JP2011037501A - Bundling method of steel belt and sleeve - Google Patents
Bundling method of steel belt and sleeve Download PDFInfo
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- JP2011037501A JP2011037501A JP2009188687A JP2009188687A JP2011037501A JP 2011037501 A JP2011037501 A JP 2011037501A JP 2009188687 A JP2009188687 A JP 2009188687A JP 2009188687 A JP2009188687 A JP 2009188687A JP 2011037501 A JP2011037501 A JP 2011037501A
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Abstract
Description
本発明は、圧延装置でスリーブに巻き取られた鋼帯の結束方法及び当該鋼帯の結束方法に使用するのに適したスリーブに関する。 The present invention relates to a method for bundling a steel strip wound around a sleeve by a rolling device and a sleeve suitable for use in the bundling method for the steel strip.
冷間圧延工程ではテンションリールで鋼帯を巻き取ることにより鋼帯に張力を加えながら圧延装置で当該鋼帯を圧延する。テンションリールに円筒状に巻き取られた鋼帯は、径が広がったり幅方向にずれたりしてその後の工程で取扱いが困難とならないように結束しておく必要がある。鋼帯を結束する方法として、円筒状の鋼帯の内側及び外側を通るフープで鋼帯を結束する方法が知られている(特許文献1参照)。 In the cold rolling process, the steel strip is rolled with a rolling device while applying tension to the steel strip by winding the steel strip with a tension reel. The steel strip wound around the tension reel in a cylindrical shape needs to be bundled so that the diameter does not widen or shifts in the width direction so that handling in the subsequent process becomes difficult. As a method of binding steel strips, a method of binding steel strips with hoops that pass through the inside and outside of a cylindrical steel strip is known (see Patent Document 1).
しかしながら、特許文献1のように円筒状の鋼帯の内側が空洞であれば、フープで鋼帯を直接結束することができるが、圧延後の鋼帯の内部は空洞であるとは限らない。例えば、鋼帯に傷が付くのを防いだりするなど、種々の理由により、テンションリールに円筒状のスリーブ装着しておき、テンションリールと共に回転するスリーブに鋼帯を巻き取る方法が取られることがある(特許文献2参照)。 However, if the inside of the cylindrical steel strip is hollow as in Patent Document 1, the steel strip can be bound directly with a hoop, but the interior of the steel strip after rolling is not necessarily hollow. For example, a method may be adopted in which a cylindrical sleeve is attached to a tension reel and the steel strip is wound around a sleeve that rotates with the tension reel for various reasons such as preventing the steel strip from being damaged. Yes (see Patent Document 2).
圧延装置で圧延される鋼帯の幅は必ずしも一定ではなく、製品の仕様によって異なることが多い。鋼帯と同じ幅をもつスリーブを使用すると、幅の異なるスリーブを多数用意する必要があるとともに交換や管理が煩雑になる。そのため、鋼帯の幅に関わらず一定幅のスリーブを使用することが求められている。ところが、特許文献2のように円筒状の鋼帯の内側にフープを通す結束方法を使用すると、鋼帯の幅がスリーブの幅より狭い場合、フープは鋼帯の外周曲面とスリーブ内面のみに接触し、鋼帯の側面に接触しないため鋼帯がずれ易くなる。更に、スリーブ内面から鋼帯の外周曲面に斜めに架け渡されたフープが鋼帯またはスリーブの角部と点接触して擦れることにより、当該角部の屈曲部分においてフープが切れ易くなる問題がある。 The width of the steel strip rolled by the rolling device is not necessarily constant and often varies depending on the product specifications. When a sleeve having the same width as the steel strip is used, it is necessary to prepare a large number of sleeves having different widths, and replacement and management become complicated. Therefore, it is required to use a sleeve having a constant width regardless of the width of the steel strip. However, when a bundling method in which a hoop is passed inside a cylindrical steel strip as in Patent Document 2, if the width of the steel strip is narrower than the width of the sleeve, the hoop contacts only the outer peripheral curved surface of the steel strip and the inner surface of the sleeve. And since it does not contact the side of a steel strip, a steel strip becomes easy to shift. Furthermore, the hoop that is slanted from the inner surface of the sleeve to the outer peripheral curved surface of the steel strip is rubbed in point contact with the corner of the steel strip or the sleeve, so that there is a problem that the hoop is easily cut at the bent portion of the corner. .
