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JP2012192572A - Skin material, method for manufacturing the same, vehicle interior member that uses skin material - Google Patents

Skin material, method for manufacturing the same, vehicle interior member that uses skin material Download PDF

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Publication number
JP2012192572A
JP2012192572A JP2011057141A JP2011057141A JP2012192572A JP 2012192572 A JP2012192572 A JP 2012192572A JP 2011057141 A JP2011057141 A JP 2011057141A JP 2011057141 A JP2011057141 A JP 2011057141A JP 2012192572 A JP2012192572 A JP 2012192572A
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skin material
positioning
positioning piece
skin
stitch pattern
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Yoshihiro Yokota
佳弘 横田
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Inoac Corp
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Inoue MTP KK
Inoac Corp
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  • Injection Moulding Of Plastics Or The Like (AREA)
  • Passenger Equipment (AREA)
  • Vehicle Step Arrangements And Article Storage (AREA)

Abstract

PROBLEM TO BE SOLVED: To enable accurate surface treatment of a formed design part on the surface.SOLUTION: In a skin material 10, a stitching pattern 20 is formed at a predetermined position of the surface 10A, a positioning piece part 24 is protruded from a rear surface 10B on the rear surface 10B corresponding to a forming part of the stitching pattern 20. This positioning piece part 24 is detachably locked to a positioning groove part 40 that is concaved at a set part 32 to set the skin material 10. As a result, in the skin material 10, the stitching pattern 20 is accurately positioned in the set part 32 by locking the positioning piece part 24 to the positioning groove part 40 and coating of the stitching pattern 20 by a coating head part 34 of a coating device can be accurately performed.

Description

本発明は、表面に形成された意匠部に対して、セット部にセットした状態で表面処理装置によって表面処理が施される合成樹脂製の表皮材と、この表皮材の製造方法と、この表皮材を用いた車両内装部材に関するものである。   The present invention relates to a synthetic resin skin material that is subjected to surface treatment by a surface treatment device in a state of being set in a set portion with respect to a design portion formed on the surface, a method for producing the skin material, and the skin The present invention relates to a vehicle interior member using a material.

例えば、自動車の乗員室内に配設されるインストルメントパネルやフロアコンソール等の車両内装部材は、ポリエチレンやポリプロピレン等の樹脂材料からインジェクション成形した硬質の基材の外面に、塩化ビニルやポリウレタン等の樹脂材料から成形された柔軟性を有する表皮材を配設したものが実用化されている。このような車両内装部材は、表皮材の表面が外部に露出した状態となっている。   For example, vehicle interior members such as instrument panels and floor consoles installed in passenger compartments of automobiles are made of resin such as vinyl chloride or polyurethane on the outer surface of a rigid base material that is injection-molded from a resin material such as polyethylene or polypropylene. A material having a flexible skin material formed from a material has been put into practical use. Such a vehicle interior member is in a state where the surface of the skin material is exposed to the outside.

前記表皮材は、車両内装部材の品質や質感を左右するので、前述した合成樹脂製よりも更に質感が高い本革製を採用するのが望ましい。しかし本革製の表皮材は、車両内装部材の外面形状に合わせて本革からなる複数の表皮片を糸で縫合して構成されるためコストが嵩むと共に、素材数に限りがあるため、実際には一部の高級自動車のみに使用されている。従って、多くの車両内装部材では、合成樹脂製の表皮材における乗員室内に露出する表面に、本革の表面模様に似せたシボ模様を形成すると共に、表皮片の縫合に使用される糸を再現するステッチ模様を一体的に形成することがなされている。なお、表皮材を成形する成形型の成形面に、前記シボ模様と同様にステッチ模様を反転した凹凸形状を設けておくことで、表皮材の表面にステッチ模様を設けることが可能である。   Since the skin material affects the quality and texture of the vehicle interior member, it is desirable to use genuine leather having a higher texture than the synthetic resin described above. However, the leather material made of genuine leather is constructed by stitching multiple pieces of leather made of genuine leather with threads to match the outer shape of the vehicle interior member. Is used only in some luxury cars. Therefore, in many vehicle interior parts, a surface pattern that resembles the surface pattern of genuine leather is formed on the surface exposed to the passenger compartment of the synthetic resin skin material, and the yarn used to stitch the skin pieces is reproduced. The stitch pattern to be formed is integrally formed. In addition, it is possible to provide a stitch pattern on the surface of the skin material by providing an uneven shape obtained by inverting the stitch pattern in the same manner as the texture pattern on the molding surface of the mold for molding the skin material.

しかしながら、前記表皮材にステッチ模様を一体成形する場合には、該ステッチ模様をなす糸部が当該表皮材の表面と同色となるために際立ち難く、該ステッチ模様が本物のように見えない課題がある。そこで近年では、ステッチ模様をなす糸部の表面に、塗装装置による塗料の塗布やレーザー装置によるレーザー加工等による表面処理を施すことで(特許文献1参照)、表皮材の表面と異なる色のステッチ模様を設けることが行なわれている。   However, when a stitch pattern is integrally formed on the skin material, the thread portion forming the stitch pattern has the same color as the surface of the skin material, so that the stitch pattern does not look like the real thing. is there. Therefore, in recent years, the surface of the thread portion forming the stitch pattern is subjected to surface treatment by applying paint with a coating device or laser processing with a laser device (see Patent Document 1), so that stitches with colors different from the surface of the skin material are obtained. A pattern is provided.

図6は、表皮材70における本体部72の表面70Aに一体成形されたステッチ模様80をなす糸部82に、塗料を塗布して塗装することで表面処理を行なう状態を示す説明図である。この塗装作業は、表皮材70の外縁部74に設けた凹状の保持部76(図6(a)参照)を、セット部92に設けた突ピン96に係止させて該表皮材70を該セット部92にセットしたもとで、車両内装部材の外面となる部分である本体部72の表面70Aに設けた前記ステッチ模様80の糸部(意匠部)82に対して、塗装ヘッド部94により所定の塗料の塗布が行なわれる(図6(b))。   FIG. 6 is an explanatory view showing a state in which a surface treatment is performed by applying a paint to the thread portion 82 forming the stitch pattern 80 integrally formed on the surface 70A of the main body portion 72 in the skin material 70. In this painting operation, a concave holding portion 76 (see FIG. 6A) provided on the outer edge portion 74 of the skin material 70 is engaged with a projecting pin 96 provided on the set portion 92, so that the skin material 70 is Under the setting of the set portion 92, the coating head portion 94 applies the yarn portion (design portion) 82 of the stitch pattern 80 provided on the surface 70A of the main body portion 72 which is the outer surface of the vehicle interior member. A predetermined paint is applied (FIG. 6B).

特開2007−269221号公報JP 2007-269221 A

しかしながら前記保持部76は、図6(a)に示すように、本体部72に影響を与え難い外縁部74に設けられており、ステッチ模様80から離れてしまう。このため表皮材70は、セット部92に対して外縁部74が保持されて、本体部72は該セット部92に対する位置決めがなされないから、該表皮材70に成形誤差、成形歪みおよび弛み等が発生している場合には、ステッチ模様80がセット部92に対して正規の位置からずれた状態となり易い。従って、図6(b)に示すように、ステッチ模様80がずれたままで塗装ヘッド部94による塗装作業が実施された場合には、該ステッチ模様80の糸部82に正確に塗料を塗布できなくなり、表皮材70の品質や質感が低下すると共に塗装不良が発生して製造効率が低下する等の問題がある。   However, as shown in FIG. 6A, the holding portion 76 is provided on the outer edge portion 74 that hardly affects the main body portion 72, and is separated from the stitch pattern 80. For this reason, the outer skin portion 74 of the skin material 70 is held with respect to the set portion 92, and the main body portion 72 is not positioned with respect to the set portion 92. Therefore, the skin material 70 has molding errors, molding distortions, slackness, and the like. If it occurs, the stitch pattern 80 tends to be shifted from the normal position with respect to the set portion 92. Therefore, as shown in FIG. 6B, when the painting operation is performed by the painting head portion 94 with the stitch pattern 80 being displaced, the paint cannot be accurately applied to the thread portion 82 of the stitch pattern 80. There is a problem that the quality and texture of the skin material 70 are deteriorated and a defective coating is generated, resulting in a decrease in manufacturing efficiency.

