JP2014205816A - Core-shell type resin fine particle dispersion for aqueous ink and aqueous ink composition - Google Patents
Core-shell type resin fine particle dispersion for aqueous ink and aqueous ink composition Download PDFInfo
- Publication number
- JP2014205816A JP2014205816A JP2013161585A JP2013161585A JP2014205816A JP 2014205816 A JP2014205816 A JP 2014205816A JP 2013161585 A JP2013161585 A JP 2013161585A JP 2013161585 A JP2013161585 A JP 2013161585A JP 2014205816 A JP2014205816 A JP 2014205816A
- Authority
- JP
- Japan
- Prior art keywords
- ethylenically unsaturated
- water
- unsaturated monomer
- weight
- fine particle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 173
- 239000011347 resin Substances 0.000 title claims abstract description 173
- 239000006185 dispersion Substances 0.000 title claims abstract description 124
- 239000010419 fine particle Substances 0.000 title claims abstract description 84
- 239000011258 core-shell material Substances 0.000 title claims abstract description 34
- 239000000203 mixture Substances 0.000 title claims description 76
- 239000000178 monomer Substances 0.000 claims abstract description 129
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 127
- 125000003118 aryl group Chemical group 0.000 claims abstract description 28
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 21
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 9
- 239000012736 aqueous medium Substances 0.000 claims abstract description 8
- 239000000976 ink Substances 0.000 claims description 116
- -1 diethylene glycol monoalkyl ether Chemical class 0.000 claims description 62
- 239000000049 pigment Substances 0.000 claims description 55
- 239000002904 solvent Substances 0.000 claims description 33
- 239000002245 particle Substances 0.000 claims description 23
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 17
- 125000000468 ketone group Chemical group 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 10
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 claims description 5
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 claims description 5
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 claims description 4
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 claims description 4
- 238000007639 printing Methods 0.000 claims description 4
- DJCYDDALXPHSHR-UHFFFAOYSA-N 2-(2-propoxyethoxy)ethanol Chemical compound CCCOCCOCCO DJCYDDALXPHSHR-UHFFFAOYSA-N 0.000 claims description 3
- 238000007646 gravure printing Methods 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 230000000704 physical effect Effects 0.000 abstract description 39
- 239000000463 material Substances 0.000 abstract description 24
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 74
- 238000000576 coating method Methods 0.000 description 74
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 62
- 229940048053 acrylate Drugs 0.000 description 62
- 239000000758 substrate Substances 0.000 description 45
- 239000000306 component Substances 0.000 description 33
- 238000004519 manufacturing process Methods 0.000 description 31
- 238000001035 drying Methods 0.000 description 25
- 239000008358 core component Substances 0.000 description 23
- 239000002585 base Substances 0.000 description 22
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 21
- 238000003860 storage Methods 0.000 description 21
- 229920001577 copolymer Polymers 0.000 description 20
- 230000000903 blocking effect Effects 0.000 description 19
- 239000007787 solid Substances 0.000 description 18
- 230000002411 adverse Effects 0.000 description 17
- 239000002253 acid Substances 0.000 description 15
- 230000015572 biosynthetic process Effects 0.000 description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- 239000012860 organic pigment Substances 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 13
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 12
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 239000003505 polymerization initiator Substances 0.000 description 10
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- HXHCOXPZCUFAJI-UHFFFAOYSA-N prop-2-enoic acid;styrene Chemical compound OC(=O)C=C.C=CC1=CC=CC=C1 HXHCOXPZCUFAJI-UHFFFAOYSA-N 0.000 description 9
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 229940097275 indigo Drugs 0.000 description 8
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 8
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 229920002554 vinyl polymer Polymers 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 150000007514 bases Chemical class 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 230000003472 neutralizing effect Effects 0.000 description 5
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 5
- 239000000344 soap Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 4
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 239000012463 white pigment Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229940114077 acrylic acid Drugs 0.000 description 3
- 150000005215 alkyl ethers Chemical class 0.000 description 3
- 125000005037 alkyl phenyl group Chemical group 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 3
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 3
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- 229910052698 phosphorus Inorganic materials 0.000 description 3
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- 229920001223 polyethylene glycol Polymers 0.000 description 3
- LLBIOIRWAYBCKK-UHFFFAOYSA-N pyranthrene-8,16-dione Chemical compound C12=CC=CC=C2C(=O)C2=CC=C3C=C4C5=CC=CC=C5C(=O)C5=C4C4=C3C2=C1C=C4C=C5 LLBIOIRWAYBCKK-UHFFFAOYSA-N 0.000 description 3
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 2
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- MJYFYGVCLHNRKB-UHFFFAOYSA-N 1,1,2-trifluoroethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(F)(F)CF MJYFYGVCLHNRKB-UHFFFAOYSA-N 0.000 description 2
- JWTGRKUQJXIWCV-UHFFFAOYSA-N 1,2,3-trihydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(O)C(O)CO JWTGRKUQJXIWCV-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical group C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 2
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 2
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- YKTNISGZEGZHIS-UHFFFAOYSA-N 2-$l^{1}-oxidanyloxy-2-methylpropane Chemical group CC(C)(C)O[O] YKTNISGZEGZHIS-UHFFFAOYSA-N 0.000 description 2
- PITLEXLWAKFCAI-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.OCCOCC(O)OC1=CC=CC=C1 PITLEXLWAKFCAI-UHFFFAOYSA-N 0.000 description 2
- IAMASUILMZETHW-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCOCC(O)OC1=CC=CC=C1 IAMASUILMZETHW-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
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- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 2
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- XMIYEVCXHOOJMF-UHFFFAOYSA-N 2-[2-[2-[2-[2-(2-hydroxyethoxy)ethoxy]ethoxy]ethoxy]ethoxy]-1-phenoxyethanol;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.OCCOCCOCCOCCOCCOCC(O)OC1=CC=CC=C1 XMIYEVCXHOOJMF-UHFFFAOYSA-N 0.000 description 2
- ADRHDZXSVIPHAF-UHFFFAOYSA-N 2-[2-[2-[2-[2-(2-hydroxyethoxy)ethoxy]ethoxy]ethoxy]ethoxy]-1-phenoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCOCCOCCOCCOCCOCC(O)OC1=CC=CC=C1 ADRHDZXSVIPHAF-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical group CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 2
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- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
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- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
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- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 229920005731 JONCRYL® 67 Polymers 0.000 description 2
- 229920005732 JONCRYL® 678 Polymers 0.000 description 2
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- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 102000004196 processed proteins & peptides Human genes 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical group OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000011083 sodium citrates Nutrition 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229940006186 sodium polystyrene sulfonate Drugs 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- FWFUWXVFYKCSQA-UHFFFAOYSA-M sodium;2-methyl-2-(prop-2-enoylamino)propane-1-sulfonate Chemical group [Na+].[O-]S(=O)(=O)CC(C)(C)NC(=O)C=C FWFUWXVFYKCSQA-UHFFFAOYSA-M 0.000 description 1
- SZHIIIPPJJXYRY-UHFFFAOYSA-M sodium;2-methylprop-2-ene-1-sulfonate Chemical group [Na+].CC(=C)CS([O-])(=O)=O SZHIIIPPJJXYRY-UHFFFAOYSA-M 0.000 description 1
- OGRPJZFGZFQRHZ-UHFFFAOYSA-M sodium;4-octoxy-4-oxo-3-sulfobutanoate Chemical compound [Na+].CCCCCCCCOC(=O)C(S(O)(=O)=O)CC([O-])=O OGRPJZFGZFQRHZ-UHFFFAOYSA-M 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- MSXVEPNJUHWQHW-UHFFFAOYSA-N tertiary amyl alcohol Natural products CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- SGCFZHOZKKQIBU-UHFFFAOYSA-N tributoxy(ethenyl)silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C=C SGCFZHOZKKQIBU-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Graft Or Block Polymers (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Polymerisation Methods In General (AREA)
Abstract
Description
本発明は、水性インキ用コアシェル型樹脂微粒子分散体(以下単に樹脂微粒子分散体ということがある)及び水性インキ組成物に関する。さらに詳しくは、コア成分とシェル成分の相溶性に優れる事で、非極性フィルム基材に対しても、低温乾燥条件下でも優れた塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)を発現し、一方でインキの保存安定性、再溶解性、版洗浄性)にも優れる樹脂微粒子分散体及び当該樹脂微粒子分散体を用いた水性インキ組成物に関する。 The present invention relates to a core-shell type resin fine particle dispersion for water-based ink (hereinafter sometimes simply referred to as resin fine particle dispersion) and a water-based ink composition. More specifically, excellent compatibility between the core component and the shell component makes it possible to achieve excellent coating properties (non-polar film substrate, low-temperature drying conditions, substrate adhesion, water rub resistance, blocking resistance) And a water-based ink composition using the resin fine particle dispersion. The resin fine particle dispersion has excellent storage stability, re-dissolvability, and plate washability).
水性インク組成物は、一般的に顔料、顔料分散樹脂、水、保湿剤成分、およびバインダー樹脂により構成されている。このうちバインダー樹脂は、印字物の塗膜物性(基材密着性、耐水性、耐擦性、スクラッチ性など)を向上させる目的で添加されており、優れた印刷適性と塗膜物性を両立できる事から、水溶性樹脂(シェル成分)を乳化剤としてコア成分を乳化重合したコアシェル型の樹脂微粒子分散体が多く使用されている。このような水性インク組成物は、これまで主に紙やダンボールなどの基材を対象として開発されてきたが、近年、省エネ、低コスト、環境負荷低減の観点から、低温乾燥条件下でもオレフィンなどの非極性フィルム基材に対し、優れた塗膜物性(基材密着性、耐水摩擦性)を発現する事が求められており、同時にそれに対応できるようなバインダー樹脂組成物の開発も求められている。 A water-based ink composition is generally composed of a pigment, a pigment dispersion resin, water, a humectant component, and a binder resin. Among these, the binder resin is added for the purpose of improving the physical properties of the printed film (substrate adhesion, water resistance, abrasion resistance, scratch resistance, etc.), and can achieve both excellent printability and film properties. For this reason, many core-shell type resin fine particle dispersions obtained by emulsion polymerization of a core component using a water-soluble resin (shell component) as an emulsifier are often used. Such water-based ink compositions have been developed mainly for base materials such as paper and cardboard, but in recent years from the viewpoint of energy saving, low cost, and reduction of environmental burden, olefins and the like are also used under low temperature drying conditions. For non-polar film base materials, it is required to exhibit excellent coating properties (base material adhesion, water friction resistance), and at the same time, development of a binder resin composition that can cope with it is also required. Yes.
特許文献1では、シェル成分、コア成分共に、オールアクリルタイプのコアシェル型樹脂微粒子分散体のバインダー樹脂組成物が開示されている。しかしながらこの樹脂微粒子分散体はシェル成分の分散安定性が不十分であり、かつコア成分の粒子核形成も不安定な事から、合成時に発生する凝集物も多く、粒子径の制御も困難である。したがって、造膜性が悪く、低温乾燥下で均質な塗膜を形成しづらいため、非極性フィルム基材に対し良好な塗膜物性(基材密着性、耐水摩擦性)を発現する事はできない。さらにインキ組成物中での安定性も悪いため、インキ組成物の保存安定性が著しく低下してしまう。 Patent Document 1 discloses a binder resin composition of an all-acrylic core-shell resin fine particle dispersion for both a shell component and a core component. However, since this resin fine particle dispersion has insufficient dispersion stability of the shell component and the particle nucleation of the core component is unstable, there are many aggregates generated during the synthesis, and it is difficult to control the particle size. . Therefore, since the film-forming property is poor and it is difficult to form a uniform coating film under low temperature drying, it is not possible to express good coating film properties (substrate adhesion, water friction resistance) with respect to a nonpolar film substrate. . Furthermore, since the stability in the ink composition is poor, the storage stability of the ink composition is significantly reduced.
特許文献2ならびに特許文献3では、水溶性樹脂(シェル成分)、コア成分の組成、分子量、コア成分とシェル成分の比率、粒子径、ガラス転移温度などを規定したコアシェル型樹脂微粒子分散体のバインダー樹脂組成物が開示されている。しかしながら、これらの樹脂微粒子分散体では、コア成分とシェル成分、コア成分と顔料分散樹脂などの相溶性については樹脂設計に全く考慮されていない。したがって、相溶性が悪く造膜性に劣るため、低温乾燥条件下で均質な塗膜を形成し、非極性フィルム基材に対して十分な塗膜物性(基材密着性、耐水摩擦性)を発現する事は困難である。 In Patent Document 2 and Patent Document 3, the binder of the core-shell type resin fine particle dispersion in which the water-soluble resin (shell component), the composition of the core component, the molecular weight, the ratio of the core component to the shell component, the particle diameter, the glass transition temperature, and the like are defined. A resin composition is disclosed. However, in these resin fine particle dispersions, the compatibility of the core component and the shell component, the core component and the pigment dispersion resin, etc. is not considered at all in the resin design. Therefore, since the compatibility is poor and the film forming property is poor, a uniform coating film is formed under low-temperature drying conditions, and sufficient coating film properties (substrate adhesion, water friction resistance) with respect to the nonpolar film substrate are obtained. It is difficult to express.
特許文献4ならびに特許文献5では、水溶性樹脂(シェル成分)やコア成分にケト基もしくはアルド基を導入したコアシェル型樹脂微粒子分散体が開示されている。たしかにケト基やアルド基のような架橋基を導入する事で、非極性フィルム基材に対して基材密着性など塗膜物性の向上を期待する事ができる。しかしながら、これらの樹脂微粒子分散体においても、コア成分とシェル成分の相溶性については全く考慮されておらず、低温乾燥条件下では不均質な塗膜となり、非極性フィルム基材に対し十分な塗膜物性(基材密着性、耐水摩擦性)を発現する事は困難である。さらに不用意に架橋基を導入するとコア成分とシェル成分の相溶が逆に阻害され、結果としてさらに不均質な塗膜となり、塗膜耐性が低下する恐れもある。また再溶解性が考慮されていないため、版詰まり悪化の原因にもなる。 Patent Document 4 and Patent Document 5 disclose a core-shell type resin fine particle dispersion in which a keto group or an aldo group is introduced into a water-soluble resin (shell component) or a core component. Certainly, by introducing a cross-linking group such as a keto group or an aldo group, it is possible to expect improvement in coating film properties such as substrate adhesion to a nonpolar film substrate. However, even in these resin fine particle dispersions, the compatibility between the core component and the shell component is not taken into consideration at all, and a non-uniform coating film is formed under low temperature drying conditions, and sufficient coating is applied to the nonpolar film substrate. It is difficult to develop film properties (base material adhesion, water friction resistance). Furthermore, if a crosslinking group is inadvertently introduced, the compatibility of the core component and the shell component is adversely inhibited, resulting in a more inhomogeneous coating film, which may reduce the coating film resistance. Further, since re-solubility is not taken into account, it may cause deterioration of plate clogging.
低温乾燥条件下でも、非極性フィルム基材に対して優れた塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)を発現し、一方で、インキの保存安定性、再溶解性、版洗浄性にも優れる水性インキ用コアシェル型樹脂微粒子分散体ならびにそれを用いた水性インキ組成物の提供を目的とする。 Even under low temperature drying conditions, it exhibits excellent coating properties (substrate adhesion, water rub resistance, blocking resistance) for nonpolar film substrates, while ink storage stability, resolubility, An object of the present invention is to provide a core-shell type resin fine particle dispersion for water-based inks which is also excellent in plate cleaning properties, and a water-based ink composition using the same.
すなわち、本発明は、
水溶性樹脂(A)の存在下、水性媒体中でエチレン性不飽和単量体(B)を重合してなる水性インキ用コアシェル型樹脂微粒子分散体であって、下記の(1)〜(4)であること特徴とする水性インキ用コアシェル型樹脂微粒子分散体に関する。
(1)水溶性樹脂(A)が、
芳香族エチレン性不飽和単量体(a−1)と
カルボキシル基含有エチレン性不飽和単量体(a−2)とを含むエチレン性不飽和単量体(a)を重合してなる水溶性樹脂であって、
エチレン性不飽和単量体(a)100重量%中、
芳香族エチレン性不飽和単量体(a−1)を20〜70重量%、
カルボキシル基含有エチレン性不飽和単量体(a−2)を30〜40重量%
含有する。
(2)エチレン性不飽和単量体(B)が、
芳香族エチレン性不飽和単量体(b−1)と、
一般式(1)からなるエチレン性不飽和単量体(b−2)とを必須成分とするエチレン性不飽和単量体であり、
エチレン性不飽和単量体(B)100重量%中、
芳香族エチレン性不飽和単量体(b−1)を15〜40重量%、
エチレン性不飽和単量体(b−2)を60〜85重量%
含有する。
(3)エチレン性不飽和単量体(B)の合計100重量部に対し、水溶性樹脂(A)の量が40〜60重量部である。
(4)水性インキ用コアシェル型樹脂微粒子分散体の平均粒子径が45〜90nm、ガラス転移温度が−10〜30℃である。
一般式(1)
A core-shell resin fine particle dispersion for water-based inks obtained by polymerizing an ethylenically unsaturated monomer (B) in an aqueous medium in the presence of the water-soluble resin (A), the following (1) to (4) And a core-shell type resin fine particle dispersion for water-based ink.
(1) Water-soluble resin (A)
Water solubility obtained by polymerizing an ethylenically unsaturated monomer (a) containing an aromatic ethylenically unsaturated monomer (a-1) and a carboxyl group-containing ethylenically unsaturated monomer (a-2) A resin,
In 100% by weight of ethylenically unsaturated monomer (a),
20 to 70% by weight of the aromatic ethylenically unsaturated monomer (a-1),
30-40% by weight of carboxyl group-containing ethylenically unsaturated monomer (a-2)
contains.
(2) The ethylenically unsaturated monomer (B)
An aromatic ethylenically unsaturated monomer (b-1);
An ethylenically unsaturated monomer having the ethylenically unsaturated monomer (b-2) consisting of the general formula (1) as an essential component;
In 100% by weight of ethylenically unsaturated monomer (B),
15 to 40% by weight of the aromatic ethylenically unsaturated monomer (b-1),
60 to 85% by weight of ethylenically unsaturated monomer (b-2)
contains.
(3) The amount of the water-soluble resin (A) is 40 to 60 parts by weight with respect to 100 parts by weight of the total of the ethylenically unsaturated monomer (B).
(4) The core-shell type resin fine particle dispersion for water-based ink has an average particle size of 45 to 90 nm and a glass transition temperature of −10 to 30 ° C.