本発明は、スリーブに鋼帯を巻き取った場合に、鋼帯の幅がスリーブの幅より狭くても鋼帯を強固に結束することができる鋼帯の結束方法及スリーブを提供することを目的とする。 An object of the present invention is to provide a method of binding a steel strip and a sleeve capable of firmly binding the steel strip even when the width of the steel strip is narrower than the width of the sleeve when the steel strip is wound around the sleeve. And
本発明の第1の鋼帯の結束方法は、略円筒形状をもち当該円筒形状の軸方向に沿って形成された通し溝を外周曲面にもつ当該スリーブを、圧延された鋼帯を巻き取るリールに外側から嵌め合わせ、当該リールと共に当該スリーブを回転させて当該外周曲面に当該鋼帯を巻き取り、当該スリーブに巻かれた略円筒形状の当該鋼帯を長尺の結束部材で結束する鋼帯の結束方法であって、当該鋼帯の結束方法では、スリーブに鋼帯が巻かれた状態で通し溝に結束部材を通す工程と、鋼帯の積層方向内側に位置する内曲面と軸方向両側に位置する当該鋼帯の各環状側面との各境界において結束部材を屈曲させることにより、結束部材を鋼帯の両環状側面に近接させる工程と、鋼帯の各環状側面と当該鋼帯の積層方向外側に位置する外曲面との各境界において結束部材を当該外曲面に近接させるように屈曲させ、結束部材が略長方形の枠形状となるよう結束部材を鋼帯に巻きまわす工程とを含む。 The first steel strip bundling method of the present invention is a reel that winds up a rolled steel strip with the sleeve having a substantially cylindrical shape and having a through groove formed along the axial direction of the cylindrical shape on the outer peripheral curved surface. The steel strip that is fitted from the outside, rotates the sleeve together with the reel, winds the steel strip around the outer peripheral curved surface, and binds the substantially cylindrical steel strip wound around the sleeve with a long binding member In the method of bundling the steel strip, the step of passing the bundling member through the through groove in a state where the steel strip is wound around the sleeve, the inner curved surface located on the inner side in the stacking direction of the steel strip, and both axial sides Bending the binding member at each boundary with each annular side surface of the steel strip located at a position close to the both annular side surfaces of the steel strip, and laminating each annular side surface of the steel strip and the steel strip At each boundary with the outer curved surface located outside There the binding member is bent so as to approach to the outer curved surface, comprising a binding member so that the binding member is substantially rectangular frame shape and a step of turning around the strip.
第1の鋼帯の結束方法によれば、スリーブに鋼帯を巻き取った状態であっても結束部材を鋼帯に近接させて鋼帯を強固に結束することができる。特に、軸方向におけるスリーブの幅と鋼帯の幅が異なっていても、結束部材を鋼帯に近接させて鋼帯を強固に結束することができる。更に、結束部材は、鋼帯の内曲面、両環状側面及び外曲面の表面に沿って略長方形状に巻きまわされるため、鋼帯の内曲面と側面との境界角部、鋼帯の外曲面と側面との境界角部、並びに、スリーブの軸方向両端面の外周縁部において結束部材が点接触することがないため、斜めに架け渡される場合に比較して鋼帯の境界角部またはスリーブの外周縁部で結束部材が切れるおそれが少なくなる。更に、異なる幅をもつ複数種類の鋼帯に対して、同じスリーブを使用することにより、作業効率を向上させることができるとともにスリーブの管理を容易にすることができる。更に、スリーブから鋼帯を取り外さなくても鋼帯を強固に固定することができるため、作業効率を向上させることができるとともに、鋼帯の変形をスリーブにより防止しながら鋼帯を結束することができる。更に、スリーブをリールに嵌め込んだ状態、及び、スリーブをリールから取り外した状態のいずれでも鋼帯を結束することができる。更に、結束部材が通し溝中に位置しているため、結束中に結束部材が鋼帯の内曲面に沿ってずれることを防ぐことができる。 According to the first method for binding steel strips, the steel strips can be firmly bound by bringing the binding member close to the steel strip even when the steel strip is wound around the sleeve. In particular, even if the width of the sleeve and the width of the steel strip in the axial direction are different, the steel strip can be firmly bound by bringing the binding member close to the steel strip. Further, since the binding member is wound in a substantially rectangular shape along the inner curved surface of the steel strip, both annular side surfaces and the outer curved surface, the boundary corner between the inner curved surface and the side surface of the steel strip, the outer curved surface of the steel strip Since the bundling member does not come into point contact at the boundary corner portion between the sleeve and the side surface, and at the outer peripheral edge portions of both axial end faces of the sleeve, the boundary corner portion or sleeve of the steel strip is compared with the case where it is bridged diagonally. There is less risk of the binding member being cut at the outer peripheral edge. Furthermore, by using the same sleeve for a plurality of types of steel strips having different widths, the working efficiency can be improved and the management of the sleeve can be facilitated. Furthermore, since the steel strip can be firmly fixed without removing the steel strip from the sleeve, work efficiency can be improved and the steel strip can be bound while preventing deformation of the steel strip by the sleeve. it can. Furthermore, the steel strip can be bundled in either the state where the sleeve is fitted into the reel or the state where the sleeve is removed from the reel. Furthermore, since the binding member is located in the through groove, it is possible to prevent the binding member from being displaced along the inner curved surface of the steel strip during binding.
本発明の第2の鋼帯の結束方法では、第1の鋼帯の結束方法において鋼帯をスリーブに巻き取る前に通し溝に溝埋め部材を入れる工程と、鋼帯をスリーブに巻き取った後に溝埋め部材を取り外す工程とを含む。 In the second method of bundling a steel strip according to the present invention, a step of inserting a groove filling member into a through groove before winding the steel strip around the sleeve in the bundling method of the first steel strip, and winding the steel strip around the sleeve And a step of removing the groove filling member later.
第2の鋼帯の結束方法によれば、圧延時における内曲面の変形を防ぐことができる。なお、溝埋め部材は鋼帯の変形を防止することができるようにスリーブの外周曲面が略円筒となるような形状をもつことが好ましい。 According to the method for binding the second steel strip, deformation of the inner curved surface during rolling can be prevented. The groove filling member preferably has such a shape that the outer peripheral curved surface of the sleeve is substantially a cylinder so that deformation of the steel strip can be prevented.
