JP2013509694A - Edge sealant composition containing a reactive or unsaturated polyolefin - Google Patents
Edge sealant composition containing a reactive or unsaturated polyolefin Download PDFInfo
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- JP2013509694A JP2013509694A JP2012534367A JP2012534367A JP2013509694A JP 2013509694 A JP2013509694 A JP 2013509694A JP 2012534367 A JP2012534367 A JP 2012534367A JP 2012534367 A JP2012534367 A JP 2012534367A JP 2013509694 A JP2013509694 A JP 2013509694A
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- styrene
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- edge seal
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- 239000000203 mixture Substances 0.000 title claims abstract description 37
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 34
- 239000000565 sealant Substances 0.000 title claims abstract description 34
- 229920000642 polymer Polymers 0.000 claims abstract description 18
- 239000000945 filler Substances 0.000 claims abstract description 14
- 239000002274 desiccant Substances 0.000 claims abstract description 13
- 239000002516 radical scavenger Substances 0.000 claims abstract description 13
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 6
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 5
- 239000012963 UV stabilizer Substances 0.000 claims abstract description 4
- 239000000758 substrate Substances 0.000 claims description 23
- 229920002367 Polyisobutene Polymers 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 11
- 229920002943 EPDM rubber Polymers 0.000 claims description 10
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 10
- -1 mercapto compounds Chemical class 0.000 claims description 9
- 230000003712 anti-aging effect Effects 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 6
- 229920005549 butyl rubber Polymers 0.000 claims description 5
- 229920001083 polybutene Polymers 0.000 claims description 5
- 239000003707 silyl modified polymer Substances 0.000 claims description 5
- 229920006132 styrene block copolymer Polymers 0.000 claims description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 4
- 239000005977 Ethylene Substances 0.000 claims description 4
- 229920013640 amorphous poly alpha olefin Polymers 0.000 claims description 4
- 239000006229 carbon black Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000002808 molecular sieve Substances 0.000 claims description 4
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical group [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000004711 α-olefin Substances 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 239000012965 benzophenone Substances 0.000 claims description 3
- 239000000378 calcium silicate Substances 0.000 claims description 3
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 3
- 229920005555 halobutyl Polymers 0.000 claims description 3
- 125000004968 halobutyl group Chemical group 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000391 magnesium silicate Substances 0.000 claims description 3
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 3
- 235000019792 magnesium silicate Nutrition 0.000 claims description 3
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- 150000004760 silicates Chemical class 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000000454 talc Substances 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 3
- 150000003568 thioethers Chemical class 0.000 claims description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 2
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 150000008366 benzophenones Chemical class 0.000 claims description 2
- 150000001565 benzotriazoles Chemical class 0.000 claims description 2
- 239000000292 calcium oxide Substances 0.000 claims description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 2
- 239000004571 lime Substances 0.000 claims description 2
- 150000002989 phenols Chemical class 0.000 claims description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims 36
- XPVIQPQOGTVMSU-UHFFFAOYSA-N (4-acetamidophenyl)arsenic Chemical compound CC(=O)NC1=CC=C([As])C=C1 XPVIQPQOGTVMSU-UHFFFAOYSA-N 0.000 claims 8
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 claims 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims 2
- RTACIUYXLGWTAE-UHFFFAOYSA-N buta-1,3-diene;2-methylbuta-1,3-diene;styrene Chemical compound C=CC=C.CC(=C)C=C.C=CC1=CC=CC=C1 RTACIUYXLGWTAE-UHFFFAOYSA-N 0.000 claims 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 claims 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims 2
- VLJQDHDVZJXNQL-UHFFFAOYSA-N 4-methyl-n-(oxomethylidene)benzenesulfonamide Chemical compound CC1=CC=C(S(=O)(=O)N=C=O)C=C1 VLJQDHDVZJXNQL-UHFFFAOYSA-N 0.000 claims 1
- 229910021536 Zeolite Inorganic materials 0.000 claims 1
- 230000004888 barrier function Effects 0.000 claims 1
- 239000011230 binding agent Substances 0.000 claims 1
- 229910000019 calcium carbonate Inorganic materials 0.000 claims 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims 1
- 150000001718 carbodiimides Chemical class 0.000 claims 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims 1
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 claims 1
- 239000004611 light stabiliser Substances 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 claims 1
- 239000011164 primary particle Substances 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- 229920006027 ternary co-polymer Polymers 0.000 claims 1
- 235000015112 vegetable and seed oil Nutrition 0.000 claims 1
- 239000008158 vegetable oil Substances 0.000 claims 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 abstract description 4
- 229910000077 silane Inorganic materials 0.000 abstract description 4
- 239000004615 ingredient Substances 0.000 abstract description 3
- 238000000518 rheometry Methods 0.000 abstract description 3
- 230000004580 weight loss Effects 0.000 description 12
- 150000003254 radicals Chemical class 0.000 description 8
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 239000008393 encapsulating agent Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 229920002620 polyvinyl fluoride Polymers 0.000 description 3
- 238000005979 thermal decomposition reaction Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical compound [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000012668 chain scission Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000011534 incubation Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 2
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- PRBHEGAFLDMLAL-UHFFFAOYSA-N 1,5-Hexadiene Natural products CC=CCC=C PRBHEGAFLDMLAL-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 108700042658 GAP-43 Proteins 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229920005557 bromobutyl Polymers 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229920005556 chlorobutyl Polymers 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229920000547 conjugated polymer Polymers 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical compound C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000013008 moisture curing Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- SJYNFBVQFBRSIB-UHFFFAOYSA-N norbornadiene Chemical compound C1=CC2C=CC1C2 SJYNFBVQFBRSIB-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000006864 oxidative decomposition reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920013730 reactive polymer Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 239000004432 silane-modified polyurethane Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/12—Materials for stopping leaks, e.g. in radiators, in tanks
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
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Abstract
ソーラーモジュールはエッジシールを有する光起電力デバイスを含む。エッジシールのシーラント組成物は不飽和又は反応性ポリオレフィンと、オレフィン系重合体と、シラン変性ポリオレフィンと、不活性充填剤と、水分捕捉剤又は乾燥剤と、酸化防止剤と、UV安定剤を含有する。これらの成分は望ましい密封性、高い耐候性、所望のレオロジー、低導電率及び良好な熱安定性を兼備するシーラントを製造するようにバランスよく配合される。
【選択図】図2The solar module includes a photovoltaic device having an edge seal. Edge seal sealant composition contains unsaturated or reactive polyolefin, olefinic polymer, silane modified polyolefin, inert filler, moisture scavenger or desiccant, antioxidant, and UV stabilizer. To do. These ingredients are blended in a balanced manner to produce a sealant that combines desirable sealability, high weather resistance, desired rheology, low electrical conductivity, and good thermal stability.
