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JP2010102188A - Light-emitting display board - Google Patents

Light-emitting display board Download PDF

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JP2010102188A
JP2010102188A JP2008274449A JP2008274449A JP2010102188A JP 2010102188 A JP2010102188 A JP 2010102188A JP 2008274449 A JP2008274449 A JP 2008274449A JP 2008274449 A JP2008274449 A JP 2008274449A JP 2010102188 A JP2010102188 A JP 2010102188A
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light
guide plate
light guide
led
reflection
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Tatsuya Tabei
達也 田部井
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Colcoat Co Ltd
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Colcoat Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a light-emitting display board in which high front luminance is obtained by utilizing efficiently limited luminous flux of a LED and which has peculiar luster feeling by reflection of a mirror surface of a minute prism. <P>SOLUTION: In the display board having a light guide plate and a LED light source arranged at its end plane, many minute prisms forming continuous ridge-line are formed at the back face opposing to the surface of the light guide plate according to a display part, a reflecting plane which converges incident light in the vertical direction to an input light side is formed at a light input part of the light transmitter. The display board can obtain the display surface having high front (normal line direction) luminance by convergence at the reflection plane. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は平面上に特定の文字や図柄を発光表示させる電飾式表示板、電飾看板、標識、イルミネーション、アミューズメント用電飾に関するものである。 The present invention relates to an electric display panel, an electric signboard, a sign, an illumination, and an amusement electric decoration for displaying a specific character or design on a plane.

アクリル樹脂などの高い透明性を有する導光板の表裏どちらかの面(一般的には裏面)の一部分に凹凸を形成し、端面に光源を配置して光を導光板に入射させると、凹凸を形成した部分のみが光を拡散反射(乱反射)するため光って見える。こうした原理を利用して図柄や文字を発光させる発光表示盤は、看板、案内板、標識、イルミネーション、などとしてすでに多方面で利用されている。
凹凸の形成方法としては、レーザービーム加工、サンドブラスト、化学的エッチング、印刷などが用いられる。また、光の反射を効率良く行う方法として、特許文献1では、微細な亀裂を発生させる方式が提案されており、既に実用化されている。(特許文献1)
When unevenness is formed on a part of either the front or back surface (generally the back surface) of a highly transparent light guide plate such as an acrylic resin, a light source is placed on the end surface and light is incident on the light guide plate. Since only the formed part diffuses and reflects light (diffuse reflection), it looks shining. Light-emitting display boards that use these principles to emit symbols and characters have already been used in various fields such as signs, guide boards, signs, and illumination.
Laser beam machining, sand blasting, chemical etching, printing, or the like is used as a method for forming the unevenness. As a method for efficiently reflecting light, Patent Document 1 proposes a method for generating a fine crack, which has already been put into practical use. (Patent Document 1)

また、特許文献2では、レーザービームの照射によって導光板の内部に空胞を発生させて、空砲による拡散反射を利用する発光表示盤も提案されており、こうしたものイルミネーションなどとして実用化されている。 Further, Patent Document 2 proposes a light-emitting display panel that uses a diffuse reflection by an empty gun by generating vacuoles inside a light guide plate by laser beam irradiation, and has been put to practical use as such illumination. .

特開平10−105092号公報JP-A-10-105092 特開2004−246260号公報JP 2004-246260 A

このように種々の方式があるが、これらはいずれも導光板内の光を拡散反射させるものである。光が全方向に出射されるためにいずれの角度からも光って見えるという利点を有するものの、正面方向に出射光を集めて高い正面輝度を得たい用途には適さない。
使用される光源としては蛍光放電管やLEDなどがあるが、LEDを使用する場合、一つのLEDからの光束は限られている。特に大面積の表示盤を高い輝度で発光させようとする場合には、多数のLEDを並べる必要が生じ、省電力化という点で不利となる上、装置コストも上昇することとなる。また、拡散反射による発光は見た目に穏やかなイメージであり、斬新で強い印象を与えたい場合には適していない。
There are various methods as described above, and these all diffuse and reflect light in the light guide plate. Although the light is emitted in all directions, it has the advantage that it appears to shine from any angle, but it is not suitable for applications where it is desired to collect emitted light in the front direction to obtain high front luminance.
As a light source to be used, there are a fluorescent discharge tube, an LED, and the like. When an LED is used, the light flux from one LED is limited. In particular, when a large-area display panel is intended to emit light with high luminance, it is necessary to arrange a large number of LEDs, which is disadvantageous in terms of power saving and also increases the device cost. Moreover, the light emission by diffuse reflection is an image that is calm to the eye, and is not suitable for giving a novel and strong impression.