General formula (1)
さらに、本発明は、重量平均分子量が200000〜500000である事を特徴とする上記の水性インキ用コアシェル型樹脂微粒子分散体に関する。 Furthermore, the present invention relates to the above core-shell type resin fine particle dispersion for water-based ink, wherein the weight average molecular weight is 200,000 to 500,000.
さらに、本発明はエチレン性不飽和単量体(B)の合計100重量%中、ケト基含有エチレン性不飽和単量体を1〜3重量%含有する事を特徴とする上記の水性インキ用コアシェル型樹脂微粒子分散体に関する。 Furthermore, the present invention contains the keto group-containing ethylenically unsaturated monomer in an amount of 1 to 3% by weight in a total of 100% by weight of the ethylenically unsaturated monomer (B). The present invention relates to a core-shell type resin fine particle dispersion.
さらに、本発明は、顔料(C)、顔料分散樹脂(D)、水(C)、親水性溶剤(E)及び上記の水性インキ用コアシェル型樹脂微粒子分散体を含有することを特徴とする水性インキ組成物に関する。 Furthermore, the present invention contains a pigment (C), a pigment dispersion resin (D), water (C), a hydrophilic solvent (E), and the above-described core-shell resin fine particle dispersion for water-based ink. The present invention relates to an ink composition.
さらに、本発明は、顔料分散樹脂(D)が芳香族エチレン性不飽和単量体(d−1)を含むエチレン性不飽和単量体(d)を重合してなる水溶性樹脂であり、
エチレン性不飽和単量体(d)100重量%中、
芳香族エチレン性不飽和単量体(d−1)を20〜70重量%、
カルボキシル基含有エチレン性不飽和単量体(d−2)を10〜40重量%
含有する事を特徴とする上記の水性インキ組成物に関する。
Furthermore, the present invention is a water-soluble resin obtained by polymerizing an ethylenically unsaturated monomer (d) containing an aromatic ethylenically unsaturated monomer (d-1) in the pigment dispersion resin (D),
In 100% by weight of ethylenically unsaturated monomer (d),
20 to 70% by weight of the aromatic ethylenically unsaturated monomer (d-1),
10 to 40% by weight of carboxyl group-containing ethylenically unsaturated monomer (d-2)
It contains regarding said water-based ink composition characterized by containing.
さらに、本発明は、水性インキ組成物の最低造膜温度が0℃以下である事を特徴とする上記の水性インキ組成物に関する。 Furthermore, the present invention relates to the aqueous ink composition described above, wherein the minimum film forming temperature of the aqueous ink composition is 0 ° C. or lower.
さらに、本発明は、親水性溶剤(E)にジエチレングリコールモノアルキルエーテル系溶剤を含有することを特徴とする上記の水性インキ組成物に関する。 Furthermore, the present invention relates to the water-based ink composition described above, wherein the hydrophilic solvent (E) contains a diethylene glycol monoalkyl ether solvent.
さらに、本発明は、ジエチレングリコールモノアルキルエーテル溶剤系が、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノプロピルエーテル、ジエチレングリコールモノブチルエーテルのいずれかであることを特徴とする上記の水性インキ組成物に関する。 Furthermore, the present invention relates to the above water-based ink composition, wherein the diethylene glycol monoalkyl ether solvent system is any one of diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, and diethylene glycol monobutyl ether.
さらに、本発明は、フレキソ印刷またはグラビア印刷に用いられる、上記の水性インキ組成物に関する。 Furthermore, this invention relates to said water-based ink composition used for flexographic printing or gravure printing.
本発明により、低温乾燥条件下でも、非極性フィルム基材に対して優れた塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)を発現し、一方で、インキの保存安定性、再溶解性、版洗浄性にも優れる水性インキ用コアシェル型樹脂微粒子分散体及び水性インキ組成物を提供する事ができた。 According to the present invention, even under low-temperature drying conditions, it exhibits excellent coating film properties (substrate adhesion, water rub resistance, blocking resistance) with respect to nonpolar film substrates, while ink storage stability, It was possible to provide a core-shell resin fine particle dispersion for water-based inks and a water-based ink composition that are excellent in re-dissolvability and plate cleaning properties.
まず、本発明の水性インキ用コアシェル型樹脂微粒子分散体(以下単に樹脂微粒子分散体ということがある)について説明する。 First, the core-shell type resin fine particle dispersion for water-based ink of the present invention (hereinafter sometimes simply referred to as resin fine particle dispersion) will be described.
本発明で使用する樹脂微粒子分散体は水溶性樹脂(A)の存在下、水性媒体中でエチレン性不飽和単量体(B)を、ラジカル重合開始剤を用いて乳化重合する事によって得ることができる。
具体的に樹脂微粒子分散体の製造方法について説明する。まず、反応槽に水性媒体と塩基性化合物、水溶性樹脂(A)を仕込み、昇温して溶解させる。その後、窒素雰囲気下でエチレン性不飽和単量体(B)を滴下しながら、ラジカル重合開始剤を添加する。反応開始後、反応槽の溶液の色が青白くなるので、粒子核の形成が確認できる。エチレン性不飽和単量体の滴下完了後、更に数時間反応させる事で目的の樹脂微粒子分散体を得る事ができる。エチレン性不飽和単量体(B)はそのまま反応槽に滴下しても良いし、水性媒体であらかじめ乳化液にしてから滴下しても構わない。水溶性樹脂(A)は水性媒体中で保護コロイド(シェル成分)として働き、生成する粒子核(コア成分)を安定化する。この方法により得られる樹脂微粒子分散体は、ニュート二アンに近い粘性を有するため印刷適性に大変優れている。
The resin fine particle dispersion used in the present invention is obtained by emulsion polymerization of an ethylenically unsaturated monomer (B) using a radical polymerization initiator in an aqueous medium in the presence of the water-soluble resin (A). Can do.
A method for producing a resin fine particle dispersion will be specifically described. First, an aqueous medium, a basic compound, and a water-soluble resin (A) are charged into a reaction vessel and dissolved by heating. Thereafter, the radical polymerization initiator is added while dropping the ethylenically unsaturated monomer (B) under a nitrogen atmosphere. Since the color of the solution in the reaction vessel turns pale after the reaction starts, the formation of particle nuclei can be confirmed. The target resin fine particle dispersion can be obtained by further reacting for several hours after the completion of dropping of the ethylenically unsaturated monomer. The ethylenically unsaturated monomer (B) may be added dropwise to the reaction vessel as it is, or may be added dropwise after an emulsion is prepared in advance with an aqueous medium. The water-soluble resin (A) acts as a protective colloid (shell component) in the aqueous medium and stabilizes the generated particle core (core component). Since the resin fine particle dispersion obtained by this method has a viscosity close to Newtonian, it is very excellent in printability.
樹脂微粒子分散体を合成する際に使用する水溶性樹脂(A)は、粒子核への吸着ならびに分散安定性に優れ、顔料分散樹脂との相溶性が良好である事から、芳香族骨格を有し、カルボキシル基を有するものが好ましい。水溶性樹脂(A)は、芳香族エチレン性不飽和単量体(a−1)、カルボキシル基含有エチレン性不飽和単量体(a−2)を含むエチレン性不飽和単量体(a)をラジカル開始剤により、溶液重合もしくは塊状重合し、樹脂中のカルボキシル基を塩基性化合物で中和する事で得る事ができる。 The water-soluble resin (A) used for synthesizing the resin fine particle dispersion has an aromatic skeleton because it has excellent adsorption to the particle core and dispersion stability, and good compatibility with the pigment dispersion resin. And what has a carboxyl group is preferable. The water-soluble resin (A) is an ethylenically unsaturated monomer (a) including an aromatic ethylenically unsaturated monomer (a-1) and a carboxyl group-containing ethylenically unsaturated monomer (a-2). Can be obtained by solution polymerization or bulk polymerization with a radical initiator, and neutralizing a carboxyl group in the resin with a basic compound.
芳香族エチレン性不飽和単量体(a−1)としては、例えば、スチレン、α−メチルスチレン、o−メチルスチレン、p−メチルスチレン、m−メチルスチレン、ビニルナフタレン、ベンジルアクリレート、ベンジルメタクリレート、フェノキシエチルアクリレート、フェノキシエチルメタクリレート、フェノキシジエチレングリコールアクリレート、フェノキシジエチレングリコールメタクリレート、フェノキシテトラエチレングリコールアクリレート、フェノキシテトラエチレングリコールメタクリレート、フェノキシヘキサエチレングリコールアクリレート、フェノキシヘキサエチレングリコールメタクリレート、フェニルアクリレート、フェニルメタクリレート等があげられる。 Examples of the aromatic ethylenically unsaturated monomer (a-1) include styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, m-methylstyrene, vinylnaphthalene, benzyl acrylate, benzyl methacrylate, Examples include phenoxyethyl acrylate, phenoxyethyl methacrylate, phenoxydiethylene glycol acrylate, phenoxydiethylene glycol methacrylate, phenoxytetraethylene glycol acrylate, phenoxytetraethylene glycol methacrylate, phenoxyhexaethylene glycol acrylate, phenoxyhexaethylene glycol methacrylate, phenyl acrylate, and phenyl methacrylate.
カルボキシル基含有エチレン性不飽和単量体(a−2)としては、例えば、マレイン酸、フマル酸、イタコン酸、シトラコン酸、または、これらのアルキルもしくはアルケニルモノエステル、ヘキサヒドロフタル酸β−(メタ)アクリロキシエチルモノエステル、コハク酸β−(メタ)アクリロキシエチルモノエステル、アクリル酸、メタクリル酸、クロトン酸、けい皮酸等があげられる。
エチレン性不飽和単量体(a)は、上記で定めた芳香族エチレン性不飽和単量体(a−1)、ならびにエチレン性不飽和単量体(a−2)の含有量を逸脱しない範囲で、それらと共重合可能なエチレン性不飽和単量体(a−3)を併用する事ができる。
Examples of the carboxyl group-containing ethylenically unsaturated monomer (a-2) include maleic acid, fumaric acid, itaconic acid, citraconic acid, or alkyl or alkenyl monoesters thereof, hexahydrophthalic acid β- (meta ) Acryloxyethyl monoester, β- (meth) acryloxyethyl monoester succinic acid, acrylic acid, methacrylic acid, crotonic acid, cinnamic acid and the like.
The ethylenically unsaturated monomer (a) does not deviate from the contents of the aromatic ethylenically unsaturated monomer (a-1) and the ethylenically unsaturated monomer (a-2) defined above. In the range, an ethylenically unsaturated monomer (a-3) copolymerizable with them can be used in combination.
共重合可能なエチレン性不飽和単量体(a−3)としては、例えば、
メチルメタクリレート、エチルメタクリレート、プロピルメタクリレート、n−ブチルメタクリレート、tーブチルメタクリレート、ペンチル(メタ)アクリレート、ヘプチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、トリデシル(メタ)アクリレート、テトラデシル(メタ)アクリレート等の直鎖または分岐アルキル基含有エチレン性不飽和単量体;
シクロヘキシル(メタ)アクリレート、イソボニル(メタ)アクリレート等の脂環式アルキル基含有エチレン性不飽和単量体;
トリフルオロエチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレート等のフッ素化アルキル基含有エチレン性不飽和単量体;
(メタ)アクリルアミド、N−メトキシメチル−(メタ)アクリルアミド、N−エトキシメチル−(メタ)アクリルアミド、N−プロポキシメチル−(メタ)アクリルアミド、N−ブトキシメチル−(メタ)アクリルアミド、N−ペントキシメチル−(メタ)アクリルアミド、N,N−ジ(メトキシメチル)アクリルアミド、N−エトキシメチル−N−メトキシメチルメタアクリルアミド、N,N−ジ(エトキシメチル)アクリルアミド、N−エトキシメチル−N−プロポキシメチルメタアクリルアミド、N,N−ジ(プロポキシメチル)アクリルアミド、N−ブトキシメチル−N−(プロポキシメチル)メタアクリルアミド、N,N−ジ(ブトキシメチル)アクリルアミド、N−ブトキシメチル−N−(メトキシメチル)メタアクリルアミド、N,N−ジ(ペントキシメチル)アクリルアミド、N−メトキシメチル−N−(ペントキシメチル)メタアクリルアミド、N,N−ジメチルアミノプロピルアクリルアミド、N,N−ジエチルアミノプロピルアクリルアミド、N,N−ジメチルアクリルアミド、N,N−ジエチルアクリルアミド等のアミド基含有エチレン性不飽和単量体;
2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、グリセロールモノ(メタ)アクリレート、4−ヒドロキシビニルベンゼン、1−エチニル−1−シクロヘキサノール、アリルアルコール等のヒドロキシル基含有エチレン性不飽和単量体;
等が挙げられる。
As the copolymerizable ethylenically unsaturated monomer (a-3), for example,
Methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, pentyl (meth) acrylate, heptyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate Straight chain or branched alkyl group-containing ethylenically unsaturated monomers such as nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, etc. Mer;
Alicyclic alkyl group-containing ethylenically unsaturated monomers such as cyclohexyl (meth) acrylate and isobornyl (meth) acrylate;
Fluorinated alkyl group-containing ethylenically unsaturated monomers such as trifluoroethyl (meth) acrylate and heptadecafluorodecyl (meth) acrylate;
(Meth) acrylamide, N-methoxymethyl- (meth) acrylamide, N-ethoxymethyl- (meth) acrylamide, N-propoxymethyl- (meth) acrylamide, N-butoxymethyl- (meth) acrylamide, N-pentoxymethyl -(Meth) acrylamide, N, N-di (methoxymethyl) acrylamide, N-ethoxymethyl-N-methoxymethylmethacrylamide, N, N-di (ethoxymethyl) acrylamide, N-ethoxymethyl-N-propoxymethylmeta Acrylamide, N, N-di (propoxymethyl) acrylamide, N-butoxymethyl-N- (propoxymethyl) methacrylamide, N, N-di (butoxymethyl) acrylamide, N-butoxymethyl-N- (methoxymethyl) meta Acrylic net N, N-di (pentoxymethyl) acrylamide, N-methoxymethyl-N- (pentoxymethyl) methacrylamide, N, N-dimethylaminopropylacrylamide, N, N-diethylaminopropylacrylamide, N, N-dimethyl Amide group-containing ethylenically unsaturated monomers such as acrylamide and N, N-diethylacrylamide;
2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, glycerol mono (meth) acrylate, 4-hydroxyvinylbenzene, 1-ethynyl-1-cyclohexanol, allyl Hydroxyl group-containing ethylenically unsaturated monomers such as alcohol;
Etc.
ラジカル開始剤には公知の油溶性重合開始剤を使用でき、例えば、ベンゾイルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルハイドロパーオキサイド、tert−ブチルパーオキシ(2−エチルヘキサノエート)、tert−ブチルパーオキシ−3,5,5−トリメチルヘキサノエート、ジ−tert−ブチルパーオキサイドなどの有機過酸化物;
2,2'−アゾビスイソブチロニトリル、2,2'−アゾビス−2,4−ジメチルバレロニトリル、2,2'−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、1,1'−アゾビス−シクロヘキサン−1−カルボニトリルなどのアゾビス化合物を挙げることができる。
As the radical initiator, a known oil-soluble polymerization initiator can be used. For example, benzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl hydroperoxide, tert-butyl peroxy (2-ethylhexanoate), organic peroxides such as tert-butylperoxy-3,5,5-trimethylhexanoate, di-tert-butyl peroxide;
2,2′-azobisisobutyronitrile, 2,2′-azobis-2,4-dimethylvaleronitrile, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 1,1 Mention may be made of azobis compounds such as' -azobis-cyclohexane-1-carbonitrile.
中和剤として使用する塩基性化合物には、アンモニア、トリメチルアミン、トリエチルアミン、ブチルアミン、2−ジメチルアミノエタノール、2−ジエチルアミノエタノール、ジエタノールアミン、トリエタノールアミン、アミノメチルプロパノール、モルホリンなどのアミン類;
水酸化カリウム、水酸化ナトリウムなどの水酸化物塩;
等が挙げられる。
Examples of basic compounds used as neutralizing agents include amines such as ammonia, trimethylamine, triethylamine, butylamine, 2-dimethylaminoethanol, 2-diethylaminoethanol, diethanolamine, triethanolamine, aminomethylpropanol, and morpholine;
Hydroxide salts such as potassium hydroxide and sodium hydroxide;
Etc.
エチレン性不飽和単量体(a)100重量%中、芳香族エチレン性不飽和単量体(a−1)は20〜70重量%である事が好ましく、さらに好ましくは50〜70重量%の範囲である。20重量%未満であると、粒子核への吸着効率が低下し、凝集物が発生しやすくなり、樹脂微粒子分散体が不安定化する。さらに顔料分散樹脂との相溶性も低下するため、結果としてインキの保存安定性や塗膜物性(基材密着性、耐水摩擦性)が悪化する。一方で70重量%を超えた場合にも、水溶性樹脂(A)の分散力が低下するため、凝集物が発生しやすくなり、樹脂微粒子分散体が不安定化する。その結果、インキの保存安定性や塗膜物性(基材密着性、塗水摩擦性)に悪影響がでる。 In 100% by weight of the ethylenically unsaturated monomer (a), the aromatic ethylenically unsaturated monomer (a-1) is preferably 20 to 70% by weight, more preferably 50 to 70% by weight. It is a range. If it is less than 20% by weight, the efficiency of adsorption to the particle nuclei is reduced, aggregates are likely to be generated, and the resin fine particle dispersion becomes unstable. Furthermore, compatibility with the pigment-dispersed resin also decreases, and as a result, the storage stability of the ink and the physical properties of the coating film (substrate adhesion, water friction resistance) are deteriorated. On the other hand, even when it exceeds 70% by weight, the dispersibility of the water-soluble resin (A) is reduced, so that agglomerates are easily generated and the resin fine particle dispersion becomes unstable. As a result, the storage stability of the ink and the physical properties of the coating film (substrate adhesion, water friction) are adversely affected.
