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JP2020042603A - Contact operation device - Google Patents

Contact operation device Download PDF

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JP2020042603A
JP2020042603A JP2018170184A JP2018170184A JP2020042603A JP 2020042603 A JP2020042603 A JP 2020042603A JP 2018170184 A JP2018170184 A JP 2018170184A JP 2018170184 A JP2018170184 A JP 2018170184A JP 2020042603 A JP2020042603 A JP 2020042603A
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fine
contact operation
ridges
contact
protrusion
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JP6991684B2 (en
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安部 圭介
Keisuke Abe
圭介 安部
雅典 矢吹
Masanori Yabuki
雅典 矢吹
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Alpine Electronics Inc
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Alpine Electronics Inc
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Abstract

To provide a contact operation device that forms a fine micro protrusion on a contact operation surface, improves the appearance, and allows a finger to recognize the existence of a micro protrusion through touch feeling.SOLUTION: A contact operation region is formed on a panel surface. In the contact operation region, a plurality of micro protrusions 30 extending linearly in a first direction are disposed in parallel, and the projection height dimension H3 of the micro protrusions 30 from the surface of the panel is less than 0.05 mm. The micro protrusions 30 are arranged, in a second direction (Y direction), so that they grasp a region 33 having no projection or recess and have a certain interval. The array pitch W5 of the micro protrusions is over six times and 20 times or less the projection height dimension H3 of the micro protrusions.SELECTED DRAWING: Figure 3

Description

本発明は、パネルの接触操作領域に複数の微細突条を設けることで外観が良好になるととともに、指先での接触感触で微細突条の存在と配列とを認識しやすくした接触操作装置に関する。   The present invention relates to a contact operation device that improves appearance by providing a plurality of fine protrusions in a contact operation area of a panel, and makes it easy to recognize the presence and arrangement of the fine protrusions by a touch feeling with a fingertip.

特許文献1に、ガイド線を有するタッチ式ポインティング・デバイスに関する発明が記載されている。   Patent Document 1 discloses an invention relating to a touch-type pointing device having a guide line.

このタッチ式ポインティング・デバイスは、センサ面に、第1方向に互いに平行に延ばした多数の直線ガイド線が設けられている。特許文献1の段落[0050]には、図4〜図6に示す構造に関して、「ガイド線を、幅c、高さhの隆起部と、幅bと深さhの溝部を交互にして形成している。隣接するガイド線を、互いに対する相互距離a=b+cで配置している。」と記載されている。特許文献1では、段落[0057]に示すように、隣接する隆起部の距離aの好ましい寸法が1mmであり、凹凸の振幅hは、望ましくは0.5mm、とされている。   In this touch pointing device, a large number of linear guide lines extending parallel to each other in a first direction are provided on the sensor surface. In the paragraph [0050] of Patent Document 1, regarding the structure shown in FIGS. 4 to 6, “a guide line is formed by alternately forming a raised portion having a width c and a height h, and a groove portion having a width b and a depth h. Adjacent guide lines are arranged at a mutual distance a = b + c with respect to each other. " In Patent Document 1, as shown in paragraph [0057], a preferable dimension of a distance a between adjacent protrusions is 1 mm, and an amplitude h of the unevenness is preferably 0.5 mm.

特許文献1に記載された発明は、段落[0058]に記載されているように、指を軽い圧力でセンサ面に接触させる第1モードでは、指が隆起部の最先端とのみ接触するため、摩擦は運動方向と殆ど無関係になる。一方で、指圧が大きくなると、指がセンサ面の凹凸の形に適応するようになり、動きをガイド線でガイドする第2モードを達成できる、というものである。   According to the invention described in Patent Document 1, as described in paragraph [0058], in the first mode in which the finger is brought into contact with the sensor surface with a small pressure, the finger comes into contact only with the forefront of the raised portion. Friction is almost independent of the direction of motion. On the other hand, when the finger pressure increases, the finger adapts to the shape of the unevenness of the sensor surface, and the second mode in which the movement is guided by the guide line can be achieved.

特開2010−528381号公報JP 2010-528381 A 日本バーチャルリアリティ学会の論文(TVRSJ Vol.l3 NO.1,2008「指先の皮膚感覚による凹凸知覚特性の研究」の「2.3.2 実験結果」"2.3.2 Experimental results" in a paper from the Virtual Reality Society of Japan (TVRSJ Vol.13 NO.1, 2008, "Study on Unevenness Perception Characteristics of Fingertip Skin Sensation")

特許文献1に記載されたタッチ式ポインティング・デバイスは、隣接する隆起部の距離aの好ましい寸法が1mmであり、凹凸の振幅hは、望ましくは0.5mm、となっている。非特許文献1は、「指先の皮膚感覚による凹凸知覚特性の研究」に関する論文であるが、その「2.3.2 実験結果」には、隆起部の高さ寸法が0.2mm、0.3mmの場合、実験参加者はほぼ正しく形状を認識できるとされ、高さ寸法が0.1mmになると、隆起部を認識できる確率が50%程度になる、と報告されている。すなわち、高さ寸法が0.1mmを超えた隆起部であれば、指の接触でその存在が認識できる、ことが報告されている。この報告によれば、特許文献1の発明において、凹凸の振幅hが望ましい値である0.5mmであれば、隆起部の高さ寸法が十分に大きくなり、第1モードと第2モードの設定が可能である、と考えられる。   In the touch-type pointing device described in Patent Literature 1, the preferable dimension of the distance a between adjacent protrusions is 1 mm, and the amplitude h of the unevenness is preferably 0.5 mm. Non-Patent Document 1 is a paper related to “Study of unevenness perception characteristics by skin sensation of fingertips”. In “2.3.2 Experimental Results”, the heights of the raised portions are 0.2 mm and 0.3 mm. In this case, it is reported that the experiment participant can recognize the shape almost correctly, and when the height dimension is 0.1 mm, the probability that the protruding part can be recognized becomes about 50%. That is, it has been reported that the presence of a protruding portion having a height dimension exceeding 0.1 mm can be recognized by contact with a finger. According to this report, in the invention of Patent Document 1, if the amplitude h of the unevenness is 0.5 mm, which is a desirable value, the height of the raised portion becomes sufficiently large, and the setting of the first mode and the second mode is performed. It is considered possible.

しかし、特許文献1に記載のように、振幅hが0.5mmでは、隆起部の高さ寸法が大きすぎるため、タッチ式ポインティング・デバイスを目視したときに、凹凸がはっきりと見えすぎてしまい、本発明が目指している微細突条の配列によってデザイン性を高めるとの効果を期待することはできない。また、特許文献1の発明では、隆起部の高さ寸法が大きすぎて、指で操作したときに、指先の接触感触で凹凸状態が過剰に認識されることになりかねない。   However, as described in Patent Literature 1, when the amplitude h is 0.5 mm, the height of the protruding portion is too large, so that when the touch-type pointing device is visually observed, the unevenness becomes too clear, The effect of enhancing the design by the arrangement of the fine protrusions aimed at by the present invention cannot be expected. Further, in the invention of Patent Document 1, the height dimension of the raised portion is too large, and when operated with a finger, an uneven state may be excessively recognized by the touch feeling of the fingertip.

特許文献1の段落[0057]では、凹凸の振幅hの最小値が0.05mmと記載されてはいるが、この寸法の隆起部は、未だ高さ寸法が大きく、本発明が目指すヘアライン調の外観を実現することは難しい。   In the paragraph [0057] of Patent Document 1, although the minimum value of the amplitude h of the unevenness is described as 0.05 mm, the height of the raised portion of this size is still large, and the hairline tone of the present invention is aimed at. It is difficult to achieve the appearance.

本発明は上記従来の課題を解決するものであり、多数の微細突条を備え、この微細突条の高さ寸法をきわめて小さくすることでヘアライン調の外観を呈することができるようにし、しかも、微細突条の配列ピッチと微細突条の高さ寸法との比を最適に設定することにより、指の接触感覚で微細突条の存在と配列を理解することができるようにした接触操作装置を提供することを目的としている。   The present invention has been made to solve the above-described conventional problems, and has a large number of fine ridges, so that the height dimension of the fine ridges can be extremely small so that a hairline-like appearance can be exhibited. By setting the ratio between the arrangement pitch of the fine ridges and the height of the fine ridges optimally, a contact operation device that enables the presence and arrangement of the fine ridges to be understood with the sense of contact with a finger. It is intended to provide.