[Selection] Figure 2
Description
[0001]
(関連特許出願とのクロスリファレンス)
本願は2009年10月14日付け米国仮特許出願第61/251,542号の優先権主張出願であり、2007年9月20日付けドイツ出願第DE/10 2007 045 104.2号の優先権主張出願である2008年9月22日付け国際出願第PCT/DE/2008/001564号の更に優先権主張出願である2010年3月19日付け同時係属米国特許出願第12/679,250号の一部継続出願である。上記各出願の内容全体を本願に援用する。
[0001]
(Cross-reference with related patent applications)
This application is a priority claim application of US Provisional Patent Application No. 61 / 251,542 dated October 14, 2009, and German Application No. DE / 10 2007 045 104.2 dated September 20, 2007. Of the international application No. PCT / DE / 2008/001564 dated September 22, 2008, which is the claimed application, and the copending US patent application No. 12 / 679,250 dated March 19, 2010, which is the priority application. Partial continuation application. The entire contents of each of the above applications are incorporated herein by reference.
[0002]
(技術分野)
本発明は反応性又は不飽和ポリオレフィンを含有するエッジシーラント組成物、より詳細にはソーラーモジュールで使用することができる反応性又は不飽和ポリオレフィンを含有するエッジシーラントに関する。
[0002]
(Technical field)
The present invention relates to edge sealant compositions containing reactive or unsaturated polyolefins, and more particularly to edge sealants containing reactive or unsaturated polyolefins that can be used in solar modules.
[0003]
光起電力ソーラーパネル又はモジュールは一般に光起電力デバイスを複数の層の間に積層及び/又は挿入したものである。大半の光起電力デバイスは剛性ウェーハ状結晶シリコンセルであるか、又はテルル化カドミウム(CdTe)、アモルファスシリコンもしくは二セレン化銅インジウム(CuInSe2)を基板上に堆積させた薄層モジュールである。薄層ソーラーモジュールは剛性の場合と可撓性の場合がある。可撓性薄層セル及びモジュールは光活性層と他の必要な全物質を可撓性基板上に堆積することにより作製される。光起電力デバイスを相互間及び他のソーラーパネル又はモジュールと電気的に接続し、集積システムを形成する。
[0003]
Photovoltaic solar panels or modules are generally photovoltaic devices stacked and / or inserted between multiple layers. Most photovoltaic devices are rigid wafer-like crystalline silicon cells or thin layer modules with cadmium telluride (CdTe), amorphous silicon or copper indium diselenide (CuInSe 2 ) deposited on a substrate. Thin layer solar modules may be rigid or flexible. Flexible thin layer cells and modules are made by depositing a photoactive layer and all other necessary materials on a flexible substrate. Photovoltaic devices are electrically connected to each other and with other solar panels or modules to form an integrated system.
[0004]
光起電力ソーラーパネルの効率は水分の侵入により低下する。環境からソーラーモジュールの内部の感湿性部分へのこの水分侵入を抑制する有効な1つの方法はエッジシーラントの使用である。これらのエッジシーラントは水分透過率(MVT)が低いという性質をもつ。
[0004]
The efficiency of photovoltaic solar panels is reduced by the ingress of moisture. One effective way to suppress this moisture ingress from the environment into the moisture sensitive parts inside the solar module is the use of edge sealants. These edge sealants have the property of low moisture permeability (MVT).
[0005]
ソーラーモジュールにおけるエッジシーラントは例えばソーラーモジュールの製造中の積層工程で高温に暴露される。従って、これらのエッジシーラントは熱安定性をもつことが望ましい。エッジシーラントの大半は本質的にポリオレフィン系である。従って、高温暴露中の主要な分解メカニズムはランダムな分子鎖切断である。(ランダムな分子鎖切断の結果として)これらのフリーラジカルが形成されると、分解が拡大する。これに加え、シーラントが熱/光重合開始剤(例えばソーラーモジュール内の封止材、例えばEVA)に暴露される用途では、これらの重合開始剤はシーラントを分解させる傾向がある。これはシーラントの内部及び表面特性に関して有害な問題(例えば強度低下、ガラスとの接着性低下)となる可能性がある。従って、高温条件下で良好な熱安定性を示すと共に、ソーラーモジュール内の重合開始剤(封止材)に暴露後に耐分解性(実地での長期安定性)を示すエッジシーラントが当分野で必要とされている。
[0005]
Edge sealants in solar modules are exposed to high temperatures, for example, during the lamination process during solar module manufacture. Therefore, it is desirable that these edge sealants have thermal stability. Most edge sealants are inherently polyolefinic. Therefore, the main degradation mechanism during high temperature exposure is random chain scission. When these free radicals are formed (as a result of random molecular chain breaks), the degradation is magnified. In addition, in applications where sealants are exposed to heat / photoinitiators (eg, encapsulants in solar modules such as EVA), these initiators tend to degrade the sealant. This can be a detrimental problem with respect to the internal and surface properties of the sealant (eg, reduced strength, reduced adhesion to glass). Therefore, there is a need in the art for an edge sealant that exhibits good thermal stability under high temperature conditions and also exhibits resistance to degradation (long-term stability in the field) after exposure to the polymerization initiator (encapsulant) in the solar module. It is said that.
