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JP2017175802A - Corrugated pipe, corrugated pipe stock thereof, and manufacturing method for corrugated pipe - Google Patents

Corrugated pipe, corrugated pipe stock thereof, and manufacturing method for corrugated pipe Download PDF

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JP2017175802A
JP2017175802A JP2016060412A JP2016060412A JP2017175802A JP 2017175802 A JP2017175802 A JP 2017175802A JP 2016060412 A JP2016060412 A JP 2016060412A JP 2016060412 A JP2016060412 A JP 2016060412A JP 2017175802 A JP2017175802 A JP 2017175802A
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overlapping portion
overlapping
corrugated
corrugated pipe
tube
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JP6452637B2 (en
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明人 日暮
Akito Higure
明人 日暮
清旭 山本
Kiyoaki Yamamoto
清旭 山本
学 諏訪園
Manabu Suwazono
学 諏訪園
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Furukawa Industrial Plastics Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a corrugated pipe and the like capable of preventing an inserted electric wire from being exposed out of the pipe without a hinge part provided thereon, being light, and with excellent bendability.SOLUTION: A corrugated pipe 1 comprises a plurality of crest parts 3 and valley parts 5 extending in a circumferential direction, alternately formed in a pipe axis repeatedly with a prescribed intervals. The corrugated pipe 1 further comprises an inner overlapped section 7a and an outer overlapped section 7b at both ends in a circumferential direction in a cross section which is perpendicular to a longitudinal direction of the corrugated pipe. A curving connection section 9 is a connecting part between the inner overlapped section 7a and the outer overlapped section 7b. In the corrugated pipe 1, the curving connection section 9 reduces a diameter thereof so as to be able to overlap respective the crest parts 3 with each other and respective the valley parts 5 with each other of the inner overlapped section 7a and the outer overlapped section 7b. Moreover, a center of curvature radius of at least any one of the inner overlapped section 7a and the outer overlapped section 7b is arranged in an offset position from a center position of the curving connection section 9.SELECTED DRAWING: Figure 4

Description

本発明は、長手方向に連続する開口部を有し、開口端部近傍の重ね合わせ部同士を重ね合わせて閉管することが可能なコルゲート管、そのコルゲート素管、およびコルゲート管の製造方法に関するものである。   The present invention relates to a corrugated tube having an opening continuous in the longitudinal direction and capable of overlapping and closing the overlapping portions in the vicinity of the opening end, the corrugated base tube, and a method for manufacturing the corrugated tube It is.

従来、電線等を敷設する際に、電線等はコルゲート管などの保護管に挿通される。コルゲート管は管状であるため、このような管状の部材に電線を挿通するためには、電線を端部から順次送り込む必要がある。しかし、この作業は必ずしも容易ではなかった。   Conventionally, when laying an electric wire or the like, the electric wire or the like is inserted into a protective tube such as a corrugated tube. Since the corrugated tube is tubular, in order to insert the electric wire into such a tubular member, it is necessary to sequentially feed the electric wire from the end. However, this work has not always been easy.

これに対し、コルゲート管の一部を長手方向に沿って切れ込みを入れ、この切れ込みから電線を挿入する方法がある。この場合には、電線を長手方向に送り込む必要がないため作業性が良い。   On the other hand, there is a method in which a part of the corrugated tube is cut along the longitudinal direction and an electric wire is inserted from the cut. In this case, workability is good because there is no need to feed the electric wires in the longitudinal direction.

このような、開口部を有するコルゲート管を用いる場合には、開口部から挿入された電線が露出して損傷することを防止するために、コルゲート管に電線を挿入した後、コルゲート管にテープを巻き付けて、電線が外部に露出することを防止する必要がある。このため、作業の簡素化によるコストダウンが望まれていた。   When using such a corrugated pipe having an opening, in order to prevent the electric wire inserted from the opening from being exposed and damaged, after inserting the electric wire into the corrugated pipe, tape is applied to the corrugated pipe. It is necessary to prevent the electric wire from being exposed to the outside by winding. For this reason, cost reduction by simplification of work has been desired.

このようなコルゲート管としては、例えば、ヒンジ部を挟んで、その両側に外部シェルと内部シェルを有し、両者を嵌合させる時に、開口寸法が大きい外部シェルの開口部に、これより開口寸法が小さい内部シェルを嵌合させて、コルゲート管とする方法がある(特許文献1)。   Such a corrugated tube has, for example, an outer shell and an inner shell on both sides of the hinge portion, and when the two are fitted, the opening size of the outer shell is larger than that of the outer shell. There is a method of fitting a small inner shell into a corrugated tube (Patent Document 1).

特許文献1は、外部シェルの開口E1を直径Dよりも小さくすることで、内部シェルを外部シェルに嵌合させる時に、内部シェルが外部シェルの直径に対応する位置までは外部シェルが拡開して、その後は拡開した状態からもとに戻るものである。   Patent Document 1 discloses that the outer shell expands to a position corresponding to the diameter of the outer shell when the inner shell is fitted to the outer shell by making the opening E1 of the outer shell smaller than the diameter D. After that, it returns to its original state from the expanded state.

また、ヒンジ部を介して対向する開口部を有する内側部材と外側部材を、ヒンジ部を屈曲させることで、内側部材と外側部材を重ね合わせて閉管することが可能なコルゲート管がある。このコルゲート管は、内側部材の端部とヒンジ部との開口寸法が、外側部材の開口寸法よりも大きい略長円形状の断面である(特許文献2)。   In addition, there is a corrugated tube that can be closed by overlapping the inner member and the outer member by bending the inner member and the outer member having openings facing each other via the hinge portion, and bending the hinge portion. This corrugated tube has a substantially oval cross section in which the opening dimension between the end portion of the inner member and the hinge portion is larger than the opening dimension of the outer member (Patent Document 2).

また、管軸方向に直線上に伸びる円周方向の所定位置に開口部を有するコルゲート管の開口部の両端部に管軸方向に形成された山部谷部を相互に重ね合わせて嵌合させることが可能であり、重ね合わせ部の厚さが重ね合わせ部以外の部分よりも薄いコルゲート管がある。この際、外側ラップ部の波形山部内面から山部側面への移行部が最大伸びを示し、内側ラップ部の波形山部内面から山部側面への移行部が最小伸びを示す。また。ラップ部外側が非ラップ部に移行する部分が、非ラップ部の波形部よりも軸線方向伸びが大きく、ラップ部内側が非ラップ部に移行する部分が、非ラップ部の波形部よりも軸線方向の伸びが小さい(特許文献3)。   In addition, the peak and valley portions formed in the tube axis direction are overlapped and fitted to both ends of the opening portion of the corrugated tube having openings at predetermined positions in the circumferential direction extending linearly in the tube axis direction. There is a corrugated tube in which the thickness of the overlapping portion is thinner than the portion other than the overlapping portion. Under the present circumstances, the transition part from the corrugated crest inner surface of the outer side wrap part to the crest side shows the maximum elongation, and the transition part from the corrugated inner surface of the inner wrap part to the crest side shows the minimum elongation. Also. The portion where the outer wrap portion transitions to the non-wrap portion has a larger axial extension than the corrugated portion of the non-wrap portion, and the portion where the inner portion of the wrap portion transitions to the non-wrap portion is the axial direction than the corrugated portion of the non-wrap portion Is small (Patent Document 3).

また、特許文献3に相当するコルゲート管の波形が径方向に重なるコルゲート管に対し、成形時の直径より外側重ね合わせ部を拡げることで開管して電線を装入し、弾性力で開管前の状態に閉管する電線の挿入方法がある(特許文献4)。   Moreover, with respect to the corrugated pipe in which the corrugated pipe corresponding to Patent Document 3 overlaps in the radial direction, the corrugated pipe is opened by expanding the outer overlapping portion from the diameter at the time of molding, and the electric wire is inserted. There is a method of inserting an electric wire that is closed in a previous state (Patent Document 4).

特表2009−542180号公報Special table 2009-542180 gazette 国際公開公報WO/2015/099128International Publication WO / 2015/099128 特表2001−509241号公報Special table 2001-509241 gazette 特表2002−536215号公報Special table 2002-536215 gazette

特許文献1、特許文献2は、コルゲート管を開閉するためのヒンジ部を設けることから、管断面の円周方向の強度が一定にならない。このため、曲げ変形やコルゲート管内部に収束電線を挿入した際の耐圧縮荷重試験における管断面の変形が大きい。また、ヒンジ部を開閉することで容易に電線を装入することが可能な反面に、容易に開管できるため、管の重ね合わせ部の重ね合わせ量を大きくしなければならない問題がある。   In Patent Document 1 and Patent Document 2, since the hinge portion for opening and closing the corrugated tube is provided, the strength in the circumferential direction of the tube cross section is not constant. For this reason, the deformation | transformation of the pipe cross section in a compressive load test when a converging electric wire is inserted in a bending deformation or a corrugated pipe is large. Moreover, since the electric wire can be easily inserted by opening and closing the hinge portion, the tube can be easily opened, so that there is a problem that the overlapping amount of the overlapping portion of the tube has to be increased.

また、特許文献3、特許文献4のようにヒンジ部を有しない重ね合わせ部を有する割入りコルゲート管の発明も存在するが、特許文献3は、コルゲート管の山部谷部の厚さが厚く、管自体の重量が重く曲げ性に問題がある。   Moreover, although there exists the invention of the split corrugated pipe | tube which has the overlapping part which does not have a hinge part like patent document 3 and patent document 4, patent document 3 is thick in the peak part trough part of a corrugated pipe | tube. The tube itself is heavy and has a problem with bendability.

本発明は、このような問題に鑑みてなされたもので、ヒンジ部を設けることなく開口部から挿入された電線が露出することを防止することが可能であるとともに、軽量で曲げ性にも優れるコルゲート管、コルゲート素管、およびコルゲート管の製造方法を提供することを目的とする。   The present invention has been made in view of such a problem, and it is possible to prevent an electric wire inserted from an opening from being exposed without providing a hinge portion, and is lightweight and excellent in bendability. An object of the present invention is to provide a corrugated tube, a corrugated base tube, and a method for manufacturing the corrugated tube.

前述した目的を達するために第1の発明は、円周方向に伸びる山部と谷部が所定間隔で交互に管軸方向に繰り返して複数形成されたコルゲート管であって、管円周方向断面に開口部を有し、前記コルゲート管の長手方向に垂直な断面において、前記コルゲート管の周方向の両端に前記コルゲート管の前記山部同士および前記谷部同士が相互に重なり合う重ね合わせ部と、両端の前記重ね合わせ部をつなぐ曲線接続部とを有し、前記重ね合わせ部の前記山部同士および前記谷部同士を重ね合わせて管を閉じることが可能なコルゲート管であって、前記重ね合わせ部を重ねずに前記コルゲート管を開いた状態では、前記コルゲート管の長手方向に垂直な断面において、一方の前記重ね合わせ部が内側重ね合わせ部であり、他方の前記重ね合わせ部が外側重ね合わせ部であり、前記内側重ね合わせ部が、前記外側重ね合わせ部より外周側に配置され、前記曲線接続部を縮径して閉管する時には、前記内側重ね合わせ部の前記山部および前記谷部の外周面が、前記外側重ね合わせ部の前記山部および前記谷部に対して弾性反発力を及ぼし、前記外側重ね合わせ部の前記山部および前記谷部の内周面の一部または全部に接触するように、前記内側重ね合わせ部を前記外側重ね合わせ部の内側に重ね合わせることが可能であることを特徴とするコルゲート管である。   In order to achieve the above-mentioned object, the first invention is a corrugated pipe in which a plurality of crests and troughs extending in the circumferential direction are repeatedly formed in the pipe axis direction alternately at a predetermined interval. In the cross-section perpendicular to the longitudinal direction of the corrugated tube, the overlapping portions where the peak portions and the valley portions of the corrugated tube overlap each other at both ends in the circumferential direction of the corrugated tube, A corrugated tube having a curved connecting portion connecting the overlapping portions at both ends, and capable of closing the tube by overlapping the crests and the troughs of the overlapping portion. In a state where the corrugated tube is opened without overlapping parts, in the cross section perpendicular to the longitudinal direction of the corrugated tube, one of the overlapping portions is an inner overlapping portion, and the other overlapping portion An outer overlapping portion, the inner overlapping portion is disposed on the outer peripheral side of the outer overlapping portion, and when the curved connecting portion is reduced in diameter and closed, the peak portion of the inner overlapping portion and the The outer peripheral surface of the valley portion exerts an elastic repulsive force on the peak portion and the valley portion of the outer overlapping portion, and a part of the inner peripheral surface of the peak portion and the valley portion of the outer overlapping portion or The corrugated pipe is characterized in that the inner overlapping portion can be overlapped with the inner side of the outer overlapping portion so as to be in contact with the entire surface.

前記コルゲート管の周方向の両端を突き合せた状態で、前記コルゲート管の長手方向に垂直な断面において、前記内側重ね合わせ部の内周面の曲率半径と、前記外側重ね合わせ部の曲率半径を比較すると、前記内側重ね合わせ部の曲率半径が前記外側重ね合わせ部の曲率半径より大きく、前記内側重ね合わせ部の曲率半径の中心と前記外側重ね合わせ部の曲率半径の中心の少なくともいずれかが、前記曲線接続部の中心位置からオフセットした位置に配置されても良い。   In a state perpendicular to the longitudinal direction of the corrugated tube in a state where both ends in the circumferential direction of the corrugated tube are butted, the radius of curvature of the inner peripheral surface of the inner overlapping portion and the radius of curvature of the outer overlapping portion are In comparison, the curvature radius of the inner overlapping portion is larger than the curvature radius of the outer overlapping portion, and at least one of the center of curvature radius of the inner overlapping portion and the center of curvature radius of the outer overlapping portion is: You may arrange | position in the position offset from the center position of the said curve connection part.

この場合、前記内側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心位置から前記内側重ね合わせ部とは逆方向の前記曲線接続部側にオフセットした位置に配置されても良い。また、前記外側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心位置から前記外側重ね合わせ部側にオフセットした位置に配置されてもよい。   In this case, the center of the radius of curvature of the inner overlap portion may be arranged at a position offset from the center position of the curve connection portion toward the curve connection portion in the direction opposite to the inner overlap portion. The center of the radius of curvature of the outer overlapping portion may be arranged at a position offset from the center position of the curved connection portion toward the outer overlapping portion.

前記内側重ね合わせ部と前記外側重ね合わせ部の一方のみをオフセットする場合は、外側重ね合わせ部の形状制御の観点で外側重ね合わせ部のみをオフセットすることが望ましい。   When offsetting only one of the inner overlapping portion and the outer overlapping portion, it is desirable to offset only the outer overlapping portion from the viewpoint of shape control of the outer overlapping portion.

前記コルゲート管の周方向の両端を突き合せた状態で、前記内側重ね合わせ部の先端の外周面から前記曲線接続部の中心位置までの距離が、前記外側重ね合わせ部の先端の内周面から前記曲線接続部の中心位置までの距離より2〜10%大きくても良い。   In a state where both ends in the circumferential direction of the corrugated pipe are butted, the distance from the outer peripheral surface of the tip of the inner overlapping portion to the center position of the curved connecting portion is from the inner peripheral surface of the tip of the outer overlapping portion. It may be 2 to 10% larger than the distance to the center position of the curved connection portion.

前記内側重ね合わせ部と前記曲線接続部との境界部と、前記外側重ね合わせ部と前記曲線接続部との境界部には、それぞれ周方向に対して段差部を有し、それぞれの前記境界部において、前記内側重ね合せ部の前記山部の外周面が前記曲線接続部の前記山部の外周面よりも内側に位置し、前記外側重ね合わせ部の前記谷部の内周面が前記曲線接続部の前記谷部の内周面よりも外側に形成されてもよい。   The boundary portion between the inner overlapping portion and the curved connection portion and the boundary portion between the outer overlapping portion and the curved connection portion have step portions with respect to the circumferential direction, respectively, and each of the boundary portions The outer peripheral surface of the peak portion of the inner overlapping portion is positioned inside the outer peripheral surface of the peak portion of the curved connection portion, and the inner peripheral surface of the valley portion of the outer overlapping portion is the curved connection. It may be formed outside the inner peripheral surface of the valley portion of the portion.

前記内側重ね合わせ部および前記外側重ね合わせ部の肉厚は、前記曲線接続部の肉厚より薄肉に形成されることが望ましい。   It is desirable that the inner overlapped portion and the outer overlapped portion are thinner than the curved connecting portion.

前記内側重ね合わせ部と前記曲線接続部との境界部に形成された前記段差部には、前記内側重ね合わせ部の前記谷部の外周面に、前記谷部を両側から挟む前記山部の側壁を繋ぐように壁が形成されているか、あるいは前記外側重ね合わせ部と前記曲線接続部との境界部に形成された前記段差部には、前記外側重ね合わせ部の前記山部の内周面に、前記山部を両側から挟む前記谷部の側壁を繋ぐように壁が形成されてもよい。   The step portion formed at the boundary portion between the inner overlapping portion and the curved connection portion includes a side wall of the peak portion sandwiching the valley portion from both sides on the outer peripheral surface of the valley portion of the inner overlapping portion. A wall is formed so as to connect to the stepped portion formed at the boundary portion between the outer overlap portion and the curved connection portion, on the inner peripheral surface of the mountain portion of the outer overlap portion. A wall may be formed so as to connect the side walls of the valley part sandwiching the mountain part from both sides.

前記曲線接続部の周方向の中央部の肉厚が、前記曲線接続部の周方向の中央部を挟む両側部分の肉厚より薄く形成されるか、前記曲線接続部の周方向の中央部の肉厚が、前記曲線接続部の周方向の中央部両側から前記曲線接続部の中央部に向かって徐々に肉厚が薄くなるように形成されてもよい。   The thickness of the central portion in the circumferential direction of the curved connection portion is formed thinner than the thickness of both side portions sandwiching the central portion in the circumferential direction of the curved connection portion, or the thickness of the central portion in the circumferential direction of the curved connection portion The wall thickness may be formed such that the wall thickness gradually decreases from both sides of the central portion in the circumferential direction of the curved connection portion toward the central portion of the curved connection portion.

