JP2016065330A - Leg clothes - Google Patents
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- JP2016065330A JP2016065330A JP2014193828A JP2014193828A JP2016065330A JP 2016065330 A JP2016065330 A JP 2016065330A JP 2014193828 A JP2014193828 A JP 2014193828A JP 2014193828 A JP2014193828 A JP 2014193828A JP 2016065330 A JP2016065330 A JP 2016065330A
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Abstract
Description
本発明は、伸縮時瞬間的に温度が上昇する、弾性糸を含有する薄地のレッグ衣料に関する。 The present invention relates to a thin leg garment containing an elastic yarn whose temperature rises instantaneously during expansion and contraction.
従来、保温衣料等、着用時に温度が上昇する衣服として、セルロース等の吸湿発熱繊維を混合した布帛により衣服を製造し、着用時の人体からの不感蒸泄や発汗により発熱させる衣服が知られている(例えば、以下の特許文献1参照)。しかしながら、吸湿発熱繊維は、繊維の吸湿量が飽和に達すればそれ以上発熱することは無く、発熱時間が短いばかりでなく、吸湿量が飽和に達した後は、繊維中の水分により冷感を感じることさえあった。さらに、吸湿発熱以外の発熱布帛や発熱衣服として、面状発熱体や線状発熱体などのヒーターを衣服に組み込むことなどが知られているが、いずれも、電気により発熱するもので、衣服とした際は重くなり、電極も必要で動きにくい衣服となる。
また、最近では着用動作時の編地伸縮時に発熱するという、これまでと全く違った発熱機能を持つ編地が提案されている(例えば、以下の特許文献2と3参照)。
Conventionally, clothes such as heat-insulating clothing that increase in temperature when worn are manufactured using a cloth mixed with moisture-absorbing heat-generating fibers such as cellulose, and heat is generated by insensitive excretion or sweating from the human body when worn. (For example, refer to Patent Document 1 below). However, the moisture-absorbing exothermic fiber does not generate any further heat when the fiber's moisture absorption reaches saturation, and not only the heat generation time is short, but also after the moisture absorption reaches saturation, the moisture in the fiber causes a cooling sensation. I even felt it. Furthermore, it is known to incorporate a heater such as a planar heating element or a linear heating element into a garment as a heating fabric or a heating garment other than hygroscopic heat generation. If you wear it, it will be heavy, and you will need an electrode, making it difficult to move.
Recently, there have been proposed knitted fabrics having a heat generation function that is completely different from the conventional one, which generates heat when the knitted fabric expands and contracts during a wearing operation (for example, see Patent Documents 2 and 3 below).
しかしながら、これらの編地は、確かに伸縮時発熱して暖かいが、弾性糸の含有量が多い中〜厚地の編地が多く厚手のタイツ等が主で、薄地の20〜30デニールクラスの筒状の編地からなるレッグ衣料(薄手タイツ、パンティストッキング)では、伸縮時発熱しにくく、製品化が困難であった。
そこで、本発明が解決しようとする課題は、弾性糸を含有するレッグ衣料において、伸縮時瞬間的に温度が上昇し、編地の伸縮を繰り返せば持続的に伸縮時発熱し、かつ、薄地であるレッグ衣料を提供することである。
However, these knitted fabrics are surely warm and warm when stretched, but they are mostly medium-thick knitted fabrics with a large content of elastic yarn, mainly thick tights, thin 20-20 denier class cylinders. Leg clothing (thin tights, pantyhose) made of a knitted fabric is less likely to generate heat during expansion and contraction and difficult to commercialize.
Therefore, the problem to be solved by the present invention is that, in leg clothing containing elastic yarns, the temperature rises instantaneously during expansion and contraction, and if the knitted fabric is repeatedly expanded and contracted, heat is generated during expansion and contraction, and the fabric is thin. It is to provide some leg clothing.
本発明者等は、上記課題を解決すべく鋭意検討し実験を重ねた結果、レッグ衣料を構成する筒状の編地を伸縮時発熱させるには、弾性糸の伸縮による発熱を利用するのみでは弾性糸の含有量が多くなり、重たく動き難い衣服となるため、編地の軽量化を行いつつ編地の伸長による発熱を低下させない方法について重要な知見を得ることができた。つまり、編地を伸長発熱させるためには、レッグ衣料着用時の動作により弾性糸を効率よく伸長させることが可能な編地のループ構造を最適な範囲にすることによって、非弾性糸と弾性糸とからなる編地において、薄手であるにもかかわらず、伸縮時の瞬間発熱温度が1.0℃以上となることを見出し、本発明を完成するに至ったものである。 As a result of intensive studies and experiments to solve the above-mentioned problems, the present inventors have only used heat generated by elastic yarn expansion and contraction in order to generate heat during expansion and contraction of the tubular knitted fabric constituting the leg clothing. Since the elastic yarn content increases and the garment becomes heavy and difficult to move, it was possible to obtain important knowledge about a method of reducing the heat generated by stretching the knitted fabric while reducing the weight of the knitted fabric. In other words, in order to cause the knitted fabric to generate heat by stretching, the loop structure of the knitted fabric that can efficiently stretch the elastic yarn by the operation when wearing the leg garment is set to an optimum range, thereby making the non-elastic yarn and the elastic yarn. The present invention has been completed by finding that the instantaneous heat generation temperature during expansion and contraction is 1.0 ° C. or higher in spite of being thin.
すなわち、本発明は以下の通りのものである。
[1]弾性糸と非弾性糸とからなる筒状の編地からなるレッグ衣料であって、該編地において弾性糸が又は非弾性糸で被覆された被覆弾性糸がレッグ部全コースに編成されており、該弾性糸の含有量は50〜80g/m2であり、レッグ長における中間部における、非弾性糸で被覆された被覆弾性糸における又は非弾性糸と弾性糸とのプレーティングにおける、該非弾性糸の編地100ウェール当たりの編込長は290〜450mmであり、該編地を経方向に80%まで伸長後、元の長さに戻し、伸縮途中の50%時点での往路応力と復路応力を測定するとき、下記式(1):
応力比=(50%時点の復路応力(N))/(50%時点の往路応力(N))
で求められる応力比が0.40〜0.80であり、そして、経方向の伸縮時瞬間発熱温度が1.0℃以上であることを特徴とするレッグ衣料。
That is, the present invention is as follows.
[1] Leg clothing comprising a tubular knitted fabric made of elastic yarn and inelastic yarn, and the covered elastic yarn covered with elastic yarn or inelastic yarn on the knitted fabric is knitted over the entire leg portion course The elastic yarn content is 50 to 80 g / m 2 , in the middle part of the leg length, in the coated elastic yarn coated with the non-elastic yarn or in the plating of the non-elastic yarn and the elastic yarn The knitting length per 100 wales of the inelastic yarn is 290 to 450 mm, the knitted fabric is stretched to 80% in the warp direction, then returned to the original length, and the forward path at the time of 50% during stretching When measuring stress and return stress, the following formula (1):
Stress ratio = (Return stress at 50% (N)) / (Outward stress at 50% (N))
A leg garment characterized by having a stress ratio of 0.40 to 0.80 and an instantaneous exothermic temperature of 1.0 ° C. or more during stretching in the warp direction.
[2]前記編地を経緯両方向に30%伸長させたときの、編組織一単位中のシンカーループとニードルループとを加えた長さLaと、さらに、筒状の編地を経方向に50%伸長させたときの、編組織一単位中のシンカーループとニードルループとを加えた長さLbにより求めるループ比が、1.35≦Lb/La≦1.60である、前記[1]に記載のレッグ衣料。 [2] A length La obtained by adding a sinker loop and a needle loop in one unit of the knitted structure when the knitted fabric is stretched 30% in both directions of warp and warp, and a tubular knitted fabric in the warp direction by 50 The loop ratio obtained by the length Lb obtained by adding the sinker loop and the needle loop in one unit of the knitted structure when% stretched is 1.35 ≦ Lb / La ≦ 1.60 in the above [1] Leg clothing as stated.
[3]前記編地を構成する組織中の弾性糸と非弾性糸との繊度比=(非弾性糸の繊度/弾性糸の繊度)が0.25〜0.55である、前記[1]又は[2]に記載のレッグ衣料。 [3] The above-mentioned [1], wherein the fineness ratio of the elastic yarn and the inelastic yarn in the structure constituting the knitted fabric = (fineness of the inelastic yarn / fineness of the elastic yarn) is 0.25 to 0.55. Or leg clothing given in [2].
[4]前記筒状の編地が、身体に密着し、かつ、少なくとも関節部を覆う、前記[1]〜[3]のいずれかに記載のレッグ衣料。 [4] The leg apparel according to any one of [1] to [3], wherein the tubular knitted fabric is in close contact with the body and covers at least the joint.
本発明のレッグ衣料は、歩行等による股関節、膝関節の曲げ伸ばしにより、臀部下部、膝部、大腿部の編地が1.0℃以上発熱し、薄いのに暖かく、寒いときに厚着しなくてもよいレッグ衣料である。 The leg apparel of the present invention heats up the knitted fabric of the lower buttocks, knees, and thighs due to bending and stretching of the hip and knee joints by walking, etc., and it is thin but warm and cold. It is leg clothing that does not have to be.
以下、本発明の実施形態を詳細に説明する。
本実施形態のレッグ衣料は、釜径4〜5インチ程度で、26〜34ゲージの筒状の小口径のシングル丸編機(パンスト編機とも称される)により製造される非弾性糸と弾性糸とからなるレッグ部が筒状の編地であって、該編地(以下の各数値は、以下に説明するレッグ長の中間部の編地での数値であり、また、測定するレッグ衣料は染色〜仕上げセットを経た製品で測定する)における弾性糸又は被覆弾性糸がレッグ部全コースに編成されており、該弾性糸の含有量が50〜80g/m2であり、レッグ長中間部における被覆弾性糸における又は非弾性糸と弾性糸とのプレーティングにおける非弾性糸の100ウェール当たりの編込長が290〜450mmであり、該編地を経方向に80%まで伸長後元の長さに戻し、伸縮途中の50%時点での往路応力と復路応力を測定したときの、下記式:
応力比=(50%時点の復路応力(N))/(50%時点の往路応力(N))
により求める応力比が0.40〜0.80であり、かつ、経方向の伸縮時の瞬間発熱温度が1.0℃以上であることを特徴とする。
Hereinafter, embodiments of the present invention will be described in detail.