[0006]
ソーラーモジュールはエッジシールを有する光起電力デバイスを含む。エッジシールのシーラント組成物は不飽和又は反応性ポリオレフィンと、オレフィン系重合体と、シラン変性ポリオレフィンと、不活性充填剤と、水分捕捉剤又は乾燥剤と、酸化防止剤と、UV安定剤を含有する。これらの成分は望ましい密封性、高い耐候性、所望のレオロジー、低導電率及び良好な熱安定性を兼備するシーラントを製造するようにバランスよく配合される。
[0006]
The solar module includes a photovoltaic device having an edge seal. Edge seal sealant composition contains unsaturated or reactive polyolefin, olefinic polymer, silane modified polyolefin, inert filler, moisture scavenger or desiccant, antioxidant, and UV stabilizer. To do. These ingredients are blended in a balanced manner to produce a sealant that combines desirable sealability, high weather resistance, desired rheology, low electrical conductivity, and good thermal stability.
[0007]
他の特徴、利点及び適用分野は本願に開示する記載から理解されよう。当然のことながら、本願の記載と特定の実施例は例証のみを目的とし、本発明の範囲を制限するものではない。
[0007]
Other features, advantages and fields of application will be understood from the description disclosed herein. It will be appreciated that the description and specific examples in this application are for purposes of illustration only and are not intended to limit the scope of the invention.
[0008]
本願に記載する図面は例証の目的に過ぎず、本発明の範囲を制限するものではない。図面中のコンポーネントは必ずしも正確な縮尺率ではなく、本発明の原理を例証することに重点をおいた。
[0008]
The drawings described herein are for illustrative purposes only and do not limit the scope of the invention. The components in the drawings are not necessarily to scale, emphasis instead being placed on illustrating the principles of the invention.
[0013]
以下の記載は本質的に例示に過ぎず、本発明、適用又は用途を制限するものではない。
[0014]
図1及び2において、本発明の原理に従うシーラント組成物を利用した典型的なソーラーモジュール全体を参照番号10で示す。ソーラーモジュール10は本発明の範囲から逸脱せずに種々の形態を取ることができ、一般に第1の基板14と第2の基板16により画成されるチャンバー13の内側に配置された少なくとも1個の光起電力セル12を含む。複数の光起電力セル12を図示するが、当然のことながら、任意数の光起電力セル12を利用することができる。
[0013]
The following description is merely exemplary in nature and is not intended to limit the invention, application, or uses.
[0014]
In FIGS. 1 and 2, an entire exemplary solar module utilizing a sealant composition in accordance with the principles of the present invention is indicated by
[0015]
光起電力セル12は光起電力セル12に入射する太陽光から電流を発生するように動作可能である。従って、光起電力セル12は本発明の範囲から逸脱せずに種々の形態を取ることができる。例えば、光起電力セル12はテルル化カドミウム(CdTe)、アモルファスシリコン、又は二セレン化銅インジウム(CuInSe2)の層を含む薄膜セルとすることができる。あるいは、光起電力セル12は結晶シリコンウェーハをラミネートフィルムに埋込んだものでもよいし、ガリウムヒ素をゲルマニウム又は別の基板に堆積させたものでもよい。利用することができる他の型の光起電力デバイス12としては、共役重合体と色素増感金属酸化物(液体金属酸化物及び固体金属酸化物を含む)を併用した有機半導体セルが挙げられる。光起電力デバイス12は剛性でも可撓性でもよい。光起電力セル12は直列又は並列又はその組合せで接続される。光起電力デバイス12により発生された電流はバスバー又は他の導電材料もしくは層を通ってソーラーモジュール10の外部に伸びるワイヤー又はリード線15に送られる。リード線15はソーラーモジュール10により発生された電流を電力回路に分配するために接続箱17に通じている。
[0015]
The
[0016]
第1の基板14又はフロントパネルは太陽光の波長を透過させることができるように動作可能な材料から形成される。例えば、第1の基板14はガラス又はポリフッ化ビニル等のプラスチックフィルムである。第2の基板16又はバックパネルはソーラーモジュール10に付加的な強度を提供するように選択される。例えば、第2の基板16はフッ化エチレン・プロピレン共重合体(FEP)、ポリ(エチレン・テトラフルオロエチレン共重合体)(ETFE)、ポリフッ化ビニリデン(PVDF)、ポリフッ化ビニル(PVF)、ポリ(テトラフルオロエチレン)(PTFE)及びこれらと他の重合体材料の組合せ等のプラスチックである。
[0016]
The
[0017]
光起電力セル12は、好ましくは架橋性エチレン酢酸ビニル(EVA)であるラミネート層19により封止されている。しかし、当然のことながら、本発明の範囲から逸脱せずに他のラミネート又は熱可塑性封止材も利用することができる。ラミネート層19は光起電力デバイス12を汚染、機械的ストレス及び環境から保護するように光起電力デバイス12を部分的に封止するために使用される。
[0017]
The
[0018]
第1の基板14と第2の基板16の間でソーラーモジュール10の周縁部の近くにボーダー又はエッジシール18を配置する。ボーダーシール18は種々の幅にすることができる。更に、第2のボーダーシール(図示せず)も加えてもよい。第2のボーダーシールは例えば、シリコーン、MS重合体、シラン変性ポリウレタン、ブチル、又はポリサルファイドから構成することができる。ボーダーシール18はラミネート層19と光起電力デバイス12を密封するように機能する。ボーダーシール18は長期紫外線暴露を含む外部環境暴露に耐えるために十分な耐候性と、低い水蒸気透過率(MVT)と、低導電率を兼備する必要がある。ボーダーシール20は以下に詳述するような高い耐候性と低い導電率及びMVTという独自の特徴に加え、良好な熱安定性と酸化安定性を兼備するシーラント組成物から構成される。
