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JP2016137770A - Connector and power transmission device - Google Patents

Connector and power transmission device Download PDF

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Publication number
JP2016137770A
JP2016137770A JP2015012657A JP2015012657A JP2016137770A JP 2016137770 A JP2016137770 A JP 2016137770A JP 2015012657 A JP2015012657 A JP 2015012657A JP 2015012657 A JP2015012657 A JP 2015012657A JP 2016137770 A JP2016137770 A JP 2016137770A
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Prior art keywords
link member
holding
reinforced plastic
fiber reinforced
link
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JP2015012657A
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Japanese (ja)
Inventor
吉弘 枡田
Yoshihiro Masuda
吉弘 枡田
幹彌 伊藤
Mikiya Ito
幹彌 伊藤
雄一郎 幸田
Yuichiro Koda
雄一郎 幸田
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Railway Technical Research Institute
Teijin Ltd
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Railway Technical Research Institute
Toho Tenax Co Ltd
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Priority to JP2015012657A priority Critical patent/JP2016137770A/en
Publication of JP2016137770A publication Critical patent/JP2016137770A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a connector and a power transmission device capable of reducing weight, and capable of improving workability.SOLUTION: A traction device 5 connects a vehicle body 3 and a carriage 4 by a link member 6. The link member 6 connects a connection member 10A and a connection member 10B for transmitting a load between the vehicle body 3 and the carriage 4. The link member 6 is fiber-reinforced plastic in a part. As such the fiber- reinforced plastic, for example, carbon fiber-reinforced plastic is desirable. The link member 6 joins a fitting part 6g on the metallic holding part 6a, 6b side and a fitting part 6h on the fiber-reinforced plastic connection part 6e side by an adhesive. The connection part 6e is formed in a predetermined shape by heating, for example, a thermosetting resin by laminating a fiber-reinforced plastic molding material (a prepreg) uniformly impregnated into a textile of carbon fiber.SELECTED DRAWING: Figure 5

Description

この発明は、第1及び第2の部材をリンク部材によって連結する連結装置、及び動力を伝達部材によって伝達する動力伝達装置に関する。   The present invention relates to a connecting device that connects a first member and a second member by a link member, and a power transmission device that transmits power by a transmission member.

鉄道車両では、車体と台車との間で駆動力及び制動力などの前後力を伝達するけん引装置が使用されている。このようなけん引装置には、台車の台車枠と車体とをゴムブシュを介して一本の引張棒で連結した一本リンク式けん引装置がある。従来の一本リンク式けん引装置は、円筒状の本体部と、この本体部の両端部に一体に形成された外筒と、車体から下方に伸びる中心ピンに連結されて一方の外筒に挿入される心棒と、台車の台車枠に連結されて他方の外筒に挿入される心棒と、外筒と心棒との間に嵌め込まれるゴムブシュなどを備えている(例えば、特許文献1参照)。このような従来の一本リンク式けん引装置では、車体と台車との間の上下、左右及び回転運動を許容し前後運動を拘束して、車体と台車との間で駆動力や制動力を確実に伝達している。   In railway vehicles, a traction device that transmits longitudinal force such as driving force and braking force between a vehicle body and a carriage is used. As such a towing apparatus, there is a one-link type towing apparatus in which a bogie frame of a bogie and a vehicle body are connected by a single tension rod via a rubber bush. A conventional single-link towing device is connected to a cylindrical main body, an outer cylinder integrally formed on both ends of the main body, and a center pin extending downward from the vehicle body, and is inserted into one outer cylinder. A mandrel, a mandrel connected to the bogie frame of the dolly and inserted into the other outer cylinder, a rubber bush fitted between the outer cylinder and the mandrel, and the like (see, for example, Patent Document 1). In such a conventional single-link type towing device, the vertical and horizontal movements between the vehicle body and the carriage and the rotational movement are allowed and the longitudinal movement is restrained, so that the driving force and the braking force are reliably established between the vehicle body and the carriage. Is communicating to.

特開2010-285071号公報JP 2010-285071 A

従来の一本リンク式けん引装置は、円筒状の本体部と一対の外筒とから構成される構造材が鉄製であり、円筒状の本体部が機械構造用炭素鋼鋼管(STKM)である。このため、従来の一本リンク式けん引装置は、重量が重く作業性が悪く、組立作業や分解作業を実施する作業員に負担となるとともに、車両全体の重量も増加して車両の運行に必要なエネルギーが増加し、台車の振動が大きくなり乗り心地が低下してしまう問題点がある。また、従来の一本リンク式けん引装置は、本体部と一対の外筒とを溶接して一体化する必要があり、溶接作業が作業員の負担になる問題点がある。さらに、従来の一本リンク式けん引装置は、鉄製であるため剛性が高く、車体と台車との間の衝撃を十分に緩和することができない問題点がある。   In a conventional single link type towing apparatus, a structural material composed of a cylindrical main body and a pair of outer cylinders is made of iron, and the cylindrical main body is a carbon steel pipe (STKM) for machine structure. For this reason, the conventional single-link type towing device is heavy and inferior in workability, and becomes a burden on workers who perform assembly work and disassembly work, and the weight of the entire vehicle increases, which is necessary for vehicle operation. There is a problem that the amount of energy increases, the vibration of the carriage becomes large, and the ride comfort is lowered. Further, the conventional single-link type towing device needs to weld and integrate the main body portion and the pair of outer cylinders, and there is a problem that welding work becomes a burden on the worker. Furthermore, since the conventional single link type towing device is made of iron, it has a high rigidity, and there is a problem that the impact between the vehicle body and the cart cannot be sufficiently reduced.

この発明の課題は、軽量化を図ることができ作業性を向上させることができる連結装置及び動力伝達装置を提供することである。   An object of the present invention is to provide a coupling device and a power transmission device that can reduce weight and improve workability.

この発明は、以下に記載するような解決手段により、前記課題を解決する。
なお、この発明の実施形態に対応する符号を付して説明するが、この実施形態に限定するものではない。
請求項1の発明は、図1〜図5、図14及び図15に示すように、第1及び第2の部材(4,3)をリンク部材(6)によって連結する連結装置であって、前記リンク部材の一部が繊維強化プラスチックであることを特徴とする連結装置(5)である。
The present invention solves the above-mentioned problems by the solving means described below.
In addition, although the code | symbol corresponding to embodiment of this invention is attached | subjected and demonstrated, it is not limited to this embodiment.
The invention of claim 1 is a connecting device for connecting the first and second members (4, 3) by a link member (6) as shown in FIGS. 1 to 5, 14 and 15. A connecting device (5) characterized in that a part of the link member is a fiber reinforced plastic.

請求項2の発明は、図9、図10、図19〜図21、図24及び図25に示すように、第1及び第2の部材(4,3)をリンク部材(6)によって連結する連結装置であって、前記リンク部材の全部が繊維強化プラスチックであることを特徴とする連結装置(5)である。   According to the second aspect of the present invention, as shown in FIGS. 9, 10, 19 to 21, 24 and 25, the first and second members (4, 3) are connected by a link member (6). A coupling device (5), wherein all of the link members are made of fiber reinforced plastic.

請求項3の発明は、請求項1に記載の連結装置において、図2、図4及び図5に示すように、前記リンク部材(6)は、前記第1の部材側の第1の弾性部材(7A)を保持する第1の保持部(6a)と前記第2の部材側の第2の弾性部材(7B)を保持する第2の保持部(6b)とを連結する連結部(6e)が繊維強化プラスチックであることを特徴とする連結装置である。   According to a third aspect of the present invention, in the connecting device according to the first aspect, as shown in FIGS. 2, 4 and 5, the link member (6) is a first elastic member on the first member side. A connecting portion (6e) for connecting the first holding portion (6a) holding (7A) and the second holding portion (6b) holding the second elastic member (7B) on the second member side. Is a fiber reinforced plastic.

請求項4の発明は、請求項2に記載の連結装置において、図9、図10、図14、図15、図19、図20、図24及び図25に示すように、前記リンク部材(6)は、前記第1の部材側の第1の弾性部材を保持する第1の保持部と、前記第2の部材側の第2の弾性部材を保持する第2の保持部と、この第1の保持部とこの第2の保持部とを連結する連結部とが繊維強化プラスチックであることを特徴とする連結装置である。   According to a fourth aspect of the present invention, in the connecting device according to the second aspect, as shown in FIGS. 9, 10, 14, 15, 19, 20, 24 and 25, the link member (6 ) Is a first holding part for holding the first elastic member on the first member side, a second holding part for holding the second elastic member on the second member side, and the first holding part. The connecting device connecting the second holding portion and the second holding portion is a fiber reinforced plastic.

請求項5の発明は、請求項3又は請求項4に記載の連結装置において、図6、図11及び図16に示すように、前記リンク部材は、前記第1及び前記第2の保持部と前記連結部とが接着剤によって接合されていることを特徴とする連結装置である。   According to a fifth aspect of the present invention, in the connecting device according to the third or fourth aspect, as shown in FIGS. 6, 11, and 16, the link member includes the first and second holding portions. The connecting device is characterized in that the connecting portion is joined by an adhesive.

請求項6の発明は、請求項5に記載の連結装置において、図6に示すように、前記リンク部材は、前記第1及び前記第2の保持部側の嵌合部(6g)と前記連結部側の嵌合部(6h)とが接着剤によって接合されていることを特徴とする連結装置である。   According to a sixth aspect of the present invention, in the connecting device according to the fifth aspect, as shown in FIG. 6, the link member is connected to the fitting portion (6 g) on the first and second holding portions side and the connected portion. The coupling device is characterized in that the part-side fitting part (6h) is joined by an adhesive.

請求項7の発明は、請求項4又は請求項5に記載の連結装置において、図11(F)及び図16(F)に示すように、前記リンク部材は、前記第1及び前記第2の保持部と前記連結部とが接合材(6k)によって接合されていることを特徴とする連結装置である。   According to a seventh aspect of the present invention, in the connecting device according to the fourth or fifth aspect, as shown in FIGS. 11 (F) and 16 (F), the link member includes the first and second links. The holding device and the connecting portion are joined by a joining material (6k).

請求項8の発明は、請求項4に記載の連結装置において、図19、図20、図24及び図25に示すように、前記リンク部材は、前記第1及び前記第2の保持部と前記連結部とが一体成形されていることを特徴とする連結装置である。   According to an eighth aspect of the present invention, in the connecting device according to the fourth aspect, as shown in FIGS. 19, 20, 24 and 25, the link member includes the first and second holding portions and the The connecting device is characterized in that the connecting portion is integrally formed.

請求項9の発明は、請求項8に記載の連結装置において、図19及び図20に示すように、前記リンク部材は、前記第1の弾性部材と前記第2の弾性部材とに平行掛けされた状態になるように、前記第1及び前記第2の保持部と前記連結部とが一体成形されていることを特徴とする連結装置である。   According to a ninth aspect of the present invention, in the connecting device according to the eighth aspect, as shown in FIGS. 19 and 20, the link member is hung in parallel with the first elastic member and the second elastic member. The connecting device is characterized in that the first and second holding portions and the connecting portion are integrally formed so as to be in a closed state.

請求項10の発明は、請求項8又は請求項9に記載の連結装置において、図24及び図25に示すように、前記リンク部材は、前記第1の弾性部材と前記第2の弾性部材とにクロス掛けされた状態になるように、前記第1及び前記第2の保持部と前記連結部とが一体成形されていることを特徴とする連結装置である。   According to a tenth aspect of the present invention, in the connecting device according to the eighth or ninth aspect, as shown in FIGS. 24 and 25, the link member includes the first elastic member and the second elastic member. The connecting device is characterized in that the first and second holding portions and the connecting portion are integrally formed so as to be in a state of being cross-hung.

請求項11の発明は、請求項9又は請求項10に記載の連結装置において、図19、図20、図24及び図25に示すように、前記リンク部材は、前記第1及び前記第2の弾性部材をこのリンク部材に固定する固定部(17)を備えることを特徴とする連結装置である。   According to an eleventh aspect of the present invention, in the connecting device according to the ninth or tenth aspect, as shown in FIGS. 19, 20, 24, and 25, the link member includes the first and second links. The coupling device is characterized by including a fixing portion (17) for fixing the elastic member to the link member.

請求項12の発明は、請求項3から請求項11までのいずれか1項に記載の連結装置において、図14及び図15に示すように、前記リンク部材は、前記第1及び前記第2の保持部の内周部に金属製の内筒(16A,16B)の外周部(16a)が接合し、この金属製の内筒の内周部(16b)に前記弾性部材の外周部(8a)が接合することを特徴とする連結装置である。   According to a twelfth aspect of the present invention, in the connecting device according to any one of the third to eleventh aspects, as shown in FIGS. 14 and 15, the link member includes the first and second links. The outer peripheral part (16a) of the metal inner cylinder (16A, 16B) is joined to the inner peripheral part of the holding part, and the outer peripheral part (8a) of the elastic member is joined to the inner peripheral part (16b) of the metal inner cylinder. Is a connecting device characterized by joining.

請求項13の発明は、請求項1から請求項12までのいずれか1項に記載の連結装置において、図1及び図2に示すように、前記リンク部材(6)は、前記第1の部材が台車(4)であり、前記第2の部材が車体(3)であるときに、この車体とこの台車とをゴム筒(8A,8B)を介して連結する一本リンク式けん引装置の引張棒であることを特徴とする連結装置(5)である。   According to a thirteenth aspect of the present invention, in the connecting device according to any one of the first to twelfth aspects, as shown in FIGS. 1 and 2, the link member (6) is the first member. Is a cart (4), and when the second member is a vehicle body (3), the tension of the one-link towing device that connects the vehicle body and the cart via rubber cylinders (8A, 8B) It is a coupling device (5) characterized by being a stick.

請求項14の発明は、請求項1から請求項13までのいずれか1項に記載の連結装置において、図8に示すように、前記リンク部材は、前記繊維強化プラスチック中の繊維がこのリンク部材の長さ方向(A)に配向されていることを特徴とする連結装置である。   The invention of claim 14 is the connecting device according to any one of claims 1 to 13, wherein, as shown in FIG. 8, the link member is a fiber in the fiber-reinforced plastic. It is the connection apparatus characterized by being oriented in the length direction (A).

請求項15の発明は、請求項1から請求項14までのいずれか1項に記載の連結装置において、前記繊維強化プラスチックは、炭素繊維強化プラスチックであることを特徴とする連結装置である。   A fifteenth aspect of the present invention is the connecting device according to any one of the first to fourteenth aspects, wherein the fiber reinforced plastic is a carbon fiber reinforced plastic.

請求項16の発明は、図28及び図29に示すように、動力を伝達部材(24)によって伝達する動力伝達装置であって、前記伝達部材の一部又は全部が繊維強化プラスチックであることを特徴とする動力伝達装置(22)である。   The invention of claim 16 is a power transmission device for transmitting power by means of a transmission member (24) as shown in FIGS. 28 and 29, wherein a part or all of the transmission member is a fiber reinforced plastic. This is a characteristic power transmission device (22).

請求項17の発明は、請求項16に記載の動力伝達装置において、前記伝達部材は、動力装置(19)によって駆動される駆動軸(20a)と、この駆動軸からの動力によって駆動される従動軸(21a)とを連結する推進軸であることを特徴とする動力伝達装置である。   According to a seventeenth aspect of the present invention, in the power transmission device according to the sixteenth aspect, the transmission member includes a drive shaft (20a) driven by the power device (19) and a driven driven by power from the drive shaft. The power transmission device is a propulsion shaft that couples the shaft (21a).

請求項18の発明は、請求項17に記載の動力伝達装置において、図31に示すように、前記伝達部材は、前記繊維強化プラスチック中の繊維が前記伝達部材のねじり方向(B1,B2)に配向されていることを特徴とする動力伝達装置である。 According to an eighteenth aspect of the present invention, in the power transmission device according to the seventeenth aspect, as shown in FIG. 31, the transmission member includes fibers in the fiber reinforced plastic in a twist direction (B 1 , B 2 of the transmission member). ).

請求項19の発明は、請求項16から請求項18までのいずれか1項に記載の動力伝達装置において、前記繊維強化プラスチックは、炭素繊維強化プラスチックであることを特徴とする動力伝達装置である。   The invention according to claim 19 is the power transmission device according to any one of claims 16 to 18, wherein the fiber reinforced plastic is a carbon fiber reinforced plastic. .

この発明によると、軽量化を図ることができ作業性を向上させることができる。   According to this invention, weight reduction can be achieved and workability can be improved.

この発明の第1実施形態に係る連結装置を備える鉄道車両を概略的に示す側面図である。1 is a side view schematically showing a railway vehicle including a coupling device according to a first embodiment of the present invention. この発明の第1実施形態に係る連結装置の側面図である。It is a side view of the connecting device concerning a 1st embodiment of this invention. 図2のIII方向から見た正面図である。It is the front view seen from the III direction of FIG. この発明の第1実施形態に係る連結装置の平面図である。It is a top view of the connecting device concerning a 1st embodiment of this invention. 図4のV-V線で切断した状態を示す断面図である。It is sectional drawing which shows the state cut | disconnected by the VV line | wire of FIG. 図5のVI部分を拡大して示す断面図である。It is sectional drawing which expands and shows VI part of FIG. この発明の第1実施形態に係る連結装置の製造方法の工程図である。It is process drawing of the manufacturing method of the coupling device which concerns on 1st Embodiment of this invention. この発明の第1実施形態に係る連結装置の製造方法の連結部製造工程を説明するための模式図であり、(A)は積層工程を示す模式図であり、(B)は圧縮工程を示す模式図であり、(C)は硬化工程を示す模式図である。It is a schematic diagram for demonstrating the connection part manufacturing process of the manufacturing method of the connection apparatus which concerns on 1st Embodiment of this invention, (A) is a schematic diagram which shows a lamination process, (B) shows a compression process. It is a schematic diagram, (C) is a schematic diagram which shows a hardening process. この発明の第2実施形態に係る連結装置の側面図である。It is a side view of the connecting device concerning a 2nd embodiment of this invention. この発明の第2実施形態に係る連結装置の断面図である。It is sectional drawing of the coupling device which concerns on 2nd Embodiment of this invention. 図9のXI部分を拡大して示す断面図であり、(A)〜(F)は接合形態を示す断面図である。It is sectional drawing which expands and shows the XI part of FIG. 9, (A)-(F) is sectional drawing which shows a joining form. この発明の第2実施形態に係る連結装置の製造方法の工程図である。It is process drawing of the manufacturing method of the coupling device which concerns on 2nd Embodiment of this invention. この発明の第2実施形態に係る連結装置の製造方法を説明するための模式図であり、(A)は積層工程の模式図であり、(B)は圧縮工程の模式図であり、(C)は硬化工程の模式図である。It is a schematic diagram for demonstrating the manufacturing method of the coupling device which concerns on 2nd Embodiment of this invention, (A) is a schematic diagram of a lamination process, (B) is a schematic diagram of a compression process, (C ) Is a schematic diagram of the curing step. この発明の第3実施形態に係る連結装置の側面図である。It is a side view of the connecting device concerning a 3rd embodiment of this invention. この発明の第3実施形態に係る連結装置の断面図である。It is sectional drawing of the coupling device which concerns on 3rd Embodiment of this invention. 図14のXIV部分を拡大して示す断面図であり、(A)〜(F)は接合形態を示す断面図である。It is sectional drawing which expands and shows the XIV part of FIG. 14, (A)-(F) is sectional drawing which shows a joining form. この発明の第4実施形態に係る連結装置の製造方法の工程図である。It is process drawing of the manufacturing method of the coupling device which concerns on 4th Embodiment of this invention. この発明の第4実施形態に係る連結装置の製造方法を説明するための模式図であり、(A)は積層工程の模式図であり、(B)は圧縮工程の模式図であり、(C)は硬化工程の模式図である。It is a schematic diagram for demonstrating the manufacturing method of the coupling device which concerns on 4th Embodiment of this invention, (A) is a schematic diagram of a lamination process, (B) is a schematic diagram of a compression process, (C ) Is a schematic diagram of the curing step. この発明の第4実施形態に係る連結装置の側面図である。It is a side view of the connecting device concerning a 4th embodiment of this invention. この発明の第4実施形態に係る連結装置の断面図である。It is sectional drawing of the coupling device which concerns on 4th Embodiment of this invention. 図19のXXI-XXI線で切断した状態を示す断面図である。It is sectional drawing which shows the state cut | disconnected by the XXI-XXI line | wire of FIG. この発明の第4実施形態に係る連結装置の製造方法の工程図である。It is process drawing of the manufacturing method of the coupling device which concerns on 4th Embodiment of this invention. この発明の第4実施形態に係る連結装置の製造方法を説明するための模式図であり、(A)はリンク部材製造工程の模式図であり、(B)は固定工程の模式図であり、(C)は接合工程の模式図である。It is a schematic diagram for demonstrating the manufacturing method of the coupling device which concerns on 4th Embodiment of this invention, (A) is a schematic diagram of a link member manufacturing process, (B) is a schematic diagram of a fixing process, (C) is a schematic diagram of a joining process. この発明の第5実施形態に係る連結装置の側面図である。It is a side view of the connecting device concerning a 5th embodiment of this invention. この発明の第5実施形態に係る連結装置の断面図である。It is sectional drawing of the coupling device which concerns on 5th Embodiment of this invention. この発明の第5実施形態に係る連結装置の製造方法の工程図である。It is process drawing of the manufacturing method of the coupling device which concerns on 5th Embodiment of this invention. この発明の第5実施形態に係る連結装置の製造方法を説明するための概略図であり、(A)はリンク部材製造工程の模式図であり、(B)は固定工程の模式図であり、(C)は接合工程の模式図である。It is the schematic for demonstrating the manufacturing method of the coupling device which concerns on 5th Embodiment of this invention, (A) is a schematic diagram of a link member manufacturing process, (B) is a schematic diagram of a fixing process, (C) is a schematic diagram of a joining process. この発明の第6実施形態に係る連結装置を備える鉄道車両を概略的に示す側面図である。It is a side view showing roughly a rail car provided with a connection device concerning a 6th embodiment of this invention. この発明の第6実施形態に係る動力伝達装置の一部を破断して示す側面図である。It is a side view which fractures | ruptures and shows a part of power transmission device which concerns on 6th Embodiment of this invention. この発明の第6実施形態に係る動力伝達装置の製造方法の工程図である。It is process drawing of the manufacturing method of the power transmission device which concerns on 6th Embodiment of this invention. この発明の第6実施形態に係る動力伝達装置の製造方法を説明するための模式図であり、(A)は積層工程の模式図であり、(B)は圧縮工程の模式図であり、(C)は硬化工程の模式図である。It is a schematic diagram for demonstrating the manufacturing method of the power transmission device which concerns on 6th Embodiment of this invention, (A) is a schematic diagram of a lamination process, (B) is a schematic diagram of a compression process, ( C) is a schematic diagram of a curing process.

