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JP2014232656A - Wire routing device - Google Patents

Wire routing device Download PDF

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Publication number
JP2014232656A
JP2014232656A JP2013113247A JP2013113247A JP2014232656A JP 2014232656 A JP2014232656 A JP 2014232656A JP 2013113247 A JP2013113247 A JP 2013113247A JP 2013113247 A JP2013113247 A JP 2013113247A JP 2014232656 A JP2014232656 A JP 2014232656A
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Japan
Prior art keywords
electric wire
bus bar
voltage detection
rib member
wire
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JP2013113247A
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JP6204072B2 (en
Inventor
茂之 小笠原
Shigeyuki Ogasawara
茂之 小笠原
井上 秀樹
Hideki Inoue
秀樹 井上
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Yazaki Corp
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Yazaki Corp
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Priority to JP2013113247A priority Critical patent/JP6204072B2/en
Priority to PCT/JP2014/064240 priority patent/WO2014192857A1/en
Publication of JP2014232656A publication Critical patent/JP2014232656A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/296Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/298Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the wiring of battery packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/507Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/51Connection only in series
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/517Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/521Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the material
    • H01M50/522Inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/569Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a wire routing device capable of erroneous routing of a wire and facilitating take-out work of the wire.SOLUTION: A wire routing device 11 comprises: a plurality of bus bar housing parts 23 in which bus bars 17 are housed and provided side by side while connecting plus terminals 13 and minus terminals 15; a plurality of voltage detection terminals 27 mounted to a terminal of a voltage detection line 33 and fixed to the bus bars 17; a voltage detection line housing part 37 which is provided while being connected to the bus bar housing part 23 along a direction of arrangement of the bus bar housing parts 23 and in which a clearance between a pair of opposing partitions 39a and 39b becomes a routing space of the voltage detection line led out of the bus bar housing part 23; a wire take-out part 45 which is provided in a substantial center part 41 in a direction of extension of the voltage detection line housing part 37 and in which a clearance between the neighboring partitions 39b at one side becomes a take-out port 47; and a regulation rib member 53 which is abutted to the partition 39a at another side and mounted on a bottom 49 of the wire take-out part 45 in a freely removable manner and connects the routing space to the take-out port 47.

Description

本発明は、バッテリを搭載した電気自動車に用いて好適な電線配索装置に関する。   The present invention relates to an electric cable routing device suitable for use in an electric vehicle equipped with a battery.

複数個の電池を電気的に直列及び/または並列に接続した組電池とすることが一般的に行われている。組電池は、複数の電池を配列して成る電池群と、電池群を構成する複数の電池のうちの所定個数の電池の電極端子に一括して電気的に接続可能な複数の電圧検出端子を有する複数個のコネクタを保持する保持部材とを備えている。組電池は、保持部材を電池群に対して取り付けることによって、コネクタのそれぞれを対応する所定個数の電池の電極端子に接続可能なコネクタモジュールを有する(例えば、特許文献1参照)。   Generally, an assembled battery in which a plurality of batteries are electrically connected in series and / or in parallel is used. The assembled battery includes a battery group in which a plurality of batteries are arranged, and a plurality of voltage detection terminals that can be electrically connected collectively to electrode terminals of a predetermined number of batteries among the plurality of batteries constituting the battery group. And a holding member for holding a plurality of connectors. The assembled battery includes a connector module that can connect each of the connectors to a corresponding number of battery electrode terminals by attaching a holding member to the battery group (see, for example, Patent Document 1).

図4に示すように、この種のコネクタモジュールやバスバモジュール(以下、電線配索装置と称す)501は、バスバ503と電圧検出端子505(LA端子)が収容される複数のバスバ収容部507を有する。バスバ収容部507は、相互がヒンジ509で連結され、一体の構造となっている。
また、バスバ収容部507には、電圧検出線収容部511が接続される。電圧検出端子505には、電圧検出線(電線)513が圧着される。バスバ収容部507から導出された電圧検出線513は、電圧検出線収容部511を経由して、電圧検出線収容部511の延在方向端部515、または延在方向略中央部517の電線取出部519へ配索される。延在方向略中央部517の電線取出部519には、図4(b)に示すように、配索空間の底部521を延出させた支持板523が設けられている。
As shown in FIG. 4, this type of connector module or bus bar module (hereinafter referred to as an electric cable routing device) 501 includes a plurality of bus bar accommodating portions 507 in which a bus bar 503 and voltage detection terminals 505 (LA terminals) are accommodated. Have. The bus bar accommodating portions 507 are connected to each other by hinges 509 and have an integral structure.
In addition, a voltage detection line accommodating portion 511 is connected to the bus bar accommodating portion 507. A voltage detection line (electric wire) 513 is crimped to the voltage detection terminal 505. The voltage detection line 513 led out from the bus bar accommodating portion 507 is taken out of the electric wire at the extending direction end portion 515 of the voltage detecting line accommodating portion 511 or the extending direction substantially central portion 517 via the voltage detecting line accommodating portion 511. Routed to section 519. As shown in FIG. 4B, a support plate 523 extending the bottom portion 521 of the wiring space is provided at the electric wire extraction portion 519 in the approximately central portion 517 in the extending direction.