本発明は、LEDの限られた光束を効率的に利用して高い正面輝度が得られ、微細プリズムの鏡面反射により特有の光沢感を有する発光表示盤を提供するものである。 The present invention provides a light-emitting display panel that can obtain a high front luminance by efficiently using a limited luminous flux of an LED and has a specific glossiness due to specular reflection of a fine prism.

本発明の発光表示盤は、導光板と、その端面に配置されたLED光源とを有する表示盤であって、導光板の表示面に対向する裏面には連続稜線を成す微細プリズムが多数、表示部分に合わせて形成されており、導光体の入光部分には入射される光を入光辺に垂直な方向に集光する反射面が形成されていることを特徴とする発光表示盤である。 The light emitting display panel of the present invention is a display panel having a light guide plate and an LED light source disposed on an end surface thereof, and a large number of fine prisms forming continuous ridge lines are displayed on the back surface facing the display surface of the light guide plate. The light-emitting display panel is characterized in that a light-reflecting surface is formed on the light incident portion of the light guide so as to collect incident light in a direction perpendicular to the light incident side. is there.

この発明によれば、入光部に形成された反射面の集光作用と微細プリズムの鏡面反射作用により、正面方向に集光された光を表示部分から出射させることができる。 According to the present invention, the light condensed in the front direction can be emitted from the display portion by the condensing function of the reflecting surface formed in the light incident part and the specular reflecting function of the fine prism.

以下に図面を用いて本発明の好適な実施形態を説明する。 Preferred embodiments of the present invention will be described below with reference to the drawings.

図1は本発明に関わる発光表示盤の特徴を説明する斜視図である。導光板2への入光部分の入光辺となる端面にはLED光源1が2個近接して配置されている。ここでは表示図柄例としてXYZの三文字を示している。
導光板の裏面には、入光辺に平行な方向(Y方向)に直線状の稜線を持つ微細プリズム5が図柄部3に形成されている。プリズムは鏡面反射性となっており、出射角度が法線方向付近で強くなるように反射させる形状となっている。入光部分には入射光を反射させる反射面4が形成されている。
FIG. 1 is a perspective view for explaining the characteristics of a light emitting display panel according to the present invention. Two LED light sources 1 are arranged close to each other on an end surface that is a light incident side of a light incident portion to the light guide plate 2. Here, three letters XYZ are shown as an example of a display pattern.
On the back surface of the light guide plate, a fine prism 5 having a linear ridge line in a direction parallel to the light incident side (Y direction) is formed in the pattern portion 3. The prism is specularly reflective, and is shaped to reflect so that the emission angle becomes stronger near the normal direction. A reflection surface 4 that reflects incident light is formed in the light incident portion.

本発明の導光板の発光原理について側面図2により説明する。導光板2の内部に入射された光は、表面と裏面の空気界面での内面反射を繰り返して伝播される。導光板の裏表とも完全な平滑面であれば全ての光が内面反射するため全く発光しない。導光板の図柄部分3の裏面には微細プリズム5が細かなピッチ(P)で配列形成されており、反射面に当たった光は出光面(表示面)側に反射され出射される。 The light emission principle of the light guide plate of the present invention will be described with reference to the side view 2. The light incident on the inside of the light guide plate 2 is propagated by repeating internal reflection at the air interface between the front surface and the back surface. If both the front and back surfaces of the light guide plate are perfectly smooth, no light is emitted because all the light is internally reflected. The fine prisms 5 are arrayed and formed at a fine pitch (P) on the back surface of the pattern portion 3 of the light guide plate, and the light hitting the reflecting surface is reflected and emitted to the light emitting surface (display surface) side.