The leg garment of this embodiment has a hook diameter of about 4 to 5 inches, and is made of a non-elastic yarn and an elastic material manufactured by a single circular knitting machine (also called a pantyhose knitting machine) with a small diameter of 26 to 34 gauge. The leg portion made of yarn is a tubular knitted fabric, and the knitted fabric (the following numerical values are values in the knitted fabric of the intermediate portion of the leg length described below, and the leg garment to be measured Is measured with a product having undergone dyeing and finishing set), the elastic yarn or coated elastic yarn is knitted in the entire course of the leg portion, and the content of the elastic yarn is 50 to 80 g / m 2 , and the leg length intermediate portion The knitted length per 100 wales of the inelastic yarn in the coated elastic yarn or in the plating of the inelastic yarn and the elastic yarn is 290 to 450 mm, and the original length after extending the knitted fabric to 80% in the warp direction Return to the height, 50% during expansion and contraction When measured the outward stress and return stress of the following formula:
Stress ratio = (Return stress at 50% (N)) / (Outward stress at 50% (N))
The stress ratio obtained by the above is 0.40 to 0.80, and the instantaneous heat generation temperature during expansion and contraction in the warp direction is 1.0 ° C. or higher.
また、本実施形態のレッグ衣料は、好ましくは、編地を経緯両方向に30%伸長させた時の編組織一単位中のシンカーループとニードルループとを加えた長さLaと、編地をさらに経方向に50%伸長させたときの編組織一単位中のシンカーループとニードルループとを加えた長さLbで求められるループ比が、1.35≦Lb/La≦1.60である。 The leg apparel of the present embodiment preferably further includes a length La obtained by adding a sinker loop and a needle loop in one unit of the knitted fabric when the knitted fabric is stretched by 30% in both directions of the knitted fabric, The loop ratio determined by the length Lb obtained by adding the sinker loop and the needle loop in one unit of the knitted structure when stretched by 50% in the warp direction is 1.35 ≦ Lb / La ≦ 1.60.
さらに、本実施形態のレッグ衣料は、好ましくは、レッグ衣料を構成する筒状の編地組織中の該弾性糸と該非弾性糸との繊度比=(非弾性糸の繊度/弾性糸の繊度)が0.25〜0.55である。 Furthermore, the leg garment of the present embodiment is preferably a fineness ratio between the elastic yarn and the inelastic yarn in the tubular knitted fabric structure constituting the leg garment = (fineness of the inelastic yarn / fineness of the elastic yarn). Is 0.25 to 0.55.
上記瞬間発熱温度とは、伸縮以外に外部からのエネルギー供給がなく、風による伸縮時発熱温度が変化しない条件下で、編地を2枚重ねにして編地の上下を把持して100%伸長し、次いで緩和してもとの長さに戻す工程を1回とする繰り返し伸縮を500回行う間に編地が示す最高温度をサーモグラフィで測定し、試験開始前の編地温度との差から算出される値である。
500回の100%伸縮中又は伸縮完了直後に、編地温度が試験開始前編地温度より高くなれば、瞬間発熱していることを示す。本実施形態のレッグ衣料の編地は、この方法により測定した瞬間発熱温度が1.0℃以上あることを特徴とする。1.0℃未満の瞬間発熱温度では、ほとんど発熱を感じられない。瞬間発熱温度は、好ましくは1.5℃以上、より好ましくは2.0℃以上である。瞬間発熱温度が高いほど好適であり、人体に悪影響を与えない範囲であれば上限は特に限定されないが、瞬間発熱温度を高くするために弾性繊維の含有量が多くなりすぎると編地がハイパワーとなって衣服として動き難くなるため、瞬間発熱温度は10℃以下であることが好ましい。
The above instantaneous heat generation temperature means that there is no external energy supply other than expansion and contraction, and the heat generation temperature during expansion and contraction by wind does not change. Then, the maximum temperature indicated by the knitted fabric is measured by thermography during 500 times of repeated expansion and contraction, with the process of returning to the original length once relaxed, and from the difference from the knitted fabric temperature before the start of the test. This is a calculated value.
If the knitted fabric temperature becomes higher than the knitted fabric temperature before the start of the test during 500 times of 100% expansion / contraction or immediately after expansion / contraction, it indicates that instantaneous heat generation has occurred. The knitted fabric of leg clothing of this embodiment is characterized in that the instantaneous heat generation temperature measured by this method is 1.0 ° C. or higher. At an instantaneous heat generation temperature of less than 1.0 ° C., almost no heat generation is felt. The instantaneous heat generation temperature is preferably 1.5 ° C. or higher, more preferably 2.0 ° C. or higher. The upper limit is not particularly limited as long as the instantaneous exothermic temperature is high, and the upper limit is not particularly limited as long as it does not adversely affect the human body, but if the elastic fiber content becomes too high to increase the instantaneous exothermic temperature, the knitted fabric will have high power. Therefore, the instantaneous heat generation temperature is preferably 10 ° C. or less.
弾性糸を含有する従来の暖かいレッグ衣料は、保温性を重視するため厚地となり、動き難くて審美性のよくないものであった。これに対し本実施形態のレッグ衣料は、伸縮により発熱する薄地のレッグ衣料であり、従来品とは全く異なる発想の編地である。このため、100%伸縮時の瞬間発熱温度を1.0℃以上とするには、弾性糸の含有量、弾性糸の編込量、編地の伸度、編地の応力比等を適正な範囲とすること、すなわち、弾性糸の糸使い、ループ形状等の編地設計と、伸縮時発熱を効率的に発揮するための弾性糸の伸長率、被覆弾性糸使いの場合は弾性糸のドラフト率、撚り数を含めた編地製造方法とが重要で、本発明により初めて100%伸縮時の瞬間発熱温度が1.0℃以上である伸縮性編地が得られ、レッグ衣料として着用した時に、着用時の人体関節の伸長量である僅か30〜50%の伸縮でも発熱し、着用時に発熱が実感できるようになったものである。 Conventional warm leg garments containing elastic yarns are thick because they place importance on heat retention, are difficult to move, and have poor aesthetics. On the other hand, the leg apparel of this embodiment is a thin leg apparel that generates heat due to expansion and contraction, and is a knitted fabric with a completely different idea from the conventional product. For this reason, in order to set the instantaneous heat generation temperature during 100% expansion / contraction to 1.0 ° C. or more, the content of elastic yarn, the amount of elastic yarn knitting, the elongation of the knitted fabric, the stress ratio of the knitted fabric, etc. are appropriate. Range, that is, knitted fabric design such as elastic yarn use, loop shape, etc., elastic yarn elongation rate to efficiently generate heat during expansion and contraction, elastic yarn draft when using coated elastic yarn The production method of the knitted fabric including the rate and the number of twists is important. By the present invention, for the first time, an elastic knitted fabric having an instantaneous heat generation temperature at 100% stretching of 1.0 ° C. or higher is obtained and worn as leg clothing. In addition, heat is generated even when the stretching amount of the human joint at the time of wearing is only 30 to 50%, and the heat generation can be felt at the time of wearing.
本実施形態のレッグ衣料において、100%伸縮時の瞬間発熱温度を1.0℃以上とするには、弾性糸が伸縮時発熱に大きく寄与している為、弾性糸の含有率が重要であり、そのため、筒状に編成されるレッグ部の編地中に弾性糸を50〜80g/m2含有させることが必要で、弾性糸を多く含有するほど発熱温度が高くなるが、弾性糸の含有量が多くなり過ぎると編地重量が増し、編地がハイパワーとなってレッグ衣料として動き難くなり、弾性糸の含有量が少ないと伸縮時発熱温度が低くなるため、弾性糸の含有量は50〜80g/m2、好ましくは55〜75g/m2とするのがよい。 In the leg apparel of this embodiment, in order to make the instantaneous heat generation temperature during 100% expansion / contraction 1.0 ° C. or more, the elastic yarn contributes greatly to the heat generation during expansion / contraction, so the elastic yarn content is important. Therefore, it is necessary to contain 50 to 80 g / m 2 of elastic yarn in the knitted fabric of the leg portion knitted into a cylindrical shape, and the heat generation temperature becomes higher as the elastic yarn is contained more, but the elastic yarn is contained. If the amount becomes too large, the weight of the knitted fabric will increase, the knitted fabric will become high power and it will be difficult to move as leg clothing, and if the elastic yarn content is low, the exothermic temperature during stretching will be low, so the elastic yarn content will be 50 to 80 g / m 2, and it is preferably a 55~75g / m 2.
本実施形態のレッグ衣料は、インナー素材やスポーツ素材と違ってかなり薄く、通気性も大であるため、伸縮により発熱しても高通気であるためすぐに冷却されて編地の温度上昇は低くなる。そこで、このような高通気の編地であっても衣料着用動作時に発熱を実感できる伸長発熱する編地設計について検討した結果、本願発明者らは、編地の応力比、及び規定した応力比を達成する手段を見出した。
例えば、弾性糸は伸長される際発熱し、伸長緩和時吸熱され、完全な弾性体、すなわち、伸長時の伸度―応力曲線(S−Sカーブ)が全く重なっているような弾性体は伸長時の発熱と伸長緩和時の吸熱温度はほぼ同じとなり、つまり、伸長時と伸長緩和時のサイクル全体で発熱量はほぼ0となる。本発明では、編地の伸長時の発熱温度に対して、伸長緩和時の吸熱を最小限に抑えるための編地応力比の規定、及び規定した応力比の範囲を達成するための手段を見出したものである。
The leg apparel of this embodiment is quite thin unlike the inner material and sports material, and has a large air permeability, so even if it generates heat due to expansion and contraction, it is cooled quickly and the temperature rise of the knitted fabric is low. Become. Therefore, as a result of studying a knitted fabric design that can generate heat during clothing wearing operation even in such a highly ventilated knitted fabric, the inventors of the present application found that the stress ratio of the knitted fabric and the specified stress ratio Found a means to achieve.
For example, an elastic yarn generates heat when it is stretched, absorbs heat when it is relaxed, and a perfect elastic body, that is, an elastic body in which the elongation-stress curve (SS curve) at the time of elongation completely overlaps. The heat generation temperature at the time and the endothermic temperature at the time of relaxation of elongation are substantially the same, that is, the heat generation amount is substantially zero for the entire cycle at the time of elongation and relaxation. In the present invention, the knitted fabric stress ratio for minimizing the endotherm at the time of stretching relaxation with respect to the heat generation temperature at the time of stretching of the knitted fabric, and means for achieving the specified stress ratio range are found. It is a thing.
応力比については、最適な条件があり、すなわち、伸縮時の応力比は0.40〜0.80であることが極めて重要である。一般の緯編地の応力比は0.80超であるが、応力比が0.80より大きいと伸長時発熱しても伸長緩和時に吸熱現象が生じ、結果として発熱が小さくなりやすい。また、応力比が0.40未満の場合は、伸長しても伸長前の状態に戻りにくいため、伸長発熱温度が高くならず、レッグ衣料とした際、膝関節や股関節を曲げ伸ばしした後に編地が変形やズレによりレッグ衣料が型崩れして好ましくなく、さらに、応力比が高すぎる場合には、伸縮時発熱温度そのものが低くなる。従って、応力比は、0.40〜0.80が好ましく、0.45〜0.75がさらに好ましい。 There are optimum conditions for the stress ratio, that is, it is extremely important that the stress ratio during expansion and contraction is 0.40 to 0.80. A general weft knitted fabric has a stress ratio of more than 0.80. However, if the stress ratio is greater than 0.80, an endothermic phenomenon occurs at the time of elongation relaxation even when heat is generated during elongation, and as a result, heat generation tends to be small. In addition, when the stress ratio is less than 0.40, it is difficult to return to the state before stretching even if stretched, so the stretching heat generation temperature does not increase, and when a leg garment is used, it is knitted after bending and stretching the knee joint and hip joint. When the ground is deformed or misaligned, the leg garment loses its shape and is not preferable. Further, when the stress ratio is too high, the exothermic temperature during expansion and contraction itself becomes low. Therefore, the stress ratio is preferably 0.40 to 0.80, and more preferably 0.45 to 0.75.
