JP2021059682A - Curable composition, cured product thereof, and semiconductor device - Google Patents
Curable composition, cured product thereof, and semiconductor device Download PDFInfo
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- JP2021059682A JP2021059682A JP2019185527A JP2019185527A JP2021059682A JP 2021059682 A JP2021059682 A JP 2021059682A JP 2019185527 A JP2019185527 A JP 2019185527A JP 2019185527 A JP2019185527 A JP 2019185527A JP 2021059682 A JP2021059682 A JP 2021059682A
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/06—Preparatory processes
- C08G77/08—Preparatory processes characterised by the catalysts used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
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Abstract
Description
本発明は、硬化性組成物、その硬化物、及び前記硬化物を用いた半導体装置に関する。 The present invention relates to a curable composition, a cured product thereof, and a semiconductor device using the cured product.
従来、光学デバイスまたは光学部品用材料、特に発光ダイオード(LED)素子の封止材料としては、一般的にエポキシ樹脂が用いられている。また、シリコーン樹脂に関しても、LED素子のモールド部材等として用いること(特許文献1、2)、またカラーフィルター材料として用いること(特許文献3)が試みられているが、実際上の使用例は少ない。
Conventionally, an epoxy resin is generally used as a material for an optical device or an optical component, particularly as a sealing material for a light emitting diode (LED) element. Further, it has been attempted to use a silicone resin as a mold member or the like for an LED element (
近年、白色LEDが注目される中で、これまで問題とされなかったエポキシ封止材の紫外線等による黄変や、小型化に伴う発熱量の増加によるクラックの発生等が問題となっており対応が急務となっている。これらの対応策としては、分子中に多量のフェニル基を持つシリコーンレジン硬化物を用いることが検討されている。しかしながら、このような組成物は靭性が低く、クラックが発生しやすい。 In recent years, white LEDs have been attracting attention, and problems such as yellowing of epoxy encapsulants due to ultraviolet rays and cracks due to an increase in calorific value due to miniaturization have become problems. Is an urgent need. As a countermeasure against these, it is considered to use a cured silicone resin having a large amount of phenyl groups in the molecule. However, such a composition has low toughness and is prone to cracking.
本発明は、上記問題を解決するためになされたものであり、硬度および靭性が高く、短波長領域の光透過性に優れた硬化物を与える硬化性組成物を提供することを目的とする。 The present invention has been made to solve the above problems, and an object of the present invention is to provide a curable composition which gives a cured product having high hardness and toughness and excellent light transmission in a short wavelength region.
上記課題を達成するために、本発明では、下記(A)、(B)及び(C)を含む硬化性組成物を提供する。
(A)下記式(1)で表される有機ケイ素化合物と、下記式(2)で表される直鎖状シロキサン及び下記式(3)で表される環状シロキサンのうち少なくとも一方との付加反応物であって、1分子中にSiH基を2個以上有する付加反応物、
(B)アルケニル基を1分子中に2個以上有する化合物、
(C)ヒドロシリル化反応触媒
In order to achieve the above object, the present invention provides a curable composition containing the following (A), (B) and (C).
(A) Addition reaction between an organosilicon compound represented by the following formula (1) and at least one of a linear siloxane represented by the following formula (2) and a cyclic siloxane represented by the following formula (3). An addition reaction product having two or more SiH groups in one molecule.
(B) A compound having two or more alkenyl groups in one molecule,
(C) Hydrosilylation reaction catalyst
本発明の硬化性組成物であれば、硬度および靭性が高く、短波長領域の光透過性に優れた硬化物を与える硬化性組成物を提供できる。 The curable composition of the present invention can provide a curable composition having high hardness and toughness and excellent light transmission in a short wavelength region.
本発明の硬化性組成物は、上記R1がフェニレン基であり、R2、R4、R6が独立にメチル基またはフェニル基であり、R3が単結合であることが好ましい。 In the curable composition of the present invention, it is preferable that R 1 is a phenylene group, R 2 , R 4 , and R 6 are independently methyl groups or phenyl groups, and R 3 is a single bond.
本発明の硬化性組成物は、さらに前記(B)が下記式(4)で表される化合物であることが好ましい。
また本発明は、前記硬化性組成物を硬化してなる硬化物を提供する。 The present invention also provides a cured product obtained by curing the curable composition.
本発明の硬化物であれば、硬度および靭性が高く、短波長領域の光透過性に優れる。 The cured product of the present invention has high hardness and toughness, and is excellent in light transmission in the short wavelength region.
本発明の硬化物は、厚さ2mmにおける波長400nmの光透過率(25℃)が80%以上であることが好ましい。 The cured product of the present invention preferably has a light transmittance (25 ° C.) of 80% or more at a wavelength of 400 nm at a thickness of 2 mm.
このような光透過率を有する硬化物であれば、発光ダイオード素子の保護、封止もしくは接着、波長変更もしくは調整またはレンズ等の用途に好適に使用できるほか、レンズ材料、光学デバイスもしくは光学部品用封止材、ディスプレイ材料等の各種の光学部品用材料、電子デバイスもしくは電子部品用絶縁材料、更にはコーティング材料としても有用な材料となる。 A cured product having such light transmittance can be suitably used for protection, sealing or adhesion of light emitting diode elements, wavelength change or adjustment, lenses, etc., and for lens materials, optical devices or optical components. It is a useful material as a material for various optical parts such as a sealing material and a display material, an insulating material for an electronic device or an electronic part, and a coating material.
また、本発明の硬化物は、ASTM D 2240に規定の硬さがデュロメータAで30以上であることが好ましい。 Further, the cured product of the present invention preferably has a hardness specified in ASTM D 2240 of 30 or more in the durometer A.
このような硬化物であれば、外部応力の影響を受け難くし、又ゴミ等の付着を極力抑えることが可能となる。 Such a cured product is less susceptible to the influence of external stress, and it is possible to suppress the adhesion of dust and the like as much as possible.
さらに本発明は、前記硬化物により半導体素子が被覆されたものである半導体装置を提供する。 Further, the present invention provides a semiconductor device in which a semiconductor element is coated with the cured product.
本発明の半導体装置であれば、使用する硬化物の硬度および靭性が高いため耐久性に優れる半導体装置となる。さらに、短波長領域の光透過性にも優れるため、発光ダイオード素子などの光透過性を要する半導体装置としても有用である。 The semiconductor device of the present invention is a semiconductor device having excellent durability because the hardness and toughness of the cured product used are high. Further, since it is excellent in light transmission in a short wavelength region, it is also useful as a semiconductor device such as a light emitting diode element that requires light transmission.
本発明の硬化性組成物は、硬度および靭性が高く、短波長領域の光透過性に優れた硬化物を与えることができる。従って、発光ダイオード素子の保護、封止もしくは接着、波長変更もしくは調整またはレンズ等の用途に好適に使用できる。このため、本発明の硬化性組成物から得られる硬化物は、発光ダイオード素子の保護、封止もしくは接着、波長変更もしくは調整またはレンズ等の用途に好適に使用できる。また、レンズ材料、光学デバイスもしくは光学部品用封止材、ディスプレイ材料等の各種の光学部品用材料、電子デバイスもしくは電子部品用絶縁材料、更にはコーティング材料としても有用である。さらに、このような硬化性組成物を用いた本発明の半導体装置は、信頼性に優れたものとなる。 The curable composition of the present invention can provide a cured product having high hardness and toughness and excellent light transmission in a short wavelength region. Therefore, it can be suitably used for applications such as protection, sealing or adhesion, wavelength change or adjustment, or lens of a light emitting diode element. Therefore, the cured product obtained from the curable composition of the present invention can be suitably used for applications such as protection, sealing or adhesion of light emitting diode elements, wavelength change or adjustment, or lenses. It is also useful as a lens material, a sealing material for an optical device or an optical component, a material for various optical components such as a display material, an insulating material for an electronic device or an electronic component, and a coating material. Further, the semiconductor device of the present invention using such a curable composition has excellent reliability.
