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JP2021136206A - Manufacturing method of positive electrode active material composite for lithium ion secondary battery - Google Patents

Manufacturing method of positive electrode active material composite for lithium ion secondary battery Download PDF

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JP2021136206A
JP2021136206A JP2020033710A JP2020033710A JP2021136206A JP 2021136206 A JP2021136206 A JP 2021136206A JP 2020033710 A JP2020033710 A JP 2020033710A JP 2020033710 A JP2020033710 A JP 2020033710A JP 2021136206 A JP2021136206 A JP 2021136206A
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lithium
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JP7421372B2 (en
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智紀 初森
Tomoki Hatsumori
智紀 初森
剛章 大神
Takeaki Ogami
剛章 大神
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Taiheiyo Cement Corp
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Abstract

To provide a manufacturing method capable of easily obtaining a positive electrode active material composite for lithium ion secondary battery which is configured by sufficiently reducing a moisture content and effectively improves battery characteristics of a lithium ion secondary battery.SOLUTION: The present invention relates to a manufacturing method of a positive electrode active material composite for lithium ion secondary battery which is expressed by a specific formula on surfaces of layered lithium composite oxide secondary particles (A) consisting of lithium composite oxide particles which are expressed by a specific formula, and obtained by compositing lithium-based polyanion particles (B) carried on a surface by carbon (c) and the lithium composite oxide particles. The manufacturing method of the positive electrode active material composite for lithium ion secondary battery includes: a step (X) of blending the layered lithium composite oxide secondary particles (A) and the lithium-based polyanion particles, etc., and mixing an obtained blend slurry while adding a compressing force and a shearing force, thereby obtaining a composite slurry; and a step (Y) of drying the obtained composite slurry.SELECTED DRAWING: None

Description

本発明は、優れた電池特性と安全性を兼ね備えたリチウムイオン二次電池用正極活物質複合体の製造方法に関する。 The present invention relates to a method for producing a positive electrode active material composite for a lithium ion secondary battery, which has both excellent battery characteristics and safety.

従来より、リチウム複合酸化物は高出力及び高容量のリチウムイオン二次電池を構成できる正極活物質として使用されている。かかるリチウム複合酸化物は、リチウム原子層と遷移金属原子層とが、酸素原子層を介して交互に積み重なった層状結晶構造を呈し、遷移金属の1原子あたりに1個のリチウム原子が含まれる、いわゆる層状岩塩構造を有することでも知られている。 Conventionally, lithium composite oxide has been used as a positive electrode active material capable of forming a high-power and high-capacity lithium-ion secondary battery. Such a lithium composite oxide exhibits a layered crystal structure in which a lithium atom layer and a transition metal atom layer are alternately stacked via an oxygen atom layer, and one lithium atom is contained in each atom of the transition metal. It is also known to have a so-called layered rock salt structure.

こうしたリチウム複合酸化物を正極活物質として用いたリチウムイオン二次電池では、リチウムイオンがリチウム複合酸化物に脱離・挿入されることによって充電・放電が行われるが、通常、充放電サイクルを重ねるにつれて容量低下が生じ、特に長期間使用すると、電池の容量低下が著しくなるおそれがある。これは、充電時にリチウム複合酸化物の遷移金属成分が電解液へ溶出することにより、かかる結晶構造の崩壊が生じやすくなることが原因であると考えられている。また、リチウム複合酸化物の結晶構造の崩壊が生じると、リチウム複合酸化物の遷移金属成分が周囲の電解液へ溶出し、熱的安定性が低下して安全性が損なわれるおそれもある。 In a lithium ion secondary battery using such a lithium composite oxide as a positive electrode active material, charging / discharging is performed by desorbing / inserting lithium ions into the lithium composite oxide, but usually, charging / discharging cycles are repeated. As the capacity decreases, the capacity of the battery may decrease significantly, especially after long-term use. It is considered that this is because the transition metal component of the lithium composite oxide elutes into the electrolytic solution during charging, so that the crystal structure is likely to collapse. Further, when the crystal structure of the lithium composite oxide is disintegrated, the transition metal component of the lithium composite oxide is eluted into the surrounding electrolytic solution, which may reduce the thermal stability and impair the safety.

こうしたなか、より優れた電池特性を有するリチウムイオン二次電池を実現すべく、種々の正極活物質材料が開発されている。例えば、特許文献1には、核となる二次粒子が特定の組成及び平均二次粒子径を有するLi−Ni複合酸化物において、二次粒子の表面に特定の組成であるLi−Ni複合酸化物を被覆又は存在させたLi−Ni複合酸化物粒子粉末が開示されており、かかる粉末の製造方法として、湿式による化学的処理、又は乾式による機械的処理等によりLi−Ni複合酸化物を被覆又は存在させる技術も開示されている。 Under these circumstances, various positive electrode active material materials have been developed in order to realize a lithium ion secondary battery having better battery characteristics. For example, Patent Document 1 states that in a Li—Ni composite oxide in which a core secondary particle has a specific composition and an average secondary particle size, a Li—Ni composite oxidation having a specific composition on the surface of the secondary particle. A Li—Ni composite oxide particle powder coated or present with a substance is disclosed, and as a method for producing such a powder, the Li—Ni composite oxide is coated by a chemical treatment by a wet method, a mechanical treatment by a dry method, or the like. Alternatively, the technology to be present is also disclosed.

特開2009−117369号公報Japanese Unexamined Patent Publication No. 2009-117369

しかしながら、リチウムイオン二次電池に水分が混入すると、電解液に含まれるLiPFと水分が反応することによりフッ酸が発生し、電池性能の劣化の原因となるため、リチウムイオン二次電池正極活物質に含まれる水分は低減することが必要である。しかしながら、上記特許文献に記載される湿式法による化学的処理では、得られる正極活物質材料中における水分を充分に低減できないおそれがある。
一方、乾式法により正極活物質材料を得る場合、正極活物質材料が大気中の水分を吸着しやすいため、低湿度雰囲気中での機械的処理が必要となる。しかしながら、上記特許文献に記載される乾式法による機械的処理であると、装置や湿度管理等の煩雑化が避けられず、工業的な実施には依然として困難を伴う状況にある。
However, when water is mixed in the lithium ion secondary battery, the LiPF 6 contained in the electrolytic solution reacts with the water to generate hydrophosphate, which causes deterioration of the battery performance. Therefore, the positive activity of the lithium ion secondary battery is activated. It is necessary to reduce the water content of the substance. However, the chemical treatment by the wet method described in the above patent document may not sufficiently reduce the water content in the obtained positive electrode active material.
On the other hand, when the positive electrode active material is obtained by the dry method, the positive electrode active material easily adsorbs moisture in the atmosphere, so that mechanical treatment in a low humidity atmosphere is required. However, the mechanical treatment by the dry method described in the above patent document inevitably complicates the equipment and humidity control, and is still difficult to carry out industrially.

したがって、本発明の課題は、リチウムイオン二次電池用正極活物質材料として、水分含有量が充分に低減されてなり、リチウムイオン二次電池の電池特性を有効に向上させるリチウムイオン二次電池用正極活物質複合体を簡易に得ることのできる製造方法を提供することにある。 Therefore, the subject of the present invention is for a lithium ion secondary battery as a positive electrode active material material for a lithium ion secondary battery, in which the water content is sufficiently reduced and the battery characteristics of the lithium ion secondary battery are effectively improved. An object of the present invention is to provide a production method capable of easily obtaining a positive electrode active material composite.

そこで本発明者は、上記課題を解決すべく鋭意検討を行った結果、原料化合物に対し、特定の有機溶媒を特定量で用いて圧縮力及びせん断力を付加しながら混合する等の簡易な方法により、水分含有量が充分に低減されてなるリチウムイオン二次電池用正極活物質複合体を得ることのできる製造方法を見出した。 Therefore, as a result of diligent studies to solve the above problems, the present inventor has conducted a simple method such as mixing a raw material compound with a specific organic solvent in a specific amount while applying compressive force and shearing force. As a result, we have found a production method capable of obtaining a positive electrode active material composite for a lithium ion secondary battery in which the water content is sufficiently reduced.

すなわち、本発明は、下記式(I)又は式(II):
LiNiCoMn ・・・(I)
(式(I)中、MはMg、Ti、Nb、Fe、Cr、Si、Al、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。a、b、c、xは、0.3≦a<1、0<b≦0.7、0<c≦0.7、0≦x≦0.3、かつ3a+3b+3c+(Mの価数)×x=3を満たす数を示す。)
LiNiCoAl ・・・(II)
(式(II)中、MはMg、Ti、Nb、Fe、Cr、Si、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。d、e、f、yは、0.4≦d<1、0<e≦0.6、0<f≦0.3、0≦y≦0.3、かつ3d+3e+3f+(Mの価数)×y=3を満たす数を示す。)
で表されるリチウム複合酸化物粒子からなる層状型リチウム複合酸化物二次粒子(A)の表面において、下記式(III)又は式(IV):
LiCo PO・・・(III)
(式(III)中、MはFe、Mn、Mg、Ca、Sr、Y、Zr、Mo、Ba、Pb、Bi、La、Ce、Nd又はGdを示す。p及びzは、0.3<p≦1、0≦z≦0.3、及び2p+(Mの価数)×z=2を満たす数を示す。)
LiFeMn PO・・・(IV)
(式(IV)中、MはCo、Mg、Ca、Sr、Y、Zr、Mo、Ba、Pb、Bi、La、Ce、Nd又はGdを示す。q、r、及びvは、0≦q≦1、0≦r≦1、0≦v≦0.3、及びq+r≠0を満たし、かつ2q+2r+(Mの価数)×v=2を満たす数を示す。)
で表され、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム複合酸化物粒子とが複合化してなるリチウムイオン二次電池用正極活物質の製造方法であって、次の工程(X)〜(Y):
(X)層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム系ポリアニオン粒子(B)100質量部に対して30質量部〜3000質量部である沸点50℃〜150℃の有機溶媒(D)とを配合し、得られた配合スラリーを圧縮力及びせん断力を付加しながら混合して複合化物スラリーを得る工程
(Y)得られた複合化物スラリーを乾燥する工程
を備えるリチウムイオン二次電池用正極活物質複合体の製造方法を提供するものである。
That is, the present invention has the following formula (I) or formula (II):
LiNi a Co b Mn c M 1 x O 2 ... (I)
In formula (I), M 1 is Mg, Ti, Nb, Fe, Cr, Si, Al, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Indicates one or more elements selected from Bi and Ge. A, b, c, x are 0.3 ≦ a <1, 0 <b ≦ 0.7, 0 <c ≦ 0.7, Indicates a number that satisfies 0 ≦ x ≦ 0.3 and 3a + 3b + 3c + ( valence of M 1 ) × x = 3).
LiNi d Co e Al f M 2 y O 2 ··· (II)
In formula (II), M 2 is Mg, Ti, Nb, Fe, Cr, Si, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Bi and Indicates one or more elements selected from Ge. D, e, f, y are 0.4 ≦ d <1, 0 <e ≦ 0.6, 0 <f ≦ 0.3, 0 ≦ Indicates a number that satisfies y ≦ 0.3 and 3d + 3e + 3f + ( valence of M 2 ) × y = 3).
On the surface of the layered lithium composite oxide secondary particles (A) composed of lithium composite oxide particles represented by, the following formula (III) or formula (IV):
LiCo p M 3 z PO 4 ... (III)
(In formula (III), M 3 represents Fe, Mn, Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd. P and z are 0.3. <Indicates a number satisfying p ≦ 1, 0 ≦ z ≦ 0.3, and 2p + ( valence of M 3 ) × z = 2.
LiFe q Mn r M 4 v PO 4 ... (IV)
(In formula (IV), M 4 represents Co, Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd. Q, r, and v are 0 ≦ met q ≦ 1,0 ≦ r ≦ 1,0 ≦ v ≦ 0.3, and q + r ≠ 0, and shows a number satisfying × v = 2 (valence of M 4) 2q + 2r +. )
A method for producing a positive electrode active material for a lithium ion secondary battery, which is represented by a composite of lithium-based polyanion particles (B) having carbon (c) supported on its surface and lithium composite oxide particles. , Next steps (X)-(Y):
(X) With respect to 100 parts by mass of the layered lithium composite oxide secondary particles (A), the lithium-based polyanion particles (B) having carbon (c) supported on the surface, and the lithium-based polyanion particles (B). A step of blending an organic solvent (D) having a boiling point of 50 ° C. to 150 ° C., which is 30 parts by mass to 3000 parts by mass, and mixing the obtained compounded slurry while applying compressive force and shearing force to obtain a composite slurry. (Y) Provided is a method for producing a positive electrode active material composite for a lithium ion secondary battery, which comprises a step of drying the obtained composite product slurry.

本発明の製造方法によれば、水分含有量が充分に低減されてなり、リチウムイオン二次電池の電池特性を有効に向上させることが可能なリチウムイオン二次電池用正極活物質複合体を簡易な方法により得ることができ、工業的にも有用性の高い製造方法である。 According to the production method of the present invention, a positive electrode active material composite for a lithium ion secondary battery can be simplified because the water content is sufficiently reduced and the battery characteristics of the lithium ion secondary battery can be effectively improved. It is a manufacturing method that can be obtained by various methods and is highly industrially useful.

以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.

