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JP2011114334A - Solder coat film forming method and device therefor - Google Patents

Solder coat film forming method and device therefor Download PDF

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JP2011114334A
JP2011114334A JP2009284506A JP2009284506A JP2011114334A JP 2011114334 A JP2011114334 A JP 2011114334A JP 2009284506 A JP2009284506 A JP 2009284506A JP 2009284506 A JP2009284506 A JP 2009284506A JP 2011114334 A JP2011114334 A JP 2011114334A
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tin
molten
fatty acid
solder alloy
solder
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Hisao Ishikawa
久雄 石川
Mitsuyoshi Kimura
光芳 木村
Masanori Yokoyama
正▲徳▼ 横山
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HORIZON GIJUTSU KENKYUSHO KK
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HORIZON GIJUTSU KENKYUSHO KK
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Priority to JP2009284506A priority Critical patent/JP2011114334A/en
Priority to PCT/JP2010/000255 priority patent/WO2011018861A1/en
Publication of JP2011114334A publication Critical patent/JP2011114334A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/013Alloys
    • H01L2924/014Solder alloys

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device that solves a problem of overvolume of a very narrow pitch part etc., and further reduces economical inefficiency accompanying frequent disposal of deteriorated solder by preventing impurities such as flux and copper oxide from being mixed and accumulated over time in a molten solder liquid circulating jet type automatic soldering device and method. <P>SOLUTION: After a solder coat is formed on an electrode pad or a lead surface of an electronic component 5 by jetting an organic fatty acid solution 8 and molten solder 1 from nozzles 4 and 14, the organic fatty acid solution and molten solder which overflow are sent to a stirrer 9 to strongly stir and mix them in the stirrer, the copper oxide, flux components and reaction products thereof, oxidation impurities, etc., mixed in the overflowing solution are taken into the organic fatty acid solution, and the molten solder is purified and reused to prevent copper from being accumulated in the molten solder liquid, thereby continuously performing stable soldering for a long period. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、特に半導体ウエハー、半導体チップ、インターポーザー(配線基板)、半導体装置、実装基板(以下、これらを電子回路基板と称す)または電子部品の電極パッドまたはリードに、錫またははんだ皮膜を形成させる方法及びその装置に関するものである。
更に詳しく述べると、電子回路基板または電子部品の電極パッドまたはリード表面に溶融錫または溶融はんだ合金を吹き付けて、錫またははんだ皮膜を形成(接合)させる方法及びその装置において、貯槽から循環する溶融錫またははんだ合金液中に酸化銅やフラックス成分が不純物として溶解し銅濃度や不純物濃度が経時的に上昇することを回避する技術ならびに装置に関するものである。
In particular, the present invention forms tin or a solder film on electrode pads or leads of a semiconductor wafer, a semiconductor chip, an interposer (wiring board), a semiconductor device, a mounting board (hereinafter referred to as an electronic circuit board) or an electronic component. And a method thereof.
More specifically, a method and apparatus for spraying molten tin or a molten solder alloy onto an electrode pad or lead surface of an electronic circuit board or electronic component to form (join) a tin or solder film, and molten tin circulating from a storage tank in the apparatus Alternatively, the present invention relates to a technique and an apparatus for preventing copper oxide and flux components from being dissolved as impurities in a solder alloy solution and increasing the copper concentration and impurity concentration over time.

近年、電子機器はますます高信頼性化と小型軽量化が要求され、トランジスタ、ダイオード、IC、抵抗器、コンデンサーなどの電子素子、コネクターなどの電子部品やプリント回路板を錫またははんだ接合して電子回路を形成させて、半導体装置や電子装置として広く使用されているが、これら電子素子、電子部品、プリント基板の小型微小化に伴いはんだ接合部も微細化され、ますます高品質信頼性が要求されている。とりわけ電子回路基板と電子素子部品間の微小はんだ接合品質には極めて厳しい信頼性が要求されている。
このため、錫またははんだ接合に使用する錫またははんだ合金側にも接合強度、とりわけ電子素子、電子部品の電極パッドまたはリードの接合面積およびピッチの微小化に伴う錫またははんだ微小接合部の高信頼性が要求されている。
また一方では、近年、環境汚染ならびに人体に対する有害性の問題で鉛の使用禁止または規制化が進み、特に電子部品分野においては鉛を含有しない所謂「鉛フリーはんだ合金」がはんだ付け加工に広く使用されており、特に、錫・銀・銅系はんだ合金、及びそれにアンチモンを添加したはんだ合金(特許文献1)、錫・銀・銅系はんだ合金にニッケルまたはゲルマニウムなどを添加したはんだ合金(特許文献2)などが提案され、実用化されている。このほかにも、錫・亜鉛・ニッケル系はんだ合金及び更に銀、銅、ビスマスなどを添加したはんだ合金(特許文献3)など数多くの各種はんだ合金が提案されている。
一般に、プリント回路板、半導体パッケージ、電子素子等の電子部品の電極パッドまたはリード部表面に錫またははんだ合金皮膜を形成(接合)させる方法としては、貯槽内で該錫またははんだ合金を融点以上の温度に加熱して融解させ液状にした後、ポンプで給液しノズルやスリットから該錫またははんだ合金液を噴流させて電子回路基板や電子部品などの電極パッドまたはリードに吹付けて錫またははんだ付し、その溢液を元の貯槽に戻し循環使用するが、はんだ付け時に電極パッドまたはリードの表面に存在するフラックスと酸化銅皮膜などが該溶融錫または溶融はんだ合金液の溢流液中に不純物として混入し該溶融錫または溶融はんだ合金液中の銅濃度や不純物濃度が経時的にどんどん高くなり、はんだ組成が変化し物理的物性はもとより化学的物性も変化し、特にはんだぬれ性が悪くなり、接合部に必要以上の容量ではんだが盛り上がる所謂「オーバーボリューム」(ツノ、ツララ)やリード間ピッチが狭小の回路では隣接リードにブリッジオーバーしてリークを生じやすい難点があるばかりか、はんだ未着などの外観的現象を生ずる難点もある(特許文献4)。また、接合はんだの物理的機械的特性の1つである伸びが小さくなるために電子回路として半導体装置などに組み込まれた後、通電on−offを繰返すと、ヒートサイクルによりはんだ接合部が疲労破断して導通不良など生じやすく、微小化した電子機器の接続信頼性を損なうことが広く知られている。従って、連続はんだ付け加工後に銅濃度が一定の上限を超えて上記はんだ特性劣化し異常現象(品質不良)が生じると、一般的には劣化したはんだを比較的頻繁に廃棄し、はんだを更新して使用することになるため、資源上からもまた作業性、品質安定性からも、更には経済的にも極めて効率が悪い。
このため、特に、プリント回路板などの連続加工時の銅濃度上昇を抑制し効率化する方法として、連続加工時には貯液槽内の溶融はんだ液が一定の液面まで低下した際に、銅を除いた合金を主成分とする第2のはんだを補給する方法などが提案され実用化されているが、この方法でも銅の増加をある程度抑制できるが経時的に増加する傾向は変わらず、したがって、はんだ接合品質的にも経時的に劣化傾向にあり、第2のはんだを用意し管理する煩雑さもあり、使用寿命が延びるメリットはあるもが、必ずしも充分満足できる方法とはいえない。(特許文献4)
特開平5−50286(特許3027441) 特開平11−77366(特許3296289) 特開平9−94688(特許3299091) 特開2001−237536(特許32216709)
In recent years, electronic devices are increasingly required to be highly reliable and small and light. Electronic devices such as transistors, diodes, ICs, resistors and capacitors, electronic components such as connectors, and printed circuit boards can be joined with tin or solder. Electronic circuits are formed and widely used as semiconductor devices and electronic devices, but with the miniaturization of these electronic elements, electronic components, and printed circuit boards, solder joints are also miniaturized, resulting in higher quality reliability. It is requested. In particular, extremely strict reliability is required for the quality of the fine solder joint between the electronic circuit board and the electronic element component.
For this reason, the tin or solder alloy side used for tin or solder bonding also has high bonding strength, especially high reliability of the tin or solder micro-joint due to miniaturization of the bonding area and pitch of the electrode pads or leads of electronic devices and electronic components. Sex is required.
On the other hand, in recent years, the use of lead has been banned or regulated due to environmental pollution and harm to the human body, and so-called “lead-free solder alloys” that do not contain lead are widely used for soldering, especially in the field of electronic components. In particular, tin / silver / copper solder alloys and solder alloys with antimony added thereto (patent document 1), tin / silver / copper solder alloys with nickel or germanium added, etc. (patent document) 2) etc. are proposed and put into practical use. In addition to these, a number of various solder alloys have been proposed, such as a tin / zinc / nickel solder alloy and a solder alloy further added with silver, copper, bismuth, etc. (Patent Document 3).
In general, as a method of forming (joining) a tin or solder alloy film on the surface of an electrode pad or lead part of an electronic component such as a printed circuit board, a semiconductor package, or an electronic element, the tin or solder alloy has a melting point or higher in a storage tank. After heating to temperature and melting to form a liquid, the tin or solder alloy solution is jetted from a nozzle or slit and sprayed onto an electrode pad or lead of an electronic circuit board or electronic component, and then tin or solder. The overflow is returned to the original storage tank for circulation, but the flux and copper oxide film, etc. present on the electrode pad or lead surface during soldering are contained in the overflow of the molten tin or molten solder alloy liquid. The copper concentration and impurity concentration in the molten tin or molten solder alloy liquid mixed in as impurities become higher over time, the solder composition changes, and the physical properties The chemical properties also change, especially the solder wettability worsens, so that the solder rises at the joint with more capacity than necessary, so-called "over volume" (horn, tsura), and in the circuit where the pitch between leads is narrow, it bridges to the adjacent lead In addition to the difficulty of over-leakage, there is also the difficulty of causing external phenomena such as solder unattachment (Patent Document 4). In addition, since the elongation, which is one of the physical and mechanical characteristics of the solder joint, is reduced, it is incorporated into a semiconductor device or the like as an electronic circuit and then repeatedly energized on-off. Thus, it is widely known that poor conduction or the like is likely to occur and the connection reliability of a miniaturized electronic device is impaired. Therefore, after the continuous soldering process, if the copper concentration exceeds a certain upper limit and the above-mentioned solder characteristics deteriorate and an abnormal phenomenon (quality defect) occurs, in general, the deteriorated solder is discarded relatively frequently and the solder is renewed. Therefore, it is extremely inefficient from the viewpoint of resources, workability and quality stability, and economically.
For this reason, in particular, as a method of suppressing the increase in copper concentration during continuous processing of printed circuit boards and the like and improving efficiency, when the molten solder solution in the liquid storage tank drops to a certain level during continuous processing, A method of replenishing the second solder mainly composed of the removed alloy has been proposed and put into practical use, but even with this method, the increase in copper can be suppressed to some extent, but the tendency to increase over time does not change. Although the solder joint quality tends to deteriorate with time, there is a problem of preparing and managing the second solder, and there is a merit of extending the service life, but it is not always a satisfactory method. (Patent Document 4)
JP 5-50286 (Patent 3027441) JP 11-77366 (Patent 3296289) Japanese Patent Laid-Open No. 9-94688 (Patent 3299091) JP2001-237536 (Patent 3216709)