図3および図4は、一つの微細プリズム断面とそこでの光路を示す側面図である。
法線方向にピークを持たせるための微細プリズムの断面形状としては、LEDを対向する2辺に配置する場合には、図3のようにプリズム反射面6を両側に持つ形状とし、反射面と法線との成す角度γを30度付近にすることが好適である。プリズム断面形状は対称であるため、双方から進行してきた光がともに法線付近にピークを持つ分布で出射される。プリズム断面幅をE、高さをDとした時、E/Dの比は小さ過ぎても大き過ぎても出射光率が低下する。E/Dの適正な範囲は概ね3から8である。
3 and 4 are side views showing a cross section of one fine prism and an optical path there.
As a cross-sectional shape of the fine prism for giving a peak in the normal direction, when the LEDs are arranged on two opposite sides, the shape having the prism reflecting surface 6 on both sides as shown in FIG. It is preferable that the angle γ formed with the normal line is approximately 30 degrees. Since the cross-sectional shape of the prism is symmetric, the light traveling from both sides is emitted in a distribution having a peak near the normal line. Assuming that the prism cross-sectional width is E and the height is D, the ratio of E / D is too small or too large, the output light rate is lowered. The proper range of E / D is approximately 3 to 8.

一方、LEDを1辺のみに配置する場合には、微細プリズムの断面形状は同じく図3のような対称形状であっても良いが、図4のように第一反射面7と第二反射面8とを持つ非対称形状とし、第一反射面の法線と成す角度δを75度から85度とし、第二反射面の成す角度εを35度から45度とすることがさらに好適である。 On the other hand, when the LEDs are arranged on only one side, the cross-sectional shape of the fine prism may be symmetrical as shown in FIG. 3, but the first reflecting surface 7 and the second reflecting surface as shown in FIG. More preferably, the angle δ formed with the normal line of the first reflecting surface is 75 to 85 degrees, and the angle ε formed with the second reflecting surface is 35 to 45 degrees.

発光させたい図柄部分の裏面にこのような断面形状を持つ微細プリズムをX軸方向に適宜の間隔をおいて配列させる。このとき、導光板内の光束密度は入光部から離れるに従い低下するため、微細プリズムのX方向形成ピッチ(P)を小さくする、または高さ(D)を大きくする、の少なくともいずれかを順次変化させて輝度を均衡させることも場合により好適である。 The fine prisms having such a cross-sectional shape are arranged on the back surface of the symbol portion to be emitted at an appropriate interval in the X-axis direction. At this time, since the light flux density in the light guide plate decreases as the distance from the light incident portion increases, at least one of decreasing the X-direction formation pitch (P) of the fine prisms or increasing the height (D) is sequentially performed. It is also preferable in some cases to change the brightness to balance.

次に、本発明の特徴である入光部分の反射面の働きを説明する。
図5、6のように入光辺に単純に光源が並んでいる場合、プリズムによる反射は鏡面反射性であるため、正面から観察した場合には、図5のように光源から真っ直ぐX方向に伸びたライン内のハッチング領域だけが光って見えることになる。また、傾いた角度から観察した場合には、図6のように、観察角度に伴って移動するライン内のハッチング領域のみが光って見える。このような発光は、発光表示盤としては望ましいものではない。
Next, the function of the reflecting surface of the light incident part, which is a feature of the present invention, will be described.
When the light sources are simply arranged in the incident side as shown in FIGS. 5 and 6, the reflection by the prism is specular reflection. Therefore, when viewed from the front, the light source is straight in the X direction as shown in FIG. 5. Only the hatched area in the extended line will appear shining. When observed from an inclined angle, as shown in FIG. 6, only the hatched area in the line that moves with the observation angle appears to shine. Such light emission is not desirable for a light-emitting display panel.

