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JP2009160253A - Back pad member, its manufacturing method, and backpack - Google Patents

Back pad member, its manufacturing method, and backpack Download PDF

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Publication number
JP2009160253A
JP2009160253A JP2008001134A JP2008001134A JP2009160253A JP 2009160253 A JP2009160253 A JP 2009160253A JP 2008001134 A JP2008001134 A JP 2008001134A JP 2008001134 A JP2008001134 A JP 2008001134A JP 2009160253 A JP2009160253 A JP 2009160253A
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skin material
elastic core
surface side
backpack
user
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Japanese (ja)
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Osamu Daimaru
修 大丸
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Daiyu Shoji KK
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Daiyu Shoji KK
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Priority to JP2008001134A priority Critical patent/JP2009160253A/en
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  • Purses, Travelling Bags, Baskets, Or Suitcases (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a back pad member improving the stability in walking and traveling of a user carrying a backpack by forming an upholstery material into a three-dimensional shape corresponding to the recessed/projecting shape of the back of the user, and to provide its manufacturing method. <P>SOLUTION: This back pad member 4 for use in the backpack has a sheet-like upholstery coming into contact with the back of the user when carrying the backpack, and elastic core materials 21-24 disposed on the back side of the upholstery 1. The upholstery 1 used is formed into the three-dimensional shape corresponding to the recessed/projecting shape of the back of the user. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、背当て部材およびその製造方法並びに背負い式バックに関し、より詳しくは、背負い式バックに使用される背当て部材、その製造方法およびこの背当て部材を使用して構成される背負い式バックに関するものである。   The present invention relates to a back support member, a manufacturing method thereof, and a backpack, and more specifically, a back support member used for a backpack, a manufacturing method thereof, and a backpack configured using the back support member. It is about.

ランドセルやリュックサック等の背負い式バックには、バック使用者の背中に当たる部分に背当て部材が設けられている。この種の背当て部材として、従来は例えば厚さ10〜30mm程度の平板状のポリウレタンフォーム等の発泡体を所定形状に裁断して一定の厚さに形成した弾性芯材を、合成樹脂材、厚紙などの芯材用途のボードである硬質ボード上に載置してこの弾性芯材の上に人工・合成・天然皮革等からなるシート状の表皮材を被せると共に、表皮材の周縁部を上記硬質ボードに縫製、接着して構成したものが使用されている(特許文献1、2参照)。その際、表皮材の周縁部以外の所定個所を硬質ボード(硬質芯材)に縫製や接着することで、バック使用者の背中の凹凸形状に対応する凹凸部を背当て部材に形成する方法が用いられており、該表皮材に設けた凸部はその裏面側(内部)にクッション材を収容してクッション性を付与し、該凸部の間に設けた凹部は表面に通気溝を付与している。
実開平7−18623号 特開平5−337005号
In backpacks such as school bags and rucksacks, a back support member is provided at a portion that hits the back of the back user. As this type of backing member, conventionally, an elastic core material formed by cutting a foamed material such as a flat polyurethane foam having a thickness of about 10 to 30 mm into a predetermined shape to a predetermined thickness, a synthetic resin material, It is placed on a hard board, which is a board for core materials such as cardboard, and a sheet-like skin material made of artificial, synthetic, natural leather, etc. is covered on this elastic core material, and the periphery of the skin material is the above What is configured by sewing and bonding to a hard board is used (see Patent Documents 1 and 2). At that time, there is a method of forming an uneven portion corresponding to the uneven shape of the back user's back on the back member by sewing or bonding a predetermined portion other than the peripheral portion of the skin material to a hard board (hard core material). The convex portion provided on the skin material accommodates a cushion material on the back side (inside) to provide cushioning properties, and the concave portion provided between the convex portions provides a ventilation groove on the surface. ing.
Utility Kaihei 7-18623 JP-A-5-337005

人工皮革、合成皮革、天然皮革等を成形する技術として、圧縮成形加工、熱圧縮成形加工、超音波成形加工、高周波成形加工などが知られているが、前記表皮材に凹凸部を成形する場合、低融点の熱可塑性繊維または不織布あるいは同様の樹脂をコーティングまたは含浸したシート状のものを表皮材の裏面に張り合わせ、熱成形することにより凹凸形状を保持させると、低融点で成形すると表皮材の溶融及び表面意匠の損傷は生じない。   Known techniques for molding artificial leather, synthetic leather, natural leather, etc. include compression molding, thermal compression molding, ultrasonic molding, high frequency molding, etc. When a sheet having a low melting point thermoplastic fiber or non-woven fabric or a similar resin coated or impregnated is laminated on the back surface of the skin material and the uneven shape is maintained by thermoforming, forming the surface material with a low melting point No melting or damage to the surface design occurs.

即ち、人工・合成皮革に使用される表皮材であるポリエステル(軟化点240℃前後)、ナイロン(軟化点180℃前後)またはポリウレタン樹脂(軟化点150℃前後)の融点に比べ、表皮材の融点が低融点の繊維または樹脂は、軟化点が100℃前後のため低温領域で成形加工することが可能であった。さらに、該表皮材の裏面側に補強材として通常の織布物または不織布を張り合わせて成形するものもあるが、補強材は成形性を有しないため、前記した人工・合成皮革よりも高温で成形する必要があった。   That is, the melting point of the skin material compared to the melting point of polyester (softening point around 240 ° C.), nylon (softening point around 180 ° C.) or polyurethane resin (softening point around 150 ° C.), which are skin materials used for artificial and synthetic leather. However, since the low melting point fiber or resin has a softening point of around 100 ° C., it could be molded in a low temperature region. Furthermore, although there are some which are formed by pasting ordinary woven fabric or non-woven fabric as a reinforcing material on the back side of the skin material, the reinforcing material does not have moldability, so it is molded at a higher temperature than the artificial / synthetic leather described above. There was a need to do.

