JP2020193276A - Polymer which is polyarylene having alicyclic skeleton and fluorene skeleton in main chain, production method of polymer, composition, film, substrate with film, optical element, image display device, coating material and molded body - Google Patents
Polymer which is polyarylene having alicyclic skeleton and fluorene skeleton in main chain, production method of polymer, composition, film, substrate with film, optical element, image display device, coating material and molded body Download PDFInfo
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- JP2020193276A JP2020193276A JP2019099685A JP2019099685A JP2020193276A JP 2020193276 A JP2020193276 A JP 2020193276A JP 2019099685 A JP2019099685 A JP 2019099685A JP 2019099685 A JP2019099685 A JP 2019099685A JP 2020193276 A JP2020193276 A JP 2020193276A
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- 229920000642 polymer Polymers 0.000 title claims abstract description 55
- 239000000463 material Substances 0.000 title claims abstract description 32
- 239000000758 substrate Substances 0.000 title claims abstract description 28
- 239000000203 mixture Substances 0.000 title claims abstract description 27
- 239000011248 coating agent Substances 0.000 title claims abstract description 16
- 238000000576 coating method Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000003287 optical effect Effects 0.000 title claims abstract description 12
- 125000002723 alicyclic group Chemical group 0.000 title abstract description 21
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 title description 11
- 229920000412 polyarylene Polymers 0.000 title description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 31
- 125000001424 substituent group Chemical group 0.000 claims abstract description 30
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 26
- 238000006243 chemical reaction Methods 0.000 claims description 22
- 239000002904 solvent Substances 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 18
- 239000003054 catalyst Substances 0.000 claims description 12
- 239000011592 zinc chloride Substances 0.000 claims description 11
- 235000005074 zinc chloride Nutrition 0.000 claims description 11
- 229910021589 Copper(I) bromide Inorganic materials 0.000 claims description 5
- NKNDPYCGAZPOFS-UHFFFAOYSA-M copper(i) bromide Chemical compound Br[Cu] NKNDPYCGAZPOFS-UHFFFAOYSA-M 0.000 claims description 5
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- 229910052801 chlorine Inorganic materials 0.000 claims description 4
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 4
- QTMDXZNDVAMKGV-UHFFFAOYSA-L copper(ii) bromide Chemical compound [Cu+2].[Br-].[Br-] QTMDXZNDVAMKGV-UHFFFAOYSA-L 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 239000011733 molybdenum Substances 0.000 claims description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 125000001153 fluoro group Chemical group F* 0.000 claims description 3
- 229910052740 iodine Inorganic materials 0.000 claims description 3
- 229910021590 Copper(II) bromide Inorganic materials 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 4
- 238000004581 coalescence Methods 0.000 claims 1
- 150000002430 hydrocarbons Chemical group 0.000 abstract description 21
- 230000009477 glass transition Effects 0.000 abstract description 18
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical group C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 abstract 1
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical group C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 abstract 1
- 238000000034 method Methods 0.000 description 41
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 36
- -1 n-octyl group Chemical group 0.000 description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- 239000002585 base Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 125000001931 aliphatic group Chemical group 0.000 description 13
- 238000002834 transmittance Methods 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 11
- 239000011521 glass Substances 0.000 description 11
- 238000000465 moulding Methods 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 9
- 239000004926 polymethyl methacrylate Substances 0.000 description 9
- 238000005979 thermal decomposition reaction Methods 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 125000003545 alkoxy group Chemical group 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 7
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- HLWZKLMEOVIWRK-UHFFFAOYSA-N 1,3-dibromoadamantane Chemical compound C1C(C2)CC3CC1(Br)CC2(Br)C3 HLWZKLMEOVIWRK-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 239000012528 membrane Substances 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 125000002252 acyl group Chemical group 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 125000005843 halogen group Chemical group 0.000 description 5
- 239000004973 liquid crystal related substance Substances 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 125000003566 oxetanyl group Chemical group 0.000 description 5
- QSSXJPIWXQTSIX-UHFFFAOYSA-N 1-bromo-2-methylbenzene Chemical compound CC1=CC=CC=C1Br QSSXJPIWXQTSIX-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- ODWXUNBKCRECNW-UHFFFAOYSA-M bromocopper(1+) Chemical compound Br[Cu+] ODWXUNBKCRECNW-UHFFFAOYSA-M 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- ARZDANJGUJGWIO-UHFFFAOYSA-N 9,9-bis(4-methylphenyl)fluorene Chemical compound C1=CC(C)=CC=C1C1(C=2C=CC(C)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 ARZDANJGUJGWIO-UHFFFAOYSA-N 0.000 description 2
- BKQXUNGELBDWLS-UHFFFAOYSA-N 9,9-diphenylfluorene Chemical compound C1=CC=CC=C1C1(C=2C=CC=CC=2)C2=CC=CC=C2C2=CC=CC=C21 BKQXUNGELBDWLS-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 238000003547 Friedel-Crafts alkylation reaction Methods 0.000 description 2
- LTEQMZWBSYACLV-UHFFFAOYSA-N Hexylbenzene Chemical compound CCCCCCC1=CC=CC=C1 LTEQMZWBSYACLV-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 125000000304 alkynyl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- QUKGYYKBILRGFE-UHFFFAOYSA-N benzyl acetate Chemical compound CC(=O)OCC1=CC=CC=C1 QUKGYYKBILRGFE-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 210000002858 crystal cell Anatomy 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 125000000392 cycloalkenyl group Chemical group 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000011987 methylation Effects 0.000 description 2
- 238000007069 methylation reaction Methods 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 2
- 230000000474 nursing effect Effects 0.000 description 2
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- ODLMAHJVESYWTB-UHFFFAOYSA-N propylbenzene Chemical compound CCCC1=CC=CC=C1 ODLMAHJVESYWTB-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- OKIRBHVFJGXOIS-UHFFFAOYSA-N 1,2-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=CC=C1C(C)C OKIRBHVFJGXOIS-UHFFFAOYSA-N 0.000 description 1
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 1
- VGMKUVCDINAAFC-UHFFFAOYSA-N 1-methoxy-2-(2-methoxyphenyl)benzene Chemical group COC1=CC=CC=C1C1=CC=CC=C1OC VGMKUVCDINAAFC-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 1
- GVSTYPOYHNVKHY-UHFFFAOYSA-N 2-methoxybutanoic acid Chemical compound CCC(OC)C(O)=O GVSTYPOYHNVKHY-UHFFFAOYSA-N 0.000 description 1
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 1
- NRCMOYWFXMNDIO-UHFFFAOYSA-N 9,9-dipropylfluorene Chemical compound C1=CC=C2C(CCC)(CCC)C3=CC=CC=C3C2=C1 NRCMOYWFXMNDIO-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 229920002284 Cellulose triacetate Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 238000005863 Friedel-Crafts acylation reaction Methods 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ZMXDDKWLCZADIW-YYWVXINBSA-N N,N-dimethylformamide-d7 Chemical compound [2H]C(=O)N(C([2H])([2H])[2H])C([2H])([2H])[2H] ZMXDDKWLCZADIW-YYWVXINBSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
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Landscapes
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Abstract
Description
本発明は、主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレンである重合体、重合体の製造方法、組成物、膜、膜付基材、光学素子、画像表示装置、被覆材料及び成形体に関する。 The present invention relates to a polymer which is a polyarylene having an alicyclic skeleton and a fluorene skeleton in the main chain, a method for producing the polymer, a composition, a film, a substrate with a film, an optical element, an image display device, a coating material and molding. Regarding the body.
主鎖に芳香環を有する芳香族ポリマーは、優れた耐熱性と機械特性を有しており、エンジニアリングプラスチックとして利用されている(例えば、特許文献1、及び特許文献2参照)。なかでも主鎖に芳香環と脂環を有する構造のポリマーは、耐熱性に優れるとともに透明性にも優れることから、光学部品への適用が期待されている(例えば、特許文献3参照)。 Aromatic polymers having an aromatic ring in the main chain have excellent heat resistance and mechanical properties, and are used as engineering plastics (see, for example, Patent Documents 1 and 2). Among them, a polymer having a structure having an aromatic ring and an alicyclic ring in the main chain is expected to be applied to optical components because it is excellent in heat resistance and transparency (see, for example, Patent Document 3).
特許文献3に記載のポリマーは、耐熱性と透明性に優れ、且つ熱重量減少温度が400℃以上と高いものの、ガラス転移温度については改良の余地がある。また、膜等の成形物としたときの耐候性についても、改善が望まれている。 The polymer described in Patent Document 3 is excellent in heat resistance and transparency, and has a high thermogravimetric reduction temperature of 400 ° C. or higher, but there is room for improvement in the glass transition temperature. Further, improvement in weather resistance when formed into a molded product such as a film is also desired.
本発明は上記状況に鑑みなされたものであり、透明性に優れ、ガラス転移温度が高く、膜等の成形物としたときの耐候性に優れる重合体、重合体の製造方法、組成物、膜、膜付基材、光学素子、画像表示装置、被覆材料及び成形体を提供することを目的とする。 The present invention has been made in view of the above circumstances, and is excellent in transparency, high glass transition temperature, and excellent weather resistance when formed into a molded product such as a film, a polymer production method, a composition, and a film. , A substrate with a film, an optical element, an image display device, a coating material, and a molded product.
