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JP2013063450A - Cage and method of manufacturing cage - Google Patents

Cage and method of manufacturing cage Download PDF

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Publication number
JP2013063450A
JP2013063450A JP2011203087A JP2011203087A JP2013063450A JP 2013063450 A JP2013063450 A JP 2013063450A JP 2011203087 A JP2011203087 A JP 2011203087A JP 2011203087 A JP2011203087 A JP 2011203087A JP 2013063450 A JP2013063450 A JP 2013063450A
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Prior art keywords
molding
manufacturing
molding material
cage
pocket
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JP2011203087A
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Japanese (ja)
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Koji Matsunaga
浩司 松永
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/54Cages for rollers or needles made from wire, strips, or sheet metal
    • F16C33/542Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal
    • F16C33/543Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal from a single part
    • F16C33/545Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal from a single part rolled from a band
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/44Needle bearings
    • F16C19/46Needle bearings with one row or needles
    • F16C19/463Needle bearings with one row or needles consisting of needle rollers held in a cage, i.e. subunit without race rings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

PROBLEM TO BE SOLVED: To shorten a facility for manufacturing cages in a feed direction of a strip and a shaped material fabricated from the same and reduce the installation space.SOLUTION: There is employed a method of manufacturing punched cages including: forming the shaped material 20 of a longitudinal shape by using the strip 10 as a raw material and by forming a pair of annulus forming parts 11, 11 and a plurality of bar parts 13 which connect the pair of annulus forming parts 11, 11 to form pockets 12 for receiving rolling elements; and forming the shaped material 20 in an annular shape by joining the opposite ends 21, 21 in the longitudinal direction of the same. In the method, the longitudinal direction of the shaped material 20 is oriented in a direction perpendicular to the feed direction of the strip 10 in a state before the opposite ends 21, 21 of the shaped material 20 are joined, and the shaped materials 20 are shaped sequentially while the strip 10 is fed sequentially in the feed direction.

Description

この発明は、ころ軸受に用いられる保持器、及び、その保持器の製造方法に関するものである。   The present invention relates to a cage used for a roller bearing and a method for manufacturing the cage.

ころ軸受において、内側軌道輪と外側軌道輪との間の環状空間には、転動体としてのころを保持するために保持器が配置される。保持器には、ころを保持するためのポケットが設けられ、各ポケットの間に位置する柱部で、各ころの間隔を保持している。   In the roller bearing, a retainer is disposed in an annular space between the inner race and the outer race to hold the rollers as rolling elements. The cage is provided with pockets for holding the rollers, and the column portions located between the pockets hold the intervals between the rollers.

この保持器を製造する技術として、例えば、特許文献1に記載のものがある。この技術では、材料となる鋼製の帯材に対して、その長手方向に直交する断面形状がV字状(凹状)となるように押し曲げるV型フォーム成形工程と、同じくその長手方向に沿って所定の間隔に並んだポケットを打ち抜くポケット抜き工程と、そのポケットが形成された帯状の成形材を長手方向に沿って所定の長さに切断する切断工程と、切断された成形材を概略円形に折り曲げる曲げ工程と、折り曲げられた成形材の両端を接合する接合工程、からなる工程により成形していた(例えば、特許文献1参照)。   As a technique for manufacturing this cage, for example, there is one described in Patent Document 1. In this technique, a V-shaped foam forming process in which the cross-sectional shape perpendicular to the longitudinal direction of the steel strip as a material is bent into a V shape (concave shape), and also in the longitudinal direction Punching out pockets lined up at predetermined intervals, a cutting step of cutting the strip-shaped molding material formed with the pockets into a predetermined length along the longitudinal direction, and the cut molding material in a substantially circular shape It was formed by a process consisting of a bending process of bending into two and a bonding process of bonding both ends of the bent molded material (see, for example, Patent Document 1).

また、例えば、特許文献2に記載のように、帯材に対して、長手方向に直交する断面形状が凹状となるように押し曲げる工程(前記V型フォーム成形工程に相当)と、同じく長手方向に所定の間隔に並んだポケットを打ち抜く工程(前記ポケット抜き工程に相当)とを、一つの工程で同時に行うようにした技術もある(例えば、特許文献2参照)。   In addition, for example, as described in Patent Document 2, a step of bending the cross-sectional shape perpendicular to the longitudinal direction into a concave shape (corresponding to the V-shaped foam molding step) with respect to the band material, and the longitudinal direction as well There is also a technique in which a step of punching out pockets arranged at predetermined intervals (corresponding to the pocket removal step) is performed simultaneously in one step (for example, see Patent Document 2).

特開2007−16957号公報JP 2007-16957 A 特開2009−191899号公報JP 2009-191899 A

従来の技術では、例えば、特許文献1に示すように、材料となる鋼製の帯材に対して、その加工を行うための工程が多数連続している。また、例えば、特許文献2に示すように、全体の工程の数を減らすことで設備の設置に要するスペースを減らす工夫をしている場合もある。   In the prior art, for example, as shown in Patent Document 1, many processes for processing a steel strip as a material are continued. For example, as shown in Patent Document 2, there is a case in which the space required for installation of equipment is reduced by reducing the number of processes.

これらの技術では、帯材に対して加工を行う複数の工程が連続しており、その複数の工程毎に設備が必要である。すなわち、複数台の設備を並列させる必要がある。
また、これらの複数台の設備は、その帯材及びそれを加工した成形材の長手方向が成形送り方向になるように配置している。原料の帯材も、それを加工した成形材も長手方向に長いため、これらの設備では、特にその送り方向に沿って設備の設置スペースを広く確保する必要がある。また、設備が一方向にのみ長いことは、設備を管理する上での作業者の動線が長くなるので、この点においても好ましくない。
In these techniques, a plurality of processes for processing the strip are continuous, and equipment is required for each of the plurality of processes. That is, it is necessary to parallel a plurality of facilities.
Further, these plural equipments are arranged so that the longitudinal direction of the band material and the molding material obtained by processing the band material is the molding feed direction. Since both the raw material strip and the molded material obtained by processing it are long in the longitudinal direction, in these facilities, it is necessary to secure a large installation space particularly along the feeding direction. In addition, it is not preferable that the equipment is long in only one direction because the flow line of the operator in managing the equipment becomes long.

そこで、この発明は、保持器を製造する設備を、帯材及びそれを加工した成形材の送り方向に短くし、その設置スペースを減らすことを課題とする。   Then, this invention makes it a subject to shorten the installation which manufactures a holder | retainer in the feed direction of a strip | belt material and the molding material which processed it, and to reduce the installation space.

