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JP2021156538A - Water heater - Google Patents

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JP2021156538A
JP2021156538A JP2020059285A JP2020059285A JP2021156538A JP 2021156538 A JP2021156538 A JP 2021156538A JP 2020059285 A JP2020059285 A JP 2020059285A JP 2020059285 A JP2020059285 A JP 2020059285A JP 2021156538 A JP2021156538 A JP 2021156538A
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check valve
hot water
flow path
valve
cylindrical
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JP7395184B2 (en
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寛 藤井
Hiroshi Fujii
寛 藤井
賢祐 山口
Kensuke Yamaguchi
賢祐 山口
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Paloma Co Ltd
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Paloma Co Ltd
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Abstract

To provide a water heater capable of keeping adhesion to a valve seat in a closing state of a check valve of a break-off valve unit.SOLUTION: A break-off valve unit 2 includes a flow channel 95 in an upper lateral direction portion 51 of a third casing 5. The flow channel 95 is branched to a flow channel 97 at a branch portion 951. A break-off check valve is disposed in the flow channel 97. A check valve unit 20 is disposed in the upper lateral direction portion 51. The check valve unit 20 includes an annular supporting portion 263, and three installation portions 262. Three installation portions 262 are extended in a shaft center direction from an inner wall portion of the check valve unit 20 and support the annular supporting portion 263 on a shaft center of a first member 21. The annular supporting portion 263 supports a first check valve 70. The annular supporting portion 263 and three installation portions 262 are located on the upstream side of the flow channel 97, and supported by the inner wall portion of the upper lateral direction portion 51. Thus the first check valve 70 can be made to approach a first valve seat 515 located on the upstream side of the flow channel 97.SELECTED DRAWING: Figure 6

Description

本発明は、給湯器に関する。 The present invention relates to a water heater.

従来、給湯器には、給湯回路と循環加熱回路とを接続する管路に、縁切り弁ユニットが設けられる。縁切り弁ユニットは、循環加熱回路側から給湯回路側への湯水の逆流を防止する。縁切り弁ユニットは、主流路と、該主流路から分岐する分岐路を備えるケーシングを備える。ケーシング内の主流路には、二つの逆止弁が、分岐路に分岐する位置の上流側と下流側を下流側から閉塞する方向に付勢されて設けられる。分岐路には、循環加熱回路側の圧力が増した場合に分岐路を開放する縁切り弁が設けられる。これにより、循環加熱回路側の圧力が相対的に高まり、下流側の逆止弁を越えて縁切り弁ユニット内に湯水が進入した場合に、その進入した湯水は分岐路を流れ、縁切り弁から外部に排出される。 Conventionally, in a water heater, an edge cut valve unit is provided in a pipeline connecting a hot water supply circuit and a circulation heating circuit. The edge cut valve unit prevents backflow of hot water from the circulation heating circuit side to the hot water supply circuit side. The edge cut valve unit includes a main flow path and a casing provided with a branch path branching from the main flow path. Two check valves are provided in the main flow path in the casing so as to urge the upstream side and the downstream side of the position of branching to the branch path from the downstream side in a direction of blocking. The branch path is provided with an edge cutting valve that opens the branch path when the pressure on the circulation heating circuit side increases. As a result, when the pressure on the circulation heating circuit side increases relatively and hot water enters the edge-cutting valve unit beyond the check valve on the downstream side, the entered hot water flows through the branch path and is external from the edge-cutting valve. Is discharged to.

縁切り弁ユニットの一例として、共用の円筒状のケーシングに、開閉弁、二つの逆止弁及び大気開放弁を組み付けた制御弁ユニットが知られている(例えば、特許文献1参照)。この制御弁ユニットにおいては、円筒状のボディに二つの逆止弁を直線的且つ同軸上に組み付けてユニット化し、ケーシング内の主流路に挿入固定している。 As an example of the edge cut valve unit, a control valve unit in which an on-off valve, two check valves, and an air release valve are assembled in a common cylindrical casing is known (see, for example, Patent Document 1). In this control valve unit, two check valves are assembled linearly and coaxially on a cylindrical body to form a unit, which is inserted and fixed in the main flow path in the casing.

特開2018−91396号公報Japanese Unexamined Patent Publication No. 2018-91396

しかしながら、上記の制御弁ユニットにおいては、主流路における分岐路よりも下流側のみでボディがケーシングに支持されるので、上流側の逆止弁の支持位置と、主流路内に設けられた弁座までの距離が長くなってしまうことから、逆止弁の進退ストロークを長くせざるを得なかった。このため、給湯回路からの通水圧が上流側の逆止弁に加わり、下流側に移動する際に逆止弁の軸にブレが生じ、閉止状態における弁座との密着性が弱まる可能性があった。 However, in the above control valve unit, since the body is supported by the casing only on the downstream side of the branch path in the main flow path, the support position of the check valve on the upstream side and the valve seat provided in the main flow path are provided. Since the distance to the check valve becomes long, the check valve has to make the advance / retreat stroke longer. For this reason, the water flow pressure from the hot water supply circuit is applied to the check valve on the upstream side, and when moving to the downstream side, the shaft of the check valve may be shaken, and the adhesion with the valve seat in the closed state may be weakened. there were.

本発明の目的は、縁切り弁ユニットの逆止弁の閉止状態における弁座との密着性を保持できる給湯器を提供することである。 An object of the present invention is to provide a water heater capable of maintaining close contact with a valve seat in a closed state of a check valve of an edge cut valve unit.

請求項1の給湯器は、給湯回路と循環加熱回路を接続する管路に、前記循環加熱回路側から前記給湯回路側への湯水の逆流を防止する為の縁切り弁ユニットを設けた給湯器において、前記縁切り弁ユニットは、湯水が流れる方向の上流側開口から下流側開口に向けて直線状に延びる主流路と、前記主流路に設けられた分岐部から分岐され、バネ力により常時開弁方向に付勢され、前記給湯回路からの背圧を受けて前記バネ力に抗して閉弁方向に付勢される縁切り弁が設けられる分岐路と、前記主流路及び前記分岐路を備え、前記上流側開口の周縁部に第1弁座が設けられるケーシングと、前記ケーシングに設けられ、前記主流路が内側に形成される円筒状の円筒部と、前記第1弁座と接離し、前記循環加熱回路側からの湯水の逆流を防止する第1逆止弁と、当該第1逆止弁よりも下流側に配置され、前記循環加熱回路側からの湯水の逆流を防止する第2逆止弁とを支持し、前記第1逆止弁が前記第1弁座と対向して接離可能となるように前記下流側開口から前記主流路内に挿入され、前記円筒部内に配置される逆止弁ユニットとを備え、前記逆止弁ユニットは、第1部材と、当該第1部材よりも下流側に配置される第2部材とを備え、前記第1部材は円筒状に形成され、上流側に設けられ、前記第1逆止弁を支持する第1支持部と、前記第1部材の内壁部において周方向に互いに離間する各位置から軸心方向に延び、前記第1支持部を前記第1部材の軸心に支持する複数の架設部と、前記第1支持部よりも下流側に設けられ、前記第2逆止弁と接離する第2弁座と、前記第1支持部と前記第2弁座の間の胴部に設けられ、前記分岐路と前記第1部材とを連通させる連通口とを備え、前記第2部材は、前記第2逆止弁を支持する第2支持部を備え、前記逆止弁ユニットは、前記第2弁座が、前記分岐路よりも前記第2支持部側に位置し、且つ前記複数の架設部が、前記分岐路よりも前記第1弁座側に位置するように前記主流路内に配置され、前記第2弁座及び前記複数の架設部が前記円筒部の内壁部に支持されたことを特徴とする。 The water heater according to claim 1 is a water heater in which a check valve unit for preventing a check valve unit for preventing backflow of hot water from the circulation heating circuit side to the hot water supply circuit side is provided in a pipeline connecting the hot water supply circuit and the circulation heating circuit. The check valve unit is branched from a main flow path that extends linearly from the upstream opening in the direction in which hot water flows toward the downstream opening and a branch portion provided in the main flow path, and is constantly opened in the valve opening direction by spring force. The main flow path and the branch path are provided with a branch path provided with a check valve which is urged by the hot water supply circuit and is urged in the valve closing direction against the spring force by receiving the back pressure from the hot water supply circuit. A casing provided with a first valve seat on the peripheral edge of the upstream opening, a cylindrical cylindrical portion provided on the casing in which the main flow path is formed inside, and the first valve seat are separated from each other to circulate. A first check valve that prevents backflow of hot water from the heating circuit side and a second check valve that is located downstream of the first check valve and prevents backflow of hot water from the circulation heating circuit side. The check valve is inserted into the main flow path from the downstream opening so that the first check valve faces the first valve seat and can be contacted and separated, and is arranged in the cylindrical portion. The check valve unit includes a valve unit, the check valve unit includes a first member and a second member arranged on the downstream side of the first member, and the first member is formed in a cylindrical shape on the upstream side. The first support portion provided in the A plurality of erection portions supported on the axis of one member, a second valve seat provided on the downstream side of the first support portion and in contact with and detached from the second check valve, the first support portion and the said A second support portion provided on the body portion between the second valve seats and provided with a communication port for communicating the branch path and the first member, the second member supporting the second check valve. In the check valve unit, the second valve seat is located closer to the second support portion than the branch passage, and the plurality of erection portions are located closer to the first valve seat than the branch passage. It is characterized in that it is arranged in the main flow path so as to be located on the side, and the second valve seat and the plurality of erection portions are supported by the inner wall portion of the cylindrical portion.

請求項2の給湯器の前記第1部材は、前記複数の架設部と連接する円環状の連接部を備え、前記連接部は、前記逆止弁ユニットが前記円筒部内に配置された状態で、前記円筒部において前記分岐路よりも上流側の内壁部と密着してもよい。 The first member of the water heater according to claim 2 includes an annular connecting portion that connects with the plurality of erection portions, and the connecting portion is in a state where the check valve unit is arranged in the cylindrical portion. The cylindrical portion may be in close contact with the inner wall portion on the upstream side of the branch path.

請求項3の給湯器の前記円筒部の前記内壁部には、前記逆止弁ユニットに設けられた嵌合部と嵌合し、前記ケーシングに対して前記逆止弁ユニットが周方向に回転するのを規制する被嵌合部が設けられてもよい。 The inner wall portion of the cylindrical portion of the water heater according to claim 3 is fitted with a fitting portion provided in the check valve unit, and the check valve unit rotates in the circumferential direction with respect to the casing. A fitted portion may be provided to regulate the above.

請求項4の給湯器の前記円筒部は、前記第一部材が内側に配置された円筒状の小径部と、前記小径部よりも下流側に設けられ、前記小径部よりも径の大きい円筒状の大径部と、前記小径部と前記大径部の間に設けられた円筒状の中径部とを備え、前記円筒部の内側において、前記大径部と前記中径部の間には、径方向内側に向けて縮径する段部が設けられ、前記嵌合部は、前記第一部材の外周部から径方向外側に向かって突出し、且つ前記第一部材の軸線方向に対して平行に延びる突起部であって、前記被嵌合部は、前記中径部に設けられ、前記段部から前記中径部において前記ケーシングの軸線方向に対して平行に延び、前記嵌合部と嵌合する切り欠き又は溝であって、前記第二部材は、前記円筒部内に配置された状態で、前記大径部の内壁部に沿うように形成され、その下流側端部が前記中径部よりも下流側に延びる筒状部を備え、前記筒状部の下流側には、Oリングが配置され、前記ケーシングの前記下流側開口の周縁部には、円筒状の位置決め部材が挿入して固定され、前記Oリングは、前記筒状部の下流側端部と、前記位置決め部材との間において、前記下流側開口の内壁部に沿った状態で、上流側及び下流側から挟着されてもよい。 The cylindrical portion of the water heater according to claim 4 has a cylindrical small-diameter portion in which the first member is arranged inside and a cylindrical portion that is provided on the downstream side of the small-diameter portion and has a larger diameter than the small-diameter portion. The large-diameter portion and the cylindrical medium-diameter portion provided between the small-diameter portion and the large-diameter portion are provided, and inside the cylindrical portion, between the large-diameter portion and the medium-diameter portion. A step portion that reduces the diameter inward in the radial direction is provided, and the fitting portion protrudes outward in the radial direction from the outer peripheral portion of the first member and is parallel to the axial direction of the first member. The fitted portion is provided in the middle diameter portion, extends from the step portion in the middle diameter portion in parallel with the axial direction of the casing, and fits with the fitting portion. The second member is a notch or groove to be fitted, and the second member is formed along the inner wall portion of the large-diameter portion in a state of being arranged in the cylindrical portion, and the downstream end portion thereof is the medium-diameter portion. An O-ring is arranged on the downstream side of the tubular portion, and a cylindrical positioning member is inserted into the peripheral edge of the downstream opening of the casing. The O-ring is fixed and sandwiched between the downstream end of the cylindrical portion and the positioning member from the upstream side and the downstream side along the inner wall portion of the downstream opening. May be good.