前記曲線接続部の中心に対して、前記内側重ね合わせ部が円周方向に形成される角度が35°〜65°の範囲であり、前記外側重ね合わせ部が形成される角度が、35°〜65°の範囲であり、さらに前記内側重ね合わせ部の円周方向の形成長さが前記外側重ね合わせ部の形成長さ以上であってもよい。   The angle at which the inner overlap portion is formed in the circumferential direction with respect to the center of the curved connection portion is in the range of 35 ° to 65 °, and the angle at which the outer overlap portion is formed is from 35 ° to 35 °. It is a range of 65 °, and the formation length in the circumferential direction of the inner overlapping portion may be equal to or longer than the formation length of the outer overlapping portion.

前記内側重ね合わせ部と前記外側重ね合わせ部とが重ね合わされた時に、重ね合わせられないで前記内側重ね合わせ部が露出する長さが、前記内側重ね合わせ部の円周方向長さの1/3以下の範囲であってもよい。   When the inner overlapping portion and the outer overlapping portion are overlapped, the length of the inner overlapping portion that is not overlapped and is exposed is 1/3 of the circumferential length of the inner overlapping portion. The following ranges may be used.

前記外側重ね合わせ部の前記山部の内周面の幅が前記山部の基底部に向かうにつれて、徐々に広幅に拡幅し、さらにこれと嵌合する前記内側重ね合わせ部の前記山部の外周面の幅が前記外側重ね合わせ部の前記山部の内周面の幅より幅狭に形成され、前記外側重ね合わせ部と前記内側重ね合わせ部とを重ね合わせた際に、前記外側重ね合わせ部の前記山部の内周面と前記内側重ね合わせ部の前記山部の外周面との幅方向の間に、前記外側重ね合わせ部の前記山部の内周面の幅に対して、片側10〜20%の範囲のクリアランスを有してもよい。   As the width of the inner peripheral surface of the crest portion of the outer overlapping portion gradually increases toward the base portion of the crest portion, the outer periphery of the crest portion of the inner overlapping portion that is further widened and fitted therein The width of the surface is formed narrower than the width of the inner peripheral surface of the peak portion of the outer overlap portion, and the outer overlap portion is overlapped with the outer overlap portion and the inner overlap portion. The width of the inner peripheral surface of the peak portion of the outer overlapping portion between the inner peripheral surface of the peak portion and the outer peripheral surface of the peak portion of the inner overlapping portion is 10 on one side. It may have a clearance in the range of ~ 20%.

前記内側重ね合わせ部の前記山部の外周面の高さが、前記外側重ね合わせ部の前記山部の内周面の高さよりも低く、前記外側重ね合わせ部と前記内側重ね合わせ部とを重ね合わせた際に、前記外側重ね合わせ部の前記山部の内周面と前記内側重ね合わせ部の前記山部の外周面との高さ方向の間に、前記外側重ね合わせ部の前記山部の内周面の高さに対して、10〜20%の範囲のクリアランスを有してもよい。   The height of the outer peripheral surface of the peak portion of the inner overlapping portion is lower than the height of the inner peripheral surface of the peak portion of the outer overlapping portion, and the outer overlapping portion and the inner overlapping portion are overlapped. When combined, the height of the crest portion of the outer overlap portion is between the inner peripheral surface of the crest portion of the outer overlap portion and the outer peripheral surface of the crest portion of the inner overlap portion. You may have clearance of the range of 10-20% with respect to the height of an internal peripheral surface.

前記内側重ね合わせ部および前記外側重ね合わせ部のそれぞれの前記山部の頂部の肉厚が、前記曲線接続部の肉厚より小さく、前記内側重ね合わせ部および前記外側重ね合わせ部の肉厚の合計値が前記曲線接続部の肉厚より大きくてもよい。   The thickness of the top portion of each of the peak portions of the inner overlapping portion and the outer overlapping portion is smaller than the thickness of the curved connection portion, and the total thickness of the inner overlapping portion and the outer overlapping portion. The value may be larger than the wall thickness of the curved connection part.

前記コルゲート管が円周方向にねじり変形され、前記内側重ね合わせ部の前記山部および前記谷部が、前記外側重ね合わせ部の前記山部および前記谷部に対して、前記コルゲート管の長手方向に所定ピッチずれて重ね合わせられて嵌合し、前記重ね合わせ部が管軸線方向に対して捻じれて形成されてもよい。   The corrugated pipe is torsionally deformed in a circumferential direction, and the crest and trough of the inner overlapping section are longer than the crest and trough of the outer overlapping section. The overlapped portions may be formed by being twisted with respect to the tube axis direction.

コルゲート管が曲げられていてもよい。   The corrugated tube may be bent.

前記重ね合わせ部には、管軸方向に沿って前記山部同士を管軸方向に結ぶリブが形成され、前記内側重ね合わせ部の前記谷部に形成された前記リブが、前記外側重ね合わせ部の前記谷部に形成された前記リブに収納できる寸法に形成されていて、前記内側重ね合わせ部と前記外側重ね合わせ部を重ねた際に、前記内側の重ね合わせ部の前記リブが、前記外側重ね合わせ部の前記リブに収納されて、前記重ね合わせ部を固定することが可能であってもよい。   The overlap portion is formed with a rib that connects the peak portions in the tube axis direction along the tube axis direction, and the rib formed in the valley portion of the inner overlap portion is the outer overlap portion. When the inner overlapping portion and the outer overlapping portion are overlapped with each other, the rib of the inner overlapping portion is formed on the outer side when the inner overlapping portion and the outer overlapping portion are overlapped. It may be possible to fix the overlapping portion by being accommodated in the rib of the overlapping portion.

前記リブは、前記コルゲート管の軸方向に所定間隔をあけて断続的に形成されてもよい。   The ribs may be formed intermittently at predetermined intervals in the axial direction of the corrugated pipe.

第1の発明によれば、重ね合わせ部を重ねずにコルゲート管を開いた状態では、内側重ね合わせ部が、外側重ね合わせ部より外周側に配置されるため、曲線接続部を縮径して閉管する時には、内側重ね合わせ部の外周面が、外側重ね合わせ部に対して弾性反発力を及ぼす。このため、コルゲート管が閉じた状態を確実に維持し、内部の電線等が外部に露出することがない。   According to the first invention, in the state in which the corrugated tube is opened without overlapping the overlapping portion, the inner overlapping portion is arranged on the outer peripheral side from the outer overlapping portion, so the diameter of the curved connecting portion is reduced. When the tube is closed, the outer peripheral surface of the inner overlapping portion exerts an elastic repulsive force on the outer overlapping portion. For this reason, the state which the corrugated pipe | tube closed is reliably maintained, and an internal electric wire etc. are not exposed outside.

また、内側重ね合わせ部の曲率半径を外側重ね合わせ部の曲率半径より大きくすることで、2つの重ね合わせ部が重ね合わせられた時に、内側重ね合わせ部が、曲率半径の小さい外側重ね合わせ部を拡げて、両者の曲率半径が等しくなるか曲率半径の差が少なくなるように外側重ね合わせ部へ弾性反発力を及ぼす。このため、コルゲート管が相互に適当な接触圧力を保ちつつ閉じた状態を確実に維持することができる。   Further, by making the curvature radius of the inner overlapping portion larger than the curvature radius of the outer overlapping portion, when the two overlapping portions are overlapped, the inner overlapping portion becomes the outer overlapping portion having a smaller curvature radius. It is expanded and an elastic repulsive force is exerted on the outer overlapping portion so that the curvature radii of both are equal or the difference in curvature radii is reduced. For this reason, the state which the corrugated pipe | tube closed with maintaining a suitable contact pressure mutually can be maintained reliably.

特に、このような効果は、内側重ね合わせ部または外側重ね合わせ部の少なくともいずれかの曲率半径の中心を、曲線接続部の中心位置からオフセットした位置に配置することで、より確実に得ることができる。また、このようにすることで、内側重ね合わせ部または外側重ね合わせ部と曲線接続部とをなだらかに曲線で繋ぐことができる。このため、外側重ね合わせ部と曲線接続部との外周面および内側重ね合わせ部と曲線接続部との内周面に不要なゆがみが形成されることを防止することができる。   In particular, such an effect can be obtained more reliably by arranging the center of the radius of curvature of at least one of the inner overlapping portion and the outer overlapping portion at a position offset from the center position of the curved connecting portion. it can. Moreover, by doing in this way, an inner side overlapping part or an outer side overlapping part and a curve connection part can be gently connected by the curve. For this reason, it is possible to prevent unnecessary distortion from being formed on the outer peripheral surface of the outer overlapping portion and the curved connection portion and on the inner peripheral surface of the inner overlapping portion and the curved connection portion.

また、内側重ね合わせ部の先端の外周面から曲線接続部の中心位置までの距離を、外側重ね合わせ部の先端の内周面から曲線接続部の中心位置までの距離より2〜10%大きくすることで、上述した効果をより確実に得ることができる。特に、それぞれの距離の差をこのような範囲とすることで、確実に弾性反発力を得ることができるとともに、重ね合わせ部を重ねることが容易である。   Further, the distance from the outer peripheral surface of the tip of the inner overlapping portion to the center position of the curved connection portion is made 2 to 10% larger than the distance from the inner peripheral surface of the tip of the outer overlapping portion to the central position of the curved connection portion. Thereby, the effect mentioned above can be acquired more reliably. In particular, by setting the difference between the distances in such a range, it is possible to reliably obtain an elastic repulsive force and to easily overlap the overlapping portions.

また、各重ね合わせ部と曲線接続部の境界部に段差を設けることにより、重ね合わせ部の曲線接続部への円周方向の潜り込みを防止することができる。   In addition, by providing a step at the boundary between each overlapping portion and the curved connection portion, it is possible to prevent the overlapping portion from entering the curved connection portion in the circumferential direction.

また、内側重ね合わせ部および外側重ね合わせ部の肉厚を、曲線接続部の肉厚より薄肉に形成することにより、両重ね合わせ部を重ねた際に、総肉厚が厚くなりすぎることを防止することができる。このため、コルゲート管の曲げ加工時の曲げ性を改善することができる。   In addition, the thickness of the inner and outer overlapping parts is made thinner than the thickness of the curved connection part to prevent the total thickness from becoming too thick when both overlapping parts are stacked. can do. For this reason, the bendability at the time of a bending process of a corrugated pipe can be improved.

また、内側重ね合わせ部と曲線接続部との境界部に形成された段差部に、内側重ね合わせ部の谷部を両側から挟む側壁を繋ぐように壁を形成することにより、重ね合わせ部の曲線接続部への円周方向の潜り込みをより確実に防止することができる。同様に、外側重ね合わせ部と曲線接続部との境界部に形成された段差部に、外側重ね合わせ部の山部を両側から挟む側壁を繋ぐように壁を形成することにより、重ね合わせ部の曲線接続部への円周方向の潜り込みをより確実に防止することができる。   In addition, by forming a wall so as to connect the side wall sandwiching the valley portion of the inner overlapping portion from both sides to the step portion formed at the boundary portion between the inner overlapping portion and the curved connection portion, the curve of the overlapping portion is obtained. It is possible to more reliably prevent the circumferential portion from entering the connecting portion. Similarly, by forming a wall so as to connect the side wall sandwiching the crest portion of the outer overlapping portion from both sides to the step portion formed at the boundary portion between the outer overlapping portion and the curved connection portion, It is possible to more reliably prevent the circumferential connection of the curved connecting portion.

また、曲線接続部の中央部の肉厚を、曲線接続部の中央部を除いて、中央部の両側部分の肉厚より薄く形成することで、曲線接続部を曲げやすくすることができる。このため、重ね合わせ部が重ね合わせ易くなり、口開きを防止することができる。この際、曲線接続部の周方向の中央部両側から曲線接続部の中央部に向かって徐々に肉厚が薄くなるように形成することで、周方向の急激な肉厚変化を抑制することができる。   Further, by forming the thickness of the central portion of the curved connection portion thinner than the thickness of both side portions of the central portion excluding the central portion of the curved connection portion, the curved connection portion can be easily bent. For this reason, an overlapping part becomes easy to overlap and it can prevent a mouth opening. At this time, it is possible to suppress a sudden change in the thickness in the circumferential direction by forming the thickness so that the thickness gradually decreases from both sides of the central portion of the curved connection portion toward the central portion of the curved connection portion. it can.

また、円周方向の重ね合わせ部の長さを所定角度以上の長さで形成することで、曲げ加工時の口開きを防止することができる。さらに円周方向の重ね合わせ部の長さを所定角度の長さ以下で形成することで、内側重ね合わせ部と外側重ね合わせ部の重ね合わせを容易にすることができる。   Moreover, the opening of the overlapping portion in the circumferential direction can be prevented by forming the length of the overlapping portion at a predetermined angle or more. Furthermore, by forming the length of the overlapping portion in the circumferential direction to be equal to or less than a predetermined angle, the overlapping of the inner overlapping portion and the outer overlapping portion can be facilitated.

また、内側重ね合わせ部と外側重ね合わせ部を重ねた際に、内側重ね合わせ部の露出を許容する重なり長さを、内側重ね合わせ部の円周方向長さの1/3以下とすることで、内側重ね合わせ部と外側重ね合わせ部の重ね合わせ長さを十分に確保し、材料の無駄も少ない。   In addition, when the inner overlapping portion and the outer overlapping portion are overlapped, the overlapping length that allows the exposure of the inner overlapping portion is set to 1/3 or less of the circumferential length of the inner overlapping portion. The overlapping length between the inner overlapping portion and the outer overlapping portion is sufficiently ensured, and the material is not wasted.

また、内側重ね合わせ部と外側重ね合わせ部の山部および谷部の幅方向に、所定のクリアランスを形成することで、コルゲート管の曲げ加工時に、コルゲート管の山部および谷部の変形をクリアランスで一部吸収することができる。このため、コルゲート管の重ね合わせが外れ難い。   In addition, by forming a predetermined clearance in the width direction of the crests and troughs of the inner and outer overlapping parts, the corrugated pipe can be deformed in the crests and troughs during bending. Can be partially absorbed. For this reason, it is difficult for the corrugated pipes to overlap.

同様に、内側重ね合わせ部と外側重ね合わせ部の山部および谷部の高さ方向に、所定のクリアランスを形成することで、コルゲート管の曲げ加工時にコルゲート管の山部および谷部の変形をクリアランスで一部吸収することができる。このため、コルゲート管の重ね合わせが外れ難い。   Similarly, by forming a predetermined clearance in the height direction of the crests and troughs of the inner overlapping part and the outer overlapping part, the corrugated pipe crests and troughs can be deformed when the corrugated pipe is bent. Some can be absorbed by the clearance. For this reason, it is difficult for the corrugated pipes to overlap.

また、内側重ね合わせ部および外側重ね合わせ部のそれぞれの肉厚を、曲線接続部の肉厚より薄くすることで、内側重ね合わせ部と外側重ね合わせ部の重なり部の肉厚が厚くなりすぎず、コルゲート管が曲げにくくなることを抑制することができる。また、内側重ね合わせ部および外側重ね合わせ部の肉厚の合計値を曲線接続部の肉厚より大きくすることで、内側重ね合わせ部と外側重ね合わせ部の重なり部に十分な強度を確保することができる。   In addition, by making the thickness of each of the inner overlapping portion and the outer overlapping portion thinner than the thickness of the curved connecting portion, the thickness of the overlapping portion of the inner overlapping portion and the outer overlapping portion does not become too thick. The corrugated tube can be prevented from becoming difficult to bend. In addition, by ensuring that the total thickness of the inner overlapping portion and the outer overlapping portion is larger than the thickness of the curved connection portion, sufficient strength is ensured in the overlapping portion of the inner overlapping portion and the outer overlapping portion. Can do.

また、内側重ね合わせ部の山部および谷部を、外側重ね合わせ部の山部および谷部に対して、コルゲート管の長手方向に所定ピッチずらして重ね合わせて嵌合することで、コルゲート管を円周方向にねじり変形させて閉管することができる。このようにすることで、コルゲート管の開口部を管軸方向に対して斜めに配置することができ、さらにコルゲート管の口開きを防止する方向にせん断力を付与することができる。   In addition, the corrugated pipe is formed by fitting the crests and troughs of the inner overlapping part to the crests and troughs of the outer overlapping part with a predetermined pitch shift in the longitudinal direction of the corrugated pipe. The tube can be closed by being twisted in the circumferential direction. By doing in this way, the opening part of a corrugated pipe can be arrange | positioned diagonally with respect to a pipe-axis direction, and also a shearing force can be provided in the direction which prevents the opening of a corrugated pipe.

また、このようなコルゲート管の捻じりは、コルゲート管が曲げられている時に特に有効である。重ね合わせ部が管軸方向と所定角度を持つので、曲げ加工時における曲げ歪みの大きい部分に、重ね合わせ部の端部のみが配置されることを避けることができ、コルゲート管の重ね合わせが外れ難い。   Further, such twisting of the corrugated tube is particularly effective when the corrugated tube is bent. Since the overlapped portion has a predetermined angle with the tube axis direction, it is possible to avoid placing only the end of the overlapped portion in the portion where the bending distortion during bending is large, and the corrugated tube is not overlapped. hard.

また、内側重ね合わせ部の山部と、外側重ね合わせ部の山部に、それぞれリブを形成することで、内側重ね合わせ部と外側重ね合わせ部を重ねた際に、リブ同士を嵌合させることができる。このため、コルゲート管の口開きをより確実に防止することができる。   Moreover, when the inner overlapping portion and the outer overlapping portion are overlapped, the ribs are fitted to each other by forming ribs on the inner overlapping portion and the outer overlapping portion, respectively. Can do. For this reason, the opening of the corrugated tube can be prevented more reliably.

この際、リブをコルゲート管の軸方向に所定間隔をあけて断続的に形成することで、コルゲート管の曲げ性を向上させることができる。   At this time, the bendability of the corrugated tube can be improved by forming the ribs intermittently at predetermined intervals in the axial direction of the corrugated tube.

