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JP2013072324A - Pump - Google Patents

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Publication number
JP2013072324A
JP2013072324A JP2011210863A JP2011210863A JP2013072324A JP 2013072324 A JP2013072324 A JP 2013072324A JP 2011210863 A JP2011210863 A JP 2011210863A JP 2011210863 A JP2011210863 A JP 2011210863A JP 2013072324 A JP2013072324 A JP 2013072324A
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JP
Japan
Prior art keywords
magnetic pole
peripheral surface
stator
rotor
pole portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2011210863A
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Japanese (ja)
Inventor
Tsuneji Kuroki
恒二 黒木
Masahiro Hirata
真宏 平田
Takafumi Seki
孝文 関
Yuki Chikazawa
祐樹 近澤
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Panasonic Corp
Original Assignee
Panasonic Corp
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Publication date
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Priority to JP2011210863A priority Critical patent/JP2013072324A/en
Priority to PCT/JP2012/071301 priority patent/WO2013047027A1/en
Publication of JP2013072324A publication Critical patent/JP2013072324A/en
Withdrawn legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0606Canned motor pumps
    • F04D13/064Details of the magnetic circuit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0606Canned motor pumps
    • F04D13/0626Details of the can

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a pump capable of restraining axis inclination and axis offset of a stator, and deformation of an auxiliary magnetic pole section caused by injection pressure at the molding by restraining increase of a gap accompanying addition of the auxiliary magnetic pole section.SOLUTION: In the pump including: a motor 17; an impeller 16 rotated with the motor 17 and flowing a fluid; and a pump case 13 and a separation plate 2 for forming a pump chamber 11 where the impeller 16 is stored, the motor 17 has a stator 5, and a rotor 4 rotatably driven by the stator 5 and rotating the impeller 16. The stator 5 has a magnetic pole section 63 directly opposite to the rotor 4, and has the auxiliary magnetic pole sections 7 projected in the axial direction Ax on both ends of the magnetic pole section 63 in the axial direction Ax. The separation plate 2 has a cylindrical section 21 wherein its peripheral surface is interposed between the stator 5 and the rotor 4, and is provided with a projection section 25 coming in contact with only the magnetic pole section 63 among the magnetic pole section 63 and the auxiliary magnetic pole sections 7 on the cylindrical outer surface 21a of the cylindrical section 21.

Description

本発明は、ポンプに関するものである。   The present invention relates to a pump.

従来から、ポンプとして、駆動源となるモータと、モータに回転駆動される羽根車と、ポンプ室を形成するポンプケース及び分離板とを備えたものがある。この種のポンプは内部が分離板によって、流体が流動するポンプ室と、流体から隔離されたモータ部とに区画される。ポンプ室は外殻がポンプケースによって形成されており、内部には羽根車とモータのロータとが配置される。モータ部は内部にモータのステータが配置されると共に、モールド樹脂が充填されており、モールド樹脂はステータを分離板に固定すると共に、モータ部側の外殻を形成している。   2. Description of the Related Art Conventionally, some pumps include a motor that is a drive source, an impeller that is rotationally driven by the motor, and a pump case and a separation plate that form a pump chamber. This type of pump is divided into a pump chamber in which a fluid flows and a motor unit isolated from the fluid by a separation plate. An outer shell of the pump chamber is formed by a pump case, and an impeller and a motor rotor are arranged inside. The motor unit has a motor stator disposed therein and is filled with mold resin. The mold resin fixes the stator to the separation plate and forms an outer shell on the motor unit side.

ところで、分離板を樹脂成型で形成する場合、分離板のロータとステータとの間に配置される円筒部に、分離板を離型するための抜きテーパが設けられる。そして、この抜きテーパを設けたことで、ステータと円筒部の間に隙間(クリアランス)を生じる。そのため、モータ部の外殻をモールド樹脂で形成したものでは、モールド成形時の圧力(射出圧)によってステータが上記クリアランス内で移動し易くなる。そして、ステータが移動すると、ステータの軸心傾きや軸心ずれ等を生じて、電磁力のバランスが安定し難くなったり、性能にバラツキを生じたりし易くなる。   By the way, when the separation plate is formed by resin molding, a cylindrical taper disposed between the rotor and the stator of the separation plate is provided with a drawing taper for releasing the separation plate. And by providing this punching taper, a clearance (clearance) is produced between the stator and the cylindrical portion. Therefore, in the case where the outer shell of the motor unit is formed of a mold resin, the stator is easily moved within the clearance by the pressure (injection pressure) at the time of molding. When the stator moves, the axis of the stator tilts, shifts in the center of the stator, and the like, and it becomes difficult to stabilize the balance of electromagnetic force or to vary performance.

そこで、特許文献1に示すポンプのように、円筒部の軸方向の略全長に亘るリブを円筒部の外周面に設け、この突起部をステータ内周面に当接することで、モールド成形時の射出圧によるステータの位置ずれを抑制したものがある。   Then, like the pump shown in patent document 1, the rib over the substantially whole length of the axial direction of a cylindrical part is provided in the outer peripheral surface of a cylindrical part, and this projection part is contacted with the inner peripheral surface of a stator, and at the time of mold fabrication Some of them suppress the displacement of the stator due to the injection pressure.

また、このようなポンプの駆動源となるブラシレスモータには、特許文献2に示すように、ティース部に形成したT字状歯部の上下両面に、側面視でL字状に折曲形成した収束片を取り付けたものがある。このモータでは、ロータ(ロータマグネット)から導かれる磁束を収束片で集めると共に、集めた磁束をT字状歯部に合流させている。   In addition, as shown in Patent Document 2, the brushless motor that is a driving source of such a pump is formed to be bent in an L shape in a side view on both upper and lower surfaces of a T-shaped tooth portion formed in a tooth portion. Some have a convergence piece attached. In this motor, the magnetic flux guided from the rotor (rotor magnet) is collected by the converging piece, and the collected magnetic flux is joined to the T-shaped tooth portion.

特開2009−284704号公報JP 2009-284704 A 特開平09−285044号公報Japanese Patent Laid-Open No. 09-285044

しかしながら、特許文献2に示すようなモータを、特許文献1に示すようなポンプの駆動源に用いて、ステータ内周面(T字状歯部の内周面)と収束片とに突起を当接した場合、ステータとロータとの径方向における距離(ギャップ)が増大し易くなる。そして、収束片に突起を当接した場合、モールド成形時に、射出圧によって収束片が変形し易くなり、収束片のT字状歯部との接触部位に隙間を生じたり、T字状歯部から剥がれたりすることがある。そして、収束片が接触部位に隙間を生じたり離れたりすると、収束片とロータとのギャップが不均一になり、電磁力のバランスが不安定になったり、ポンプ性能にバラツキを生じたりする。   However, a motor as shown in Patent Document 2 is used as a pump drive source as shown in Patent Document 1, and projections are applied to the stator inner peripheral surface (the inner peripheral surface of the T-shaped tooth portion) and the converging piece. In the case of contact, the radial distance (gap) between the stator and the rotor tends to increase. And when a protrusion is contact | abutted to a convergence piece, it becomes easy to deform | transform a convergence piece by injection pressure at the time of mold forming, a clearance gap is produced in the contact part with the T-shaped tooth part of a convergence piece, or a T-shaped tooth part. May peel off. When the converging piece creates or leaves a gap at the contact site, the gap between the converging piece and the rotor becomes non-uniform, and the balance of electromagnetic force becomes unstable or the pump performance varies.

