JP2012127477A - Shockless relief valve - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a shockless relief valve capable of extending a shockless time without reducing a diameter of an existing throttle or enlarging a volume of a cylinder chamber.SOLUTION: The shockless relief valve 2 includes the first communication valve 8 having the first valve body 10 blocking or communicating between the first load passage 51 and the second load passage 52 formed in a body, the second communication valve 6 having the second valve body 19, and an accumulator 7 arranged between the first communication valve 8 and the second communication valve 6. A passage 24 (delay passage) connecting the first cylinder chamber 17 and the second cylinder chamber 18 and the second throttle 25 are arranged in the piston 16 of the accumulator 7.

Description

  The present invention relates to a shockless relief valve suitably provided in a hydraulic motor that drives a construction vehicle such as a crawler vehicle.

  The shockless relief valve is, for example, a relief valve for applying a braking force (braking force) to a motor mechanism of a hydraulic motor that continues to rotate due to inertia while reducing a stop shock. As a technique related to such a shockless relief valve, for example, there is one disclosed in Patent Document 1. In the relief valve 24 described in Patent Document 1, in order to extend the shockless time, it is necessary to reduce the diameter of the throttle in the relief valve 24 or increase the capacity of the cylinder chamber 73.

Utility Model Registration No. 2582913

  However, if the diameter of the throttle in the relief valve 24 is reduced, the valve body malfunctions easily due to contamination (foreign matter). Further, when the capacity of the cylinder chamber 73 is increased, the relief valve 24 and, consequently, the hydraulic motor including the relief valve 24 are increased in size.

  The present invention has been made in view of the above circumstances, and an object thereof is to extend the shockless time without reducing the diameter of the existing throttle or increasing the capacity of the cylinder chamber. It is to provide a shockless relief valve.

  According to the present invention, a valve body that blocks or communicates between a high-pressure passage and a low-pressure passage formed in a main body, and a pressure of the high-pressure passage that urges the valve body in a valve opening direction are introduced. A first chamber disposed in a passage between the second chamber and the high-pressure passage; a second chamber into which the pressure of the high-pressure passage that urges the valve body in the valve-closing direction is introduced; A shockless relief valve comprising: a spring that urges the valve body in a valve closing direction; and a cylinder chamber connected to the second chamber and defined by a piston, wherein the cylinder chamber is connected to the low-pressure passage. The shockless relief valve has a delay passage to be connected, and a second throttle is disposed in the delay passage.

  According to this configuration, the pressure of the high-pressure passage introduced into the cylinder chamber (high-pressure fluid) leaks from the delay passage (second throttle) to the low-pressure passage, so that the moving speed of the piston becomes slow. As a result, the shockless time is extended.

  In the present invention, it is preferable that the delay passage and the second throttle are formed in the piston.

  According to this configuration, it is not necessary to take a new space in the main body for forming the delay passage and the second diaphragm. Further, when changing the shockless time, it is possible to cope with it by exchanging with a piston having a different throttle diameter, that is, processing of the main body is not necessary. Remodeling of existing machines can be done only by exchanging pistons, so it is easy to remodel. Furthermore, since the fluid in the cylinder chamber is exchanged via the delay passage (second throttle), the deterioration of the fluid can be prevented.

  According to the second aspect of the present invention, there is provided a first valve body for blocking or communicating between a first load passage and a second load passage formed in the main body, and the first valve body. A first chamber into which the pressure of the first load passage for urging the valve body in the valve opening direction is introduced, and a second chamber into which the pressure of the first load passage for urging the first valve body in the valve closing direction is introduced. A first throttle disposed in a passage between the second chamber and the first load passage, a first spring for urging the first valve body in a valve closing direction, and the second chamber. A first cylinder chamber connected and partitioned by a piston, a second valve body that blocks or communicates between the first load passage and the second load passage, and a valve opening direction of the second valve body A third chamber into which the pressure of the second load passage for urging is introduced, and a fourth chamber into which the pressure of the second load passage for urging the second valve body in the valve closing direction is introduced. A third throttle disposed in a passage between the fourth chamber and the second load passage, a second spring for biasing the second valve body in a valve closing direction, and a connection to the fourth chamber A shockless relief valve having a second cylinder chamber partitioned from the first cylinder chamber by the piston, and having a delay passage for connecting the first cylinder chamber to the second load passage. The shockless relief valve is characterized in that a second throttle is disposed in the delay passage.

