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JP2011158158A - Branch pipe for flexible duct - Google Patents

Branch pipe for flexible duct Download PDF

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Publication number
JP2011158158A
JP2011158158A JP2010019555A JP2010019555A JP2011158158A JP 2011158158 A JP2011158158 A JP 2011158158A JP 2010019555 A JP2010019555 A JP 2010019555A JP 2010019555 A JP2010019555 A JP 2010019555A JP 2011158158 A JP2011158158 A JP 2011158158A
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pipe
opening
branch pipe
main pipe
plate
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Tomio Fukagawa
富夫 深川
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FUKAGAWA KK
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FUKAGAWA KK
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  • Branch Pipes, Bends, And The Like (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Duct Arrangements (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To positively prevent diameter expansion and diameter contraction following crushing deformation on a peripheral portion of an opening or internal pressure change of a main pipe in a simple structure. <P>SOLUTION: A support plate 3 and a flange part 2b of a branch pipe 2 are respectively disposed inside and outside the main pipe 1 while sandwiching an opening rim of an interior material 1a and a core material 1b therebetween, in the opening 1e of the main pipe 1. The support plate 3, the flange part 2b of the branch pipe 2, and the opening rim of the interior material 1a are connected. A plate member 4 is fixed to the outer side of the flange part 2b of the branch pipe 2 while sandwiching the opening rims of a heat insulating material 1c and an exterior material 1d therebetween. A through-hole 4a of the plate member 4 is adhered on the outer peripheral surface of a pipe body 2a of the branch pipe 2. Thereby, the branch pipe 2 is connected to the opening 1e of the main pipe 1 without cutting the core material 1b. Even if a pressure acts in a diameter expanding direction on the peripheral portion 1f of the opening 1e following internal pressure rising of the main pipe 1, the diameter expanding deformation of the opening rim of the exterior material 1d and the heat insulating material 1c is suppressed by the plate member 4. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、建造物などに配設される空調設備用の配管(ダクト)の分岐構造において、保温性能に優れたフレキシブルダクトを分岐させる際に用いられるフレキシブルダクト用分岐管に関する。   The present invention relates to a branch pipe for a flexible duct that is used when branching a flexible duct having excellent heat insulation performance in a branch structure of a pipe (duct) for an air conditioning facility disposed in a building or the like.

従来、この種のフレキシブルダクト用分岐管として、コイル状に形成された芯材と断熱層と内装皮と外装皮を備えたダクト本体と、該ダクト本体から分岐されるフレキシブル分岐具とからなり、フレキシブル分岐具が、コイル状に形成された芯材の周囲に、気密層と断熱層を備えてなる空気流通体と、該空気流通体の一端に固着された支持プレートとで構成され、ダクト本体の側面に形成された開口部に対し、フレキシブル分岐具をダクト本体の内側から外側に向けて挿入することにより、フランジ状に張り出した支持プレートが開口部の周囲に係止され、フレキシブル分岐具がダクト本体から外方に抜け出ないように接続され、その後、開口部とフレキシブル分岐具との境目に外側から粘着テープを巻き付ける等によって境目をシールし、ダクト本体とフレキシブル分岐具との接続及び気密性を確実にして、ダクト本体に対し気密的に接続するものがある(例えば、特許文献1参照)。
また、円筒状に形成された接続金具の端部に外周側へ突出するフランジを設け、螺旋状の芯材及び断熱材層を有する本管(通し管)に設けた開口部に対して、接続金具を本管の内側から差し入れることにより、そのフランジが開口部周囲の内周面に接するように本管外に突出させて、該フランジと本管の外側に配置される固定部材との間に開口部の周囲を挟み込みネジで連結し、該固定部材の外表面及び接続金具の外周面を断熱材で覆ったものもある(例えば、特許文献2参照)。
Conventionally, as a branch pipe for this type of flexible duct, it consists of a core body formed in a coil shape, a heat insulating layer, an interior skin and an exterior skin, and a flexible branching tool branched from the duct body, The flexible branching tool is composed of an air circulation body including an airtight layer and a heat insulating layer around a core formed in a coil shape, and a support plate fixed to one end of the air circulation body. By inserting the flexible branching tool into the opening formed on the side surface of the duct body from the inside to the outside of the duct body, the support plate protruding in a flange shape is locked around the opening, and the flexible branching tool It is connected so that it does not come out from the duct body, and then seals the boundary by wrapping adhesive tape from the outside to the boundary between the opening and the flexible branch, And ensuring connection and tightness between the transfected body and the flexible branch member, there is hermetically connected to the duct body (e.g., see Patent Document 1).
In addition, a flange that protrudes to the outer circumference is provided at the end of the connection fitting that is formed in a cylindrical shape. By inserting the metal fitting from the inside of the main pipe, the flange protrudes outside the main pipe so as to contact the inner peripheral surface around the opening, and between the flange and the fixing member arranged outside the main pipe. In some cases, the periphery of the opening is sandwiched and connected with screws, and the outer surface of the fixing member and the outer peripheral surface of the connection fitting are covered with a heat insulating material (for example, see Patent Document 2).