[0018]
A border or
[0019]
ボーダーシール18のシーラント組成物は不飽和又は反応性ポリオレフィンと、オレフィン系重合体と、シラン変性ポリオレフィンと、不活性充填剤と、水分捕捉剤と、酸化防止剤と、UV安定剤を含有する。これらの成分は望ましい密封性、高い耐候性、所望のレオロジー、低導電率及び良好な熱安定性を兼備するシーラントを製造するようにバランスよく配合される。
[0019]
The sealant composition of the
[0020]
シーラントの所定態様において、不飽和又は反応性ポリオレフィンはEPDM、ポリオレフィンアクリレート及びハロブチルから構成される群から選択される。オレフィン系重合体はポリイソブチレン、ポリブテン、ブチルゴム(ポリイソブチレン・イソプレン)、スチレンブロック共重合体、特にSBS、SIS、SEBS、SEPS、SIBS、SPIBS、及びその変性物、並びにαオレフィンの非晶質共重合体及び/又は三元共重合体(APAO)を含む群から選択される。
[0020]
In certain embodiments of the sealant, the unsaturated or reactive polyolefin is selected from the group consisting of EPDM, polyolefin acrylate and halobutyl. Olefin polymers include polyisobutylene, polybutene, butyl rubber (polyisobutylene / isoprene), styrene block copolymers, particularly SBS, SIS, SEBS, SEPS, SIBS, SPIBS, and modified products thereof, and amorphous copolymers of α-olefins. Selected from the group comprising polymers and / or terpolymers (APAO).
[0021]
本発明の範囲はポリイソブチレン、ポリブテン、ブチルゴム(ポリイソブチレン・イソプレン)、スチレンブロック共重合体、特にSBS、SIS、SEBS、SEPS、SIBS、SPIBS、及びその変性物、並びにαオレフィンの非晶質共重合体及び/又は三元共重合体(APAO)を含む群から変性重合体を選択することを包含し、前記重合体は式(1)の少なくとも1個の基で変性されており、当該基は末端基であるか又は分子鎖内に統計的に分布している。
[0021]
The scope of the present invention includes polyisobutylene, polybutene, butyl rubber (polyisobutylene / isoprene), styrene block copolymers, in particular SBS, SIS, SEBS, SEPS, SIBS, SPIBS, and modified products thereof, and amorphous copolymers of α-olefins. Including selecting a modified polymer from the group comprising a polymer and / or a terpolymer (APAO), wherein the polymer is modified with at least one group of formula (1); Are end groups or are statistically distributed within the molecular chain.
[式中、−A−は
−(CH2)m−(2)、
−S−(CH2)m−(3)又は
Wherein, -A- is - (CH 2) m - ( 2),
-S- (CH 2) m - ( 3) or
であり、
R1及びR2は同一又は異なり、炭素原子数1〜20のアルキル基、炭素原子数6〜20のアリール基、又は炭素原子数7〜20のアラルキル基であり、
Xは水酸基又は加水分解性基であり、
aは0、1、2又は3であり、bは0、1又は2であり、aとbの和は1以上であり、nは0〜18の整数であり、mは0〜4の整数であり、R3は
And
R 1 and R 2 are the same or different and are an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aralkyl group having 7 to 20 carbon atoms,
X is a hydroxyl group or a hydrolyzable group,
a is 0, 1, 2 or 3, b is 0, 1 or 2, the sum of a and b is 1 or more, n is an integer of 0 to 18, and m is an integer of 0 to 4. And R 3 is
である。]
[0022]
重質及び軽質チョーク、ケイ酸塩、石灰、酸化ケイ素並びにカーボンブラックを含む群から充填剤を選択することも本発明の範囲内である。
It is. ]
[0022]
It is also within the scope of the present invention to select a filler from the group comprising heavy and light chalk, silicates, lime, silicon oxide and carbon black.
[0023]
これに関連して、本発明はチョークを表面処理することも包含する。
[0024]
他方、表面処理していないチョークを使用することも可能である。
[0023]
In this context, the invention also includes surface treatment of the chalk.
[0024]
On the other hand, it is also possible to use non-surface-treated chalk.
[0025]
本発明は更にタルク、カオリン、マイカ、酸化ケイ素、シリカ及びケイ酸カルシウム又はケイ酸マグネシウムを含む群からケイ酸塩を選択することも包含する。
[0025]
The invention further encompasses selecting a silicate from the group comprising talc, kaolin, mica, silicon oxide, silica and calcium silicate or magnesium silicate.
[0026]
3A〜10A型のモレキュラーシーブ(ゼオライト)から乾燥剤又は水分捕捉剤を選択することも本発明の範囲内である。
[0026]
It is also within the scope of the present invention to select a desiccant or moisture scavenger from 3A-10A type molecular sieves (zeolites).
[0027]
当然のことながら、水と化学的又は物理的に結合する他の物質も使用することができる。
[0027]
Of course, other substances that are chemically or physically associated with water can also be used.