そこで、この事情を鑑み、補助磁極部の付設に伴うギャップの増加を抑えて、モールド成形時の射出圧によるステータの軸心傾きや軸心ずれ及び補助磁極部の変形を抑制したポンプを提供することを課題とした。   Accordingly, in view of this situation, a pump is provided in which an increase in gap due to the auxiliary magnetic pole portion is suppressed, and the axial inclination and axial misalignment of the stator and the deformation of the auxiliary magnetic pole portion due to the injection pressure during molding are suppressed. That was the issue.

上記課題を解決するために、本発明のポンプは、モータと、このモータによって回転されて流体を流動させる羽根車と、前記羽根車を収納したポンプ室を形成するポンプケース及び分離板とを備え、前記モータが、ステータと、このステータにより回転駆動され前記羽根車を回転させるロータとを備え、前記ロータが回転方向に沿った外周面を有し、前記ステータが前記外周面に正対する磁極部を有し、前記ロータの回転軸心を基準として、前記磁極部の軸方向における両端に、前記磁極部から軸方向に突出する補助磁極部を設け、前記分離板が前記ロータと前記ステータとの正対する間に介在する円筒部を備え、前記円筒部の前記磁極部に正対する円筒外周面に、前記磁極部と前記補助磁極部のうち前記磁極部のみに当接する突起部を設けたことを特徴とする。   In order to solve the above problems, a pump according to the present invention includes a motor, an impeller that is rotated by the motor and causes fluid to flow, and a pump case and a separation plate that form a pump chamber that houses the impeller. The motor includes a stator and a rotor that is rotationally driven by the stator and rotates the impeller, the rotor having an outer peripheral surface along a rotation direction, and the stator is a magnetic pole portion facing the outer peripheral surface. An auxiliary magnetic pole portion protruding in the axial direction from the magnetic pole portion is provided at both ends in the axial direction of the magnetic pole portion with respect to the rotational axis of the rotor, and the separation plate is provided between the rotor and the stator. A cylindrical portion interposed between the magnetic pole portion and the magnetic pole portion of the cylindrical portion is provided with a protrusion that contacts only the magnetic pole portion of the magnetic pole portion and the auxiliary magnetic pole portion. It is characterized in.

このポンプとして、前記補助磁極部の内周面が、前記磁極部の内周面より径外方向にオフセットして位置することが好ましい。   As this pump, it is preferable that the inner peripheral surface of the auxiliary magnetic pole portion is offset from the inner peripheral surface of the magnetic pole portion in the radially outward direction.

このポンプとして、前記ロータが円周方向に並ぶ複数のマグネットを有し、前記マグネットの外周面の前記磁極部に正対する箇所を通る円周上に、前記磁極部の軸方向における寸法と同寸で軸方向に幅を有し径内方向に凹んだ溝部を設けたことが好ましい。   As this pump, the rotor has a plurality of magnets arranged in the circumferential direction, and has the same dimension as the dimension in the axial direction of the magnetic pole portion on the circumference passing through the portion facing the magnetic pole portion on the outer peripheral surface of the magnet. It is preferable to provide a groove having a width in the axial direction and recessed in the radial inner direction.

このポンプとして、前記円筒部が前記円筒外周面に離型用の抜きテーパを有し、前記突起部が径外方向を向く外面に、前記円筒外周面の前記抜きテーパに比べて小さいテーパを有することが好ましい。   As the pump, the cylindrical portion has a release taper on the outer peripheral surface of the cylinder, and the protrusion has a smaller taper on the outer surface facing the radially outward direction than the punch taper of the cylindrical outer peripheral surface. It is preferable.

このポンプとして、前記分離板が、円筒部の一端に底部を備え、前記突起部の前記底部側の端部に、前記底部に向かって勾配を有した傾斜面を設けたことが好ましい。   As the pump, it is preferable that the separation plate includes a bottom portion at one end of a cylindrical portion, and an inclined surface having a gradient toward the bottom portion is provided at an end portion of the projection portion on the bottom portion side.

このような構成としたことで、補助磁極部の付設に伴うギャップの増加を抑えて、モールド成形時の射出圧によるステータの軸心傾きや軸心ずれ及び補助磁極部の変形を抑制することができる。   By adopting such a configuration, it is possible to suppress an increase in gap due to the attachment of the auxiliary magnetic pole part, and to suppress the inclination of the axial center of the stator due to the injection pressure during molding, the deviation of the axial center, and the deformation of the auxiliary magnetic pole part. it can.

第1実施形態のポンプの断面図である。It is sectional drawing of the pump of 1st Embodiment. 分離板の斜視図である。It is a perspective view of a separation plate. 図1の領域Aの拡大図である。It is an enlarged view of the area | region A of FIG. オフセット寸法の説明図である。It is explanatory drawing of an offset dimension. 分離板の変形例の斜視図である。It is a perspective view of the modification of a separation plate.

以下、図面に基づいて本発明の実施形態を例示して説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

〈第1実施形態〉
実施形態の一例のポンプ1は、図1に示すように、駆動源であるモータ17と、該モータ17に駆動される羽根車16と、モータ17の回転駆動を制御する制御部15とを備える。そして、ポンプ1は、流体を流動させるポンプ室11と、ポンプ室11内の流体から隔離されたモータ部12とに区画される。モータ部12はモータ17の構成部材の一部(詳細は後述する)と制御部15とが配置されると共に、モールド樹脂でモールドして外殻を形成してある。
<First Embodiment>
As shown in FIG. 1, the pump 1 according to an example of the embodiment includes a motor 17 that is a drive source, an impeller 16 that is driven by the motor 17, and a control unit 15 that controls rotation of the motor 17. . The pump 1 is partitioned into a pump chamber 11 that allows fluid to flow and a motor unit 12 that is isolated from the fluid in the pump chamber 11. The motor unit 12 includes a part of components of the motor 17 (details will be described later) and a control unit 15 and is molded with a mold resin to form an outer shell.

モールド樹脂は、電気絶縁性を有した熱硬化性樹脂となっており、モールド部12aはこの熱硬化性樹脂を硬化させて構成される。そして、モールド樹脂は、空気に比べて高い熱伝導性を有するものであれば、モータ部12内で生じた熱を外気やポンプ室11内の流体等のモータ部12の外部に伝達して放出する放熱手段を兼ねることができ好ましい。   The mold resin is a thermosetting resin having electrical insulation, and the mold part 12a is configured by curing the thermosetting resin. If the mold resin has a higher thermal conductivity than air, the heat generated in the motor unit 12 is transmitted to the outside of the motor unit 12 such as outside air or fluid in the pump chamber 11 and released. It is preferable because it can also serve as a heat dissipating means.