(第1実施形態)
以下、図面を参照して、この発明の第1実施形態について詳しく説明する。
図1に示す軌道1は、車両2が走行する通路(線路)である。軌道1は、車両2の車輪4aを支持し案内してこの車両2を走行させるレール1aなどを備えている。車両2は、軌道1に沿って走行する鉄道車両である。車両2は、例えば、電車、気動車又は機関車などである。車両2は、図1に示す車体3と、台車4と、図1〜図5に示すけん引装置5などを備えている。図1に示す車体3は、旅客又は貨物などの積載物を輸送するための構造物である。車体3は、図2に示すように、けん引装置5の連結部材10Bに連結される車体側連結部3aなどを備えており、この車体側連結部3aは車体3の床構造物(台枠)に装着されている中心ピンに固定されている。図1に示す台車4は、車体3を支持して走行する装置である。台車4は、図1に示すように、レール1aと転がり接触する車輪4aと、台車4の主要構成部である台車枠4bと、図2に示すようにこの台車枠4bに固定されておりけん引装置5の連結部材10A,10Bに連結される台車側連結部4cなどを備えている。
(First embodiment)
Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings.
A track 1 shown in FIG. 1 is a passage (track) on which the vehicle 2 travels. The track 1 includes a rail 1a that supports and guides the wheels 4a of the vehicle 2 and causes the vehicle 2 to travel. The vehicle 2 is a railway vehicle that travels along the track 1. The vehicle 2 is, for example, a train, a diesel car or a locomotive. The vehicle 2 includes a vehicle body 3 shown in FIG. 1, a carriage 4, a towing device 5 shown in FIGS. 1 to 5, and the like. The vehicle body 3 shown in FIG. 1 is a structure for transporting loads such as passengers or cargo. As shown in FIG. 2, the vehicle body 3 includes a vehicle body side connection portion 3 a connected to the connection member 10 </ b> B of the traction device 5. The vehicle body side connection portion 3 a is a floor structure (framework) of the vehicle body 3. It is fixed to the center pin that is attached to. A cart 4 shown in FIG. 1 is a device that travels while supporting a vehicle body 3. As shown in FIG. 1, the carriage 4 is fixed to the carriage frame 4 b as shown in FIG. 2, as shown in FIG. 1, wheels 4 a that are in rolling contact with the rail 1 a, a carriage frame 4 b that is a main component of the carriage 4. A cart side coupling portion 4c coupled to the coupling members 10A and 10B of the device 5 is provided.

図1〜図5に示すけん引装置5は、車体3と台車4とをリンク部材6によって連結する装置である。けん引装置5は、車体3と台車4とを弾性部材7A,7Bを介して連結しており、車体3と台車4との間で前後方向の力を伝達させる。図1〜図5に示すけん引装置5は、一本のけん引リンクによって車体3と台車4とをゴム筒を介して連結する一本リンク式けん引装置である。けん引装置5は、車体3と台車4との間の上下、左右及び回転運動を許容し、これらの間の前後運動を拘束する。けん引装置5は、図1〜図5に示すリンク部材6と、図2、図4及び図5に示す弾性部材7A,7Bと、図2及び図5に示す外筒9A,9Bと、図2、図4及び図5に示す連結部材10A,10Bと、図2に示す固定部材11A,11Bなどを備えている。   A traction device 5 shown in FIGS. 1 to 5 is a device that connects a vehicle body 3 and a carriage 4 by a link member 6. The towing device 5 connects the vehicle body 3 and the cart 4 via elastic members 7 </ b> A and 7 </ b> B, and transmits a force in the front-rear direction between the vehicle body 3 and the cart 4. The traction device 5 shown in FIGS. 1 to 5 is a single-link type traction device that connects the vehicle body 3 and the cart 4 via a rubber cylinder by a single traction link. The towing device 5 permits vertical movement, horizontal movement, and rotational movement between the vehicle body 3 and the carriage 4 and restrains the longitudinal movement therebetween. The traction device 5 includes a link member 6 shown in FIGS. 1 to 5, elastic members 7A and 7B shown in FIGS. 2, 4, and 5, outer cylinders 9A and 9B shown in FIGS. 4 and FIG. 5 and the fixing members 11A and 11B shown in FIG.

図1〜図5に示すリンク部材6は、車体3と台車4との間で荷重を伝達するために、連結部材10Aと連結部材10Bとを連結する部材である。リンク部材6は、車体3と台車4との間で駆動力及び制動力などの前後力を伝達する。リンク部材6は、一本リンク式けん引装置の引張棒(けん引リンク)であり、外観が棒状の連結管でありけん引装置5の本体部分(一本リンク本体)を構成する。リンク部材6は、このリンク部材6の一部が繊維強化プラスチック(Fiber Reinforced Plastics(FRP))である。リンク部材6は、このリンク部材6に作用する前後力に対して強度を有するように、繊維強化プラスチック中の繊維が主としてこのリンク部材6の長さ方向に配向されている。ここで、繊維強化プラスチックとは、ガラス繊維などの繊維をプラスチック中に入れて強度を向上させた複合材料である。繊維強化プラスチックは、例えば、不飽和ポリエステル樹脂、エポキシ樹脂、ポリアミド樹脂若しくはフェノール樹脂などの熱硬化性樹脂、又はポリプロピレン、ポリアミド若しくはメチルメタアクリレートなどの熱可塑性樹脂を母材として使用し、ガラス繊維、炭素繊維、ボロン繊維、アラミド繊維、ポリエチレン繊維、金属線又は金属メッシュなどを強化材として使用する。このような繊維強化プラスチックとしては、例えば、母材が主にエポキシ樹脂であり強化材が炭素繊維である炭素繊維強化プラスチック(Carbon Fiber Reinforced Plastic(CFRP))が好ましい。リンク部材6は、保持部6a,6bと連結部6eとを接着剤によって接合しており、保持部6a,6b側の嵌合部6gと連結部6e側の嵌合部6hとを接着剤によって接合する。リンク部材6は、図2、図4及び図5に示す保持部6a,6bと、図2及び図5に示すブシュ孔6c,6dと、図2、図4及び図5に示す連結部6eと、図6に示す接着層6fなどを備えている。   The link member 6 shown in FIGS. 1 to 5 is a member that connects the connecting member 10 </ b> A and the connecting member 10 </ b> B in order to transmit a load between the vehicle body 3 and the carriage 4. The link member 6 transmits longitudinal force such as driving force and braking force between the vehicle body 3 and the carriage 4. The link member 6 is a tension bar (towing link) of a single link type towing device, and is a connecting pipe having a rod-like appearance and constitutes a main body portion (single link main body) of the towing device 5. A part of the link member 6 is a fiber reinforced plastic (FRP). In the link member 6, the fibers in the fiber reinforced plastic are mainly oriented in the length direction of the link member 6 so as to have strength against the longitudinal force acting on the link member 6. Here, the fiber reinforced plastic is a composite material in which a fiber such as glass fiber is put in the plastic to improve the strength. The fiber reinforced plastic uses, for example, a thermosetting resin such as unsaturated polyester resin, epoxy resin, polyamide resin or phenol resin, or a thermoplastic resin such as polypropylene, polyamide or methyl methacrylate as a base material, glass fiber, Carbon fiber, boron fiber, aramid fiber, polyethylene fiber, metal wire, metal mesh or the like is used as a reinforcing material. As such a fiber reinforced plastic, for example, a carbon fiber reinforced plastic (CFRP) in which the base material is mainly epoxy resin and the reinforcing material is carbon fiber is preferable. The link member 6 joins the holding portions 6a and 6b and the connecting portion 6e with an adhesive, and the fitting portion 6g on the holding portions 6a and 6b side and the fitting portion 6h on the connecting portion 6e side with an adhesive. Join. The link member 6 includes holding portions 6a and 6b shown in FIGS. 2, 4 and 5, bushing holes 6c and 6d shown in FIGS. 2 and 5, and a connecting portion 6e shown in FIGS. 6 is provided with an adhesive layer 6f shown in FIG.

図2、図4及び図5に示す保持部6aは、弾性部材7Aを保持する部分であり、保持部6bは外筒9B、弾性部材7B及び連結部材10Bを保持する部分である。保持部6a,6bは、図2に示すように、リンク部材6の両端部にそれぞれ形成されており、保持部6aはリンク部材6の台車4側に形成されており、保持部6bはこのリンク部材6の車体3側に形成されている。保持部6a,6bは、例えば、鋼材などからなる金属製の円筒部材であり、鋳造又は機械加工によって所定の形状に形成されている。保持部6a,6bは、図5及び図6に示すように、嵌合部6gなどを備えている。嵌合部6gは、連結部6e側の嵌合部6hと嵌合する部分である。嵌合部6gは、図5に示すように、保持部6aの外周部から突出する円柱状の突出部の外周面の全周を機械加工などによって所定の深さ及び幅で切削して、保持部6aの外周面に凹状に形成した段部である。嵌合部6gは、図6に示すように、連結部6eの厚さと略同じ深さで形成されている。図2及び図5に示すブシュ孔6c,6dは、リンク部材6の両端部を貫通する貫通孔であり、ブシュ孔6cは保持部6aに形成されており、ブシュ孔6dは保持部6bに形成されている。   The holding portion 6a shown in FIGS. 2, 4, and 5 is a portion that holds the elastic member 7A, and the holding portion 6b is a portion that holds the outer cylinder 9B, the elastic member 7B, and the connecting member 10B. As shown in FIG. 2, the holding portions 6a and 6b are respectively formed at both ends of the link member 6. The holding portion 6a is formed on the cart 4 side of the link member 6, and the holding portion 6b is the link. The member 6 is formed on the vehicle body 3 side. The holding portions 6a and 6b are, for example, metal cylindrical members made of steel or the like, and are formed into a predetermined shape by casting or machining. As shown in FIGS. 5 and 6, the holding portions 6 a and 6 b include a fitting portion 6 g. The fitting portion 6g is a portion that fits with the fitting portion 6h on the connecting portion 6e side. As shown in FIG. 5, the fitting portion 6g is held by cutting the entire outer periphery of the columnar protruding portion protruding from the outer peripheral portion of the holding portion 6a to a predetermined depth and width by machining or the like. It is the step part formed in concave shape in the outer peripheral surface of the part 6a. As shown in FIG. 6, the fitting portion 6g is formed with a depth substantially equal to the thickness of the connecting portion 6e. The bush holes 6c and 6d shown in FIG. 2 and FIG. 5 are through-holes penetrating both ends of the link member 6. The bush hole 6c is formed in the holding portion 6a, and the bush hole 6d is formed in the holding portion 6b. Has been.

図2、図4及び図5に示す連結部6eは、保持部6aと保持部6bとを連結する部分である。連結部6eは、リンク部材6の本体部分を構成する円筒部である。連結部6eは、保持部6a,6bとは異なり繊維強化プラスチック製である。連結部6eは、例えば、JIS K 6900に規定されているように、樹脂、添加物及び織物状又は繊条状強化材の混合物であるプリプレグ(Prepreg) を積層し加熱することによって所定の形状に形成される。連結部6eは、図5及び図6に示すように、嵌合部6hなどを備えている。嵌合部6hは、保持部6a,6b側の嵌合部6gと嵌合する部分である。嵌合部6hは、図5に示すように、この嵌合部6hの内周面が嵌合部6gの外周面と接合するように、連結部6eの両端部に形成されている。図6に示す接着層6fは、保持部6a,6bと連結部6eとを接着する部分である。接着層6fは、例えば、保持部6a,6b側の嵌合部6gと連結部6e側の嵌合部6hとの間に、エポキシ樹脂系などの反応型の接着剤を塗布して形成されている。   The connection part 6e shown in FIG.2, FIG4 and FIG.5 is a part which connects the holding | maintenance part 6a and the holding | maintenance part 6b. The connecting portion 6 e is a cylindrical portion that constitutes the main body portion of the link member 6. Unlike the holding portions 6a and 6b, the connecting portion 6e is made of fiber reinforced plastic. For example, as defined in JIS K 6900, the connecting portion 6e is formed into a predetermined shape by laminating and heating a prepreg which is a mixture of resin, additives, and a woven or filamentary reinforcing material. It is formed. As shown in FIGS. 5 and 6, the connecting portion 6e includes a fitting portion 6h. The fitting portion 6h is a portion that fits with the fitting portion 6g on the holding portions 6a and 6b side. As shown in FIG. 5, the fitting portion 6h is formed at both ends of the connecting portion 6e so that the inner peripheral surface of the fitting portion 6h is joined to the outer peripheral surface of the fitting portion 6g. The adhesive layer 6f shown in FIG. 6 is a part that adheres the holding parts 6a and 6b and the connecting part 6e. The adhesive layer 6f is formed, for example, by applying a reactive adhesive such as an epoxy resin between the fitting part 6g on the holding parts 6a and 6b side and the fitting part 6h on the connecting part 6e side. Yes.

図2、図4及び図5に示す弾性部材7Aは、リンク部材6のブシュ孔6cと連結部材10Aの外周部10bとの間で伝達する振動を緩和する部材である。弾性部材7Bは、リンク部材6のブシュ孔6dと連結部材10Bの外周部10bとの間で伝達する振動を緩和する部材である。図2に示すように、弾性部材7Aは台車4側の連結部材10Aと外筒9Aとの間に配置されており、弾性部材7Bは車体3側の連結部材10Bと外筒9Bとの間に配置されている。弾性部材7A,7Bは、けん引装置5の緩衝ゴム部分(一本リンクゴム)を構成している。弾性部材7A,7Bは、いずれも同一構造であり、図2、図4及び図5に示すゴム筒8A,8Bと、図2及び図5に示す外筒9A,9Bと、図2、図4及び図5に示す連結部材10A,10Bなどを備えている。   The elastic member 7A shown in FIGS. 2, 4 and 5 is a member that alleviates vibration transmitted between the bushing hole 6c of the link member 6 and the outer peripheral portion 10b of the connecting member 10A. The elastic member 7B is a member that reduces vibration transmitted between the bushing hole 6d of the link member 6 and the outer peripheral portion 10b of the connecting member 10B. As shown in FIG. 2, the elastic member 7A is disposed between the connecting member 10A on the cart 4 side and the outer cylinder 9A, and the elastic member 7B is interposed between the connecting member 10B on the vehicle body 3 side and the outer cylinder 9B. Is arranged. The elastic members 7 </ b> A and 7 </ b> B constitute a buffer rubber portion (single link rubber) of the traction device 5. The elastic members 7A and 7B have the same structure, and the rubber cylinders 8A and 8B shown in FIGS. 2, 4 and 5, the outer cylinders 9A and 9B shown in FIGS. 2 and 5, and FIGS. And connecting members 10A and 10B shown in FIG.

ゴム筒8Aは、外筒9Aと連結部材10Aとの間で伝達する振動を緩和するとともに、これらの間に作用する衝撃を緩和する部材である。ゴム筒8Bは、外筒9Bと連結部材10Bとの間で伝達する振動を緩和するとともに、これらの間に作用する衝撃を緩和する。ゴム筒8A,8Bは、軸回りの回転変位であるねじり方向及び軸直角回りの回転変位であるこじり方向には柔らかい性質を有し、軸方向の引張及び圧縮には硬い性質を有するゴムブシュである。ゴム筒8A,8Bは、外筒9A,9Bの内周部9bと連結部材10A,10Bの外周部10bとの間にゴムを流し込むことによって略円筒状に成形されており、外筒9A,9Bの内周部9bと連結部材10A,10Bの外周部10bとに加硫接合してこれらと一体となる。ゴム筒8A,8Bは、図2及び図5に示すように外周部8aと内周部8bなどを備えている。外周部8aは、外筒9A,9Bの内周部9bと接合する部分であり、内周部8bは連結部材10A,10Bの外周部10bと接合する部分である。   The rubber cylinder 8A is a member that alleviates the vibration transmitted between the outer cylinder 9A and the connecting member 10A and also reduces the impact acting between them. The rubber cylinder 8B mitigates vibrations transmitted between the outer cylinder 9B and the connecting member 10B and also mitigates the impact acting between them. The rubber cylinders 8A and 8B are rubber bushes having a soft property in a twisting direction that is a rotational displacement around an axis and a twisting direction that is a rotational displacement perpendicular to the axis, and a hard property in tensile and compression in the axial direction. . The rubber cylinders 8A and 8B are formed in a substantially cylindrical shape by pouring rubber between the inner peripheral part 9b of the outer cylinders 9A and 9B and the outer peripheral part 10b of the connecting members 10A and 10B. The inner peripheral portion 9b and the outer peripheral portion 10b of the connecting members 10A and 10B are vulcanized and joined together. The rubber cylinders 8A and 8B include an outer peripheral portion 8a and an inner peripheral portion 8b as shown in FIGS. The outer peripheral part 8a is a part joined to the inner peripheral part 9b of the outer cylinders 9A, 9B, and the inner peripheral part 8b is a part joined to the outer peripheral part 10b of the connecting members 10A, 10B.

図2及び図5に示す外筒9Aは、リンク部材6のブシュ孔6cに挿入される部材であり、外筒9Bはリンク部材6のブシュ孔6dに挿入される部材である。外筒9A,9Bは、例えば、機械構造用炭素鋼鋼管などを加工して形成されており、いずれも同一構造であり、ゴム筒8A,8Bをそれぞれ収容する。外筒9A,9Bは、ブシュ孔6c,6dに圧入されてこのブシュ孔6c,6dと嵌合する外周部9aと、ゴム筒8A,8Bの外周部8aと接合する内周部9bなどを備えている。   The outer cylinder 9A shown in FIGS. 2 and 5 is a member inserted into the bushing hole 6c of the link member 6, and the outer cylinder 9B is a member inserted into the bushing hole 6d of the link member 6. The outer cylinders 9A and 9B are formed, for example, by machining a carbon steel pipe for machine structure and the like, both of which have the same structure and accommodate the rubber cylinders 8A and 8B, respectively. The outer cylinders 9A and 9B include an outer peripheral part 9a that is press-fitted into the bushing holes 6c and 6d and fits into the bushing holes 6c and 6d, and an inner peripheral part 9b that is joined to the outer peripheral part 8a of the rubber cylinders 8A and 8B. ing.