エチレン性不飽和単量体(a)100重量%中、カルボキシル基含有エチレン性不飽和単量体(a−2)は30〜40重量%である事が好ましい。30重量%未満であると、水溶性樹脂(A)の分散力が低下するため、凝集物が発生しやすくなり、インキの保存安定性が悪化する。また再溶解性、版洗浄性も悪化する。さらに造膜性も悪化するので、シェル成分とコア成分との相溶に悪影響を及ぼし、塗膜物性(基材密着性、塗水摩擦性)が不良となる。一方で40重量%を超えると、塗膜における、乾燥不良の発生や、水への溶出成分の増加により、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が悪化する。 In 100% by weight of the ethylenically unsaturated monomer (a), the carboxyl group-containing ethylenically unsaturated monomer (a-2) is preferably 30 to 40% by weight. If it is less than 30% by weight, the dispersibility of the water-soluble resin (A) is reduced, so that agglomerates are easily generated and the storage stability of the ink is deteriorated. In addition, redissolvability and plate cleaning properties are also deteriorated. Furthermore, since the film forming property is also deteriorated, the compatibility between the shell component and the core component is adversely affected, and the physical properties of the coating film (base material adhesion property, water friction property) become poor. On the other hand, when it exceeds 40% by weight, the physical properties of the coating film (substrate adhesion, water friction resistance, blocking resistance) are deteriorated due to the occurrence of poor drying in the coating film and the increase of the components eluted into water.
水溶性樹脂(A)は、上記の組成の条件を満たすものであれば市販品を使用しても構わない。市販品としては、例えば、BASF社製JONCRYL67、JONCRYL678、JONCRYL586、JONCRYL611、JONCRYL680、JONCRYL682、JONCRYL693、JONCRYL690、JONCRYL52J 、JONCRYL57J、JONCRYL60J、JONCRYL61J、 JONCRYL62J、JONCRYL63J、JONCRYLHPD−96J等があげられる。 A commercially available product may be used as the water-soluble resin (A) as long as it satisfies the above-described composition conditions. Commercially available products include, for example, BASF JONCRYL67, JONCRYL678, JONCRYL586, JONCRYL611, JONCRYL680, JONCRYL682, JONCRYL693, JONCRYL690, JONCRYL52J, JONCRYL57J, JONCRYL57J, JONCRYL57J, JONCRYL57J, JONCRYL57J, JONCRYL57J.
さらに水溶性樹脂(A)の酸価は100〜300mgKOH/gである事が好ましい。水溶性樹脂(A)の酸価が100mgKOH/g未満であると、樹脂微粒子分散体の分散安定性が低下してインキの保存安定性が悪化したり、シェル成分とコア部分との相溶性が低下して塗膜物性(基材密着性、耐水摩擦性)が低下してしまう場合がある。一方、300mgKOH/gを超えると、塗膜における、乾燥不良の発生や、水への溶出成分の増加により、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)に悪影響を及ぼす場合がある。ここで言う酸価とは、樹脂1g中に含まれる酸性成分を中和するのに要する水酸化カリウムのmg数の事をいう。 Furthermore, it is preferable that the acid value of water-soluble resin (A) is 100-300 mgKOH / g. When the acid value of the water-soluble resin (A) is less than 100 mgKOH / g, the dispersion stability of the resin fine particle dispersion is lowered and the storage stability of the ink is deteriorated, or the compatibility between the shell component and the core portion is reduced. In some cases, the physical properties of the coating film (base material adhesion, water friction resistance) may be reduced. On the other hand, if it exceeds 300 mgKOH / g, the coating properties (base adhesion, water rub resistance, blocking resistance) will be adversely affected due to the occurrence of poor drying in the coating and the increase in the amount of components eluted into water. There is. The acid value mentioned here means the number of mg of potassium hydroxide required to neutralize the acidic component contained in 1 g of resin.
さらに水溶性樹脂(A)の重量平均分子量は5000〜30000である事が好ましく、さらに好ましくは6000〜15000である。重量平均分子量が5000未満であると、樹脂微粒子分散体の分散安定性が低下して、インキの保存安定性が低下したり、水への溶出成分の増加により塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)に悪影響を及ぼす場合がある。一方、重量平均分子量が30000を超えた場合にも、増粘が著しくなり、インキの保存安定性が低下したり、シェル成分とコア成分との相溶性が阻害され、塗膜物性(基材密着性、耐水摩擦性)に悪影響を及ぼす場合がある。ここで言う重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)測定によるポリスチレン換算の値をいう。 Furthermore, it is preferable that the weight average molecular weights of water-soluble resin (A) are 5000-30000, More preferably, it is 6000-15000. When the weight average molecular weight is less than 5,000, the dispersion stability of the resin fine particle dispersion is lowered, the storage stability of the ink is lowered, and the physical properties of the coating film (substrate adhesion, It may adversely affect water friction resistance and blocking resistance). On the other hand, when the weight average molecular weight exceeds 30000, the thickening becomes remarkable, the storage stability of the ink is lowered, the compatibility between the shell component and the core component is inhibited, and the physical properties of the coating (adhesion of the substrate) Performance, water friction resistance). The weight average molecular weight here refers to a value in terms of polystyrene by GPC (gel permeation chromatography) measurement.
水溶性樹脂(A)の製造方法として、例えば、スチレン−(メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体について挙げる。反応槽に有機溶剤を仕込み、昇温させる。有機溶剤は、反応時ならびにその後の処理に悪影響が無く、得られた樹脂を溶解するものであれば任意のものを使用する事ができる。昇温後、窒素雰囲気下で、スチレン、(メタ)アクリル酸、アルキル(メタ)アクリレートを滴下しながら、ラジカル開始剤を加えてラジカル重合を行う。ラジカル重合は、公知の重合方法で行うことができ、特に溶液重合で行うのが好ましい。得られた樹脂溶液については、塩基性化合物で中和後、そのままイオン交換水で希釈しても良いし、有機溶剤をイオン交換水に溶剤置換してもかまわない。以上の工程により水溶性樹脂(A)を得る事ができる。 As a manufacturing method of water-soluble resin (A), it mentions about a styrene- (meth) acrylic acid- (meth) acrylic-acid alkylester copolymer, for example. An organic solvent is charged into the reaction vessel and the temperature is raised. Any organic solvent can be used as long as it does not adversely affect the reaction and the subsequent treatment and can dissolve the obtained resin. After raising the temperature, radical polymerization is carried out by adding a radical initiator while dropping styrene, (meth) acrylic acid, and alkyl (meth) acrylate in a nitrogen atmosphere. The radical polymerization can be performed by a known polymerization method, and is particularly preferably performed by solution polymerization. About the obtained resin solution, after neutralizing with a basic compound, it may be diluted with ion-exchanged water as it is, or the organic solvent may be replaced with ion-exchanged water. A water-soluble resin (A) can be obtained by the above process.
次に本発明で使用するエチレン性不飽和単量体(B)について説明する。エチレン性不飽和単量体は、芳香族エチレン性不飽和単量体(b−1)と、一般式(1)からなるエチレン性不飽和単量体(b−2)を必須成分とする。コア部分を形成するエチレン性不飽和単量体(B)において、この2種類のエチレン性不飽和単量体を、規定した量ほど含有する事により、乾燥時のシェル成分とコア成分の相溶が劇的に向上し、均質な塗膜を形成する。したがってオレフィンのような非極性フィルム基材に対しても、低温乾燥条件下で、優れた塗膜物性(基材密着性、耐水摩擦性)を発現する事ができる。逆に定めた量を外れた場合には見かけ上造膜していてもその膜は不均質な塗膜であり、フィルム基材上で十分な塗膜物性を発現する事はできない。 Next, the ethylenically unsaturated monomer (B) used in the present invention will be described. The ethylenically unsaturated monomer has an aromatic ethylenically unsaturated monomer (b-1) and an ethylenically unsaturated monomer (b-2) composed of the general formula (1) as essential components. In the ethylenically unsaturated monomer (B) forming the core portion, the two components of ethylenically unsaturated monomer are contained in a specified amount, so that the compatibility of the shell component and the core component during drying is achieved. Improves dramatically and forms a homogeneous coating. Therefore, even for nonpolar film base materials such as olefins, excellent film properties (base material adhesion, water friction resistance) can be exhibited under low temperature drying conditions. On the contrary, if the amount is outside the predetermined amount, even if the film is formed apparently, the film is a heterogeneous coating film, and sufficient coating film properties cannot be exhibited on the film substrate.
エチレン性不飽和単量体(B)100重量%中、芳香族エチレン性不飽和単量体(b−1)は15〜40重量%である事が好ましい。15重量%未満であると粒子核形成が不安定化して粒子径制御に悪影響を及ぼす上、シェル成分とコア成分の相溶が悪化して不均質な塗膜を形成するため、塗膜物性(基材密着性、耐水摩擦性)が悪化してしまう。一方、40重量%を超えた場合にもシェル成分とコア成分の相溶が悪化するため塗膜物性(基材密着性、耐水摩擦性)が低下する。 The aromatic ethylenically unsaturated monomer (b-1) is preferably 15 to 40% by weight in 100% by weight of the ethylenically unsaturated monomer (B). If it is less than 15% by weight, the particle nucleation becomes unstable and adversely affects the particle size control, and the compatibility between the shell component and the core component deteriorates to form a heterogeneous coating film. Substrate adhesion, water friction resistance) will be deteriorated. On the other hand, when the content exceeds 40% by weight, the compatibility between the shell component and the core component is deteriorated, so that the physical properties of the coating film (base material adhesion, water friction resistance) are deteriorated.
芳香族エチレン性不飽和単量体(b−1)としては、例えば、スチレン、α−メチルスチレン、o−メチルスチレン、p−メチルスチレン、m−メチルスチレン、ビニルナフタレン、ベンジルアクリレート、ベンジルメタクリレート、フェノキシエチルアクリレート、フェノキシエチルメタクリレート、フェノキシジエチレングリコールアクリレート、フェノキシジエチレングリコールメタクリレート、フェノキシテトラエチレングリコールアクリレート、フェノキシテトラエチレングリコールメタクリレート、フェノキシヘキサエチレングリコールアクリレート、フェノキシヘキサエチレングリコールメタクリレート、フェニルアクリレート、フェニルメタクリレート等があげられる。 Examples of the aromatic ethylenically unsaturated monomer (b-1) include styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, m-methylstyrene, vinylnaphthalene, benzyl acrylate, benzyl methacrylate, Examples include phenoxyethyl acrylate, phenoxyethyl methacrylate, phenoxydiethylene glycol acrylate, phenoxydiethylene glycol methacrylate, phenoxytetraethylene glycol acrylate, phenoxytetraethylene glycol methacrylate, phenoxyhexaethylene glycol acrylate, phenoxyhexaethylene glycol methacrylate, phenyl acrylate, and phenyl methacrylate.
エチレン性不飽和単量体(B)100重量%中、エチレン性不飽和単量体(b−2)は60〜85重量%である事が好ましい。60重量%未満であるとシェル成分とコア成分の相溶が悪化して不均質な塗膜が形成されるため、塗膜物性(基材密着性、耐水摩擦性)が低下してしまう。一方、85重量%を超えた場合にもシェル成分とコア成分の相溶が悪くなり塗膜物性(基材密着性、耐水摩擦性)が低下する。 The ethylenically unsaturated monomer (b-2) is preferably 60 to 85% by weight in 100% by weight of the ethylenically unsaturated monomer (B). If it is less than 60% by weight, the compatibility between the shell component and the core component is deteriorated and a non-homogeneous coating film is formed, so that the physical properties of the coating film (base material adhesion, water friction resistance) are lowered. On the other hand, when the content exceeds 85% by weight, the compatibility between the shell component and the core component is deteriorated, and the physical properties of the coating film (base material adhesion, water friction resistance) are lowered.
エチレン性不飽和単量体(b−2)としては、メチルアクリレート、エチルアクリレート、プロピルアクリレート、イソプロピルアクリレート、ブチルアクリレート、イソブチルアクリレート等が挙げられ、中でも優れた塗膜物性を発現する観点からブチルアクリレートがさらに好ましい。 Examples of the ethylenically unsaturated monomer (b-2) include methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, and the like. Among them, butyl acrylate from the viewpoint of developing excellent coating film properties. Is more preferable.
エチレン性不飽和単量体(B)は、上記で定めた芳香族エチレン性不飽和単量体(b−1)、ならびにエチレン性不飽和単量体(b−2)の含有量を逸脱しない範囲で、それらと共重合可能なエチレン性不飽和単量体(b−3)を併用する事ができる。 The ethylenically unsaturated monomer (B) does not deviate from the contents of the aromatic ethylenically unsaturated monomer (b-1) and the ethylenically unsaturated monomer (b-2) defined above. In the range, an ethylenically unsaturated monomer (b-3) copolymerizable with them can be used in combination.
共重合可能なエチレン性不飽和単量体(b−3)としては、例えば、
メチルメタクリレート、エチルメタクリレート、プロピルメタクリレート、n−ブチルメタクリレート、tーブチルメタクリレート、ペンチル(メタ)アクリレート、ヘプチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、トリデシル(メタ)アクリレート、テトラデシル(メタ)アクリレート等の直鎖または分岐アルキル基含有エチレン性不飽和単量体;
シクロヘキシル(メタ)アクリレート、イソボニル(メタ)アクリレート等の脂環式アルキル基含有エチレン性不飽和単量体;
トリフルオロエチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレート等のフッ素化アルキル基含有エチレン性不飽和単量体;
As the copolymerizable ethylenically unsaturated monomer (b-3), for example,
Methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, pentyl (meth) acrylate, heptyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate Straight chain or branched alkyl group-containing ethylenically unsaturated monomers such as nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, etc. Mer;
Alicyclic alkyl group-containing ethylenically unsaturated monomers such as cyclohexyl (meth) acrylate and isobornyl (meth) acrylate;
Fluorinated alkyl group-containing ethylenically unsaturated monomers such as trifluoroethyl (meth) acrylate and heptadecafluorodecyl (meth) acrylate;
(メタ)アクリルアミド、N−メトキシメチル−(メタ)アクリルアミド、N−エトキシメチル−(メタ)アクリルアミド、N−プロポキシメチル−(メタ)アクリルアミド、N−ブトキシメチル−(メタ)アクリルアミド、N−ペントキシメチル−(メタ)アクリルアミド、N,N−ジ(メトキシメチル)アクリルアミド、N−エトキシメチル−N−メトキシメチルメタアクリルアミド、N,N−ジ(エトキシメチル)アクリルアミド、N−エトキシメチル−N−プロポキシメチルメタアクリルアミド、N,N−ジ(プロポキシメチル)アクリルアミド、N−ブトキシメチル−N−(プロポキシメチル)メタアクリルアミド、N,N−ジ(ブトキシメチル)アクリルアミド、N−ブトキシメチル−N−(メトキシメチル)メタアクリルアミド、N,N−ジ(ペントキシメチル)アクリルアミド、N−メトキシメチル−N−(ペントキシメチル)メタアクリルアミド、N,N−ジメチルアミノプロピルアクリルアミド、N,N−ジエチルアミノプロピルアクリルアミド、N,N−ジメチルアクリルアミド、N,N−ジエチルアクリルアミド等のアミド基含有エチレン性不飽和単量体;
2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、グリセロールモノ(メタ)アクリレート、4−ヒドロキシビニルベンゼン、1−エチニル−1−シクロヘキサノール、アリルアルコール等のヒドロキシル基含有エチレン性不飽和単量体;
(Meth) acrylamide, N-methoxymethyl- (meth) acrylamide, N-ethoxymethyl- (meth) acrylamide, N-propoxymethyl- (meth) acrylamide, N-butoxymethyl- (meth) acrylamide, N-pentoxymethyl -(Meth) acrylamide, N, N-di (methoxymethyl) acrylamide, N-ethoxymethyl-N-methoxymethylmethacrylamide, N, N-di (ethoxymethyl) acrylamide, N-ethoxymethyl-N-propoxymethylmeta Acrylamide, N, N-di (propoxymethyl) acrylamide, N-butoxymethyl-N- (propoxymethyl) methacrylamide, N, N-di (butoxymethyl) acrylamide, N-butoxymethyl-N- (methoxymethyl) meta Acrylic net N, N-di (pentoxymethyl) acrylamide, N-methoxymethyl-N- (pentoxymethyl) methacrylamide, N, N-dimethylaminopropylacrylamide, N, N-diethylaminopropylacrylamide, N, N-dimethyl Amide group-containing ethylenically unsaturated monomers such as acrylamide and N, N-diethylacrylamide;
2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, glycerol mono (meth) acrylate, 4-hydroxyvinylbenzene, 1-ethynyl-1-cyclohexanol, allyl Hydroxyl group-containing ethylenically unsaturated monomers such as alcohol;
マレイン酸、フマル酸、イタコン酸、シトラコン酸、または、これらのアルキルもしくはアルケニルモノエステル、ヘキサヒドロフタル酸β−(メタ)アクリロキシエチルモノエステル、コハク酸β−(メタ)アクリロキシエチルモノエステル、アクリル酸、メタクリル酸、クロトン酸、けい皮酸等のカルボキシル基含有エチレン性不飽和単量体;
2−アクリルアミド2−メチルプロパンスルホン酸ナトリウム、メタリルスルホン酸、メタリルスルホン酸、メタリルスルホン酸ナトリウム、アリルスルホン酸、アリルスルホン酸ナトリウム、アリルスルホン酸アンモニウム、ビニルスルホン酸等のスルホン酸基含有エチレン性不飽和単量体;
Maleic acid, fumaric acid, itaconic acid, citraconic acid, or alkyl or alkenyl monoesters thereof, hexahydrophthalic acid β- (meth) acryloxyethyl monoester, succinic acid β- (meth) acryloxyethyl monoester, Carboxyl group-containing ethylenically unsaturated monomers such as acrylic acid, methacrylic acid, crotonic acid and cinnamic acid;
Contains 2-sulfonic acid groups such as sodium 2-acrylamido-2-methylpropanesulfonate, methallyl sulfonic acid, methallyl sulfonic acid, sodium methallyl sulfonate, allyl sulfonic acid, sodium allyl sulfonate, ammonium allyl sulfonate, and vinyl sulfonic acid Ethylenically unsaturated monomers;
アリル(メタ)アクリレート、1−メチルアリル(メタ)アクリレート、2−メチルアリル(メタ)アクリレート、1−ブテニル(メタ)アクリレート、2−ブテニル(メタ)アクリレート、3−ブテニル(メタ)アクリレート、1,3−メチル−3−ブテニル(メタ)アクリレート、2−クロルアリル(メタ)アクリレート、3−クロルアリル(メタ)アクリレート、o−アリルフェニル(メタ)アクリレート、2−(アリルオキシ)エチル(メタ)アクリレート、アリルラクチル(メタ)アクリレート、シトロネリル(メタ)アクリレート、ゲラニル(メタ)アクリレート、ロジニル(メタ)アクリレート、シンナミル(メタ)アクリレート、ジアリルマレエート、ジアリルイタコン酸、ビニル(メタ)アクリレート、クロトン酸ビニル、オレイン酸ビニル,リノレン酸ビニル、2−(2’−ビニロキシエトキシ)エチル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、トリエチレングリコール(メタ)アクリレート、テトラエチレングリコール(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、1,1,1−トリスヒドロキシメチルエタンジアクリレート、1,1,1−トリスヒドロキシメチルエタントリアクリレート、1,1,1−トリスヒドロキシメチルプロパントリアクリレート、ジビニルベンゼン、アジピン酸ジビニル、イソフタル酸ジアリル、フタル酸ジアリル、マレイン酸ジアリル等の2個以上のエチレン性不飽和基を有するエチレン性不飽和単量体; Allyl (meth) acrylate, 1-methylallyl (meth) acrylate, 2-methylallyl (meth) acrylate, 1-butenyl (meth) acrylate, 2-butenyl (meth) acrylate, 3-butenyl (meth) acrylate, 1,3- Methyl-3-butenyl (meth) acrylate, 2-chloroallyl (meth) acrylate, 3-chloroallyl (meth) acrylate, o-allylphenyl (meth) acrylate, 2- (allyloxy) ethyl (meth) acrylate, allyl lactyl (meth) Acrylate, citronellyl (meth) acrylate, geranyl (meth) acrylate, rosinyl (meth) acrylate, cinnamyl (meth) acrylate, diallyl maleate, diallyl itaconic acid, vinyl (meth) acrylate, vinyl crotonic acid Vinyl oleate, vinyl linolenate, 2- (2′-vinyloxyethoxy) ethyl (meth) acrylate, ethylene glycol di (meth) acrylate, triethylene glycol (meth) acrylate, tetraethylene glycol (meth) acrylate, trimethylol Propane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, 1,1,1-trishydroxymethylethane diacrylate, 1,1,1-trishydroxymethylethane triacrylate, 1,1,1-trishydroxymethyl Ethylenically unsaturated monomers having two or more ethylenically unsaturated groups such as propane triacrylate, divinylbenzene, divinyl adipate, diallyl isophthalate, diallyl phthalate, diallyl maleate;
グリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシル(メタ)アクリレート等のエポキシ基含有エチレン性不飽和単量体;
ダイアセトン(メタ)アクリルアミド、アセトアセトキシ(メタ)アクリレート等のケト基含有エチレン性不飽和単量体;
γ−メタクリロキシプロピルトリメトキシシラン、γ−メタクリロキシプロピルトリエトキシシラン、γ−メタクリロキシプロピルトリブトキシシラン、γ−メタクリロキシプロピルメチルジメトキシシラン、γ−メタクリロキシプロピルメチルジエトキシシラン、γ−アクリロキシプロピルトリメトキシシラン、γ−アクリロキシプロピルトリエトキシシラン、γ−アクリロキシプロピルメチルジメトキシシラン、γ−メタクリロキシメチルトリメトキシシラン、γ−アクリロキシメチルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリブトキシシラン、ビニルメチルジメトキシシラン等のアルコキシシリル基含有エチレン性不飽和単量体;
N−メチロール(メタ)アクリルアミド、N,N−ジメチロール(メタ)アクリルアミド、アルキルエーテル化N−メチロール(メタ)アクリルアミド等のメチロール基含有エチレン性不飽和単量体が挙げられるが、特にこれらに限定されるものではない。これらは1種類または2種以上を併用して用いることができる。
Epoxy group-containing ethylenically unsaturated monomers such as glycidyl (meth) acrylate and 3,4-epoxycyclohexyl (meth) acrylate;
Keto group-containing ethylenically unsaturated monomers such as diacetone (meth) acrylamide and acetoacetoxy (meth) acrylate;
γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropyltriethoxysilane, γ-methacryloxypropyltributoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, γ-acryloxy Propyltrimethoxysilane, γ-acryloxypropyltriethoxysilane, γ-acryloxypropylmethyldimethoxysilane, γ-methacryloxymethyltrimethoxysilane, γ-acryloxymethyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane Alkoxysilyl group-containing ethylenically unsaturated monomers such as vinyltributoxysilane and vinylmethyldimethoxysilane;
Examples include, but are not limited to, methylol group-containing ethylenically unsaturated monomers such as N-methylol (meth) acrylamide, N, N-dimethylol (meth) acrylamide, and alkyl etherified N-methylol (meth) acrylamide. It is not something. These can be used alone or in combination of two or more.