本発明のリチウムイオン二次電池用正極活物質複合体の製造方法は、上記式(I)又は式(II)で表されるリチウム複合酸化物粒子からなる層状型リチウム複合酸化物二次粒子(A)の表面において、上記式(III)又は式(IV)で表され、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム複合酸化物粒子とが複合化してなるリチウムイオン二次電池用正極活物質複合体を得るための製造方法である。
かかるリチウムイオン二次電池用正極活物質複合体は、層状型リチウム複合酸化物二次粒子(A)の表面において、上記式(I)又は式(II)で表されるリチウム複合酸化物粒子である一次粒子とリチウム系ポリアニオン粒子(B)とが複合化してなるか、或いはリチウム複合酸化物粒子である一次粒子が凝集してなる層状型リチウム複合酸化物二次粒子(A)の一部と直接複合化してなり、かつリチウム系ポリアニオン粒子(B)の表面には炭素(c)が担持してなる。すなわち、かかるリチウムイオン二次電池用正極活物質複合体は、層状型リチウム複合酸化物二次粒子(A)の表面を覆うように、リチウム系ポリアニオン粒子(B)とリチウム複合酸化物粒子とが強固に複合化しつつ、リチウム系ポリアニオン粒子(B)の表面を密に覆うように担持されてなる炭素(c)が、層状型リチウム複合酸化物二次粒子(A)とリチウム系ポリアニオン粒子(B)の間隙に介在してなる構造を有しており、層状型リチウム複合酸化物二次粒子(A)とリチウム系ポリアニオン粒子(B)との不要な剥離を有効に抑制しながら電池特性を効果的に高めることのできる複合体である。本発明の製造方法であれば、簡易な方法でありながら、かかるリチウムイオン二次電池用正極活物質複合体の水分含有量をも効果的に低減することができるため、工業的にも有用性の高い製造方法である。
The method for producing a positive electrode active material composite for a lithium ion secondary battery of the present invention is a layered lithium composite oxide secondary particle composed of lithium composite oxide particles represented by the above formula (I) or formula (II). On the surface of A), lithium-based polyanion particles (B) represented by the above formula (III) or formula (IV) and having carbon (c) supported on the surface and lithium composite oxide particles are composited. This is a manufacturing method for obtaining a positive electrode active material composite for a lithium ion secondary battery.
The positive electrode active material composite for a lithium ion secondary battery is a lithium composite oxide particle represented by the above formula (I) or formula (II) on the surface of the layered lithium composite oxide secondary particles (A). A part of the layered lithium composite oxide secondary particles (A) formed by combining certain primary particles and lithium-based polyanion particles (B), or by aggregating primary particles which are lithium composite oxide particles. It is directly composited and carbon (c) is supported on the surface of the lithium-based polyanion particles (B). That is, in the positive electrode active material composite for the lithium ion secondary battery, the lithium-based polyanion particles (B) and the lithium composite oxide particles are formed so as to cover the surface of the layered lithium composite oxide secondary particles (A). The carbon (c), which is strongly composited and supported so as to densely cover the surface of the lithium-based polyanion particles (B), is the layered lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B). ), Which has a structure interposed between the gaps of), and effectively suppresses unnecessary separation between the layered lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B) while effectively suppressing the battery characteristics. It is a complex that can be enhanced. The production method of the present invention is industrially useful because it can effectively reduce the water content of the positive electrode active material composite for a lithium ion secondary battery, although it is a simple method. It is a high manufacturing method.

本発明のリチウムイオン二次電池用正極活物質複合体の製造方法は、具体的には、次の工程(X)〜(Y):
(X)層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム系ポリアニオン粒子(B)100質量部に対して30質量部〜3000質量部である沸点50℃〜150℃の有機溶媒(D)とを配合し、得られた配合スラリーを圧縮力及びせん断力を付加しながら混合して複合化物スラリーを得る工程
(Y)得られた複合化物スラリーを乾燥する工程
を備える。すなわち、いわゆる湿式法による機械的処理によって、リチウムイオン二次電池用正極活物質材料としてのリチウムイオン二次電池用正極活物質複合体を得る方法である。本発明の製造方法であれば、層状型リチウム複合酸化物二次粒子(A)や炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)等の所定の原料粒子を配合してから最終生成物を得るまでの間、すなわち工程(X)を経て工程(Y)を経るまでの工程中において、生成物が不要に水分を吸着してしまうことを懸念する必要がなく、また上記原料粒子の劣化を助長することなく、有効かつ効率的にリチウムイオン二次電池用正極活物質複合体を得ることができる。
Specifically, the method for producing the positive electrode active material composite for a lithium ion secondary battery of the present invention is described in the following steps (X) to (Y):
(X) Layered lithium composite oxide secondary particles (A), lithium-based polyanion particles (B) in which carbon (c) is supported on the surface, and 100 parts by mass of lithium-based polyanion particles (B). A step of blending an organic solvent (D) having a boiling point of 50 ° C. to 150 ° C., which is 30 parts by mass to 3000 parts by mass, and mixing the obtained blended slurry while applying compressive force and shearing force to obtain a composite slurry. (Y) A step of drying the obtained composite slurry is provided. That is, it is a method of obtaining a positive electrode active material composite for a lithium ion secondary battery as a positive electrode active material material for a lithium ion secondary battery by mechanical treatment by a so-called wet method. In the production method of the present invention, predetermined raw material particles such as layered lithium composite oxide secondary particles (A) and lithium-based polyanion particles (B) supported by carbon (c) are blended and then finalized. There is no need to worry that the product will unnecessarily adsorb water during the process until the product is obtained, that is, during the process from the step (X) to the step (Y), and the raw material particles are described above. It is possible to effectively and efficiently obtain a positive electrode active material composite for a lithium ion secondary battery without promoting deterioration of the particles.

工程(X)は、層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム系ポリアニオン粒子(B)100質量部に対して30質量部〜3000質量部である沸点50℃〜150℃の有機溶媒(D)とを配合し、得られた配合スラリーを圧縮力及びせん断力を付加しながら混合して複合化物スラリーを得る工程である。 In the step (X), the layered lithium composite oxide secondary particles (A), the lithium-based polyanion particles (B) having carbon (c) supported on the surface, and 100 parts by mass of the lithium-based polyanion particles (B). An organic solvent (D) having a boiling point of 50 ° C. to 150 ° C., which is 30 parts by mass to 3000 parts by mass, is mixed with the mixture, and the obtained compounded slurry is mixed while applying compressive force and shearing force to form a composite slurry. Is the process of obtaining.

工程(X)において用いる層状型リチウム複合酸化物二次粒子(A)は、下記式(I)又は式(II)で表される。
LiNiCoMn ・・・(I)
(式(I)中、MはMg、Ti、Nb、Fe、Cr、Si、Al、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。a、b、c、xは、0.3≦a<1、0<b≦0.7、0<c≦0.7、0≦x≦0.3、かつ3a+3b+3c+(Mの価数)×x=3を満たす数を示す。)
LiNiCoAl ・・・(II)
(式(II)中、MはMg、Ti、Nb、Fe、Cr、Si、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。d、e、f、yは、0.4≦d<1、0<e≦0.6、0<f≦0.3、0≦y≦0.3、かつ3d+3e+3f+(Mの価数)×y=3を満たす数を示す。)
The layered lithium composite oxide secondary particles (A) used in the step (X) are represented by the following formula (I) or formula (II).
LiNi a Co b Mn c M 1 x O 2 ... (I)
In formula (I), M 1 is Mg, Ti, Nb, Fe, Cr, Si, Al, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Indicates one or more elements selected from Bi and Ge. A, b, c, x are 0.3 ≦ a <1, 0 <b ≦ 0.7, 0 <c ≦ 0.7, Indicates a number that satisfies 0 ≦ x ≦ 0.3 and 3a + 3b + 3c + ( valence of M 1 ) × x = 3).
LiNi d Co e Al f M 2 y O 2 ··· (II)
In formula (II), M 2 is Mg, Ti, Nb, Fe, Cr, Si, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Bi and Indicates one or more elements selected from Ge. D, e, f, y are 0.4 ≦ d <1, 0 <e ≦ 0.6, 0 <f ≦ 0.3, 0 ≦ Indicates a number that satisfies y ≦ 0.3 and 3d + 3e + 3f + ( valence of M 2 ) × y = 3).

上記式(I)で表されるリチウムニッケル複合酸化物(いわゆるLi−Ni−Co−Mn酸化物であり、以後「NCM系複合酸化物」とも称する。)粒子、並びに上記式(II)で表されるリチウムニッケル複合酸化物(いわゆるLi−Ni−Co−Al酸化物であり、以後「NCA系複合酸化物」とも称する。)粒子は、いずれも層状岩塩構造を有する粒子である。
これらの粒子は、一次粒子が凝集することによって形成される。したがって、かかる層状型リチウム複合酸化物二次粒子(A)についても、同様に「NCM系複合酸化物二次粒子(A)」、「NCA系複合酸化物二次粒子(A)」とも称する。
Lithium-nickel composite oxide represented by the above formula (I) (so-called Li-Ni-Co-Mn oxide, hereinafter also referred to as "NCM-based composite oxide") particles, and represented by the above formula (II). The lithium nickel composite oxide (so-called Li-Ni-Co-Al oxide, hereinafter also referred to as "NCA-based composite oxide") particles are all particles having a layered rock salt structure.
These particles are formed by agglomeration of primary particles. Therefore, such layered lithium composite oxide secondary particles (A) are also similarly referred to as "NCM-based composite oxide secondary particles (A)" and "NCA-based composite oxide secondary particles (A)".

上記式(I)中のMは、Mg、Ti、Nb、Fe、Cr、Si、Al、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。
また、上記式(I)中のa、b、c、xは、0.3≦a<1、0<b≦0.7、0<c≦0.7、0≦x≦0.3、かつ3a+3b+3c+(Mの価数)×x=3を満たす数である。
M 1 in the above formula (I) is Mg, Ti, Nb, Fe, Cr, Si, Al, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb. , Bi and Ge, one or more elements selected from.
Further, a, b, c, x in the above formula (I) are 0.3 ≦ a <1, 0 <b ≦ 0.7, 0 <c ≦ 0.7, 0 ≦ x ≦ 0.3, And it is a number satisfying 3a + 3b + 3c + ( valence of M 1 ) × x = 3.

上記NCM系複合酸化物二次粒子(A)において、Ni、Co及びMnは、電子伝導性に優れ、電池容量及び出力特性に寄与することが知られている。また、サイクル特性の観点からは、かかる遷移元素の一部が他の金属元素Mにより置換されていることが好ましい。 In the NCM-based composite oxide secondary particles (A), Ni, Co and Mn are known to have excellent electron conductivity and contribute to battery capacity and output characteristics. In view of the cycle characteristics, it is preferable that some of these transition elements are replaced by other metal elements M 1.

上記NCM系複合酸化物二次粒子(A)としては、具体的には、例えばLiNi0.33Co0.33 Mn0.342、LiNi0.8Co0.1Mn 0.12、LiNi0.6Co0.2Mn 0.22、LiNi0.33Co0.31Mn0.33Mg0.0452、又はLiNi0.33Co0.31Mn0.33Zn0.0452等が挙げられる。なかでも、放電容量を重視する場合には、LiNi0.8Co0.1Mn 0.12、LiNi0.6Co0.2Mn 0.22等のNi量の多い組成からなる粒子が好ましく、サイクル特性を重視する場合には、LiNi0.33Co0.33 Mn0.342、LiNi0.33Co0.31Mn0.33Mg0.0452等のNi量の少ない組成からなる粒子が好ましい。 Specific examples of the NCM-based composite oxide secondary particles (A) include LiNi 0.33 Co 0.33 Mn 0.34 O 2 , LiNi 0.8 Co 0.1 Mn 0.1 O 2 , LiNi 0.6 Co 0.2 Mn 0.2 O 2 , and LiNi 0.33. Examples thereof include Co 0.31 Mn 0.33 Mg 0.045 O 2 , LiNi 0.33 Co 0.31 Mn 0.33 Zn 0.045 O 2. Among them, particles having a large amount of Ni such as LiNi 0.8 Co 0.1 Mn 0.1 O 2 and LiNi 0.6 Co 0.2 Mn 0.2 O 2 are preferable when the discharge capacity is important, and when the cycle characteristics are important. , LiNi 0.33 Co 0.33 Mn 0.34 O 2 , LiNi 0.33 Co 0.31 Mn 0.33 Mg 0.045 O 2 and the like, particles having a small amount of Ni are preferable.

上記式(II)中のMは、Mg、Ti、Nb、Fe、Cr、Si、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。
また、上記式(II)中のd、e、f、yは、0.4≦d<1、0<e≦0.6、0<f≦0.3、0≦y≦0.3、かつ3d+3e+3f+(Mの価数)×y=3を満たす数である。
M 2 in the above formula (II) is Mg, Ti, Nb, Fe, Cr, Si, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Bi. And one or more elements selected from Ge.
Further, d, e, f, y in the above formula (II) are 0.4 ≦ d <1, 0 <e ≦ 0.6, 0 <f ≦ 0.3, 0 ≦ y ≦ 0.3, And it is a number satisfying 3d + 3e + 3f + ( valence of M 2 ) × y = 3.