上記の課題を解決するために、この発明は、帯材を素材として、一対の環状形成部と、転動体を収容するポケットを形成するように前記一対の環状形成部を連結する複数の柱部とを形成して長手状の成形材と成し、前記成形材の長手方向両端部を接合して環状とする打ち抜き保持器の製造方法において、前記成形材の両端を接合する前の状態で、その成形材の長手方向を前記帯材の送り方向に直交する方向に配し、前記帯材を前記送り方向へ順次送りながら前記成形材を順送成形することを特徴とする打ち抜き保持器の製造方法を採用した。   In order to solve the above-described problems, the present invention provides a plurality of column portions that connect a pair of annular forming portions and a pair of annular forming portions so as to form a pocket that accommodates rolling elements, using a band material as a raw material. In the manufacturing method of a punching cage that joins both longitudinal ends of the molding material to form an annular shape, in a state before joining both ends of the molding material, A punching cage manufacturing method, wherein a longitudinal direction of the molding material is arranged in a direction orthogonal to a feeding direction of the strip material, and the molding material is progressively molded while the strip material is sequentially fed in the feeding direction. The method was adopted.

この構成によれば、成形材の長手方向を成形送り方向に直交する方向、すなわち、帯材の送り方向に直交する方向に配し、いわゆる順送による搬送を実施しつつ成形することで、打ち抜き保持器を製造する設備を、素材となる帯材及びそれを加工した成形材の送り方向に対して短くし、その設置スペースを減らすことができる。   According to this configuration, the longitudinal direction of the molding material is arranged in a direction perpendicular to the molding feed direction, that is, a direction perpendicular to the feeding direction of the strip material, and molding is performed while carrying out so-called progressive feeding. The equipment for manufacturing the cage can be shortened with respect to the feeding direction of the band material as a raw material and the molding material processed from the material, and the installation space can be reduced.

この構成において、前記帯材を、前記送り方向に隣り合う前記成形材同士をその成形材間を結ぶサンを残して分離し、前記成形材の長手方向両端部に接合部を成形するカット工程と、前記成形材の長手方向に沿って凹部を成形する成形工程と、前記ポケットを打ち抜くポケット成形工程と、前記成形材を環状に曲げる曲げ工程と、前記成形材の長手方向両端部を接合する接合工程と、前記サンの切断により前記成形材を前記送り方向に隣り合う他の成形材から切り離す切離工程とを備えた構成を採用することができる。   In this configuration, the strip material is separated from the molding materials adjacent to each other in the feeding direction, leaving a sun connecting the molding materials, and a cutting step of molding a joint at both longitudinal ends of the molding material; , A molding step for molding a recess along the longitudinal direction of the molding material, a pocket molding step for punching out the pocket, a bending step for bending the molding material in an annular shape, and a joint for joining both longitudinal ends of the molding material. The structure provided with the process and the cutting process which separates the said molding material from the other molding material adjacent to the said feed direction by the said cutting | disconnection of the said sun can be employ | adopted.

このとき、切離工程を行う時期は、カット工程、成形工程、ポケット成形工程、曲げ工程、接合工程との関係において、自由な時期に設定することができるが、例えば、前記切離工程が、前記曲げ工程と前記接合工程との間に行われる構成を採用することができる。また、前記切離工程が、前記曲げ工程よりも前に行われる構成を採用することもできる。   At this time, the timing of performing the separation process can be set at a free time in relation to the cutting process, the molding process, the pocket molding process, the bending process, and the joining process, for example, the separation process, The structure performed between the said bending process and the said joining process is employable. Moreover, the structure by which the said separation process is performed before the said bending process can also be employ | adopted.

また、他の構成として、切離工程を行う時期を接合工程の後に設定することもできる。すなわち、その構成は、前記帯材を、前記送り方向に隣り合う前記成形材同士をその成形材間を結ぶサンを残して分離し、前記成形材の長手方向両端部に接合部を成形するカット工程と、前記成形材の長手方向に沿って凹部を成形する成形工程と、前記ポケットを打ち抜くポケット成形工程と、前記成形材を環状に曲げる曲げ工程と、前記成形材の長手方向両端部を接合する接合工程までを、前記サンで前記送り方向に隣り合う前記成形材同士が繋がった状態で順送成形する構成である。   As another configuration, the timing for performing the separation process can be set after the joining process. In other words, the configuration is such that the band material is separated by separating the molding materials adjacent to each other in the feeding direction, leaving a sun connecting the molding materials, and forming a joint at both longitudinal ends of the molding material. A step of molding a recess along the longitudinal direction of the molding material, a pocket molding step of punching out the pocket, a bending step of bending the molding material in an annular shape, and joining both longitudinal ends of the molding material Up to the joining step to be performed is a structure in which the molding materials adjacent in the feeding direction are connected by the sun in a state of being sequentially formed.

この構成によれば、送り方向に隣り合う複数の成形材を、帯材とともにサンを介して繋がった状態で送るので、順送成形を行うための上下金型や送り装置の構成を簡略化できる。   According to this configuration, since a plurality of molding materials adjacent in the feeding direction are fed together with the band material via the sun, the configuration of the upper and lower molds and the feeding device for performing progressive molding can be simplified. .

なお、これらの各構成において、カット工程、成形工程、ポケット成形工程、曲げ工程、接合工程は、必ずしもこの順序に限定されるものではなく、特に、カット工程、成形工程、ポケット成形工程の順序は任意である。ただし、接合工程は曲げ工程の後段であることが望ましい。また、曲げ工程は、カット工程、成形工程、ポケット成形工程の後段であることが望ましい。   In each of these configurations, the cutting process, the molding process, the pocket molding process, the bending process, and the joining process are not necessarily limited to this order. In particular, the order of the cutting process, the molding process, and the pocket molding process is as follows. Is optional. However, it is desirable that the joining process is after the bending process. Moreover, it is desirable that the bending process is subsequent to the cutting process, the molding process, and the pocket molding process.

また、カット工程、成形工程、ポケット成形工程は、それぞれ、帯材の送り方向に沿って並列して設けられて、複数回のプレスによって順に行うようにしてもよいが、これらのうちいくつかを、前記送り方向一箇所において一回のプレスで同時に行ってもよい。すなわち、前記カット工程、前記成形工程及び前記ポケット成形工程の中から選択される複数の工程を、一回のプレスで同時に行う構成を採用することができる。   In addition, the cutting process, the molding process, and the pocket molding process are each provided in parallel along the feeding direction of the band material, and may be performed in order by a plurality of presses. Further, it may be performed simultaneously by one press at one place in the feeding direction. That is, it is possible to employ a configuration in which a plurality of steps selected from the cutting step, the forming step, and the pocket forming step are simultaneously performed with a single press.