[0028]
1液型シーリングコンパウンド又は2液型シーリングコンパウンドとしてシーリングコンパウンドを処方することが可能である。1液型シーリングコンパウンドの場合には、製造工程中に全成分を混合する。2液型シーリングコンパウンドの場合には、所定の成分から第1液を形成し、残りの成分から第2液を形成する。その後、塗布直前に2液のコンパウンドを混合する。
[0028]
It is possible to formulate a sealing compound as a one-part sealing compound or a two-part sealing compound. In the case of a one-pack type sealing compound, all components are mixed during the manufacturing process. In the case of a two-component sealing compound, a first liquid is formed from a predetermined component, and a second liquid is formed from the remaining components. Thereafter, the two-component compound is mixed immediately before coating.
[0029]
本発明はヒンダードフェノール、チオエーテル、メルカプト化合物、亜リン酸エステル、ベンゾトリアゾール、ベンゾフェノン、HALS及びオゾン劣化防止剤を含む群から老化防止剤を選択することも包含する。
[0029]
The present invention also includes selecting an anti-aging agent from the group comprising hindered phenols, thioethers, mercapto compounds, phosphites, benzotriazoles, benzophenones, HALS and antiozonants.
[0030]
各種態様では、窓、温室、構造及び屋根ガラス、陸上車両、船舶及び航空機のガラス用の複層ガラスの製造、並びに熱電ソーラーモジュールを含むソーラーモジュールの製造にシーリングコンパウンドを使用することができる。シラン変性重合体に加えて不飽和又は反応性ポリオレフィンを含有するシーリングコンパウンドは付加的な構造強度を提供するために積層工程中に硬化するように設計されている。
[0030]
In various aspects, the sealing compound can be used in the manufacture of double glazing for windows, greenhouses, structure and roof glass, land vehicles, marine and aircraft glass, and solar modules including thermoelectric solar modules. Sealing compounds containing unsaturated or reactive polyolefins in addition to silane modified polymers are designed to cure during the lamination process to provide additional structural strength.
[0031]
概念実証として、以下の不飽和又は反応性ポリオレフィン、即ちExxpro 3433(Exxon)、Lanxessブロモブチル2030(Lanxess)、EPDM(Vistalon 5601)(Exxon)、及びExxonクロロブチル1068を試験した。全サンプルを180℃空気循環炉で7日間インキュベーションし、計量し、重量減少率を計算した。重量減少率は熱分解の程度に比例する(熱安定性の逆)。重合体の熱安定性を検討するための極限条件として7日間の180℃空気循環炉暴露を選択した。ブチルはこれらの極限条件下で激しく熱分解し、その結果、有意な重量減少を生じる傾向がある。これらの条件下の主要な分解メカニズムは恐らく空気により輸送されるような十分に小さい分子が形成される点までランダムな分子鎖切断が生じ、その結果、重量減少を生じると説明される。また、ランダムな分子鎖切断によりラジカルが形成されると、酸素分子はラジカルと反応してアルコキシラジカルとペルオキシラジカルを形成すると思われるので、熱分解速度は酸素により加速されよう。不飽和ゴムの反応性はこれらのフリーラジカルを使用し、分解の進行を止める傾向がある。多くの場合に、不飽和とラジカルの協働の結果、分子量増加及び/又は架橋を生じ、更に強度を増すことが認められた。選択した反応性又は不飽和ポリオレフィンが180℃の空気循環炉に7日間暴露後に最小限の重量減少率(5%未満)しか示さなかったことは図3から明白に確認することができる。非反応性ポリオレフィン(BASF製品Oppanol B−100及びB−50)は同様の条件に暴露後に95%を上回る重量減少率を示した(図4参照)。
[0031]
As proof of concept, the following unsaturated or reactive polyolefins were tested: Exxpro 3433 (Exxon), Lanxess bromobutyl 2030 (Lanxess), EPDM (Vistalon 5601) (Exxon), and
[0032]
反応性及び/又は不飽和部位は高温暴露後に形成されるフリーラジカルと反応し、分解は(生じるとしても)最小限に止まり、熱安定性が改善されることが認められた。ソーラーモジュール内の封止材に含まれる過酸化物による熱もしくは熱・酸化分解又はこれらの過酸化物との反応の結果としてフリーラジカルが生じると考えられるが、エッジシールはMVTRが低く、フリーラジカルと反応時に架橋することができる。更に、エッジシーラントは熱安定性及び熱・酸化安定性の指標としての加速劣化試験である180℃の空気循環炉で7日間エージング後に10%未満の重量減少率を示す。より好ましくは、エッジシーラントは180℃の空気循環炉で7日間エージング後に7.5%未満の重量減少率を示す。
[0032]
It has been observed that reactive and / or unsaturated sites react with free radicals formed after high temperature exposure, decomposition is minimized (if any) and thermal stability is improved. It is thought that free radicals are generated as a result of heat or thermal / oxidative decomposition due to peroxide contained in the encapsulant in the solar module or reaction with these peroxides, but edge seals have low MVTR and are free radicals. And can be crosslinked during the reaction. Furthermore, the edge sealant exhibits a weight loss rate of less than 10% after aging for 7 days in an air circulation furnace at 180 ° C., which is an accelerated deterioration test as an index of thermal stability and thermal / oxidative stability. More preferably, the edge sealant exhibits a weight loss rate of less than 7.5% after aging for 7 days in a 180 ° C. circulating air oven.