図2、図4及び図5に示す連結部材10Aは、台車4に連結される部材であり、連結部材10Bは車体3に連結される部材である。図2に示すように、連結部材10Aは台車側連結部4cに連結されており、連結部材10Bは車体側連結部3aに連結されている。連結部材10A,10Bは、外観が棒状の部材(心棒)であり、ゴム筒8A,8Bの内周部8bと接合した状態でこの内周部8bに収容されている。連結部材10A,10Bは、例えば、機械構造用炭素鋼などを所定の形状に加工して形成されている。連結部材10A,10Bは、いずれも同一構造であり、図2、図4及び図5に示す軸部10aと、図2及び図5に示す外周部10bと、図2〜図4に示す取付部10cと、図2及び図4に示す取付孔10dなどを備えている。   A connecting member 10A shown in FIGS. 2, 4 and 5 is a member connected to the carriage 4, and a connecting member 10 </ b> B is a member connected to the vehicle body 3. As shown in FIG. 2, the connecting member 10A is connected to the carriage side connecting portion 4c, and the connecting member 10B is connected to the vehicle body side connecting portion 3a. The connecting members 10A and 10B are rod-shaped members (mandrel), and are accommodated in the inner peripheral portion 8b in a state of being joined to the inner peripheral portion 8b of the rubber cylinders 8A and 8B. The connecting members 10A and 10B are formed by processing, for example, carbon steel for machine structure into a predetermined shape. Each of the connecting members 10A and 10B has the same structure, the shaft portion 10a shown in FIGS. 2, 4, and 5, the outer peripheral portion 10b shown in FIGS. 2 and 5, and the mounting portion shown in FIGS. 10c and mounting holes 10d shown in FIGS. 2 and 4 are provided.

図2、図4及び図5に示す軸部10aは、ゴム筒8A,8Bに収容される部分であり、断面が略円形に形成されている。図2及び図5に示す外周部10bは、ゴム筒8A,8Bの内周部8bと接合する部分である。外周部10bは、ゴム筒8A,8Bの内周部8bと一体となって接合することによって、連結部材10A,10Bの軸方向に荷重が作用したときに、ゴム筒8A,8Bから軸部10aが抜け出すのを防止する。図2〜図4に示す取付部10cは、固定部材11A,11Bを取り付けるための部分である。取付部10cは、軸部10aと一体に板状に形成されており、軸部10aの両端部から所定の長さで形成されている。図2及び図4に示す取付孔10dは、軸部10aの端部に形成された貫通孔である。   The shaft portion 10a shown in FIGS. 2, 4 and 5 is a portion accommodated in the rubber cylinders 8A and 8B, and has a substantially circular cross section. The outer peripheral part 10b shown in FIG.2 and FIG.5 is a part joined with the inner peripheral part 8b of rubber cylinder 8A, 8B. The outer peripheral part 10b is joined integrally with the inner peripheral part 8b of the rubber cylinders 8A and 8B, so that when a load is applied in the axial direction of the connecting members 10A and 10B, the shaft part 10a is removed from the rubber cylinders 8A and 8B. To prevent it from coming out. The attachment part 10c shown in FIGS. 2-4 is a part for attaching fixing member 11A, 11B. The attachment portion 10c is formed in a plate shape integrally with the shaft portion 10a, and is formed with a predetermined length from both ends of the shaft portion 10a. The mounting hole 10d shown in FIGS. 2 and 4 is a through hole formed at the end of the shaft portion 10a.

図2〜図4に示す固定部材11Aは、連結部材10Aを台車4に固定する部材であり、固定部材11Bは連結部材10Bを車体3に固定する部材である。固定部材11Aは、台車側連結部4cに連結部材10Aを着脱自在に固定しており、固定部材11Bは車体側連結部3aに連結部材10Bを着脱自在に固定している。固定部材11A,11Bは、例えば、ボルト頭部11aを有する締結ボルトであり、このボルト頭部11aと取付部10cとの間で座金を挟み込むように、この取付部10cに装着される。固定部材11Aは、図2〜図4に示す連結部材10Aの取付孔10dに雄ねじ部を挿入して、台車側連結部4cの雌ねじ部にこの雄ねじ部の先端部がねじ込まれる。固定部材11Bは、連結部材10Bの取付孔10dに雄ねじ部を挿入して、車体側連結部3aの雌ねじ部にこの雄ねじ部の先端部がねじ込まれる。   The fixing member 11A shown in FIGS. 2 to 4 is a member that fixes the connecting member 10A to the cart 4, and the fixing member 11B is a member that fixes the connecting member 10B to the vehicle body 3. The fixing member 11A fixes the connecting member 10A to the carriage side connecting portion 4c in a detachable manner, and the fixing member 11B fixes the connecting member 10B to the vehicle body side connecting portion 3a in a removable manner. The fixing members 11A and 11B are, for example, fastening bolts having a bolt head portion 11a, and are attached to the attachment portion 10c so as to sandwich a washer between the bolt head portion 11a and the attachment portion 10c. 11 A of fixing members insert a male screw part in the attachment hole 10d of 10 A of connecting members shown in FIGS. 2-4, and the front-end | tip part of this male screw part is screwed in the female screw part of the truck side connection part 4c. In the fixing member 11B, the male screw portion is inserted into the mounting hole 10d of the connecting member 10B, and the leading end portion of the male screw portion is screwed into the female screw portion of the vehicle body side connecting portion 3a.

次に、この発明の第1実施形態に係る連結装置の製造方法について説明する。
図7に示す製造方法#100は、車体3と台車4とをリンク部材6によって連結するけん引装置5の製造方法である。製造方法#100は、リンク部材製造工程#200と、弾性部材製造工程#300と、接合工程#400などを含む。図8に示す芯金(マンドレル)12は、連結部6eを成形するときに使用される金型である。芯金12は、所定の長さ及び外径の金属製の円柱状部材であり、連結部6eの内径と同一の大きさの外径を有する。プリプレグシート13は、シート状の繊維強化プラスチック成形材料である。プリプレグシート13は、所定の幅及び長さに切断されている。熱収縮テープ14は、プリプレグシート13を芯金12に密着させる部材である。熱収縮テープ14は、加熱されることで収縮してプリプレグシート13を芯金12に押し付けて、プリプレグシート13と芯金12との間の気泡を押し出す。熱収縮テープ14は、例えば、ポリプロピレン又はポリエチレンテレフタレートなどの熱可塑性樹脂製のテープである。硬化装置15は、プリプレグシート13を硬化させる装置である。硬化装置15は、芯金12にプリプレグシート13を巻き付けた状態でこのプリプレグシート13を加熱し硬化する硬化炉である。
Next, a method for manufacturing the coupling device according to the first embodiment of the present invention will be described.
The manufacturing method # 100 shown in FIG. 7 is a manufacturing method of the traction device 5 that connects the vehicle body 3 and the cart 4 by the link member 6. Manufacturing method # 100 includes link member manufacturing process # 200, elastic member manufacturing process # 300, joining process # 400, and the like. A cored bar (mandrel) 12 shown in FIG. 8 is a mold used when the connecting portion 6e is molded. The metal core 12 is a metal columnar member having a predetermined length and an outer diameter, and has an outer diameter that is the same as the inner diameter of the connecting portion 6e. The prepreg sheet 13 is a sheet-like fiber reinforced plastic molding material. The prepreg sheet 13 is cut into a predetermined width and length. The heat-shrink tape 14 is a member that causes the prepreg sheet 13 to adhere to the cored bar 12. The heat-shrinkable tape 14 is contracted by being heated and presses the prepreg sheet 13 against the core metal 12 to push out bubbles between the prepreg sheet 13 and the core metal 12. The heat shrink tape 14 is a tape made of a thermoplastic resin such as polypropylene or polyethylene terephthalate, for example. The curing device 15 is a device that cures the prepreg sheet 13. The curing device 15 is a curing furnace that heats and cures the prepreg sheet 13 while the prepreg sheet 13 is wound around the cored bar 12.

図7に示すリンク部材製造工程#200は、リンク部材6の一部を繊維強化プラスチックによって製造する工程である。リンク部材製造工程#200は、保持部製造工程#201と、連結部製造工程#202と、接合工程#203などを含む。保持部製造工程#201は、台車4側の弾性部材7Aを保持する保持部6aと、車体3側の弾性部材7Bを保持する保持部6bとを製造する工程である。保持部製造工程#201では、金属製の保持部6a,6bが製造される。保持部製造工程#201では、例えば、保持部6a,6bを鋳造によって製造する場合には、嵌合部6gが形成された保持部6a,6bを鋳型に溶湯を流し込むことによって製造し、保持部6a,6bを機械加工によって製造する場合には、嵌合部6gが形成された保持部6a,6bを鋼材の切削加工によって製造する。   The link member manufacturing process # 200 shown in FIG. 7 is a process of manufacturing a part of the link member 6 with fiber reinforced plastic. The link member manufacturing process # 200 includes a holding part manufacturing process # 201, a connecting part manufacturing process # 202, a joining process # 203, and the like. The holding part manufacturing process # 201 is a process of manufacturing the holding part 6a that holds the elastic member 7A on the cart 4 side and the holding part 6b that holds the elastic member 7B on the vehicle body 3 side. In the holding part manufacturing step # 201, metal holding parts 6a and 6b are manufactured. In the holding part manufacturing step # 201, for example, when the holding parts 6a and 6b are manufactured by casting, the holding parts 6a and 6b in which the fitting parts 6g are formed are manufactured by pouring molten metal into the mold, and the holding part When manufacturing 6a and 6b by machining, the holding parts 6a and 6b in which the fitting part 6g was formed are manufactured by cutting of steel materials.

連結部製造工程#202は、保持部6aと保持部6bとを連結する連結部6eを繊維強化プラスチックによって製造する工程である。連結部製造工程#202では、例えば、プリプレグを筒状の金型に巻き付けて硬化炉で熱硬化させ、硬化後のプリプレグを脱芯機によって金型から分離してパイプ状の部材を製造するシートワインディング法によって連結部6eが製造される。連結部製造工程#202では、図8(A)に示すように、積層工程において、芯金12の外周面に離型剤を塗布した後に、プリプレグシート13を芯金12の外周面に巻き付けて所定の厚さで積層する。   The connecting part manufacturing process # 202 is a process of manufacturing the connecting part 6e that connects the holding part 6a and the holding part 6b with fiber reinforced plastic. In the connecting part manufacturing step # 202, for example, a prepreg is wound around a cylindrical mold and thermally cured in a curing furnace, and the cured prepreg is separated from the mold by a decentering machine to manufacture a pipe-shaped member. The connecting portion 6e is manufactured by the winding method. In connection part manufacturing process # 202, as shown to FIG. 8 (A), after apply | coating a mold release agent to the outer peripheral surface of the metal core 12, in the lamination process, the prepreg sheet 13 is wound around the outer peripheral surface of the metal core 12. Laminate at a predetermined thickness.

次に、連結部製造工程#202では、図8(B)に示すように、圧縮工程において、芯金12の外周面に巻き付けられたプリプレグシート13の外周面に熱収縮テープ14を巻き付ける。ここで、炭素繊維は、繊維方向(配向方向(0°))に作用する応力には強いが繊維直交方向(90°)に作用する応力には弱い異方性を有する。このため、連結部製造工程#202では、繊維強化プラスチック中の繊維を主としてリンク部材6の長さ方向に配向させる。連結部製造工程#202では、例えば、リンク部材6に作用する前後方向の力の作用方向(図8(A)に示すA方向)に対して炭素繊維の繊維方向が0°、±45°及び90°で交差するように、繊維方向を変えてプリプレグシート13を芯金12の外周面に重ねて巻き付ける。例えば、プリプレグシート13の繊維方向の積層比率が0°が75%、±45°が12%、90°が13%になるように、プリプレグシート13を芯金12の外周面に巻き付ける。   Next, in connection part manufacturing process # 202, as shown in FIG.8 (B), the heat-shrink tape 14 is wound around the outer peripheral surface of the prepreg sheet 13 wound around the outer peripheral surface of the metal core 12 in a compression process. Here, the carbon fiber has a strong anisotropy against stress acting in the fiber direction (orientation direction (0 °)), but weak against stress acting in the fiber orthogonal direction (90 °). For this reason, in connection part manufacturing process # 202, the fiber in a fiber reinforced plastic is orientated mainly in the length direction of the link member 6. FIG. In the connecting part manufacturing step # 202, for example, the fiber direction of the carbon fiber is 0 °, ± 45 ° with respect to the direction of the force acting in the front-rear direction acting on the link member 6 (A direction shown in FIG. 8A). The prepreg sheet 13 is wound around the outer peripheral surface of the core metal 12 while changing the fiber direction so as to intersect at 90 °. For example, the prepreg sheet 13 is wound around the outer peripheral surface of the core metal 12 so that the lamination ratio in the fiber direction of the prepreg sheet 13 is 75% at 0 °, 12% at ± 45 °, and 13% at 90 °.

次に、連結部製造工程#202では、図8(C)に示すように、硬化工程において、プリプレグシート13の外周面に熱収縮テープ14を巻き付けた状態で、芯金12を硬化装置15内に収容し芯金12を加熱する。その結果、連結部製造工程#202では、熱収縮テープ14が収縮してプリプレグシート13と芯金12とが密着し、これらの間に存在する空気などの気泡が排出される。次に、連結部製造工程#202では、プリプレグシート13が加熱硬化した後に、硬化装置15から芯金12を取り出して、熱収縮テープ14を取り外すとともに芯金12から硬化後のプリプレグシート13を取り外す。最後に、連結部製造工程#202では、硬化後の筒状のプリプレグシート13を所定の長さに切断して、図2、図4及び図5に示す連結部6eが製造される。   Next, in the connecting part manufacturing process # 202, as shown in FIG. 8C, in the curing process, the cored bar 12 is placed in the curing device 15 in a state where the heat shrink tape 14 is wound around the outer peripheral surface of the prepreg sheet 13. And the cored bar 12 is heated. As a result, in the connecting part manufacturing step # 202, the heat-shrinkable tape 14 is contracted, the prepreg sheet 13 and the cored bar 12 are in close contact, and air bubbles such as air existing between them are discharged. Next, in connection part manufacturing process # 202, after the prepreg sheet 13 is heated and cured, the cored bar 12 is taken out from the curing device 15, the heat shrink tape 14 is removed, and the cured prepreg sheet 13 is removed from the cored bar 12. . Finally, in the connecting part manufacturing step # 202, the cured tubular prepreg sheet 13 is cut into a predetermined length, and the connecting part 6e shown in FIGS. 2, 4, and 5 is manufactured.

図7に示す接合工程#203は、保持部6a,6bと連結部6eとを接着剤によって接合する工程である。接合工程#203では、図6に示すように、保持部6a,6b側の嵌合部6gと連結部6e側の嵌合部6hとを接着剤によって接合する。接着工程#203では、図6に示すように、保持部6a側の嵌合部6gと連結部6eの一方の端部側の嵌合部6hとの間に接着剤を塗布してこれらを接着層6fによって接合するとともに、保持部6b側の嵌合部6gと連結部6eの他方の端部側の嵌合部6gとの間に接着剤を塗布してこれらを接着層6fによって接合する。   The joining process # 203 shown in FIG. 7 is a process of joining the holding parts 6a and 6b and the connecting part 6e with an adhesive. In the joining step # 203, as shown in FIG. 6, the fitting portion 6g on the holding portions 6a and 6b side and the fitting portion 6h on the connecting portion 6e side are joined with an adhesive. In the bonding step # 203, as shown in FIG. 6, an adhesive is applied between the fitting portion 6g on the holding portion 6a side and the fitting portion 6h on one end side of the connecting portion 6e to bond them together. While joining by the layer 6f, an adhesive agent is apply | coated between the fitting part 6g by the side of the holding | maintenance part 6b, and the fitting part 6g by the side of the other edge part of the connection part 6e, and these are joined by the adhesive layer 6f.

図7に示す弾性部材製造工程#300は、弾性部材7A,7Bを製造する工程である。弾性部材製造工程#300では、外筒9A,9Bの内周部9bと連結部材10A,10Bの外周部10bとの間にゴムを流し込み、外筒9A,9Bの内周部9bと連結部材10A,10Bの外周部10bとにゴムを加硫接合させて、弾性部材7A,7Bが製造される。   The elastic member manufacturing process # 300 shown in FIG. 7 is a process of manufacturing the elastic members 7A and 7B. In the elastic member manufacturing process # 300, rubber is poured between the inner peripheral part 9b of the outer cylinders 9A and 9B and the outer peripheral part 10b of the connecting members 10A and 10B, and the inner peripheral part 9b of the outer cylinders 9A and 9B and the connecting member 10A. The elastic members 7A and 7B are manufactured by vulcanizing and joining the rubber to the outer peripheral portion 10b of 10B.

接合工程#400は、リンク部材6と弾性部材7A,7Bとを接合する工程である。接合工程#400では、リンク部材6の保持部6a,6bのブシュ孔6c,6dに、弾性部材7A,7Bの外筒9A,9Bを圧入して、ブシュ孔6c,6dと外筒9A,9Bとを嵌合させてけん引装置5が製造される。   The joining process # 400 is a process of joining the link member 6 and the elastic members 7A and 7B. In the joining step # 400, the outer cylinders 9A, 9B of the elastic members 7A, 7B are press-fitted into the bush holes 6c, 6d of the holding portions 6a, 6b of the link member 6, and the bush holes 6c, 6d and the outer cylinders 9A, 9B are pressed. Tow device 5 is manufactured.

この発明の第1実施形態に係る連結装置には、以下に記載するような効果がある。
(1) この第1実施形態では、リンク部材6の一部が繊維強化プラスチックである。このため、リンク部材6の軽量化を図ることができるとともに、リンク部材6の着脱時の作業性を向上させることができる。
The coupling device according to the first embodiment of the present invention has the following effects.
(1) In the first embodiment, a part of the link member 6 is fiber reinforced plastic. For this reason, while being able to achieve weight reduction of the link member 6, workability | operativity at the time of attachment / detachment of the link member 6 can be improved.

(2) この第1実施形態では、台車4側の弾性部材7Aを保持する保持部6aと車体3側の弾性部材7Bを保持する保持部6bとを連結する連結部6eが繊維強化プラスチックである。このため、リンク部材6の重量を軽減することによって、保守時の作業性を向上させることができるとともに、車両2の運行に必要なエネルギーを低減することができる。 (2) In the first embodiment, the connecting portion 6e that connects the holding portion 6a that holds the elastic member 7A on the cart 4 side and the holding portion 6b that holds the elastic member 7B on the vehicle body 3 side is a fiber reinforced plastic. . For this reason, by reducing the weight of the link member 6, workability at the time of maintenance can be improved and energy required for operation of the vehicle 2 can be reduced.

(3) この第1実施形態では、保持部6a,6bと連結部6eとが接着剤によって接合されている。このため、従来の一本リンク式けん引装置のような溶接作業が不要になって、作業負担を大幅に軽減することができるとともに、安全性を向上させることができる。 (3) In the first embodiment, the holding portions 6a and 6b and the connecting portion 6e are joined by an adhesive. For this reason, the welding work like the conventional single link type towing apparatus becomes unnecessary, the work load can be greatly reduced, and the safety can be improved.

(4) この第1実施形態では、保持部6a,6b側の嵌合部6gと連結部6e側の嵌合部6hとが接着剤によって接合されている。このため、保持部6a,6bと連結部6eとの接合面積が大きくなってこれらをより一層強固に接合することができる。 (4) In the first embodiment, the fitting portion 6g on the holding portions 6a and 6b side and the fitting portion 6h on the connecting portion 6e side are joined by an adhesive. For this reason, the joining area of holding | maintenance part 6a, 6b and the connection part 6e becomes large, and these can be joined still more firmly.