本発明は、表面の少なくとも一部が接触操作領域とされたパネルと、前記接触操作領域に接触した指を検知するセンサと、が設けられた接触操作装置において、
前記接触操作領域には、第1の方向に延びる複数の微細突条が設けられ、前記微細突条は、前記パネルの表面からの突出高さ寸法が0.05mm未満であり、
前記微細突条は、第1の方向と交差する第2の方向に向けて、突部および凹部が存在しない領域を挟んで一定の間隔を空けて配置され、前記微細突条の第2の方向への配列ピッチは、前記突出高さ寸法の6倍を超えて20倍以下であることを特徴とするものである。
The present invention is a contact operation device provided with a panel in which at least a part of the surface is a contact operation region, and a sensor that detects a finger that has contacted the contact operation region,
In the contact operation area, a plurality of fine ridges extending in a first direction are provided, and the fine ridges have a protrusion height dimension from the surface of the panel of less than 0.05 mm,
The fine ridges are arranged at regular intervals in a second direction intersecting the first direction with a region having no protrusion and no concave portion interposed therebetween, and are arranged in a second direction of the fine ridges. The arrangement pitch is more than 6 times and not more than 20 times the height of the protrusion.

本発明の接触操作装置は、前記突出高さ寸法が0.01mm以上であることが好ましく、さらには、0.01mm以上で0.03mm以下であることが好ましい。   In the contact operating device of the present invention, the protrusion height is preferably 0.01 mm or more, and more preferably 0.01 mm or more and 0.03 mm or less.

本発明の接触操作装置は、前記微細突条の第2の方向の配列ピッチが、前記突出高さ寸法の6倍を超えて15倍以下であることが好ましい。   In the contact operating device of the present invention, it is preferable that the arrangement pitch of the fine protrusions in the second direction is more than 6 times and not more than 15 times the height of the protrusion.

また、本発明の接触操作装置は、前記微細突条の第2の方向の配列ピッチが、前記微細突条の第2の方向の幅寸法の3倍以上であることが好ましい。   Further, in the contact operating device of the present invention, it is preferable that the arrangement pitch of the fine ridges in the second direction is at least three times the width of the fine ridges in the second direction.

本発明の接触操作装置は、前記微細突条の両側に、前記微細突条よりも突出高さ寸法が小さい副突条が設けられており、隣り合う前記副突条の間に、突部および凹部が存在しない領域が位置していることが好ましい。   In the contact operation device of the present invention, on both sides of the fine ridge, a sub ridge having a smaller protrusion height dimension than the fine ridge is provided, and between the adjacent sub ridges, a protrusion and It is preferable that a region where no concave portion exists is located.

本発明の接触操作装置は、前記パネルに、非透光性となる加飾領域が形成されており、前記微細突条が、前記加飾領域と重なる位置に設けられているものとして構成ができる。   The touch operation device of the present invention can be configured such that the panel has a decorating region that is non-translucent, and the fine ridge is provided at a position overlapping the decorating region. .

本発明の接触操作装置は、接触操作領域に、第1の方向に平行に延びる複数の微細突条が形成され、微細突条のパネル表面からの高さ寸法が0.05mm未満と微細であるため、ヘアライン調の外観を呈するようになり、デザイン上で良好なものとなる。特に、微細突条が、加飾領域と重なる位置に設けられていると、加飾領域の色相とヘアライン調の微細突条とで、良好な外観を呈するようになる。   In the contact operation device of the present invention, a plurality of fine ridges extending parallel to the first direction are formed in the contact operation region, and the height of the fine ridges from the panel surface is as small as less than 0.05 mm. Therefore, the hairline-like appearance is exhibited, and the design is good. In particular, when the fine ridge is provided at a position overlapping the decorative region, the hue of the decorative region and the fine ridge having a hairline tone can provide a good appearance.

また、高さ寸法が0.05mm未満の微細突条の第2の方向への配列ピッチを、突出高さ寸法の6倍を超えて20倍以下とすることで、指の接触感触で、微細突条の存在とその配列を認識できるようになる。   In addition, by setting the arrangement pitch in the second direction of the fine protrusion having a height dimension of less than 0.05 mm to be more than 6 times and not more than 20 times the protrusion height dimension, it is possible to obtain a fine touch feeling with a finger. You will be able to recognize the presence of ridges and their arrangement.

なお、微細突条の配列ピッチを突出高さ寸法の6倍未満にして微細突条を高密度で形成した場合も、ヘアライン調の外観を得ることができる。しかし、高密度の微細突条を形成したものでは、微細突条に接触した指を微細突条と交差する方向へ移動させたときの抵抗感がきわめて小さくなるため、指を微細突条と交差する方向へ移動させたときの操作感触がほとんど生じなくなる。これに対し、本発明のように、微細突条の配列ピッチを粗くし微細突条の配列密度を低くすると、指を微細突条と交差する方向へ移動させたときに抵抗感を感じるようになり、指を微細突条が延びる方向に沿って移動させたときと、交差する方向へ移動させたときとで、抵抗感に差を生じさせることができるようになり、操作感触の差によって操作方向の違いを認識できるようになる。   Note that a hairline-like appearance can be obtained even when the fine protrusions are formed at a high density by setting the arrangement pitch of the fine protrusions to be less than six times the protrusion height dimension. However, in the case where the fine ridges are formed at a high density, the resistance when the finger in contact with the fine ridges is moved in the direction intersecting with the fine ridges becomes extremely small, so that the fingers intersect with the fine ridges. Almost no operational feeling when moving in the direction of movement. On the other hand, as in the present invention, when the arrangement pitch of the fine ridges is coarsened and the arrangement density of the fine ridges is low, a feeling of resistance is felt when the finger is moved in a direction intersecting the fine ridges. This makes it possible to cause a difference in the sense of resistance between when the finger is moved along the direction in which the fine ridge extends and when the finger is moved in the direction in which the fine ridge extends. You will be able to recognize the difference in direction.

逆に、突条の突出高さ寸法を例えば0.1mm以上のように大きくすると、突条を高密度で配置したとしても突条に触れた指を移動させたときに抵抗感を生じるようになる。したがって、本願発明のように、交差方向へ指を滑らせたときの抵抗感が、突条の配列ピッチの違いによって生じたり、生じなくなるという現象は見られなくなる。すなわち、微細突条を、その突出高さ寸法の6倍を超えた配列ピッチで配列させると、指の移動方向の違いに応じて抵抗感に差が生じるという現象は、微細突条の突出高さ寸法を0.05mm未満の微細なものとすることでのみ実現できる。   Conversely, if the protrusion height of the ridge is increased, for example, to 0.1 mm or more, even if the ridge is arranged at high density, a resistance is generated when a finger touching the ridge is moved. Become. Therefore, unlike the present invention, the phenomenon that the resistance when the finger is slid in the intersecting direction is generated or not generated due to the difference in the arrangement pitch of the ridges is not seen. In other words, when the fine ridges are arranged at an arrangement pitch exceeding six times the height of the protrusion, a phenomenon that a difference in resistance is caused according to the difference in the moving direction of the finger is caused by the protrusion height of the fine ridge. It can be realized only by making the dimension as fine as less than 0.05 mm.

さらに、本発明では、微細突条の両側に微細突条よりも突出高さ寸法の小さい副突条が設けられていることが好ましい。この構造では、微細突条の形状を精密に形成でき、微細突条の欠陥も生じにくくなる。   Further, in the present invention, it is preferable that sub-projections having a smaller projection height than the fine projections are provided on both sides of the fine projections. With this structure, the shape of the fine ridge can be precisely formed, and defects of the fine ridge are less likely to occur.