特開2007−113803号JP 2007-113803 A 意匠登録第1352007号公報Design Registration No. 1352007

しかし乍ら、このような従来のフレキシブルダクト用分岐管では、ダクト本体や本管である主管の開口部に対し、フレキシブル分岐具や接続金具である枝管を主管の内側から挿通させるため、主管の開口部の周縁部分で芯材が切断されることから、主管の開口部の周囲部分は、強度不足となって保形性能が著しく低下し、変形し易くなってしまった。
それにより、他のフレキシブルダクトと接続させて配備する際には、他のフレキシブルダクトとの張力バランスによって、主管の開口部の周囲部分が潰れ変形することがあり、主管の内部に突出した枝管の一部が空気の流れの障害物となって騒音などを発生するおそれがあった。
また、使用時において主管の内圧が上昇すると、主管の開口部の周囲部分が拡径変形して膨張し、それに伴い断熱材の層厚が薄くなって断熱性能が低下することになり、それにより、主管の外表面に結露が発生し易くなるという問題があった。
特に、特許文献1の場合には、主管の開口部の周囲部分が、その断熱材を薄く潰して枝管のフランジ部と連結しているため、断熱性能が低下して主管の外表面に結露が発生し易いとともに、開口部と枝管との境目に外側から粘着テープを巻き付けて境目がシールされているだけであるため、枝管のフランジ部によりも外側の主管の開口部の周囲部分が、主管の内圧変化に伴って拡径膨張・縮径収縮を繰り返すと、開口部と枝管との境目にピンホールや隙間が発生し易く、これらピンホールや僅かな隙間でも湿気が主管内の断熱材層に侵入して、カビが発生し断熱材層の全体にカビが広がるおそれがあった。
特許文献2の場合には、主管の開口部の周囲部分が、その断熱材を薄く潰して枝管のフランジ部と連結しているため、断熱性能が低下し、固定部材の外表面を断熱材で覆ったとしても結露が発生するおそれがあり、これら枝管のフランジ部及び固定部材よりも外側に配置される主管の開口部の周囲部分が、主管の内圧変化に伴って拡径膨張・縮径収縮を繰り返すと、開口部と枝管のフランジとの連結部分にピンホールや隙間が発生し易く、これらピンホールや僅かな隙間でも湿気が主管内の断熱材層に侵入して、カビが発生し断熱材層の全体にカビが広がるおそれがあった。
However, in such conventional branch pipes for flexible ducts, the branch pipes, which are flexible branching fixtures and connection fittings, are inserted from the inside of the main pipe into the openings of the main pipe, which is the duct body and the main pipe. Since the core material is cut at the peripheral portion of the opening portion, the peripheral portion of the opening portion of the main pipe is insufficient in strength, so that the shape retention performance is remarkably deteriorated and easily deformed.
As a result, when deployed in connection with another flexible duct, the peripheral portion of the opening of the main pipe may be crushed and deformed due to the tension balance with the other flexible duct, and the branch pipe protruding into the main pipe There was a risk that a part of the air would become an obstacle to the air flow and generate noise.
In addition, when the internal pressure of the main pipe rises during use, the peripheral part of the opening of the main pipe expands and expands, and accordingly the layer thickness of the heat insulating material is reduced and the heat insulating performance is reduced. There has been a problem that condensation tends to occur on the outer surface of the main pipe.
In particular, in the case of Patent Document 1, since the peripheral portion of the opening portion of the main pipe is thinly crushed and connected to the flange portion of the branch pipe, the heat insulation performance is reduced and dew condensation occurs on the outer surface of the main pipe. Since only the adhesive tape is wrapped around the boundary between the opening and the branch pipe from the outside and the boundary is sealed, the peripheral portion of the opening of the outer main pipe is also formed by the flange portion of the branch pipe. If the expansion and contraction of the diameter of the main pipe are repeated as the main pressure changes, pinholes and gaps are likely to occur at the boundary between the opening and the branch pipe. There was a risk that mold penetrated into the heat insulating material layer to generate mold and spread over the entire heat insulating material layer.
In the case of Patent Document 2, since the peripheral portion of the opening portion of the main pipe is thinly crushed and connected to the flange portion of the branch pipe, the heat insulating performance is lowered, and the outer surface of the fixing member is insulated from the heat insulating material. Condensation may occur even if it is covered, and the peripheral part of the opening of the main pipe arranged outside the flange part and the fixing member of these branch pipes expands and contracts in diameter as the main pressure changes. If diameter shrinkage is repeated, pinholes and gaps are likely to occur at the connection between the opening and the flange of the branch pipe, and moisture can penetrate into the insulation layer in the main pipe even in these pinholes and slight gaps. There was a possibility that mold was generated and spread over the entire heat insulating material layer.

本発明は、このような問題に対処することを課題とするものであり、簡単な構造で開口部の周囲部分における潰れ変形や主管の内圧変化に伴う拡径膨張・縮径収縮を確実に防止すること、長期間に亘って開口部の周囲部分の拡径膨張を確実に防止すること、開口部の周囲部分及び枝管の断熱を図りながら結露水の染み込みによる内部での結露とカビの発生を防止すること、主管及び枝管の配備を容易にすること、などを目的とするものである。   An object of the present invention is to cope with such a problem, and with a simple structure, the expansion and contraction of diameter expansion and contraction due to changes in the internal pressure of the main pipe and the deformation around the opening are reliably prevented. To prevent the expansion and expansion of the surrounding area of the opening for a long period of time, and to prevent the formation of dew condensation and mold inside by the penetration of condensed water while insulating the surrounding area of the opening and the branch pipe It is intended to prevent the occurrence of the trouble and facilitate the deployment of the main pipe and the branch pipe.

このような目的を達成するために本発明は、内装材及び螺旋状の芯材の外周に断熱材が設けられ、その外周側を外装材で覆い、これら内装材、断熱材及び外装材に開口部が開設されるフレキシブルな主管と、前記主管の前記開口部を挿通する管本体に、フランジ部が内装材の外周面又は前記芯材の外周面に沿って一体的に形成される枝管と、前記主管の前記開口部を囲むように前記内装材の開口縁の内面に沿って設けられる支持プレートと、前記枝管の前記管本体が挿通する通孔を有し、前記主管の前記開口部の周囲部分における前記外装材の外表面に沿って設けられる板状部材とを備え、前記主管の前記開口部に、前記内装材の開口縁及び前記芯材を挟んで、前記支持プレートと前記枝管の前記フランジ部が前記主管の内外にそれぞれ配置され、これら前記支持プレートと前記枝管の前記フランジ部と前記内装材の開口縁を連結するとともに、前記枝管の前記フランジ部の外側に、前記断熱材及び前記外装材の開口縁を挟んで前記板状部材が固着され、該板状部材の前記通孔を前記枝管の前記管本体の外周面に密着させたことを特徴とする。   In order to achieve such an object, the present invention provides a heat insulating material on the outer periphery of the interior material and the spiral core material, covers the outer peripheral side with an exterior material, and opens the interior material, the heat insulating material, and the exterior material. A flexible main pipe in which a portion is opened, and a branch pipe in which a flange portion is integrally formed along the outer peripheral surface of the interior material or the outer peripheral surface of the core material in the pipe main body that is inserted through the opening of the main pipe. A support plate provided along the inner surface of the opening edge of the interior material so as to surround the opening of the main pipe, and a through hole through which the pipe body of the branch pipe is inserted, and the opening of the main pipe A plate-like member provided along the outer surface of the exterior material in the peripheral portion of the main plate, and the support plate and the branch with the opening edge of the interior material and the core material sandwiched between the opening of the main pipe The flange part of the pipe is arranged inside and outside the main pipe, respectively The support plate, the flange portion of the branch pipe, and the opening edge of the interior material are connected, and the opening edge of the heat insulating material and the exterior material is sandwiched outside the flange portion of the branch pipe. The plate-like member is fixed, and the through hole of the plate-like member is closely attached to the outer peripheral surface of the pipe body of the branch pipe.