従って本発明では、表面に設けられた意匠部の表面処理を正確に行なうことを可能とした表皮材と、表皮材の表面に設けられた意匠部の表面処理を正確に行ない得る表皮材の製造方法と、この表皮材を用いた車両内装部材を提供することを目的とする。   Therefore, in the present invention, a skin material capable of accurately performing the surface treatment of the design portion provided on the surface, and the production of the skin material capable of accurately performing the surface treatment of the design portion provided on the surface of the skin material. It is an object of the present invention to provide a method and a vehicle interior member using the skin material.

前記課題を解決し、所期の目的を達成するため、請求項1に記載の発明は、
表面に形成された意匠部に対して、セット部にセットした状態で表面処理装置によって表面処理が施される合成樹脂製の表皮材であって、
前記表面処理が施される意匠部の形成部位に対応する裏面には、前記セット部に設けられた保持部に係止可能な位置決め部が設けられたことを要旨とする。
In order to solve the problem and achieve the intended purpose, the invention according to claim 1
For the design part formed on the surface, it is a synthetic resin skin material that is subjected to surface treatment by a surface treatment device in a state set in the set part,
The gist is that a positioning portion that can be locked to a holding portion provided in the set portion is provided on a back surface corresponding to a formation portion of the design portion to be subjected to the surface treatment.

従って、請求項1に係る発明によれば、表面に形成されて、表面処理が施される意匠部の形成部位に対応する裏面に設けられた位置決め部を、セット部に設けられた保持部に係止させることで、セット部に対して意匠部を正確に位置決めすることができる。従って、表面処理が施される意匠部がセット部に精度よく位置決めされているので、表面処理装置により該意匠部に対する表面処理を正確かつ確実に行なうことを可能とし、表皮材の品質や質感が向上する。   Therefore, according to the invention which concerns on Claim 1, the positioning part provided in the back surface corresponding to the formation part of the design part formed in the surface and surface-treating is made into the holding part provided in the set part. By locking, the design portion can be accurately positioned with respect to the set portion. Therefore, since the design portion to be surface-treated is accurately positioned on the set portion, the surface treatment apparatus can accurately and reliably perform the surface treatment on the design portion, and the quality and texture of the skin material can be improved. improves.

請求項2に記載の発明は、
前記位置決め部は、互いに交差する向きに延在する当接部が前記保持部に夫々係止可能に設けられたことを要旨とする。
従って、請求項2に係る発明によれば、位置決め部における互いに交差する向きに延在する当接部が保持部に夫々係止するので該位置決め部が該保持部に位置決めされ、これにより意匠部を確実に位置決めし得ると共に位置決めした状態で保持し得る。
The invention described in claim 2
The positioning portion is characterized in that contact portions extending in directions intersecting each other are provided so as to be able to be locked to the holding portion.
Therefore, according to the second aspect of the present invention, the contact portions extending in the direction intersecting with each other in the positioning portion are respectively locked to the holding portion, so that the positioning portion is positioned on the holding portion, thereby the design portion. Can be reliably positioned and can be held in a positioned state.

請求項3に記載の発明は、
前記位置決め部は、前記セット部に設けられた凹状の前記保持部に合わせた形状で表皮材の前記裏面から突出するように一体的に形成されたことを要旨とする。
従って、請求項3に係る発明によれば、表皮材が薄くても位置決め部を形成し得ると共に、該位置決め部を形成しても意匠部の形状に影響を及ぼさない。
The invention according to claim 3
The gist is that the positioning portion is integrally formed so as to protrude from the back surface of the skin material in a shape that matches the concave holding portion provided in the set portion.
Therefore, according to the third aspect of the invention, the positioning portion can be formed even if the skin material is thin, and even if the positioning portion is formed, the shape of the design portion is not affected.

請求項4に記載の発明は、
前記位置決め部は、表皮材の前記裏面との境界部に脆弱部が設けられたことを要旨とする。
従って、請求項4に係る発明によれば、意匠部の表面処理後に、表皮材から位置決め部を簡単に分離して取り除くことができる。
The invention according to claim 4
The gist of the positioning portion is that a fragile portion is provided at a boundary portion with the back surface of the skin material.
Therefore, according to the invention which concerns on Claim 4, after the surface treatment of a design part, a positioning part can be easily isolate | separated and removed from a skin material.

請求項5に記載の発明は、
前記意匠部は、ステッチ模様をなす複数の糸形状部分であることを要旨とする。
従って、請求項5に係る発明によれば、表皮材の表面に設けられた各糸形状部分が適切に表面処理され、ステッチ模様が本物の糸から構成されたように見せることができる。
The invention described in claim 5
The gist is that the design portion is a plurality of thread-shaped portions forming a stitch pattern.
Therefore, according to the invention which concerns on Claim 5, each thread-shaped part provided in the surface of the skin material is appropriately surface-treated, and it can appear that the stitch pattern was comprised from the real thread | yarn.

請求項6に記載の発明は、
請求項1〜5の何れか一項に記載の表皮材によって基材を被覆するよう構成した車両内装部材であって、
前記基材の前記表皮材で覆われる表面には、前記位置決め部を係止可能な表皮保持部が設けられ、
前記位置決め部は、前記基材に設けられた前記表皮保持部に係止されたことを要旨とする。
従って、請求項6に係る発明によれば、表皮材に設けた位置決め部を基材に設けた表皮保持部に係止させることで、該表皮材を該基材に対して正確に位置決めして装着することができるから、車両内装部材の品質や質感が向上する。
The invention described in claim 6
A vehicle interior member configured to cover a base material with the skin material according to any one of claims 1 to 5,
The surface covered with the skin material of the base material is provided with a skin holding portion capable of locking the positioning portion,
The gist is that the positioning portion is locked to the skin holding portion provided on the base material.
Therefore, according to the invention which concerns on Claim 6, by positioning the positioning part provided in the skin material to the skin holding part provided in the base material, the skin material is accurately positioned with respect to the base material. Since it can be mounted, the quality and texture of the vehicle interior member is improved.

請求項7に記載の発明は、
車両内装部材の表面を構成する表皮材の製造方法であって、
前記車両内装部材の表側に臨む表面に設けられる意匠部および該意匠部の形成部位に対応する裏面に設けられる位置決め部を有する表皮材を一体形成し、
セット部に設けられた保持部に前記位置決め部を係止して、前記表皮材を該セット部にセットし、
前記位置決め部を前記保持部に係止して位置決めしたもとで、表面処理装置により前記意匠部に表面処理を行なうことを要旨とする。
The invention described in claim 7
A method for manufacturing a skin material constituting the surface of a vehicle interior member,
A skin material having a design part provided on the surface facing the front side of the vehicle interior member and a positioning part provided on the back surface corresponding to the formation part of the design part is integrally formed,
Locking the positioning part to the holding part provided in the set part, set the skin material on the set part,
The gist is that the design portion is subjected to surface treatment by a surface treatment device while the positioning portion is locked and positioned on the holding portion.