  According to this configuration, the pressure of the first load passage (high-pressure fluid) introduced into the cylinder chamber leaks from the delay passage (second throttle) to the second load passage, thereby slowing down the moving speed of the piston. As a result, the shockless time is extended.

  In the present invention, it is preferable that the first cylinder chamber and the second cylinder chamber are connected by the delay passage.

  According to this configuration, the shockless time of the first valve body and the second valve body can be adjusted by a set of delay passages and the second throttle. That is, it is not necessary to provide a shockless time adjustment mechanism for each of the first valve body and the second valve body. Further, since the fluid in the cylinder chamber is exchanged via the delay passage (second throttle), it is possible to prevent deterioration of the fluid.

  In the present invention, it is preferable that the delay passage and the second throttle are formed in the piston.

  According to this configuration, it is not necessary to take a new space in the main body for forming the delay passage and the second diaphragm. Further, when changing the shockless time, it can be dealt with by changing to a piston with a different diameter of the throttle, that is, processing of the main body is not necessary. Remodeling of existing machines can be done only by exchanging pistons, so it is easy to remodel.

  According to the present invention, by adopting the configuration requirements of the present invention, in particular, the configuration of the delay passage connecting the cylinder chamber to the low pressure passage (second load passage) and the second throttle disposed in the delay passage, A technical effect is obtained that the shockless time can be extended without reducing the diameter of the existing throttle or increasing the capacity of the cylinder chamber.

It is a hydraulic circuit diagram showing a hydraulic motor provided with a shockless relief valve concerning one embodiment of the present invention. It is an enlarged view of the shockless relief valve part shown in FIG. It is sectional drawing which shows the structure and operation | movement of the accumulator part of the shockless relief valve shown in FIG. It is sectional drawing which shows the structure and operation | movement of the accumulator part of the shockless relief valve shown in FIG. It is a hydraulic circuit diagram which shows the modification of the shockless relief valve shown in FIG.

  Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. The shockless relief valve according to the present invention is provided (incorporated) in a travel motor that drives a construction vehicle such as a hydraulic excavator, for example. Oil is generally used as a fluid for operating the traveling motor. Hereinafter, a shockless relief valve according to an embodiment of the present invention will be described while describing a traveling motor (hydraulic motor).

(Configuration of hydraulic motor)
A hydraulic motor 100 including a shockless relief valve 2 according to an embodiment of the present invention will be described with reference to FIGS.

  As shown in FIG. 1, a hydraulic motor 100 includes a hydraulic motor mechanism 1, a counter balance valve 3, a shockless relief valve 2, and a high / low speed switching valve 4 for switching its operation state between a low speed mode and a high speed mode. (Second speed switching valve), shuttle valve 5, first load passage 51, second load passage 52, and the like.

  Here, the hydraulic motor 100 is connected to a direction switching valve 101 that controls supply and discharge of pressure oil. A pump 104 for supplying pressure oil to the hydraulic motor 100 is connected to the direction switching valve 101. The hydraulic motor 100 is also connected to a pilot pump 105 that supplies pilot pressure oil to the high / low speed switching valve 4 and a speed reducer 103. The hydraulic motor mechanism 1 and the direction switching valve 101 are connected by a first load passage 51 and a second load passage 52.

<Shockless relief valve>
The shockless relief valve 2 is a valve provided between the first load passage 51 and the second load passage 52, and when the pressure difference between the first load passage 51 and the second load passage 52 becomes a predetermined pressure. The valve is operated in both directions so that the first load passage 51 and the second load passage 52 communicate with each other to flow oil from the high hydraulic pressure passage (high pressure passage) to the low passage (low pressure passage). .
The first load passage 51 may be a passage with high hydraulic pressure (high pressure passage) and the second load passage 52 may be a passage with low hydraulic pressure (low pressure passage). Conversely, the second load passage 52 has a high hydraulic pressure. The passage (high-pressure passage) and the first load passage 51 may be passages with low hydraulic pressure (low-pressure passages).