応力比のコントロールは弾性糸の含有量、弾性糸そのものの応力比(弾性糸の伸長時、伸長50%での往復の応力性能)、被覆弾性糸の場合は、撚り数、弾性糸と非弾性糸との長さ比(以下、ドラフト率と称す)や、仕上げ時の熱処理条件が重要で、また、編地の滑り性により、応力比のコントロールが可能である。より具体的に例示すると、弾性糸を一般的な弾性糸より小さい応力比の弾性糸を使用して編地作製する方法、また、被覆弾性糸の場合は、撚り数を通常の撚り数より若干高くする、ドラフト率も通常より若干高くして3.0前後とすることにより応力比を適切な範囲とし易くなる。また、編地の染色仕上げ時でも応力比のコントロールが可能で、特に、レッグ衣料製造工程で最終的に型枠に入れて湿熱によりヒートセットする際の加熱条件を強くするのが効果的で、通常のレッグ衣料のセット温度である100℃前後よりも若干高くして、105℃〜130℃でのヒートセットが好ましく、セット温度を高くできない場合は、セット時間を通常のセット時間より長くすればよく、例えば、40〜90秒程度とするのが好ましい。 The stress ratio is controlled by the content of the elastic yarn, the stress ratio of the elastic yarn itself (when the elastic yarn is stretched, the reciprocating stress performance at 50% stretch), and for the coated elastic yarn, the number of twists, elastic yarn and inelasticity The length ratio with the yarn (hereinafter referred to as the draft ratio) and the heat treatment conditions during finishing are important, and the stress ratio can be controlled by the slipperiness of the knitted fabric. More specifically, a method for producing a knitted fabric using an elastic yarn having a stress ratio smaller than that of a general elastic yarn. Increasing the draft rate slightly higher than usual to around 3.0 makes it easy to make the stress ratio within an appropriate range. In addition, it is possible to control the stress ratio even at the dyeing finish of the knitted fabric, and in particular, it is effective to strengthen the heating conditions when heat setting with wet heat finally put in the mold in the leg clothing manufacturing process, A heat setting at 105 ° C. to 130 ° C. is preferable, slightly higher than the normal leg clothing set temperature of around 100 ° C. If the set temperature cannot be increased, the set time should be longer than the normal set time For example, it is preferably about 40 to 90 seconds.
さらに、編地が滑りやすくなるように仕上げれば応力比が小さくなり易い。仕上げ剤で具体的に示すと、シリコン系の平滑剤は使用しないことが好ましく、例えば、ポリエステル系の仕上げ剤や、仕上げ剤を使用しないで仕上げることにより応力比を規定の範囲に収めやすい。なお、応力比は、編地を経方向に80%まで伸長後元の長さに戻し、伸縮途中の50%時点での往路応力と復路応力を求め、下記式:
応力比=(50%時点の復路応力(N))/(50%時点の往路応力(N))
により、少数点以下3桁目を四捨五入して求める。
なお、応力比を伸長、及び、回復50%時点での応力により求めるのは、編地伸長時に発熱した温度を伸長回復時に吸熱する程度を捉えやすいことを見出したためである。
Furthermore, if the knitted fabric is finished so as to be slippery, the stress ratio tends to be small. Specifically, it is preferable not to use a silicon-based smoothing agent as a finishing agent. For example, the stress ratio is easily within a specified range by finishing without using a polyester-based finishing agent or a finishing agent. In addition, the stress ratio is returned to the original length after stretching the knitted fabric up to 80% in the warp direction, and the forward stress and the backward stress at the time of 50% during expansion and contraction are obtained, and the following formula:
Stress ratio = (Return stress at 50% (N)) / (Outward stress at 50% (N))
Calculate by rounding off the third decimal place.
The reason why the stress ratio is obtained from the elongation and the stress at the time of 50% recovery is that it has been found that it is easy to grasp the degree of heat absorbed during the elongation recovery of the temperature generated during the knitting fabric elongation.
本実施形態のレッグ衣料は、被覆弾性糸、又は、非弾性糸と弾性糸とのプレーティングにおける、非弾性糸の編込長も重要であり、レッグ長中間部の編地100ウェール当たりの編込長が290〜450mmとすれば、レッグ衣料着用動作時に弾性糸が効率よく伸長されて伸長発熱温度が高くなり、編地100ウェール当たりの編込長が290mm未満の場合は、レッグ衣料着用時、着圧が高くて窮屈となり、また、編込長が450mm以上となると、弾性糸がレッグ衣料着用動作時に弾性糸が伸長されにくく発熱温度も低い。従って、編地100ウェール当たりの被覆弾性糸、又は、非弾性糸と弾性糸とのプレーティングにおける、非弾性糸の編込長は290〜450mmとし、好ましくは300〜410mmとする。なお、非弾性糸又は被覆弾性糸の編込長は以下の方法により求める。
測定部位は、股下から爪先までのレッグ長の中間部で測定し、レッグ衣料がレギンス等で膝下や足首から爪先までがない場合でも、股下からレッグ部最下部までの中間部で測定する。測定では、非弾性糸に弾性糸がプレーティングで編成されている場合は、非弾性糸の100ウェール当たりの編込長を、初荷重0.05N(ニュートン)により測定する。また、被覆弾性糸の場合は、被覆弾性糸の弾性糸と非弾性糸を分離して非弾性糸の編込長を前記法により測定する。なお、この場合、弾性糸と非弾性糸の分離が困難な場合は、被覆弾性糸中の弾性糸のみを数cm毎に切断し、前記法により測定する。これらにより100ウェール当たりの編込長を10本測定し、その平均値を編込長とする。
In the leg apparel of the present embodiment, the knitting length of the inelastic yarn in the coating elastic yarn or the plating of the inelastic yarn and the elastic yarn is also important, and the knitting per 100 wales of the knitted fabric in the middle portion of the leg length If the insertion length is 290 to 450 mm, the elastic yarn is efficiently extended during leg clothing wearing operation and the elongation heat generation temperature becomes high. When the knitting length per 100 wales of the knitted fabric is less than 290 mm, the leg clothing is worn. When the knitting length is 450 mm or more, the elastic yarn is not easily stretched during the leg clothing wearing operation, and the heat generation temperature is low. Therefore, the knitting length of the non-elastic yarn in the coated elastic yarn per 100 wales of the knitted fabric or the plating of the non-elastic yarn and the elastic yarn is 290 to 450 mm, preferably 300 to 410 mm. The knitting length of the inelastic yarn or the covered elastic yarn is obtained by the following method.
The measurement site is measured at the middle part of the leg length from the crotch to the toe, and even if the leg garment is not from the knee or ankle to the toe due to leggings or the like, it is measured at the middle part from the crotch to the bottom of the leg part. In the measurement, when the elastic yarn is knitted on the inelastic yarn, the knitting length per 100 wales of the inelastic yarn is measured with an initial load of 0.05 N (Newton). In the case of a coated elastic yarn, the elastic yarn and the non-elastic yarn of the coated elastic yarn are separated, and the braided length of the non-elastic yarn is measured by the above method. In this case, when it is difficult to separate the elastic yarn and the non-elastic yarn, only the elastic yarn in the coated elastic yarn is cut every several centimeters and measured by the above method. With these, 10 knitting lengths per 100 wales are measured, and the average value is taken as the knitting length.
本実施形態のレッグ衣料は、着用時の動作により弾性糸が効率よく伸長されることが重要である。すなわち、弾性糸を含有する従来の編地では、弾性糸が編地中に蛇行や湾曲しており、編地伸長時に、まず弾性糸の蛇行又は湾曲が伸ばされ、弾性糸が真っ直ぐになる。さらに、ニードルループとシンカーループの交差部でループのズレも生じ、伸長方向によりニードルループ又はシンカーループが小さくなる、すなわち、ニードルループとシンカーループの長さの合計の変化に優先して、弾性糸の蛇行や湾曲が真っ直ぐになったり、ループ変形が生じる。それらの変化の後、弾性糸が伸長されるため、伸縮時の発熱を得るにためは非常に効率の悪い構造である。 In the leg garment of this embodiment, it is important that the elastic yarn is efficiently extended by the operation at the time of wearing. That is, in a conventional knitted fabric containing an elastic yarn, the elastic yarn is meandering or curved in the knitted fabric, and when the knitted fabric is stretched, the elastic yarn is first meandered or curved, and the elastic yarn becomes straight. Furthermore, a loop deviation also occurs at the intersection of the needle loop and the sinker loop, and the needle loop or the sinker loop becomes smaller depending on the extension direction, that is, the elastic yarn has priority over the total change in the length of the needle loop and the sinker loop. Meandering and bending of the straight line, and loop deformation occurs. After these changes, the elastic yarn is stretched, which is a very inefficient structure for obtaining heat during expansion and contraction.
これに対し、本実施形態のレッグ衣料による編地では、編地中の弾性糸の蛇行や湾曲が極めて小さく、編地の伸長が効率よく弾性糸を伸長することになり、その結果、伸縮時高い発熱の編地となる。従来編地と本発明の伸縮性緯編地とのこれらの構造的な差異は、次の方法により明確にできる。
編地を経、緯両方向に30%伸長した時の、編組織一単位中の弾性糸、又は、被覆弾性糸のシンカーループの長さとニードルループの長さとを加えた長さをLaとする。さらに、編地経方向に編地を50%伸長させた場合の編組織一単位中の弾性糸、又は、被覆弾性糸のシンカーループの長さと非弾性糸のニードルループの長さとを加えた長さをLbとによりループ比Lb/Laを求める。これらの測定により求めたループ比について、伸縮時高い発熱の編地とするためには、1.35≦Lb/La≦1.60を満足することが好ましく、弾性糸、又は、被覆弾性糸の編込長や染色加工工程条件を調整することより、Lb/Laをこの範囲にすることができる。Lb/Laがこの範囲内であれば着用感を損なうことなく編地は伸縮時に発熱する。なお、Lb/Laが1.35未満であれば、編地中の弾性糸の伸長率が低く、その結果、伸縮時の発熱温度も実感できないほど低い。さらに、弾性糸の伸長及び伸長回復が悪く、伸長した編地が元に戻らず膝抜け等の型崩れが生じ易い。また、1.60より大きいと、レッグ衣料のパワーが高くなりすぎるため着用し難かったり、動き難い衣服となるばかりでなく、編地の変形が大きく、弾性糸と共に非弾性糸の変形も大きくなりすぎる結果、伸長回復性が不足し、伸長緩和時に編地が波打ったり、洗濯による寸法変化が生じたりして、型崩れの原因となる。従って、LaとLbは、1.35≦Lb/La≦1.60を満足することが好ましく、より好ましくは1.40≦Lb/La≦1.55である。その結果、伸縮により発熱するとともに、着用時及び洗濯時に型崩れのない衣服とすることが可能となる。
On the other hand, in the knitted fabric by the leg garment of this embodiment, the meandering and bending of the elastic yarn in the knitted fabric is extremely small, and the stretch of the knitted fabric efficiently stretches the elastic yarn. High knitting fabric. These structural differences between the conventional knitted fabric and the stretchable weft knitted fabric of the present invention can be clarified by the following method.