特開2008−243412号公報Japanese Patent Laid-Open No. 2008-243412

しかしながら、電圧検出線収容部511に配索される電圧検出線513は、車輌によって、図5に示すように、電圧検出線収容部511の延在方向略中央部517、または延在方向端部515の何れかで取り出される。このため、本来の取り出し方向Xが延在方向略中央部517であるのに、図5(a)に示すように延在方向端部515から取り出してしまったり、本来の取り出し方向Yが延在方向端部515であるのに、図5(b)に示すように延在方向略中央部517から取り出してしまったりする電圧検出線513の誤配索が発生するおそれがある。
また、電圧検出線513を延在方向略中央部517で取り出す際には、延在方向両側から配索されてきた電圧検出線513を略直角に屈曲させて電線取出部519から取り出さなければならず、配索作業が行いにくいという問題がある。
However, the voltage detection line 513 routed in the voltage detection line accommodating portion 511 is, as shown in FIG. 5, depending on the vehicle, approximately in the extending direction central portion 517 of the voltage detecting line accommodating portion 511, or in the extending direction end portion. It is taken out at any of 515. For this reason, although the original take-out direction X is the substantially central portion 517 in the extending direction, it is taken out from the end portion 515 in the extending direction as shown in FIG. Although it is the direction end portion 515, there is a possibility that an incorrect wiring of the voltage detection line 513 that is taken out from the approximately central portion 517 in the extending direction as shown in FIG. 5B may occur.
Further, when the voltage detection line 513 is taken out at the substantially central portion 517 in the extending direction, the voltage detecting line 513 arranged from both sides in the extending direction must be bent at a substantially right angle and taken out from the electric wire outlet portion 519. Therefore, there is a problem that the routing work is difficult to perform.

本発明は上記状況に鑑みてなされたもので、その目的は、電線の誤配索を防止でき、電線の取り出し作業を容易にできる電線配索装置を提供することにある。   This invention is made | formed in view of the said condition, The objective is to provide the electric wire wiring apparatus which can prevent the incorrect wiring of an electric wire and can take out the electric wire easily.

本発明に係る上記目的は、下記構成により達成される。
(1) 複数の電極端子が接続されるバスバが収容されて前記電極端子の並び方向に並んで設けられる複数のバスバ収容部と、電線の端末に取り付けられてそれぞれの前記バスバに固定される複数の端子と、前記バスバ収容部の並び方向に沿って前記バスバ収容部に接続して設けられて対向する一対の仕切り片の間が前記バスバ収容部から導出される前記電線の配索空間となる電線収容部と、前記電線収容部の延在方向中間部に設けられて対向する一方側の隣接する仕切り片同士の間が取出口となる電線取出部と、対向する他方側の前記仕切り片に近接又は当接して前記電線取出部の底部に着脱自在に取り付けられて前記配索空間を前記取出口に接続する規制リブ部材と、を備えることを特徴とする電線配索装置。
The above object of the present invention is achieved by the following configuration.
(1) A plurality of bus bar accommodating portions that are accommodated and arranged in the arrangement direction of the electrode terminals, and a plurality of bus bar accommodating portions that are attached to the ends of the electric wires and fixed to the respective bus bars. Between the terminal and the pair of opposing partition pieces connected to the bus bar housing portion along the arrangement direction of the bus bar housing portion is a wiring space for the electric wire led out from the bus bar housing portion Between the wire receiving portion, the wire drawing portion provided in the intermediate portion in the extending direction of the wire receiving portion and opposing one of the adjacent partition pieces as an outlet, and the opposing partition piece on the other side And a regulating rib member that is detachably attached to the bottom portion of the electric wire extraction portion in close proximity or abutting and connects the wiring space to the outlet, and an electric wire arrangement device.