例えば、人工皮革の仕上面に使用されるポリウレタン樹脂などにプレス加工を行う場合の上下金型の温度は、該熱可塑性樹脂の融点以上の高温領域で上下金型の温度が略一定であるため、表皮材が溶融するおそれがあった。即ち、上下金型の内部に収容する表皮材の表面に上方金型が密着して該表皮材に設けた表面意匠が高熱で損傷が発生する可能性があった。それを防ぐために例えば融点温度の150℃以下の低温領域で成形加工すると、補強材などに含まれる熱可塑性樹脂は硬化せず、成形保持性が顕著に低下するという問題があった。その上、人工皮革などの伸びを阻害するため、複雑な3次元構造の成形には適さないという問題点があった。   For example, the temperature of the upper and lower molds when pressing the polyurethane resin used for the finished surface of artificial leather is substantially constant in the high temperature region above the melting point of the thermoplastic resin. The skin material could be melted. That is, there is a possibility that the upper mold is brought into close contact with the surface of the skin material accommodated in the upper and lower molds and the surface design provided on the skin material is damaged by high heat. In order to prevent this, for example, when molding is performed in a low temperature region having a melting point temperature of 150 ° C. or lower, there is a problem that the thermoplastic resin contained in the reinforcing material and the like is not cured and the molding retainability is remarkably lowered. In addition, there is a problem that it is not suitable for molding a complicated three-dimensional structure because it hinders the elongation of artificial leather and the like.

表皮材にプレス加工で熱成形してすることにより凹凸部を設ける場合に、表皮材に熱可塑性プラスチック樹脂のフィルム・シート・発泡体、もしくは熱可塑性繊維を用いた織物・編物・不織布等を積層して熱成形を施しているが、成形後の風合いが硬くなってしまい、ソフトなクッション性を求めることが困難であるという問題点を有していた。   Laminating a film, sheet, foam of thermoplastic resin, or woven fabric, knitted fabric, nonwoven fabric, etc. using thermoplastic fiber when providing uneven parts by thermoforming the skin material by press processing However, although thermoforming is performed, the texture after molding becomes hard, and it is difficult to obtain a soft cushioning property.

上記の従来手法では、表皮材の裏面側に一定の厚さに裁断して部材化した弾性芯材を位置させ、表皮材の周縁部を硬質ボードに縫製や接着して内部の弾性芯材を変形させることで背当て部材の表面に凹凸部を成形している。そして、背当て部材は多様なデザインや形状に対応させることができず、背負い式バック使用者の背中の凹凸形状に十分に対応させた形状の背当て部材を作ることは困難であるため、バック使用者へのバック重量をうまく背中全体に分散させることができず、バック使用者の背中と背当て部材との接触面に生じる摩擦抵抗が大きくなり、バック使用者の背中に擦れに伴う大きな痛みが生じ易く、また、体力のない学童にとって歩行や走行時の安定性が悪かった。   In the above conventional method, an elastic core material cut into a certain thickness is positioned on the back side of the skin material, and the peripheral edge of the skin material is sewn or bonded to a hard board to attach the internal elastic core material. By deforming, an uneven portion is formed on the surface of the backing member. And since the back support member can not correspond to various designs and shapes, it is difficult to make a back support member with a shape that sufficiently corresponds to the uneven shape of the back of the backpack user. The back weight to the user cannot be well distributed over the entire back, and the frictional resistance generated on the contact surface between the back user's back and the backing member increases, resulting in large pain due to rubbing on the back user's back In addition, schoolchildren who do not have physical strength have poor stability during walking and running.

上記した従来の方法では、表皮材を成形するのではなく、あくまでも張り合わせされた表皮材の裏面側に熱可塑性素材を成形してあるため、経時的変化によりゆがみが発生するという問題がある。その上、低融点熱可塑性の表皮材は成形時に樹脂化することで風合いが硬くなってしまい適度なクッション感を得ることが困難であった。   In the above-described conventional method, the skin material is not molded, but the thermoplastic material is molded on the back surface side of the laminated skin material to the last. Therefore, there is a problem that distortion occurs due to changes over time. In addition, the low melting point thermoplastic skin material becomes resinous at the time of molding, so that the texture becomes hard and it is difficult to obtain an appropriate cushion feeling.

上記した従来の成形方法に比べ、学童がランドセルを背負って歩行または走行する場合、ランドセルを背中に密着されるために、ランドセルの背板表面部分の形状を3次元立体形状にすることにより、表皮材の表面部分にそれを再現することを目的とする。即ち、表皮材の表面または裏面に取付ける補強材に樹脂を含浸させて成形後の保形性を有するためには、十分な熱を加えなければならない。   Compared to the conventional molding method described above, when a schoolchild walks or runs with a backpack on the back, the backpack surface part of the backpack is made into a three-dimensional solid shape so that the backpack is in close contact with the back. The goal is to reproduce it on the surface of the material. In other words, sufficient heat must be applied in order to impregnate the reinforcing material attached to the front surface or the back surface of the skin material with the resin so as to have shape retention after molding.

本発明は、プレス加工に使用する上下のプレス金型の温度を相違させ、即ち、下方金型の温度領域は高くし、上方金型の温度領域を低くしてプレス加工時に該表皮材の表面に設けた意匠が熱で損傷するのを防ぐために、下方金型に比べて上方金型の温度を低い温度に設定して加工時に該表皮材の表面に損傷しないようにするものである。   The present invention makes the temperature of the upper and lower press dies used for the press working different, that is, the temperature region of the lower die is made higher and the temperature region of the upper die is made lower to make the surface of the skin material during the press work. In order to prevent damage to the design provided on the upper mold, the temperature of the upper mold is set lower than that of the lower mold so that the surface of the skin material is not damaged during processing.

本発明に係る背当て部材は、背負い式バックに使用される背当て部材であって、前記バックを背負ったときに、使用者の背中に当たるシート状の表皮材と、前記表皮材の裏面側に配置される弾性芯材とを有してなり、前記表皮材として前記使用者の背中の凹凸形状(湾曲形状)に対応する三次元立体形状に成形されたものを用いることを特徴とするものである。   The backrest member according to the present invention is a backrest member used for a backpack-type back, and when the back is carried on the back, a sheet-like skin material that hits a user's back and a back surface side of the skin material It has an elastic core material arranged and is characterized in that a material molded into a three-dimensional solid shape corresponding to the uneven shape (curved shape) of the back of the user is used as the skin material. is there.