  Here, the shockless relief valve 2 includes a first communication valve 8 and a second communication valve 6 provided in parallel between the first load passage 51 and the second load passage 52, the first communication valve 8, and the first communication valve 8. And an accumulator 7 provided between the two communication valves 6. For example, as shown in FIG. 3, the accumulator 7 (its cylinder chambers (17, 18)) is formed in the main body 9 by processing the main body 9 (valve main body). Although not shown, the first load passage 51, the second load passage 52, the first communication valve 8, the second communication valve 6 and the like are also formed in the main body 9 by processing the main body 9. In addition, the main body 9 is fixed to a portion constituting the hydraulic motor mechanism 1 with a bolt, for example. The bolt hole 36 into which the bolt is inserted is shown in FIG. 3 (and FIG. 4). In addition, all of the components denoted by reference numerals 27, 28, and 29 in FIG. 3 (and FIG. 4) are closing plugs.

<First communication valve>
Next, as shown in a circuit diagram in FIG. 2, the first communication valve 8 constituting the shockless relief valve 2 is a communication valve that operates in both directions, and includes a first load passage 51, a second load passage 52, and the like. A first valve body 10 that blocks or communicates between the first chamber 11 and a first chamber 11 into which pressure (pressure oil) of the first load passage 51 that urges the first valve body 10 in the valve opening direction is introduced. The second chamber 12 into which the pressure (pressure oil) of the first load passage 51 that urges the first valve body 10 in the valve closing direction is introduced, and the passage between the second chamber 12 and the first load passage 51. 41 is a valve having a first throttle 13 disposed at 41 and a first spring 15 that biases the first valve body 10 in the valve closing direction. In addition, since the structure itself of the 1st communicating valve 8 is not a novel thing, the structural drawing is abbreviate | omitted (same also about the 2nd communicating valve 6).

<Second communication valve>
The second communication valve 6 is a communication valve that operates in both directions, and the second valve body 19 that blocks or communicates between the first load passage 51 and the second load passage 52, The third chamber 20 into which the pressure (pressure oil) of the second load passage 52 that biases the valve body 19 in the valve opening direction is introduced, and the second load passage 52 that biases the second valve body 19 in the valve closing direction. The fourth chamber 21 into which the pressure (pressure oil) is introduced, the third throttle 22 disposed in the passage 42 between the fourth chamber 21 and the second load passage 52, and the second valve body 19 are closed. And a second spring 23 biased in the direction.

<Accumulator>
The accumulator 7 includes a piston 16 and cylinder chambers (17, 18) that accommodate the piston 16. The cylinder chambers (17, 18) are partitioned into a first cylinder chamber 17 and a second cylinder chamber 18 by the piston 16.

[Cylinder chamber]
Here, the first cylinder chamber 17 is connected to the second chamber 12 of the first communication valve 8, and a throttle 14 is disposed in the passage 43 between the second chamber 12 and the first cylinder chamber 17. Yes. The first cylinder chamber 17 is connected to the first load passage 51 through the passage 45 and the check valve 30. The check valve 30 is a forward valve in the direction from the first cylinder chamber 17 to the first load passage 51 (allowing pressure oil to flow from the first cylinder chamber 17 to the first load passage 51).

  Similarly, the second cylinder chamber 18 is connected to the fourth chamber 21 of the second communication valve 6, and a throttle 26 is disposed in the passage 44 between the fourth chamber 21 and the second cylinder chamber 18. Yes. The second cylinder chamber 18 is connected to the second load passage 52 via the passage 46 and the check valve 31. This check valve 31 is a valve in the forward direction from the second cylinder chamber 18 to the second load passage 52 (allowing pressure oil to flow from the second cylinder chamber 18 to the second load passage 52).

[piston]
A passage 24 for connecting the first cylinder chamber 17 and the second cylinder chamber 18 is formed in the piston 16, and a second throttle 25 is disposed in the passage 24. The passage 24 corresponds to a delay passage in the present invention. The passage 24 is a passage that connects the first cylinder chamber 17 to the second load passage 52 and connects the second cylinder chamber 18 to the first load passage 51.
When the pressure of the first load passage 51 is higher than the pressure of the second load passage 52, that is, when the first load passage 51 is a high pressure passage (high pressure passage), the oil that has entered the first cylinder chamber 17 is , It passes through the passage 24 (second throttle 25) to the second load passage 52. On the contrary, when the pressure of the second load passage 52 is higher than the pressure of the first load passage 51, that is, when the second load passage 52 is a high pressure passage (high pressure passage), the second cylinder chamber 18 is entered. The oil passes through the passage 24 (second throttle 25) to the first load passage 51.