上記(1)の構成の電線配索装置によれば、電線が電線収容部の延在方向端部から取り出される場合は、電線取出部から規制リブ部材が取り外される。電線が電線収容部の延在方向中間部の取出口から取り出される場合は、電線取出部に規制リブ部材が取り付けられる。
規制リブ部材が取り外された電線収容部は、複数の電線が配索空間の延在方向に沿って配索が可能となり、全ての電線が延在方向端部から取り出し可能となる。一方、規制リブ部材が取り付けられた電線収容部は、規制リブ部材が障壁となって、配索空間の規制リブ部材を挟む延在方向両側の電線が、規制リブ部材を越えて反対側へ配索不能となる。
従って、規制リブ部材が取り付けられている場合には、延在方向中間部の電線取出部からのみ全ての電線が取り出し可能となる。また、電線取出部は、底部に規制リブ部材が取り付けられることで、厚みが増し、剛性が向上し、取り出される複数の電線の荷重によっても変形が生じにくくなる。
According to the electric wire routing device having the configuration of (1) above, when the electric wire is taken out from the end portion in the extending direction of the electric wire accommodating portion, the regulating rib member is removed from the electric wire outlet portion. When the electric wire is taken out from the outlet of the intermediate portion in the extending direction of the electric wire housing portion, a regulating rib member is attached to the electric wire outlet portion.
A plurality of electric wires can be routed along the extending direction of the routing space, and all of the electric wires can be taken out from the end portion in the extending direction. On the other hand, in the electric wire housing portion to which the regulating rib member is attached, the regulating rib member serves as a barrier, and the electric wires on both sides in the extending direction sandwiching the regulating rib member in the wiring space are arranged on the opposite side beyond the regulating rib member. It becomes impossible to search.
Therefore, when the regulating rib member is attached, all the electric wires can be taken out only from the electric wire extraction portion at the intermediate portion in the extending direction. In addition, since the regulation rib member is attached to the bottom portion of the electric wire extraction portion, the thickness is increased, the rigidity is improved, and the electric wire extraction portion is less likely to be deformed by the loads of the plurality of electric wires to be extracted.

(2) 上記(1)の構成の電線配索装置であって、前記規制リブ部材が、前記底部のロック穴に係合するロックと、対向する他方側の前記仕切り片とによって挟持されて取り付けられることを特徴とする電線配索装置。 (2) In the electric wire routing device configured as described in (1) above, the restriction rib member is clamped and attached by a lock that engages with the lock hole in the bottom portion and the partition piece on the other side facing each other. An electric cable routing device characterized by being provided.

上記(2)の構成の電線配索装置によれば、配索空間を画成するための仕切り片が、規制リブ部材のロック機構に兼用される。これにより、部品点数を増やさず、製品形状を大きく変更することなく、規制リブ部材の着脱構造が容易に形成可能となる。   According to the electric wire routing device having the configuration (2), the partition piece for defining the routing space is also used as the locking mechanism for the regulating rib member. Thereby, the attachment / detachment structure of the regulating rib member can be easily formed without increasing the number of parts and without greatly changing the product shape.

(3) 上記(1)または(2)の構成の電線配索装置であって、前記規制リブ部材が、前記電線取出部に取付けられた際に前記取出口に向かって徐々に幅狭低背となるように形成されていることを特徴とする電線配索装置。 (3) The wire routing device having the configuration according to (1) or (2), wherein when the restriction rib member is attached to the wire extraction portion, the width gradually decreases toward the extraction port. It is formed so that it may become. Electric wire routing device characterized by things.

上記(3)の構成の電線配索装置によれば、規制リブ部材が電線取出部に取り付けられているとき、即ち、延在方向両側からの電線が延在方向略中央部の電線取出部から取り出されるとき、延在方向両側からの電線が曲げられて、上方から規制リブ部材の側方と仕切り片との間の取出口に向かって押し込まれる。規制リブ部材の側方に押し込まれた複数の電線は、取出口に向かって徐々に幅狭低背となるように形成された規制リブ部材によって徐々に取出口に向かって曲げられる。即ち、曲げ方向が取出口に案内される容易な屈曲作業が可能となる。   According to the electric wire routing device having the configuration of (3) above, when the regulating rib member is attached to the electric wire extraction portion, that is, the electric wires from both sides in the extending direction are from the electric wire extraction portion in the approximately central portion in the extending direction. When taken out, the electric wires from both sides in the extending direction are bent and pushed from above toward the outlet between the side of the regulating rib member and the partition piece. The plurality of electric wires pushed into the side of the regulating rib member are gradually bent toward the outlet by the regulating rib member formed so as to gradually become narrow and low in height toward the outlet. That is, an easy bending operation in which the bending direction is guided to the outlet is possible.

本発明に係る電線配索装置によれば、電線の誤配索を防止でき、電線の取り出し作業を容易にできる。   According to the electric wire routing device according to the present invention, it is possible to prevent erroneous wiring of electric wires and to facilitate the operation of taking out electric wires.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下、「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Further, the details of the present invention will be further clarified by reading through a mode for carrying out the invention described below (hereinafter referred to as “embodiment”) with reference to the accompanying drawings. .