上述のように、硬度および靭性が高く、短波長領域の光透過性に優れた硬化物を与える硬化性組成物の開発が求められていた。 As described above, there has been a demand for the development of a curable composition that provides a cured product having high hardness and toughness and excellent light transmission in the short wavelength region.
本発明者らは、上記課題について鋭意検討を重ねた結果、特定の成分を含む硬化性組成物であれば、上記課題を解決できることを見出し、本発明を完成させた。 As a result of diligent studies on the above problems, the present inventors have found that a curable composition containing a specific component can solve the above problems, and have completed the present invention.
即ち、本発明は、下記(A)、(B)及び(C)を含む硬化性組成物である。
(A)下記式(1)で表される有機ケイ素化合物と、下記式(2)で表される直鎖状シロキサン及び下記式(3)で表される環状シロキサンのうち少なくとも一方との付加反応物であって、1分子中にSiH基を2個以上有する付加反応物、
(B)アルケニル基を1分子中に2個以上有する化合物、
(C)ヒドロシリル化反応触媒
That is, the present invention is a curable composition containing the following (A), (B) and (C).
(A) Addition reaction between an organosilicon compound represented by the following formula (1) and at least one of a linear siloxane represented by the following formula (2) and a cyclic siloxane represented by the following formula (3). An addition reaction product having two or more SiH groups in one molecule.
(B) A compound having two or more alkenyl groups in one molecule,
(C) Hydrosilylation reaction catalyst
以下、本発明について詳細に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, the present invention will be described in detail, but the present invention is not limited thereto.
[硬化性組成物]
[(A)成分]
本発明の硬化性組成物における(A)成分は、後述の(B)成分とヒドロシリル化反応を起こす架橋剤として機能する。
[Curable composition]
[(A) component]
The component (A) in the curable composition of the present invention functions as a cross-linking agent that causes a hydrosilylation reaction with the component (B) described later.
本発明の硬化性組成物における(A)成分は、下記式(1)で表される有機ケイ素化合物と、下記式(2)で表される直鎖状シロキサン及び下記式(3)で表される環状シロキサンのうち少なくとも一方との付加反応物であって、1分子中にSiH基を2個以上有する付加反応物である。
上記式(2)において、bは0〜100の整数であり、0〜10であることが好ましく、0であることがより好ましい。bが100を超えると、硬化物の硬度が不充分なものとなる場合がある。 In the above formula (2), b is an integer of 0 to 100, preferably 0 to 10, and more preferably 0. If b exceeds 100, the hardness of the cured product may be insufficient.
上記式(3)において、dは2〜10の整数、好ましくは3〜10である。dが2未満であると(A)成分の架橋剤としての機能が不足し、dが10を超えると、硬化物が脆くなり靭性に劣るものとなる場合がある。eは0〜10の整数、好ましくは0〜2である。eが10を超えると硬化物の硬度が不充分なものとなる場合がある。 In the above formula (3), d is an integer of 2 to 10, preferably 3 to 10. If d is less than 2, the function of the component (A) as a cross-linking agent is insufficient, and if d is more than 10, the cured product may become brittle and have poor toughness. e is an integer from 0 to 10, preferably 0 to 2. If e exceeds 10, the hardness of the cured product may be insufficient.
R1で表される炭素原子数1〜12の2価炭化水素基としては、メチレン基、エチレン基、n−プロピレン基、n−ブチレン基、n−ペンチレン基、n−ヘキシレン基、シクロヘキシレン基、n−オクチレン基等のアルキレン基、フェニレン基、ナフチレン基等のアリーレン基等や、これらの基の水素原子の一部又は全部がフッ素、臭素、塩素等のハロゲン原子等で置換されたものが挙げられ、R1としては、フェニレン基が特に好ましい。 Examples of the divalent hydrocarbon group having 1 to 12 carbon atoms represented by R 1 include a methylene group, an ethylene group, an n-propylene group, an n-butylene group, an n-pentylene group, an n-hexylene group and a cyclohexylene group. , N-octylene group and other alkylene groups, phenylene group, naphthylene group and other arylene groups, and some or all of the hydrogen atoms of these groups substituted with halogen atoms such as fluorine, bromine and chlorine. As R 1 , a phenylene group is particularly preferable.
R2、R4およびR6で表される炭素原子数1〜12の1価炭化水素基としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、tert−ブチル基、ペンチル基、ネオペンチル基、ヘキシル基、オクチル基等のアルキル基、シクロヘキシル基等のシクロアルキル基、ビニル基、アリル基、プロペニル基等のアルケニル基、フェニル基、トリル基、キシリル基、ナフチル基等のアリール基、ベンジル基、フェニルエチル基、フェニルプロピル基等のアラルキル基等や、これらの基の水素原子の一部又は全部がフッ素、臭素、塩素等のハロゲン原子等で置換されたものが挙げられ、メチル又はフェニル基が好ましい。 The monovalent hydrocarbon group R 2, R 4 and the carbon atoms represented by R 6 1 to 12, a methyl group, an ethyl group, a propyl group, an isopropyl group, butyl group, isobutyl group, tert- butyl group, Alkyl groups such as pentyl group, neopentyl group, hexyl group and octyl group, cycloalkyl group such as cyclohexyl group, alkenyl group such as vinyl group, allyl group and propenyl group, phenyl group, tolyl group, xylyl group, naphthyl group and the like. Examples thereof include aralkyl groups such as an aryl group, a benzyl group, a phenylethyl group and a phenylpropyl group, and those in which a part or all of the hydrogen atoms of these groups are replaced with halogen atoms such as fluorine, bromine and chlorine. , Methyl or phenyl group is preferred.
R3で表される非置換の炭素原子数1〜4の2価炭化水素基としては、メチレン基、エチレン基、n−プロピレン基、n−ブチレン基等のアルキレン基が挙げられる。R3が単結合である場合は、ケイ素原子にビニル基が直接結合している有機ケイ素化合物を表す。R3としては単結合が特に好ましい。 Examples of the unsubstituted divalent hydrocarbon group having 1 to 4 carbon atoms represented by R 3 include an alkylene group such as a methylene group, an ethylene group, an n-propylene group and an n-butylene group. When R 3 is a single bond, it represents an organosilicon compound in which a vinyl group is directly bonded to a silicon atom. As R 3 is a single bond is particularly preferred.