上記の弾性芯材は、前記表皮材の裏面側に形成される凹部に対応する凸部を有した成形品が使用される。1つの形態において、前記表皮材の裏面側には複数の凹部が形成されており、前記弾性芯材が前記複数の凹部に対応する凸部を有した複数の部材からなるものが使用される。他の形態において、前記表皮材の裏面側には複数の凹部が形成されており、前記弾性芯材が前記複数の凹部に対応する凸部を有した1つの部材からなるものが使用される。   As the elastic core material, a molded product having a convex portion corresponding to the concave portion formed on the back surface side of the skin material is used. In one embodiment, a plurality of recesses are formed on the back surface side of the skin material, and the elastic core member is made of a plurality of members having protrusions corresponding to the plurality of recesses. In another embodiment, a plurality of recesses are formed on the back surface side of the skin material, and the elastic core member is formed of a single member having projections corresponding to the plurality of recesses.

1つの好ましい形態において、前記表皮材の三次元立体形状の一部が通気溝を形成しており、前記背当て部材を備えた背負い式バックを背負ったときに、使用者の背中と前記表皮材との間に前記通気溝を通る空気の流れが形成されるように構成してある。   In one preferred form, when a part of the three-dimensional solid shape of the skin material forms a ventilation groove and carries a backpack-type back provided with the backrest member, the user's back and the skin material The air flow through the ventilation groove is formed between the two.

本発明によれば、上記の構成を有する背当て部材を下地ボードに固着してなる、背負い式のバックが提供される。この種の背負い式バックは、例えば、ランドセルでもよいし、また、リュックサックでもよい。   According to the present invention, there is provided a backpack-type bag in which the backrest member having the above-described configuration is fixed to the base board. This type of backpack may be a school bag or a rucksack, for example.

本願発明によれば、さらに、背負い式バックに使用される背当て部材の製造方法が提供される。この方法は、前記バックを背負ったときに使用者の背中に当接するシート状の表皮材の表面側を、前記使用者の背中の凹凸形状に対応する三次元立体形状に成形する工程、前記表皮材の裏面側(内側)に配置される弾性芯材として、前記表皮材の裏面側に形成される凹部に対応する凸部を有する形状に成形する工程、および前記表皮材の前記凹部に前記弾性芯材の凸部を嵌合する工程を有して構成される。   According to this invention, the manufacturing method of the backrest member used for a backpack type | formula back | bag is provided further. This method comprises a step of forming the surface side of a sheet-like skin material that comes into contact with a user's back when carrying the back into a three-dimensional solid shape corresponding to the uneven shape of the user's back, the skin The elastic core material disposed on the back surface side (inside) of the material is formed into a shape having a convex portion corresponding to the concave portion formed on the back surface side of the skin material, and the elasticity is applied to the concave portion of the skin material. It has the process of fitting the convex part of a core material.

また、前記表皮材は、上方金型と下方金型とを用いた熱プレス成型により製造され、前記熱プレス成型時の上方金型と下方金型とに温度差を設けてある。具体的には、前記熱プレス成型時の前記上方金型は、前記表皮材の表面側に施された表面意匠が溶融や損傷しない低温領域、具体的には、0〜40℃の低温の温度範囲に設定し、また前記下方金型は、前記表皮材の成型可能な温度領域、具体的には、130〜180℃の高温の温度範囲に設定して温度差を設けてある。   The skin material is manufactured by hot press molding using an upper mold and a lower mold, and a temperature difference is provided between the upper mold and the lower mold during the hot press molding. Specifically, the upper mold at the time of the hot press molding is a low temperature region where the surface design applied on the surface side of the skin material is not melted or damaged, specifically, a low temperature of 0 to 40 ° C. The lower mold is set to a temperature range in which the skin material can be molded, specifically, a high temperature range of 130 to 180 ° C. to provide a temperature difference.

前記熱プレス成型時の上方金型と下方金型との間に設けた間隙は、前記上方および下方金型内に収容される前記表皮材の厚さより広く設けてある。具体的には、前記上方金型および下方金型との間の間隔は、前記表皮材の厚さより0.2〜2.0mm程度広く形成して、下方金型の表面に押し付けられた該表皮材の表面と上方金型の内面との間に若干の遊び空間を有しながらプレス加工を行う。そのため、該表皮材の表面に傷を付けることがないし、該上方金型が加熱成型温度に比べて低温であるからプレス最終工程での熱により前記表皮材の仕上げ層に設けた表面意匠に対面する上方金型からの熱で溶融することなく美しく仕上げることができる。   The gap provided between the upper mold and the lower mold at the time of the hot press molding is provided wider than the thickness of the skin material accommodated in the upper and lower molds. Specifically, the distance between the upper mold and the lower mold is about 0.2 to 2.0 mm wider than the thickness of the skin material, and the skin pressed against the surface of the lower mold The press work is performed with a slight play space between the surface of the material and the inner surface of the upper mold. Therefore, the surface of the skin material is not scratched, and the upper mold is at a lower temperature than the heat molding temperature, so that it faces the surface design provided in the finishing layer of the skin material by heat in the final press process. It can be finished beautifully without melting with heat from the upper mold.

本発明では、表皮材として使用者の背中の凹凸形状に対応する三次元立体形状に成形されたものを用いると共に、表皮材の裏面側に位置させる弾性芯材は、該表皮材の裏面側に設けた凹部に対応した凸部を有する成形品であるため、背当て部材の凹凸部の形状や高さを自由に設定して表皮材の表面に設けてある多様なデザインを損傷させることがなく、クッション性に優れて密着性を高めた背負い式バックの背当て部材とすることができる。   In the present invention, as the skin material, the one formed into a three-dimensional solid shape corresponding to the uneven shape of the user's back is used, and the elastic core material positioned on the back surface side of the skin material is on the back surface side of the skin material. Because it is a molded product that has a convex part corresponding to the provided concave part, the shape and height of the uneven part of the backing member can be freely set without damaging the various designs provided on the surface of the skin material In addition, it is possible to provide a back support member for a backpack with excellent cushioning properties and improved adhesion.