(a)は本発明の一実施形態に係る電線配索装置の要部を示した平面図、(b)は(a)のA−A断面図である。(A) is the top view which showed the principal part of the electric wire routing apparatus which concerns on one Embodiment of this invention, (b) is AA sectional drawing of (a). (a)は規制リブ部材の斜視図、(b)は電線取出部の拡大斜視図である。(A) is a perspective view of a regulation rib member, (b) is an expansion perspective view of an electric wire extraction part. (a)は電線を延在方向端部から取り出す場合の規制リブ部材の無い電線配索装置の要部を示した平面図、(b)は電線を延在方向中間部から取り出す場合の規制リブ部材が取り付けられた電線配索装置の要部を示した平面図である。(A) The top view which showed the principal part of the electric wire routing apparatus without a control rib member at the time of taking out an electric wire from the extension direction edge part, (b) is the control rib at the time of taking out an electric wire from the extension direction intermediate part It is the top view which showed the principal part of the electric wire wiring apparatus with which the member was attached. (a)は従来の電線配索装置の平面図、(b)は(a)の電線取出部の拡大斜視図である。(A) is a top view of the conventional electric wire wiring apparatus, (b) is an expansion perspective view of the electric wire extraction part of (a). (a)は本来は電圧検出線を延在方向略中央部から取り出す場合に延在方向端部から取り出した誤配索の説明図、(b)は本来は電圧検出線を延在方向略中央部から取り出す場合に延在方向端部から取り出した誤配索の説明図である。(A) is explanatory drawing of the incorrect wiring taken out from the extension direction edge part, when originally taking out a voltage detection line from the extension direction approximate center part, (b) is originally a voltage detection line extending in the extension direction approximate center It is explanatory drawing of the incorrect wiring taken out from the extension direction edge part, when taking out from a part.

以下、本発明に係る実施形態を図面を参照して説明する。
図1に示すように、本発明の一実施形態に係る電線配索装置11は、バッテリ集合体(図示略)に取り付けられ、電動モータを用いて走行する電気自動車や、エンジンと電動モータとを併用して走行するハイブリッド自動車などの電動モータに、バッテリ集合体からの電力を供給する。
Embodiments according to the present invention will be described below with reference to the drawings.
As shown in FIG. 1, an electric cable routing device 11 according to an embodiment of the present invention is attached to a battery assembly (not shown) and includes an electric vehicle that runs using an electric motor, an engine, and an electric motor. Electric power from the battery assembly is supplied to an electric motor such as a hybrid vehicle that travels in combination.

バッテリ集合体は、複数のバッテリと、これら複数のバッテリを互いに重ねて固定する部材と、を有している。それぞれのバッテリは、直方体状のバッテリ本体と、このバッテリ本体の上面の一端及び他端からそれぞれ突出した電極端子である一対のプラス端子13及びマイナス端子15と、を有している。プラス端子13及びマイナス端子15は、導電性の金属により円柱状に形成されている。バッテリ集合体は、複数のバッテリが、プラス端子13とマイナス端子15が隣り合うように、交互に逆向きに重ね合わされている。バッテリ集合体は、従来と同様にプラス端子13とマイナス端子15をバスバ17で連結することにより、バッテリと隣接バッテリとの直列接続回路が形成され、高圧直流電圧が得られる。   The battery assembly includes a plurality of batteries and a member that stacks and fixes the plurality of batteries on each other. Each battery has a rectangular parallelepiped battery body and a pair of plus terminals 13 and minus terminals 15 which are electrode terminals respectively protruding from one end and the other end of the upper surface of the battery body. The plus terminal 13 and the minus terminal 15 are formed in a cylindrical shape from a conductive metal. In the battery assembly, a plurality of batteries are alternately stacked in opposite directions so that the plus terminal 13 and the minus terminal 15 are adjacent to each other. In the battery assembly, the plus terminal 13 and the minus terminal 15 are connected by the bus bar 17 in the same manner as in the prior art, whereby a series connection circuit of the battery and the adjacent battery is formed, and a high-voltage DC voltage is obtained.