従って、請求項7に係る発明によれば、表皮材における表面に設けられた意匠部の形成部位に対応する裏面に設けられた位置決め部を、セット部に設けられた保持部に係止させるようにしたので、セット部に対して意匠部を精度よく位置決めすることができる。従って、セット部に正確に位置決めされた意匠部に対して表面処理装置により表面処理を行なうから、表面処理精度が高められて意匠部に対する表面処理を正確かつ確実に行なうことができ、表皮材の品質や質感を向上させ得る。   Therefore, according to the invention which concerns on Claim 7, the positioning part provided in the back surface corresponding to the formation part of the design part provided in the surface in a skin material is made to latch on the holding part provided in the set part. Therefore, the design portion can be accurately positioned with respect to the set portion. Accordingly, since the surface treatment device performs surface treatment on the design portion that is accurately positioned in the set portion, the surface treatment accuracy can be increased, and the surface treatment on the design portion can be performed accurately and reliably. Can improve quality and texture.

本発明に係る表皮材によれば、表面に設けられた意匠部の表面処理を正確に行なうことを可能とする。
別の発明に係る表皮材の製造方法によれば、表皮材の表面に設けられた意匠部に表面処理を正確に行ない得る。
別の発明に係る車両内装部材によれば、表皮材の意匠部が正確に位置決めされて品質および質感が向上する。
According to the skin material according to the present invention, the surface treatment of the design portion provided on the surface can be performed accurately.
According to the manufacturing method of the skin material which concerns on another invention, surface treatment can be correctly performed to the design part provided in the surface of the skin material.
According to the vehicle interior member according to another invention, the design portion of the skin material is accurately positioned and the quality and texture are improved.

(a)は、実施例の表皮材を、ステッチ模様が形成された表面から見た部分斜視図であり、(b)は、実施例の表皮材を、位置決め片部が形成された裏面から見た部分斜視図である。(a) is the partial perspective view which looked at the skin material of the Example from the surface where the stitch pattern was formed, (b) is the surface material of the Example seen from the back surface where the positioning piece part was formed. FIG. 実施例の表皮材の製造方法を示す説明図であって、(a)は、表面にステッチ模様が形成されると共に該ステッチ模様の形成部位に対応する裏面に位置決め片部が形成された表皮材と、位置決め溝部が形成されたセット部とを示し、(b)は、位置決め片部を位置決め溝部に係止して表皮材をセット部にセット保持した状態を示している。BRIEF DESCRIPTION OF THE DRAWINGS It is explanatory drawing which shows the manufacturing method of the skin material of an Example, Comprising: (a) is the skin material by which the positioning piece part was formed in the back surface corresponding to the formation site | part of the stitch pattern in which the stitch pattern was formed in the surface And (b) shows a state in which the positioning piece portion is locked to the positioning groove portion and the skin material is set and held in the set portion. 実施例の表皮材の製造方法を示す説明図であって、(a)は、位置決め片部によりセット部に位置決めしたステッチ模様を塗装ヘッド部により塗装する状態を示し、(b)は、(a)のIIIb-IIIb線で破断した状態を示している。It is explanatory drawing which shows the manufacturing method of the skin material of an Example, Comprising: (a) shows the state which coats the stitch pattern positioned in the set part by the positioning piece part with a painting head part, (b) shows (a ) Shows a broken state along line IIIb-IIIb. 位置決め片部の変更例を示す説明図であって、(a)は、基部に脆弱部を設けた位置決め片部を示し、(b)は、長手方向へ断続的に形成した位置決め片部を示し、(c)は、短手方向の側面に凸部を設けた位置決め片部を示している。It is explanatory drawing which shows the example of a change of a positioning piece part, (a) shows the positioning piece part which provided the weak part in the base, (b) shows the positioning piece part formed in the longitudinal direction intermittently (C) has shown the positioning piece part which provided the convex part in the side surface of a transversal direction. 実施例の表皮材を用いた車両内装部材の概略斜視図である。It is a schematic perspective view of the vehicle interior member using the skin material of the Example. (a)は、従来の表皮材の一例を示す説明図であり、(b)は、従来の表皮材の製造方法を示す説明図であって、表皮材を塗装部材のセット部にセットしてステッチ模様を塗装している状態を示している。(a) is explanatory drawing which shows an example of the conventional skin material, (b) is explanatory drawing which shows the manufacturing method of the conventional skin material, Comprising: A skin material is set to the set part of a coating member. The stitch pattern is shown.

次に、本発明に係る表皮材および表皮材の製造方法と、この表皮材を用いた車両内装部材につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。実施例では、図5に示す車両内装部材であるフロアコンソールFCに実施される表皮材10を例示する。   Next, a skin material and a manufacturing method of the skin material according to the present invention and a vehicle interior member using the skin material will be described below with reference to the accompanying drawings by way of preferred examples. In an Example, the skin material 10 implemented in the floor console FC which is a vehicle interior member shown in FIG. 5 is illustrated.

実施例の表皮材10は、RIM(Reaction Injection Molding)成形、すなわち反応射出成形により成形されたものである。このRIM成形技術は、ミキシングヘッドを備えた射出成型機(図示省略)を使用して、2種類のモノマーを成形型(金型)内に混合射出し、重合反応を起こさせて成形品を成形する方法であり、薄肉でかつ部位毎に厚みや表面形状が異なる様々な形状の表皮材を成形することが可能である。   The skin material 10 of the embodiment is molded by RIM (Reaction Injection Molding), that is, reaction injection molding. This RIM molding technology uses an injection molding machine (not shown) equipped with a mixing head to mix and inject two types of monomers into a mold (mold) and cause a polymerization reaction to mold the molded product. It is possible to form skin materials of various shapes that are thin and have different thicknesses and surface shapes for each part.

実施例の表皮材10は、前記RIM成形によりポリウレタン等の樹脂材料から1〜2mmの厚みに成形されており、柔軟性に優れていて容易に変形し得る。この表皮材10は、図2に示すように、フロアコンソールFCの外面となる部分である本体部12の表面10Aに、本革の表面模様に似せたシボ模様等が再現されていると共に、該本体部12の表面10Aの所定位置には、意匠部としてのステッチ模様20が設けられている。また、本体部12の外縁に位置する外縁部14には、裏側に開口した凹状の保持部16が設けられている。なお外縁部14は、フロアコンソールFCの外面となる部分ではなく、フロアコンソールFCに用いる際に該フロアコンソールFCの外部に露出しないように折り返されたり、該フロアコンソールFCに用いる前に切除される部分である。   The skin material 10 of an Example is shape | molded by 1-2 mm in thickness from resin materials, such as a polyurethane, by the said RIM shaping | molding, is excellent in a softness | flexibility, and can deform | transform easily. As shown in FIG. 2, the skin material 10 has a surface pattern of the main body 12 that is an outer surface of the floor console FC, and a texture pattern resembling the surface pattern of leather is reproduced. A stitch pattern 20 as a design portion is provided at a predetermined position on the surface 10A of the main body portion 12. In addition, the outer edge portion 14 located at the outer edge of the main body portion 12 is provided with a concave holding portion 16 opened on the back side. Note that the outer edge portion 14 is not a portion that becomes the outer surface of the floor console FC, but is folded back so as not to be exposed to the outside of the floor console FC when used for the floor console FC, or is cut out before being used for the floor console FC. Part.