請求項1の給湯器によれば、分岐路よりも上流側に架設部が位置するので、第1支持部と第1弁座との距離が短くなる。これにより、第1逆止弁の進退ストロークが短くなるので、円筒部内における第1逆止弁の軸ズレを防止できる。よって、給湯器は、縁切り弁ユニットにおいて、第1逆止弁の閉止状態における第1弁座との密着性を保持できる。 According to the water heater of claim 1, since the erection portion is located on the upstream side of the branch path, the distance between the first support portion and the first valve seat is shortened. As a result, the advance / retreat stroke of the first check valve is shortened, so that the axis deviation of the first check valve in the cylindrical portion can be prevented. Therefore, the water heater can maintain the close contact with the first valve seat in the closed state of the first check valve in the edge cut valve unit.

請求項2の給湯器によれば、第1支持部は、複数の架設部及び連接部を介して円筒部の上流側の内壁部によって全周から支持されるので、第1逆止弁の軸ズレを更に防止できる。 According to the water heater of claim 2, since the first support portion is supported from the entire circumference by the inner wall portion on the upstream side of the cylindrical portion via the plurality of erection portions and the connecting portions, the shaft of the first check valve The deviation can be further prevented.

請求項3の給湯器によれば、逆止弁ユニットがケーシングの円筒部内で回転するのを防止できるので、第1部材の前記連通路と前記分岐路が重なった状態を維持でき、第1部材内部と分岐路との間の連通状態を担保できる。これにより、給湯器は、湯水の逆流発生時において、分岐路における逆流水の排出性能を向上できる。 According to the water heater of claim 3, since the check valve unit can be prevented from rotating in the cylindrical portion of the casing, the state in which the communication passage of the first member and the branch path overlap can be maintained, and the first member can be maintained. The state of communication between the inside and the branch road can be guaranteed. As a result, the water heater can improve the discharge performance of the backflow water in the branch path when the backflow of hot water occurs.

請求項4の給湯器によれば、第1部材の外周部に設けられた嵌合部は、第1部材の下流側端部まで延びるので、第1部材の下流側端部は、円形状の部分の一部が径方向外側に突出する形状となることから、真円形状とはならない。そこで、本願において、嵌合部は、第1部材の下流側に位置する第2部材によって下流側から覆われ、その第2部材と位置決め部材との間でOリングが挟着された状態となるので、Oリングによるシール性を担保できる。 According to the water heater of claim 4, the fitting portion provided on the outer peripheral portion of the first member extends to the downstream end portion of the first member, so that the downstream end portion of the first member has a circular shape. Since a part of the portion has a shape protruding outward in the radial direction, the shape is not a perfect circle. Therefore, in the present application, the fitting portion is covered from the downstream side by the second member located on the downstream side of the first member, and the O-ring is sandwiched between the second member and the positioning member. Therefore, the sealing property by the O-ring can be guaranteed.

給湯器1の斜視図である。It is a perspective view of the water heater 1. 給湯器1の内部構成図である。It is an internal block diagram of a water heater 1. 縁切り弁ユニット2の斜視図である。It is a perspective view of the edge cutting valve unit 2. 図3に示すI−I線矢視方向断面図である。FIG. 3 is a cross-sectional view taken along the line II in the direction of arrow shown in FIG. 図3に示すII−II線矢視方向断面図である。FIG. 3 is a cross-sectional view taken along the line II-II shown in FIG. 図4に示す縁切り弁ユニット2の上部の部分拡大図である。It is a partially enlarged view of the upper part of the edge cut valve unit 2 shown in FIG. 第3ケーシング5、逆止弁ユニット20、及び蓋部材57の分解斜視図である。It is an exploded perspective view of the 3rd casing 5, the check valve unit 20, and the lid member 57.

以下、本発明の実施形態を説明する。以下に記載される装置の構造などは、特定的な記載がない限り、それのみに限定する趣旨ではなく、単なる説明例である。図面は、本発明が採用しうる技術的特徴を説明する為に用いられるものである。 Hereinafter, embodiments of the present invention will be described. Unless otherwise specified, the structure of the device described below is not intended to be limited thereto, but is merely an example of explanation. The drawings are used to illustrate the technical features that can be adopted by the present invention.

図1、図2を参照し、給湯器1の構成を簡単に説明する。図1に示すように、給湯器1は、筐体1Aと蓋1Bを備える。筐体1Aの底部には、図2に示す給水接続口37、給湯接続口36、ガス接続口38、及び排水口39が設けられる。筐体1Aの前面から蓋1Bを取り外すと、筐体1Aの内側が露出する。図2に示すように、筐体1Aの内側には、給湯回路11、循環加熱回路12、湯水供給管206、及び縁切り弁ユニット2等が設けられる。なお、図2は、筐体1A内の各構成の配置を分かり易く便宜的に図示したものであり、各配管の向きは、実際の配管の向きと一部異なる。 The configuration of the water heater 1 will be briefly described with reference to FIGS. 1 and 2. As shown in FIG. 1, the water heater 1 includes a housing 1A and a lid 1B. The bottom of the housing 1A is provided with a water supply connection port 37, a hot water supply connection port 36, a gas connection port 38, and a drainage port 39 shown in FIG. When the lid 1B is removed from the front surface of the housing 1A, the inside of the housing 1A is exposed. As shown in FIG. 2, a hot water supply circuit 11, a circulation heating circuit 12, a hot water supply pipe 206, an edge cut valve unit 2, and the like are provided inside the housing 1A. Note that FIG. 2 is an easy-to-understand illustration of the arrangement of each configuration in the housing 1A, and the orientation of each pipe is partially different from the actual orientation of the piping.

給湯回路11は、流入管101、給湯バーナ102、一次熱交換器103、二次熱交換器104、出湯管105、及び分岐管106等を備える。給湯バーナ102、一次熱交換器103、及び二次熱交換器104は、燃焼室8内に設けられる。給水接続口37から流入した水は流入管101を流れ、二次熱交換器104、一次熱交換器103の順に流れる。一次熱交換器103は、給湯バーナ102からの燃焼排気中の顕熱を回収し、二次熱交換器104は、給湯バーナ102からの燃焼排気中の潜熱を回収し、通水を加熱する。出湯管105は、一次熱交換器103の出口と、縁切り弁ユニット2の後述する接続口35(図3参照)の間に接続される。一次熱交換器103と二次熱交換器104において加熱された湯水は出湯管105を流れ、縁切り弁ユニット2を介して、給湯接続口36から外部に供給される(図3に示す矢印B参照)。分岐管106は、流入管101の上流側において分岐し、縁切り弁ユニット2の後述する流入管633の接続口67(図3参照)に接続される。 The hot water supply circuit 11 includes an inflow pipe 101, a hot water supply burner 102, a primary heat exchanger 103, a secondary heat exchanger 104, a hot water outlet pipe 105, a branch pipe 106, and the like. The hot water supply burner 102, the primary heat exchanger 103, and the secondary heat exchanger 104 are provided in the combustion chamber 8. The water flowing in from the water supply connection port 37 flows through the inflow pipe 101, and then flows in the order of the secondary heat exchanger 104 and the primary heat exchanger 103. The primary heat exchanger 103 recovers the sensible heat in the combustion exhaust from the hot water supply burner 102, and the secondary heat exchanger 104 recovers the latent heat in the combustion exhaust from the hot water supply burner 102 to heat the water flow. The hot water outlet pipe 105 is connected between the outlet of the primary heat exchanger 103 and the connection port 35 (see FIG. 3) of the edge cut valve unit 2, which will be described later. The hot water heated in the primary heat exchanger 103 and the secondary heat exchanger 104 flows through the hot water outlet pipe 105 and is supplied to the outside from the hot water supply connection port 36 via the edge cut valve unit 2 (see arrow B shown in FIG. 3). ). The branch pipe 106 branches on the upstream side of the inflow pipe 101 and is connected to the connection port 67 (see FIG. 3) of the inflow pipe 633 described later in the edge cut valve unit 2.

循環加熱回路12は、風呂戻り管201、風呂往き管202、風呂バーナ203、風呂一次熱交換器204、風呂二次熱交換器205、湯水供給管206、及びポンプ207等を備える。風呂バーナ203、風呂一次熱交換器204、及び風呂二次熱交換器205は、燃焼室8内に設けられる。風呂戻り管201は、浴槽9から延びる配管13の下流側端部と風呂二次熱交換器205の入口との間に接続される。ポンプ207は、風呂戻り管201の途中に設けられる。風呂一次熱交換器204は、風呂バーナ203からの燃焼排気中の主に顕熱を回収し、風呂二次熱交換器205は、風呂バーナ203からの燃焼排気中の主に潜熱を回収し、通水を加熱する。風呂往き管202は、風呂一次熱交換器204の出口と浴槽9から延びる配管14の上流側端部との間に接続される。ポンプ207の駆動により、浴槽9内の湯水は配管13、風呂戻り管201、風呂二次熱交換器205、風呂一次熱交換器204、風呂往き管202、配管14の順に流れ、浴槽9と循環加熱回路12の間を循環する。 The circulation heating circuit 12 includes a bath return pipe 201, a bath going pipe 202, a bath burner 203, a bath primary heat exchanger 204, a bath secondary heat exchanger 205, a hot water supply pipe 206, a pump 207, and the like. The bath burner 203, the bath primary heat exchanger 204, and the bath secondary heat exchanger 205 are provided in the combustion chamber 8. The bath return pipe 201 is connected between the downstream end of the pipe 13 extending from the bathtub 9 and the inlet of the bath secondary heat exchanger 205. The pump 207 is provided in the middle of the bath return pipe 201. The bath primary heat exchanger 204 mainly recovers the sensible heat in the combustion exhaust from the bath burner 203, and the bath secondary heat exchanger 205 mainly recovers the latent heat in the combustion exhaust from the bath burner 203. Heat the water flow. The bath going pipe 202 is connected between the outlet of the bath primary heat exchanger 204 and the upstream end of the pipe 14 extending from the bathtub 9. By driving the pump 207, the hot water in the bathtub 9 flows in the order of the pipe 13, the bath return pipe 201, the bath secondary heat exchanger 205, the bath primary heat exchanger 204, the bath going pipe 202, and the pipe 14, and circulates with the bathtub 9. It circulates between the heating circuits 12.

湯水供給管206は、給湯回路11と循環加熱回路12の間に設けられ、給湯回路11から循環加熱回路12に向けて湯水を供給する。湯水供給管206の上流側端部は、縁切り弁ユニット2の後述する接続口58に接続される。湯水供給管206の下流側端部は、風呂戻り管201のポンプ207よりも上流側に接続される。縁切り弁ユニット2は、湯水供給管206に設けられる。縁切り弁ユニット2は、循環加熱回路12側から給湯回路11側への湯水の逆流を防止する。 The hot water supply pipe 206 is provided between the hot water supply circuit 11 and the circulation heating circuit 12, and supplies hot water from the hot water supply circuit 11 to the circulation heating circuit 12. The upstream end of the hot water supply pipe 206 is connected to a connection port 58, which will be described later, of the edge cutting valve unit 2. The downstream end of the hot water supply pipe 206 is connected to the upstream side of the pump 207 of the bath return pipe 201. The edge cut valve unit 2 is provided in the hot water supply pipe 206. The edge cut valve unit 2 prevents the backflow of hot water from the circulation heating circuit 12 side to the hot water supply circuit 11 side.

ガスは、ガス接続口38からガス管7に流入し、燃焼室8内の給湯バーナ102と風呂バーナ203に夫々供給される。排水口39からは、オーバーフロー水とドレン水が排出される。オーバーフロー水は、循環加熱回路12から湯水供給管206を介して縁切り弁ユニット2内に逆流した湯水であり、後述するオーバーフロー管110を流れ、排水口39から外部に排出される。ドレン水は、二次熱交換器104と風呂二次熱交換器205で生成される。 The gas flows into the gas pipe 7 from the gas connection port 38 and is supplied to the hot water supply burner 102 and the bath burner 203 in the combustion chamber 8, respectively. Overflow water and drain water are discharged from the drain port 39. The overflow water is hot water that has flowed back into the edge cut valve unit 2 from the circulation heating circuit 12 via the hot water supply pipe 206, flows through the overflow pipe 110 described later, and is discharged to the outside from the drain port 39. The drain water is generated by the secondary heat exchanger 104 and the bath secondary heat exchanger 205.