前述した特徴に加えて、前記板状部材の外側表面と対向するように筒状部材を設け、該筒状部材の一端面を前記板状部材の外側表面に当接させるとともに、該筒状部材の内周面を前記枝管の前記管本体の外周面に密着させたことを特徴とする。   In addition to the features described above, a cylindrical member is provided so as to face the outer surface of the plate-shaped member, and one end surface of the cylindrical member is brought into contact with the outer surface of the plate-shaped member, and the cylindrical member The inner peripheral surface is closely attached to the outer peripheral surface of the pipe body of the branch pipe.

さらに前述した特徴に加えて、前記板状部材及び前記筒状部材を独立気泡の断熱材で成形したことを特徴とする。   Further, in addition to the above-described features, the plate member and the tubular member are formed of a closed cell heat insulating material.

さらに前述した特徴に加えて、前記主管の外周面に沿ってベルトを設け、該ベルトの端部を前記板状部材に固着したことを特徴とする。   Further, in addition to the above-described features, a belt is provided along the outer peripheral surface of the main pipe, and an end portion of the belt is fixed to the plate member.

前述した特徴を有する本発明は、主管の開口部に、内装材の開口縁及び芯材を挟んで、支持プレートと枝管のフランジ部が主管の内外にそれぞれ配置され、これら支持プレートと枝管のフランジ部と内装材の開口縁を連結するとともに、枝管のフランジ部の外側に、断熱材及び外装材の開口縁を挟んで板状部材が固着され、板状部材の通孔を枝管の管本体の外周面に密着させることにより、芯材を切断することなく主管の開口部に枝管が連結されるとともに、主管の内圧上昇に伴って開口部の周囲部分に拡径方向への圧力が作用しても、板状部材によって外装材の開口縁及び断熱材の拡径変形が抑制されるので、簡単な構造で開口部の周囲部分における潰れ変形や主管の内圧変化に伴う拡径膨張・縮径収縮を確実に防止することができる。
その結果、主管の開口部に対し枝管を主管の内側から挿通させるために主管の開口部の周縁部分で芯材が切断される従来のものに比べ、主管の両端部や枝管にフレキシブルダクトを接続させて配備する際に、他のフレキシブルダクトとの張力バランスによって、主管の開口部の周囲部分が潰れ変形せず、主管内の空気の流れに障害物が突出することがないから、騒音などの発生を防止できるとともに、主管の内圧変化に伴う拡径膨張・縮径収縮の繰り返しでピンホールや隙間が発生することがないから、主管内の断熱材への湿気の侵入防止と、それによるカビの発生を防止できる。
また、枝管として、丸ダクトの分岐に用いられる既存のフランジ付き分岐管を使用した場合には、専用の枝管を新たに設計製造する必要が無くなるから、製造コストを大幅に低減できる。
In the present invention having the above-described features, the support plate and the flange portion of the branch pipe are respectively disposed inside and outside the main pipe with the opening edge of the interior material and the core material sandwiched between the opening of the main pipe, and the support plate and the branch pipe. The plate member and the opening edge of the interior material are connected to each other, and the plate member is fixed to the outside of the flange portion of the branch pipe with the opening edge of the heat insulating material and the exterior material interposed therebetween, and the through hole of the plate member is connected to the branch pipe By closely contacting the outer peripheral surface of the tube main body, the branch pipe is connected to the opening of the main pipe without cutting the core material, and as the internal pressure rises in the main pipe, Even if pressure is applied, the plate-like member suppresses the expansion deformation of the opening edge of the exterior material and the heat insulating material, so that the expansion of the diameter of the surrounding portion of the opening and the change in the internal pressure of the main pipe with a simple structure. Expansion and contraction can be reliably prevented.
As a result, flexible ducts at both ends and branch pipes of the main pipe are compared to the conventional one in which the core material is cut at the peripheral edge of the main pipe opening to allow the branch pipe to be inserted into the main pipe opening from the inside of the main pipe. When connecting and deploying, the peripheral part of the opening of the main pipe will not be crushed and deformed due to the tension balance with other flexible ducts, and obstacles will not protrude into the air flow in the main pipe. In addition to preventing the occurrence of pinholes and gaps due to repeated expansion and contraction due to changes in the internal pressure of the main pipe, it is possible to prevent moisture from entering the heat insulating material in the main pipe. Prevents mold from being generated.
Further, when an existing flanged branch pipe used for branching a round duct is used as the branch pipe, it is not necessary to design and manufacture a dedicated branch pipe, so that the manufacturing cost can be greatly reduced.

さらに、前記板状部材の外側表面と対向するように筒状部材を設け、該筒状部材の一端面を前記板状部材の外側表面に当接させるとともに、該筒状部材の内周面を前記枝管の前記管本体の外周面に密着させた場合には、主管の内圧上昇により開口部の周囲部分に拡径方向への圧力が作用しても、筒状部材によって板状部材が位置ズレせず、開口部の周囲部分が膨らむことがないので、長期間に亘って開口部の周囲部分の拡径膨張を確実に防止することができる。
その結果、長期間に亘り主管の内圧変化に伴う拡径膨張・縮径収縮の繰り返しでピンホールや隙間が発生することがないから、主管内の断熱材層への湿気の侵入防止と、それによるカビの発生を防止できて、更なる防湿層の施工が不要になり、カビや枝管の腐食による補修の作業を著しく軽減できる。
Furthermore, a cylindrical member is provided so as to face the outer surface of the plate-shaped member, and one end surface of the cylindrical member is brought into contact with the outer surface of the plate-shaped member, and the inner peripheral surface of the cylindrical member is When the branch pipe is brought into close contact with the outer peripheral surface of the pipe body, the plate-like member is positioned by the cylindrical member even if the pressure in the diameter expanding direction acts on the peripheral portion of the opening due to the increase in the internal pressure of the main pipe. Since it does not shift and the peripheral portion of the opening does not swell, diameter expansion of the peripheral portion of the opening can be reliably prevented over a long period of time.
As a result, pinholes and gaps do not occur due to repeated expansion and contraction due to changes in internal pressure of the main pipe over a long period of time, preventing moisture from entering the heat insulating material layer in the main pipe. The generation of mold due to mold can be prevented, and the construction of a further moisture-proof layer becomes unnecessary, and the repair work due to mold and branch pipe corrosion can be significantly reduced.