これに対して本発明では図7に示すように入光部分に光を反射する反射面4を設けている。反射面で反射された光と直接進行する光とが合わさることにより、図柄部分全体が光って見えるようになる。また、観察角度が傾いても一定の範囲内の角度であれば、図柄全体が発光して見える。 On the other hand, in the present invention, as shown in FIG. 7, a reflection surface 4 for reflecting light is provided in the light incident portion. By combining the light reflected by the reflecting surface and the light that travels directly, the entire design portion appears to shine. In addition, even if the observation angle is tilted, if the angle is within a certain range, the entire symbol appears to emit light.

図8、9では、導光板内に入射された光路を示している。
一般的な表面実装型のLEDの発光はランバート拡散に近い角度分布であり、導光体内に取り込まれる光はY方向、Z方向ともに(半角)約40度の広がりを持って入射されることになる。ここでY方向への広がりに注目すると、光が直線状の稜線を有するプリズム5で反射された場合、図8の正面図で示すように、出射光はY方向にさらに広がることになるため、正面方向で強い発光を得ることができない。(ここでは簡略化のため、Z方向への広がり角は0度のときの光線を示したが、Z方向への分布があってもY方向への広がりがプリズムでの反射によってさらに広がることは同様である。)これに対して、入光部分に斜面が形成されている場合には、図9で示されるように斜面が反射面4となって、ここでの反射によってY方向への広がりが角βで示される分布へと集光される。それに対応して図柄部分からの出射光も正面方向に集光され、正面方向で強い発光を得ることができる。
8 and 9 show an optical path incident on the light guide plate.
The light emission of a general surface-mounted LED has an angular distribution close to Lambertian diffusion, and the light taken into the light guide is incident with a spread of about 40 degrees in both the Y direction and the Z direction (half angle). Become. If attention is paid to the spread in the Y direction, when the light is reflected by the prism 5 having a linear ridge line, as shown in the front view of FIG. 8, the emitted light further spreads in the Y direction. Strong light emission cannot be obtained in the front direction. (Here, for the sake of simplification, the light beam when the divergence angle in the Z direction is 0 degree is shown. However, even if there is a distribution in the Z direction, the spread in the Y direction is further expanded by reflection on the prism. On the other hand, in the case where a slope is formed in the light incident portion, the slope becomes the reflection surface 4 as shown in FIG. Are collected into the distribution indicated by the angle β. Correspondingly, the emitted light from the symbol part is also condensed in the front direction, and strong light emission can be obtained in the front direction.

反射面が平面の場合には、反射面と入光辺との成す角度αは、60度から85度の範囲が好ましい。αの角度が大きすぎても小さすぎても広がり角度の分布は狭くならず、分布を狭くする上で75度から80度の範囲が特に好ましい。 When the reflecting surface is a flat surface, the angle α formed by the reflecting surface and the incident side is preferably in the range of 60 degrees to 85 degrees. If the angle α is too large or too small, the distribution of the spread angle is not narrowed, and a range of 75 degrees to 80 degrees is particularly preferable for narrowing the distribution.

図5、6、7、9ではLEDが2個並んでいる実施例を示したが、本発明では、LEDの数は特に限定されるものではなく、図10のように1個でも良い。また、LEDが3個以上になった場合もLEDの個数に合わせて同様な入光部形状が反復された形態をとればよい。さらに、LED光源を配置する方向は1辺に限らず、対向する2辺に配置することも状況に応じて選択できる。 5, 6, 7, and 9 show examples in which two LEDs are arranged, but in the present invention, the number of LEDs is not particularly limited, and may be one as shown in FIG. 10. Moreover, what is necessary is just to take the form where the same light-incidence part shape was repeated according to the number of LED, also when there are three or more LEDs. Furthermore, the direction in which the LED light source is arranged is not limited to one side, and it can be selected according to the situation to arrange the LED light source on two opposite sides.