ポンプ室11は、ポンプ室11とモータ部12とを区画する分離板2と、ポンプ1のポンプ室11側の外殻を形成するポンプケース13とで主体が構成される。そして、ポンプ室11は内部に空間を有しており、この空間に羽根車16が配置される。   The pump chamber 11 is mainly composed of a separation plate 2 that partitions the pump chamber 11 and the motor unit 12 and a pump case 13 that forms an outer shell of the pump 1 on the pump chamber 11 side. And the pump chamber 11 has a space inside, and the impeller 16 is arrange | positioned in this space.

ポンプケース13は、円筒状の側壁と、側壁の円筒の一端側を覆う略円状の天面部とで主体が構成される。そして、天面部の略中心には、ポンプ室11内に流体を吸入する吸入部14が設けてあり、側壁には、ポンプ室11内の流体を外部に吐出する吐出部(図示せず)が設けてある。   The pump case 13 is mainly composed of a cylindrical side wall and a substantially circular top surface portion covering one end side of the side wall cylinder. A suction portion 14 for sucking fluid into the pump chamber 11 is provided at the approximate center of the top surface portion, and a discharge portion (not shown) for discharging the fluid in the pump chamber 11 to the outside is provided on the side wall. It is provided.

羽根車16は、円盤状のシュラウドで主体が構成され、シュラウドには、流体を流動させるための羽根が設けてある。そして、モータ17の回転駆動によって、シュラウドの円周方向に沿って回転する。羽根車16は、回転時に、吸入部14を介してポンプ室11内に流体を吸い込むと共に、ポンプ室11内の流体に遠心力を加えて吐出部を介してポンプ室11外に吐出する。そのため、本実施形態のポンプ1は、モータ17を駆動源とし、羽根車16の回転によって、流体を回転中心側から径外方向に流動させる、所謂渦巻ポンプとなっている。   The impeller 16 is mainly composed of a disk-shaped shroud, and the shroud is provided with blades for allowing fluid to flow. And it rotates along the circumferential direction of a shroud by the rotational drive of the motor 17. During rotation, the impeller 16 sucks fluid into the pump chamber 11 through the suction portion 14 and applies centrifugal force to the fluid in the pump chamber 11 and discharges the fluid outside the pump chamber 11 through the discharge portion. Therefore, the pump 1 of the present embodiment is a so-called spiral pump that uses the motor 17 as a drive source and causes the fluid to flow in the radially outward direction from the rotation center side by the rotation of the impeller 16.

分離板2は、図2に示すように、円筒部21と、円筒部21の一方の端部を閉塞する底部22と、円筒部21の開口側の端部に径外方向に延長して設けられたフランジ部23とで構成される。フランジ部23は環状で、図1に示すように、天面部に対向して面を有すると共に、その間には羽根車16が回転自在に配置される。円筒部21は、筒の内周側がポンプ室11内となり、外周側がモータ部12となり、円筒部21はモータ17の導電部材及び制御部15をポンプ室11内(流体)から保護している。底部22は軸方向Axに視て円形状の板状となっており、円の略中心に支持軸3(詳細は後述する)が取り付けてある。   As shown in FIG. 2, the separation plate 2 is provided to extend radially outward from a cylindrical portion 21, a bottom portion 22 that closes one end portion of the cylindrical portion 21, and an opening-side end portion of the cylindrical portion 21. The flange portion 23 is formed. As shown in FIG. 1, the flange portion 23 has a surface facing the top surface portion, and the impeller 16 is rotatably disposed therebetween. The cylindrical portion 21 has the inner peripheral side of the cylinder inside the pump chamber 11 and the outer peripheral side becomes the motor portion 12. The cylindrical portion 21 protects the conductive member of the motor 17 and the control portion 15 from inside the pump chamber 11 (fluid). The bottom 22 has a circular plate shape when viewed in the axial direction Ax, and a support shaft 3 (details will be described later) is attached to the approximate center of the circle.

モータ17は、図1に示すように、ロータ4と、ステータ5と、支持軸3とで主体が構成される。そして、モータ17は、ロータ4及び支持軸3が円筒部21の内周側(ポンプ室11内)に配置され、ステータ5がモータ17の導電部材として円筒部21の外周側(モータ部12)に配置される。   As shown in FIG. 1, the motor 17 is composed mainly of the rotor 4, the stator 5, and the support shaft 3. In the motor 17, the rotor 4 and the support shaft 3 are disposed on the inner peripheral side (in the pump chamber 11) of the cylindrical portion 21, and the stator 5 serves as the conductive member of the motor 17 on the outer peripheral side (motor portion 12). Placed in.

ロータ4は略円筒状に形成され、軸方向Axの一端にシュラウドが略同心で且つ一体に設けてある。そして、ロータ4は複数のマグネット41を有しており、この複数のマグネット41は円周方向において並んで配置されると共に、ロータ4の円筒形状の外周面4aを形成している。また、ロータ4は内周側に略同心で支持軸3が配置されており、ロータ4は支持軸3を回転中心としてステータ5に回転駆動される。   The rotor 4 is formed in a substantially cylindrical shape, and a shroud is provided substantially concentrically and integrally at one end in the axial direction Ax. The rotor 4 includes a plurality of magnets 41. The plurality of magnets 41 are arranged side by side in the circumferential direction and form a cylindrical outer peripheral surface 4a of the rotor 4. Further, the support shaft 3 is disposed substantially concentrically on the inner peripheral side of the rotor 4, and the rotor 4 is rotationally driven by the stator 5 with the support shaft 3 as a rotation center.

支持軸3は、軸周りに回転自在で軸受31が取り付けてあり、この軸受31を介してロータ4を軸回りに回転自在で支持している。そして、支持軸3は、軸方向Axにおける一方の端部が、ポンプケース13に設けられた第1取付部13aに固定され、他方の端部が、底部22に設けられた第2取付部に固定される。以下の説明において、特に規定した場合を除き、ロータ4の軸方向Axを単に軸方向Axとして方向の基準とする。   The support shaft 3 is rotatable around an axis and has a bearing 31 attached thereto, and the rotor 4 is supported via the bearing 31 so as to be rotatable around the axis. The support shaft 3 has one end in the axial direction Ax fixed to the first mounting portion 13 a provided in the pump case 13, and the other end to the second mounting portion provided in the bottom portion 22. Fixed. In the following description, unless otherwise specified, the axial direction Ax of the rotor 4 is simply referred to as the axial direction Ax and is used as a direction reference.