さらに、カット工程、成形工程、ポケット成形工程、曲げ工程、接合工程のうち、そのいずれかを別の装置で行ってもよい。例えば、カット工程、成形工程、ポケット成形工程までを連続する装置で行い、成形材を切り離した後に、曲げ工程、接合工程を行う構成、あるいは、カット工程、成形工程、ポケット成形工程、曲げ工程までを連続する装置で行い、成形材を切り離した後に接合工程を行う構成も考えられる。
すなわち、前記帯材を、前記送り方向に隣り合う前記成形材同士をその成形材間を結ぶサンを残して分離し、前記成形材の長手方向両端部に接合部を成形するカット工程と、前記成形材の長手方向に沿って凹部を成形する成形工程と、前記ポケットを打ち抜くポケット成形工程と、前記成形材を環状に曲げる曲げ工程と、前記成形材の長手方向両端部を接合する接合工程の中から選択される一つの又は複数の工程を前記送り方向に連続する単一の設備で行い、他を別の設備で行う構成を採用することができる。
Furthermore, any one of the cutting process, the forming process, the pocket forming process, the bending process, and the joining process may be performed by another device. For example, the cutting process, the molding process, and the pocket molding process are performed with a continuous device, and after the molding material is cut off, the bending process and the joining process are performed, or the cutting process, the molding process, the pocket molding process, and the bending process. It is also possible to adopt a configuration in which the joining process is performed after the molding material is cut off with a continuous device.
That is, the band material, the molding material adjacent to each other in the feeding direction is separated, leaving a sun connecting the molding materials, and a cutting step of forming a joint at both longitudinal ends of the molding material, A molding process for molding a recess along the longitudinal direction of the molding material, a pocket molding process for punching out the pocket, a bending process for bending the molding material in an annular shape, and a joining process for joining both longitudinal ends of the molding material. It is possible to adopt a configuration in which one or a plurality of steps selected from the inside is performed by a single facility that is continuous in the feed direction, and the other is performed by another facility.

このとき、前記送り方向に連続する単一の設備の最後に、前記サンの切断により前記成形材を前記送り方向に隣り合う他の成形材から切り離す切離工程が設けられることが望ましい。   At this time, it is desirable that a separation step of separating the molding material from other molding materials adjacent in the feeding direction by cutting the sun is provided at the end of a single facility continuous in the feeding direction.

また、他の構成として、別の設備を用いることなく、特に、前記カット工程、前記成形工程、前記ポケット成形工程、前記曲げ工程及び前記接合工程までを、前記送り方向に連続する単一の設備で連続して成形する構成を採用することができる。   Further, as another configuration, without using another equipment, in particular, the cutting process, the forming process, the pocket forming process, the bending process, and the joining process, a single equipment that continues in the feed direction. The structure which shape | molds continuously by can be employ | adopted.

さらに、これらの各構成において、前記曲げ工程は、前記接合工程よりも前段で少なくとも一工程以上の予備曲げ工程を備えることができる。予備曲げ工程があれば、例えば、その予備曲げ工程において、成形材の長手方向両端部付近を、その長手方向に沿って予め円弧状に予備曲げしておくなどの処理により、その両端部同士が対向して環状を成した際に、その対向部に折れ点を生じさせず、その全体形状をより真円に近づけることが容易である。また、長手方向両端部以外の中間部に対し、予備曲げを行ってもよい。   Furthermore, in each of these configurations, the bending step can include at least one preliminary bending step before the joining step. If there is a pre-bending step, for example, in the pre-bending step, the ends of the molding material are preliminarily bent into a circular arc shape along the longitudinal direction so that both ends thereof are When forming an annular shape facing each other, it is easy to make the entire shape closer to a perfect circle without generating a break point in the facing portion. Moreover, you may perform a prebending with respect to intermediate parts other than a longitudinal direction both ends.

これらの各構成において、前記帯材としては、金属製の素材を採用することができる。
また、前記帯材が鋼板である場合において、前記接合工程は、例えば、前記成形材の長手方向両端部を溶接により接合する構成とすることができる。
In each of these configurations, a metal material can be adopted as the band material.
Moreover, when the said strip | belt material is a steel plate, the said joining process can be set as the structure which joins the longitudinal direction both ends of the said shaping | molding material by welding, for example.

また、その接合部の構成として、前記接合部は互いに噛み合う凹凸であり、前記接合工程は、前記長手方向両端部を前記接合部同士の噛み合わせにより接合する構成とすることができる。このとき、前述の溶接による接合を併用してもよい。   In addition, as a configuration of the joint portion, the joint portion is an unevenness that meshes with each other, and the joining step can be configured to join both end portions in the longitudinal direction by meshing the joint portions. At this time, the aforementioned welding may be used in combination.

また、これらの構成において、前記カット工程は、一回のプレスにより行われるものとすることができるが、特に、前記送り方向に隣り合う前記成形材同士をその成形材間を結ぶサンを残して分離する工程と、前記成形材の長手方向両端部に接合部を成形する工程とを別々のプレスにより分けて行う構成を採用することができる。設備の長さ(前記送り方向長さ)が短くなったことにより、このようにプレスを分けて行う構成も採用しやすくなる。   Further, in these configurations, the cutting step can be performed by a single press, in particular, leaving a sun that connects the molding materials adjacent to each other in the feeding direction. It is possible to adopt a configuration in which the separating step and the step of forming the joint portion at both ends in the longitudinal direction of the molding material are performed separately by separate presses. Since the length of the equipment (the length in the feed direction) is shortened, it is easy to adopt a configuration in which the press is divided in this way.

また、前記ポケット成形工程は、例えば、前記曲げ工程で成形材を環状に曲げた際に、その内径面となる側から外径面となる側に向かって前記ポケットの打ち抜きを行う構成を採用することができる。
このとき、前記ポケット成形工程は、下型に対して上型が降下することにより前記ポケットが形成されるものであり、前記曲げ工程は、前記成形材の長手方向両端部を上方へ持ち上げることにより環状に曲げられる構成を採用することができる。
Moreover, the said pocket shaping | molding process employ | adopts the structure which punches the said pocket from the side used as the internal diameter surface toward the side used as an outer-diameter surface, for example, when a molding material is bent cyclically at the said bending process. be able to.
At this time, the pocket forming step is such that the pocket is formed by lowering the upper die relative to the lower die, and the bending step is performed by lifting both longitudinal ends of the molding material upward. A configuration that is bent in an annular shape can be employed.