本発明のスリーブは、圧延された鋼帯を巻き取るリールに外側から嵌め合わされ、当該リールと共に回転して外周曲面に当該鋼帯を巻き取り、巻き取られた当該鋼帯を長尺の結束部材により結束する際に当該鋼帯の内部に位置する略円筒形状のスリーブであって、略円筒形状の外周曲面において当該略円筒形状の軸方向に沿って形成された通し溝であって、鋼帯が巻かれた状態で結束部材を通すことができる形状に形成された当該通し溝を備える。 The sleeve of the present invention is fitted from the outside to a reel that winds up a rolled steel strip, rotates together with the reel, winds the steel strip on an outer peripheral curved surface, and winds the rolled steel strip into a long binding member. A substantially cylindrical sleeve positioned inside the steel strip when being bound by a through-groove formed along the axial direction of the substantially cylindrical shape on a substantially cylindrical outer peripheral curved surface, Is provided with the through groove formed in a shape that allows the bundling member to pass therethrough.
本発明のスリーブによれば、スリーブに鋼帯を巻き取った状態であっても結束部材を鋼帯に近接させて鋼帯を強固に結束することができる。特に、軸方向におけるスリーブの幅と鋼帯の幅が異なっていても、結束部材を鋼帯に近接させて鋼帯を強固に結束することができる。更に、結束部材は、鋼帯の内曲面、両環状側面及び外曲面の表面に沿って略長方形状に巻きまわされるため、鋼帯の内曲面と側面との境界角部、鋼帯の外曲面と側面との境界角部、並びに、スリーブの軸方向両端面の外周縁部において結束部材が点接触することがないため、斜めに架け渡される場合に比較して鋼帯の境界角部またはスリーブの外周縁部で結束部材が切れるおそれが少なくなる。更に、異なる幅をもつ複数種類の鋼帯に対して、同じスリーブを使用することにより、作業効率を向上させることができるとともにスリーブの管理を容易にすることができる。更に、スリーブから鋼帯を取り外さなくても鋼帯を強固に固定することができるため、作業効率を向上させることができるとともに、鋼帯の変形をスリーブにより防止しながら鋼帯を結束することができる。更に、スリーブをリールに嵌め込んだ状態、及び、スリーブをリールから取り外した状態のいずれでも鋼帯を結束することができる。更に、結束部材が通し溝中に位置しているため、結束中に結束部材が鋼帯の内曲面に沿ってずれることを防ぐことができる。 According to the sleeve of the present invention, even when the steel strip is wound around the sleeve, the binding member can be brought close to the steel strip to firmly bind the steel strip. In particular, even if the width of the sleeve and the width of the steel strip in the axial direction are different, the steel strip can be firmly bound by bringing the binding member close to the steel strip. Further, since the binding member is wound in a substantially rectangular shape along the inner curved surface of the steel strip, both annular side surfaces and the outer curved surface, the boundary corner between the inner curved surface and the side surface of the steel strip, the outer curved surface of the steel strip Since the bundling member does not come into point contact at the boundary corner portion between the sleeve and the side surface, and at the outer peripheral edge portions of both axial end faces of the sleeve, the boundary corner portion or sleeve of the steel strip is compared with the case where it is bridged diagonally. There is less risk of the binding member being cut at the outer peripheral edge. Furthermore, by using the same sleeve for a plurality of types of steel strips having different widths, the working efficiency can be improved and the management of the sleeve can be facilitated. Furthermore, since the steel strip can be firmly fixed without removing the steel strip from the sleeve, work efficiency can be improved and the steel strip can be bound while preventing deformation of the steel strip by the sleeve. it can. Furthermore, the steel strip can be bundled in either the state where the sleeve is fitted into the reel or the state where the sleeve is removed from the reel. Furthermore, since the binding member is located in the through groove, it is possible to prevent the binding member from being displaced along the inner curved surface of the steel strip during binding.
本発明によれば、スリーブに鋼帯を巻き取った場合に、鋼帯の幅がスリーブの幅より狭くても鋼帯を強固に結束することができる。 According to the present invention, when a steel strip is wound around a sleeve, the steel strip can be firmly bound even if the width of the steel strip is narrower than the width of the sleeve.
図1は、本実施形態の鋼帯の結束方法により結束される鋼帯を圧延する圧延装置1の概略構成図である。圧延装置1は冷間リバース圧延装置であり、払い出しリール10に巻き取られている鋼帯11を巻き取りリール12に巻き取りながら多段ミル方式の圧延スタンド13において圧延する。巻き取りリール12に鋼帯11を巻き取り終えると、巻き取りリール12と払い出しリール10を逆回転させて役割を入れ替える。即ち、巻き取りリール12から鋼帯11を払い出し、払い出しリール10に巻き取りながら圧延スタンド13で圧延する。鋼帯11の進行方向を変えて圧延するごとに鋼帯11の幅が変化する。鋼帯11が所望の形状になるまで鋼帯11の圧延を繰り返す。なお、圧延装置1は一例にすぎず、本実施形態の鋼帯の結束方法の適用対象は、圧延装置1で圧延された鋼帯11に限られるものではない。 FIG. 1 is a schematic configuration diagram of a rolling device 1 that rolls steel strips bound by the steel strip binding method of the present embodiment. The rolling device 1 is a cold reverse rolling device, and rolls a steel strip 11 wound around a pay-out reel 10 on a take-up reel 12 in a multi-stage mill type rolling stand 13. When the steel strip 11 has been wound on the take-up reel 12, the take-up reel 12 and the payout reel 10 are reversely rotated to switch roles. That is, the steel strip 11 is paid out from the take-up reel 12 and rolled on the rolling stand 13 while being taken up on the pay-out reel 10. Each time the rolling direction of the steel strip 11 is changed and rolled, the width of the steel strip 11 changes. The rolling of the steel strip 11 is repeated until the steel strip 11 has a desired shape. The rolling device 1 is merely an example, and the application target of the steel strip bundling method of the present embodiment is not limited to the steel strip 11 rolled by the rolling device 1.