また、前記板状部材及び前記筒状部材を独立気泡の断熱材で成形した場合には、板状部材及び筒状部材に結露水が染み込むことがないので、開口部の周囲部分及び枝管の断熱を図りながら結露水の染み込みによる内部での結露とカビの発生を防止することができる。
その結果、更なる防湿層の施工が不要になり、カビや枝管の腐食による補修の作業を著しく軽減できる。
In addition, when the plate member and the cylindrical member are formed of closed cell heat insulating material, the condensed water does not soak into the plate member and the cylindrical member. It is possible to prevent the occurrence of internal condensation and mold caused by the penetration of condensed water while achieving heat insulation.
As a result, it is not necessary to install a further moisture-proof layer, and repair work due to mold and branch pipe corrosion can be significantly reduced.

また、前記主管の外周面に沿ってベルトを設け、該ベルトの端部を前記板状部材に固着した場合には、主管及び枝管にベルトが一体的に取り付けられ、このベルトによって主管及び枝管の吊持が可能となるので、主管及び枝管の配備を容易にすることができる。
その結果、配備するための時間を短縮化できる。
Further, when a belt is provided along the outer peripheral surface of the main pipe and the end portion of the belt is fixed to the plate member, the belt is integrally attached to the main pipe and the branch pipe. Since the pipe can be suspended, the main pipe and the branch pipe can be easily arranged.
As a result, the time for deployment can be shortened.

本発明の実施形態に係るフレキシブルダクト用分岐管の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the branch pipe for flexible ducts concerning embodiment of this invention. 図1の縦断側面図である。It is a vertical side view of FIG. 図1の分解斜視図である。FIG. 2 is an exploded perspective view of FIG. 1. 本発明の他の実施形態に係るフレキシブルダクト用分岐管の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the branch pipe for flexible ducts concerning other embodiment of this invention. 図2の縦断側面図である。It is a vertical side view of FIG.

以下、本発明の実施形態を図面に基づいて詳細に説明する。
本発明の実施形態に係るフレキシブルダクト用分岐管Aは、図1〜図5に示すように、内装材1a及び螺旋状の芯材1bの外周に断熱材1cが設けられてその外周側を外装材1dで覆ったフレキシブルな主管1と、管本体2aにフランジ部2bが内装材1aの外周面又は芯材1bの外周面に沿って一体的に形成される枝管2と、内装材1aの内周面に沿って設けられる支持プレート3と、外装材1dの外表面に沿って設けられる板状部材4とを備えている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
As shown in FIG. 1 to FIG. 5, the branch pipe A for flexible duct according to the embodiment of the present invention is provided with a heat insulating material 1 c on the outer periphery of the interior material 1 a and the spiral core material 1 b, and the outer peripheral side is exteriorized. A flexible main pipe 1 covered with a material 1d, a branch pipe 2 in which a flange portion 2b is integrally formed on the pipe body 2a along the outer peripheral surface of the interior material 1a or the outer peripheral surface of the core material 1b, and the interior material 1a. A support plate 3 provided along the inner peripheral surface and a plate-like member 4 provided along the outer surface of the exterior material 1d are provided.

主管1は、従来周知構造のフレキシブルダクトと同様に円筒状に形成されている。
内装材1aは、例えばポリエステル樹脂などの合成樹脂製の不織布や他の材料で形成され、例えば硬鋼線などからなる螺旋状の芯材1bを一体的に巻き付けて円筒状に形成している。
その製造方法の一例としては、帯状に形成した内装材1aの一端に芯材1bが固着され、これら帯状の内装材1a及び芯材1bを、内装材1aの一端が重なり合うように螺旋状に巻き付けて相互を接着することにより、芯材1bが内外の内装材1aで挟まれて露出しないように形成される。
断熱材1cは、例えばグラスウールやPET樹脂などの合成樹脂製の繊維や他の材料で形成される。
外装材1dは、ポリエステル樹脂などの合成樹脂製のフィルムやアルミニウムなどの不燃材料製のフィルムで形成されている。
The main pipe 1 is formed in a cylindrical shape like a flexible duct having a conventionally well-known structure.
The interior material 1a is formed of, for example, a non-woven fabric made of synthetic resin such as polyester resin or other materials, and is formed into a cylindrical shape by integrally winding a spiral core material 1b made of, for example, hard steel wire.
As an example of the manufacturing method, a core material 1b is fixed to one end of a strip-shaped interior material 1a, and the strip-shaped interior material 1a and the core material 1b are spirally wound so that one end of the interior material 1a overlaps. By adhering each other, the core material 1b is sandwiched between the inner and outer interior materials 1a so as not to be exposed.
The heat insulating material 1c is formed of, for example, a synthetic resin fiber such as glass wool or PET resin, or another material.
The exterior material 1d is formed of a film made of a synthetic resin such as a polyester resin or a film made of a noncombustible material such as aluminum.

さらに、主管1の長手方向の適宜位置には、芯材1bを切断しないように内装材1a、断熱材1c及び外装材1dを円形に切断することで、後述する枝管2と略同じ大きさの開口部1eが開設され、その周囲部分1fが後述するする板状部材4とする。
また、主管1の長手方向の両端部には、従来周知構造のフレキシブルダクトと同様に粘着テープなどで絞り部1gを形成することが好ましい。
Furthermore, at an appropriate position in the longitudinal direction of the main pipe 1, the interior material 1 a, the heat insulating material 1 c and the exterior material 1 d are cut in a circular shape so as not to cut the core material 1 b, so that it is approximately the same size as a branch pipe 2 described later. The opening 1e is opened, and its peripheral portion 1f is a plate-like member 4 described later.
Moreover, it is preferable to form the narrowing part 1g with the adhesive tape etc. in the longitudinal direction both ends of the main pipe 1 similarly to the flexible duct of a conventionally well-known structure.