上記の課題を解決する手段は、以下の実施形態を含む。
<1> 下記一般式(I)で表される構造単位を有する重合体。
〔一般式(I)中、Xは、下記一般式(II)で表される2価の基を表し、Yは、下記一般式(III−1)、下記一般式(III−2)、及び下記一般式(III−3)からなる群より選択される少なくとも一種で表される2価の基を表す。括弧は構造単位を表す。〕
〔一般式(II)中、R1は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、R2は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、pは、それぞれ独立に、0〜3の整数を表す。波線部は結合部位を表す。〕
〔一般式(III−1)、(III−2)及び(III−3)中、波線部は結合部位を表す。〕
<2> 下記一般式(IV)で表される化合物と、下記一般式(V−1)、下記一般式(V−2)、及び下記一般式(V−3)からなる群より選択される少なくとも一種で表される化合物と、を触媒の存在下で反応させる反応工程を含む、<1>に記載の重合体の製造方法。
〔一般式(IV)中、R1は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、R2は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、pは、それぞれ独立に、0〜3の整数を表す。〕
〔一般式(V−1)、(V−2)及び(V−3)中、Xは、それぞれ独立に、フッ素原子、塩素原子、臭素原子、又はヨウ素原子を表す。〕
<3> 前記触媒が、臭化銅(I)、臭化銅(II)、ヘキサカルボニルモリブデン(0)、及び塩化亜鉛(II)からなる群より選択される少なくとも一種を含む、<2>に記載の重合体の製造方法。
<4> <1>に記載の重合体と、溶媒とを含む組成物。
<5> <1>に記載の重合体を含む膜。
<6> 基材と、前記基材の表面の少なくとも一部に設けられる<5>に記載の膜と、を有する膜付基材。
<7> <5>に記載の膜、又は<6>に記載の膜付基材を有する光学素子。
<8> <5>に記載の膜、又は<6>に記載の膜付基材を有する画像表示装置。
<9> <1>に記載の重合体を含む被覆材料。
<10> <1>に記載の重合体を含む成形体。
Means for solving the above problems include the following embodiments.
<1> A polymer having a structural unit represented by the following general formula (I).
[In the general formula (I), X represents a divalent group represented by the following general formula (II), and Y represents the following general formula (III-1), the following general formula (III-2), and It represents a divalent group represented by at least one selected from the group consisting of the following general formula (III-3). Parentheses represent structural units. ]
[In the general formula (II), R 1 represents a hydrocarbon group having 1 to 30 carbon atoms which may independently have a substituent, and R 2 each independently has a substituent. It represents a hydrocarbon group having 1 to 30 carbon atoms, and p represents an integer of 0 to 3 independently. The wavy line represents the binding site. ]
[In the general formulas (III-1), (III-2) and (III-3), the wavy line represents the binding site. ]
<2> Selected from the group consisting of the compound represented by the following general formula (IV), the following general formula (V-1), the following general formula (V-2), and the following general formula (V-3). The method for producing a polymer according to <1>, which comprises a reaction step of reacting with a compound represented by at least one kind in the presence of a catalyst.
[In the general formula (IV), R 1 represents a hydrocarbon group having 1 to 30 carbon atoms which may independently have a substituent, and R 2 each independently has a substituent. It represents a hydrocarbon group having 1 to 30 carbon atoms, and p represents an integer of 0 to 3 independently. ]
[In the general formulas (V-1), (V-2) and (V-3), X independently represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom. ]
<3> In <2>, the catalyst comprises at least one selected from the group consisting of copper (I) bromide, copper (II) bromide, hexacarbonyl molybdenum (0), and zinc chloride (II). The method for producing a polymer according to the above.
<4> A composition containing the polymer according to <1> and a solvent.
<5> A film containing the polymer according to <1>.
<6> A base material with a film having a base material and the film according to <5> provided on at least a part of the surface of the base material.
<7> An optical element having the film according to <5> or the substrate with a film according to <6>.
<8> An image display device having the film according to <5> or the substrate with a film according to <6>.
<9> A coating material containing the polymer according to <1>.
<10> A molded product containing the polymer according to <1>.
本発明によれば、透明性に優れ、ガラス転移温度が高く、膜等の成形物としたときの耐候性に優れる重合体、重合体の製造方法、組成物、膜、膜付基材、光学素子、画像表示装置、被覆材料及び成形体が提供される。 According to the present invention, a polymer having excellent transparency, a high glass transition temperature, and excellent weather resistance when formed into a molded product such as a film, a method for producing the polymer, a composition, a film, a substrate with a film, and optics. Elements, image display devices, coating materials and moldings are provided.
以下、本発明を実施するための形態について詳細に説明する。但し、本発明は以下の実施形態に限定されるものではない。以下の実施形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本発明を制限するものではない。
本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
本開示において「〜」を用いて示された数値範囲には、「〜」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本開示において各成分に該当する物質は複数種含んでいてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
本開示において各成分に該当する粒子は複数種含んでいてもよい。組成物中に各成分に該当する粒子が複数種存在する場合、各成分の粒子径は、特に断らない限り、組成物中に存在する当該複数種の粒子の混合物についての値を意味する。
本開示において「層」又は「膜」との語には、当該層又は膜が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
本開示において「積層」との語は、層を積み重ねることを表し、二以上の層が結合されていてもよく、二以上の層が着脱可能であってもよい。
Hereinafter, embodiments for carrying out the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In the following embodiments, the components (including element steps and the like) are not essential unless otherwise specified. The same applies to the numerical values and their ranges, and does not limit the present invention.
In the present disclosure, the term "process" includes not only a process independent of other processes but also the process if the purpose of the process is achieved even if it cannot be clearly distinguished from the other process. ..
The numerical range indicated by using "~" in the present disclosure includes the numerical values before and after "~" as the minimum value and the maximum value, respectively.
In the numerical range described stepwise in the present disclosure, the upper limit value or the lower limit value described in one numerical range may be replaced with the upper limit value or the lower limit value of another numerical range described stepwise. .. Further, in the numerical range described in the present disclosure, the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
In the present disclosure, a plurality of types of substances corresponding to each component may be contained. When a plurality of substances corresponding to each component are present in the composition, the content rate or content of each component is the total content rate or content of the plurality of substances present in the composition unless otherwise specified. Means quantity.
In the present disclosure, a plurality of types of particles corresponding to each component may be contained. When a plurality of particles corresponding to each component are present in the composition, the particle size of each component means a value for a mixture of the plurality of particles present in the composition unless otherwise specified.
In the present disclosure, the term "layer" or "membrane" is used only in a part of the region in addition to the case where the layer or the membrane is formed in the entire region when the region in which the layer or the membrane exists is observed. The case where it is formed is also included.
In the present disclosure, the term "laminated" means stacking layers, and two or more layers may be bonded or two or more layers may be detachable.
本開示において「透明性」とは、可視光の透過性(少なくとも波長400nmの可視光の透過性)が80%以上(膜厚10μm換算)である性質を意味する。
本開示において「耐熱性」とは、400℃以上の高い熱分解温度を示すこと、230℃以上の高いガラス転移温度を示すことを意味する。
本開示において「耐候性」とは、365nmの紫外線を50J/cm2照射したときに波長400nmの透過率の低下が5%未満である性質を意味する。
In the present disclosure, "transparency" means a property that the transparency of visible light (transparency of visible light having a wavelength of at least 400 nm) is 80% or more (converted to a film thickness of 10 μm).
In the present disclosure, "heat resistance" means indicating a high thermal decomposition temperature of 400 ° C. or higher and a high glass transition temperature of 230 ° C. or higher.
In the present disclosure, "weather resistance" means a property that the decrease in transmittance at a wavelength of 400 nm is less than 5% when irradiated with ultraviolet rays of 365 nm at 50 J / cm 2 .
<重合体>
本開示の重合体は、下記一般式(I)で表される構造単位を有する。
<Polymer>
The polymer of the present disclosure has a structural unit represented by the following general formula (I).
一般式(I)中、Xは、下記一般式(II)で表される2価の基を表し、Yは、下記一般式(III−1)、下記一般式(III−2)、及び下記一般式(III−3)からなる群より選択される少なくとも一種で表される2価の基を表す。括弧は構造単位を表す。 In the general formula (I), X represents a divalent group represented by the following general formula (II), and Y represents the following general formula (III-1), the following general formula (III-2), and the following. Represents a divalent group represented by at least one selected from the group consisting of the general formula (III-3). Parentheses represent structural units.
一般式(II)中、R1は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、R2は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表す。pは、それぞれ独立に、0〜3の整数を表す。波線部は結合部位を表し、以降も同様である。 In the general formula (II), R 1 represents a hydrocarbon group having 1 to 30 carbon atoms which may independently have a substituent, and R 2 each independently has a substituent. It represents a hydrocarbon group having 1 to 30 carbon atoms which may be used. p represents an integer of 0 to 3 independently of each other. The wavy line represents the binding site, and the same applies thereafter.
本発明者らの検討により、本開示の重合体は、透明性に優れ、ガラス転移温度が高く、膜等の成形物としたときの耐候性に優れることがわかった。その理由は明らかではないが、以下のように考えることができる。まず、芳香環と、一般式(III−1)〜(III−3)で表される脂環が前記芳香環に結合する構造と、を有することで、透明性を有すると考えられる。さらに、芳香環を含む3環構造のフルオレン骨格を有することで、ガラス転移温度が高くなり、且つ優れた耐候性を有すると考えられる。なお、芳香環と、一般式(III−1)〜(III−3)で表される脂環が前記芳香環に結合する構造と、を有することで、熱重量減少温度(熱分解温度)が高くなるという効果も奏される。 According to the studies by the present inventors, it has been found that the polymer of the present disclosure has excellent transparency, a high glass transition temperature, and excellent weather resistance when formed into a molded product such as a film. The reason is not clear, but it can be thought of as follows. First, it is considered to have transparency by having an aromatic ring and a structure in which an alicyclic ring represented by the general formulas (III-1) to (III-3) is bonded to the aromatic ring. Further, it is considered that having a fluorene skeleton having a three-ring structure including an aromatic ring increases the glass transition temperature and has excellent weather resistance. In addition, by having an aromatic ring and a structure in which an alicyclic ring represented by the general formulas (III-1) to (III-3) is bonded to the aromatic ring, the thermogravimetric reduction temperature (pyrolysis temperature) can be set. The effect of becoming higher is also achieved.
反応制御の観点から、一般式(II)におけるR1は、それぞれ独立に、置換基を有していてもよい炭素数1〜20の炭化水素基であることが好ましい。なお、R1で表される炭化水素基が置換基を有する場合、炭化水素基の炭素数には、置換基の炭素数を含めないものとする。以降、同様である。 From the viewpoint of reaction control, R 1 in the general formula (II) is preferably a hydrocarbon group having 1 to 20 carbon atoms, which may independently have a substituent. When the hydrocarbon group represented by R 1 has a substituent, the carbon number of the hydrocarbon group does not include the carbon number of the substituent. The same applies thereafter.