[0033]
少量ではあるが有意量の少なくとも1種の非共役ジエン(例えばノルボルナジエン、ジシクロペンタジエン、及び/又は1,5−ヘキサジエン)をエチレンモノマーとプロピレンモノマーとともに用いた不飽和重合体主鎖を含むEPDM重合体が特に有用である。重要な点として、各種EPDM重合体には特有な二重性が存在している、すなわち、主鎖は完全に飽和されているため、高度に安定であり、ほとんどの過酸化物及び他の酸化剤を含む部位に対して非反応性であり、側鎖には二重結合が存在する場合があり架橋する可能性があるが、これらの側鎖結合が切断しても、主鎖は無傷のままである。
[0033]
EPDM heavy comprising an unsaturated polymer backbone using a small but significant amount of at least one non-conjugated diene (eg, norbornadiene, dicyclopentadiene, and / or 1,5-hexadiene) with ethylene and propylene monomers. Coalescence is particularly useful. It is important to note that there is a unique duality in various EPDM polymers, i.e., the backbone is completely saturated, so it is highly stable, and most peroxides and other oxidants are It is non-reactive with the contained site, and there may be a double bond in the side chain and it may be cross-linked, but the main chain remains intact even if these side chain bonds are broken. is there.
[0034]
図1に示すように、上記全重合体を含有する全組成物は著しく低い重量減少率結果を生じ、EPDM(Vistalon)を含有する組成物が最低の重量減少率結果を生じた。理論的に、更に苛酷な環境でもEPDMを含有する組成物は苛酷な環境により良好に耐え、他の組成物から区別されると予想される。
[0034]
As shown in FIG. 1, the total composition containing the entire polymer produced a significantly lower weight loss result, and the composition containing EPDM (Vistalon) produced the lowest weight loss result. Theoretically, compositions containing EPDM are expected to better withstand harsh environments and be distinguished from other compositions even in harsh environments.
[0035]
EPDMは、塩素や臭素等のハロゲンを含まずに反応性と飽和主鎖を有する。EPDMでは塩酸や臭化水素酸のガス発生はあり得ない。
[0035]
EPDM does not contain halogens such as chlorine and bromine and has reactivity and a saturated main chain. In EPDM, gas generation of hydrochloric acid and hydrobromic acid cannot occur.
[0036]
本発明を更に理解し易くするために、以下、実施例を参照するが、以下の実施例は本発明の原理を例証することを目的とし、その範囲を制限するものではない。
[0036]
For better understanding of the present invention, reference will now be made to the following examples, which are intended to illustrate the principles of the invention and are not intended to limit its scope.
[実施例1] [Example 1]
[実施例2]
[Example 2]
[実施例3]
[Example 3]
不飽和反応性ポリオレフィン:例えば分子量Mn100〜100,000Da、好ましくは100〜500,000DaのEPDM、ポリオレフィンアクリレート及びハロブチル;
オレフィン系重合体:ポリエチレン、ポリプロピレン、ポリブテン、ポリイソブテン、ブチルゴム(ポリイソブテン・イソプレン)、スチレンブロック共重合体(及びその変性物)が挙げられ、全オレフィン系重合体は分子量Mn100〜1,000,000Da、好ましくは100〜300,000Daである;
シラン:DFDA−5451NT(Dow Chemical社製シラングラフトPE)、DFDA−5481NT(Dow Chemical社製湿気硬化触媒)、非晶質ポリαオレフィン(限定されないが、例えばVestoplast 206、Vestoplast 2412)、アルコキシシラン、アミノシラン;
不活性充填剤:重質及び軽質チョーク、ケイ酸塩、酸化ケイ素、カーボンブラック、CaCO3、Ca(OH)2、二酸化チタンが挙げられ、ケイ酸塩はタルク、カオリン、マイカ、酸化ケイ素、シリカ及びケイ酸カルシウム又はケイ酸マグネシウムを含む群から選択される;
水分捕捉剤(例えばCaO)又は乾燥剤(例えばモレキュラーシーブ、シリカゲル及び硫酸カルシウム);
老化防止剤:ヒンダードフェノール、ヒンダードアミン、チオエーテル、メルカプト化合物、亜リン酸エステル、ベンゾトリアゾール、ベンゾフェノン及びオゾン劣化防止剤。
Unsaturated reactive polyolefins: for example EPDM, polyolefin acrylate and halobutyl having a molecular weight Mn of 100-100,000 Da, preferably 100-500,000 Da
Olefin polymers: polyethylene, polypropylene, polybutene, polyisobutene, butyl rubber (polyisobutene / isoprene), styrene block copolymers (and modified products thereof), and all olefin polymers have a molecular weight Mn of 100 to 1,000,000 Da, Preferably 100-300,000 Da;
Silane: DFDA-5451NT (silane graft PE manufactured by Dow Chemical Co.), DFDA-5541NT (moisture curing catalyst manufactured by Dow Chemical Co.), amorphous polyalphaolefin (for example, but not limited to Vestplast 206, Vestplast 2412), alkoxysilane, Aminosilane;
Inert fillers: heavy and light chalk, silicate, silicon oxide, carbon black, CaCO 3 , Ca (OH) 2 , titanium dioxide, silicates include talc, kaolin, mica, silicon oxide, silica And selected from the group comprising calcium silicate or magnesium silicate;
Moisture scavengers (eg CaO) or desiccants (eg molecular sieves, silica gel and calcium sulfate);
Anti-aging agent: hindered phenol, hindered amine, thioether, mercapto compound, phosphite, benzotriazole, benzophenone and ozone deterioration inhibitor.
[0037]
以上の本発明の説明は本質的に例示に過ぎず、本発明の要旨から逸脱しない変形も本発明の範囲に含むものとする。このような変形は本発明の趣旨及び範囲から逸脱するとみなすべきではない。
[0037]
The above description of the present invention is merely exemplary in nature, and modifications that do not depart from the gist of the present invention are also included in the scope of the present invention. Such variations are not to be regarded as a departure from the spirit and scope of the present invention.