第2の発明は、円周方向に伸びる山部と谷部が所定間隔で交互に管軸方向に繰り返して複数形成されたコルゲート素管であって、前記コルゲート素管の長手方向に垂直な断面において、前記コルゲート素管の周方向の一部に前記コルゲート素管の前記山部同士および前記谷部同士が相互に重なり合う重ね合わせ部と、両端の前記重ね合わせ部をつなぐ曲線接続部と、前記重なり部同士が連結する繋ぎ部と、を有し、前記コルゲート素管の長手方向に垂直な断面において、一方の前記重ね合わせ部が内側重ね合わせ部であり、他方の前記重ね合わせ部が外側重ね合わせ部であり、前記内側重ね合わせ部が、前記外側重ね合わせ部より外周側に配置され、前記内側重ね合わせ部の内周面の曲率半径と、前記外側重ね合わせ部の曲率半径を比較すると、前記内側重ね合わせ部の曲率半径が前記外側重ね合わせ部の曲率半径より大きく、前記内側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心から前記内側重ね合わせ部とは逆方向の前記曲線接続部側にオフセットした位置に配置されるか、あるいは前記外側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心位置から前記外側重ね合わせ部側にオフセットした位置に配置されるかの少なくともいずれかであることを特徴とするコルゲート素管である。   A second invention is a corrugated element tube in which crests and troughs extending in the circumferential direction are repeatedly formed in a tube axis direction alternately at a predetermined interval, and a cross section perpendicular to the longitudinal direction of the corrugated element tube In the circumferential direction of the corrugated pipe, the ridges and valleys of the corrugated pipe are overlapped with each other, the curved connection part connecting the overlapping parts at both ends, A cross-section perpendicular to the longitudinal direction of the corrugated tube, one of the overlapping portions is an inner overlapping portion, and the other overlapping portion is an outer overlapping portion. The inner overlapping portion is arranged on the outer peripheral side of the outer overlapping portion, and the curvature radius of the inner peripheral surface of the inner overlapping portion is compared with the curvature radius of the outer overlapping portion. The radius of curvature of the inner overlapping portion is larger than the radius of curvature of the outer overlapping portion, and the center of the radius of curvature of the inner overlapping portion is opposite to the inner overlapping portion from the center of the curve connecting portion. Arranged at a position offset to the curve connection part side, or arranged at a position where the center of the radius of curvature of the outer overlap part is offset from the center position of the curve connection part to the outer overlap part side. It is a corrugated pipe characterized by being at least one of the above.

前記内側重ね合わせ部と前記外側重ね合わせ部の一方のみをオフセットする場合は、前記内側重ね合わせ部を曲線接続部の中心と一致させ、外側重ね合わせ部の中心のみをオフセットすることが外側重ね合わせ部の形状制御の点で望ましい。   When offsetting only one of the inner overlapping portion and the outer overlapping portion, the outer overlapping may be performed by matching the inner overlapping portion with the center of the curve connecting portion and offsetting only the center of the outer overlapping portion. This is desirable in terms of shape control.

前記内側重ね合わせ部の先端の外周面から前記曲線接続部の中心位置までの距離が、前記外側重ね合わせ部の先端の内周面から前記曲線接続部の中心位置までの距離より2〜10%大きいことが望ましい。   The distance from the outer peripheral surface at the tip of the inner overlapping portion to the center position of the curved connection portion is 2 to 10% from the distance from the inner peripheral surface of the tip of the outer overlapping portion to the central position of the curved connection portion. Larger is desirable.

第2の発明によれば、製造性の良好なコルゲート素管を得ることができる。   According to the second invention, it is possible to obtain a corrugated element tube with good manufacturability.

第3の発明は、第2の発明にかかるコルゲート素管を用いた、コルゲート管の製造方法であって、前記コルゲート素管の前記繋ぎ部を切断して開口部を有するコルゲート管を製造し、前記コルゲート管は、前記曲線接続部を縮径して前記内側重ね合わせ部を前記外側重ね合わせ部の内側に重ねて閉管することが可能であることを特徴とするコルゲート管の製造方法である。   3rd invention is the manufacturing method of the corrugated pipe | tube using the corrugated pipe | tube concerning 2nd invention, Comprising: The corrugated pipe | tube which has an opening part by cut | disconnecting the said connection part of the said corrugated pipe | tube, The corrugated tube is a method for manufacturing a corrugated tube, wherein the curved connecting portion can be reduced in diameter and the inner overlapping portion can be overlapped inside the outer overlapping portion to be closed.

前記曲線接続部を縮径して閉管する際に、前記内側重ね合わせ部の前記山部および前記谷部の外周面が、前記外側重ね合わせ部の前記山部および前記谷部に対して弾性反発力を及ぼし、前記外側重ね合わせ部の前記山部および前記谷部の内周面の一部または全部に接触するように、前記内側重ね合わせ部を前記外側重ね合わせ部の内側に重ね合わせてもよい。   When the curved connecting portion is reduced in diameter and closed, the outer peripheral surfaces of the crest and trough of the inner overlapping portion are elastically repelled with respect to the crest and trough of the outer overlapping portion. The inner overlapping portion may be overlapped with the inner side of the outer overlapping portion so that the inner overlapping portion is in contact with a part or all of the inner peripheral surface of the peak portion and the valley portion of the outer overlapping portion. Good.

第3の発明によれば、第1の発明にかかるコルゲート管を容易に得ることができる。   According to the third invention, the corrugated pipe according to the first invention can be easily obtained.

また、曲線接続部を縮径して閉管する時に、内側重ね合わせ部の外周面が、外側重ね合わせ部に対して弾性反発力を及ぼすようにすることで、閉じた状態を確実に維持し、内部の電線等が外部に露出することがない。   In addition, when the curved connecting portion is reduced in diameter and closed, the outer peripheral surface of the inner overlapping portion exerts an elastic repulsive force on the outer overlapping portion, thereby reliably maintaining the closed state, Internal wires are not exposed to the outside.

本発明によれば、ヒンジ部を設けることなく開口部から挿入された電線が露出することを防止することが可能であるとともに、軽量で曲げ性にも優れるコルゲート管、コルゲート素管、およびコルゲート管の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, while being able to prevent the electric wire inserted from the opening part from being exposed, without providing a hinge part, while being lightweight, it is the corrugated pipe | tube, corrugated base pipe, and corrugated pipe | tube excellent in bendability The manufacturing method of can be provided.

開いた状態のコルゲート管1を示す平面図。The top view which shows the corrugated pipe | tube 1 of the open state. コルゲート管1を示す断面図であり、(a)は、図1のA−A線断面図、(b)は(a)のI部拡大図。It is sectional drawing which shows the corrugated pipe | tube 1, (a) is the sectional view on the AA line of FIG. 1, (b) is the I section enlarged view of (a). コルゲート管1を示す断面図であり、図1のB−B線断面図。It is sectional drawing which shows the corrugated pipe | tube 1, and is the BB sectional drawing of FIG. コルゲート管1を示す断面図であり、図1のB−B線断面図。It is sectional drawing which shows the corrugated pipe | tube 1, and is the BB sectional drawing of FIG. コルゲート管1を示す断面図であり、図1のB−B線断面図。It is sectional drawing which shows the corrugated pipe | tube 1, and is the BB sectional drawing of FIG. コルゲート管1を示す断面図であり、(a)は、図2(a)のD−D線断面図、(b)は図2(a)のC−C線断面図。It is sectional drawing which shows the corrugated pipe | tube 1, (a) is DD sectional view taken on the line of Fig.2 (a), (b) is CC sectional view taken on the line of Fig.2 (a). 閉じた状態のコルゲート管1を示す平面図。The top view which shows the corrugated pipe | tube 1 of the closed state. コルゲート管1を示す断面図であり、図7のK−K線断面図。It is sectional drawing which shows the corrugated pipe 1, and is the KK sectional view taken on the line of FIG. コルゲート管1を示す断面図であり、(a)は図8のL−L線断面図、(b)は(a)のM部拡大図。It is sectional drawing which shows the corrugated pipe | tube 1, (a) is the LL sectional view taken on the line of FIG. 8, (b) is the M section enlarged view of (a). 開いた状態のコルゲート管1aを示す平面図。The top view which shows the corrugated pipe 1a of the open state. コルゲート管1aを示す断面図であり、(a)は、図10のR−R線断面図、(b)は(a)のコルゲート管1aを閉じた状態を示す図。It is sectional drawing which shows the corrugated pipe 1a, (a) is the RR sectional view taken on the line of FIG. 10, (b) is a figure which shows the state which closed the corrugated pipe 1a of (a). コルゲート管1aを示す断面図であり、(a)は、図10のS−S線断面図、(b)は(a)のコルゲート管1aを閉じた状態を示す図。It is sectional drawing which shows the corrugated pipe 1a, (a) is the SS sectional view taken on the line of FIG. 10, (b) is the figure which shows the state which closed the corrugated pipe 1a of (a). 開いた状態のコルゲート管1bを示す平面図。The top view which shows the corrugated pipe 1b of the open state. コルゲート管1bを示す断面図であり、(a)は、図13のV−V線断面図、(b)は(a)のコルゲート管1bを閉じた状態を示す図。It is sectional drawing which shows the corrugated pipe 1b, (a) is the VV sectional view taken on the line of FIG. 13, (b) is the figure which shows the state which closed the corrugated pipe 1b of (a). 開いた状態のコルゲート管1cを示す平面図。The top view which shows the corrugated pipe 1c of the open state. 開いた状態のコルゲート管1dを示す平面図。The top view which shows the corrugated pipe 1d of the open state. (a)は開いた状態のコルゲート管1を示す平面図、(b)は閉じた状態のコルゲート管1の他の形態を示す平面図。(A) is a top view which shows corrugated pipe 1 of the open state, (b) is a top view which shows the other form of corrugated pipe 1 of the closed state. コルゲート管1を曲げた状態を示す図。The figure which shows the state which bent the corrugated pipe. (a)はコルゲート素管20を示す断面図、(b)はコルゲート管1を示す断面図。(A) is sectional drawing which shows the corrugated base tube 20, (b) is sectional drawing which shows the corrugated pipe 1. FIG.

(第1の実施形態)
以下、図面を参照しながら、本発明の実施形態について説明する。図1は、コルゲート管1を示す平面図であり、図2(a)は、図1のA−A線断面図(コルゲート管1の長手方向に垂直な断面図)、図3〜図5は、図1のB−B線断面図(コルゲート管1の長手方向に垂直な断面図)である。なお、図1〜図5は、コルゲート管1が開いた状態(管を閉じていない状態)を示す。管を閉じた状態については詳細を後述する。
(First embodiment)
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a plan view showing a corrugated tube 1, FIG. 2 (a) is a cross-sectional view taken along the line AA of FIG. 1 (a cross-sectional view perpendicular to the longitudinal direction of the corrugated tube 1), and FIGS. FIG. 2 is a cross-sectional view taken along the line BB in FIG. 1 (a cross-sectional view perpendicular to the longitudinal direction of the corrugated tube 1). 1 to 5 show a state where the corrugated tube 1 is opened (a state where the tube is not closed). Details of the closed state of the tube will be described later.

コルゲート管1には、円周方向に伸びる山部3と谷部5が所定間隔で交互に管軸方向に繰り返して複数形成される。なお、以下の説明において、コルゲート管1の外面側に凸形状のものを山部3とし、コルゲート管1の外面側に凹形状のものを谷部5とする。したがって、コルゲート管1の内面側に凸形状の部位は谷部5の内面側となり、コルゲート管1の内面側に凹形状の部位は山部3の内面側となる。   In the corrugated tube 1, a plurality of crests 3 and troughs 5 extending in the circumferential direction are repeatedly formed alternately in the tube axis direction at predetermined intervals. In the following description, the convex portion on the outer surface side of the corrugated tube 1 is referred to as a peak portion 3, and the concave portion on the outer surface side of the corrugated tube 1 is referred to as a valley portion 5. Therefore, the convex portion on the inner surface side of the corrugated tube 1 is the inner surface side of the valley portion 5, and the concave portion on the inner surface side of the corrugated tube 1 is the inner surface side of the peak portion 3.

コルゲート管1は、管円周方向断面に開口部11を有する。すなわち、開口部11は、コルゲート管1の管軸方向に連続して形成される。また、コルゲート管の長手方向に垂直な断面において、コルゲート管1の周方向の両端には、コルゲート管1の山部3同士および谷部5同士が相互に重なり合う重ね合わせ部7が設けられる。なお、重ね合わせ部7の一方の端部側が、内側重ね合わせ部7aであり、他方の端部側が外側重ね合わせ部7bである。   The corrugated pipe 1 has an opening 11 in a pipe circumferential cross section. That is, the opening 11 is formed continuously in the tube axis direction of the corrugated tube 1. Further, in the cross section perpendicular to the longitudinal direction of the corrugated tube, overlapping portions 7 where the crest portions 3 and the trough portions 5 of the corrugated tube 1 overlap each other are provided at both ends in the circumferential direction of the corrugated tube 1. One end portion side of the overlapping portion 7 is the inner overlapping portion 7a, and the other end portion side is the outer overlapping portion 7b.

コルゲート管1の内側重ね合わせ部7aと外側重ね合わせ部7bの間には、曲線接続部9が形成される。すなわち、曲線接続部9は、内側重ね合わせ部7aと外側重ね合わせ部7bをつなぐ部位である。   A curved connection portion 9 is formed between the inner overlapping portion 7a and the outer overlapping portion 7b of the corrugated tube 1. That is, the curve connecting portion 9 is a portion that connects the inner overlapping portion 7a and the outer overlapping portion 7b.

図6(a)は、図2のD−D線断面図であり、図6(b)は、図2のC−C線断面図である。すなわち、図6(a)は、外側重ね合わせ部7bの断面図(コルゲート管1の長手方向の断面図)であり、図6(b)は、内側重ね合わせ部7aの断面図(コルゲート管1の長手方向の断面図)である。   6A is a cross-sectional view taken along line DD in FIG. 2, and FIG. 6B is a cross-sectional view taken along line CC in FIG. 6A is a cross-sectional view of the outer overlapping portion 7b (a cross-sectional view in the longitudinal direction of the corrugated tube 1), and FIG. 6B is a cross-sectional view of the inner overlapping portion 7a (the corrugated tube 1). FIG.

前述した様に、それぞれの重ね合わせ部において、山部3と谷部5とが交互に繰り返して形成される。なお、外側重ね合わせ部7bの山部3の内面寸法は、内側重ね合わせ部7aの山部3の外面寸法よりも大きい。また、外側重ね合わせ部7bの谷部5の内面寸法は、内側重ね合わせ部7aの谷部5の外面寸法よりも小さい。   As described above, the crests 3 and the troughs 5 are alternately and repeatedly formed in each overlapping portion. In addition, the inner surface dimension of the peak part 3 of the outer overlapping part 7b is larger than the outer surface dimension of the peak part 3 of the inner overlapping part 7a. In addition, the inner surface dimension of the valley portion 5 of the outer overlapping portion 7b is smaller than the outer surface dimension of the valley portion 5 of the inner overlapping portion 7a.

したがって、コルゲート管1は、曲線接続部9を縮径して、内側重ね合わせ部7aと外側重ね合わせ部7bのそれぞれの山部3同士および谷部5同士を重ね合わせることが可能である。このようにすることで、コルゲート管1を閉じることが可能である。   Therefore, the corrugated pipe 1 can reduce the diameter of the curved connecting portion 9 and can overlap the crest portions 3 and the trough portions 5 of the inner overlapping portion 7a and the outer overlapping portion 7b. By doing in this way, it is possible to close the corrugated pipe 1.

ここで、内側重ね合わせ部7aの山部3の頂部の肉厚(図2のt2)および外側重ね合わせ部7bの山部3の頂部の肉厚(図2のt3)は、曲線接続部9の山部3の頂部の肉厚(図2のt1)より薄肉に形成されることが望ましい。なお、以下の説明において、特に記載がない限り、各部の厚みは、山部3の頂部における厚みとする。   Here, the thickness (t2 in FIG. 2) of the crest 3 of the inner overlapping portion 7a and the thickness (t3 in FIG. 2) of the crest 3 of the outer overlapping portion 7b are the curved connecting portion 9. It is desirable that the thickness be smaller than the thickness (t1 in FIG. 2) of the top of the crest 3. In the following description, the thickness of each part is the thickness at the top of the peak part 3 unless otherwise specified.

このようにすることで、内側重ね合わせ部7aと外側重ね合わせ部7bを重ねた際に、重ね合わせ部の厚みが厚くなりすぎることを抑制することができる。したがって、内側重ね合わせ部7aと外側重ね合わせ部7bとの重ね合わせ部の総肉厚を薄肉化することにより、コルゲート管1の曲げ加工時の曲げ性を改善することができる。   By doing in this way, when the inner overlapping part 7a and the outer overlapping part 7b are overlapped, it is possible to suppress the thickness of the overlapping part from becoming too thick. Accordingly, the bendability of the corrugated tube 1 during bending can be improved by reducing the total thickness of the overlapping portion of the inner overlapping portion 7a and the outer overlapping portion 7b.

なお、内側重ね合わせ部7aおよび外側重ね合わせ部7bのそれぞれの肉厚t2、t3は、曲線接続部9の肉厚t1より小さく、内側重ね合わせ部7aの肉厚t2と外側重ね合わせ部7bの肉厚t3の合計値(t2+t3)が曲線接続部9の肉厚t1より大きいことが望ましい。   The wall thicknesses t2 and t3 of the inner overlapping portion 7a and the outer overlapping portion 7b are smaller than the wall thickness t1 of the curve connecting portion 9, and the thickness t2 of the inner overlapping portion 7a and the outer overlapping portion 7b It is desirable that the total value (t2 + t3) of the wall thickness t3 is larger than the wall thickness t1 of the curve connecting portion 9.

内側重ね合わせ部7aと外側重ね合わせ部7bの合計肉厚(t2+t3)がその他の曲線接続部9の肉厚t1より厚すぎると、コルゲート管1の曲げ性が低下する。たとえば、重ね合わせ部の合計肉厚(t2+t3)が厚すぎると、コルゲート管1の曲げ加工時にコルゲート管1が偏平化するおそれがある。一方、内側重ね合わせ部7aと外側重ね合わせ部7bの合計肉厚(t2+t3)が薄すぎると、コルゲート管1の引張強さが不足するおそれがある。このため、t2,t3<t1<t2+t3であることが望ましい。   If the total thickness (t2 + t3) of the inner overlapping portion 7a and the outer overlapping portion 7b is too thicker than the thickness t1 of the other curved connection portions 9, the bendability of the corrugated pipe 1 is lowered. For example, if the total thickness (t2 + t3) of the overlapping portion is too thick, the corrugated tube 1 may be flattened when the corrugated tube 1 is bent. On the other hand, if the total thickness (t2 + t3) of the inner overlapping portion 7a and the outer overlapping portion 7b is too thin, the tensile strength of the corrugated tube 1 may be insufficient. For this reason, it is desirable that t2, t3 <t1 <t2 + t3.