図1に示すように、略円柱形状の払い出しリール10及び巻き取りリール12の外周には、それぞれ、略円筒形状のスリーブ14が取り付けられている。鋼帯11は、払い出しリール10及び巻き取りリール12に直接巻きつけられるのではなく、払い出しリール10及び巻き取りリール12とともに回転するスリーブ14の周りに巻きつけられる。スリーブ14は、樹脂などの変形しやすい材料で形成されたものであってもよく、金属など容易に変形しない材料で形成されたものであってもよい。 As shown in FIG. 1, substantially cylindrical sleeves 14 are attached to the outer circumferences of the substantially cylindrical discharge reel 10 and the take-up reel 12, respectively. The steel strip 11 is not wound directly around the pay-out reel 10 and the take-up reel 12 but is wound around a sleeve 14 that rotates together with the pay-out reel 10 and the take-up reel 12. The sleeve 14 may be formed of a material that is easily deformed, such as resin, or may be formed of a material that is not easily deformed, such as metal.
図2(a)はスリーブ14の斜視図である。スリーブ14は、肉厚の略円筒形状をもち所定方向に沿った仮想的な中心軸をもつ。スリーブ14は、共に所定方向に直交するドーナツ円盤形状の一端面20及び他端面21、中心軸を取り巻いて一端面20の外周縁から他端面21の外周縁まで中心軸に沿って広がった外周曲面22、中心軸を取り巻いて一端面20の内周縁から他端面21の内周縁まで中心軸に沿って広がっている内周曲面23をもつ。外周曲面22には、内周曲面23に向かって窪んだ3つの溝24が形成されている。各溝24は、中心軸に沿って一端面20の外周縁から他端面21の外周縁までつながっている。3つの溝24は全て同一の形状を有する。外周曲面22には、内周曲面23に向かってスリット状に窪んだグリップ25が形成されている。グリップ25は、中心軸に沿って一端面20の外周縁から他端面21の外周縁までつながっている。中心軸方向におけるスリーブ14の幅は、中心軸方向における鋼帯11の幅よりも長くなるように形成されている。以下、スリーブ14の幅及び鋼帯11の幅は、中心軸方向における長さを示す。 FIG. 2A is a perspective view of the sleeve 14. The sleeve 14 has a substantially cylindrical shape with a thick wall and has a virtual center axis along a predetermined direction. The sleeve 14 is an outer peripheral curved surface that extends around the central axis from the outer peripheral edge of the one end surface 20 to the outer peripheral edge of the other end surface 21 around the central axis and the one end surface 20 and the other end surface 21 of the donut disk that are orthogonal to each other in a predetermined direction. 22. It has an inner peripheral curved surface 23 surrounding the central axis and extending along the central axis from the inner peripheral edge of the one end face 20 to the inner peripheral edge of the other end face 21. The outer peripheral curved surface 22 is formed with three grooves 24 that are recessed toward the inner peripheral curved surface 23. Each groove 24 is connected from the outer peripheral edge of the one end face 20 to the outer peripheral edge of the other end face 21 along the central axis. All three grooves 24 have the same shape. The outer peripheral curved surface 22 is formed with a grip 25 that is recessed in a slit shape toward the inner peripheral curved surface 23. The grip 25 is connected from the outer peripheral edge of the one end surface 20 to the outer peripheral edge of the other end surface 21 along the central axis. The width of the sleeve 14 in the central axis direction is formed to be longer than the width of the steel strip 11 in the central axis direction. Hereinafter, the width of the sleeve 14 and the width of the steel strip 11 indicate the length in the central axis direction.
図2(b)は、中心軸に直交する平面によるスリーブ14の断面図である。本実施形態では、中心軸に直交する任意の平面によるスリーブ14の断面は常に一定形状となる。中心軸を水平にして一の溝24を最上部に位置させたとき、当該溝24は、水平面に沿った底面26、並びに、中心軸の方向及び鉛直方向を含む平面に沿った側面27をもつ。断面内において溝24の底面26の幅は各側面27の高さよりも長くなるよう形成されている。3つの溝24は、断面円周に沿って等間隔に配置されている。即ち、中心軸から各溝24の中心まで引いた仮想的な直線間の角度はいずれも120度となっている。グリップ25は、圧延時に鋼帯11の先端を挟んで固定する機能をもち、外周曲面22における断面円周に沿った開口幅よりも内側への深さの方が長くなるよう形成されている。グリップ25の深さ方向は半径方向からわずかにずれているため、鋼帯11をグリップ25から外周曲面22に沿って半時計方向に巻きつける場合に、鋼帯11の屈曲量を減らしてグリップ25開口における鋼帯11の膨らみ量を抑制することができる。 FIG. 2B is a cross-sectional view of the sleeve 14 taken along a plane orthogonal to the central axis. In the present embodiment, the cross section of the sleeve 14 by an arbitrary plane orthogonal to the central axis is always a constant shape. When the central axis is horizontal and one groove 24 is positioned at the top, the groove 24 has a bottom surface 26 along the horizontal plane and a side surface 27 along the plane including the direction of the central axis and the vertical direction. . The width of the bottom surface 26 of the groove 24 is formed to be longer than the height of each side surface 27 in the cross section. The three grooves 24 are arranged at equal intervals along the cross-sectional circumference. That is, the angle between the virtual straight lines drawn from the central axis to the center of each groove 24 is 120 degrees. The grip 25 has a function of sandwiching and fixing the tip of the steel strip 11 during rolling, and is formed such that the inner depth is longer than the opening width along the cross-sectional circumference of the outer peripheral curved surface 22. Since the depth direction of the grip 25 is slightly deviated from the radial direction, when the steel strip 11 is wound from the grip 25 in the counterclockwise direction along the outer peripheral curved surface 22, the bending amount of the steel strip 11 is reduced to reduce the grip 25. The amount of swelling of the steel strip 11 in the opening can be suppressed.