さらに、これらの各構成からなる打ち抜き保持器の製造方法によって製造された転がり軸受用保持器を、内側軌道輪(内輪)と外側軌道輪(外輪)との間の環状空間に、ころ等の転動体を複数配置した軸受に対し、その環状空間内において転動体を周方向に沿って保持する保持器として採用することができる。   Furthermore, the rolling bearing cage manufactured by the manufacturing method of the punched cage having each of these configurations is inserted into the annular space between the inner race ring (inner ring) and the outer race ring (outer ring). It can employ | adopt as a holder | retainer which hold | maintains a rolling element along the circumferential direction in the annular space with respect to the bearing which has arranged several moving bodies.

この発明は、成形材の長手方向を成形送り方向に直交する方向、すなわち帯材の送り方向に直交する方向に配し、いわゆる順送による搬送を実施しつつ成形することで、打ち抜き保持器を製造する設備を、素材となる帯材及びそれを加工した成形材の送り方向に対して短くし、その設置スペースを減らすことができる。   This invention arranges the longitudinal direction of the molding material in the direction perpendicular to the molding feed direction, that is, the direction perpendicular to the feeding direction of the strip material, and forms the punching cage while carrying out so-called progressive feeding. The equipment to be manufactured can be shortened with respect to the feeding direction of the band material as a raw material and the molding material processed from the material, and the installation space can be reduced.

一実施形態を示し、(a)は打ち抜き保持器の製造方法を示す平面図、(b)は、同正面図1 shows an embodiment, (a) is a plan view showing a manufacturing method of a punching cage, (b) is a front view of the same. 図1(a)の右側面図Right side view of FIG. 打ち抜き保持器の斜視図Perspective view of punched cage この実施形態の打ち抜き保持器の製造方法を示すフロー図Flow chart showing the manufacturing method of the punching cage of this embodiment

この発明の一実施形態を図面に基づいて説明する。この実施形態は、帯材10を素材として、一対の環状形成部11,11と、ころ等の転動体を収容するポケット12を形成するように、その一対の環状形成部11,11間を連結する複数の柱部13とを形成して長手状の成形材20と成し、その成形材20の長手方向両端部21,21を接合して環状とする打ち抜き保持器30の製造方法である。
以下、打ち抜き保持器30を単に保持器30と称する。この実施形態は、図3に示すような針状ころ軸受の保持器30を例に、その製造方法を示している。
An embodiment of the present invention will be described with reference to the drawings. In this embodiment, the pair of annular forming portions 11 and 11 are connected to each other so as to form a pair of annular forming portions 11 and 11 and a pocket 12 that accommodates rolling elements such as rollers, using the band material 10 as a raw material. This is a manufacturing method of a punching cage 30 in which a plurality of pillar portions 13 are formed to form a longitudinal molding material 20 and both longitudinal ends 21 and 21 of the molding material 20 are joined to form an annular shape.
Hereinafter, the punching cage 30 is simply referred to as a cage 30. This embodiment shows a manufacturing method of a needle roller bearing retainer 30 as shown in FIG. 3 as an example.

帯材10の素材としては、通常は金属が用いられ、特に、この実施形態では鋼板を用いているが、樹脂等の他の素材を用いる場合も考えられる。   As the material for the strip 10, a metal is usually used. In particular, in this embodiment, a steel plate is used, but other materials such as a resin may be used.

図4は、この実施形態の保持器30を製造する工程を示すフロー図である。この実施形態は、カット工程A、成形工程B、ポケット成形工程C、曲げ工程D、接合工程E、切離工程Fを順に備える。また、図1及び図2は、これらの各工程A〜Fにおける帯材10、成形材20に対する加工の内容を表す概略図である。この図1及び図2を参照して、保持器30の製造方法について説明する。   FIG. 4 is a flowchart showing a process for manufacturing the cage 30 of this embodiment. This embodiment includes a cutting process A, a forming process B, a pocket forming process C, a bending process D, a joining process E, and a cutting process F in order. Moreover, FIG.1 and FIG.2 is schematic which represents the content of the process with respect to the strip | belt material 10 and the molding material 20 in each of these process AF. With reference to these FIG.1 and FIG.2, the manufacturing method of the holder | retainer 30 is demonstrated.

まず、保持器30の概略円周長さを幅寸法Wとする帯材10を順送プレスに挿入する。そして、図示しない送り装置によって、帯材10及びそれを加工した成形材20は、保持器30の概略幅寸法L1に、その送り方向に隣り合う成形材20,20同士の隙間L2を加えた送り量L3ずつ搬送しながら、そのL3の搬送を終了した都度、下型gに対する上型a1〜fによるプレスにより順送成形を行う。送り方向は、図1(a)(b)に示す左から右方向である。   First, the strip 10 having the approximate circumferential length of the cage 30 having a width dimension W is inserted into a progressive press. Then, the belt 10 and the molding material 20 processed by the feeding device (not shown) are fed by adding the gap L2 between the molding materials 20 and 20 adjacent to each other in the feeding direction to the approximate width dimension L1 of the cage 30. While carrying the amount L3 at a time, each time the conveyance of L3 is finished, progressive molding is performed by pressing the upper molds a1 to f against the lower mold g. The feed direction is from left to right as shown in FIGS.

図中の符号Aは、帯材10を、送り方向に隣り合う成形材20,20同士を結ぶサン14を残して分離し、成形材20の長手方向両端部21,21に、互いに噛み合う凹凸からなる接合部15,16を成形するカット工程Aを行うエリアを示している。   Reference numeral A in the figure indicates that the strip 10 is separated from the concave and convex portions meshing with each other at both longitudinal ends 21 and 21 of the molding material 20 leaving the sun 14 connecting the molding materials 20 and 20 adjacent in the feeding direction. The area which performs the cutting process A which shape | molds the junction parts 15 and 16 which become is shown.

このカット工程Aのうち、図中の符号A1は、上型a1の降下によって、送り方向に隣り合う成形材20,20同士を結ぶサン14を残して、その成形材20,20を分離する工程である。この段階で、サン14は、送り方向に向かって進むにつれて徐々に狭まる台形状である。   Of the cutting step A, reference numeral A1 in the figure indicates a step of separating the molding materials 20 and 20 by leaving the sun 14 connecting the molding materials 20 and 20 adjacent to each other in the feed direction by the lowering of the upper mold a1. It is. At this stage, the sun 14 has a trapezoidal shape that gradually narrows as it advances in the feeding direction.