ここで、図2(b)は、図2(a)のI部拡大図である。曲線接続部9の周方向の中央部の肉厚(図2(b)のt4)は、曲線接続部9の周方向の中央部を挟む両側部分の肉厚(図2(b)のt1)より薄く形成されることが望ましい。例えば、曲線接続部9の周方向の中央部の肉厚(図2(b)のt4)が、曲線接続部9の周方向の中央部両側から曲線接続部9の中央部に向かって徐々に肉厚が薄くなるように形成されることが望ましい。   Here, FIG.2 (b) is the I section enlarged view of Fig.2 (a). The thickness of the central portion in the circumferential direction of the curved connection portion 9 (t4 in FIG. 2B) is the thickness of both side portions sandwiching the central portion in the circumferential direction of the curved connection portion 9 (t1 in FIG. 2B). It is desirable to form it thinner. For example, the thickness (t4 in FIG. 2B) of the central portion in the circumferential direction of the curved connection portion 9 gradually increases from both sides of the central portion in the circumferential direction of the curved connection portion 9 toward the central portion of the curved connection portion 9. It is desirable that the thickness be reduced.

このようにすることで、曲線接続部9を縮径しやすくすることができる。このため、内側重ね合わせ部7aと外側重ね合わせ部7bを容易に重ね合わせることができ、口開きを防止することができる。また、曲線接続部9の中央部に向かって徐々に肉厚が薄くなるように形成することで、曲線接続部9に急激な肉厚変化部が形成されることを防止することができる。   By doing in this way, the curve connection part 9 can be made easy to reduce in diameter. For this reason, the inner overlapping portion 7a and the outer overlapping portion 7b can be easily overlapped, and the mouth opening can be prevented. In addition, by forming the thickness so that the thickness gradually decreases toward the central portion of the curved connection portion 9, it is possible to prevent a sudden thickness change portion from being formed in the curved connection portion 9.

コルゲート管1を閉じずに、内側重ね合わせ部7aと外側重ね合わせ部7bの端部同士を突き合せた状態において、内側重ね合わせ部7aは、外側重ね合わせ部7bより外周側に配置される。すなわち、図3のように、曲線接続部9の中心位置をO1とすると、内側重ね合わせ部7aと外側重ね合わせ部7bの端部同士を突き合せ部において、中心位置O1から内側重ね合わせ部7aの外面までの距離が、中心位置O1から外側重ね合わせ部7bの内面までの距離よりも長い。このようにすることで、後述するように、内側重ね合わせ部7aと外側重ね合わせ部7bを重ねた際に、内側重ね合わせ部7aの外周面で、外側重ね合わせ部7bに対して弾性反発力を及ぼすことができる。   In a state where the end portions of the inner overlapping portion 7a and the outer overlapping portion 7b are abutted with each other without closing the corrugated tube 1, the inner overlapping portion 7a is disposed on the outer peripheral side from the outer overlapping portion 7b. That is, as shown in FIG. 3, when the center position of the curve connecting portion 9 is O1, the end portions of the inner overlapping portion 7a and the outer overlapping portion 7b are joined to each other at the abutting portion from the center position O1 to the inner overlapping portion 7a. Is longer than the distance from the center position O1 to the inner surface of the outer overlapping portion 7b. By doing so, as will be described later, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the elastic repulsion force on the outer overlapping portion 7b on the outer peripheral surface of the inner overlapping portion 7a. Can affect.

より具体的には、コルゲート管1の周方向の両端を突き合せた状態で、内側重ね合わせ部7aの先端の外周面から曲線接続部9の中心位置O1までの距離Tが、外側重ね合わせ部7bの先端の内周面から曲線接続部9の中心位置O1までの距離Uより、2〜10%大きいことが望ましい。すなわち、T=U×1.02〜1.1であることが望ましい。   More specifically, the distance T from the outer peripheral surface of the tip of the inner overlapping portion 7a to the center position O1 of the curve connecting portion 9 in a state where both ends in the circumferential direction of the corrugated tube 1 are abutted is the outer overlapping portion. It is desirable that it is 2 to 10% larger than the distance U from the inner peripheral surface of the tip of 7b to the center position O1 of the curved connection part 9. That is, it is desirable that T = U × 1.02 to 1.1.

両者の距離の比が2%より小さいと、内側重ね合わせ部7aと外側重ね合わせ部7bとを重ねた際に、内側重ね合わせ部7aの外周面で、外側重ね合わせ部7bに対して十分な弾性反発力を付与することができない。一方、両者の距離の比が10%より大きいと、内側重ね合わせ部7aを外側重ね合わせ部7bに重ね合わせるのが困難となる。また、両者の距離の比が大きすぎると、内側重ね合わせ部7aと外側重ね合わせ部7bを重ねた際に、弾性反発力が大き過ぎて重ね合わせ部がずれたり、開いたりする可能性がある。このため、両者の距離の比は、2〜10%の範囲であることが望ましい。   When the ratio of the distance between the two is smaller than 2%, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the outer peripheral surface of the inner overlapping portion 7a is sufficient with respect to the outer overlapping portion 7b. An elastic repulsion cannot be applied. On the other hand, if the ratio of the distance between the two is greater than 10%, it is difficult to overlap the inner overlapping portion 7a with the outer overlapping portion 7b. In addition, if the ratio of the distance between the two is too large, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, there is a possibility that the overlapping portion will be shifted or opened due to the excessively large elastic repulsion force. . For this reason, it is desirable that the ratio of the distance between the two is in the range of 2 to 10%.

また、コルゲート管1の周方向の両端を突き合せた状態で、内側重ね合わせ部7aの内周面の曲率半径(図4のR1)と、外側重ね合わせ部7bの曲率半径(図4のR2)を比較すると、内側重ね合わせ部7aの曲率半径R1が外側重ね合わせ部7bの曲率半径R2より大きい。   Further, in a state where both ends in the circumferential direction of the corrugated tube 1 are butted, the radius of curvature of the inner circumferential surface of the inner overlapping portion 7a (R1 in FIG. 4) and the radius of curvature of the outer overlapping portion 7b (R2 in FIG. 4). ) Is larger than the curvature radius R2 of the inner overlapping portion 7b.

また、外側重ね合わせ部7bの曲率半径R2の中心O2は、曲線接続部9の中心位置O1からオフセットした位置に配置される。より具体的には、図4に示すように、外側重ね合わせ部7bの曲率半径R2の中心O2が、曲線接続部9の中心位置O1から、外側重ね合わせ部7b側にオフセットした位置に配置される。また、内側重ね合わせ部7aの曲率半径R1の中心O3は、曲線接続部9の中心O1から内側重ね合わせ部7a側とは逆方向の曲線接続部9側にオフセットした位置に配置される.   Further, the center O2 of the curvature radius R2 of the outer overlapping portion 7b is disposed at a position offset from the center position O1 of the curve connecting portion 9. More specifically, as shown in FIG. 4, the center O2 of the radius of curvature R2 of the outer overlapping portion 7b is disposed at a position offset from the center position O1 of the curve connecting portion 9 toward the outer overlapping portion 7b. The Further, the center O3 of the radius of curvature R1 of the inner overlapping portion 7a is disposed at a position offset from the center O1 of the curved connecting portion 9 to the curved connecting portion 9 side opposite to the inner overlapping portion 7a side.

このようにすることで、内側重ね合わせ部7aを外側重ね合わせ部7bに重ね合わせる時に、内側に配置される内側重ね合わせ部7aが、その外周に位置する曲率半径の小さい外側重ね合わせ部7bを拡げるように当接する。このため、両者の曲率半径が等しくなるように弾性反発力を発生させることができる。また、内側重ね合わせ部7aおよび外側重ね合わせ部7bと、曲線接続部9とを滑らかに接続することができる。このため、外側重ね合わせ部7bと曲線接続部9との境界部の外周面および内側重ね合わせ部7aと曲線接続部9との境界部の内周面に、不要なゆがみ等が形成されることがない。   In this way, when the inner overlapping portion 7a is overlapped with the outer overlapping portion 7b, the inner overlapping portion 7a disposed on the inner side becomes the outer overlapping portion 7b having a small curvature radius located on the outer periphery thereof. Abut to expand. For this reason, an elastic repulsive force can be generated so that both curvature radii may become equal. Further, the inner overlapping portion 7a and the outer overlapping portion 7b can be smoothly connected to the curved connection portion 9. For this reason, unnecessary distortion or the like is formed on the outer peripheral surface of the boundary portion between the outer overlapping portion 7b and the curved connection portion 9 and the inner peripheral surface of the boundary portion between the inner overlapping portion 7a and the curved connection portion 9. There is no.

ここで、内側重ね合わせ部7aと曲線接続部9の境界部の外周面には、周方向に段差部13aが設けられる。段差部13aによって、内側重ね合わせ部7aの山部3の外周面が、曲線接続部9の山部3の外周面よりも内側に位置する。すなわち、内側重ね合わせ部7aと曲線接続部9の境界部近傍において、曲線接続部9の中心O1から、内側重ね合わせ部7aの山部3の外周面までの距離(図5のE)よりも、曲線接続部9の中心O1から、曲線接続部9の山部3の外周面までの距離(図5のF)の方が大きい。   Here, a step portion 13 a is provided in the circumferential direction on the outer peripheral surface of the boundary portion between the inner overlapping portion 7 a and the curved connection portion 9. Due to the stepped portion 13 a, the outer peripheral surface of the peak portion 3 of the inner overlapping portion 7 a is positioned inside the outer peripheral surface of the peak portion 3 of the curved connection portion 9. That is, in the vicinity of the boundary between the inner overlapping portion 7a and the curved connecting portion 9, the distance from the center O1 of the curved connecting portion 9 to the outer peripheral surface of the peak portion 3 of the inner overlapping portion 7a (E in FIG. 5). The distance (F in FIG. 5) from the center O1 of the curve connection portion 9 to the outer peripheral surface of the peak portion 3 of the curve connection portion 9 is larger.

同様に、外側重ね合わせ部7bと曲線接続部9の境界部の内周面には、周方向に段差部13bが設けられる。段差部13bによって、外側重ね合わせ部7bの谷部5の内周面が曲線接続部9の谷部5の内周面よりも外側に位置する。すなわち、外側重ね合わせ部7bと曲線接続部9の境界部近傍において、曲線接続部9の中心O1から、外側重ね合わせ部7bの谷部5の内周面までの距離(図5のH)よりも、曲線接続部9の中心O1から、曲線接続部9の谷部5の内周面までの距離(図5のG)の方が小さい。   Similarly, a step portion 13b is provided in the circumferential direction on the inner peripheral surface of the boundary portion between the outer overlapping portion 7b and the curve connecting portion 9. Due to the stepped portion 13 b, the inner peripheral surface of the valley portion 5 of the outer overlapping portion 7 b is positioned outside the inner peripheral surface of the valley portion 5 of the curved connection portion 9. That is, in the vicinity of the boundary between the outer overlapping portion 7b and the curved connecting portion 9, the distance from the center O1 of the curved connecting portion 9 to the inner peripheral surface of the valley portion 5 of the outer overlapping portion 7b (H in FIG. 5). However, the distance (G in FIG. 5) from the center O1 of the curve connection portion 9 to the inner peripheral surface of the valley portion 5 of the curve connection portion 9 is smaller.

このように、内側重ね合わせ部7aと曲線接続部9に段差部13a、13bを設けることにより、内側重ね合わせ部7aと外側重ね合わせ部7bを重ねる際に、内側重ね合わせ部7aと曲線接続部9が曲線接続部9への円周方向の潜り込むことを防止することができる。なお、内側重ね合わせ部7aと曲線接続部9の重ね合わせ状態については詳細を後述する。   Thus, by providing the inner overlapping portion 7a and the curved connecting portion 9 with the step portions 13a and 13b, the inner overlapping portion 7a and the curved connecting portion are overlapped when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped. It is possible to prevent 9 from entering the curved connection portion 9 in the circumferential direction. The overlapping state of the inner overlapping portion 7a and the curve connecting portion 9 will be described later in detail.

また、曲線接続部9の中心O1に対して、内側重ね合わせ部7aが円周方向に形成される角度(図5のθ1)は、35°〜65°の範囲であることが望ましい。同様に、曲線接続部9の中心O1に対して、外側重ね合わせ部7bが形成される角度(図5のθ2)は、35°〜65°の範囲であることが望ましい。さらに望ましくは、35°〜60°である。   The angle (θ1 in FIG. 5) at which the inner overlapping portion 7a is formed in the circumferential direction with respect to the center O1 of the curved connection portion 9 is preferably in the range of 35 ° to 65 °. Similarly, the angle (θ2 in FIG. 5) at which the outer overlapping portion 7b is formed with respect to the center O1 of the curved connection portion 9 is desirably in the range of 35 ° to 65 °. More desirably, the angle is 35 ° to 60 °.

このように、内側重ね合わせ部7aおよび外側重ね合わせ部7bの円周方向の長さを35°以上の角度で形成することで、内側重ね合わせ部7aと外側重ね合わせ部7bの円周方向の重ね代を十分に確保することができる。このため、コルゲート管1の曲げ加工時の口開きを防止することができる。   Thus, by forming the circumferential length of the inner overlapping portion 7a and the outer overlapping portion 7b at an angle of 35 ° or more, the circumferential length of the inner overlapping portion 7a and the outer overlapping portion 7b is increased. Sufficient allowance can be secured. For this reason, it is possible to prevent opening of the corrugated tube 1 during bending.

また、コルゲート管1を開管状態から閉管状態に移行する際には、曲線接続部9を縮径するが、内側重ね合わせ部7aと外側重ね合わせ部7bの重ね合わせ長さが長いと、重ね合わせ時の縮径量が多くなる。これに対し、内側重ね合わせ部7aおよび外側重ね合わせ部7bの円周方向の長さを65°以下の角度で形成することで、内側重ね合わせ部7aと外側重ね合わせ部7bの重ね合わせが容易となる。内側重ね合わせ部7aおよび外側重ね合わせ部7bの円周方向の長さが65°を超えると重ね合せ時の縮径量が多くなりすぎて、縮径が困難となり、縮径後の形状も不安定になりやすい。   Further, when the corrugated tube 1 is shifted from the open tube state to the closed tube state, the diameter of the curved connecting portion 9 is reduced. However, if the overlapping length of the inner overlapping portion 7a and the outer overlapping portion 7b is long, The amount of diameter reduction at the time of matching increases. On the other hand, the inner overlapping portion 7a and the outer overlapping portion 7b can be easily overlapped by forming the circumferential length of the inner overlapping portion 7a and the outer overlapping portion 7b at an angle of 65 ° or less. It becomes. If the circumferential length of the inner overlapping portion 7a and the outer overlapping portion 7b exceeds 65 °, the amount of diameter reduction at the time of overlapping becomes too large, making it difficult to reduce the diameter, and the shape after the diameter reduction is not good. It tends to be stable.

なお、内側重ね合わせ部7bの円周方向の形成長さは、外側重ね合わせ部7bの形成長さ以上であることが望ましい。   The formation length of the inner overlapping portion 7b in the circumferential direction is desirably equal to or longer than the formation length of the outer overlapping portion 7b.

次に、コルゲート管1を閉じた状態について説明する。図7は、閉じた状態のコルゲート管1を示す平面図であり、図8は、図7のK−K線断面図(コルゲート管1の長手方向に垂直な断面)である。   Next, a state where the corrugated pipe 1 is closed will be described. 7 is a plan view showing the corrugated tube 1 in a closed state, and FIG. 8 is a cross-sectional view taken along the line KK of FIG. 7 (a cross section perpendicular to the longitudinal direction of the corrugated tube 1).

図示したように、曲線接続部9を縮径することで、内側重ね合わせ部7aを外側重ね合わせ部7bの内側に来るように互いに重ね合わせることができる(図中矢印J方向)。この際、内側重ね合わせ部7aと外側重ね合わせ部7bの山部3同士および谷部5同士が重ね合わせられる。このようにすることで、コルゲート管1を閉管することができる。   As shown in the drawing, by reducing the diameter of the curved connecting portion 9, the inner overlapping portion 7a can be overlapped with each other so as to be inside the outer overlapping portion 7b (in the direction of arrow J in the figure). At this time, the peak portions 3 and the valley portions 5 of the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped. By doing in this way, the corrugated pipe | tube 1 can be closed.

例えば、コルゲート管1を開いた状態において、開口部11から電線等をコルゲート管1の内部に収容する。この際、開口部11から電線等を装入することができるため、コルゲート管1の端部から全長にわたって電線等を送り込む必要がない。その後、前述した様にコルゲート管1を閉管することで、電線等が外部に露出することなく、確実に電線等を保護することができる。   For example, in a state where the corrugated tube 1 is opened, an electric wire or the like is accommodated in the corrugated tube 1 from the opening 11. At this time, since an electric wire or the like can be inserted from the opening 11, it is not necessary to feed the electric wire or the like from the end of the corrugated tube 1 over the entire length. After that, by closing the corrugated tube 1 as described above, it is possible to reliably protect the wires and the like without exposing the wires and the like to the outside.

なお、コルゲート管1を閉管する際には、外側重ね合わせ部7bの山部3および谷部5の内周面の一部または全部に接触するように、内側重ね合わせ部7aが外側重ね合わせ部7bの内側に重ね合わせられる。前述した様に、曲線接続部9を縮径してコルゲート管1を閉管する時には、内側重ね合わせ部7aの山部3および谷部5の外周面が、外側重ね合わせ部7bの山部3および谷部5に対して弾性反発力を及ぼす。   When the corrugated tube 1 is closed, the inner overlapping portion 7a is in contact with part or all of the inner peripheral surfaces of the crest 3 and trough 5 of the outer overlapping portion 7b. 7b is superimposed on the inside. As described above, when the corrugated pipe 1 is closed by reducing the diameter of the curved connecting portion 9, the outer peripheral surfaces of the peak portion 3 and the valley portion 5 of the inner overlapping portion 7a are connected to the peak portion 3 of the outer overlapping portion 7b. An elastic repulsion force is exerted on the valley portion 5.

なお、内側重ね合わせ部7aと外側重ね合わせ部7bとは、完全にすべての範囲が重なり合わなくてもよい。但し、内側重ね合わせ部7aと外側重ね合わせ部7bとが重ね合わされた時に、重ね合わせられないで内側重ね合わせ部7aが外面に露出する長さは、内側重ね合わせ部7bの円周方向長さの1/3以下であることが望ましい。   Note that the entire range of the inner overlapping portion 7a and the outer overlapping portion 7b may not overlap completely. However, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the length that the inner overlapping portion 7a is exposed to the outer surface without being overlapped is the circumferential length of the inner overlapping portion 7b. It is desirable that it is 1/3 or less.