本発明の実施形態の接触操作装置を備えた自動車の車室内の構造を示す斜視図、FIG. 1 is a perspective view showing a structure of a vehicle interior of an automobile including a contact operation device according to an embodiment of the present invention; 図1に示す接触操作装置に備えられた表面パネルを示すものであり、(A)は(B)をA−A線で切断した断面図、(B)は正面図、FIGS. 2A and 2B show a front panel provided in the contact operation device shown in FIG. 1, wherein FIG. 本発明の第1実施形態の接触操作装置において、接触操作領域での微細突条の配置構造を説明するものであり、(A)は、微細突条の製造方法に使用した型部材の加圧面の表面粗さを測定した測定説明図、(B)は、図2(B)に示す表面パネルをIII−III線で切断した部分に相当するパネル表面の微細突条の表面粗さを測定した測定説明図、In the contact operating device according to the first embodiment of the present invention, an arrangement structure of fine ridges in a contact operation area is described. (A) is a pressing surface of a mold member used in a method of manufacturing fine ridges. FIG. 2 (B) is a measurement explanatory diagram in which the surface roughness of a fine ridge on the panel surface corresponding to a portion obtained by cutting the surface panel shown in FIG. 2 (B) along line III-III was measured. Measurement explanation diagram, 比較例の接触操作装置において、接触操作領域での微細突条の配置構造を説明するものであり、(A)は、微細突条の製造方法に使用した型部材の加圧面の表面粗さを測定した測定説明図、(B)は、パネル表面の微細突条の表面粗さを測定した測定説明図、FIG. 4A is a view for explaining an arrangement structure of fine ridges in a contact operation area in a contact operation device of a comparative example, and FIG. 5A shows the surface roughness of a pressing surface of a mold member used in a method of manufacturing a fine ridge. (B) is a measurement explanatory diagram in which the surface roughness of the fine ridge on the panel surface is measured, 本発明の接触操作装置の製造方法を説明するものであり、表面層と印刷層を有する樹脂フィルムの斜視図、It is a perspective view of a resin film having a surface layer and a printing layer, which describes a method for manufacturing the contact operating device of the present invention, 図5に示す樹脂フィルムをVI−VI線で切断した断面図、FIG. 5 is a sectional view of the resin film shown in FIG. 5 taken along line VI-VI. (A)は、図5と図6に示す樹脂フィルムを真空成形法または圧空成形法により立体形状に賦形する工程を示し、(B)は立体形状に成形された樹脂フィルムを示す説明図、(A) shows a step of shaping the resin film shown in FIGS. 5 and 6 into a three-dimensional shape by a vacuum forming method or a pressure forming method, (B) is an explanatory view showing the three-dimensionally shaped resin film, 立体形状の樹脂フィルムの表面層に、微細突条を転写する工程を示す説明図、Explanatory diagram showing a step of transferring fine ridges to the surface layer of a three-dimensional resin film, (A)は、図8に示す樹脂フィルムをIX−IX線で切断した部分拡大断面図、(B)は、樹脂フィルムの表面層に転写された微細突条を拡大して示す拡大断面図、(A) is a partially enlarged cross-sectional view of the resin film shown in FIG. 8 taken along the line IX-IX, (B) is an enlarged cross-sectional view showing a fine ridge transferred to the surface layer of the resin film, (A)は、図3に示した本発明の実施形態の接触操作装置の製造方法を示すものであり、型部材によって表面層に微細突条を転写する工程を示す拡大断面図、(B)は表面層に転写された微細突条を示す断面図、(A) shows the manufacturing method of the contact operating device of the embodiment of the present invention shown in FIG. 3, and is an enlarged cross-sectional view showing a step of transferring fine protrusions to a surface layer by a mold member, (B) Is a cross-sectional view showing the fine ridge transferred to the surface layer, 図4に示す比較例の接触操作装置の製造方法を示すものであり、型部材によって表面層に微細突条を転写する工程を示す拡大断面図、FIG. 8 is an enlarged cross-sectional view showing a method of manufacturing the contact operating device of the comparative example shown in FIG. さらに比較例となる微細突条の製造方法を示すものであり、型部材によって表面層に微細突条を転写する工程を示す拡大断面図、Further showing a method of manufacturing a fine ridge as a comparative example, an enlarged cross-sectional view showing a step of transferring the fine ridge to the surface layer by a mold member,

図1に、自動車1の車室内の構造が示されている。
自動車1の車室内では、運転席の前方にステアリングホイール2が設けられ、ステアリングホイール2の前方および双方にインストルメントパネル3とダッシュボード4が設けられている。運転席の側方にはセンターコンソール5が設けられ、センターコンソール5にシフトレバー6が設けられている。
FIG. 1 shows the structure of the interior of the vehicle 1.
In the cabin of the automobile 1, a steering wheel 2 is provided in front of a driver's seat, and an instrument panel 3 and a dashboard 4 are provided in front of and on both sides of the steering wheel 2. A center console 5 is provided beside the driver's seat, and a shift lever 6 is provided on the center console 5.

ウインドシールドガラスの手前のダッシュボード4の上に情報表示部10が設けられている。情報表示部10は、ダッシュボード4の上面に沿う収納姿勢と、ダッシュボード4から立ち上がる表示姿勢とに切替え可能である。情報表示部10には、液晶表示パネルやエレクトロルミネッセンス表示パネルなどの表示パネルが内蔵されており、表示パネルで生成される情報画像が情報表示部10の情報表示画面11に表示される。   An information display unit 10 is provided on the dashboard 4 in front of the windshield glass. The information display unit 10 can be switched between a storage position along the upper surface of the dashboard 4 and a display position standing up from the dashboard 4. The information display unit 10 has a built-in display panel such as a liquid crystal display panel or an electroluminescence display panel, and an information image generated by the display panel is displayed on an information display screen 11 of the information display unit 10.

センターコンソール5に接触操作装置15が設けられている。接触操作装置15は表面パネル20を有している。図2(A)に示すように表面パネル20は、表面側に位置する立体形状の樹脂フィルム21と、背部側に位置する合成樹脂製のパネル本体28とが一体化されて構成されている。図9(A)(B)に示すように、樹脂フィルム21はフィルム基材22と表面層23とが積層されて構成されている。フィルム基材22は透光性であり、ポリカーボネート樹脂などで形成されている。表面層23はいわゆるハードコート層であり、紫外線硬化性のウレタンアクリレート樹脂で形成されている。また、フィルム基材22の背部には加飾層24が重ねられている。加飾層24はフィルム基材22の背面にスクリーン印刷法などで形成された印刷層(インク層)である。図2(A)に示すパネル本体28は透光性の合成樹脂製であり、ポリカーボネート樹脂で形成されている。パネル本体28と樹脂フィルム21は、インモールド成形法で一体化されている。   A contact operation device 15 is provided on the center console 5. The contact operation device 15 has a front panel 20. As shown in FIG. 2A, the front panel 20 is formed by integrating a three-dimensional resin film 21 located on the front side and a panel body 28 made of synthetic resin located on the back side. As shown in FIGS. 9A and 9B, the resin film 21 is configured by laminating a film base 22 and a surface layer 23. The film base 22 is translucent and is formed of a polycarbonate resin or the like. The surface layer 23 is a so-called hard coat layer, and is formed of a UV-curable urethane acrylate resin. A decorative layer 24 is overlaid on the back of the film substrate 22. The decorative layer 24 is a printing layer (ink layer) formed on the back surface of the film substrate 22 by a screen printing method or the like. The panel main body 28 shown in FIG. 2A is made of a light-transmitting synthetic resin, and is formed of a polycarbonate resin. The panel main body 28 and the resin film 21 are integrated by an in-mold molding method.

表面パネル20は、表面層23が前方(車室内に向く方向)に向けられ、加飾層24が接触操作装置15の機器の内方に向けられている。図2(B)に表面パネル20の正面図が示されている。図1と図2(B)に示すように、表面パネル20は、樹脂フィルム21の背面に加飾層24が形成されている非透光性の領域が加飾領域21aであり、加飾層24が形成されていない領域が透光領域21b,21c,21dである。接触操作装置15には、表面パネル20の背部に液晶表示パネルやエレクトロルミネッセンス表示パネルなどの表示パネルが設けられている。表示パネルで成形される画像は、透光領域21b,21c,21dを透して、車室内側から目視できる。   In the front panel 20, the surface layer 23 is directed forward (in a direction toward the interior of the vehicle), and the decorative layer 24 is directed inward of the device of the contact operation device 15. FIG. 2B is a front view of the front panel 20. As shown in FIG. 1 and FIG. 2 (B), in the front panel 20, the non-light-transmitting area where the decorative layer 24 is formed on the back surface of the resin film 21 is the decorative area 21 a, and the decorative layer 21 The regions where 24 is not formed are the light transmitting regions 21b, 21c and 21d. The contact operation device 15 is provided with a display panel such as a liquid crystal display panel or an electroluminescence display panel behind the front panel 20. The image formed on the display panel can be seen through the light-transmitting regions 21b, 21c, and 21d from the vehicle interior side.