図3〜図6を参照し、縁切り弁ユニット2の構造を説明する。図3,図4に示すように、縁切り弁ユニット2は、第1ケーシング3に接続される第2ケーシング4、第3ケーシング5、第4ケーシング6(以下纏めて呼ぶ場合は、ケーシング3〜6と呼ぶ)、逆止弁ユニット20、第3逆止弁72、及び縁切り弁73を備える。ケーシング3〜6は樹脂製である。即ち、縁切り弁ユニット2は、第2ケーシング4、第3ケーシング5、及び第4ケーシング6で構成され、第2ケーシング4と接続される第1ケーシング3は、給湯回路11の出湯管105の下流側の一部を構成する(図2参照)。 The structure of the edge cut valve unit 2 will be described with reference to FIGS. 3 to 6. As shown in FIGS. 3 and 4, the check valve unit 2 includes a second casing 4, a third casing 5, and a fourth casing 6 connected to the first casing 3 (casing 3 to 6 when collectively referred to hereinafter). A check valve unit 20, a third check valve 72, and an edge-cutting valve 73 are provided. Casings 3 to 6 are made of resin. That is, the edge cut valve unit 2 is composed of a second casing 4, a third casing 5, and a fourth casing 6, and the first casing 3 connected to the second casing 4 is downstream of the hot water outlet pipe 105 of the hot water supply circuit 11. It constitutes a part of the side (see FIG. 2).

第1ケーシング3は、右側面視略90°時計回りに傾けた略T字状に形成され、横方向部31(図3参照)と縦方向部32を備える。横方向部31は、前後方向に延びる略円筒状に形成され、後端部は閉塞される。横方向部31の前端部には、接続口35が設けられる。接続口35は、前方に向かって開口する。横方向部31の内側には、流路91が設けられる。流路91は、接続口35から後方に向かって延びる。接続口35には、出湯管105(図2参照)の下流側端部が接続される。 The first casing 3 is formed in a substantially T shape tilted clockwise by approximately 90 ° when viewed from the right side, and includes a lateral portion 31 (see FIG. 3) and a vertical portion 32. The lateral portion 31 is formed in a substantially cylindrical shape extending in the front-rear direction, and the rear end portion is closed. A connection port 35 is provided at the front end of the lateral portion 31. The connection port 35 opens toward the front. A flow path 91 is provided inside the lateral portion 31. The flow path 91 extends rearward from the connection port 35. The downstream end of the hot water pipe 105 (see FIG. 2) is connected to the connection port 35.

縦方向部32は、上下方向に延びる略円筒状に形成される。縦方向部32の上下方向の略中間部は、横方向部31の左面の後部と接続する。縦方向部32の下端部には、給湯接続口36が設けられる。給湯接続口36は、下方に向かって開口する。給湯接続口36は、給湯器1の底部に設けられる。給湯接続口36には、蛇口につながる配管(図示略)が接続される。縦方向部32の内側には、流路92(図4参照)が設けられる。流路92は、給湯接続口36から上方に向かって延びる。流路92は、上下方向の略中間部において、横方向部31の流路91の後端部と連通する。 The vertical portion 32 is formed in a substantially cylindrical shape extending in the vertical direction. The substantially intermediate portion in the vertical direction of the vertical portion 32 is connected to the rear portion of the left surface of the lateral portion 31. A hot water supply connection port 36 is provided at the lower end of the vertical portion 32. The hot water supply connection port 36 opens downward. The hot water supply connection port 36 is provided at the bottom of the water heater 1. A pipe (not shown) connected to the faucet is connected to the hot water supply connection port 36. A flow path 92 (see FIG. 4) is provided inside the vertical portion 32. The flow path 92 extends upward from the hot water supply connection port 36. The flow path 92 communicates with the rear end portion of the flow path 91 of the lateral direction portion 31 at a substantially intermediate portion in the vertical direction.

第2ケーシング4は、右側面視略T字状に形成され、縦方向部41と横方向部42を備える。縦方向部41は、上下方向に延びる略円筒状に形成される。縦方向部41の下端部は、第1ケーシング3の縦方向部32の上端部に2つのネジ301で固定される。縦方向部41の内側には、流路93(図4参照)が設けられる。流路93は上下方向に延びる。流路93の上端部には、金属製のフィルタ44が設けられる。横方向部42は、前後方向に延びる略円筒状に形成される。縦方向部41の上端部は、横方向部42の長手方向の略中間部の下部と接続する。横方向部42の内側には、流路94が設けられる。流路94は前後方向に延びる。流路94の後端部は、流路93の上端部と連通する。横方向部42の後端部には、電磁弁45が設けられる。電磁弁45は、電磁石451の励磁・非励磁で流路94を開閉する。流路94の前端側には、水量センサ46が設けられる。水量センサ46は、流路94を流れる湯水の量を計測する。 The second casing 4 is formed in a substantially T-shape when viewed from the right side, and includes a vertical direction portion 41 and a horizontal direction portion 42. The vertical portion 41 is formed in a substantially cylindrical shape extending in the vertical direction. The lower end of the vertical portion 41 is fixed to the upper end of the vertical portion 32 of the first casing 3 with two screws 301. A flow path 93 (see FIG. 4) is provided inside the vertical portion 41. The flow path 93 extends in the vertical direction. A metal filter 44 is provided at the upper end of the flow path 93. The lateral portion 42 is formed in a substantially cylindrical shape extending in the front-rear direction. The upper end portion of the vertical portion 41 is connected to the lower portion of the substantially intermediate portion in the longitudinal direction of the lateral portion 42. A flow path 94 is provided inside the lateral portion 42. The flow path 94 extends in the front-rear direction. The rear end of the flow path 94 communicates with the upper end of the flow path 93. A solenoid valve 45 is provided at the rear end of the lateral portion 42. The solenoid valve 45 opens and closes the flow path 94 by exciting or not exciting the electromagnet 451. A water amount sensor 46 is provided on the front end side of the flow path 94. The water amount sensor 46 measures the amount of hot water flowing through the flow path 94.

第3ケーシング5は、上側横方向部51、下側横方向部52、縦方向部53、及び連結部54を備える。上側横方向部51は、前後方向に延びる略円筒状であり、第2ケーシング4の横方向部42と同軸上に設けられる。上側横方向部51の内側には、流路95(図4参照)が設けられる。流路95は前後方向に延びる。 The third casing 5 includes an upper lateral portion 51, a lower lateral portion 52, a vertical portion 53, and a connecting portion 54. The upper lateral portion 51 has a substantially cylindrical shape extending in the front-rear direction, and is provided coaxially with the lateral portion 42 of the second casing 4. A flow path 95 (see FIG. 4) is provided inside the upper lateral portion 51. The flow path 95 extends in the front-rear direction.

上側横方向部51は、後方から前方に向かって順に、小径部511、中径部512、及び大径部513を備える。小径部511は、上側横方向部51の後端部から長手方向の略中間部までの部分を形成する。小径部511の内壁面の前端側下部には、分岐部951が設けられる(図4参照)。分岐部951は、流路95から後述する縦方向部53の流路97に分岐する。小径部511の後端部には、第2ケーシング4から湯水が流入する開口部60(図6,図7参照)が設けられる。開口部60の周縁部には、第1弁座515(図4,図6参照)が設けられる。第1弁座515は中央部が貫通する略円環状に形成される。第1弁座515の前面には、後述する第1逆止弁70の弁体701(図6参照)が接触する。小径部511の後端部は、第2ケーシング4の横方向部42の前端部に2つのネジ302で固定される。 The upper lateral portion 51 includes a small diameter portion 511, a medium diameter portion 512, and a large diameter portion 513 in this order from the rear to the front. The small diameter portion 511 forms a portion from the rear end portion of the upper lateral direction portion 51 to a substantially intermediate portion in the longitudinal direction. A branch portion 951 is provided at the lower portion on the front end side of the inner wall surface of the small diameter portion 511 (see FIG. 4). The branch portion 951 branches from the flow path 95 to the flow path 97 of the vertical direction portion 53, which will be described later. An opening 60 (see FIGS. 6 and 7) through which hot water flows from the second casing 4 is provided at the rear end of the small diameter portion 511. A first valve seat 515 (see FIGS. 4 and 6) is provided on the peripheral edge of the opening 60. The first valve seat 515 is formed in a substantially annular shape through which the central portion penetrates. The valve body 701 (see FIG. 6) of the first check valve 70, which will be described later, comes into contact with the front surface of the first valve seat 515. The rear end portion of the small diameter portion 511 is fixed to the front end portion of the lateral portion 42 of the second casing 4 with two screws 302.

大径部513は、上側横方向部51の前端側部分を形成し、小径部511の径よりも大きい。大径部513の前端部には、開口部59が設けられる(図7参照)。開口部59の左右両側には、一対の固定用筒部517が設けられる。一対の固定用筒部517の夫々は前後方向に延び、略筒状に形成される。一対の固定用筒部517の夫々には、前端から後方に延びる固定穴518が設けられる。開口部59には、後述する逆止弁ユニット20が前方から内側に挿入された状態で、蓋部材57が2つのネジ303で一対の固定穴518に締結される。 The large diameter portion 513 forms a front end side portion of the upper lateral direction portion 51, and is larger than the diameter of the small diameter portion 511. An opening 59 is provided at the front end of the large diameter portion 513 (see FIG. 7). A pair of fixing cylinders 517 are provided on both the left and right sides of the opening 59. Each of the pair of fixing cylinders 517 extends in the front-rear direction and is formed in a substantially cylindrical shape. Each of the pair of fixing cylinders 517 is provided with a fixing hole 518 extending rearward from the front end. The lid member 57 is fastened to the pair of fixing holes 518 with two screws 303 in a state where the check valve unit 20 described later is inserted into the opening 59 from the front to the inside.

中径部512は、小径部511と大径部513の間の部分を形成する。中径部512は、小径部511よりも径が大きく、且つ大径部513よりも径が小さい。中径部512の内壁面下部には、連通穴952が設けられる。流路95は、連通穴952を介して、後述する連結部54の連通路541の上端部と連通する。上側横方向部51の内側において、中径部512と大径部513の間には、段部519が設けられる(図7参照)。段部519は径方向内側に縮径し、前方に向かって対向する。中径部512の内壁面の左部の前端側には、嵌合溝516が設けられる。嵌合溝516は、中径部512の前端から後方に向けて直線状に延びる。嵌合溝516の前端は段部519において前方に貫通する。 The medium diameter portion 512 forms a portion between the small diameter portion 511 and the large diameter portion 513. The medium diameter portion 512 has a larger diameter than the small diameter portion 511 and has a smaller diameter than the large diameter portion 513. A communication hole 952 is provided in the lower part of the inner wall surface of the medium diameter portion 512. The flow path 95 communicates with the upper end portion of the communication passage 541 of the connecting portion 54, which will be described later, via the communication hole 952. Inside the upper lateral portion 51, a step portion 519 is provided between the medium diameter portion 512 and the large diameter portion 513 (see FIG. 7). The step portion 519 has a diameter reduced inward in the radial direction and faces the front. A fitting groove 516 is provided on the front end side of the left portion of the inner wall surface of the medium diameter portion 512. The fitting groove 516 extends linearly from the front end of the medium diameter portion 512 toward the rear. The front end of the fitting groove 516 penetrates forward at the step portion 519.