上記で示した共重合可能なエチレン性不飽和単量体(b−3)の中でも、ケト基含有エチレン性不飽和単量体を併用する事で、塗膜の基材密着性、耐水摩擦性を相乗効果によりさらに向上させる事ができる。エチレン性不飽和単量体由来のケト基が、インキ組成物中のヒドラジド化合物と反応して、乾燥時にケト・ヒドラジド架橋を形成する。 Among the copolymerizable ethylenically unsaturated monomers (b-3) shown above, by using a keto group-containing ethylenically unsaturated monomer in combination, the substrate adhesion of the coating film, water friction resistance Can be further improved by a synergistic effect. A keto group derived from an ethylenically unsaturated monomer reacts with a hydrazide compound in the ink composition to form a keto-hydrazide bridge upon drying.
エチレン性不飽和単量体(B)100重量%中、ケト基含有エチレン性不飽和単量体は1〜3重量%である事が好ましい。1重量%未満であると、塗膜物性において、架橋の効果が確認できない場合がある。一方で3重量%を超えた場合には、シェル成分とコア成分の相溶性が悪くなり、逆に塗膜物性に悪影響を及ぼす場合がある。また、再溶解性や版洗浄性にも悪影響を及ぼす場合がある。コア成分とシェル成分との優れた相溶性、ケト・ヒドラジド架橋の効果を両立する上で、本発明のコアシェル型樹脂微粒子分散体の組成に最適なケト基含有エチレン性不飽和単量体の導入量は1〜3重量%の範囲が最適と言える。 In 100% by weight of the ethylenically unsaturated monomer (B), the keto group-containing ethylenically unsaturated monomer is preferably 1 to 3% by weight. If it is less than 1% by weight, the effect of crosslinking may not be confirmed in the physical properties of the coating film. On the other hand, when it exceeds 3% by weight, the compatibility of the shell component and the core component is deteriorated, and on the contrary, the physical properties of the coating film may be adversely affected. In addition, re-dissolvability and plate cleaning properties may be adversely affected. Introduction of keto group-containing ethylenically unsaturated monomer that is optimal for the composition of the core-shell type resin particle dispersion of the present invention in order to achieve both excellent compatibility between the core component and shell component and the effect of keto-hydrazide crosslinking. The amount is optimally in the range of 1 to 3% by weight.
コアシェル型樹脂微粒子分散体の合成時に用いられる水溶性樹脂(A)の量は、エチレン性不飽和単量体(B)の合計100重量部に対し、40〜60重量部である事が好ましい。40重量部未満であると、樹脂微粒子分散体の合成時において、粒子核が不安定となり、凝集物が発生し、インキの保存安定性に悪影響を及ぼす。また、造膜時にコア部とシェル部の相溶が阻害されるので、塗膜物性(基材密着性、耐水摩擦性)も悪化する。一方、60重量部を越えると、乾燥不良が発生し、水への溶出成分が増加するため、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が大幅に低下する。 The amount of the water-soluble resin (A) used at the time of synthesizing the core-shell type resin fine particle dispersion is preferably 40 to 60 parts by weight with respect to 100 parts by weight of the total amount of the ethylenically unsaturated monomer (B). If it is less than 40 parts by weight, the particle nuclei become unstable during the synthesis of the resin fine particle dispersion, aggregates are generated, and the storage stability of the ink is adversely affected. In addition, since compatibility between the core portion and the shell portion is inhibited during film formation, physical properties of the coating film (base material adhesion, water friction resistance) are also deteriorated. On the other hand, when the amount exceeds 60 parts by weight, drying failure occurs and the amount of components eluted into water increases, so that the physical properties of the coating film (base material adhesion, water friction resistance, blocking resistance) are significantly reduced.
コアシェル型樹脂微粒子分散体の平均粒子径は45〜90nmの範囲である事が好ましい。平均粒子径が45nm未満であると、インキ組成物中における樹脂微粒子分散体の分散安定性が低下してインキの保存安定性、再溶解性、版洗浄性に悪影響を及ぼす。一方、90nmを越えると乾燥時における造膜が不十分となり、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が悪化する。ここで言う平均粒子径とは樹脂微粒子水分散体(C)の水希釈液にレーザー光を照射して、その散乱光から粒子のブラウン運動を検出する動的光散乱法により測定した体積平均粒子径の値である。 The average particle diameter of the core-shell resin fine particle dispersion is preferably in the range of 45 to 90 nm. When the average particle size is less than 45 nm, the dispersion stability of the resin fine particle dispersion in the ink composition is lowered, which adversely affects the storage stability, re-dissolvability, and plate washability of the ink. On the other hand, if it exceeds 90 nm, the film formation at the time of drying becomes insufficient, and the physical properties of the coating film (substrate adhesion, water friction resistance, blocking resistance) deteriorate. The average particle size referred to here is a volume average particle size measured by a dynamic light scattering method in which the water dilution of the resin fine particle aqueous dispersion (C) is irradiated with laser light and the Brownian motion of the particle is detected from the scattered light. The value of the diameter.
コアシェル型樹脂微粒子分散体のガラス転移温度(Tg)は−10〜30℃の範囲である事が好ましい。ガラス温度が−10℃未満であると、塗膜強度が低下して塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が悪化する。一方でガラス転移温度が30℃を超えた場合にも、低温乾燥下における分子鎖の運動が阻害されるため、造膜やコア成分とシェル成分の相溶が不十分となり、塗膜物性(基材密着性、耐水摩擦性)が悪化する。 The glass transition temperature (Tg) of the core-shell resin fine particle dispersion is preferably in the range of −10 to 30 ° C. When the glass temperature is less than −10 ° C., the coating film strength is lowered and the coating film properties (substrate adhesion, water friction resistance, blocking resistance) are deteriorated. On the other hand, even when the glass transition temperature exceeds 30 ° C., the movement of the molecular chain under low temperature drying is inhibited, so the film formation and the compatibility between the core component and the shell component become insufficient, and the physical properties of the coating film (base Material adhesion, water friction resistance) deteriorates.
上記のガラス転移温度とは下のFOXの式より計算した理論値の事をさす。
<FOX式>1/Tg=W1/Tg1+W2/Tg2+…+Wi/Tgi+…+Wn/Tgn
〔上記FOX式は、n種の単量体からなる重合体を構成する各モノマーのホモポリマーのガラス転移温度をTgi(K)とし、各モノマーの質量分率を、Wiとしており、(W1+W2+…+Wi+…Wn=1)である。〕
The above glass transition temperature refers to the theoretical value calculated from the FOX equation below.
<FOX type> 1 / Tg = W1 / Tg1 + W2 / Tg2 + ... + Wi / Tgi + ... + Wn / Tgn
[In the above FOX formula, the glass transition temperature of the homopolymer of each monomer constituting the polymer composed of n types of monomers is Tgi (K), the mass fraction of each monomer is Wi, and (W1 + W2 + ... + Wi +... Wn = 1). ]
コアシェル型樹脂微粒子分散体の重量平均分子量は200000〜500000の範囲である事が好ましい。重量平均分子量が200000未満であると、インキ溶剤中での樹脂微粒子の安定性が低下して、インキ物性(保存安定性、再溶解性)が悪化したり、塗膜強度が低下して塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が悪化する場合がある。一方で500000を超えると、インキの再溶解性が低下したり、低温乾燥下における分子鎖の運動が阻害されるため、造膜やコア成分とシェル成分の相溶が不十分となり、塗膜耐物性(基材密着性、耐水摩擦性)が悪化する場合がある。 The weight average molecular weight of the core-shell type resin fine particle dispersion is preferably in the range of 200,000 to 500,000. When the weight average molecular weight is less than 200,000, the stability of the resin fine particles in the ink solvent is lowered, the ink physical properties (storage stability, re-dissolvability) are deteriorated, and the coating strength is lowered. Physical properties (base material adhesion, water friction resistance, blocking resistance) may be deteriorated. On the other hand, if it exceeds 500,000, the re-solubility of the ink is lowered or the movement of the molecular chain under low temperature drying is inhibited, so the film formation and the compatibility between the core component and the shell component become insufficient, and the coating resistance Physical properties (base material adhesion, water friction resistance) may deteriorate.
樹脂微粒子分散体の合成時に用いられる水性媒体としては、水が挙げられる。また、親水性の有機溶剤も本発明の目的を損なわない範囲で使用することができる。 Water is mentioned as an aqueous medium used at the time of the synthesis | combination of a resin fine particle dispersion. A hydrophilic organic solvent can also be used as long as the object of the present invention is not impaired.
本発明で使用する樹脂微粒子分散体を得るに際して用いられる重合開始剤としては、ラジカル重合を開始する能力を有するものであれば特に制限はなく、公知の油溶性重合開始剤や水溶性重合開始剤を使用することができる。 The polymerization initiator used in obtaining the resin fine particle dispersion used in the present invention is not particularly limited as long as it has the ability to initiate radical polymerization, and is a known oil-soluble polymerization initiator or water-soluble polymerization initiator. Can be used.
油溶性重合開始剤としては特に限定されず、例えば、ベンゾイルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルハイドロパーオキサイド、tert−ブチルパーオキシ(2−エチルヘキサノエート)、tert−ブチルパーオキシ−3,5,5−トリメチルヘキサノエート、ジ−tert−ブチルパーオキサイドなどの有機過酸化物;
2,2'−アゾビスイソブチロニトリル、2,2'−アゾビス−2,4−ジメチルバレロニトリル、2,2'−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、1,1'−アゾビス−シクロヘキサン−1−カルボニトリルなどのアゾビス化合物を挙げることができる。これらは1種類または2種類以上を混合して使用することができる。
The oil-soluble polymerization initiator is not particularly limited, and examples thereof include benzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl hydroperoxide, tert-butyl peroxy (2-ethylhexanoate), and tert-butyl peroxide. Organic peroxides such as oxy-3,5,5-trimethylhexanoate, di-tert-butyl peroxide;
2,2′-azobisisobutyronitrile, 2,2′-azobis-2,4-dimethylvaleronitrile, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 1,1 Mention may be made of azobis compounds such as' -azobis-cyclohexane-1-carbonitrile. These can be used alone or in combination of two or more.
本発明においては水溶性重合開始剤を使用することが好ましく、例えば、過硫酸アンモニウム(APS)、過硫酸カリウム(KPS)、過酸化水素、2,2’−アゾビス(2−メチルプロピオンアミジン)ジハイドロクロライドなど、従来既知のものを好適に使用することができる。 In the present invention, a water-soluble polymerization initiator is preferably used. For example, ammonium persulfate (APS), potassium persulfate (KPS), hydrogen peroxide, 2,2′-azobis (2-methylpropionamidine) dihydro Conventionally known materials such as chloride can be preferably used.
また、乳化重合を行うに際して、所望により重合開始剤とともに還元剤を併用することができる。これにより、乳化重合速度を促進したり、低温において乳化重合を行ったりすることが容易になる。 Moreover, when performing emulsion polymerization, a reducing agent can be used together with a polymerization initiator if desired. Thereby, it becomes easy to accelerate the emulsion polymerization rate or to perform the emulsion polymerization at a low temperature.
このような還元剤としては、例えば、アスコルビン酸、エルソルビン酸、酒石酸、クエン酸、ブドウ糖、ホルムアルデヒドスルホキシラートなどの金属塩等の還元性有機化合物、チオ硫酸ナトリウム、亜硫酸ナトリウム、重亜硫酸ナトリウム、メタ重亜硫酸ナトリウムなどの還元性無機化合物、塩化第一鉄、ロンガリット、二酸化チオ尿素などを例示できる。これら還元剤は、エチレン性不飽和単量体100重量部に対して、0.05〜5.0重量部の量を用いるのが好ましい。なお、前記した重合開始剤によらずとも、光化学反応や、放射線照射等によっても重合を行うことができる。重合温度は各重合開始剤の重合開始温度以上とする。例えば、過酸化物系重合開始剤では、通常80℃程度とすればよい。重合時間は特に制限されないが、通常2〜24時間である。 Examples of such a reducing agent include reducing organic compounds such as metal salts such as ascorbic acid, ersorbic acid, tartaric acid, citric acid, glucose, formaldehyde sulfoxylate, sodium thiosulfate, sodium sulfite, sodium bisulfite, Examples include reducing inorganic compounds such as sodium bisulfite, ferrous chloride, Rongalite, thiourea dioxide, and the like. These reducing agents are preferably used in an amount of 0.05 to 5.0 parts by weight with respect to 100 parts by weight of the ethylenically unsaturated monomer. In addition, it can superpose | polymerize also by a photochemical reaction, radiation irradiation, etc. irrespective of an above described polymerization initiator. The polymerization temperature is not less than the polymerization start temperature of each polymerization initiator. For example, in the case of a peroxide-based polymerization initiator, it may be usually about 80 ° C. The polymerization time is not particularly limited, but is usually 2 to 24 hours.
さらに必要に応じて、緩衝剤として、酢酸ナトリウム、クエン酸ナトリウム、重炭酸ナトリウムなどが、また、連鎖移動剤としてのオクチルメルカプタン、チオグリコール酸2−エチルヘキシル、チオグリコール酸オクチル、ステアリルメルカプタン、ラウリルメルカプタン、t−ドデシルメルカプタンなどのメルカプタン類が適量使用できる。 Further, if necessary, sodium acetate, sodium citrate, sodium bicarbonate, etc. as a buffering agent, and octyl mercaptan, 2-ethylhexyl thioglycolate, octyl thioglycolate, stearyl mercaptan, lauryl mercaptan as a chain transfer agent A suitable amount of mercaptans such as t-dodecyl mercaptan can be used.
本発明で使用する樹脂微粒子分散体をラジカル重合により得るに際しては、前記した水溶性樹脂(A)とともに、必要に応じ界面活性剤を併用することができる。 When the resin fine particle dispersion used in the present invention is obtained by radical polymerization, a surfactant may be used in combination with the water-soluble resin (A) as necessary.