符号A2は、上型a2の降下によって、送り穴19を設けるとともに、成形材20の長手方向両端部21,21に接合部15,16を成形するための第一工程である。送り穴19には、送り装置の治具(図示せず)が通されて、帯材10及び成形材20の前記距離L3毎の送りが補助される。   Reference numeral A <b> 2 is a first step for forming the joints 15 and 16 at the longitudinal ends 21 and 21 of the molding material 20 while providing the feed hole 19 by lowering the upper mold a <b> 2. A jig (not shown) of a feeding device is passed through the feeding hole 19 to assist the feeding of the band material 10 and the molding material 20 at the distance L3.

符号A1’は、上型a1’の降下によって、台形状のサン14の内側をくり抜くことにより、そのサン14を、より幅の狭い二本のサン14’,14’に分割する工程である。サン14’,14’は平面視ハの字型であり、その幅が、前段の台形状のサン14よりも狭いことから、後述する切離工程Fでの切断を容易にしている。   Reference numeral A1 'is a step of dividing the sun 14 into two narrower suns 14' and 14 'by hollowing out the inside of the trapezoidal sun 14 by lowering the upper mold a1'. The suns 14 'and 14' have a square shape in plan view, and the width thereof is narrower than that of the trapezoidal sun 14 in the previous stage, so that cutting in the separation step F described later is facilitated.

符号A2’は、上型a2’の降下によって、成形材20の長手方向両端部21,21に接合部15,16を成形するための第二工程である。接合部16は、第一工程で形成される凹部16aと第二工程で形成される凹部16bとで形成される凸部である。   Reference symbol A2 'is a second step for forming the joint portions 15 and 16 at the longitudinal ends 21 and 21 of the molding material 20 by the lowering of the upper mold a2'. The joint portion 16 is a convex portion formed by the concave portion 16a formed in the first step and the concave portion 16b formed in the second step.

図中の符号Bは、成形材20の長手方向に沿って凹部17を成形する成形工程Bを行うエリアを示している。   A symbol B in the drawing indicates an area where a molding process B for molding the concave portion 17 along the longitudinal direction of the molding material 20 is performed.

この成形工程Bでは、上型bの降下によって、成形材20の長手方向全長に亘って同一断面で続く凹部17が形成される。この凹部17の断面形状は、軸受の種別やころの種別によって適宜選択される。この凹部17の形成により、後述の曲げ工程Dで成形材20が円筒状に曲げられたときに、その成形材20の幅方向中央部と幅方向端部とが、径方向に対して段差を生じた状態になる。   In the molding step B, the depression 17 that continues in the same cross section over the entire length in the longitudinal direction of the molding material 20 is formed by the lowering of the upper die b. The cross-sectional shape of the recess 17 is appropriately selected depending on the type of bearing and the type of roller. By forming the concave portion 17, when the molding material 20 is bent into a cylindrical shape in the bending step D described later, the center portion in the width direction and the end portion in the width direction of the molding material 20 are stepped with respect to the radial direction. It happens.

図中の符号Cは、成形材20の長手方向に沿って、複数のポケット12を所定の間隔に打ち抜くポケット成形工程Cを行うエリアを示している。   A symbol C in the drawing indicates an area in which a pocket forming step C is performed in which a plurality of pockets 12 are punched at predetermined intervals along the longitudinal direction of the molding material 20.

このポケット成形工程Cのうち、図中の符号C1は、上型c1の降下によって、ポケット12を構成する長手状の穴明けを行う工程である。また、図中の符号C2は、上型c2の降下によって、そのポケット12の内面(周方向側の縁)につめ出し成形を行う工程である。   In the pocket forming step C, reference numeral C1 in the figure is a step of making a long hole forming the pocket 12 by lowering the upper mold c1. Reference numeral C2 in the figure is a step in which the upper mold c2 is lowered and nail-molded on the inner surface (edge in the circumferential direction) of the pocket 12.

なお、このポケット成形は、ポケット成形型である上型c1,c2を成形材20に対し、後述する曲げ工程Dで成形材20を円筒状に折り曲げた際に、その内径面となる側から外径面となる側に向かって行っている。ただし、ポケット成形型である上型c1,c2と下型gとを上下逆転させることにより、これを逆方向、すなわち、外径面となる側から内径面となる側に向かって行うようにしてもよい。これは、前段の工程A,Bについても同様である。   In this pocket molding, the upper molds c1 and c2 which are pocket molding dies are removed from the inner diameter surface side when the molding material 20 is bent into a cylindrical shape in the bending process D described later. It goes toward the radial surface. However, the upper molds c1 and c2 and the lower mold g, which are pocket molds, are turned upside down so that this is performed in the opposite direction, that is, from the outer diameter surface side toward the inner diameter surface side. Also good. The same applies to the preceding steps A and B.

また、前段の工程において、凹部17が形成されていることによって、このポケット成形工程Cで形成されたポケット12,12間に位置する柱部13のうち、成形材20の幅方向中央部は、成形材20の幅方向端部に位置する環状形成部11よりも径方向外側に凹んだ形状となる。   Further, in the preceding step, the recess 17 is formed, so that the center portion in the width direction of the molding material 20 among the column portions 13 positioned between the pockets 12 and 12 formed in the pocket forming step C is: It becomes a shape dented in the radial direction outer side than the annular formation part 11 located in the width direction end part of the molding material 20.

つぎに、図中の符号Dは、成形材20を環状に曲げる曲げ工程Dを行うエリアを示している。この曲げ作業は、図示しない治具を成形材20の長手方向両端部21,21に宛がうとともに、その治具に図示しない上型を下降させることにより成形材20を押し当て、適宜、その長手方向両端部21,21を内側(前記帯材10の幅W中心側)へ寄せることにより行う。図2は、その曲げ工程Dにおいて、成形材20の長手方向両端部21,21が持ち上げられ、その後、内側に寄せられて、成形材20が徐々に環状に曲げられていく状態が理解できる側面図である。   Next, a symbol D in the drawing indicates an area where a bending process D for bending the molding material 20 into an annular shape is performed. In this bending operation, a jig (not shown) is applied to the longitudinal ends 21 and 21 of the molding material 20, and the molding material 20 is pressed against the jig by lowering an upper die (not shown). This is performed by bringing the longitudinal ends 21 and 21 toward the inside (the center side of the width W of the strip 10). FIG. 2 shows a side view in which the longitudinal end portions 21 and 21 of the molding material 20 are lifted in the bending step D, and then moved toward the inside so that the molding material 20 is gradually bent into an annular shape. FIG.