下側横方向部52は、上側横方向部51の下方に配置される(図3,図4参照)。下側横方向部52は、上側横方向部51と平行且つ前後方向に延びる略円筒状に形成される。下側横方向部52の内側には、流路96が設けられる。流路96は前後方向に延びる。下側横方向部52は、後方から前方に向かって順に、小径部521及び大径部522を備える。小径部521は、上側横方向部51の中径部512の下方に配置され、中径部512と略同一形状である。大径部522は、上側横方向部51の大径部513の下方に配置され、小径部521の径よりも大きい。大径部522の前端部には、接続口58が設けられる。接続口58は、前方に向かって開口する。接続口58には、循環加熱回路12側から延びる湯水供給管206(図2参照)の上流側端部が接続される。小径部521の内壁面上部には、連通穴961(図4参照)が設けられる。流路96は、連通穴961を介して、後述する連結部54の連通路541の下端部と連通する。 The lower lateral portion 52 is arranged below the upper lateral portion 51 (see FIGS. 3 and 4). The lower lateral portion 52 is formed in a substantially cylindrical shape extending parallel to the upper lateral portion 51 and in the front-rear direction. A flow path 96 is provided inside the lower lateral portion 52. The flow path 96 extends in the front-rear direction. The lower lateral portion 52 includes a small diameter portion 521 and a large diameter portion 522 in this order from the rear to the front. The small diameter portion 521 is arranged below the medium diameter portion 512 of the upper lateral direction portion 51 and has substantially the same shape as the medium diameter portion 512. The large-diameter portion 522 is arranged below the large-diameter portion 513 of the upper lateral portion 51, and is larger than the diameter of the small-diameter portion 521. A connection port 58 is provided at the front end of the large diameter portion 522. The connection port 58 opens toward the front. The upstream end of the hot water supply pipe 206 (see FIG. 2) extending from the circulation heating circuit 12 side is connected to the connection port 58. A communication hole 961 (see FIG. 4) is provided in the upper part of the inner wall surface of the small diameter portion 521. The flow path 96 communicates with the lower end of the communication passage 541 of the connecting portion 54, which will be described later, via the communication hole 961.

連結部54は、上側横方向部51と下側横方向部52の間に設けられ、上側横方向部51と下側横方向部52を互いに連結する。連結部54には、上下方向に延びる連通路541(図4参照)が設けられる。連通路541の上端部は、上側横方向部51の中径部512の内壁部に設けられた連通穴952を介して、流路95と連通する。連通路541の下端部は、下側横方向部52の小径部521の内壁部に設けられた連通穴961を介して、流路96と連通する。 The connecting portion 54 is provided between the upper lateral direction portion 51 and the lower lateral direction portion 52, and connects the upper lateral direction portion 51 and the lower lateral direction portion 52 to each other. The connecting portion 54 is provided with a communication passage 541 (see FIG. 4) extending in the vertical direction. The upper end portion of the communication passage 541 communicates with the flow path 95 through a communication hole 952 provided in the inner wall portion of the middle diameter portion 512 of the upper lateral direction portion 51. The lower end of the communication passage 541 communicates with the flow path 96 through the communication hole 961 provided in the inner wall portion of the small diameter portion 521 of the lower lateral portion 52.

縦方向部53は、上側横方向部51の小径部511の下部の前側部分から下方向に延び、略円筒状に形成される。縦方向部53の内側には、流路97が設けられる。流路97は、上下方向に延びる。流路97の上端部は、小径部511の内壁部に設けられた分岐部951を介して、流路95と連通する。縦方向部53の内壁部であって、下側横方向部52の後端部と相対する位置には、連通穴971が設けられる。流路97は、連通穴971を介して、流路96と連通する。 The vertical portion 53 extends downward from the lower front portion of the small diameter portion 511 of the upper lateral portion 51, and is formed in a substantially cylindrical shape. A flow path 97 is provided inside the vertical portion 53. The flow path 97 extends in the vertical direction. The upper end portion of the flow path 97 communicates with the flow path 95 via a branch portion 951 provided on the inner wall portion of the small diameter portion 511. A communication hole 971 is provided at a position of the inner wall portion of the vertical portion 53 and facing the rear end portion of the lower lateral portion 52. The flow path 97 communicates with the flow path 96 through the communication hole 971.

第4ケーシング6は、縦方向部61、弁収納部62、及び蓋部63を備える。縦方向部61は、上下方向に延びる略円筒状である。縦方向部61の内側には、流路98が設けられる。流路98は上下方向に延びる。縦方向部61の下端部には、流路99(図4,図5参照)が設けられる。流路99は、流路98の下端部から右方向に延びる。縦方向部61の上端部は、第3ケーシング5の縦方向部53の下端部、及び下側横方向部52の下部に対して、2つのネジ304で固定される。流路98は、第3ケーシング5の縦方向部53の流路97と連通する。 The fourth casing 6 includes a vertical portion 61, a valve accommodating portion 62, and a lid portion 63. The vertical portion 61 has a substantially cylindrical shape extending in the vertical direction. A flow path 98 is provided inside the vertical portion 61. The flow path 98 extends in the vertical direction. A flow path 99 (see FIGS. 4 and 5) is provided at the lower end of the vertical portion 61. The flow path 99 extends to the right from the lower end of the flow path 98. The upper end of the vertical portion 61 is fixed to the lower end of the vertical portion 53 of the third casing 5 and the lower portion of the lower lateral portion 52 with two screws 304. The flow path 98 communicates with the flow path 97 of the vertical portion 53 of the third casing 5.

弁収納部62は、縦方向部61の右側面の下部に一体して設けられる(図4参照)。弁収納部62は、右側面時計回りに傾けた略矩形状で且つ、右側面が開口する箱状に形成される。弁収納部62の内側の左壁面には、連通穴621が設けられる。弁収納部62の内側は、連通穴621を介して、流路99の右端部と連通する。弁収納部62の前側で且つ斜め下方に向けられた側面には、排水管632(図3参照)が前方に突出して設けられる。排水管632の内側は、弁収納部62の内側と連通する。排水管632の前端部には、接続口66が設けられる。接続口66は前方に向かって開口する。接続口66には、オーバーフロー管110(図2参照)の上流側端部が接続される。オーバーフロー管110の下流側端部は、筐体1Aの底部の排水口39(図2参照)に接続される。 The valve accommodating portion 62 is integrally provided at the lower part of the right side surface of the vertical portion 61 (see FIG. 4). The valve accommodating portion 62 is formed in a substantially rectangular shape tilted clockwise on the right side surface and in a box shape with the right side surface open. A communication hole 621 is provided on the left wall surface inside the valve accommodating portion 62. The inside of the valve accommodating portion 62 communicates with the right end portion of the flow path 99 through the communication hole 621. A drainage pipe 632 (see FIG. 3) is provided so as to project forward on the front side of the valve accommodating portion 62 and on the side surface facing diagonally downward. The inside of the drain pipe 632 communicates with the inside of the valve accommodating portion 62. A connection port 66 is provided at the front end of the drain pipe 632. The connection port 66 opens toward the front. The upstream end of the overflow pipe 110 (see FIG. 2) is connected to the connection port 66. The downstream end of the overflow pipe 110 is connected to a drain port 39 (see FIG. 2) at the bottom of the housing 1A.

蓋部63は、右側面視略45°時計回りに傾けた略矩形状に形成され、弁収納部62の開口する右側面を閉塞するように、4つのネジ305で固定される。蓋部63の略中央部には、円形状の窪み部631が設けられる。窪み部631は、蓋部63の左面が右方に向かって窪んで形成される。蓋部63の右面には、流入管633が前方に屈曲して設けられる。流入管633の内側は、窪み部631の内側と連通する。流入管633の前端部には、接続口67が設けられる。接続口67は前方に向かって開口する。接続口67には、給湯回路11から延びる分岐管106(図2参照)の下流側端部が接続する。 The lid portion 63 is formed in a substantially rectangular shape tilted clockwise by approximately 45 ° when viewed from the right side surface, and is fixed by four screws 305 so as to close the opening right side surface of the valve housing portion 62. A circular recess 631 is provided at a substantially central portion of the lid 63. The recessed portion 631 is formed by recessing the left surface of the lid portion 63 toward the right. An inflow pipe 633 is provided on the right surface of the lid portion 63 so as to be bent forward. The inside of the inflow pipe 633 communicates with the inside of the recess 631. A connection port 67 is provided at the front end of the inflow pipe 633. The connection port 67 opens toward the front. A downstream end of a branch pipe 106 (see FIG. 2) extending from the hot water supply circuit 11 is connected to the connection port 67.

図6,図7を参照し、逆止弁ユニット20の構造を説明する。図6に示すように、逆止弁ユニット20は、第3ケーシング5の上側横方向部51の開口部59から流路95内に挿入して配置される。図7に示すように、逆止弁ユニット20は後方から順に、第1部材21と第2部材22を備える。 The structure of the check valve unit 20 will be described with reference to FIGS. 6 and 7. As shown in FIG. 6, the check valve unit 20 is inserted into the flow path 95 from the opening 59 of the upper lateral portion 51 of the third casing 5 and arranged. As shown in FIG. 7, the check valve unit 20 includes a first member 21 and a second member 22 in this order from the rear.

第1部材21の構造を説明する。第1部材21は、前後方向に延びる略円筒状に形成される。第1部材21は、前側から順に、前側胴部24、後側胴部25、及び弁支持部26を備える。前側胴部24は略円筒状に形成される。前側胴部24の外周面の左側部における前端側には、突起部242が設けられる。突起部242は左方に向けて突出し、且つ前側胴部24の前端から後方に向けて直線状に延びる。前側胴部24の後端部には、第2弁座241が設けられる。第2弁座241は中央部が貫通する略円環状に形成される。第2弁座241の前面には、後述する第2逆止弁71の弁体711が前方から接触する。前側胴部24の下部の後側には、底面視略矩形状の連通口243が設けられる。前側胴部24の下部の前側には、スリット245が設けられる。スリット245は、前側胴部24の前端部から後方に延び、連通口243と連通する。スリット245には、第2部材22に設けられた後述する突状部275が前方から挿入され、嵌合する。スリット245を形成する互いに対向する一対の端部の右側の端部には、爪部246が設けられる。爪部246は、前側胴部24の内側に対して斜め上方に突出する。後側胴部25は、前側胴部24の後端部から同軸上に後方に延び、略円筒状に形成される。後側胴部25の下側には、底面視略矩形状の連通口251が設けられる。前側胴部24と後側胴部25の境界部分の外周に沿って、断面半円弧状の溝29が設けられる。溝29には正面視円環状の樹脂製のOリング81が装着される。 The structure of the first member 21 will be described. The first member 21 is formed in a substantially cylindrical shape extending in the front-rear direction. The first member 21 includes a front body portion 24, a rear body portion 25, and a valve support portion 26 in this order from the front side. The front body portion 24 is formed in a substantially cylindrical shape. A protrusion 242 is provided on the front end side of the left side portion of the outer peripheral surface of the front body portion 24. The protrusion 242 protrudes to the left and extends linearly from the front end of the front body portion 24 toward the rear. A second valve seat 241 is provided at the rear end of the front body portion 24. The second valve seat 241 is formed in a substantially annular shape through which the central portion penetrates. The valve body 711 of the second check valve 71, which will be described later, comes into contact with the front surface of the second valve seat 241 from the front. A communication port 243 having a substantially rectangular shape on the bottom surface is provided on the rear side of the lower portion of the front body portion 24. A slit 245 is provided on the front side of the lower portion of the front body portion 24. The slit 245 extends rearward from the front end portion of the front side body portion 24 and communicates with the communication port 243. A protruding portion 275, which will be described later, provided in the second member 22 is inserted into the slit 245 from the front and fitted. A claw portion 246 is provided at the right end portion of the pair of end portions facing each other forming the slit 245. The claw portion 246 projects obliquely upward with respect to the inside of the front body portion 24. The rear body portion 25 extends coaxially rearward from the rear end portion of the front body portion 24 and is formed in a substantially cylindrical shape. A communication port 251 having a substantially rectangular shape on the bottom surface is provided on the lower side of the rear body portion 25. A groove 29 having a semicircular cross section is provided along the outer circumference of the boundary portion between the front side body portion 24 and the rear side body portion 25. A resin O-ring 81 having an annular shape in front view is mounted on the groove 29.

弁支持部26は、後側胴部25の後端部に設けられる。弁支持部26は、連接部261、3本の架設部262(図6では2本、図7では1本のみ図示)、及び環状支持部263を備える。連接部261は円環状に形成される。3本の架設部262は、連接部261の内縁部において周方向に等間隔を空けた3か所の位置から中央の軸心に向けて梁状に夫々延びる。環状支持部263は、連接部261の軸心に配置される。環状支持部263は前後方向に延び、且つ連接部261よりも径の短い略円筒状に形成される。環状支持部263の外周部には、3本の架設部262の夫々の一端部が連結される。それ故、環状支持部263は3本の架設部262によって、連接部261の軸心に支持される。 The valve support portion 26 is provided at the rear end portion of the rear side body portion 25. The valve support portion 26 includes a connecting portion 261 and three erection portions 262 (two in FIG. 6 and only one in FIG. 7), and an annular support portion 263. The connecting portion 261 is formed in an annular shape. The three erection portions 262 extend in a beam shape from three positions at the inner edge portion of the connecting portion 261 at equal intervals in the circumferential direction toward the central axis. The annular support portion 263 is arranged at the axial center of the connecting portion 261. The annular support portion 263 extends in the front-rear direction and is formed in a substantially cylindrical shape having a diameter shorter than that of the connecting portion 261. One ends of each of the three erection portions 262 are connected to the outer peripheral portion of the annular support portion 263. Therefore, the annular support portion 263 is supported by the three erection portions 262 at the axial center of the connecting portion 261.