ステータ5は、磁性を有する金属材料で形成されたコア51と、コア51に励磁用の導線を巻回したコイル52と、コア51とコイル52とを電気的に絶縁する絶縁部53とを備える。   The stator 5 includes a core 51 formed of a magnetic metal material, a coil 52 in which a conducting wire is wound around the core 51, and an insulating portion 53 that electrically insulates the core 51 and the coil 52 from each other. .

コア51は、ロータ4と略同心で配置される環状部61と、環状部61の内周面から径内方向(ロータ4側)に突出したティース62と、ティース62のロータ4側の端部に形成された磁極部63とで主体が構成される。そして、コア51は、環状部61とティース62と磁極部63とを一体で形成する板状部材(第1板状部材8a)を軸方向Axに積層して形成される。   The core 51 includes an annular portion 61 disposed substantially concentrically with the rotor 4, teeth 62 projecting radially inward (rotor 4 side) from the inner peripheral surface of the annular portion 61, and end portions of the teeth 62 on the rotor 4 side. The main body is composed of the magnetic pole portion 63 formed in the above. The core 51 is formed by laminating a plate-like member (first plate-like member 8a) that integrally forms the annular portion 61, the teeth 62, and the magnetic pole portion 63 in the axial direction Ax.

ティース62は環状部61から径内方向に突出して角柱状に形成されると共に、円周方向に略等間隔で並んだ、所謂放射状で、環状部61に複数(本実施形態では六つ)設けてある。そして、ティース62は、突出方向(径内方向)に沿った角柱の側面に、銅線が絶縁部53を介して巻回されて、角柱の外側にコイル52が形成されている。また、ティース62はロータ4側の端部である突出先端がコイル52より径内方向に突出しており、この突出先端が磁極部63となっている。   The teeth 62 protrude from the annular portion 61 in the radially inward direction and are formed in a prismatic shape, and are so-called radially arranged in substantially equal intervals in the circumferential direction, and a plurality (six in this embodiment) are provided in the annular portion 61. It is. In the teeth 62, copper wires are wound around the side surfaces of the prisms along the protruding direction (inward radial direction) via the insulating portions 53, and the coils 52 are formed outside the prisms. The teeth 62 protrude from the coil 52 in the radially inward direction, which is the end on the rotor 4 side, and the protruding tip serves as a magnetic pole part 63.

磁極部63は、ティース62に比べて円周方向における寸法が長く、軸方向Axに視て円弧状となっており、当該円弧がロータ4と略同心で、円弧の内周面63aが、径内方向に円筒部21を介してロータ4の外周面4aに正対する。そして、磁極部63は、軸方向Axにおける寸法が環状部61及びティース62の軸方向Axにおける寸法と略同じ寸法(同寸)となっている。   The magnetic pole part 63 is longer in the circumferential direction than the teeth 62 and has an arc shape when viewed in the axial direction Ax. The arc is substantially concentric with the rotor 4 and the inner circumferential surface 63a of the arc has a diameter. It faces the outer peripheral surface 4a of the rotor 4 via the cylindrical portion 21 in the inward direction. And the magnetic pole part 63 is the dimension (same dimension) as the dimension in the axial direction Ax of the annular part 61 and the teeth 62 in the axial direction Ax.

また、磁極部63は軸方向Axにおける両端に補助磁極部7が設けてある。補助磁極部7は、軸方向Axに沿って磁極部63から離れる向きで、磁極部63の軸方向Axにおける端部に延長して設けた補助磁極片71で主体が構成される。   The magnetic pole part 63 is provided with auxiliary magnetic pole parts 7 at both ends in the axial direction Ax. The auxiliary magnetic pole portion 7 is mainly composed of an auxiliary magnetic pole piece 71 provided to extend from the end portion in the axial direction Ax of the magnetic pole portion 63 in a direction away from the magnetic pole portion 63 along the axial direction Ax.

補助磁極片71は、軸方向Axに視て磁極部63と略同心の円弧形状となっており、ステータ5のコイル52を設けた部位より径内方向側(ロータ4側)に配置される。そして、補助磁極片71は円弧の内周面71aが、磁極部63の内周面63aに比べて径外方向にオフセットして設けてあり、ロータ4の外周面4aに正対している。そのため、磁極部63及び補助磁極部7の内周面63a,Rはステータ5の磁極面5aとなっており、ステータ5は磁極部63の軸方向Axにおける寸法を抑えて、マグネット41に正対する磁極面5aを広げた構成となっている。   The auxiliary magnetic pole piece 71 has an arc shape substantially concentric with the magnetic pole portion 63 when viewed in the axial direction Ax, and is disposed on the radially inner side (the rotor 4 side) from the portion where the coil 52 of the stator 5 is provided. The auxiliary magnetic pole piece 71 has an arcuate inner peripheral surface 71 a offset from the inner peripheral surface 63 a of the magnetic pole part 63 in the radially outward direction and faces the outer peripheral surface 4 a of the rotor 4. Therefore, the inner peripheral surfaces 63a and R of the magnetic pole part 63 and the auxiliary magnetic pole part 7 are the magnetic pole face 5a of the stator 5, and the stator 5 faces the magnet 41 while suppressing the dimension of the magnetic pole part 63 in the axial direction Ax. The magnetic pole surface 5a is widened.

更に、補助磁極片71は、円弧形状の板状部材(第2板状部材8b)を軸方向Axに積層して形成される。そして、補助磁極片71は各々、軸方向Axにおける磁極部63側の端部(第2板状部材8bの板面)を磁極部63の軸方向Axにおける端部(第1板状部材8aの板面)に当接して、磁極部63の上記端部に取り付けられる。また、補助磁極片71は、磁極部63の軸方向Axにおける一方の端部(フランジ部23側)に設けた第1磁極片72aと、磁極部63の軸方向Axにおける反対側の端部(底部22側)に設けた第2磁極片72bとに区別される。   Further, the auxiliary magnetic pole piece 71 is formed by laminating arc-shaped plate members (second plate members 8b) in the axial direction Ax. Each of the auxiliary magnetic pole pieces 71 has an end on the magnetic pole part 63 side in the axial direction Ax (a plate surface of the second plate-like member 8b) as an end in the axial direction Ax of the magnetic pole part 63 (of the first plate-like member 8a). (The plate surface) is attached to the end of the magnetic pole part 63. The auxiliary magnetic pole piece 71 includes a first magnetic pole piece 72a provided at one end (flange 23 side) in the axial direction Ax of the magnetic pole part 63, and an end (on the opposite side of the magnetic pole part 63 in the axial direction Ax ( A distinction is made between the second magnetic pole piece 72b provided on the bottom 22 side).