上記式(1)で表される有機ケイ素化合物の好適な具体例を下記に示すが、これらに限定されるものではない。また、上記式(1)で表される有機ケイ素化合物は1種単独でも2種以上を組み合わせても使用することができる。
上記式(2)で表される直鎖状シロキサンの好適な具体例を下記に示すが、これらに限定されるものではない。また、上記式(2)で表される化合物は1種単独でも2種以上を組み合わせても使用することができる。
上記式(3)で表される環状シロキサンの好適な具体例を下記に示すが、これらに限定されるものではない。また、上記式(3)で表される化合物は1種単独でも2種以上を組み合わせても使用することができる。
上記式(1)で表される有機ケイ素化合物と、上記式(2)で表される直鎖状シロキサン及び上記式(3)で表される環状シロキサンのうち少なくとも一方との付加反応物である(A)成分の好ましい例としては下記式で表される構成単位比を有する化合物が挙げられる。
このような構成単位比を有する化合物の具体例としては、下記構造式で表される化合物等が挙げられるが、これらに限定されるものではない。
[(A)成分の調製]
本発明の硬化性組成物における(A)成分は、上記式(2)で表される直鎖状シロキサン及び/又は上記式(3)で表される環状シロキサン中に含まれるアルケニル基1モルに対して、上記式(1)で表される化合物を、過剰量、好ましくは1モルを越え10モル以下、より好ましくは1.5モルを越え5モル以下混合して両者の存在下でヒドロシリル化反応を行う事により得ることができる。
[Preparation of (A) component]
The component (A) in the curable composition of the present invention comprises 1 mol of an alkenyl group contained in the linear siloxane represented by the above formula (2) and / or the cyclic siloxane represented by the above formula (3). On the other hand, the compound represented by the above formula (1) is mixed in an excess amount, preferably more than 1 mol and 10 mol or less, more preferably more than 1.5 mol and 5 mol or less, and hydrosilylated in the presence of both. It can be obtained by carrying out a reaction.
(A)成分中に、上記式(2)で表される直鎖状シロキサン及び/又は上記式(3)で表される環状シロキサンに由来する未反応のアルケニル基が存在していてもよいが、全てのアルケニル基がヒドロシリル化反応していることが好ましい。 An unreacted alkenyl group derived from the linear siloxane represented by the above formula (2) and / or the cyclic siloxane represented by the above formula (3) may be present in the component (A). , It is preferable that all alkenyl groups undergo a hydrosilylation reaction.
前記ヒドロシリル化反応に用いる触媒としては、公知のものを使用することができる。例えば、白金金属を担持したカーボン粉末、白金黒、塩化第2白金、塩化白金酸、塩化白金酸と一価アルコールとの反応生成物、塩化白金酸とオレフィン類との錯体、白金ビスアセトアセテート等の白金系触媒;パラジウム系触媒、ロジウム系触媒等の白金族金属系触媒が挙げられる。また、付加反応条件、精製条件、溶媒の使用等については特に限定されず、公知の方法を用いればよい。 A known catalyst can be used as the catalyst used for the hydrosilylation reaction. For example, carbon powder carrying platinum metal, platinum black, secondary platinum chloride, platinum chloride acid, reaction product of platinum chloride acid and monovalent alcohol, complex of platinum chloride acid and olefins, platinum bisacetoacetate, etc. Platinum-based catalysts; examples thereof include platinum-group metal-based catalysts such as palladium-based catalysts and rhodium-based catalysts. Further, the addition reaction conditions, purification conditions, use of solvent and the like are not particularly limited, and known methods may be used.
本発明の硬化性組成物における(A)成分は、1種の化合物からなるものでも、2種以上の化合物の組み合わせ(混合物)からなるものでもよい。 The component (A) in the curable composition of the present invention may be composed of one kind of compound or a combination (mixture) of two or more kinds of compounds.
(A)成分を構成する化合物1分子中にSiH基を2個以上有することは適切な測定手段を選択することにより確認できる。(A)成分を構成する化合物が2種以上である場合には、適切な測定手段の組み合わせ(例えば、1H−NMRとGPCなど)を選択することにより化合物ごとに1分子中にSiH基を2個以上有することを確認できる。 It can be confirmed by selecting an appropriate measuring means that one molecule of the compound constituting the component (A) has two or more SiH groups. (A) When there are two or more compounds constituting the component, a SiH group can be added to one molecule for each compound by selecting an appropriate combination of measuring means (for example, 1 1 H-NMR and GPC). It can be confirmed that there are two or more.
[(B)成分]
本発明の硬化性組成物における(B)成分は、アルケニル基を1分子中に2個以上有する化合物である。
[(B) component]
The component (B) in the curable composition of the present invention is a compound having two or more alkenyl groups in one molecule.
アルケニル基としては、ビニル基、アリル基、プロペニル基、ブテニル基、ペンテニル基、ヘキセニル基、ヘプテニル基、オクテニル基等の直鎖状アルケニル基、ノルボルネニル基、シクロヘキセニル基等の環状アルケニル基が挙げられ、ビニル基、アリル基が好ましい。 Examples of the alkenyl group include a linear alkenyl group such as a vinyl group, an allyl group, a propenyl group, a butenyl group, a pentenyl group, a hexenyl group, a heptenyl group and an octenyl group, and a cyclic alkenyl group such as a norbornenyl group and a cyclohexenyl group. , Vinyl group and allyl group are preferable.
(B)成分の具体例としては、特に限定されないが、分子鎖両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルビニルシロキサン共重合体、分子鎖両末端トリメチルシロキシ基封鎖ジメチルシロキサン・ジフェニルシロキサン・メチルビニルシロキサン共重合体、分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルシロキサン・ジフェニルシロキサン共重合体等が挙げられる。 Specific examples of the component (B) are not particularly limited, but are trimethylsiloxy group-blocked dimethylsiloxane / methylvinylsiloxane copolymer at both ends of the molecular chain, and trimethylsiloxy group-blocked dimethylsiloxane / diphenylsiloxane / methylvinylsiloxane at both ends of the molecular chain. Examples thereof include copolymers, dimethylvinylsyloxy group-blocking dimethylsiloxane / diphenylsiloxane copolymers at both ends of the molecular chain.
また、シロキサン以外のものとしては下記式で表される化合物等が挙げられるが、これらに限定されるものではない。
(B)成分は、1種単独でも2種以上を組み合わせても使用することができる。 The component (B) can be used alone or in combination of two or more.
(B)成分としては、下記式(4)で表される直鎖状のオルガノポリシロキサンであることが好ましい。
R8で表される炭素原子数1〜12の1価炭化水素基としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、tert−ブチル基、ペンチル基、ネオペンチル基、ヘキシル基、オクチル基等のアルキル基、シクロヘキシル基等のシクロアルキル基、ビニル基、アリル基、プロペニル基等のアルケニル基、フェニル基、トリル基、キシリル基、ナフチル基等のアリール基、ベンジル基、フェニルエチル基、フェニルプロピル基等のアラルキル基等や、これらの基の水素原子の一部又は全部がフッ素、臭素、塩素等のハロゲン原子等で置換されたものが挙げられ、中でも、炭素原子数1〜6のアルキル基、フェニル基、ビニル基が好ましく、特にメチル基が好ましい。 Examples of the monovalent hydrocarbon group having 1 to 12 carbon atoms represented by R 8 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group and a neopentyl group. Alkyl group such as hexyl group and octyl group, cycloalkyl group such as cyclohexyl group, alkenyl group such as vinyl group, allyl group and propenyl group, aryl group such as phenyl group, trill group, xsilyl group and naphthyl group, benzyl group, Examples thereof include aralkyl groups such as a phenylethyl group and a phenylpropyl group, and those in which some or all of the hydrogen atoms of these groups are substituted with halogen atoms such as fluorine, bromine and chlorine. Among them, the number of carbon atoms The alkyl group, phenyl group, and vinyl group of 1 to 6 are preferable, and the methyl group is particularly preferable.