ステッチ模様20は、図1(a)に示すように、本革を実物の縫い糸で縫った際の糸目の形態に似せた複数の糸部(糸形状部分)22が、直線または曲線のライン状に配列した構成となっている。各糸部22は、実物の縫い糸における本革から露出した部分の形状に似せて細長くかつ長手方向の両端が丸みを帯びた形状をなし、表皮材10の表面10Aから膨出した所謂蒲鉾状に形成されている。そして、ステッチ模様20の各糸部22の外面は、後述する表面処理装置としての塗装装置30(図2、図3参照)により、所定の塗料を塗布して所定の色に塗装される。   As shown in FIG. 1A, the stitch pattern 20 includes a plurality of thread portions (thread-shaped portions) 22 that resemble the form of the stitches of genuine leather sewn with real sewing threads. It is the arrangement arranged in. Each thread portion 22 has an elongated shape that is similar to the shape of a portion exposed from genuine leather in a real sewing thread and is rounded at both ends in the longitudinal direction, and has a so-called ridge shape that bulges from the surface 10A of the skin material 10. Is formed. And the outer surface of each thread part 22 of the stitch pattern 20 is coated with a predetermined color by applying a predetermined paint by a coating apparatus 30 (see FIGS. 2 and 3) as a surface treatment apparatus described later.

そして、実施例の表皮材10は、図1〜図3に示すように、裏面10Bにおける前記ステッチ模様20の形成部位に対応する部位に、位置決め片部(位置決め部)24が設けられている。この位置決め片部24は、表皮材10のRIM成形時に本体部12に一体形成されたもので、該本体部12の裏面10Bからリブ状に突出した突片部であって、ステッチ模様20の延在方向に沿ってライン状に延在形成され、第1当接面24Aと第2当接面24Bを有している。第1当接面24Aは、本体部12の裏面10Bと交差する方向(該本体部12の厚み方向)に延在すると共に位置決め片部24の短手方向に並んで長手方向に延在し、第2当接面24Bは、本体部12の裏面10Bと交差する方向(該本体部12の厚み方向)に延在すると共に位置決め片部24の長手方向の両端に位置している(図3参照)。すなわち、第1当接面24Aおよび第2当接面24Bは、互いに交差する直交方向に延在しており、後述するように、セット部32に設けた位置決め溝部40の第1当接壁面40Aおよび第2当接壁面40Bに夫々係止可能となっている。   And as shown in FIGS. 1-3, the skin material 10 of an Example is provided with the positioning piece part (positioning part) 24 in the site | part corresponding to the formation site | part of the said stitch pattern 20 in the back surface 10B. The positioning piece portion 24 is integrally formed with the main body portion 12 when the skin material 10 is RIM-molded, and is a protruding piece portion protruding in a rib shape from the back surface 10B of the main body portion 12 and extends the stitch pattern 20. The first contact surface 24 </ b> A and the second contact surface 24 </ b> B are formed extending in a line along the current direction. The first contact surface 24A extends in a direction intersecting with the back surface 10B of the main body portion 12 (thickness direction of the main body portion 12) and extends in the longitudinal direction side by side in the lateral direction of the positioning piece portion 24. The second contact surface 24B extends in the direction intersecting the back surface 10B of the main body 12 (the thickness direction of the main body 12) and is positioned at both ends in the longitudinal direction of the positioning piece 24 (see FIG. 3). ). That is, the first contact surface 24A and the second contact surface 24B extend in orthogonal directions that intersect each other, and as will be described later, the first contact wall surface 40A of the positioning groove portion 40 provided in the set portion 32. The second contact wall surface 40B can be locked.

なお、前記位置決め片部24は、図1に示すように、ライン状に延在するステッチ模様20に対応して設けられるもので、表面処理が施される各糸部22の裏側に対応する部位だけに限らず、隣接する糸部22,22間の表面処理が施されない部分の裏側に対応する部位にも設けられている。また位置決め片部24は、該ステッチ模様20より幅広に設けたり、糸部22の幅方向にはみ出るように設けてもよい。   In addition, as shown in FIG. 1, the positioning piece 24 is provided corresponding to the stitch pattern 20 extending in a line shape, and a portion corresponding to the back side of each yarn portion 22 subjected to surface treatment. In addition to the above, it is also provided at a portion corresponding to the back side of the portion where the surface treatment between the adjacent yarn portions 22 and 22 is not performed. Further, the positioning piece portion 24 may be provided wider than the stitch pattern 20 or may be provided so as to protrude in the width direction of the yarn portion 22.

表皮材10がセットされるセット部32は、表皮材10の本体部12を規定の形状で保持する凸状の第1保持部36と、第1保持部36の外周に設けられて外縁部14を保持する第2保持部38とを備えている。そしてセット部32は、図示省略したロボットのアームや移動機構に保持または固定され、水平のX軸方向およびY軸方向と垂直のZ軸方向の3軸方向へ高精度で移動および位置決めが可能となっている。   The set portion 32 on which the skin material 10 is set is provided on the outer periphery of the first holding portion 36 and the convex first holding portion 36 that holds the main body portion 12 of the skin material 10 in a prescribed shape. And a second holding portion 38 for holding the. The set unit 32 is held or fixed to a robot arm or a moving mechanism (not shown), and can be moved and positioned with high accuracy in three horizontal directions, ie, the horizontal X-axis direction and the Y-axis direction and the Z-axis direction. It has become.

セット部32の第1保持部36には、図2および図3に示すように、表皮材10における本体部12の裏面10Bに形成された前記位置決め片部24が突入して係止し得る保持部としての位置決め溝部40が、位置決め片部24の延在方向に合わせて延在形成されている。この位置決め溝部40は、第1保持部36の外面と交差する方向に延在して、該位置決め溝部40の短手方向で対向して長手方向へ延在する第1当接壁面40Aと、該位置決め溝部40の長手方向両端に位置する第2当接壁面40Bとを備えている(図3参照)。そして、位置決め片部24が位置決め溝部40に突入して係止した際には、該位置決め片部24の第1当接面24Aが該位置決め溝部40の第1当接壁面40Aに当接して係止され、該位置決め片部24の第2当接面24Bが該位置決め溝部40の第2当接壁面40Bに当接して係止されるようになっている。従って、位置決め片部24の第1当接面24Aおよび第2当接面24Bが位置決め溝部40の第1当接壁面40Aおよび第2当接壁面40Bに夫々係止することで、該位置決め片部24の表側に設けられた前記ステッチ模様20が正確に位置決めされると共に、セット部32の第1保持部36の外面に沿ってずれ動くことが規制される。   As shown in FIGS. 2 and 3, the positioning piece 24 formed on the back surface 10 </ b> B of the main body 12 in the skin material 10 can enter and be locked in the first holding portion 36 of the set portion 32. A positioning groove 40 as a portion is formed so as to extend in the extending direction of the positioning piece 24. The positioning groove portion 40 extends in a direction intersecting the outer surface of the first holding portion 36, and is opposed to the short side direction of the positioning groove portion 40 and extends in the longitudinal direction; It has the 2nd contact wall surface 40B located in the longitudinal direction both ends of the positioning groove part 40 (refer FIG. 3). When the positioning piece 24 enters and locks into the positioning groove 40, the first contact surface 24A of the positioning piece 24 comes into contact with the first contact wall surface 40A of the positioning groove 40 and engages. The second contact surface 24B of the positioning piece 24 is brought into contact with and locked to the second contact wall surface 40B of the positioning groove 40. Accordingly, the first and second contact surfaces 24A and 24B of the positioning piece 24 are engaged with the first and second contact wall surfaces 40A and 40B of the positioning groove 40, respectively. The stitch pattern 20 provided on the front side of 24 is accurately positioned, and the movement of the stitch pattern 20 along the outer surface of the first holding portion 36 of the set portion 32 is restricted.