1つのLED光源のサイズに対してY方向寸法に相対的に大きなエリアを発光させたい場合においては、図11のように湾曲した反射面4を形成するメリットが大きくなる。湾曲した反射面を形成することにより、Y方向寸法でLED発光部サイズの4倍以上の幅を好適に発光できる。湾曲形状例としては正面から見たときの曲線が楕円や放物線を描くものが好適である。 In the case where it is desired to emit light in a relatively large area in the dimension in the Y direction with respect to the size of one LED light source, the merit of forming the curved reflecting surface 4 as shown in FIG. By forming a curved reflecting surface, it is possible to suitably emit light having a width that is four times or more the LED light emitting unit size in the Y direction. As an example of the curved shape, it is preferable that the curve when viewed from the front draws an ellipse or a parabola.

微細プリズムの稜線は、代表的には直線であるが、入光辺に対して略平行となる緩やかな曲線であってもよく、稜線の方向によって出光角度が変化するため、最適な視覚的効果を得るよう選択できる。 The ridgeline of the fine prism is typically a straight line, but it may be a gentle curve that is substantially parallel to the incident side, and the light output angle changes depending on the direction of the ridgeline, so the optimal visual effect You can choose to get.

導光板は、金型を用意してインジェクション成形することにより安価に量産することができる。微細プリズム形状は、対応する先端形状の刃物(バイト)を使用してY軸方向に引き切り加工することで高い平滑性で金型上に高精度に加工でき、成形によって金型上の凹凸の反転した形状が転写される。 The light guide plate can be mass-produced at low cost by preparing a mold and performing injection molding. The fine prism shape can be processed on the mold with high smoothness and high precision by cutting in the Y-axis direction using the corresponding tip-shaped cutting tool (bite). The inverted shape is transferred.

微細プリズムの配列ピッチが大きすぎると一本一本の微細プリズムがラインとして視認されてしまうため、高精細感を創出するためにはできるだけ細ピッチであることが望ましいが、小さすぎる場合には成形時に正確な形状が転写されにくくなるため、概ね0.1mmから1mmの範囲が好適である。 If the arrangement pitch of micro prisms is too large, each micro prism will be visually recognized as a line, so it is desirable that the pitch be as fine as possible to create a high-definition feeling. Since the accurate shape is sometimes difficult to transfer, the range of approximately 0.1 mm to 1 mm is preferable.

導光板の材質としては、用いるLEDの発光波長において高い透過率を持つものが望ましく、アクリル樹脂、ポリカーボネート樹脂、シクロオレフィン系樹脂、などが好適に用いられる。 As a material of the light guide plate, a material having a high transmittance at the emission wavelength of the LED to be used is desirable, and an acrylic resin, a polycarbonate resin, a cycloolefin resin, or the like is preferably used.

このように本発明で使用される導光板では、第一に入光部反射面の作用によりXY面内での光線分布がX方向へと集光され、第二に微細プリズムの鏡面反射の作用によりXZ面内での光線分布がZ(正面)方向へと集光反射され出射される。双方の作用が合わさることにより正面(法線)方向にピークを持つ角度分布で発光する。したがって、従来の拡散反射させる方式の発光表示盤と比較して、同一の光源を用いて何倍も高い正面輝度で発光する。また、ザラツキ感が無い、鏡面反射特有のギラッとした光沢感、高精度感を持つ発光が得られる。 As described above, in the light guide plate used in the present invention, firstly, the light distribution in the XY plane is condensed in the X direction by the action of the light incident part reflecting surface, and secondly, the action of specular reflection of the fine prism. Thus, the light distribution in the XZ plane is condensed and reflected in the Z (front) direction and emitted. By combining both actions, light is emitted with an angular distribution having a peak in the front (normal) direction. Therefore, it emits light with a front brightness several times higher than that of a conventional light emitting display panel using diffuse reflection. In addition, light emission having a rough feeling, a glossy feeling peculiar to specular reflection, and a high precision feeling can be obtained.

微細プリズムに到達した光の全てが反射されて表面へと出射されるわけではなく、裏面側へと屈折して出射される光もあるため、反射板を導光板裏側に設けることにより、発光の効率をさらに上げることができる。 Not all of the light that reaches the micro prism is reflected and emitted to the front surface, but there is also light that is refracted and emitted to the rear surface side. Efficiency can be further increased.