本発明の実施の形態を図面に基づいて説明すると、図1は本発明に係る実施形態の製造方法により作られた表皮材の平面図、図2は図1のA−A線端面図、図3は本発明の実施形態の製造方法により作られた複数の弾性芯材をそれぞれ間隔を存して配した状態の平面図、図4は図3のB−B線断面図、図5は本発明に係る背当て部材の斜視図、図6は図5のC−C線矢視方向の断面図、図7は他の実施形態における弾性芯材が間隔を存して組み合わせた状態の裏面側からの斜視図、図8は複数の弾性芯材を一体に成形した状態の平面図、図9は図8のD−D線断面図、図10は本発明に係る背当て部材を用いたランドセルを示した説明図、図11は本発明に係る背当て部材の正面図、図12は背当て部材を用いたランドセルを背中に背負った状態のランドセルの前面(使用者の背中側)の高度差を濃淡で表した説明図、図13は図11のE―E線断面図、図14は図11のF−F線断面図、図15は図11のG―G線断面図である。   The embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a plan view of a skin material made by the manufacturing method according to the embodiment of the present invention, and FIG. 2 is an end view taken along line AA in FIG. 3 is a plan view of a state in which a plurality of elastic core members made by the manufacturing method of the embodiment of the present invention are arranged with a space between each other, FIG. 4 is a cross-sectional view taken along line BB in FIG. 3, and FIG. The perspective view of the back support member which concerns on invention, FIG. 6 is sectional drawing of the CC arrow direction of FIG. 5, FIG. 7 is the back surface side of the state which the elastic core material in other embodiment combined in the space | interval FIG. 8 is a plan view of a state in which a plurality of elastic core members are integrally formed, FIG. 9 is a cross-sectional view taken along the line DD of FIG. 8, and FIG. 10 is a school bag using the backing member according to the present invention. FIG. 11 is a front view of a back support member according to the present invention, and FIG. 12 is a backpack carrying a backpack using the back support member. FIG. 13 is a cross-sectional view taken along line EE in FIG. 11, FIG. 14 is a cross-sectional view taken along line FF in FIG. 11, and FIG. 15 is a cross-sectional view taken along the line GG of FIG.

以下の実施形態は、本発明に係るランドセル用の背当て部材を製造するためのもので、この実施形態の製造方法は次の通りである。図1に示したように、所要の三次元立体形状に成形した表皮材1を形成する。即ち、7/100デニール等の極細繊維を用いた不織布ベースいいかえれば不織布素材からなるものでポリウレタン樹脂を含浸させ、仕上げ層をポリウレタン樹脂で形成してなる人工皮革を熱プレス成型(熱圧縮成型)することで、任意形状をした複数の凸部11〜14を有する三次元立体形状の成型品であるシート状の表皮材1を得ることができる。なお、人工皮革に代えて、成型保持性のある材料、例えば、熱可塑性プラスチック樹脂などからなるフイルム、シート等を用いない合成皮革あるいは天然皮革を用いることはもちろん可能である。   The following embodiment is for manufacturing a back support member for a school bag according to the present invention, and the manufacturing method of this embodiment is as follows. As shown in FIG. 1, a skin material 1 molded into a required three-dimensional solid shape is formed. In other words, non-woven fabric base using ultrafine fibers such as 7/100 denier. In other words, it is made of non-woven fabric material, impregnated with polyurethane resin, and heat-press molded (thermo-compression molded) artificial leather made of polyurethane resin. By doing so, the sheet-like skin material 1 which is a three-dimensional solid molded product having a plurality of convex portions 11 to 14 having an arbitrary shape can be obtained. Of course, it is possible to use synthetic leather or natural leather that does not use a material having molding retention properties, for example, a film made of a thermoplastic resin, a sheet, or the like, instead of the artificial leather.

11a〜14aは、表布材1の仕上げ層である表面側に突出させて成型した凸部11〜14の各裏面、即ちバック側にそれぞれ形成された凹部である。この凸部は熱プレスにより加工するため、各凹部11a〜14aの頂上部は、必要に応じて平坦状、円弧状、凹入円弧状、さらには複雑な凹凸形状に成型することも可能である。   Reference numerals 11a to 14a denote concave portions formed on the back surfaces, that is, the back sides of the convex portions 11 to 14, respectively, which are formed by projecting to the front surface side which is the finishing layer of the top cloth material 1. Since this convex portion is processed by hot pressing, the tops of the concave portions 11a to 14a can be formed into a flat shape, an arc shape, a concave arc shape, or a complicated uneven shape as necessary. .

ここで、熱プレス成型により三次元立体形状を有する成型品である表皮材を成形する場合、成型時に加える温度が高すぎると表皮材は硬化したり、成型品の表面意匠が高温により溶融したり、あるいは該表皮材の表面部分にプレスすることによって損傷を発生させる場合がある。一方、熱プレス時の温度を抑えた場合には成型が不十分となり、成型保持性が悪化して所要の形状を維持することができなくなってしまう。   Here, when molding a skin material that is a molded product having a three-dimensional shape by hot press molding, if the temperature applied at the time of molding is too high, the skin material will be cured, or the surface design of the molded product will melt at a high temperature. Alternatively, damage may be caused by pressing the surface portion of the skin material. On the other hand, when the temperature at the time of hot pressing is suppressed, the molding becomes insufficient, the molding retention property is deteriorated, and the required shape cannot be maintained.

一般的な熱プレス成型により、狭い面積内において高低差のある複雑な三次元の凹凸形状を仕上げ層である表面側に成型する場合、上方及び下方の金型の内部に表皮材を収容して熱プレスするため、その材料の伸び率および成型保形性が必要であり、また、プレス時に表皮材は上方及び下方の金型によって仕上げ層である表面側及び裏面側から押圧されるため、成型時の高熱により表皮材の表面に加工されている任意形状の表面意匠が、溶融や押圧などによって損傷する場合がある。   When molding a complicated three-dimensional uneven shape with a height difference in a narrow area on the surface side that is the finishing layer by general hot press molding, the skin material is accommodated in the upper and lower molds In order to perform hot pressing, the elongation of the material and shape retention must be maintained. Also, during pressing, the skin material is pressed by the upper and lower molds from the front and back sides, which are the finished layers. The surface design of an arbitrary shape processed on the surface of the skin material due to high heat at times may be damaged by melting or pressing.