絶縁部53は、コア51の外面及び補助磁極部7の外周面を覆い、コア51及び補助磁極部7をコイル52から絶縁している。具体的には、絶縁部53は、磁極部63の外周面と、ティース62の巻線を巻回す外面と、環状部61の外周面の一部及び内周面及び軸方向Axの端面と、補助磁極部7の外周面及び延長先端の面とを覆っている。そのため、絶縁部53は、ティース62巻き回される導線からコア51及び補助磁極部7を絶縁している。   The insulating portion 53 covers the outer surface of the core 51 and the outer peripheral surface of the auxiliary magnetic pole portion 7 and insulates the core 51 and the auxiliary magnetic pole portion 7 from the coil 52. Specifically, the insulating portion 53 includes an outer peripheral surface of the magnetic pole portion 63, an outer surface around which the winding of the tooth 62 is wound, a part of the outer peripheral surface and an inner peripheral surface of the annular portion 61, and an end surface in the axial direction Ax. The outer peripheral surface of the auxiliary magnetic pole part 7 and the surface of the extended tip are covered. Therefore, the insulating part 53 insulates the core 51 and the auxiliary magnetic pole part 7 from the conducting wire wound around the teeth 62.

そして、絶縁部53は、環状部61の軸方向Axを向く一方の端面を覆う部位に、軸方向Axにおいてフランジ部23側に突出した第1脚部53aを有する。ステータ5は第1脚部53aの突出先端をフランジ部23に当接することで、軸方向Axにおいてモータ部12内に位置規定される。また、絶縁部53は環状部61の反対側の端面を覆う部位に、第1脚部53aと反対向きに突出した第2脚部53bを有する。そして、第2脚部53bは取り付けられた端子ピン53cを介して、制御部15を軸方向Axにおいて位置規定すると共に、制御部15とコイル52と導通させている。   And the insulating part 53 has the 1st leg part 53a which protruded to the flange part 23 side in the axial direction Ax in the site | part which covers one end surface which faces the axial direction Ax of the cyclic | annular part 61. As shown in FIG. The stator 5 is positioned in the motor portion 12 in the axial direction Ax by abutting the protruding tip of the first leg portion 53a with the flange portion 23. The insulating portion 53 has a second leg portion 53b that protrudes in the opposite direction to the first leg portion 53a at a portion that covers the end face on the opposite side of the annular portion 61. The second leg portion 53b defines the position of the control unit 15 in the axial direction Ax through the terminal pin 53c attached, and is electrically connected to the control unit 15 and the coil 52.

更に、絶縁部53の補助磁極部7を覆う部位は、補助磁極部7の外周面を外周側から覆う立ち上がり部54aと、補助磁極部7の軸方向Axにおける延長先端を軸方向Axにおいて覆う径内突出片54bとで主体が構成される。立ち上がり部54aは軸方向Axに沿ってティース62から離れる向きで立ち上がっており、径内突出片54bは立ち上がり部54aの軸方向Axにおける立ち上がりの先端から径内方向に突出して形成される。そして、絶縁部53は、この立ち上がり部54a及び径内突出片54bで、コイル52形成時(巻線巻き回し時)やモールド成形時の圧力が、直接補助磁極部7の外周面や延長先端にかかり難くして、補助磁極部7を保護している。そのため、補助磁極部7は、コイル52形成時(巻線巻き回し時)やモールド成形時に、径内方向や軸方向Axへの変形が抑制されている。   Further, the portion of the insulating portion 53 that covers the auxiliary magnetic pole portion 7 has a rising portion 54a that covers the outer peripheral surface of the auxiliary magnetic pole portion 7 from the outer peripheral side, and a diameter that covers the extended tip of the auxiliary magnetic pole portion 7 in the axial direction Ax in the axial direction Ax. The inner projecting piece 54b constitutes a main body. The rising portion 54a rises in the direction away from the tooth 62 along the axial direction Ax, and the radially protruding piece 54b is formed to protrude radially inward from the leading end of the rising portion 54a in the axial direction Ax. The insulating portion 53 is the rising portion 54a and the in-diameter protruding piece 54b, and the pressure at the time of forming the coil 52 (at the time of winding) or molding is directly applied to the outer peripheral surface of the auxiliary magnetic pole portion 7 or the extended tip. The auxiliary magnetic pole part 7 is protected by making it difficult to apply. Therefore, the auxiliary magnetic pole portion 7 is prevented from being deformed in the radially inward direction or the axial direction Ax when the coil 52 is formed (when the winding is wound) or during molding.

ところで、本実施形態における分離板2は、樹脂成型で形成した樹脂成型品となっており、図3に示すように、樹脂成型時に、成形型から分離板2を取り外す(離型する)ための抜きテーパ(図中のT2参照)が円筒部21に設けてある。そして、この抜きテーパは、例えば0.5〜1.0程度となっている。そのため、分離板2はこの抜きテーパによって、円筒部21は外径がフランジ部23側の端部で最も大きく、底部22側に向かう程小さくなるよう円筒部21の外周面(円筒外周面21a)が傾斜している。   By the way, the separation plate 2 in the present embodiment is a resin molded product formed by resin molding. As shown in FIG. 3, the separation plate 2 is removed (released) from the mold during resin molding. A draft taper (see T2 in the figure) is provided in the cylindrical portion 21. The draft taper is, for example, about 0.5 to 1.0. Therefore, the separation plate 2 has a taper, and the outer diameter of the cylindrical portion 21 is such that the outer diameter of the cylindrical portion 21 is the largest at the end portion on the flange portion 23 side and decreases toward the bottom portion 22 side (cylindrical outer peripheral surface 21a). Is inclined.

そして、円筒外周面21aには、図2に示すように、フランジ部23側の端部から底部22側の端部に至って突条部24が複数(本実施形態では磁極部63と同数の六つ)設けてあり、突条部24は略等間隔で円周方向に並んで位置する。突条部24は抜きテーパと略同じテーパで、円筒外周面21aから径外方向に突出して形成されている。   As shown in FIG. 2, the cylindrical outer peripheral surface 21 a has a plurality of protrusions 24 from the end on the flange portion 23 side to the end on the bottom portion 22 side (in this embodiment, the same number of six magnetic pole portions 63 as the number of protrusions 24). The protrusions 24 are arranged in the circumferential direction at substantially equal intervals. The protruding portion 24 has substantially the same taper as the drawing taper, and is formed to protrude radially outward from the cylindrical outer peripheral surface 21a.

そのため、突条部24は円筒外周面21aから径外方向への突出量が底部22側程大きくなっており、径外方向を向く外面が軸方向Axと略平行に位置する。また、突条部24は円周方向に並ぶ磁極部63の間に位置しており、突条部24の円周方向を向く側面に、磁極部63の円周方向における端部が当接される。そのため、突条部24は磁極部63を円周方向に位置規定して、モールド成形時等での磁極部63(コア51)の円周方向への移動を抑制している。   Therefore, the protruding portion 24 has a protruding amount in the radially outward direction from the cylindrical outer peripheral surface 21a toward the bottom portion 22 side, and the outer surface facing the radially outward direction is positioned substantially parallel to the axial direction Ax. The protrusion 24 is located between the magnetic pole parts 63 arranged in the circumferential direction, and the end of the magnetic pole part 63 in the circumferential direction is in contact with the side surface of the protrusion 24 facing the circumferential direction. The Therefore, the protrusion 24 defines the position of the magnetic pole part 63 in the circumferential direction, and suppresses the movement of the magnetic pole part 63 (core 51) in the circumferential direction during molding or the like.