本発明は、現在、実用化されている溶融錫または溶融はんだ液循環噴流式自動はんだ付装置および方法における錫またははんだ合金液中のフラックスや酸化銅など不純物が経時的に混入蓄積することを防止することにより、微小リード・極狭リードピッチ回路などの微小部錫またははんだ接合時の難点である上記オーバーボリュームの問題(ツノ、ツララ)、ブリッジオーバーによる隣接リードとのリークの問題、はんだ未着などの外観的現象、更には該接合部の繰返しヒートサイクルによる経時劣化的疲労破断による導通不良の問題を解決し、更に劣化したはんだを比較的頻繁な廃棄更新使用することに伴う資源上・作業性上・品質安定性上および経済的不効率を改善することを目的とし、微小電子部品の微細接合部の接合信頼性を飛躍的に向上させる技術方法および装置を提供するものである。  The present invention prevents contamination and accumulation of impurities such as flux and copper oxide in a tin or solder alloy solution over time in a molten tin or molten solder solution circulating jet automatic soldering apparatus and method currently in practical use. As a result, the above-mentioned problem of over-volume (thorn, tsura), which is a difficult point when joining small tin or solder such as micro-leads and very narrow lead-pitch circuits, leakage from adjacent leads due to bridge over, solder not applied In addition, it solves the problem of continuity failure due to aging-induced fatigue fracture due to repeated heat cycles of the joints, etc., and resources and work associated with relatively frequent disposal and renewal use of degraded solder With the objective of improving efficiency, quality stability, and economic inefficiency, the junction reliability of micro-joints of microelectronic components has been dramatically improved And it provides a technical method and apparatus for enhancing.

本発明の方法及び装置は、電子回路基板または電子部品の電極パッドまたはリード表面に錫またははんだ合金を接合被覆する装置において、[図2]に示すとおり、被錫またははんだ接合電子部品5の電極パッドまたはリード部表面に、先ず、炭素数12〜20の有機脂肪酸を1〜80重量%を含有する温度120〜350℃の溶液8をノズル14より噴流状に吹付けるステップと、次に直ちに溶融した錫またははんだ合金液1を貯槽2から専用ポンプ3により給液してノズル4から噴流状に吹きつけて前記接合電子部品5の電極パッドまたはリードに錫またははんだ皮膜を形成させるステップからなる。また更に、形成された錫またははんだ皮膜表面に防錆皮膜を形成させたい場合などには、更に、ノズルを1つ増設して該有機脂肪酸溶液8を該増設ノズルから噴流状に吹付けるステップを行っても良い。但し、有機脂肪酸溶液用ノズル14と溶融錫または溶融はんだ液用ノズル4を近接して配置し、両液の流速と流量を調整し、各噴流液を混合して吹き付けても、前記方法と同じ効果が得られる。
前記装置において、それぞれのステップで溢流した前記有機脂肪酸溶液または前記溶融錫またははんだ合金液の溢流液6はガイド樋7で受けて撹拌器9の中に移送して、撹拌器内部で該溶融錫またははんだ合金溢流液と該有機脂肪酸溶液の溢流液とを激しく撹拌混合することにより、被錫またははんだ接合電子部品5の電極パッドまたはリード部表面に存在する酸化銅とフラックス成分により汚染された該溢流溶融錫またははんだ合金液を清浄化し(その際、元々該溶融錫またははんだ合金液中に存在している銅酸化物、錫酸化物、あるいはその他の添加金属の酸化物、および微量混入している鉄、鉛、珪素、カリウムなどの酸化不純物も該有機脂肪酸溶液により除去清浄化される)、しかる後にこの混合液を該有機脂肪酸含有溶液貯槽10に導入し、該有機脂肪酸含有溶液貯槽中において比重差で分離した清浄化溶融錫またははんだ合金液11を該有機脂肪酸含有溶液貯槽の底部からポンプ12で該錫またははんだ液貯槽2に戻すことで、循環噴流する該溶融錫または溶融はんだ液中の銅濃度および不純物濃度の経時的上昇を抑制し、かつ酸化銅やはんだフラックス残渣などの不純物を該液貯槽2に持ち込ませないことにより、貯槽内の溶融錫または溶融はんだ合金液の経時的組成変化を抑制し、安定した接合信頼性の高い錫またははんだ付けを長時間にわたり連続して大量の電子部品、プリント回路板について連続生産することが出来る。
これにより、連続錫またははんだ付け加工の際に生ずるロット間の経時的接合品質の劣化防止が可能になり、接合品質のばらつきがきわめて小さい、安定した高接合信頼性の製品が得られる。
The method and apparatus of the present invention is an apparatus for bonding and coating tin or a solder alloy on an electrode pad or lead surface of an electronic circuit board or electronic component, as shown in FIG. First, a solution 8 having a temperature of 120 to 350 ° C. containing 1 to 80% by weight of an organic fatty acid having 12 to 20 carbon atoms is sprayed onto the surface of the pad or the lead portion from the nozzle 14 and then immediately melted. The tin or solder alloy liquid 1 is supplied from the storage tank 2 by the dedicated pump 3 and sprayed in a jet form from the nozzle 4 to form a tin or solder film on the electrode pads or leads of the bonded electronic component 5. Furthermore, when it is desired to form a rust preventive film on the surface of the formed tin or solder film, a step of adding one nozzle and spraying the organic fatty acid solution 8 in a jet form from the additional nozzle is further provided. You can go. However, the organic fatty acid solution nozzle 14 and the molten tin or molten solder liquid nozzle 4 are arranged close to each other, the flow rate and flow rate of both liquids are adjusted, and the jet liquids are mixed and sprayed. An effect is obtained.
In the apparatus, the organic fatty acid solution or the molten tin or solder alloy liquid overflow 6 overflowed in each step is received by a guide rod 7 and transferred into a stirrer 9, and the inside of the stirrer By vigorously stirring and mixing the molten tin or solder alloy overflow and the organic fatty acid solution overflow, the copper oxide and flux components present on the surface of the electrode pad or lead portion of the tinned or solder-bonded electronic component 5 The contaminated overflow molten tin or solder alloy liquid is cleaned (in this case, copper oxide, tin oxide, or other additive metal oxide originally present in the molten tin or solder alloy liquid, In addition, oxidation impurities such as iron, lead, silicon, potassium and the like mixed in a trace amount are also removed and cleaned by the organic fatty acid solution), and then the mixed solution is stored in the organic fatty acid-containing solution storage tank 10. The purified molten tin or solder alloy liquid 11 introduced and separated by specific gravity difference in the organic fatty acid-containing solution storage tank is returned from the bottom of the organic fatty acid-containing solution storage tank to the tin or solder liquid storage tank 2 by the pump 12, By suppressing the time-dependent increase in the copper concentration and impurity concentration in the molten tin or molten solder liquid circulating and preventing impurities such as copper oxide and solder flux residue from being brought into the liquid storage tank 2, It is possible to continuously produce a large number of electronic components and printed circuit boards continuously for a long time by suppressing the change in composition of molten tin or molten solder alloy solution over time and stably providing high bonding reliability.
As a result, it is possible to prevent deterioration of bonding quality over time between lots produced during continuous tin or soldering, and a stable and highly reliable product with extremely small variation in bonding quality can be obtained.