枝管2は、例えば金属などの剛性材料で形成され、主管1の開口部1eを挿通する円筒状の管本体2aと、管本体2aの一端に一体的に形成されるフランジ部2bとを有しており、フランジ部2bは内装材1aの開口縁の外面に沿うように湾曲している。
さらに、フランジ部2bには、後述する締結部材5が挿通する通孔2cを複数開穿することが好ましい。
また、枝管2として、丸ダクトの分岐に用いられる既存のフランジ付き分岐管を使用することも可能である。
The branch pipe 2 is formed of a rigid material such as metal, for example, and has a cylindrical pipe body 2a that is inserted through the opening 1e of the main pipe 1 and a flange portion 2b that is integrally formed at one end of the pipe body 2a. And the flange part 2b is curving so that the outer surface of the opening edge of the interior material 1a may be met.
Furthermore, it is preferable to open a plurality of through holes 2c through which a fastening member 5 described later is inserted in the flange portion 2b.
As the branch pipe 2, it is also possible to use an existing flanged branch pipe used for branching a round duct.

支持プレート3は、金属などの剛性材料で枝管2のフランジ部2bと略同じ大きさの円環状に形成され、その中央に主管1の開口部1eと略同じ大きさの貫通孔3aを有し、主管1の開口部1eを囲むように内装材1aの開口縁の内面に沿うように湾曲している。
さらに、支持プレート3には、後述する締結部材5が挿通する通孔3bを、フランジ部2bの通孔2cと一致するように複数開穿することが好ましい。
The support plate 3 is formed of a rigid material such as metal in an annular shape having the same size as the flange portion 2b of the branch pipe 2, and has a through hole 3a having the same size as the opening 1e of the main tube 1 at the center thereof. And it is curving so that the inner surface of the opening edge of the interior material 1a may be enclosed so that the opening part 1e of the main pipe 1 may be enclosed.
Furthermore, it is preferable that a plurality of through holes 3b through which fastening members 5 described later are inserted in the support plate 3 so as to coincide with the through holes 2c of the flange portion 2b.

板状部材4は、断熱材や剛性材料で主管1の外周面に沿った弾性変形し難い板状に形成され、その中央に枝管2の管本体2aが挿通する通孔4aを有し、この通孔4aを枝管2の管本体2aの外周面に密着させている。   The plate-like member 4 is formed of a heat insulating material or a rigid material into a plate shape that is not easily elastically deformed along the outer peripheral surface of the main pipe 1, and has a through-hole 4a through which the pipe body 2a of the branch pipe 2 is inserted. The through hole 4a is in close contact with the outer peripheral surface of the pipe body 2a of the branch pipe 2.

締結部材5は、例えばリベット又はネジやボルトなどからなる。
図示される例では、フランジ部2bの通孔2c及び支持プレート3の通孔3bに対し、締結部材5としてリベットを挿通しカシメ止めしている。
また、その他の例として、リベットに代えてネジやボルトなどを用いることも可能である。
The fastening member 5 is made of, for example, a rivet or a screw or a bolt.
In the illustrated example, a rivet is inserted and fastened as a fastening member 5 into the through hole 2c of the flange portion 2b and the through hole 3b of the support plate 3.
As another example, screws or bolts can be used instead of rivets.

そして、本発明の実施形態に係るフレキシブルダクト用分岐管Aの製造方法としては、主管1の開口部1eにおいて、内装材1aの開口縁及び芯材1bを挟んで、支持プレート3と枝管2のフランジ部2bとが主管1の内外にそれぞれ配置し、これら支持プレート3と枝管2のフランジ部2bと内装材1aの開口縁とを締結部材5で連結している。
その後工程で、枝管2のフランジ部2bの外側に、断熱材1c及び外装材1dの開口縁を挟むように板状部材4が例えば接着剤などで気密状に固着され、板状部材4の通孔4aを枝管2の管本体2aの外周面に例えば接着剤などで気密状に固着させることにより、板状部材4が主管1及び枝管2に対して一体的に取り付けられる。
And as a manufacturing method of branch pipe A for flexible ducts concerning the embodiment of the present invention, support plate 3 and branch pipe 2 are sandwiched between opening edge of interior material 1a and core material 1b in opening 1e of main pipe 1. These flange portions 2b are respectively disposed inside and outside the main pipe 1, and the support plate 3, the flange portion 2b of the branch pipe 2, and the opening edge of the interior material 1a are connected by a fastening member 5.
In the subsequent process, the plate member 4 is fixed in an airtight manner with an adhesive or the like so as to sandwich the opening edges of the heat insulating material 1c and the exterior material 1d on the outside of the flange portion 2b of the branch pipe 2. The plate-like member 4 is integrally attached to the main pipe 1 and the branch pipe 2 by fixing the through hole 4 a to the outer peripheral surface of the pipe body 2 a of the branch pipe 2 in an airtight manner, for example, with an adhesive.