(5) この第1実施形態では、リンク部材6が車体3と台車4とをゴム筒を介して連結する一本リンク式けん引装置の引張棒である。このため、従来の一本リンク式けん引装置の鉄製のリンク部材と同程度の弾性率を維持しつつ、リンク部材6を薄肉に形成することができ、伸縮量を大きくすることができる。その結果、台車4の振動を低減することができるとともに、加減速時や曲線通過時の車両2の加速度を緩やかにすることができ、乗り心地を向上させることができる。また、従来の一本リンク式けん引装置の鉄製のリンク部材に比べて、リンク部材6の弾性変形の範囲が広くなって疲労せず、リンク部材6が元の形状に容易に復元し永久変形するのを防ぐことができる。さらに、車体3と台車4との間に発生する衝撃を緩和することができ、車体3及び台車4の寿命を延伸することができる。 (5) In the first embodiment, the link member 6 is a tension bar of a single link type towing device that connects the vehicle body 3 and the cart 4 via a rubber cylinder. For this reason, the link member 6 can be formed thin and the amount of expansion and contraction can be increased while maintaining the same elastic modulus as that of the iron link member of the conventional single link type towing device. As a result, the vibration of the carriage 4 can be reduced, and the acceleration of the vehicle 2 at the time of acceleration / deceleration or passing through a curve can be moderated, so that riding comfort can be improved. In addition, compared with the iron link member of the conventional single link type towing device, the range of elastic deformation of the link member 6 is widened so that the link member 6 is easily restored to its original shape and permanently deformed. Can be prevented. Furthermore, the impact generated between the vehicle body 3 and the cart 4 can be mitigated, and the lifespan of the vehicle body 3 and the cart 4 can be extended.

(6) この第1実施形態では、繊維強化プラスチック中の繊維がリンク部材6の長さ方向に配向されている。このため、リンク部材6に作用する前後力の方向と繊維方向とが略一致し、リンク部材6に作用する応力に対して十分な強度を確保することができる。 (6) In the first embodiment, the fibers in the fiber reinforced plastic are oriented in the length direction of the link member 6. For this reason, the direction of the longitudinal force acting on the link member 6 and the fiber direction substantially coincide with each other, and sufficient strength against the stress acting on the link member 6 can be ensured.

(7) この第1実施形態では、リンク部材6の一部が炭素繊維強化プラスチックである。このため、従来の一本リンク式けん引装置に比べて、リンク部材6の軽量化を図ることができるとともに、リンク部材6の強度を向上させることができる。 (7) In the first embodiment, a part of the link member 6 is a carbon fiber reinforced plastic. For this reason, it is possible to reduce the weight of the link member 6 and to improve the strength of the link member 6 as compared with the conventional single link type towing device.

(第2実施形態)
以下では、図1〜図8に示す部分と同一の部分及び同一の工程については、同一の番号を付して詳細な説明を省略する。
図9及び図10に示すけん引装置5は、図1〜図6に示すリンク部材6とは異なり、図9及び図10に示すリンク部材6の全部が繊維強化プラスチックである。リンク部材6は、台車4側の弾性部材7Aを保持する保持部6aと、車体3側の弾性部材7Bを保持する保持部6bと、保持部6aと保持部6bとを連結する連結部6eとが繊維強化プラスチックである。このような繊維強化プラスチックとしては、図2、図4、図5及び図6に示す連結部6eと同様に炭素繊維強化プラスチックが好ましい。図11(A)〜(E)に示すリンク部材6は、保持部6a,6bと連結部6eとが接着剤によって接合されており、図11(F)に示すリンク部材6は保持部6a,6bと連結部6eとが接合材6kによって接合されている。
(Second Embodiment)
Hereinafter, the same parts and the same steps as those shown in FIGS. 1 to 8 are designated by the same reference numerals, and detailed description thereof is omitted.
The traction device 5 shown in FIGS. 9 and 10 is different from the link member 6 shown in FIGS. 1 to 6, and all of the link members 6 shown in FIGS. 9 and 10 are fiber reinforced plastic. The link member 6 includes a holding portion 6a that holds the elastic member 7A on the cart 4 side, a holding portion 6b that holds the elastic member 7B on the vehicle body 3 side, and a connecting portion 6e that connects the holding portion 6a and the holding portion 6b. Is a fiber reinforced plastic. As such a fiber reinforced plastic, a carbon fiber reinforced plastic is preferable similarly to the connecting portion 6e shown in FIGS. 2, 4, 5, and 6. In the link member 6 shown in FIGS. 11A to 11E, the holding portions 6a and 6b and the connecting portion 6e are joined by an adhesive, and the link member 6 shown in FIG. 6b and the connection part 6e are joined by the joining material 6k.

連結部6eは、例えば、プリプレグを積層し加熱することによって所定の形状に形成される。保持部6a,6bは、図10及び図11に示すように、接合部6iなどを備えており、連結部6eは接合部6jなどを備えている。接合部6i,6jは、保持部6a,6bと連結部6eとを接合する部分である。接合部6i,6jは、図11(A)〜(F)に示す接合形態によって保持部6a,6bと連結部6eとを接合する。   The connecting portion 6e is formed in a predetermined shape by, for example, laminating and heating a prepreg. As shown in FIGS. 10 and 11, the holding portions 6a and 6b include a joint portion 6i and the connection portion 6e includes a joint portion 6j and the like. The joining portions 6i and 6j are portions that join the holding portions 6a and 6b and the connecting portion 6e. The joining parts 6i and 6j join the holding parts 6a and 6b and the connecting part 6e in the joining form shown in FIGS.

図10及び図11(A)に示す接合部6iは、保持部6a,6b側の外周面であり、接合部6jは連結部6eの両端面である。接合部6jは、保持部6a,6b側の接合部6iと密着するように、連結部6eの両端部を保持部6a,6bの外周面と同一形状の円弧面に加工して形成されている。   10 and 11A is an outer peripheral surface on the holding portions 6a and 6b side, and the joint 6j is both end surfaces of the connecting portion 6e. The joining portion 6j is formed by processing both end portions of the connecting portion 6e into circular arc surfaces having the same shape as the outer peripheral surfaces of the holding portions 6a and 6b so as to be in close contact with the joining portion 6i on the holding portions 6a and 6b side. .

図11(B)に示す接合部6iは、保持部6a,6bの外周面を貫通する貫通孔の内周面であり、連結部6eの外径と略同一の大きさの内径に形成されている。接合部6jは、保持部6a,6bの接合部6iと嵌合する連結部6eの外周面である。連結部6eは、保持部6a,6bの内周面と同一形状の円弧面にこの連結部6eの両端部を加工して形成されている。   The joint portion 6i shown in FIG. 11B is an inner peripheral surface of a through hole that penetrates the outer peripheral surfaces of the holding portions 6a and 6b, and has an inner diameter that is substantially the same as the outer diameter of the connecting portion 6e. Yes. The joint portion 6j is an outer peripheral surface of the connecting portion 6e that fits with the joint portion 6i of the holding portions 6a and 6b. The connecting portion 6e is formed by processing both end portions of the connecting portion 6e on a circular arc surface having the same shape as the inner peripheral surfaces of the holding portions 6a and 6b.

図11(C)に示す接合部6iは、保持部6a,6b側の外周面であり、接合部6jは連結部6eの両端面である。接合部6jは、例えば、円柱状の樹脂発泡体などの充填物を連結部6eの両端部に嵌め込み、この充填物と連結部6eとを接着剤によって接合した後に、保持部6a,6b側の接合部6iと密着するように、保持部6a,6bの外周面と同一形状の円弧面に加工して形成されている。   The joint 6i shown in FIG. 11C is an outer peripheral surface on the holding parts 6a and 6b side, and the joint 6j is both end faces of the connecting part 6e. For example, the joining portion 6j is formed by fitting a filler such as a columnar resin foam into both ends of the connecting portion 6e, and joining the filling and the connecting portion 6e with an adhesive, and then, on the holding portions 6a and 6b side. It is formed by processing into an arc surface having the same shape as the outer peripheral surfaces of the holding portions 6a and 6b so as to be in close contact with the joint portion 6i.

図11(D)に示す接合部6iは、保持部6a,6bの外周面から突出する突出部である。接合部6iは、保持部6a,6bと一体に円柱状の凸部に形成されており、この凸部の外径が連結部6eの内径と略同一の大きさに形成されている。接合部6iは、図中二点鎖線で示すように保持部6a,6bを肉厚に形成した後に、この保持部6a,6bの外周面を切削加工して凸状に形成される。接合部6jは、保持部6a,6b側の接合部6iと密着するように、連結部6eの両端部を保持部6a,6bの外周面と同一形状の円弧面に加工して形成されている。   11D is a protruding portion that protrudes from the outer peripheral surface of the holding portions 6a and 6b. The joint portion 6i is formed as a cylindrical convex portion integrally with the holding portions 6a and 6b, and the outer diameter of the convex portion is formed to be approximately the same as the inner diameter of the connecting portion 6e. The joint 6i is formed in a convex shape by cutting the outer peripheral surfaces of the holding portions 6a and 6b after the holding portions 6a and 6b are formed thick as shown by a two-dot chain line in the figure. The joining portion 6j is formed by processing both end portions of the connecting portion 6e into circular arc surfaces having the same shape as the outer peripheral surfaces of the holding portions 6a and 6b so as to be in close contact with the joining portion 6i on the holding portions 6a and 6b side. .

図11(E)に示す接合部6iは、保持部6a,6bの外周面から突出する突出部である。接合部6iは、保持部6a,6bと一体に円柱状の凸部に形成されており、この凸部の外径が連結部6eの内径と略同一の大きさに形成されている。接合部6iは、例えば、プリプレグを積層して凸状に形成し加熱硬化して、保持部6a,6bと一体成形されて形成される。接合部6jは、保持部6a,6b側の接合部6iと密着するように、連結部6eの両端部を保持部6a,6bの外周面と同一形状の円弧面に加工して形成されている。   A joining portion 6i shown in FIG. 11E is a protruding portion that protrudes from the outer peripheral surface of the holding portions 6a and 6b. The joint portion 6i is formed as a cylindrical convex portion integrally with the holding portions 6a and 6b, and the outer diameter of the convex portion is formed to be approximately the same as the inner diameter of the connecting portion 6e. The joint portion 6i is formed, for example, by integrally forming the holding portions 6a and 6b by laminating prepregs, forming a convex shape, and curing by heating. The joining portion 6j is formed by processing both end portions of the connecting portion 6e into circular arc surfaces having the same shape as the outer peripheral surfaces of the holding portions 6a and 6b so as to be in close contact with the joining portion 6i on the holding portions 6a and 6b side. .

図11(F)に示す接合部6iは、保持部6a,6b側の外周面であり、接合部6jは連結部6eの両端面である。接合部6jは、連結部6eの両端部を保持部6a,6bの外周面と同一形状の円弧面に加工して形成されている。接合部6i,6jは、接着層6fによって接合されている。接合材6kは、保持部6a,6bと連結部6eとを接合する部材である。接合材6kは、保持部6a,6bの外周面と連結部6eの外周面とに跨るようにこれらを接合している。接合材6kは、例えば、接合部6iと接合部6jとを接合した状態で、保持部6a,6bの外周面と連結部6eの外周面とに跨るようにプリプレグシートを巻き付けて加熱硬化して、保持部6a,6b及び連結部6eと一体に形成される。   The joint 6i shown in FIG. 11F is an outer peripheral surface on the holding parts 6a and 6b side, and the joint 6j is both end faces of the connecting part 6e. The joining portion 6j is formed by processing both end portions of the connecting portion 6e into circular arc surfaces having the same shape as the outer peripheral surfaces of the holding portions 6a and 6b. The joining parts 6i and 6j are joined by the adhesive layer 6f. The joining material 6k is a member that joins the holding portions 6a and 6b and the connecting portion 6e. The bonding material 6k is bonded to the outer peripheral surfaces of the holding portions 6a and 6b and the outer peripheral surface of the connecting portion 6e. For example, the bonding material 6k is heated and cured by winding a prepreg sheet so as to straddle the outer peripheral surface of the holding portions 6a and 6b and the outer peripheral surface of the connecting portion 6e in a state where the bonding portion 6i and the bonding portion 6j are bonded. The holding portions 6a and 6b and the connecting portion 6e are integrally formed.

次に、この発明の第2実施形態に係る連結装置の製造方法について説明する。
図12に示すリンク部材製造工程#200は、リンク部材6の全部を繊維強化プラスチックによって製造する工程である。リンク部材製造工程#200は、保持部製造工程#204と、連結部製造工程#205と、接合工程#206などを含む。保持部製造工程#204は、台車4側の弾性部材7Aを保持する保持部6aと、車体3側の弾性部材7Bを保持する保持部6bとを繊維強化プラスチックによって製造する工程である。保持部製造工程#204では、例えば、図7及び図8に示す保持部製造工程#201と同様にシートワインディング法によって保持部6a,6bが製造される。ここで、図13に示す芯金12は、保持部6a,6bの内径と同一の大きさの外径を有する。
Next explained is a method for manufacturing the coupling device according to the second embodiment of the invention.
The link member manufacturing process # 200 shown in FIG. 12 is a process in which the entire link member 6 is manufactured from fiber-reinforced plastic. The link member manufacturing process # 200 includes a holding part manufacturing process # 204, a connecting part manufacturing process # 205, a joining process # 206, and the like. The holding part manufacturing process # 204 is a process of manufacturing the holding part 6a for holding the elastic member 7A on the cart 4 side and the holding part 6b for holding the elastic member 7B on the vehicle body 3 side using fiber reinforced plastic. In the holding part manufacturing process # 204, for example, the holding parts 6a and 6b are manufactured by the sheet winding method in the same manner as in the holding part manufacturing process # 201 shown in FIGS. Here, the cored bar 12 shown in FIG. 13 has an outer diameter that is the same as the inner diameter of the holding portions 6a and 6b.

図12に示す保持部製造工程#204では、図11(A)(C)(F)に示す保持部6a,6bを製造する場合には、図8に示す連結部製造工程#202と同様の製造工程によって、図13に示すように保持部6a,6bが製造される。保持部製造工程#204では、図11(B)に示す保持部6a,6bを製造する場合には、図13に示すように保持部6a,6bを製造した後に、この保持部6a,6bの外周面に機械加工によって貫通孔を形成して接合部6iを形成する。保持部製造工程#204では、図11(D)に示す保持部6a,6bを製造する場合には、図11(A)〜(C)(E)(F)に示す保持部6a,6bを製造する場合よりもプリプレグシート13を厚く巻き付けて積層し、加熱硬化後の保持部6a,6bの外周面に凸状の接合部6iが残るようにこの硬化後の保持部6a,6bを機械加工によって切削する。保持部製造工程#204では、図11(E)に示す保持部6a,6bを製造する場合には、図11に示す接合部6iに相当する部分のみプリプレグシート13を凸状に厚く積層して加熱硬化する。   In the holding part manufacturing process # 204 shown in FIG. 12, when manufacturing the holding parts 6a and 6b shown in FIGS. 11A, 11C, and 11F, the same as the connecting part manufacturing process # 202 shown in FIG. By the manufacturing process, the holding portions 6a and 6b are manufactured as shown in FIG. In the holder manufacturing step # 204, when the holders 6a and 6b shown in FIG. 11B are manufactured, the holders 6a and 6b are manufactured after the holders 6a and 6b are manufactured as shown in FIG. A through hole is formed on the outer peripheral surface by machining to form the joint 6i. In the holder manufacturing step # 204, when the holders 6a and 6b shown in FIG. 11D are manufactured, the holders 6a and 6b shown in FIGS. 11A to 11C are used. The prepreg sheet 13 is wound and laminated thicker than in the case of manufacturing, and the cured holding portions 6a and 6b are machined so that the convex joint portions 6i remain on the outer peripheral surfaces of the heat-cured holding portions 6a and 6b. Cut by. In the holding part manufacturing step # 204, when the holding parts 6a and 6b shown in FIG. 11E are manufactured, the prepreg sheet 13 is laminated thickly in a convex shape only in the part corresponding to the joint part 6i shown in FIG. Heat cure.

図12に示す連結部製造工程#205は、保持部6aと保持部6bとを連結する連結部6eを繊維強化プラスチックによって製造する工程である。連結部製造工程#205では、図8に示す連結部製造工程#202と同様に連結部6eが製造される。連結部製造工程#205では、図11(A)(C)〜(F)に示す接合形態の場合には、連結部6eの両端部が保持部6a,6bの外周面と同じ円弧状に加工され、図11(B)に示す接合形態の場合には、連結部6eの両端部が保持部6a,6bの内周面と同一形状の円弧面に加工される。   The connecting part manufacturing step # 205 shown in FIG. 12 is a process of manufacturing the connecting part 6e that connects the holding part 6a and the holding part 6b with fiber-reinforced plastic. In connection part manufacturing process # 205, the connection part 6e is manufactured similarly to connection part manufacturing process # 202 shown in FIG. In connection part manufacturing process # 205, in the case of the joining form shown to FIG. 11 (A) (C)-(F), the both ends of the connection part 6e are processed into the same circular arc shape as the outer peripheral surface of holding part 6a, 6b. In the case of the joining form shown in FIG. 11B, both end portions of the connecting portion 6e are processed into circular arc surfaces having the same shape as the inner peripheral surfaces of the holding portions 6a and 6b.

図12に示す接合工程#206では、図11(A)〜(E)に示す接合形態の場合には、保持部6a,6b側の接合部6iと連結部6e側の接合部6jとを接着剤によって接合する。図12に示す接合工程#206では、図11(F)に示す接合形態の場合には、保持部6a,6b側の接合部6iと連結部6e側の接合部6jとに跨るように、プリプレグシート13及び熱収縮テープ14の順に巻き付けて加熱硬化し、保持部6a,6bと連結部6eとを接合材6kによって接合する。   In the bonding step # 206 shown in FIG. 12, in the case of the bonding configuration shown in FIGS. 11A to 11E, the bonding portions 6i on the holding portions 6a and 6b side and the bonding portion 6j on the connecting portion 6e side are bonded. Join by agent. In the joining step # 206 shown in FIG. 12, in the case of the joining form shown in FIG. 11 (F), the prepreg is straddled across the joining part 6i on the holding parts 6a and 6b side and the joining part 6j on the connecting part 6e side. The sheet 13 and the heat-shrink tape 14 are wound in order and cured by heating, and the holding portions 6a and 6b and the connecting portion 6e are joined by the joining material 6k.

図12に示す弾性部材製造工程#300では、図9及び図10に示す外筒9A,9Bの内周部9bと連結部材10A,10Bの外周部10bとの間にゴムを流し込み、外筒9A,9Bの内周部9bと連結部材10A,10Bの外周部10bとにゴムを加硫接合させて、弾性部材7A,7Bが一体に製造される。図12に示す接合工程#400は、リンク部材6と弾性部材7A,7Bとを接合する工程である。接合工程#400では、保持部6a,6bのブシュ孔6c,6dに弾性部材7A,7Bの外筒9A,9Bの外周部9aを圧入する。その結果、接合工程#400では、保持部6a,6bのブシュ孔6c,6dに弾性部材7A,7Bの外筒9A,9Bの外周部9aが嵌合してけん引装置5が製造される。   In the elastic member manufacturing process # 300 shown in FIG. 12, rubber is poured between the inner peripheral part 9b of the outer cylinders 9A and 9B and the outer peripheral part 10b of the connecting members 10A and 10B shown in FIG. 9 and FIG. , 9B and the outer peripheral portion 10b of the connecting members 10A, 10B are vulcanized and joined together to produce the elastic members 7A, 7B integrally. The joining process # 400 shown in FIG. 12 is a process of joining the link member 6 and the elastic members 7A and 7B. In the joining step # 400, the outer peripheral portions 9a of the outer cylinders 9A and 9B of the elastic members 7A and 7B are press-fitted into the bush holes 6c and 6d of the holding portions 6a and 6b. As a result, in the joining step # 400, the traction device 5 is manufactured by fitting the outer peripheral portions 9a of the outer cylinders 9A, 9B of the elastic members 7A, 7B into the bush holes 6c, 6d of the holding portions 6a, 6b.

この発明の第2実施形態に係る連結装置には、第1実施形態の効果に加えて、以下に記載するような効果がある。
(1) この第2実施形態では、リンク部材6の全部が繊維強化プラスチックである。このため、第1実施形態に比べて、リンク部材6の軽量化をより一層図ることができるとともに、リンク部材6の着脱時の作業性をより一層向上させることができる。
The coupling device according to the second embodiment of the present invention has the following effects in addition to the effects of the first embodiment.
(1) In the second embodiment, the entire link member 6 is fiber reinforced plastic. For this reason, as compared with the first embodiment, the weight of the link member 6 can be further reduced, and the workability at the time of attaching and detaching the link member 6 can be further improved.

(2) この第2実施形態では、台車4側の弾性部材7Aを保持する保持部6aと、車体3側の弾性部材7Bを保持する保持部6bと、保持部6aと保持部6bとを連結する連結部6eとが繊維強化プラスチックである。このため、第1実施形態に比べてリンク部材6の軽量化をより一層図ることができる。 (2) In the second embodiment, the holding portion 6a that holds the elastic member 7A on the cart 4 side, the holding portion 6b that holds the elastic member 7B on the vehicle body 3 side, and the holding portion 6a and the holding portion 6b are connected. The connecting portion 6e to be made is a fiber reinforced plastic. For this reason, the weight of the link member 6 can be further reduced as compared with the first embodiment.