バスバ17は、導電性の金属板にプレス加工が施されるなどして得られるものであり、板状の金属板に、互いに隣り合うバッテリの互いに隣り合うプラス端子13及びマイナス端子15が通される一対のプラス端子孔19とマイナス端子孔21とが設けられている。バスバ17は、プラス端子孔19とマイナス端子孔21とにそれぞれ通されたプラス端子13及びマイナス端子15にナット(図示せず)が螺合されることでバッテリに固定される。   The bus bar 17 is obtained by pressing a conductive metal plate or the like, and the adjacent positive terminal 13 and the negative terminal 15 of the adjacent batteries are passed through the plate-shaped metal plate. A pair of plus terminal holes 19 and minus terminal holes 21 are provided. The bus bar 17 is fixed to the battery by a nut (not shown) being screwed into the plus terminal 13 and the minus terminal 15 respectively passed through the plus terminal hole 19 and the minus terminal hole 21.

個々のバスバ17は、バスバ収容部23に収容される。即ち、それぞれのバスバ収容部23は、内方に一組のプラス端子13とマイナス端子15とを貫通させるととともに、それらを接続するバスバ17を収容している。複数のバスバ収容部23は、プラス端子13とマイナス端子15の並び方向に並んで設けられる。バスバ収容部23は、全体的には、バスバ収容部23が連続する方向に長い直方体状に形成される。   Each bus bar 17 is accommodated in the bus bar accommodating portion 23. That is, each bus bar accommodating portion 23 has a pair of plus terminal 13 and minus terminal 15 penetrating inward and accommodates a bus bar 17 for connecting them. The plurality of bus bar accommodating portions 23 are provided side by side in the direction in which the plus terminal 13 and the minus terminal 15 are arranged. The bus bar housing part 23 is generally formed in a rectangular parallelepiped shape that is long in the direction in which the bus bar housing part 23 continues.

ここで、隣接するバスバ収容部23は、ヒンジ機能(収縮/拡張)を有する弾性連結部材であるヒンジ25で連結されている。ヒンジ25は、隣接するバスバ収容部23の間隔を調整することで、バッテリピッチの公差を吸収することができる。   Here, the adjacent bus bar accommodating portions 23 are connected by a hinge 25 which is an elastic connecting member having a hinge function (contraction / expansion). The hinge 25 can absorb the tolerance of the battery pitch by adjusting the interval between the adjacent bus bar accommodating portions 23.

それぞれのバスバ収容部23には、導電性金属板からなる電圧検出端子(端子)27が設けられている。電圧検出端子27は、バスバ収容部23の略半分の大きさの正方形状に形成され、バスバ収容部23に収納される。電圧検出端子27は、バスバ収容部23に配置されたプラス端子13またはマイナス端子15に、穿設した端子貫通穴29を貫通させて、バスバ17と一体に固定される。電圧検出端子27には電線圧着部31が形成され、この電線圧着部31には図3に示す電圧検出線(電線)33が加締められる。   Each bus bar accommodating portion 23 is provided with a voltage detection terminal (terminal) 27 made of a conductive metal plate. The voltage detection terminal 27 is formed in a square shape that is approximately half the size of the bus bar accommodating portion 23 and is accommodated in the bus bar accommodating portion 23. The voltage detection terminal 27 is fixed integrally with the bus bar 17 by penetrating the positive terminal 13 or the negative terminal 15 arranged in the bus bar accommodating portion 23 through the drilled terminal through hole 29. An electric wire crimping portion 31 is formed in the voltage detection terminal 27, and a voltage detection wire (electric wire) 33 shown in FIG.

電圧検出線33は、それぞれのバスバ収容部23から電線導出部35を通って電圧検出線収容部37に導出される。電圧検出線収容部37は、バスバ収容部23の並び方向に沿って延在して設けられ、電線導出部35を介してバスバ収容部23に接続される。電圧検出線収容部37は、対向する一対の平行な仕切り片39a,39bの間がバスバ収容部23から導出される電圧検出線33の配索空間となる。   The voltage detection lines 33 are led out from the respective bus bar housing portions 23 through the electric wire lead-out portions 35 to the voltage detection line housing portions 37. The voltage detection line accommodating portion 37 is provided so as to extend along the direction in which the bus bar accommodating portions 23 are arranged, and is connected to the bus bar accommodating portion 23 via the electric wire lead-out portion 35. In the voltage detection line accommodating portion 37, the space between the pair of parallel partition pieces 39a and 39b facing each other serves as a wiring space for the voltage detection line 33 led out from the bus bar accommodating portion 23.