図2(c)〜(e)は、スリーブ14とともに巻き取りリール12から引き抜かれた鋼帯11を結束する方法を説明するための斜視図である。鋼帯11は結束装置により結束されるものであってもよいし、作業者により結束されるものであってもよい。 FIGS. 2C to 2E are perspective views for explaining a method of binding the steel strip 11 pulled out from the take-up reel 12 together with the sleeve 14. The steel strip 11 may be bound by a binding device or may be bound by an operator.
図2(c)に示すように、スリーブ14の外周曲面22には中心軸方向中央に圧延後の鋼帯11が巻き取られている。鋼帯11の幅はスリーブ14の幅よりも狭いため、スリーブ14の外周曲面22の中心軸方向両側が外部に露出している。鋼帯11を結束するフープ15は、長尺帯状の金属部材であり、長手方向に直交する断面は扁平な長方形状をもつ。なお、鋼帯11を結束する結束部材は強固に固定できる金属製のフープ15であることが好ましいが、他の結束部材であってもよい。溝24は、鋼帯11をスリーブ14に巻き取った状態でフープ15を通すことができる大きさに形成されていればよい。以下、肉厚円筒状に巻き取られた鋼帯11を一体としてとらえ、半径方向内側においてスリーブ14に面する鋼帯11の曲面を鋼帯内曲面30と称し、中心軸方向両側において層をなす鋼帯11の各環状側面を鋼帯側面31と称し、半径方向外側に露出した曲面を鋼帯外曲面32と称する。 As shown in FIG. 2C, the rolled steel strip 11 is wound around the outer peripheral curved surface 22 of the sleeve 14 at the center in the central axis direction. Since the width of the steel strip 11 is narrower than the width of the sleeve 14, both sides in the central axis direction of the outer peripheral curved surface 22 of the sleeve 14 are exposed to the outside. The hoop 15 that binds the steel strip 11 is a long strip-shaped metal member, and the cross section orthogonal to the longitudinal direction has a flat rectangular shape. The bundling member for bundling the steel strip 11 is preferably a metal hoop 15 that can be firmly fixed, but may be other bundling members. The groove | channel 24 should just be formed in the magnitude | size which can pass the hoop 15 in the state which wound the steel strip 11 around the sleeve 14. FIG. Hereinafter, the steel strip 11 wound up in a thick cylindrical shape is regarded as one body, and the curved surface of the steel strip 11 facing the sleeve 14 on the radially inner side is referred to as a steel strip inner curved surface 30 and is formed on both sides in the central axis direction. Each annular side surface of the steel strip 11 is referred to as a steel strip side surface 31, and the curved surface exposed to the outside in the radial direction is referred to as a steel strip outer curved surface 32.
スリーブ14に巻き取られている状態で鋼帯11を結束する方法について説明する。まず、図2(c)に示すように、スリーブ14に接触している鋼帯内曲面30とスリーブ14の間を通すように溝24に沿ってフープ15を通す。次に、図2(d)に示すように、鋼帯側面31から外側に突出したフープ15を、鋼帯内曲面30と各鋼帯側面31との各境界角部において直角に折り曲げる。折り曲げられたフープ15は、半径方向に沿って各鋼帯側面31に近接配置される。次に、図2(e)に示すように、鋼帯外曲面32よりも半径方向外側に突出したフープ15を、各鋼帯側面31と鋼帯外曲面32の各境界角部において直角に折り曲げる。折り曲げられたフープ15は、中心軸方向に沿って鋼帯外曲面32に近接配置される。次に、フープ15の両端部を重ね、重なったフープ15を止め金16によって強固に挟み込んで固定する。 A method for binding the steel strip 11 while being wound around the sleeve 14 will be described. First, as shown in FIG. 2C, the hoop 15 is passed along the groove 24 so as to pass between the sleeve 14 and the steel strip inner curved surface 30 in contact with the sleeve 14. Next, as shown in FIG. 2 (d), the hoop 15 protruding outward from the steel strip side surface 31 is bent at a right angle at each boundary corner portion between the steel strip inner curved surface 30 and each steel strip side surface 31. The folded hoop 15 is disposed close to each side surface 31 of the steel strip along the radial direction. Next, as shown in FIG. 2 (e), the hoop 15 protruding radially outward from the steel strip outer curved surface 32 is bent at a right angle at each boundary corner between each steel strip side surface 31 and the steel strip outer curved surface 32. . The bent hoop 15 is disposed close to the outer surface 32 of the steel strip along the central axis direction. Next, both ends of the hoop 15 are overlapped, and the overlapped hoop 15 is firmly sandwiched and fixed by the stopper 16.