上記式(4)において、fは0〜50の整数とすることができ、1〜10であることが好ましく、1〜7であることがより好ましく、1〜4であることが更に好ましい。gは0〜100の整数とすることができ、0〜50であることが好ましく、0〜10であることがより好ましく、0〜4であることが更に好ましい。 In the above formula (4), f can be an integer of 0 to 50, preferably 1 to 10, more preferably 1 to 7, and even more preferably 1 to 4. g can be an integer of 0 to 100, preferably 0 to 50, more preferably 0 to 10, and even more preferably 0 to 4.
式(4)で表されるオルガノポリシロキサンは、例えば、ジクロロジフェニルシランやジアルコキシジフェニルシラン等の二官能性シランを加水分解・縮合させた後、または加水分解・縮合と同時に、脂肪族不飽和基を含有するシロキサン単位で末端を封鎖することにより得られる。 The organopolysiloxane represented by the formula (4) is aliphatic unsaturated, for example, after hydrolysis / condensation of a bifunctional silane such as dichlorodiphenylsilane or dialkoxydiphenylsilane, or at the same time as hydrolysis / condensation. It is obtained by blocking the end with a siloxane unit containing a group.
(B)成分の配合量は、組成物中の脂肪族不飽和基に対するSiH基のモル比(SiH基/脂肪族不飽和基)が0.5以上5以下となる量が好ましく、より好ましくは0.8以上2以下となる量である。前記モル比(SiH基/脂肪族不飽和基)が0.5以上5以下であれば、本発明の組成物を十分に硬化させることができる。 The amount of the component (B) is preferably such that the molar ratio of SiH groups (SiH groups / aliphatic unsaturated groups) to the aliphatic unsaturated group in the composition is 0.5 or more and 5 or less, more preferably. It is an amount of 0.8 or more and 2 or less. When the molar ratio (SiH group / aliphatic unsaturated group) is 0.5 or more and 5 or less, the composition of the present invention can be sufficiently cured.
[(C)成分]
本発明の(C)成分であるヒドロシリル化反応触媒は、上記(A)成分の調製に用いられるものと同様のものが使用できる。
[Component (C)]
As the hydrosilylation reaction catalyst which is the component (C) of the present invention, the same catalyst as that used for the preparation of the component (A) can be used.
本発明の硬化性組成物への(C)成分の配合量は、触媒としての有効量であればよく、特に制限されないが、組成物全体の質量に対して、白金族金属原子として、好ましくは1〜500ppm、より好ましくは1〜100ppm、さらに好ましくは2〜12ppmとなる量を配合することが好ましい。前記範囲内の配合量とすることで、硬化反応に要する時間が適度のものとなり、硬化物の着色を抑制できる。 The amount of the component (C) blended in the curable composition of the present invention may be an effective amount as a catalyst and is not particularly limited, but is preferably a platinum group metal atom with respect to the total mass of the composition. It is preferable to add an amount of 1 to 500 ppm, more preferably 1 to 100 ppm, still more preferably 2 to 12 ppm. By setting the blending amount within the above range, the time required for the curing reaction becomes appropriate, and the coloring of the cured product can be suppressed.
[その他の成分]
本発明の硬化性組成物には、上記(A)〜(C)成分に加え、必要に応じて酸化防止剤、無機充填剤、接着性向上剤等の成分を配合してもよい。
[Other ingredients]
In addition to the above-mentioned components (A) to (C), the curable composition of the present invention may contain components such as an antioxidant, an inorganic filler, and an adhesiveness improver, if necessary.
[酸化防止剤]
本発明の硬化性組成物の硬化物中には、上記(B)成分中の付加反応性炭素−炭素二重結合が未反応のまま残存している場合があり、それが大気中の酸素により酸化されることで硬化物が着色する原因となり得る。そこで、必要に応じ、本発明の硬化性組成物に酸化防止剤を配合することにより、このような着色を未然に防止することができる。
[Antioxidant]
In the cured product of the curable composition of the present invention, the addition-reactive carbon-carbon double bond in the component (B) may remain unreacted due to oxygen in the atmosphere. Oxidation can cause the cured product to become colored. Therefore, such coloring can be prevented in advance by adding an antioxidant to the curable composition of the present invention, if necessary.
酸化防止剤としては、公知のものを使用することができ、例えば、2,6−ジ−t−ブチル−4−メチルフェノール、2,5−ジ−t−アミルヒドロキノン、2,5−ジ−t−ブチルヒドロキノン、4,4‘−ブチリデンビス(3−メチル−6−t−ブチルフェノール)、2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)、2,2‘−メチレンビス(4−エチル−6−t−ブチルフェノール)等が挙げられる。これらは、1種単独でも2種以上を組み合わせても使用することができる。 Known antioxidants can be used, for example, 2,6-di-t-butyl-4-methylphenol, 2,5-di-t-amylhydroquinone, 2,5-di-. t-Butylhydroquinone, 4,4'-butylidenebis (3-methyl-6-t-butylphenol), 2,2'-methylenebis (4-methyl-6-t-butylphenol), 2,2'-methylenebis (4-) Ethyl-6-t-butylphenol) and the like. These can be used alone or in combination of two or more.
なお、この酸化防止剤を使用する場合、その配合量は特に制限されないが、上記(A)成分と(B)成分との合計質量に対して、通常、1〜10,000ppm、特に10〜1,000ppm程度配合することが好ましい。前記範囲内の配合量とすることによって、酸化防止能力が十分発揮され、着色、白濁、酸化劣化等の発生がなく光学的特性に優れた硬化物が得られる。 When this antioxidant is used, the blending amount thereof is not particularly limited, but it is usually 1 to 10,000 ppm, particularly 10 to 1 with respect to the total mass of the components (A) and (B). It is preferable to add about 000 ppm. By setting the blending amount within the above range, the antioxidant ability is sufficiently exhibited, and a cured product having excellent optical characteristics can be obtained without the occurrence of coloring, cloudiness, oxidative deterioration and the like.
[無機充填剤]
本発明の硬化性組成物の粘度や、本発明の硬化性組成物から得られる硬化物の硬度等を調整したり、強度を向上させたり、蛍光体の分散を良くするために、ナノシリカや、溶融シリカ、結晶性シリカ、酸化チタン、ナノアルミナ、アルミナ等の無機充填剤を添加しても良い。
[Inorganic filler]
In order to adjust the viscosity of the curable composition of the present invention, the hardness of the cured product obtained from the curable composition of the present invention, the strength, and the dispersion of the phosphor, nanosilica, Inorganic fillers such as fused silica, crystalline silica, titanium oxide, nanoalumina, and alumina may be added.
[接着性向上剤]
本発明の硬化性組成物には、接着性向上剤を配合してもよい。接着性向上剤としては、シランカップリング剤やそのオリゴマー、シランカップリング剤と同様の反応性基を有するポリシロキサン等が例示される。
[Adhesive improver]
An adhesiveness improver may be added to the curable composition of the present invention. Examples of the adhesiveness improver include a silane coupling agent, an oligomer thereof, and a polysiloxane having a reactive group similar to that of the silane coupling agent.
接着性向上剤は、本発明の硬化性組成物及びその硬化物の基材に対する接着性を向上させるために組成物に配合される任意成分である。ここで、基材とは、金、銀、銅、ニッケルなどの金属材料、酸化アルミニウム、窒化アルミニウム、酸化チタンなどのセラミック材料、シリコーン樹脂、エポキシ樹脂などの高分子材料を指す。接着性向上剤は、1種単独でも2種以上を組み合わせても使用することができる。 The adhesiveness improver is an optional component added to the curable composition of the present invention and the cured product to improve the adhesiveness to the substrate. Here, the base material refers to a metal material such as gold, silver, copper, and nickel, a ceramic material such as aluminum oxide, aluminum nitride, and titanium oxide, and a polymer material such as a silicone resin and an epoxy resin. The adhesiveness improver can be used alone or in combination of two or more.