前記位置決め片部24は、本体部12の裏面10Bからの突出高さHが、位置決め溝部40における第1保持部36の外面からの深さD以下に設定されている。従って、位置決め片部24が位置決め溝部40に係止した状態においては、表皮材10の裏面10Bを第1保持部36の外面に密着させることができ、ステッチ模様20がセット部32の第1保持部36から浮き上がることを防止し得る。また位置決め片部24は、その長手方向の全長が位置決め溝部40の長さ方向の全長に対して僅かに小さく設定されると共に(図3(b))、その短手方向の幅Wが位置決め溝部40の幅Sと同じに設定されている(図2(b))。従って、位置決め片部24が位置決め溝部40に係止した状態においては、前述したように、該位置決め片部24の第1当接面24Aおよび第2当接面24Bが、位置決め溝部40の第1当接壁面40Aおよび第2当接壁面40Bに夫々係止される。なお位置決め溝部40は、底部より第1保持部36の外面側が僅かに幅広に形成され、かつ第1保持部36の外面側では位置決め片部24の先端の幅より僅かに幅広に形成されており、該位置決め片部24を突入させ易くなっている。   In the positioning piece 24, the protrusion height H from the back surface 10 </ b> B of the main body 12 is set to be equal to or less than the depth D from the outer surface of the first holding portion 36 in the positioning groove 40. Therefore, in a state where the positioning piece portion 24 is locked to the positioning groove portion 40, the back surface 10B of the skin material 10 can be brought into close contact with the outer surface of the first holding portion 36, and the stitch pattern 20 is held in the first holding portion 32. It is possible to prevent floating from the portion 36. Further, the positioning piece portion 24 is set such that the total length in the longitudinal direction is slightly smaller than the total length in the length direction of the positioning groove portion 40 (FIG. 3B), and the width W in the short direction is the positioning groove portion. It is set to be the same as the width S of 40 (FIG. 2B). Therefore, in the state where the positioning piece portion 24 is locked to the positioning groove portion 40, the first contact surface 24A and the second contact surface 24B of the positioning piece portion 24 are in contact with the first groove of the positioning groove portion 40 as described above. The contact wall 40A and the second contact wall 40B are respectively locked. The positioning groove portion 40 is formed to be slightly wider on the outer surface side of the first holding portion 36 than the bottom portion, and is formed to be slightly wider than the width of the tip of the positioning piece portion 24 on the outer surface side of the first holding portion 36. The positioning piece 24 can be easily inserted.

一方、セット部32の第2保持部38には、表皮材10の外縁部14に設けた前記保持部16が係止する突ピン42が形成されている。   On the other hand, the second holding portion 38 of the set portion 32 is formed with a projecting pin 42 that is engaged with the holding portion 16 provided on the outer edge portion 14 of the skin material 10.

従ってセット部32は、各保持部16を対応する各突ピン42に係止することで、表皮材10の外縁部14を第2保持部38に位置決めすると共に、位置決め片部24を位置決め溝部40に係止することで、該表皮材10の本体部12を規定の形状に矯正した状態で第1保持部36にセットすることを可能とし、ステッチ模様20を該セット部32の位置決め溝部40に沿って正確に位置決めすることができる。なおセット部32は、内部に空間部44が画成された中空状に形成される一方、前記第1保持部36における表皮材10の裏面10Bに接する部分および第2保持部38における外縁部14の裏面に接する部分には、外部と空間部44とを連通する多数の通気孔46が穿設されると共に、底部には図示省略した吸引装置が連結される排気口48が形成されている。従って、吸引装置を作動させて各通気孔46を介して外部空気を空間部44に吸引することで、本体部12が第1保持部36に吸着されると共に外縁部14が第2保持部38に吸着され、表皮材10がセット部32に密着した状態で保持される。なお通気孔46は、位置決め溝部40の底部にも形成されており、位置決め片部24は該位置決め溝部40に吸着保持され得る。   Therefore, the set portion 32 locks each holding portion 16 to the corresponding projecting pin 42 so as to position the outer edge portion 14 of the skin material 10 on the second holding portion 38 and also the positioning piece portion 24 to the positioning groove portion 40. The main body portion 12 of the skin material 10 can be set to the first holding portion 36 in a state corrected to a prescribed shape, and the stitch pattern 20 can be placed in the positioning groove portion 40 of the set portion 32 Can be accurately positioned along. The set portion 32 is formed in a hollow shape having a space portion 44 defined therein, while the portion of the first holding portion 36 that contacts the back surface 10B of the skin material 10 and the outer edge portion 14 of the second holding portion 38. A large number of air holes 46 communicating with the outside and the space 44 are formed in a portion in contact with the back surface of the air outlet, and an exhaust port 48 to which a suction device (not shown) is connected is formed at the bottom. Therefore, by operating the suction device and sucking the external air into the space 44 through the vent holes 46, the main body 12 is adsorbed to the first holding part 36 and the outer edge 14 is the second holding part 38. The skin material 10 is held in close contact with the set portion 32. The vent hole 46 is also formed at the bottom of the positioning groove 40, and the positioning piece 24 can be sucked and held in the positioning groove 40.

前記塗装装置30は、図2および図3に示すように、タンポ印刷(「パッド印刷」ともいう)方式に構成され、セット部32にセットした表皮材10の表面10Aに形成したステッチ模様20対し、塗料を塗布して塗装を施す塗装ヘッド部34を備えている。前記塗装ヘッド部34は、図3(a)および図3(b)に示すように、図示省略した支持装置によりセット部32の上方において昇降移動可能に配設され、塗料を付着させる塗料付着部50を下端に備えている。この塗料付着部50は、ゴムまたはシリコン製で弾力性を有する部材であり、ステッチ模様20の糸部22の長さおよび幅に整合する形状に形成されており、実施例の塗装ヘッド部34では、3つの糸部22に対応する3つの塗料付着部50が設けられている。また塗装ヘッド部34は、前記支持装置により、セット部32から上方へ離間して塗料付着部50に塗料を付着させる塗料付着位置と、位置決めされた該セット部32に向け下降して近接した塗装位置とに位置変位が可能となっている。塗料付着部50は、塗装ヘッド部34の塗装位置において、該塗装ヘッド部34の下方に位置決め保持されたセット部32の位置決め溝部40の真上に位置するように位置規制されている。すなわち、塗装ヘッド部34が塗装位置に移動した際には、塗料付着部50がステッチ模様20の糸部22の外面に対して正確に接触するようになり、該塗料付着部50に付着した塗料が各糸部22の外面に塗布されてステッチ模様20に対する塗装作業が適切に行なわれる。   As shown in FIGS. 2 and 3, the coating apparatus 30 is configured in a tampo printing (also referred to as “pad printing”) method, and is applied to the stitch pattern 20 formed on the surface 10 </ b> A of the skin material 10 set in the setting portion 32. A coating head portion 34 is provided for applying a paint by applying a paint. As shown in FIGS. 3 (a) and 3 (b), the coating head portion 34 is disposed so as to be movable up and down above the set portion 32 by a support device (not shown), and a paint adhering portion for adhering the paint. 50 is provided at the lower end. The paint adhering portion 50 is a member made of rubber or silicon and having elasticity, and is formed in a shape that matches the length and width of the yarn portion 22 of the stitch pattern 20. In the coating head portion 34 of the embodiment, Three paint adhesion portions 50 corresponding to the three yarn portions 22 are provided. In addition, the coating head unit 34 is separated from the set unit 32 by the support device so as to adhere the paint to the coating unit 50, and the coating unit 34 descends and approaches the positioned set unit 32. Position displacement is possible. The position of the coating material adhering portion 50 is regulated so that it is positioned directly above the positioning groove portion 40 of the set portion 32 positioned and held below the coating head portion 34 at the coating position of the coating head portion 34. That is, when the coating head part 34 moves to the coating position, the paint adhering part 50 comes into contact with the outer surface of the yarn part 22 of the stitch pattern 20 accurately, and the paint adhering to the paint adhering part 50 is obtained. Is applied to the outer surface of each thread portion 22 so that the painting operation on the stitch pattern 20 is appropriately performed.