このようなフレキシブルダクト用分岐管Aによると、芯材1bを切断することなく主管1の開口部1eに枝管2が連結される。
さらに、主管1に開口部1eが開けられた個所は、内装材1a、断熱材1c及び外装材1dを円形に切断しているため、開口部1eの周囲部分1fの強度が他の部分に比べて弱く、使用時において主管1の内圧が上昇すると、開口部1eの周囲部分1fが拡径変形して膨張するおそれがある。
しかし、本発明の実施形態に係るフレキシブルダクト用分岐管Aは、開口部1eの周囲部分1fにおける外装材1dの外表面に沿って板状部材4を設けているため、開口部1eの周囲部分1fに拡径方向への圧力が作用しても、板状部材4によって外装材1dの開口縁及び断熱材1cの拡径変形が抑制される。
それにより、全体的に部品点数が少なく簡単な構造でありながら、開口部1eの周囲部分1fにおける潰れ変形や主管1の内圧変化に伴う拡径膨張・縮径収縮を確実に防止することができる。
したがって、主管1の両端部や枝管2にフレキシブルダクト(図示しない)を接続させて配備する際には、他のフレキシブルダクトとの張力バランスによって、主管1の開口部1eの周囲部分1fが潰れ変形することがなく、主管1内の空気の流れに障害物が突出することがないから、騒音などの発生を防止できるとともに、主管1の内圧変化に伴う拡径膨張・縮径収縮の繰り返しでピンホールや隙間が発生することがないから、主管1内の断熱材1cへの湿気の侵入防止と、それによるカビの発生を防止できる。
また、枝管2として、丸ダクトの分岐に用いられる既存のフランジ付き分岐管を使用すれば、専用の枝管を新たに設計製造する必要が無くなるから、製造コストを大幅に低減できる。
次に、本発明の各実施例を図面に基づいて説明する。
According to such a flexible duct branch pipe A, the branch pipe 2 is connected to the opening 1e of the main pipe 1 without cutting the core 1b.
Furthermore, the portion where the opening 1e is opened in the main pipe 1 is because the interior material 1a, the heat insulating material 1c, and the exterior material 1d are cut into a circle, so that the strength of the peripheral portion 1f of the opening 1e is higher than that of other portions. If the internal pressure of the main pipe 1 rises during use, the surrounding portion 1f of the opening 1e may expand and deform.
However, the flexible duct branch pipe A according to the embodiment of the present invention is provided with the plate-like member 4 along the outer surface of the exterior material 1d in the peripheral portion 1f of the opening 1e, and therefore, the peripheral portion of the opening 1e. Even if pressure in the diameter increasing direction acts on If, the plate-like member 4 suppresses the opening edge of the exterior material 1d and the diameter expansion deformation of the heat insulating material 1c.
As a result, while having a simple structure with a small number of parts as a whole, it is possible to reliably prevent the expansion and contraction due to the crushing deformation and the change in the internal pressure of the main pipe 1 in the peripheral portion 1f of the opening 1e. .
Therefore, when a flexible duct (not shown) is connected to both ends of the main pipe 1 and the branch pipe 2, the peripheral portion 1f of the opening 1e of the main pipe 1 is crushed due to tension balance with other flexible ducts. Since there is no deformation and no obstacles protrude from the air flow in the main pipe 1, it is possible to prevent noise and the like, and to repeat the expansion and contraction due to the change in the internal pressure of the main pipe 1 Since pinholes and gaps do not occur, it is possible to prevent moisture from entering the heat insulating material 1c in the main pipe 1 and to prevent mold from occurring.
Further, if an existing flanged branch pipe used for branching a round duct is used as the branch pipe 2, it is not necessary to newly design and manufacture a dedicated branch pipe, so that the manufacturing cost can be greatly reduced.
Next, each embodiment of the present invention will be described with reference to the drawings.

この実施例1は、図1〜図3に示すように、板状部材4の外側表面と対向するように筒状部材6を設け、この筒状部材6の一端面6aを板状部材4の外側表面に当接させるとともに、内周面6bを枝管2の管本体2aの外周面に密着させたものである。   In the first embodiment, as shown in FIGS. 1 to 3, the tubular member 6 is provided so as to face the outer surface of the plate-like member 4, and one end surface 6 a of the tubular member 6 is provided on the plate-like member 4. The inner peripheral surface 6b is brought into close contact with the outer peripheral surface of the pipe body 2a of the branch pipe 2 while being brought into contact with the outer surface.

筒状部材6は、断熱材や剛性材料で枝管2の管本体2aの外周面に沿った弾性変形し難い円筒状に形成され、その一端面6aを例えば接着剤などで板状部材4の外側表面に対して気密状に固着するとともに、内周面6bを例えば接着剤などで枝管2の管本体2aの外周面に対して気密状に固着している。   The cylindrical member 6 is formed in a cylindrical shape that is difficult to elastically deform along the outer peripheral surface of the pipe body 2a of the branch pipe 2 with a heat insulating material or a rigid material, and one end face 6a of the plate-like member 4 is made of, for example, an adhesive. The inner peripheral surface 6b is fixed in an airtight manner to the outer peripheral surface of the tube main body 2a of the branch pipe 2 with, for example, an adhesive or the like.

さらに、図1〜図3に示される例では、板状部材4及び筒状部材6を独立気泡の断熱材で成形している。
この断熱材としては、湿気に強いNBR系のゴムなどをベースに、発泡させることによって独立発泡率が100%又はそれに近い状態の発泡断熱材を使用することが好ましい。
Furthermore, in the example shown by FIGS. 1-3, the plate-shaped member 4 and the cylindrical member 6 are shape | molded with the heat insulating material of the closed cell.
As this heat insulating material, it is preferable to use a foamed heat insulating material having an independent foaming rate of 100% or close to it by foaming based on moisture-resistant NBR rubber or the like.

このような本発明の実施例1に係るフレキシブルダクト用分岐管Aによると、主管1の内圧上昇により開口部1eの周囲部分1fに拡径方向への圧力が作用しても、筒状部材6によって板状部材4が位置ズレすることなく保持されるから、開口部1eの周囲部分1fが部分的に拡径変形して膨らむことがない。
それにより、長期間に亘って開口部1eの周囲部分1fの拡径膨張を確実に防止することができる。
したがって、長期間に亘り主管1の内圧変化に伴う拡径膨張・縮径収縮の繰り返しでピンホールや隙間が発生することがないから、主管1内の断熱材1cへの湿気の侵入防止と、それによるカビの発生を防止できて、更なる防湿層の施工が不要になり、カビや枝管2の腐食による補修の作業を著しく軽減できるという利点がある。
According to the branch pipe A for flexible ducts according to the first embodiment of the present invention, the tubular member 6 can be used even if the pressure in the diameter expanding direction acts on the peripheral portion 1f of the opening 1e due to the increase in the internal pressure of the main pipe 1. Thus, the plate-like member 4 is held without being displaced, so that the peripheral portion 1f of the opening 1e is not partially expanded and deformed.
Thereby, the expansion of the diameter of the peripheral portion 1f of the opening 1e can be reliably prevented over a long period of time.
Therefore, since pinholes and gaps do not occur due to repeated expansion and contraction due to changes in the internal pressure of the main pipe 1 over a long period of time, preventing moisture from entering the heat insulating material 1c in the main pipe 1, As a result, the occurrence of mold can be prevented, and further construction of the moisture-proof layer becomes unnecessary, and there is an advantage that the repair work due to the corrosion of the mold and the branch pipe 2 can be remarkably reduced.