(3) この第2実施形態では、保持部6a,6bと連結部6eとが接合材6kによって接合されている。このため、例えば、保持部6a,6bと連結部6eとに跨るように、プリプレグを積層し加熱硬化して接合材6kを形成し、保持部6a,6bと連結部6eとを接合材6kによってより一層強固に接合することができる。 (3) In the second embodiment, the holding portions 6a and 6b and the connecting portion 6e are joined by the joining material 6k. For this reason, for example, a prepreg is laminated and heat-cured so as to straddle the holding portions 6a and 6b and the connecting portion 6e to form the bonding material 6k, and the holding portions 6a and 6b and the connecting portion 6e are joined by the bonding material 6k. It can join still more firmly.

(第3実施形態)
図14及び図15に示すけん引装置5は、図1〜図6及び図9〜図11に示すリンク部材6とは異なり、図14及び図15に示す金属製の内筒16A,16Bを備えている。図14及び図15に示すリンク部材6は、このリンク部材6の全部が繊維強化プラスチック製である。リンク部材6は、図14に示すように、台車4側の弾性部材7Aを保持する保持部6aと、車体3側の弾性部材7Bを保持する保持部6bと、保持部6aと保持部6bとを連結する連結部6eとが繊維強化プラスチックであり、このような繊維強化プラスチックとしては炭素繊維強化プラスチックが好ましい。リンク部材6は、図14及び図15に示すように、保持部6a,6bの内周部に金属製の内筒16A,16Bの外周部16aが接合し、この金属製の内筒16A,16Bの内周部16bに弾性部材7A,7Bの外筒9A,9Bの外周部9aが接合する。保持部6a,6bは、内筒16A,16Bと一体に接合しており、内筒16A,16Bに弾性部材7A,7Bを圧入するときに発生する圧力に内筒16A,16Bが耐えられるように、内筒16A,16Bを補強する補強材として機能する。連結部6eは、例えば、プリプレグを積層し加熱することによって所定の形状に形成される。接合部6i,6jは、図16(A)〜(F)に示すように、図11(A)〜(F)に示す接合形態と同様の接合形態によって、保持部6a,6bと連結部6eとを接合する。
(Third embodiment)
Unlike the link member 6 shown in FIGS. 1 to 6 and FIGS. 9 to 11, the traction device 5 shown in FIGS. 14 and 15 includes metal inner cylinders 16 </ b> A and 16 </ b> B shown in FIGS. 14 and 15. Yes. The link member 6 shown in FIGS. 14 and 15 is entirely made of fiber reinforced plastic. As shown in FIG. 14, the link member 6 includes a holding portion 6a that holds the elastic member 7A on the cart 4 side, a holding portion 6b that holds the elastic member 7B on the vehicle body 3, a holding portion 6a, and a holding portion 6b. The connecting portion 6e for connecting the two is a fiber reinforced plastic, and as such a fiber reinforced plastic, a carbon fiber reinforced plastic is preferable. As shown in FIGS. 14 and 15, the link member 6 has metallic inner cylinders 16 </ b> A and 16 </ b> B joined to outer peripheral parts 16 a and inner metallic parts 16 </ b> A and 16 </ b> B. The outer peripheral portions 9a of the outer cylinders 9A and 9B of the elastic members 7A and 7B are joined to the inner peripheral portion 16b. The holding portions 6a and 6b are integrally joined to the inner cylinders 16A and 16B so that the inner cylinders 16A and 16B can withstand the pressure generated when the elastic members 7A and 7B are press-fitted into the inner cylinders 16A and 16B. It functions as a reinforcing material that reinforces the inner cylinders 16A and 16B. The connecting portion 6e is formed in a predetermined shape by, for example, laminating and heating a prepreg. As shown in FIGS. 16A to 16F, the joining portions 6i and 6j have the holding portions 6a and 6b and the connecting portion 6e in the same joining manner as that shown in FIGS. 11A to 11F. And join.

図14及び図15に示す内筒16Aは、弾性部材7Aを挿入する部材であり、内筒16Bは弾性部材7Bを挿入する部材である。内筒16Aは、リンク部材6の保持部6aの内周部を構成し、内筒16Bはリンク部材6の保持部6bの内周部を構成する。内筒16A,16Bは、保持部6a,6bと一体に接合しており、この内筒16A,16Bに弾性部材7A,7Bを圧入するときに発生する圧力に保持部6a,6bが耐えられるように、この保持部6a,6bを補強する補強材として機能する。内筒16A,16Bは、例えば、図2及び図5に示す外筒9A,9Bと同様に機械構造用炭素鋼鋼管などを加工して形成されている。内筒16A,16Bは、いずれも同一構造であり弾性部材7A,7Bをそれぞれ収容する。内筒16A,16Bは、保持部6a,6bの内周部と接合する外周部16aと、弾性部材7A,7Bの外周部9aと嵌合する内周部16bなどを備えている。   The inner cylinder 16A shown in FIGS. 14 and 15 is a member for inserting the elastic member 7A, and the inner cylinder 16B is a member for inserting the elastic member 7B. The inner cylinder 16A constitutes the inner peripheral part of the holding part 6a of the link member 6, and the inner cylinder 16B constitutes the inner peripheral part of the holding part 6b of the link member 6. The inner cylinders 16A and 16B are integrally joined with the holding parts 6a and 6b so that the holding parts 6a and 6b can withstand the pressure generated when the elastic members 7A and 7B are press-fitted into the inner cylinders 16A and 16B. Moreover, it functions as a reinforcing material that reinforces the holding portions 6a and 6b. The inner cylinders 16A and 16B are formed, for example, by machining a carbon steel pipe for machine structure as in the outer cylinders 9A and 9B shown in FIGS. The inner cylinders 16A and 16B have the same structure and accommodate the elastic members 7A and 7B, respectively. Inner cylinder 16A, 16B is provided with the outer peripheral part 16a joined to the inner peripheral part of holding | maintenance part 6a, 6b, the inner peripheral part 16b fitted to the outer peripheral part 9a of elastic member 7A, 7B, etc.

次に、この発明の第3実施形態に係る連結装置の製造方法について説明する。
図17に示すリンク部材製造工程#200は、リンク部材6の一部を繊維強化プラスチックによって製造する工程である。リンク部材製造工程#200は、保持部製造工程#207と、連結部製造工程#208と、接合工程#209などを含む。保持部製造工程#207は、保持部6a,6bを繊維強化プラスチックによって製造する工程であり、図18に示すように保持部6a,6bの内周部に金属製の内筒16A,16Bの外周部16aを接合させる。保持部製造工程#207では、例えば、図12及び図13に示す保持部製造工程#204と同様にシートワインディング法によって保持部6a,6bが製造される。保持部製造工程#207では、図18に示すように、内筒16A,16Bを芯金として利用し、この内筒16A,16Bの外周面にプリプレグシート13を巻き付ける。次に、保持部製造工程#207では、プリプレグシート13の外周面に熱収縮テープ14を巻き付けて、硬化装置15内でプリプレグシート13を加熱硬化させる。次に、保持部製造工程#270では、プリプレグシート13の熱硬化後に熱収縮テープ14を取り外し、保持部6a,6bの内周部に内筒16A,16Bの外周部16aが嵌合した状態で、内筒16A,16Bと一体に保持部6a,6bが製造される。保持部製造工程#207では、図16(A)〜(F)に示すように、図11(A)〜(F)に示す保持部6a,6bの製造工程と同様の製造工程によって保持部6a,6bが製造される。
Next explained is a method for manufacturing the coupling device according to the third embodiment of the invention.
The link member manufacturing process # 200 shown in FIG. 17 is a process of manufacturing a part of the link member 6 with fiber reinforced plastic. The link member manufacturing process # 200 includes a holding part manufacturing process # 207, a connecting part manufacturing process # 208, a joining process # 209, and the like. The holding part manufacturing step # 207 is a process of manufacturing the holding parts 6a and 6b with fiber reinforced plastic. As shown in FIG. 18, the outer circumferences of the metal inner cylinders 16A and 16B are formed on the inner peripheral parts of the holding parts 6a and 6b. The part 16a is joined. In the holding part manufacturing process # 207, for example, the holding parts 6a and 6b are manufactured by the sheet winding method in the same manner as in the holding part manufacturing process # 204 shown in FIGS. In the holding part manufacturing process # 207, as shown in FIG. 18, the inner cylinders 16A and 16B are used as core bars, and the prepreg sheet 13 is wound around the outer peripheral surfaces of the inner cylinders 16A and 16B. Next, in holding part manufacturing process # 207, the heat-shrink tape 14 is wound around the outer peripheral surface of the prepreg sheet 13, and the prepreg sheet 13 is heat-cured in the curing device 15. Next, in the holding part manufacturing process # 270, the heat shrink tape 14 is removed after the prepreg sheet 13 is thermally cured, and the outer peripheral part 16a of the inner cylinders 16A and 16B is fitted to the inner peripheral part of the holding parts 6a and 6b. The holding portions 6a and 6b are manufactured integrally with the inner cylinders 16A and 16B. In the holding part manufacturing process # 207, as shown in FIGS. 16A to 16F, the holding part 6a is manufactured by a manufacturing process similar to the manufacturing process of the holding parts 6a and 6b shown in FIGS. , 6b is manufactured.

図17に示す保持部製造工程#207では、図16(A)(C)(F)に示す保持部6a,6bを製造する場合には、図11に示す保持部製造工程#204と同様の製造工程によって、図18に示すように保持部6a,6bが製造される。保持部製造工程#207では、図16(B)に示す保持部6a,6bを製造する場合には、図18に示すように保持部6a,6bを製造した後に、この保持部6a,6bの外周面を内筒16A,16Bの外周面まで機械加工によって切削して貫通孔を形成し接合部6iを形成する。保持部製造工程#207では、図16(D)に示す保持部6a,6bを製造する場合には、図16(A)〜(C)(E)(F)に示す保持部6a,6bを製造する場合よりもプリプレグシート13を厚く巻き付けて積層し、加熱硬化後の保持部6a,6bの外周面に凸状の接合部6iが残るようにこの硬化後の保持部6a,6bを機械加工によって切削する。保持部製造工程#207では、図16(E)に示す保持部6a,6bを製造する場合には、図16に示す接合部6iに相当する部分に凸状の突出部を有する内筒16A,16Bの外周面に、プリプレグシート13を巻き付けて加熱硬化する。図17に示す連結部製造工程#208は、保持部6aと保持部6bとを連結する連結部6eを繊維強化プラスチックによって製造する工程である。連結部製造工程#208では、図12及び図13に示す連結部製造工程#205と同様に連結部6eが製造される。   In the holding part manufacturing process # 207 shown in FIG. 17, when manufacturing the holding parts 6a and 6b shown in FIGS. 16A, 16C, and 16F, the same as the holding part manufacturing process # 204 shown in FIG. By the manufacturing process, the holding portions 6a and 6b are manufactured as shown in FIG. In the holding part manufacturing step # 207, when the holding parts 6a and 6b shown in FIG. 16B are manufactured, the holding parts 6a and 6b are manufactured after the holding parts 6a and 6b are manufactured as shown in FIG. The outer peripheral surface is cut by machining to the outer peripheral surfaces of the inner cylinders 16A and 16B to form through holes and form the joints 6i. In the holding part manufacturing process # 207, when manufacturing the holding parts 6a and 6b shown in FIG. 16D, the holding parts 6a and 6b shown in FIGS. 16A to 16C are used. The prepreg sheet 13 is wound and laminated thicker than in the case of manufacturing, and the cured holding portions 6a and 6b are machined so that the convex joint portions 6i remain on the outer peripheral surfaces of the heat-cured holding portions 6a and 6b. Cut by. In the holding part manufacturing step # 207, when the holding parts 6a and 6b shown in FIG. 16 (E) are manufactured, the inner cylinder 16A having a protruding protrusion at a portion corresponding to the joint part 6i shown in FIG. The prepreg sheet 13 is wound around the outer peripheral surface of 16B and heat-cured. The connection part manufacturing process # 208 shown in FIG. 17 is a process of manufacturing the connection part 6e that connects the holding part 6a and the holding part 6b with fiber-reinforced plastic. In connection part manufacturing process # 208, the connection part 6e is manufactured similarly to connection part manufacturing process # 205 shown in FIG.12 and FIG.13.

図17に示す接合工程#209では、図16(A)〜(E)に示す接合形態の場合には、保持部6a,6b側の接合部6iと連結部6e側の接合部6jとを接着剤によって接合する。図17に示す接合工程#209では、図16(F)に示す接合形態の場合には、保持部6a,6b側の接合部6iと連結部6e側の接合部6jとに跨るように、プリプレグシート13及び熱収縮テープ14の順に巻き付けて加熱硬化し、保持部6a,6bと連結部6eとを接合材6kによって接合する。   In the bonding step # 209 shown in FIG. 17, in the case of the bonding configuration shown in FIGS. 16A to 16E, the bonding portion 6i on the holding portions 6a and 6b side and the bonding portion 6j on the connecting portion 6e side are bonded. Join by agent. In the joining step # 209 shown in FIG. 17, in the case of the joining form shown in FIG. 16 (F), the prepreg is straddled across the joining part 6i on the holding parts 6a and 6b side and the joining part 6j on the connecting part 6e side. The sheet 13 and the heat-shrink tape 14 are wound in order and cured by heating, and the holding portions 6a and 6b and the connecting portion 6e are joined by the joining material 6k.

図17に示す接合工程#400では、内筒16A,16Bの内周部16bに弾性部材7A,7Bの外周部9aを接合させる。接合工程#400では、保持部6a,6bの内筒16A,16Bの内周部16bに弾性部材7A,7Bの外筒9A,9Bの外周部9aを圧入する。その結果、接合工程#400では、内筒16A,16Bの内周部16bに弾性部材7A,7Bの外筒9A,9Bの外周部9aが嵌合してけん引装置5が製造される。   In the joining step # 400 shown in FIG. 17, the outer peripheral portion 9a of the elastic members 7A and 7B is joined to the inner peripheral portion 16b of the inner cylinders 16A and 16B. In the joining step # 400, the outer peripheral portions 9a of the outer cylinders 9A and 9B of the elastic members 7A and 7B are press-fitted into the inner peripheral portions 16b of the inner cylinders 16A and 16B of the holding portions 6a and 6b. As a result, in the joining step # 400, the outer peripheral portion 9a of the outer cylinder 9A, 9B of the elastic member 7A, 7B is fitted to the inner peripheral portion 16b of the inner cylinder 16A, 16B, and the traction device 5 is manufactured.

この発明の第3実施形態に係る連結装置には、第1実施形態及び第2実施形態の効果に加えて、以下に記載するような効果がある。
この第3実施形態では、保持部6a,6bの内周部に金属製の内筒16A,16Bの外周部16aが接合し、この金属製の内筒16A,16Bの内周部16bに弾性部材7A,7Bの外周部8aが接合する。このため、保持部6a,6bの内周部を内筒16A,16Bによって補強することができ、保持部6a,6bの強度を向上させることができる。その結果、保持部6a,6bに弾性部材7A,7Bを圧入するときに、保持部6a,6bが破損するのを内筒16A,16Bによって防止することができる。
The coupling device according to the third embodiment of the present invention has the following effects in addition to the effects of the first and second embodiments.
In the third embodiment, the outer peripheral portions 16a of the metal inner cylinders 16A and 16B are joined to the inner peripheral portions of the holding portions 6a and 6b, and the elastic members are connected to the inner peripheral portions 16b of the metal inner cylinders 16A and 16B. The outer peripheral portions 8a of 7A and 7B are joined. For this reason, the inner peripheral part of holding | maintenance part 6a, 6b can be reinforced with inner cylinder 16A, 16B, and the intensity | strength of holding | maintenance part 6a, 6b can be improved. As a result, the inner cylinders 16A and 16B can prevent the holding portions 6a and 6b from being damaged when the elastic members 7A and 7B are press-fitted into the holding portions 6a and 6b.

(第4実施形態)
図19及び図20に示すけん引装置5は、図9〜図11に示すリンク部材6と同様に、図19及び図20に示すリンク部材6の全部が繊維強化プラスチックであり、図19〜図21に示す固定部17などを備えている。リンク部材6は、図19及び図20に示すように、弾性部材7Aと弾性部材7Bとに平行掛けされた状態になるように、保持部6a,6bと連結部6eとが一体成形されている。保持部6a,6bは、図5、図10及び図15に示す連結部6eとは異なり、図20に示すように断面が半円状の曲面部に形成されている。連結部6eは、図5、図10及び図15に示す連結部6eとは異なり、図21に示すように断面が四角形状の一対の板部に形成されている。
(Fourth embodiment)
19 and 20, the traction device 5 shown in FIGS. 19 and 20 is made of fiber reinforced plastic as shown in FIGS. 19 and 20 in the same manner as the link member 6 shown in FIGS. The fixing part 17 shown in FIG. As shown in FIGS. 19 and 20, in the link member 6, the holding portions 6a and 6b and the connecting portion 6e are integrally formed so as to be in a state of being hooked in parallel with the elastic member 7A and the elastic member 7B. . Unlike the connection part 6e shown in FIG.5, FIG10 and FIG.15, the holding | maintenance parts 6a and 6b are formed in the curved-surface part whose cross section is semicircular as shown in FIG. Unlike the connection part 6e shown in FIG.5, FIG10 and FIG.15, the connection part 6e is formed in a pair of square-shaped board part as shown in FIG.

図19〜図21に示す固定部17は、弾性部材7A,7Bをリンク部材6に固定する部分である。固定部17は、図19及び図20に示すように、弾性部材7Aと弾性部材7Bとの間の間隔を一定に保持するために、連結部6eの内側表面と内筒16A,16Bの外周部16aとの間に挟み込まれる楔状の部材である。固定部17は、保持部6aと保持部6bとの間に圧縮力が作用したときに弾性部材7A,7Bが内筒16A,16Bとともに保持部6a,6bから脱落するのを防止する。固定部17は、エポキシ系接着剤などの反応型の接着剤によって連結部6eの内側表面と内筒16A,16Bの外周面とに接合されており、図21に示すように連結部6eの幅方向に所定の間隔をあけて複数(例えば3個)配置されている。固定部17は、例えば、炭素繊維強化プラスチック製又は金属製であり、連結部6eに剛性を付与するリブとして機能する。   The fixing portion 17 shown in FIGS. 19 to 21 is a portion for fixing the elastic members 7 </ b> A and 7 </ b> B to the link member 6. As shown in FIGS. 19 and 20, the fixing portion 17 includes an inner surface of the connecting portion 6 e and outer peripheral portions of the inner cylinders 16 </ b> A and 16 </ b> B in order to maintain a constant distance between the elastic member 7 </ b> A and the elastic member 7 </ b> B. It is a wedge-shaped member sandwiched between 16a. The fixing portion 17 prevents the elastic members 7A and 7B from dropping from the holding portions 6a and 6b together with the inner cylinders 16A and 16B when a compressive force is applied between the holding portion 6a and the holding portion 6b. The fixing portion 17 is joined to the inner surface of the connecting portion 6e and the outer peripheral surfaces of the inner cylinders 16A and 16B by a reactive adhesive such as an epoxy adhesive, and the width of the connecting portion 6e is shown in FIG. A plurality (for example, three) are arranged at predetermined intervals in the direction. The fixing portion 17 is made of, for example, carbon fiber reinforced plastic or metal, and functions as a rib that imparts rigidity to the connecting portion 6e.