Claims (20)
a)組成物全体の約10〜80重量%の量の不飽和又は反応性ポリオレフィン又はその組合せと;
b)組成物全体の約5〜約80重量%の量で配合されたオレフィン系重合体又はその組合せと;
c)組成物全体の約10〜約60重量%の量の少なくとも1種の充填剤と;
d)組成物全体の約2.5〜約25重量%の量で配合された乾燥剤又は水分捕捉剤の少なくとも1種と;
e)組成物全体の約0.1〜約3重量%の量で配合された酸化防止剤又はUV安定剤を含む少なくとも1種の老化防止剤
を有する前記エッジシール。 Edge seals for the production of double or multi-layer glass or solar modules, wherein the edge seal contains a sealant and a binder, the sealant containing a polymer modified with a special reactive group The following total composition:
a) an unsaturated or reactive polyolefin or combination thereof in an amount of about 10 to 80% by weight of the total composition;
b) an olefinic polymer or combination thereof formulated in an amount of from about 5 to about 80% by weight of the total composition;
c) at least one filler in an amount of about 10 to about 60% by weight of the total composition;
d) at least one desiccant or moisture scavenger formulated in an amount of about 2.5 to about 25% by weight of the total composition;
e) The edge seal having at least one antioxidant comprising an antioxidant or UV stabilizer formulated in an amount of about 0.1 to about 3% by weight of the total composition.
[式中、−A−は
−(CH2)m−(2)、
−S−(CH2)m−(3)又は
であり、
R1及びR2は同一又は異なり、炭素原子数1〜20のアルキル基、炭素原子数6〜20のアリール基、又は炭素原子数7〜20のアラルキル基であり、
Xは水酸基又は加水分解性基であり、
aは0、1、2又は3であり、bは0、1又は2であり、aとbの和は1以上であり、nは0〜18の整数であり、mは0〜4の整数であり、R3は
である]の少なくとも1個の基で変性されており、当該基が末端基であるか又は分子鎖内に統計的に分布している、請求項5に記載のエッジシール。 The APAO polymer has the formula (1):
Wherein, -A- is - (CH 2) m - ( 2),
-S- (CH 2) m - ( 3) or
And
R 1 and R 2 are the same or different and are an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aralkyl group having 7 to 20 carbon atoms,
X is a hydroxyl group or a hydrolyzable group,
a is 0, 1, 2 or 3, b is 0, 1 or 2, the sum of a and b is 1 or more, n is an integer of 0 to 18, and m is an integer of 0 to 4. And R 3 is
The edge seal according to claim 5, wherein the edge seal is modified with at least one group of which is a terminal group or is statistically distributed in the molecular chain.
第2の基板と;
第1の基板と第2の基板の間に配置された少なくとも1個の光起電力セルと;
少なくとも1個の光起電力セルに水蒸気を到達させないために水蒸気バリアを形成するように第1の基板及び第2の基板と接触するシーラント
を含むソーラーモジュールであって、前記シーラントが、
不飽和又は反応性ポリオレフィンと;
オレフィン系重合体と;
シラン変性APAO及びシラン変性ポリイソブチレンの少なくとも1種と;
少なくとも1種の充填剤と;
水分捕捉剤又は乾燥剤の少なくとも1種と;
少なくとも1種の老化防止剤
を含有しており、
前記シーラントが光起電力セルを電気的に絶縁する前記ソーラーモジュール。 A first substrate;
A second substrate;
At least one photovoltaic cell disposed between the first substrate and the second substrate;
A solar module comprising a sealant in contact with the first substrate and the second substrate to form a water vapor barrier to prevent water vapor from reaching at least one photovoltaic cell, the sealant comprising:
With unsaturated or reactive polyolefins;
An olefin polymer;
At least one of silane-modified APAO and silane-modified polyisobutylene;
At least one filler;
At least one of a moisture scavenger or desiccant;
Contains at least one anti-aging agent,
The solar module, wherein the sealant electrically insulates photovoltaic cells.
不飽和又は反応性ポリオレフィンと;
オレフィン系重合体と;
シラン変性APAO及びシラン変性ポリイソブチレンの少なくとも1種と;
少なくとも1種の充填剤と;
水分捕捉剤又は乾燥剤の少なくとも1種と;
少なくとも1種の老化防止剤
を含有しており、
前記コンパウンドが光起電力セルを電気的に絶縁する前記コンパウンド。 A compound used in a solar module having photovoltaic cells, wherein the compound is
With unsaturated or reactive polyolefins;
An olefin polymer;
At least one of silane-modified APAO and silane-modified polyisobutylene;
At least one filler;
At least one of a moisture scavenger or desiccant;
Contains at least one anti-aging agent,
The compound wherein the compound electrically insulates the photovoltaic cells.