上記NCA系複合酸化物二次粒子(A)は、式(I)で表されるNCM系複合酸化物粒子よりも、さらに電池容量及び出力特性に優れている。加えて、Alの含有により、雰囲気中の湿分による変質も生じ難く、安全性にも優れている。
上記NCA系複合酸化物二次粒子(A)としては、具体的には、例えばLiNi0.8Co0.1Al0.12、LiNi0.8Co0.15Al0.03Mg0.032、LiNi0.8Co0.15Al0.03Zn0.032等からなる粒子が挙げられる。なかでもLiNi0.8Co0.15Al0.03Mg0.032からなる粒子が好ましい。
The NCA-based composite oxide secondary particles (A) are more excellent in battery capacity and output characteristics than the NCM-based composite oxide particles represented by the formula (I). In addition, due to the inclusion of Al, deterioration due to moisture in the atmosphere is unlikely to occur, and it is also excellent in safety.
Specific examples of the NCA-based composite oxide secondary particles (A) include LiNi 0.8 Co 0.1 Al 0.1 O 2 , LiNi 0.8 Co 0.15 Al 0.03 Mg 0.03 O 2 , and LiNi 0.8 Co 0.15 Al 0.03 Zn 0.03 O. Examples include particles consisting of 2 mag. Of these, particles composed of LiNi 0.8 Co 0.15 Al 0.03 Mg 0.03 O 2 are preferable.

層状型リチウム複合酸化物二次粒子(A)の一次粒子としての平均粒径は、好ましくは500nm以下であり、より好ましくは300nm以下である。また、上記一次粒子の平均粒径の下限値は特に限定されないが、ハンドリングの観点から、50nm以上が好ましい。
ここで、平均粒径とは、SEM又はTEMの電子顕微鏡による観察において、数十個の粒子の粒径(長軸の長さ)の測定値の平均値を意味し、以後の説明においても同義である。
The average particle size of the layered lithium composite oxide secondary particles (A) as primary particles is preferably 500 nm or less, more preferably 300 nm or less. The lower limit of the average particle size of the primary particles is not particularly limited, but is preferably 50 nm or more from the viewpoint of handling.
Here, the average particle size means the average value of the measured values of the particle size (length of the major axis) of several tens of particles in the observation with an electron microscope of SEM or TEM, and is synonymous with the following description. Is.

また、上記一次粒子が凝集して形成する層状型リチウム複合酸化物二次粒子(A)の平均粒径は、好ましくは25μm以下であり、より好ましくは20μm以下である。また、上記二次粒子の平均粒径の下限値は特に限定されないが、ハンドリングの観点から1μm以上が好ましく、5μm以上がより好ましい。 The average particle size of the layered lithium composite oxide secondary particles (A) formed by agglutination of the primary particles is preferably 25 μm or less, more preferably 20 μm or less. The lower limit of the average particle size of the secondary particles is not particularly limited, but is preferably 1 μm or more, and more preferably 5 μm or more from the viewpoint of handling.

層状型リチウム複合酸化物二次粒子(A)を製造するには、例えば、
リチウム化合物、ニッケル化合物、コバルト化合物、及びマンガン化合物を含有する混合粉体を焼成して、NCM系複合酸化物二次粒子(A)を得るか(製法a1)、或いは
リチウム化合物、ニッケル化合物、コバルト化合物、及びアルミニウム化合物を含有する混合粉体を焼成して、NCA系複合酸化物二次粒子(A)を得ればよい(製法a2)。
To produce the layered lithium composite oxide secondary particles (A), for example,
A mixed powder containing a lithium compound, a nickel compound, a cobalt compound, and a manganese compound is calcined to obtain NCM-based composite oxide secondary particles (A) (manufacturing method a1), or a lithium compound, a nickel compound, and cobalt. The mixed powder containing the compound and the aluminum compound may be calcined to obtain NCA-based composite oxide secondary particles (A) (manufacturing method a2).

具体的には、製法a1の場合、まず原料化合物、例えば、ニッケル化合物、コバルト化合物、及びマンガン化合物を、所望する複合酸化物の組成となるように水に溶解させて水溶液aを得る。
次に、上記水溶液aに、水酸化ナトリウムや水酸化カリウム等のアルカリ剤を添加して水溶液bとし、溶解している金属成分を中和反応によって共沈させ、金属複合水酸化物を得る。次いで水溶液bを30℃〜60℃の温度で30分間〜120分間撹拌して、金属複合水酸化物を生成させる。
Specifically, in the case of the production method a1, the raw material compound, for example, a nickel compound, a cobalt compound, and a manganese compound are first dissolved in water so as to have a desired composite oxide composition to obtain an aqueous solution a.
Next, an alkaline agent such as sodium hydroxide or potassium hydroxide is added to the aqueous solution a to obtain an aqueous solution b, and the dissolved metal components are coprecipitated by a neutralization reaction to obtain a metal composite hydroxide. Then, the aqueous solution b is stirred at a temperature of 30 ° C. to 60 ° C. for 30 minutes to 120 minutes to form a metal composite hydroxide.

撹拌後、水溶液bを濾過して金属複合水酸化物を回収し、水で洗浄後、乾燥するのが好ましい。
次いで、所望する複合酸化物の組成となるように、上記金属複合水酸化物とリチウム化合物を乾式混合し、酸素雰囲気下で焼成することにより、NCM系複合酸化物を得る。
最後に、得られた焼成物を水洗した後、濾過、及び乾燥してNCM系複合酸化物粒子(A)を得る。
After stirring, it is preferable that the aqueous solution b is filtered to recover the metal composite hydroxide, washed with water, and then dried.
Next, the metal composite hydroxide and the lithium compound are dry-mixed and calcined in an oxygen atmosphere so as to have a desired composite oxide composition to obtain an NCM-based composite oxide.
Finally, the obtained fired product is washed with water, filtered, and dried to obtain NCM-based composite oxide particles (A).

なお、製法a2の場合、原料化合物としてリチウム化合物、ニッケル化合物、コバルト化合物、及びアルミニウム化合物を用いる以外、製法a1と同様にしてNCA系複合酸化物二次粒子(A)を得ることができる。 In the case of the production method a2, the NCA-based composite oxide secondary particles (A) can be obtained in the same manner as in the production method a1 except that a lithium compound, a nickel compound, a cobalt compound, and an aluminum compound are used as the raw material compounds.

工程(X)において用いるリチウム複合酸化物二次粒子(A)の表面において、リチウム複合酸化物粒子と複合化されてなる、リチウム系ポリアニオン粒子(B)は、下記式(III)又は式(IV)で表される。
LiCo PO・・・(III)
(式(III)中、MはFe、Mn、Mg、Ca、Sr、Y、Zr、Mo、Ba、Pb、Bi、La、Ce、Nd又はGdを示す。p及びzは、0.3<p≦1、0≦z≦0.3、及び2p+(Mの価数)×z=2を満たす数を示す。)
LiFeMn PO・・・(IV)
(式(IV)中、MはCo、Mg、Ca、Sr、Y、Zr、Mo、Ba、Pb、Bi、La、Ce、Nd又はGdを示す。q、r、及びvは、0≦q≦1、0≦r≦1、0≦v≦0.3、及びq+r≠0を満たし、かつ2q+2r+(Mの価数)×v=2を満たす数を示す。)
すなわち、式(III)で表されるリチウム系ポリアニオン粒子(B)は、Co単独で、又はCoと1種以上の金属(M)を含み、式(IV)で表されるリチウム系ポリアニオン粒子(B)は、Fe又はMnの少なくともいずれか一方の遷移金属を含む。そして、これら式(III)で表されるリチウム系ポリアニオン粒子(B)、及び式(IV)で表されるリチウム系ポリアニオン粒子(B)は、いずれもオリビン型構造を有し、良好なリチウムイオン伝導性をもたらし得る化合物である。
On the surface of the lithium composite oxide secondary particles (A) used in the step (X), the lithium-based polyanion particles (B) compounded with the lithium composite oxide particles are represented by the following formula (III) or formula (IV). ).
LiCo p M 3 z PO 4 ... (III)
(In formula (III), M 3 represents Fe, Mn, Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd. P and z are 0.3. <Indicates a number satisfying p ≦ 1, 0 ≦ z ≦ 0.3, and 2p + ( valence of M 3 ) × z = 2.
LiFe q Mn r M 4 v PO 4 ... (IV)
(In formula (IV), M 4 represents Co, Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd. Q, r, and v are 0 ≦ met q ≦ 1,0 ≦ r ≦ 1,0 ≦ v ≦ 0.3, and q + r ≠ 0, and shows a number satisfying × v = 2 (valence of M 4) 2q + 2r +. )
That is, the lithium-based polyanion particles (B) represented by the formula (III) contain Co alone or one or more metals (M) with Co, and the lithium-based polyanion particles represented by the formula (IV) ( B) contains a transition metal of at least one of Fe and Mn. The lithium-based polyanion particles (B) represented by the formula (III) and the lithium-based polyanion particles (B) represented by the formula (IV) both have an olivine-type structure and are good lithium ions. It is a compound that can provide conductivity.

上記式(III)で表されるリチウム系ポリアニオン粒子(B)としては、二次電池用正極活物質の平均放電電圧の観点から0.3≦p≦1が好ましく、0.4≦p≦1がより好ましく、0.5≦p≦1がさらに好ましい。具体的には、例えばLiCoPO、LiCo0.9Mn0.1PO4、LiCo0.8Mn0.2PO4、LiCo0.7Mn0.3PO4、LiCo0.9Fe0.1PO4、LiCo0.8Fe0.2PO4、LiCo0.7Fe0.3PO4、LiCo0.8Mn0.1Fe0.1POが挙げられ、なかでもLiCoPO、LiCo0.8Mn0.2PO4、LiCo0.8Fe0.2PO4、LiCo0.8Mn0.1Fe0.1POが好ましい。 The lithium-based polyanionic particles (B) represented by the above formula (III) are preferably 0.3 ≦ p ≦ 1 from the viewpoint of the average discharge voltage of the positive electrode active material for the secondary battery, and 0.4 ≦ p ≦ 1. Is more preferable, and 0.5 ≦ p ≦ 1 is further preferable. Specifically, for example, LiCo PO 4 , LiCo 0.9 Mn 0.1 PO 4, LiCo 0.8 Mn 0.2 PO 4, LiCo 0.7 Mn 0.3 PO 4, LiCo 0.9 Fe 0.1 PO 4, LiCo 0.8 Fe 0.2 PO 4, LiCo 0.7 Fe 0.3 PO 4, LiCo 0.8 Mn 0.1 Fe 0.1 PO 4 , among them, LiCo PO 4 , LiCo 0 .8 Mn 0.2 PO 4, LiCo 0.8 Fe 0.2 PO 4, LiCo 0.8 Mn 0.1 Fe 0.1 PO 4 is preferable.

上記式(IV)で表されるリチウム系ポリアニオン粒子(B)としては、二次電池用正極活物質の平均放電電圧の観点から、0.5≦r≦1が好ましく、0.6≦r≦1がより好ましく、0.65≦r≦1がさらに好ましい。具体的には、例えばLiMnPO、LiFe0.1Mn0.9PO、LiFe0.2Mn0.8PO、LiFe0.15Mn0.75Mg0.1PO、LiFe0.19Mn0.75Zr0.03PO、LiFe0.3Mn0.7PO、LiFe0.4Mn0.6PO、LiFe0.5Mn0.5PO等が挙げられ、なかでもLiFe0.3Mn0.7PO4、LiFe0.2Mn0.8POが好ましい。 The lithium-based polyanionic particles (B) represented by the above formula (IV) are preferably 0.5 ≦ r ≦ 1 from the viewpoint of the average discharge voltage of the positive electrode active material for the secondary battery, and 0.6 ≦ r ≦. 1 is more preferable, and 0.65 ≦ r ≦ 1 is further preferable. Specifically, for example, LiMnPO 4 , LiFe 0.1 Mn 0.9 PO 4 , LiFe 0.2 Mn 0.8 PO 4 , LiFe 0.15 Mn 0.75 Mg 0.1 PO 4 , LiFe 0.19 Mn 0.75 Zr 0.03 PO 4 , LiFe 0.3 Mn 0.7 PO 4 , LiFe 0.4. Examples thereof include Mn 0.6 PO 4 , LiFe 0.5 Mn 0.5 PO 4 , and among them, LiFe 0.3 Mn 0.7 PO 4 and LiFe 0.2 Mn 0.8 PO 4 are preferable.

リチウム系ポリアニオン粒子(B)の平均粒径は、これを用いて得られる正極が良好な体積エネルギー密度を発現する観点から、好ましくは20nm〜200nmであり、より好ましくは30nm〜150nmである。 The average particle size of the lithium-based polyanion particles (B) is preferably 20 nm to 200 nm, more preferably 30 nm to 150 nm, from the viewpoint that the positive electrode obtained by using the lithium-based polyanion particles (B) exhibits a good volumetric energy density.

リチウム系ポリアニオン粒子(B)の25℃での20MPa加圧時におけるリチウムイオン伝導度は、1×10−7S/cm以上であることが好ましく、1×10−6S/cm以上であることがより好ましい。リチウム系ポリアニオン粒子(B)のリチウムイオン伝導度の上限値は特に限定されない。 The lithium ion conductivity of the lithium-based polyanionic particles (B) at 20 MPa pressurization at 25 ° C. is preferably 1 × 10 -7 S / cm or more, and preferably 1 × 10 -6 S / cm or more. Is more preferable. The upper limit of the lithium ion conductivity of the lithium-based polyanionic particles (B) is not particularly limited.

上記リチウム系ポリアニオン粒子(B)は、その表面に炭素(c)が担持されてなる。かかる炭素(c)の炭素源としては、セルロースナノファイバー、又は水溶性炭素材料が挙げられる。 The lithium-based polyanion particles (B) have carbon (c) supported on the surface thereof. Examples of the carbon source of such carbon (c) include cellulose nanofibers and water-soluble carbon materials.