また、複数枚の導光板を重層的に配置し、それぞれの導光板の端面にLEDを配置して各層ごとにオンオフさせることにより、異なる図柄を表示したり、多色の発光を重層的に演出したりすることも可能である。 In addition, multiple light guide plates are arranged in multiple layers, LEDs are arranged on the end faces of each light guide plate, and each layer is turned on and off to display different patterns and produce multicolored light emission in multiple layers It is also possible to do.

図7のように2個またはそれ以上のLEDが並んでいる場合には、LEDを個別にオンオフさせる演出も可能である。一般的な拡散反射を利用する方式では、隣接するLEDの光が交じり合った発光となるのに対して、本発明の発光表示盤では、それぞれのLEDと入光部反射面の形成幅に対応した直線的に伸びるライン状が主に発光する。このため、同一の導光板に配列されたLEDを個々にオンオフさせることによる演出が効果的に行えることになる。 When two or more LEDs are arranged as shown in FIG. 7, it is possible to produce effects in which the LEDs are individually turned on and off. In the general system using diffuse reflection, light emitted from adjacent LEDs is mixed, whereas the light emitting display panel of the present invention corresponds to the width of each LED and the light incident portion reflecting surface. The linearly extending line shape mainly emits light. For this reason, the effect by turning on / off each LED arranged on the same light guide plate can be effectively performed.

本発明の発光表示盤の構成を示す斜視図The perspective view which shows the structure of the light emission display board of this invention. 光の出射原理を説明する導光板側面図Light guide plate side view explaining the light emission principle 微細プリズムの断面形状と出射方向を示す導光体側面図Side view of light guide showing cross-sectional shape and emission direction of fine prism 微細プリズムの断面形状と出射方向を示す導光体側面図Side view of light guide showing cross-sectional shape and emission direction of fine prism 発光状態を説明する正面図Front view explaining the light emission state 発光状態を説明する斜視図A perspective view explaining a light emission state 発光状態を説明する正面図Front view explaining the light emission state プリズムの稜線と光の出射方向を説明する正面図Front view explaining prism ridgeline and light emission direction 反射面の集光作用を説明する正面図Front view explaining the condensing action of the reflecting surface 単一のLEDを使用した実施例を示す正面図Front view showing an embodiment using a single LED 湾曲した反射面を設けた実施例を示す正面図Front view showing an embodiment provided with a curved reflecting surface

符号の説明Explanation of symbols

1 LED(発光ダイオード)
2 導光板
3 図柄
4 入光部反射面
5 微細プリズム
6 微細プリズムの反射面
7 微細プリズムの第一反射面
8 微細プリズムの第二反射面
1 LED (light emitting diode)
2 Light guide plate 3 Pattern 4 Light incident part reflection surface 5 Fine prism 6 Reflection surface of fine prism 7 First reflection surface of fine prism 8 Second reflection surface of fine prism

Claims (2)

導光板と、その端面に配置されたLED光源とを有する表示盤であって、導光板の表示面に対向する裏面には連続稜線を成す微細プリズムが多数、表示部分に合わせて形成されており、導光体の入光部分には入射される光を入光辺に垂直な方向に集光する反射面が形成されていることを特徴とする発光表示盤。 A display panel having a light guide plate and an LED light source disposed on an end surface thereof, and a large number of fine prisms forming continuous ridge lines are formed on the back surface of the light guide plate facing the display surface to match the display portion. A light emitting display panel, wherein a light incident portion of a light guide is formed with a reflection surface for collecting incident light in a direction perpendicular to the light incident side. 導光板裏面の微細プリズムの稜線が入光部分の入光辺とほぼ平行の直線状であることを特徴とする請求項1の発光表示盤。 2. The light emitting display panel according to claim 1, wherein the ridgeline of the fine prism on the back surface of the light guide plate is a straight line substantially parallel to the light incident side of the light incident portion.
JP2008274449A 2008-10-24 2008-10-24 Light-emitting display board Pending JP2010102188A (en)

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