界面活性剤としては例えば、
アルキルエーテル系(市販品としては、例えば、第一工業製薬株式会社製アクアロンKH−05、KH−10、KH−20、株式会社ADEKA製アデカリアソープSR−10N、SR−20N、花王株式会社製ラテムルPD−104など)、スルフォコハク酸エステル系(市販品としては、例えば、花王株式会社製ラテムルS−120、S−120A、S−180P、S−180A、三洋化成株式会社製エレミノールJS−2など)、アルキルフェニルエーテル系もしくはアルキルフェニルエステル系(市販品としては、例えば、第一工業製薬株式会社製アクアロンH−2855A、H−3855B、H−3855C、H−3856、HS−05、HS−10、HS−20、HS−30、株式会社ADEKA製アデカリアソープSDX−222、SDX−223、SDX−232、SDX−233、SDX−259、SE−10N、SE−20N、など)、(メタ)アクリレート硫酸エステル系(市販品としては、例えば、日本乳化剤株式会社製アントックスMS−60、MS−2N、三洋化成工業株式会社製エレミノールRS−30など)、リン酸エステル系(市販品としては、例えば、第一工業製薬株式会社製H−3330PL、株式会社ADEKA製アデカリアソープPP−70など)等のアニオン系反応性乳化剤;
As the surfactant, for example,
Alkyl ethers (for example, Adalon KH-05, KH-10, KH-20, manufactured by Daiichi Kogyo Seiyaku Co., Ltd., Adeka Soap SR-10N, SR-20N manufactured by ADEKA Corporation, manufactured by Kao Corporation Latemul PD-104, etc.), sulfosuccinic acid ester type (commercially available products include, for example, Latemul S-120, S-120A, S-180P, S-180A, Kayo Co., Ltd., Elemiol JS-2, Sanyo Chemical Co., Ltd.) ), Alkylphenyl ethers or alkylphenyl esters (commercially available products include, for example, Aqualon H-2855A, H-3855B, H-3855C, H-3856, HS-05, HS-10 manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) , HS-20, HS-30, Adeka Soap SDX-2 manufactured by ADEKA Corporation 2, SDX-223, SDX-232, SDX-233, SDX-259, SE-10N, SE-20N, etc.), (meth) acrylate sulfate ester system (commercially available products include, for example, Anne manufactured by Nippon Emulsifier Co., Ltd. Tox MS-60, MS-2N, Sanyo Kasei Kogyo Co., Ltd., Eleminol RS-30, etc.), phosphoric acid ester type (for example, H-3330PL manufactured by Daiichi Kogyo Seiyaku Co., Ltd., ADEKA Co., Ltd. Anionic reactive emulsifiers such as rear soap PP-70);
アルキルエーテル系(市販品としては、例えば、株式会社ADEKA製アデカリアソープER−10、ER−20、ER−30、ER−40、花王株式会社製ラテムルPD−420、PD−430、PD−450など)、アルキルフェニルエーテル系もしくはアルキルフェニルエステル系(市販品としては、例えば、第一工業製薬株式会社製アクアロンRN−10、RN−20、RN−30、RN−50、株式会社ADEKA製アデカリアソープNE−10、NE−20、NE−30、NE−40など)、(メタ)アクリレート硫酸エステル系(市販品としては、例えば、日本乳化剤株式会社製RMA−564、RMA−568、RMA−1114など)等のノニオン系反応性乳化剤; Alkyl ether type (As commercial products, for example, Adeka Soap ER-10, ER-20, ER-30, ER-40 manufactured by ADEKA Corporation, Latemul PD-420, PD-430, PD-450 manufactured by Kao Corporation Etc.), alkylphenyl ethers or alkylphenyl esters (commercially available products include, for example, Aqualon RN-10, RN-20, RN-30, RN-50, ADEKA, Inc., Adekaria, manufactured by Daiichi Kogyo Seiyaku Co., Ltd. Soap NE-10, NE-20, NE-30, NE-40, etc.), (meth) acrylate sulfate ester (commercially available products include, for example, RMA-564, RMA-568, RMA-1114 manufactured by Nippon Emulsifier Co., Ltd. Nonionic reactive emulsifiers such as
オレイン酸ナトリウムなどの高級脂肪酸塩類、ドデシルベンゼンスルホン酸ナトリウムなどのアルキルアリールスルホン酸塩類、ラウリル硫酸ナトリウムなどのアルキル硫酸エステル塩類、ポリエキシエチレンラウリルエーテル硫酸ナトリウムなどのポリオキシエチレンアルキルエーテル硫酸エステル塩類、ポリオキシエチレンノニルフェニルエーテル硫酸ナトリウムなどのポリオキシエチレンアルキルアリールエーテル硫酸エステル塩類、モノオクチルスルホコハク酸ナトリウム、ジオクチルスルホコハク酸ナトリウム、ポリオキシエチレンラウリルスルホコハク酸ナトリウムなどのアルキルスルホコハク酸エステル塩およびその誘導体類、ポリオキシエチレンジスチレン化フェニルエーテル硫酸エステル塩類
等のアニオン性非反応性乳化剤;
Higher fatty acid salts such as sodium oleate, alkylaryl sulfonates such as sodium dodecylbenzene sulfonate, alkyl sulfate salts such as sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate salts such as sodium polyoxyethylene lauryl ether sulfate, Polyoxyethylene alkyl aryl ether sulfates such as sodium polyoxyethylene nonylphenyl ether sulfate, alkyl sulfosuccinates such as sodium monooctyl sulfosuccinate, sodium dioctyl sulfosuccinate, sodium polyoxyethylene lauryl sulfosuccinate and derivatives thereof, Anionic non-reactive emulsification of polyoxyethylene distyrenated phenyl ether sulfates ;
ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテルなどのポリオキシエチレンアルキルエーテル類、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテルなどのポリオキシエチレンアルキルフェニルエーテル類、ソルビタンモノラウレート、ソルビタンモノステアレート、ソルビタントリオレエートなどのソルビタン高級脂肪酸エステル類、ポリオキシエチレンソルビタンモノラウレートなどのポリオキシエチレンソルビタン高級脂肪酸エステル類、ポリオキシエチレンモノラウレート、ポリオキシエチレンモノステアレートなどのポリオキシエチレン高級脂肪酸エステル類、オレイン酸モノグリセライド、ステアリン酸モノグリセライドなどのグリセリン高級脂肪酸エステル類、ポリオキシエチレン・ポリオキシプロピレン・ブロックコポリマー、ポリオキシエチレンジスチレン化フェニルエーテル
等のノニオン性非反応性乳化剤;
等が挙げられる。
Polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether and polyoxyethylene stearyl ether, polyoxyethylene alkyl phenyl ethers such as polyoxyethylene octylphenyl ether and polyoxyethylene nonylphenyl ether, sorbitan monolaurate, sorbitan mono Sorbitan higher fatty acid esters such as stearate and sorbitan trioleate, polyoxyethylene sorbitan higher fatty acid esters such as polyoxyethylene sorbitan monolaurate, polyoxyethylene such as polyoxyethylene monolaurate and polyoxyethylene monostearate Glycerin higher fatty acid ester such as higher fatty acid esters, oleic acid monoglyceride, stearic acid monoglyceride Le ethers, polyoxyethylene polyoxypropylene block copolymer, nonionic non-reactive emulsifier polyoxyethylene distyrenated phenyl ether;
Etc.
次に本発明の水性インキ組成物について説明する。本発明の水性インキ組成物は、顔料(C)、顔料分散樹脂(D)、樹脂微粒子分散体、親水性溶剤(E)、ならびに水を含有する。 Next, the water-based ink composition of the present invention will be described. The aqueous ink composition of the present invention contains a pigment (C), a pigment dispersion resin (D), a resin fine particle dispersion, a hydrophilic solvent (E), and water.
樹脂微粒子分散体は水性インキ組成物100重量%中、固形分換算で5〜40重量%使用するのが好ましく、10〜30重量%使用するのがより好ましい。樹脂微粒子水分散体(C)が固形分換算で重量5%未満であると、印刷適正が悪化したり、基材と顔料、もしくは顔料同士の結着が不十分となるため、塗膜物性(基材密着性、耐水摩擦性)が低下する場合がある。一方、樹脂微粒子分散体が固形分換算で40重量%を超えると、インキ組成物の粘度が著しく上昇し、インキの保存安定性に悪影響を及ぼしたり、塗膜における乾燥不良の発生により、塗膜物性(基材密着性、耐水摩擦性)が低下する場合がある。 The resin fine particle dispersion is preferably used in an amount of 5 to 40% by weight in terms of solid content in 100% by weight of the water-based ink composition, and more preferably 10 to 30% by weight. If the resin fine particle aqueous dispersion (C) is less than 5% by weight in terms of solid content, the printability deteriorates and the binding between the substrate and the pigment or between the pigments becomes insufficient. (Base material adhesion, water friction resistance) may decrease. On the other hand, when the resin fine particle dispersion exceeds 40% by weight in terms of solid content, the viscosity of the ink composition is remarkably increased, which adversely affects the storage stability of the ink or the occurrence of poor drying in the coating film. Physical properties (base material adhesion, water rub resistance) may deteriorate.
顔料分散に使用する顔料分散樹脂(D)としては、インキの安定性を維持し、顔料分散能を有するものであれば任意の水溶性樹脂を用いる事ができる。
水溶性樹脂としては、例えば、
ポリビニルアルコール、ポリビニルピロリドン(市販品としては例えば、ISP社製K−30、K−60、K−90など)、ポリエチレングリコール、ポリ(メタ)アクリル酸、(メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−(メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−(メタ)アクリル酸共重合体、マレイン酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−マレイン酸共重合体、スチレン−マレイン酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−マレイン酸ハーフエステル共重合体、ビニルナフタレン−(メタ)アクリル酸共重合体、ビニルナフタレン−マレイン酸共重合体、ビニルピロリドン−(メタ)アクリル酸アルキルエステル共重合体、ビニルピロリドン−スチレン共重合体、ビニルピロリドン−酢酸ビニル共重合体、酢酸ビニル−クロトン酸共重合体、酢酸ビニル−(メタ)アクリル酸共重合体、酢酸ビニル−クロトン酸共重合体、ポリビニルスルホン酸、ポリビニルスルホン酸ナトリウム、ポリスチレンスルホン酸、ポリスチレンスルホン酸ナトリウム(東ソー株式会社製 ポリナスPS−1、ポリナスPS―5など)、スチレンスルホン酸−マレイン酸共重合体、ポリイタコン酸、ポリヒドロキシエチル(メタ)アクリレート、ポリ(メタ)アクリルアミド、(メタ)アクリルアミド−(メタ)アクリル酸共重合体、ポリビニルメチルエーテル、メチルビニルエステル、カルボキシビニルポリマー等の水溶性のビニル系共重合体;
ポリイソシアネートとポリオールの重付加反応により得られるウレタン樹脂であり、親水基の導入により樹脂全体が水溶化された水溶性ポリウレタン樹脂;
多価カルボン酸とポリオールの重縮合反応により得られるポリエステル樹脂であり、親水基の導入により樹脂全体が水溶化された水溶性ポリエステル樹脂;
メチルセルロース、エチルセルロース、プロピルセルロース、エチルメチルセルロース、ヒドロキシアルキルセルロース、ヒドロキシプロピルメチルセルロース、カルボシキメチルスセルロース、アルカリ金属カルボキシメチルセルロース、アルカリ金属セルロース硫酸塩、セルロースグラフト重合体等のセルロース誘導体;
ポリグルタミン酸、ポリアスパラギン酸等のポリペプチド類;
等が挙げられるが、特にこれらに限定されるものではない。これらは1種類または2種以上を併用して用いることができる。
As the pigment dispersion resin (D) used for pigment dispersion, any water-soluble resin can be used as long as it maintains ink stability and has pigment dispersion ability.
Examples of water-soluble resins include:
Polyvinyl alcohol, polyvinyl pyrrolidone (commercially available products such as K-30, K-60, K-90, etc. manufactured by ISP), polyethylene glycol, poly (meth) acrylic acid, (meth) acrylic acid- (meth) acrylic acid Alkyl ester copolymer, styrene- (meth) acrylic acid- (meth) acrylic acid alkyl ester copolymer, styrene- (meth) acrylic acid copolymer, maleic acid- (meth) acrylic acid alkyl ester copolymer, Styrene-maleic acid copolymer, styrene-maleic acid- (meth) acrylic acid alkyl ester copolymer, styrene-maleic acid half ester copolymer, vinyl naphthalene- (meth) acrylic acid copolymer, vinyl naphthalene-malein Acid copolymer, vinylpyrrolidone- (meth) acrylic acid alkyl ester copolymer, vinylpyrrolidone- Styrene copolymer, vinylpyrrolidone-vinyl acetate copolymer, vinyl acetate-crotonic acid copolymer, vinyl acetate- (meth) acrylic acid copolymer, vinyl acetate-crotonic acid copolymer, polyvinyl sulfonic acid, polyvinyl sulfone Sodium sulfonate, polystyrene sulfonate, sodium polystyrene sulfonate (Polynas PS-1, Polynas PS-5, etc., manufactured by Tosoh Corporation), styrene sulfonic acid-maleic acid copolymer, polyitaconic acid, polyhydroxyethyl (meth) acrylate, poly Water-soluble vinyl copolymers such as (meth) acrylamide, (meth) acrylamide- (meth) acrylic acid copolymer, polyvinyl methyl ether, methyl vinyl ester, carboxy vinyl polymer;
A water-soluble polyurethane resin which is a urethane resin obtained by polyaddition reaction of polyisocyanate and polyol, and the entire resin is water-solubilized by introduction of hydrophilic groups;
A water-soluble polyester resin which is a polyester resin obtained by polycondensation reaction of a polyvalent carboxylic acid and a polyol, and the entire resin is water-solubilized by introduction of a hydrophilic group;
Cellulose derivatives such as methyl cellulose, ethyl cellulose, propyl cellulose, ethyl methyl cellulose, hydroxyalkyl cellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose, alkali metal carboxymethyl cellulose, alkali metal cellulose sulfate, cellulose graft polymer;
Polypeptides such as polyglutamic acid and polyaspartic acid;
However, it is not particularly limited to these. These can be used alone or in combination of two or more.
上記で挙げた水溶性樹脂の中でも、優れた顔料吸着能と分散安定性の観点から、顔料分散樹脂(D)は、メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−(メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−(メタ)アクリル酸共重合体、マレイン酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−マレイン酸共重合体、スチレン−マレイン酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−マレイン酸ハーフエステル共重合体である事が好ましい。さらにこれらの樹脂は、ラジカル開始剤により溶液重合もしくは塊状重合で合成しても構わないし、市販品を使用しても構わない。また、必要に応じて先述で述べた塩基性化合物を使用する事ができる。 Among the water-soluble resins mentioned above, from the viewpoint of excellent pigment adsorption ability and dispersion stability, the pigment dispersion resin (D) is a meth) acrylic acid- (meth) acrylic acid alkyl ester copolymer, styrene- ( (Meth) acrylic acid- (meth) acrylic acid alkyl ester copolymer, styrene- (meth) acrylic acid copolymer, maleic acid- (meth) acrylic acid alkyl ester copolymer, styrene-maleic acid copolymer, styrene A maleic acid- (meth) acrylic acid alkyl ester copolymer and a styrene-maleic acid half ester copolymer are preferred. Further, these resins may be synthesized by solution polymerization or bulk polymerization using a radical initiator, or commercially available products may be used. Moreover, the basic compound described above can be used as needed.
市販品としては、例えば、BASF社製JONCRYL67、JONCRYL678、JONCRYL586、JONCRYL611、JONCRYL683、JONCRYL690、JONCRYL57J、JONCRYL60J、JONCRYL61J、 JONCRYL62J、JONCRYL63J、JONCRYLHPD−96J、JONCRYL501J、JONCRYLPDX-6102B、ビックケミー社製DISPERBYK、DISPERBYK180、DISPERBYK187、DISPERBYK190、DISPERBYK191、DISPERBYK194、DISPERBYK2010、DISPERBYK2015、DISPERBYK2090、DISPERBYK2091、DISPERBYK2095、DISPERBYK2155、ゼネカ社製SOLSPERS41000、サートマー社製、SMA1000H、SMA1440H、SMA2000H、SMA3000H、SMA17352H等が挙げられる。 As commercially available products, for example, BASF Corp. JONCRYL67, JONCRYL678, JONCRYL586, JONCRYL611, JONCRYL683, JONCRYL690, JONCRYL57J, JONCRYL60J, JONCRYL61J, JONCRYL62J, JONCRYL63J, JONCRYLHPD-96J, JONCRYL501J, JONCRYLPDX-6102B, manufactured by BYK Chemie DISPERBYK, DISPERBYK180, DISPERBYK187 , DISPERBYK190, DISPERBYK191, DISPERBYK194, DISPERBYK2010, DISPERBYK2015, DISPERBYK2090, DISPERBYK2091, DISPERBYK2095, DISPERBYK2155, Zeneca SOLSPERS41000, Sartomer, SMA1000H, SMA1440H, SMA2000H, SMA3000H, etc.
さらに樹脂微粒子分散体との相溶性の観点から、顔料分散樹脂(D)は、芳香族エチレン性不飽和単量体(d−1)、カルボキシル基含有エチレン性不飽和単量体(d−2)を含むエチレン性不飽和単量体(d)を重合してなる水溶性樹脂であり、エチレン性不飽和単量体(d)の合計100重量%中、芳香族エチレン性不飽和単量体(d−1)を20〜70重量%、カルボキシル基含有エチレン性不飽和単量体(d−2)を10〜40重量%含有する事が好ましい。芳香族エチレン性不飽和単量体(d−1)が20重量%未満であると、造膜時に樹脂微粒子分散体との相溶性が低下して塗膜物性(基材密着性、耐水摩擦性)が低下する場合がある。一方で70重量%を超えた場合にも、樹脂微粒子分散体との相溶性が低下して塗膜物性(基材密着性、耐水摩擦性)が低下する場合がある。カルボキシル基含有エチレン性不飽和単量体(d−2)が10重量%未満であると、造膜時に樹脂微粒子分散体との相溶性が低下して膜物性が低下する場合がある。一方で40重量%を超えると、乾燥不良が発生し、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が低下する場合がある。上記の組成の顔料分散樹脂(D)は、樹脂微粒子分散体との相溶に大変優れており、低温乾燥下においても、均質な塗膜を形成する。したがって、組み合わせる事でさらに塗膜物性向上を期待する事ができる。 Further, from the viewpoint of compatibility with the resin fine particle dispersion, the pigment dispersion resin (D) is composed of an aromatic ethylenically unsaturated monomer (d-1), a carboxyl group-containing ethylenically unsaturated monomer (d-2). Is a water-soluble resin obtained by polymerizing an ethylenically unsaturated monomer (d), and an aromatic ethylenically unsaturated monomer in a total of 100% by weight of the ethylenically unsaturated monomer (d). It is preferable to contain 20 to 70% by weight of (d-1) and 10 to 40% by weight of the carboxyl group-containing ethylenically unsaturated monomer (d-2). When the amount of the aromatic ethylenically unsaturated monomer (d-1) is less than 20% by weight, compatibility with the resin fine particle dispersion is reduced during film formation, and physical properties of the coating film (substrate adhesion, water friction resistance) ) May decrease. On the other hand, even when it exceeds 70% by weight, the compatibility with the resin fine particle dispersion may be lowered, and the physical properties of the coating film (base material adhesion, water friction resistance) may be lowered. When the carboxyl group-containing ethylenically unsaturated monomer (d-2) is less than 10% by weight, compatibility with the resin fine particle dispersion may be reduced during film formation, and film properties may be deteriorated. On the other hand, if it exceeds 40% by weight, drying failure may occur and the physical properties of the coating film (substrate adhesion, water friction resistance, blocking resistance) may be deteriorated. The pigment-dispersed resin (D) having the above composition is very excellent in compatibility with the resin fine particle dispersion, and forms a uniform coating film even under low-temperature drying. Therefore, it can be expected to further improve the physical properties of the coating film by combining them.