接着性向上剤を使用する場合の配合量は、上記(A)成分と(B)の合計100質量部に対し、好ましくは1〜30質量部であり、より好ましくは、1〜10質量部である。このような配合量であると、本発明の熱硬化性シリコーン組成物及びその硬化物は、基材に対する接着性が効果的に向上し、また、着色が起こりにくい。 When the adhesiveness improver is used, the blending amount is preferably 1 to 30 parts by mass, more preferably 1 to 10 parts by mass, based on 100 parts by mass of the total of the component (A) and (B). is there. With such a blending amount, the thermosetting silicone composition of the present invention and the cured product thereof are effectively improved in adhesiveness to the base material, and coloring is unlikely to occur.
接着性向上剤の好適な具体例としては、下記式で表されるものが挙げられるが、これらに限定されるものではない。
[その他]
また、ポットライフを確保するために、1−エチニルシクロヘキサノール、3,5−ジメチル−1−ヘキシン−3−オール等の付加反応制御剤を配合することができる。
[Other]
Further, in order to secure the pot life, an addition reaction control agent such as 1-ethynylcyclohexanol and 3,5-dimethyl-1-hexyne-3-ol can be blended.
更に、太陽光線、蛍光灯等の光エネルギーによる光劣化に抵抗性を付与するため光安定剤を用いることも可能である。この光安定剤としては、光酸化劣化で生成するラジカルを補足するヒンダードアミン系安定剤が適しており、酸化防止剤と併用することで、酸化防止効果はより向上する。光安定剤の具体例としては、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、4−ベンゾイル−2,2,6,6−テトラメチルピペリジン等が挙げられる。 Further, it is also possible to use a light stabilizer in order to impart resistance to photodegradation due to light energy of sunlight, fluorescent lamps and the like. As this light stabilizer, a hindered amine-based stabilizer that captures radicals generated by photooxidation deterioration is suitable, and when used in combination with an antioxidant, the antioxidant effect is further improved. Specific examples of the light stabilizer include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, 4-benzoyl-2,2,6,6-tetramethylpiperidine and the like.
また、本発明組成物を封止材料として用いる場合には、基材との接着性を向上させるためにシランカップリング剤を配合してもよいし、クラック防止のため可塑剤を添加してもよい。 When the composition of the present invention is used as a sealing material, a silane coupling agent may be added to improve the adhesiveness to the base material, or a plasticizer may be added to prevent cracks. Good.
[硬化物]
本発明の硬化性組成物を硬化して本発明の硬化物とする。前記硬化物は、硬度、靭性が高く、短波長領域の光透過性に優れる。なお、本発明の硬化性組成物の硬化条件については、特に制限されないが、60〜180℃、5〜180分の条件とすることが好ましい。
[Cured product]
The curable composition of the present invention is cured to obtain a cured product of the present invention. The cured product has high hardness and toughness, and is excellent in light transmission in a short wavelength region. The curing conditions of the curable composition of the present invention are not particularly limited, but are preferably 60 to 180 ° C. and 5 to 180 minutes.
本発明の硬化性組成物から得られる硬化物は、厚さ2mmにおける波長400nmの光透過率(25℃)が80%以上であることが好ましい。 The cured product obtained from the curable composition of the present invention preferably has a light transmittance (25 ° C.) of 80% or more at a wavelength of 400 nm at a thickness of 2 mm.
このような光学特性を有する本発明の硬化物であれば、発光ダイオード素子の保護、封止もしくは接着、波長変更もしくは調整またはレンズ等の用途に好適に使用できるほか、レンズ材料、光学デバイスもしくは光学部品用封止材、ディスプレイ材料等の各種の光学部品用材料、電子デバイスもしくは電子部品用絶縁材料、更にはコーティング材料としても有用な材料となる。 The cured product of the present invention having such optical characteristics can be suitably used for applications such as protection, sealing or adhesion, wavelength change or adjustment, or lens of a light emitting diode element, as well as a lens material, an optical device, or optics. It is a useful material as a sealing material for parts, a material for various optical parts such as a display material, an insulating material for an electronic device or an electronic part, and a coating material.
[半導体装置]
本発明では更に、上記の硬化性組成物から得られる硬化物により半導体素子が被覆された半導体装置を提供する。
[Semiconductor device]
The present invention further provides a semiconductor device in which a semiconductor element is coated with a cured product obtained from the above curable composition.
以下、図1を参照して、本発明の硬化性組成物の硬化物を用いた半導体装置(以下、「本発明の半導体装置」ともいう)について説明するが、本発明はこれらに限定されるものではない。 Hereinafter, a semiconductor device using a cured product of the curable composition of the present invention (hereinafter, also referred to as “semiconductor device of the present invention”) will be described with reference to FIG. 1, but the present invention is limited thereto. It's not a thing.
図1は、本発明の半導体装置の一例を示す概略断面図である。本発明の半導体装置1は、銀メッキ基板2が形成されたパッケージ3上に、半導体チップ4がダイボンドされており、この半導体チップ4は、ボンディングワイヤ5によりワイヤボンディングされている。そして、上述した本発明の硬化性組成物の硬化物6により、半導体チップ4が被覆されている。半導体チップ4の被覆は、上述した本発明の硬化性組成物(付加硬化型シリコーン組成物)を塗布し、加熱により硬化性組成物を硬化させることにより行われる。なお、その他公知の硬化条件下で公知の硬化方法により硬化させても良い。
FIG. 1 is a schematic cross-sectional view showing an example of the semiconductor device of the present invention. In the
この場合、外部応力の影響を受け難くし、又ゴミ等の付着を極力抑えるという観点から、上記硬化性組成物は、硬化により、JISやASTM D 2240に規定の硬さがデュロメータAで30以上の硬化物を形成するものであることが好ましい。 In this case, from the viewpoint of making it less susceptible to the influence of external stress and suppressing the adhesion of dust and the like as much as possible, the curable composition has a hardness of 30 or more specified in JIS or ASTM D 2240 by curing. It is preferable that it forms a cured product of.
本発明の硬化性組成物は、硬度および靭性が高く、短波長領域の光透過性に優れた硬化物を形成するため、この硬化性組成物を用いた本発明の半導体装置は、信頼性に優れたものとなる。 Since the curable composition of the present invention forms a cured product having high hardness and toughness and excellent light transmission in a short wavelength region, the semiconductor device of the present invention using this curable composition is reliable. It will be excellent.
以下、実施例及び比較例を用いて本発明を具体的に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
また、実施例において、1H−NMR測定はブルカー・バイオスピン社製AVANCE IIIを使用した。GPC(ゲルパーミエーションクロマトグラフィー)測定は、東ソー(株)製HLC−8320GPCを用い、移動相としてテトラヒドロフラン(THF)を使用し、ポリスチレン換算で行った。 Further, in the example, 1 H-NMR measurement used AVANCE III manufactured by Bruker Biospin. The GPC (gel permeation chromatography) measurement was carried out using HLC-8320GPC manufactured by Tosoh Corporation, using tetrahydrofuran (THF) as the mobile phase, in terms of polystyrene.