更に詳しく言えば、本発明で用いる有機脂肪酸は炭素数12以下でも使用可能ではあるが吸水性があり、高温で使用する関係からあまり好ましくない。また、炭素数21以上の有機脂肪酸では融点が高いこと及び浸透性が悪くまた取扱いし難く、処理後の錫またははんだ合金表面の防錆効果も不充分になる。望ましくは、炭素数16のパルミチン酸、炭素数18のステアリン酸が最適であり、そのいずれか1種を1〜80質量%と残部エステル合成油からなる液温120〜350℃の溶液を用いることにより、該溶液が該溢流溶融錫または溶融はんだ合金液内部に存在する酸化物やフラックス成分などの不純物を選択的に取り込み、該溢流溶融錫または溶融はんだ合金液を清浄化することが出来る。
該有機脂肪酸濃度については1質量%以下ではこの効果が低く、補充管理など煩雑なこと、また80質量%以上では280℃以上の高温領域では発煙と悪臭の問題を生ずること、溶融錫またははんだ合金液との撹拌混合性に問題を生じる。従って、好ましくは5〜60質量%の濃度範囲が良い。
液温は使用する錫またははんだ合金の融点で決まり、少なくとも該融点以上の高温領域で有機脂肪酸溶液と溶融した該錫またははんだ合金液を激しく撹拌接触混合させる必要がある。
また上限温度は発煙の問題や省エネの観点から350℃程度であり、望ましくは使用する錫またははんだ合金の融点以上の温度〜300℃である。また、エステル合成油を混合する理由は液粘度を下げて均一な撹拌混合処理を行い易くすること及び有機脂肪酸の高温発煙性抑制にあり、その濃度は有機脂肪酸濃度で決まる。
More specifically, the organic fatty acid used in the present invention can be used even with a carbon number of 12 or less, but has water absorption properties, and is not so preferable because of its use at high temperatures. In addition, organic fatty acids having 21 or more carbon atoms have a high melting point and poor permeability and are difficult to handle, resulting in an insufficient rust preventive effect on the surface of the tin or solder alloy after treatment. Desirably, palmitic acid having 16 carbon atoms and stearic acid having 18 carbon atoms are optimal, and a solution having a liquid temperature of 120 to 350 ° C. comprising 1 to 80% by mass of any one of them and the remaining ester synthetic oil is used. By this, the solution can selectively take in impurities such as oxides and flux components present in the overflow molten tin or molten solder alloy liquid, and the overflow molten tin or molten solder alloy liquid can be cleaned. .
When the concentration of the organic fatty acid is 1% by mass or less, this effect is low and troublesome such as replenishment management, and when it is 80% by mass or more, smoke and odor problems occur in a high temperature range of 280 ° C. or more. This causes a problem in the stirring and mixing properties with the liquid. Therefore, the concentration range of 5 to 60% by mass is preferable.
The liquid temperature is determined by the melting point of the tin or solder alloy used, and it is necessary to vigorously stir and mix the organic fatty acid solution and the molten tin or solder alloy liquid at least in a high temperature region above the melting point.
Further, the upper limit temperature is about 350 ° C. from the viewpoint of smoke generation and energy saving, and is preferably a temperature from the melting point of the tin or solder alloy used to 300 ° C. or higher. The reason why the ester synthetic oil is mixed is to reduce the liquid viscosity to facilitate uniform stirring and mixing treatment and to suppress high-temperature smoke generation of organic fatty acids, and the concentration is determined by the organic fatty acid concentration.

撹拌器ならびに撹拌方法については、加熱装置のついたステンレス容器に上記有機脂肪酸とエステル合成油を入れて所定の温度に加温しながらバッチ式ステンレス製インペラ撹拌子などを用いて撹拌して均一混合しても良いが、この場合は充分に混合し反応されるためには撹拌時間を長くとる必要がある。従って、好ましくは、スタティックミキサーが最適で、これを使うと短時間で混合撹拌が効率よく出来て該溢流溶融錫または溶融はんだ合金液中の酸化銅やフラックス成分、あるいはその反応生成物などの不純物の除去が効率的に出来る。
撹拌時間は溶融錫または溶融はんだ合金溢流液の投入量および撹拌機の構造および撹拌条件にもよるが、スタティックミキサーを使用すれば1〜50秒間程撹拌混合すれば充分である。その後はこの撹拌混合された液を有機脂肪酸溶液の貯槽に導入すると、比重差で自然に該有機脂肪酸貯槽底部(下層)に清浄化された溶融錫または溶融はんだ合金液が、その上層に該有機脂肪酸のカルボニル基と反応してケン化物の形で取り込まれた該溢流液中に存在する銅酸化物、錫酸化物、あるいはその他の添加金属の酸化物、および微量混入している鉄、鉛、珪素、カリウムなどの酸化不純物を含有する有機脂肪酸溶液が分離する。この状態で該貯槽底部(下層)の清浄化された溶融錫または溶融はんだ合金液は専用ポンプで元の溶融錫または溶融はんだ合金液貯槽に戻し別の専用ポンプでノズルへ給液して噴流し、溢流液をスタティックミキサー等の撹拌器内部に循環させる。同様に、有機脂肪酸溶液もそれ専用のポンプでスタティックミキサー等の撹拌器内部に循環給液する。
For the stirrer and stirring method, put the above organic fatty acid and ester synthetic oil in a stainless steel container equipped with a heating device and stir using a batch type stainless steel impeller stirrer etc. while heating to a predetermined temperature. However, in this case, in order to sufficiently mix and react, it is necessary to take a long stirring time. Therefore, preferably, a static mixer is optimal, and when this is used, mixing and stirring can be efficiently performed in a short time, and copper oxide, flux components, or reaction products thereof in the overflow molten tin or molten solder alloy liquid Impurities can be removed efficiently.
The stirring time depends on the amount of molten tin or molten solder alloy overflow, the structure of the stirrer, and the stirring conditions, but if a static mixer is used, stirring and mixing for about 1 to 50 seconds is sufficient. Thereafter, when this stirred and mixed liquid is introduced into the organic fatty acid solution storage tank, the molten tin or molten solder alloy liquid that has been naturally cleaned at the bottom (lower layer) of the organic fatty acid storage tank due to the difference in specific gravity is transferred to the upper layer of the organic fatty acid solution. Copper oxide, tin oxide, or oxides of other added metals present in the overflow solution that has been incorporated in the form of saponified product by reacting with the carbonyl group of fatty acid, and trace amounts of iron and lead An organic fatty acid solution containing oxidative impurities such as silicon and potassium is separated. In this state, the cleaned molten tin or molten solder alloy liquid at the bottom (lower layer) of the storage tank is returned to the original molten tin or molten solder alloy liquid storage tank by a dedicated pump and supplied to the nozzle by another dedicated pump and jetted. The overflow liquid is circulated inside a stirrer such as a static mixer. Similarly, the organic fatty acid solution is also circulated and fed into a stirrer such as a static mixer by a dedicated pump.