このため、本願発明においては次の方法が用いられる。
まず、熱プレス成型時において、表皮材の仕上げ層側である表面側(表面意匠が施される面側)に対応する上側に位置する上方金型と、該表皮材の裏面側に対応する下側に位置する下方金型とに温度差を設けてある。具体的には、下方金型は主として用いられるポリウレタン樹脂などからなる表皮材の成型可能な温度領域、例えば130〜180℃、好ましくは140〜160℃の高温の温度領域に設定すると共に、上方金型は表皮材の仕上げ層側である表面側に施された表面意匠が溶融や熱プレスによる損傷しない低温領域、例えば0〜40℃、好ましくは25〜30℃程度の室温の温度範囲に設定して、上方金型と前記下方金型との間に温度差を設けた点に特徴を有している。この場合、表皮材の材質や厚さなどによっては上下の金型は必要に応じて加熱あるいは冷却温度を調整できるように温度調整機能を有するものが好ましい。
For this reason, the following method is used in the present invention.
First, at the time of hot press molding, an upper mold located on the upper side corresponding to the surface side (surface side on which the surface design is applied), which is the finishing layer side of the skin material, and a lower mold corresponding to the back surface side of the skin material A temperature difference is provided between the lower mold located on the side. Specifically, the lower mold is set to a temperature range in which a skin material made mainly of a polyurethane resin or the like that is mainly used can be molded, for example, a high temperature range of 130 to 180 ° C., preferably 140 to 160 ° C. The mold is set in a low temperature region where the surface design applied to the surface side which is the finish layer side of the skin material is not damaged by melting or hot pressing, for example, a temperature range of 0 to 40 ° C., preferably about 25 to 30 ° C. Thus, a feature is that a temperature difference is provided between the upper mold and the lower mold. In this case, depending on the material and thickness of the skin material, the upper and lower molds preferably have a temperature adjusting function so that the heating or cooling temperature can be adjusted as necessary.

さらに上方及び下方金型の間には、表皮材の厚みよりさらに適宜な間隔、例えば0.2〜2.0mmの隙間(表皮材の成型前の厚さに応じて両金型の間に設ける隙間の広さ(距離)は、表皮材の材質や厚さにプラスし、且つ、前記間隔の範囲で増減する)を設けて熱プレス成型を行う。即ち、上方及び下方の金型の間に設ける間隔は、表皮材に厚み分とさらに0.2〜2.0mmの隙間の分を広く設けてある。この0.2〜2.0mmの隙間は、発明者が表紙材を用いて数多くの熱プレス加工による実験を行った実験結果から得た数値である。   Further, an appropriate gap between the upper and lower molds, for example, a gap of 0.2 to 2.0 mm (between both molds depending on the thickness of the skin material before molding) The width (distance) of the gap is added to the material and thickness of the skin material, and is increased or decreased within the range of the gap) to perform hot press molding. In other words, the space provided between the upper and lower molds is provided with a wide space between the thickness of the skin material and 0.2 to 2.0 mm. The gap of 0.2 to 2.0 mm is a numerical value obtained from an experimental result that the inventor conducted a number of experiments by hot pressing using a cover material.

このように、下方金型の上面に配した表皮材を上方から熱プレスする上方金型は、表皮材との間に前記した若干の隙間を設けるようにすると、プレス加工を行う際に柔軟である表皮材の表面部分にプレスする中間状態及び最終状態でも若干の隙間が残っていて一定時間以上密着した状態にはならない。即ち、両金型が互いに密着しても、該表皮材の厚みのほかに0.2〜2.0mmの間隙を有するため、該表皮材の表面側に施された表面意匠が熱で溶融したり、押圧により破損することなく美しく仕上げることができる作用を有するものである。   As described above, the upper mold that heat-presses the skin material arranged on the upper surface of the lower mold from above is flexible when performing press working if the above-described slight gap is provided between the upper mold and the skin material. Even in the intermediate state and the final state of pressing on the surface portion of a certain skin material, some gaps remain and do not come into close contact for a certain period of time. That is, even if both molds are in close contact with each other, there is a gap of 0.2 to 2.0 mm in addition to the thickness of the skin material, so that the surface design applied to the surface side of the skin material is melted by heat. Or has a function that can be beautifully finished without being damaged by pressing.

本発明においては、上下の金型に温度差を設けて熱プレス成型を行うこと、さらに、上下の金型の間に、両金型内に収容する表皮材の厚みよりさらに余分の間隔(遊び間隔)を設け、プレス加工の際に上方金型の下面全体が、該表皮材に密着した状態にならないようにして、上記した従来技術の欠点を解消し、所定形状をした三次元立体形状をした凸部を形成するものである。   In the present invention, hot press molding is performed by providing a temperature difference between the upper and lower molds, and an extra space (play) between the upper and lower molds than the thickness of the skin material accommodated in both molds. The three-dimensional solid shape having a predetermined shape is eliminated by eliminating the above-mentioned disadvantages of the prior art by preventing the entire lower surface of the upper mold from being in close contact with the skin material during pressing. The convex portion is formed.

この製造方法のプレス加工において、上下の金型の内部には表皮材と、該表皮材より0.2〜2.0mm程度広くした間隙(遊び間隙)を有しているため、プレス工程における最終状態において、該表皮材は上下の金型の間に密着せず、下方金型上に載置された表皮材は該下方金型の高熱によって、該表皮材の表面側に設けた表面意匠が溶融や破損するのを防止することができる。即ち、表皮材の表面側は、0〜40℃の低温領域の温度に設定された上方金型に面しているため前記表面意匠が上方金型の熱で溶融することがない。   In the press working of this manufacturing method, the upper and lower molds have a skin material and a gap (play gap) that is about 0.2 to 2.0 mm wider than the skin material. In this state, the skin material does not adhere between the upper and lower molds, and the skin material placed on the lower mold has a surface design provided on the surface side of the skin material due to the high heat of the lower mold. It can prevent melting and breakage. That is, since the surface side of the skin material faces the upper mold set at a temperature in a low temperature range of 0 to 40 ° C., the surface design is not melted by the heat of the upper mold.