配索空間に配索される電圧検出線33は、電圧検出線収容部37の延在方向略中央部(延在方向中間部)41、または延在方向端部43から導出され、コネクタ(図示略)に接続される。電圧検出線収容部37の延在方向端部43または延在方向略中央部41には、電線取出部45が設けられる。延在方向略中央部41における電線取出部45は、対向する一方側の隣接する仕切り片39b同士の間が取出口47となる。この電線取出部45には、配索空間の底部49を延出させた支持板51が設けられている。   The voltage detection line 33 routed in the wiring space is led out from a substantially central part (extension direction intermediate part) 41 or an extension direction end part 43 of the voltage detection line accommodating part 37 and is connected to a connector (illustrated). Abbreviation). An electric wire extraction portion 45 is provided at the extending direction end portion 43 or the extending direction substantially central portion 41 of the voltage detection line accommodating portion 37. As for the electric wire extraction part 45 in the extension direction substantially center part 41, between the adjacent partition pieces 39b of the one side which opposes becomes the extraction opening 47. FIG. The electric wire extraction portion 45 is provided with a support plate 51 that extends the bottom portion 49 of the wiring space.

延在方向略中央部41における電線取出部45には、規制リブ部材53が着脱自在に取り付けられる。規制リブ部材53は、対向する他方側の仕切り片39aに当接して、電線取出部45の底部49に着脱自在に取り付けられ、配索空間を取出口47に接続する。なお、規制リブ部材53は、対向する他方側の仕切り片39aに近接して当接しない構造とすることもできる。この場合、規制リブ部材53が他方側の仕切り片39aに近接することにより形成される隙間は、電圧検出線33の直径以下に設定される。   A regulating rib member 53 is detachably attached to the electric wire extraction portion 45 in the substantially central portion 41 in the extending direction. The regulating rib member 53 abuts against the opposing partition piece 39 a and is detachably attached to the bottom portion 49 of the electric wire extraction portion 45 to connect the routing space to the outlet 47. The restriction rib member 53 may be structured so as not to come into close contact with the opposing partitioning piece 39a. In this case, a gap formed by the regulation rib member 53 approaching the other partition piece 39 a is set to be equal to or smaller than the diameter of the voltage detection line 33.

規制リブ部材53の下面には、フック状のロック55が垂設される。電線取出部45の底部49にはロック55が係合する規制リブロック穴(ロック穴)57が形成される。規制リブ部材53は、底部49の規制リブロック穴57に係合するロック55と、対向する他方側の仕切り片39aとによって挟持されて電線取出部45に取り付けられる。   A hook-like lock 55 is suspended from the lower surface of the regulating rib member 53. A restriction reblock hole (lock hole) 57 into which the lock 55 is engaged is formed in the bottom 49 of the electric wire outlet 45. The regulating rib member 53 is clamped by the lock 55 that engages with the regulating re-blocking hole 57 in the bottom portion 49 and the partitioning piece 39a on the other side, and is attached to the electric wire outlet 45.

また、規制リブ部材53は、略直方体形状に形成される。そして、規制リブ部材53が電線取出部45に取り付けられた際に、その長手方向、即ち、取出口47に向かって徐々に幅狭低背となるように形成されている。即ち、規制リブ部材53は、電線取出部45に取り付けられた際に取出口47に向かって徐々に幅狭低背となる傾斜面を上面と両側面とに有する。   Further, the regulation rib member 53 is formed in a substantially rectangular parallelepiped shape. And when the regulation rib member 53 is attached to the electric wire extraction part 45, it is formed so that it may become a narrow width and a low profile gradually toward the longitudinal direction, ie, the extraction port 47. That is, the regulating rib member 53 has inclined surfaces that gradually become narrower and lower in height toward the outlet 47 when attached to the electric wire outlet 45 on the upper surface and both side surfaces.

次に、上記構成を有する電線配索装置11の作用を説明する。
本実施形態の電線配索装置11では、図3(a)に示すように、電圧検出線33が電圧検出線収容部37の延在方向端部43から取り出される場合は、電線取出部45から規制リブ部材53が取り外される。一方、図3(b)に示すように、電圧検出線33が電圧検出線収容部37の延在方向略中央部41の取出口47から取り出される場合は、電線取出部45に規制リブ部材53が取り付けられる。
Next, the effect | action of the electric wire wiring apparatus 11 which has the said structure is demonstrated.
In the wire routing device 11 of the present embodiment, as shown in FIG. 3A, when the voltage detection line 33 is taken out from the extending direction end portion 43 of the voltage detection line housing portion 37, from the wire extraction portion 45. The restriction rib member 53 is removed. On the other hand, as shown in FIG. 3B, when the voltage detection line 33 is taken out from the outlet 47 at the substantially central portion 41 in the extending direction of the voltage detection line accommodating portion 37, the regulating rib member 53 is provided at the wire outlet portion 45. Is attached.