本発明で高温の有機脂肪酸溶液8、あるいは溶融錫または溶融はんだ合金液1を噴流させるノズルは、[図3]のaのような先端形状をしたノズルをそれぞれ独立して設置しても良いが、例えば、[図3]のb、cのような先端形状をした複合ノズルを用いることも出来る。
ノズルの材質は錫またははんだが付着しない材質であることが望ましく、例えば、ステンレス、チタン、モリブデン、タングステンまたはそれらを主成分とする合金が好ましい。
また、溶融錫または溶融はんだを微粒子状に溶融有機脂肪酸溶液中に噴霧懸濁させながら一つのノズルから一緒に噴流させても本発明と同様の効果が得られる。ノズル開口部15の幅は噴出流量と流速にもよるが、0.05〜10mmが望ましく、0.05mm以下ではポンプに負荷が掛かる過ぎること、10mm以上では広幅のプリント回路基板に錫またははんだ皮膜を形成させる際の噴流の流速を確保するために大型のポンプを必要とすることなどの理由で好ましくない。一方、ノズル開口部の長さは、処理すべき対象物の幅と同じか少し長めにすることが望ましく、かつ、ノズル開口部からの噴流が長手方向に対して極力均一の流速及び流量で噴流するように、ノズルの内部に整流板(ブレード)を使用すると良い。
ノズルから噴流させる各液の流速、流量については、電子回路基板または電子部品の電極パッドまたはリードに錫またははんだ皮膜を形成させる所望の皮膜厚さにより適宜選定することが重要である。
In the present invention, the nozzle for jetting the high-temperature organic fatty acid solution 8 or the molten tin or molten solder alloy solution 1 may be independently provided with a nozzle having a tip shape as shown in FIG. For example, a composite nozzle having a tip shape such as b and c in FIG. 3 can also be used.
The material of the nozzle is desirably a material to which tin or solder does not adhere. For example, stainless steel, titanium, molybdenum, tungsten, or an alloy containing them as a main component is preferable.
Further, the same effect as that of the present invention can be obtained even when molten tin or molten solder is sprayed and suspended in a molten organic fatty acid solution in the form of fine particles and sprayed together from one nozzle. The width of the nozzle opening 15 is preferably 0.05 to 10 mm, depending on the ejection flow rate and the flow velocity. If it is 0.05 mm or less, too much load is applied to the pump. If it is 10 mm or more, tin or solder film is applied to a wide printed circuit board. This is not preferable because a large pump is required to secure the flow velocity of the jet when forming the liquid. On the other hand, the length of the nozzle opening is desirably the same as or slightly longer than the width of the object to be processed, and the jet from the nozzle opening is jetted at a uniform flow velocity and flow rate as much as possible in the longitudinal direction. For this reason, it is preferable to use a current plate (blade) inside the nozzle.
It is important to appropriately select the flow rate and flow rate of each liquid jetted from the nozzle according to the desired film thickness for forming a tin or solder film on the electrode pads or leads of the electronic circuit board or electronic component.

本発明に適用できる錫またははんだ合金の種類は、通常電子部品の接合に使用されるものは全て使用可能であるが、環境問題および接合信頼性の観点から、望ましくは、錫、または錫を主成分とし銀、銅、亜鉛、ビスマス、アンチモン、ニッケル、ゲルマニウムのいずれか1種以上の金属を添加した溶融鉛フリーはんだ合金を用いることが好ましい。その中でも特に銀 1〜3質量%、銅 0.1〜1質量%、ニッケル 0.01〜0.5質量%、ゲルマニウム001〜0.02質量%のはんだ合金が良い。  As the kind of tin or solder alloy applicable to the present invention, any of those usually used for joining electronic components can be used. From the viewpoint of environmental problems and joining reliability, however, tin or tin is preferable. It is preferable to use a molten lead-free solder alloy to which one or more metals of silver, copper, zinc, bismuth, antimony, nickel, and germanium are added as components. Among them, a solder alloy of 1 to 3% by mass of silver, 0.1 to 1% by mass of copper, 0.01 to 0.5% by mass of nickel, and 001 to 0.02% by mass of germanium is particularly preferable.