本発明の実施形態における背当て部材の製造方法で、図3に示したように成型した発泡体などからなる弾性芯材を製造する。図3、4は、前記表皮材1の表面側に設けた任意形状をした複数の凸部11〜14の裏面側(完成品の背当て部材をランドセルに装着した状態ではランドセル側)に形成された複数の凹部11a〜14a(上記した凸部11〜14の裏側に形成される凹部)に対応する凸部21b〜24bを有した複数のパーツからなる弾性芯材21〜24をそれぞれ成形した例を示したものである。   An elastic core material made of a foam or the like molded as shown in FIG. 3 is manufactured by the method for manufacturing a backing member in the embodiment of the present invention. 3 and 4 are formed on the back surface side of a plurality of convex portions 11 to 14 having an arbitrary shape provided on the front surface side of the skin material 1 (on the back surface side in a state where the back support member of the finished product is mounted on the backpack). An example in which elastic core materials 21 to 24 each formed of a plurality of parts having convex portions 21 b to 24 b corresponding to the plurality of concave portions 11 a to 14 a (recesses formed on the back side of the above-described convex portions 11 to 14) are formed. Is shown.

具体的には、各弾性芯材21〜24は、ポリウレタン、EVA、ポリエチレン等の発泡体を原料とし、これらの原料をプロファイル加工、くり貫き加工、熱圧縮加工、発泡成型加工などによって所定の形状に加熱成形加工する。   Specifically, each of the elastic core materials 21 to 24 is made of a foamed material such as polyurethane, EVA or polyethylene as a raw material, and these raw materials are formed into a predetermined shape by profile processing, punching processing, thermal compression processing, foam molding processing, or the like. To be heat-molded.

上記のようにして成型された各弾性芯材21〜24は、図1に示した表皮材1の仕上げ層である表面側に設けた凸部11〜14の裏側に形成された凹部11a〜14a内にそれぞれ嵌合される。その際、接着や溶着により弾性芯材21〜24の表面は対応する表皮材1の凹部11a、12a、13a,14aの内面に固着される。   The elastic core materials 21 to 24 molded as described above are recessed portions 11a to 14a formed on the back side of the protruding portions 11 to 14 provided on the surface side which is the finishing layer of the skin material 1 shown in FIG. Each is fitted inside. At that time, the surfaces of the elastic core materials 21 to 24 are fixed to the inner surfaces of the corresponding concave portions 11a, 12a, 13a, and 14a of the skin material 1 by adhesion or welding.

表皮材として人工皮革を用いる場合は、仕上げ層の裏面に成型保持性のある材料からなる補強材、例えば熱可塑性プラスチック樹脂などを含浸させたり、貼着させて熱プレスにより成型した凸部は成型保持性を有している。之に対し、表皮材として合成皮革や天然皮革を用いて成型した場合、成型した凸部自体の成型保持性は短期であるが、この凸部の裏面には、同じく熱プレスにより、該凸部の裏面に設けた凹部に合致する形状の凸部に形成した弾性芯材を、前記凹部内に嵌合させると共に、該凹部の内面に接着などにより密着固定するため、該表皮材の凸部の成型保持性は向上し、背当て部材4として十分に機能する作用を有する。   If artificial leather is used as the skin material, the back surface of the finish layer is impregnated with a reinforcing material made of a material with mold retention, for example, a thermoplastic resin, or stuck, and the convex part molded by hot pressing is molded. Holds. On the other hand, when synthetic leather or natural leather is used as the skin material, the molding convexity of the molded convex part itself is short-term. In order to fit the elastic core material formed on the convex part of the shape corresponding to the concave part provided on the back surface of the inner part into the concave part and to adhere and fix to the inner surface of the concave part by adhesion or the like, the convex part of the skin material The mold holding property is improved, and has an effect of sufficiently functioning as the backing member 4.

ここで、弾性芯材21と22は、背当て部材4をランドセルに装着した状態において、ランドセル着用者の肩甲骨付近に接する部分であり(図11、12、15)、また弾性芯材23は図13、15に示すように、同じく背骨付近に、さらに、弾性芯材24は図12,13,14に示すように、背骨から腰骨付近に接する部分である。そして、各弾性芯材21〜24は、装着される個所に応じて適宜な硬度とし、適切な衝撃吸収性やクッション性を持たせてある。   Here, the elastic core members 21 and 22 are portions in contact with the vicinity of the shoulder blade of the school bag wearer when the backrest member 4 is attached to the school bag (FIGS. 11, 12, and 15). As shown in FIGS. 13 and 15, similarly, in the vicinity of the spine, the elastic core member 24 is a portion in contact with the vicinity of the hip bone from the spine as shown in FIGS. 12, 13, and 14. Each of the elastic core members 21 to 24 has an appropriate hardness according to the place where the elastic core members 21 to 24 are mounted, and has appropriate shock absorption and cushioning properties.

具体的には、ランドセル着用者の左右の肩甲骨付近に接する背当て部材の凸部11、12の内側に嵌合させる弾性芯材21と22は、ランドセル着用者の身体硬度に近い20〜30°(JIS−C)の発泡体となるように設定される(図11、15)。またランドセル着用者が歩行する際に、ランドセルの荷重や衝撃が与えられる腰部付近に接する背当て部材4を構成する表皮材1の凸部14の内側に設けた凹部14a内に嵌合する弾性芯材24は、衝撃吸収性の優れた発泡体となるように設定される(図13、14)。   Specifically, the elastic core members 21 and 22 to be fitted inside the convex portions 11 and 12 of the back support member that contact the vicinity of the left and right shoulder blades of the school bag wearer are 20 to 30 close to the body hardness of the school bag wearer. It is set to be a foam of (JIS-C) (FIGS. 11 and 15). Also, when the school bag wearer walks, the elastic core is fitted into a recess 14a provided on the inner side of the projecting portion 14 of the skin material 1 that constitutes the back member 4 that is in contact with the back of the waist where the load or impact of the school bag is applied. The material 24 is set so as to be a foam having excellent shock absorption (FIGS. 13 and 14).