この曲げ工程Dにおいて、成形材20を環状に曲げる前に予備曲げを行ってもよい。例えば、成形材20の長手方向両端部21,21付近を、その長手方向に沿って予め円弧状に予備曲げしておけば、その両端部21,21同士が対向して環状を成した際に、その対向部に折れ点を生じさせず、その全体形状をより真円に近づけることが容易である。また、長手方向両端部21,21以外の中間部に対し、予備曲げを行ってもよい。   In this bending step D, preliminary bending may be performed before the molding material 20 is bent into an annular shape. For example, if the vicinity of both ends 21 and 21 in the longitudinal direction of the molding material 20 is preliminarily bent in an arc shape along the longitudinal direction, the ends 21 and 21 are opposed to each other to form a ring. It is easy to make the entire shape closer to a perfect circle without generating a break point at the facing portion. Further, preliminary bending may be performed on intermediate portions other than the longitudinal ends 21 and 21.

図中の符号Eは、成形材20の長手方向両端部21,21を接合する接合工程Eを行うエリアを示している。   A symbol E in the drawing indicates an area where the joining process E for joining the longitudinal ends 21 and 21 of the molding material 20 is performed.

この接合工程Eでは、カット工程Aで形成された接合部15,16の凹凸同士を互いに噛み合わせることで、成形材20の長手方向両端部21,21を接合する。これにより、成形材20は、環状(円筒状)となる。
ここで、帯材10は鋼板であるから、この接合部15,16同士の噛み合わせによる接合に代えて、あるいは加えて、長手方向両端部21,21同士を溶接により接合してもよい。
また、接合部15,16の形状はこの実施形態に限定されず、他の凹凸形状や、穴とそれに入り込む凸部などの周知の係合構造を採用することができる。
In this joining step E, the projections 15 and 16 formed in the cutting step A are engaged with each other so that the longitudinal ends 21 and 21 of the molding material 20 are joined. Thereby, the molding material 20 becomes annular (cylindrical).
Here, since the strip 10 is a steel plate, the longitudinal ends 21 and 21 may be joined together by welding instead of or in addition to joining by joining the joints 15 and 16.
Moreover, the shape of the junction parts 15 and 16 is not limited to this embodiment, Other well-known engagement structures, such as another uneven | corrugated shape and a convex part which enters into a hole, can be employ | adopted.

図中の符号Fは、その環状となった成形材20を、送り方向に隣り合う他の成形材20から切り離す切離工程Fを行うエリアを示している。   Reference numeral F in the drawing indicates an area where a cutting step F for cutting the annular molding material 20 from other molding materials 20 adjacent in the feeding direction is performed.

この切離工程Fでは、上型fの降下により、サン14(サン14’,14’)が切断されて成形材20が分離され、保持器30が完成する。   In the separation step F, the sun 14 (suns 14 ′, 14 ′) is cut by the lowering of the upper mold f to separate the molding material 20, and the cage 30 is completed.

なお、この実施形態で示す工程は一般的なものであり、製品形状や仕様により、工程数の増減や順序の変更、一部工程の省略も考えられる。   Note that the steps shown in this embodiment are general, and the number of steps may be increased or decreased, the order may be changed, and some steps may be omitted depending on the product shape and specifications.

例えば、カット工程A、成形工程B、ポケット成形工程C、曲げ工程D、接合工程Eは、必ずしもこの順序に限定されるものではなく、特に、カット工程A、成形工程B、ポケット成形工程Cの順序は任意である。ただし、接合工程Eは曲げ工程Dの後段であることが望ましい。また、曲げ工程Dは、カット工程A、成形工程B、ポケット成形工程Cの後段であることが望ましい。   For example, the cutting process A, the forming process B, the pocket forming process C, the bending process D, and the joining process E are not necessarily limited to this order. In particular, the cutting process A, the forming process B, and the pocket forming process C The order is arbitrary. However, it is desirable that the joining process E is a subsequent stage of the bending process D. Moreover, it is desirable that the bending process D is a subsequent stage of the cutting process A, the forming process B, and the pocket forming process C.

また、カット工程A、成形工程B、ポケット成形工程Cは、それぞれ、帯材10の送り方向に沿って並列して設けられて、複数回のプレスによって順に行うようにしてもよいが、これらのうちいくつかを、前記送り方向一箇所において一回のプレスで同時に行ってもよい。すなわち、カット工程A、成形工程B及びポケット成形工程Cの中から選択される複数の工程を、一回のプレスで同時に行う構成を採用することができる。   Further, the cutting step A, the forming step B, and the pocket forming step C are provided in parallel along the feeding direction of the band member 10 and may be sequentially performed by a plurality of presses. Some of them may be performed simultaneously by one press at one place in the feeding direction. That is, it is possible to adopt a configuration in which a plurality of processes selected from the cutting process A, the forming process B, and the pocket forming process C are simultaneously performed with a single press.

さらに、カット工程A、成形工程B、ポケット成形工程C、曲げ工程D、接合工程Eのうち、そのいずれかを別の装置で行ってもよい。例えば、カット工程A、成形工程B、ポケット成形工程Cまでを連続する装置で行い、成形材20を切り離した後に、曲げ工程D、接合工程Eを行う構成、あるいは、カット工程A、成形工程B、ポケット成形工程C、曲げ工程Dまでを連続する装置で行い、成形材20を切り離した後に接合工程Eを行う構成も考えられる。   Furthermore, any one of the cutting process A, the forming process B, the pocket forming process C, the bending process D, and the joining process E may be performed by another apparatus. For example, a configuration in which a cutting process A, a molding process B, and a pocket molding process C are performed with a continuous apparatus and the molding material 20 is cut off, followed by a bending process D and a joining process E, or a cutting process A and a molding process B. A configuration is also conceivable in which the process up to the pocket forming process C and the bending process D is performed with a continuous apparatus, and after the molding material 20 is cut off, the joining process E is performed.

すなわち、帯材10を、送り方向に隣り合う成形材20,20同士を結ぶサン14を残して分離し、成形材20の長手方向両端部21,21に接合部15,16を成形するカット工程Aと、成形材20の長手方向に沿って凹部17を成形する成形工程Bと、ポケット12を打ち抜くポケット成形工程Cと、成形材20を環状に曲げる曲げ工程Dと、成形材20の長手方向両端部21,21を接合する接合工程Eの中から選択される一つの又は複数の工程を、適宜の順序で送り方向に連続する単一の設備で行い、成形材20を切り離した後に、他の工程を別の設備で行う構成である。   In other words, the band material 10 is separated while leaving the sun 14 connecting the molding materials 20 and 20 adjacent to each other in the feed direction, and the joining portions 15 and 16 are molded at the longitudinal ends 21 and 21 of the molding material 20. A, a molding process B for molding the recess 17 along the longitudinal direction of the molding material 20, a pocket molding process C for punching out the pocket 12, a bending process D for bending the molding material 20 in an annular shape, and a longitudinal direction of the molding material 20 One or a plurality of steps selected from the joining step E for joining the two end portions 21 and 21 are performed with a single facility continuous in the feeding direction in an appropriate order, and after the molding material 20 is cut off, It is the structure which performs this process with another installation.