前記塗装装置30による表皮材10のステッチ模様20の塗装作業は、塗装ヘッド部34の塗料付着位置と塗装位置との往復移動と、セット部32の3軸方向への移動および位置決めと同期させて行なわれる。すなわち、塗装ヘッド部34が塗料付着位置で塗料付着部50に塗料を付着させて塗装位置に到来する間に、セット部32にセットした表皮材10に設けられたステッチ模様20の各糸部22を塗料付着部50の真下に相対するように位置決めすることで、各糸部22に対する塗装が順次行なわれる。   The painting operation of the stitch pattern 20 of the skin material 10 by the painting device 30 is synchronized with the reciprocating movement of the painting head portion 34 between the paint adhesion position and the painting position, and the movement and positioning of the set portion 32 in the three axial directions. Done. That is, each yarn portion 22 of the stitch pattern 20 provided on the skin material 10 set in the set portion 32 while the coating head portion 34 attaches the paint to the paint adhesion portion 50 at the paint adhesion position and arrives at the painting position. Is positioned so as to face directly below the paint adhering portion 50, whereby the yarn portions 22 are sequentially coated.

従って実施例の表皮材10は、表面10Aに形成されたステッチ模様20に対応する裏面10Bに設けられた位置決め片部24を、塗装装置30のセット部32に設けられた位置決め溝部40に突入させて係止することで、ステッチ模様20が位置決めされた状態でセット部32にセットすることを可能とする。すなわち、位置決め片部24を位置決め溝部40に係止させることでセット部32に対してステッチ模様20を精度よく位置決めすることができ、塗装位置に移動した塗装ヘッド部34の塗料付着部50に対し、該ステッチ模様20の糸部22を正確に位置決めさせ得る。これにより実施例の表皮材10は、塗料付着部50に塗料を付着させた塗装ヘッド部34が前記塗装位置に移動した際に、該塗装ヘッド部34によりステッチ模様20の各糸部22に正確かつ確実に塗装することを可能とし、該ステッチ模様20の各糸部22が本物(実物)の糸のように見えて該表皮材10の品質や質感が向上している。   Therefore, in the skin material 10 of the embodiment, the positioning piece portion 24 provided on the back surface 10B corresponding to the stitch pattern 20 formed on the front surface 10A enters the positioning groove portion 40 provided in the set portion 32 of the coating apparatus 30. By being locked, the stitch pattern 20 can be set on the set portion 32 in a state where the stitch pattern 20 is positioned. That is, the stitch pattern 20 can be accurately positioned with respect to the set portion 32 by engaging the positioning piece portion 24 with the positioning groove portion 40, and the paint adhering portion 50 of the painting head portion 34 moved to the painting position. The yarn portion 22 of the stitch pattern 20 can be accurately positioned. As a result, the skin material 10 of the embodiment is accurately applied to each thread portion 22 of the stitch pattern 20 by the coating head portion 34 when the coating head portion 34 having the coating material attached to the coating material adhesion portion 50 moves to the coating position. In addition, it is possible to paint reliably, and each thread portion 22 of the stitch pattern 20 looks like a real (real) thread, and the quality and texture of the skin material 10 are improved.

そして実施例の表皮材10は、位置決め片部24を位置決め溝部40に係止させた際に、該位置決め片部24の互いに交差する方向へ延在する第1当接面24Aおよび第2当接面24Bが、該位置決め溝部40の第1当接壁面40Aおよび第2当接壁面40Bに夫々係止するから、ステッチ模様20をセット部32に精度よく位置決めし得ると共に位置決めした状態で保持し得る。更に実施例の表皮材10は、位置決め片部24が本体部12の裏面10Bから突出して設けられるから、該表皮材10の本体部12が薄くても該位置決め片部24を適切に形成し得ると共に、該位置決め片部24を形成してもステッチ模様20の形状に影響を及ぼさない。また、表皮材10の裏面10Bに突出して形成された位置決め片部24を、セット部32の外面に開口した位置決め溝部40に突入して係止させることで、ステッチ模様20をセット部32に簡単かつ容易に位置決めすることができる。   In the skin material 10 of the embodiment, when the positioning piece 24 is locked to the positioning groove 40, the first abutment surface 24A and the second abutment that extend in the direction in which the positioning piece 24 intersects each other. Since the surface 24B engages with the first contact wall surface 40A and the second contact wall surface 40B of the positioning groove portion 40, the stitch pattern 20 can be accurately positioned on the set portion 32 and can be held in a positioned state. . Further, since the skin material 10 of the embodiment is provided with the positioning piece portion 24 protruding from the back surface 10B of the main body portion 12, the positioning piece portion 24 can be appropriately formed even if the main body portion 12 of the skin material 10 is thin. In addition, even if the positioning piece 24 is formed, the shape of the stitch pattern 20 is not affected. Further, the stitching pattern 20 can be easily formed on the set portion 32 by the positioning piece portion 24 formed protruding from the back surface 10B of the skin material 10 being inserted into the positioning groove portion 40 opened on the outer surface of the set portion 32 and locked. And it can position easily.

また、実施例の表皮材10の製造方法では、表面10Aに設けられるステッチ模様20の形成部位に対応する裏面10Bに位置決め片部24を有する表皮材10を一体形成し、塗装装置30のセット部32に設けられた位置決め溝部40に位置決め片部24を係止して表皮材10を該セット部32にセットし、位置決め片部24を位置決め溝部40に位置決めしたもとで塗装装置30によりステッチ模様20の塗装を行なうようにした。従って、セット部32に対してステッチ模様20を正確に位置決め保持したもとで、該ステッチ模様20の各糸部22に対して塗装ヘッド部34により塗装を行なうから、塗装精度が高められて該糸部22に対する塗装を正確かつ確実に行なうことができ、該ステッチ模様20の各糸部22が本物(実物)の糸のように見えて表皮材10の品質や質感を向上させ得る。しかも、位置決め片部24の互いに交差する方向へ延在する第1当接面24Aおよび第2当接面24Bを、該位置決め溝部40の第1当接壁面40Aおよび第2当接壁面40Bに夫々係止させるようにしたから、ステッチ模様20をセット部32に精度よく位置決めし得ると共に位置決めした状態で保持することができる。   Moreover, in the manufacturing method of the skin material 10 of an Example, the skin material 10 which has the positioning piece part 24 is integrally formed in the back surface 10B corresponding to the formation part of the stitch pattern 20 provided in 10 A of front surfaces, and the set part of the coating device 30 The positioning piece portion 24 is locked to the positioning groove portion 40 provided in 32, the skin material 10 is set in the setting portion 32, and the positioning piece portion 24 is positioned in the positioning groove portion 40. 20 paintings were performed. Accordingly, since the stitch pattern 20 is accurately positioned and held with respect to the set portion 32, the coating head portion 34 coats each thread portion 22 of the stitch pattern 20, so that the coating accuracy is increased and the The yarn portion 22 can be accurately and reliably coated, and each yarn portion 22 of the stitch pattern 20 can look like a real (real) yarn, thereby improving the quality and texture of the skin material 10. Moreover, the first contact surface 24A and the second contact surface 24B extending in the direction intersecting each other of the positioning piece portion 24 are respectively formed on the first contact wall surface 40A and the second contact wall surface 40B of the positioning groove portion 40. Since it is made to latch, the stitch pattern 20 can be accurately positioned on the set portion 32 and can be held in the positioned state.