上記の炭素数が12〜20の有機脂肪酸1〜80質量%と残部エステル合成からなる液温120(使用する鉛はんだ合金材料の融点以上の温度)〜300℃の溶液と、現在、広く実用されている通常の溶融錫または溶融はんだ合金液の上記溢流液とをスタティックミキサーなどの撹拌混合器内に注入し撹拌混合処理すると、該溶融錫または溶融はんだ合金溢流液中に存在する銅酸化物、錫酸化物、銀酸化物、あるいはその他の添加金属の酸化物および微量混入している鉄、鉛、珪素、カリウムなどの酸化不純物が有機脂肪酸のカルボニル基と反応して取り込まれケン化物となり、該溢流液内部から分離除去され該溢流液は清浄化される。この撹拌混合液を有機脂肪酸溶液用の貯槽に導入して放置すると、1分内外の短時間で比重差により該貯槽底部(下層)に清浄化された溶融錫または溶融はんだ合金液と、その上層に上記不純物を含有する有機脂肪酸溶液とに自然に分離する[図2]。
従って、底部よりポンプで清浄化された溶融錫または溶融はんだ合金液をはんだ付装置の該溶融錫または溶融はんだ合金液貯槽に戻し、それを別のポンプで錫またははんだ付用ノズルまたはスリットに給液して噴流させ、その溢流液を再びスタティックミキサーなどの撹拌器内部に注入し循環使用することにより、従来の装置では連続錫またははんだ付け加工した場合に生ずるロット間の経時的接合品質の劣化防止が可能になり、接合品質のばらつきが極めて小さく安定した高接合信頼性の錫またははんだ合金接合の長期連続加工が可能になる。
また、電子部品、とりわけスルーホールを多数含む多層プリント回路板のはんだ付け加工では該多層プリント回路板に接合するはんだ量が多いので、連続加工時には貯液槽内の溶融はんだ液面が管理下限レベルにまで低下した際に線棒状または板状のはんだを補給する必要があるが、本発明の場合、単純に初期段階と同一組成のはんだを必要量投入すればよく、従来方法のような連続加工により増加した銅濃度分を調整するために低銅濃度はんだを用意する必要もなく、また著しく銅濃度が上昇してはんだ接合性能が悪化することによる頻繁な廃棄と建浴更新を繰り返す必要もなく、本発明の装置および方法は省資源、省エネルギーの環境的観点からもまた経済的面からも非常に効率的で、工業的に有益である。
A solution having a liquid temperature of 120 (the melting point of the lead solder alloy material used) to 300 ° C., which is composed of 1 to 80% by mass of the organic fatty acid having 12 to 20 carbon atoms and the remainder ester synthesis, is widely used at present. When the above-mentioned overflow of normal molten tin or molten solder alloy liquid is poured into a stirring mixer such as a static mixer and stirred and mixed, the copper oxidation present in the molten tin or molten solder alloy overflow liquid Oxide, tin oxide, silver oxide, or other added metal oxides and trace impurities such as iron, lead, silicon, and potassium react with the carbonyl group of organic fatty acids to be taken into saponified products. The overflow liquid is separated and removed from the inside of the overflow liquid to be cleaned. When this stirred mixed liquid is introduced into an organic fatty acid solution storage tank and allowed to stand, the molten tin or molten solder alloy liquid cleaned at the bottom (lower layer) of the storage tank due to a difference in specific gravity within 1 minute and outside, and its upper layer It naturally separates into an organic fatty acid solution containing the above impurities [Fig. 2].
Therefore, the molten tin or molten solder alloy liquid cleaned by the pump from the bottom is returned to the molten tin or molten solder alloy liquid storage tank of the soldering apparatus, and is supplied to the tin or soldering nozzle or slit by another pump. In the conventional equipment, the continuous quality of the joints between lots produced by continuous tin or soldering process is improved by injecting the overflow liquid into the agitator such as a static mixer and circulating it. Deterioration can be prevented, and long-term continuous processing of tin or solder alloy joints with extremely small variations in joint quality and stable and high joint reliability becomes possible.
Also, when soldering multi-layer printed circuit boards that contain a large number of through-holes in electronic components, the amount of solder to be joined to the multi-layer printed circuit board is large, so the molten solder liquid level in the liquid storage tank is at the minimum control level during continuous processing. However, in the case of the present invention, a necessary amount of solder having the same composition as that of the initial stage may be simply added, and continuous processing as in the conventional method is required. It is not necessary to prepare a low copper concentration solder to adjust the increased copper concentration due to the above, and it is not necessary to repeat frequent disposal and renewal of building baths due to a marked increase in copper concentration and deteriorated solder joint performance The apparatus and method of the present invention are very efficient from the environmental and economical viewpoints of resource saving and energy saving, and are industrially beneficial.

上述の条件で処理した本発明の該溶融錫または溶融はんだ合金液貯液中の経時的銅濃度、不純物濃度の変化を調べると、本発明(実施例1、2)の効果は、現在広く使われている噴流循環式連続自動錫またははんだ付装置、即ち、被はんだ付け対象物に溶融錫またははんだ合金液を噴流吹付け後、その溢流液を直接該溶融錫または溶融はんだ液貯槽に戻して循環使用した場合(比較例1、2)に較べて、比較例1および2の銅濃度、フラックス成分および反応生成物、金属酸化物などの混入不純物濃度が経時的に増加するのに対し、本発明の実施例1および2では長期連続使用しても明らかに銅濃度は殆ど変化なく、かつそれ以外の上記不純物濃度が減少する効果があることが知見された。
更に、はんだぬれ性の経時劣化も殆ど見られず、はんだ接合の際のはんだぬれ性も遥かによく、また溶融時の粘性も低く、微小部のはんだ接合に最適であることが確認された。
即ち、リード面積が0.08mmφ、隣接リード間隔が0.08mmの極狭ピッチのプリント回路においてもオーバーボリューム(ツノ、ツララ)、ブリッジオーバーして隣接リードにリークすることもなく、更にははんだの部分未着もなく、また高低温ヒートサイクルに伴う微小はんだ接合部の疲労破断による電子回路の導通不良もなく、本発明装置および方法で錫またははんだ接合部は長期接続信頼性に非常に優れていることが判った。
When the change in copper concentration and impurity concentration over time in the molten tin or molten solder alloy solution of the present invention treated under the above-mentioned conditions is examined, the effects of the present invention (Examples 1 and 2) are currently widely used. The continuous circulating tin or soldering device, ie, the molten tin or solder alloy liquid is sprayed onto the object to be soldered, and the overflow liquid is directly returned to the molten tin or molten solder liquid storage tank. Compared with the case of circulating use (Comparative Examples 1 and 2), the copper concentration, flux components and reaction products of Comparative Examples 1 and 2 and the concentration of impurities such as metal oxides increase with time, In Examples 1 and 2 of the present invention, it was found that the copper concentration clearly changes little even when continuously used for a long time, and the other impurity concentrations are reduced.
Furthermore, almost no deterioration in solder wettability with time was observed, the solder wettability during soldering was much better, and the viscosity at the time of melting was low, which was confirmed to be optimal for soldering of minute parts.
That is, even in an extremely narrow pitch printed circuit with a lead area of 0.08 mmφ and an adjacent lead interval of 0.08 mm, there is no over-volume (horn, wiggle), bridge over and leakage to the adjacent lead, and further the soldering There is no partial unattachment, and there is no electrical circuit continuity failure due to fatigue breakage of the small solder joints accompanying high and low temperature heat cycles, and the tin or solder joints of the present invention and method are extremely excellent in long-term connection reliability. I found out.

実施例および比較例Examples and comparative examples

比較例1Comparative Example 1

[図1]の従来の循環噴流式自動連続半田付け装置において、銀2.5質量%、銅0.5質量%、残部錫からなる鉛フリーはんだ合金を貯槽2に入れ溶融させ、ポンプ3で該溶融鉛フリーはんだ合金液1をノズル4に移送し、厚さ0.6mm、幅200mm、長さ150mm、リード面積が0.08mmφ、隣接リード間隔が0.08mmの極狭ピッチの多層(4層)プリント回路板表面5の銅ランド部およびスルーホール部にノズルから該溶融鉛フリーはんだ合金液1を噴流吹付けして、その溢流液(オーバーフロー液)6を全て樋7に受けて、該貯槽2に直接戻し循環して連続使用した。  In the conventional circulating jet automatic continuous soldering apparatus shown in FIG. 1, a lead-free solder alloy composed of 2.5% by mass of silver, 0.5% by mass of copper, and the remaining tin is put in a storage tank 2 and melted. The molten lead-free solder alloy liquid 1 is transferred to the nozzle 4 and is formed into a multilayer (4 Layer) The molten lead-free solder alloy liquid 1 is jetted and sprayed from the nozzle to the copper land portion and through-hole portion of the printed circuit board surface 5, and all of the overflow liquid (overflow liquid) 6 is received by the flange 7, It was returned directly to the storage tank 2 and circulated for continuous use.

比較例2Comparative Example 2

銀2.5質量%、銅0.5質量%、ニッケル0.01質量%、ゲルマニウム0.005質量%、残部錫からなる鉛フリーはんだ合金を比較例1と同じ従来の循環噴流式自動はんだ付け装置[図1]の貯槽2に入れ溶融させ、ポンプ3で該溶融鉛フリーはんだ合金液1をノズル4に移送し、上記比較例1と同種同一ロットの多層プリント回路板表面5の銅ランド部およびスルーホール部にノズルから該溶融鉛フリーはんだ合金液1を噴流吹付けして、その溢流液6を全て樋7に受けて、該貯槽2に直接戻し循環して連続使用した。  The same conventional circulating jet automatic soldering as in Comparative Example 1 was conducted with a lead-free solder alloy consisting of 2.5% by mass of silver, 0.5% by mass of copper, 0.01% by mass of nickel, 0.005% by mass of germanium, and the balance tin. The molten lead is put in a storage tank 2 of the apparatus [FIG. 1], and the molten lead-free solder alloy liquid 1 is transferred to the nozzle 4 by a pump 3, and the copper land portion of the multilayer printed circuit board surface 5 of the same type and the same lot as in the comparative example 1 The molten lead-free solder alloy liquid 1 was jetted and sprayed from the nozzle to the through-hole portion, and all of the overflow liquid 6 was received in the tank 7 and circulated directly back to the storage tank 2 for continuous use.