環状支持部263の内側には、第1逆止弁70の弁軸702が前後方向に挿入される。弁軸702の後端部には、弁体701が設けられる。弁体701は弁軸702よりも径の大きい略円柱状に形成される。弁体701は、弁軸702を介して環状支持部263によって前後方向に安定して移動可能に支持される。これにより、弁体701は、第3ケーシング5の上側横方向部51の後端部に設けられた第1弁座515と接離可能に配置される。弁軸702の外側には、円筒状のバネ705が装着される。バネ705の前端部は3本の架設部262の後面に当接し、バネ705の後端部は弁体701の前面に当接する。これにより、弁体701はバネ705のバネ力によって、第1弁座515に当接する方向(後方)に常時付勢される。よって、第1逆止弁70は、流路95を前方から後方に向かって逆流する湯水をバネ705のバネ力で遮断する。 The valve shaft 702 of the first check valve 70 is inserted in the front-rear direction inside the annular support portion 263. A valve body 701 is provided at the rear end of the valve shaft 702. The valve body 701 is formed in a substantially columnar shape having a diameter larger than that of the valve shaft 702. The valve body 701 is stably and movably supported in the front-rear direction by the annular support portion 263 via the valve shaft 702. As a result, the valve body 701 is arranged so as to be in contact with and detachable from the first valve seat 515 provided at the rear end portion of the upper lateral portion 51 of the third casing 5. A cylindrical spring 705 is mounted on the outside of the valve shaft 702. The front end of the spring 705 abuts on the rear surface of the three erections 262, and the rear end of the spring 705 abuts on the front surface of the valve body 701. As a result, the valve body 701 is constantly urged in the direction (rearward) in contact with the first valve seat 515 by the spring force of the spring 705. Therefore, the first check valve 70 shuts off the hot water flowing back through the flow path 95 from the front to the rear by the spring force of the spring 705.

第2部材22の構造を説明する。第2部材22は、第1部材21よりも前側(下流側)に配置される。第2部材22は、弁支持部27を備える。弁支持部27は、第1部材21の弁支持部26と同様に、連接部271、3本の架設部272(図6では2本のみ図示)、環状支持部273、及び筒状部274を備える。連接部271は円環状に形成される。3本の架設部272は、連接部271の内縁部における周方向に等間隔を空けた3か所の位置から中央の軸心に向けて梁状に夫々延びる。環状支持部273は、連接部271の軸心に配置される。環状支持部273は前後方向に延び、且つ連接部271よりも径の短い略円筒状に形成され、その外周部において3本の架設部272の夫々の一端部と連結する。それ故、環状支持部273は3本の架設部272によって、連接部271の軸心に支持される。 The structure of the second member 22 will be described. The second member 22 is arranged on the front side (downstream side) of the first member 21. The second member 22 includes a valve support portion 27. Similar to the valve support portion 26 of the first member 21, the valve support portion 27 includes a connecting portion 271, three erection portions 272 (only two are shown in FIG. 6), an annular support portion 273, and a tubular portion 274. Be prepared. The connecting portion 271 is formed in an annular shape. The three erection portions 272 extend in a beam shape from three positions at the inner edge portion of the connecting portion 271 at equal intervals in the circumferential direction toward the central axis. The annular support portion 273 is arranged at the axial center of the connecting portion 271. The annular support portion 273 extends in the front-rear direction and is formed in a substantially cylindrical shape having a diameter shorter than that of the connecting portion 271, and is connected to one end of each of the three erection portions 272 at the outer peripheral portion thereof. Therefore, the annular support portion 273 is supported by the three erection portions 272 at the axial center of the connecting portion 271.

環状支持部273の内側には、第2逆止弁71の弁軸712が前後方向に挿入される。弁軸712の後端部には、弁体711が設けられる。弁体711は弁軸712よりも径の長い略円柱状に形成される。弁体711は、弁軸712を介して環状支持部273によって前後方向に安定して移動可能に支持される。それ故、弁体711は、第1部材21の第2弁座241と接離可能に配置される。弁軸712の外側には円筒状のバネ715が装着される。バネ715の前端部は3本の架設部272の後面に当接し、バネ715の後端部は、弁体711の前面に当接する。これにより、弁体711はバネ715のバネ力によって、第2弁座241に当接する方向(後方)に常時付勢される。筒状部274は、連接部271の前面の外周部から前方に突出し、正面視略円環状に形成される。筒状部274の前端面は前方に向けて対向する。連接部271の外周面の下部には、突状部275が設けられる。突状部275は下方に突出する。 The valve shaft 712 of the second check valve 71 is inserted in the front-rear direction inside the annular support portion 273. A valve body 711 is provided at the rear end of the valve shaft 712. The valve body 711 is formed in a substantially columnar shape having a diameter longer than that of the valve shaft 712. The valve body 711 is stably and movably supported in the front-rear direction by the annular support portion 273 via the valve shaft 712. Therefore, the valve body 711 is arranged so as to be in contact with and detachable from the second valve seat 241 of the first member 21. A cylindrical spring 715 is mounted on the outside of the valve shaft 712. The front end of the spring 715 abuts on the rear surface of the three erections 272, and the rear end of the spring 715 abuts on the front surface of the valve body 711. As a result, the valve body 711 is constantly urged in the direction (rearward) in contact with the second valve seat 241 by the spring force of the spring 715. The tubular portion 274 projects forward from the outer peripheral portion of the front surface of the connecting portion 271 and is formed in a substantially annular shape in front view. The front end faces of the tubular portion 274 face forward. A protruding portion 275 is provided at the lower part of the outer peripheral surface of the connecting portion 271. The projecting portion 275 projects downward.

蓋部材57の構造を説明する。蓋部材57は、正面視略円形状に形成された略円板状である。蓋部材57の左右両端部には、前後方向に貫通する固定穴571が夫々設けられる。蓋部材57の後面には、後方に突出する略筒状の筒状部572が設けられる。筒状部572は、大径部573と小径部574を備える(図6参照)。大径部573は筒状部572の前側、小径部574は筒状部572の後側に設けられる。大径部573と小径部574の間には、段部575(図6参照)が設けられる。段部575は後方に向けて対向する。小径部574の外側には、樹脂製のOリング82が装着される。Oリング82は段部575と当接する。 The structure of the lid member 57 will be described. The lid member 57 has a substantially disk shape formed in a substantially circular shape when viewed from the front. Fixing holes 571 penetrating in the front-rear direction are provided at both left and right ends of the lid member 57, respectively. A substantially cylindrical tubular portion 572 that projects rearward is provided on the rear surface of the lid member 57. The tubular portion 572 includes a large diameter portion 573 and a small diameter portion 574 (see FIG. 6). The large-diameter portion 573 is provided on the front side of the tubular portion 572, and the small-diameter portion 574 is provided on the rear side of the tubular portion 57 2. A step portion 575 (see FIG. 6) is provided between the large diameter portion 573 and the small diameter portion 574. The step portion 575 faces rearward. A resin O-ring 82 is attached to the outside of the small diameter portion 574. The O-ring 82 comes into contact with the step portion 575.

図6,図7を参照し、第3ケーシング5の上側横方向部51への逆止弁ユニット20の取り付け方法を説明する。図7に示すように、先ず、第1部材21の前側胴部24の内側に、第2部材22を挿入して組み合わせる。このとき、第1部材21の前側胴部24の下部に設けられたスリット245に対し、第2部材22に設けられた突状部275を挿入する。スリット245に対して突状部275が嵌合すると共に、突状部275に対して爪部246が係止する。これにより、第1部材21の前側胴部24の内側において、第2部材22が回転するのを防止できる。第2部材22の後端側から突出する第2逆止弁71の弁体711は、第1部材21の内側に設けられた第2弁座241に前方から当接する。このようにして、逆止弁ユニット20が完成する。 A method of attaching the check valve unit 20 to the upper lateral portion 51 of the third casing 5 will be described with reference to FIGS. 6 and 7. As shown in FIG. 7, first, the second member 22 is inserted and combined inside the front body portion 24 of the first member 21. At this time, the protruding portion 275 provided in the second member 22 is inserted into the slit 245 provided in the lower part of the front body portion 24 of the first member 21. The protruding portion 275 is fitted to the slit 245, and the claw portion 246 is locked to the protruding portion 275. As a result, it is possible to prevent the second member 22 from rotating inside the front body portion 24 of the first member 21. The valve body 711 of the second check valve 71 projecting from the rear end side of the second member 22 comes into contact with the second valve seat 241 provided inside the first member 21 from the front. In this way, the check valve unit 20 is completed.

次いで、逆止弁ユニット20を、開口部59から上側横方向部51の内側に挿入する。このとき、第1部材21の外周面に設けられた突起部242を、上側横方向部51の内側の段部519に設けられた嵌合溝516の前端から挿入し、後方に押し込む。突起部242は嵌合溝516と嵌合する。第1部材21は上側横方向部51内に配置される。上側横方向部51内において、第1部材21の弁支持部26は、流路97よりも上流側の内壁面に配置される。第1逆止弁70の弁体701は、上側横方向部51の後端部に設けられた第1弁座515と当接する(図6参照)。これにより、逆止弁ユニット20が上側横方向部51内に配置される。 Next, the check valve unit 20 is inserted from the opening 59 into the inside of the upper lateral portion 51. At this time, the protruding portion 242 provided on the outer peripheral surface of the first member 21 is inserted from the front end of the fitting groove 516 provided in the inner step portion 519 of the upper lateral direction portion 51 and pushed backward. The protrusion 242 fits with the fitting groove 516. The first member 21 is arranged in the upper lateral portion 51. In the upper lateral portion 51, the valve support portion 26 of the first member 21 is arranged on the inner wall surface on the upstream side of the flow path 97. The valve body 701 of the first check valve 70 comes into contact with the first valve seat 515 provided at the rear end of the upper lateral portion 51 (see FIG. 6). As a result, the check valve unit 20 is arranged in the upper lateral portion 51.

最後に、蓋部材57を上側横方向部51の開口部59に固定する。このとき、蓋部材57の筒状部572を、開口部59から上側横方向部51の内側に挿入する。上側横方向部51内において、Oリング82は、筒状部572の段部575と、第2部材22の筒状部274の前端面との間に挟持される。蓋部材57の後面の外周部を、上側横方向部51の大径部513の後端面に当接させ、蓋部材57に設けた一対の固定穴571を、大径部513の前端側に設けた一対の固定穴514に位置決めし、二つのネジ303を締結して固定する。これにより、蓋部材57は、上側横方向部51の開口部59を閉塞するように固定され、上側横方向部51への逆止弁ユニット20の取り付けが完了する。 Finally, the lid member 57 is fixed to the opening 59 of the upper lateral portion 51. At this time, the tubular portion 572 of the lid member 57 is inserted from the opening 59 into the inside of the upper lateral portion 51. In the upper lateral portion 51, the O-ring 82 is sandwiched between the stepped portion 575 of the tubular portion 572 and the front end surface of the tubular portion 274 of the second member 22. The outer peripheral portion of the rear surface of the lid member 57 is brought into contact with the rear end surface of the large diameter portion 513 of the upper lateral direction portion 51, and a pair of fixing holes 571 provided in the lid member 57 are provided on the front end side of the large diameter portion 513. Position it in the pair of fixing holes 514, and fasten the two screws 303 to fix it. As a result, the lid member 57 is fixed so as to close the opening 59 of the upper lateral portion 51, and the attachment of the check valve unit 20 to the upper lateral portion 51 is completed.

図6に示すように、逆止弁ユニット20が上側横方向部51内に配置された状態において、第1部材21の後側胴部25の連通口251は、下方に位置する流路97側に向けられる。これにより、連通口251と流路97が重なるので、第1部材21内部と流路97との間が連通する。また、第1部材21の前側胴部24の連通口243は、下方に位置する連結部54の連通路541に向けられる。これにより、連通口243と連通路541が重なるので、第1部材21内部と連通路541との間が連通する。 As shown in FIG. 6, in a state where the check valve unit 20 is arranged in the upper lateral direction portion 51, the communication port 251 of the rear side body portion 25 of the first member 21 is on the flow path 97 side located below. Directed to. As a result, the communication port 251 and the flow path 97 overlap each other, so that the inside of the first member 21 and the flow path 97 communicate with each other. Further, the communication port 243 of the front side body portion 24 of the first member 21 is directed to the communication passage 541 of the connecting portion 54 located below. As a result, the communication port 243 and the communication passage 541 overlap, so that the inside of the first member 21 and the communication passage 541 communicate with each other.