内側重ね合わせ部7aが外面に露出する長さが内側重ね合わせ部7aの長さの1/3以上となると、内側重ね合わせ部7aと外側重ね合わせ部7bとの重ね合わせ長さが不足する。このため、内側重ね合わせ部7aと外側重ね合わせ部7bとの嵌合が不十分になり、重ね合わせ部が開く恐れがあるとともに、材料も無駄になる。   When the length at which the inner overlapping portion 7a is exposed to the outer surface becomes 1/3 or more of the length of the inner overlapping portion 7a, the overlapping length between the inner overlapping portion 7a and the outer overlapping portion 7b is insufficient. For this reason, the fitting between the inner overlapping portion 7a and the outer overlapping portion 7b becomes insufficient, and the overlapping portion may be opened, and the material is also wasted.

図9(a)は、図8のL−L線断面図(コルゲート管1の周方向断面)であり、図9(b)は、図9(a)のM部拡大図である。前述した様に、コルゲート管1を閉じる際には、内側重ね合わせ部7aと外側重ね合わせ部7bの山部3同士および谷部5同士が重ね合わせられる。   9A is a cross-sectional view taken along the line LL in FIG. 8 (circumferential cross-section of the corrugated tube 1), and FIG. 9B is an enlarged view of a portion M in FIG. 9A. As described above, when the corrugated tube 1 is closed, the peak portions 3 and the valley portions 5 of the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped.

ここで、内側重ね合わせ部7aおよび外側重ね合わせ部7bのそれぞれの山部3の内周面の幅は、山部3の基底部(谷部5側)に向かうにつれて、徐々に広幅に拡幅する。また、外側重ね合わせ部7bの山部3と嵌合する内側重ね合わせ部7aの山部3の外周面の幅は、外側重ね合わせ部7bの山部3の内周面の幅より幅狭に形成される。   Here, the width of the inner peripheral surface of each crest 3 of the inner overlap portion 7a and the outer overlap portion 7b gradually widens toward the base portion (the valley portion 5 side) of the crest 3. . Further, the width of the outer peripheral surface of the peak portion 3 of the inner overlapping portion 7a that fits the peak portion 3 of the outer overlapping portion 7b is narrower than the width of the inner peripheral surface of the peak portion 3 of the outer overlapping portion 7b. It is formed.

より具体的には、外側重ね合わせ部7bと内側重ね合わせ部7aとを重ね合わせた際に、外側重ね合わせ部7bの山部3の内周面の幅(図9(b)のN)は、内側重ね合わせ部7aの山部3の外周面の幅(図9(b)のO)よりも小さい。また、任意の位置の幅方向に対し、外側重ね合わせ部7bの山部3の内周面と内側重ね合わせ部7aの山部3の外周面との間に、片側10〜20%(幅Nに対し)の範囲のクリアランスが形成される。すなわち、O=N×0.6〜0.8で設定される。   More specifically, when the outer overlapping portion 7b and the inner overlapping portion 7a are overlapped, the width of the inner peripheral surface of the crest 3 of the outer overlapping portion 7b (N in FIG. 9B) is The width of the outer peripheral surface of the crest portion 3 of the inner overlapping portion 7a is smaller than (O in FIG. 9B). Further, 10% to 20% on one side (width N) between the inner peripheral surface of the crest 3 of the outer overlapping portion 7b and the outer peripheral surface of the crest 3 of the inner overlapping portion 7a with respect to the width direction at an arbitrary position. Clearance) is formed. That is, O = N × 0.6 to 0.8 is set.

また、内側重ね合わせ部7aの山部3の外周面の高さ(図9(b)のQ)は、外側重ね合わせ部7bの山部3の内周面の高さ(図9(b)のP)よりも低い。また、外側重ね合わせ部7bと内側重ね合わせ部7aとを重ね合わせた際に、外側重ね合わせ部7bの山部3の内周面と内側重ね合わせ部7aの山部3の外周面との高さ方向の間に、外側重ね合わせ部7bの山部3の内周面の高さPに対して、10〜20%の範囲のクリアランスが形成される。すなわち、Q=P×0.8〜0.9で設定される。   Further, the height of the outer peripheral surface of the crest 3 of the inner overlapping portion 7a (Q in FIG. 9B) is the height of the inner peripheral surface of the crest 3 of the outer overlapping portion 7b (FIG. 9B). P). Further, when the outer overlapping portion 7b and the inner overlapping portion 7a are overlapped, the height between the inner peripheral surface of the peak portion 3 of the outer overlapping portion 7b and the outer peripheral surface of the peak portion 3 of the inner overlapping portion 7a. During the vertical direction, a clearance in the range of 10 to 20% is formed with respect to the height P of the inner peripheral surface of the crest 3 of the outer overlapping portion 7b. That is, Q = P × 0.8 to 0.9.

ここで、コルゲート管1を曲げ加工する際には、コルゲート管1の山部3および谷部5が変形して、この結果、コルゲート管1が局部的に管軸方向に変形する。これに対し、外側重ね合わせ部7bと内側重ね合わせ部7aのそれぞれの山部3および谷部5の嵌合部にクリアランスを設けることで、上記の伸縮をクリアランスで一部吸収することができる。このため、外側重ね合わせ部7bと内側重ね合わせ部7aの重ね合わせ部が外れ難い。また、クリアランスが十分であれば、確実に山部3同士、谷部5同士を嵌合させることができる。   Here, when the corrugated tube 1 is bent, the peak portion 3 and the valley portion 5 of the corrugated tube 1 are deformed, and as a result, the corrugated tube 1 is locally deformed in the tube axis direction. On the other hand, by providing clearances in the fitting portions of the crests 3 and troughs 5 of the outer overlapping portion 7b and the inner overlapping portion 7a, the above expansion and contraction can be partially absorbed by the clearance. For this reason, the overlapping portion of the outer overlapping portion 7b and the inner overlapping portion 7a is difficult to come off. Moreover, if clearance is enough, the peak parts 3 and the trough parts 5 can be reliably fitted.

なお、より確実に、コルゲート管1の閉管状態を維持させるために、コルゲート管1に対して加熱処理を行ってもよい。例えば、コルゲート管1が熱可塑性樹脂製である場合において、コルゲート管1を加熱することで、コルゲート管1を所望の形状で安定して維持させることができる。   In addition, in order to maintain the closed state of the corrugated pipe 1 more reliably, the corrugated pipe 1 may be heat-treated. For example, when the corrugated pipe 1 is made of a thermoplastic resin, the corrugated pipe 1 can be stably maintained in a desired shape by heating the corrugated pipe 1.

なお、この場合、コルゲート管1を所定温度に加熱した後に、閉管形状にしてもよく、コルゲート管1を所定温度に加熱しながら、閉管形状にしてもよく、コルゲート管1を所定温で形状に保時した後、所定温度に加熱してもよい。また、コルゲート管1の閉管形状への加工は、バッチ式で金型に保持して成形加工しても良いし、加熱オーブン中で、ロール加工を行うなどのいかなる方法でも良い。なお、熱可塑性樹脂としては、成形性とコストの観点から、PP(ポリプロピレン)及びPA(ポリアミド)が望ましい。また、その他の熱可塑性樹脂も適宜使用することができる。   In this case, after the corrugated tube 1 is heated to a predetermined temperature, the corrugated tube 1 may be formed into a closed tube shape, or the corrugated tube 1 may be formed into a closed tube shape while being heated to a predetermined temperature. You may heat to predetermined temperature after hold | maintaining. Further, the corrugated tube 1 can be processed into a closed tube shape by holding it in a batch mold and forming it, or by any method such as roll processing in a heating oven. The thermoplastic resin is preferably PP (polypropylene) or PA (polyamide) from the viewpoints of moldability and cost. Other thermoplastic resins can also be used as appropriate.

以上、本実施の形態によれば、コルゲート管1は、ヒンジ部を有さないため、管断面の円周方向の強度を略一定にすることができる。このため、コルゲート管1の曲げ変形やコルゲート管内部に収束電線を挿入した耐圧縮荷重試験における管断面の変形を抑制することができる。   As mentioned above, according to this Embodiment, since the corrugated pipe 1 does not have a hinge part, the intensity | strength of the circumferential direction of a pipe cross section can be made substantially constant. For this reason, the bending deformation of the corrugated pipe 1 and the deformation of the pipe cross section in the compression load resistance test in which the converging wire is inserted inside the corrugated pipe can be suppressed.

また、コルゲート管1を開いた状態において、内側重ね合わせ部7aが、外側重ね合わせ部7bよりも外側に位置する。このため、コルゲート管1を閉管した際に、内側重ね合わせ部7aによって外側重ね合わせ部7bへ弾性反発力を発生させて接触させることができる。このため、コルゲート管1を確実に閉管し、コルゲート管1の口開きを抑制することができる。   Further, in a state where the corrugated tube 1 is opened, the inner overlapping portion 7a is located outside the outer overlapping portion 7b. For this reason, when the corrugated tube 1 is closed, an elastic repulsive force can be generated and brought into contact with the outer overlapping portion 7b by the inner overlapping portion 7a. For this reason, the corrugated pipe 1 can be closed reliably and the opening of the corrugated pipe 1 can be suppressed.

特に、内側重ね合わせ部7aの先端の外周面から曲線接続部9の中心位置O1までの距離を、外側重ね合わせ部7bの先端の内周面から曲線接続部9の中心位置O1までの距離より2〜10%大きくすることで、内側重ね合わせ部7aと外側重ね合わせ部7bとの重ね合わせの作業性を向上させることができるとともに、両者を重ね合わせた際の口開きを防止することができる。   In particular, the distance from the outer peripheral surface at the tip of the inner overlapping portion 7a to the center position O1 of the curve connecting portion 9 is greater than the distance from the inner peripheral surface at the tip of the outer overlapping portion 7b to the center position O1 of the curved connecting portion 9. By increasing the size by 2 to 10%, it is possible to improve the workability of the overlapping of the inner overlapping portion 7a and the outer overlapping portion 7b, and it is possible to prevent opening when both are overlapped. .

また、内側重ね合わせ部7aまたは外側重ね合わせ部7bの少なくともいずれかの中心を、曲線接続部9の中心からオフセットさせることで、外側重ね合わせ部7bと曲線接続部9の外面が滑らかに接続した形状のコルゲート管1を得ることができる。このため、外側重ね合わせ部7bと曲線接続部9の外面または内側重ね合わせ部7aと曲線接続部9の内面にゆがみ等が形成されず、取扱い時におけるコルゲート管1の外面の傷などを防止することができる。   In addition, by offsetting the center of at least one of the inner overlapping portion 7a and the outer overlapping portion 7b from the center of the curved connecting portion 9, the outer surfaces of the outer overlapping portion 7b and the curved connecting portion 9 are smoothly connected. A corrugated tube 1 having a shape can be obtained. Therefore, no distortion or the like is formed on the outer surface of the outer overlapping portion 7b and the curved connecting portion 9 or the inner surface of the inner overlapping portion 7a and the curved connecting portion 9, and the outer surface of the corrugated tube 1 is prevented from being damaged during handling. be able to.

また、内側重ね合わせ部7aと曲線接続部9の境界部には、段差部13aが設けられ、外側重ね合わせ部7bと曲線接続部9の境界部には、段差部13bが設けられる。このため、内側重ね合わせ部7aと外側重ね合わせ部7bを重ね合わせた際に、内側重ね合わせ部7aと外側重ね合わせ部7bが、重ね合わせ部を超えて曲線接続部9側に入り込むことを防止することができる。   Further, a step portion 13 a is provided at the boundary portion between the inner overlapping portion 7 a and the curved connection portion 9, and a step portion 13 b is provided at the boundary portion between the outer overlapping portion 7 b and the curved connection portion 9. For this reason, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the inner overlapping portion 7a and the outer overlapping portion 7b are prevented from entering the curve connecting portion 9 side beyond the overlapping portion. can do.

また、内側重ね合わせ部7aと外側重ね合わせ部7bとを重ね合わされた時に、重ね合わせられないで内側重ね合わせ部7aが露出する長さを、内側重ね合わせ部7aの円周方向長さの1/3以下の範囲とすることで、十分な、重ね合わせ長さを確保することができる。   Further, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the length that the inner overlapping portion 7a is exposed without being overlapped is 1 of the circumferential length of the inner overlapping portion 7a. By setting the range to / 3 or less, a sufficient overlay length can be ensured.

また、内側重ね合わせ部7aと外側重ね合わせ部7bの肉厚を、曲線接続部9の肉厚よりも薄肉とすることで、両者が重なり合った部位の総肉厚が厚くなりすぎることを抑制することができる。このため、コルゲート管1の曲げ性が悪化することを抑制することができる。   Further, by making the thickness of the inner overlapping portion 7a and the outer overlapping portion 7b thinner than the thickness of the curved connection portion 9, it is possible to suppress the total thickness of the overlapping portion from becoming too thick. be able to. For this reason, it can suppress that the bendability of the corrugated pipe 1 deteriorates.

この際、内側重ね合わせ部7aと外側重ね合わせ部7bの肉厚の合計値が曲線接続部9の肉厚より大きくすることで、コルゲート管1の十分な引張強度を確保することができる。   At this time, by making the total thickness of the inner overlapping portion 7 a and the outer overlapping portion 7 b larger than the thickness of the curved connection portion 9, sufficient tensile strength of the corrugated pipe 1 can be ensured.

また、内側重ね合わせ部7aおよび外側重ね合わせ部7bの円周方向の長さを所定以上の角度で形成することで、十分な重ね代を確保することができ、コルゲート管1の曲げ加工時の口開きを防止することができる。また、内側重ね合わせ部7aおよび外側重ね合わせ部7bの円周方向の長さを所定以下の角度で形成することで、内側重ね合わせ部7aと外側重ね合わせ部7bの重ね合わせ作業が容易となる。   In addition, by forming the circumferential lengths of the inner overlapping portion 7a and the outer overlapping portion 7b at a predetermined angle or more, a sufficient overlapping margin can be secured, and the corrugated tube 1 can be bent. Open mouth can be prevented. In addition, by forming the circumferential length of the inner overlapping portion 7a and the outer overlapping portion 7b at a predetermined angle or less, the overlapping operation of the inner overlapping portion 7a and the outer overlapping portion 7b becomes easy. .

また、外側重ね合わせ部7bと内側重ね合わせ部7aのそれぞれの山部3および谷部5の嵌合部において、幅方向および高さ方向に対して、それぞれにクリアランスを設けることで、コルゲート管1を曲げる際の局所的な伸縮の一部を吸収することができる。このため、外側重ね合わせ部7bと内側重ね合わせ部7aの重ね合わせ部が外れにくく、確実に山部3同士、谷部5同士を嵌合させることができる。   Moreover, in the fitting part of each peak part 3 and trough part 5 of each of the outer overlapping part 7b and the inner overlapping part 7a, a clearance is provided in each of the width direction and the height direction, whereby the corrugated pipe 1 A part of the local expansion and contraction when bending can be absorbed. For this reason, the overlapping portions of the outer overlapping portion 7b and the inner overlapping portion 7a are unlikely to come off, and the mountain portions 3 and the valley portions 5 can be reliably fitted.

(第2の実施形態)
次に、第2の実施の形態について説明する。図10は、開いた状態のコルゲート管1aの平面図であり、図11(a)は、図10のR−R線断面図である。なお、以下の説明において、第1の実施の形態と同様の機能を奏する構成については、図1〜図9と同一の符号を付し、重複する説明を省略する。
(Second Embodiment)
Next, a second embodiment will be described. FIG. 10 is a plan view of the corrugated tube 1a in an open state, and FIG. 11A is a cross-sectional view taken along the line RR of FIG. In the following description, components having the same functions as those of the first embodiment are denoted by the same reference numerals as in FIGS. 1 to 9, and redundant description is omitted.

コルゲート管1aは、コルゲート管1とほぼ同様の構成であるが、内側重ね合わせ部7aと曲線接続部9との境界部に形成された段差部13aに、壁15aが形成されている点で異なる。壁15aは、内側重ね合わせ部7aの谷部5の外周面に形成される。また、壁15aは、内側重ね合わせ部7aの谷部5を両側から挟む山部3の側壁を繋ぐように形成される。   The corrugated tube 1a has substantially the same configuration as the corrugated tube 1, but differs in that a wall 15a is formed at a step portion 13a formed at the boundary portion between the inner overlapping portion 7a and the curved connecting portion 9. . The wall 15a is formed on the outer peripheral surface of the valley portion 5 of the inner overlapping portion 7a. Moreover, the wall 15a is formed so that the side wall of the peak part 3 which pinches | interposes the trough part 5 of the inner side overlapping part 7a from both sides may be connected.

図11(a)に示すように、壁15aは、谷部5の基底部から山部3の頂部までの高さに形成される。すなわち、壁15aは、コルゲート管1aの外面側に形成され、内側重ね合わせ部7aと曲線接続部9とを仕切るものであり、山部3よりも外方には突出しない。壁15aは、山部3より突出しない適度な高さに形成されれば良い。   As shown in FIG. 11A, the wall 15 a is formed at a height from the base of the valley 5 to the top of the peak 3. That is, the wall 15a is formed on the outer surface side of the corrugated pipe 1a, partitions the inner overlapping portion 7a and the curved connection portion 9, and does not protrude outward from the peak portion 3. The wall 15a should just be formed in the moderate height which does not protrude from the peak part 3. FIG.

図11(b)は、図11(a)の状態から、コルゲート管1aを閉管した状態を示す図である。前述した様に、コルゲート管1aを閉じると、外側重ね合わせ部7bは、内側重ね合わせ部7aの外側に重ねられる。この際、外側重ね合わせ部7bを、内側重ね合わせ部7aの外周に完全に重ねると、外側重ね合わせ部7bの先端が壁15aに接触する。このため、外側重ね合わせ部7bが、それ以上周方向に移動することがない。   FIG.11 (b) is a figure which shows the state which closed the corrugated pipe | tube 1a from the state of Fig.11 (a). As described above, when the corrugated tube 1a is closed, the outer overlapping portion 7b is overlapped on the outer side of the inner overlapping portion 7a. At this time, when the outer overlapping portion 7b is completely overlapped with the outer periphery of the inner overlapping portion 7a, the tip of the outer overlapping portion 7b contacts the wall 15a. For this reason, the outer overlapping portion 7b does not move further in the circumferential direction.

