結果を表2に示
す。粒度分布の測定結果から、本比較例で得られた水懸
濁液中の炭酸カルシウムは、実施例2と比較し、分散性
が不良であることが確認される。Comparative Example 4 The aqueous calcium carbonate suspension having a pH of 11.3 and a solid concentration of 15% by weight obtained at 25 ° C. obtained in Example 2 was mixed with a 55% by weight press cake using a filter press. did. Since this product has no fluidity as it is and it is difficult to wet-pulverize it, 1.2% by weight of sodium polyacrylate is added to the solid content of calcium carbonate, and the mixture is stirred by a dissolver type disperser for 3 hours. After that, fluidity was maintained, and then wet pulverization was performed in the same manner as in Examples 1 and 2. The pH at 25 ° C before grinding was 1
0.5. Centrifugal sedimentation type particle size distribution analyzer SA-CP3 for calcium carbonate in the aqueous suspension obtained in this comparative example
Table 2 shows the results of the particle size distribution measurement by Shimadzu Corporation. From the measurement results of the particle size distribution, it is confirmed that the calcium carbonate in the aqueous suspension obtained in the present comparative example has poor dispersibility as compared with Example 2.
【0024】表1、表2中A〜Eは、以下に示す数値を
表す。 A:炭酸化反応終了時点の25℃におけるpH値 B:得られた炭酸カルシウム水懸濁液を攪拌及び/又は
静置した後の25℃におけるpH値 C:炭酸化反応により得られた炭酸カルシウム水懸濁液
の固形分濃度(重量%) D:濃縮後の炭酸カルシウム水懸濁液の固形分濃度(重
量%) E:湿式粉砕しようとする濃縮された炭酸カルシウム水
懸濁液の25℃におけるpH値 表1、表2中のD25、D50、D75は、粒度分布測
定結果の粗粒子側から起算した、25重量%、50重量
%、75重量%の粒径を示している。In Tables 1 and 2, A to E represent the following numerical values. A: pH value at 25 ° C. at the end of carbonation reaction B: pH value at 25 ° C. after stirring and / or standing of the obtained aqueous calcium carbonate suspension C: Calcium carbonate obtained by carbonation reaction Solid content concentration of water suspension (% by weight) D: Solid content concentration of concentrated calcium carbonate aqueous suspension (% by weight) E: 25 ° C. of concentrated calcium carbonate aqueous suspension to be wet-milled D25, D50, and D75 in Tables 1 and 2 indicate particle diameters of 25% by weight, 50% by weight, and 75% by weight, respectively, calculated from the coarse particle side in the particle size distribution measurement results.
【0025】[0025]
【表1】 [Table 1]
【0026】[0026]
【表2】 [Table 2]
【0027】応用例1 実施例1、4、比較例1、2により得られた炭酸カルシ
ウム水懸濁液、及び実施例1により得られた炭酸カルシ
ウム水懸濁液にさらに炭酸ガスを導通することにより2
5℃におけるpHが7.0としたもの(実施例1→pH7と
略記)に対し、脂肪酸ソーダを4.0重量%表面処理し
た後、フィルタープレスで脱水し、乾燥粉末化により各
々炭酸カルシウムの粉体を得た。これら5種の粉体を使
用し、下記配合により塩化ビニルペーストゾルを作成
し、その粘性及び貯蔵安定性を調べた。これらの結果を
表3に示す。表3の結果より、実施例の炭酸カルシウム
水懸濁液を原料として調製された粉体は、比較例の炭酸
カルシウム粉体と比較して、高い粘性及びチキソ性(T
I値)を示し、分散性が極めて良好であることが確認さ
れる。また、実施例1→pH7については、アルカリ物質
の除去がほぼ完全に行なわれていることから、貯蔵安定
性が極めて良好となっている。 (配合) 塩化ビニルペーストレジン (日本ゼオン121、日本ゼオン株式会社製) 100重量部 DOP 100重量部 ポリアミド(ヘンケルDSX140E、ヘンケル白水社製) 10重量部 溶剤(エステル系及び炭化水素系) 5重量部 炭酸カルシウム試料 70重量部APPLICATION EXAMPLE 1 The aqueous calcium carbonate suspension obtained in Examples 1 and 4 and Comparative Examples 1 and 2, and the aqueous calcium carbonate suspension obtained in Example 1 are further fed with carbon dioxide gas. By 2
After treating the fatty acid soda at 4.0% by weight with respect to a solution having a pH of 7.0 at 5 ° C. (abbreviated as Example 1 → pH 7), the solution was dehydrated with a filter press, and each of calcium carbonate was dried and pulverized. A powder was obtained. Using these five types of powders, a vinyl chloride paste sol was prepared according to the following formulation, and its viscosity and storage stability were examined. Table 3 shows the results. From the results shown in Table 3, the powder prepared using the aqueous calcium carbonate suspension of the example as a raw material has higher viscosity and thixotropic (T) than the calcium carbonate powder of the comparative example.