10 帯材
11 環状形成部
12 ポケット
13 柱部
14 サン
15,16 接合部
17 凹部
18 凸部
19 送り穴
20 成形材
21 長手方向両端部
30 打ち抜き保持器(保持器)
A,A1,A2,A1’,A2’ カット工程
B 成形工程
C,C1,C2 ポケット成形工程
D 曲げ工程
E 接合工程
F 切離工程
a,a1,a2,a1’,a2’,b,c1,c2,f 上型
g 下型
DESCRIPTION OF SYMBOLS 10 Band material 11 Annular formation part 12 Pocket 13 Pillar part 14 Sun 15,16 Joint part 17 Recessed part 18 Protruding part 19 Feed hole 20 Molding material 21 Longitudinal direction both ends 30 Punched holder (retainer)
A, A1, A2, A1 ′, A2 ′ Cutting process B Molding process C, C1, C2 Pocket molding process D Bending process E Joining process F Cutting process a, a1, a2, a1 ′, a2 ′, b, c1, c2, f Upper mold g Lower mold

Claims (17)

帯材(10)を素材として、一対の環状形成部(11,11)と、転動体を収容するポケット(12)を形成するように前記一対の環状形成部(11,11)を連結する複数の柱部(13)とを形成して長手状の成形材(20)と成し、前記成形材(20)の長手方向両端部(21,21)を接合して環状とする打ち抜き保持器の製造方法において、
前記成形材(20)の両端(21,21)を接合する前の状態で、その成形材(20)の長手方向を前記帯材(10)の送り方向に直交する方向に配し、前記帯材(10)を前記送り方向へ順次送りながら前記成形材(20)を順送成形することを特徴とする打ち抜き保持器の製造方法。
A plurality of connecting the pair of annular forming portions (11, 11) so as to form a pair of annular forming portions (11, 11) and a pocket (12) for accommodating rolling elements, using the band material (10) as a raw material. Of the punching cage which is formed into a circular shape by joining the longitudinal ends (21, 21) of the molding material (20). In the manufacturing method,
Before joining both ends (21, 21) of the molding material (20), the longitudinal direction of the molding material (20) is arranged in a direction perpendicular to the feeding direction of the strip material (10), and the band A method for manufacturing a punching cage, wherein the molding material (20) is formed in order while the material (10) is sequentially fed in the feeding direction.
前記帯材(10)を、前記送り方向に隣り合う前記成形材(20,20)同士をその成形材(20,20)間を結ぶサン(14)を残して分離し、前記成形材(20)の長手方向両端部(21,21)に接合部(15,16)を成形するカット工程(A)と、前記成形材(20)の長手方向に沿って凹部(17)を成形する成形工程(B)と、前記ポケット(12)を打ち抜くポケット成形工程(C)と、前記成形材(20)を環状に曲げる曲げ工程(D)と、前記成形材(20)の長手方向両端部(21,21)を接合する接合工程(E)と、前記サン(14)の切断により前記成形材(20)を前記送り方向に隣り合う他の成形材(20)から切り離す切離工程(F)とを備える請求項1に記載の打ち抜き保持器の製造方法。   The strip (10) is separated from the molding materials (20, 20) adjacent to each other in the feeding direction, leaving a sun (14) connecting the molding materials (20, 20). ) In the longitudinal direction both ends (21, 21), the cutting step (A), and the molding step in which the concave portion (17) is molded along the longitudinal direction of the molding material (20). (B), a pocket forming step (C) for punching out the pocket (12), a bending step (D) for bending the molding material (20) in an annular shape, and both longitudinal ends (21) of the molding material (20) , 21), and a cutting step (F) in which the molding material (20) is separated from the other molding material (20) adjacent in the feeding direction by cutting the sun (14). A method for manufacturing a punched cage according to claim 1, comprising: 前記切離工程(F)は、前記曲げ工程(D)と前記接合工程(E)との間に行われることを特徴とする請求項2に記載の打ち抜き保持器の製造方法。   The method for manufacturing a punched cage according to claim 2, wherein the separation step (F) is performed between the bending step (D) and the joining step (E). 前記切離工程(F)は、前記曲げ工程(D)よりも前に行われることを特徴とする請求項2に記載の打ち抜き保持器の製造方法。   The method for manufacturing a punched cage according to claim 2, wherein the separation step (F) is performed before the bending step (D). 前記帯材(10)を、前記送り方向に隣り合う前記成形材(20,20)同士をその成形材(20,20)間を結ぶサン(14)を残して分離し、前記成形材(20)の長手方向両端部(21,21)に接合部(15,16)を成形するカット工程(A)と、前記成形材(20)の長手方向に沿って凹部(17)を成形する成形工程(B)と、前記ポケット(12)を打ち抜くポケット成形工程(C)と、前記成形材(20)を環状に曲げる曲げ工程(D)と、前記成形材(20)の長手方向両端部(21,21)を接合する接合工程(E)までを、前記サン(14)で前記送り方向に隣り合う前記成形材(20,20)同士が繋がった状態で順送成形することを特徴とする請求項1に記載の打ち抜き保持器の製造方法。   The strip (10) is separated from the molding materials (20, 20) adjacent to each other in the feeding direction, leaving a sun (14) connecting the molding materials (20, 20). ) In the longitudinal direction both ends (21, 21), the cutting step (A), and the molding step in which the concave portion (17) is molded along the longitudinal direction of the molding material (20). (B), a pocket forming step (C) for punching out the pocket (12), a bending step (D) for bending the molding material (20) in an annular shape, and both longitudinal ends (21) of the molding material (20) , 21) until the joining step (E) is performed in a state where the molding materials (20, 20) adjacent to each other in the feeding direction are connected by the sun (14). The manufacturing method of the punching cage of claim | item 1. 前記カット工程(A)、前記成形工程(B)及び前記ポケット成形工程(C)の中から選択される複数の工程を、一回のプレスで同時に行うことを特徴とする請求項2乃至5のいずれか一つに記載の打ち抜き保持器の製造方法。   The plurality of steps selected from the cutting step (A), the forming step (B), and the pocket forming step (C) are simultaneously performed by a single press. The manufacturing method of the punching holder | retainer as described in any one. 前記帯材(10)を、前記送り方向に隣り合う前記成形材(20,20)同士をその成形材(20,20)間を結ぶサン(14)を残して分離し、前記成形材(20)の長手方向両端部(21,21)に接合部(15,16)を成形するカット工程(A)と、前記成形材(20)の長手方向に沿って凹部(17)を成形する成形工程(B)と、前記ポケット(12)を打ち抜くポケット成形工程(C)と、前記成形材(20)を環状に曲げる曲げ工程(D)と、前記成形材(20)の長手方向両端部(21,21)を接合する接合工程(E)の中から選択される一つの又は複数の工程を前記送り方向に連続する単一の設備で行い、他を別の設備で行うことを特徴とする請求項1に記載の打ち抜き保持器の製造方法。   