The length obtained by adding the length of the elastic yarn in one unit of the knitted structure or the length of the sinker loop of the covered elastic yarn and the length of the needle loop when stretched 30% in both the weft directions through the knitted fabric is defined as La. Furthermore, the length of the elastic yarn in one unit of the knitted fabric when the knitted fabric is stretched 50% in the knitted fabric warp direction or the length of the covered elastic yarn sinker loop and the length of the inelastic yarn needle loop The loop ratio Lb / La is obtained from Lb. For the loop ratio obtained by these measurements, in order to obtain a knitted fabric with high heat generation during stretching, it is preferable to satisfy 1.35 ≦ Lb / La ≦ 1.60, and the elastic yarn or the coated elastic yarn Lb / La can be set within this range by adjusting the braiding length and the dyeing process conditions. If Lb / La is within this range, the knitted fabric generates heat during expansion and contraction without impairing the feeling of wearing. In addition, if Lb / La is less than 1.35, the elongation rate of the elastic yarn in the knitted fabric is low, and as a result, the heat generation temperature during expansion and contraction is too low to be realized. Further, the elastic yarn is poorly stretched and recovered from elongation, and the stretched knitted fabric does not return to its original shape, and it is easy to cause a loss of shape such as knee loss. On the other hand, if it is larger than 1.60, the power of the leg garment becomes too high, which makes it difficult to wear or move, and the deformation of the knitted fabric is large, and the deformation of the inelastic yarn is increased along with the elastic yarn. As a result, the stretch recovery property is insufficient, and the knitted fabric undulates at the time of stretching relaxation, or a dimensional change due to washing occurs, which causes a loss of shape. Therefore, La and Lb preferably satisfy 1.35 ≦ Lb / La ≦ 1.60, and more preferably 1.40 ≦ Lb / La ≦ 1.55. As a result, it is possible to obtain a garment that generates heat due to expansion and contraction and does not lose its shape when worn and washed.
La及びLbは、編地のニードルループ側(テクニカルフェース)から撮影した拡大画像を用いて以下に記載する方法で測定した、編組織一単位中の弾性糸のシンカーループの長さと非弾性糸のニードルループの長さから求める。ここで、本来ならニードルループも弾性糸の長さを測定するのが好ましいが、弾性糸のニードルループは非弾性糸により覆われていることが多く、はっきりループ長を測定することが困難である。従って、非弾性糸のニードルループの下に隠れて弾性糸のニードルループが存在していると確認できる箇所を選択し、伸長時に弾性糸とほぼ同じ動きをする非弾性糸のニードルループの長さを測定して、編地伸長による弾性糸のニードルループ長変化の代用とする。無論、拡大画像を撮影する箇所として、非弾性糸に下に隠れて弾性糸のニードルループが存在しない箇所は選択しない。 La and Lb are measured by the method described below using an enlarged image taken from the needle loop side (technical face) of the knitted fabric. Obtained from the length of the needle loop. Here, it is preferable to measure the length of the elastic thread, but the needle loop of the elastic thread is often covered with an inelastic thread, and it is difficult to clearly measure the loop length. . Therefore, the length of the needle loop of the non-elastic yarn that is hidden under the needle loop of the non-elastic yarn and that can be confirmed that the needle loop of the elastic yarn is present is selected and moves almost the same as the elastic yarn when stretched. Is used as a substitute for the change in the needle loop length of the elastic yarn due to the stretch of the knitted fabric. Of course, a portion where the enlarged image is captured is not selected as a portion hidden under the non-elastic yarn and having no needle loop of the elastic yarn.
以下、各ループ長の測定方法について図1を参照して説明する。図1では被覆弾性糸での測定例であるが、編地の経緯両方向へ30%伸長し、この状態で編地のニードルループ側を拡大観察する。被覆弾性糸のニードルループ(1)の下部最下部両側の2カ所をそれぞれ、始点(○印:a)と終点(○印:b)とし、始点aから終点bに至るループ長を測定してニードルループの長さとする。シンカーループ(2)については、ニードルループ下部終点(○印:b)をシンカーループの始点とし、隣のウェールのシンカーループの終点(ニードルループの始点と同じ)(○印:c)までの長さをシンカーループの長さとする。 Hereinafter, a method for measuring each loop length will be described with reference to FIG. Although FIG. 1 shows an example of measurement with a coated elastic yarn, the knitted fabric is stretched 30% in both the weft and weft directions, and in this state, the needle loop side of the knitted fabric is enlarged and observed. Measure the length of the loop from the start point a to the end point b, with the two points on both sides of the lowermost part of the needle loop (1) of the coated elastic yarn as the start point (◯ mark: a) and the end point (○ mark: b). The length of the needle loop. For the sinker loop (2), the needle loop lower end point (○ mark: b) is the start point of the sinker loop, and the end point of the sinker loop of the adjacent wale (same as the start point of the needle loop) (○ mark: c) This is the length of the sinker loop.
また、弾性糸がウェルト組織によりシンカーループが2ウェール以上に跨っている場合は、シンカーループの途中に存在するニードルループに隠されている部分のシンカーループは測定せずに表面から観察されるシンカーループのみの長さを測定し、各ウェールのシンカーループ長の和をシンカーループの長さとする。
非弾性糸と弾性糸とのプレーティングの場合も同様に、ニードルループは非弾性糸に隠れて弾性糸は見えないため非弾性糸のニードルループの長さを測定し、シンカーループは表面から観察できるので弾性糸の長さをシンカーループの長さとする。この場合、ニードルループ下部の弾性糸は観察できないが、弾性糸の場所を推定して測定すればよい。
In addition, when the elastic yarn is a welt structure and the sinker loop extends over 2 wales, the sinker loop hidden from the needle loop existing in the middle of the sinker loop is observed from the surface without being measured. The length of only the loop is measured, and the sum of the sinker loop lengths of the respective wales is taken as the length of the sinker loop.
Similarly, in the case of plating with inelastic yarns, the needle loop is hidden behind the inelastic yarn and the elastic yarn is not visible, so the length of the needle loop of the inelastic yarn is measured, and the sinker loop is observed from the surface. Therefore, the length of the elastic thread is set to the length of the sinker loop. In this case, the elastic yarn below the needle loop cannot be observed, but the location of the elastic yarn may be estimated and measured.
被覆弾性糸、及び、弾性糸及び非弾性糸のどちらも、繊維束の幅方向中央部の長さを測定する。それぞれ測定後に非弾性糸のニードルループの長さに弾性糸のシンカーループの長さを加え、編組織一単位中のループの長さの合計を求めてLaとする。次いで、編地をさらに経方向へ50%伸長し、同様にして編組織一単位中のループの長さの合計を求めてLbとし、1.35≦Lb/La≦1.60となればよい。
La及びLbの測定において、各ループの長さをミクロン(μm)単位で測定し、少なくとも小数点3桁目までの長さを求め、任意に10カ所測定した平均長さを求める。この平均長さに基づいてLb/Laを計算し、小数点3桁目を四捨五入する。
Both the coated elastic yarn and the length of the central portion in the width direction of the fiber bundle are measured for both the elastic yarn and the non-elastic yarn. After each measurement, the length of the needle loop of the inelastic yarn is added to the length of the sinker loop of the elastic yarn, and the total length of the loops in one unit of the knitted structure is obtained as La. Next, the knitted fabric is further stretched by 50% in the warp direction, and similarly, the total length of the loops in one unit of the knitted structure is obtained and set as Lb, and 1.35 ≦ Lb / La ≦ 1.60. .
In the measurement of La and Lb, the length of each loop is measured in units of microns (μm), the length to at least the third digit of the decimal point is obtained, and the average length measured arbitrarily at 10 places is obtained. Lb / La is calculated based on this average length, and the third decimal place is rounded off.
また、編組織一単位とは、ニードルループとシンカーループとの組織で、繰り返される一単位をいい、天竺以外の組織として、例えば、ウェール方向にニットとタックを1ウェール毎に繰り返す場合は、タックループもニードルループとして、ニットループ1ループとタックループ1ループとの和が一単位のニードルループであり、これに、シンカーループ2ループを加えた長さがLa又はLbとなる。なお、編組織がウェルトの場合は、非弾性糸によるニードルループの幅を、ウェルト組織時のニードルループ長とする。 The unit of the knitting structure is a structure of a needle loop and a sinker loop, and is a unit that is repeated. For example, when a knit and a tack are repeated every one wal in the wale direction, The loop is also a needle loop, the sum of the knit loop 1 loop and the tack loop 1 loop is a needle loop, and the length obtained by adding 2 sinker loops to this is La or Lb. When the knitted structure is a welt, the width of the needle loop made of inelastic yarn is the needle loop length in the welt structure.
本実施形態のレッグ衣料で、ループ長の変化比Lb/Laを1.35≦Lb/La≦1.60とするには、下げカムの深さ(度目)、シンカー形状の変更及び糸供給量の調整により弾性糸の湾曲や蛇行を減らすことで達成可能で、特に重要な設計は弾性糸、又は、被覆弾性糸の編込長であり、さらに、通常の製品ではレッグ部の長さが生機の長さよりかなり短くなっているが、本発明ではループ比を適切な範囲にとなるよう、製品のレッグ部の長さが生機の長さより、10%程度以内の収縮となるよう、仕上熱処理時の型枠の大きさ、型枠でのセット長調整、セット時間等の条件等により設定する。 In the leg garment of this embodiment, in order to make the loop length change ratio Lb / La 1.35 ≦ Lb / La ≦ 1.60, the depth of the lowering cam (degree), the change of the sinker shape, and the yarn supply amount Can be achieved by reducing the bending and meandering of the elastic yarn, and the most important design is the braided length of the elastic yarn or coated elastic yarn. In the present invention, the length of the leg portion of the product is shrunk within about 10% of the length of the raw machine so that the loop ratio is in an appropriate range in the present invention. It is set according to conditions such as the size of the mold, adjustment of the set length in the mold, and set time.