次に、この発明の第4実施形態に係る連結装置の製造方法について説明する。
図22に示すリンク部材製造工程#200は、リンク部材6の全部を繊維強化プラスチックによって製造する工程であり、一体成形工程#210と固定工程#211などを含む。図23(A)に示す芯金12は、図8、図13及び図18に示す芯金12とは異なり、図中平行斜線で示すような略四角形状の金属製の板状部材である。芯金12は、図23(A)に示すように、一方の端部に接合部12aを備えており、他方の端部に接合部12bを備えている。接合部12aは、内筒16A側の外周部16aの半円部と接合する部分であり、接合部12bは内筒16B側の外周部16aの半円部と接合する部分である。芯金12の幅は、連結部6eの幅よりも広く形成されており、芯金12の高さは内筒16A,16Bの直径と同一(連結部6eの上側の内側表面と下側の内側表面との間の距離と同一)に形成されている。真空バックフィルム18は、プリプレグシート13を芯金12及び内筒16A,16Bに密着させる部材である。真空バックフィルム18は、プリプレグシート13の表面を覆う袋体であり、真空減圧(真空引き)されることによって収縮して芯金12及び内筒16A,16Bにプリプレグシート13を押し付けて、芯金12及び16A,16Bとプリプレグシート13との間の気泡を押し出す。
Next explained is a method for manufacturing the coupling device according to the fourth embodiment of the invention.
The link member manufacturing process # 200 shown in FIG. 22 is a process of manufacturing the entire link member 6 with fiber reinforced plastic, and includes an integral molding process # 210 and a fixing process # 211. Unlike the cored bar 12 shown in FIGS. 8, 13, and 18, the cored bar 12 shown in FIG. 23 (A) is a substantially rectangular metal plate-like member as indicated by parallel oblique lines in the figure. As shown in FIG. 23A, the core metal 12 is provided with a joint portion 12a at one end portion and a joint portion 12b at the other end portion. The joining part 12a is a part joined to the semicircular part of the outer peripheral part 16a on the inner cylinder 16A side, and the joining part 12b is a part joined to the semicircular part of the outer peripheral part 16a on the inner cylinder 16B side. The width of the cored bar 12 is formed wider than the width of the connecting part 6e, and the height of the cored bar 12 is the same as the diameter of the inner cylinders 16A and 16B (the inner surface on the upper side and the inner side on the lower side of the connecting part 6e). And the same distance as the surface). The vacuum back film 18 is a member that brings the prepreg sheet 13 into close contact with the cored bar 12 and the inner cylinders 16A and 16B. The vacuum back film 18 is a bag that covers the surface of the prepreg sheet 13, and contracts by being vacuum-reduced (evacuated) to press the prepreg sheet 13 against the core metal 12 and the inner cylinders 16 </ b> A, 16 </ b> B. The bubbles between 12 and 16A, 16B and the prepreg sheet 13 are pushed out.

図22に示す一体成形工程#210は、保持部6a,6bと連結部6eとを繊維強化プラスチックによって一体成形する工程である。一体成形工程#210は、図23に示すように、弾性部材7Aと弾性部材7Bとにリンク部材6が平行掛けされた状態になるように、保持部6a,6bと連結部6eとを一体成形する。一体成形工程#210は、例えば、金型上に積層されたプリプレグを加圧用の保護フィルムを介して加圧し、硬化炉で加熱して熱硬化させ、金型から分離して任意の形状の部材を製造するプリプレグオートクレーブ成形法によってリンク部材6が製造される。一体成形工程#210では、図23(A)に示すように、芯金12の上下面に離型剤を塗布し、芯金12の接合部12a,12bを内筒16A,16Bにそれぞれ嵌め込む。その後に、一体成形工程#210では、芯金12の上下面及び内筒16A,16Bの外周面にプリプレグシート13を平行掛けのベルト状に巻き付けて所定の厚さで積層し、このプリプレグシート13の外周面に真空バックフィルム18を巻き付ける。次に、一体成形工程#210では、プリプレグシート13の外周面に真空バックフィルム18を巻き付けた状態で、芯金12及び内筒16A,16Bを硬化装置15内に収容して加熱する。同時に、一体成形工程#210では、真空バックフィルム18の内部を真空減圧して真空バックフィルム18を収縮させて、芯金12及び内筒16A,16Bとプリプレグシート13とを密着させ、これらの間存在する空気などの気泡を排出させる。最後に、一体成形工程#210では、プリプレグシート13を加熱硬化して乾燥した後に硬化装置15から取り出して、真空バックフィルム18を取り外すとともに芯金12から硬化後のプリプレグシート13を取り外す。その結果、一体成形工程#210では、内筒16A,16Bと保持部6a,6bとが一体になり、保持部6a,6bと連結部6eとが一体になったリンク部材6が製造される。   The integral molding step # 210 shown in FIG. 22 is a step of integrally molding the holding portions 6a and 6b and the connecting portion 6e with fiber reinforced plastic. In the integral molding step # 210, as shown in FIG. 23, the holding portions 6a and 6b and the connecting portion 6e are integrally molded so that the link member 6 is placed in parallel with the elastic member 7A and the elastic member 7B. To do. In the integral molding step # 210, for example, a prepreg laminated on a mold is pressed through a protective film for pressurization, heated in a curing furnace, thermally cured, separated from the mold, and a member having an arbitrary shape The link member 6 is manufactured by the prepreg autoclave molding method which manufactures. In the integral molding step # 210, as shown in FIG. 23A, a release agent is applied to the upper and lower surfaces of the cored bar 12, and the joint portions 12a and 12b of the cored bar 12 are fitted into the inner cylinders 16A and 16B, respectively. . After that, in the integral molding step # 210, the prepreg sheet 13 is wound around the upper and lower surfaces of the core metal 12 and the outer peripheral surfaces of the inner cylinders 16A and 16B in a parallel belt shape and laminated with a predetermined thickness. A vacuum back film 18 is wound around the outer peripheral surface of the film. Next, in the integral molding step # 210, the cored bar 12 and the inner cylinders 16A and 16B are accommodated in the curing device 15 and heated while the vacuum back film 18 is wound around the outer peripheral surface of the prepreg sheet 13. At the same time, in the integral molding step # 210, the inside of the vacuum back film 18 is vacuum depressurized to contract the vacuum back film 18 so that the core metal 12 and the inner cylinders 16A and 16B and the prepreg sheet 13 are in close contact with each other. Air bubbles such as existing air are discharged. Finally, in the integral molding step # 210, the prepreg sheet 13 is heat-cured and dried, then taken out from the curing device 15, the vacuum back film 18 is removed, and the cured prepreg sheet 13 is removed from the cored bar 12. As a result, in the integral molding step # 210, the inner cylinders 16A and 16B and the holding portions 6a and 6b are integrated, and the link member 6 in which the holding portions 6a and 6b and the connecting portion 6e are integrated is manufactured.

固定工程#211は、リンク部材6に弾性部材7A,7Bを固定する工程である。固定工程#211では、図23(B)に示すように、リンク部材6の連結部6eの内側表面と内筒16A,16Bの外周面との間の隙間に固定部17を挟み込み、連結部6eの内側表面と内筒16A,16Bの外周面とに固定部17を接着剤によって接合する。図22に示す弾性部材製造工程#300では、図19及び図20に示す連結部材10A,10Bの外周部10bと内筒16A,16Bの内周部16bとにゴムを加硫接合させて、弾性部材7A,7Bが一体に製造される。接合工程#400では、図23(C)に示すように、内筒16A,16Bの内周部16bに弾性部材7A,7Bの外筒9A,9Bの外周部9aが嵌合してけん引装置5が製造される。   The fixing process # 211 is a process of fixing the elastic members 7A and 7B to the link member 6. In the fixing step # 211, as shown in FIG. 23 (B), the fixing portion 17 is sandwiched in the gap between the inner surface of the connecting portion 6e of the link member 6 and the outer peripheral surfaces of the inner cylinders 16A and 16B, thereby connecting the connecting portion 6e. The fixing portion 17 is bonded to the inner surface of the inner cylinder and the outer peripheral surfaces of the inner cylinders 16A and 16B with an adhesive. In the elastic member manufacturing process # 300 shown in FIG. 22, rubber is vulcanized and joined to the outer peripheral portion 10b of the connecting members 10A and 10B and the inner peripheral portion 16b of the inner cylinders 16A and 16B shown in FIGS. The members 7A and 7B are manufactured integrally. In the joining step # 400, as shown in FIG. 23C, the outer peripheral portions 9a of the outer cylinders 9A and 9B of the elastic members 7A and 7B are fitted to the inner peripheral portions 16b of the inner cylinders 16A and 16B, and the traction device 5 is engaged. Is manufactured.

この発明の第4実施形態に係る連結装置には、第1実施形態及び第2実施形態の効果に加えて、以下に記載するような効果がある。
(1) この第4実施形態では、保持部6a,6bと連結部6eとが一体成形される。このため、リンク部材6のより一層の軽量化を図ることができるとともに、リンク部材6を簡単に短時間で製造することができる。
The coupling device according to the fourth embodiment of the present invention has the following effects in addition to the effects of the first and second embodiments.
(1) In the fourth embodiment, the holding portions 6a and 6b and the connecting portion 6e are integrally formed. Therefore, the link member 6 can be further reduced in weight, and the link member 6 can be easily manufactured in a short time.

(2) この第4実施形態では、弾性部材7Aと弾性部材7Bとにリンク部材6が平行掛けされた状態になるように、保持部6a,6bと連結部6eとが一体成形される。このため、リンク部材6の構造が簡単になってリンク部材6を安価に量産することができる。 (2) In the fourth embodiment, the holding portions 6a and 6b and the connecting portion 6e are integrally formed so that the link member 6 is in parallel with the elastic member 7A and the elastic member 7B. For this reason, the structure of the link member 6 is simplified, and the link member 6 can be mass-produced at low cost.

(3) この第4実施形態では、弾性部材7A,7Bをリンク部材6に固定部17が固定する。このため、リンク部材6の前後方向に圧縮力が作用したときに、リンク部材6から弾性部材7A,7Bが脱落するのを防止することができる。 (3) In the fourth embodiment, the fixing member 17 fixes the elastic members 7A and 7B to the link member 6. For this reason, it is possible to prevent the elastic members 7 </ b> A and 7 </ b> B from dropping off from the link member 6 when a compressive force is applied in the front-rear direction of the link member 6.

(第5実施形態)
図24及び図25に示すけん引装置5は、図9〜図11に示すリンク部材6と同様に、図24及び図25に示すリンク部材6の全部が繊維強化プラスチックである。リンク部材6は、図21及び図22に示すように、弾性部材7Aと弾性部材7Bとにクロス掛け(十字掛け)された状態になるように、保持部6a,6bと連結部6eとが一体成形されている。保持部6a,6bは、図25に示すように、断面が略半円状の曲面部に形成されている。図24及び図25に示す連結部6eは、図19〜図21に示す連結部6eと同様に、断面が四角形状の一対の板部に形成されている。図24及び図25に示す固定部17は、図19〜図21に示す固定部17と同様に、エポキシ系接着剤などの反応型の接着剤によって連結部6eの内側表面と内筒16A,16Bの外周面とに接合されており、連結部6eの幅方向に所定の間隔をあけて複数配置されている。
(Fifth embodiment)
In the traction device 5 shown in FIGS. 24 and 25, all of the link members 6 shown in FIGS. 24 and 25 are made of fiber reinforced plastic, like the link members 6 shown in FIGS. 9 to 11. As shown in FIGS. 21 and 22, in the link member 6, the holding portions 6a and 6b and the connecting portion 6e are integrated so as to be cross-crossed (crossed) between the elastic member 7A and the elastic member 7B. Molded. As shown in FIG. 25, the holding portions 6a and 6b are formed in curved surface portions having a substantially semicircular cross section. The connection part 6e shown in FIG.24 and FIG.25 is formed in a pair of board part with a square cross section similarly to the connection part 6e shown in FIGS. The fixing part 17 shown in FIGS. 24 and 25 is similar to the fixing part 17 shown in FIG. 19 to FIG. The outer peripheral surface of the connecting portion 6e is arranged at a predetermined interval in the width direction of the connecting portion 6e.

次に、この発明の第5実施形態に係る連結装置の製造方法について説明する。
図26に示すリンク部材製造工程#200は、リンク部材6の全部を繊維強化プラスチックによって製造する工程であり、一体成形工程#212と固定工程#213などを含む。図27(A)に示す芯金12A,12Bは、図23に示す芯金12とは異なり、図中平行斜線で示すような二等辺三角形状の金属製の板状部材である。図27(A)に示すように、芯金12A,12Bは、一方の端部(底辺に相当する部分)に接合部12c,12dをそれぞれ備えている。接合部12cは、内筒16A側の外周部16aの略半円部と接合する部分であり、接合部12dは内筒16B側の外周部16aの略半円部と接合する部分である。芯金12A,12Bは、連結部6eの上側の内側表面及び下側の内側表面と内筒16A,16Bの外周面とによって囲まれる空間と同一形状に形成されており、芯金12A,12Bの幅は連結部6eの幅よりも広く形成されている。
Next explained is a method for manufacturing the coupling device according to the fifth embodiment of the invention.
A link member manufacturing process # 200 shown in FIG. 26 is a process of manufacturing the entire link member 6 with fiber reinforced plastic, and includes an integral molding process # 212, a fixing process # 213, and the like. Unlike the core metal 12 shown in FIG. 23, the metal cores 12A and 12B shown in FIG. 27A are isosceles triangular metal plate-like members as indicated by parallel oblique lines in the drawing. As shown in FIG. 27A, the cored bars 12A and 12B are provided with joint portions 12c and 12d at one end (a portion corresponding to the bottom side), respectively. The joining part 12c is a part joined to the substantially semicircular part of the outer peripheral part 16a on the inner cylinder 16A side, and the joining part 12d is a part joined to the substantially semicircular part of the outer peripheral part 16a on the inner cylinder 16B side. The cored bars 12A and 12B are formed in the same shape as the space surrounded by the upper inner surface and the lower inner surface of the connecting portion 6e and the outer peripheral surface of the inner cylinders 16A and 16B, and the cored bars 12A and 12B The width is formed wider than the width of the connecting portion 6e.

図26に示す一体成形工程#212は、保持部6a,6bと連結部6eとを繊維強化プラスチックによって一体成形する工程である。一定成形工程#212は、図27に示すように、弾性部材7Aと弾性部材7Bとにリンク部材6がクロス掛けされた状態になるように、保持部6a,6bと連結部6eとを一体成形する。一体成形工程#212では、例えば、図22及び図23に示す一体成形工程#210と同様にオートクレーブ成形法によってリンク部材6が製造される。一体成形工程#212では、図27(A)に示すように、芯金12A,12Bの上下面に離型剤を塗布し、芯金12A,12Bの接合部12c,12dを内筒16A,16Bにそれぞれ嵌め込む。その後に、一体成形工程#212では、芯金12A,12Bの上下面及び内筒16A,16Bの外周面にプリプレグシート13をクロス掛けのベルト状に巻き付けて所定の厚さで積層し、プリプレグシート13の外周面に真空バックフィルム18を巻き付ける。次に、一体成形工程#212では、プリプレグシート13の外周面に真空バックフィルム18を巻き付けた状態で、芯金12A,12B及び内筒16A,16Bを硬化装置15内に収容して芯金12を加熱するとともに、真空バックフィルム18を収縮させて、プリプレグシート13と芯金12A,12Bとを密着させる。最後に、一体成形工程#212では、プリプレグシート13が加熱硬化して乾燥した後に硬化装置15から取り出して、真空バックフィルム18を取り外すとともに芯金12A,12Bから硬化後のプリプレグシート13を取り外す。その結果、一体成形工程#212では、内筒16A,16Bと保持部6a,6bとが一体になり、保持部6a,6bと連結部6eとが一体になったリンク部材6が製造される。   The integral molding step # 212 shown in FIG. 26 is a step of integrally molding the holding portions 6a and 6b and the connecting portion 6e with fiber reinforced plastic. In the constant forming step # 212, as shown in FIG. 27, the holding portions 6a and 6b and the connecting portion 6e are integrally formed so that the link member 6 is crossed over the elastic member 7A and the elastic member 7B. To do. In the integral molding step # 212, for example, the link member 6 is manufactured by an autoclave molding method as in the integral molding step # 210 shown in FIGS. In the integral molding step # 212, as shown in FIG. 27A, a release agent is applied to the upper and lower surfaces of the core bars 12A and 12B, and the joint portions 12c and 12d of the core bars 12A and 12B are connected to the inner cylinders 16A and 16B. Fit into each. Thereafter, in the integral molding step # 212, the prepreg sheet 13 is wound around the upper and lower surfaces of the core bars 12A and 12B and the outer peripheral surfaces of the inner cylinders 16A and 16B in a cross-belt shape and laminated to a predetermined thickness. A vacuum back film 18 is wound around the outer peripheral surface of 13. Next, in the integral molding step # 212, the core bars 12A and 12B and the inner cylinders 16A and 16B are accommodated in the curing device 15 in a state where the vacuum back film 18 is wound around the outer peripheral surface of the prepreg sheet 13, and the core bar 12 is accommodated. And the vacuum back film 18 is contracted to bring the prepreg sheet 13 and the cored bars 12A and 12B into close contact with each other. Finally, in the integral molding step # 212, after the prepreg sheet 13 is heated and cured and dried, the prepreg sheet 13 is taken out from the curing device 15, the vacuum back film 18 is removed, and the cured prepreg sheet 13 is removed from the core bars 12A and 12B. As a result, in the integral molding step # 212, the inner cylinders 16A and 16B and the holding portions 6a and 6b are integrated, and the link member 6 in which the holding portions 6a and 6b and the connecting portion 6e are integrated is manufactured.

図26に示す固定工程#213は、リンク部材6に弾性部材7A,7Bを固定する工程である。固定工程#213では、図27(B)に示すように、リンク部材6の連結部6eの内側表面と内筒16A,16Bの外周面との間の隙間に固定部17を挟み込み、連結部6eの内側表面と内筒16A,16Bの外周面とに固定部17を接着剤によって接合する。図26に示す弾性部材製造工程#300では、図24及び図25に示す連結部材10A,10Bの外周部10bと内筒16A,16Bの内周部16bとにゴムを加硫接合させて、弾性部材7A,7Bが一体に製造される。接合工程#400では、図27(C)に示すように、内筒16A,16Bの内周部16bに弾性部材7A,7Bの外筒9A,9Bの外周部9aが嵌合してけん引装置5が製造される。   The fixing process # 213 shown in FIG. 26 is a process of fixing the elastic members 7A and 7B to the link member 6. In the fixing step # 213, as shown in FIG. 27B, the fixing portion 17 is sandwiched in the gap between the inner surface of the connecting portion 6e of the link member 6 and the outer peripheral surfaces of the inner cylinders 16A and 16B, thereby connecting the connecting portion 6e. The fixing portion 17 is bonded to the inner surface of the inner cylinder and the outer peripheral surfaces of the inner cylinders 16A and 16B with an adhesive. In the elastic member manufacturing process # 300 shown in FIG. 26, rubber is vulcanized and joined to the outer peripheral portion 10b of the connecting members 10A and 10B and the inner peripheral portion 16b of the inner cylinders 16A and 16B shown in FIGS. The members 7A and 7B are manufactured integrally. In the joining step # 400, as shown in FIG. 27C, the outer peripheral portion 9a of the outer cylinder 9A, 9B of the elastic member 7A, 7B is fitted to the inner peripheral portion 16b of the inner cylinder 16A, 16B, and the towing device 5 is engaged. Is manufactured.

この発明の第5実施形態に係る連結装置には、第1実施形態、第2実施形態及び第4実施形態の効果に加えて、以下に記載するような効果がある。
この第5実施形態では、弾性部材7Aと弾性部材7Bとにリンク部材6がクロス掛けされた状態になるように、保持部6a,6bと連結部6eとが一体成形される。このため、リンク部材6の構造が簡単になってリンク部材6を安価に量産することができる。また、保持部6aと保持部6bとの間でリンク部材6の高さを低くすることができるため、設置スペースが狭い場所であっても他の機器と干渉しないようにけん引装置5を設置することができる。
The coupling device according to the fifth embodiment of the present invention has the following effects in addition to the effects of the first embodiment, the second embodiment, and the fourth embodiment.
In the fifth embodiment, the holding portions 6a and 6b and the connecting portion 6e are integrally formed so that the link member 6 is crossed over the elastic member 7A and the elastic member 7B. For this reason, the structure of the link member 6 is simplified, and the link member 6 can be mass-produced at low cost. Moreover, since the height of the link member 6 can be lowered between the holding portion 6a and the holding portion 6b, the traction device 5 is installed so as not to interfere with other devices even in a small installation space. be able to.

(第6実施形態)
図28に示す車両2は、例えば、気動車又は内燃機関車である。車両2は、動力装置19と、図28に示す変速機20と、減速機21と、図28及び図29に示す動力伝達装置22などを備えている。図28に示す動輪4dは、動力を伝達する車輪であり、図1に示す車輪4aと同様にレール1aと転がり接触する。
(Sixth embodiment)
The vehicle 2 shown in FIG. 28 is a pneumatic vehicle or an internal combustion engine vehicle, for example. The vehicle 2 includes a power unit 19, a transmission 20 shown in FIG. 28, a speed reducer 21, a power transmission unit 22 shown in FIGS. 28 and 29, and the like. The moving wheel 4d shown in FIG. 28 is a wheel that transmits power, and is in rolling contact with the rail 1a in the same manner as the wheel 4a shown in FIG.