規制リブ部材53が電線取出部45から取り外された電圧検出線収容部37は、図3(a)に示すように、複数の電圧検出線33が配索空間の延在方向に沿って配索が可能となり、全ての電圧検出線33が延在方向端部43から取り出し可能となる。   As shown in FIG. 3A, the voltage detection line accommodating part 37 from which the regulating rib member 53 has been removed from the electric wire extraction part 45 has a plurality of voltage detection lines 33 arranged along the extending direction of the arrangement space. Thus, all the voltage detection lines 33 can be taken out from the end portion 43 in the extending direction.

一方、規制リブ部材53が電線取出部45に取り付けられた電圧検出線収容部37は、図3(b)に示すように、規制リブ部材53が障壁となって、配索空間の規制リブ部材53を挟む延在方向両側の電圧検出線33が、規制リブ部材53を越えて反対側へ配索不能となる。
従って、規制リブ部材53が電線取出部45取り付けられている場合には、延在方向略中央部41の電線取出部45からのみ全ての電圧検出線33が取り出し可能となる。
On the other hand, as shown in FIG. 3B, the voltage detection line accommodating portion 37 in which the restriction rib member 53 is attached to the electric wire extraction portion 45 has the restriction rib member 53 as a barrier, and the restriction rib member in the routing space. The voltage detection lines 33 on both sides in the extending direction across the 53 cannot be routed to the opposite side beyond the regulating rib member 53.
Therefore, when the regulation rib member 53 is attached to the electric wire extraction portion 45, all the voltage detection lines 33 can be extracted only from the electric wire extraction portion 45 in the approximately central portion 41 in the extending direction.

更に、電圧検出線33が未配索の電線配索装置11においては、規制リブ部材53の有無を視認することで、電圧検出線33の取り出し位置が容易に判断可能となる。また、規制リブ部材53が取り付けられることで、延在方向両側からの電圧検出線33は、規制リブ部材53に沿わして屈曲が可能となる。   Furthermore, in the electric wire routing device 11 in which the voltage detection line 33 has not been routed, the extraction position of the voltage detection line 33 can be easily determined by visually confirming the presence or absence of the regulating rib member 53. Further, by attaching the regulating rib member 53, the voltage detection lines 33 from both sides in the extending direction can be bent along the regulating rib member 53.

なお、規制リブ部材53が電線取出部45取り付けられていない電線配索装置11においても、電圧検出線33は延在方向略中央部41の電線取出部45から取り出しが可能である。しかしながら、屈曲がガイドされず(ガイドされないため曲げ半径が大きくなり)、配索が容易に行えない。   Even in the electric wire routing device 11 in which the regulating rib member 53 is not attached, the voltage detection wire 33 can be taken out from the electric wire extraction portion 45 at the approximately central portion 41 in the extending direction. However, bending is not guided (because it is not guided, the bending radius becomes large), and wiring cannot be performed easily.

また、電線取出部45は、底部49に規制リブ部材53が取り付けられることで、厚みが増し、剛性が向上し、取り出される複数の電圧検出線33の荷重によっても変形が生じにくくなる。   In addition, the wire take-out portion 45 is attached to the bottom 49 with the restriction rib member 53, so that the thickness is increased and the rigidity is improved.

また、本実施形態の電線配索装置11では、配索空間を画成するための仕切り片39aが、規制リブ部材53のロック機構に兼用される。これにより、部品点数を増やさず、製品形状を大きく変更することなく、規制リブ部材53の着脱構造が容易に形成可能となる。   Further, in the electric wire routing device 11 of the present embodiment, the partition piece 39 a for defining the routing space is also used as a locking mechanism for the regulating rib member 53. Thereby, the attachment / detachment structure of the regulating rib member 53 can be easily formed without increasing the number of parts and without greatly changing the product shape.

更に、本実施形態の電線配索装置11では、規制リブ部材53によって、電線経路が取出口47の方向に規制される。これにより、電圧検出線33は、規制リブ部材53と仕切り片39bとの間の取出口47から取り出しが容易となる。規制リブ部材53が電線取出部45取り付けられているとき(延在方向両側からの電圧検出線33が延在方向略中央部41の電線取出部45から取り出されるとき)、延在方向両側からの電圧検出線33が曲げられて、上方から規制リブ部材53の側方と仕切り片39bとの間の取出口47に向かって押し込まれる。規制リブ部材53の側方に押し込まれた複数の電圧検出線33は、取出口47に向かって徐々に幅狭低背となるように形成された規制リブ部材53によって徐々に取出口47に向かって曲げられる。即ち、曲げ方向が取出口47に案内される容易な屈曲作業が可能となる。   Furthermore, in the wire routing device 11 of this embodiment, the wire path is restricted in the direction of the outlet 47 by the restriction rib member 53. As a result, the voltage detection line 33 can be easily taken out from the outlet 47 between the regulating rib member 53 and the partition piece 39b. When the regulation rib member 53 is attached (when the voltage detection wire 33 from both sides in the extending direction is taken out from the wire extracting portion 45 of the central portion 41 in the extending direction), from both sides in the extending direction. The voltage detection line 33 is bent and pushed from above toward the outlet 47 between the side of the regulating rib member 53 and the partition piece 39b. The plurality of voltage detection lines 33 pushed to the side of the regulating rib member 53 are gradually moved toward the outlet 47 by the regulating rib member 53 formed so as to be gradually narrowed and lowered toward the outlet 47. And bent. That is, an easy bending operation in which the bending direction is guided to the outlet 47 can be performed.