本実施形態のレッグ衣料では、弾性糸含有量、非弾性糸又は被覆弾性糸の100ウェール当たりの編込量、応力比、ループ比に加え、繊度比を特定の範囲にすることにより、伸縮時発熱温度が高くなり好ましい。従って、弾性糸と非弾性糸との繊度比を0.25〜0.55が好ましいが、通常のレッグ衣料の編地の繊度比は0.60〜0.80程度であるため、本実施形態のレッグ衣料の編地は、非弾性糸の繊度より弾性糸の繊度が大きいのが特徴であり、この編地を通常に編成して仕上げた場合、風合いが硬く、編地応力が高くなりすぎることがある。そこで、本実施形態のレッグ衣料を製造する場合、編成時に弾性糸を通常より伸長して、編地中の弾性糸を見掛け上細くなる様に編成し、スチームセット固定することにより弾性糸のパワーを低くすることが重要である。 In the leg apparel of this embodiment, in addition to the elastic yarn content, the knitting amount per 100 wales of the inelastic yarn or the coated elastic yarn, the stress ratio, the loop ratio, the fineness ratio is set within a specific range, An exothermic temperature becomes high and is preferable. Therefore, although the fineness ratio of the elastic yarn and the non-elastic yarn is preferably 0.25 to 0.55, the fineness ratio of the knitted fabric of the normal leg clothing is about 0.60 to 0.80. The knitted fabric of leg garments is characterized in that the fineness of the elastic yarn is larger than the fineness of the non-elastic yarn, and when this knitted fabric is knitted and finished normally, the texture is hard and the knitted fabric stress becomes too high Sometimes. Therefore, when manufacturing the leg apparel of this embodiment, the elastic yarn is stretched more than usual at the time of knitting, knitted so that the elastic yarn in the knitted fabric becomes apparently thin, and the power of the elastic yarn is fixed by steam setting. Is important.
さらに、染色加工時、通常よりも編地を伸長気味に仕上げることが好ましく、目安としては生機の長さより10%程度以内の収縮となるよう仕上げるようにする。これにより、弾性糸の含有量は少し低下するが編地中の弾性糸は伸長されたままとなる結果、通常の編地では、弾性糸原糸の繊度と、染色加工後の弾性糸の繊度とを比較すると、染色加工後の弾性糸の繊度は、原糸の繊度と同じかそれより2〜3%細くなっているのに対し、本実施形態の伸縮性編地では、弾性糸原糸の繊度と染色加工後の繊度を比較した場合、染色加工後、4〜10%程度弾性糸が細くなり、伸縮時発熱温度の低下は少ないのに編地応力は低くすることが可能となっている。 Furthermore, it is preferable that the knitted fabric is finished to be more stretched than usual at the time of dyeing. As a guideline, the knitted fabric is finished so as to shrink within about 10% of the length of the raw machine. As a result, although the elastic yarn content is slightly reduced, the elastic yarn in the knitted fabric remains stretched. As a result, in a normal knitted fabric, the fineness of the elastic yarn raw yarn and the fineness of the elastic yarn after dyeing In comparison, the fineness of the elastic yarn after dyeing is the same as that of the original yarn or 2 to 3% thinner than that of the original yarn, whereas in the elastic knitted fabric of the present embodiment, the fineness of the elastic yarn raw yarn When the fineness after dyeing is compared, the elastic yarn becomes thin by about 4 to 10% after dyeing, and the knitted fabric stress can be lowered although the exothermic temperature during expansion and contraction is small.
糸の繊度比の求め方は、レッグ衣料製品から編地中から弾性糸と非弾性糸とを抜き出して分離し、それぞれ同一コース内で、同一ループ数における重量比で求める。
弾性糸と非弾性糸とが分離できない場合は、編地を伸長していない状態で編地を構成する組織中の非弾性糸と弾性糸の断面を観察して断面積を求め、それぞれの断面積についてマルチフィラメントの場合はフィラメント数分の和を、非弾性糸と弾性糸別々に求めた数値を繊度とする。この際、糸の断面は円形、楕円形、W型、三角形、L型等種々の形があり、電子顕微鏡等での観察のみでは断面積を測定できない場合が多く、そのため、断面積を容易に求めるには、糸の断面観察時、面積と重量の判っているほぼ均一な用紙に断面を拡大して印刷し、印刷後に断面通りに裁断して裁断後の用紙の重量を測定し裁断前の用紙の重さと拡大率の比で断面積を求めることが可能である。この場合、弾性糸と非弾性糸とを同じ倍率で観察して用紙に印刷して断面を裁断し、弾性糸と非弾性糸の断面積を比較すれば繊度比が容易に求めやすくなる。また、紡績糸の場合も同様に、断面を印刷後に、1本1本の繊維の断面を裁断し、裁断面での繊維数(単糸数)の和を断面積とする。断面積を測定する部位は、ニードルループ部分とシンカーループ部分とで行い、測定はループを変えて、ニードルループ、シンカーループそれぞれ10ヶ所の断面で求めた平均の断面積、及び、これより繊度比を求める。ニードルループ部分、シンカーループ部分とも、同じループでありながら伸ばされていたり、変形等により形状が異なるループが存在している場合、この場合は、編地中最も多い形状の部位で測定し、下記式:
繊度比=(非弾性糸の断面積)/(弾性糸の断面積)
により求める。
また、用紙に断面を印刷し、断面を切り取って繊度比を求める場合は下記式:
繊度比=(非弾性糸の断面を切り取った用紙の重量)/(弾性糸の断面を切り取った用紙の重量)
により求める。
なお、繊度比の計算は、少数点以下3桁目を四捨五入して繊度比を求める。
The method for obtaining the fineness ratio of the yarn is obtained by extracting and separating the elastic yarn and the inelastic yarn from the knitted fabric from the leg clothing product, and obtaining the weight ratio at the same number of loops in the same course.
If the elastic yarn and the non-elastic yarn cannot be separated, the cross-sectional area is obtained by observing the cross section of the non-elastic yarn and the elastic yarn in the structure constituting the knitted fabric in a state where the knitted fabric is not stretched. In the case of multifilaments for the area, the sum of the number of filaments is defined as the value obtained separately for the inelastic yarn and the elastic yarn. At this time, the cross section of the yarn has various shapes such as a circle, an ellipse, a W shape, a triangle, and an L shape. In many cases, the cross sectional area cannot be measured only by observation with an electron microscope or the like. To determine the cross-section of the yarn, enlarge the cross-section on an almost uniform paper with a known area and weight, cut it according to the cross-section after printing, and measure the weight of the paper after cutting. The cross-sectional area can be obtained by the ratio between the weight of the paper and the enlargement ratio. In this case, the fineness ratio can be easily obtained by observing the elastic yarn and the non-elastic yarn at the same magnification, printing on paper, cutting the cross section, and comparing the cross-sectional areas of the elastic yarn and the non-elastic yarn. Similarly, in the case of spun yarn, after printing the cross section, the cross section of each single fiber is cut, and the sum of the number of fibers (number of single yarns) in the cut cross section is taken as the cross sectional area. The cross-sectional area is measured at the needle loop part and the sinker loop part, and the measurement is performed by changing the loop, and the average cross-sectional area obtained from the cross-sections of the needle loop and the sinker loop at 10 locations, and the fineness ratio. Ask for. If both the needle loop part and sinker loop part are stretched while being the same loop, or there are loops with different shapes due to deformation, etc., in this case, measure at the most shaped part in the knitted fabric, formula:
Fineness ratio = (cross-sectional area of inelastic yarn) / (cross-sectional area of elastic yarn)
Ask for.
In addition, when printing a cross section on paper and cutting the cross section to obtain the fineness ratio, the following formula:
Fineness ratio = (weight of paper from which cross section of inelastic yarn is cut) / (weight of paper from which cross section of elastic yarn is cut)
Ask for.
The fineness ratio is calculated by rounding off the third digit after the decimal point.
本実施形態のレッグ衣料は、パンスト編機等の小径の筒編機により製造可能であり、編組織については、天竺組織、鹿の子組織等のニットループ主体の編組織による編成が可能である。特に、天竺組織の場合は、28ゲージ以上の編機の使用が好ましく、また、弾性糸の編成法については、弾性糸と非弾性糸とをプレーティング(添え糸編)して編成するか、弾性糸に非弾性糸をカバーリングした被覆弾性糸とすればよく、これらを単独で又は混合して編地とすることができる。
また、被覆弾性糸は、弾性糸に非弾性糸を巻きつけたSCYやDCYのカバーリング糸や、撚糸、噴射加工糸等でも可能で、さらに、紡績糸により被覆したCSYによる被覆弾性糸でも構わない。さらに、弾性糸はレッグ部全コースに含有していることが必要で、非弾性糸との交編では高い伸縮時発熱温度が得にくい。
The leg apparel of the present embodiment can be manufactured by a small-diameter tubular knitting machine such as a pantyhose knitting machine, and the knitting structure can be knitted by a knitting structure mainly composed of a knit loop such as a tengu structure or a kanoko structure. In particular, in the case of a tentacle structure, it is preferable to use a knitting machine having a gauge of 28 gauge or more. Also, regarding the knitting method of the elastic yarn, the elastic yarn and the non-elastic yarn are plated (attached yarn knitting), A covered elastic yarn obtained by covering an elastic yarn with an inelastic yarn may be used, and these may be used alone or mixed to form a knitted fabric.
The coated elastic yarn may be a SCY or DCY covering yarn in which an inelastic yarn is wound around an elastic yarn, a twisted yarn, an injection-processed yarn, or the like, and may also be a coated elastic yarn made of CSY coated with a spun yarn. Absent. Furthermore, it is necessary for the elastic yarn to be contained in the entire course of the leg portion, and it is difficult to obtain a high exothermic temperature during expansion / contraction when knitting with the non-elastic yarn.
本実施形態のレッグ衣料では、タックループ又はウェルトループを編地中に組織することも可能で、これらタックループ又はウェルトループを形成することにより伸縮時発熱温度は高くなり、単独又は組み合わさって組織されていてもよく、組み合わせの例としてウェール方向にニットループとタックループ又はウェルトループとを交互に又は任意な繰返し単位で配置した組織、あるいは、コース方向に、ニットループとタックループ又はウェルトループとを交互に又は任意な繰返し単位で配置した組織が使用でき、無論、編地中に経ボーダー柄、緯ボーダー柄、花柄等の形成することも可能である。 In the leg apparel of this embodiment, it is possible to form a tack loop or a welt loop in the knitted fabric, and by forming these tack loops or a welt loop, the exothermic temperature at the time of expansion / contraction is increased, and the structure can be made singly or in combination. As an example of a combination, a structure in which a knit loop and a tack loop or a welt loop are alternately or arbitrarily arranged in a wale direction, or a knit loop and a tack loop or a welt loop in a course direction. It is possible to use a structure in which these are arranged alternately or in arbitrary repeating units. Of course, warp border patterns, weft border patterns, floral patterns, etc. can be formed in the knitted fabric.