[図2]の改良した本発明の循環噴流式自動連続半田付け装置において、先ず、パルミチン酸5質量%と残部エステル合成油からなる液温280℃の溶液8をノズル14から上記比較例1と同種同一ロットの多層プリント回路板表面5の電極パッド及びスルーホール部に噴流吹付けし、次に上記比較例1と同じ組成の、銀2.5質量%、銅0.5質量%、残部錫からなる鉛フリーはんだ合金を貯槽2に入れた溶融させた鉛フリーはんだ合金液をポンプ3でノズル4に移送し、該多層プリント回路板表面5の電極パッド及びスルーホール部に該ノズル4から該溶融鉛フリーはんだ合金液1を噴流吹付けした。それらの溢流液6を全て樋7で受けスタティックミキサー9の上部から内部に送り、該スタティックミキサー内で両液を激しく撹拌混合して、該スタティックミキサーの下部からこの混合液をパルミチン酸溶液貯槽10に導入し、比重差により該パルミチン酸溶液貯槽底部に堆積した溶融鉛フリーはんだ液11はその専用ポンプ12で元の溶融鉛フリーはんだ液貯槽2に戻し循環して連続使用すると共に、該パルミチン酸溶液貯槽上部のパルミチン酸溶液8は別のポンプ13でスタティックミキサー9上部に給液し循環して連続使用した。  In the improved circulating jet automatic continuous soldering apparatus of the present invention shown in FIG. 2, first, a solution 8 having a liquid temperature of 280 ° C. comprising 5% by mass of palmitic acid and the remaining ester synthetic oil is fed from the nozzle 14 to the above Comparative Example 1. The same kind of the same lot of multilayer printed circuit board surface 5 is sprayed onto the electrode pads and through-holes, and then the same composition as in Comparative Example 1 2.5% by mass of silver, 0.5% by mass of copper, and the remaining tin A molten lead-free solder alloy solution in which a lead-free solder alloy composed of the above is put into a storage tank 2 is transferred to a nozzle 4 by a pump 3, and the electrode pad and through-hole portion on the surface 5 of the multilayer printed circuit board are transferred from the nozzle 4 Molten lead-free solder alloy liquid 1 was sprayed. All of the overflow liquid 6 is received by a jar 7 and sent from the upper part of the static mixer 9 to the inside, and both liquids are vigorously stirred and mixed in the static mixer, and this mixed liquid is added to the palmitic acid solution storage tank from the lower part of the static mixer. 10 and the molten lead-free solder solution 11 deposited on the bottom of the palmitic acid solution storage tank due to the difference in specific gravity is circulated back to the original molten lead-free solder solution storage tank 2 with its dedicated pump 12 and continuously used. The palmitic acid solution 8 in the upper part of the acid solution storage tank was supplied to the upper part of the static mixer 9 by another pump 13 and circulated for continuous use.

同様に[図2]の改良した本発明の循環噴流式自動連続半田付け装置において、先ず、パルミチン酸40質量%と残部エステル合成油からなる液温260℃の溶液8をノズル14から上記比較例1と同種同一ロットの多層プリント回路板表面5の電極パッド及びスルーホール部に噴流吹付けし、次に上記比較例2と同じ組成の、銀2.5質量%、銅0.5質量%、ニッケル0.01質量%、ゲルマニウム0.005質量%、残部錫からなる鉛フリーはんだ合金を貯槽2に入れた溶融させた鉛フリーはんだ合金液をポンプ3でノズル4に移送し、該多層プリント回路板表面5の電極パッド及びスルーホール部に該ノズル4から該溶融鉛フリーはんだ合金液1を噴流吹付けした。それらの溢流液6を全て樋7で受けスタティックミキサー9の上部から内部に送り、該スタティックミキサー内で両液を激しく撹拌混合して、該スタティックミキサーの下部からこの混合液をパルミチン酸溶液貯槽10に導入し、比重差により該パルミチン酸溶液貯槽底部に堆積した溶融鉛フリーはんだ液11はその専用ポンプ12で元の溶融鉛フリーはんだ液貯槽2に戻し循環して連続使用すると共に、該パルミチン酸溶液貯槽上部のパルミチン酸溶液8は別のポンプ13でスタティックミキサー9上部に給液し循環して連続使用した。  Similarly, in the improved circulating jet automatic continuous soldering apparatus of the present invention shown in FIG. 2, first, a solution 8 having a liquid temperature of 260 ° C. composed of 40% by mass of palmitic acid and the remaining ester synthetic oil is fed from the nozzle 14 to the above comparative example. 1 and the same kind of the same lot of the multilayer printed circuit board surface 5 of the surface of the electrode pad and through-holes are jet sprayed, and then the same composition as in Comparative Example 2, 2.5% by mass of silver, 0.5% by mass of copper, A molten lead-free solder alloy liquid containing 0.01 mass% nickel, 0.005 mass% germanium, and the remainder tin in the storage tank 2 is transferred to the nozzle 4 by the pump 3, and the multilayer printed circuit The molten lead-free solder alloy liquid 1 was jetted from the nozzle 4 onto the electrode pads and through-hole portions on the plate surface 5. All of the overflow liquid 6 is received by a jar 7 and sent from the upper part of the static mixer 9 to the inside, and both liquids are vigorously stirred and mixed in the static mixer, and this mixed liquid is added to the palmitic acid solution storage tank from the lower part of the static mixer. 10 and the molten lead-free solder solution 11 deposited on the bottom of the palmitic acid solution storage tank due to the difference in specific gravity is circulated back to the original molten lead-free solder solution storage tank 2 with its dedicated pump 12 and continuously used. The palmitic acid solution 8 in the upper part of the acid solution storage tank was supplied to the upper part of the static mixer 9 by another pump 13 and circulated for continuous use.

上記各比較例および実施例の鉛フリーはんだ中の銅濃度、不純物濃度の経時的変化については、連続使用前(初期状態、ブランク)と上記プリント回路板のはんだ付け加工枚数が通過量で5万枚後と10万枚後に各はんだ液貯槽からサンプリングして、ICP発光分析装置(島津製作所製、7500型)にて定量分析を行った。また、はんだぬれ性については、同様に連続使用前と上記プリント回路板のはんだ付け加工枚数が通過量で5万枚後と10万枚後に各はんだ液貯槽からサンプリングして、それぞれメニスコグラフによるはんだぬれ性試験方法によりそれぞれ繰返し4(n=4)でゼロクロス時間を測定した。その際、測定ピンは0.4mmφの純銅線を使用した。
更に、物理的機械的評価方法は、連続使用前と上記プリント回路板のはんだ付け加工枚数が通過量で5万枚後と10万枚後に各はんだ液貯槽からサンプリングして、それぞれステンレス(SUS 304)製鋳造金型(JIS 6号)を用い、評点間距離 L=50mm、直径 8mmφ、チャッキング部長さ L=20mm、直径 10mmφの試験片を作成し、JIS Z 4421)の試験方法により島津製作所製引張り試験機(AG100型)を用い、室温25℃において、それぞれ繰返し2(n=2)で、荷重負荷速度 5mm/minで試験測定した。
Regarding the time-dependent changes in the copper concentration and impurity concentration in the lead-free solders of the comparative examples and examples, the number of soldering processed sheets before the continuous use (initial state, blank) and the printed circuit board is 50,000. Sampling was performed from each solder solution storage tank after 100,000 sheets, and quantitative analysis was performed using an ICP emission analyzer (model 7500, manufactured by Shimadzu Corporation). As for solder wettability, similarly, the soldering wetness of each printed circuit board is sampled from each solder solution storage tank before the continuous use and after the printed circuit board is passed through 50,000 sheets and 100,000 sheets, respectively. The zero crossing time was measured at a repetition of 4 (n = 4), respectively, by the property test method. At that time, 0.4 mmφ pure copper wire was used as the measurement pin.
Further, the physical-mechanical evaluation method is that stainless steel (SUS 304) is sampled from each solder solution storage tank before the continuous use and after the number of soldered processed printed circuit boards is 50,000 and 100,000 after passing. ) Using a casting mold (JIS No. 6), create a test piece with a distance between ratings L = 50 mm, diameter 8 mmφ, chucking length L = 20 mm, diameter 10 mmφ, and Shimadzu Corporation according to the test method of JIS Z 4421) Using a tensile tester (AG100 type), the test measurement was repeated at a room temperature of 25 ° C. with a repetition rate of 2 (n = 2) at a load rate of 5 mm / min.