図5は、実施例の表皮材10を装着したフロアコンソールFCの部分斜視図である。このフロアコンソールFCは、ポリエチレンやポリプロピレン等の樹脂材料からインジェクション成形された硬質の基材60に、実施例の表皮材10を被覆して構成されている。表皮材10は、裏面10Bを該基材60の基材外面60Aに接着することで、表面10Aを露出した状態で該基材60に貼付けられている。なお基材60には、表皮材10の裏面10Bに形成された前記位置決め片部24が突入して係止する溝部(表皮保持部)62が、基材外面60Aに開口した状態に形成されており、該溝部62に位置決め片部24を突入して係止させた状態で該基材60に表皮材10が装着される。   FIG. 5 is a partial perspective view of the floor console FC equipped with the skin material 10 of the embodiment. The floor console FC is configured by covering a hard base material 60, which is injection-molded from a resin material such as polyethylene or polypropylene, with the skin material 10 of the embodiment. The skin material 10 is bonded to the base material 60 with the front surface 10A exposed by bonding the back surface 10B to the base material outer surface 60A of the base material 60. In addition, a groove portion (skin holding portion) 62 into which the positioning piece portion 24 formed on the back surface 10B of the skin material 10 enters and locks is formed in the base material 60 so as to open to the base material outer surface 60A. Then, the skin material 10 is mounted on the base member 60 in a state where the positioning piece 24 is inserted into the groove 62 and locked.

従って、実施例の表皮材10を装着したフロアコンソールFCは、表皮材10の表面10Aに設けられたステッチ模様20の各糸部22が正確に塗装されていて、該ステッチ模様20が際立って各糸部22が本物の糸によるステッチのように見えるから、該表皮材10が縫製された本物の本革表皮の如く認識され、該フロアコンソールFCの品質や質感が向上している。また、表皮材10の位置決め片部24を基材60の溝部62に突入して係止させることで、該表皮材10を該基材60に対して正確に位置決めしながら貼り込むことができる。しかも、表皮材10の位置決め片部24が基材60の溝部62に整合して係止することで基材60に対してステッチ模様20も正確に位置決めされ、該ステッチ模様20が正確に位置決めされることでフロアコンソールFCの品質や質感が更に向上する。   Therefore, in the floor console FC to which the skin material 10 of the embodiment is mounted, each thread portion 22 of the stitch pattern 20 provided on the surface 10A of the skin material 10 is accurately coated, and the stitch pattern 20 stands out. Since the thread portion 22 looks like a stitch by a genuine thread, the skin material 10 is recognized as a genuine leather skin that is sewn, and the quality and texture of the floor console FC are improved. In addition, by inserting the positioning piece 24 of the skin material 10 into the groove portion 62 of the base material 60 and locking it, the skin material 10 can be pasted while being accurately positioned with respect to the base material 60. Moreover, since the positioning piece 24 of the skin material 10 is aligned and locked with the groove 62 of the base material 60, the stitch pattern 20 is also accurately positioned with respect to the base material 60, and the stitch pattern 20 is accurately positioned. This will further improve the quality and texture of the floor console FC.

(変更例)
(1)図4は、表皮材10の裏面10Bに設けた位置決め片部24の変更例を示す説明図である。図4(a)に示す位置決め片部24は、前記実施例の位置決め片部24を基本として、表皮材10の裏面10Bと連設する基部に脆弱部26を設け、該位置決め片部24を表皮材10の裏面10から分離可能に形成したものである。脆弱部26は、位置決め片部24の幅方向側面における表皮材10に近接する部位を、該表皮材10の裏面10Bに沿って連続した凹状とすることで、該位置決め片部24の基部の幅寸法を小さくして破断し易く構成したものである。従って、脆弱部26を設けた表皮材10では、ステッチ模様20に対する塗装作業の完了後に、位置決め片部24を該表皮材10から簡単に分離して除去することができるから、表皮材10における該ステッチ模様20の形成部位に対応する裏面10Bが嵩張ることを防止し得る。また、位置決め片部24を分離することで、表皮材10における該ステッチ模様20の形成部位に対応する裏面10Bが突出しないので、車両内装部材の基材の形状を変更することなく当該表皮材10を貼り込むことができる。なお脆弱部26は、位置決め片部24の基部に、該表皮材10の裏面10Bに沿って所要間隔毎に貫通孔または薄肉部を設けて所謂ミシン目状に形成したものであってもよい。
(2)図4(b)に示す位置決め片部24は、前記実施例の位置決め片部24を基本として、該位置決め片部24を長さ方向へ所要間隔毎に分割して構成したものである。位置決め片部24が所要間隔毎に分割した構成の表皮材10は、例えば基材との間に発泡体を有する3層構造の車両内装部材に装着する場合には、該基材と該表皮材10との間で発泡原料を発泡させて発泡体を発泡成形する際に、該発泡原料の流動を阻害することを防止し得る。また、位置決め片部24が延在する方向において表皮材10が変形し難くなることも防止し得る。
(3)図4(c)に示す位置決め片部24は、前記実施例の位置決め片部24を基本として、該位置決め片部24の幅方向側面に、所要間隔毎に凸部28を形成したものである。これにより位置決め片部24は、セット部32の位置決め溝部40に対し、凸部28が弾力的に変形しながら係止することが可能となる。また、セット部32の位置決め溝部40に対して各凸部28が接触するので、該位置決め溝部40に対する位置決め片部24の突入および脱抜を軽い力で行なうことができる。
(Example of change)
(1) FIG. 4 is an explanatory view showing a modified example of the positioning piece 24 provided on the back surface 10B of the skin material 10. The positioning piece portion 24 shown in FIG. 4A is based on the positioning piece portion 24 of the above embodiment, and is provided with a fragile portion 26 at the base portion that is continuous with the back surface 10B of the skin material 10, and the positioning piece portion 24 is attached to the skin. It is formed so as to be separable from the back surface 10 of the material 10. The fragile portion 26 has a concave portion continuous along the back surface 10 </ b> B of the skin material 10 at a portion adjacent to the skin material 10 on the side surface in the width direction of the positioning piece portion 24. The size is reduced and the structure is easily broken. Accordingly, in the skin material 10 provided with the fragile portion 26, the positioning piece 24 can be easily separated from the skin material 10 and removed after the painting operation for the stitch pattern 20 is completed. The back surface 10B corresponding to the formation site of the stitch pattern 20 can be prevented from being bulky. Moreover, since the back surface 10B corresponding to the formation site of the stitch pattern 20 in the skin material 10 does not protrude by separating the positioning piece portion 24, the skin material 10 does not change without changing the shape of the base material of the vehicle interior member. Can be pasted. The fragile portion 26 may be formed in a so-called perforated shape by providing a through hole or a thin portion at a required interval along the back surface 10 </ b> B of the skin material 10 at the base portion of the positioning piece portion 24.
(2) The positioning piece 24 shown in FIG. 4B is configured by dividing the positioning piece 24 in the length direction at a required interval on the basis of the positioning piece 24 of the embodiment. . For example, when the skin material 10 having the configuration in which the positioning piece portions 24 are divided at required intervals is attached to a vehicle interior member having a three-layer structure having a foam with the base material, the base material and the skin material are used. When the foaming material is foamed to 10 to form a foam, the flow of the foaming material can be prevented from being hindered. Moreover, it can also prevent that the skin material 10 becomes difficult to deform | transform in the direction where the positioning piece part 24 is extended.
(3) The positioning piece 24 shown in FIG. 4C is based on the positioning piece 24 of the embodiment described above, and convex portions 28 are formed on the side surface in the width direction of the positioning piece 24 at every required interval. It is. Thus, the positioning piece 24 can be locked to the positioning groove 40 of the set portion 32 while the convex portion 28 is elastically deformed. Moreover, since each convex part 28 contacts with respect to the positioning groove part 40 of the set part 32, the protrusion and removal of the positioning piece part 24 with respect to this positioning groove part 40 can be performed with a light force.