本実施形態のレッグ衣料は、編組織や、糸使いを変更したり、樹脂プリント等を施したりすることにより、点状、直線状、曲線状等の部分的にパワーが異なる高パワー部と低パワー部とを混在させてもよい。この場合、編地中の一部分でも本性能を満足すればよい。例えば、膝など伸縮時発熱効果が欲しい部分のみ伸縮時高発熱編地を配し、膝回り等は高パワーの定伸長編地を配置することも可能で、この場合、膝の動きで暖かくなり、また、低伸長部で膝関節の保護等を狙った製品とすることが可能となる。 The leg apparel of the present embodiment has a high power portion and a low power portion that are partially different in power, such as dotted, linear, and curved, by changing the knitting structure, yarn usage, or performing resin printing. You may mix a power part. In this case, it is only necessary to satisfy this performance even in a part of the knitted fabric. For example, it is possible to place a high heat generation knitted fabric only at the part where you want the heat generation effect at the time of expansion and contraction, such as the knee, and a high power constant stretch knitted fabric can be arranged around the knee etc. Moreover, it is possible to obtain a product aimed at protecting the knee joint and the like at the low extension portion.
本実施形態のレッグ衣料に使用する弾性糸は、ポリウレタン系又はポリエーテルエステル系の弾性糸であることができ、例えば、ポリウレタン系弾性糸としては、乾式紡糸又は溶融紡糸したものが使用でき、ポリマーや紡糸方法は特に限定されない。弾性糸の破断伸度は400%〜1000%程度であり、かつ、伸縮性に優れ、染色加工時のプレセット工程の通常処理温度180℃近辺で伸縮性を損なわないことが好ましい。また、弾性糸としては、特殊ポリマーや粉体添加により、高セット性、抗菌性、吸湿、吸水性等の機能性を付与した弾性糸も使用可能である。弾性糸の繊度に関しては、20〜70dtex程度の繊維の使用が可能で、編地製造が容易で伸長発熱温度も高い、30〜60dtex程度の弾性繊維の使用が好ましい。また、弾性糸に非弾性糸を巻きつけたカバーリング糸、撚糸した糸、及び非弾性糸と弾性糸とを空気噴射等により混繊した混繊糸等、これら被覆弾性糸の使用も可能である。 The elastic yarn used in the leg garment of the present embodiment can be a polyurethane-based or polyether ester-based elastic yarn. For example, as the polyurethane-based elastic yarn, a dry-spun or melt-spun yarn can be used, and a polymer The spinning method is not particularly limited. The breaking elongation of the elastic yarn is about 400% to 1000%, is excellent in stretchability, and it is preferable that the stretchability is not impaired near the normal processing temperature of 180 ° C. in the presetting process during dyeing. As the elastic yarn, an elastic yarn imparted with functions such as high setting property, antibacterial property, moisture absorption and water absorption by addition of a special polymer or powder can be used. Regarding the fineness of the elastic yarn, it is possible to use a fiber of about 20 to 70 dtex, it is preferable to use an elastic fiber of about 30 to 60 dtex, which is easy to manufacture a knitted fabric and has a high elongation heat generation temperature. It is also possible to use these covered elastic yarns, such as covering yarn in which inelastic yarn is wound around elastic yarn, twisted yarn, and mixed yarn in which inelastic yarn and elastic yarn are mixed by air injection or the like. is there.
さらに、本実施形態のレッグ衣料は、弾性糸に無機物質を含有することが可能で、含有する無機物質の性能を加味した編地とすることができ、例えば、酸化チタンを含有させると、編地の発熱を酸化チタンに蓄え、遠赤外線効果による保温性を付与することができる。無機物質の含有法としては、弾性糸の紡糸原液に無機物質を含有させて紡糸する方法が最も簡単である。無機物質とは、酸化チタン等のセラミックス、カーボン、カーボンブラック等の無機物単体及び/又は無機化合物をいい、弾性糸の紡糸の障害とならない様、微粉末状が好ましい。これら無機物質は弾性糸に1〜10重量%含有されていることが好ましく、無機物質を含有することにより、編地の発熱時保温効果をより効果的に発揮することが可能となる。なお、無機物質は少ないと保温効果が小さく、多すぎると紡糸時や伸長時に糸切れすることがあるため、1〜10重量%の含有が好ましく、より好ましくは2〜5重量%の含有である。 Furthermore, the leg apparel of this embodiment can contain an inorganic substance in the elastic yarn, and can be a knitted fabric that takes into account the performance of the contained inorganic substance. For example, when titanium oxide is contained, The heat generated from the ground can be stored in titanium oxide, and heat retention due to the far-infrared effect can be imparted. As the method of containing an inorganic substance, the simplest method is to add an inorganic substance to a spinning dope for elastic yarn and perform spinning. The inorganic substance refers to ceramics such as titanium oxide, inorganic simple substances such as carbon and carbon black, and / or inorganic compounds, and is preferably in a fine powder form so as not to hinder spinning of the elastic yarn. These inorganic substances are preferably contained in the elastic yarn in an amount of 1 to 10% by weight. By containing the inorganic substance, it becomes possible to more effectively exhibit the heat retention effect during heat generation of the knitted fabric. If the inorganic substance is small, the heat retention effect is small, and if it is too large, the yarn may break during spinning or stretching, so the content is preferably 1 to 10% by weight, more preferably 2 to 5% by weight. .
本実施形態のレッグ衣料に用いられる弾性糸は、ポリウレタン系弾性糸やポリエーテルエステル系弾性糸が挙げられるが、伸縮時発熱温度を上げるには、弾性糸の分子量を上げる方法がある。他の方法としては、応力比を小さくした弾性糸の使用が好ましく、例えば、特開2001−140127号公報に示される、第1級アミン又は第2級アミンのいずれかの1官能性アミン、水酸基、及び第3級窒素又は複素環状窒素から選ばれる少なくとも1種を含む窒素含有化合物と有機ジイソシアナートとが反応して得られる、1分子あたりの平均ウレア結合単位数が4〜40個であるウレタンウレア化合物;特許第4343446号公報に示される、第1級アミン及び第2級アミンのうちの少なくとも1種から選ばれる2官能性アミノ基、第3級窒素及び複素環状窒素のうちの少なくとも1種から選ばれる窒素含有基を含む窒素含有化合物と、有機ジイソシアナート、モノ又はジアルキルモノアミン、アルキルモノアルコール、及び有機モノイソシアナートからなる群から選ばれる少なくとも1種の化合物とを反応させて得られるウレア化合物;特開平7−316922号公報に示される、ポリアクロニトリル系ポリマー、低分子ジオール、及びポリマージオールの混合物と、有機ジイソシアナートとの反応で得られる末端水酸基構造であるポリウレタン;あるいはスチレン−無水マレイン酸共重合体等を添加して紡糸する方法がある。上記末端水酸基構造であるポリウレタンとしては、炭素原子数2〜10の直鎖状又は分岐状アルキレン基若しくは二価の脂環式炭化水素の両末端に水酸基を有する低分子ジオール及び数平均分子量400〜3000の高分子ジオールの混合物(モル比1〜99)と有機ジイソシアナートとの反応物であって、末端が水酸基でありウレタン基濃度が3ミリ当量/g以上である数平均分子量10000〜40000のポリウレタン重合体であることが好ましい。これらを単独で又は2種以上混合して弾性糸中に添加すればよいが、添加量が少ないと伸縮時発熱温度効果が低く、逆に添加量が多いと、編地伸長回復性が低下し、着用、洗濯により型崩れが生じやすくなるため、添加量は、弾性糸重量に対して2.0〜15.0%、好ましくは2.5〜8.0%とする。 Examples of the elastic yarn used in the leg apparel of this embodiment include polyurethane-based elastic yarn and polyetherester-based elastic yarn, but there is a method of increasing the molecular weight of the elastic yarn in order to increase the exothermic temperature during expansion / contraction. As another method, it is preferable to use an elastic yarn having a reduced stress ratio. For example, as shown in JP 2001-140127 A, a monofunctional amine or a hydroxyl group of either a primary amine or a secondary amine is used. And an average number of urea bond units per molecule obtained by reacting a nitrogen-containing compound containing at least one selected from tertiary nitrogen and heterocyclic nitrogen with an organic diisocyanate is 4 to 40 Urethane urea compound; as shown in Japanese Patent No. 4343446, at least one of a bifunctional amino group selected from at least one of a primary amine and a secondary amine, a tertiary nitrogen and a heterocyclic nitrogen Nitrogen-containing compounds containing nitrogen-containing groups selected from species, organic diisocyanates, mono- or dialkyl monoamines, alkyl monoalcohols, and organic A urea compound obtained by reacting with at least one compound selected from the group consisting of noisocyanates; a mixture of a polyacrylonitrile-based polymer, a low molecular diol, and a polymer diol disclosed in JP-A-7-316922 And a polyurethane having a terminal hydroxyl group structure obtained by reaction with an organic diisocyanate; or a method of spinning by adding a styrene-maleic anhydride copolymer or the like. Examples of the polyurethane having a terminal hydroxyl group structure include a low molecular diol having a hydroxyl group at both ends of a linear or branched alkylene group having 2 to 10 carbon atoms or a divalent alicyclic hydrocarbon, and a number average molecular weight of 400 to 400. A number average molecular weight of 10,000 to 40,000, which is a reaction product of a mixture of 3000 high molecular diols (molar ratio 1 to 99) and an organic diisocyanate, having a terminal hydroxyl group and a urethane group concentration of 3 meq / g or more. The polyurethane polymer is preferred. These may be added to the elastic yarn singly or in combination of two or more. However, if the addition amount is small, the exothermic temperature effect at the time of expansion / contraction is low, and conversely if the addition amount is large, the stretchability of the knitted fabric decreases. The shape is easily lost due to wearing and washing, so the addition amount is 2.0 to 15.0%, preferably 2.5 to 8.0%, based on the weight of the elastic yarn.