R1で表される炭化水素基としては、脂肪族炭化水素基、脂環式炭化水素基、芳香族炭化水素基、これらの炭化水素基の組み合わせ等が挙げられる。脂肪族炭化水素基としては、飽和脂肪族炭化水素基、不飽和脂肪族炭化水素基、これらの脂肪族炭化水素基の組み合わせ等が挙げられる。
耐候性の観点からは、R1で表される炭化水素基は、脂肪族炭化水素又は芳香族炭化水素基を含むことが好ましく、芳香族炭化水素を含むことがより好ましい。
Examples of the hydrocarbon group represented by R 1 include an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, and a combination of these hydrocarbon groups. Examples of the aliphatic hydrocarbon group include a saturated aliphatic hydrocarbon group, an unsaturated aliphatic hydrocarbon group, and a combination of these aliphatic hydrocarbon groups.
From the viewpoint of weather resistance, the hydrocarbon group represented by R 1 is preferably an aliphatic hydrocarbon or an aromatic hydrocarbon group, more preferably contains an aromatic hydrocarbon.
R1で表される芳香族炭化水素基としては、フェニル基、ナフチル基、フルオレニル基等が挙げられ、耐熱性の観点からフェニル基であることが好ましい。 Examples of the aromatic hydrocarbon group represented by R 1 include a phenyl group, a naphthyl group, a fluorenyl group and the like, and a phenyl group is preferable from the viewpoint of heat resistance.
R1で表される芳香族炭化水素基が置換基を有する場合の置換基としては、ハロゲン原子、ヒドロキシ基、エポキシ基、オキセタニル基、炭素数1〜5のアルキル基、炭素数1〜5のアルコキシ基、炭素数1〜5のヒドロキシアルコキシ基、炭素数2〜5のアシル基等が挙げられる。これらの中でも、芳香族炭化水素基の置換基としては、炭素数1〜5のアルキル基又は炭素数1〜5のアルコキシ基であることが好ましく、炭素数1〜3のアルキル基又は炭素数1〜3のアルコキシ基であることがより好ましく、メチル基、エチル基、メトキシ基又はエトキシ基であることが特に好ましく、メチル基又はメトキシ基であることが極めて好ましい。 When the aromatic hydrocarbon group represented by R 1 has a substituent, the substituents include a halogen atom, a hydroxy group, an epoxy group, an oxetanyl group, an alkyl group having 1 to 5 carbon atoms, and 1 to 5 carbon atoms. Examples thereof include an alkoxy group, a hydroxyalkoxy group having 1 to 5 carbon atoms, and an acyl group having 2 to 5 carbon atoms. Among these, the substituent of the aromatic hydrocarbon group is preferably an alkyl group having 1 to 5 carbon atoms or an alkoxy group having 1 to 5 carbon atoms, and an alkyl group having 1 to 3 carbon atoms or 1 carbon group. It is more preferably an alkoxy group of ~ 3, particularly preferably a methyl group, an ethyl group, a methoxy group or an ethoxy group, and extremely preferably a methyl group or a methoxy group.
R1で表される飽和脂肪族炭化水素基としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、t−ブチル基、n−ペンチル基、イソペンチル基、sec−ペンチル基、neo−ペンチル基、t−ペンチル基、n−ヘキシル基、n−ヘプチル基、n−オクチル基、n−ノニル基、n−デシル基、n−イコサニル基、n−トリアコンタニル基等が挙げられる。 Saturated aliphatic hydrocarbon groups represented by R 1 include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, t-butyl group and n-pentyl group. Group, isopentyl group, sec-pentyl group, neo-pentyl group, t-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-icosanyl group, Examples thereof include an n-triacontanyl group.
R1で表される脂環式炭化水素基としては、耐熱性と溶剤に対する溶解性とを両立する観点から、n−プロピル基であることが好ましい。 The alicyclic hydrocarbon groups represented by R 1, from the viewpoint of achieving both solubility heat resistance and solvent is preferably an n- propyl group.
R1で表される飽和脂肪族炭化水素基が置換基を有する場合の置換基としては、ハロゲン原子、ヒドロキシ基、エポキシ基、オキセタニル基、炭素数1〜5のアルコキシ基、炭素数2〜5のアシル基等が挙げられる。 When the saturated aliphatic hydrocarbon group represented by R 1 has a substituent, the substituents include a halogen atom, a hydroxy group, an epoxy group, an oxetanyl group, an alkoxy group having 1 to 5 carbon atoms, and 2 to 5 carbon atoms. Examples thereof include the acyl group of.
R1で表される不飽和脂肪族炭化水素基としては、ビニル基、アリル基等のアルケニル基、エチニル基等のアルキニル基などが挙げられる。 Examples of the unsaturated aliphatic hydrocarbon group represented by R 1 include an alkenyl group such as a vinyl group and an allyl group, and an alkynyl group such as an ethynyl group.
R1で表される不飽和脂肪族炭化水素基が置換基を有する場合の置換基としては、ハロゲン原子、ヒドロキシ基、エポキシ基、オキセタニル基、炭素数1〜5のアルコキシ基、炭素数2〜5のアシル基等が挙げられる。 When the unsaturated aliphatic hydrocarbon group represented by R 1 has a substituent, the substituent includes a halogen atom, a hydroxy group, an epoxy group, an oxetanyl group, an alkoxy group having 1 to 5 carbon atoms, and 2 to 2 carbon atoms. Examples thereof include an acyl group of 5.
R1で表される脂環式炭化水素基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、ノルボルニル基、アダマンチル基等のシクロアルキル基、シクロヘキセニル基等のシクロアルケニル基などが挙げられる。 Examples of the alicyclic hydrocarbon group represented by R 1 include a cycloalkyl group such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a norbornyl group and an adamantyl group, and a cyclohexenyl group. Cycloalkenyl groups and the like can be mentioned.
R1で表される脂環式炭化水素基が置換基を有する場合の置換基としては、ハロゲン原子、ヒドロキシ基、エポキシ基、オキセタニル基、炭素数1〜5のアルキル基、炭素数1〜5のアルコキシ基、炭素数2〜5のアシル基等が挙げられる。 When the alicyclic hydrocarbon group represented by R 1 has a substituent, the substituent includes a halogen atom, a hydroxy group, an epoxy group, an oxetanyl group, an alkyl group having 1 to 5 carbon atoms, and 1 to 5 carbon atoms. Examples thereof include an alkoxy group of 2 to 5 and an acyl group having 2 to 5 carbon atoms.
これらの中でも、R1で表される炭化水素基は、フェニル基、p−トリル基、m−トリル基、o−トリル基、2,3−ジメチルフェニル基、2,4−ジメチルフェニル基、2,5−ジメチルフェニル基、2,6−ジメチルフェニル基、3,4−ジメチルフェニル基、3,5−ジメチルフェニル基、2,4,6−トリメチルフェニル基、2,3,5−トリメチルフェニル基、2,3,6−トリメチルフェニル基、2,4,5−トリメチルフェニル基、メチル基、エチル基、又はn-プロピル基であることが好ましく、耐熱性と溶剤に対する溶解性とを両立する観点から、フェニル基、p−トリル基、又はn−プロピル基であることがより好ましい。 Among these, the hydrocarbon group represented by R 1 is a phenyl group, a p-tolyl group, an m-tolyl group, an o-tolyl group, a 2,3-dimethylphenyl group, a 2,4-dimethylphenyl group, 2 , 5-Dimethylphenyl group, 2,6-dimethylphenyl group, 3,4-dimethylphenyl group, 3,5-dimethylphenyl group, 2,4,6-trimethylphenyl group, 2,3,5-trimethylphenyl group , 2,3,6-trimethylphenyl group, 2,4,5-trimethylphenyl group, methyl group, ethyl group, or n-propyl group, preferably from the viewpoint of achieving both heat resistance and solubility in a solvent. Therefore, it is more preferably a phenyl group, a p-tolyl group, or an n-propyl group.
反応制御の観点から、一般式(II)におけるR2は、それぞれ独立に、置換基を有していてもよい炭素数1〜20の炭化水素基であることが好ましい。R2としては、飽和脂肪族炭化水素基、不飽和脂肪族炭化水素基、脂環式炭化水素基、これらの炭化水素基の組み合わせ等が挙げられる。R2で表される炭化水素基が置換基を有する場合の置換基としては、ハロゲン原子、ヒドロキシ基、エポキシ基、オキセタニル基、炭素数1〜5のアルコキシ基、炭素数2〜5のアシル基等が挙げられる。なお、R2で表される炭化水素基が置換基を有する場合、炭化水素基の炭素数には、置換基の炭素数を含めないものとする。 From the viewpoint of reaction control, it is preferable that R 2 in the general formula (II) is a hydrocarbon group having 1 to 20 carbon atoms, which may independently have a substituent. Examples of R 2 include saturated aliphatic hydrocarbon groups, unsaturated aliphatic hydrocarbon groups, alicyclic hydrocarbon groups, and combinations of these hydrocarbon groups. Examples of the substituent in the case where the hydrocarbon group represented by R 2 has a substituent, a halogen atom, hydroxy group, an epoxy group, an oxetanyl group, an alkoxy group having 1 to 5 carbon atoms, an acyl group having 2 to 5 carbon atoms And so on. When the hydrocarbon group represented by R 2 has a substituent, the carbon number of the hydrocarbon group does not include the carbon number of the substituent.
R2で表される飽和脂肪族炭化水素基としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、t−ブチル基、n−ペンチル基、イソペンチル基、sec−ペンチル基、neo−ペンチル基、t−ペンチル基、n−ヘキシル基、n−ヘプチル基、n−オクチル基、n−ノニル基、n−デシル基、n−イコサニル基、n−トリアコンタニル基等が挙げられる。 The saturated aliphatic hydrocarbon group represented by R 2, a methyl group, an ethyl group, n- propyl group, an isopropyl group, n- butyl group, isobutyl group, sec- butyl group, t- butyl group, n- pentyl Group, isopentyl group, sec-pentyl group, neo-pentyl group, t-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-icosanyl group, Examples thereof include an n-triacontanyl group.