その結果は下記[表1]の通り、連続使用前の各特性値では実施例1と比較例1との間、および実施例2と比較例2との間のいずれにも有意差はないが、プリント回路板の連続通過処理量が5万枚後及び10万枚後では比較例1および比較例2においては銅濃度が著しく増加し、はんだぬれ性は劣化し、物理的機械的特性値も経時的に伸びが小さくなり硬く脆弱化し、オーバーボリューム(ツノ、ツララ)、ブリッジオーバー(リーク)、未着が散見されることが判った。
これに対して、本発明の実施例1および実施例2においては、プリント回路板の連続通過処理量が5万枚後及び10万枚後でも銅濃度上昇は殆どなく、はんだぬれ性は逆に好転し、物理的機械的特性値は伸びが若干大きくなるものの、オーバーボリューム(ツノ、ツララ)もブリッジオーバー(リーク)、未着も全く見られず、鉄不純物濃度は逆に減少し、物理的機械的特性のうち伸びがやや大きくなることが判った。
The result is as shown in [Table 1] below, but there is no significant difference between Example 1 and Comparative Example 1 and between Example 2 and Comparative Example 2 in each characteristic value before continuous use. In the case of Comparative Circuit 1 and Comparative Example 2, the copper concentration is remarkably increased, the solder wettability is deteriorated, and the physical mechanical property value is also decreased after the continuous passage processing amount of the printed circuit board is 50,000 and 100,000. It was found that the elongation became smaller and harder and weakened with time, and over-volume (horn, icicle), bridge-over (leak), and non-arrival were observed.
On the other hand, in Example 1 and Example 2 of the present invention, there is almost no increase in the copper concentration even after the continuous circuit processing amount of the printed circuit board is 50,000 and 100,000, and the solder wettability is reversed. Although it improved, the physical mechanical property value increased slightly, but there was no overvolume (horn, icicle), bridge over (leakage), or no arrival, and the iron impurity concentration decreased on the contrary. It was found that the elongation of the mechanical properties was slightly increased.

Figure 2011114334
Figure 2011114334

産業上の利用の可能性Industrial applicability

以上の通り、本発明の技術は明らかに従来の鉛フリーはんだ合金にない高い伸びと強靭性、特に微小面積接合部の繰返しヒートサイクル疲労による接合破断リスクが小さく従って微細化する電子機器のはんだ接合の長期高信頼性確保を可能にする鉛フリーはんだ合金として工業的に価値が高い技術である。  As described above, the technology of the present invention clearly has a high elongation and toughness not found in conventional lead-free solder alloys, especially the risk of joint breakage due to repeated heat cycle fatigue of small area joints, and therefore miniaturization of electronic equipment solder joints This is an industrially valuable technology as a lead-free solder alloy that enables long-term high reliability.

従来の電子部品用循環噴流式自動連続はんだ付け装置事例の模式的概略図である。It is a typical schematic diagram of the conventional circulating jet type automatic continuous soldering device for electronic parts. 本発明の電子部品用循環噴流式自動連続はんだ付け装置事例の模式的概略図である。It is a typical schematic diagram of the example of the circulating jet automatic continuous soldering device for electronic parts of the present invention. 本発明の電子部品用循環噴流式自動連続はんだ付け装置に使用するノズルの先端部形状事例の模式的概略図である。It is a typical schematic diagram of the tip part shape example of the nozzle used for the circulation jet type automatic continuous soldering device for electronic parts of the present invention.

1 溶融錫またははんだ合金液
2 溶融錫またははんだ合金液の貯槽
3 溶融錫またははんだ合金液移送用ポンプ
4 溶融錫またははんだ合金液を噴流するノズル
5 プリント回路板または電子部品
6 噴流吹付け後の溢流(オーバーフロー)溢流液
7 上記溢流液6を受ける金属製樋
8 有機脂肪酸溶液
9 撹拌器
10 有機脂肪酸溶液の貯槽
11 清浄化された溶融錫またははんだ合金液
12 上記清浄化された溶融錫またははんだ合金液11の移送用ポンプ
13 有機脂肪酸溶液8の移送用ポンプ
14 有機脂肪酸溶液を噴流するノズル
15 ノズル先端の開口部
DESCRIPTION OF SYMBOLS 1 Molten tin or solder alloy liquid 2 Storage tank of molten tin or solder alloy liquid 3 Pump for transferring molten tin or solder alloy liquid 4 Nozzle for jetting molten tin or solder alloy liquid 5 Printed circuit board or electronic component 6 After jet spraying Overflow (overflow) overflow liquid 7 Metal bowl for receiving overflow liquid 6 8 Organic fatty acid solution 9 Stirrer 10 Organic fatty acid solution storage tank 11 Cleaned molten tin or solder alloy liquid 12 Cleaned melt Tin or solder alloy solution transfer pump 13 Organic fatty acid solution 8 transfer pump 14 Nozzle 15 for jetting organic fatty acid solution Nozzle tip opening

Claims (8)