このように、内側重ね合わせ部7aと曲線接続部9の境界部に壁15aを設けることにより、内側重ね合わせ部7aと外側重ね合わせ部7bを重ねる際に、外側重ね合わせ部7bが曲線接続部9の外面へ、円周方向に乗り上げることを防止することができる。   In this way, by providing the wall 15a at the boundary between the inner overlapping portion 7a and the curve connecting portion 9, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the outer overlapping portion 7b becomes the curved connecting portion. It is possible to prevent the outer surface of 9 from running in the circumferential direction.

なお、壁の配置は、図11(a)に示す例には限られない。図12(a)は、図10のS−S線断面図である。図12(a)に示すように、外側重ね合わせ部7bと曲線接続部9との境界部に形成された段差部13bに、壁15bを形成してもよい。壁15bは、外側重ね合わせ部7bの山部3の内周面に、山部3の内面を両側から挟む谷部5の側壁内面を繋ぐように形成される。   The arrangement of the walls is not limited to the example shown in FIG. FIG. 12A is a cross-sectional view taken along line S-S in FIG. As shown in FIG. 12A, a wall 15b may be formed on the step portion 13b formed at the boundary between the outer overlapping portion 7b and the curve connecting portion 9. The wall 15b is formed so as to connect the inner surface of the mountain portion 3 of the outer overlapping portion 7b to the inner surface of the side wall of the valley portion 5 sandwiching the inner surface of the mountain portion 3 from both sides.

図12(a)に示すように、壁15bは、山部3の頂部内面から谷部5の内面までの高さに形成される。すなわち、壁15bは、コルゲート管1aの内面側に形成され、外側重ね合わせ部7bと曲線接続部9とを仕切るものであり、谷部5よりも内面側には突出しない。   As shown in FIG. 12A, the wall 15 b is formed at a height from the top inner surface of the peak portion 3 to the inner surface of the valley portion 5. That is, the wall 15b is formed on the inner surface side of the corrugated pipe 1a, partitions the outer overlapping portion 7b and the curved connection portion 9, and does not protrude to the inner surface side from the valley portion 5.

図12(b)は、図12(a)の状態から、コルゲート管1aを閉管した状態を示す図である。前述した様に、コルゲート管1aを閉じると、外側重ね合わせ部7bは、内側重ね合わせ部7aの外側に重ねられる。この際、外側重ね合わせ部7bを、内側重ね合わせ部7aの外周に完全に重ねると、内側重ね合わせ部7bの先端が壁15bに接触する。このため、内側重ね合わせ部7aが、それ以上周方向に移動することがない。   FIG.12 (b) is a figure which shows the state which closed the corrugated pipe | tube 1a from the state of Fig.12 (a). As described above, when the corrugated tube 1a is closed, the outer overlapping portion 7b is overlapped on the outer side of the inner overlapping portion 7a. At this time, when the outer overlapping portion 7b is completely overlapped with the outer periphery of the inner overlapping portion 7a, the tip of the inner overlapping portion 7b contacts the wall 15b. For this reason, the inner overlapping portion 7a does not move further in the circumferential direction.

このように、外側重ね合わせ部7bと曲線接続部9の境界部に壁15bを設けることにより、内側重ね合わせ部7aと外側重ね合わせ部7bを重ねる際に、内側重ね合わせ部7aが曲線接続部9の内面へ、円周方向に乗り上げることを防止することができる。   Thus, by providing the wall 15b at the boundary between the outer overlapping portion 7b and the curve connecting portion 9, when the inner overlapping portion 7a and the outer overlapping portion 7b are overlapped, the inner overlapping portion 7a becomes the curved connecting portion. It is possible to prevent the inner surface of 9 from running in the circumferential direction.

なお、壁15a、15bは、両者を形成してもよいが、少なくともいずれか一方が形成されればよい。   The walls 15a and 15b may form both, but at least one of them may be formed.

第2の実施形態によれば、第1の実施形態と同様の効果を得ることができる。また、段差部13a、13bに、壁15a、15bを形成することで、コルゲート管1を閉管する際に、内側重ね合わせ部7aおよび外側重ね合わせ部7bが、曲線接続部9に乗り上げることを防止することができる。   According to the second embodiment, an effect similar to that of the first embodiment can be obtained. Further, by forming the walls 15a and 15b at the step portions 13a and 13b, the inner overlapping portion 7a and the outer overlapping portion 7b are prevented from climbing onto the curved connection portion 9 when the corrugated tube 1 is closed. can do.

(第3の実施形態)
次に、第3の実施の形態について説明する。図13は、開いた状態のコルゲート管1bを示す平面図で、図14(a)は、図13のV−V線断面図である。コルゲート管1bは、コルゲート管1とほぼ同様の構成であるが、内側重ね合わせ部7aおよび外側重ね合わせ部7bに、それぞれリブ17a、17bが形成されている点で異なる。
(Third embodiment)
Next, a third embodiment will be described. 13 is a plan view showing the corrugated tube 1b in an open state, and FIG. 14 (a) is a cross-sectional view taken along the line V-V in FIG. The corrugated tube 1b has substantially the same configuration as the corrugated tube 1, but differs in that ribs 17a and 17b are formed on the inner overlapping portion 7a and the outer overlapping portion 7b, respectively.

内側重ね合わせ部7aには、管軸方向に沿って山部3同士を管軸方向に結ぶリブ17aが形成される。同様に、外側重ね合わせ部7bには、管軸方向に沿って山部3同士を管軸方向に結ぶリブ17bが形成される。   The inner overlapping portion 7a is formed with a rib 17a that connects the mountain portions 3 in the tube axis direction along the tube axis direction. Similarly, the outer overlapping portion 7b is formed with a rib 17b that connects the crests 3 in the tube axis direction along the tube axis direction.

リブ17aは、谷部5の基底部から山部3の頂部までの高さに形成される。すなわち、リブ17aの外面は、内側重ね合わせ部7aの山部3の外面よりも外方に突出することはない。また、周方向断面において、リブ17aの内周面の幅(周方向長さ)は、リブ17aの基底部(谷部5側)に向かうにつれて、徐々に広幅に拡幅する。   The rib 17 a is formed at a height from the base of the valley 5 to the top of the peak 3. That is, the outer surface of the rib 17a does not protrude outward from the outer surface of the peak portion 3 of the inner overlapping portion 7a. Further, in the circumferential cross section, the width (circumferential length) of the inner circumferential surface of the rib 17a is gradually widened toward the base portion (the valley portion 5 side) of the rib 17a.

同様に、リブ17bは、谷部5の基底部から山部3の頂部までの高さに形成される。すなわち、リブ17bの外面は、外側重ね合わせ部7bの山部3の外面よりも外方に突出することはない。また、周方向断面において、リブ17bの内周面の幅(周方向長さ)は、リブ17bの基底部(谷部5側)に向かうにつれて、徐々に広幅に拡幅する。   Similarly, the rib 17 b is formed at a height from the base of the valley 5 to the top of the peak 3. That is, the outer surface of the rib 17b does not protrude outward from the outer surface of the peak portion 3 of the outer overlapping portion 7b. Further, in the circumferential cross section, the width (circumferential length) of the inner circumferential surface of the rib 17b gradually widens toward the base portion (the valley portion 5 side) of the rib 17b.

なお、リブ17aの外周面の幅は、リブ17bの内周面の幅より幅狭に形成される。すなわち、内側重ね合わせ部7aの谷部5に形成されたリブ17aが、外側重ね合わせ部7bの谷部5に形成されたリブ17bに収納できる寸法に形成されている。   The width of the outer peripheral surface of the rib 17a is narrower than the width of the inner peripheral surface of the rib 17b. That is, the rib 17a formed in the trough 5 of the inner overlapping portion 7a is formed to have a size that can be accommodated in the rib 17b formed in the trough 5 of the outer overlapping portion 7b.

図14(b)は、図14(a)の状態から、コルゲート管1bを閉管した状態を示す断面図である。前述した様に、コルゲート管1bを閉じると、外側重ね合わせ部7bは、内側重ね合わせ部7aの外側に重ねられる。リブ17aとリブ17bは、コルゲート管1bを閉じた際に、互いに周方向に対応する部位に配置される。   FIG.14 (b) is sectional drawing which shows the state which closed the corrugated pipe | tube 1b from the state of Fig.14 (a). As described above, when the corrugated tube 1b is closed, the outer overlapping portion 7b is overlapped on the outer side of the inner overlapping portion 7a. The rib 17a and the rib 17b are arrange | positioned in the site | part corresponding to a circumferential direction mutually, when the corrugated pipe | tube 1b is closed.

外側重ね合わせ部7bと内側重ね合わせ部7aとを重ねる際、内側の重ね合わせ部7aのリブ17aは、外側重ね合わせ部7bのリブ17bに収納される。これにより、内側の重ね合わせ部7aと外側重ね合わせ部7bとを固定することが可能である。   When the outer overlapping portion 7b and the inner overlapping portion 7a are overlapped, the rib 17a of the inner overlapping portion 7a is accommodated in the rib 17b of the outer overlapping portion 7b. Thereby, it is possible to fix the inner overlapping portion 7a and the outer overlapping portion 7b.

なお、リブ17a、17bは、コルゲート管1bの方向に所定間隔をあけて断続的に形成されることが望ましい。例えば、図13に示すように、谷部5を1つとばしでリブ17a、17bを形成することが望ましい。   The ribs 17a and 17b are desirably formed intermittently at a predetermined interval in the direction of the corrugated tube 1b. For example, as shown in FIG. 13, it is desirable to form ribs 17 a and 17 b by skipping one valley portion 5.

リブ17a、17bが管軸方向に連続して形成されると、リブ17a、17bによってコルゲート管1bの剛性が高くなる。このため、コルゲート管1bの曲げ加工性が悪化する。これに対し、リブ17a、17bを管軸方向に断続して形成することで、コルゲート管1bは、リブ17a、17bが形成されていない部位において容易に曲げることができる。   When the ribs 17a and 17b are continuously formed in the tube axis direction, the rigidity of the corrugated tube 1b is increased by the ribs 17a and 17b. For this reason, the bending workability of the corrugated pipe 1b is deteriorated. On the other hand, by forming the ribs 17a and 17b intermittently in the tube axis direction, the corrugated tube 1b can be easily bent at a portion where the ribs 17a and 17b are not formed.

なお、リブ17a、17bは、それぞれ管軸方向に1本形成される場合には限られない。例えば、図15に示すコルゲート管1cのように、リブ17a、17bを管軸方向にそれぞれ2本ずつ形成してもよい。この場合には、2本のリブ17aの周方向ピッチと、2本のリブ17bの周方向ピッチは一致する。このため、外側重ね合わせ部7bと内側重ね合わせ部7aとを重ねる際、内側の重ね合わせ部7aの2本のリブ17aが、外側重ね合わせ部7bの2本のリブ17bにそれぞれ収納される。これにより、内側の重ね合わせ部7aと外側重ね合わせ部7bとをより確実に固定することができる。   The ribs 17a and 17b are not limited to being formed in the tube axis direction. For example, like the corrugated pipe 1c shown in FIG. 15, two ribs 17a and 17b may be formed in the pipe axis direction. In this case, the circumferential pitch of the two ribs 17a coincides with the circumferential pitch of the two ribs 17b. For this reason, when the outer overlapping portion 7b and the inner overlapping portion 7a are overlapped, the two ribs 17a of the inner overlapping portion 7a are respectively stored in the two ribs 17b of the outer overlapping portion 7b. Thereby, the inner overlapping portion 7a and the outer overlapping portion 7b can be more reliably fixed.

このように、リブ17a、17bをそれぞれ複数本、同一の本数で、同一の周方向ピッチで形成しても、上述した同様の効果を得ることができる。   As described above, even if a plurality of ribs 17a and 17b are formed in the same number and the same circumferential pitch, the same effect as described above can be obtained.

また、リブ17a、17bは、それぞれ同数である場合には限られない。例えば、図16に示すコルゲート管1dのように、リブ17aを管軸方向に1本形成し、リブ17bを管軸方向に2本形成してもよい。この場合には、外側重ね合わせ部7bと内側重ね合わせ部7aとを重ねる際、内側の重ね合わせ部7aの1本のリブ17aに、外側重ね合わせ部7bの2本のリブ17bのいずれか一方を収納する。このようにすることで、内側の重ね合わせ部7aと外側重ね合わせ部7bとを固定することができる。   The number of ribs 17a and 17b is not limited to the same number. For example, like the corrugated pipe 1d shown in FIG. 16, one rib 17a may be formed in the pipe axis direction and two ribs 17b may be formed in the pipe axis direction. In this case, when the outer overlapping portion 7b and the inner overlapping portion 7a are overlapped, either one of the two ribs 17b of the outer overlapping portion 7b and one rib 17a of the inner overlapping portion 7a are overlapped. Storing. In this way, the inner overlapping portion 7a and the outer overlapping portion 7b can be fixed.

このように、1本のリブ17aと、複数本のリブ17bを形成しても、上述した同様の効果を得ることができる。また、1本のリブ17aと、複数本のいずれかのリブ17bとを嵌合させることによって、閉管した際のコルゲート管1dの径を選択することができる。   As described above, even if one rib 17a and a plurality of ribs 17b are formed, the same effect as described above can be obtained. Further, the diameter of the corrugated tube 1d when the tube is closed can be selected by fitting one rib 17a and any one of the plurality of ribs 17b.

第3の実施形態によれば、第1の実施形態と同様の効果を得ることができる。また、内側重ね合わせ部7aおよび外側重ね合わせ部7bに、互いに嵌合可能なリブ17a、17bを形成することで、内側重ね合わせ部7aと外側重ね合わせ部7bとをより確実に固定することができる。   According to the third embodiment, the same effect as that of the first embodiment can be obtained. Further, by forming ribs 17a and 17b that can be fitted to each other on the inner overlapping portion 7a and the outer overlapping portion 7b, the inner overlapping portion 7a and the outer overlapping portion 7b can be more reliably fixed. it can.

(第4の実施形態)
次に、第4の実施の形態について説明する。図17(a)は、開いた状態のコルゲート管1の平面図である。なお、本実施形態において、コルゲート管1を例に説明するが、他のコルゲート管1a〜1dも同様に適用可能である。本実施形態では、コルゲート管1を閉管した際に、コルゲート管1が円周方向にねじり変形される。
(Fourth embodiment)
Next, a fourth embodiment will be described. FIG. 17A is a plan view of the corrugated pipe 1 in an open state. In the present embodiment, the corrugated pipe 1 will be described as an example, but the other corrugated pipes 1a to 1d can be similarly applied. In this embodiment, when the corrugated pipe 1 is closed, the corrugated pipe 1 is twisted and deformed in the circumferential direction.

前述した各実施形態においては、各コルゲート管を閉管する際に、内側重ね合わせ部7aと外側重ね合わせ部7bの、それぞれ周方向に対向する山部3同士および谷部5同士を重ね合わせて嵌合させた。   In each of the above-described embodiments, when the corrugated pipes are closed, the inner overlapping portions 7a and the outer overlapping portions 7b are fitted with the mountain portions 3 and the valley portions 5 facing each other in the circumferential direction. Combined.

これに対し、本実施形態では、内側重ね合わせ部7aと外側重ね合わせ部7bの、それぞれ周方向に対向する山部3同士および谷部5同士は重ねられない。内側重ね合わせ部7aの山部3および谷部5は、外側重ね合わせ部7bの山部3および谷部5に対して、コルゲート管1の長手方向に所定ピッチずれて重ね合わせられて嵌合する。   On the other hand, in this embodiment, the crest portions 3 and the trough portions 5 that face each other in the circumferential direction of the inner overlapping portion 7a and the outer overlapping portion 7b are not overlapped. The crest 3 and the trough 5 of the inner overlapping portion 7a are overlapped and fitted with the crest 3 and the trough 5 of the outer overlapping portion 7b with a predetermined pitch shift in the longitudinal direction of the corrugated tube 1. .

例えば、外側重ね合わせ部7bの山部3(例えば図中W)を、内側重ね合わせ部7aの山部3であって、コルゲート管1の管軸方向にずれた山部3(例えば図中X)に重ね合わせる。すなわち、全ての外側重ね合わせ部7bの山部3および谷部5が、コルゲート管1の管軸方向にずれた内側重ね合わせ部7aの山部3および谷部5に重ね合わせる(図中矢印Y)。   For example, the peak 3 (for example, W in the figure) of the outer overlapping part 7 b is the peak 3 of the inner overlapping part 7 a and is shifted in the tube axis direction of the corrugated pipe 1 (for example, X in the figure). ). That is, the crests 3 and troughs 5 of all the outer overlapping parts 7b overlap with the crests 3 and troughs 5 of the inner overlapping part 7a that are displaced in the tube axis direction of the corrugated pipe 1 (arrow Y in the figure) ).

図17(b)は、図17(a)の状態からコルゲート管1を閉管した状態を示す図である。内側重ね合わせ部7aの山部3および谷部5を、外側重ね合わせ部7bの山部3および谷部5に対して、コルゲート管1の長手方向に所定ピッチずらして重ね合わせると、両者の重ね合わせ部(外側重ね合わせ部7bの端部)が管軸線方向に対して捻じれて形成される。   FIG. 17B is a diagram showing a state in which the corrugated tube 1 is closed from the state of FIG. When the crest 3 and the trough 5 of the inner overlapping portion 7a are overlapped with the crest 3 and the trough 5 of the outer overlapping portion 7b by shifting by a predetermined pitch in the longitudinal direction of the corrugated tube 1, they overlap. The mating portion (the end portion of the outer overlapping portion 7b) is formed by being twisted with respect to the tube axis direction.