R2で表される不飽和脂肪族炭化水素基としては、ビニル基、アリル基等のアルケニル基、エチニル基等のアルキニル基などが挙げられる。 Examples of the unsaturated aliphatic hydrocarbon group represented by R 2 include an alkenyl group such as a vinyl group and an allyl group, and an alkynyl group such as an ethynyl group.
R2で表される脂環式炭化水素基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、ノルボルニル基、アダマンチル基等のシクロアルキル基、シクロヘキセニル基等のシクロアルケニル基などが挙げられる。 Examples of the alicyclic hydrocarbon group represented by R 2 include a cycloalkyl group such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a norbornyl group and an adamantyl group, and a cyclohexenyl group. Cycloalkenyl groups and the like can be mentioned.
一般式(II)において、pは、0〜2の整数であることが好ましく、耐熱性及び耐候性の観点から0であることがより好ましい。 In the general formula (II), p is preferably an integer of 0 to 2, and more preferably 0 from the viewpoint of heat resistance and weather resistance.
一般式(I)におけるYは、下記一般式(III−1)、下記一般式(III−2)、及び下記一般式(III−3)からなる群より選択される少なくとも一種で表される2価の基を表す。 Y in the general formula (I) is represented by at least one selected from the group consisting of the following general formula (III-1), the following general formula (III-2), and the following general formula (III-3) 2 Represents the basis of valence.
一般式(I)で表される構造単位を有する重合体は、一般式(II)で表される2価の基を1種単独で含んでいてもよく、2種以上が組み合わせて含まれていてもよい。また、一般式(I)で表される構造単位を有する重合体は、一般式(III−1)、(III−2)、又は一般式(III−3)で表される2価の基を1種単独で含んでいてもよく、2種以上が組み合わせて含まれていてもよい。 The polymer having the structural unit represented by the general formula (I) may contain one divalent group represented by the general formula (II) alone, or two or more in combination. You may. Further, the polymer having a structural unit represented by the general formula (I) has a divalent group represented by the general formula (III-1), (III-2), or the general formula (III-3). One type may be contained alone, or two or more types may be contained in combination.
<一般式(I)で表される構造単位を有する重合体の製造方法>
一般式(I)で表される構造単位を有する重合体を製造する方法については、特に制限されず、例えば、一般式(IV)で表される化合物と、一般式(V−1)、一般式(V−2)、及び一般式(V−3)からなる群より選択される少なくとも一種で表される化合物と、を触媒の存在下で反応させる反応工程を含む方法により製造してもよい。
<Method for producing a polymer having a structural unit represented by the general formula (I)>
The method for producing a polymer having a structural unit represented by the general formula (I) is not particularly limited, and for example, a compound represented by the general formula (IV) and a general formula (V-1), general. It may be produced by a method including a reaction step of reacting a compound represented by at least one selected from the group consisting of the formula (V-2) and the general formula (V-3) in the presence of a catalyst. ..
一般式(IV)中、R1は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、R2は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、pは、それぞれ独立に、0〜3の整数を表す。 In the general formula (IV), R 1 represents a hydrocarbon group having 1 to 30 carbon atoms which may independently have a substituent, and R 2 each independently has a substituent. It represents a hydrocarbon group having 1 to 30 carbon atoms, and p represents an integer of 0 to 3 independently.
一般式(IV)中、R1、R2、及びpの詳細は、一般式(II)中のR1、R2、及びpの詳細と同様である。 In the general formula (IV), R 1, R 2, and details of p, is the same as the detailed general formula in (II) R 1, R 2 , and p of.
一般式(V−1)、(V−2)及び(V−3)中、Xは、それぞれ独立に、フッ素原子、塩素原子、臭素原子、又はヨウ素原子を表す。重合反応性の観点から、Xとしては塩素原子又は臭素原子であることが好ましい。 In the general formulas (V-1), (V-2) and (V-3), X independently represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom. From the viewpoint of polymerization reactivity, X is preferably a chlorine atom or a bromine atom.
一般式(I)で表される構造単位を有する重合体を製造する際に用いられる触媒としては、特に制限されず、例えば、Friedel−Craftsアルキル化反応及びFriedel−Craftsアシル化反応に通常用いられる、塩化アルミニウム(III)、塩化鉄(III)、トリフルオロメタンスルホニルサマリウム(III)等のルイス酸、臭化銅(I)、臭化銅(II)、ヘキサカルボニルモリブデン(0)、塩化亜鉛(II)などを用いてもよい。その他既知の重合体製造方法に用いられる触媒を用いてもよい。 The catalyst used in producing the polymer having the structural unit represented by the general formula (I) is not particularly limited, and is usually used for, for example, Friedel-Crafts alkylation reaction and Friedel-Crafts acylation reaction. , Aluminum chloride (III), Iron (III) Chloride, Lewis Acids such as Trifluoromethanesulfonyl Samalium (III), Copper Bromide (I), Copper Bromide (II), Hexacarbonyl Molybdenum (0), Zinc Chloride (II) ) Etc. may be used. Other known catalysts used in polymer production methods may be used.
一般式(I)で表される構造単位を有する重合体を製造する際に用いられる触媒としては、臭化銅(I)、臭化銅(II)、ヘキサカルボニルモリブデン(0)、及び塩化亜鉛(II)からなる群より選択される少なくとも一種を用いることが好ましい。
上記の触媒を用いると、Friedel−Craftsアルキル化反応を制御しやすくなる傾向にある。このような観点から、臭化銅(I)、及び塩化亜鉛(II)からなる群より選択される少なくとも一種を用いることがさらに好ましい。
Copper bromide (I), copper bromide (II), hexacarbonyl molybdenum (0), and zinc chloride are used as catalysts for producing a polymer having a structural unit represented by the general formula (I). It is preferable to use at least one selected from the group consisting of (II).
The use of the above catalysts tends to facilitate control of the Friedel-Crafts alkylation reaction. From this point of view, it is more preferable to use at least one selected from the group consisting of copper (I) bromide and zinc (II) chloride.
触媒の使用量は、適宜調整することが好ましく、例えば、触媒として臭化銅(I)及び塩化亜鉛(II)からなる群より選択される少なくとも一種を用いる場合には、一般式(IV)で表される化合物と一般式(V−1)、一般式(V−2)、及び一般式(V−3)からなる群より選択される少なくとも一種で表される化合物との総量の1molに対して、触媒を0.05mol〜0.5mol程度使用してもよい。 The amount of the catalyst used is preferably adjusted as appropriate. For example, when at least one selected from the group consisting of copper (I) bromide and zinc (II) chloride is used as the catalyst, the general formula (IV) is used. For 1 mol of the total amount of the represented compound and the compound represented by at least one selected from the group consisting of the general formula (V-1), the general formula (V-2), and the general formula (V-3). Therefore, the catalyst may be used in an amount of about 0.05 mol to 0.5 mol.
一般式(I)で表される構造単位を有する重合体を製造する際に用いられる溶媒としては、o−ジクロロベンゼン、o−ブロモトルエン、メシチレン、ニトロベンゼン、N−メチル−2−ピロリドン、N,N−ジメチルアセトアミド、スルホラン等を用いることが好ましい。
上記の溶媒を用いると、一般式(IV)で表される化合物、一般式(V−1)で表される化合物、一般式(V−2)で表される化合物、一般式(V−3)で表される化合物、触媒、及び一般式(I)で表される構造単位を有する重合体を溶解又は分散しやすく、反応を制御しやすくなる傾向にある。
さらに、得られる重合体の分子量が高くなって、熱分解温度及びガラス転移温度が高くなる観点からは、溶媒としてメシチレンを用いることがより好ましい。また、メシチレンは非ハロゲン系溶媒のため、環境への影響を抑えられる点でも優れている。他方、一般式(I)で表される構造単位を有する重合体の溶解性に優れる観点からは、溶媒としてブロモトルエンを用いることがより好ましい。
溶媒の使用量は、適宜調整することが好ましい。溶媒の使用量として、具体的には、一般式(IV)で表される化合物と、一般式(V−1)、一般式(V−2)、及び一般式(V−3)からなる群より選択される少なくとも一種で表される化合物との総量1molあたり、溶媒を0.1L〜10Lの範囲とすることができる。
Examples of the solvent used for producing the polymer having the structural unit represented by the general formula (I) include o-dichlorobenzene, o-bromotoluene, mesitylene, nitrobenzene, N-methyl-2-pyrrolidone, N, It is preferable to use N-dimethylacetamide, sulfolane or the like.
When the above solvent is used, the compound represented by the general formula (IV), the compound represented by the general formula (V-1), the compound represented by the general formula (V-2), and the general formula (V-3) are used. ), And the polymer having the structural unit represented by the general formula (I) are easily dissolved or dispersed, and the reaction tends to be easily controlled.
Further, from the viewpoint that the molecular weight of the obtained polymer is increased and the thermal decomposition temperature and the glass transition temperature are increased, it is more preferable to use mesitylene as the solvent. In addition, since mesitylene is a non-halogen solvent, it is also excellent in that it can suppress the influence on the environment. On the other hand, from the viewpoint of excellent solubility of the polymer having the structural unit represented by the general formula (I), it is more preferable to use bromotoluene as the solvent.
The amount of the solvent used is preferably adjusted as appropriate. The amount of the solvent used is specifically a group consisting of the compound represented by the general formula (IV), the general formula (V-1), the general formula (V-2), and the general formula (V-3). The solvent can be in the range of 0.1 L to 10 L per 1 mol of the total amount of the compound represented by at least one selected from the above.
一般式(I)で表される構造単位を有する重合体を製造する際の反応温度は、所望の分子量に応じて適宜調整することができ、例えば、100℃〜200℃とすることができる。 The reaction temperature at the time of producing the polymer having the structural unit represented by the general formula (I) can be appropriately adjusted according to the desired molecular weight, and can be, for example, 100 ° C to 200 ° C.
一般式(I)で表される構造単位を有する重合体を製造する際の反応時間は、所望の分子量に応じて適宜調整することができ、例えば、1時間〜50時間とすることができる。 The reaction time for producing the polymer having the structural unit represented by the general formula (I) can be appropriately adjusted according to the desired molecular weight, and can be, for example, 1 hour to 50 hours.