特に、図1〜図3に示されるように、板状部材4及び筒状部材6を独立気泡の断熱材で成形すれば、板状部材4及び筒状部材6に結露水が染み込むことがないから、開口部1eの周囲部分1f及び枝管2の断熱を図りながら結露水の染み込みによる内部での結露とカビの発生を防止することができるという利点がある。   In particular, as shown in FIGS. 1 to 3, if the plate-like member 4 and the cylindrical member 6 are formed of a closed cell heat insulating material, the dew condensation water does not soak into the plate-like member 4 and the cylindrical member 6. Therefore, there is an advantage that it is possible to prevent the internal dew condensation and the generation of mold due to the penetration of dew condensation water while insulating the peripheral portion 1f of the opening 1e and the branch pipe 2.

この実施例2は、図4及び図5に示すように、主管1の外周面に沿ってベルト7を設け、このベルト7の両端部7aを板状部材4に固着した構成が、図1〜図3に示した実施例1とは異なり、それ以外の構成は図1〜図3に示した実施例1と同じものである。   As shown in FIGS. 4 and 5, the second embodiment has a configuration in which a belt 7 is provided along the outer peripheral surface of the main pipe 1 and both end portions 7 a of the belt 7 are fixed to the plate-like member 4. Unlike the first embodiment shown in FIG. 3, the other configuration is the same as that of the first embodiment shown in FIGS.

ベルト7は、主管1を吊り下げて支持する際に用いるものであり、例えば天井から吊り下げられたネジなどの吊持部材(図示しない)が挿通される取付孔7bを設けることが好ましい。
さらに、主管1に対してベルト7をより強靱に取り付けるには、このベルト7の両端部7aを枝管2に固着することが好ましい。
The belt 7 is used when the main pipe 1 is suspended and supported. For example, it is preferable to provide a mounting hole 7b through which a suspension member (not shown) such as a screw suspended from the ceiling is inserted.
Furthermore, in order to attach the belt 7 to the main pipe 1 more firmly, it is preferable to fix both end portions 7 a of the belt 7 to the branch pipe 2.

図4及び図5に示される例では、ベルト7として多数の取付孔7bが所定間隔毎に開穿された孔開きベルト7cと孔無しベルト7dを、孔開きベルト7cが表面側に配置されるように重ねて設け、これら孔開きベルト7c及び孔無しベルト7dの両端部7aが、例えばリベットなどの締結部材8で枝管2の管本体2aに対しそれぞれ連結するとともに、板状部材4の外表面と筒状部材6の一端面6aに例えば接着剤などでそれぞれ気密状に固着している。
また、その他の例として、一枚のベルト7の両端部7aを、例えばリベットなどの締結部材8で枝管2の管本体2aに連結したり、板状部材4の内表面と外装材1dの外表面に例えば接着剤などで気密状に固着することも可能である。
In the example shown in FIG. 4 and FIG. 5, a perforated belt 7 c and a perforated belt 7 d in which a large number of mounting holes 7 b are perforated at predetermined intervals are arranged as the belt 7, and the perforated belt 7 c is arranged on the surface side. The both end portions 7a of the perforated belt 7c and the non-perforated belt 7d are connected to the pipe body 2a of the branch pipe 2 by fastening members 8 such as rivets, respectively, and The front surface and one end surface 6a of the cylindrical member 6 are fixed in an airtight manner with, for example, an adhesive.
As another example, both ends 7a of one belt 7 are connected to the pipe body 2a of the branch pipe 2 by a fastening member 8 such as a rivet, or the inner surface of the plate-like member 4 and the exterior material 1d It is also possible to adhere to the outer surface in an airtight manner, for example with an adhesive.

このような本発明の実施例2に係るフレキシブルダクト用分岐管Aによると、主管1及び枝管2に対してベルト7が一体的に取り付けられ、このベルト7に対し天井から吊り下げられた吊持部材を連結することで、主管1及び枝管2を吊り下げて支持することが可能となる。
それにより、主管1及び枝管2の配備を容易にすることができて、配備するための時間を短縮化できるという利点がある。
According to the flexible duct branch pipe A according to the second embodiment of the present invention, the belt 7 is integrally attached to the main pipe 1 and the branch pipe 2, and the suspension suspended from the ceiling with respect to the belt 7 is provided. By connecting the holding members, the main pipe 1 and the branch pipe 2 can be suspended and supported.
Thereby, there is an advantage that the main pipe 1 and the branch pipe 2 can be easily deployed, and the time for deployment can be shortened.

ところで、ベルト7と吊持部材との連結方法としては、天井から吊り下げられたネジをベルト7の取付孔7bに挿通し、ダブルナットでベルト7を挟み込むことが考えられる。
しかし、この場合には、取付孔7bを挿通したネジの先端やナットの角部が主管1の外装材1dに接触すると、外装材1dに損傷を与えて孔が開くおそれがある。
そこで、図4及び図5に示されるように、ベルト7として孔開きベルト7cが表面側に配置されるように孔無しベルト7dと重ねて配置すれば、取付孔7bを挿通したネジの先端やナットの角部が主管1の外装材1dに接触することがなく、孔が開くのを防止できて、主管1内の断熱材1cへの湿気の侵入防止が図れるという利点がある。
By the way, as a method of connecting the belt 7 and the suspension member, it is conceivable to insert a screw suspended from the ceiling into the mounting hole 7b of the belt 7 and sandwich the belt 7 with a double nut.
However, in this case, if the tip of the screw inserted through the attachment hole 7b or the corner of the nut contacts the exterior material 1d of the main pipe 1, the exterior material 1d may be damaged and the hole may be opened.
Therefore, as shown in FIGS. 4 and 5, if the belt 7 is arranged so as to overlap the holeless belt 7d so that the perforated belt 7c is arranged on the surface side, the tip of the screw inserted through the attachment hole 7b or There is an advantage that the corner portion of the nut does not come into contact with the exterior material 1d of the main pipe 1 and a hole can be prevented from being opened, and moisture can be prevented from entering the heat insulating material 1c in the main pipe 1.