芳香族エチレン性不飽和単量体(d−1)としては、上記の芳香族エチレン性不飽和単量体(a−1)
で挙げたエチレン不飽和単量体などが挙げられる。
As the aromatic ethylenically unsaturated monomer (d-1), the above aromatic ethylenically unsaturated monomer (a-1)
And the ethylenically unsaturated monomers mentioned in the above.
カルボキシル基含有エチレン性不飽和単量体(d−2)としては、上記のカルボキシル基含有エチレン性不飽和単量体(a−2)で挙げたエチレン不飽和単量体などが挙げられる。 As a carboxyl group-containing ethylenically unsaturated monomer (d-2), the ethylene unsaturated monomer etc. which were mentioned by said carboxyl group-containing ethylenically unsaturated monomer (a-2) are mentioned.
顔料分散樹脂(D)は、顔料100重量部に対し、固形分換算で10〜60重量部の範囲で使用する事が好ましい。顔料分散樹脂が顔料100重量部に対して10重量部未満であると顔料分散安定性が低下して、インキ組成物の分散安定性、保存安定性が悪化する場合がある。一方、顔料分散樹脂が顔料100重量部に対して60重量部を超えるとインキ組成物の粘度が著しく上昇し、インキの保存安定性に悪影響を及ぼす場合がある。また、塗膜の乾燥不良の発生や水への溶出成分が増加するため、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)についても低下する場合がある。 The pigment dispersion resin (D) is preferably used in the range of 10 to 60 parts by weight in terms of solid content with respect to 100 parts by weight of the pigment. When the pigment dispersion resin is less than 10 parts by weight with respect to 100 parts by weight of the pigment, the pigment dispersion stability may be lowered, and the dispersion stability and storage stability of the ink composition may be deteriorated. On the other hand, when the pigment dispersion resin exceeds 60 parts by weight with respect to 100 parts by weight of the pigment, the viscosity of the ink composition is remarkably increased, which may adversely affect the storage stability of the ink. Moreover, since generation | occurrence | production of the poor drying of a coating film and the elution component to water increase, about a coating-film physical property (base-material adhesiveness, water-friction resistance, blocking resistance), it may fall.
顔料(C)としては、例えば、カーボンブラック、酸化チタン、炭酸カルシウム等の無彩色の顔料または有彩色の有機顔料が使用できる。有機顔料としては、トルイジンレッド、トルイジンマルーン、ハンザエロー、ベンジジンエロー、ピラゾロンレッドなどの不溶性アゾ顔料、リトールレッド、ヘリオボルドー、ピグメントスカーレット、パーマネントレッド2Bなどの溶性アゾ顔料、アリザリン、インダントロン、チオインジゴマルーンなどの建染染料からの誘導体、フタロシアニンブルー、フタロシアニングリーンなどのフタロシアニン系有機顔料、キナクリドンレッド、キナクリドンマゼンタなどのキナクリドン系有機顔料、ペリレンレッド、ペリレンスカーレットなどのペリレン系有機顔料、イソインドリノンエロー、イソインドリノンオレンジなどのイソインドリノン系有機顔料、ピランスロンレッド、ピランスロンオレンジなどのピランスロン系有機顔料、チオインジゴ系有機顔料、縮合アゾ系有機顔料、ベンズイミダゾロン系有機顔料、キノフタロンエローなどのキノフタロン系有機顔料、イソインドリンエローなどのイソインドリン系有機顔料、その他の顔料として、フラバンスロンエロー、アシルアミドエロー、ニッケルアゾエロー、銅アゾメチンエロー、ペリノンオレンジ、アンスロンオレンジ、ジアンスラキノニルレッド、ジオキサジンバイオレット等が挙げられる。 As the pigment (C), for example, achromatic pigments such as carbon black, titanium oxide, calcium carbonate, or chromatic organic pigments can be used. Examples of organic pigments include insoluble azo pigments such as toluidine red, toluidine maroon, Hansa Yellow, Benzidine Yellow, and pyrazolone red, soluble azo pigments such as Ritol Red, Helio Bordeaux, Pigment Scarlet, and Permanent Red 2B, alizarin, indanthrone, and thioindigo. Derivatives from vat dyes such as maroon, phthalocyanine organic pigments such as phthalocyanine blue and phthalocyanine green, quinacridone organic pigments such as quinacridone red and quinacridone magenta, perylene organic pigments such as perylene red and perylene scarlet, isoindolinone yellow , Isoindolinone organic pigments such as isoindolinone orange, pyranthrone organic pigments such as pyranthrone red and pyranthrone orange, thioy Digo-based organic pigments, condensed azo-based organic pigments, benzimidazolone-based organic pigments, quinophthalone-based organic pigments such as quinophthalone yellow, isoindoline-based organic pigments such as isoindoline yellow, and other pigments such as flavanthrone yellow and acylamide yellow Nickel azo yellow, copper azomethine yellow, perinone orange, anthrone orange, dianthraquinonyl red, dioxazine violet and the like.
有機顔料をカラーインデックス(C.I.)ナンバーで例示すると、C.I.ピグメントエロー12、13、14、17、20、24、74、83、86 93、109、110、117、120、125、128、129、137、138、139、147、148、150、151、153、154、155、166、168、180、185、C.I.ピグメントオレンジ16、36、43、51、55、59、61、C.I.ピグメントレッド9、48、49、52、53、57、97、122、123、149、168、177、180、192、202、206、215、216、217、220、223、224、226、227、228、238、240、C.I.ピグメントバイオレット19、23、29、30、37、40、50、C.I.ピグメントブルー15、15:1、15:3、15:4、15:6、22、60、64、C.I.ピグメントグリーン7、36、C.I.ピグメントブラウン23、25、26等が挙げられる。 When organic pigments are exemplified by color index (CI) numbers, C.I. I. Pigment Yellow 12, 13, 14, 17, 20, 24, 74, 83, 8893, 109, 110, 117, 120, 125, 128, 129, 137, 138, 139, 147, 148, 150, 151, 153 154, 155, 166, 168, 180, 185, C.I. I. Pigment orange 16, 36, 43, 51, 55, 59, 61, C.I. I. Pigment Red 9, 48, 49, 52, 53, 57, 97, 122, 123, 149, 168, 177, 180, 192, 202, 206, 215, 216, 217, 220, 223, 224, 226, 227, 228, 238, 240, C.I. I. Pigment violet 19, 23, 29, 30, 37, 40, 50, C.I. I. Pigment blue 15, 15: 1, 15: 3, 15: 4, 15: 6, 22, 60, 64, C.I. I. Pigment green 7, 36, C.I. I. Pigment brown 23, 25, 26, and the like.
カーボンブラックの具体例としては、デグサ社製「Special Black350、250、100、550、5、4、4A、6」「PrintexU、V、140U、140V、95、90、85、80、75、55、45、40、P、60、L6、L、300、30、3、35、25、A、G」、キャボット社製「REGAL400R、660R、330R、250R」「MOGUL E、L」、三菱化学社製「MA7、8、11、77、100、100R、100S、220、230」「#2700、#2650、#2600、#200、#2350、#2300、#2200、#1000、#990、#980、#970、#960、#950、#900、#850、#750、#650、#52、#50、#47、#45、#45L、#44、#40、#33、#332、#30、#25、#20、#10、#5、CF9、#95、#260」等が挙げられる。 Specific examples of carbon black include “Special Black 350, 250, 100, 550, 5, 4, 4A, 6” “Printex U, V, 140 U, 140 V, 95, 90, 85, 80, 75, 55, manufactured by Degussa. 45, 40, P, 60, L6, L, 300, 30, 3, 35, 25, A, G ", Cabot's" REGAL 400R, 660R, 330R, 250R "," MOGUL E, L ", Mitsubishi Chemical “MA7, 8, 11, 77, 100, 100R, 100S, 220, 230” “# 2700, # 2650, # 2600, # 200, # 2350, # 2300, # 2200, # 1000, # 990, # 980, # 970, # 960, # 950, # 900, # 850, # 750, # 650, # 52, # 50, # 47, # 45, # 4 5L, # 44, # 40, # 33, # 332, # 30, # 25, # 20, # 10, # 5, CF9, # 95, # 260 ”and the like.
酸化チタンの具体例としては、石原産業社製「タイペークCR−50、50−2、57、80、90、93、95、953、97、60、60−2、63、67、58、58−2、85」「タイペークR−820,830、930、550、630、680、670、580、780、780−2、850、855」「タイペークA−100、220」「タイペークW−10」「タイペークPF−740、744」「TTO−55(A)、55(B)、55(C)、55(D)、55(S)、55(N)、51(A)、51(C)」「TTO−S−1、2」「TTO−M−1、2」、テイカ社製「チタニックスJR−301、403、405、600A、605、600E、603、805、806、701、800、808」「チタニックスJA−1、C、3、4、5」、デュポン社製「タイピュアR−900、902、960、706、931」などが挙げられる。イエロー、マゼンタ、シアン、ブラックなどの有機顔料は、水性インキ組成物100重量%中、5〜30重量%の割合で配合する事が好ましい。また、白の酸化チタンの場合は通常10〜60重量%の割合で配合することが好ましい。 Specific examples of titanium oxide include “Taipeku CR-50, 50-2, 57, 80, 90, 93, 95, 953, 97, 60, 60-2, 63, 67, 58, 58- manufactured by Ishihara Sangyo Co., Ltd. 2, 85 "" Tipekes R-820, 830, 930, 550, 630, 680, 670, 580, 780, 780-2, 850, 855 "," Tipekes A-100, 220 "," Tipekes W-10 "," Tipekes " PF-740, 744 "" TTO-55 (A), 55 (B), 55 (C), 55 (D), 55 (S), 55 (N), 51 (A), 51 (C) " "TTO-S-1, 2", "TTO-M-1, 2", "Titanics JR-301, 403, 405, 600A, 605, 600E, 603, 805, 806, 701, 800, 808" manufactured by Teika "Titanic EN-1, C, 3, 4, 5 ", and the like manufactured by Du Pont" Taipyua R-900,902,960,706,931 ". The organic pigments such as yellow, magenta, cyan and black are preferably blended at a ratio of 5 to 30% by weight in 100% by weight of the water-based ink composition. Moreover, in the case of white titanium oxide, it is preferable to mix | blend normally in the ratio of 10 to 60 weight%.
さらに本発明の水性インキ組成物は、基材への濡れ性、インキの乾燥性を制御する目的で、親水性溶剤(E)を含有している。 Furthermore, the water-based ink composition of the present invention contains a hydrophilic solvent (E) for the purpose of controlling the wettability to the substrate and the drying property of the ink.
水性インキ組成物100重量%中、親水性溶剤(E)は1〜10重量%含有していることが好ましく、より好ましくは2〜5重量%の範囲内である。親水性溶剤(E)が1重量%未満であると、印刷適性が悪化して塗膜物性(基材密着性、耐水摩擦性)が低下する場合がある。一方、親水性溶剤(E)の含有量が10重量%を超えると、塗膜の乾燥不良が発生し、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)が低下してしまう場合がある。 In 100% by weight of the water-based ink composition, the hydrophilic solvent (E) is preferably contained in an amount of 1 to 10% by weight, more preferably in the range of 2 to 5% by weight. If the hydrophilic solvent (E) is less than 1% by weight, the printability may be deteriorated and the physical properties of the coating film (substrate adhesion, water friction resistance) may be lowered. On the other hand, when the content of the hydrophilic solvent (E) exceeds 10% by weight, the coating film is poorly dried, and the physical properties of the coating film (substrate adhesion, water friction resistance, blocking resistance) are deteriorated. There is a case.
親水性溶剤(E)としては、例えば、エタノール、1−プロパノール、2−プロパノール、1-ブタノール、2-メチル-1-プロパノール、2-ブタノール、2-メチル-2-プロパノールなどの一価のアルコール溶剤;
エチレングリコール、1,3−プロパンジオール、プロピレングリコール、1,2−ブタンジオール、1,4−ブタンジオール、ペンチレングリコール、1,2−ヘキサンジオール、1,6−ヘキサンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール等のグリコール系溶剤;
エチレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテル、トリエチレングリコールモノエチルエーテル、エチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノイソプロピルエーテル、トリエチレングリコールモノイソプロピルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコールモノブチルエーテル、エチレングリコールモノイソブチルエーテル、ジエチレングリコールモノイソブチルエーテル、トリエチレングリコールモノイソブチルエーテル、エチレングリコールモノヘキシルエーテル、ジエチレングリコールモノヘキシルエーテル、エチレングリコールジメチルエーテル、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、トリプロピレングリコールモノメチルエーテル等のグリコールエーテル系溶剤;
N-メチル-2-ピロリドン、N-ヒドロキシエチル-2-ピロリドン、2-ピロリドン、ε-カプロラクタム等のラクタム系溶剤;
ホルムアミド、N-メチルホルムアミド、N,N-ジメチルホルムアミド、出光製エクアミドM−100、エクアミドB−100等のアミド系溶剤
等が挙げられる。これらは1種類または2種以上を併用して用いることができる。
Examples of the hydrophilic solvent (E) include monohydric alcohols such as ethanol, 1-propanol, 2-propanol, 1-butanol, 2-methyl-1-propanol, 2-butanol, and 2-methyl-2-propanol. solvent;
Ethylene glycol, 1,3-propanediol, propylene glycol, 1,2-butanediol, 1,4-butanediol, pentylene glycol, 1,2-hexanediol, 1,6-hexanediol, diethylene glycol, triethylene glycol Glycol solvents such as tetraethylene glycol;
Ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monoethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, triethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, diethylene glycol monoisopropyl ether, triethylene glycol monoisopropyl Ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, ethylene glycol monoisobutyl ether, diethylene glycol monoisobutyl ether, triethylene glycol monoisobutyl ether, ethylene glycol monohexyl ether , Diethylene glycol monohexyl ether, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, glycol ethers such as tripropylene glycol monomethyl ether solvent;
Lactam solvents such as N-methyl-2-pyrrolidone, N-hydroxyethyl-2-pyrrolidone, 2-pyrrolidone, ε-caprolactam;
Examples include amide solvents such as formamide, N-methylformamide, N, N-dimethylformamide, Idemitsu ecamide M-100, and equamide B-100. These can be used alone or in combination of two or more.
親水性溶剤(E)の中でも、インキの分散安定性維持、乾燥性の制御、樹脂の造膜促進に優れる点から、ジエチレングリコールモノアルキルエーテル系溶剤を使用する事が好ましい。さらにその中でも、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノプロピルエーテル、ジエチレングリコールモノブチルエーテルのいずれかを使用する事がさらに好ましい。 Among the hydrophilic solvents (E), it is preferable to use a diethylene glycol monoalkyl ether solvent from the viewpoint of maintaining the dispersion stability of the ink, controlling the drying property, and promoting the film formation of the resin. Among them, it is more preferable to use any of diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, and diethylene glycol monobutyl ether.
本発明の水性インキ組成物に含まれる親水性溶剤(E)100重量%中、ジエチレングリコールモノアルキルエーテル系溶剤は0.3〜4重量%含有していることが好ましい。親水性溶剤(E)が0.3重量%未満であると、造膜ならび相溶促進の効果が十分に得られない場合がある。一方、ジエチレングリコールモノアルキルエーテル系溶剤の含有量が4重量%を超えると、塗膜の乾燥不良が発生し、塗膜物性(基材密着性、耐水摩擦性、耐ブロキング性)が低下してしまう場合がある。 The diethylene glycol monoalkyl ether solvent is preferably contained in an amount of 0.3 to 4% by weight in 100% by weight of the hydrophilic solvent (E) contained in the aqueous ink composition of the present invention. If the hydrophilic solvent (E) is less than 0.3% by weight, the effect of promoting film formation and compatibility may not be sufficiently obtained. On the other hand, if the content of the diethylene glycol monoalkyl ether solvent exceeds 4% by weight, the coating film will be poorly dried and the physical properties of the coating film (substrate adhesion, water rub resistance, blocking resistance) will decrease. There is a case.
本発明の水性インキ組成物には、基材への密着性向上やケト・ヒドラジド架橋の形成を目的として水溶性のヒドラジド化合物を適宜、使用する事ができる。水溶性のヒドラジド化合物としては、例えば、アジピン酸ジヒドラジドや、多官能のヒドラジド基が変性された水溶性樹脂などが挙げられる。
樹脂微粒子分散体がケト基を含有している場合には、ケト基に対してヒドラジド基が等モルになるよう添加するのが好ましい。
In the water-based ink composition of the present invention, a water-soluble hydrazide compound can be appropriately used for the purpose of improving adhesion to a substrate and forming a keto-hydrazide bridge. Examples of the water-soluble hydrazide compound include adipic acid dihydrazide and water-soluble resins in which a polyfunctional hydrazide group is modified.
When the resin fine particle dispersion contains a keto group, it is preferably added so that the hydrazide group is equimolar with respect to the keto group.