図28に示す動力装置19は、動力を発生する装置である。動力装置19は、例えば、熱エネルギーを回転エネルギーに変換して動力を発生する内燃機関であり、ディーゼルエンジンなどの原動機である。動力装置19は、車両2の車体3の床下に固定されている。変速機20は、動力装置19が発生するトルクを変換する装置である。変速機20は、例えば、入力軸の回転により発生する流体の運動エネルギーによって出力軸を回転させる流体変速機などである。変速機20は、図28及び図29に示すように、動力装置19によって駆動される駆動軸(入力軸)20aなどを備えている。図28に示す減速機21は、伝達部材24からの回転力を動輪4dに伝達する装置である。減速機21は、伝達部材24と動輪4dとの間に組み込まれており、歯車機構を介して伝達部材24からの回転力を減速させ回転力を増加させるとともに、回転力の伝達方向を変えて動輪4dに伝達する。減速機21は、図28及び図29に示すように、駆動軸20aからの動力によって駆動される従動軸(出力軸)21aを備えている。   A power unit 19 shown in FIG. 28 is a unit that generates power. The power unit 19 is, for example, an internal combustion engine that generates power by converting thermal energy into rotational energy, and is a prime mover such as a diesel engine. The power unit 19 is fixed below the floor of the vehicle body 3 of the vehicle 2. The transmission 20 is a device that converts torque generated by the power unit 19. The transmission 20 is, for example, a fluid transmission that rotates an output shaft by the kinetic energy of fluid generated by the rotation of the input shaft. As shown in FIGS. 28 and 29, the transmission 20 includes a drive shaft (input shaft) 20 a that is driven by the power unit 19. The speed reducer 21 shown in FIG. 28 is a device that transmits the rotational force from the transmission member 24 to the driving wheel 4d. The speed reducer 21 is incorporated between the transmission member 24 and the driving wheel 4d, reduces the rotational force from the transmission member 24 via the gear mechanism, increases the rotational force, and changes the transmission direction of the rotational force. This is transmitted to the driving wheel 4d. As shown in FIGS. 28 and 29, the speed reducer 21 includes a driven shaft (output shaft) 21a that is driven by power from the drive shaft 20a.

図28及び図29に示す動力伝達装置22は、動力を伝達部材24によって伝達する装置である。動力伝達装置22は、変速機20の駆動軸20aと減速機21の従動軸21aとを伝達部材24によって連結する。動力伝達装置22は、動輪4dを駆動するための動力を伝達する回転軸として機能する。動力伝達装置22は、継手部23A,23Bと、伝達部材24などを備えている。動力伝達装置22は、変速機20側の駆動軸20aと減速機21側の従動軸21aとを伝達部材24を介して連結しており、動力装置19から動輪4dに駆動力を伝達させる。   The power transmission device 22 shown in FIGS. 28 and 29 is a device that transmits power by the transmission member 24. The power transmission device 22 connects the drive shaft 20 a of the transmission 20 and the driven shaft 21 a of the speed reducer 21 by a transmission member 24. The power transmission device 22 functions as a rotating shaft that transmits power for driving the driving wheel 4d. The power transmission device 22 includes joint portions 23A and 23B, a transmission member 24, and the like. The power transmission device 22 connects the drive shaft 20a on the transmission 20 side and the driven shaft 21a on the reduction gear 21 side via the transmission member 24, and transmits the driving force from the power device 19 to the driving wheel 4d.

継手部23Aは、変速機20側の駆動軸20aと伝達部材24とを回転自在に連結する部分であり、継手部23Bは減速機21側の従動軸21aと伝達部材24とを回転自在に連結する部分である。継手部23A,23Bは、駆動軸20aの中心線と従動軸21aの中心線とが交差する場合であっても、駆動軸20aから従動軸21aに回転力を伝達可能な自在継手(ユニバーサルジョイント)である。継手部23A,23Bは、いずれも同一構造であり、図28及び図29に示す本体部23aと、十字軸23bと、ヨーク23cと、図29に示す嵌合部23dなどを備えている。   The joint portion 23A is a portion that rotatably connects the drive shaft 20a on the transmission 20 side and the transmission member 24, and the joint portion 23B rotatably connects the driven shaft 21a on the reduction gear 21 side and the transmission member 24. It is a part to do. The joint portions 23A and 23B are universal joints (universal joints) capable of transmitting rotational force from the drive shaft 20a to the driven shaft 21a even when the center line of the drive shaft 20a and the center line of the driven shaft 21a intersect. It is. The joint portions 23A and 23B have the same structure, and include a main body portion 23a shown in FIGS. 28 and 29, a cross shaft 23b, a yoke 23c, a fitting portion 23d shown in FIG.

図28及び図29に示す本体部23aは、伝達部材24の両端部に接合される部分であり、伝達部材24と一体となって回転する。十字軸23bは、伝達部材24の端部と駆動軸20aの端部とを連結するとともに、伝達部材24の端部と従動軸21aの端部とを連結する部材である。十字軸23bは、図29に示すように、伝達部材24側のヨーク23cに回転自在に連結される回転軸23eと、この回転軸23eに対して直交し駆動軸20a及び従動軸21aに回転自在に連結される回転軸23fとを備えている。図28及び図29に示すヨーク23cは、十字軸23bの回転軸23eを回転自在に支持する部分である。ヨーク23cは、断面が略U字状の枠部材であり、十字軸23bの回転軸23eを回転自在に支持する軸受として機能し、本体部23aと一体になって回転する。図29に示す嵌合部23dは、伝達部材24側の嵌合部24aと嵌合する部分である。嵌合部23dは、本体部23aの端部の外周面の全周を機械加工などによって所定の深さ及び幅で切削して、凹状に形成した段部である。嵌合部23dは、伝達部材24の厚さと略同じ深さで形成されている。   28 and 29 are portions that are joined to both ends of the transmission member 24, and rotate integrally with the transmission member 24. The cross shaft 23b connects the end of the transmission member 24 and the end of the drive shaft 20a, and connects the end of the transmission member 24 and the end of the driven shaft 21a. As shown in FIG. 29, the cross shaft 23b is a rotary shaft 23e that is rotatably connected to a yoke 23c on the transmission member 24 side, and is orthogonal to the rotary shaft 23e and freely rotatable to the drive shaft 20a and the driven shaft 21a. And a rotating shaft 23f coupled to the motor. The yoke 23c shown in FIGS. 28 and 29 is a portion that rotatably supports the rotary shaft 23e of the cross shaft 23b. The yoke 23c is a frame member having a substantially U-shaped cross section, functions as a bearing that rotatably supports the rotary shaft 23e of the cross shaft 23b, and rotates integrally with the main body portion 23a. A fitting portion 23d shown in FIG. 29 is a portion that fits with the fitting portion 24a on the transmission member 24 side. The fitting portion 23d is a step portion formed in a concave shape by cutting the entire outer peripheral surface of the end portion of the main body portion 23a with a predetermined depth and width by machining or the like. The fitting portion 23 d is formed with substantially the same depth as the thickness of the transmission member 24.

図28及び図29に示す伝達部材24は、駆動軸20aと従動軸21aとの間で動力を伝達する部材である。伝達部材24は、駆動軸20aと従動軸21aとを連結する推進軸であり、伝達部材24の一方の端部が継手部23Aを介して駆動軸20aの端部に連結されており、伝達部材24の他方の端部が継手部23Bを介して従動軸21aの端部に連結されている。伝達部材24は、外観が棒状の連結管であり、動力伝達装置22の本体部分を構成する。伝達部材24は、この伝達部材24の全部が繊維強化プラスチックである。このような繊維強化プラスチックとしては、例えば、炭素繊維強化プラスチックが好ましい。伝達部材24は、この伝達部材24に作用するトルクに対して強度を有するように、繊維強化プラスチック中の繊維が主としてこの伝達部材24のねじり方向に配向されている。伝達部材24は、継手部23A,23Bと接着剤によって接合されている。伝達部材24は、嵌合部24aなどを備えている。嵌合部24aは、継手部23A,23B側の嵌合部23dと嵌合する部分である。嵌合部24aは、伝達部材24の両端部に形成されており、この嵌合部24aの内周面が嵌合部23dの外周面と接合する。嵌合部24aは、例えば、エポキシ樹脂系などの反応型の接着剤によって嵌合部23dと接合されている。   The transmission member 24 shown in FIGS. 28 and 29 is a member that transmits power between the drive shaft 20a and the driven shaft 21a. The transmission member 24 is a propulsion shaft that connects the drive shaft 20a and the driven shaft 21a, and one end portion of the transmission member 24 is connected to the end portion of the drive shaft 20a via a joint portion 23A. The other end of 24 is connected to the end of the driven shaft 21a via the joint 23B. The transmission member 24 is a connecting pipe having a rod-like appearance, and constitutes a main body portion of the power transmission device 22. The transmission member 24 is entirely made of fiber reinforced plastic. As such a fiber reinforced plastic, for example, a carbon fiber reinforced plastic is preferable. In the transmission member 24, the fibers in the fiber reinforced plastic are mainly oriented in the twisting direction of the transmission member 24 so as to have strength against torque acting on the transmission member 24. The transmission member 24 is joined to the joint portions 23A and 23B with an adhesive. The transmission member 24 includes a fitting portion 24a and the like. The fitting portion 24a is a portion that fits with the fitting portion 23d on the joint portion 23A, 23B side. The fitting portion 24a is formed at both ends of the transmission member 24, and the inner peripheral surface of the fitting portion 24a is joined to the outer peripheral surface of the fitting portion 23d. The fitting portion 24a is joined to the fitting portion 23d with, for example, a reactive adhesive such as an epoxy resin.

次に、この発明の第6実施形態に係る動力伝達装置の製造方法について説明する。
図7に示す製造方法#100は、動力を伝達部材24によって伝達する動力伝達装置22の製造方法である。製造方法#100は、伝達部材製造工程#500と接合工程#600などを含む。図31に示す芯金12は、伝達部材24を成形するときに使用される金型である。芯金12は、伝達部材24の内径と同一の大きさの外径を有する。
Next, a method for manufacturing a power transmission device according to the sixth embodiment of the present invention will be described.
Manufacturing method # 100 shown in FIG. 7 is a manufacturing method of the power transmission device 22 that transmits power by the transmission member 24. Manufacturing method # 100 includes transmission member manufacturing process # 500, joining process # 600, and the like. A cored bar 12 shown in FIG. 31 is a mold used when the transmission member 24 is molded. The cored bar 12 has an outer diameter that is the same as the inner diameter of the transmission member 24.

図30に示す伝達部材製造工程#500は、伝達部材24の一部を繊維強化プラスチックによって製造する工程である。伝達部材製造工程#500では、例えば、図7及び図8に示す連結部製造工程#201と同様のシートワインディング法によって伝達部材24を製造する。伝達部材製造工程#500では、繊維強化プラスチック中の繊維を主として伝達部材24のねじり方向に配向させる。伝達部材製造工程#500では、伝達部材24に作用するねじりモーメントの作用方向(図31に示すB1,B2方向)に対して炭素繊維の繊維方向が0°、±45°及び90°で交差するように、繊維方向を変えてプリプレグシート13を芯金12の外周面に重ねて巻き付ける。伝達部材製造工程#500では、プリプレグシート13が加熱硬化して乾燥した後に、硬化装置15から芯金12を取り出して、熱収縮テープ14を取り外すとともに芯金12から硬化後のプリプレグシート13を取り外し、所定の長さに切断して伝達部材24が製造される。 The transmission member manufacturing process # 500 shown in FIG. 30 is a process in which a part of the transmission member 24 is manufactured using fiber reinforced plastic. In the transmission member manufacturing process # 500, for example, the transmission member 24 is manufactured by the same sheet winding method as the connecting part manufacturing process # 201 shown in FIGS. In the transmission member manufacturing process # 500, the fibers in the fiber reinforced plastic are oriented mainly in the twisting direction of the transmission member 24. In the transmission member manufacturing process # 500, the fiber directions of the carbon fibers are 0 °, ± 45 °, and 90 ° with respect to the direction of action of the torsional moment acting on the transmission member 24 (directions B 1 and B 2 shown in FIG. 31). The fiber direction is changed so as to intersect, and the prepreg sheet 13 is wound around the outer peripheral surface of the core metal 12. In the transmission member manufacturing step # 500, after the prepreg sheet 13 is heated and cured and dried, the cored bar 12 is taken out from the curing device 15, the heat shrink tape 14 is removed, and the cured prepreg sheet 13 is removed from the cored bar 12. Then, the transmission member 24 is manufactured by cutting into a predetermined length.

図30に示す接合工程#600は、伝達部材24と継手部23A,23Bとを接着剤によって接合する工程である。接着工程#600では、図20に示すように、継手部23A側の嵌合部23dと伝達部材24の一方の端部側の嵌合部24aとの間に接着剤を塗布してこれらを接合するとともに、継手部23B側の嵌合部23dと伝達部材24の他方の端部側の嵌合部24aとの間に接着剤を塗布してこれらを接合し、動力伝達装置22が製造される。   A joining step # 600 shown in FIG. 30 is a step of joining the transmission member 24 and the joint portions 23A and 23B with an adhesive. In the bonding process # 600, as shown in FIG. 20, an adhesive is applied between the fitting portion 23d on the joint portion 23A side and the fitting portion 24a on one end side of the transmission member 24 to join them together. At the same time, an adhesive is applied between the fitting portion 23d on the joint portion 23B side and the fitting portion 24a on the other end side of the transmission member 24 to join them, whereby the power transmission device 22 is manufactured. .

この発明の第6実施形態に係る動力伝達装置には、第1実施形態の効果に加えて、以下に記載するような効果がある。
(1) この第6実施形態では、伝達部材24の全部が繊維強化プラスチックである。このため、伝達部材24の軽量化をより一層図ることができるとともに、伝達部材24の着脱時の作業性をより一層向上させることができる。
The power transmission device according to the sixth embodiment of the present invention has the following effects in addition to the effects of the first embodiment.
(1) In the sixth embodiment, the entire transmission member 24 is fiber reinforced plastic. For this reason, the weight of the transmission member 24 can be further reduced, and workability at the time of attaching and detaching the transmission member 24 can be further improved.

(2) この第6実施形態では、動力装置19によって駆動される駆動軸20aと、この駆動軸20aからの動力によって駆動される従動軸21aとを連結する伝達部材24が動力伝達装置22の推進軸である。このため、従来の動力伝達装置の鉄製のリンク部材に比べて、伝達部材24の弾性変形の範囲が広くなって疲労せず、伝達部材24が元の形状に容易に復元し永久変形するのを防ぐことができる。また、駆動軸20aと従動軸21aとの間に発生する衝撃を緩和することができ、駆動軸20a及び従動軸21aの寿命を延伸することができる。 (2) In the sixth embodiment, the transmission member 24 that connects the drive shaft 20a driven by the power unit 19 and the driven shaft 21a driven by the power from the drive shaft 20a is a propulsion of the power transmission unit 22. Is the axis. For this reason, compared with the iron link member of the conventional power transmission device, the range of elastic deformation of the transmission member 24 is widened so that the transmission member 24 can be easily restored to its original shape and permanently deformed. Can be prevented. Moreover, the impact which generate | occur | produces between the drive shaft 20a and the driven shaft 21a can be relieved, and the lifetime of the drive shaft 20a and the driven shaft 21a can be extended.

(3) この第6実施形態では、繊維強化プラスチック中の繊維が伝達部材24のねじり方向に配向されている。このため、伝達部材24に作用するトルクと繊維方向とが略一致し、伝達部材24に作用するねじり応力に対して十分な強度を確保することができる。 (3) In the sixth embodiment, the fibers in the fiber reinforced plastic are oriented in the twisting direction of the transmission member 24. For this reason, the torque acting on the transmission member 24 and the fiber direction substantially coincide with each other, and sufficient strength against the torsional stress acting on the transmission member 24 can be ensured.

(他の実施形態)
この発明は、以上説明した実施形態に限定するものではなく、以下に記載するように種々の変形又は変更が可能であり、これらもこの発明の範囲内である。
(1) この実施形態では、けん引装置5を連結装置の例に挙げて説明したが、このようなけん引装置5に連結装置を限定するものではない。例えば、図1に示す車両2のまくらばりと車体3又は台車枠4bとをリンク部材によって連結するボルスタアンカ装置、車両2の車体3と台車枠4bとをリンク部材によって連結するヨーダンパ装置、軸箱と一体の軸ばりと台車枠4bとをリンク部材によって連結する軸ばり式の軸箱支持装置、一方の車体3の妻面と他方の車体3の妻面とをリンク部材によって連結する車端ダンパ装置、一方の車体3と他方の車体3とを左右のレール1a方向にリンク部材によって連結する車体間ヨーダンパ装置などの連結装置についてもこの発明を適用することができる。また、この実施形態では、炭素繊維が一方向に配向されているプリプレグシート13を例に挙げて説明したが、炭素繊維が90°交差させて配向されているプリプレグシートを使用することもできる。さらに、この第1実施形態では、保持部6a,6b側の嵌合部6gと連結部6e側の嵌合部6hとを接着剤によって接合する場合を例に挙げて説明したが、図11(A)〜(E)に示すような接合形態によって保持部6a,6bと連結部6eとを接合することもできる。
(Other embodiments)
The present invention is not limited to the embodiment described above, and various modifications or changes can be made as described below, and these are also within the scope of the present invention.
(1) In this embodiment, the traction device 5 has been described as an example of a coupling device, but the coupling device is not limited to such a traction device 5. For example, the bolster anchor device that connects the sleeper of the vehicle 2 and the vehicle body 3 or the bogie frame 4b shown in FIG. 1 by a link member, the yaw damper device that connects the vehicle body 3 and the bogie frame 4b of the vehicle 2 by a link member, and a shaft box A shaft-beam-type axle box support device that connects the shaft beam integral with the carriage frame 4b by a link member, and a vehicle end damper that connects the end surface of one vehicle body 3 and the end surface of the other vehicle body 3 by a link member The present invention can also be applied to a connecting device such as an inter-vehicle yaw damper device that connects the vehicle body, one vehicle body 3 and the other vehicle body 3 with link members in the direction of the left and right rails 1a. Further, in this embodiment, the prepreg sheet 13 in which the carbon fibers are oriented in one direction has been described as an example, but a prepreg sheet in which the carbon fibers are oriented by intersecting by 90 ° can also be used. Furthermore, in this 1st Embodiment, although the case where the fitting part 6g by the side of holding | maintenance parts 6a and 6b and the fitting part 6h by the side of the connection part 6e were joined was mentioned as an example, it demonstrated, FIG. The holding portions 6a and 6b and the connecting portion 6e can be joined by a joining form as shown in A) to (E).

(2) この第2実施形態及び第3実施形態では、図11及び図16に示すような接合形態によって保持部6a,6bと連結部6eとを接合する場合を例に挙げて説明したが、図6に示すように保持部6a,6bと連結部6eとを嵌合させて接合することもできる。また、この第3実施形態では、加熱成形後の保持部6a,6bの内筒16A,16Bの内周部16bに成形後の弾性部材7A,7Bを圧入しているが、このような製造方法に限定するものではない。例えば、加熱成形後の保持部6a,6bの内筒16A,16Bに外筒9A,9Bを嵌合させ、この外筒9A,9Bと連結部材10A,10Bとの間にゴムを流し込み、外筒9A,9Bと連結部材10A,10Bとにゴム材を加硫接合することもできる。同様に、加熱成形前の保持部6a,6bの内筒16A,16Bに外筒9A,9Bを嵌合させ、この外筒9A,9Bと連結部材10A,10Bとの間にゴムを流し込み、保持部6a,6bを加熱成形するときに外筒9A,9Bと連結部材10A,10Bとにゴム材を加硫接合することもできる。さらに、この第3実施形態〜第5実施形態では、保持部6a,6bの内周部に内筒16A,16Bの外周部16aを嵌合させる場合を例に挙げて説明したが、内筒16A,16Bを省略して保持部6a,6bに弾性部材7A,7Bを圧入することもできる。 (2) In the second and third embodiments, the case where the holding portions 6a and 6b and the connecting portion 6e are joined by the joining form as shown in FIGS. 11 and 16 has been described as an example. As shown in FIG. 6, the holding portions 6a and 6b and the connecting portion 6e can be fitted and joined. In the third embodiment, the molded elastic members 7A and 7B are press-fitted into the inner peripheral portions 16b of the inner cylinders 16A and 16B of the holding portions 6a and 6b after the heat molding. It is not limited to. For example, the outer cylinders 9A and 9B are fitted into the inner cylinders 16A and 16B of the holding portions 6a and 6b after the heat molding, and rubber is poured between the outer cylinders 9A and 9B and the connecting members 10A and 10B. A rubber material can be vulcanized and bonded to 9A and 9B and the connecting members 10A and 10B. Similarly, the outer cylinders 9A and 9B are fitted into the inner cylinders 16A and 16B of the holding portions 6a and 6b before the heat molding, and rubber is poured between the outer cylinders 9A and 9B and the connecting members 10A and 10B to hold them. It is also possible to vulcanize and join a rubber material to the outer cylinders 9A and 9B and the connecting members 10A and 10B when the portions 6a and 6b are thermoformed. Further, in the third to fifth embodiments, the case where the outer peripheral portions 16a of the inner cylinders 16A and 16B are fitted to the inner peripheral portions of the holding portions 6a and 6b has been described as an example. 16B can be omitted and the elastic members 7A and 7B can be press-fitted into the holding portions 6a and 6b.