更に、円筒外周面21aは、突条部24の円周方向における間の略中央に各々、径外方向に突出した突起部25が設けてある。この突起部25は、円周方向に略等間隔で複数(磁極部63と同数)形成されており、突出方向に沿った径方向に視て平面視矩形状となっている。   Furthermore, the cylindrical outer peripheral surface 21a is provided with a protruding portion 25 that protrudes in the radially outward direction at a substantially center between the protruding portion 24 in the circumferential direction. A plurality of the protrusions 25 are formed at substantially equal intervals in the circumferential direction (the same number as the magnetic pole parts 63), and are rectangular in plan view when viewed in the radial direction along the protruding direction.

そして、突起部25は、図3に示すように、磁極部63に正対し、この磁極部63と軸方向Axにおいて略同じ高さに位置する。更に、突起部25は、突条部24の間の略中央に位置するため、正対する磁極部63を形成するティース62と、径方向に並んで位置する。   As shown in FIG. 3, the protruding portion 25 faces the magnetic pole portion 63 and is positioned at substantially the same height as the magnetic pole portion 63 in the axial direction Ax. Furthermore, since the protrusion part 25 is located in the approximate center between the protrusion parts 24, it is located in a line with the teeth 62 which form the magnetic pole part 63 which opposes in a radial direction.

また、突起部25は磁極部63の円弧の略中央で磁極部63に当接されており、補助磁極部7には接触していない。そして、突起部25は磁極部63のみに当接することで、分離板2にステータ5を取り付ける際にコア51(ステータ5)を径方向に位置規定し、モールド成形時にはコア51の径内方向への移動を抑制する。   The protrusion 25 is in contact with the magnetic pole part 63 at the approximate center of the arc of the magnetic pole part 63 and is not in contact with the auxiliary magnetic pole part 7. The protrusion 25 abuts only on the magnetic pole portion 63, thereby positioning the core 51 (stator 5) in the radial direction when the stator 5 is attached to the separation plate 2, and in the radially inward direction of the core 51 during molding. Suppresses movement.

そして、突起部25は径外方向を向く外面25a(磁極部63との当接面)が、抜きテーパに比べて小さい、例えば0.2程度のテーパ(図3中のT2参照)を有する。この外面25aはフランジ部23側が円筒外周面21aと連続しており、外面25aはフランジ部23側の端辺と円筒外周面21aとの軸方向Axにおける境界に段差が無い形状(軸方向Axを向く端面が無い形状)となっている。更に、突起部25は底部22側に端面(円筒外周面21aとの段差)を有し、この端面は底部22側に向かう程径内方向に近づく勾配を有した傾斜面25bとなっている。   And the protrusion part 25 has a taper (refer T2 in FIG. 3) whose outer surface 25a (contact surface with the magnetic pole part 63) which faces radial direction is small compared with a draft taper, for example. The outer surface 25a is continuous with the cylindrical outer peripheral surface 21a on the flange portion 23 side, and the outer surface 25a has a shape having no step at the boundary in the axial direction Ax between the end on the flange portion 23 side and the cylindrical outer peripheral surface 21a. The shape has no facing end face). Further, the projection 25 has an end surface (step with the cylindrical outer peripheral surface 21a) on the bottom 22 side, and this end surface is an inclined surface 25b having a gradient that approaches the radially inward direction toward the bottom 22 side.

また、ロータ4は、マグネット41で主体が形成された外周面4aに、径内方向に凹んだ溝部42が設けてあり、溝部42は円周方向に沿って環状に形成される。そして、溝部42は、直径方向に切断した断面形状が矩形状となっており、軸方向Axにおける寸法(軸方向Ax幅)が、磁極部63の軸方向Ax幅と略同寸となっている。更に、溝部42は軸方向Axにおける高さ位置が、磁極部63の高さ位置と略同じ高さに位置し、溝部42の径外方向を向く底面42aが、磁極部63の内周面63aと正対しており、溝部42は外周面4aの磁極部63に正対する箇所を通る円周上に設けてある。   In addition, the rotor 4 is provided with a groove portion 42 that is recessed in the radially inward direction on the outer peripheral surface 4a that is mainly formed by the magnet 41, and the groove portion 42 is formed in an annular shape along the circumferential direction. The groove 42 has a rectangular cross-sectional shape cut in the diameter direction, and the dimension in the axial direction Ax (the axial direction Ax width) is substantially the same as the axial direction Ax width of the magnetic pole part 63. . Furthermore, the height of the groove 42 in the axial direction Ax is substantially the same as the height of the magnetic pole 63, and the bottom 42 a facing the radially outward direction of the groove 42 is the inner peripheral surface 63 a of the magnetic pole 63. The groove portion 42 is provided on the circumference passing through the portion facing the magnetic pole portion 63 of the outer peripheral surface 4a.

そして、溝部42は径方向におけるロータ4の外周面4aから底面42aまでの寸法(深さL2)が、図3に示すように、径方向における磁極部63の内周面63aから補助磁極部7の内周面71aまで寸法(オフセット寸法L1)と略同じ寸法となっている。そのため、溝部42の底面42aからこの底面42aに正対する磁極部63の内周面63aまでの距離と、ロータ4の外周面4aにおける底面42a以外の部位からこの部位に正対する補助磁極部7の内周面71aまでの距離とが略等しくなっている。   The groove 42 has a dimension (depth L2) from the outer peripheral surface 4a to the bottom surface 42a of the rotor 4 in the radial direction, as shown in FIG. 3, from the inner peripheral surface 63a of the magnetic pole portion 63 in the radial direction to the auxiliary magnetic pole portion 7. The inner diameter 71a is substantially the same as the dimension (offset dimension L1). Therefore, the distance from the bottom surface 42a of the groove portion 42 to the inner peripheral surface 63a of the magnetic pole portion 63 directly facing the bottom surface 42a and the auxiliary magnetic pole portion 7 directly facing this portion from a portion other than the bottom surface 42a on the outer peripheral surface 4a of the rotor 4 The distance to the inner peripheral surface 71a is substantially equal.