[合成例1](A−1)成分の調製
攪拌装置、冷却管、滴下ロートおよび温度計を備えた1Lの4つ口フラスコに、1,4−ビス(ジメチルシリル)ベンゼン(北興化学工業株式会社製)660g(3.4モル)、5%Ptカーボン粉末(エヌ・イーケムキャット株式会社製)0.30gを加え、オイルバスを用いて85℃に加熱した。これにヘキサビニルジシロキサン(北興化学工業株式会社製)を47g(0.2モル)滴下した。滴下終了後、90〜100℃の間で3時間撹拌した。撹拌後終了後25℃に戻し、1H−NMRスペクトル測定にてビニル基のピーク消失を確認した。活性炭を11g加え1時間撹拌後、Ptカーボン粉末、及び活性炭を濾別し、減圧濃縮により余剰の1,4−ビス(ジメチルシリル)ベンゼンを除去することで、(A−1)成分240g(無色透明、23℃における粘度:49Pa・s)を得た。
[Synthesis Example 1] Preparation of component (A-1) 1,4-bis (dimethylsilyl) benzene (Hokuko Chemical Industry Co., Ltd.) in a 1 L four-necked flask equipped with a stirrer, a cooling tube, a dropping funnel and a thermometer. 660 g (3.4 mol) of 5% Pt carbon powder (manufactured by NECMCAT Co., Ltd.) of 0.30 g was added, and the mixture was heated to 85 ° C. using an oil bath. 47 g (0.2 mol) of hexavinyldisiloxane (manufactured by Hokuko Chemical Industry Co., Ltd.) was added dropwise thereto. After completion of the dropping, the mixture was stirred at 90 to 100 ° C. for 3 hours. After stirring, the temperature was returned to 25 ° C., and the peak disappearance of the vinyl group was confirmed by 1 H-NMR spectrum measurement. After adding 11 g of activated carbon and stirring for 1 hour, Pt carbon powder and activated carbon are separated by filtration, and
反応生成物を、GPC(図2)等により分析した結果、得られた反応生成物は、下記式(a1)〜(e1)で表される構造を有する化合物の混合物であり、各化合物の割合は(a1):(b1):(c1):(d1):(e1)=40:20:14:13:8(mol%)であった。また、混合物全体のSiH基の含有割合は、0.0038mol/gであった。 As a result of analyzing the reaction product by GPC (FIG. 2) or the like, the obtained reaction product is a mixture of compounds having structures represented by the following formulas (a1) to (e1), and the ratio of each compound. Was (a1) :( b1) :( c1) :( d1) :( e1) = 40: 20: 14: 13: 8 (mol%). The content ratio of SiH groups in the whole mixture was 0.0038 mol / g.
[合成例2](A−2)成分の調製
攪拌装置、冷却管、滴下ロートおよび温度計を備えた1Lの4つ口フラスコに、1,4−ビス(ジメチルシリル)ベンゼン(北興化学工業株式会社製)496g(2.6モル)、5%Ptカーボン粉末(エヌ・イーケムキャット株式会社製)0.24gを加え、オイルバスを用いて85℃に加熱した。これに1,3,5−トリメチル−1,3,5−トリビニルシクロトリシロキサン(信越化学工業株式会社製)を78g(0.3モル)滴下した。滴下終了後、90〜100℃の間で5時間撹拌した。撹拌後終了後25℃に戻し、1H−NMRスペクトル測定にてビニル基のピーク消失を確認した。活性炭を9g加え1時間撹拌後、Ptカーボン粉末、及び活性炭を濾別し、濃縮により余剰の1,4−ビス(ジメチルシリル)ベンゼンを除去することで、(A−2)成分220g(無色透明、23℃における粘度:2.9Pa・s)を得た。
[Synthesis Example 2] Preparation of component (A-2) 1,4-bis (dimethylsilyl) benzene (Hokuko Chemical Industry Co., Ltd.) in a 1 L four-necked flask equipped with a stirrer, a cooling tube, a dropping funnel and a thermometer. 496 g (2.6 mol) of 5% Pt carbon powder (manufactured by NECMCAT Co., Ltd.) (0.24 g) was added, and the mixture was heated to 85 ° C. using an oil bath. 78 g (0.3 mol) of 1,3,5-trimethyl-1,3,5-trivinylcyclotrisiloxane (manufactured by Shin-Etsu Chemical Co., Ltd.) was added dropwise thereto. After completion of the dropping, the mixture was stirred at 90 to 100 ° C. for 5 hours. After stirring, the temperature was returned to 25 ° C., and the peak disappearance of the vinyl group was confirmed by 1 H-NMR spectrum measurement. After adding 9 g of activated carbon and stirring for 1 hour, Pt carbon powder and activated carbon are separated by filtration, and
反応生成物を、GPC(図3)等により分析した結果、得られた反応生成物は、下記式(a2)〜(d2)で表される構造を有する化合物の混合物であり、各化合物の割合は(a2):(b2):(c2):(d2)=57:24:10:7(mol%)であった。また、混合物全体のSiH基の含有割合は、0.0032モル/gであった。 As a result of analyzing the reaction product by GPC (FIG. 3) or the like, the obtained reaction product is a mixture of compounds having structures represented by the following formulas (a2) to (d2), and the ratio of each compound. Was (a2) :( b2) :( c2) :( d2) = 57: 24: 10: 7 (mol%). The content ratio of SiH groups in the whole mixture was 0.0032 mol / g.
[合成例3](A−3)成分の調製
攪拌装置、冷却管、滴下ロートおよび温度計を備えた500mLの4つ口フラスコに、1,4−ビス(ジメチルシリル)ベンゼン(北興化学工業株式会社製)175g(0.9 モル)、5%Ptカーボン粉末(エヌ・イーケムキャット株式会社製)0.11gを加え、オイルバスを用いて85℃に加熱した。これにジメチルジフェニルジビニルジシロキサン(北興化学工業株式会社製)を93g(0.3モル)滴下した。滴下終了後、90〜100℃の間で5時間撹拌した。撹拌後終了後25℃に戻し、1H−NMRスペクトル測定にてビニル基のピーク消失を確認した。活性炭を4.0g加え1時間撹拌後、Ptカーボン粉末、及び活性炭を濾別し、濃縮により余剰の1,4−ビス(ジメチルシリル)ベンゼンを除去することで、(A−3)成分182g(無色透明、23℃における粘度:1.5Pa・s)を得た。
[Synthesis Example 3] Preparation of component (A-3) 1,4-bis (dimethylsilyl) benzene (Hokuko Chemical Industry Co., Ltd.) in a 500 mL four-necked flask equipped with a stirrer, a cooling tube, a dropping funnel and a thermometer. 175 g (0.9 mol) of 5% Pt carbon powder (manufactured by NECMCAT Co., Ltd.) (0.11 g) was added, and the mixture was heated to 85 ° C. using an oil bath. 93 g (0.3 mol) of dimethyldiphenyldivinyldisiloxane (manufactured by Hokuko Chemical Industry Co., Ltd.) was added dropwise thereto. After completion of the dropping, the mixture was stirred at 90 to 100 ° C. for 5 hours. After stirring, the temperature was returned to 25 ° C., and the peak disappearance of the vinyl group was confirmed by 1 H-NMR spectrum measurement. After adding 4.0 g of activated carbon and stirring for 1 hour, Pt carbon powder and activated carbon are separated by filtration, and
反応生成物を、GPC(図4)等により分析した結果、得られた反応生成物は、下記式(a3)〜(d3)で表される構造を有する化合物の混合物であり、各化合物の割合は(a3):(b3):(c3):(d3)=43:25:15:6(mol%)であった。また、混合物全体のSiH基の含有割合は、0.0022モル/gであった。 As a result of analyzing the reaction product by GPC (FIG. 4) or the like, the obtained reaction product is a mixture of compounds having structures represented by the following formulas (a3) to (d3), and the ratio of each compound. Was (a3) :( b3) :( c3) :( d3) = 43: 25: 15: 6 (mol%). The content ratio of SiH groups in the whole mixture was 0.0022 mol / g.