図3(a)及び図3(b)は、止め金16の斜視図である。金属材料を打ち抜いて形成された直後の止め金16は、図3(a)に示すように本体部40と4本の足部41をもつ板状部材であり、同一平面内で一体的に形成されている。本体部40は、略長方形を有する。本体部40の対向する2つの直線状外縁部からは、それぞれ、2本ずつ足部41が突出するように形成されている。止め金16は、あらかじめ、図3(b)に示すように止め金16の各足部41を本体部40に重ねるように本体部40の外縁部において折り曲げられている。フープ15を止め金16で固定する場合、本体部40と4本の足部41の間にフープ15の両端を挿入して重ね合わせ、各足部41を本体部40に向けて強く押し付けることにより本体部40と各足部41の間にフープ15を固定する。 3A and 3B are perspective views of the clasp 16. The clasp 16 immediately after being formed by punching a metal material is a plate-like member having a main body portion 40 and four foot portions 41 as shown in FIG. 3A, and is integrally formed in the same plane. Has been. The main body 40 has a substantially rectangular shape. Two leg portions 41 are formed so as to protrude from each of two opposing linear outer edge portions of the main body portion 40. As shown in FIG. 3B, the clasp 16 is bent in advance at the outer edge portion of the main body 40 so that the legs 41 of the clasp 16 overlap the main body 40. When the hoop 15 is fixed with the clasp 16, both ends of the hoop 15 are inserted and overlapped between the main body portion 40 and the four foot portions 41, and each foot portion 41 is strongly pressed toward the main body portion 40. The hoop 15 is fixed between the main body portion 40 and each foot portion 41.
図2(c)〜図2(e)の工程を繰り返し、図2(f)のスリーブ14及び鋼帯11の側面図に示すように3つの溝24全てにフープ15を通して3箇所で鋼帯11を結束する。各フープ15は略長方形の枠形状を有し、鋼帯11とほぼ密着した経路で巻きまわされている。なお、フープ15による鋼帯11の結束数は3に限られるものではない。3より少なくても多くてもよいが、鋼帯11の変形を防止するために等間隔でフープ15が配置されることが好ましい。 2 (c) to 2 (e) are repeated, and the steel strip 11 is passed through the hoop 15 through the three grooves 24 as shown in the side view of the sleeve 14 and the steel strip 11 in FIG. Unite. Each hoop 15 has a substantially rectangular frame shape, and is wound around a path that is in close contact with the steel strip 11. The number of steel strips 11 bound by the hoop 15 is not limited to three. Although it may be less or more than 3, it is preferable that the hoops 15 are arranged at equal intervals in order to prevent deformation of the steel strip 11.
本実施形態の鋼帯の結束方法によれば、スリーブ14に鋼帯11を巻き取った状態であってもフープ15を鋼帯11に近接させて鋼帯11を強固に結束することができる。仮に、フープ15をスリーブ14の内周曲面23の内側を通してスリーブ14と鋼帯11を一緒に結束すると、フープ15がスリーブ14の一端面20及び他端面21から鋼帯外曲面32に向けて斜めに架け渡されるため、鋼帯側面31にフープ15が近接せず鋼帯11にずれが生じやすい。特に、スリーブ14の幅と鋼帯11の幅の差が大きいほどずれやすくなる。ところが、本実施形態のスリーブ14を使用すれば、スリーブ14の幅と鋼帯11の幅が異なっていても、フープ15を鋼帯11に近接させて鋼帯11を強固に結束することができる。更に、フープ15は、鋼帯内曲面30、両鋼帯側面31及び鋼帯外曲面32の表面に沿って略長方形状に巻きまわされるため、鋼帯内曲面30と鋼帯側面31との境界角部、鋼帯外曲面32と鋼帯側面31との境界角部、並びに、スリーブ14の一端面20及び他端面21の外周縁部においてフープ15が点接触することがないため、斜めに架け渡される場合に比較して鋼帯11の境界角部またはスリーブ14の外周縁部でフープ15が切れるおそれが少なくなる。本実施形態のような圧延装置1では製品ごとに圧延条件が異なるため、鋼帯11の目標幅が一定ではない。そのため、異なる幅をもつ複数種類の鋼帯11に対して、同じスリーブ14を使用することにより、作業効率を向上させることができるとともにスリーブ14の管理を容易にすることができる。更に、スリーブ14から鋼帯11を取り外さなくても鋼帯11を強固に固定することができるため、作業効率を向上させることができるとともに、鋼帯11の変形をスリーブ14により防止しながら鋼帯11を結束することができる。更に、各溝24は、中心軸方向に沿って形成されているため、フープ15を長方形の枠状に最短経路で巻きまわすことができる。更に、スリーブ14は、溝24とグリップ25を有しているため、鋼帯11の結束を強固にする機能と鋼帯11の先端を固定する機能を一のスリーブ14で実現することができる。更に、溝24は中心軸方向に沿って一端面20から他端面21までつながっているため、鋼帯11をフープ15で結束したまま中心軸方向にスリーブ14を抜き取ることができ、スリーブ14と鋼帯11を容易に分離することができる。更に、スリーブ14を払い出しリール10又は巻き取りリール12に嵌め込んだ状態、及び、スリーブ14を払い出しリール10又は巻き取りリール12から取り外した状態のいずれの状態においても鋼帯11を結束することができる。更に、フープ15が溝24の各側面27の間に位置しているため、結束中にフープ15が鋼帯内曲面30に沿ってずれることを防ぐことができる。フープ15が鋼帯11に近接してずれにくくなっているため、止め金16は、フープ15が鋼帯11から離れている場合に比較して弱い力でフープ15を強固に固定することができる。 According to the steel strip bundling method of the present embodiment, the steel strip 11 can be firmly bound by bringing the hoop 15 close to the steel strip 11 even when the steel strip 11 is wound around the sleeve 14. If the hoop 15 is bound to the sleeve 14 and the steel strip 11 through the inside of the inner circumferential curved surface 23 of the sleeve 14, the hoop 15 is inclined from the one end surface 20 and the other end surface 21 of the sleeve 14 toward the outer steel strip curved surface 32. Therefore, the hoop 15 does not approach the steel strip side surface 31 and the steel strip 11 is likely to be displaced. In particular, the larger the difference between the width of the sleeve 14 and the width of the steel strip 11, the easier it is to shift. However, if the sleeve 14 of this embodiment is used, even if the width of the sleeve 14 and the width of the steel strip 11 are