図1と図2(B)に示すように、表面パネル20を構成する樹脂フィルム21の表面の少なくとも一部に、接触操作領域25が設けられている。図1と図2(B)に示す実施形態では、接触操作領域25が最下部の透光領域21dとその周辺の加飾領域21aにわたる範囲で形成されている。図9(B)に示すように、接触操作領域25では、樹脂フィルム21の表面層23の車室内に向く表面23aに、多数(複数)の微細突条30が突出して形成されている。微細突条30は、表面パネル20の第2の方向(Y方向)に一定の間隔を空けて、第1の方向(X方向)へ直線状に互いに平行に延びている。   As shown in FIGS. 1 and 2B, a contact operation area 25 is provided on at least a part of the surface of the resin film 21 constituting the front panel 20. In the embodiment shown in FIGS. 1 and 2B, the contact operation area 25 is formed in a range that extends to the lowermost light-transmitting area 21d and the surrounding decorative area 21a. As shown in FIG. 9B, in the contact operation area 25, a large number (plurality) of fine ridges 30 are formed so as to protrude from a surface 23 a of the surface layer 23 of the resin film 21 facing the vehicle interior. The fine ridges 30 extend linearly and parallel to each other in the first direction (X direction) at regular intervals in the second direction (Y direction) of the front panel 20.

表面パネル20では、樹脂フィルム21とパネル本体28との間、あるいはパネル本体28の機器内方に向く背面に、静電センサが設けられている。静電センサは透光性の基材フィルムにITOなどの透光性の複数の電極が形成されたものであり、操作者の指が表面パネル20の表面に接触すると、電極と指との間の静電容量の変化により、指の接触位置を検知できるようになっている。静電センサは、少なくとも接触操作領域25を含む範囲に設けられている。   In the front panel 20, an electrostatic sensor is provided between the resin film 21 and the panel main body 28 or on the back of the panel main body 28 facing the inside of the device. The electrostatic sensor is formed by forming a plurality of light-transmitting electrodes such as ITO on a light-transmitting base film, and when an operator's finger comes into contact with the surface of the front panel 20, a gap between the electrode and the finger is generated. The contact position of the finger can be detected by the change in the capacitance of the finger. The electrostatic sensor is provided in a range including at least the contact operation area 25.

接触操作装置15は、表示パネルによって透光領域21b,21c,21dに、各種操作を誘導する表示が行われる。この誘導表示に基づいて、接触操作領域25に指を触れて操作すると、指の動きが静電センサで検知される。その操作結果は、ダッシュボード4の上に設けられた情報表示部10の情報表示画面11に表示される。接触操作装置15で操作されて情報表示部10で情報が表示される被操作機器は、例えば、エアーコンディショナ―、音響装置、カーナビゲーション装置などである。あるいは、接触操作装置15によって自動運転に必要な操作が行われ、その情報が情報表示部10の情報表示画面11に表示されてもよい。   In the contact operation device 15, a display for guiding various operations is performed on the translucent regions 21b, 21c, and 21d by the display panel. When the user touches and operates the contact operation area 25 based on the guidance display, the movement of the finger is detected by the electrostatic sensor. The operation result is displayed on an information display screen 11 of an information display unit 10 provided on the dashboard 4. The operated device that is operated by the contact operation device 15 and information is displayed on the information display unit 10 is, for example, an air conditioner, an audio device, a car navigation device, and the like. Alternatively, an operation necessary for automatic driving may be performed by the contact operation device 15, and the information may be displayed on the information display screen 11 of the information display unit 10.

図2(B)と図9(B)に示すように、接触操作領域25において、樹脂フィルム21の表面層23の表面23aに、X方向に直線状で平行に延びる多数の微細突条30が形成されていることにより、2つの効果を期待することができる。第1の効果は、接触操作領域25に指を触れて操作するときに、指が第1の方向(X方向)に動いているか、第2の方向(Y方向)に動いているかを指の接触感触のみで確認しやすくなり、接触操作装置15を運転者がブラインド状態で操作するときに、操作しやすくなる。第2の効果は、接触操作領域25を目視したときに、光の反射によって、表面パネル20の表面がヘアライン調の外観を呈するようになり、デザイン上で優れたものとなる。特に、接触操作領域25と加飾領域21aとが重なっている領域では、加飾層24の色相の表面に、フィルム基材22と表面層23の透明な厚み分だけ離れてヘアライン調の微細突条30が目視されるため、加飾領域21aが金属ヘアライン調の外観を呈するようになる。   As shown in FIGS. 2 (B) and 9 (B), in the contact operation area 25, a large number of fine ridges 30 extending linearly and parallel to the X direction on the surface 23a of the surface layer 23 of the resin film 21. By being formed, two effects can be expected. The first effect is to determine whether the finger is moving in the first direction (X direction) or the second direction (Y direction) when touching and operating the contact operation area 25 with the finger. It becomes easy to confirm only by the touch feeling, and when the driver operates the contact operation device 15 in a blind state, the operation becomes easy. The second effect is that when the contact operation area 25 is viewed, the surface of the front panel 20 has a hairline-like appearance due to the reflection of light, which is excellent in design. In particular, in the region where the contact operation region 25 and the decorative region 21a overlap, the surface of the hue of the decorative layer 24 is separated from the surface of the film substrate 22 and the surface layer 23 by the transparent thickness to obtain a hairline-like fine protrusion. Since the ridges 30 are visible, the decorative area 21a has a metal hairline-like appearance.

図3(B)に、表面層23に本発明の実施形態の接触操作装置15の接触操作領域25を実際に製造した詳細が示され、図4(B)に、比較例となる接触操作装置15の接触操作領域25を実際に製造した詳細が示されている。図3(B)と図4(B)は、表面粗さ計を用いて、微細突条30が実際に製造された表面層23の表面23aを、第2の方向(Y方向)に走査したときの表面粗さの測定グラフである。図3(A)は、図3(B)の微細突条30を転写するのに用いた型部材40aの加圧面41aを第2の方向(Y方向)に走査した表面粗さの測定グラフであり、図4(A)は、図4(B)の微細突条30を転写するのに用いた型部材40bの加圧面41bを第2の方向(Y方向)に走査した表面粗さの測定グラフである。   FIG. 3B shows details of actually manufacturing the contact operation region 25 of the contact operation device 15 of the embodiment of the present invention on the surface layer 23, and FIG. 4B shows a contact operation device as a comparative example. Details showing the actual production of the fifteen contact operating areas 25 are shown. FIGS. 3B and 4B show that the surface 23a of the surface layer 23 on which the fine ridges 30 were actually manufactured was scanned in the second direction (Y direction) using a surface roughness meter. 5 is a measurement graph of surface roughness at the time. FIG. 3A is a measurement graph of the surface roughness obtained by scanning the pressing surface 41a of the mold member 40a used to transfer the fine ridge 30 of FIG. 3B in the second direction (Y direction). FIG. 4A shows the measurement of the surface roughness obtained by scanning the pressing surface 41b of the mold member 40b used for transferring the fine ridge 30 in FIG. 4B in the second direction (Y direction). It is a graph.

図10(A)には、図3に示す本発明の実施形態の接触操作領域25の製造に使用されたのと同じ型部材40aの加圧面41aの形状が示され、図10(A)(B)には、実施形態の接触操作領域25において、加圧面41aによって表面層23の表面23aに転写される微細突条30の理想的な形状が模式的に示されている。   FIG. 10A shows the shape of the pressing surface 41a of the same mold member 40a used for manufacturing the contact operation area 25 of the embodiment of the present invention shown in FIG. (B) schematically shows the ideal shape of the fine ridge 30 transferred to the surface 23a of the surface layer 23 by the pressing surface 41a in the contact operation area 25 of the embodiment.

図3(A)と図10(A)に示されている実施形態では、型部材40aの加圧面41aに、第2の方向(Y方向)に一定の配列ピッチW1を空けて加圧突部42が形成されている。加圧突部42は、その頂部に、Y方向に分割された加圧先端部42a,42a、ならびに2つの加圧先端部42aに挟まれた成形凹部43を有している。また、隣り合う加圧突部42の間すなわち隣り合う加圧先端部42aの間に窪み部44が形成されている。成形凹部43と窪み部44をY方向に切断した断面形状は、いずれも型部材40aの内方に向く底部に角部を有するV字形状(三角形状)の凹部である。加圧先端部42aをY方向に切断した断面形状は、型部材40aの表面方向に角部が向けられたV字形状(三角形状)の凸部である。加圧先端部42a,42aと成形凹部43および窪み部44は、第1の方向(X方向)に向けて連続する直線状に形成されている。   In the embodiment shown in FIGS. 3 (A) and 10 (A), the pressing projection 41 is formed on the pressing surface 41a of the mold member 40a with a constant arrangement pitch W1 in the second direction (Y direction). 42 are formed. The pressing protrusion 42 has, at the top thereof, pressing front ends 42a, 42a divided in the Y direction, and a molding recess 43 sandwiched between the two pressing front ends 42a. In addition, a recess 44 is formed between the adjacent pressing protrusions 42, that is, between the adjacent pressing tip portions 42a. Each of the cross-sectional shapes obtained by cutting the molding concave portion 43 and the concave portion 44 in the Y direction is a V-shaped (triangular) concave portion having a corner at the bottom facing inward of the mold member 40a. The cross-sectional shape obtained by cutting the pressing tip portion 42a in the Y direction is a V-shaped (triangular) convex portion whose corner is directed toward the surface of the mold member 40a. The pressure tip portions 42a, 42a, the formed concave portion 43, and the concave portion 44 are formed in a linear shape that is continuous in the first direction (X direction).