炭素(c)の炭素源となり得るセルロースナノファイバーとは、全ての植物細胞壁の約5割を占める骨格成分であって、かかる細胞壁を構成する植物繊維をナノサイズまで解繊等することにより得ることができる軽量高強度繊維であり、セルロースナノファイバー由来の炭素は、周期的構造を有する。かかるセルロースナノファイバーの繊維径は、1nm〜100nmであり、水への良好な分散性も有している。リチウム系ポリアニオン粒子(B)の表面に堅固に担持されて、リチウム系ポリアニオン粒子(B)に電子伝導性を付与し、有用なリチウムイオン二次電池用正極活物質複合体を得ることができる。 Cellulose nanofibers, which can be a carbon source of carbon (c), are skeletal components that occupy about 50% of all plant cell walls, and can be obtained by defibrating the plant fibers constituting such cell walls to nano size. It is a lightweight and high-strength fiber that can be produced, and carbon derived from cellulose nanofibers has a periodic structure. The fiber diameter of such cellulose nanofibers is 1 nm to 100 nm, and it also has good dispersibility in water. It is firmly supported on the surface of the lithium-based polyanion particles (B) to impart electron conductivity to the lithium-based polyanion particles (B), and a useful positive electrode active material composite for a lithium ion secondary battery can be obtained.

炭素(c)の炭素源となり得る水溶性炭素材料とは、25℃の水100gに、水溶性炭素材料の炭素原子換算量で0.4g以上、好ましくは1.0g以上溶解する炭素材料を意味し、炭化されることで炭素として上記リチウム系ポリアニオン粒子(B)の表面に存在することとなる。かかる水溶性炭素材料としては、例えば、糖類、ポリオール、ポリエーテル、及び有機酸から選ばれる1種又は2種以上が挙げられる。より具体的には、例えば、グルコース、フルクトース、ガラクトース、マンノース等の単糖類;マルトース、スクロース、セロビオース等の二糖類;デンプン、デキストリン等の多糖類;エチレングリコール、プロピレングリコール、ジエチレングリコール、ポリエチレングリコール、ブタンジオール、プロパンジオール、ポリビニルアルコール、グリセリン等のポリオールやポリエーテル;クエン酸、酒石酸、アスコルビン酸等の有機酸が挙げられる。なかでも、溶媒への溶解性及び分散性を高めて炭素材料として効果的に機能させる観点から、グルコース、フルクトース、スクロース、デキストリンが好ましく、グルコースがより好ましい。 The water-soluble carbon material that can be a carbon source of carbon (c) means a carbon material that dissolves 0.4 g or more, preferably 1.0 g or more in terms of carbon atom equivalent of the water-soluble carbon material in 100 g of water at 25 ° C. Then, when carbonized, it is present as carbon on the surface of the lithium-based polyanion particles (B). Examples of such a water-soluble carbon material include one or more selected from saccharides, polyols, polyethers, and organic acids. More specifically, for example, monosaccharides such as glucose, fructose, galactose, mannose; disaccharides such as maltose, sucrose, cellobiose; polysaccharides such as starch and dextrin; ethylene glycol, propylene glycol, diethylene glycol, polyethylene glycol, butane. Polyols and polyethers such as diols, propanediols, polyvinyl alcohols and glycerins; organic acids such as citric acid, tartaric acid and ascorbic acid can be mentioned. Among them, glucose, fructose, sucrose, and dextrin are preferable, and glucose is more preferable, from the viewpoint of enhancing the solubility and dispersibility in a solvent and effectively functioning as a carbon material.

なお、リチウム系ポリアニオン粒子(B)の表面に存在する炭素(c)、すなわちセルロースナノファイバー由来の炭素又は水溶性炭素材料由来の炭素の原子換算量(炭素の担持量)は、リチウム系ポリアニオン粒子(B)について炭素・硫黄分析装置を用いて測定した炭素量として、確認することができる。 The amount of carbon (c) present on the surface of the lithium-based polyanion particles (B), that is, the atomic equivalent amount of carbon derived from cellulose nanofibers or carbon derived from a water-soluble carbon material (the amount of carbon supported) is the lithium-based polyanion particles. (B) can be confirmed as the amount of carbon measured using a carbon / sulfur analyzer.

かかる炭素(c)の担持量は、炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)全量100質量%中に、好ましくは0.1質量%以上5質量%未満であり、より好ましくは0.2質量%〜4質量%であり、さらに好ましくは0.3質量%〜3質量%である。 The amount of the carbon (c) carried is preferably 0.1% by mass or more and less than 5% by mass in 100% by mass of the total amount of the lithium-based polyanionic particles (B) supported by the carbon (c), which is more preferable. Is 0.2% by mass to 4% by mass, more preferably 0.3% by mass to 3% by mass.

炭素(c)が担持されてなるリチウム系ポリアニオン粒子(B)を製造するには、まず、
リチウム化合物、少なくともコバルト化合物を含む金属(M)化合物(Mは式(III)と同義である)、並びにリン酸化合物を水熱反応に付すか(製法b1)、或いは
リチウム化合物、少なくとも鉄化合物又はマンガン化合物を含む金属(M)化合物(Mは式(IV)と同義である)、並びにリン酸化合物を水熱反応に付せばよい(製法b2)。すなわち、製法b1又は製法b2のいずれかの方法により、リチウム化合物、所定の金属化合物、並びにリン酸化合物を、いわゆる湿式反応である水熱反応に付して、上記式(III)又は式(IV)で表されるリチウム系ポリアニオン一次粒子を得た後、得られた一次粒子に炭素を担持させればよい。
In order to produce lithium-based polyanionic particles (B) on which carbon (c) is supported, first,
Whether a lithium compound, a metal (M 3 ) compound containing at least a cobalt compound (M 3 is synonymous with formula (III)), and a phosphoric acid compound are subjected to a hydrothermal reaction (manufacturing method b1), or a lithium compound, at least iron. A metal (M 4 ) compound containing a compound or a manganese compound (M 4 is synonymous with the formula (IV)) and a phosphoric acid compound may be subjected to a hydrothermal reaction (manufacturing method b2). That is, the lithium compound, the predetermined metal compound, and the phosphoric acid compound are subjected to a hydrothermal reaction, which is a so-called wet reaction, by the method of either the production method b1 or the production method b2, and the above formula (III) or formula (IV) is applied. After obtaining the lithium-based polyanion primary particles represented by), carbon may be supported on the obtained primary particles.

具体的には、炭素(c)が担持されてなるリチウム系ポリアニオン粒子(B)を製造する方法の一例として、リチウム化合物、鉄化合物、マンガン化合物及びリン酸化合物を用いて製法b2を採用し、上記式(IV)で示されるリチウム系ポリアニオン粒子(B)の一次粒子を得た後に炭素(c)を担持させる場合につき、以下に記す。 Specifically, as an example of a method for producing lithium-based polyanionic particles (B) in which carbon (c) is supported, a production method b2 is adopted using a lithium compound, an iron compound, a manganese compound, and a phosphoric acid compound. The case where the carbon (c) is supported after the primary particles of the lithium-based polyanion particles (B) represented by the above formula (IV) are obtained will be described below.

製法b2は、より具体的には、次の工程(i)〜(iii):
(i)リチウム化合物を含む混合物に、リン酸化合物を混合して一次粒子の前駆体を得る工程、及び
(ii)得られた前駆体と、少なくとも鉄化合物及び/又はマンガン化合物を含む金属塩を含有するスラリー水を水熱反応に付して、一次粒子を得る工程
(iii)得られた一次粒子と炭素源を含むスラリーを噴霧乾燥し、得られた造粒物を焼成して、一次粒子の表面に炭素が担持してなる焼成物を得る工程
を備えればよい。
More specifically, the production method b2 is described in the following steps (i) to (iii):
(I) A step of mixing a phosphoric acid compound with a mixture containing a lithium compound to obtain a precursor of primary particles, and (ii) a metal salt containing the obtained precursor and at least an iron compound and / or a manganese compound. Step of subjecting the contained slurry water to a hydrothermal reaction to obtain primary particles (iii) The obtained primary particles and the slurry containing a carbon source are spray-dried, and the obtained granules are calcined to obtain primary particles. It suffices to provide a step of obtaining a fired product in which carbon is supported on the surface of the above.

工程(i)において、用い得るリチウム化合物としては、水酸化リチウム(例えばLiOH、LiOH・HO)、炭酸リチウム、硫酸リチウム、酢酸リチウムが挙げられ、リン酸化合物としては、オルトリン酸(HPO、リン酸)、メタリン酸、ピロリン酸、三リン酸、四リン酸、リン酸アンモニウム、リン酸水素アンモニウム等が挙げられる。
なかでもリン酸を用い、これを混合物に滴下して少量ずつ加えながら混合するのが好ましく、混合した後に窒素をパージするのが好ましい。また、リン酸化合物を混合した後の混合物中における溶存酸素濃度を0.5mg/L以下とするのが好ましい。
In step (i), as the lithium compound which can be used, lithium hydroxide (e.g. LiOH, LiOH · H 2 O) , lithium carbonate, lithium sulfate, lithium acetate, and examples of the phosphoric acid compound include orthophosphoric acid (H 3 PO 4 , phosphoric acid), metaphosphoric acid, pyrophosphoric acid, triphosphoric acid, tetraphosphoric acid, ammonium phosphate, ammonium hydrogen phosphate and the like.
Among them, it is preferable to use phosphoric acid, add it dropwise to the mixture and add it little by little to mix, and it is preferable to purge nitrogen after mixing. Further, it is preferable that the dissolved oxygen concentration in the mixture after mixing the phosphoric acid compound is 0.5 mg / L or less.

次いで、工程(ii)において、工程(i)で得られた前駆体と、少なくとも鉄化合物及び/又はマンガン化合物を含む金属塩を含有するスラリー水を水熱反応に付す。 Then, in step (ii), slurry water containing the precursor obtained in step (i) and a metal salt containing at least an iron compound and / or a manganese compound is subjected to a hydrothermal reaction.

用い得る鉄化合物としては、酢酸鉄、硝酸鉄、硫酸鉄等が挙げられる。これらは1種単独で用いてもよく、2種以上組み合わせて用いてもよい。
用い得るマンガン化合物としては、酢酸マンガン、硝酸マンガン、硫酸マンガン等が挙げられる。これらは1種単独で用いてもよく、2種以上組み合わせて用いてもよい。
さらに、必要に応じて、金属塩として、鉄化合物及びマンガン化合物以外の金属(M)塩を用いてもよい。金属塩におけるMは、上記式(IV)中のMと同義であり、かかる金属塩として、硫酸塩、ハロゲン化合物、有機酸塩、及びこれらの水和物等を用いることができる。これらは1種単独で用いてもよく、2種以上用いてもよい。
Examples of the iron compound that can be used include iron acetate, iron nitrate, iron sulfate and the like. These may be used individually by 1 type, and may be used in combination of 2 or more type.
Examples of the manganese compound that can be used include manganese acetate, manganese nitrate, manganese sulfate and the like. These may be used individually by 1 type, and may be used in combination of 2 or more type.
Further, if necessary, as a metal salt, other than an iron compound and manganese compound metal (M 4) may be used salts. M 1 in the metal salt has the same meaning as M 4 in the above formula (IV), and as such a metal salt, sulfates, halogen compounds, organic acid salts, hydrates thereof and the like can be used. These may be used alone or in combination of two or more.

水熱反応の温度は、100℃以上であればよく、130℃〜180℃が好ましく、圧力は0.3MPa〜0.9MPaであるのが好ましく、水熱反応時間は0.1時間〜48時間が好ましい。 The temperature of the hydrothermal reaction may be 100 ° C. or higher, preferably 130 ° C. to 180 ° C., the pressure is preferably 0.3 MPa to 0.9 MPa, and the hydrothermal reaction time is 0.1 hour to 48 hours. Is preferable.

工程(iii)は、上記得られた一次粒子と炭素源を含むスラリーを噴霧乾燥し、得られた造粒物を焼成して、一次粒子の表面に炭素が担持してなる焼成物を得る工程である。かかる炭素源として、上記セルロースナノファイバー又は水溶性炭素材料を用いればよく、これらが焼成されることにより炭化されて、炭素(c)が担持されてなるリチウム系ポリアニオン粒子(B)を得ることができる。
噴霧乾燥に付するスラリーは、一次粒子、炭素源、及び水を混合すればよく、スラリー中における一次粒子及び炭素源の含有量は、炭素源の炭素原子換算量が、得られる焼成物中に0.1質量%〜20質量%となるような量であるのが望ましい。
In step (iii), the obtained primary particles and the slurry containing the carbon source are spray-dried, and the obtained granulated product is calcined to obtain a calcined product in which carbon is supported on the surface of the primary particles. Is. As the carbon source, the cellulose nanofibers or the water-soluble carbon material may be used, and these may be carbonized by firing to obtain lithium-based polyanionic particles (B) on which carbon (c) is supported. can.
The slurry to be spray-dried may be a mixture of primary particles, a carbon source, and water, and the content of the primary particles and the carbon source in the slurry is such that the carbon atom equivalent of the carbon source is obtained in the calcined product. The amount is preferably 0.1% by mass to 20% by mass.