[実施例1〜6、比較例1、2]
表1に示す組成比(数値は質量部を表す)で下記の各成分を混合し、組成物中のアルケニル基に対するSiH基のモル比([SiH基]/[アルケニル基])が1.1となるように硬化性組成物を調製した。下記の例において、オルガノポリシロキサンの構成単位を表す記号は以下のとおりである。
MVi:(CH2=CH)(CH3)2SiO1/2
MH:H(CH3)2SiO1/2
D2Φ:(C6H5)2SiO2/2
TΦ:(C6H5)SiO3/2
[Examples 1 to 6, Comparative Examples 1 and 2]
The following components are mixed at the composition ratios shown in Table 1 (numerical values represent parts by mass), and the molar ratio of SiH groups to alkenyl groups in the composition ([SiH groups] / [alkenyl groups]) is 1.1. The curable composition was prepared so as to be. In the example below, the symbols representing the constituent units of the organopolysiloxane are as follows.
M Vi : (CH 2 = CH) (CH 3 ) 2 SiO 1/2
MH : H (CH 3 ) 2 SiO 1/2
D 2Φ : (C 6 H 5 ) 2 SiO 2/2
T Φ : (C 6 H 5 ) SiO 3/2
(A)成分
(A−1)上記合成例1で得られた付加反応物
(A−2)上記合成例2で得られた付加反応物
(A−3)上記合成例3で得られた付加反応物
比較成分
(A−4)MH 3TΦ 1で表される分岐状オルガノポリシロキサン
(A) Component (A-1) Addition reaction product obtained in the above Synthesis Example 1 (A-2) Addition reaction product obtained in the above Synthesis Example 2 (A-3) Addition reaction product obtained in the above Synthesis Example 3 Reactant comparison component (A-4) Branched organopolysiloxane represented by MH 3 T Φ 1
(B)成分
(B−1)MVi 2D2Φ 1で表される直鎖状オルガノポリシロキサン
(B−2)ビスフェノールジアリルエーテル(北興化学工業株式会社製:製品名「BPA−AE」)
(B) Component (B-1) Linear organopolysiloxane represented by M Vi 2 D 2Φ 1 (B-2) Bisphenol diallyl ether (manufactured by Hokuko Chemical Industry Co., Ltd .: product name "BPA-AE")
(C)成分
白金1,3−ジビニル−1,1,3,3−テトラメチルジシロキサン錯体のポリシロキサン希釈品(白金含有量:1重量%)
(C) Component Polysiloxane diluted product of
[性能評価手法]
上記実施例および比較例で得られた硬化性組成物について、下記手法に従い、その硬化物の性能を評価した。なお、比較例2については架橋剤と主剤((B)成分)が相溶せず、硬化物を得ることが出来なかった。
[Performance evaluation method]
With respect to the curable compositions obtained in the above Examples and Comparative Examples, the performance of the cured product was evaluated according to the following method. In Comparative Example 2, the cross-linking agent and the main agent (component (B)) were incompatible with each other, and a cured product could not be obtained.
(1)硬度
ガラス板で組んだ型の中に硬化性組成物を流し込み、150℃で4時間硬化を行い、硬化物を得た。ASTM D 2240に準じて、各硬化物の硬度(Shore DまたはType A)を23℃で測定した結果を表2に示す。なお、ShoreD硬度は2mm厚の硬化物にて測定し、値の前にDを付記した。また、TypeA硬度は6mm厚の硬化物にて測定し、値の前にAを付記した。
(1) Hardness The curable composition was poured into a mold assembled from a glass plate and cured at 150 ° C. for 4 hours to obtain a cured product. Table 2 shows the results of measuring the hardness (Shore D or Type A) of each cured product at 23 ° C. according to ASTM D 2240. The ShoreD hardness was measured with a cured product having a thickness of 2 mm, and D was added before the value. The Type A hardness was measured with a cured product having a thickness of 6 mm, and A was added before the value.
(2)光透過率
上記硬度測定と同様に調製した2mm厚の硬化物について、各硬化物の400nm光透過率を分光光度計を用いて測定した。測定結果を表2に示す。
(2) Light Transmittance With respect to the cured product having a thickness of 2 mm prepared in the same manner as in the above hardness measurement, the 400 nm light transmittance of each cured product was measured using a spectrophotometer. The measurement results are shown in Table 2.
(3)靭性評価
上記硬度測定と同様に、実施例1,3,5及び比較例1では2mm厚の硬化物を作成し、実施例2,4,6では0.3mm厚の硬化物を作成した。それぞれの硬化物を直径1mmの金属棒に沿って23℃で直角に折り曲げた時の状態を、〇(割れずに曲がる)、×(割れる)で評価した。
(3) Evaluation of toughness Similar to the above hardness measurement, a cured product having a thickness of 2 mm was prepared in Examples 1, 3 and 5 and Comparative Example 1, and a cured product having a thickness of 0.3 mm was prepared in Examples 2, 4 and 6. did. The state when each cured product was bent at a right angle at 23 ° C. along a metal rod having a diameter of 1 mm was evaluated as 〇 (bending without cracking) and × (breaking).
(4)伸び、引張強度
上記硬度測定と同様に調製した2mm厚の硬化物について、各硬化物の伸び、及び引張強度をJIS−K−6249:2003に準じて23℃で測定した。測定結果を表2に示す。なお、実施例2,4,6の硬化物については硬度が非常に高く、伸び、引張強度は測定不能であった。
(4) Elongation and tensile strength With respect to the cured product having a thickness of 2 mm prepared in the same manner as in the above hardness measurement, the elongation and tensile strength of each cured product were measured at 23 ° C. according to JIS-K-6249: 2003. The measurement results are shown in Table 2. The hardness of the cured products of Examples 2, 4 and 6 was very high, and the elongation and tensile strength could not be measured.
表1および表2に示されるように、本発明の硬化性組成物は(A)成分及び(B)成分の相溶性が良好なものであり、硬度、靱性および透明性に優れた硬化物を与えた。 As shown in Tables 1 and 2, the curable composition of the present invention has good compatibility between the components (A) and (B), and is a cured product having excellent hardness, toughness and transparency. Gave.
一方、本発明の(A)成分に代えてMH 3TΦ 1で表されるオルガノポリシロキサンを用いた組成物は靭性、伸びおよび引張強度に劣り(比較例1)、シロキサンを有しない(B)成分を用いた場合の相溶性が不十分であった(比較例2)。 On the other hand, a composition using an organopolysiloxane represented by MH 3 T Φ 1 instead of the component (A) of the present invention is inferior in toughness, elongation and tensile strength (Comparative Example 1) and does not have siloxane (Comparative Example 1). B) The compatibility when the component was used was insufficient (Comparative Example 2).