成形凹部43のV字形状の開き角度αと窪み部44のV字形状の開き角度βが相違していてもよいが、図3(A)と図10(A)に示す型部材40aでは、開き角度αと開き角度βが同じである。図3(A)に示すように、加圧先端部42aの先端角部からの成形凹部43の深さ寸法H1よりも、加圧先端部42aの先端角部からの窪み部44の深さ寸法H2の方が大きい。また成形凹部43の開口幅寸法W2すなわち加圧先端部42aの先端角部間の寸法W2よりも、窪み部44の開口幅寸法W3すなわち加圧先端部42aの先端角部間の寸法W3の方が広い。   The V-shaped opening angle α of the molding concave portion 43 and the V-shaped opening angle β of the concave portion 44 may be different, but in the mold member 40a shown in FIGS. 3A and 10A, The opening angle α and the opening angle β are the same. As shown in FIG. 3A, the depth dimension of the recess 44 from the tip corner of the pressing tip 42a is larger than the depth H1 of the molding recess 43 from the tip corner of the pressing tip 42a. H2 is larger. Also, the opening width dimension W3 of the depression 44, ie, the dimension W3 between the tip corners of the pressing tip 42a, is greater than the opening width W2 of the molding recess 43, ie, the dimension W2 between the tip corners of the pressing tip 42a. Is wide.

型部材40aを用いて微細突条30を形成する工程は、表面層23が紫外線で硬化されていない軟化状態において行われる。図10(A)に示すように、型部材40aの加圧面41aを表面層23の表面23aに当接させ、軟化状態の表面層23が窪み部44の底部(底部の角部およびその周辺)に接触しない程度の圧力で、型部材40aを表面層23に加圧する。この加圧動作では、加圧先端部42aで押しのけられた軟化状態の表面層23の一部が、2つの加圧先端部42a,42aに挟まれたV字形状の成形凹部43の内部に入り込むとともに、表面層23の他の一部が、成形凹部43よりも深く且つ幅広で大きな容積を有する窪み部44の内部にも移動する。そのため、加圧先端部42aを表面層23の内部に深く食い込みませることができ、軟化した表面層23が成形凹部43の内部に十分に充填される。   The step of forming the fine protrusions 30 using the mold member 40a is performed in a softened state in which the surface layer 23 is not cured by ultraviolet rays. As shown in FIG. 10A, the pressing surface 41 a of the mold member 40 a is brought into contact with the surface 23 a of the surface layer 23, and the softened surface layer 23 is formed at the bottom of the concave portion 44 (the bottom corner and its periphery). The mold member 40a is pressed against the surface layer 23 at such a pressure that does not make contact with the mold member 40a. In this pressing operation, a part of the softened surface layer 23 pushed away by the pressing front end portion 42a enters the inside of the V-shaped forming recess 43 sandwiched between the two pressing front end portions 42a, 42a. At the same time, another part of the surface layer 23 moves to the inside of the concave portion 44 which is deeper and wider than the molding concave portion 43 and has a large volume. Therefore, the pressure tip 42 a can be deeply penetrated into the inside of the surface layer 23, and the softened surface layer 23 is sufficiently filled in the inside of the molding recess 43.

型部材40aによって表面層23に微細突条30を転写した後に、表面層23に紫外線を照射し、表面層23を硬化させ、微細突条30の成形を完了する。図10(A)(B)に示すように、軟化状態の表面層23が成形凹部43の内部に十分に入り込むことで、微細突条30が、成形凹部43の形状に倣って精密な断面形状に成形される。またX方向に向けて直線状に延びる微細突条30の欠陥も生じにくくなる。   After transferring the fine ridges 30 to the surface layer 23 by the mold member 40a, the surface layer 23 is irradiated with ultraviolet rays to cure the surface layer 23, and the forming of the fine ridges 30 is completed. As shown in FIGS. 10 (A) and 10 (B), the surface layer 23 in the softened state sufficiently penetrates into the inside of the molding recess 43, so that the fine ridges 30 have a precise sectional shape following the shape of the molding recess 43. Molded into Also, defects of the fine ridges 30 extending linearly in the X direction are less likely to occur.

図10(A)(B)に示すように、型部材40aの加圧先端部42a,42aが軟化状態の表面層23に食い込むことで、成形凹部43によって精密な形状の微細突条30が成形されるが、加圧先端部42a,42aが軟化状態の表面層23に食い込む結果として、窪み部44の内部に移動した表面層23の一部が隆起して副突条31が形成される。図3(B)の表面粗さグラフからも分かるように、表面層23の表面23aを基準とした副突条31の突出高さ寸法は、表面層23の表面23aを基準とした微細突条30の突出高さ寸法H3よりも低い。そのため、表面23aに向かって指を当てても副突条31が指に接触することがなく、指による操作感触に影響はない。また型部材40aの窪み部44が対向する部分では、副突条31と副突条31とがY方向に互いに干渉することなく離れており、隣り合う副突条31と副突条31との間に、突部と凹部が存在しない平坦領域(少なくとも突部が存在しない平坦領域)33が設けられている。すなわち、図3(B)に示す本発明の実施形態の接触操作領域25では、表面層23の表面23aに、微細突条30よりも高く突出する突部が存在しておらず、隣り合う微細突条30の間に、突部と凹部が存在しない平坦領域33が設けられている。   As shown in FIGS. 10 (A) and 10 (B), the pressing protruding portions 42 a of the mold member 40 a bite into the softened surface layer 23, so that the fine ridge 30 having a precise shape is formed by the forming recess 43. However, as a result of the pressing tips 42 a, 42 a biting into the softened surface layer 23, a part of the surface layer 23 that has moved into the recess 44 rises to form the sub-ridge 31. As can be seen from the surface roughness graph of FIG. 3B, the protrusion height of the sub-projection 31 based on the surface 23 a of the surface layer 23 is the fine projection based on the surface 23 a of the surface layer 23. 30 is smaller than the protrusion height dimension H3. Therefore, even if the finger is applied to the surface 23a, the sub-projection 31 does not contact the finger, and the operation feeling by the finger is not affected. In the portion where the concave portion 44 of the mold member 40a faces, the sub-projection 31 and the sub-projection 31 are separated from each other without interfering with each other in the Y direction, and the adjacent sub-projection 31 and the sub-projection 31 A flat region 33 in which no protrusion and no concave portion exists (at least a flat region in which no protrusion exists) is provided between them. That is, in the contact operation area 25 according to the embodiment of the present invention shown in FIG. 3B, the protrusion 23 projecting higher than the fine ridge 30 does not exist on the surface 23 a of the surface layer 23, and the adjacent fine ridge 30 does not exist. Between the ridges 30, there is provided a flat region 33 in which there are no protrusions and recesses.

図3(B)と図10(B)に示すように、X方向に直線状に延びる多数の微細突条30がY方向に十分な間隔を空けて形成され、Y方向で隣り合う微細突条30の間にそれよりも高さ寸法の大きな突部が存在していないため、表面層23の表面23aからの微細突条30の高さ寸法H3が微小であっても、接触操作領域25に触れた指を滑らせたときに、指がX方向に移動しているか、Y方向に移動しているかを指先の接触感触で認識しやすくなる。そのため、運転者などの操作者が接触操作領域25に指を触れてブラインド操作するときに、操作状態を認識しやすくなり、誤操作も生じにくくなる。すなわち、図3(B)と図10(B)に示すように、微小な高さの微細突条30を、間隔を空けて成形することにより、接触操作領域25にヘアライン調の表面模様を形成しやすくなり、さらに接触操作領域25を指で操作したときに微細突条30の存在やその配列状態を指の接触感触で認識しやすくなる。   As shown in FIG. 3B and FIG. 10B, a number of fine ridges 30 linearly extending in the X direction are formed at a sufficient interval in the Y direction, and the fine ridges adjacent in the Y direction are formed. Since there is no protrusion having a larger height than the protrusion 30 between the small protrusions 30, even if the height H 3 of the fine protrusion 30 from the surface 23 a of the surface layer 23 is minute, the contact operation area 25 is not provided. When the touched finger is slid, it becomes easy to recognize whether the finger is moving in the X direction or the Y direction by the touch feeling of the fingertip. Therefore, when an operator such as a driver performs a blind operation by touching the contact operation area 25 with a finger, the operation state is easily recognized, and an erroneous operation is less likely to occur. That is, as shown in FIG. 3 (B) and FIG. 10 (B), a hairline-like surface pattern is formed in the contact operation area 25 by forming the fine ridges 30 having a minute height at intervals. When the touch operation area 25 is operated with a finger, the presence and arrangement of the fine ridges 30 can be easily recognized by the touch feeling of the finger.