図4に示すように、第3逆止弁72は、第3ケーシング5の下側横方向部52の小径部521の内側の流路96に設けられる。詳述しないが、第3逆止弁72は、第1逆止弁70及び第2逆止弁71と同様の構造を備える。第3逆止弁72は、流路96から縦方向部53の流路97に向けて逆流する湯水、及び流路96から連通路541に向けて逆流する湯水をバネ力で夫々遮断する。 As shown in FIG. 4, the third check valve 72 is provided in the flow path 96 inside the small diameter portion 521 of the lower lateral portion 52 of the third casing 5. Although not described in detail, the third check valve 72 has the same structure as the first check valve 70 and the second check valve 71. The third check valve 72 uses a spring force to shut off the hot water flowing back from the flow path 96 toward the flow path 97 of the longitudinal portion 53 and the hot water flowing back from the flow path 96 toward the communication passage 541, respectively.

縁切り弁73は、周知のダイヤフラム弁であり、ダイヤフラム膜731及びバネ732を備える。バネ732は、第4ケーシング6の縦方向部61の下端部に設けられた流路99の内側に配置される。ダイヤフラム膜731は、弁収納部62の内側に収納され、蓋部63の窪み部631の左面に向けて配置される。縁切り弁73は、バネ732のバネ力により常時開弁方向に付勢される。給湯回路11から延びる分岐管106から流入管633(図3参照)を介して、窪み部631の内側に水が流入すると(図3に示す矢印D参照)、ダイヤフラム膜731に対して背圧がかかる。ダイヤフラム膜731は水の背圧を受けてバネ732を押し下げる。故に縁切り弁73は、バネ732のバネ力に抗して閉弁方向に付勢されて閉じる。 The edge cutting valve 73 is a well-known diaphragm valve, and includes a diaphragm film 731 and a spring 732. The spring 732 is arranged inside the flow path 99 provided at the lower end of the vertical portion 61 of the fourth casing 6. The diaphragm film 731 is housed inside the valve accommodating portion 62, and is arranged toward the left surface of the recessed portion 631 of the lid portion 63. The edge cutting valve 73 is always urged in the valve opening direction by the spring force of the spring 732. When water flows into the recess 631 from the branch pipe 106 extending from the hot water supply circuit 11 via the inflow pipe 633 (see FIG. 3) (see arrow D shown in FIG. 3), back pressure is applied to the diaphragm film 731. It takes. The diaphragm film 731 receives the back pressure of water and pushes down the spring 732. Therefore, the edge cutting valve 73 is urged and closed in the valve closing direction against the spring force of the spring 732.

図3〜図5を参照し、縁切り弁ユニット2における湯水の流れを説明する。先ず、給湯回路11から供給される湯水を循環加熱回路12に供給する場合について説明する。給湯器1の制御部(図示略)は、第2ケーシング4の電磁石451を励磁し、電磁弁45を開放する。給湯回路11から出湯管105を介して流れる湯水は、接続口35から第1ケーシング3の流路91に流入し(図3に示す矢印A参照)、流路92、93に沿って流れる(図4に示す矢印F参照)。電磁弁45は開いているので、湯水は、フィルタ44を通過し、第2ケーシング4の流路94に流入する。湯水は、流路94を前方に流れ、第3ケーシング5の流路95に流入し、第1逆止弁70を通過する。湯水は、流路95を前方に流れ、一部の湯水は、分岐部951において分岐し、縦方向部53の流路97を下方に流れる。残りの湯水は、流路95を前方に流れる。流路95を前方に流れる湯水は、第2逆止弁71を通過し、連通穴952を介して連結部54の連通路541に流入する。湯水は、連通路541を下方に流れる。 The flow of hot water in the edge cut valve unit 2 will be described with reference to FIGS. 3 to 5. First, a case where hot water supplied from the hot water supply circuit 11 is supplied to the circulation heating circuit 12 will be described. The control unit (not shown) of the water heater 1 excites the electromagnet 451 of the second casing 4 and opens the solenoid valve 45. The hot water flowing from the hot water supply circuit 11 through the hot water outlet pipe 105 flows into the flow path 91 of the first casing 3 from the connection port 35 (see arrow A shown in FIG. 3), and flows along the flow paths 92 and 93 (FIG. 3). See arrow F shown in 4). Since the solenoid valve 45 is open, hot water passes through the filter 44 and flows into the flow path 94 of the second casing 4. The hot water flows forward through the flow path 94, flows into the flow path 95 of the third casing 5, and passes through the first check valve 70. The hot water flows forward in the flow path 95, and a part of the hot water branches at the branch portion 951 and flows downward in the flow path 97 in the vertical direction portion 53. The remaining hot water flows forward in the flow path 95. The hot water flowing forward through the flow path 95 passes through the second check valve 71 and flows into the communication passage 541 of the connecting portion 54 through the communication hole 952. Hot water flows downward through the passage 541.

流路97を下方に流れた湯水は、第4ケーシング6の縦方向部61の流路98、99を流れ、弁収納部62の内側に流入する。上記の通り、縁切り弁73は、給湯回路11からの水の背圧を受けてバネ力に抗して閉弁方向に付勢されているので、排水管632に向かう流路は、縁切り弁73によって遮断される。よって、流路97を下方に流れる湯水は、連通穴971を介して、下側横方向部52の流路96に流入する。湯水は流路96を前方に流れ、第3逆止弁72を通過する(図3に示す矢印C参照)。このようにして、湯水は接続口58から湯水供給管206(図2参照)を介して循環加熱回路12側に供給される。 The hot water that has flowed downward through the flow path 97 flows through the flow paths 98 and 99 of the vertical portion 61 of the fourth casing 6 and flows into the inside of the valve accommodating portion 62. As described above, since the edge cut valve 73 receives the back pressure of water from the hot water supply circuit 11 and is urged in the valve closing direction against the spring force, the flow path toward the drain pipe 632 is the edge cut valve 73. Is blocked by. Therefore, the hot water flowing downward through the flow path 97 flows into the flow path 96 of the lower lateral portion 52 through the communication hole 971. Hot water flows forward through the flow path 96 and passes through the third check valve 72 (see arrow C shown in FIG. 3). In this way, hot water is supplied from the connection port 58 to the circulation heating circuit 12 side via the hot water supply pipe 206 (see FIG. 2).

次に、循環加熱回路12側から給湯回路11側に向けて湯水が逆流した場合について説明する。例えば、循環加熱回路12側の圧力が、給湯回路11側の圧力よりもある程度高まった場合、縁切り弁73におけるバネ力が給湯回路11側の背圧に打ち勝つ。故に、縁切り弁73はバネ力により開放される。循環加熱回路12側の圧力が高まった場合、循環加熱回路12内の湯水が湯水供給管206を介して、接続口58から流路96に流れ込み、後方に向けて逆流する場合がある。流路96には、第3逆止弁72が設けられているので、流路96を逆流した湯水は、第3逆止弁72によって遮断される。 Next, a case where hot water flows backward from the circulation heating circuit 12 side toward the hot water supply circuit 11 side will be described. For example, when the pressure on the circulation heating circuit 12 side is higher than the pressure on the hot water supply circuit 11 side to some extent, the spring force in the edge cutting valve 73 overcomes the back pressure on the hot water supply circuit 11 side. Therefore, the edge cut valve 73 is opened by the spring force. When the pressure on the circulation heating circuit 12 side increases, the hot water in the circulation heating circuit 12 may flow into the flow path 96 from the connection port 58 via the hot water supply pipe 206 and flow back toward the rear. Since the flow path 96 is provided with the third check valve 72, the hot water flowing back through the flow path 96 is shut off by the third check valve 72.

そして、仮に流路96を逆流した湯水が第3逆止弁72を越えたとしても、第3ケーシング5の縦方向部53の流路97、及び第4ケーシング6の縦方向部61の流路98が共に上下方向に延びている。よって、縁切り弁ユニット2は、第3逆止弁72を越えた湯水を、流路97、98に沿って落下させることができる。流路97、98に沿って落下した湯水は、流路99を右方に流れる。上記の通り、縁切り弁73は開放されているので、流路99を流れた湯水は、縁切り弁73を通過し、排水管632からオーバーフロー水として排出される(図3に示す矢印E参照)。オーバーフロー水は、オーバーフロー管110(図2参照)を介して、排水口39から外部に排出される。 Even if the hot water flowing back through the flow path 96 exceeds the third check valve 72, the flow path 97 in the vertical direction portion 53 of the third casing 5 and the flow path in the vertical direction portion 61 of the fourth casing 6. Both 98 extend in the vertical direction. Therefore, the edge cut valve unit 2 can drop hot water that has passed through the third check valve 72 along the flow paths 97 and 98. Hot water that has fallen along the flow paths 97 and 98 flows to the right in the flow path 99. As described above, since the edge cut valve 73 is open, the hot water flowing through the flow path 99 passes through the edge cut valve 73 and is discharged as overflow water from the drain pipe 632 (see arrow E shown in FIG. 3). The overflow water is discharged to the outside from the drain port 39 via the overflow pipe 110 (see FIG. 2).

そして、循環加熱回路12側と給湯回路11側の圧力差がさらに大きくなると、流路96を逆流した湯水が第3逆止弁72を勢いよく越えて、その勢いを保ったまま、流路97、98に侵入する可能性がある。そこで、縁切り弁ユニット2の第3ケーシング5において、流路95と流路96の間には、流路97及び連通路541を介して高低差が形成されている。よって、循環加熱回路12側の圧力が高まり、流路96において湯水が第3逆止弁72を超えたとしても、流路97及び連通路541を夫々上昇するまでの間に、その勢いが弱められる。第3逆止弁72を越えて流路97に流入した湯水は、上側横方向部51の流路95に達することなく、流路97、98に沿って落下する。他方、第3逆止弁72を越えて連通路541に流入した湯水は、流路95に達したとしても、第2逆止弁71によって遮断される。よって、縁切り弁ユニット2は、循環加熱回路12側から逆流した湯水が給湯回路11側に侵入するのを確実に防止できる。 Then, when the pressure difference between the circulation heating circuit 12 side and the hot water supply circuit 11 side becomes larger, the hot water flowing back through the flow path 96 vigorously exceeds the third check valve 72, and the flow path 97 maintains the momentum. , 98 may invade. Therefore, in the third casing 5 of the edge cut valve unit 2, a height difference is formed between the flow path 95 and the flow path 96 via the flow path 97 and the communication passage 541. Therefore, even if the pressure on the circulation heating circuit 12 side increases and the hot water exceeds the third check valve 72 in the flow path 96, the momentum weakens until the pressure flows up in the flow path 97 and the communication passage 541, respectively. Be done. The hot water that has flowed into the flow path 97 through the third check valve 72 falls along the flow paths 97 and 98 without reaching the flow path 95 of the upper lateral portion 51. On the other hand, the hot water that has flowed into the communication passage 541 beyond the third check valve 72 is shut off by the second check valve 71 even if it reaches the flow path 95. Therefore, the edge cut valve unit 2 can surely prevent the hot water flowing back from the circulation heating circuit 12 side from entering the hot water supply circuit 11 side.

図6,図7を参照し、逆止弁ユニット20による第1逆止弁70及び第2逆止弁71の支持構造とその効果を説明する。図6に示すように、上側横方向部51内において、逆止弁ユニット20の第1部材21の弁支持部26は、流路97よりも上流側に位置する。これにより、弁支持部26によって支持される第1逆止弁70を、上側横方向部51内の第1弁座515側に近づけることができる。これにより、縁切り弁ユニット2は、第1逆止弁70の弁体701の進退ストロークを短くできるので、上側横方向部51内における第1逆止弁70の軸ズレを防止できる。さらに、弁支持部26の円環状の連接部261は、円筒状の上側横方向部51の内側における流路97よりも上流側の内壁部と密着する。上記の通り、連接部261は、環状支持部263を3本の架設部262を介して支持する。これにより、環状支持部263は、連接部261と3本の架設部262を介して、上側横方向部51の上流側の内壁部によって全周から支持される。従って、縁切り弁ユニット2は、上側横方向部51内における第1逆止弁70の軸ズレを更に効果的に防止できる。 With reference to FIGS. 6 and 7, the support structures of the first check valve 70 and the second check valve 71 by the check valve unit 20 and their effects will be described. As shown in FIG. 6, in the upper lateral direction portion 51, the valve support portion 26 of the first member 21 of the check valve unit 20 is located on the upstream side of the flow path 97. As a result, the first check valve 70 supported by the valve support portion 26 can be brought closer to the first valve seat 515 side in the upper lateral portion 51. As a result, the edge cut valve unit 2 can shorten the advancing / retreating stroke of the valve body 701 of the first check valve 70, so that the axis deviation of the first check valve 70 in the upper lateral direction portion 51 can be prevented. Further, the annular connecting portion 261 of the valve supporting portion 26 is in close contact with the inner wall portion on the upstream side of the flow path 97 inside the cylindrical upper lateral direction portion 51. As described above, the connecting portion 261 supports the annular support portion 263 via the three erection portions 262. As a result, the annular support portion 263 is supported from the entire circumference by the inner wall portion on the upstream side of the upper lateral direction portion 51 via the connecting portion 261 and the three erection portions 262. Therefore, the edge cut valve unit 2 can more effectively prevent the axis deviation of the first check valve 70 in the upper lateral portion 51.