この弾性芯材21〜24は、ウレタンフォーム等の発泡体を前記表皮材1の前記裏面側に形成される凹部11a〜14aに対応する凸部21b〜24bになるように成形するため均一のクッション性を有している。しかし、該弾性芯材のクッション性を部分的に調整する必要がある場合、例えば、図7に示すように、弾性芯材21〜24の中のいずれかの弾性芯材、例えば成型加工した弾性芯材21、22の裏面に盲状の穴部26、26を後加工によって形成してクッション性を微妙に調整することも可能である。前記穴部26を弾性芯材の裏面側に設けても、該弾性芯材の外形は不変であるので外形を変形することはない。   The elastic core materials 21 to 24 are uniform cushions because foams such as urethane foam are formed to be convex portions 21 b to 24 b corresponding to the concave portions 11 a to 14 a formed on the back surface side of the skin material 1. It has sex. However, when it is necessary to partially adjust the cushioning property of the elastic core material, for example, as shown in FIG. 7, any elastic core material among the elastic core materials 21 to 24, for example, a molded elastic material It is also possible to finely adjust the cushioning properties by forming blind holes 26, 26 on the back surfaces of the core materials 21, 22 by post-processing. Even if the hole 26 is provided on the back side of the elastic core member, the outer shape of the elastic core member is not changed, so that the outer shape is not deformed.

上記の手順で複数の凸部11〜14を製造した表皮材1と弾性芯材21〜24とを組み合わせた中間製品が図5に示したものである。そして、その裏面に硬質ボードである下地ボード3を位置させて接着や融着することで完成品の背当て部材4となる。その際、表皮材1と下地ボード3の周辺部は必要に応じて縫製される。また、表皮材の周囲部分を長く形成して、該下地ボード3を包み込むようにしてもよい。この完成品の背当て部材4は、図10に示すように、ランドセル5に縫製により組み付けられる。   The intermediate product which combined the skin material 1 which manufactured the some convex parts 11-14 with said procedure, and the elastic core materials 21-24 is shown in FIG. Then, the base board 3 which is a hard board is positioned on the back surface and bonded or fused to form the back support member 4 of the finished product. In that case, the peripheral part of the skin material 1 and the base board 3 is sewn as needed. Moreover, the surrounding part of the skin material may be formed long and the base board 3 may be wrapped. The finished product backing member 4 is assembled to the school bag 5 by sewing, as shown in FIG.

上記では弾性芯材として、表皮材1の凸部11〜14の裏側に形成された凹部11a〜14aに対応する凸部21b〜24bを有した形状の複数のパーツからなるものを用いたが、これら複数の凸部を一体に形成したものを用いることもできる。図8、9はその例を示したもので、前記弾性芯材21〜24と同形であってそれぞれ介在する間隙27の部分を薄肉状の連結部36、36で連結して複数の弾性芯材31〜34を一体に形成して弾性芯材体30を形成してもよい。各弾性芯材31〜34はそれぞれ連結部36、36で一体に形成してあるので、前記表皮材1の裏面にそれぞれ設けた凹部11a〜14aに嵌合して装着する場合に一回の組み込みで収容できるため作業性が向上する利点がある。   In the above, as the elastic core material, a material composed of a plurality of parts having convex portions 21 b to 24 b corresponding to the concave portions 11 a to 14 a formed on the back side of the convex portions 11 to 14 of the skin material 1 was used. What formed these several convex parts integrally can also be used. FIGS. 8 and 9 show such an example, and a plurality of elastic core members are formed by connecting the gaps 27 having the same shape as the elastic core members 21 to 24 with thin connecting portions 36 and 36, respectively. The elastic core member 30 may be formed by integrally forming 31 to 34. Since the elastic core members 31 to 34 are integrally formed by the connecting portions 36 and 36, respectively, when they are fitted into the recesses 11a to 14a provided on the back surface of the skin material 1, they are assembled once. Since it can be accommodated, there is an advantage that workability is improved.

ランドセル使用者が背中7にランドセル5を背負って歩行および走行する場合の安定性を高めるためには、ランドセルの背当て部材4の形状を使用者の背中を包み込むようにフィットさせる(図12)ことで、歩行及び走行する際のランドセルの振動及び振幅を抑える必要がある。このようなフィット性を向上させるには、ランドセルの背当て部材4がランドセル使用者の背中に接した状態において、ランドセル使用者の背中の湾曲した形状に、背当て部材4の形状を合わせる必要がある(図13〜15)。このためには、表皮材1や弾性芯材21〜24を0mm〜50mmの高さを有する凹凸形状に成型することが必要となる。具体的には、この高さの範囲で着用者の背中の湾曲形状に沿った高低差のある複雑な三次元の凹凸形状を有するように、表皮材1や弾性芯材21〜24を成型することになる。   In order to improve the stability when the school bag user walks and runs with the school bag 5 on the back 7, the shape of the back support member 4 of the school bag is fitted to wrap the user's back (FIG. 12). Therefore, it is necessary to suppress the vibration and amplitude of the school bag when walking and running. In order to improve such fit, it is necessary to match the shape of the back support member 4 to the curved shape of the back of the school bag user while the back support member 4 of the school bag is in contact with the back of the school bag user. Yes (Figs. 13-15). For this purpose, it is necessary to mold the skin material 1 and the elastic core materials 21 to 24 into an uneven shape having a height of 0 mm to 50 mm. Specifically, the skin material 1 and the elastic core materials 21 to 24 are molded so as to have a complicated three-dimensional uneven shape with a height difference along the curved shape of the wearer's back in this height range. It will be.

また、従来構造の背当て部材の場合、ランドセル使用者がランドセルを背中7に装着した状態において、ランドセル使用者の背中と背当て部材は平面状に大きな面積で接することから、ランドセル使用者の背中からの発汗によるベトツキで不快感が生じる場合が多かった。このため、本発明の背当て部材4では、図11〜15に示すように、ランドセル使用者がランドセルを装着した状態で、ランドセル使用者の背中7と背当て部材4との間に通気部分が形成されるように、表皮材1の表面側に設けた複数の凸部11〜14の間には各凸部の区切り部分となる裏面が平坦状をした通気溝6を設けてあって、前記弾性芯材21〜24を内部に嵌合させた凸部11〜14の各間に介在させて間隙を設けてある。具体的には、凹入状をした通気溝6は、表皮材1の表面側から該表面側に突出させて設けた凸部11〜14の頂部までの高さが、0〜50mmの範囲の深さで表皮材1の表面に設けてある。   Further, in the case of a back support member having a conventional structure, when the school bag user wears the school bag on the back 7, the school bag user's back and the back support member are in contact with each other over a large area, so that the school bag user's back There were many cases in which discomfort was caused by the stickiness caused by sweating. Therefore, in the back support member 4 of the present invention, as shown in FIGS. 11 to 15, there is a ventilation portion between the back 7 of the school bag user and the back support member 4 with the school bag user wearing the school bag. Between the plurality of convex portions 11 to 14 provided on the front surface side of the skin material 1, there is provided a ventilation groove 6 having a flat back surface as a partitioning portion of each convex portion, A gap is provided between each of the convex portions 11 to 14 in which the elastic core materials 21 to 24 are fitted. Specifically, the recessed ventilation groove 6 has a height from the surface side of the skin material 1 to the top of the convex portions 11 to 14 provided to protrude to the surface side in a range of 0 to 50 mm. The depth is provided on the surface of the skin material 1.