以上のように、本実施形態のポンプ1は、突起部25を設けたことで、第1磁極片72aを円筒外周面21aに接触し難くすることができ、モールド成形時に、円筒外周面21aに接触するが故の第1磁極片72aの変形を生じ難くすることができる。そして、補助磁極部7の内周面71aを磁極部63の内周面63aに対して径外方向にオフセットして配置したことで、第1磁極片72aの内周面71aと円筒外周面21aとのクリアランスを小さく抑え易くすることができる。そのため、磁極面5aとロータ4の外周面4aとのギャップを小さく抑え易くすることができ、補助磁極部7用のクリアランス確保(ギャップの増加)に伴うモータ効率の低下を抑制し易くすることができる。   As described above, the pump 1 according to the present embodiment can prevent the first magnetic pole piece 72a from coming into contact with the cylindrical outer peripheral surface 21a by providing the protruding portion 25. It is possible to make it difficult for the first magnetic pole piece 72a to be deformed due to contact. The inner peripheral surface 71a of the first magnetic pole piece 72a and the cylindrical outer peripheral surface 21a are arranged by offsetting the inner peripheral surface 71a of the auxiliary magnetic pole portion 7 in the radially outward direction with respect to the inner peripheral surface 63a of the magnetic pole portion 63. It is possible to easily reduce the clearance with. Therefore, the gap between the magnetic pole surface 5a and the outer peripheral surface 4a of the rotor 4 can be easily reduced, and the reduction in motor efficiency associated with securing the clearance for the auxiliary magnetic pole portion 7 (increasing the gap) can be easily suppressed. it can.

更に、マグネット41の磁極面5aに正対する面の磁極部63に正対する箇所を通る円周上に、オフセット寸法L1と略同寸の深さL2の溝部42を設けたことで、磁極部63とのギャップ及び補助磁極部7とのギャップを略同じ寸法にすることができる。そのため、オフセットした補助磁極部7を有するステータ5の磁極面5aとマグネット41とのギャップに不均一を生じ難くすることができ、電磁力バランスの悪化を抑制し易くなると共に、モータ性能(ポンプ性能)のバラツキを生じ難くすることができる。   Furthermore, the magnetic pole part 63 is provided by providing the groove part 42 having a depth L2 substantially the same as the offset dimension L1 on the circumference passing through the part facing the magnetic pole part 63 on the surface facing the magnetic pole face 5a of the magnet 41. And the gap with the auxiliary magnetic pole part 7 can be made substantially the same size. Therefore, it is possible to make it difficult for the gap between the magnetic pole surface 5a of the stator 5 having the offset auxiliary magnetic pole portion 7 and the magnet 41 to be uneven, and it is easy to suppress deterioration of the electromagnetic force balance, and motor performance (pump performance). ) Is less likely to occur.

また、突起部25が外面25aに抜きテーパに比べて小さいテーパを有したことで、突起部25の付設に伴う離型性の低下を抑制して、分離板2の成形性を良くすると共に、分離板2取付時のステータ5の軸心傾きや軸心ずれを生じ難くすることができる。そして、突起部25の底部22側に傾斜面25bを設けたことで、ポンプの組立時に、この傾斜面25b(勾配)によってステータ5をガイドして分離板2に取り付けることができる。そのため、取付時の作業性を向上させ易くすることができると共に、ステータ5の軸心傾きや軸心ずれ等を生じ難くすることができる。   In addition, since the protrusion 25 has a smaller taper on the outer surface 25a than the taper taper, the moldability of the separation plate 2 is improved by suppressing a decrease in releasability associated with the attachment of the protrusion 25, and It is possible to make it difficult for the stator 5 to be tilted or misaligned when the separation plate 2 is attached. Further, by providing the inclined surface 25b on the bottom 22 side of the protrusion 25, the stator 5 can be guided and attached to the separation plate 2 by the inclined surface 25b (gradient) when the pump is assembled. Therefore, it is possible to easily improve the workability at the time of attachment, and it is possible to make it difficult for the stator 5 to be tilted or misaligned.

更に、突起部25のフランジ部23側と円筒外周面21aとの間に段差を無くしたことで、磁極面5aとロータ4の外周面4aとのギャップを小さく抑え易くなり、補助磁極部7用のクリアランス確保に伴うモータ効率の低下を、抑制し易くすることができる。そして、段差を無くしたことで、分離板2の離型時に突起部25が成形型に引っ掛かり難い形状となり、分離板2成形時に、分離板2の成形と併せて突起部25を形成することができる。   Further, by eliminating the step between the flange portion 23 side of the protrusion 25 and the cylindrical outer peripheral surface 21a, the gap between the magnetic pole surface 5a and the outer peripheral surface 4a of the rotor 4 can be easily reduced, and the auxiliary magnetic pole portion 7 is used. It is possible to easily suppress a decrease in motor efficiency associated with securing the clearance. Then, by eliminating the step, the projection 25 becomes difficult to be caught by the molding die when the separation plate 2 is released, and when the separation plate 2 is molded, the projection 25 can be formed together with the molding of the separation plate 2. it can.

なお、オフセット寸法L1は、図4に示すように、以下の式1を満たすものが好ましい。
式1: L1≧(L3+DT1)×tan(T1)
この式1は、円筒外周面21aと磁極部63内周面63aとの間で規定されるテーパである抜きテーパをT2とし、第1磁極片72aの軸方向Axにおける寸法をL3とし、補助磁極片71の軸方向Axにおける寸法公差を±DT1とした場合の条件式となっている。
The offset dimension L1 preferably satisfies the following expression 1 as shown in FIG.
Formula 1: L1 ≧ (L3 + DT1) × tan (T1)
This equation 1 is defined as T2 when the taper is a taper defined between the cylindrical outer peripheral surface 21a and the inner peripheral surface 63a of the magnetic pole portion 63, and L3 is the dimension in the axial direction Ax of the first magnetic pole piece 72a. This is a conditional expression when the dimensional tolerance in the axial direction Ax of the piece 71 is ± DT1.

また、渦巻ポンプにおいて、溝部42は、羽根車16回転時に、流体の流動に伴うポンプ室11内の圧力変動によって、羽根車16(ロータ4)が軸方向Axにおいて吸入部14側に移動した際に、磁極部63と径方向に並んで正対することが好ましい。この羽根車16が吸入部14側に移動した状態とは、図1に示すように、軸受31の軸方向Axにおける羽根車16側の端部が、支持軸3に固定された受け板32に接触した状態となっており、ポンプ1はこの状態で仕事(流体の流動)を行う。そして、このものでは、流体流動時に、上記移動した状態になることで、磁極部63の内周面63aの略全体が溝部42の底面42aに正対し、磁極面5aとマグネット41とのギャップが略均一になる。そのため、ポンプ1が仕事を行う際(流体流動時)に、電磁力のバランスが不安定になり難くすることができると共に、ポンプ性能にバラツキが生じ難くすることができる。   Further, in the spiral pump, the groove portion 42 is formed when the impeller 16 (rotor 4) moves toward the suction portion 14 in the axial direction Ax due to pressure fluctuation in the pump chamber 11 due to fluid flow when the impeller 16 rotates. In addition, it is preferable to face the magnetic pole part 63 side by side in the radial direction. As shown in FIG. 1, the state where the impeller 16 moves to the suction portion 14 side means that the end portion on the impeller 16 side in the axial direction Ax of the bearing 31 is on the receiving plate 32 fixed to the support shaft 3. In this state, the pump 1 performs work (fluid flow). In this case, when the fluid flows, when the fluid moves, the substantially entire inner peripheral surface 63a of the magnetic pole portion 63 faces the bottom surface 42a of the groove portion 42, and the gap between the magnetic pole surface 5a and the magnet 41 is increased. It becomes almost uniform. For this reason, when the pump 1 performs work (fluid flow), the balance of electromagnetic force can be made unstable, and variations in pump performance can be made difficult to occur.