重合体の分子量は特に制限されず、用途等に応じて選択できる。耐熱性の観点からは、重合体の重量平均分子量(Mw)は、3,000以上であることが好ましく、10,000以上であることがより好ましく、20,000以上であることがさらに好ましく、30,000以上であることが特に好ましい。また、数平均分子量(Mn)は1,000以上であることが好ましく、2,000以上であることがより好ましく、3,000以上であることがさらに好ましい。 The molecular weight of the polymer is not particularly limited and can be selected according to the intended use. From the viewpoint of heat resistance, the weight average molecular weight (Mw) of the polymer is preferably 3,000 or more, more preferably 10,000 or more, and further preferably 20,000 or more. It is particularly preferably 30,000 or more. The number average molecular weight (Mn) is preferably 1,000 or more, more preferably 2,000 or more, and even more preferably 3,000 or more.
溶媒に対する溶解性の観点からは、重合体の重量平均分子量(Mw)は、350,000以下であることが好ましく、300,000以下であることがより好ましい。また、数平均分子量(Mn)は、200,000以下であることが好ましく、100,000以下であることがより好ましい。 From the viewpoint of solubility in a solvent, the weight average molecular weight (Mw) of the polymer is preferably 350,000 or less, and more preferably 300,000 or less. The number average molecular weight (Mn) is preferably 200,000 or less, and more preferably 100,000 or less.
重合体の分子量(Mw及びMn)は、溶離液としてテトラヒドロフラン(THF)を用いて、GPC法によって測定し、標準ポリスチレン換算にて求められる値である。
・装置名:Ecosec HLC−8320GPC(東ソー株式会社)
・カラム:TSKgel Supermultipore HZ−M(東ソー株式会社)
・検出器:UV検出器、RI検出器併用
・流速:0.35ml/min
The molecular weight (Mw and Mn) of the polymer is a value obtained by measuring by the GPC method using tetrahydrofuran (THF) as an eluent and converting to standard polystyrene.
-Device name: Ecosec HLC-8320GPC (Tosoh Corporation)
-Column: TSKgel Supermultipore HZ-M (Tosoh Corporation)
・ Detector: UV detector and RI detector combined ・ Flow velocity: 0.35 ml / min
<組成物>
本開示の重合体の組成物は、本開示の重合体と、溶媒とを含む。組成物の状態は特に制限されず、組成物の用途等に応じて選択でき、例えば、ワニス、スラリー等が挙げられる。本開示の組成物は、本開示の重合体に加えてその他の成分を含んでもよい。その他の成分としては、添加剤、架橋剤等が挙げられる。
<Composition>
The composition of the polymer of the present disclosure includes the polymer of the present disclosure and a solvent. The state of the composition is not particularly limited and can be selected according to the use of the composition and the like, and examples thereof include varnish and slurry. The compositions of the present disclosure may contain other components in addition to the polymers of the present disclosure. Examples of other components include additives, cross-linking agents and the like.
溶媒としては、特に制限されず、γ−ブチロラクトン、乳酸エチル、プロピレングリコールモノメチルエーテルアセテート、酢酸ブチル、酢酸ベンジル、エトキシエチルプロピオネート、3−メチルメトキシプロピオネート、N−メチル−2−ピロリドン、N−シクロヘキシル−2−ピロリドン、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルホスホリルアミド、テトラメチレンスルホン、ジエチルケトン、ジイソブチルケトン、メチルアミルケトン、シクロヘキサノン、プロピレングリコールモノメチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、ジプロピレングリコールモノメチルエーテル、キシレン、メシチレン、エチルベンゼン、プロピルベンゼン、クメン、ジイソプロピルベンゼン、ヘキシルベンゼン、アニソール、ジグライム、ジメチルスルホキシド、クロロホルム、ジクロロメタン、ジクロロエタン、クロロベンゼン等が挙げられる。これらの溶媒は一種を単独で用いても、二種以上を併用してもよい。 The solvent is not particularly limited, and γ-butyrolactone, ethyl lactate, propylene glycol monomethyl ether acetate, butyl acetate, benzyl acetate, ethoxyethyl propionate, 3-methylmethoxypropionate, N-methyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethylsulfoxide, hexamethylphosphorylamide, tetramethylene sulfone, diethylketone, diisobutylketone, methylamylketone, cyclohexanone, propylene glycol monomethyl ether , Propropylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, xylene, mecitylene, ethylbenzene, propylbenzene, cumene, diisopropylbenzene, hexylbenzene, anisole, diglime, dimethyl sulfoxide, chloroform, dichloromethane, dichloroethane, chlorobenzene, etc. Can be mentioned. One of these solvents may be used alone, or two or more of these solvents may be used in combination.
添加剤としては、接着助剤、界面活性剤、レベリング剤、酸化防止剤、紫外線劣化防止剤等が挙げられる。これらの添加剤は一種を単独で用いても、二種以上を併用してもよい。 Examples of the additive include an adhesive aid, a surfactant, a leveling agent, an antioxidant, an ultraviolet deterioration inhibitor and the like. These additives may be used alone or in combination of two or more.
架橋剤としては、多官能エポキシ化合物、多官能アクリル化合物、多官能オキセタン化合物、複数のヒドロキシ基を有する化合物、複数のヒドロキシメチル基を有する化合物、複数のアルコキシメチル基を有する化合物等が挙げられる。これらの架橋剤は一種を単独で用いても、二種以上を併用してもよい。 Examples of the cross-linking agent include a polyfunctional epoxy compound, a polyfunctional acrylic compound, a polyfunctional oxetane compound, a compound having a plurality of hydroxy groups, a compound having a plurality of hydroxymethyl groups, a compound having a plurality of alkoxymethyl groups, and the like. These cross-linking agents may be used alone or in combination of two or more.
<膜>
本開示の膜は、本開示の重合体を含む。本開示の膜は、ポリイミド膜に匹敵するガラス転移温度を有し、ポリイミド膜よりも吸水率が小さい。また、耐候性に優れる。したがって、本開示の膜は、高湿度環境下で使用する場合であっても寸法安定性、信頼性等に優れている。
<Membrane>
The membranes of the present disclosure include the polymers of the present disclosure. The film of the present disclosure has a glass transition temperature comparable to that of a polyimide film, and has a lower water absorption rate than that of a polyimide film. It also has excellent weather resistance. Therefore, the film of the present disclosure is excellent in dimensional stability, reliability, etc. even when used in a high humidity environment.
本開示の膜の製造方法は、特に限定されない。例えば、溶媒を含む本開示の組成物を基材の表面に付与して組成物層を形成し、必要に応じて乾燥して組成物層から溶媒を除去することで、本開示の膜を製造することができる。製造した膜は、基材から分離せずに膜付基材として用いても、基材から分離して用いてもよい。
組成物を基材に付与する方法は特に制限されず、浸漬法、スプレー法、スクリーン印刷法、バーコート法、スピンコート法等が挙げられる。組成物層を乾燥する方法は特に制限されず、ホットプレート、オーブン等を用いて加熱する方法、自然乾燥などが挙げられる。
The method for producing the film of the present disclosure is not particularly limited. For example, the film of the present disclosure is produced by applying the composition of the present disclosure containing a solvent to the surface of a base material to form a composition layer, and if necessary, drying to remove the solvent from the composition layer. can do. The produced film may be used as a base material with a film without being separated from the base material, or may be used separately from the base material.
The method of applying the composition to the substrate is not particularly limited, and examples thereof include a dipping method, a spray method, a screen printing method, a bar coating method, and a spin coating method. The method for drying the composition layer is not particularly limited, and examples thereof include a method of heating using a hot plate, an oven, and the like, and natural drying.
乾燥した本開示の重合体の膜は、必要に応じて、さらに熱処理してもよい。熱処理の方法は特に限定されず、箱型乾燥機、熱風式コンベア型乾燥機、石英チューブ炉、ホットプレート、ラピッドサーマルアニール、縦型拡散炉、赤外線硬化炉、電子線硬化炉、マイクロ波硬化炉等のオーブンを用いて行なうことができる。また、熱処理工程における雰囲気条件としては、大気中又は窒素等の不活性雰囲気中のいずれを選択することもできる。 The dried polymer membrane of the present disclosure may be further heat-treated, if necessary. The heat treatment method is not particularly limited, and is a box-type dryer, hot-air conveyor-type dryer, quartz tube furnace, hot plate, rapid thermal annealing, vertical diffusion furnace, infrared curing furnace, electron beam curing furnace, microwave curing furnace. It can be carried out using an oven such as. Further, as the atmospheric condition in the heat treatment step, either the air or an inert atmosphere such as nitrogen can be selected.
<膜付基材>
本開示の膜付基材は、基材と、前記基材の表面の少なくとも一部に設けられる本開示の膜と、を有する。本開示の膜付基材は、基材の一方の面に膜を有していても、両面に膜を有していてもよい。また、基材上に形成される膜は、一層でも、二層以上が積層された複数層構造であってもよい。
<Base material with film>
The base material with a film of the present disclosure includes a base material and a film of the present disclosure provided on at least a part of the surface of the base material. The substrate with a film of the present disclosure may have a film on one surface of the substrate or may have a film on both sides. Further, the film formed on the base material may be one layer or a multi-layer structure in which two or more layers are laminated.
基材の種類は、特に制限されない。基材としては、ガラス基板、半導体基板、金属酸化物絶縁体基板(例えば、酸化チタン基板及び酸化ケイ素基板)、窒化ケイ素基板等の無機基板、トリアセチルセルロース、ポリイミド、ポリカルボナート、アクリル系樹脂、シクロオレフィン樹脂等の樹脂基板などを例示することができる。基材は透明であっても、透明でなくてもよい。基材の形状は特に限定されず、板状、フィルム状等が挙げられる。 The type of base material is not particularly limited. Examples of the substrate include glass substrates, semiconductor substrates, metal oxide insulator substrates (for example, titanium oxide substrates and silicon oxide substrates), inorganic substrates such as silicon nitride substrates, triacetyl cellulose, polyimide, polycarbonate, and acrylic resins. , A resin substrate such as a cycloolefin resin can be exemplified. The substrate may or may not be transparent. The shape of the base material is not particularly limited, and examples thereof include a plate shape and a film shape.