  The passage 46 and the passage 44 are formed at positions where the passage is blocked from the passage 24 (delay passage) when the piston 16 is located at the end on the second cylinder chamber 18 side (see the lower diagram in FIG. 4). ing. Similarly, the passage 45 and the passage 43 are formed at positions where they are blocked from the passage 24 (delay passage) when the piston 16 is located at the end on the first cylinder chamber 17 side (see the upper diagram in FIG. 3). ing. The diaphragm diameter of the second diaphragm 25 is the same diameter as the diaphragm diameter of the first diaphragm 13 and the diaphragm diameter of the third diaphragm 22 or larger than the diaphragm diameter of the first diaphragm 13 and the diaphragm diameter of the third diaphragm 22. It is desirable to be. By providing the second aperture 25, the moving speed of the piston 16 can be reduced.

<Variable speed mechanism>
The hydraulic motor 100 includes a speed variable mechanism for switching the operation state between the low speed mode and the high speed mode. The speed variable mechanism includes the tilt cylinder 35 and the high / low speed switching valve 4 ( And a shuttle valve 5.

(Hydraulic motor operation)
Next, the operation of the hydraulic motor 100 will be described. Here, the direction switching valve 101 connected to the hydraulic motor 100 is a three-position valve. When the hydraulic motor mechanism 1 is normally rotated (or reversely rotated), the direction switching valve 101 is set to the first switching position 101a. The second switching position 101c is used for reverse rotation (or forward rotation), and the neutral position 101b is used for stopping the hydraulic motor mechanism 1.

  Here, after the direction switching valve 101 is switched from the neutral position 101b to the first switching position 101a and the hydraulic motor mechanism 1 is rotated, the direction switching valve 101 is returned to the neutral position 101b and the hydraulic motor mechanism 1 is stopped ( A case where the brake is applied) will be described as an example. In this case, the first load passage 51 is a high pressure passage, and the second load passage 52 is a low pressure passage.

  Note that the description of switching the direction switching valve 101 to the second switching position 101c to rotate the hydraulic motor mechanism 1 and then returning to the neutral position 101b to stop the hydraulic motor mechanism 1 will be omitted. In this case, the second load passage 52 is a high pressure passage, and the first load passage 51 is a low pressure passage.

(Driving of hydraulic motor mechanism 1)
When the direction switching valve 101 is switched from the neutral position 101b to the first switching position 101a, the pressure oil from the pump 104 is supplied to the hydraulic motor mechanism 1 through the second load passage 52, and the counter balance valve 3 is in the neutral position. Switching from 3b to the first switching position 3a. When the counter balance valve 3 is switched to the first switching position 3a, the pressure oil is also supplied to the pressure chamber of the hydraulic motor mechanism 1 through the passage 53, thereby releasing the brake 32 (parking brake) of the hydraulic motor mechanism 1. Is done. On the other hand, when the counter balance valve 3 is switched to the first switching position 3 a, the pressure oil discharged from the hydraulic motor mechanism 1 passes through the first load passage 51, the counter balance valve 3, and the direction switching valve 101 and the tank 102. Is discharged. By these series of operations, the hydraulic motor mechanism 1 rotates at a predetermined rotational speed. At this time, since the pressure in the first load passage 51 is higher than the pressure in the second load passage 52, the piston 16 is at the end on the first cylinder chamber 17 side as shown in the upper diagram of FIG. The posture is maintained (state A).