噴霧乾燥により得られる造粒物の粒径は、レーザー回折・散乱法に基づく粒度分布におけるD50値で、1〜20μmであるのが好ましい。
得られた造粒物は還元雰囲気又は不活性雰囲気中において焼成するのがよい。焼成条件としては、焼成温度が400℃〜800℃であり、焼成時間が10分〜3時間であるのが好ましい。
なお、上記式(III)で表される、炭素(c)が担持されてなるリチウム系ポリアニオン粒子(B)についても、適宜原料化合物を選択しつつ、上記製法に準じて製造すればよい。
The particle size of the granules obtained by spray drying, at D 50 value in the particle size distribution based on the laser diffraction scattering method, preferably a 1 to 20 [mu] m.
The obtained granulated product is preferably calcined in a reducing atmosphere or an inert atmosphere. As the firing conditions, it is preferable that the firing temperature is 400 ° C. to 800 ° C. and the firing time is 10 minutes to 3 hours.
The lithium-based polyanion particles (B) represented by the above formula (III) on which carbon (c) is supported may also be produced according to the above-mentioned production method while appropriately selecting a raw material compound.

本発明のリチウムイオン二次電池用正極活物質複合体の製造方法が備える工程(X)では、上記層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム系ポリアニオン粒子(B)100質量部に対して30質量部〜3000質量部である沸点50℃〜150℃の有機溶媒(D)とを配合し、配合スラリーを得る。
このように、本発明では、特定の有機溶媒(D)を特定量で用いた、いわゆる湿式法を採用することにより、有機溶媒(D)中に層状型リチウム複合酸化物二次粒子(A)と表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)とが均一に分散し、層状型リチウム複合酸化物二次粒子(A)が中核となりながらリチウム系ポリアニオン粒子(B)が微細に解砕され、層状型リチウム複合酸化物二次粒子(A)の表面を被覆することができる。また、後に付す配合スラリーを圧縮力及び剪断力を付加しながらの混合処理中や、リチウム複合酸化物二次粒子(A)及びリチウム系ポリアニオン粒子(B)の投入・配合時、或いはリチウムイオン二次電池用正極活物質複合体の排出時において、過度に大気に接することを有効に防止することができる。これにより、湿式法でありながらも予想外に、工程中において、リチウム複合酸化物二次粒子(A)やリチウム系ポリアニオン粒子(B)に水分が吸着してしまうのを有効に防止することができる。
In the step (X) provided in the method for producing a positive electrode active material composite for a lithium ion secondary battery of the present invention, the layered lithium composite oxide secondary particles (A) and carbon (c) are supported on the surface. Lithium-based polyanion particles (B) and an organic solvent (D) having a boiling point of 50 ° C. to 150 ° C., which is 30 parts by mass to 3000 parts by mass with respect to 100 parts by mass of the lithium-based polyanion particles (B), are blended and blended. Obtain a slurry.
As described above, in the present invention, by adopting the so-called wet method in which a specific organic solvent (D) is used in a specific amount, the layered lithium composite oxide secondary particles (A) are contained in the organic solvent (D). And the lithium-based polyanion particles (B) in which carbon (c) is supported on the surface are uniformly dispersed, and the lithium-based polyanion particles (B) are formed while the layered lithium composite oxide secondary particles (A) are the core. It is finely crushed and can coat the surface of the layered lithium composite oxide secondary particles (A). In addition, during the mixing process of the compounded slurry to be added later while applying compressive force and shearing force, when the lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B) are charged / blended, or at the time of charging / blending lithium ion secondary particles. It is possible to effectively prevent excessive contact with the atmosphere at the time of discharging the positive electrode active material composite for the next battery. As a result, it is possible to effectively prevent water from being adsorbed on the lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B) during the process, even though it is a wet method. can.

なお、リチウム二次電池用の正極を作製する際においても、正極活物質と有機溶媒等の分散媒との混合処理を経る、いわゆる湿式法を採用した方法であるが、ここでの湿式法は、本発明の湿式法とは異なる。例えば、正極活物質としてリチウム複合酸化物二次粒子(A)と、粒子(A)よりも脆弱で解砕されやすいリチウム系ポリアニオン粒子(B)の2種類の粒子を混合して正極を作製する場合、リチウム系ポリアニオン粒子(B)の解砕によって、粘度が上昇し、得られる電極スラリーが不均一化してしまうことや、集電体に塗工する際のスラリーとしての塗工性が悪化してしまうのを回避するため、リチウム系ポリアニオン粒子(B)が解砕されないための細部にわたる混合条件の設定や混合装置の選択等が必要となる。
しかしながら、本発明の製造方法であれば、湿式法でありながら、リチウム複合酸化物二次粒子(A)及びリチウム系ポリアニオン粒子(B)に対して、有機溶媒(D)を最適な量で用いつつ特定の混合処理を施すことにより、リチウム系ポリアニオン粒子(B)の造粒物が解砕されるとともに、リチウム系ポリアニオン粒子(B)がリチウム複合酸化物二次粒子(A)表面に被覆されるため、低い粘度を維持したまま電極スラリーを得ることができる。これによって、集電体への塗工性を有効に高めることも可能となる。
When producing a positive electrode for a lithium secondary battery, a so-called wet method is adopted in which a positive electrode active material and a dispersion medium such as an organic solvent are mixed, but the wet method here is a method. , Different from the wet method of the present invention. For example, a positive electrode is prepared by mixing two types of particles as a positive electrode active material: lithium composite oxide secondary particles (A) and lithium-based polyanionic particles (B) that are more fragile than the particles (A) and are easily crushed. In this case, the crushing of the lithium-based polyanion particles (B) increases the viscosity and makes the obtained electrode slurry non-uniform, and the coatability as a slurry when coating the current collector deteriorates. In order to avoid the particles (B), it is necessary to set detailed mixing conditions and select a mixing device so that the lithium-based polyanion particles (B) are not crushed.
However, in the production method of the present invention, the organic solvent (D) is used in an optimum amount with respect to the lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B), even though it is a wet method. By performing a specific mixing treatment while crushing the granulated product of the lithium-based polyanion particles (B), the lithium-based polyanion particles (B) are coated on the surface of the lithium composite oxide secondary particles (A). Therefore, an electrode slurry can be obtained while maintaining a low viscosity. This makes it possible to effectively improve the coatability on the current collector.

用い得る有機溶媒(D)としては、沸点50℃〜150℃であり、かつ層状型リチウム複合酸化物二次粒子(A)及びリチウム系ポリアニオン粒子(B)に対して、不要な化学反応や溶解、物理的吸着を起こさなければ、特に制限されないが、具体的には、メタノール、エタノール、プロパノール、イソブチルアルコール等のアルコール類;アセトン、メチルエチルケトン、ジエチルケトン、メチルプロピルケトン等のケトン類;ヘキサン;ケロシン;N−メチル−2−ピロリドン;ポリフッ化ビニリデン等から選ばれる1種又は2種以上が挙げられる。なかでも、工程(X)中における熱によって有機溶媒(D)が不要に揮発してしまうのを抑制する一方、続く工程(Y)においては有機溶媒(D)を容易に揮発させる観点から、エタノール、プロパノール、アセトン、ヘキサンから選ばれる1種又は2種以上が好ましく、エタノールがより好ましい。 The organic solvent (D) that can be used has a boiling point of 50 ° C. to 150 ° C. and does not require unnecessary chemical reaction or dissolution with the layered lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B). , But not particularly limited as long as it does not cause physical adsorption; specifically, alcohols such as methanol, ethanol, propanol and isobutyl alcohol; ketones such as acetone, methyl ethyl ketone, diethyl ketone and methyl propyl ketone; hexane; kerosine. N-methyl-2-pyrrolidone; one or more selected from polyvinylidene fluoride and the like. Above all, ethanol is suppressed from the viewpoint of suppressing unnecessary volatilization of the organic solvent (D) due to heat in the step (X), while easily volatilizing the organic solvent (D) in the subsequent step (Y). , Propanol, acetone, hexane, one or more, preferably ethanol.

有機溶媒(D)の配合量は、リチウム系ポリアニオン粒子(B)100質量部に対し、30〜3000質量部であって、好ましくは40〜2500質量部であり、より好ましくは50〜2400質量部であり、さらに好ましくは50〜2000質量部である。
また、有機溶媒(D)の配合量と、層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)の配合量との質量比({(A)+(B)}/(D))は、好ましくは0.2〜10であり、より好ましくは0.2〜8であり、さらに好ましくは0.2〜6である。
The blending amount of the organic solvent (D) is 30 to 3000 parts by mass, preferably 40 to 2500 parts by mass, and more preferably 50 to 2400 parts by mass with respect to 100 parts by mass of the lithium-based polyanionic particles (B). It is more preferably 50 to 2000 parts by mass.
Further, the mass of the blending amount of the organic solvent (D) and the blending amount of the layered lithium composite oxide secondary particles (A) and the lithium-based polyanion particles (B) having carbon (c) supported on the surface. The ratio ({(A) + (B)} / (D)) is preferably 0.2 to 10, more preferably 0.2 to 8, and even more preferably 0.2 to 6.

リチウム複合酸化物二次粒子(A)の配合量と、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)の配合量(炭素(c)の担持量を含む)との質量比((A):(B))は、好ましくは95:5〜50:50であり、より好ましくは93:7〜50:50であり、さらに好ましくは90:10〜50:50である。 Mass of the amount of the lithium composite oxide secondary particles (A) and the amount of the lithium-based polyanion particles (B) on which carbon (c) is supported on the surface (including the amount of carbon (c) supported). The ratio ((A): (B)) is preferably 95: 5 to 50:50, more preferably 93: 7 to 50:50, and even more preferably 90: 10 to 50:50.

配合スラリーの温度は、好ましくは10℃〜50℃であり、より好ましくは10℃〜45℃である。また、25℃におけるpHは、好ましくは5〜10であり、より好ましくは6〜9.5である。 The temperature of the blended slurry is preferably 10 ° C. to 50 ° C., more preferably 10 ° C. to 45 ° C. The pH at 25 ° C. is preferably 5 to 10, more preferably 6 to 9.5.

次いで、工程(X)では、得られた配合スラリーを圧縮力及びせん断力を付加しながら混合して複合化物スラリーを得る。圧縮力及びせん断力を付加しながらの混合処理としては、具体的には、リチウム系ポリアニオン粒子(B)の造粒体を解砕しながら、解砕されたリチウム系ポリアニオン粒子(B)が層状型リチウム複合酸化物二次粒子(A)に被覆するような処理であればよく、かかる処理をインペラ又はロータ工具を備える装置を用いて行うのが好ましい。 Then, in the step (X), the obtained compounded slurry is mixed while applying a compressive force and a shearing force to obtain a composite slurry. As a mixing process while applying a compressive force and a shearing force, specifically, the crushed lithium-based polyanion particles (B) are layered while crushing the granulated body of the lithium-based polyanion particles (B). The treatment may be such that the secondary particles (A) of the type lithium composite oxide are coated, and it is preferable to perform such treatment using an apparatus equipped with an impeller or a rotor tool.

かかるインペラ又はロータ工具を備える装置を用いる場合、インペラ又はロータ工具の周速度は、効果的にリチウム系ポリアニオン粒子(B)の造粒体を解砕しつつ、層状型リチウム複合酸化物二次粒子(A)に被覆させる観点から、好ましくは10m/s〜40m/sであり、より好ましくは12m/s〜40m/sである。また、混合時間は、好ましくは1分間〜90分間であり、より好ましくは2分間〜80分間である。また混合処理における仕事量は、好ましくは0.5Wh〜75Whであり、より好ましくは1Wh〜50Whである。
なお、インペラ又はロータ工具の周速度とは、回転式攪拌翼(インペラ)又はロータ工具の最外端部の速度を意味し、下記式(1)により表すことができ、また圧縮力及びせん断力を付加しながら混合する処理を行う時間は、インペラ又はロータ工具の周速度が遅いほど長くなるように、インペラ又はロータ工具の周速度によっても変動し得る。
インペラ又はロータ工具の周速度(m/s)=
インペラ又はロータ工具の直径(m)×π×回転数(rpm)÷60・・・(1)
仕事量とは、装置の負荷(W)と処理時間(h)の積で表され、下記式(2)となる。
仕事量(Wh)=装置の負荷(W)×時間(h)・・・(2)
When a device equipped with such an impeller or rotor tool is used, the peripheral speed of the impeller or rotor tool effectively crushes the granulated body of the lithium-based polyanionic particles (B), and the layered lithium composite oxide secondary particles. From the viewpoint of coating (A), it is preferably 10 m / s to 40 m / s, and more preferably 12 m / s to 40 m / s. The mixing time is preferably 1 minute to 90 minutes, more preferably 2 minutes to 80 minutes. The amount of work in the mixing treatment is preferably 0.5 Wh to 75 Wh, and more preferably 1 Wh to 50 Wh.
The peripheral speed of the impeller or rotor tool means the speed of the outermost end of the rotary stirring blade (impeller) or rotor tool, and can be expressed by the following formula (1), and the compressive force and shearing force. The time required for the mixing process while adding the above may vary depending on the peripheral speed of the impeller or rotor tool so that the slower the peripheral speed of the impeller or rotor tool is, the longer the peripheral speed is.
Peripheral speed (m / s) of impeller or rotor tool =
Impeller or rotor tool diameter (m) x π x rotation speed (rpm) ÷ 60 ... (1)
The amount of work is expressed by the product of the load (W) of the device and the processing time (h), and is expressed by the following equation (2).
Work load (Wh) = device load (W) x time (h) ... (2)

かかるインペラ又はロータ工具を備える装置としては、フィルミックス(プライミクス社製)、ヘンシェルミキサ(井元製作所社製)、ハイスピーダー(大平洋機工社製)が挙げられる。例えば、フィルミックス(プライミクス社製)を用いると、容易に高圧縮力とせん断力を付加することが可能であるため、工程(X)における好ましい装置である。 Examples of the device provided with such an impeller or rotor tool include Philmix (manufactured by Primix Corporation), Henschel Mixer (manufactured by Imoto Seisakusho Co., Ltd.), and High Speeder (manufactured by Pacific Machinery & Engineering Co., Ltd.). For example, by using Philmix (manufactured by Primix Corporation), a high compressive force and a shearing force can be easily applied, which is a preferable device in the step (X).