なお、前示実施例では、板状部材4の外側表面と当接するように筒状部材6を設けたが、これに限定されず、筒状部材6に代えて枝管2の管本体2aの外周面に断熱材を巻き付けても良い。
さらに、支持プレート3と枝管2のフランジ部2bと内装材1aの開口縁とを、例えばリベットなどの締結部材5で連結しているが、これに限定されず、締結部材5の代用品を用いて連結しても良い。
In the previous embodiment, the tubular member 6 is provided so as to contact the outer surface of the plate-like member 4, but the present invention is not limited to this, and instead of the tubular member 6, the tube body 2 a of the branch pipe 2 is provided. A heat insulating material may be wound around the outer peripheral surface.
Further, the support plate 3, the flange portion 2 b of the branch pipe 2, and the opening edge of the interior material 1 a are connected by a fastening member 5 such as a rivet, for example. You may connect using.

1 主管 1a 内装材
1b 芯材 1c 断熱材
1d 外装材 1e 開口部
1f 周囲部分 2 枝管
2a 管本体 2b フランジ部
3 支持プレート 4 板状部材
4a 通孔 6 筒状部材
7 ベルト 7a 端部
DESCRIPTION OF SYMBOLS 1 Main pipe 1a Interior material 1b Core material 1c Heat insulating material 1d Exterior material 1e Opening part 1f Surrounding part 2 Branch pipe 2a Pipe body 2b Flange part 3 Support plate 4 Plate-like member 4a Through-hole 6 Cylindrical member 7 Belt 7a End part

Claims (4)

内装材及び螺旋状の芯材の外周に断熱材が設けられ、その外周側を外装材で覆い、これら内装材、断熱材及び外装材に開口部が開設されるフレキシブルな主管と、
前記主管の前記開口部を挿通する管本体に、フランジ部が内装材の外周面又は前記芯材の外周面に沿って一体的に形成される枝管と、
前記主管の前記開口部を囲むように前記内装材の開口縁の内面に沿って設けられる支持プレートと、
前記枝管の前記管本体が挿通する通孔を有し、前記主管の前記開口部の周囲部分における前記外装材の外表面に沿って設けられる板状部材とを備え、
前記主管の前記開口部に、前記内装材の開口縁及び前記芯材を挟んで、前記支持プレートと前記枝管の前記フランジ部が前記主管の内外にそれぞれ配置され、これら前記支持プレートと前記枝管の前記フランジ部と前記内装材の開口縁を連結するとともに、前記枝管の前記フランジ部の外側に、前記断熱材及び前記外装材の開口縁を挟んで前記板状部材が固着され、該板状部材の前記通孔を前記枝管の前記管本体の外周面に密着させたことを特徴とするフレキシブルダクト用分岐管。
A heat insulating material is provided on the outer periphery of the interior material and the spiral core material, the outer peripheral side is covered with an exterior material, and a flexible main pipe in which an opening is opened in the interior material, the heat insulating material, and the exterior material;
A branch pipe in which a flange portion is integrally formed along an outer peripheral surface of an interior material or an outer peripheral surface of the core member, in a pipe main body that is inserted through the opening of the main pipe;
A support plate provided along the inner surface of the opening edge of the interior material so as to surround the opening of the main pipe;
A plate-shaped member having a through-hole through which the pipe main body of the branch pipe is inserted and provided along an outer surface of the exterior material in a peripheral portion of the opening of the main pipe;
The support plate and the flange portion of the branch pipe are respectively arranged inside and outside of the main pipe with the opening edge of the interior material and the core material sandwiched between the opening of the main pipe, and the support plate and the branch. The plate-like member is fixed to the outside of the flange portion of the branch pipe with the opening edge of the heat insulating material and the exterior material sandwiched between the flange portion of the pipe and the opening edge of the interior material, A branch pipe for a flexible duct, wherein the through hole of the plate-like member is brought into close contact with the outer peripheral surface of the pipe body of the branch pipe.
前記板状部材の外側表面と対向するように筒状部材を設け、該筒状部材の一端面を前記板状部材の外側表面に当接させるとともに、該筒状部材の内周面を前記枝管の前記管本体の外周面に密着させたことを特徴とする請求項1記載のフレキシブルダクト用分岐管。   A cylindrical member is provided so as to face the outer surface of the plate-like member, and one end surface of the cylindrical member is brought into contact with the outer surface of the plate-like member, and the inner peripheral surface of the cylindrical member is set to the branch. The branch pipe for flexible ducts according to claim 1, wherein the branch pipe is closely attached to an outer peripheral surface of the pipe body of the pipe. 前記板状部材及び前記筒状部材を独立気泡の断熱材で成形したことを特徴とする請求項1又は2記載のフレキシブルダクト用分岐管。   The branch pipe for a flexible duct according to claim 1 or 2, wherein the plate-like member and the cylindrical member are formed of a closed cell heat insulating material. 前記主管の外周面に沿ってベルトを設け、該ベルトの端部を前記板状部材に固着したことを特徴とする請求項1、2又は3記載のフレキシブルダクト用分岐管。   4. The flexible duct branch pipe according to claim 1, wherein a belt is provided along an outer peripheral surface of the main pipe, and an end of the belt is fixed to the plate member.
JP2010019555A 2010-01-29 2010-01-29 Branch pipe for flexible duct Pending JP2011158158A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015183939A (en) * 2014-03-25 2015-10-22 フジモリ産業株式会社 flexible duct
JP2015183866A (en) * 2014-03-20 2015-10-22 フジモリ産業株式会社 flexible duct
JP2016035345A (en) * 2014-08-01 2016-03-17 フジモリ産業株式会社 Flexible duct
JP2017015112A (en) * 2015-06-29 2017-01-19 株式会社水研 Rustproof structure of existing pipe and non-cutoff flow method
JP7070953B1 (en) 2020-11-10 2022-05-18 株式会社エスコ Air-conditioning chamber and air-conditioning chamber installation structure

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015183866A (en) * 2014-03-20 2015-10-22 フジモリ産業株式会社 flexible duct
JP2015183939A (en) * 2014-03-25 2015-10-22 フジモリ産業株式会社 flexible duct
JP2016035345A (en) * 2014-08-01 2016-03-17 フジモリ産業株式会社 Flexible duct
JP2017015112A (en) * 2015-06-29 2017-01-19 株式会社水研 Rustproof structure of existing pipe and non-cutoff flow method
JP7070953B1 (en) 2020-11-10 2022-05-18 株式会社エスコ Air-conditioning chamber and air-conditioning chamber installation structure
JP2022080250A (en) * 2020-11-10 2022-05-27 株式会社エスコ Air-conditioning chamber and installation structure of air-conditioning chamber

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