なお、本発明は、上記実施形態に限定されるものではない。上記実施形態は例示であり、本発明の特許請求の範囲に記載された技術的思想と実質的に同一な構成を有し、同様な作用効果を奏するものは、いかなるものであっても本発明の技術的範囲に包含される。 The present invention is not limited to the above embodiment. The above-described embodiment is an example, and any object having substantially the same configuration as the technical idea described in the claims of the present invention and exhibiting the same effect and effect is the present invention. Is included in the technical scope of.
1…半導体装置、 2…銀メッキ基板、 3…パッケージ、 4…半導体チップ、
5…ボンディングワイヤ、 6…硬化性組成物の硬化物。
1 ... Semiconductor device, 2 ... Silver-plated substrate, 3 ... Package, 4 ... Semiconductor chip,
5 ... Bonding wire, 6 ... Cured product of curable composition.
[合成例1](A−1)成分の調製
攪拌装置、冷却管、滴下ロートおよび温度計を備えた1Lの4つ口フラスコに、1,4−ビス(ジメチルシリル)ベンゼン(北興化学工業株式会社製)660g(3.4モル)、5%Ptカーボン粉末(エヌ・イーケムキャット株式会社製)0.30gを加え、オイルバスを用いて85℃に加熱した。これにヘキサビニルジシロキサン(北興化学工業株式会社製)を47g(0.2モル)滴下した。滴下終了後、90〜100℃の間で3時間撹拌した。撹拌終了後25℃に戻し、1H−NMRスペクトル測定にてビニル基のピーク消失を確認した。活性炭を11g加え1時間撹拌後、Ptカーボン粉末、及び活性炭を濾別し、減圧濃縮により余剰の1,4−ビス(ジメチルシリル)ベンゼンを除去することで、(A−1)成分240g(無色透明、23℃における粘度:49Pa・s)を得た。
[Synthesis Example 1] Preparation of component (A-1) 1,4-bis (dimethylsilyl) benzene (Hokuko Chemical Industry Co., Ltd.) in a 1 L four-necked flask equipped with a stirrer, a cooling tube, a dropping funnel and a thermometer. 660 g (3.4 mol) of 5% Pt carbon powder (manufactured by NECMCAT Co., Ltd.) of 0.30 g was added, and the mixture was heated to 85 ° C. using an oil bath. 47 g (0.2 mol) of hexavinyldisiloxane (manufactured by Hokuko Chemical Industry Co., Ltd.) was added dropwise thereto. After completion of the dropping, the mixture was stirred at 90 to 100 ° C. for 3 hours. Back to撹拌終After the completion 25 ° C., was confirmed peak disappearance of the vinyl group in 1 H-NMR spectrum measurement. After adding 11 g of activated carbon and stirring for 1 hour, Pt carbon powder and activated carbon are separated by filtration, and
[合成例2](A−2)成分の調製
攪拌装置、冷却管、滴下ロートおよび温度計を備えた1Lの4つ口フラスコに、1,4−ビス(ジメチルシリル)ベンゼン(北興化学工業株式会社製)496g(2.6モル)、5%Ptカーボン粉末(エヌ・イーケムキャット株式会社製)0.24gを加え、オイルバスを用いて85℃に加熱した。これに1,3,5−トリメチル−1,3,5−トリビニルシクロトリシロキサン(信越化学工業株式会社製)を78g(0.3モル)滴下した。滴下終了後、90〜100℃の間で5時間撹拌した。撹拌終了後25℃に戻し、1H−NMRスペクトル測定にてビニル基のピーク消失を確認した。活性炭を9g加え1時間撹拌後、Ptカーボン粉末、及び活性炭を濾別し、濃縮により余剰の1,4−ビス(ジメチルシリル)ベンゼンを除去することで、(A−2)成分220g(無色透明、23℃における粘度:2.9Pa・s)を得た。
[Synthesis Example 2] Preparation of component (A-2) 1,4-bis (dimethylsilyl) benzene (Hokuko Chemical Industry Co., Ltd.) in a 1 L four-necked flask equipped with a stirrer, a cooling tube, a dropping funnel and a thermometer. 496 g (2.6 mol) of 5% Pt carbon powder (manufactured by NECMCAT Co., Ltd.) (0.24 g) was added, and the mixture was heated to 85 ° C. using an oil bath. 78 g (0.3 mol) of 1,3,5-trimethyl-1,3,5-trivinylcyclotrisiloxane (manufactured by Shin-Etsu Chemical Co., Ltd.) was added dropwise thereto. After completion of the dropping, the mixture was stirred at 90 to 100 ° C. for 5 hours. Back to撹拌終After the completion 25 ° C., was confirmed peak disappearance of the vinyl group in 1 H-NMR spectrum measurement. After adding 9 g of activated carbon and stirring for 1 hour, Pt carbon powder and activated carbon are separated by filtration, and
[合成例3](A−3)成分の調製
攪拌装置、冷却管、滴下ロートおよび温度計を備えた500mLの4つ口フラスコに、1,4−ビス(ジメチルシリル)ベンゼン(北興化学工業株式会社製)175g(0.9 モル)、5%Ptカーボン粉末(エヌ・イーケムキャット株式会社製)0.11gを加え、オイルバスを用いて85℃に加熱した。これにジメチルジフェニルジビニルジシロキサン(北興化学工業株式会社製)を93g(0.3モル)滴下した。滴下終了後、90〜100℃の間で5時間撹拌した。撹拌終了後25℃に戻し、1H−NMRスペクトル測定にてビニル基のピーク消失を確認した。活性炭を4.0g加え1時間撹拌後、Ptカーボン粉末、及び活性炭を濾別し、濃縮により余剰の1,4−ビス(ジメチルシリル)ベンゼンを除去することで、(A−3)成分182g(無色透明、23℃における粘度:1.5Pa・s)を得た。
[Synthesis Example 3] Preparation of component (A-3) 1,4-bis (dimethylsilyl) benzene (Hokuko Chemical Industry Co., Ltd.) in a 500 mL four-necked flask equipped with a stirrer, a cooling tube, a dropping funnel and a thermometer. 175 g (0.9 mol) of 5% Pt carbon powder (manufactured by NECMCAT Co., Ltd.) (0.11 g) was added, and the mixture was heated to 85 ° C. using an oil bath. 93 g (0.3 mol) of dimethyldiphenyldivinyldisiloxane (manufactured by Hokuko Chemical Industry Co., Ltd.) was added dropwise thereto. After completion of the dropping, the mixture was stirred at 90 to 100 ° C. for 5 hours. Back to撹拌終After the completion 25 ° C., was confirmed peak disappearance of the vinyl group in 1 H-NMR spectrum measurement. After adding 4.0 g of activated carbon and stirring for 1 hour, Pt carbon powder and activated carbon are separated by filtration, and
Claims (7)
(A)下記式(1)で表される有機ケイ素化合物と、下記式(2)で表される直鎖状シロキサン及び下記式(3)で表される環状シロキサンのうち少なくとも一方との付加反応物であって、1分子中にSiH基を2個以上有する付加反応物、
(B)アルケニル基を1分子中に2個以上有する化合物、
(C)ヒドロシリル化反応触媒 A curable composition comprising the following (A), (B) and (C).
(A) Addition reaction between an organosilicon compound represented by the following formula (1) and at least one of a linear siloxane represented by the following formula (2) and a cyclic siloxane represented by the following formula (3). An addition reaction product having two or more SiH groups in one molecule.
(B) A compound having two or more alkenyl groups in one molecule,
(C) Hydrosilylation reaction catalyst
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