<光学素子及び画像表示装置>
本開示の光学素子及び画像表示装置は、それぞれ、本開示の膜又は膜付基材を有する。
<Optical element and image display device>
The optical element and the image display device of the present disclosure have the film or the substrate with a film of the present disclosure, respectively.
光学素子及び画像表示装置は、例えば、本開示の膜が形成された基材の基材側を、粘着剤、接着剤等を介してLCD(液晶ディスプレイ)、ELD(エレクトロルミネッセンスディスプレイ)等に用いられている部材に貼り合せることにより、得ることができる。 The optical element and the image display device use, for example, the base material side of the base material on which the film of the present disclosure is formed for an LCD (liquid crystal display), an ELD (electroluminescence display), or the like via an adhesive, an adhesive, or the like. It can be obtained by sticking it to a member.
本開示の光学素子は、偏光板等として、液晶表示装置等の各種画像表示装置に好ましく用いることができる。画像表示装置は、本開示の膜を用いる以外は、従来の画像表示装置と同様の構成であってよい。画像表示装置が液晶表示装置である場合は、液晶セル、偏光板等の光学素子、及び必要に応じ照明システム(バックライト等)等の各構成部品を適宜に組み立てて駆動回路を組み込むことなどにより製造できる。液晶セルのタイプは特に制限されず、TN型、STN型、π型等を使用できる。 The optical element of the present disclosure can be preferably used as a polarizing plate or the like in various image display devices such as a liquid crystal display device. The image display device may have the same configuration as the conventional image display device except that the film of the present disclosure is used. When the image display device is a liquid crystal display device, by appropriately assembling each component such as a liquid crystal cell, an optical element such as a polarizing plate, and a lighting system (backlight, etc.) as necessary, and incorporating a drive circuit, etc. Can be manufactured. The type of the liquid crystal cell is not particularly limited, and TN type, STN type, π type and the like can be used.
画像表示装置の用途は、特に制限されない。例えば、デスクトップパソコン、ノートパソコン、コピー機等のOA機器;携帯電話、時計、デジタルカメラ、携帯情報端末(PDA)、携帯ゲーム機等の携帯機器;ビデオカメラ、テレビ、電子レンジ等の家庭用電気機器;バックモニター、カーナビゲーションシステム用モニター、カーオーディオ等の車載用機器;商業店舗用インフォメーション用モニター等の展示機器;監視用モニター等の警備機器;介護用モニター等の介護機器;医療用モニター等の医療機器などが挙げられる。 The use of the image display device is not particularly limited. For example, OA devices such as desktop PCs, laptop computers, and copy machines; mobile devices such as mobile phones, clocks, digital cameras, mobile information terminals (PDAs), and portable game machines; household electricity such as video cameras, televisions, and microwave ovens. Equipment; In-vehicle equipment such as back monitors, car navigation system monitors, car audios; Exhibition equipment such as information monitors for commercial stores; Security equipment such as monitoring monitors; Nursing equipment such as nursing care monitors; Medical monitors, etc. Medical equipment and the like.
<被覆材料>
本開示の被覆材料は、本開示の重合体を含む。被覆材料で被覆される対象は特に制限されず、上述の画像表示装置、窓ガラス、車載ガラス、カメラレンズなどが挙げられる。被覆材料を用いて被覆を形成する方法は特に制限されず、例えば、膜状の被覆材料をラミネート等の方法で被覆対象に接着することで被覆を形成してもよく、液状の被覆材料を被覆対象に塗布してから乾燥させて被覆を形成してもよい。
<Coating material>
The coating materials of the present disclosure include the polymers of the present disclosure. The object covered with the covering material is not particularly limited, and examples thereof include the above-mentioned image display device, window glass, in-vehicle glass, and camera lens. The method of forming the coating using the coating material is not particularly limited, and for example, the coating may be formed by adhering the film-like coating material to the object to be coated by a method such as laminating, or coating the liquid coating material. It may be applied to the subject and then dried to form a coating.
<成形体>
本開示の成形体は、本開示の重合体を含む。成形体の製造方法は特に制限されず、当該技術分野で既知の方法を用いることができる。例えば、押出成形法、射出成形法、カレンダー成形法、ブロー成形法、FRP(Fiber Reinforced Plastic)成形法、積層成形法、注型法、粉末成形法、溶液流延法、真空成形法、圧空成形法、押出複合成形法、延伸成形法、発泡成形法等が挙げられる。
<Molded body>
The molded product of the present disclosure includes the polymer of the present disclosure. The method for producing the molded product is not particularly limited, and a method known in the art can be used. For example, extrusion molding method, injection molding method, calendar molding method, blow molding method, FRP (Fiber Reinforced Plastic) molding method, laminated molding method, casting method, powder molding method, solution casting method, vacuum molding method, pneumatic molding. Examples thereof include a method, an extrusion composite molding method, a stretch molding method, and a foam molding method.
本開示の成形体は、必要に応じて、所望の機能の付与、特性の改善、成形性の向上等のために、種々の添加剤をさらに含んでいてもよい。添加剤としては、摺動剤(例えば、ポリテトラフルオロエチレン粒子)、光拡散剤(アクリル架橋粒子、シリコーン架橋粒子、極薄ガラスフレーク、炭酸カルシウム粒子等)、蛍光染料、無機系蛍光体(アルミン酸塩を母結晶とする蛍光体等)、帯電防止剤、結晶核剤、無機及び有機の抗菌剤、光触媒系防汚剤(酸化チタン粒子、酸化亜鉛粒子等)、架橋剤、硬化剤、反応促進剤、赤外線吸収剤(熱線吸収剤)、フォトクロミック剤などが挙げられる。 The molded article of the present disclosure may further contain various additives in order to impart desired functions, improve properties, improve moldability, and the like, if necessary. As additives, sliding agents (for example, polytetrafluoroethylene particles), light diffusers (acrylic crosslinked particles, silicone crosslinked particles, ultrathin glass flakes, calcium carbonate particles, etc.), fluorescent dyes, inorganic phosphors (alumin). Phosphores with acid salts as mother crystals, etc.), antistatic agents, crystal nucleating agents, inorganic and organic antibacterial agents, photocatalytic antifouling agents (titanium oxide particles, zinc oxide particles, etc.), cross-linking agents, curing agents, reactions Examples include accelerators, infrared absorbers (heat ray absorbers), and photochromic agents.
以下、本発明を実施例により具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to these Examples.
[実施例1]
(主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレン「FL(Pr)」の合成)
磁気撹拌子と窒素風船を備えたフラスコに、1,3−ジブロモアダマンタン0.5mmolと、9,9−ジプロピルフルオレン0.5mmolと、塩化亜鉛(II)0.2mmolと、メシチレン1mlと、を加え、150℃で24時間撹拌し、反応液を得た。反応液をメタノール50ml中に投じ、生成した析出物を濾取した。得られた固体を蒸留水とメタノールとで洗浄した後、乾燥し、FL(Pr)を得た(単離収率90質量%)。
FL(Pr)の分子量を後述する方法で測定したところ、重量平均分子量は54,000であり、数平均分子量は9,300であった。
[Example 1]
(Synthesis of polyarylene "FL (Pr)" having an alicyclic skeleton and a fluorene skeleton in the main chain)
In a flask equipped with a magnetic stir bar and a nitrogen balloon, 0.5 mmol of 1,3-dibromoadamantane, 0.5 mmol of 9,9-dipropylfluorene, 0.2 mmol of zinc (II) chloride, and 1 ml of mesitylene were placed. In addition, the mixture was stirred at 150 ° C. for 24 hours to obtain a reaction solution. The reaction solution was poured into 50 ml of methanol, and the formed precipitate was collected by filtration. The obtained solid was washed with distilled water and methanol and then dried to obtain FL (Pr) (isolation yield 90% by mass).
When the molecular weight of FL (Pr) was measured by the method described later, the weight average molecular weight was 54,000, and the number average molecular weight was 9,300.
FL(Pr)の分子量は、溶離液としてテトラヒドロフランを用いて、ゲルパーミエーションクロマトグラフィー(GPC)法によって測定し、標準ポリスチレン換算にて求めた。詳細は次のとおりである。
・装置名:Ecosec HLC−8320GPC(東ソー株式会社)
・カラム:TSKgel Supermultipore HZ−M(東ソー株式会社)
・検出器:UV検出器、RI検出器併用
・流速:0.35ml/min
The molecular weight of FL (Pr) was measured by gel permeation chromatography (GPC) using tetrahydrofuran as an eluent, and was determined in terms of standard polystyrene. The details are as follows.
-Device name: Ecosec HLC-8320GPC (Tosoh Corporation)
-Column: TSKgel Supermultipore HZ-M (Tosoh Corporation)
・ Detector: UV detector and RI detector combined ・ Flow velocity: 0.35 ml / min
(ワニスの調製)
メシチレンに、濃度が20質量%となるようにFL(Pr)を溶解し、ポリテトラフルオロエチレン製のメンブレンフィルター(孔径:5μm)でろ過して、FL(Pr)のワニスを得た。
(Preparation of varnish)
FL (Pr) was dissolved in mesitylene so as to have a concentration of 20% by mass, and filtered through a membrane filter (pore size: 5 μm) made of polytetrafluoroethylene to obtain a FL (Pr) varnish.
(膜付基材の作製)
FL(Pr)のワニスを、スピンコート法によりガラス基板上に塗布し、120℃のホットプレート上で3分間乾燥し、さらに200℃の窒素ガスオーブン中で1時間乾燥して、FL(Pr)膜付ガラス板を作製した。これを用いて、FL(Pr)の透明性及び耐候性を、後述する方法で評価した。結果を表1に示す。
(Preparation of substrate with film)
The FL (Pr) varnish is applied onto a glass substrate by a spin coating method, dried on a hot plate at 120 ° C. for 3 minutes, and further dried in a nitrogen gas oven at 200 ° C. for 1 hour to obtain FL (Pr). A glass plate with a film was produced. Using this, the transparency and weather resistance of FL (Pr) were evaluated by the method described later. The results are shown in Table 1.