本発明に用いる非弾性糸としては、ポリエチレンテレフタレート、ポリトリメチレンテレフタレート等のポリエステル系繊維、ポリアミド系繊維、並びにポリプロピレン等のポリオレフィン系繊維、さらに、キュプラ、レーヨン、綿、竹繊維等のセルロース系繊維、羊毛等の獣毛繊維等、あらゆる繊維の使用が可能である。また、これらのブライト糸、セミダル糸、フルダル糸等を任意に使用でき、繊維の断面形状についても、丸型、楕円型、W型、繭型、中空糸等任意の断面形状の繊維が使用可能であり、繊維の形態についても特に限定されず、原糸、仮撚等の捲縮加工糸が使用でき、非弾性糸の太さは10〜60dt、好ましくは、12〜45dtの非弾性糸の使用が好適である。さらに、長繊維でも紡績糸でもよく、また、2種以上の繊維を撚糸、カバーリング、エアー混繊等により混合した複合糸の使用も可能である。さらには、繊維自体での混合ではなく、編機上での2種以上の繊維の混合も無論可能である。 Examples of inelastic yarns used in the present invention include polyester fibers such as polyethylene terephthalate and polytrimethylene terephthalate, polyamide fibers, and polyolefin fibers such as polypropylene, and cellulose fibers such as cupra, rayon, cotton, and bamboo fibers. Any fiber such as wool fiber such as wool can be used. Also, these bright yarns, semi-dal yarns, full dull yarns, etc. can be used arbitrarily, and the fibers can have any cross-sectional shape such as round, elliptical, W-shaped, saddle-shaped, hollow fiber, etc. The form of the fiber is not particularly limited, and a crimped yarn such as a raw yarn or false twist can be used, and the thickness of the inelastic yarn is 10 to 60 dt, preferably 12 to 45 dt. Use is preferred. Further, it may be a long fiber or a spun yarn, and a composite yarn obtained by mixing two or more kinds of fibers by twisting, covering, air blending, or the like can be used. Furthermore, it is of course possible to mix two or more types of fibers on the knitting machine instead of mixing the fibers themselves.
本発明に用いる非弾性糸、特に、ポリエステル系繊維、ポリアミド系繊維、セルロース系繊維の場合には、無機物質を0.3〜5重量%含有していることが好ましい。無機物質を含有することにより、弾性編地の発熱時、保温効果をより効果的に発揮することが可能となる。なお、無機物質は、少ないと保温効果が小さく、多すぎると紡糸時や伸長時に糸切れすることがあるため、0.5〜5重量%の含有がより好ましく、さらに好ましくは0.4〜3重量%の含有である。 In the case of inelastic yarns used in the present invention, particularly polyester fibers, polyamide fibers, and cellulose fibers, it is preferable to contain 0.3 to 5% by weight of an inorganic substance. By containing the inorganic substance, it is possible to more effectively exhibit the heat retaining effect when the elastic knitted fabric generates heat. If the inorganic substance is small, the heat retention effect is small, and if it is too large, yarn breakage may occur at the time of spinning or stretching. Therefore, the content is more preferably 0.5 to 5% by weight, and further preferably 0.4 to 3%. It is contained by weight%.
本実施形態のレッグ衣料では、非弾性糸にセルロース等の吸湿発熱する素材を使用すれば、着用時吸湿により発熱し、運動することによっても発熱することになり、本発明の効果をより高めることが可能である。さらに、紡績糸の使用や起毛により発熱した熱を逃がし難くでき、保温効果を高めることも可能である。
本実施形態のレッグ衣料の染色仕上げ方法としては、通常の染色仕上げ工程を使用でき、使用する繊維素材に応じた染色条件とし、使用する染色機もパドル染色機、ドラム染色機など任意であり、吸水性や柔軟性を向上させる加工剤や、保温性を高める加工剤の使用も可能である。
本実施形態のレッグ衣料は、特にパンティストッキング、薄手のタイツに有効であるが、スパッツ、スポーツタイツ、コンプレッションタイツ等のスポーツ、インナー用等ボトム類としても使用可能で、さらに、サポーター類の、着用動作時に編地が伸縮される関節部を覆う衣料に縫製すれば、日常の動作、運動により暖かい衣服となる。
In the leg apparel of this embodiment, if a material that absorbs moisture such as cellulose is used for the non-elastic yarn, it will generate heat due to moisture absorption when worn, and it will also generate heat by exercising, thereby enhancing the effect of the present invention. Is possible. Furthermore, it is possible to make it difficult to release the heat generated by using spun yarn or raising, and it is possible to enhance the heat retaining effect.
As a dyeing finishing method for leg clothing of this embodiment, a normal dyeing finishing process can be used, and dyeing conditions according to the fiber material to be used are used, and a dyeing machine to be used is arbitrary such as a paddle dyeing machine, a drum dyeing machine, It is also possible to use a processing agent that improves water absorption and flexibility and a processing agent that improves heat retention.
The leg apparel of this embodiment is particularly effective for pantyhose and thin tights, but can also be used as bottoms such as sports, inners, and other sports such as spats, sports tights and compression tights. If it is sewn on clothing that covers the joint where the knitted fabric is expanded and contracted during operation, it becomes warm clothing due to daily operations and exercise.
以下、実施例により本発明を具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、実施例における評価は以下の方法により行なった。
(1)サンプリング
以下の測定を行う場所は、未伸長状態で編地に凹凸や変形等、歪のない状態で平置きしたレッグ衣料の股下から爪先までのレッグ長の中間部、レッグ衣料がレギンス、膝下タイツ等で爪先までない場合は、股下からレッグ最下部までのレッグ長の中間部でサンプリングする。
EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited only to these Examples. In addition, evaluation in an Example was performed with the following method.
(1) Sampling The following measurement is performed in the middle of the leg length from the crotch to the toe of leg clothing placed flat in a non-stretched state with no distortion or deformation on the knitted fabric, leg clothing is leggings If there is no toe, such as under the knee tights, sample at the middle of the leg length from the crotch to the bottom of the leg.
(2)瞬間発熱温度
瞬間発熱温度の測定は、下記の繰り返し伸縮試験機を使用し、伸長及び緩和(戻し)を規定速度で規定回数繰り返す間の最も高い試料表面温度を測定して求め、編地経方向の瞬間発熱温度を測定する。
繰り返し伸縮機:デマッチャー試験機((株)大栄科学精器製作所製)
試料の大きさ:長さ100mm(把持部除く)、幅60mm
測定環境:温度20℃、湿度65%RHの恒温恒湿条件。伸縮以外に外部からのエネルギー供給を受けない状態で測定する。
伸長量:初期長に対して100%
繰り返し伸縮サイクル:2回/秒
発熱温度測定:繰り返し伸長500回中、及び伸長終了後の試料表面温度を連続的にサーモグラフィで測定する。サーモグラフィの放射率は1.0に設定する。
発熱温度評価:測定する試料表面が最高温となったときの温度を読み取り、伸縮前の温度と比べ上昇した温度を瞬間発熱温度とする。
(2) Instantaneous exothermic temperature The instantaneous exothermic temperature is measured by measuring the highest sample surface temperature during the specified number of repetitions of stretching and relaxation (returning) using the following repeated stretch tester. Measure the instantaneous heat generation temperature in the celestial direction.
Repeating expansion and contraction machine: Dematcher testing machine (manufactured by Daiei Scientific Instruments)
Sample size: length 100 mm (excluding gripping part), width 60 mm
Measurement environment: constant temperature and humidity conditions of temperature 20 ° C. and humidity 65% RH. Measured with no external energy supply other than expansion and contraction.
Elongation amount: 100% of the initial length
Repeated expansion / contraction cycle: 2 times / second Exothermic temperature measurement: Sample surface temperature during continuous extension 500 times and after completion of extension is continuously measured by thermography. The emissivity of the thermography is set to 1.0.
Exothermic temperature evaluation: The temperature when the surface of the sample to be measured reaches the maximum temperature is read, and the temperature that is higher than the temperature before expansion / contraction is defined as the instantaneous exothermic temperature.
(3)弾性糸含有量
編地中の弾性糸含有量(g/m2)を、次の方法により求め、小数点一桁を四捨五入する。
編地中の非弾性糸を解撚、分離により除去し、弾性糸のみの重量を測定して単位面積当りの重量に換算する。非弾性糸を解撚、分離により除去することが困難であれば、重量測定後の編地から、弾性糸又は非弾性糸を溶解等により除去して除去しなかった糸の重量を測定して、弾性糸の重量を求める。
(3) Elastic yarn content The elastic yarn content (g / m 2 ) in the knitted fabric is obtained by the following method and rounded to one decimal place.
The inelastic yarn in the knitted fabric is removed by untwisting and separating, and the weight of only the elastic yarn is measured and converted to the weight per unit area. If it is difficult to remove the non-elastic yarn by untwisting and separating, measure the weight of the yarn that has not been removed by removing the elastic yarn or the non-elastic yarn by dissolution etc. from the knitted fabric after the weight measurement. Determine the weight of the elastic yarn.
(4)応力比
応力比を次の方法により測定する。
試料の大きさ:長さ100mm(把持部除く)、幅25mm
引張り試験機:テンシロン引張り試験機((株)オリエンテック製 RTC−1210A)
初荷重:0.1N
引張り速度、及び回復速度:300mm/分
引張り長、及び測定:80%伸長まで伸長し、同じ速度で伸長後元の長さに戻し(回復させ)、この条件で伸長、回復を3回繰り返し、3回目の伸縮途中の50%時点での往路応力と復路応力を求め、下記式より小数点以下3桁目を四捨五入して求める。
応力比=(50%時点の復路応力(N))/(50%時点の往路応力(N))
(4) Stress ratio The stress ratio is measured by the following method.
Sample size: length 100 mm (excluding gripping part), width 25 mm
Tensile tester: Tensilon tensile tester (RTC-1210A manufactured by Orientec Co., Ltd.)
Initial load: 0.1N
Tensile speed and recovery speed: 300 mm / min Tensile length and measurement: Elongate to 80% elongation, return to the original length after stretching at the same speed (recover), and repeat stretching and recovery three times under these conditions, The outward stress and the backward stress at the time of 50% during the third expansion / contraction are obtained, and the third decimal place is rounded off from the following formula.
Stress ratio = (Return stress at 50% (N)) / (Outward stress at 50% (N))
[実施例1]
弾性糸44dtex(商品名ロイカSF:旭化成せんい(株)製)にナイロン原糸13dtex/7フィラメントを、弾性糸のドラフト率3.0、撚り数1900T/mでカバーリングして被覆弾性糸とした。この被覆弾性糸を使用して、釜径4インチ、針数400本(32ゲージ)のシングル丸編機(パンティストッキング丸編機)により天竺組織のパンティストッキングを製造することにし、レッグ部の股下から爪先までの中間部の編込長を320mm/100ウェールとし、足首部から大腿にかけて徐々に着圧が低くなる(度目が大きくなる)、段階着圧のパンティストッキングとなるよう製造した。
得られた2本のレッグ部からパンティ部に至る筒状の生機を合わせて縫製し、パンティストッキングとした。次いで、生機のパンティストッキングを折りたたんで100℃で30分スチームセットし、パドル染色機にて精練後、100℃60分ナイロンの染色を行った。染色後、堅牢度向上のためナイロンのフィックス処理後、ポリエステル系の仕上げ剤4%水溶液にて40℃10分で処理してパドル染色機から取り出し、脱水後乾燥した。乾燥後、脚型の型枠スチームセット機に入れ、120℃40秒乾熱処理して仕上げた。なお、この型枠スチームセットでは、レッグ長が生機の長さより10%以内の収縮となるように伸ばしてスチームセットした。
得られたレッグ衣料の性能を評価した結果を以下の表1に示す。実施例1の編地では、伸縮時瞬間発熱温度が1.0℃以上であり、薄くて動き易いのに暖かいレッグ衣料とすることができた。
[Example 1]
An elastic yarn 44 dtex (trade name Roika SF: manufactured by Asahi Kasei Fibers Co., Ltd.) is covered with a nylon base yarn 13 dtex / 7 filament at a draft rate of 3.0 and a twist number of 1900 T / m to obtain a coated elastic yarn. . Using this covered elastic yarn, we decided to manufacture a pantyhose with a tengu structure using a single circular knitting machine (pantyhose circular knitting machine) with a hook diameter of 4 inches and 400 needles (32 gauge). The knitted length of the middle part from the toe to the toe was set to 320 mm / 100 wales, and the pressure was gradually lowered from the ankle part to the thigh (the degree was increased), and the pantyhose of the stepwise pressure was produced.