電子部品の電極パッドまたはリード部表面に錫またははんだ皮膜を形成させる装置において、被錫またははんだ皮膜を形成電子部品の電極パッドまたはリード表面に、ノズルから炭素数12〜20の有機脂肪酸を1〜80質量%と残部エステル合成油からなる温度120〜350℃の溶液と、溶融錫液または溶融はんだ合金液を噴流状に吹きつけて錫またははんだ合金皮膜を形成させた後、溢流する該有機脂肪酸溶液と該溶融錫または溶融はんだ合金液を撹拌器に移送し、該撹拌器内部において激しく撹拌混合することにより、該溢流液中に混入した酸化銅とフラックス成分およびそれらの反応生成物、更には元々該溶融錫または溶融はんだ合金液中に存在した銅酸化物、錫酸化物、あるいはその他の添加金属の酸化物、および微量混入している鉄、鉛、珪素、カリウムなどの酸化不純物などの汚染物質をも該有機脂肪酸溶液中に取り込ませて、該溢流溶融錫または溶融はんだ合金液を清浄化し、しかる後にその混合液を該有機脂肪酸溶液貯槽に導入し、該有機脂肪酸溶液貯槽中において比重差で分離された清浄化溶融錫液または溶融はんだ合金液を該有機脂肪酸溶液貯槽の底部からポンプで該溶融錫または溶融はんだ液貯槽に戻して循環使用することを特徴とする電子部品用錫またははんだ付け装置。  In an apparatus for forming tin or a solder film on the surface of an electrode pad or lead part of an electronic component, a tin or solder film is formed. An organic fatty acid having 12 to 20 carbon atoms is added to the surface of an electrode pad or lead of an electronic component from a nozzle. The organic material overflows after forming a tin or solder alloy film by spraying a solution of 80% by mass and the remaining ester synthetic oil at a temperature of 120 to 350 ° C. and a molten tin solution or a molten solder alloy solution in a jet shape. The fatty acid solution and the molten tin or molten solder alloy liquid are transferred to a stirrer, and vigorously stirred and mixed in the stirrer to thereby mix copper oxide and flux components mixed in the overflow liquid and their reaction products, Furthermore, copper oxide, tin oxide, or other additive metal oxide originally present in the molten tin or molten solder alloy liquid, and a trace amount Contaminants such as oxidation impurities such as iron, lead, silicon and potassium are also taken into the organic fatty acid solution to clean the overflow molten tin or molten solder alloy liquid, and then the mixed liquid is mixed with the organic fatty acid. The purified molten tin solution or molten solder alloy solution introduced into the fatty acid solution storage tank and separated by the specific gravity difference in the organic fatty acid solution storage tank is pumped from the bottom of the organic fatty acid solution storage tank to the molten tin or molten solder solution storage tank. A tin or soldering device for electronic parts, characterized by being returned and circulated. 前記請求項1における有機脂肪酸としては、パルミチン酸、ステアリン酸のいずれか1種を用いることを特徴とする電子部品用錫またははんだ付け装置。  The organic fatty acid according to claim 1, wherein any one of palmitic acid and stearic acid is used. 前記請求項1における溶融錫またははんだ合金液としては、錫を主成分としこれに銀、銅、亜鉛、ビスマス、アンチモン、ニッケル、ゲルマニウムのいずれか1種以上の金属を添加した溶融鉛フリーはんだ合金を用いることを特徴とする電子部品用錫またははんだ付け装置。  The molten tin or solder alloy liquid according to claim 1 is a molten lead-free solder alloy containing tin as a main component and at least one metal selected from silver, copper, zinc, bismuth, antimony, nickel, and germanium added thereto. A tin or soldering apparatus for electronic parts, characterized in that 前記請求項1における撹拌器としては、スタティックミキサーを用いることを特徴とする電子部品用錫またははんだ付け装置。  The stirrer according to claim 1 is a tin or soldering apparatus for electronic parts, wherein a static mixer is used. 電子部品の電極パッドまたはリード部表面に錫またははんだ皮膜を形成させる方法において、被錫またははんだ皮膜を形成電子部品の電極パッドまたはリード表面に、ノズルから炭素数12〜20の有機脂肪酸を1〜80質量%と残部エステル合成油からなる温度120〜350℃の溶液と、溶融錫液または溶融はんだ合金液を噴流状に吹きつけて錫またははんだ合金皮膜を形成させた後、溢流する該有機脂肪酸溶液と該溶融錫または溶融はんだ合金液を撹拌器に移送し、該撹拌器内部において激しく撹拌混合することにより、該溢流液中に混入した酸化銅とフラックス成分およびそれらの反応生成物、更には元々該溶融錫または溶融はんだ合金液中に存在した銅酸化物、錫酸化物、あるいはその他の添加金属の酸化物、および微量混入している鉄、鉛、珪素、カリウムなどの酸化不純物などの汚染物質をも該有機脂肪酸溶液中に取り込ませて、該溢流溶融錫または溶融はんだ合金液を清浄化し、しかる後にその混合液を該有機脂肪酸溶液貯槽に導入し、該有機脂肪酸溶液貯槽中において比重差で分離された清浄化溶融錫液または溶融はんだ合金液を該有機脂肪酸溶液貯槽の底部からポンプで該溶融錫または溶融はんだ液貯槽に戻して循環使用することを特徴とする電子部品用錫またははんだ付け方法。  In the method of forming tin or a solder film on the surface of an electrode pad or lead part of an electronic component, a tin or solder film is formed. An organic fatty acid having 12 to 20 carbon atoms is added to a surface of an electrode pad or lead of an electronic component from a nozzle. The organic material overflows after forming a tin or solder alloy film by spraying a solution of 80% by mass and the remaining ester synthetic oil at a temperature of 120 to 350 ° C. and a molten tin solution or a molten solder alloy solution in a jet shape. The fatty acid solution and the molten tin or molten solder alloy liquid are transferred to a stirrer, and vigorously stirred and mixed in the stirrer to thereby mix copper oxide and flux components mixed in the overflow liquid and their reaction products, Furthermore, copper oxide, tin oxide, or other additive metal oxide originally present in the molten tin or molten solder alloy liquid, and a trace amount Contaminants such as oxidation impurities such as iron, lead, silicon and potassium are also taken into the organic fatty acid solution to clean the overflow molten tin or molten solder alloy liquid, and then the mixed liquid is mixed with the organic fatty acid. The purified molten tin solution or molten solder alloy solution introduced into the fatty acid solution storage tank and separated by the specific gravity difference in the organic fatty acid solution storage tank is pumped from the bottom of the organic fatty acid solution storage tank to the molten tin or molten solder solution storage tank. A tin or soldering method for electronic parts, characterized by being returned and circulated for use. 前記請求項5における有機脂肪酸としては、パルミチン酸、ステアリン酸のいずれか1種を用いることを特徴とする電子部品用錫またははんだ付け方法。  The organic fatty acid according to claim 5, wherein any one of palmitic acid and stearic acid is used. 前記請求項5における溶融錫またははんだ合金液は、錫を主成分としこれに銀、銅、亜鉛、ビスマス、アンチモン、ニッケル、ゲルマニウムのいずれか1種以上の金属を添加した溶融鉛フリーはんだ合金を用いた電子部品用錫またははんだ付け方法。  The molten tin or solder alloy liquid according to claim 5 is a molten lead-free solder alloy containing tin as a main component and at least one metal selected from silver, copper, zinc, bismuth, antimony, nickel, and germanium added thereto. Used tin or soldering method for electronic parts. 前記請求項5における撹拌器はスタティックミキサーであることを特徴とする電子部品用錫またははんだ付け方法。  6. The tin for electronic parts or the soldering method according to claim 5, wherein the stirrer is a static mixer.
JP2009284506A 2009-08-10 2009-11-26 Solder coat film forming method and device therefor Pending JP2011114334A (en)

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JP5079169B1 (en) * 2012-04-14 2012-11-21 株式会社谷黒組 Soldering apparatus and method, and manufactured board and electronic component
JP5079170B1 (en) * 2012-04-16 2012-11-21 株式会社谷黒組 Soldering apparatus and method, and manufactured board and electronic component
CN106238264A (en) * 2016-10-19 2016-12-21 盐城市苏文机械有限公司 The automatic spraying coating line of oiliness brazing flux
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US9149883B2 (en) 2012-04-14 2015-10-06 Tanigurogumi Corporation Soldering device, soldering method, and substrate and electronic component produced by the soldering device or the soldering method
WO2013153674A1 (en) * 2012-04-14 2013-10-17 株式会社谷黒組 Soldering device and method, and manufactured substrate and electronic component
JP5079169B1 (en) * 2012-04-14 2012-11-21 株式会社谷黒組 Soldering apparatus and method, and manufactured board and electronic component
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JP5079170B1 (en) * 2012-04-16 2012-11-21 株式会社谷黒組 Soldering apparatus and method, and manufactured board and electronic component
US9289841B2 (en) 2012-04-16 2016-03-22 Tanigurogumi Corporation Soldering device, soldering method, and substrate and electronic component produced by the soldering device or the soldering method
CN103492112A (en) * 2012-04-16 2014-01-01 株式会社谷黑组 Soldering device and method, and manufactured substrate and electronic component
WO2013157064A1 (en) * 2012-04-16 2013-10-24 株式会社谷黒組 Soldering device and method, and manufactured substrate and electronic component
CN103492112B (en) * 2012-04-16 2016-08-17 株式会社谷黑组 Welder, welding method and manufactured substrate and electronic unit
TWI581882B (en) * 2012-04-16 2017-05-11 谷黑組股份有限公司 Soldering device, soldering method, and substrate and electronic component produced by the soldering device or the soldering method
US9686871B2 (en) 2013-03-21 2017-06-20 Tanigurogumi Corporation Soldering device, soldering method, and substrate and electronic component produced by the soldering device or the soldering method
CN106238264A (en) * 2016-10-19 2016-12-21 盐城市苏文机械有限公司 The automatic spraying coating line of oiliness brazing flux

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