(透明性の評価)
FL(Pr)膜付ガラス板の波長400nmにおける透過率を、紫外可視近赤外分光光度計(「V−570」、日本分光株式会社)を用いた紫外可視吸収スペクトル法によって測定した。膜の付いていないガラス基板をリファレンスとして、膜厚10μmに換算した値を透過率(%)とした。膜厚は、触針式段差計(「Dektak3 ST」、アルバック株式会社(Veeco))を用いて3点測定した値の数平均値とした。
(Evaluation of transparency)
The transmittance of a glass plate with an FL (Pr) film at a wavelength of 400 nm was measured by an ultraviolet-visible absorption spectrum method using an ultraviolet-visible near-infrared spectrophotometer (“V-570”, JASCO Corporation). Using a glass substrate without a film as a reference, the value converted to a film thickness of 10 μm was defined as the transmittance (%). The film thickness was taken as a number average value of values measured at three points using a stylus type step meter (“Dectak3 ST”, ULVAC, Inc. (Veco)).
(熱分解温度の測定)
FL(Pr)の粉末をアルミパンに量り取り、熱重量天秤(「TG−DTA6300」、株式会社日立ハイテクサイエンス)を用いて重量減少を測定した。加熱により重量が大きく減少する曲線の接線の交点を熱分解温度と定義する。結果を表1に示す。
(Measurement of pyrolysis temperature)
The FL (Pr) powder was weighed in an aluminum pan, and the weight loss was measured using a thermogravimetric balance (“TG-DTA6300”, Hitachi High-Tech Science Corporation). The intersection of the tangents of a curve whose weight is greatly reduced by heating is defined as the pyrolysis temperature. The results are shown in Table 1.
(ガラス転移温度の測定)
FL(Pr)の粉末をアルミパンに量り取り、示差走査熱量計(DSC)(「DSC8500」、パーキンエルマー社)を用いて、ベースラインが変化する(2次転移)温度をガラス転移温度と定義する。結果を表1に示す。
(Measurement of glass transition temperature)
FL (Pr) powder is weighed in an aluminum pan, and the temperature at which the baseline changes (secondary transition) is defined as the glass transition temperature using a differential scanning calorimeter (DSC) (“DSC8500”, PerkinElmer). To do. The results are shown in Table 1.
(耐候性の評価)
FL(Pr)膜付ガラス板を、露光装置(「アイグランテージ3KW標準コンベア型露光装置」、アイグラフィックス株式会社、メタルハライドランプ使用)に投入し、365nmの紫外線を50J/cm2照射した。照射前後で、FL(Pr)膜付ガラス板における波長400nmの透過率を測定し、照射後の透過率の低下率を下記式により求め、以下の基準で耐候性を評価した。結果を表1に示す。
照射後の透過率の低下率(%)=(照射前の透過率−照射後の透過率)/照射前の透過率×100
〜評価基準〜
A:5%未満
B:5%以上10%未満
C:10%以上
(Evaluation of weather resistance)
The glass plate with FL (Pr) film was put into an exposure apparatus (“Eye Grantage 3KW standard conveyor type exposure apparatus”, using Eye Graphics Co., Ltd., metal halide lamp) and irradiated with ultraviolet rays of 365 nm at 50 J / cm 2 . Before and after irradiation, the transmittance of the glass plate with FL (Pr) film at a wavelength of 400 nm was measured, the rate of decrease in transmittance after irradiation was calculated by the following formula, and the weather resistance was evaluated according to the following criteria. The results are shown in Table 1.
Decrease rate of transmittance after irradiation (%) = (transmittance before irradiation-transmittance after irradiation) / transmittance before irradiation x 100
~Evaluation criteria~
A: Less than 5% B: 5% or more and less than 10% C: 10% or more
[実施例2]
(主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレン「FL(Ph)1」の合成)
磁気撹拌子と窒素風船を備えたフラスコに、1,3−ジブロモアダマンタン0.5mmolと、9,9−ジフェニルフルオレン0.5mmolと、塩化亜鉛(II)0.2mmolと、o−ブロモトルエン1mlと、を加え、150℃で24時間撹拌し、反応液を得た。反応液をメタノール50ml中に投じ、生成した析出物を濾取した。得られた固体を蒸留水とメタノールとで洗浄した後、乾燥し、FL(Ph)1を得た。
実施例1と同様の方法で分子量を測定したところ、FL(Ph)1の重量平均分子量は69,000であり、数平均分子量は5,900であった。FL(Ph)1の透明性、熱分解温度、ガラス転移温度、及び耐候性の評価結果を表1に示す。
[Example 2]
(Synthesis of polyarylene "FL (Ph) 1" having an alicyclic skeleton and a fluorene skeleton in the main chain)
In a flask equipped with a magnetic stir bar and a nitrogen balloon, 0.5 mmol of 1,3-dibromoadamantane, 0.5 mmol of 9,9-diphenylfluorene, 0.2 mmol of zinc (II) chloride, and 1 ml of o-bromotoluene were added. , And stirred at 150 ° C. for 24 hours to obtain a reaction solution. The reaction solution was poured into 50 ml of methanol, and the formed precipitate was collected by filtration. The obtained solid was washed with distilled water and methanol and then dried to obtain FL (Ph) 1.
When the molecular weight was measured by the same method as in Example 1, the weight average molecular weight of FL (Ph) 1 was 69,000, and the number average molecular weight was 5,900. Table 1 shows the evaluation results of the transparency, thermal decomposition temperature, glass transition temperature, and weather resistance of FL (Ph) 1.
[実施例3]
(主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレン「FL(Ph)2」の合成)
磁気撹拌子と窒素風船を備えたフラスコに、1,3−ジブロモアダマンタン0.5mmolと、9,9−ジフェニルフルオレン0.5mmolと、塩化亜鉛(II)0.2mmolと、メシチレン1mlと、を加え、150℃で18時間撹拌し、反応液を得た。反応液をメタノール50ml中に投じ、生成した析出物を濾取した。得られた固体を蒸留水とメタノールとで洗浄した後、乾燥し、FL(Ph)2を得た。
実施例1と同様の方法で分子量を測定したところ、FL(Ph)2の重量平均分子量は100,000であり、数平均分子量は8,000であった。FL(Ph)2の透明性、熱分解温度、ガラス転移温度、及び耐候性の評価結果を表1に示す。
[Example 3]
(Synthesis of polyarylene "FL (Ph) 2" having an alicyclic skeleton and a fluorene skeleton in the main chain)
To a flask equipped with a magnetic stir bar and a nitrogen balloon, 0.5 mmol of 1,3-dibromoadamantane, 0.5 mmol of 9,9-diphenylfluorene, 0.2 mmol of zinc (II) chloride, and 1 ml of mesitylene were added. , 150 ° C. for 18 hours to obtain a reaction solution. The reaction solution was poured into 50 ml of methanol, and the formed precipitate was collected by filtration. The obtained solid was washed with distilled water and methanol and then dried to obtain FL (Ph) 2.
When the molecular weight was measured by the same method as in Example 1, the weight average molecular weight of FL (Ph) 2 was 100,000, and the number average molecular weight was 8,000. Table 1 shows the evaluation results of the transparency, thermal decomposition temperature, glass transition temperature, and weather resistance of FL (Ph) 2.
[実施例4]
(主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレン「FL(Tol)1」の合成)
磁気撹拌子と窒素風船を備えたフラスコに、1,3−ジブロモアダマンタン0.5mmolと、9,9−ジ(p−トリル)フルオレン0.5mmolと、塩化亜鉛(II)0.2mmolと、o−ブロモトルエン1mlと、を加え、150℃で24時間撹拌し、反応液を得た。反応液をメタノール50ml中に投じ、生成した析出物を濾取した。得られた固体を蒸留水とメタノールとで洗浄した後、乾燥し、FL(Tol)1を得た。
実施例1と同様の方法で分子量を測定したところ、FL(Tol)1の重量平均分子量は50,000であり、数平均分子量は7,800であった。FL(Tol)1の透明性、熱分解温度、ガラス転移温度、及び耐候性の評価結果を表1に示す。
[Example 4]
(Synthesis of polyarylene "FL (Tol) 1" having an alicyclic skeleton and a fluorene skeleton in the main chain)
In a flask equipped with a magnetic stir bar and a nitrogen balloon, 0.5 mmol of 1,3-dibromoadamantane, 0.5 mmol of 9,9-di (p-tolyl) fluorene, 0.2 mmol of zinc (II) chloride, and o -Bromotoluene (1 ml) was added, and the mixture was stirred at 150 ° C. for 24 hours to obtain a reaction solution. The reaction solution was poured into 50 ml of methanol, and the formed precipitate was collected by filtration. The obtained solid was washed with distilled water and methanol and then dried to obtain FL (Tol) 1.
When the molecular weight was measured by the same method as in Example 1, the weight average molecular weight of FL (Tol) 1 was 50,000, and the number average molecular weight was 7,800. Table 1 shows the evaluation results of the transparency, thermal decomposition temperature, glass transition temperature, and weather resistance of FL (Tol) 1.
[実施例5]
(主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレン「FL(Tol)2」の合成)
磁気撹拌子と窒素風船を備えたフラスコに、1,3−ジブロモアダマンタン0.5mmolと、9,9−ジ(p−トリル)フルオレン0.5mmolと、塩化亜鉛(II)0.2mmolと、メシチレン1mlと、を加え、150℃で18時間撹拌し、反応液を得た。反応液をメタノール50ml中に投じ、生成した析出物を濾取した。得られた固体を蒸留水とメタノールとで洗浄した後、乾燥し、FL(Tol)2を得た。
実施例1と同様の方法で分子量を測定したところ、FL(Tol)2の重量平均分子量は79,000であり、数平均分子量は9,000であった。FL(Tol)2の透明性、熱分解温度、ガラス転移温度、及び耐候性の評価結果を表1に示す。
[Example 5]
(Synthesis of polyarylene "FL (Tol) 2" having an alicyclic skeleton and a fluorene skeleton in the main chain)
In a flask equipped with a magnetic stir bar and a nitrogen balloon, 0.5 mmol of 1,3-dibromoadamantane, 0.5 mmol of 9,9-di (p-tolyl) fluorene, 0.2 mmol of zinc (II) chloride, and mesitylene. 1 ml and the like were added, and the mixture was stirred at 150 ° C. for 18 hours to obtain a reaction solution. The reaction solution was poured into 50 ml of methanol, and the formed precipitate was collected by filtration. The obtained solid was washed with distilled water and methanol and then dried to obtain FL (Tol) 2.