(3) この第4実施形態では、弾性部材7A,7Bにリンク部材6を平行掛けした状態で成形する場合を例に挙げて説明したが、上下の連結部6eの高さが可能な限り低くなるように成形して、けん引装置5として設置したときに他の機器との干渉を防ぐことができる。また、この第4実施形態及び第5実施形態では、リンク部材6に固定部17を接着剤によって接合する場合を例に挙げて説明したが、固定部17に相当する部分にプリプレグシートを積層してリンク部材6とともに加熱硬化させて、リンク部材6とともに固定部17を一体成形することもできる。さらに、この第4実施形態及び第5実施形態では、連結部6eの上下の内側表面の間に空間を形成する場合を例に挙げて説明したが、繊維強化プラスチックの板材などによってこの空間を埋めることもできる。 (3) In the fourth embodiment, the case where the elastic members 7A and 7B are molded in a state where the link member 6 is placed in parallel is described as an example, but the height of the upper and lower connecting portions 6e is as low as possible. Thus, when it is formed as the traction device 5, interference with other devices can be prevented. In the fourth and fifth embodiments, the case where the fixing portion 17 is joined to the link member 6 with an adhesive has been described as an example. However, a prepreg sheet is laminated on a portion corresponding to the fixing portion 17. The fixing portion 17 can be integrally formed with the link member 6 by being cured by heating together with the link member 6. Furthermore, in the fourth and fifth embodiments, the case where a space is formed between the upper and lower inner surfaces of the connecting portion 6e has been described as an example, but this space is filled with a fiber reinforced plastic plate or the like. You can also

(4) この第4実施形態及び第5実施形態では、オートクレーブ成形法によってリンク部材6を製造する場合を例に挙げて説明したが、このような製造方法に限定するものではない。例えば、プリプレグシートを積み重ねて金型内に投入し加熱硬化させるプリプレグプレス成形法、又は繊維に樹脂を染み込ませた丹波を所定の角度で所定の厚さまで巻き付けて加熱硬化させるフィラメントワインディング成形法などによってもリンク部材6を製造することもできる。特に、フィラメントワインディング成形法の場合には、弾性部材7A,7Bにリンク部材6を平行掛け及びクロス掛けされた状態で、保持部6a,6b及び連結部6eを一体成形することができる。さらに、この第4実施形態及び第5実施形態では、連結部6eと内筒16A,16Bとの間に固定部17を接合した後に、弾性部材7A,7Bを内筒16A,16Bに圧入する場合を例に挙げて説明したが、弾性部材7A,7Bを内筒16A,16Bに圧入した後に、連結部6eと内筒16A,16Bとの間に固定部17を接合することもできる。 (4) In the fourth and fifth embodiments, the case where the link member 6 is manufactured by an autoclave molding method has been described as an example, but the present invention is not limited to such a manufacturing method. For example, by a prepreg press molding method in which prepreg sheets are stacked and placed in a mold and heat-cured, or a filament winding molding method in which Tamba impregnated with resin is wound to a predetermined thickness at a predetermined angle and heat-cured. The link member 6 can also be manufactured. In particular, in the case of the filament winding molding method, the holding portions 6a and 6b and the connecting portion 6e can be integrally molded in a state where the link member 6 is hooked in parallel and crossed on the elastic members 7A and 7B. Furthermore, in this 4th Embodiment and 5th Embodiment, after joining the fixing | fixed part 17 between the connection part 6e and inner cylinder 16A, 16B, when elastic-pressing member 7A, 7B is press-fit in inner cylinder 16A, 16B. However, after the elastic members 7A and 7B are press-fitted into the inner cylinders 16A and 16B, the fixing part 17 can be joined between the connecting part 6e and the inner cylinders 16A and 16B.

(5) この第6実施形態では、伝達部材24として推進軸を例に挙げて説明したが、伝達部材24を推進軸に限定するものではない。例えば、車両の空気圧縮装置、冷却送風装置又は充電発電装置などの補機類に動力装置19から動力を伝達する伝達部材である補機軸や、車両の主電動機から車軸に動力を伝達する伝達部材である主電動機軸などについてもこの発明を適用することができる。また、この第6実施形態では、伝達部材24の全部が繊維強化プラスチックである場合を例に挙げて説明したが、伝達部材24の一部を繊維強化プラスチックにすることもできる。また、この第6実施形態では、継手部23A,23Bが金属製である場合を例に挙げて説明したが、継手部23A,23Bの本体部23aを繊維強化プラスチック製にすることもできる。さらに、この第6実施形態では、伝達部材24側の嵌合部24aと継手部23A,23B側の嵌合部23dとを接着剤によって接合する場合を例に挙げて説明したが、図11及び図16に示す接合形態によって伝達部材24と継手部23A,23Bとを接合することもできる。 (5) Although the propulsion shaft has been described as an example of the transmission member 24 in the sixth embodiment, the transmission member 24 is not limited to the propulsion shaft. For example, an auxiliary machine shaft that is a transmission member that transmits power from the power unit 19 to auxiliary equipment such as a vehicle air compressor, a cooling blower, or a charging power generator, or a transmission member that transmits power from the main motor of the vehicle to the axle The present invention can also be applied to the main motor shaft. In the sixth embodiment, the transmission member 24 is entirely made of fiber reinforced plastic. However, a part of the transmission member 24 may be made of fiber reinforced plastic. In the sixth embodiment, the case where the joint portions 23A and 23B are made of metal has been described as an example. However, the main body portion 23a of the joint portions 23A and 23B can be made of fiber reinforced plastic. Furthermore, in the sixth embodiment, the case where the fitting portion 24a on the transmission member 24 side and the fitting portion 23d on the joint portions 23A and 23B side are joined by an adhesive has been described as an example. The transmission member 24 and the joint portions 23A and 23B can be joined by the joining form shown in FIG.

1 軌道
1a レール
2 車両
3 車体(第2の部材)
3a 車体側連結部
4 台車(第1の部材)
4c 台車側連結部
4d 動輪
5 けん引装置(連結装置)
6 リンク部材
6a,6b 保持部
6c ブシュ孔
6d ブシュ孔
6e 連結部
6f 接着層
6g,6h 嵌合部
6i,6j 接合部
6k 接合材
7A 弾性部材(第1の弾性部材)
7B 弾性部材(第2の弾性部材)
8A,8B ゴム筒
8a 外周部
8b 内周部
9A,9B 外筒
9a 外周部
9b 内周部
10A 連結部材(第1の連結部材)
10B 連結部材(第2の連結部材)
10a 軸部
10b 外周部
10c 取付部
10d 取付孔
11A 固定部材
11B 固定部材
11a ボルト頭部
12 芯金
12a〜12g 接合部
13 プリプレグシート
14 熱収縮テープ
15 硬化装置
16A,16B 内筒
16a 外周部
16b 内周部
17 固定部
18 真空バックフィルム
19 動力装置
20 変速機
20a 駆動軸
21 減速機
21a 従動軸
22 動力伝達装置
23A,23B 継手部
23a 本体部
23b 十字軸
23c ヨーク
23d 嵌合部
23e,23f 回転軸
24 伝達部材
24a 嵌合部
1 track 1a rail 2 vehicle 3 vehicle body (second member)
3a Car body side connecting part 4 Bogie (first member)
4c Dolly side connecting part 4d Driving wheel 5 Towing device (connecting device)
6 Link member 6a, 6b Holding part 6c Bush hole 6d Bush hole 6e Connection part 6f Adhesive layer 6g, 6h Fitting part 6i, 6j Joining part 6k Joining material 7A Elastic member (first elastic member)
7B Elastic member (second elastic member)
8A, 8B Rubber cylinder 8a Outer peripheral part 8b Inner peripheral part 9A, 9B Outer cylinder 9a Outer peripheral part 9b Inner peripheral part 10A Connecting member (first connecting member)
10B connecting member (second connecting member)
10a shaft portion 10b outer peripheral portion 10c mounting portion 10d mounting hole 11A fixing member 11B fixing member 11a bolt head 12 core metal 12a-12g joint portion 13 prepreg sheet 14 heat shrink tape 15 curing device 16A, 16B inner cylinder 16a outer peripheral portion 16b Peripheral portion 17 Fixed portion 18 Vacuum back film 19 Power device 20 Transmission 20a Drive shaft 21 Reducer 21a Drive shaft 22 Power transmission device 23A, 23B Joint portion 23a Body portion 23b Cross shaft 23c Yoke 23d Fitting portion 23e, 23f Rotating shaft 24 Transmission member 24a Fitting part

Claims (19)

第1及び第2の部材をリンク部材によって連結する連結装置であって、
前記リンク部材の一部が繊維強化プラスチックであること、
を特徴とする連結装置。
A connecting device for connecting the first and second members by a link member,
A part of the link member is a fiber reinforced plastic;
A coupling device characterized by.
第1及び第2の部材をリンク部材によって連結する連結装置であって、
前記リンク部材の全部が繊維強化プラスチックであること、
を特徴とする連結装置。
A connecting device for connecting the first and second members by a link member,
All of the link members are fiber reinforced plastic;
A coupling device characterized by.
請求項1に記載の連結装置において、
前記リンク部材は、前記第1の部材側の第1の弾性部材を保持する第1の保持部と前記第2の部材側の第2の弾性部材を保持する第2の保持部とを連結する連結部が繊維強化プラスチックであること、
を特徴とする連結装置。
The connection device according to claim 1,
The link member connects a first holding part that holds the first elastic member on the first member side and a second holding part that holds the second elastic member on the second member side. The connecting part is made of fiber reinforced plastic,
A coupling device characterized by.
請求項2に記載の連結装置において、
前記リンク部材は、前記第1の部材側の第1の弾性部材を保持する第1の保持部と、前記第2の部材側の第2の弾性部材を保持する第2の保持部と、この第1の保持部とこの第2の保持部とを連結する連結部とが繊維強化プラスチックであること、
を特徴とする連結装置。
The connecting device according to claim 2,
The link member includes a first holding portion that holds the first elastic member on the first member side, a second holding portion that holds the second elastic member on the second member side, and The connecting portion connecting the first holding portion and the second holding portion is a fiber reinforced plastic;
A coupling device characterized by.
請求項3又は請求項4に記載の連結装置において、
前記リンク部材は、前記第1及び前記第2の保持部と前記連結部とが接着剤によって接合されていること、
を特徴とする連結装置。
In the connection device according to claim 3 or 4,
In the link member, the first and second holding portions and the connecting portion are joined by an adhesive,
A coupling device characterized by.
請求項5に記載の連結装置において、
前記リンク部材は、前記第1及び前記第2の保持部側の嵌合部と前記連結部側の嵌合部とが接着剤によって接合されていること、
を特徴とする連結装置。
The connecting device according to claim 5, wherein
In the link member, the fitting part on the first and second holding part sides and the fitting part on the connecting part side are joined by an adhesive,
A coupling device characterized by.
請求項4又は請求項5に記載の連結装置において、
前記リンク部材は、前記第1及び前記第2の保持部と前記連結部とが接合材によって接合されていること、
を特徴とする連結装置。
In the connecting device according to claim 4 or 5,
In the link member, the first and second holding portions and the connecting portion are joined by a joining material,
A coupling device characterized by.
請求項4に記載の連結装置において、
前記リンク部材は、前記第1及び前記第2の保持部と前記連結部とが一体成形されていること、
を特徴とする連結装置。
The connecting device according to claim 4, wherein
In the link member, the first and second holding portions and the connecting portion are integrally formed,
A coupling device characterized by.
請求項8に記載の連結装置において、
前記リンク部材は、前記第1の弾性部材と前記第2の弾性部材とに平行掛けされた状態になるように、前記第1及び前記第2の保持部と前記連結部とが一体成形されていること、
を特徴とする連結装置。
The connecting device according to claim 8, wherein
In the link member, the first and second holding portions and the connecting portion are integrally formed so as to be in a state of being hooked in parallel with the first elastic member and the second elastic member. Being
A coupling device characterized by.
請求項8又は請求項9に記載の連結装置において、
前記リンク部材は、前記第1の弾性部材と前記第2の弾性部材とにクロス掛けされた状態になるように、前記第1及び前記第2の保持部と前記連結部とが一体成形されていること、
を特徴とする連結装置。
The connecting device according to claim 8 or 9,
In the link member, the first and second holding portions and the connecting portion are integrally formed so as to be in a state of being crossed by the first elastic member and the second elastic member. Being
A coupling device characterized by.
請求項9又は請求項10に記載の連結装置において、
前記リンク部材は、前記第1及び前記第2の弾性部材をこのリンク部材に固定する固定部を備えること、
を特徴とする連結装置。
In the connection device according to claim 9 or 10,
The link member includes a fixing portion for fixing the first and second elastic members to the link member;
A coupling device characterized by.
請求項3から請求項11までのいずれか1項に記載の連結装置において、
前記リンク部材は、前記第1及び前記第2の保持部の内周部に金属製の内筒の外周部が接合し、この金属製の内筒の内周部に前記弾性部材の外周部が接合すること、
を特徴とする連結装置。
In the connection device according to any one of claims 3 to 11,
In the link member, an outer peripheral portion of a metal inner cylinder is joined to inner peripheral portions of the first and second holding portions, and an outer peripheral portion of the elastic member is connected to an inner peripheral portion of the metal inner cylinder. Joining,
A coupling device characterized by.
請求項1から請求項12までのいずれか1項に記載の連結装置において、
前記リンク部材は、前記第1の部材が台車であり、前記第2の部材が車体であるときに、この車体とこの台車とをゴム筒を介して連結する一本リンク式けん引装置の引張棒であること、
を特徴とする連結装置。
In the connection device according to any one of claims 1 to 12,
When the first member is a cart and the second member is a vehicle body, the link member is a tension rod of a single link type towing device that connects the vehicle body and the cart via a rubber cylinder. Being
A coupling device characterized by.
請求項1から請求項13までのいずれか1項に記載の連結装置において、
前記リンク部材は、前記繊維強化プラスチック中の繊維がこのリンク部材の長さ方向に配向されていること、
を特徴とする連結装置。
In the connection device according to any one of claims 1 to 13,
In the link member, fibers in the fiber reinforced plastic are oriented in the length direction of the link member,
A coupling device characterized by.
請求項1から請求項14までのいずれか1項に記載の連結装置において、
前記繊維強化プラスチックは、炭素繊維強化プラスチックであること、
を特徴とする連結装置。
In the connection device according to any one of claims 1 to 14,
The fiber reinforced plastic is a carbon fiber reinforced plastic;
A coupling device characterized by.
動力を伝達部材によって伝達する動力伝達装置であって、
前記伝達部材の一部又は全部が繊維強化プラスチックであること、
を特徴とする動力伝達装置。
A power transmission device for transmitting power by a transmission member,
A part or all of the transmission member is a fiber reinforced plastic;
A power transmission device characterized by.
請求項16に記載の動力伝達装置において、
前記伝達部材は、動力装置によって駆動される駆動軸と、この駆動軸からの動力によって駆動される従動軸とを連結する推進軸であること、
を特徴とする動力伝達装置。
The power transmission device according to claim 16,
The transmission member is a propulsion shaft that connects a drive shaft driven by a power unit and a driven shaft driven by power from the drive shaft;
A power transmission device characterized by.
請求項17に記載の動力伝達装置において、
前記伝達部材は、前記繊維強化プラスチック中の繊維が前記伝達部材のねじり方向に配向されていること、
を特徴とする動力伝達装置。
The power transmission device according to claim 17,
The transmission member, the fibers in the fiber reinforced plastic are oriented in the torsional direction of the transmission member;
A power transmission device characterized by.
請求項16から請求項18までのいずれか1項に記載の動力伝達装置において、
前記繊維強化プラスチックは、炭素繊維強化プラスチックであること、
を特徴とする動力伝達装置。
The power transmission device according to any one of claims 16 to 18,
The fiber reinforced plastic is a carbon fiber reinforced plastic;
A power transmission device characterized by.
JP2015012657A 2015-01-26 2015-01-26 Connector and power transmission device Pending JP2016137770A (en)

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Citations (11)

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Publication number Priority date Publication date Assignee Title
US4357879A (en) * 1978-11-24 1982-11-09 Man Maschinenfabrik Augsburg-Nuernberg Ag Air springing bogie traction link suspension
US6305297B1 (en) * 1998-06-18 2001-10-23 Alstom Transport Sa Railway vehicle bogie and process for manufacturing a side member of such a bogie
JP2002235726A (en) * 2001-02-07 2002-08-23 Ntn Corp Fiber-reinforced resin pipe and power transmission shaft using the resin pipe
JP2002249042A (en) * 2001-02-27 2002-09-03 East Japan Railway Co Traction device for bolster-less truck for rolling stock
JP2003322136A (en) * 2002-05-01 2003-11-14 Hitachi Unisia Automotive Ltd Joint member for power transmission device
JP2007326524A (en) * 2006-06-09 2007-12-20 Toyo Tire & Rubber Co Ltd Hauling device for railway vehicle and shock-absorbing rubber therefor
JP2008230031A (en) * 2007-03-20 2008-10-02 Toray Ind Inc Device of manufacturing fiber-reinforced plastic made shaft and torque transmission shaft
JP2010285071A (en) * 2009-06-11 2010-12-24 Tokyu Car Corp Truck for railway vehicle
JP2013228094A (en) * 2012-03-28 2013-11-07 Toray Ind Inc Propeller shaft
JP2014066631A (en) * 2012-09-26 2014-04-17 Railway Technical Research Institute Evaluation device of connector and evaluation program of the same
JP2015003559A (en) * 2013-06-19 2015-01-08 川崎重工業株式会社 Plate spring cover and railway vehicle truck with the same

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4357879A (en) * 1978-11-24 1982-11-09 Man Maschinenfabrik Augsburg-Nuernberg Ag Air springing bogie traction link suspension
US6305297B1 (en) * 1998-06-18 2001-10-23 Alstom Transport Sa Railway vehicle bogie and process for manufacturing a side member of such a bogie
JP2002235726A (en) * 2001-02-07 2002-08-23 Ntn Corp Fiber-reinforced resin pipe and power transmission shaft using the resin pipe
JP2002249042A (en) * 2001-02-27 2002-09-03 East Japan Railway Co Traction device for bolster-less truck for rolling stock
JP2003322136A (en) * 2002-05-01 2003-11-14 Hitachi Unisia Automotive Ltd Joint member for power transmission device
JP2007326524A (en) * 2006-06-09 2007-12-20 Toyo Tire & Rubber Co Ltd Hauling device for railway vehicle and shock-absorbing rubber therefor
JP2008230031A (en) * 2007-03-20 2008-10-02 Toray Ind Inc Device of manufacturing fiber-reinforced plastic made shaft and torque transmission shaft
JP2010285071A (en) * 2009-06-11 2010-12-24 Tokyu Car Corp Truck for railway vehicle
JP2013228094A (en) * 2012-03-28 2013-11-07 Toray Ind Inc Propeller shaft
JP2014066631A (en) * 2012-09-26 2014-04-17 Railway Technical Research Institute Evaluation device of connector and evaluation program of the same
JP2015003559A (en) * 2013-06-19 2015-01-08 川崎重工業株式会社 Plate spring cover and railway vehicle truck with the same

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