本発明のリチウムイオン二次電池用正極活物質複合体の製造方法が備える工程(Y)は、工程(X)で得られた複合化物スラリーを乾燥する工程である。
具体的には、例えば、真空定温乾燥器(VOS−301SD東京理化器械社製)を用い、予め80℃まで乾燥室内を昇温させた後に、工程(X)で得られた複合化物スラリーを入れ、真空ポンプを用いて0.9MPaまで減圧し、6時間乾燥を行えばよい。乾燥雰囲気としては真空乾燥が好ましいが、この限りではない。
乾燥温度は、好ましくは50℃〜150℃であり、より好ましくは60℃〜120℃である。また乾燥時間は、好ましくは30分〜7200分であり、より好ましくは60分〜1440分である。
The step (Y) provided in the method for producing a positive electrode active material composite for a lithium ion secondary battery of the present invention is a step of drying the composite slurry obtained in the step (X).
Specifically, for example, using a vacuum constant temperature dryer (VOS-301SD manufactured by Tokyo Rika Kikai Co., Ltd.), the temperature of the drying chamber is raised to 80 ° C. in advance, and then the composite slurry obtained in step (X) is added. , Vacuum pump may be used to reduce the pressure to 0.9 MPa and dry for 6 hours. Vacuum drying is preferable as the drying atmosphere, but this is not the case.
The drying temperature is preferably 50 ° C. to 150 ° C., more preferably 60 ° C. to 120 ° C. The drying time is preferably 30 minutes to 7200 minutes, more preferably 60 minutes to 1440 minutes.

本発明の製造方法により得られるリチウムイオン二次電池用正極活物質複合体において、水分含有量は、好ましくは3000ppm以下であり、より好ましくは2000ppm以下であり、さらに好ましくは1000ppm以下である。
なお、本明細書において水分含有量とは、リチウムイオン二次電池用正極活物質複合体を150℃まで昇温して20分間保持した後、さらに温度250℃まで昇温して20分間保持した際に揮発した水分量について、カールフィッシャー水分計(MKC−610、京都電子工業(株)製)を用いて測定し、リチウムイオン二次電池用正極活物質複合体全量100質量%中の水分含有量(質量%)に換算した値を意味する。
In the positive electrode active material composite for a lithium ion secondary battery obtained by the production method of the present invention, the water content is preferably 3000 ppm or less, more preferably 2000 ppm or less, still more preferably 1000 ppm or less.
In the present specification, the water content is defined as the water content of the positive electrode active material composite for a lithium ion secondary battery, which is heated to 150 ° C. and held for 20 minutes, then further raised to a temperature of 250 ° C. and held for 20 minutes. The amount of water volatilized at that time was measured using a Karl Fisher Moisture Analyzer (MKC-610, manufactured by Kyoto Denshi Kogyo Co., Ltd.), and the water content in 100% by mass of the total amount of the positive electrode active material composite for lithium ion secondary batteries. It means a value converted into a quantity (mass%).

本発明の製造方法により得られるリチウムイオン二次電池用正極活物質複合体において、リチウム複合酸化物二次粒子(A)の含有量と、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)の含有量(炭素(c)の担持量を含む)との質量比((A):(B))は、好ましくは95:5〜50:50であり、より好ましくは93:7〜50:50であり、さらに好ましくは90:10〜50:50である。 In the positive electrode active material composite for a lithium ion secondary battery obtained by the production method of the present invention, the content of the lithium composite oxide secondary particles (A) and the lithium-based polyanion in which the carbon (c) is supported on the surface. The mass ratio ((A): (B)) to the content of the particles (B) (including the amount of carbon (c) carried) is preferably 95: 5 to 50:50, more preferably 93 :. It is 7 to 50:50, more preferably 90: 10 to 50:50.

なお、本発明の製造方法により得られるリチウムイオン二次電池用正極活物質複合体について、層状型リチウム複合酸化物二次粒子(A)の表面において、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)とリチウム複合酸化物粒子とが複合化してなる程度は、ラマン分光法によって評価することができる。具体的には、ラマン分光法により求められるラマンスペクトルにおいて、リチウム系ポリアニオン粒子(B)の表面に存在する炭素(c)のピーク強度(Gバンド、1600cm−1付近、I(c)とする。)と層状型リチウム複合酸化物二次粒子(A)に含まれる遷移金属と酸素の結合に由来するピーク強度(600cm−1付近、I(A)とする。)との強度比(I(A)/I(c))を算出された値により確認することができる。したがって、強度比(I(A)/I(c))の値が低いほど、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)とリチウム複合酸化物粒子とが強固に複合化されてなり、層状型リチウム複合酸化物二次粒子(A)の表面が良好に被覆されていることを示す。
上記強度比(I(A)/I(c))の値は、より具体的には、好ましくは0.3以下であり、より好ましくは0.25であり、さらに好ましくは0.15以下である。
The positive electrode active material composite for a lithium ion secondary battery obtained by the production method of the present invention has carbon (c) supported on the surface of the layered lithium composite oxide secondary particles (A). The degree to which the lithium-based polyanion particles (B) and the lithium composite oxide particles are compounded can be evaluated by Raman spectroscopy. Specifically, in the Raman spectrum obtained by Raman spectroscopy, the peak intensity of carbon (c) existing on the surface of the lithium-based polyanion particles (B) (G band, around 1600 cm-1, I (c)) is used. ) and (peak intensity derived from the binding of a transition metal and oxygen contained in a) (600 cm-1 around, I (a) layered lithium composite oxide secondary particles and.) and the intensity ratio of the (I (a ) / I (c) ) can be confirmed by the calculated value. Therefore, the lower the value of the intensity ratio (I (A) / I (c) ), the stronger the composite of the lithium-based polyanion particles (B) in which carbon (c) is supported on the surface and the lithium composite oxide particles. It is shown that the surface of the layered lithium composite oxide secondary particles (A) is well coated.
More specifically, the value of the intensity ratio (I (A) / I (c) ) is preferably 0.3 or less, more preferably 0.25, and further preferably 0.15 or less. be.

本発明の二次電池用正極活物質複合体を正極材料として適用し、これを含むリチウムイオン二次電池としては、正極と負極と電解液とセパレータ、若しくは正極と負極と固体電解質を必須構成とするものであれば特に限定されない。 The positive electrode active material composite for a secondary battery of the present invention is applied as a positive electrode material, and the lithium ion secondary battery containing the positive electrode active material composite has an essential configuration of a positive electrode, a negative electrode, an electrolytic solution and a separator, or a positive electrode, a negative electrode and a solid electrolyte. There is no particular limitation as long as it does.

ここで、負極については、リチウムイオンを充電時には吸蔵し、かつ放電時には放出することができれば、その材料構成で特に限定されるものではなく、公知の材料構成のものを用いることができる。たとえば、リチウム金属、グラファイト、シリコン系(Si、SiO)、チタン酸リチウム又は非晶質炭素等の炭素材料等を用いることができる。そしてリチウムイオンを電気化学的に吸蔵・放出し得るインターカレート材料で形成された電極、特に炭素材料を用いることが好ましい。さらに、2種以上の上記の負極材料を併用してもよく、たとえばグラファイトとシリコン系の組み合わせを用いることができる。 Here, as for the negative electrode, as long as lithium ions can be occluded at the time of charging and released at the time of discharging, the material composition is not particularly limited, and a known material composition can be used. For example, a carbon material such as lithium metal, graphite, silicon-based (Si, SiO x ), lithium titanate, or amorphous carbon can be used. Then, it is preferable to use an electrode formed of an intercalate material capable of electrochemically occluding and releasing lithium ions, particularly a carbon material. Further, two or more kinds of the above-mentioned negative electrode materials may be used in combination, and for example, a combination of graphite and silicon can be used.

電解液は、有機溶媒に支持塩を溶解させたものである。有機溶媒は、通常リチウムイオン二次電池の電解液の用いられる有機溶媒であれば特に限定されるものではなく、例えば、カーボネート類、ハロゲン化炭化水素、エーテル類、ケトン類、ニトリル類、ラクトン類、オキソラン化合物等を用いることができる。 The electrolytic solution is a solution in which a supporting salt is dissolved in an organic solvent. The organic solvent is not particularly limited as long as it is an organic solvent that is usually used as an electrolytic solution for a lithium ion secondary battery. For example, carbonates, halogenated hydrocarbons, ethers, ketones, nitriles, lactones, etc. , Oxolan compounds and the like can be used.

支持塩は、その種類が特に限定されるものではないが、LiPF、LiBF、LiClO及びLiAsFから選ばれる無機塩、該無機塩の誘導体、LiSOCF、LiC(SOCF及びLiN(SOCF、LiN(SO及びLiN(SOCF)(SO)から選ばれる有機塩、並びに該有機塩の誘導体の少なくとも1種であることが好ましい。 The type of supporting salt is not particularly limited, but is an inorganic salt selected from LiPF 6 , LiBF 4 , LiClO 4 and LiAsF 6 , derivatives of the inorganic salt, LiSO 3 CF 3 , LiC (SO 3 CF 3). ) 2 and an organic salt selected from LiN (SO 3 CF 3 ) 2 , LiN (SO 2 C 2 F 5 ) 2 and LiN (SO 2 CF 3 ) (SO 2 C 4 F 9 ), and derivatives of the organic salt. It is preferable that it is at least one of.

セパレータは、正極及び負極を電気的に絶縁し、電解液を保持する役割を果たすものである。たとえば、多孔性合成樹脂膜、特にポリオレフィン系高分子(ポリエチレン、ポリプロピレン)の多孔膜を用いればよい。 The separator electrically insulates the positive electrode and the negative electrode and serves to hold the electrolytic solution. For example, a porous synthetic resin film, particularly a porous film of a polyolefin polymer (polyethylene, polypropylene) may be used.

固体電解質は、正極及び負極を電気的に絶縁し、高いリチウムイオン電導性を示すものである。たとえば、La0.51Li0.34TiO2.94、Li1.3Al0.3Ti1.7(PO、LiLaZr12、50LiSiO・50LiBO、Li2.9PO3.30.46、Li3.6Si0.60.4、Li1.07Al0.69Ti1.46(PO、Li1.5Al0.5Ge1.5(PO、Li10GeP12、Li3.25Ge0.250.75、30LiS・26B・44LiI、63LiS・36SiS・1LiPO、57LiS・38SiS・5LiSiO、70LiS・30P、50LiS・50GeS、Li11、Li3.250.95を用いればよい。 The solid electrolyte electrically insulates the positive electrode and the negative electrode and exhibits high lithium ion conductivity. For example, La 0.51 Li 0.34 TiO 2.94 , Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3 , Li 7 La 3 Zr 2 O 12 , 50Li 4 SiO 4・ 50Li 3 BO 3 , Li 2.9 PO 3.3 N 0.46 , Li 3.6 Si 0.6 P 0.4 O 4 , Li 1.07 Al 0.69 Ti 1.46 (PO 4 ) 3 , Li 1 .5 Al 0.5 Ge 1.5 (PO 4 ) 3, Li 10 GeP 2 S 12, Li 3.25 Ge 0.25 P 0.75 S 4, 30Li 2 S · 26B 2 S 3 · 44LiI, 63Li 2 S · 36SiS 2 · 1Li 3 PO 4, 57Li 2 S · 38SiS 2 · 5Li 4 SiO 4, 70Li 2 S · 30P 2 S 5, 50Li 2 S · 50GeS 2, Li 7 P 3 S 11, Li 3.25 P 0.95 S 4 may be used.

上記の構成を有するリチウムイオン二次電池の形状としては、特に制限を受けるものではなく、コイン型、円筒型、角型等種々の形状や、ラミネート外装体に封入した不定形状であってもよい。 The shape of the lithium ion secondary battery having the above configuration is not particularly limited, and may be various shapes such as a coin type, a cylindrical type, and a square type, or an indefinite shape enclosed in a laminated outer body. ..

以下、本発明について、実施例に基づき具体的に説明するが、本発明はこれら実施例に限定されるものではない。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to these examples.