(4)表皮材10に設けられた位置決め部24は、実施例の如く突片状に突出したものに限定されず、断面が円形や角形の突ピン状や、半円状、円錐または角錐等に突出したものであってもよい。
(5)表皮材10に設けられた位置決め部24は、実施例の如く裏面10Bから突出した形状に限定されず、前記保持部16の如く裏面10Bに開口した陥凹状であってもよい。位置決め部24が表皮材10の裏面10Bに陥凹した形状の場合には、セット部32に設けられた保持部40は、第2保持部38の外面から突出して該位置決め部24に突入して係止する形状とすればよい。
(6)表皮材10の表面10Aに設けられる意匠部20は、実施例に示したステッチ模様に限定されず、様々な形状およびサイズとすることができる。なお、意匠部20が表皮材10の表面10Aの面方向に大きい場合には、該表皮材10の裏面10Bに設けられる位置決め部24は、この意匠部20より小さいものを該意匠部20に対応する範囲内に複数個に分散させて設けるようにしてもよい。
(7)製造方法に係る意匠部20に対する表面処理の態様は、実施例に示した塗装装置を使用した塗装に限定されず、レーザー装置を使用したレーザー加工、蒸着、印刷等の様々な方法が対象とされる。
(8)本願が対象とする車両内装部材は、実施例に示したフロアコンソールに限定されず、インストルメントパネル、ピラーガーニッシュおよびドアパネル等、種々の車両内装部材が対象とされる。
(4) The positioning portion 24 provided on the skin material 10 is not limited to a protruding piece-like shape as in the embodiment, and a protruding pin shape having a circular or square cross section, a semicircular shape, a cone or a pyramid, etc. It may be protruding.
(5) The positioning portion 24 provided on the skin material 10 is not limited to the shape protruding from the back surface 10B as in the embodiment, but may be a concave shape opened to the back surface 10B like the holding portion 16. When the positioning portion 24 has a shape recessed in the back surface 10 </ b> B of the skin material 10, the holding portion 40 provided in the set portion 32 protrudes from the outer surface of the second holding portion 38 and enters the positioning portion 24. What is necessary is just to make it the shape to latch.
(6) The design part 20 provided on the surface 10 </ b> A of the skin material 10 is not limited to the stitch pattern shown in the embodiment, and can have various shapes and sizes. In addition, when the design part 20 is large in the surface direction of the front surface 10 </ b> A of the skin material 10, the positioning part 24 provided on the back surface 10 </ b> B of the skin material 10 corresponds to the design part 20 that is smaller than the design part 20. It is also possible to disperse and provide a plurality within the range.
(7) The aspect of the surface treatment for the design part 20 according to the manufacturing method is not limited to the coating using the coating apparatus shown in the embodiment, and various methods such as laser processing, vapor deposition, and printing using a laser apparatus are available. Be targeted.
(8) The vehicle interior member targeted by the present application is not limited to the floor console shown in the embodiment, and various vehicle interior members such as an instrument panel, a pillar garnish, and a door panel are targeted.

10 表皮材,10A 表面,10B 裏面,20 ステッチ模様(意匠部),
22 糸部(糸形状部分),24 位置決め片部(位置決め部),
24A 第1当接面(当接部),24B 第2当接面(当接部),26 脆弱部,
30 塗装装置(表面処理装置),32 セット部,40 位置決め溝部(保持部),
60 基材,62 溝部(表皮保持部)
10 skin material, 10A front surface, 10B back surface, 20 stitch pattern (design part),
22 thread part (thread-shaped part), 24 positioning piece part (positioning part),
24A 1st contact surface (contact part), 24B 2nd contact surface (contact part), 26 weak part,
30 coating equipment (surface treatment equipment), 32 set parts, 40 positioning groove parts (holding parts),
60 base material, 62 groove (skin holding part)

Claims (7)

表面に形成された意匠部に対して、セット部にセットした状態で表面処理装置によって表面処理が施される合成樹脂製の表皮材であって、
前記表面処理が施される意匠部の形成部位に対応する裏面には、前記セット部に設けられた保持部に係止可能な位置決め部が設けられた
ことを特徴とする表皮材。
For the design part formed on the surface, it is a synthetic resin skin material that is subjected to surface treatment by a surface treatment device in a state set in the set part,
A skin material, characterized in that a positioning portion that can be locked to a holding portion provided in the set portion is provided on a back surface corresponding to a formation portion of a design portion to be subjected to the surface treatment.
前記位置決め部は、互いに交差する向きに延在する当接部が前記保持部に夫々係止可能に設けられた請求項1記載の表皮材。   The skin material according to claim 1, wherein the positioning portion is provided such that contact portions extending in directions intersecting with each other can be locked to the holding portion. 前記位置決め部は、前記セット部に設けられた凹状の前記保持部に合わせた形状で表皮材の前記裏面から突出するように一体的に形成された請求項1または2記載の表皮材。   The skin material according to claim 1, wherein the positioning portion is integrally formed so as to protrude from the back surface of the skin material in a shape that matches the concave holding portion provided in the set portion. 前記位置決め部は、表皮材の前記裏面との境界部に脆弱部が設けられた請求項3記載の表皮材。   The said positioning part is a skin material of Claim 3 in which the weak part was provided in the boundary part with the said back surface of a skin material. 前記意匠部は、ステッチ模様をなす複数の糸形状部分である請求項1〜4の何れか一項に記載の表皮材。   The skin material according to any one of claims 1 to 4, wherein the design portion is a plurality of thread-shaped portions forming a stitch pattern. 請求項1〜5の何れか一項に記載の表皮材によって基材を被覆するよう構成した車両内装部材であって、
前記基材の前記表皮材で覆われる表面には、前記位置決め部を係止可能な表皮保持部が設けられ、
前記位置決め部は、前記基材に設けられた前記表皮保持部に係止された
ことを特徴とする車両内装部材。
A vehicle interior member configured to cover a base material with the skin material according to any one of claims 1 to 5,
The surface covered with the skin material of the base material is provided with a skin holding portion capable of locking the positioning portion,
The vehicle interior member, wherein the positioning portion is locked to the skin holding portion provided on the base material.
車両内装部材の表面を構成する表皮材の製造方法であって、
前記車両内装部材の表側に臨む表面に設けられる意匠部および該意匠部の形成部位に対応する裏面に設けられる位置決め部を有する表皮材を一体形成し、
セット部に設けられた保持部に前記位置決め部を係止して、前記表皮材を該セット部にセットし、
前記位置決め部を前記保持部に係止して位置決めしたもとで、表面処理装置により前記意匠部に表面処理を行なう
ことを特徴とする表皮材の製造方法。
A method for manufacturing a skin material constituting the surface of a vehicle interior member,
A skin material having a design part provided on the surface facing the front side of the vehicle interior member and a positioning part provided on the back surface corresponding to the formation part of the design part is integrally formed,
Locking the positioning part to the holding part provided in the set part, set the skin material on the set part,
A method for manufacturing a skin material, wherein a surface treatment is performed on the design portion by a surface treatment device while the positioning portion is locked and positioned on the holding portion.
JP2011057141A 2011-03-15 2011-03-15 Skin material, method for manufacturing the same, vehicle interior member that uses skin material Withdrawn JP2012192572A (en)

Priority Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015019914A (en) * 2013-07-22 2015-02-02 カルソニックカンセイ株式会社 Stich-attached skin member and production method thereof
DE112015002487B4 (en) 2014-05-26 2023-04-27 The Yokohama Rubber Co., Ltd. tire

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015019914A (en) * 2013-07-22 2015-02-02 カルソニックカンセイ株式会社 Stich-attached skin member and production method thereof
DE112015002487B4 (en) 2014-05-26 2023-04-27 The Yokohama Rubber Co., Ltd. tire

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