different, the hoop 15 can be brought close to the steel strip 11 to firmly bind the steel strip 11. . Further, since the hoop 15 is wound in a substantially rectangular shape along the surfaces of the steel strip inner curved surface 30, both steel strip side surfaces 31 and the steel strip outer curved surface 32, the boundary between the steel strip inner curved surface 30 and the steel strip side surface 31. Since the hoop 15 does not make point contact at the corner, the boundary corner between the outer surface 32 of the steel strip 32 and the side surface 31 of the steel strip, and the outer peripheral edge of the one end surface 20 and the other end surface 21 of the sleeve 14, Compared to the case of passing, the possibility that the hoop 15 is cut at the boundary corner portion of the steel strip 11 or the outer peripheral edge portion of the sleeve 14 is reduced. In the rolling apparatus 1 as in the present embodiment, the rolling conditions are different for each product, so the target width of the steel strip 11 is not constant. Therefore, by using the same sleeve 14 for a plurality of types of steel strips 11 having different widths, work efficiency can be improved and management of the sleeve 14 can be facilitated. Furthermore, since the steel strip 11 can be firmly fixed without removing the steel strip 11 from the sleeve 14, the work efficiency can be improved and the steel strip 11 can be prevented from being deformed by the sleeve 14. 11 can be bundled. Further, since each groove 24 is formed along the central axis direction, the hoop 15 can be wound in a rectangular frame shape by the shortest path. Furthermore, since the sleeve 14 has the groove 24 and the grip 25, the function of strengthening the binding of the steel strip 11 and the function of fixing the tip of the steel strip 11 can be realized by the single sleeve 14. Further, since the groove 24 is connected from the one end surface 20 to the other end surface 21 along the central axis direction, the sleeve 14 can be pulled out in the central axis direction while the steel strip 11 is bound by the hoop 15. The band 11 can be easily separated. Furthermore, the steel strip 11 can be bundled in any of the state where the sleeve 14 is fitted into the payout reel 10 or the take-up reel 12 and the state where the sleeve 14 is detached from the payout reel 10 or the take-up reel 12. it can. Furthermore, since the hoop 15 is located between the side surfaces 27 of the groove 24, it is possible to prevent the hoop 15 from being displaced along the curved surface 30 in the steel strip during binding. Since the hoop 15 is difficult to be displaced close to the steel strip 11, the clasp 16 can firmly fix the hoop 15 with a weaker force than when the hoop 15 is separated from the steel strip 11. .
なお、本実施形態では、圧延時に溝24を空洞のままとしているが、鋼帯内曲面30の変形を防ぐために溝24に棒状の溝埋め部材を嵌め込んで外周曲面22が滑らかな円筒形状となるようにし、圧延後に取り外すようにしても良い。また、溝24は一端面20から他端面21までつながっているが、溝24は少なくとも鋼帯11の幅よりも長く形成されていればよい。溝24は、一端面20と他端面21のいずれか一方にのみつながっているものであってもよく、一端面20と他端面21のいずれにもつながっていないものであってもよい。溝24が、一端面20又は他端面21につながっていない形状をもつことにより、スリーブ14の形状変形を防ぐことができる。 In the present embodiment, the groove 24 is left hollow during rolling, but in order to prevent deformation of the curved surface 30 in the steel strip, a rod-shaped groove filling member is fitted into the groove 24 so that the outer peripheral curved surface 22 has a smooth cylindrical shape. And may be removed after rolling. Moreover, although the groove | channel 24 is connected from the one end surface 20 to the other end surface 21, the groove | channel 24 should just be formed longer than the width | variety of the steel strip 11 at least. The groove 24 may be connected to only one of the one end face 20 and the other end face 21, or may not be connected to either the one end face 20 or the other end face 21. Since the groove 24 has a shape that is not connected to the one end face 20 or the other end face 21, the shape deformation of the sleeve 14 can be prevented.
本発明は、冷間圧延装置やリバース式の圧延装置で使用されるスリーブに限らず、各種圧延装置において使用されるスリーブに適用することができる。 The present invention is not limited to sleeves used in cold rolling apparatuses and reverse rolling apparatuses, but can be applied to sleeves used in various rolling apparatuses.