また、分離板2形成後に円筒部21を切削する或いは突起部25を別部材で設ける等で、図5に示すように、突起部25のフランジ部23側にも段差(端面)を設けてもよい。このものでは、突起部25を磁極部63のみに当接した際に、補助磁極部7と円筒外周面21aとの間にクリアランスを形成し易くなり、磁極部63の内周面63aと補助磁極部7の内周面71aを略面一に配置することができる。更に、内周面63a,71aを略面一としたことで、磁極面5aとロータ4とのギャップを略均一にするにあたって、溝部42の無いマグネット41(ロータ4)を用いることができる。   Further, as shown in FIG. 5, a step (end surface) may be provided on the flange portion 23 side of the projection portion 25 by cutting the cylindrical portion 21 after the separation plate 2 is formed or by providing the projection portion 25 as a separate member. Good. In this case, when the protrusion 25 is brought into contact with only the magnetic pole portion 63, it becomes easy to form a clearance between the auxiliary magnetic pole portion 7 and the cylindrical outer peripheral surface 21a, and the inner peripheral surface 63a of the magnetic pole portion 63 and the auxiliary magnetic pole portion are easily formed. The inner peripheral surface 71a of the part 7 can be arranged substantially flush. Furthermore, by making the inner peripheral surfaces 63a and 71a substantially flush, the magnet 41 (rotor 4) without the groove portion 42 can be used to make the gap between the magnetic pole surface 5a and the rotor 4 substantially uniform.

また、抜きテーパや突起部25のテーパ等の数値は、単なる例示であり、この数値のみに限らない。また、ポンプ1は、第1実施形態のような渦巻ポンプに限らず、渦流ポンプであってもよいのはもちろん、遠心ポンプに限らず、軸方向Axに流体を流動させる軸流ポンプ等であってもよく、これら例示の構成のみに限らない。   In addition, numerical values such as the drawing taper and the taper of the protrusion 25 are merely examples, and are not limited to these numerical values. Further, the pump 1 is not limited to the centrifugal pump as in the first embodiment, but may be a vortex pump, and is not limited to the centrifugal pump, but is an axial flow pump or the like that causes fluid to flow in the axial direction Ax. However, the configuration is not limited to these examples.

1 ポンプ
11 ポンプ室
13 ポンプケース
17 モータ
16 羽根車
2 分離板
21 円筒部
21a 円筒外周面
25 突起部
4 ロータ
4a 外周面
5 ステータ
63 磁極部
7 補助磁極部
Ax 軸方向
DESCRIPTION OF SYMBOLS 1 Pump 11 Pump chamber 13 Pump case 17 Motor 16 Impeller 2 Separation plate 21 Cylindrical part 21a Cylindrical outer peripheral surface 25 Projection part 4 Rotor 4a Outer peripheral surface 5 Stator 63 Magnetic pole part 7 Auxiliary magnetic pole part Ax Axial direction

Claims (5)

モータと、このモータによって回転されて流体を流動させる羽根車と、前記羽根車を収納したポンプ室を形成するポンプケース及び分離板とを備え、
前記モータが、ステータと、このステータにより回転駆動され前記羽根車を回転させるロータとを備え、
前記ロータが回転方向に沿った外周面を有し、
前記ステータが前記外周面に正対する磁極部を有し、
前記ロータの回転軸心を基準として、
前記磁極部の軸方向における両端に、前記磁極部から軸方向に突出する補助磁極部を設け、
前記分離板が前記ロータと前記ステータとの正対する間に介在する円筒部を備え、
前記円筒部の前記磁極部に正対する円筒外周面に、前記磁極部と前記補助磁極部のうち前記磁極部のみに当接する突起部を設けた
ことを特徴とするポンプ。
A motor, an impeller that is rotated by the motor to flow fluid, and a pump case and a separation plate that form a pump chamber that houses the impeller,
The motor includes a stator and a rotor that is rotated by the stator and rotates the impeller.
The rotor has an outer peripheral surface along a rotation direction;
The stator has a magnetic pole portion facing the outer peripheral surface;
Based on the rotation axis of the rotor,
Provided at both ends in the axial direction of the magnetic pole portion is an auxiliary magnetic pole portion protruding in the axial direction from the magnetic pole portion,
The separation plate comprises a cylindrical portion interposed between the rotor and the stator facing each other,
2. A pump according to claim 1, wherein a projection that contacts only the magnetic pole portion of the magnetic pole portion and the auxiliary magnetic pole portion is provided on a cylindrical outer peripheral surface facing the magnetic pole portion of the cylindrical portion.
前記補助磁極部の内周面が、前記磁極部の内周面より径外方向にオフセットして位置する
ことを特徴とする請求項1に記載のポンプ。
2. The pump according to claim 1, wherein an inner peripheral surface of the auxiliary magnetic pole portion is located offset in a radially outward direction from an inner peripheral surface of the magnetic pole portion.
前記ロータが円周方向に並ぶ複数のマグネットを有し、
前記マグネットの外周面の前記磁極部に正対する箇所を通る円周上に、前記磁極部の軸方向における寸法と同寸で軸方向に幅を有し径内方向に凹んだ溝部を設けた
ことを特徴とする請求項2に記載のポンプ。
The rotor has a plurality of magnets arranged in a circumferential direction;
On the circumference passing through the portion of the outer peripheral surface of the magnet facing the magnetic pole portion, a groove portion having the same dimension as the magnetic pole portion in the axial direction and having a width in the axial direction and recessed in the radial direction is provided. The pump according to claim 2.
前記円筒部が前記円筒外周面に離型用の抜きテーパを有し、
前記突起部が径外方向を向く外面に、前記円筒外周面の前記抜きテーパに比べて小さいテーパを有する
ことを特徴とする請求項1乃至3のいずれか一項に記載のポンプ。
The cylindrical portion has a release taper for release on the outer peripheral surface of the cylinder,
The pump according to any one of claims 1 to 3, wherein the protrusion has a taper on an outer surface facing in a radially outward direction, which is smaller than the taper taper of the outer peripheral surface of the cylinder.
前記分離板が、円筒部の一端に底部を備え、
前記突起部の前記底部側の端部に、前記底部に向かって勾配を有した傾斜面を設けた
ことを特徴とする請求項1乃至4のいずれか一項に記載のポンプ。
The separation plate includes a bottom portion at one end of the cylindrical portion;
The pump according to any one of claims 1 to 4, wherein an inclined surface having a gradient toward the bottom is provided at an end of the protrusion on the bottom side.
JP2011210863A 2011-09-27 2011-09-27 Pump Withdrawn JP2013072324A (en)

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