The strip (10) is separated from the molding materials (20, 20) adjacent to each other in the feeding direction, leaving a sun (14) connecting the molding materials (20, 20). ) In the longitudinal direction both ends (21, 21), the cutting step (A), and the molding step in which the concave portion (17) is molded along the longitudinal direction of the molding material (20). (B), a pocket forming step (C) for punching out the pocket (12), a bending step (D) for bending the molding material (20) in an annular shape, and both longitudinal ends (21) of the molding material (20) 21), one or a plurality of steps selected from the joining step (E) for joining are performed in a single facility continuous in the feed direction, and the other is performed in another facility. The manufacturing method of the punching cage of claim | item 1. 前記送り方向に連続する単一の設備の最後に、前記サン(14)の切断により前記成形材(20)を前記送り方向に隣り合う他の成形材(20)から切り離す切離工程(F)が設けられることを特徴とする請求項7に記載の打ち抜き保持器の製造方法。   At the end of a single facility continuous in the feeding direction, a cutting step (F) for separating the molding material (20) from other molding materials (20) adjacent in the feeding direction by cutting the sun (14). The method for manufacturing a punching cage according to claim 7, wherein the punching cage is provided. 前記カット工程(A)、前記成形工程(B)、前記ポケット成形工程(C)、前記曲げ工程(D)及び前記接合工程(E)までを、前記送り方向に連続する単一の設備で連続して成形することを特徴とする請求項2乃至6のいずれか一つに記載の打ち抜き保持器の製造方法。   The cutting process (A), the molding process (B), the pocket molding process (C), the bending process (D) and the joining process (E) are continuously performed with a single facility that is continuous in the feed direction. The punching cage manufacturing method according to claim 2, wherein the punching cage is molded. 前記曲げ工程(D)は、前記接合工程(E)よりも前段で少なくとも一工程以上の予備曲げ工程を備えることを特徴とする請求項2乃至9のいずれか一つに記載の打ち抜き保持器の製造方法。   The punching cage according to any one of claims 2 to 9, wherein the bending step (D) includes at least one preliminary bending step before the joining step (E). Production method. 前記帯材(10)は金属製の素材であることを特徴とする請求項2乃至10のいずれか一つに記載の打ち抜き保持器の製造方法。   11. The punching cage manufacturing method according to any one of claims 2 to 10, characterized in that the strip (10) is a metal material. 前記帯材(10)は鋼板であり、前記接合工程(E)は、前記長手方向両端部(21,21)を溶接により接合することを特徴とする請求項2乃至10のいずれか一つに記載の打ち抜き保持器の製造方法。   The said strip | belt material (10) is a steel plate, and the said joining process (E) joins the said longitudinal direction both ends (21, 21) by welding, It is any one of Claim 2 thru | or 10 characterized by the above-mentioned. The manufacturing method of the punching cage of description. 前記接合部(15,16)は互いに噛み合う凹凸であり、前記接合工程(E)は、前記長手方向両端部(21,21)を前記接合部(15,16)同士の噛み合わせにより接合することを特徴とする請求項2乃至12のいずれか一つに記載の打ち抜き保持器の製造方法。   The joints (15, 16) are concave and convex portions that mesh with each other, and the joining step (E) joins the longitudinal ends (21, 21) by meshing the joints (15, 16). The manufacturing method of the punching cage | basket as described in any one of Claims 2 thru | or 12 characterized by these. 前記カット工程(A)は、前記送り方向に隣り合う前記成形材(20,20)同士をその成形材(20,20)間を結ぶサン(14)を残して分離する工程と、前記成形材(20)の長手方向両端部(21,21)に接合部(15,16)を成形する工程とを別々のプレスにより分けて行うことを特徴とする請求項2乃至13のいずれか一つに記載の打ち抜き保持器の製造方法。   The cutting step (A) includes separating the molding materials (20, 20) adjacent to each other in the feeding direction, leaving a sun (14) connecting the molding materials (20, 20), and the molding material. The step of forming the joints (15, 16) at both longitudinal ends (21, 21) of (20) is performed separately by separate presses. The manufacturing method of the punching cage of description. 前記ポケット成形工程(C)は、前記曲げ工程(D)で成形材(20)を環状に曲げた際に、その内径面となる側から外径面となる側に向かって前記ポケット(12)の打ち抜きを行うことを特徴とする請求項2乃至14のいずれか一つに記載の打ち抜き保持器の製造方法。   In the pocket forming step (C), when the molding material (20) is bent in an annular shape in the bending step (D), the pocket (12) is directed from the inner surface to the outer surface. The punching cage manufacturing method according to any one of claims 2 to 14, wherein the punching is performed. 前記ポケット成形工程(C)は、下型(g)に対して上型(c)が降下することにより前記ポケット(12)が形成されるものであり、前記曲げ工程(D)は、前記成形材(20)の長手方向両端部(21,21)を上方へ持ち上げることにより環状に曲げられることを特徴とする請求項15に記載の打ち抜き保持器の製造方法。   In the pocket forming step (C), the pocket (12) is formed by lowering the upper die (c) with respect to the lower die (g), and the bending step (D) 16. The method of manufacturing a punched cage according to claim 15, wherein the longitudinal ends (21, 21) of the material (20) are bent upward by lifting upward. 請求項1乃至16のいずれか一つに記載の打ち抜き保持器の製造方法によって製造された転がり軸受用保持器。   A rolling bearing cage manufactured by the punched cage manufacturing method according to any one of claims 1 to 16.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111536160A (en) * 2019-02-07 2020-08-14 斯凯孚公司 Bearing cage segment including weld material location

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111536160A (en) * 2019-02-07 2020-08-14 斯凯孚公司 Bearing cage segment including weld material location

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