(Stop of hydraulic motor mechanism 1)
Next, the operation for stopping the hydraulic motor mechanism 1 will be described. When the direction switching valve 101 is returned from the first switching position 101a to the neutral position 101b, the pump 104 is in communication with the tank 102, and the pressure of the oil discharged from the pump 104 is reduced. Thereby, the counter balance valve 3 returns from the 1st switching position 3a to the neutral position 3b. On the other hand, the hydraulic motor mechanism 1 tends to continue rotating due to inertia. When the counterbalance valve 3 returns to the neutral position 3b, the first load passage 51 and the direction switching valve 101 are disconnected, so that the pressure oil discharged from the hydraulic motor mechanism 1 that continues to rotate due to inertia is The first load passage 51 becomes a high-pressure passage because it cannot return to the tank 102. On the other hand, the second load passage 52 is a low pressure passage.

  At this time, the shockless relief valve 2 operates. By the operation of the shockless relief valve 2, the pressure oil in the first load passage 51 flows into the second load passage 52 and returns to the hydraulic motor mechanism 1. The resistance of the shockless relief valve 2 becomes a braking force (braking force), and the hydraulic motor mechanism 1 stops after a predetermined time has elapsed.

  When the pressure difference between the first load passage 51 and the second load passage 52 reaches a predetermined pressure, the first valve body 10 of the first communication valve 8 and the second valve body 19 of the second communication valve 6 are operated, The first load passage 51 and the second load passage 52 communicate with each other. On the other hand, since the pressure in the first cylinder chamber 17 and the pressure in the second cylinder chamber 18 are reversed, as shown in the lower diagram of FIG. 3, toward the end on the second cylinder chamber 18 side. Then, the piston 16 starts moving, and pressure oil is introduced into the first cylinder chamber 17 (state B). During the movement of the piston 16, pressure oil leaks from the passage 24 (second throttle 25) from the first cylinder chamber 17 to the second cylinder chamber 18, and the leaked pressure oil passes through the passage 46 to the second load passage. It flows to 52. As a result, the moving speed of the piston 16 is slower than when the passage 24 is not provided. When the piston 16 is moving in the cylinder chamber, the pressure oil is introduced into the first cylinder chamber 17, so the pressure in the second chamber 12 of the first communication valve 8 (valve closing pressure) is relatively small. That is, since the pressure for urging the first valve body 10 in the valve closing direction is small, the braking force (braking force) is relatively small. If the state where this braking force (braking force) is small is lengthened (the shockless time is lengthened), the braking distance becomes long and the stop shock is alleviated.

  Thus, in the present embodiment, the passage 24 (delay passage) and the second throttle 25 are formed in the piston 16, so that the diameter of the existing throttle is not reduced and the capacity of the cylinder chamber is not increased. The time until the movement of the piston 16 is completed, that is, the shockless time can be extended.

  Next, as shown as the state C in the lower diagram of FIG. 4, when the piston 16 reaches the end on the second cylinder chamber 18 side, the movement of the piston 16 stops and the passage 46 and the passage 44 pass through the passage. Since 24 (delay passage) is blocked, no pressure oil is introduced into the first cylinder chamber 17 and the pressure in the second chamber 12 of the first communication valve 8 is increased. That is, since the pressure for urging the first valve body 10 in the valve closing direction increases, the braking force (braking force) increases. By blocking the passage 46 with the piston 16, the braking force (braking force) increases in the second half of the braking operation, and it is possible to prevent the braking distance from becoming meaninglessly longer.

As described above, according to the present invention, the passage 24 (delay passage) that connects the cylinder chamber (17 or 18) to the low pressure passage (the second load passage 52 or the first load passage 51) is provided. By adopting a configuration in which the second throttle 25 is disposed in the passage 24, the shockless time can be extended without reducing the diameter of the existing throttle or increasing the capacity of the cylinder chamber.
From another viewpoint, when the shockless time equivalent to the conventional one is sufficient, the capacity of the cylinder chamber (17, 18) can be reduced, and as a result, the shockless relief valve 2 can be downsized.

  Further, when the first cylinder chamber 17 and the second cylinder chamber 18 are connected by the passage 24 (delay passage) and the second throttle 25 as in the present embodiment, the first passage 25 and the second throttle 25 Both the shockless time of the first valve body 10 and the second valve body 19 can be adjusted. That is, it is not necessary to provide a shockless time adjustment mechanism for each of the first valve body 10 and the second valve body 19. Further, since the oil in the first cylinder chamber 17 and the oil in the second cylinder chamber 18 are exchanged via the passage 24, the deterioration of the oil can be prevented.