I value), confirming that the dispersibility is extremely good. Further, from Example 1 to pH 7, the storage stability was extremely good because the removal of the alkaline substance was almost completely performed. (Blend) Vinyl chloride paste resin (Zeon 121, manufactured by Nippon Zeon Co., Ltd.) 100 parts by weight DOP 100 parts by weight Polyamide (Henkel DSX140E, manufactured by Henkel Hakusui) 10 parts by weight Solvent (ester and hydrocarbon) 5 parts by weight 70 parts by weight of calcium carbonate sample
【0028】[0028]
【表3】 [Table 3]
【0029】応用例2 実施例2及び比較例3、4により得られた炭酸カルシウ
ム水懸濁液に対し、脂肪酸ソーダを3.0重量%表面処
理した後、フィルタープレスで脱水し、乾燥粉末化によ
り各々炭酸カルシウムの粉体を得た。これら3種の粉体
を使用し、下記配合によりアクリル樹脂塗料を作成し、
その光沢及び分散性(JIS K5400による分散粒
度が10μm以下となるまでの分散時間)を調べた。こ
れらの結果を表4に示す。表4の結果より、実施例の炭
酸カルシウム水懸濁液を原料として調製された粉体は、
比較例の炭酸カルシウム粉体と比較して、高い光沢及び
分散性を示し、極めて良好であることが確認される。 (配合) アクリル樹脂 48.1重量部 チタン白 20.9重量部 炭酸カルシウム試料 10.2重量部 シンナー 20.8重量部Application Example 2 The aqueous suspension of calcium carbonate obtained in Example 2 and Comparative Examples 3 and 4 was subjected to surface treatment with 3.0% by weight of fatty acid soda, and then dehydrated with a filter press to form a dry powder. As a result, a powder of calcium carbonate was obtained. Using these three kinds of powder, an acrylic resin paint is created with the following composition,
The gloss and the dispersibility (dispersion time until the dispersion particle size according to JIS K5400 becomes 10 μm or less) were examined. Table 4 shows the results. From the results in Table 4, the powder prepared using the aqueous calcium carbonate suspension of Example as a raw material
Compared with the calcium carbonate powder of the comparative example, it shows higher gloss and dispersibility, and is confirmed to be extremely good. (Blend) Acrylic resin 48.1 parts by weight Titanium white 20.9 parts by weight Calcium carbonate sample 10.2 parts by weight Thinner 20.8 parts by weight
【0030】[0030]
【表4】 [Table 4]
【0030】[0030]
【発明の効果】叙上の通り、本発明によれば、微細で且
つ二次凝集が少なく、分散性の良好な沈降製炭酸カルシ
ウムが工業的に有利に提供される。As described above, according to the present invention, precipitated calcium carbonate which is fine, has little secondary agglomeration, and has good dispersibility is industrially advantageously provided.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C01F 11/18 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) C01F 11/18
Claims (8)
降製炭酸カルシウムを湿式粉砕するに当たり、下記a、
b及びcの各条件を満たす様に予め濃縮された炭酸カル
シウム水懸濁液を用いることを特徴とする炭酸カルシウ
ム微粒子分散体の製造方法: a.炭酸化反応終了時のpH(A)が、下記式を満たす
こと、 式 8.0≦A≦10.0(25℃における測定値) b.上記aにより得られた炭酸カルシウム水懸濁液を攪
拌及び/又は静置した後の該水懸濁液のpH(B)が、下
記式及びを同時に満たすこと、 式 10.5≦B(25℃における測定値) 式 B−A≧1.0 c.上記bにより得られた炭酸カルシウム水懸濁液の固
形分濃度(C%)を下記式及びを同時に満たす固形
分濃度(D%)に濃縮すること。 式 1.2C≦D 式 15≦D≦30When the precipitated calcium carbonate obtained by passing carbon dioxide gas through lime milk is wet-pulverized, the following a,
A method for producing a calcium carbonate fine particle dispersion, comprising using a calcium carbonate aqueous suspension which has been previously concentrated so as to satisfy each of the conditions b and c: a. PH (A) at the end of the carbonation reaction satisfies the following equation: Equation 8.0 ≦ A ≦ 10.0 (measured value at 25 ° C.) b. The pH (B) of the aqueous calcium carbonate solution obtained by stirring and / or allowing the aqueous suspension of calcium carbonate obtained by the above a to simultaneously satisfy the following expression: Expression 10.5 ≦ B (25 (Measured value at ° C) Formula BA ≧ 1.0 c. Concentrating the solid content concentration (C%) of the aqueous calcium carbonate suspension obtained in b above to a solid content concentration (D%) that simultaneously satisfies the following formula. Formula 1.2C ≦ D Formula 15 ≦ D ≦ 30
に焼成炉に投入する石灰石の大きさが10mm以下である
請求項1記載の炭酸カルシウム微粒子分散体の製造方
法。2. The method for producing a calcium carbonate fine particle dispersion according to claim 1, wherein the size of the limestone charged into the firing furnace when producing quicklime as a raw material of lime milk is 10 mm or less.