不飽和又は反応性ポリオレフィンと;
組成物全体の約30重量%を上回る量のオレフィン系重合体と;
組成物全体の35重量%未満の量のシラン変性APAO及びシラン変性重合体の少なくとも1種と;
充填剤と;
約60nm未満の一次粒径をもつカーボンブラックと;
水分捕捉剤又は乾燥剤の少なくとも1種と;
老化防止剤
を含有する前記シーリングコンパウンド。 A sealing compound for a solar module having a first substrate and a second substrate, wherein the sealing compound is disposed between the first substrate and the second substrate, the sealing compound comprising:
With unsaturated or reactive polyolefins;
An olefinic polymer in an amount greater than about 30% by weight of the total composition;
At least one of silane-modified APAO and a silane-modified polymer in an amount of less than 35% by weight of the total composition;
With fillers;
Carbon black having a primary particle size of less than about 60 nm;
At least one of a moisture scavenger or desiccant;
The sealing compound containing an anti-aging agent.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US25154209P | 2009-10-14 | 2009-10-14 | |
US61/251,542 | 2009-10-14 | ||
US12/679,250 | 2010-03-19 | ||
PCT/US2010/052718 WO2011047185A1 (en) | 2009-10-14 | 2010-10-14 | Edge sealant composition with reactive or unsaturated polyolefins |
US67925010A | 2010-10-18 | 2010-10-18 |
Publications (2)
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JP2013509694A true JP2013509694A (en) | 2013-03-14 |
JP2013509694A5 JP2013509694A5 (en) | 2013-09-26 |
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JP2012534367A Pending JP2013509694A (en) | 2009-10-14 | 2010-10-14 | Edge sealant composition containing a reactive or unsaturated polyolefin |
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EP (1) | EP2489117A4 (en) |
JP (1) | JP2013509694A (en) |
KR (1) | KR20120085803A (en) |
CN (1) | CN102742143A (en) |
WO (1) | WO2011047185A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2013089666A (en) * | 2011-10-14 | 2013-05-13 | Kyocera Corp | Photoelectric conversion module |
JP2015213132A (en) * | 2014-05-07 | 2015-11-26 | パナソニックIpマネジメント株式会社 | Solar battery module |
KR20170078738A (en) * | 2014-10-30 | 2017-07-07 | 다우 글로벌 테크놀로지스 엘엘씨 | Pv module with film layer comprising micronized silica gel |
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ITMI20120522A1 (en) | 2012-03-30 | 2013-10-01 | Getters Spa | SEALANT COMPOSITION |
JP6050017B2 (en) * | 2012-03-31 | 2016-12-21 | アイカ工業株式会社 | Hot melt seal composition |
JP5959352B2 (en) * | 2012-07-23 | 2016-08-02 | アイカ工業株式会社 | Hot melt seal composition |
GB2507878B (en) * | 2012-10-22 | 2015-04-15 | Polyseam Ltd | Sealant compositions |
CN102965033B (en) * | 2012-11-02 | 2014-07-16 | 铜陵祥云消防科技有限责任公司 | Nano-mica powder modified compound adhesive for packaging |
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CN106928883B (en) * | 2015-12-31 | 2019-02-26 | 比亚迪股份有限公司 | A kind of sealant tape composition and sealant tape and its application |
EP3287276A1 (en) * | 2016-08-26 | 2018-02-28 | Sika Technology Ag | Reactive polyolefin hot-melt adhesive with lower reactivation temperature and use thereof in deep draw vacuum lamination |
CN109206653A (en) * | 2018-09-06 | 2019-01-15 | 常州斯威克光伏新材料有限公司 | The preparation method of polyolefin encapsulating film for solar cell module |
IT201900011268A1 (en) * | 2019-07-10 | 2021-01-10 | Piavevetro Srl | STRUCTURE FOR THERMOELECTRIC AND PHOTOVOLTAIC PANEL |
CN114316809B (en) * | 2022-01-10 | 2023-10-20 | 南亚新材料科技股份有限公司 | Sealant for lithium battery and preparation method thereof |
CN114605947B (en) * | 2022-01-27 | 2023-05-02 | 北京东方雨虹防水技术股份有限公司 | Silane-modified hot-melt pressure-sensitive adhesive and preparation method thereof |
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US20040059069A1 (en) * | 1996-06-18 | 2004-03-25 | Sefan Grimm | Reactive hotmelt adhesive composition for insulating glass |
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US7449629B2 (en) * | 2002-08-21 | 2008-11-11 | Truseal Technologies, Inc. | Solar panel including a low moisture vapor transmission rate adhesive composition |
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- 2010-10-14 KR KR1020127012003A patent/KR20120085803A/en not_active Application Discontinuation
- 2010-10-14 EP EP10824116.7A patent/EP2489117A4/en not_active Withdrawn
- 2010-10-14 CN CN2010800568607A patent/CN102742143A/en active Pending
- 2010-10-14 WO PCT/US2010/052718 patent/WO2011047185A1/en active Application Filing
- 2010-10-14 JP JP2012534367A patent/JP2013509694A/en active Pending
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JP2000512333A (en) * | 1996-06-18 | 2000-09-19 | ヘンケル・テロソン・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング | Reactive hot melt adhesive composition for double glazing |
WO1998030649A1 (en) * | 1997-01-14 | 1998-07-16 | Asahi Glass Company Ltd. | Adhesive for glass |
US20030162882A1 (en) * | 2000-03-28 | 2003-08-28 | Stefan Grimm | Reactive hot-melt-type adhesive granulate for insulating glass |
JP2007308350A (en) * | 2006-05-22 | 2007-11-29 | Kaneka Corp | Double-glazed unit |
WO2009036752A1 (en) * | 2007-09-20 | 2009-03-26 | Kömmerling Chemische Fabrik GmbH | Composite edge for producing double or multiple pane insulation glass or solar modules |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013089666A (en) * | 2011-10-14 | 2013-05-13 | Kyocera Corp | Photoelectric conversion module |
JP2015213132A (en) * | 2014-05-07 | 2015-11-26 | パナソニックIpマネジメント株式会社 | Solar battery module |
KR20170078738A (en) * | 2014-10-30 | 2017-07-07 | 다우 글로벌 테크놀로지스 엘엘씨 | Pv module with film layer comprising micronized silica gel |
JP2018500753A (en) * | 2014-10-30 | 2018-01-11 | ダウ グローバル テクノロジーズ エルエルシー | PV module having a film layer containing finely divided silica gel |
KR102471541B1 (en) * | 2014-10-30 | 2022-11-29 | 다우 글로벌 테크놀로지스 엘엘씨 | Pv module with film layer comprising micronized silica gel |
Also Published As
Publication number | Publication date |
---|---|
CN102742143A (en) | 2012-10-17 |
EP2489117A1 (en) | 2012-08-22 |
WO2011047185A1 (en) | 2011-04-21 |
EP2489117A4 (en) | 2014-12-31 |
KR20120085803A (en) | 2012-08-01 |
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