なお、図示した例では、外側重ね合わせ部7bの山部3および谷部5を、コルゲート管1の管軸方向に1ピッチずらして、内側重ね合わせ部7aの山部3および谷部5に重ね合わせた例を示すが、本実施形態はこれに限られない。例えば、外側重ね合わせ部7bの山部3および谷部5を、コルゲート管1の管軸方向に2ピッチずらしてもよい。2ピッチずらして嵌合させると、コルゲート管1b〜1dのように、リブ17a、17bを1ピッチずつ形成しても、リブ17a、17b同士を嵌合させることができる。   In the illustrated example, the crest 3 and trough 5 of the outer overlapping portion 7b are shifted by 1 pitch in the tube axis direction of the corrugated tube 1 and overlapped with the crest 3 and trough 5 of the inner overlapping portion 7a. Although a combined example is shown, the present embodiment is not limited to this. For example, the peak portion 3 and the valley portion 5 of the outer overlapping portion 7 b may be shifted by 2 pitches in the tube axis direction of the corrugated tube 1. When the two pitches are shifted and fitted, the ribs 17a and 17b can be fitted to each other even if the ribs 17a and 17b are formed one pitch at a time as in the corrugated tubes 1b to 1d.

ここで、コルゲート管1を閉管した状態で所定の方向に曲げ加工すると、内側重ね合わせ部7aと外側重ね合わせ部7bの重ね合わせ部が開く方向に力が加わる場合がある。しかし、コルゲート管1を設置する際に、コルゲート管1の曲げ方向に合わせて、両者の重ね合わせ部の位置を調整することは困難である。したがって、曲げ位置と重ね合わせ部の向きによって、コルゲート管1を曲げた際に、偶然重ね合わせ部が開く場合がある。   Here, when the corrugated tube 1 is closed and bent in a predetermined direction, a force may be applied in a direction in which the overlapping portions of the inner overlapping portion 7a and the outer overlapping portion 7b open. However, when the corrugated tube 1 is installed, it is difficult to adjust the position of the overlapping portion in accordance with the bending direction of the corrugated tube 1. Therefore, when the corrugated pipe 1 is bent depending on the bending position and the direction of the overlapping portion, the overlapping portion may be opened by chance.

一方、本実施形態では、コルゲート管1を捻じって閉管することで、コルゲート管1の長手方向に対して、重ね合わせ部の周方向位置が変化する。図18は、コルゲート管1が曲げられている状態を示す概念図である。図示したように、コルゲート管1は、曲げ部においても、重ね合わせ部の位置が、周方向に変化し、一定の位置となることがない。   On the other hand, in the present embodiment, the circumferential position of the overlapping portion changes with respect to the longitudinal direction of the corrugated tube 1 by twisting and closing the corrugated tube 1. FIG. 18 is a conceptual diagram showing a state where the corrugated pipe 1 is bent. As shown in the figure, the corrugated tube 1 does not become a fixed position even in the bent portion, because the position of the overlapping portion changes in the circumferential direction.

このように、コルゲート管1の重なり部が、長手方向の部位によって、周方向に変化するため、コルゲート管1の曲げ加工時に、曲げ歪みの大きい部分の全体に重ね合わせ部が配置されることを避けることができる。このため、コルゲート管1が口開きしにくい。また、このようにコルゲート管1に捻じり力を付与すると、口開きを防止する方向にせん断力を付与することができる。   Thus, since the overlapping part of the corrugated pipe 1 changes in the circumferential direction depending on the part in the longitudinal direction, the overlapping part is disposed over the entire part with a large bending strain when the corrugated pipe 1 is bent. Can be avoided. For this reason, the corrugated pipe 1 is difficult to open. In addition, when a twisting force is applied to the corrugated tube 1 in this way, a shearing force can be applied in a direction that prevents opening of the mouth.

第4の実施形態によれば、第1の実施形態と同様の効果を得ることができる。また、内側重ね合わせ部7aと外側重ね合わせ部7bの重ね合わせ部(外側重ね合わせ部7の端部であって開口部)の位置を、管軸方向に対して角度をつけて形成することができる。このため、コルゲート管1の曲げ加工時に、コルゲート管1の口開きを防止することができる。   According to the fourth embodiment, the same effect as that of the first embodiment can be obtained. Further, the position of the overlapping portion (the end portion of the outer overlapping portion 7 and the opening) of the inner overlapping portion 7a and the outer overlapping portion 7b may be formed at an angle with respect to the tube axis direction. it can. For this reason, the opening of the corrugated pipe 1 can be prevented when the corrugated pipe 1 is bent.

また、コルゲート管1の捻じりのピッチを変えることで、コルゲート管1の径を変えることも可能である。例えば、捻じりを形成しないコルゲート管1に対し、コルゲート管1の捻じり量を大きくしていくと、コルゲート管1の径を小さくすることができる。   It is also possible to change the diameter of the corrugated tube 1 by changing the twisting pitch of the corrugated tube 1. For example, when the twist amount of the corrugated tube 1 is increased with respect to the corrugated tube 1 that does not form twist, the diameter of the corrugated tube 1 can be decreased.

(コルゲート管の製造方法)
次に、コルゲート管1の製造方法について説明する。なお、本実施形態において、コルゲート管1を例に説明するが、他のコルゲート管1a〜1dも同様の手順で製造可能である。
(Corrugated tube manufacturing method)
Next, a method for manufacturing the corrugated pipe 1 will be described. In the present embodiment, the corrugated pipe 1 will be described as an example, but the other corrugated pipes 1a to 1d can be manufactured in the same procedure.

図19(a)は、コルゲート素管20を示す図である。コルゲート素管20は、例えば押出加工によって製造される。例えば、押出機より、樹脂を筒状に押し出し、筒状素材を形成する。また、無限軌道に設置された金型の移送速度を筒状素材の押出速度と同期させながら、金型を繰り返して移送供給する。   FIG. 19A is a diagram showing the corrugated element tube 20. The corrugated element tube 20 is manufactured, for example, by extrusion. For example, a resin is extruded into a cylindrical shape from an extruder to form a cylindrical material. Further, the mold is repeatedly transported and fed while synchronizing the transport speed of the mold installed on the endless track with the extrusion speed of the cylindrical material.

筒状素材は一対の金型により挟まれて成形される。金型は、内面にコルゲート素管20の外形に応じた凹凸等が形成された半割り状の半筒部材である。一対の金型が互いに向き合って合わさることで、筒状部材となり、内面にコルゲート素管20の外形に応じた山部および谷部等が形成される。   The cylindrical material is formed by being sandwiched between a pair of molds. The mold is a half-cylinder half-cylinder member in which irregularities and the like corresponding to the outer shape of the corrugated base tube 20 are formed on the inner surface. The pair of molds face each other to form a cylindrical member, and a crest and a trough corresponding to the outer shape of the corrugated base tube 20 are formed on the inner surface.

コルゲート素管20は、長手方向に沿った開口部を有さない、全体として管状の部材である。コルゲート素管20は、円周方向に伸びる山部3と谷部5が所定間隔で交互に管軸方向に繰り返して複数形成される。   The corrugated element tube 20 is a generally tubular member that does not have an opening along the longitudinal direction. In the corrugated element tube 20, a plurality of crest portions 3 and trough portions 5 extending in the circumferential direction are alternately formed at predetermined intervals in the tube axis direction.

コルゲート素管20は、コルゲート素管の長手方向に垂直な断面において、コルゲート素管20の周方向の一部に、コルゲート素管20の山部3同士および谷部5同士が相互に重なり合う重ね合わせ部7を有する。重ね合わせ部7の一方の端部側が、内側重ね合わせ部7aであり、他方の端部側が外側重ね合わせ部7bである。   In the cross-section perpendicular to the longitudinal direction of the corrugated element tube, the corrugated element tube 20 is overlapped with a part of the corrugated element tube 20 in the circumferential direction so that the peak portions 3 and the valley portions 5 of the corrugated element tube 20 overlap each other. Part 7. One end portion side of the overlapping portion 7 is an inner overlapping portion 7a, and the other end portion side is an outer overlapping portion 7b.

コルゲート管1の内側重ね合わせ部7aと外側重ね合わせ部7bの対向する部位の間には、内側重ね合わせ部7aと外側重ね合わせ部7bとが連結する繋ぎ部21が形成される。また、コルゲート管1の内側重ね合わせ部7aと外側重ね合わせ部7bの他方の間には、曲線接続部9が形成される。すなわち、曲線接続部9は、内側重ね合わせ部7aと外側重ね合わせ部7bをつなぐ部位である。   A connecting portion 21 where the inner overlapping portion 7a and the outer overlapping portion 7b are connected is formed between the opposing portions of the inner overlapping portion 7a and the outer overlapping portion 7b of the corrugated tube 1. Further, a curved connection portion 9 is formed between the other of the inner overlapping portion 7a and the outer overlapping portion 7b of the corrugated tube 1. That is, the curve connecting portion 9 is a portion that connects the inner overlapping portion 7a and the outer overlapping portion 7b.

コルゲート素管20は、内側重ね合わせ部7aが、外側重ね合わせ部7bより外周側に配置される。すなわち、繋ぎ部21近傍において、曲線接続部9の中心位置から内側重ね合わせ部7aの外面までの距離が、曲線接続部9の中心位置から外側重ね合わせ部7bの内面までの距離よりも長い。   In the corrugated element tube 20, the inner overlapping portion 7 a is arranged on the outer peripheral side from the outer overlapping portion 7 b. That is, in the vicinity of the connecting portion 21, the distance from the center position of the curved connecting portion 9 to the outer surface of the inner overlapping portion 7a is longer than the distance from the central position of the curved connecting portion 9 to the inner surface of the outer overlapping portion 7b.

また、内側重ね合わせ部7aの内周面の曲率半径と、外側重ね合わせ部7bの曲率半径を比較すると、内側重ね合わせ部7aの曲率半径が外側重ね合わせ部7bの曲率半径より大きい。また、外側重ね合わせ部7bの曲率半径の中心が、曲線接続部9の中心位置から外側重ね合わせ部7b側にオフセットした位置に配置される。   Further, when comparing the curvature radius of the inner peripheral surface of the inner overlapping portion 7a and the curvature radius of the outer overlapping portion 7b, the curvature radius of the inner overlapping portion 7a is larger than the curvature radius of the outer overlapping portion 7b. Further, the center of the radius of curvature of the outer overlapping portion 7b is disposed at a position offset from the center position of the curve connecting portion 9 toward the outer overlapping portion 7b.

また、ここでは、外側重ね合わせ部7bの曲率半径の中心が、曲線接続部9の中心から外側重ね合わせ部7b側にオフセットした位置に配置される構造を示したが、内側重ね合わせ部7aの曲率半径の中心が、曲線接続部9の中心位置から内側重ね合わせ部7a側とは逆方向の曲線接続部9側にオフセットした位置に配置することも可能である。すなわち、内側重ね合わせ部7aと外側重ね合わせ部7bの少なくともいずれかの曲率半径の中心が、曲線接続部9の中心からオフセットしていればよい。   In addition, here, the structure in which the center of the radius of curvature of the outer overlapping portion 7b is arranged at a position offset from the center of the curve connecting portion 9 toward the outer overlapping portion 7b is shown. It is also possible to arrange the center of the radius of curvature at a position offset from the center position of the curve connection portion 9 to the curve connection portion 9 side in the direction opposite to the inner overlapping portion 7a side. That is, it is only necessary that the center of the radius of curvature of at least one of the inner overlapping portion 7a and the outer overlapping portion 7b is offset from the center of the curve connecting portion 9.

また、内側重ね合わせ部7aの先端の外周面から曲線接続部9の中心位置までの距離は、外側重ね合わせ部7bの先端の内周面から曲線接続部9の中心位置までの距離より2〜10%大きいことが望ましい。   The distance from the outer peripheral surface at the tip of the inner overlapping portion 7a to the center position of the curve connecting portion 9 is 2 to 2 from the distance from the inner peripheral surface at the tip of the outer overlapping portion 7b to the center position of the curved connecting portion 9. 10% larger is desirable.

なお、内側重ね合わせ部7aと曲線接続部9の境界部には、周方向に段差部13aが設けられる。段差部13aによって、内側重ね合わせ部7aの山部3の外周面が、曲線接続部9の山部3の外周面よりも内側に位置する。同様に、外側重ね合わせ部7bと曲線接続部9の境界部には、周方向に段差部13bが設けられる。段差部13bによって、外側重ね合わせ部7bの谷部5の内周面が曲線接続部9の谷部5の内周面よりも外側に位置する。   A step 13a is provided in the circumferential direction at the boundary between the inner overlapping portion 7a and the curved connection portion 9. Due to the stepped portion 13 a, the outer peripheral surface of the peak portion 3 of the inner overlapping portion 7 a is positioned inside the outer peripheral surface of the peak portion 3 of the curved connection portion 9. Similarly, a stepped portion 13b is provided in the circumferential direction at the boundary between the outer overlapping portion 7b and the curve connecting portion 9. Due to the stepped portion 13 b, the inner peripheral surface of the valley portion 5 of the outer overlapping portion 7 b is positioned outside the inner peripheral surface of the valley portion 5 of the curved connection portion 9.

コルゲート素管20の繋ぎ部21を刃物23で切断することで、開口部11を有するコルゲート管1を製造することができる。すなわちコルゲート素管20を用いてコルゲート管1を製造することができる。前述した様に、このようにして製造されたコルゲート管1は、曲線接続部9を縮径して、内側重ね合わせ部7aと外側重ね合わせ部7bのそれぞれの山部3同士および谷部5同士を重ね合わせることが可能である。したがって、コルゲート管1を閉じることが可能である。   The corrugated pipe 1 having the opening 11 can be manufactured by cutting the connecting portion 21 of the corrugated base pipe 20 with the blade 23. That is, the corrugated pipe 1 can be manufactured using the corrugated base pipe 20. As described above, the corrugated tube 1 manufactured in this way has the curved connecting portion 9 reduced in diameter, and the crest portions 3 and the trough portions 5 of the inner overlap portion 7a and the outer overlap portion 7b. Can be superimposed. Therefore, the corrugated tube 1 can be closed.

曲線接続部9を縮径して、コルゲート管1を閉管する際には、外側重ね合わせ部7bの山部3および谷部5の内周面の一部または全部に接触するように、内側重ね合わせ部7aを外側重ね合わせ部7bの内側に重ね合わせられる。この際、内側重ね合わせ部7aの山部3および谷部5の外周面が、外側重ね合わせ部7bの山部3および谷部5に対して弾性反発力を及ぼす。   When the corrugated tube 1 is closed by reducing the diameter of the curved connection portion 9, the inner overlap is performed so as to contact a part or the whole of the inner peripheral surface of the peak portion 3 and the valley portion 5 of the outer overlap portion 7b. The mating portion 7a is superimposed on the inner side of the outer overlapping portion 7b. At this time, the outer peripheral surfaces of the crest 3 and trough 5 of the inner overlapping portion 7a exert an elastic repulsive force on the crest 3 and trough 5 of the outer overlapping portion 7b.

なお、前述した様に、閉管状態を維持させるために、閉管時または閉管後に加熱処理を行ってもよい。このようにすることで、コルゲート管1を閉管した形状で安定して維持させることができる。   As described above, in order to maintain the closed tube state, heat treatment may be performed at the time of closing the tube or after the tube is closed. By doing in this way, the corrugated pipe | tube 1 can be stably maintained with the closed tube shape.

以上のように、コルゲート管1は、コルゲート素管20を用いることで、容易に製造することができる。   As described above, the corrugated tube 1 can be easily manufactured by using the corrugated tube 20.

以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although embodiment of this invention was described referring an accompanying drawing, the technical scope of this invention is not influenced by embodiment mentioned above. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

たとえば、前述の各構成は互いに組み合わせることができることは言うまでもない。   For example, it goes without saying that the above-described configurations can be combined with each other.

1、1a、1b、1c、1d………コルゲート管
3………山部
5………谷部
7………重ね合わせ部
7a………内側重ね合わせ部
7b………外側重ね合わせ部
9………曲線接続部
11………開口部
13a、13b………段差部
15a、15b………壁
17a、17b………リブ
20………コルゲート素管
21………繋ぎ部
23………刃物
1, 1a, 1b, 1c, 1d ......... corrugated tube 3 ......... mountain 5 ......... valley 7 ...... overlapping portion 7a ......... inner overlapping portion 7b ......... outer overlapping portion 9 ......... Curve connecting part 11 ......... Opening parts 13a and 13b ......... Step parts 15a and 15b ......... Walls 17a and 17b ......... Rib 20 ......... Corrugated tube 21 ......... Connecting part 23 …… ... cutlery

Claims (21)