[製造例1:層状型リチウム複合酸化物二次粒子(A)の製造]
Ni:Co:Mnのモル比が1:1:1となるように、硫酸ニッケル六水和物 263g、硫酸コバルト七水和物 281g、硫酸マンガン五水和物 241g、及び水 3Lを混合した。次いで、かかる混合液に滴下速度300ml/分で25%アンモニア水を滴下し、25℃におけるpHが11の金属複合水酸化物を含むスラリーa1を得た。
次いで、スラリーa1をろ過、乾燥して、金属複合水酸化物の混合物a2を得た後、かかる混合物a2に炭酸リチウム37gをボールミルで混合して粉末混合物a3を得た。
得られた粉末混合物a3を、空気雰囲気下で800℃×5時間仮焼成して解砕した後、空気雰囲気下で800℃×10時間本焼成し、層状型リチウム複合酸化物二次粒子(LiNi0.33Co0.33Mn0.342、平均粒径:10μm、BET比表面積:0.3m/g)を得た。
[Production Example 1: Production of layered lithium composite oxide secondary particles (A)]
263 g of nickel sulfate hexahydrate, 281 g of cobalt sulfate heptahydrate, 241 g of manganese sulfate pentahydrate, and 3 L of water were mixed so that the molar ratio of Ni: Co: Mn was 1: 1: 1. Next, 25% aqueous ammonia was added dropwise to the mixed solution at a dropping rate of 300 ml / min to obtain a slurry a1 containing a metal composite hydroxide having a pH of 11 at 25 ° C.
Next, the slurry a1 was filtered and dried to obtain a mixture a2 of a metal composite hydroxide, and then 37 g of lithium carbonate was mixed with the mixture a2 by a ball mill to obtain a powder mixture a3.
The obtained powder mixture a3 was calcined by calcining at 800 ° C. for 5 hours in an air atmosphere to be crushed, and then fired at 800 ° C. for 10 hours in an air atmosphere to obtain layered lithium composite oxide secondary particles (LiNi). 0.33 Co 0.33 Mn 0.34 O 2 , average particle size: 10 μm, BET specific surface area: 0.3 m 2 / g) was obtained.

[製造例2:表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)の製造]
LiOH・HO 4071g、及び水9.657Lを混合してスラリーb1を得た。 次いで、得られたスラリーb1を、25℃の温度に保持しながら3分間撹拌しつつ75%のリン酸水溶液4204gを40mL/分で滴下して、LiPOを含むスラリーb2を得た。
得られたスラリーb2に窒素パージして、スラリーb2の溶存酸素濃度を0.1mg/Lとした後、スラリーb2全量に対し、MnSO・5HO 3807g、FeSO・7HO 2684gを添加してスラリーb3を得た。添加したMnSOとFeSOのモル比(マンガン化合物:鉄化合物)は、70:30であった。
次いで、得られたスラリーb3をオートクレーブに投入し、160℃で1時間水熱反応を行った。オートクレーブ内の圧力は0.8MPaであった。水熱反応後、生成した結晶をろ過し、次いで結晶1質量部に対し12質量部の水により洗浄した。その後フィルタープレス装置で脱水し、脱水ケーキb4を得た。
脱水ケーキb4中のリチウム系ポリアニオン粒子の平均粒径は、SEM観察を行った結果、100nmであった。
得られた脱水ケーキb4を8000g分取し、セルロースナノファイバー(FD100F、ダイセルファインケム社製)1200g、水8.5Lを添加して、固形分濃度30%のスラリーb5を得た。得られたスラリーb5を超音波攪拌機(T25、IKA社製)で10分間分散処理して全体を均一に混合させた後、スプレードライ装置(MDL−050M、藤崎電機株式会社製)を用いて乾燥温度130℃で噴霧乾燥し、造粒体b6を得た。
得られた造粒体b6を、アルゴン水素雰囲気下(水素濃度3%)、700℃で1時間焼成して、2.4質量%のセルロースナノファイバー由来の炭素が担持されたリン酸マンガン鉄リチウム二次粒子(LiFe0.3Mn0.7PO4、炭素の担持量=2.0質量%、平均粒径:12μm、BET比表面積:20.2m/g)を得た。
[Production Example 2: Production of Lithium-based Polyanion Particles (B) with Carbon (c) Supported on the Surface]
4071 g of LiOH · H 2 O and 9.657 L of water were mixed to obtain slurry b1. Next, 4204 g of a 75% aqueous phosphoric acid solution was added dropwise at 40 mL / min while stirring the obtained slurry b1 for 3 minutes while maintaining the temperature at 25 ° C. to obtain a slurry b2 containing Li 3 PO 4.
And the resulting nitrogen purge slurry b2, added after the dissolved oxygen concentration of the slurry b2 was 0.1 mg / L, with respect to the slurry b2 total amount, MnSO 4 · 5H 2 O 3807g , the FeSO 4 · 7H 2 O 2684g To obtain the slurry b3. The molar ratio of MnSO 4 to FeSO 4 added (manganese compound: iron compound) was 70:30.
Next, the obtained slurry b3 was put into an autoclave, and a hydrothermal reaction was carried out at 160 ° C. for 1 hour. The pressure in the autoclave was 0.8 MPa. After the hydrothermal reaction, the produced crystals were filtered and then washed with 12 parts by mass of water per 1 part by mass of the crystals. Then, it was dehydrated with a filter press device to obtain a dehydrated cake b4.
The average particle size of the lithium-based polyanion particles in the dehydrated cake b4 was 100 nm as a result of SEM observation.
8000 g of the obtained dehydrated cake b4 was taken, and 1200 g of cellulose nanofibers (FD100F, manufactured by Daicel FineChem) and 8.5 L of water were added to obtain a slurry b5 having a solid content concentration of 30%. The obtained slurry b5 was dispersed for 10 minutes with an ultrasonic stirrer (T25, manufactured by IKA) to uniformly mix the whole, and then dried using a spray drying device (MDL-050M, manufactured by Fujisaki Electric Co., Ltd.). The granulated body b6 was obtained by spray drying at a temperature of 130 ° C.
The obtained granulated body b6 was calcined at 700 ° C. for 1 hour in an argon hydrogen atmosphere (hydrogen concentration 3%), and 2.4% by mass of carbon derived from cellulose nanofibers was supported on the lithium manganese iron phosphate. Secondary particles (LiFe 0.3 Mn 0.7 PO 4 , carbon loading = 2.0% by mass, average particle size: 12 μm, BET specific surface area: 20.2 m 2 / g) were obtained.

[実施例1]
製造例1で得られた層状型リチウム複合酸化物二次粒子(A) 8.1g、製造例2で得られたリチウム系ポリアニオン粒子(B) 0.9g、無水エタノール(富士フィルム和光純薬社製、一級) 6gを採取し、プライミックス社製フィルミックス30−L型(インペラの直径:23mm)を用いて12000rpm(インペラの周速:28.9m/s)にて10分間混錬を行い、複合化物スラリーxを得た。このとき、複合化装置の運転中の電力は33Wであり、仕事量は5.5Whであった。次いで、得られた複合化物スラリーxを80℃の真空乾燥機内で6時間乾燥させて、リチウムイオン二次電池用正極活物質複合体を得た。このとき、インペラの周速(m/s)は、周速(m/s)=インペラの直径(m)×π×回転数/60から算出した値とした。また、仕事量は、仕事量(Wh)=複合化装置の運転中の電力(W)×装置運転時間(h)の積から算出した値とした。
[Example 1]
8.1 g of layered lithium composite oxide secondary particles (A) obtained in Production Example 1, 0.9 g of lithium-based polyanion particles (B) obtained in Production Example 2, anhydrous ethanol (Fuji Film Wako Pure Chemical Industries, Ltd.) 6g was collected and kneaded for 10 minutes at 12000 rpm (peripheral speed of impeller: 28.9 m / s) using Philmix 30-L type (imperator diameter: 23 mm) manufactured by Prymix. , A composite slurry x was obtained. At this time, the electric power during operation of the compounding device was 33 W, and the workload was 5.5 Wh. Next, the obtained composite slurry x was dried in a vacuum dryer at 80 ° C. for 6 hours to obtain a positive electrode active material composite for a lithium ion secondary battery. At this time, the peripheral speed (m / s) of the impeller was a value calculated from peripheral speed (m / s) = impeller diameter (m) × π × rotation speed / 60. The work amount was set as a value calculated from the product of work amount (Wh) = electric power (W) during operation of the compounding device × device operation time (h).

[実施例2]
層状型リチウム複合酸化物二次粒子(A)を6.3g、リチウム系ポリアニオン粒子(B)を2.7g採取し、複合化装置における諸条件を表1に示す値とした以外、実施例1と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 2]
Example 1 except that 6.3 g of layered lithium composite oxide secondary particles (A) and 2.7 g of lithium-based polyanion particles (B) were collected and the conditions in the compounding apparatus were set to the values shown in Table 1. In the same manner as above, a positive electrode active material composite for a lithium ion secondary battery was obtained.

[実施例3]
層状型リチウム複合酸化物二次粒子(A)を4.5g、リチウム系ポリアニオン粒子(B)を4.5g採取し、複合化装置における諸条件を表1に示す値とした以外、実施例1と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 3]
Example 1 except that 4.5 g of layered lithium composite oxide secondary particles (A) and 4.5 g of lithium-based polyanion particles (B) were collected and the conditions in the compounding apparatus were set to the values shown in Table 1. In the same manner as above, a positive electrode active material composite for a lithium ion secondary battery was obtained.

[実施例4]
層状型リチウム複合酸化物二次粒子(A)を6.3g、リチウム系ポリアニオン粒子(B)を2.7g、無水エタノールを9g採取し、複合化装置における諸条件を表1に示す値とした以外、実施例1と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 4]
6.3 g of layered lithium composite oxide secondary particles (A), 2.7 g of lithium-based polyanion particles (B), and 9 g of anhydrous ethanol were collected, and the conditions in the compounding apparatus were set to the values shown in Table 1. Except for the above, a positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 1.

[実施例5]
層状型リチウム複合酸化物二次粒子(A)を6.3g、リチウム系ポリアニオン粒子(B)を2.7g、無水エタノールを2g採取し、複合化装置における諸条件を表1に示す値とした以外、実施例1と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 5]
6.3 g of layered lithium composite oxide secondary particles (A), 2.7 g of lithium-based polyanion particles (B), and 2 g of anhydrous ethanol were collected, and the conditions in the compounding apparatus were set to the values shown in Table 1. Except for the above, a positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 1.

[実施例6]
層状型リチウム複合酸化物二次粒子(A)を2.1g、リチウム系ポリアニオン粒子(B)を0.9g、無水エタノールを15g採取し、複合化装置における諸条件を表1に示す値とした以外、実施例1と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 6]
2.1 g of layered lithium composite oxide secondary particles (A), 0.9 g of lithium-based polyanion particles (B), and 15 g of anhydrous ethanol were collected, and the conditions in the compounding apparatus were set to the values shown in Table 1. Except for the above, a positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 1.

[実施例7]
有機溶媒(D)をメタノールとし、複合化装置における諸条件を表1に示す値とした以外、実施例2と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 7]
A positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 2 except that the organic solvent (D) was methanol and the conditions in the compounding apparatus were set to the values shown in Table 1.

[実施例8]
有機溶媒(D)を2−プロパノールとし、複合化装置における諸条件を表1に示す値とした以外、実施例2と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 8]
A positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 2 except that the organic solvent (D) was 2-propanol and the conditions in the compounding device were the values shown in Table 1.

[実施例9]
有機溶媒(D)をアセトンとし、複合化装置における諸条件を表1に示す値とした以外、実施例2と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Example 9]
A positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 2 except that the organic solvent (D) was acetone and the conditions in the compounding apparatus were set to the values shown in Table 1.

[実施例10〜13]
有機溶媒(D)をn−ヘキサンとし、複合化装置における諸条件を表1に示す値とした以外、実施例2と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Examples 10 to 13]
A positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 2 except that the organic solvent (D) was n-hexane and the conditions in the compounding apparatus were the values shown in Table 1.

[実施例14〜15]
複合化装置における諸条件を表1に示す値とした以外、実施例2と同様にして、リチウムイオン二次電池用正極活物質複合体を得た。
[Examples 14 to 15]
A positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 2 except that the conditions in the compounding apparatus were set to the values shown in Table 1.

[比較例1]
有機溶媒(D)の代わりに水を用い、複合化装置における諸条件を表1に示す値とした以外、実施例2と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Comparative Example 1]
Water was used instead of the organic solvent (D), and a positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Example 2 except that the conditions in the compounding apparatus were set to the values shown in Table 1.

[比較例2]
層状型リチウム複合酸化物二次粒子(A) 450g、リチウム系ポリアニオン粒子(B) 50gを採取し、ノビルタ(ホソカワミクロン社製、NOB−130)を用いて2000rpmで5分間の複合化処理、いわゆる乾式混合を行って、リチウムイオン二次電池用正極活物質複合体を得た。
[Comparative Example 2]
450 g of layered lithium composite oxide secondary particles (A) and 50 g of lithium-based polyanion particles (B) were collected and composited using Nobilta (manufactured by Hosokawa Micron, NOB-130) at 2000 rpm for 5 minutes, so-called dry method. Mixing was carried out to obtain a positive electrode active material composite for a lithium ion secondary battery.

[比較例3]
層状型リチウム複合酸化物二次粒子(A) 350g、リチウム系ポリアニオン粒子(B) 150gを採取した以外、比較例4と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Comparative Example 3]
A positive electrode active material composite for a lithium ion secondary battery was obtained in the same manner as in Comparative Example 4, except that 350 g of the layered lithium composite oxide secondary particles (A) and 150 g of the lithium-based polyanion particles (B) were collected.