接触操作領域25にヘアライン調の表面模様を形成するためには、図3(B)に示す表面層23の表面23aを基準とした微細突条30の高さ寸法(表面パネル20の表面から突出高さ寸法)H3が、0.05mm未満であることが好ましく、さらに0.01mm以上で0.05mm未満の範囲であることが好ましい。さらには、0.01mm以上で0.03mm以下の範囲であることが好ましい。この微細な微細突条30が、加飾領域21aに重ねられていると、加飾領域21aの色相と、透光性の樹脂フィルム21の厚みとにより、金属ヘアライン調の外観を呈するようになる。   In order to form a hairline-like surface pattern in the contact operation area 25, the height dimension of the fine ridge 30 (projecting from the surface of the surface panel 20) with reference to the surface 23a of the surface layer 23 shown in FIG. (Height dimension) H3 is preferably less than 0.05 mm, and more preferably 0.01 mm or more and less than 0.05 mm. Furthermore, it is preferable that it is in the range of 0.01 mm or more and 0.03 mm or less. When the fine ridges 30 are superimposed on the decorative area 21a, the color of the decorative area 21a and the thickness of the translucent resin film 21 give a metallic hairline-like appearance. .

上記の微小な高さの微細突条30を形成した接触操作領域25において、接触させた指の移動方向を指先の接触感触で認識できるようにするためには、図3(B)に示す微細突条30の配列ピッチW5が、微細突条30の高さ寸法H3の6倍を超えていることが好ましい(6・H3<W5)。さらに、6倍を超えて20倍以下が好ましく(6・H3<W5≦20・H3)、さらには、6倍を超えて15倍以下が好ましい(6・H3<W5≦15・H3)。   In order to be able to recognize the moving direction of the contacted finger with the touch feeling of the fingertip in the contact operation area 25 in which the minute protrusion 30 having the minute height is formed, the fine operation shown in FIG. It is preferable that the arrangement pitch W5 of the ridges 30 exceeds six times the height H3 of the fine ridges 30 (6 · H3 <W5). Further, it is preferably more than 6 times and not more than 20 times (6 · H3 <W5 ≦ 20 · H3), and more preferably more than 6 times and not more than 15 times (6 · H3 <W5 ≦ 15 · H3).

図3(A)に示す加圧面41aの表面粗さの測定値では、成形凹部43の深さ寸法H1が0.03mmで、窪み部44の深さ寸法H2が0.07mmである。成形凹部43の開口幅寸法W2は、0.06mm、窪み部44の開口幅寸法W3は、0.14mmであり、隣り合う加圧突部42の配列ピッチ(隣り合う成形凹部43の配列ピッチ)W1は0.2mmである。型部材40aの成形凹部43の開き角度αと窪み部44の開き角度βは共に90度である。   In the measured value of the surface roughness of the pressing surface 41a shown in FIG. 3A, the depth dimension H1 of the molding recess 43 is 0.03 mm, and the depth dimension H2 of the depression 44 is 0.07 mm. The opening width W2 of the forming recess 43 is 0.06 mm, the opening width W3 of the recess 44 is 0.14 mm, and the arrangement pitch of the adjacent pressing protrusions 42 (the arrangement pitch of the adjacent forming recesses 43). W1 is 0.2 mm. The opening angle α of the molding concave portion 43 of the mold member 40a and the opening angle β of the concave portion 44 are both 90 degrees.

図3(B)に示す表面層23の表面粗さの測定値では、微細突条30の全体の高さ寸法H4が成形凹部43の深さ寸法H1に応じて0.03mmとなる。図10(A)に示すように、型部材40aの加圧先端部42aが表面層23に食い込むため、表面層23の表面23aを基準とした微細突条30の高さ寸法H3は、0.02mmとなる。また、図3(B)に示す微細突条30の配列ピッチW5は、加圧面41aでの成形凹部43の配列ピッチW1に対応して0.2mmとなる。したがって、第1実施形態は、微細突条30の突出高さ寸法H3と配列ピッチW5との関係が(10・H3=W5)となる。   In the measured value of the surface roughness of the surface layer 23 shown in FIG. 3B, the entire height H4 of the fine ridge 30 is 0.03 mm according to the depth H1 of the molding recess 43. As shown in FIG. 10 (A), since the pressure tip 42a of the mold member 40a bites into the surface layer 23, the height H3 of the fine ridge 30 with respect to the surface 23a of the surface layer 23 is equal to 0. 02 mm. Also, the arrangement pitch W5 of the fine ridges 30 shown in FIG. 3B is 0.2 mm corresponding to the arrangement pitch W1 of the forming recesses 43 on the pressing surface 41a. Therefore, in the first embodiment, the relationship between the protrusion height H3 of the fine protrusion 30 and the arrangement pitch W5 is (10 · H3 = W5).

図3に示す寸法の微細突条30を実際に製造し、接触操作領域25に指を触れる感応テストを行った結果、表面層23の表面23aからの微細突条30の高さ寸法(表面パネル20の表面から突出高さ寸法)H3が0.02mmときわめて微小であるのにもかかわらず、指の接触感触で、微細突条30の存在とその配列を認識でき、指を第1の方向(X方向)へ滑らせたか、第2の方向(Y方向)へ滑らせたかを区別することができた。   As a result of actually manufacturing the fine ridge 30 having the dimensions shown in FIG. 3 and performing a sensitivity test of touching the contact operation area 25 with a finger, the height of the fine ridge 30 from the surface 23 a of the surface layer 23 (the surface panel Despite the extremely small height H3 of 0.02 mm from the surface of the surface 20, the presence and arrangement of the fine ridges 30 can be recognized by the touch feeling of the finger, and the finger is moved in the first direction. It was possible to distinguish between sliding in the (X direction) and sliding in the second direction (Y direction).

また、図3の測定結果によれば、微小な高さ寸法の微細突条30の存在と配列を指先の接触感触で認識できるようにするためには、微細突条30の第2の方向(Y方向)の幅寸法と配列ピッチW5との関係も重要である。図3(B)における微細突条30の最大幅寸法は、図3(A)に示す成形凹部43の開口幅寸法W2(=0,06mm)と同等である。微細突条30の配列ピッチW5が0.2mmであるため、配列ピッチW5は、微細突条30の最大幅寸法の3.33倍である。よって、配列ピッチW5は、微細突条30の最大幅寸法の3倍以上が好ましい。さらには3倍以上で10倍以下であることが好ましく、さらには3倍以上で5倍以下が好ましい。   According to the measurement results of FIG. 3, in order to enable the presence and arrangement of the fine ridges 30 having minute height dimensions to be recognized by the touch feeling of the fingertip, the second direction ( The relationship between the width dimension in the (Y direction) and the arrangement pitch W5 is also important. The maximum width dimension of the fine protrusion 30 in FIG. 3B is equivalent to the opening width dimension W2 (= 0,06 mm) of the molded concave portion 43 shown in FIG. Since the arrangement pitch W5 of the fine ridges 30 is 0.2 mm, the arrangement pitch W5 is 3.33 times the maximum width dimension of the fine ridges 30. Therefore, the arrangement pitch W5 is preferably three times or more the maximum width dimension of the fine protrusion 30. It is more preferably 3 times or more and 10 times or less, and further preferably 3 times or more and 5 times or less.

図11には、図4に示す比較例の接触操作領域25を製造したのと同じ型部材40bの加圧面41bの形状と、この加圧面41bによって表面層23の表面23aに転写される比較例の微細突条30の形状が模式的に示されている。   FIG. 11 shows the shape of the pressing surface 41b of the same mold member 40b as that in which the contact operation area 25 of the comparative example shown in FIG. 4 was manufactured, and the comparative example transferred to the surface 23a of the surface layer 23 by the pressing surface 41b. The shape of the fine ridge 30 is schematically shown.