また、基材への密着性をさらに向上させる目的で、本発明の水性インキ組成物は、インキの保存安定性や樹脂同士の相溶性に悪影響を及ぼさない範囲で、カルボジイミド基やケト基などの反応性基を含有する樹脂微粒子分散体を併用する事もできる。市販の反応性基含有樹脂微粒子分散体としては、例えば、日清紡社製、カルボジライトE−02、E−03A、SV−02、V−02、V−02−L2、V−04、BASF社製、アクロナールYJ2716D、YJ2720D、YJ2727DN、YJ2741D、YJ2746DS、DSM社製、NEOCRYLA−1127、A−1125、A−1120、A−1131等が挙げられる。 For the purpose of further improving the adhesion to the substrate, the water-based ink composition of the present invention has a carbodiimide group, a keto group, etc., as long as the storage stability of the ink and the compatibility between the resins are not adversely affected. A resin fine particle dispersion containing a reactive group can be used in combination. Examples of commercially available reactive group-containing resin fine particle dispersions include Nisshinbo Co., Ltd., Carbodilite E-02, E-03A, SV-02, V-02, V-02-L2, V-04, manufactured by BASF, Acronal YJ2716D, YJ2720D, YJ2727DN, YJ2741D, YJ2746DS, manufactured by DSM, NEOCRYLA-1127, A-1125, A-1120, A-1131 and the like can be mentioned.
上記の併用する反応性樹脂微粒子分散体の添加量は、水性インキ組成物100重量%中、固形分換算で0.5〜15重量%程度使用するのが好ましい。 The addition amount of the reactive resin fine particle dispersion used in combination is preferably about 0.5 to 15% by weight in terms of solid content in 100% by weight of the water-based ink composition.
また、本発明の水性インキ組成物には、塗膜の耐摩擦性を向上させる目的で市販のワックス微粒子分散体を使用する事ができる。ワックス樹脂微粒子分散体としては、例えば、三井化学社製、ケミパールW100、W200、W300、W310、W306、W400、W401、W4005、W410、W500、WF640、W700、W800、W900、W950、WH201、WP100などが挙げられる。 In the aqueous ink composition of the present invention, a commercially available wax fine particle dispersion can be used for the purpose of improving the friction resistance of the coating film. Examples of the wax resin fine particle dispersion include Chemipearl W100, W200, W300, W310, W306, W400, W401, W4005, W410, W500, WF640, W700, W800, W900, W950, WH201, and WP100 manufactured by Mitsui Chemicals. Is mentioned.
ワックス微粒子分散体の添加量は、塗膜物性における耐摩擦性向上と色相への悪影響のバランスを考慮して、水性インキ組成物100重量%中、固形分換算で1〜5重量%程度使用するのが好ましい。 The amount of the wax fine particle dispersion added is about 1 to 5% by weight in terms of solid content in 100% by weight of the water-based ink composition in consideration of the balance between the improvement of the friction resistance in the physical properties of the coating film and the adverse effect on the hue. Is preferred.
また。本発明の水性インキ組成物は、基材へのレベリング性を調節する目的で各種表面調整剤を使用する事ができる。表面調整剤としては例えば、日信化学社製、サーフィノール104E,104H、104A、104PA,104PG−50、104S、420、440、465、485、SE,SE−F、PSA−336、61、2502、ダイノール604、607、ビックケミー社製BYK−381、3441、302、307、325、331、333、342、345、346、347、348、349、378、3455等が挙げられるがこれらに限らない。 Also. The water-based ink composition of the present invention can use various surface conditioners for the purpose of adjusting the leveling property to the substrate. As the surface conditioner, for example, Surfinol 104E, 104H, 104A, 104PA, 104PG-50, 104S, 420, 440, 465, 485, SE, SE-F, PSA-336, 61, 2502, manufactured by Nissin Chemical Co., Ltd. , DYNOL 604, 607, BYK-381, 3441, 302, 307, 325, 331, 333, 342, 345, 346, 347, 348, 349, 378, 3455, etc., manufactured by BYK Chemie.
表面調整剤の添加量は、塗膜物性への悪影響のバランスを考慮して、水性インキ組成物100重量%中、固形分換算で0〜1重量%程度使用するのが好ましい。 The addition amount of the surface modifier is preferably about 0 to 1% by weight in terms of solid content in 100% by weight of the water-based ink composition in consideration of the balance of adverse effects on the physical properties of the coating film.
本発明の水性インキ組成物の最低造膜温度(MFT)は0℃以下である事が好ましい。0℃を超える場合には、乾燥時の造膜性が不十分となり塗膜物性が低下する場合がある。 The minimum film forming temperature (MFT) of the water-based ink composition of the present invention is preferably 0 ° C. or lower. When it exceeds 0 ° C., the film forming property at the time of drying becomes insufficient, and the physical properties of the coating film may be deteriorated.
本発明の水性インキ組成物は、低温乾燥条件下においても、ポリプロピレンやポリエチレン、ポリエチレンテレフタラートなどの非極性フィルム基材に良好な基材密着性を有し、優れた耐水摩擦性や耐ブロッキング性を発現するため、これまで非極性フィルム基材などの基材拡張が困難であった水性のフレキソ印刷、グラビア印刷への展開が可能である。また、上質紙などの浸透性基材やアート紙、コート紙など、従来の基材に対しても塗膜物性向上の目的で使用する事ができる。 The water-based ink composition of the present invention has good substrate adhesion to nonpolar film substrates such as polypropylene, polyethylene and polyethylene terephthalate even under low temperature drying conditions, and has excellent water rub resistance and blocking resistance. Therefore, it is possible to expand to water-based flexographic printing and gravure printing, which has been difficult to expand on substrates such as nonpolar film substrates. Moreover, it can be used for the purpose of improving the physical properties of the coating film even on conventional substrates such as permeable substrates such as fine paper, art paper, and coated paper.
水性インキ組成物の乾燥工程であるが、基材に悪影響を及ぼさない範囲であれば任意の温度をかける事が可能である。水性フレキソ印刷においては、40〜100℃の低温乾燥で1〜200秒の範囲で処理する事が一般的である。 Although it is a drying process of a water-based ink composition, any temperature can be applied as long as it does not adversely affect the substrate. In aqueous flexographic printing, it is common to process at a low temperature of 40 to 100 ° C. for 1 to 200 seconds.
以下に、実施例により本発明をさらに具体的に説明するが、以下の実施例は本発明の権利範囲を何ら制限するものではない。なお、実施例における「部」は「重量部」、「%」は「重量%」を表す。 EXAMPLES The present invention will be described more specifically with reference to the following examples. However, the following examples do not limit the scope of rights of the present invention. In the examples, “part” represents “part by weight” and “%” represents “% by weight”.
<水溶性樹脂(A)の製造>
[製造例1]
攪拌器、温度計、2つの滴下ロート、還流器を備えた別の反応容器に、メチルイソブチルケトン94.0部を仕込み、攪拌しながら、窒素還流下で温度100℃まで昇温した。次に、2つの滴下ロートにおいて、一方からは、スチレン55.0部、アクリル酸30.0部、ラウリルメタクリレート15.0部を3時間かけて滴下した。もう一方からは、ジメチル2,2‘−アゾビスイソブチレート6.0部をメチルイソブチルケトン12.0部に溶解させ、4時間かけてそれを滴下した。滴下完了後、更に10時間反応させて反応を完了した。冷却後、得られた水溶性樹脂(A)溶液に25%アンモニア水23.3部を加えて中和した。更にイオン交換水を加えて、加熱しながら溶剤置換をおこない、水溶性樹脂(A)の水溶液を得た。最後にイオン交換水により、水溶性樹脂(A)溶液の固形分を35.0%に調整した。水溶性樹脂(A)の酸価は220、重量平均分子量は12800であった。
[製造例2〜11]
表1に示す配合組成で、製造例1と同様の方法で水溶性樹脂(A)溶液を調製した。中和剤である25%アンモニア水は、水溶性樹脂(A)のカルボキシル基とアンモニアが等モルになるように添加した。さらに製造例1と同様の操作をおこない、固形分35%の水溶樹脂(A)水溶液を調製した。水溶性樹脂(A)については、酸価ならびに重量平均分子量を評価した。
<Production of water-soluble resin (A)>
[Production Example 1]
In a separate reaction vessel equipped with a stirrer, thermometer, two dropping funnels, and reflux, 94.0 parts of methyl isobutyl ketone was charged and heated to 100 ° C. under nitrogen reflux with stirring. Next, in two dropping funnels, 55.0 parts of styrene, 30.0 parts of acrylic acid, and 15.0 parts of lauryl methacrylate were dropped from one side over 3 hours. From the other side, 6.0 parts of dimethyl 2,2′-azobisisobutyrate was dissolved in 12.0 parts of methyl isobutyl ketone and added dropwise over 4 hours. After completion of the dropwise addition, the reaction was completed by further reacting for 10 hours. After cooling, the obtained water-soluble resin (A) solution was neutralized by adding 23.3 parts of 25% aqueous ammonia. Furthermore, ion exchange water was added, solvent substitution was performed while heating, and the aqueous solution of water-soluble resin (A) was obtained. Finally, the solid content of the water-soluble resin (A) solution was adjusted to 35.0% with ion-exchanged water. The acid value of the water-soluble resin (A) was 220, and the weight average molecular weight was 12,800.
[Production Examples 2 to 11]
A water-soluble resin (A) solution was prepared in the same manner as in Production Example 1 with the composition shown in Table 1. 25% ammonia water as a neutralizing agent was added so that the carboxyl group of the water-soluble resin (A) and ammonia were equimolar. Further, the same operation as in Production Example 1 was performed to prepare a water-soluble resin (A) aqueous solution having a solid content of 35%. About water-soluble resin (A), the acid value and the weight average molecular weight were evaluated.
[酸価]
樹脂1g中に含まれる酸性成分を中和するのに要する水酸化カリウム
のミリグラム数。乾燥させた水溶性樹脂(A)について、JIS K2501に記載の方法に従い、水酸化カリウム・エタノール溶液で電位差滴定をおこない算出した。
[Acid value]
Number of milligrams of potassium hydroxide required to neutralize acidic components contained in 1 g of resin. The water-soluble resin (A) thus dried was subjected to potentiometric titration with a potassium hydroxide / ethanol solution according to the method described in JIS K2501.
[重量平均分子量]
重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)測定によるポリスチレン換算の値。乾燥させた水溶性樹脂(A)をテトラヒドロフランに溶解させ、0.1%の溶液を調製し、東ソー製HLC−8320−GPC(カラム番号M−0053 分子量測定範囲約2千〜約400万)により重量平均分子量を測定した。
[Weight average molecular weight]
The weight average molecular weight is a value in terms of polystyrene as measured by GPC (gel permeation chromatography). The dried water-soluble resin (A) is dissolved in tetrahydrofuran to prepare a 0.1% solution, which is prepared by Tosoh HLC-8320-GPC (column number M-0053, molecular weight measurement range of about 2,000 to about 4,000,000). The weight average molecular weight was measured.
<コアシェル型樹脂微粒子分散体の製造>
[実施例1]
攪拌器、温度計、2つの滴下ロート、還流器を備えた別の反応容器に、イオン交換水91.8部と製造例1で調製した水溶性樹脂(A)溶液114.3部仕込み、攪拌しながら、窒素還流下で温度80℃まで昇温した。次に、2つの滴下ロートにおいて、一方からは、スチレン20.0部、ベンジルメタクリレート18.0部、n−ブチルアクリレート62.0部を2時間かけて滴下した。もう一方からは、過硫酸アンモニウム20%水溶液5.0部を2時間かけて滴下した。滴下完了後、更に4時間反応させて樹脂微粒子分散体を得た。イオン交換水により、樹脂微粒子分散体の固形分を45%に調整した。得られた樹脂微粒子分散体の平均粒子径は84nm、重量平均分子量は470000、酸価は63、ガラス転移温度は2.0℃であった。樹脂微粒子分散体の酸価は、水溶性樹脂(A)の酸価と仕込み量から計算して算出した。ガラス転移温度(Tg)についてはエチレン性不飽和単量体の組成から、先述のFOXの式により算出した。樹脂微粒子分散体1kg当たりの合成時における凝集物の発生量は0.05gであった。
<Manufacture of core-shell type resin fine particle dispersion>
[Example 1]
In another reaction vessel equipped with a stirrer, a thermometer, two dropping funnels, and a reflux condenser, 91.8 parts of ion-exchanged water and 114.3 parts of the water-soluble resin (A) solution prepared in Production Example 1 were charged and stirred. The temperature was raised to 80 ° C. under nitrogen reflux. Next, in two dropping funnels, 20.0 parts of styrene, 18.0 parts of benzyl methacrylate and 62.0 parts of n-butyl acrylate were dropped from one side over 2 hours. From the other side, 5.0 parts of a 20% aqueous solution of ammonium persulfate was added dropwise over 2 hours. After completion of the dropwise addition, the mixture was further reacted for 4 hours to obtain a resin fine particle dispersion. The solid content of the resin fine particle dispersion was adjusted to 45% with ion-exchanged water. The obtained resin fine particle dispersion had an average particle size of 84 nm, a weight average molecular weight of 470000, an acid value of 63, and a glass transition temperature of 2.0 ° C. The acid value of the resin fine particle dispersion was calculated from the acid value of the water-soluble resin (A) and the charged amount. The glass transition temperature (Tg) was calculated from the composition of the ethylenically unsaturated monomer by the FOX equation described above. The amount of aggregates generated during synthesis per kg of the resin fine particle dispersion was 0.05 g.
[実施例2〜15および比較例1〜17]
表2、表3に示す配合組成で、実施例1と同様の方法でコアシェル型樹脂微粒子分散体を調製した。実施例10、12、13、14については、合成後、架橋剤のアジピン酸ジヒドラジドを、樹脂微粒子分散体中におけるケト基に対してヒドラジド基が等モルになるように添加した。樹脂微粒子分散体の固形分は全て45.0%に調整した。得られた樹脂微粒子分散体について、実施例1と同様の方法で酸価、ガラス転移温度(Tg)を算出し、平均粒子径、重量平均分子量、凝集物の有無について評価した。
[Examples 2 to 15 and Comparative Examples 1 to 17]
Core-shell type resin fine particle dispersions were prepared in the same manner as in Example 1 with the blending compositions shown in Tables 2 and 3. For Examples 10, 12, 13, and 14, after synthesis, adipic acid dihydrazide as a crosslinking agent was added so that the hydrazide group was equimolar with respect to the keto group in the resin fine particle dispersion. The solid content of the resin fine particle dispersion was all adjusted to 45.0%. About the obtained resin fine particle dispersion, the acid value and the glass transition temperature (Tg) were calculated in the same manner as in Example 1, and the average particle diameter, the weight average molecular weight, and the presence or absence of aggregates were evaluated.
[平均粒子径]
樹脂微粒子分散体を500倍に水希釈し、該希釈液約5mlを動的光散乱測定法(測定装置はマイクロトラック(株)日機装製)により測定をおこなった。この時得られた体積粒子径分布データ(ヒストグラム)のピークを平均粒子径とした。
[Average particle size]
The resin fine particle dispersion was diluted with water 500 times, and about 5 ml of the diluted solution was measured by a dynamic light scattering measurement method (measurement device manufactured by Nikkiso Co., Ltd.). The peak of the volume particle size distribution data (histogram) obtained at this time was defined as the average particle size.
[凝集物の有無]
樹脂微粒子分散体を180メッシュ(100μm)のろ布で濾過し、合成時に発生する樹脂微粒子分散体1kg当たりの凝集物量を測定した。評価基準は以下の通りである。
○:0.1g未満である
△:0.1g以上、0.5g未満である
×:0.5g以上である
[Presence or absence of aggregates]
The resin fine particle dispersion was filtered with a 180 mesh (100 μm) filter cloth, and the amount of aggregate per kg of the resin fine particle dispersion generated during synthesis was measured. The evaluation criteria are as follows.
○: Less than 0.1 g Δ: 0.1 g or more, less than 0.5 g x: 0.5 g or more
<水性インキ組成物の製造> <Production of water-based ink composition>
<顔料分散樹脂(D)の製造>
[製造例12]
攪拌器、温度計、2つの滴下ロート、還流器を備えた別の反応容器に、メチルイソブチルケトン94部を仕込み、攪拌しながら、窒素還流下で温度100℃まで昇温した。次に、2つの滴下ロートにおいて、一方からは、スチレン50部、α−メチルスチレン5部、メタクリル酸30部、ラウリルメタクリレート15部を3時間かけて滴下した。もう一方からは、ジメチル2,2‘−アゾビスイソブチレート5部をメチルイソブチルケトン10部に溶解させ、4時間かけてそれを滴下した。滴下完了後、更に10時間反応させて反応を完了した。冷却後、得られた顔料分散樹脂(D)溶液に25%アンモニア水19.5部を加えて中和した。更にイオン交換水を加えて、加熱しながら溶剤置換をおこない、水溶性樹脂(A)の水溶液を得た。最後にイオン交換水をさらに加えて、水溶性樹脂(A)溶液の固形分を30%に調整した。顔料分散樹脂(D)の酸価は186、重量平均分子量は10500であった。
<Manufacture of pigment dispersion resin (D)>
[Production Example 12]
In a separate reaction vessel equipped with a stirrer, thermometer, two dropping funnels, and reflux, 94 parts of methyl isobutyl ketone was charged, and the temperature was raised to 100 ° C. under nitrogen reflux while stirring. Next, in two dropping funnels, 50 parts of styrene, 5 parts of α-methylstyrene, 30 parts of methacrylic acid, and 15 parts of lauryl methacrylate were dropped from one side over 3 hours. From the other side, 5 parts of dimethyl 2,2′-azobisisobutyrate was dissolved in 10 parts of methyl isobutyl ketone and added dropwise over 4 hours. After completion of the dropwise addition, the reaction was completed by further reacting for 10 hours. After cooling, the resulting pigment-dispersed resin (D) solution was neutralized by adding 19.5 parts of 25% aqueous ammonia. Furthermore, ion exchange water was added, solvent substitution was performed while heating, and the aqueous solution of water-soluble resin (A) was obtained. Finally, ion exchange water was further added to adjust the solid content of the water-soluble resin (A) solution to 30%. The acid value of the pigment dispersion resin (D) was 186, and the weight average molecular weight was 10,500.