−HCl)以上である請求項1記載の炭酸カルシウム微
粒子分散体の製造方法。3. The activity of quicklime used is 60 ml (4N).
-HCl) or more.
する水の塩素イオン濃度が200ppm 以下である請求項
1記載の炭酸カルシウム微粒子分散体の製造方法。4. The method for producing a calcium carbonate fine particle dispersion according to claim 1, wherein the chlorine ion concentration of water used for obtaining lime milk by hydrating quicklime is 200 ppm or less.
次粒子径が0.2μm以下である請求項1記載の炭酸カ
ルシウム微粒子分散体の製造方法。5. The method for producing a calcium carbonate fine particle dispersion according to claim 1, wherein the primary particle diameter of the precipitated calcium carbonate to be wet-pulverized is 0.2 μm or less.
(E)を、下記式の範囲に調製する請求項1記載の炭
酸カルシウム微粒子分散体の製造方法: 式 10.0≦E≦11.0(25℃における測定
値)6. pH of the aqueous calcium carbonate suspension after concentration
The method for producing a calcium carbonate fine particle dispersion according to claim 1, wherein (E) is prepared within the range of the following formula: Formula 10.0 ≦ E ≦ 11.0 (measured value at 25 ° C.)
(E)を、湿式粉砕前に炭酸ガスの導通及び/又は請求
項1記載の条件bにより得られた炭酸カルシウム水懸濁
液の添加により調製する請求項6記載の炭酸カルシウム
微粒子分散体の製造方法。7. pH of the aqueous calcium carbonate suspension after concentration
7. The method for producing a fine calcium carbonate dispersion according to claim 6, wherein (E) is prepared by passing carbon dioxide gas through and / or adding a calcium carbonate aqueous suspension obtained according to the condition (b) before wet grinding. Method.
pHを炭酸ガスの導通により7.5(25℃における測定
値)以下とする請求項1記載の炭酸カルシウム微粒子分
散体の製造方法。8. An aqueous suspension of calcium carbonate after wet grinding.
The method for producing a calcium carbonate fine particle dispersion according to claim 1, wherein the pH is adjusted to 7.5 or less (measured value at 25 ° C) by passing carbon dioxide gas through.
Priority Applications (1)
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---|---|---|---|
JP04218246A JP3089110B2 (en) | 1992-07-24 | 1992-07-24 | Method for producing calcium carbonate fine particle dispersion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04218246A JP3089110B2 (en) | 1992-07-24 | 1992-07-24 | Method for producing calcium carbonate fine particle dispersion |
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JPH0648732A JPH0648732A (en) | 1994-02-22 |
JP3089110B2 true JP3089110B2 (en) | 2000-09-18 |
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GB9520703D0 (en) * | 1995-10-10 | 1995-12-13 | Ecc Int Ltd | Paper coating pigments and their production and use |
FR2881064A1 (en) * | 2005-01-26 | 2006-07-28 | Omya Development Ag | Disinfecting, conserving, reducing and/or controlling microbial contamination of aqueous dispersions and/or suspensions of mineral materials comprises increasing the concentration of hydroxyl ions and dispersing/crushing the suspensions |
JP5768489B2 (en) * | 2011-05-16 | 2015-08-26 | 堺化学工業株式会社 | Method for producing surface-treated spherical calcium carbonate particles for cosmetics |
CN109850931B (en) * | 2019-03-29 | 2023-07-14 | 桂林理工大学 | Preparation method of low-surface-energy monodisperse nano calcium carbonate |
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