[比較例4]
層状型リチウム複合酸化物二次粒子(A) 250g、リチウム系ポリアニオン粒子(B) 250gを採取し、かつ複合化処理を15分間とした以外、比較例4と同様にしてリチウムイオン二次電池用正極活物質複合体を得た。
[Comparative Example 4]
250 g of layered lithium composite oxide secondary particles (A) and 250 g of lithium-based polyanionic particles (B) were collected, and the compounding treatment was performed for 15 minutes, but for a lithium ion secondary battery in the same manner as in Comparative Example 4. A positive electrode active material composite was obtained.

《リチウムイオン二次電池における放電容量の評価》
得られたリチウムイオン二次電池用正極活物質複合体 2.7gを正極活物質として用い、これにポリフッ化ビニリデン(PVDF) 0.150g、N−メチル−2−ピロリドン(NMP) 4.2mL及びアセチレンブラック 0.1500gを添加し、自転・公転ミキサー(あわとり練太郎(登録商標)ARE−310、THINKY社製)を用いて5000rpmにて5分間混錬を行ってペーストを得た。次いで、得られたペーストをアルミニウム箔の集電体に塗工し、80℃の真空乾燥機中で6時間乾燥を行った後にプレスを行って、リチウムイオン二次電池用の正極を得た。次いで、得られた正極を用い、コイン電池を作製した。
得られたコイン電池を用い、放電容量測定装置(HJ−1001SD8、北斗電工社製)にて、気温30℃環境での0.1C(17mAh/g)、3C(510mAh/g)各々の放電容量を測定した。
<< Evaluation of discharge capacity in lithium-ion secondary batteries >>
2.7 g of the obtained positive electrode active material composite for a lithium ion secondary battery was used as a positive electrode active material, and 0.150 g of polyvinylidene fluoride (PVDF), 4.2 mL of N-methyl-2-pyrrolidone (NMP) and 0.1500 g of acetylene black was added, and the mixture was kneaded at 5000 rpm for 5 minutes using a rotating / revolving mixer (Awatori Rentaro (registered trademark) ARE-310, manufactured by THINKY) to obtain a paste. Next, the obtained paste was applied to a current collector of aluminum foil, dried in a vacuum dryer at 80 ° C. for 6 hours, and then pressed to obtain a positive electrode for a lithium ion secondary battery. Next, a coin battery was produced using the obtained positive electrode.
Using the obtained coin battery, a discharge capacity measuring device (HJ-1001SD8, manufactured by Hokuto Denko Co., Ltd.) is used to discharge capacities of 0.1C (17mAh / g) and 3C (510mAh / g) in an environment of a temperature of 30 ° C. Was measured.

《層状型リチウム複合酸化物二次粒子(A)表面におけるリチウム系ポリアニオン粒子(B)の被覆の程度の評価》
ラマン分光光度計(NRS−1000、日本分光社製)を用いてラマン分光スペクトルを測定し、1600cm−1付近(Gバンド)のピーク強度(I(A))と600cm−1付近のピーク強度(I(C))を求め、強度比(I(A)/I(C))を算出して、被覆の程度を評価した。
かかる強度比の値が小さいほど、層状型リチウム複合酸化物二次粒子(A)表面において強固にリチウム系ポリアニオン粒子(B)が被覆されていることを示す。
<< Evaluation of the degree of coating of lithium-based polyanionic particles (B) on the surface of layered lithium composite oxide secondary particles (A) >>
The Raman spectrophotometer (NRS-1000, manufactured by JASCO Corporation) was used to measure the Raman spectroscopic spectrum, and the peak intensities (I (A) ) near 1600 cm -1 (G band) and the peak intensities around 600 cm -1 (G band) were measured. I (C) ) was obtained, the strength ratio (I (A) / I (C) ) was calculated, and the degree of coating was evaluated.
The smaller the value of the strength ratio, the stronger the lithium-based polyanion particles (B) are coated on the surface of the layered lithium composite oxide secondary particles (A).

《リチウムイオン二次電池用正極活物質複合体の水分含有量の測定》
得られたリチウムイオン二次電池用正極活物質複合体を150℃まで昇温して20分間保持した後、さらに温度250℃まで昇温して20分間保持した際に揮発した水分量について、カールフィッシャー水分計(MKC−610、京都電子工業(株)製)を用いて測定し、水分含有量(質量%)に換算した値を算出した。
<< Measurement of water content of positive electrode active material composite for lithium ion secondary battery >>
The amount of water volatilized when the obtained positive electrode active material composite for a lithium ion secondary battery was heated to 150 ° C. and held for 20 minutes, and then further raised to a temperature of 250 ° C. and held for 20 minutes was curled. It was measured using a Fisher Moisture Analyzer (MKC-610, manufactured by Kyoto Denshi Kogyo Co., Ltd.), and a value converted into a water content (mass%) was calculated.

Figure 2021136206
Figure 2021136206

Figure 2021136206
Figure 2021136206

表1〜2の結果によれば、実施例の製造方法により得られたリチウムイオン二次電池用正極活物質複合体は、比較例の製造方法により得られたリチウムイオン二次電池用正極活物質複合体に比して、電池特性は同等ではあるものの、水分含有量が有効に低減されていることがわかる。 According to the results in Tables 1 and 2, the positive electrode active material composite for a lithium ion secondary battery obtained by the production method of Examples is the positive electrode active material for a lithium ion secondary battery obtained by the production method of Comparative Example. It can be seen that the water content is effectively reduced, although the battery characteristics are the same as those of the composite.

Claims (6)

下記式(I)又は式(II):
LiNiCoMn ・・・(I)
(式(I)中、MはMg、Ti、Nb、Fe、Cr、Si、Al、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。a、b、c、xは、0.3≦a<1、0<b≦0.7、0<c≦0.7、0≦x≦0.3、かつ3a+3b+3c+(Mの価数)×x=3を満たす数を示す。)
LiNiCoAl ・・・(II)
(式(II)中、MはMg、Ti、Nb、Fe、Cr、Si、Ga、V、Zn、Cu、Sr、Mo、Zr、Sn、Ta、W、La、Ce、Pb、Bi及びGeから選ばれる1種又は2種以上の元素を示す。d、e、f、yは、0.4≦d<1、0<e≦0.6、0<f≦0.3、0≦y≦0.3、かつ3d+3e+3f+(Mの価数)×y=3を満たす数を示す。)
で表されるリチウム複合酸化物粒子からなる層状型リチウム複合酸化物二次粒子(A)の表面において、下記式(III)又は式(IV):
LiCo PO・・・(III)
(式(III)中、MはFe、Mn、Mg、Ca、Sr、Y、Zr、Mo、Ba、Pb、Bi、La、Ce、Nd又はGdを示す。p及びzは、0.3<p≦1、0≦z≦0.3、及び2p+(Mの価数)×z=2を満たす数を示す。)
LiFeMn PO・・・(IV)
(式(IV)中、MはCo、Mg、Ca、Sr、Y、Zr、Mo、Ba、Pb、Bi、La、Ce、Nd又はGdを示す。q、r、及びvは、0≦q≦1、0≦r≦1、0≦v≦0.3、及びq+r≠0を満たし、かつ2q+2r+(Mの価数)×v=2を満たす数を示す。)
で表され、表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム複合酸化物粒子とが複合化してなるリチウムイオン二次電池用正極活物質複合体の製造方法であって、次の工程(X)〜(Y):
(X)層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)と、リチウム系ポリアニオン粒子(B)100質量部に対して30質量部〜3000質量部である沸点50℃〜150℃の有機溶媒(D)とを配合し、得られた配合スラリーを圧縮力及びせん断力を付加しながら混合して複合化物スラリーを得る工程
(Y)得られた複合化物スラリーを乾燥する工程
を備えるリチウムイオン二次電池用正極活物質複合体の製造方法。
The following formula (I) or formula (II):
LiNi a Co b Mn c M 1 x O 2 ... (I)
In formula (I), M 1 is Mg, Ti, Nb, Fe, Cr, Si, Al, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Indicates one or more elements selected from Bi and Ge. A, b, c, x are 0.3 ≦ a <1, 0 <b ≦ 0.7, 0 <c ≦ 0.7, Indicates a number that satisfies 0 ≦ x ≦ 0.3 and 3a + 3b + 3c + ( valence of M 1 ) × x = 3).
LiNi d Co e Al f M 2 y O 2 ··· (II)
In formula (II), M 2 is Mg, Ti, Nb, Fe, Cr, Si, Ga, V, Zn, Cu, Sr, Mo, Zr, Sn, Ta, W, La, Ce, Pb, Bi and Indicates one or more elements selected from Ge. D, e, f, y are 0.4 ≦ d <1, 0 <e ≦ 0.6, 0 <f ≦ 0.3, 0 ≦ Indicates a number that satisfies y ≦ 0.3 and 3d + 3e + 3f + ( valence of M 2 ) × y = 3).
On the surface of the layered lithium composite oxide secondary particles (A) composed of lithium composite oxide particles represented by, the following formula (III) or formula (IV):
LiCo p M 3 z PO 4 ... (III)
(In formula (III), M 3 represents Fe, Mn, Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd. P and z are 0.3. <Indicates a number satisfying p ≦ 1, 0 ≦ z ≦ 0.3, and 2p + ( valence of M 3 ) × z = 2.
LiFe q Mn r M 4 v PO 4 ... (IV)
(In formula (IV), M 4 represents Co, Mg, Ca, Sr, Y, Zr, Mo, Ba, Pb, Bi, La, Ce, Nd or Gd. Q, r, and v are 0 ≦ met q ≦ 1,0 ≦ r ≦ 1,0 ≦ v ≦ 0.3, and q + r ≠ 0, and shows a number satisfying × v = 2 (valence of M 4) 2q + 2r +. )
A method for producing a positive electrode active material composite for a lithium ion secondary battery, which is represented by a composite of lithium-based polyanion particles (B) having carbon (c) supported on its surface and lithium composite oxide particles. Then, the next steps (X) to (Y):
(X) With respect to 100 parts by mass of the layered lithium composite oxide secondary particles (A), the lithium-based polyanion particles (B) having carbon (c) supported on the surface, and the lithium-based polyanion particles (B). A step of blending an organic solvent (D) having a boiling point of 50 ° C. to 150 ° C., which is 30 parts by mass to 3000 parts by mass, and mixing the obtained compounded slurry while applying compressive force and shearing force to obtain a composite slurry. (Y) A method for producing a positive electrode active material composite for a lithium ion secondary battery, which comprises a step of drying the obtained composite slurry.
工程(X)において、有機溶媒(D)の配合量と、層状型リチウム複合酸化物二次粒子(A)、及び表面に炭素(c)が担持してなるリチウム系ポリアニオン粒子(B)の配合量との質量比({(A)+(B)}/(D))が、0.2〜10である請求項1に記載のリチウムイオン二次電池用正極活物質複合体の製造方法。 In the step (X), the blending amount of the organic solvent (D), the layered lithium composite oxide secondary particles (A), and the lithium-based polyanion particles (B) in which the carbon (c) is supported on the surface are blended. The method for producing a positive electrode active material composite for a lithium ion secondary battery according to claim 1, wherein the mass ratio to the amount ({(A) + (B)} / (D)) is 0.2 to 10. 工程(X)において、配合スラリーを圧縮力及びせん断力を付加しながら混合する処理が、インペラ又はロータ工具を備える装置を用いて行う処理であって、インペラ又はロータ工具の周速10m/s〜40m/sにて、仕事量0.5Wh〜75Whとする処理である請求項1又は2に記載のリチウムイオン二次電池用正極活物質複合体の製造方法。 In step (X), the process of mixing the compounded slurry while applying compressive force and shearing force is a process performed using an apparatus equipped with an impeller or rotor tool, and the peripheral speed of the impeller or rotor tool is 10 m / s to The method for producing a positive electrode active material composite for a lithium ion secondary battery according to claim 1 or 2, which is a process for setting the work amount to 0.5 Wh to 75 Wh at 40 m / s. 有機溶媒(D)が、メタノール、エタノール、プロパノール、イソブチルアルコール、アセトン、メチルエチルケトン、ジエチルケトン、メチルプロピルケトン、ヘキサン、ケロシン、N−メチル−2−ピロリドン、及びポリフッ化ビニリデンから選ばれる1種又は2種以上である請求項1〜3のいずれか1項に記載のリチウムイオン二次電池用正極活物質複合体の製造方法。 The organic solvent (D) is one or 2 selected from methanol, ethanol, propanol, isobutyl alcohol, acetone, methyl ethyl ketone, diethyl ketone, methyl propyl ketone, hexane, kerosine, N-methyl-2-pyrrolidone, and polyvinylidene fluoride. The method for producing a positive electrode active material composite for a lithium ion secondary battery according to any one of claims 1 to 3, which is more than one species. 工程(Y)において、複合化物スラリーを乾燥する処理が、温度50℃〜150℃にて時間30分〜7200分の処理である請求項1〜4のいずれか1項に記載のリチウムイオン二次電池用正極活物質複合体の製造方法。 The lithium ion secondary according to any one of claims 1 to 4, wherein in the step (Y), the treatment for drying the composite slurry is a treatment at a temperature of 50 ° C. to 150 ° C. for a time of 30 minutes to 7200 minutes. A method for producing a positive electrode active material composite for a battery. リチウムイオン二次電池用正極活物質複合体の水分含有量が、3000ppm以下である請求項1〜5のいずれか1項に記載のリチウムイオン二次電池用正極活物質複合体の製造方法。 The method for producing a positive electrode active material composite for a lithium ion secondary battery according to any one of claims 1 to 5, wherein the water content of the positive electrode active material composite for a lithium ion secondary battery is 3000 ppm or less.
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