比較例においても、図4(A)と図11に示す型部材40bの加圧面41bに、加圧突部42がY方向に一定のピッチで配列しており、加圧突部42の頂部に、2つの加圧先端部42a,42a、ならびに2つの加圧先端部42aと加圧先端部42aに挟まれた成形凹部43が形成されている。加圧先端部42aの断面形状は、表面側に角部が向けられたV字形状(三角形状)の凸部である。成形凹部43の断面形状は、型部材40bの内方に向く底部に角部が設けられたV字形状(三角形状)の凹部である。型部材40bの加圧面41bにおいても、Y方向に隣り合う加圧突部42の間(Y方向に隣り合う加圧先端部42a)の間に窪み部44が形成されている。   Also in the comparative example, the pressing protrusions 42 are arranged at a constant pitch in the Y direction on the pressing surface 41b of the mold member 40b shown in FIGS. , Two pressing tips 42a, 42a, and a molding recess 43 sandwiched between the two pressing tips 42a and the pressing tips 42a. The cross-sectional shape of the pressing tip portion 42a is a V-shaped (triangular) convex portion with a corner directed to the surface side. The cross-sectional shape of the molding concave portion 43 is a V-shaped (triangular) concave portion provided with a corner at the bottom facing inward of the mold member 40b. Also on the pressing surface 41b of the mold member 40b, a recess 44 is formed between the pressing protrusions 42 adjacent in the Y direction (the pressing tip 42a adjacent in the Y direction).

図4(A)の比較例は、加圧面41bの成形凹部43の深さ寸法Haが0.02mmで、窪み部44の深さ寸法Hbが0.03mm、成形凹部43の開口幅寸法Wbが0.04mm、窪み部44の開口幅寸法Wcが0.06mm、隣り合う加圧突部42の配列ピッチWaが0.1mmである。成形凹部43と窪み部44の開き角度は、図3(A)の型部材40aと同じで90度である。型部材40bにおいても、成形凹部43と加圧先端部42aおよび窪み部44が、X方向に向けて互いに平行で直線状に延びている。   In the comparative example of FIG. 4A, the depth dimension Ha of the molding recess 43 of the pressing surface 41b is 0.02 mm, the depth dimension Hb of the depression 44 is 0.03 mm, and the opening width dimension Wb of the molding recess 43 is The opening width dimension Wc of the depression 44 is 0.06 mm, and the arrangement pitch Wa of the adjacent pressure projections 42 is 0.1 mm. The opening angle between the molding concave portion 43 and the concave portion 44 is 90 degrees, which is the same as that of the mold member 40a in FIG. Also in the mold member 40b, the molding concave portion 43, the pressing tip portion 42a, and the concave portion 44 extend linearly parallel to each other in the X direction.

比較例でも、接触操作領域25を成形する際に、加圧先端部42aが軟化状態の表面層23に食い込んで成形凹部43の形状に倣って微細突条30が正確な形状で成形される。図4(B)に示す表面粗さの測定結果では、微細突条30の最大高さ寸法Hdが、成形凹部43の深さ寸法Haに応じて0.02mmである。加圧先端部42aが表面層23に食い込むため、表面層23の表面23aを基準とした微細突条30の高さ寸法Hcは0.01mmである。   Also in the comparative example, when the contact operation region 25 is formed, the pressurizing tip portion 42a bites into the softened surface layer 23, and the fine ridge 30 is formed in an accurate shape following the shape of the forming concave portion 43. In the measurement result of the surface roughness shown in FIG. 4B, the maximum height dimension Hd of the fine ridge 30 is 0.02 mm according to the depth dimension Ha of the molding recess 43. The height Hc of the fine ridge 30 based on the surface 23a of the surface layer 23 is 0.01 mm because the pressurizing tip 42a bites into the surface layer 23.

図4(B)と図11に示す型部材40bの加圧面41bでは、隣り合う成形凹部43の配列ピッチWaに比較して、成形凹部43の開口幅寸法Wbが大きく、その結果、窪み部44の開口幅寸法Wcが比較的狭くなっている。配列ピッチWa(0.1mm)は、成形凹部43の開口幅寸法Wb(0.04mm)の2.5倍である。そのため、図4(B)の表面粗さの測定値では、表面層23の表面23aを基準とした副突条32の高さ寸法Heが、表面層23の表面23aを基準とした微細突条30の高さ寸法Hcと同等か、むしろ高さ寸法Hcよりも大きくなっている。また、微細突条30の配列ピッチは、微細突条30の最大幅寸法の2.5倍となっている。   In the pressing surface 41b of the mold member 40b shown in FIG. 4B and FIG. 11, the opening width dimension Wb of the molding recess 43 is larger than the arrangement pitch Wa of the adjacent molding recesses 43. As a result, the depression 44 Are relatively narrow. The arrangement pitch Wa (0.1 mm) is 2.5 times the opening width dimension Wb (0.04 mm) of the molding recess 43. Therefore, in the measured value of the surface roughness in FIG. 4B, the height He of the sub-projection 32 based on the surface 23 a of the surface layer 23 is smaller than the height projection He based on the surface 23 a of the surface layer 23. The height Hc is equal to, or rather larger than, the height Hc. The arrangement pitch of the fine ridges 30 is 2.5 times the maximum width dimension of the fine ridges 30.

図4(B)と図11に示すように、比較例では、隣り合う微細突条30の間に、微細突条30の高さ寸法と同等かまたはそれ以上の高さの副突条32が連続して設けられている。そのため、図3に示す実施形態のような、接触操作領域25に指を触れたときに、微細突条30の存在および配列状態を指の接触感触で認識できる、という効果を奏することはできない。   As shown in FIGS. 4B and 11, in the comparative example, a sub-projection 32 having a height equal to or higher than the height of the fine projection 30 is provided between adjacent fine projections 30. It is provided continuously. Therefore, when the finger touches the contact operation area 25 as in the embodiment shown in FIG. 3, the effect that the presence and the arrangement state of the fine ridges 30 can be recognized by the contact feeling of the finger cannot be obtained.

図12に、比較例となる微細突条の製造方法が示されている。
図12の比較例で使用されている型部材140の加圧面141には、Y方向に間隔を空けてV字形状の成形凹部143が設けられているが、隣り合う成形凹部143の間に窪み部が設けられていない。軟化状態の表面層23に型部材140を押し付けたときに、加圧面141の平坦な表面141aが表面層23の表面23aに当たり、それ以上は加圧面141を表面層23に向けて押し込むことができない。そのため、軟化状態の表面層23が成形凹部143に十分に入り込むことができず、表面層23に転写される微細突条130を成形凹部143に正確に倣った形状とすることが難しい。
FIG. 12 shows a method of manufacturing a fine protrusion as a comparative example.
The pressing surface 141 of the mold member 140 used in the comparative example of FIG. 12 is provided with V-shaped forming recesses 143 spaced from each other in the Y direction. No part is provided. When the mold member 140 is pressed against the softened surface layer 23, the flat surface 141a of the pressing surface 141 hits the surface 23a of the surface layer 23, and the pressing surface 141 cannot be pushed further toward the surface layer 23 beyond that. . Therefore, the surface layer 23 in the softened state cannot sufficiently enter the molding recess 143, and it is difficult to form the fine ridge 130 transferred to the surface layer 23 exactly following the molding recess 143.

次に、図3に示す実施形態および図4に示す比較例の接触操作装置の製造方法の一連の工程を説明する。   Next, a series of steps of a method for manufacturing the contact operating device of the embodiment shown in FIG. 3 and the comparative example shown in FIG. 4 will be described.

図5に、樹脂フィルム21が繰り出される工程が示され、図6には、図5に示す樹脂フィルム21をVI−VI線で切断した断面図が示されている。樹脂フィルム21は、フィルム基材22の一方の面(表面)に、紫外線で硬化させる前の表面層23が重ねられており、フィルム基材22の他方の面(背面)に、スクリーン印刷などにより加飾層24が形成されている。加飾層24を設けることによって、図5に示すように、フィルム基材22に加飾領域21aと、透光領域21b,21c,21dが形成されている。   FIG. 5 shows a step in which the resin film 21 is fed out, and FIG. 6 shows a cross-sectional view of the resin film 21 shown in FIG. 5 taken along the line VI-VI. In the resin film 21, a surface layer 23 before being cured by ultraviolet rays is superimposed on one surface (front surface) of the film substrate 22, and the other surface (back surface) of the film substrate 22 is screen-printed or the like. The decorative layer 24 is formed. By providing the decoration layer 24, as shown in FIG. 5, the decoration region 21a and the light-transmitting regions 21b, 21c, and 21d are formed on the film substrate 22.