また、第1部材21の外周面の左側部に設けられた突起部242は、上側横方向部51の内壁面の左部に設けられた嵌合溝516に嵌合する。これにより、逆止弁ユニット20が上側横方向部51内で周方向に回転するのを防止できる。従って、縁切り弁ユニット2は、第1部材21の連通口251と流路97が重なった状態を維持できるので、第1部材21内部と流路97との間の連通状態を確保できる。よって、給湯器1は、湯水の逆流発生時において、流路97における逆流水の排出性能を向上できる。 Further, the protrusion 242 provided on the left side of the outer peripheral surface of the first member 21 fits into the fitting groove 516 provided on the left side of the inner wall surface of the upper lateral direction portion 51. This makes it possible to prevent the check valve unit 20 from rotating in the circumferential direction within the upper lateral portion 51. Therefore, the edge cut valve unit 2 can maintain the state in which the communication port 251 of the first member 21 and the flow path 97 overlap each other, so that the communication state between the inside of the first member 21 and the flow path 97 can be ensured. Therefore, the water heater 1 can improve the discharge performance of the backflow water in the flow path 97 when the backflow of hot water occurs.

また、突起部242は、第1部材21の前側胴部24の下流側端部まで延びるので、第1部材21の下流側端部は、円形状の部分の一部が径方向外側に突出する形状となる。このことから、第1部材21の下流側端部は真円形状とはならない。そこで、本実施形態においては、突起部242は、第2部材22によって下流側から覆われる。さらに、その第2部材22の下流側端部と、蓋部材57の筒状部572の段部575との間でOリング82が挟着された状態となる。これにより、縁切り弁ユニット2は、Oリング82によるシール性を担保できる。 Further, since the protrusion 242 extends to the downstream end of the front body 24 of the first member 21, a part of the circular portion of the downstream end of the first member 21 protrudes outward in the radial direction. It becomes a shape. For this reason, the downstream end of the first member 21 does not have a perfect circular shape. Therefore, in the present embodiment, the protrusion 242 is covered from the downstream side by the second member 22. Further, the O-ring 82 is sandwiched between the downstream end of the second member 22 and the stepped portion 575 of the tubular portion 572 of the lid member 57. As a result, the edge cut valve unit 2 can ensure the sealing property by the O-ring 82.

上記説明において、湯水供給管206は本発明の「管路」の一例である。流路95は本発明の「主流路」の一例である。開口部60は本発明の「上流側開口」の一例、開口部59は本発明の「下流側開口」の一例である。流路97は本発明の「分岐路」の一例である。第3ケーシング5は本発明の「ケーシング」の一例である。上側横方向部51は本発明の「円筒部」の一例である。環状支持部263は本発明の「第1支持部」の一例である。後側胴部25は本発明の「胴部」の一例である。環状支持部273は本発明の「第2支持部」の一例である。突起部242は本発明の「嵌合部」の一例、嵌合溝516は本発明の「被嵌合部」の一例である。蓋部材57の筒状部572は本発明の「位置決め部材」の一例である。 In the above description, the hot water supply pipe 206 is an example of the "pipeline" of the present invention. The flow path 95 is an example of the "main flow path" of the present invention. The opening 60 is an example of the “upstream opening” of the present invention, and the opening 59 is an example of the “downstream opening” of the present invention. The flow path 97 is an example of the “branch path” of the present invention. The third casing 5 is an example of the "casing" of the present invention. The upper lateral portion 51 is an example of the "cylindrical portion" of the present invention. The annular support portion 263 is an example of the "first support portion" of the present invention. The rear body portion 25 is an example of the “body portion” of the present invention. The annular support portion 273 is an example of the "second support portion" of the present invention. The protrusion 242 is an example of the "fitting portion" of the present invention, and the fitting groove 516 is an example of the "fitted portion" of the present invention. The tubular portion 572 of the lid member 57 is an example of the "positioning member" of the present invention.

以上説明したように、上記実施形態の給湯器1は、給湯回路11と循環加熱回路12を接続する湯水供給管206に、縁切り弁ユニット2を備える。縁切り弁ユニット2は、循環加熱回路12側から給湯回路11側への湯水の逆流を防止する。縁切り弁ユニット2は、第3ケーシング5と逆止弁ユニット20を備える。第3ケーシング5は、流路95、流路97、第1弁座515を備える。流路95は、湯水が流れる方向の上流側の開口部60から開口部59に向けて直線状に延びる。流路97は、流路95に設けられた分岐部951から分岐される。流路97には、縁切り弁73が設けられる。縁切り弁73は、バネ力により常時開弁方向に付勢され、給湯回路11からの背圧を受けてバネ力に抗して閉弁方向に付勢される。開口部60の周縁部には第1弁座515が設けられる。第3ケーシング5は、円筒状の上側横方向部51を備える。流路95は、上側横方向部51内に形成される。逆止弁ユニット20は、第1逆止弁70と第2逆止弁71を支持する。第1逆止弁70は、第1弁座515と接離し、循環加熱回路12側からの湯水の逆流を防止する。第2逆止弁71は、第1逆止弁70よりも下流側に配置され、循環加熱回路12側からの湯水の逆流を防止する。逆止弁ユニット20は、第1逆止弁70が第1弁座515と対向して接離可能となるように開口部59から流路95内に挿入され、上側横方向部51内に配置される。 As described above, the water heater 1 of the above embodiment includes the edge cutting valve unit 2 in the hot water supply pipe 206 connecting the hot water supply circuit 11 and the circulation heating circuit 12. The edge cut valve unit 2 prevents the backflow of hot water from the circulation heating circuit 12 side to the hot water supply circuit 11 side. The edge cut valve unit 2 includes a third casing 5 and a check valve unit 20. The third casing 5 includes a flow path 95, a flow path 97, and a first valve seat 515. The flow path 95 extends linearly from the opening 60 on the upstream side in the direction in which hot water flows toward the opening 59. The flow path 97 is branched from a branch portion 951 provided in the flow path 95. The edge cutting valve 73 is provided in the flow path 97. The edge cutting valve 73 is constantly urged in the valve opening direction by a spring force, receives back pressure from the hot water supply circuit 11, and is urged in the valve closing direction against the spring force. A first valve seat 515 is provided on the peripheral edge of the opening 60. The third casing 5 includes a cylindrical upper lateral portion 51. The flow path 95 is formed in the upper lateral portion 51. The check valve unit 20 supports the first check valve 70 and the second check valve 71. The first check valve 70 is brought into contact with and separated from the first valve seat 515 to prevent backflow of hot water from the circulation heating circuit 12 side. The second check valve 71 is arranged on the downstream side of the first check valve 70 to prevent backflow of hot water from the circulation heating circuit 12 side. The check valve unit 20 is inserted into the flow path 95 from the opening 59 so that the first check valve 70 faces the first valve seat 515 and can be brought into contact with and detached from the first valve seat 515, and is arranged in the upper lateral portion 51. Will be done.

逆止弁ユニット20は、第1部材21と第2部材22を備える。第2部材22は第1部材21よりも下流側に配置される。第1部材21は円筒状に形成される。第1部材21は、環状支持部263、3本の架設部262、第2弁座241、及び連通口251を備える。環状支持部263は、第1部材21の上流側に設けられ、第1逆止弁70を支持する。3本の架設部262は、第1部材21の内壁部において周方向に互いに離間する3箇所から軸心方向に延び、環状支持部263を第1部材21の軸心に支持する。第2弁座241は、環状支持部263よりも下流側に設けられ、第2逆止弁71と接離する。連通口251は、環状支持部263と第2弁座241の間の後側胴部25に設けられ、流路97と第1部材21とを連通させる。第2部材22は、環状支持部273を支持する。 The check valve unit 20 includes a first member 21 and a second member 22. The second member 22 is arranged on the downstream side of the first member 21. The first member 21 is formed in a cylindrical shape. The first member 21 includes an annular support portion 263, three erection portions 262, a second valve seat 241 and a communication port 251. The annular support portion 263 is provided on the upstream side of the first member 21 and supports the first check valve 70. The three erection portions 262 extend in the axial direction from three locations separated from each other in the circumferential direction on the inner wall portion of the first member 21, and support the annular support portion 263 on the axial center of the first member 21. The second valve seat 241 is provided on the downstream side of the annular support portion 263 and is in contact with and separated from the second check valve 71. The communication port 251 is provided in the rear body portion 25 between the annular support portion 263 and the second valve seat 241 to communicate the flow path 97 with the first member 21. The second member 22 supports the annular support portion 273.

逆止弁ユニット20は、第2弁座241が、流路97よりも環状支持部263側に位置し、且つ3本の架設部262が、流路97よりも第1弁座515側に位置するように流路95内に配置され、第2弁座241及び3本の架設部262が上側横方向部51の内壁部に支持される。 In the check valve unit 20, the second valve seat 241 is located closer to the annular support portion 263 than the flow path 97, and the three erection portions 262 are located closer to the first valve seat 515 than the flow path 97. The second valve seat 241 and the three erection portions 262 are supported by the inner wall portion of the upper lateral portion 51.

流路97よりも上流側に3本の架設部262が位置するので、環状支持部263と第1弁座515との距離が短くなる。これにより、第1逆止弁70の進退ストロークが短くなるので、第1逆止弁70の軸ズレを防止できる。よって、給湯器1は、縁切り弁ユニット2において、第1逆止弁70の閉止状態における第1弁座515との密着性を保持できる。 Since the three erection portions 262 are located on the upstream side of the flow path 97, the distance between the annular support portion 263 and the first valve seat 515 is shortened. As a result, the advance / retreat stroke of the first check valve 70 is shortened, so that the axis deviation of the first check valve 70 can be prevented. Therefore, the water heater 1 can maintain the close contact with the first valve seat 515 in the closed state of the first check valve 70 in the edge cut valve unit 2.

なお、本発明は上記実施形態に限定されるものではなく、種々の変更が可能である。縁切り弁ユニット2は、流路95と流路96を互いに上下方向に並列に設けているが、並列であればよく、例えば左右方向(水平方向)に並列に設けてもよい。 The present invention is not limited to the above embodiment, and various modifications can be made. In the edge cutting valve unit 2, the flow path 95 and the flow path 96 are provided in parallel in the vertical direction, but may be provided in parallel, for example, in parallel in the horizontal direction (horizontal direction).

縁切り弁ユニット2は、4つのケーシング3〜6を備え、互いにネジ301〜305で固定して構成されるが、ケーシングの数、及び固定方法については、自由に変更可能である。また、接続口35、給湯接続口36、接続口58、排水管632、及び流入管633の夫々の開口する方向については、上記実施形態に限らず、自由に変更可能である。 The edge cut valve unit 2 includes four casings 3 to 6 and is configured to be fixed to each other with screws 301 to 305, but the number of casings and the fixing method can be freely changed. Further, the opening directions of the connection port 35, the hot water supply connection port 36, the connection port 58, the drain pipe 632, and the inflow pipe 633 are not limited to the above-described embodiment, and can be freely changed.

縁切り弁ユニット2の流路97は上下方向に沿って設けられるが、下方に向かって延びていれば、全体的に又は部分的に斜めでもよく、折れ曲がっていてもよい。 The flow path 97 of the edge cut valve unit 2 is provided along the vertical direction, but as long as it extends downward, it may be slanted in whole or partially, or it may be bent.

逆止弁ユニット20の第1部材21において、環状支持部263を支持する架設部262は3本であるが、架設部262の本数は自由に変更であり、好ましくは3本以上である。 In the first member 21 of the check valve unit 20, the number of erection portions 262 that support the annular support portion 263 is three, but the number of erection portions 262 can be freely changed, preferably three or more.