  Furthermore, in this embodiment, the passage 24 and the second throttle 25 are formed in the piston 16. According to this structure, it is not necessary to secure a new space in the main body 9 for forming the passage 24 and the second diaphragm 25. Further, when changing the shockless time, it is possible to cope with it by exchanging with a piston having a different diameter of the throttle, that is, processing of the main body 9 is not necessary. Remodeling of existing hydraulic motors can be done only by exchanging pistons.

(Modification 1)
The passage 24 and the second throttle 25 that connect the first cylinder chamber 17 and the second cylinder chamber 18 may be provided in the main body 9 itself by processing the main body 9 instead of the piston 16.

(Modification 2)
Further, it is not always necessary to connect the first cylinder chamber 17 and the second cylinder chamber 18 by the passage 24 (second throttle 25), and between the first cylinder chamber 17 and the second load passage 52 and the second cylinder. The chamber 18 and the first load passage 51 may be directly connected to each other by a passage with a throttle. These passages and throttles are provided in the main body 9 itself by processing the main body 9.

(Modification 3)
Further, as shown in FIG. 5, the hydraulic motor 101 including the shockless relief valve 2 according to the modified example is configured such that the first communication valve 34 and the second communication valve 33 constituting the shockless relief valve 2 operate in both directions. A communication valve that operates only in one direction may be used instead of the communication valve.

1: Hydraulic motor mechanism 2: Shockless relief valve 3: Counter balance valve 6: Second communication valve 7: Accumulator 8: First communication valve 9: Main body 10: First valve body 11: First chamber 12: Second chamber 13: 1st throttle 15: 1st spring 16: Piston 17: 1st cylinder chamber 18: 2nd cylinder chamber 19: 2nd valve body 20: 3rd chamber 21: 4th chamber 22: 3rd aperture 23: 2nd Spring 24: passage (delay passage)
25: Second throttle 51: First load passage (high pressure passage)
52: Second load passage (low pressure passage)
100: Hydraulic motor 101: Directional switching valve

Claims (5)

A valve body for blocking or communicating between the high-pressure passage and the low-pressure passage formed in the main body;
A first chamber into which the pressure of the high-pressure passage for urging the valve body in the valve opening direction is introduced;
A second chamber into which the pressure of the high pressure passage for urging the valve body in the valve closing direction is introduced;
A first throttle disposed in a passage between the second chamber and the high pressure passage;
A spring for urging the valve body in the valve closing direction;
A cylinder chamber connected to the second chamber and defined by a piston;
In shockless relief valve with
A delay passage connecting the cylinder chamber to the low pressure passage;
A shockless relief valve, wherein a second throttle is disposed in the delay passage. The shockless relief valve according to claim 1,
The shockless relief valve, wherein the delay passage and the second throttle are formed in the piston. A first valve body for blocking or communicating between the first load passage and the second load passage formed in the main body;
A first chamber into which the pressure of the first load passage for urging the first valve body in the valve opening direction is introduced;
A second chamber into which the pressure of the first load passage for urging the first valve body in the valve closing direction is introduced;
A first throttle disposed in a passage between the second chamber and the first load passage;
A first spring that biases the first valve body in a valve closing direction;
A first cylinder chamber connected to the second chamber and defined by a piston;
A second valve body for blocking or communicating between the first load passage and the second load passage;
A third chamber into which the pressure of the second load passage for urging the second valve body in the valve opening direction is introduced;
A fourth chamber into which the pressure of the second load passage for urging the second valve body in the valve closing direction is introduced;
A third throttle disposed in a passage between the fourth chamber and the second load passage;
A second spring that biases the second valve body in a valve closing direction;
A second cylinder chamber connected to the fourth chamber and partitioned from the first cylinder chamber by the piston;
In shockless relief valve with
A delay passage connecting the first cylinder chamber to the second load passage;
A shockless relief valve, wherein a second throttle is disposed in the delay passage. The shockless relief valve according to claim 3,
The shockless relief valve, wherein the first cylinder chamber and the second cylinder chamber are connected by the delay passage. The shockless relief valve according to claim 4,
The shockless relief valve, wherein the delay passage and the second throttle are formed in the piston.

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