円周方向に伸びる山部と谷部が所定間隔で交互に管軸方向に繰り返して複数形成されたコルゲート管であって、
管円周方向断面に開口部を有し、前記コルゲート管の長手方向に垂直な断面において、前記コルゲート管の周方向の両端に前記コルゲート管の前記山部同士および前記谷部同士が相互に重なり合う重ね合わせ部と、両端の前記重ね合わせ部をつなぐ曲線接続部とを有し、
前記重ね合わせ部の前記山部同士および前記谷部同士を重ね合わせて管を閉じることが可能であって、
前記重ね合わせ部を重ねずに前記コルゲート管を開いた状態では、前記コルゲート管の長手方向に垂直な断面において、一方の前記重ね合わせ部が内側重ね合わせ部であり、他方の前記重ね合わせ部が外側重ね合わせ部であり、前記内側重ね合わせ部が、前記外側重ね合わせ部より外周側に配置され、
前記曲線接続部を縮径して閉管する時には、前記内側重ね合わせ部の前記山部および前記谷部の外周面が、前記外側重ね合わせ部の前記山部および前記谷部に対して弾性反発力を及ぼし、前記外側重ね合わせ部の前記山部および前記谷部の内周面の一部または全部に接触するように、前記内側重ね合わせ部を前記外側重ね合わせ部の内側に重ね合わせることが可能であることを特徴とするコルゲート管。
A corrugated pipe in which crests and troughs extending in the circumferential direction are repeatedly formed in the pipe axis direction alternately at a predetermined interval,
In the cross section perpendicular to the longitudinal direction of the corrugated pipe, the crests and the troughs of the corrugated pipe overlap each other at both ends in the circumferential direction of the corrugated pipe. An overlapping portion and a curved connecting portion connecting the overlapping portions at both ends;
It is possible to close the tube by overlapping the crests and the troughs of the overlapping part,
In a state where the corrugated tube is opened without overlapping the overlapping portion, in the cross section perpendicular to the longitudinal direction of the corrugated tube, one overlapping portion is an inner overlapping portion, and the other overlapping portion is An outer overlapping portion, and the inner overlapping portion is arranged on the outer peripheral side from the outer overlapping portion,
When the curved connecting portion is reduced in diameter and closed, the outer peripheral surfaces of the crest and trough of the inner overlap portion are elastic repulsive force with respect to the crest and trough of the outer overlap portion. And the inner overlapping portion can be overlapped inside the outer overlapping portion so as to be in contact with a part or all of the inner peripheral surface of the crest portion and the trough portion of the outer overlapping portion. Corrugated tube characterized by being.
前記コルゲート管の周方向の両端を突き合せた状態で、前記コルゲート管の長手方向に垂直な断面において、前記内側重ね合わせ部の内周面の曲率半径と、前記外側重ね合わせ部の曲率半径を比較すると、前記内側重ね合わせ部の曲率半径が前記外側重ね合わせ部の曲率半径より大きく、前記内側重ね合わせ部と前記外側重ね合わせ部の曲率半径の中心の少なくともいずれかが、前記曲線接続部の中心位置からオフセットした位置に配置されることを特徴とする請求項1記載のコルゲート管。   In a state perpendicular to the longitudinal direction of the corrugated tube in a state where both ends in the circumferential direction of the corrugated tube are butted, the radius of curvature of the inner peripheral surface of the inner overlapping portion and the radius of curvature of the outer overlapping portion are In comparison, the radius of curvature of the inner overlapping portion is larger than the radius of curvature of the outer overlapping portion, and at least one of the centers of the curvature radii of the inner overlapping portion and the outer overlapping portion is the curve connecting portion. The corrugated pipe according to claim 1, wherein the corrugated pipe is disposed at a position offset from a center position. 前記内側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心から前記内側重ね合わせ部とは逆方向の曲線接続部側にオフセットした位置に配置されるか、前記外側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心位置から前記外側重ね合わせ部側にオフセットした位置に配置されるかの少なくともいずれかであることを特徴とする請求項2記載のコルゲート管。   The center of the radius of curvature of the inner overlapping portion is disposed at a position offset from the center of the curve connecting portion toward the curve connecting portion in the direction opposite to the inner overlapping portion, or the curvature of the outer overlapping portion. The corrugated pipe according to claim 2, wherein the center of the radius is at least one of a position offset from a center position of the curved connection portion toward the outer overlapping portion. 前記コルゲート管の周方向の両端を突き合せた状態で、前記内側重ね合わせ部の先端の外周面から前記曲線接続部の中心位置までの距離が、前記外側重ね合わせ部の先端の内周面から前記曲線接続部の中心位置までの距離より2〜10%大きいこと特徴とする請求項3記載のコルゲート管。   In a state where both ends in the circumferential direction of the corrugated pipe are butted, the distance from the outer peripheral surface of the tip of the inner overlapping portion to the center position of the curved connecting portion is from the inner peripheral surface of the tip of the outer overlapping portion. 4. The corrugated pipe according to claim 3, wherein the corrugated pipe is 2 to 10% larger than a distance to a center position of the curved connection portion. 前記内側重ね合わせ部と前記曲線接続部との境界部と、前記外側重ね合わせ部と前記曲線接続部との境界部には、それぞれ周方向に対して段差部を有し、それぞれの前記境界部において、前記内側重ね合せ部の前記山部の外周面が前記曲線接続部の前記山部の外周面よりも内側に位置し、前記外側重ね合わせ部の前記谷部の内周面が前記曲線接続部の前記谷部の内周面よりも外側に形成されることを特徴とする請求項1から請求項4のいずれかに記載のコルゲート管。   The boundary portion between the inner overlapping portion and the curved connection portion and the boundary portion between the outer overlapping portion and the curved connection portion have step portions with respect to the circumferential direction, respectively, and each of the boundary portions The outer peripheral surface of the peak portion of the inner overlapping portion is positioned inside the outer peripheral surface of the peak portion of the curved connection portion, and the inner peripheral surface of the valley portion of the outer overlapping portion is the curved connection. The corrugated pipe according to any one of claims 1 to 4, wherein the corrugated pipe is formed on an outer side than an inner peripheral surface of the valley portion of the portion. 前記内側重ね合わせ部および前記外側重ね合わせ部の肉厚は、前記曲線接続部の肉厚より薄肉に形成されることを特徴とする請求項1から請求項5のいずれかに記載のコルゲート管。   The corrugated pipe according to any one of claims 1 to 5, wherein a thickness of the inner overlapping portion and the outer overlapping portion is formed thinner than a thickness of the curved connection portion. 前記内側重ね合わせ部と前記曲線接続部との境界部に形成された前記段差部には、前記内側重ね合わせ部の前記谷部の外周面に、前記谷部を両側から挟む前記山部の側壁を繋ぐように壁が形成されているか、あるいは前記外側重ね合わせ部と前記曲線接続部との境界部に形成された前記段差部には、前記外側重ね合わせ部の前記山部の内周面に、前記山部を両側から挟む前記谷部の側壁を繋ぐように壁が形成されていることを特徴とする請求項5記載のコルゲート管。   The step portion formed at the boundary portion between the inner overlapping portion and the curved connection portion includes a side wall of the peak portion sandwiching the valley portion from both sides on the outer peripheral surface of the valley portion of the inner overlapping portion. A wall is formed so as to connect to the stepped portion formed at the boundary portion between the outer overlap portion and the curved connection portion, on the inner peripheral surface of the mountain portion of the outer overlap portion. 6. The corrugated pipe according to claim 5, wherein a wall is formed so as to connect the side walls of the valley part sandwiching the mountain part from both sides. 前記曲線接続部の周方向の中央部の肉厚が、前記曲線接続部の周方向の中央部を挟む両側部分の肉厚より薄く形成されるか、前記曲線接続部の周方向の中央部の肉厚が、前記曲線接続部の周方向の中央部両側から前記曲線接続部の中央部に向かって徐々に肉厚が薄くなるように形成されることを特徴とする請求項1から請求項7のいずれかに記載のコルゲート管。   The thickness of the central portion in the circumferential direction of the curved connection portion is formed thinner than the thickness of both side portions sandwiching the central portion in the circumferential direction of the curved connection portion, or the thickness of the central portion in the circumferential direction of the curved connection portion The wall thickness is formed so that the wall thickness gradually decreases from both sides of the central portion in the circumferential direction of the curved connection portion toward the central portion of the curved connection portion. A corrugated tube according to any one of the above. 前記曲線接続部の中心に対して、前記内側重ね合わせ部が円周方向に形成される角度が35°〜65°の範囲であり、前記外側重ね合わせ部が形成される角度が、35°〜65°の範囲であり、さらに前記内側重ね合わせ部の円周方向の形成長さが前記外側重ね合わせ部の形成長さ以上であることを特徴とする請求項1から請求項8のいずれかに記載のコルゲート管。   The angle at which the inner overlap portion is formed in the circumferential direction with respect to the center of the curved connection portion is in the range of 35 ° to 65 °, and the angle at which the outer overlap portion is formed is from 35 ° to 35 °. It is a range of 65 degree | times, Furthermore, the formation length of the circumferential direction of the said inner side overlapping part is more than the formation length of the said outer side overlapping part, The Claim 1 characterized by the above-mentioned. Corrugated tube as described. 前記内側重ね合わせ部と前記外側重ね合わせ部とが重ね合わされた時に、重ね合わせられないで前記内側重ね合わせ部が露出する長さが、前記内側重ね合わせ部の円周方向長さの1/3以下の範囲であることを特徴とする請求項1から請求項9のいずれかに記載のコルゲート管。   When the inner overlapping portion and the outer overlapping portion are overlapped, the length of the inner overlapping portion that is not overlapped and is exposed is 1/3 of the circumferential length of the inner overlapping portion. The corrugated pipe according to any one of claims 1 to 9, wherein the corrugated pipe is in the following range. 前記外側重ね合わせ部の前記山部の内周面の幅が前記山部の基底部に向かうにつれて、徐々に広幅に拡幅し、さらにこれと嵌合する前記内側重ね合わせ部の前記山部の外周面の幅が前記外側重ね合わせ部の前記山部の内周面の幅より幅狭に形成され、
前記外側重ね合わせ部と前記内側重ね合わせ部とを重ね合わせた際に、前記外側重ね合わせ部の前記山部の内周面と前記内側重ね合わせ部の前記山部の外周面との幅方向の間に、前記外側重ね合わせ部の前記山部の内周面の幅に対して、片側10〜20%の範囲のクリアランスを有することを特徴とする請求項1から請求項10のいずれかに記載のコルゲート管。
As the width of the inner peripheral surface of the crest portion of the outer overlapping portion gradually increases toward the base portion of the crest portion, the outer periphery of the crest portion of the inner overlapping portion that is further widened and fitted therein The width of the surface is formed narrower than the width of the inner peripheral surface of the mountain portion of the outer overlapping portion,
When the outer overlapping portion and the inner overlapping portion are overlapped, the width direction of the inner peripheral surface of the peak portion of the outer overlapping portion and the outer peripheral surface of the peak portion of the inner overlapping portion is increased. It has a clearance of the range of 10-20% of one side with respect to the width | variety of the internal peripheral surface of the said peak part of the said outside overlap part in the middle. Corrugated tube.
前記内側重ね合わせ部の前記山部の外周面の高さが、前記外側重ね合わせ部の前記山部の内周面の高さよりも低く、
前記外側重ね合わせ部と前記内側重ね合わせ部とを重ね合わせた際に、前記外側重ね合わせ部の前記山部の内周面と前記内側重ね合わせ部の前記山部の外周面との高さ方向の間に、前記外側重ね合わせ部の前記山部の内周面の高さに対して、10〜20%の範囲のクリアランスを有することを特徴とする請求項1から請求項11のいずれかに記載のコルゲート管。
The height of the outer peripheral surface of the peak portion of the inner overlapping portion is lower than the height of the inner peripheral surface of the peak portion of the outer overlapping portion,
When the outer overlapping portion and the inner overlapping portion are overlapped, the height direction of the inner peripheral surface of the peak portion of the outer overlapping portion and the outer peripheral surface of the peak portion of the inner overlapping portion 12. The clearance according to claim 1, further comprising a clearance in a range of 10 to 20% with respect to a height of an inner peripheral surface of the peak portion of the outer overlapping portion. Corrugated tube as described.
前記内側重ね合わせ部および前記外側重ね合わせ部のそれぞれの前記山部の頂部の肉厚が、前記曲線接続部の肉厚より小さく、前記内側重ね合わせ部および前記外側重ね合わせ部の肉厚の合計値が前記曲線接続部の肉厚より大きいことを特徴とする請求項1から請求項12のいずれかに記載のコルゲート管。   The thickness of the top portion of each of the peak portions of the inner overlapping portion and the outer overlapping portion is smaller than the thickness of the curved connection portion, and the total thickness of the inner overlapping portion and the outer overlapping portion. The corrugated pipe according to any one of claims 1 to 12, wherein a value is larger than a thickness of the curved connection portion. 前記コルゲート管が円周方向にねじり変形され、前記内側重ね合わせ部の前記山部および前記谷部が、前記外側重ね合わせ部の前記山部および前記谷部に対して、前記コルゲート管の長手方向に所定ピッチずれて重ね合わせられて嵌合し、前記重ね合わせ部が管軸線方向に対して捻じれて形成されることを特徴とする請求項1から請求項13のいずれかに記載のコルゲート管。   The corrugated pipe is torsionally deformed in a circumferential direction, and the crest and trough of the inner overlapping section are longer than the crest and trough of the outer overlapping section. The corrugated pipe according to any one of claims 1 to 13, wherein the corrugated pipe is formed by being overlapped with a predetermined pitch and fitted, and the overlapped portion is twisted with respect to a pipe axis direction. . コルゲート管が曲げられていることを特徴とする請求項14記載のコルゲート管。   The corrugated pipe according to claim 14, wherein the corrugated pipe is bent. 前記重ね合わせ部には、管軸方向に沿って前記山部同士を管軸方向に結ぶリブが形成され、前記内側重ね合わせ部の前記谷部に形成された前記リブが、前記外側重ね合わせ部の前記谷部に形成された前記リブに収納できる寸法に形成されていて、
前記内側重ね合わせ部と前記外側重ね合わせ部を重ねた際に、前記内側の重ね合わせ部の前記リブが、前記外側重ね合わせ部の前記リブに収納されて、前記重ね合わせ部を固定することが可能であることを特徴とする請求項1から請求項15のいずれかに記載のコルゲート管。
The overlap portion is formed with a rib that connects the peak portions in the tube axis direction along the tube axis direction, and the rib formed in the valley portion of the inner overlap portion is the outer overlap portion. Formed in a dimension that can be accommodated in the rib formed in the valley of
When the inner overlapping portion and the outer overlapping portion are overlapped, the rib of the inner overlapping portion is accommodated in the rib of the outer overlapping portion, and the overlapping portion is fixed. The corrugated pipe according to any one of claims 1 to 15, wherein the corrugated pipe is possible.
前記リブは、前記コルゲート管の軸方向に所定間隔をあけて断続的に形成されることを特徴とする請求項16記載のコルゲート管。   The corrugated pipe according to claim 16, wherein the ribs are formed intermittently at predetermined intervals in the axial direction of the corrugated pipe. 円周方向に伸びる山部と谷部が所定間隔で交互に管軸方向に繰り返して複数形成されたコルゲート素管であって、
前記コルゲート素管の長手方向に垂直な断面において、前記コルゲート素管の周方向の一部に前記コルゲート素管の前記山部同士および前記谷部同士が相互に重なり合う重ね合わせ部と、両端の前記重ね合わせ部をつなぐ曲線接続部と、前記重なり部同士が連結する繋ぎ部と、を有し、
前記コルゲート素管の長手方向に垂直な断面において、一方の前記重ね合わせ部が内側重ね合わせ部であり、他方の前記重ね合わせ部が外側重ね合わせ部であり、前記内側重ね合わせ部が、前記外側重ね合わせ部より外周側に配置され、
前記内側重ね合わせ部の内周面の曲率半径と、前記外側重ね合わせ部の曲率半径を比較すると、前記内側重ね合わせ部の曲率半径が前記外側重ね合わせ部の曲率半径より大きく、前記内側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心から前記内側重ね合わせ部とは逆方向の前記曲線接続部側にオフセットした位置に配置されるか、あるいは前記外側重ね合わせ部の曲率半径の中心が、前記曲線接続部の中心位置から前記外側重ね合わせ部側にオフセットした位置に配置されるかの少なくともいずれかであることを特徴とするコルゲート素管。
A corrugated element tube in which crests and troughs extending in the circumferential direction are repeatedly formed in the tube axis direction alternately at a predetermined interval,
In a cross section perpendicular to the longitudinal direction of the corrugated element tube, the ridges and valleys of the corrugated element tube overlap each other in a part of the circumferential direction of the corrugated element tube, A curve connecting portion that connects the overlapping portions, and a connecting portion that connects the overlapping portions,
In a cross section perpendicular to the longitudinal direction of the corrugated tube, one of the overlapping portions is an inner overlapping portion, the other overlapping portion is an outer overlapping portion, and the inner overlapping portion is the outer overlapping portion. It is arranged on the outer peripheral side from the overlapping part,
Comparing the curvature radius of the inner peripheral surface of the inner overlapping portion and the curvature radius of the outer overlapping portion, the curvature radius of the inner overlapping portion is larger than the curvature radius of the outer overlapping portion, and the inner overlapping portion is larger. The center of the radius of curvature of the portion is disposed at a position offset from the center of the curved connecting portion toward the curved connecting portion in the direction opposite to the inner overlapping portion, or the radius of curvature of the outer overlapping portion is The corrugated element tube is characterized in that the center is at least one of a position offset from a center position of the curved connection portion to the outer overlapping portion side.
前記内側重ね合わせ部の先端の外周面から前記曲線接続部の中心位置までの距離が、前記外側重ね合わせ部の先端の内周面から前記曲線接続部の中心位置までの距離より2〜10%大きいこと特徴とする請求項18記載のコルゲート素管。   The distance from the outer peripheral surface at the tip of the inner overlapping portion to the center position of the curved connection portion is 2 to 10% from the distance from the inner peripheral surface of the tip of the outer overlapping portion to the central position of the curved connection portion. 19. The corrugated element tube according to claim 18, wherein the corrugated element tube is large. 請求項18または請求項19記載のコルゲート素管を用いた、コルゲート管の製造方法であって、
前記コルゲート素管の前記繋ぎ部を切断して開口部を有するコルゲート管を製造し、
前記コルゲート管は、前記曲線接続部を縮径して前記内側重ね合わせ部を前記外側重ね合わせ部の内側に重ねて閉管することが可能であることを特徴とするコルゲート管の製造方法。
A method for producing a corrugated pipe using the corrugated pipe according to claim 18 or 19,
A corrugated tube having an opening by cutting the connecting portion of the corrugated tube,
The corrugated tube can be closed by reducing the diameter of the curved connecting portion and closing the inner overlapping portion on the inner side of the outer overlapping portion.
前記曲線接続部を縮径して閉管する際に、前記内側重ね合わせ部の前記山部および前記谷部の外周面が、前記外側重ね合わせ部の前記山部および前記谷部に対して弾性反発力を及ぼし、前記外側重ね合わせ部の前記山部および前記谷部の内周面の一部または全部に接触するように、前記内側重ね合わせ部を前記外側重ね合わせ部の内側に重ね合わせることを特徴とする請求項20記載のコルゲート管の製造方法。   When the curved connecting portion is reduced in diameter and closed, the outer peripheral surfaces of the crest and trough of the inner overlapping portion are elastically repelled with respect to the crest and trough of the outer overlapping portion. Exerting a force and superimposing the inner overlapping portion on the inner side of the outer overlapping portion so as to contact a part or all of the inner peripheral surface of the crest portion and the trough portion of the outer overlapping portion. 21. A method of manufacturing a corrugated pipe according to claim 20, wherein
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JP2017198257A (en) * 2016-04-26 2017-11-02 古河樹脂加工株式会社 Corrugated pipe

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Publication number Priority date Publication date Assignee Title
JPH0662717U (en) * 1993-02-05 1994-09-02 住友電装株式会社 Corrugated tube for wire harness
JP2010187447A (en) * 2009-02-10 2010-08-26 Sumitomo Wiring Syst Ltd Corrugated tube for wiring harness coating, and manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0662717U (en) * 1993-02-05 1994-09-02 住友電装株式会社 Corrugated tube for wire harness
JP2010187447A (en) * 2009-02-10 2010-08-26 Sumitomo Wiring Syst Ltd Corrugated tube for wiring harness coating, and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017198257A (en) * 2016-04-26 2017-11-02 古河樹脂加工株式会社 Corrugated pipe

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