1 圧延装置
10 払い出しリール
11 鋼帯
12 巻き取りリール
13 圧延スタンド
14 スリーブ
15 フープ
16 止め金
20 一端面
21 他端面
22 外周曲面
23 内周曲面
24 溝
25 グリップ
26 底面
27 側面
30 鋼帯内曲面
31 鋼帯側面
32 鋼帯外曲面
40 本体部
41 足部
DESCRIPTION OF SYMBOLS 1 Rolling apparatus 10 Discharge reel 11 Steel strip 12 Take-up reel 13 Rolling stand 14 Sleeve 15 Hoop 16 Clasp 20 One end surface 21 Other end surface 22 Outer curved surface 23 Inner curved surface 24 Groove 25 Grip 26 Bottom surface 27 Side 30 Steel strip inner curved surface 31 Steel strip side surface 32 Steel strip outer curved surface 40 Body portion 41 Foot portion
Claims (3)
前記スリーブに前記鋼帯が巻かれた状態で前記通し溝に前記結束部材を通す工程と、
前記鋼帯の積層方向内側に位置する内曲面と前記軸方向両側に位置する当該鋼帯の各環状側面との各境界において前記結束部材を屈曲させることにより、前記結束部材を前記鋼帯の両環状側面に近接させる工程と、
前記鋼帯の各前記環状側面と当該鋼帯の積層方向外側に位置する外曲面との各境界において前記結束部材を当該外曲面に近接させるように屈曲させ、前記結束部材が略長方形の枠形状となるよう前記結束部材を前記鋼帯に巻きまわす工程と、を含む
鋼帯の結束方法。 The sleeve, which has a substantially cylindrical shape and has a through groove formed along the axial direction of the cylindrical shape on the outer peripheral curved surface, is fitted from the outside to a reel that winds a rolled steel strip, and the sleeve is rotated together with the reel. The steel strip is wound around the outer peripheral curved surface, and the steel strip is bound to a substantially cylindrical steel strip wound around the sleeve with a long binding member,
Passing the binding member through the through groove in a state where the steel strip is wound around the sleeve;
The binding member is bent at both boundaries of the steel strip by bending the binding member at each boundary between the inner curved surface located inside the steel strip in the stacking direction and the annular side surfaces of the steel strip located on both sides in the axial direction. A step of approaching the annular side surface;
The binding member is bent so as to be close to the outer curved surface at each boundary between the annular side surface of the steel strip and the outer curved surface located on the outer side in the stacking direction of the steel strip, and the binding member has a substantially rectangular frame shape. A step of winding the bundling member around the steel strip so that
前記鋼帯を前記スリーブに巻き取った後に前記溝埋め部材を取り外す工程と、を含む
請求項1の鋼帯の結束方法。 Inserting a groove filling member into the through groove before winding the steel strip around the sleeve;
The method for binding steel strips according to claim 1, comprising: removing the groove filling member after winding the steel strip around the sleeve.
前記略円筒形状の前記外周曲面において当該略円筒形状の軸方向に沿って形成された通し溝であって、前記鋼帯が巻かれた状態で前記結束部材を通すことができる形状に形成された当該通し溝を備える、
スリーブ。 When the rolled steel strip is fitted from the outside to the reel that winds up, the steel strip is wound around the outer peripheral curved surface by rotating with the reel, and the wound steel strip is bound by a long binding member. A substantially cylindrical sleeve located inside the steel strip,
A through groove formed along the axial direction of the substantially cylindrical shape on the outer peripheral curved surface of the substantially cylindrical shape, and formed into a shape that allows the binding member to pass through in a state where the steel strip is wound. Provided with the through groove,
sleeve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2009188687A JP4465409B1 (en) | 2009-08-17 | 2009-08-17 | Steel band bundling method and sleeve |
Applications Claiming Priority (1)
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JP2009188687A JP4465409B1 (en) | 2009-08-17 | 2009-08-17 | Steel band bundling method and sleeve |
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JP4465409B1 JP4465409B1 (en) | 2010-05-19 |
JP2011037501A true JP2011037501A (en) | 2011-02-24 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109018482A (en) * | 2018-06-12 | 2018-12-18 | 石家庄市梓起机电设备科技有限公司 | Steel band automatic flexible strapping machine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0597112A (en) * | 1991-10-04 | 1993-04-20 | Kohan Kogyo Kk | Cross tying machine for coil packing line |
JPH0976012A (en) * | 1995-09-13 | 1997-03-25 | Nippon Steel Corp | Method for coiling steel strip |
JP2004010083A (en) * | 2002-06-05 | 2004-01-15 | Daido Steel Co Ltd | The metal coil bundling method and bundling apparatus |
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2009
- 2009-08-17 JP JP2009188687A patent/JP4465409B1/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0597112A (en) * | 1991-10-04 | 1993-04-20 | Kohan Kogyo Kk | Cross tying machine for coil packing line |
JPH0976012A (en) * | 1995-09-13 | 1997-03-25 | Nippon Steel Corp | Method for coiling steel strip |
JP2004010083A (en) * | 2002-06-05 | 2004-01-15 | Daido Steel Co Ltd | The metal coil bundling method and bundling apparatus |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109018482A (en) * | 2018-06-12 | 2018-12-18 | 石家庄市梓起机电设备科技有限公司 | Steel band automatic flexible strapping machine |
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