The obtained cylindrical leg from the two leg parts to the panty part was sewn together to obtain pantyhose. Next, the pantyhose of the raw machine was folded and steam set at 100 ° C. for 30 minutes, and after scouring with a paddle dyeing machine, nylon was dyed at 100 ° C. for 60 minutes. After dyeing, after fixing the nylon to improve fastness, it was treated with a polyester-based finishing agent 4% aqueous solution at 40 ° C. for 10 minutes, taken out from the paddle dyeing machine, dehydrated and dried. After drying, it was put into a leg-shaped formwork steam setting machine and finished by heat treatment at 120 ° C. for 40 seconds. In addition, in this formwork steam set, the leg length was extended so that the contraction was within 10% of the length of the raw machine, and the steam set was performed.
The results of evaluating the performance of the obtained leg clothing are shown in Table 1 below. In the knitted fabric of Example 1, the instantaneous exothermic temperature at the time of expansion and contraction was 1.0 ° C. or more, and although it was thin and easy to move, it was possible to make warm leg clothing.
[実施例2〜7、比較例1〜4]
実施例1より編込長を変化させた編地(実施例2〜3、比較例1〜2)、仕上げのスチームセット条件を変更して応力比を変更した編地(実施例4)、弾性糸の繊度を56dtexとした編地(実施例5)、弾性糸の繊度を33dtexとした編地(実施例6)、弾性糸の繊度を22dtexとした編地(比較例3)、弾性糸の繊度を78dtexとした編地(比較例4)および、型枠の大きさとスチームセットの時間を変えてループ比を変化させた編地(実施例7)以外は、実施例1と同条件でレッグ衣料を製造し、得られたレッグ衣料の結果を以下の表1に示す。
[Examples 2-7, Comparative Examples 1-4]
A knitted fabric (Examples 2 and 3 and Comparative Examples 1 and 2) in which the knitting length is changed from Example 1, a knitted fabric (Example 4) in which the stress ratio is changed by changing the steam setting conditions for finishing, and elasticity A knitted fabric in which the fineness of the yarn was 56 dtex (Example 5), a knitted fabric in which the fineness of the elastic yarn was 33 dtex (Example 6), a knitted fabric in which the fineness of the elastic yarn was 22 dtex (Comparative Example 3), Legs under the same conditions as in Example 1 except for a knitted fabric with a fineness of 78 dtex (Comparative Example 4) and a knitted fabric (Example 7) in which the loop ratio was changed by changing the size of the mold and the steam set time. Table 1 below shows the results of leg apparel produced by manufacturing apparel.
[実施例8]
特開平7−316922号公報の実施例4で用いられたポリウレタン重合体(A剤)、及び、特開2001−140127号公報の実施例1で用いられたウレタンウレア化合物(B剤)を準備し、弾性糸44dtex(商品名ロイカCR:旭化成せんい(株)製)製造時の紡糸浴に、A剤を7wt%及びB剤を3wt%添加して製造し、これを使用したことを除いて、実施例1と同様に編地を作製し、評価を行なった。結果を以下の表1に示す。
[Example 8]
Prepare the polyurethane polymer (agent A) used in Example 4 of JP-A-7-316922 and the urethane urea compound (agent B) used in Example 1 of JP-A-2001-140127. The elastic yarn 44dtex (trade name Roika CR: manufactured by Asahi Kasei Fibers Co., Ltd.) was manufactured by adding 7 wt% of agent A and 3 wt% of agent B to the spinning bath, except that this was used. A knitted fabric was produced and evaluated in the same manner as in Example 1. The results are shown in Table 1 below.
[実施例9]
弾性糸44dtex(商品名ロイカSF:旭化成せんい(株)製)とナイロン仮撚り加工糸22dtex/17フィラメントを、弾性糸のドラフト率2.9のプレーティングにより、釜径4インチ、針数368本(30ゲージ)のシングル丸編機(パンティストッキング丸編機)でパンティストッキングを製造することにし、レッグ部の股下から爪先までの中間部の編込長を350mm/100ウェールとし、足首部から大腿にかけて徐々に着圧が低くなる(度目が大きくなる)、段階着圧のパンティストッキングとなるよう製造した。
得られた2本のレッグ部からパンティ部に至る筒状の生機を合わせて縫製し、パンティストッキングとした。次いで、生機のパンティストッキングを折りたたんで100℃で30分スチームセットし、パドル染色機にて精練後、100℃60分ナイロンの染色を行った。染色後、堅牢度向上のためナイロンのフィックス処理後、ポリエステル系の仕上げ剤4%水溶液にて40℃10分で処理してパドル染色機から取り出し、脱水後乾燥した。乾燥後、脚型の型枠スチームセット機に入れ、120℃40秒乾熱処理して仕上げた。なお、この型枠スチームセットでは、レッグ長が生機の長さより10%以内の収縮となるように伸ばしてスチームセットした。
得られたレッグ衣料の性能を評価した結果を以下の表1に示す。実施例9の本発明の編地では、伸縮時瞬間発熱温度が1.0℃以上であり、薄くて動き易いのに暖かいレッグ衣料とすることができた。
[Example 9]
An elastic yarn 44 dtex (trade name Roika SF: manufactured by Asahi Kasei Fibers Co., Ltd.) and a nylon false twisted yarn 22 dtex / 17 filament are plated with an elastic yarn draft rate of 2.9, the hook diameter is 4 inches, and the number of needles is 368 (30 gauge) single circular knitting machine (pantyhose circular knitting machine) to manufacture pantyhose, the knitting length of the middle part from leg inseam to toe is 350mm / 100 wal, and from ankle to thigh In the manufacturing process, the pressure was gradually lowered (the degree was increased) and pantyhose with stepwise pressure was produced.
The obtained cylindrical leg from the two leg parts to the panty part was sewn together to obtain pantyhose. Next, the pantyhose of the raw machine was folded and steam set at 100 ° C. for 30 minutes, and after scouring with a paddle dyeing machine, nylon was dyed at 100 ° C. for 60 minutes. After dyeing, after fixing the nylon to improve fastness, it was treated with a polyester-based finishing agent 4% aqueous solution at 40 ° C. for 10 minutes, taken out from the paddle dyeing machine, dehydrated and dried. After drying, it was put into a leg-shaped formwork steam setting machine and finished by heat treatment at 120 ° C. for 40 seconds. In addition, in this formwork steam set, the leg length was extended so that the contraction was within 10% of the length of the raw machine, and the steam set was performed.
The results of evaluating the performance of the obtained leg clothing are shown in Table 1 below. In the knitted fabric of the present invention of Example 9, the instantaneous heat generation temperature at the time of expansion / contraction was 1.0 ° C. or higher, and although it was thin and easy to move, it was possible to obtain a warm leg apparel.
本発明のレッグ衣料は、特にパンティストッキング、薄手のタイツに有効であるが、スパッツ、スポーツタイツ、コンプレッションタイツ等のスポーツ、インナー用等ボトム類としても使用可能で、さらに、サポーター類の、着用動作時に編地が伸縮される関節部を覆う衣料に縫製すれば、日常の動作、運動により暖かい衣服となる。 The leg apparel of the present invention is particularly effective for pantyhose and thin tights, but can also be used as bottoms such as sports, inners, and other sports such as spats, sports tights, compression tights, etc. If it is sewn on clothing that covers joints where the knitted fabric is stretched sometimes, it becomes warm clothing due to daily movement and exercise.
1 ニードルループ
2 シンカーループ
a ニードルループの始点
b ニードルループの終点、及び、シンカーループの始点
c シンカーループの終点
1 Needle loop 2 Sinker loop a Start point of needle loop b End point of needle loop and start point of sinker loop c End point of sinker loop
Claims (4)
応力比=(50%時点の復路応力(N))/(50%時点の往路応力(N))
で求められる応力比が0.40〜0.80であり、そして、経方向の伸縮時瞬間発熱温度が1.0℃以上であることを特徴とするレッグ衣料。 Leg clothing comprising a tubular knitted fabric composed of elastic yarn and inelastic yarn, wherein the elastic yarn is covered with the elastic yarn or the coated elastic yarn covered with the inelastic yarn is knitted on the entire leg portion The elastic yarn content is 50 to 80 g / m 2 , and the inelasticity in the middle part of the leg length, in the coated elastic yarn coated with the inelastic yarn, or in the plating of the inelastic yarn and the elastic yarn The knitting length per 100 wales of the knitted fabric of the yarn is 290 to 450 mm. After the knitted fabric is stretched to 80% in the warp direction, the knitted fabric is returned to the original length, and the outward stress and the return pass at the time of 50% during the stretching When measuring stress, the following formula (1):
Stress ratio = (Return stress at 50% (N)) / (Outward stress at 50% (N))
A leg garment characterized by having a stress ratio of 0.40 to 0.80 and an instantaneous exothermic temperature of 1.0 ° C. or more during stretching in the warp direction.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011195970A (en) * | 2010-03-17 | 2011-10-06 | Asahi Kasei Fibers Corp | Elastic knitted fabric |
JP2012112078A (en) * | 2010-11-26 | 2012-06-14 | Asahi Kasei Fibers Corp | Elastic warp knitted fabric |
WO2013046796A1 (en) * | 2011-09-29 | 2013-04-04 | 旭化成せんい株式会社 | Stretch knitted fabric and clothes |
JP2013079466A (en) * | 2011-10-04 | 2013-05-02 | Asahi Kasei Fibers Corp | Knitted fabric |
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JP2011195970A (en) * | 2010-03-17 | 2011-10-06 | Asahi Kasei Fibers Corp | Elastic knitted fabric |
JP2012112078A (en) * | 2010-11-26 | 2012-06-14 | Asahi Kasei Fibers Corp | Elastic warp knitted fabric |
WO2013046796A1 (en) * | 2011-09-29 | 2013-04-04 | 旭化成せんい株式会社 | Stretch knitted fabric and clothes |
JP2013079466A (en) * | 2011-10-04 | 2013-05-02 | Asahi Kasei Fibers Corp | Knitted fabric |
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