図7に、樹脂フィルム21を立体形状に賦形する工程が示されている。
図7(A)に示す工程では、成形凹部52を有する立体型51が使用され、真空成形法または圧空成形法によって、樹脂フィルム21が表面パネル20の形状に合う立体形状に賦形される。表面層23が紫外線で硬化する前の工程で、真空成形法または圧空成形法に移行することで、表面層23が存在していても樹脂フィルム21を立体形状に賦形しやすくなる。図7(B)の工程では、立体形状に賦形された樹脂フィルム21をトリミングし、不要な縁部21eを切り離す。
FIG. 7 shows a step of forming the resin film 21 into a three-dimensional shape.
In the step shown in FIG. 7A, a three-dimensional mold 51 having a molded concave part 52 is used, and the resin film 21 is shaped into a three-dimensional shape that matches the shape of the front panel 20 by a vacuum forming method or a pressure forming method. By shifting to a vacuum forming method or a pressure forming method in a step before the surface layer 23 is cured by ultraviolet rays, the resin film 21 can be easily formed into a three-dimensional shape even when the surface layer 23 exists. In the step of FIG. 7B, the resin film 21 shaped into a three-dimensional shape is trimmed, and unnecessary edges 21e are cut off.

次に、図8の工程に移行して、樹脂フィルム21の表面層23に微細突条30を形成する。この工程ではヒータによって加熱された加工台53の上に図10(A)に示す型部材40aまたは図11に示す型部材40bを設置する。型部材40a,40bは加圧面41a,41bを上向きにして設置する。立体形状に賦形された樹脂フィルム21を、表面層23が加圧面41a,41bに接する向きで設置し、加圧ローラ54を用いて、樹脂フィルム21の表面層23を加圧面41a,41bに加圧する。このとき型部材40a,40bに重ねられた樹脂フィルム21の表面層23は、ヒータで加熱されて軟化状態となっており、加圧面41a,41bによって、軟化状態の表面層23に微細突条30が転写される。   Next, the process proceeds to the step of FIG. 8, in which the fine ridges 30 are formed on the surface layer 23 of the resin film 21. In this step, the mold member 40a shown in FIG. 10A or the mold member 40b shown in FIG. 11 is placed on the worktable 53 heated by the heater. The mold members 40a and 40b are installed with the pressing surfaces 41a and 41b facing upward. The resin film 21 shaped into a three-dimensional shape is placed in a direction in which the surface layer 23 contacts the pressing surfaces 41a and 41b, and the surface layer 23 of the resin film 21 is applied to the pressing surfaces 41a and 41b using the pressing roller 54. Apply pressure. At this time, the surface layer 23 of the resin film 21 superimposed on the mold members 40a and 40b is heated by the heater and is in a softened state, and the pressing surfaces 41a and 41b cause the fine protrusions 30 to be formed on the softened surface layer 23. Is transferred.

表面層23の表面23aに微細突条30が転写された後に、表面層23に紫外線が照射され、表面層23が硬化させられ、微細突条30の形状が決められる。その後、インモールド成形法により、樹脂フィルム21とパネル本体28とが一体化され、図2(A)(B)に示す表面パネル20が完成する。   After the fine ridges 30 are transferred to the surface 23 a of the surface layer 23, the surface layer 23 is irradiated with ultraviolet rays to cure the surface layer 23, and the shape of the fine ridges 30 is determined. Thereafter, the resin film 21 and the panel main body 28 are integrated by the in-mold molding method, and the front panel 20 shown in FIGS. 2A and 2B is completed.

なお、前記実施形態では、図2(B)に示すように、複数の微細突条30が、互いに平行でX方向に向けて直線状に延びているが、本発明では、複数の微細突条30が波形状などの曲線部を有し、またはジグザグ状に形成されて、第1の方向であるX方向に向けて互いに平行に延びていてもよい。   In the above-described embodiment, as shown in FIG. 2B, the plurality of fine ridges 30 extend linearly in parallel with each other in the X direction. 30 may have a curved portion such as a wavy shape, or may be formed in a zigzag shape, and extend in parallel with each other in the X direction that is the first direction.

15 接触操作装置
20 表面パネル
21 樹脂フィルム
21a 加飾領域
21b,21c,21d 透光領域
22 フィルム基材
23 表面層
24 加飾層
25 接触操作領域
28 パネル本体
30 微細突条
31,32 副突条
33 突部と凹部が存在しない領域
40a,40b 型部材
41a,41b 加圧面
42 加圧突部
42a 加圧先端部
43 成形凹部
44 窪み部
H1,Ha 成形凹部の深さ寸法
H2,Hb 窪み部の深さ寸法
H3,Hc 微細突条の高さ寸法
W2,Wb 成形凹部の開口幅寸法
W3,Wc 窪み部の開口幅寸法
15 Contact Operation Device 20 Surface Panel 21 Resin Film 21a Decorative Areas 21b, 21c, 21d Light-Transmissive Area 22 Film Base 23 Surface Layer 24 Decorative Layer 25 Contact Operation Area 28 Panel Body 30 Fine Protrusion 31, 32 Secondary Protrusion 33 Regions 40a, 40b where protrusions and recesses do not exist Mold members 41a, 41b Pressing surface 42 Pressing protrusions 42a Pressing tips 43 Molding recesses 44 Depressions H1, Ha Depth dimensions H2, Hb of molding recesses Depth dimension H3, Hc Height dimension W2, Wb of the fine ridge Opening dimension dimension W3, Wc of the forming concave section Opening dimension dimension of the concave section

Claims (7)

表面の少なくとも一部が接触操作領域とされたパネルと、前記接触操作領域に接触した指を検知するセンサと、が設けられた接触操作装置において、
前記接触操作領域には、第1の方向に延びる複数の微細突条が設けられ、前記微細突条は、前記パネルの表面からの突出高さ寸法が0.05mm未満であり、
前記微細突条は、第1の方向と交差する第2の方向に向けて、突部および凹部が存在しない領域を挟んで一定の間隔を空けて配置され、前記微細突条の第2の方向への配列ピッチは、前記突出高さ寸法の6倍を超えて20倍以下であることを特徴とする接触操作装置。
A panel in which at least a part of the surface is a contact operation area, and a sensor that detects a finger that has contacted the contact operation area,
In the contact operation area, a plurality of fine ridges extending in a first direction are provided, and the fine ridges have a protrusion height dimension from the surface of the panel of less than 0.05 mm,
The fine ridges are arranged at regular intervals in a second direction intersecting the first direction with a certain distance interposed therebetween, in a region where the protrusions and the concave portions do not exist, and a second direction of the fine ridges is provided. The contact operation device is characterized in that the arrangement pitch of the contact operating devices is more than 6 times and not more than 20 times the projecting height dimension.
前記突出高さ寸法が0.01mm以上である請求項1記載の接触操作装置。   The contact operating device according to claim 1, wherein the protrusion height dimension is 0.01 mm or more. 前記突出高さ寸法が0.01mm以上で0.03mm以下である請求項2記載の接触操作装置。   3. The contact operating device according to claim 2, wherein the protrusion height dimension is 0.01 mm or more and 0.03 mm or less. 前記微細突条の第2の方向の配列ピッチが、前記突出高さ寸法の6倍を超えて15倍以下である請求項1ないし3のいずれかに記載の接触操作装置。   4. The contact operating device according to claim 1, wherein an arrangement pitch of the fine protrusions in the second direction is more than six times and less than or equal to 15 times the height of the protrusion. 5. 前記微細突条の第2の方向の配列ピッチは、前記微細突条の第2の方向の幅寸法の3倍以上である請求項1ない4のいずれかに記載の接触操作装置。   The contact operation device according to claim 1, wherein an arrangement pitch of the fine protrusions in the second direction is at least three times a width dimension of the fine protrusions in the second direction. 前記微細突条の両側に、前記微細突条よりも突出高さ寸法が小さい副突条が設けられており、隣り合う前記副突条の間に、突部および凹部が存在しない領域が位置している請求項1ないし5のいずれかに記載の接触操作装置。   On both sides of the fine ridge, sub-protrusions whose protrusion height dimension is smaller than the fine ridges are provided, and between adjacent sub-ridges, a region where a protrusion and a concave portion do not exist is located. The contact operating device according to any one of claims 1 to 5, wherein: 前記パネルには、非透光性となる加飾領域が形成されており、前記微細突条が、前記加飾領域と重なる位置に設けられている請求項1ないし6のいずれかに記載の接触操作装置。   The contact according to any one of claims 1 to 6, wherein the panel has a decorating region that is non-translucent, and the fine ridge is provided at a position overlapping the decorating region. Operating device.
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