従って、本実施形態に係る電線配索装置11によれば、電圧検出線33の誤配索を防止でき、電圧検出線33の取り出し作業を容易にできる。
なお、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
Therefore, according to the electric wire routing device 11 according to the present embodiment, the incorrect wiring of the voltage detection line 33 can be prevented, and the operation of taking out the voltage detection line 33 can be facilitated.
In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably. In addition, the material, shape, dimensions, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

11…電線配索装置
13…プラス端子(電極端子)
15…マイナス端子(電極端子)
17…バスバ
23…バスバ収容部
27…電圧検出端子(端子)
33…電圧検出線(電線)
37…電圧検出線収容部(電線収容部)
39a,39b…仕切り片
41…延在方向略中央部(延在方向中間部)
45…電線取出部
47…取出口
49…底部
53…規制リブ部材
55…ロック
57…規制リブロック穴(ロック穴)
11 ... Electric wire routing device 13 ... Positive terminal (electrode terminal)
15 ... Negative terminal (electrode terminal)
17 ... Bus bar 23 ... Bus bar accommodating portion 27 ... Voltage detection terminal (terminal)
33 ... Voltage detection wire (electric wire)
37 ... Voltage detection wire housing (wire housing)
39a, 39b ... partitioning piece 41 ... extending direction substantially central part (extending direction intermediate part)
45 ... Electric wire outlet 47 ... Outlet 49 ... Bottom 53 ... Restriction rib member 55 ... Lock 57 ... Restriction reblock hole (lock hole)

Claims (3)

複数の電極端子が接続されるバスバが収容されて前記電極端子の並び方向に並んで設けられる複数のバスバ収容部と、
電線の端末に取り付けられてそれぞれの前記バスバに固定される複数の端子と、
前記バスバ収容部の並び方向に沿って前記バスバ収容部に接続して設けられて対向する一対の仕切り片の間が前記バスバ収容部から導出される前記電線の配索空間となる電線収容部と、
前記電線収容部の延在方向略中間部に設けられて対向する一方側の隣接する仕切り片同士の間が取出口となる電線取出部と、
対向する他方側の前記仕切り片に近接又は当接して前記電線取出部の底部に着脱自在に取り付けられて前記配索空間を前記取出口に接続する規制リブ部材と、
を備えることを特徴とする電線配索装置。
A plurality of bus bar accommodating portions that are provided in a row in which the bus bars to which the plurality of electrode terminals are connected are accommodated in the arrangement direction of the electrode terminals;
A plurality of terminals attached to the ends of the electric wires and fixed to the respective bus bars;
An electric wire housing portion serving as a wiring space for the electric wires led out from the bus bar housing portion between a pair of opposing partition pieces provided connected to the bus bar housing portion along the arrangement direction of the bus bar housing portion. ,
An electric wire extraction portion provided between the adjacent partition pieces on one side that are provided and opposed to each other in a substantially intermediate portion in the extending direction of the electric wire accommodating portion; and
A regulating rib member that is detachably attached to the bottom portion of the electric wire extraction portion in proximity to or in contact with the partitioning piece on the opposite side, and that connects the routing space to the outlet.
An electric wire routing device comprising:
前記規制リブ部材が、前記底部のロック穴に係合するロックと、対向する他方側の前記仕切り片とによって挟持されて取り付けられることを特徴とする請求項1に記載の電線配索装置。   The electric wire routing device according to claim 1, wherein the restriction rib member is sandwiched and attached by a lock that engages with a lock hole in the bottom portion and the partition piece on the other side. 前記規制リブ部材が、前記電線取出部に取付けられた際に前記取出口に向かって徐々に幅狭低背となるように形成されていることを特徴とする請求項1又は請求項2に記載の電線配索装置。   The said regulation rib member is formed so that it may become narrow and low-profile gradually toward the said exit, when it attaches to the said electric wire extraction part. Electric wire routing device.
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