When the molecular weight was measured by the same method as in Example 1, the weight average molecular weight of FL (Tol) 2 was 79,000, and the number average molecular weight was 9,000. Table 1 shows the evaluation results of the transparency, thermal decomposition temperature, glass transition temperature, and weather resistance of FL (Tol) 2.
[比較例1]
(ポリメタクリル酸メチル「PMMA」の合成)
磁気撹拌子と温度計と冷却器を備えた100ml三口フラスコにメタクリル酸メチル (100質量部)、水(58質量部)、及びイソプロピルアルコール(185質量部)を量り取り、混合した。溶存酸素を除去するために、室温(25℃)で30分間、窒素をバブリングした。その後、60℃に昇温し、さらに30分間、窒素をバブリングし、反応液を得た。反応液にアゾビスイソブチロニトリル(4質量部)を加え、60℃で9時間反応させた。反応後の溶液はそのまま回収し、PMMAのワニスとした。
実施例1と同様の方法で分子量を測定したところ、PMMAの重量平均分子量は64,000であり、数平均分子量は25,900であった。
[Comparative Example 1]
(Synthesis of polymethylmethacrylate "PMMA")
Methyl methacrylate (100 parts by mass), water (58 parts by mass), and isopropyl alcohol (185 parts by mass) were weighed and mixed in a 100 ml three-necked flask equipped with a magnetic stir bar, a thermometer, and a cooler. Nitrogen was bubbled for 30 minutes at room temperature (25 ° C.) to remove dissolved oxygen. Then, the temperature was raised to 60 ° C., and nitrogen was bubbled for another 30 minutes to obtain a reaction solution. Azobisisobutyronitrile (4 parts by mass) was added to the reaction mixture, and the mixture was reacted at 60 ° C. for 9 hours. The solution after the reaction was recovered as it was and used as a PMMA varnish.
When the molecular weight was measured by the same method as in Example 1, the weight average molecular weight of PMMA was 64,000, and the number average molecular weight was 25,900.
(膜付基材の作製)
PMMAのワニスを、スピンコート法によりガラス基板上に塗布し、120℃のホットプレート上で3分間乾燥し、さらに200℃の窒素ガスオーブン中で1時間乾燥して、PMMA膜付ガラス板を作製した。これを用いて、PMMAの透明性及び耐候性を、実施例1と同様の方法で評価した。結果を表1に示す。
(Preparation of substrate with film)
The PMMA varnish is applied onto a glass substrate by a spin coating method, dried on a hot plate at 120 ° C. for 3 minutes, and further dried in a nitrogen gas oven at 200 ° C. for 1 hour to prepare a glass plate with a PMMA film. did. Using this, the transparency and weather resistance of PMMA were evaluated in the same manner as in Example 1. The results are shown in Table 1.
[比較例2]
(主鎖に脂環骨格を有し、かつ芳香環上に水酸基を有するポリアリーレン「BP」の合成)
磁気撹拌子と窒素風船を備えたフラスコに、1,3−ジブロモアダマンタン0.5mmolと、2,2’−ジメトキシビフェニル0.5mmolと、臭化銅(I)0.2mmolと、N−メチル−2−ピロリドン(NMP)1mlと、を加え、150℃で48時間撹拌し、反応液を得た。反応液をメタノール50ml中に投じ、生成した析出物を濾取した。得られた固体を蒸留水とメタノールとで洗浄した後、乾燥し、BPを得た(単離収率93質量%)。
実施例1と同様の方法で分子量を測定したところ、BPの重量平均分子量は27,400であり、数平均分子量は3,300であった。また、BPのメチル化率を後述する方法で測定したところ、38%であった。BPがメチル化されていない場合には、当該箇所は水酸基となっていた。BPの透明性、熱分解温度、ガラス転移温度、及び耐候性の評価結果を表1に示す。
[Comparative Example 2]
(Synthesis of polyarylene "BP" having an alicyclic skeleton in the main chain and a hydroxyl group on the aromatic ring)
In a flask equipped with a magnetic stir bar and a nitrogen balloon, 0.5 mmol of 1,3-dibromoadamantane, 0.5 mmol of 2,2'-dimethoxybiphenyl, 0.2 mmol of copper (I) bromide, and N-methyl- 1 ml of 2-pyrrolidone (NMP) was added, and the mixture was stirred at 150 ° C. for 48 hours to obtain a reaction solution. The reaction solution was poured into 50 ml of methanol, and the formed precipitate was collected by filtration. The obtained solid was washed with distilled water and methanol and then dried to obtain BP (isolation yield 93% by mass).
When the molecular weight was measured by the same method as in Example 1, the weight average molecular weight of BP was 27,400, and the number average molecular weight was 3,300. Moreover, when the methylation rate of BP was measured by the method described later, it was 38%. When BP was not methylated, the site was a hydroxyl group. Table 1 shows the evaluation results of BP transparency, thermal decomposition temperature, glass transition temperature, and weather resistance.
BPのメチル化率は、プロトン核磁気共鳴分光法(1H−NMR)により、δ3.5〜4.5に観測されるメトキシ基のプロトン、及びδ6.5〜7.5に観測される芳香環のプロトンの積分比から算出した。
・装置名:AVANCE300(Bruker社)
・共鳴周波数:300MHz(プロトン核として)
・溶媒:N,N−ジメチルホルムアミド−d7
The methylation rate of BP is determined by proton nuclear magnetic resonance spectroscopy (1H-NMR) for protons of methoxy groups observed in δ3.5 to 4.5 and aromatic rings observed in δ6.5 to 7.5. It was calculated from the integral ratio of the protons of.
-Device name: AVANCE300 (Bruker)
-Resonance frequency: 300 MHz (as proton nucleus)
-Solvent: N, N-dimethylformamide-d7
表1から、本開示の重合体である、主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレン(FL(Pr)、FL(Ph)1、FL(Ph)2、FL(Tol)1、及びFL(Tol)2)は、90%以上の高い透過率を示し、400℃以上の高い熱分解温度を示し、230℃以上の高いガラス転移温度を示し、重合体から得られる膜の耐候性が高かった。
一方、比較例1に示す、透明樹脂ポリメタクリル酸メチル(PMMA)は、透過率は高いが、耐候性は低かった。
また、比較例2に示す、主鎖に脂環骨格を有し、かつ芳香環上に水酸基を有するポリアリーレン(BP)は、透過率、熱分解温度及びガラス転移温度は高かった。しかし、BPの耐候性は、本開示の重合体である、主鎖に脂環骨格とフルオレン骨格とを有するポリアリーレンより劣っていた。
From Table 1, the polymers of the present disclosure, polyarylenes having an alicyclic skeleton and a fluorene skeleton in the main chain (FL (Pr), FL (Ph) 1, FL (Ph) 2, FL (Tol) 1, And FL (Tol) 2) show a high transmittance of 90% or more, a high thermal decomposition temperature of 400 ° C. or higher, a high glass transition temperature of 230 ° C. or higher, and the weather resistance of the film obtained from the polymer. Was expensive.
On the other hand, the transparent resin polymethylmethacrylate (PMMA) shown in Comparative Example 1 had high transmittance but low weather resistance.
Further, the polyarylene (BP) having an alicyclic skeleton in the main chain and a hydroxyl group on the aromatic ring shown in Comparative Example 2 had high transmittance, thermal decomposition temperature and glass transition temperature. However, the weather resistance of BP was inferior to that of the polymer of the present disclosure, polyarylene having an alicyclic skeleton and a fluorene skeleton in the main chain.
Claims (10)
〔一般式(I)中、Xは、下記一般式(II)で表される2価の基を表し、Yは、下記一般式(III−1)、下記一般式(III−2)、及び下記一般式(III−3)からなる群より選択される少なくとも一種で表される2価の基を表す。括弧は構造単位を表す。〕
〔一般式(II)中、R1は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、R2は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、pは、それぞれ独立に、0〜3の整数を表す。波線部は結合部位を表す。〕
〔一般式(III−1)、(III−2)及び(III−3)中、波線部は結合部位を表す。〕 A polymer having a structural unit represented by the following general formula (I).
[In the general formula (I), X represents a divalent group represented by the following general formula (II), and Y represents the following general formula (III-1), the following general formula (III-2), and It represents a divalent group represented by at least one selected from the group consisting of the following general formula (III-3). Parentheses represent structural units. ]
[In the general formula (II), R 1 represents a hydrocarbon group having 1 to 30 carbon atoms which may independently have a substituent, and R 2 each independently has a substituent. It represents a hydrocarbon group having 1 to 30 carbon atoms which may be present, and p independently represents an integer of 0 to 3. The wavy line represents the binding site. ]
[In the general formulas (III-1), (III-2) and (III-3), the wavy line represents the binding site. ]
〔一般式(IV)中、R1は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、R2は、それぞれ独立に、置換基を有していてもよい炭素数1〜30の炭化水素基を表し、pは、それぞれ独立に、0〜3の整数を表す。〕
〔一般式(V−1)、(V−2)及び(V−3)中、Xは、それぞれ独立に、フッ素原子、塩素原子、臭素原子、又はヨウ素原子を表す。〕 At least one selected from the group consisting of the compound represented by the following general formula (IV), the following general formula (V-1), the following general formula (V-2), and the following general formula (V-3). The method for producing a polymer according to claim 1, which comprises a reaction step of reacting the represented compound with the compound in the presence of a catalyst.
[In the general formula (IV), R 1 represents a hydrocarbon group having 1 to 30 carbon atoms which may independently have a substituent, and R 2 each independently has a substituent. It represents a hydrocarbon group having 1 to 30 carbon atoms which may be present, and p independently represents an integer of 0 to 3. ]
[In the general formulas (V-1), (V-2) and (V-3), X independently represents a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom. ]
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