弁支持部26において、連接部261を省略してもよい。その場合、複数の架設部262の夫々の外端部を上側横方向部51の内壁部に当接させればよい。 In the valve support portion 26, the connecting portion 261 may be omitted. In that case, the outer end portions of the plurality of erection portions 262 may be brought into contact with the inner wall portions of the upper lateral direction portion 51.

上側横方向部51への逆止弁ユニット20の取り付け方法について、上記実施形態では、先に第1部材21と第2部材22を組み合わせてから、上側横方向部51内に挿入して配置するが、先に第1部材21を上側横方向部51内に挿入してから、第2部材22を上側横方向部51内に挿入して配置してもよい。 Regarding the method of attaching the check valve unit 20 to the upper lateral portion 51, in the above embodiment, the first member 21 and the second member 22 are first combined and then inserted and arranged in the upper lateral portion 51. However, the first member 21 may be inserted into the upper lateral portion 51 first, and then the second member 22 may be inserted into the upper lateral portion 51 for arrangement.

1 給湯器
2 縁切り弁ユニット
5 第3ケーシング
11 給湯回路
12 循環加熱回路
20 逆止弁ユニット
21 第1部材
22 第2部材
25 後側胴部
51 上側横方向部
57 蓋部材
59 開口部
60 開口部
70 第1逆止弁
71 第2逆止弁
73 縁切り弁
82 Oリング
95,97 流路
206 湯水供給管
241 第2弁座
242 突起部
261 連接部
262 架設部
263 環状支持部
274 筒状部
511 小径部
512 中径部
513 大径部
515 第1弁座
516 嵌合溝
519 段部
572 筒状部
1 Water heater 2 Edge cut valve unit 5 3rd casing 11 Hot water supply circuit 12 Circulation heating circuit 20 Check valve unit 21 1st member 22 2nd member 25 Rear body 51 Upper lateral part 57 Lid member 59 Opening 60 Opening 70 1st check valve 71 2nd check valve 73 Edge cut valve 82 O-ring 95,97 Flow path 206 Hot water supply pipe 241 2nd valve seat 242 Protrusion part 261 Connecting part 262 Elevation part 263 Circular support part 274 Cylindrical part 511 Small diameter part 512 Medium diameter part 513 Large diameter part 515 First valve seat 516 Fitting groove 519 Step part 572 Cylindrical part

Claims (4)

給湯回路と循環加熱回路を接続する管路に、前記循環加熱回路側から前記給湯回路側への湯水の逆流を防止する為の縁切り弁ユニットを設けた給湯器において、
前記縁切り弁ユニットは、
湯水が流れる方向の上流側開口から下流側開口に向けて直線状に延びる主流路と、
前記主流路に設けられた分岐部から分岐され、バネ力により常時開弁方向に付勢され、前記給湯回路からの背圧を受けて前記バネ力に抗して閉弁方向に付勢される縁切り弁が設けられる分岐路と、
前記主流路及び前記分岐路を備え、前記上流側開口の周縁部に第一弁座が設けられるケーシングと、
前記ケーシングに設けられ、前記主流路が内側に形成される円筒状の円筒部と、
前記第一弁座と接離し、前記循環加熱回路側からの湯水の逆流を防止する第一逆止弁と、当該第一逆止弁よりも下流側に配置され、前記循環加熱回路側からの湯水の逆流を防止する第二逆止弁とを支持し、前記第一逆止弁が前記第一弁座と対向して接離可能となるように前記下流側開口から前記主流路内に挿入され、前記円筒部内に配置される逆止弁ユニットとを備え、
前記逆止弁ユニットは、第一部材と、当該第一部材よりも下流側に配置される第二部材とを備え、
前記第一部材は円筒状に形成され、
上流側に設けられ、前記第一逆止弁を支持する第一支持部と、
前記第一部材の内壁部において周方向に互いに離間する各位置から軸心方向に延び、前記第一支持部を前記第一部材の軸心に支持する複数の架設部と、
前記第一支持部よりも下流側に設けられ、前記第二逆止弁と接離する第二弁座と、
前記第一支持部と前記第二弁座の間の胴部に設けられ、前記分岐路と前記第一部材とを連通させる連通口と
を備え、
前記第二部材は、前記第二逆止弁を支持する第二支持部を備え、
前記逆止弁ユニットは、前記第二弁座が、前記分岐路よりも前記第二支持部側に位置し、且つ前記複数の架設部が、前記分岐路よりも前記第一弁座側に位置するように前記主流路内に配置され、前記第二弁座及び前記複数の架設部が前記円筒部の内壁部に支持されたこと
を特徴とする給湯器。
In a water heater provided with an edge-cutting valve unit for preventing backflow of hot water from the circulation heating circuit side to the hot water supply circuit side in a pipeline connecting the hot water supply circuit and the circulation heating circuit.
The edge cut valve unit is
A main flow path that extends linearly from the upstream opening in the direction of hot water flow to the downstream opening,
It is branched from the branch portion provided in the main flow path, is always urged in the valve opening direction by a spring force, and is urged in the valve closing direction against the spring force by receiving the back pressure from the hot water supply circuit. A branch road with a margin valve and
A casing provided with the main flow path and the branch path, and a first valve seat provided at the peripheral edge of the upstream opening.
A cylindrical cylindrical portion provided in the casing and having the main flow path formed inside, and a cylindrical portion.
A first check valve that is in contact with and separated from the first valve seat to prevent backflow of hot water from the circulation heating circuit side, and a first check valve that is arranged downstream of the first check valve and from the circulation heating circuit side. It supports a second check valve that prevents backflow of hot water, and is inserted into the main flow path from the downstream opening so that the first check valve faces the first valve seat and can be contacted and separated. It is provided with a check valve unit which is arranged in the cylindrical portion.
The check valve unit includes a first member and a second member arranged on the downstream side of the first member.
The first member is formed in a cylindrical shape.
A first support portion provided on the upstream side and supporting the first check valve,
A plurality of erection portions extending in the axial direction from positions separated from each other in the circumferential direction on the inner wall portion of the first member and supporting the first support portion on the axial center of the first member.
A second valve seat provided on the downstream side of the first support portion and in contact with and separated from the second check valve.
It is provided on the body portion between the first support portion and the second valve seat, and is provided with a communication port for communicating the branch path and the first member.
The second member includes a second support portion that supports the second check valve.
In the check valve unit, the second valve seat is located closer to the second support portion than the branch passage, and the plurality of erection portions are located closer to the first valve seat side than the branch passage. A water heater characterized in that the second valve seat and the plurality of erection portions are supported by an inner wall portion of the cylindrical portion.
前記第一部材は、前記複数の架設部と連接する円環状の連接部を備え、
前記連接部は、前記逆止弁ユニットが前記円筒部内に配置された状態で、前記円筒部において前記分岐路よりも上流側の内壁部と密着したこと
を特徴とする請求項1に記載の給湯器。
The first member includes an annular connecting portion that connects with the plurality of erection portions.
The hot water supply according to claim 1, wherein the connecting portion is in close contact with an inner wall portion on the upstream side of the branch path in the cylindrical portion in a state where the check valve unit is arranged in the cylindrical portion. vessel.
前記円筒部の前記内壁部には、前記逆止弁ユニットに設けられた嵌合部と嵌合し、前記ケーシングに対して前記逆止弁ユニットが周方向に回転するのを規制する被嵌合部が設けられたこと
を特徴とする請求項1又は2に記載の給湯器。
The inner wall portion of the cylindrical portion is fitted with a fitting portion provided on the check valve unit to restrict the check valve unit from rotating in the circumferential direction with respect to the casing. The water heater according to claim 1 or 2, wherein the portion is provided.
前記円筒部は、
前記第一部材が内側に配置された円筒状の小径部と、
前記小径部よりも下流側に設けられ、前記小径部よりも径の大きい円筒状の大径部と、
前記小径部と前記大径部の間に設けられた円筒状の中径部と
を備え、
前記円筒部の内側において、前記大径部と前記中径部の間には、径方向内側に向けて縮径する段部が設けられ、
前記嵌合部は、前記第一部材の外周部から径方向外側に向かって突出し、且つ前記第一部材の軸線方向に対して平行に延びる突起部であって、
前記被嵌合部は、前記中径部に設けられ、前記段部から前記中径部において前記ケーシングの軸線方向に対して平行に延び、前記嵌合部と嵌合する切り欠き又は溝であって、
前記第二部材は、前記円筒部内に配置された状態で、前記大径部の内壁部に沿うように形成され、その下流側端部が前記中径部よりも下流側に延びる筒状部を備え、
前記筒状部の下流側には、Oリングが配置され、
前記ケーシングの前記下流側開口の周縁部には、円筒状の位置決め部材が挿入して固定され、
前記Oリングは、
前記筒状部の下流側端部と、前記位置決め部材との間において、前記下流側開口の内壁部に沿った状態で、上流側及び下流側から挟着されたこと
を特徴とする請求項3に記載の給湯器。
The cylindrical part is
A cylindrical small-diameter portion in which the first member is arranged inside,
A cylindrical large-diameter portion provided on the downstream side of the small-diameter portion and having a larger diameter than the small-diameter portion,
A cylindrical medium-diameter portion provided between the small-diameter portion and the large-diameter portion is provided.
Inside the cylindrical portion, between the large diameter portion and the medium diameter portion, a step portion whose diameter is reduced inward in the radial direction is provided.
The fitting portion is a protrusion that protrudes radially outward from the outer peripheral portion of the first member and extends parallel to the axial direction of the first member.
The fitted portion is a notch or groove provided in the middle diameter portion, extending from the step portion in the middle diameter portion in parallel with the axial direction of the casing, and fitting with the fitting portion. hand,
The second member is formed along the inner wall portion of the large-diameter portion in a state of being arranged in the cylindrical portion, and the downstream end portion thereof extends to the downstream side of the medium-diameter portion. Prepare,
An O-ring is arranged on the downstream side of the tubular portion.
A cylindrical positioning member is inserted and fixed to the peripheral edge of the downstream opening of the casing.
The O-ring is
3. The third aspect of the present invention is that the tubular portion is sandwiched between the downstream end portion and the positioning member from the upstream side and the downstream side along the inner wall portion of the downstream side opening. The water heater described in.
JP2020059285A 2020-03-30 2020-03-30 Water heater Active JP7395184B2 (en)

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JP7589995B2 (en) 2021-10-28 2024-11-26 テラル株式会社 Piping system and water supply system

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JPH07190491A (en) * 1993-12-27 1995-07-28 Noritz Corp Separating valve device for supplying bath drop-in hot water
JP2004197955A (en) * 2002-10-23 2004-07-15 Danrei:Kk Backflow preventing device, and hot water supply system provided with the same
JP2006010259A (en) * 2004-06-28 2006-01-12 Danrei:Kk Hot water supply circuit module with built-in valve
JP2012047291A (en) * 2010-08-27 2012-03-08 Bosch Corp Check valve
JP2012255471A (en) * 2011-06-08 2012-12-27 Fuji Koki Corp Check valve
JP2013087897A (en) * 2011-10-20 2013-05-13 Tgk Co Ltd Check valve and composite valve
JP2014047860A (en) * 2012-08-31 2014-03-17 Tgk Co Ltd Check valve
JP2018091396A (en) * 2016-12-02 2018-06-14 株式会社テージーケー Control valve unit

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US5207242A (en) * 1992-07-09 1993-05-04 A. Y. Mcdonald Mgf. Co. Angle dual check valve
JPH07190491A (en) * 1993-12-27 1995-07-28 Noritz Corp Separating valve device for supplying bath drop-in hot water
JP2004197955A (en) * 2002-10-23 2004-07-15 Danrei:Kk Backflow preventing device, and hot water supply system provided with the same
JP2006010259A (en) * 2004-06-28 2006-01-12 Danrei:Kk Hot water supply circuit module with built-in valve
JP2012047291A (en) * 2010-08-27 2012-03-08 Bosch Corp Check valve
JP2012255471A (en) * 2011-06-08 2012-12-27 Fuji Koki Corp Check valve
JP2013087897A (en) * 2011-10-20 2013-05-13 Tgk Co Ltd Check valve and composite valve
JP2014047860A (en) * 2012-08-31 2014-03-17 Tgk Co Ltd Check valve
JP2018091396A (en) * 2016-12-02 2018-06-14 株式会社テージーケー Control valve unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7589995B2 (en) 2021-10-28 2024-11-26 テラル株式会社 Piping system and water supply system

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