[製造例13〜22]
表4に示す配合組成で、製造例12と同様の方法で、製造例13〜22の顔料分散樹脂(D)水溶液を調製した。中和剤として25%アンモニア水を、顔料分散樹脂(D)のカルボキシル基に対して、当モルになるように添加し、さらに製造例12と同様の操作をおこない、固形分30%の顔料分散樹脂(D)水溶液を調製した。また、製造例23、24のように、市販の固形樹脂を顔料分散剤として使用する場合には、イオン交換水ならびに25%アンモニア水(顔料分散樹脂(D)のカルボキシル基に対してアンモニアが等モル量)を添加し、加熱、撹拌しながら水溶化させ、固形分を30%に調整した。表5に使用した市販の固形樹脂の概要を示す。顔料分散樹脂(D)については、水溶性樹脂(A)と同様の方法で酸価ならびに重量平均分子量を評価した。
[Production Examples 13 to 22]
With the composition shown in Table 4, pigment dispersion resin (D) aqueous solutions of Production Examples 13 to 22 were prepared in the same manner as Production Example 12. 25% aqueous ammonia as a neutralizing agent was added so as to be equimolar with respect to the carboxyl group of the pigment dispersion resin (D), and the same operation as in Production Example 12 was further performed to obtain a pigment dispersion having a solid content of 30%. Resin (D) aqueous solution was prepared. Further, as in Production Examples 23 and 24, when a commercially available solid resin is used as a pigment dispersant, ion-exchanged water and 25% ammonia water (ammonia is equivalent to the carboxyl group of the pigment dispersion resin (D), etc.) Molar amount) was added and water-solubilized with heating and stirring to adjust the solid content to 30%. Table 5 shows an outline of the commercially available solid resin used. About the pigment dispersion resin (D), the acid value and the weight average molecular weight were evaluated by the same method as the water-soluble resin (A).
<濃縮顔料分散液の製造> <Production of concentrated pigment dispersion>
[製造例25]
<濃縮白顔料分散液の製造>
顔料[タイペークCR80 石原産業社製]67.5部、製造例12の顔料分散剤水溶液(固形分30%)21.3部、イオン交換水5.8部、表面調整剤[サーフィノール420 日信化学工業製]0.4部をペイントコンディショナーにて2時間分散し、濃縮白顔料分散液を得た。
[Production Example 25]
<Production of concentrated white pigment dispersion>
67.5 parts of pigment [Taipeke CR80 made by Ishihara Sangyo Co., Ltd.], 21.3 parts of pigment dispersant aqueous solution (solid content 30%) of Production Example 12, 5.8 parts of ion-exchanged water, surface conditioner [Surfinol 420 Nissin Chemical Co., Ltd.] 0.4 parts was dispersed with a paint conditioner for 2 hours to obtain a concentrated white pigment dispersion.
[製造例26〜37]
表6に示す配合組成で、製造例25と同様の方法で濃縮白顔料分散液を調製した。
[Production Examples 26 to 37]
A concentrated white pigment dispersion was prepared in the same manner as in Production Example 25 with the formulation shown in Table 6.
[製造例38]
<濃縮藍顔料分散液の製造>
顔料[リオノールブルーFG7330 トーヨーカラー社製]35.9部、製造例12の顔料分散剤水溶液(固形分30%)21.5部、イオン交換水39.7部、表面調整剤[サーフィノール420 日信化学工業製]0.4部をペイントコンディショナーにて2時間分散し、濃縮藍顔料分散液を得た。
[Production Example 38]
<Manufacture of concentrated indigo pigment dispersion>
35.9 parts of pigment [Lionol Blue FG7330 manufactured by Toyocolor Co., Ltd.], 21.5 parts of pigment dispersant aqueous solution (solid content 30%) of Production Example 12, 39.7 parts of ion-exchanged water, surface conditioner [Surfinol 420 Nissin Chemical Industry Co., Ltd.] 0.4 parts was dispersed with a paint conditioner for 2 hours to obtain a concentrated indigo pigment dispersion.
[製造例39〜50]
表7に示す配合組成で、製造例38と同様の方法で濃縮藍顔料分散液を調製した。
[Production Examples 39 to 50]
A concentrated indigo pigment dispersion was prepared in the same manner as in Production Example 38 with the formulation shown in Table 7.
<水性インキ組成物の調製>
[実施例16]
実施例1で得られた樹脂微粒子水分散体40.2部に対して、製造例25の濃縮白顔料分散液47.5部、ケミパールW500 5.0部、親水性溶剤としてN-プロパノール部2.5部、ジエチレングリコールモノエチルエーテル2.0部、イオン交換水2.8部を加えた後、混練して白色水性インキ組成物を得た。
<Preparation of water-based ink composition>
[Example 16]
With respect to 40.2 parts of the resin fine particle aqueous dispersion obtained in Example 1, 47.5 parts of concentrated white pigment dispersion of Production Example 25, 5.0 parts of Chemipearl W500, N-propanol part 2 as a hydrophilic solvent 0.5 parts, 2.0 parts of diethylene glycol monoethyl ether, and 2.8 parts of ion-exchanged water were added, followed by kneading to obtain a white aqueous ink composition.
[実施例17〜41および比較例18〜34]
表8および表9に示す配合組成で、実施例1と同様の方法で調製し、白色水性インキ組成物を得た。
[Examples 17 to 41 and Comparative Examples 18 to 34]
With the composition shown in Table 8 and Table 9, it was prepared in the same manner as in Example 1 to obtain a white aqueous ink composition.
[実施例42]
実施例1で得られた樹脂微粒子水分散体40.9部に対して、製造例36の濃縮藍顔料分散液41.6部、ケミパールW500 4.5部、親水性溶剤としてN-プロパノール部3.0部、イオン交換水10.0部を加えた後、混練して藍色水性インキ組成物を得た。
[Example 42]
With respect to 40.9 parts of the resin fine particle aqueous dispersion obtained in Example 1, 41.6 parts of concentrated indigo pigment dispersion of Production Example 36, 4.5 parts of Chemipearl W500, N-propanol part 3 as a hydrophilic solvent 0.0 part and 10.0 parts of ion-exchanged water were added, and then kneaded to obtain an indigo water-based ink composition.
[実施例43〜67および比較例35〜51]
表10および表11に示す配合組成で、実施例41と同様の方法で調製し、藍色水性インキ組成物を得た。
[Examples 43 to 67 and Comparative Examples 35 to 51]
With the composition shown in Table 10 and Table 11, it was prepared in the same manner as in Example 41 to obtain an indigo water-based ink composition.
[最低造膜温度]
最低造膜温度(MFT)は、300μのアプリケーターで水性インキ組成物をガラス板に塗工したものを熱勾配試験機(理学工業社製)にかけて測定した。
[Minimum film forming temperature]
The minimum film-forming temperature (MFT) was measured by applying a water-based ink composition to a glass plate with a 300 µ applicator and applying a thermal gradient tester (manufactured by Rigaku Corporation).
<水性インキ組成物の評価>
上記で調製した水性インキ組成物について、インキ物性として、保存安定性、再溶解性、版洗浄性を評価した。水性インキ組成物を、フレキシプルーフ100(アニロックスローラー80線/cm)を用いて、処理OPP(2軸延伸ポリプロピレンフィルム)基材に塗工した。塗工後、基材をオーブンで60℃・1分ほど加熱処理して評価用塗膜を得た。これを用いて、塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)を評価した。表12〜表15にその結果を示す。
<Evaluation of water-based ink composition>
About the water-based ink composition prepared above, storage stability, re-dissolvability, and plate washability were evaluated as ink physical properties. The aqueous ink composition was applied to a treated OPP (biaxially oriented polypropylene film) substrate using Flexiproof 100 (anilox roller 80 lines / cm). After coating, the substrate was heat-treated in an oven at 60 ° C. for 1 minute to obtain a coating film for evaluation. Using this, the coating film physical properties (base material adhesion, water rub resistance, blocking resistance) were evaluated. Tables 12 to 15 show the results.
[保存安定性]
水性インキ組成物について、40℃・1週間の条件下での粘度の経時変化を評価した。粘度はザーンカップ(No.4)を使用して測定した。
評価基準は以下の通りである。(実用可能レベルは○以上)
◎;インキの粘度変化が±10%未満である
○;インキの粘度変化が±10%以上、±15%未満である
△;インキの粘度変化が±15%以上、±20%未満である
×;インキの粘度変化が±20%以上である
[Storage stability]
The aqueous ink composition was evaluated for changes in viscosity over time under conditions of 40 ° C. and 1 week. The viscosity was measured using a Zahn cup (No. 4).
The evaluation criteria are as follows. (Practical level is more than ○)
A: Change in the viscosity of the ink is less than ± 10% B: Change in the viscosity of the ink is ± 10% or more and less than ± 15% Δ: Change in the viscosity of the ink is ± 15% or more and less than ± 20% × ; The viscosity change of the ink is ± 20% or more.
[再溶解性]
水性インキ組成物を、処理OPP上にバーコーター(No.8)で塗工して室温で15分静置した。
静置後、塗工面にインキを垂らし、経時で拭き取りながら、インキが再溶解するまでの時間を測定した。評価基準は以下の通りである。(実用可能レベルは○以上)
◎;30秒以内に再溶解する
○;60秒以内に再溶解する
△;120秒以内に再溶解する
×;120秒以上経過しても再溶解しない
[Resolubility]
The aqueous ink composition was coated on the treated OPP with a bar coater (No. 8) and allowed to stand at room temperature for 15 minutes.
After standing, the ink was dripped onto the coated surface, and the time until the ink was redissolved was measured while wiping with time. The evaluation criteria are as follows. (Practical level is more than ○)
◎: Re-dissolve within 30 seconds ○; Re-dissolve within 60 seconds Δ; Re-dissolve within 120 seconds ×: Not re-dissolve after 120 seconds
[版洗浄性]
フレキシプルーフ100版について、インキ塗工後に各種溶剤を用いて版洗浄性を評価した。
評価基準は以下の通りである。(実用可能レベルは△以上)
○;アルコール溶剤もしくはマジックリン(花王社製)で洗浄可能である。
△;マジックリン(花王社製)で洗浄可能である。
×;アルコール溶剤もしくはマジックリン(花王社製)で洗浄できない。
[Plate washability]
With respect to the flexiproof 100 plate, the plate washability was evaluated using various solvents after ink coating.
The evaluation criteria are as follows. (Practical level is more than △)
○: Washable with alcohol solvent or magic phosphorus (manufactured by Kao Corporation).
Δ: Washable with magic phosphorus (manufactured by Kao Corporation).
X: Cannot be washed with an alcohol solvent or magic phosphorus (manufactured by Kao Corporation).
[基材密着性]
評価用塗膜にセロハンテープ(ニチバン社製18mm幅)を貼り付け、垂直方向に剥離試験をおこない、インキの剥がれた面積の割合から基材密着性について評価した。
評価基準は以下の通りである。(実用可能レベルは○以上)
◎;インキの剥がれがない
○;インキの剥がれがややある(10%未満)
△;インキの剥がれがある(10%以上、50%未満)
×;インキの剥がれがかなりある(50%以上)
[Base material adhesion]
Cellophane tape (18 mm width manufactured by Nichiban Co., Ltd.) was applied to the coating film for evaluation, a peel test was performed in the vertical direction, and the substrate adhesion was evaluated from the ratio of the area where the ink was peeled off.
The evaluation criteria are as follows. (Practical level is more than ○)
◎: No ink peeling ○: Some ink peeling (less than 10%)
Δ: Ink peeling (10% or more, less than 50%)
×: Ink peeling is considerable (over 50%)
[耐水摩擦性]
評価用塗膜を1分間水に浸漬させた。浸漬後、摩擦子にカナキン(JIS L 0803)を用い、水をたらした塗膜表面を学振試験機(テスター産業社製)により、荷重500gで500往復させた。インキの剥がれた面積の割合から耐水摩擦性について評価した。評価基準は以下の通りである。(実用可能レベルは○以上)
◎;インキの剥がれがない
○;インキの剥がれがややある(5%未満)
△;インキの剥がれがある(5%以上、30%未満)
×;インキの剥がれがかなりある(30%以上)
[Water friction resistance]
The evaluation coating film was immersed in water for 1 minute. After immersion, using Kanakine (JIS L 0803) as a friction element, the surface of the coating film dipped in water was reciprocated 500 times with a load of 500 g using a Gakushin tester (manufactured by Tester Sangyo Co., Ltd.). The water friction resistance was evaluated from the ratio of the area where the ink was peeled off. The evaluation criteria are as follows. (Practical level is more than ○)
◎: No ink peeling ○: Ink peeling slightly (less than 5%)
Δ: Ink peeling (5% or more, less than 30%)
×: Ink peeling is considerable (30% or more)
[耐ブロッキング性]
評価用塗膜について、塗工面と裏面を重ね合わせ、ブロッキングテスターにより5kg/cm2の荷重を
かけて、恒温恒湿室で温度40℃・湿度80%の条件で24時間放置した。その後、評価用塗膜を取り出し、裏写りの有無を確認した。評価基準は以下の通りである。(実用可能レベルは○)
○;インキが裏面に裏写りしていない
×;インキが裏面に裏写りしている
[Blocking resistance]
About the coating film for evaluation, the coating surface and the back surface were overlapped, a load of 5 kg / cm 2 was applied by a blocking tester, and the coating film was left in a constant temperature and humidity room at a temperature of 40 ° C. and a humidity of 80% for 24 hours. Then, the coating film for evaluation was taken out and the presence or absence of show-through was confirmed. The evaluation criteria are as follows. (Practical level is ○)
○: The ink is not show-through on the back surface ×: The ink is show-through on the back surface
表12および表14に示すように、実施例1〜15のコアシェル型樹脂微粒子分散体を使用した白色水性インキ組成物(実施例16〜41)ならびに藍色水性インキ組成物(実施例42〜67)はインキ物性(保存安定性、再溶解性、版洗浄性)が良好であり、非極性フィルム基材に対して、低温乾燥下でも優れた塗膜物性(基材密着性、耐水摩擦性、耐ブロッキング性)を発現する事が確認された。これらは全ての項目において、実用上可能なレベルを満たしている。一方、比較例1〜17のコアシェル型樹脂微粒子分散体を使用した白色水性インキ組成物(比較例18〜34)ならびに藍色水性インキ組成物(比較例35〜51)は、比較例31および48を除いた全てにおいて塗膜物性が不良であった。また、比較例31、48においても塗膜物性は良好であったが、インキ組成物の保存安定性が悪い結果となった。 As shown in Table 12 and Table 14, white aqueous ink compositions (Examples 16 to 41) and indigo water based ink compositions (Examples 42 to 67) using the core-shell type resin fine particle dispersions of Examples 1 to 15 were used. ) Has good ink physical properties (storage stability, re-dissolvability, plate washability), and excellent coating properties (substrate adhesion, water friction resistance, It was confirmed that blocking resistance was developed. All of these items satisfy practically possible levels. On the other hand, white aqueous ink compositions (Comparative Examples 18 to 34) and indigo water based ink compositions (Comparative Examples 35 to 51) using the core-shell type resin fine particle dispersions of Comparative Examples 1 to 17 are Comparative Examples 31 and 48. In all cases except for, the physical properties of the coating film were poor. In Comparative Examples 31 and 48, the physical properties of the coating film were good, but the storage stability of the ink composition was poor.
Claims (9)
(1)水溶性樹脂(A)が、
芳香族エチレン性不飽和単量体(a−1)と
カルボキシル基含有エチレン性不飽和単量体(a−2)とを含むエチレン性不飽和単量体(a)を重合してなる水溶性樹脂であり、
エチレン性不飽和単量体(a)100重量%中、
芳香族エチレン性不飽和単量体(a−1)を20〜70重量%、
カルボキシル基含有エチレン性不飽和単量体(a−2)を30〜40重量%
含有する。
(2)エチレン性不飽和単量体(B)が、
芳香族エチレン性不飽和単量体(b−1)と、
一般式(1)からなるエチレン性不飽和単量体(b−2)とを必須成分とするエチレン性不飽和単量体であって、
エチレン性不飽和単量体(B)100重量%中、
芳香族エチレン性不飽和単量体(b−1)を15〜40重量%、
エチレン性不飽和単量体(b−2)を60〜85重量%
含有する。
(3)エチレン性不飽和単量体(B)の合計100重量部に対し、水溶性樹脂(A)の量が40〜60重量部である。
(4)水性インキ用コアシェル型樹脂微粒子分散体の平均粒子径が45〜90nm、ガラス転移温度が−10〜30℃である。
一般式(1)
Rは炭素数1〜4のアルキル基を示す。
A core-shell resin fine particle dispersion for water-based inks obtained by polymerizing an ethylenically unsaturated monomer (B) in an aqueous medium in the presence of the water-soluble resin (A), the following (1) to (4) A core-shell resin fine particle dispersion for water-based inks.
(1) Water-soluble resin (A)
Water solubility obtained by polymerizing an ethylenically unsaturated monomer (a) containing an aromatic ethylenically unsaturated monomer (a-1) and a carboxyl group-containing ethylenically unsaturated monomer (a-2) Resin,
In 100% by weight of ethylenically unsaturated monomer (a),
20 to 70% by weight of the aromatic ethylenically unsaturated monomer (a-1),
30-40% by weight of carboxyl group-containing ethylenically unsaturated monomer (a-2)
contains.
(2) The ethylenically unsaturated monomer (B)
An aromatic ethylenically unsaturated monomer (b-1);
An ethylenically unsaturated monomer having the ethylenically unsaturated monomer (b-2) consisting of the general formula (1) as an essential component,
In 100% by weight of ethylenically unsaturated monomer (B),
15 to 40% by weight of the aromatic ethylenically unsaturated monomer (b-1),
60 to 85% by weight of ethylenically unsaturated monomer (b-2)
contains.
(3) The amount of the water-soluble resin (A) is 40 to 60 parts by weight with respect to 100 parts by weight of the total of the ethylenically unsaturated monomer (B).
(4) The core-shell type resin fine particle dispersion for water-based ink has an average particle size of 45 to 90 nm and a glass transition temperature of −10 to 30 ° C.
General formula (1)
R represents an alkyl group having 1 to 4 carbon atoms.
エチレン性不飽和単量体(d)100重量%中、
芳香族エチレン性不飽和単量体(d−1)を20〜70重量%、
カルボキシル基含有エチレン性不飽和単量体(d−2)を10〜40重量%
含有する事を特徴とする請求項4記載の水性インキ組成物。 The pigment dispersion resin (D) is a water-soluble resin obtained by polymerizing an ethylenically unsaturated monomer (d) containing an aromatic ethylenically unsaturated monomer (d-1),
In 100% by weight of ethylenically unsaturated monomer (d),
20 to 70% by weight of the aromatic ethylenically unsaturated monomer (d-1),
10 to 40% by weight of carboxyl group-containing ethylenically unsaturated monomer (d-2)
The water-based ink composition according to claim 4, which is contained.
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