またランドセル着用時の圧着が大きく快適性を高めたい部分では、該通気溝6を深く形成することが好ましい。このように、表皮材の表面側を凹入状にした通気溝6の底面部分(裏面部分)の高さを高くしたり低くしたりすることも可能である。なお、この通気溝を高めの位置、即ち下地ボードの表面から上方に位置させた場合は、必要に応じて、該表皮材の通気溝の裏面側に充填素材を取り付けてもよい。この場合、該通気溝に隣接する弾性芯材はそれぞれ下地ボードに接着固定しているので、充填素材は必ずしも必要ではない。   In addition, it is preferable to form the ventilation groove 6 deeply in a portion where pressure bonding when wearing the school bag is large and it is desired to improve comfort. As described above, it is possible to increase or decrease the height of the bottom surface portion (back surface portion) of the ventilation groove 6 in which the surface side of the skin material is recessed. In addition, when this ventilation groove is located at a higher position, that is, above the surface of the base board, a filling material may be attached to the back surface side of the ventilation groove of the skin material, if necessary. In this case, since the elastic core material adjacent to the ventilation groove is bonded and fixed to the base board, the filling material is not necessarily required.

本発明に係る実施形態の製造方法により作られた表皮材の平面図である。It is a top view of the skin material produced by the manufacturing method of the embodiment concerning the present invention. 図1のA−A線端面図である。It is an AA line end view of FIG. 本発明の実施形態の製造方法により作られた複数の弾性芯材をそれぞれ間隔を存して配した状態の平面図である。It is a top view in the state where a plurality of elastic core materials made by the manufacturing method according to the embodiment of the present invention are arranged with intervals. 図3のB−B線断面図である。FIG. 4 is a sectional view taken along line BB in FIG. 3. 本発明に係る背当て部材の斜視図である。It is a perspective view of the backrest member concerning the present invention. 図5のC−C線矢視方向の断面図である。It is sectional drawing of the CC arrow direction of FIG. 他の実施形態において弾性芯材が間隔をおいて組み合わせた状態の裏面側からの斜視図である。It is a perspective view from the back surface side of the state which combined the elastic core material in the other embodiment at intervals. 複数の弾性芯材を一体に成形した状態の平面図である。It is a top view in the state where a plurality of elastic core materials were fabricated in one. 図8のD−D線断面図である。It is the DD sectional view taken on the line of FIG. 本発明に係る背当て部材を用いたランドセルを示した説明図である。It is explanatory drawing which showed the school bag using the back support member which concerns on this invention. 本発明に係る背当て部材の正面図である。It is a front view of the backrest member concerning the present invention. 背当て部材を用いたランドセルを背中に背負った状態のランドセルの前面(使用者の背中側)の高度差を濃淡で表した説明図である。It is explanatory drawing which represented the altitude difference of the front surface (back side of a user) of the school bag of the state which carried the school bag which used the back support member on the back by the shading. 図11のE―E線断面図である。It is the EE sectional view taken on the line of FIG. 図11のF−F線断面図である。It is the FF sectional view taken on the line of FIG. 図11のG―G線断面図である。It is the GG sectional view taken on the line of FIG.

符号の説明Explanation of symbols

1 表皮材
3 下地ボード
4 背当て部材
5 ランドセル
6 通気溝
11 凸部
12 凸部
13 凸部
14 凸部
11a 凹部
12a 凹部
13a 凹部
14a 凹部
21 弾性芯材
22 弾性芯材
23 弾性芯材
24 弾性芯材
21b 凸部
22b 凸部
23b 凸部
24b 凸部
DESCRIPTION OF SYMBOLS 1 Skin material 3 Base board 4 Backing member 5 School bag 6 Venting groove 11 Convex part 12 Convex part 13 Convex part 11a Concave part 12a Concave part 13a Concave part 14a Concavity 21 Elastic core material 22 Elastic core material 23 Elastic core material 24 Elastic core Material 21b Convex part 22b Convex part 23b Convex part 24b Convex part

Claims (10)

背負い式バックに使用される背当て部材であって、前記バックを背負ったときに使用者の背中に当たるシート状の表皮材と、前記表皮材の裏面側に配置される弾性芯材とを有してなり、
前記表皮材として、前記使用者の背中の凹凸形状に対応する三次元立体形状に成形されたものを用いる、ことを特徴とする背当て部材。
A backrest member used for a backpack, comprising a sheet-like skin material that hits a user's back when the back is carried, and an elastic core material disposed on the back side of the skin material And
A back support member that is formed into a three-dimensional solid shape corresponding to the uneven shape of the user's back as the skin material.
前記弾性芯材が、前記表皮材の裏面側に形成される凹部に対応する凸部を有した成形品である、ことを特徴とする請求項1記載の背当て部材。   The back support member according to claim 1, wherein the elastic core member is a molded product having a convex portion corresponding to a concave portion formed on a back surface side of the skin material. 前記表皮材の裏面側には複数の凹部が形成されており、前記弾性芯材が前記複数の凹部に対応する凸部を有した部材からなる、ことを特徴とする請求項2記載の背当て部材。   3. The backrest according to claim 2, wherein a plurality of recesses are formed on the back surface side of the skin material, and the elastic core member is made of a member having projections corresponding to the plurality of recesses. Element. 前記表皮材の三次元立体形状の一部が通気溝を形成しており、
前記背当て部材を備えた背負い式バックを背負ったときに使用者の背中と前記表皮材との間に前記通気溝を通る空気の流れが形成される、ことを特徴とする請求項1ないし3のいずれか1に記載の背当て部材。
A part of the three-dimensional solid shape of the skin material forms a ventilation groove,
4. An air flow passing through the ventilation groove is formed between a user's back and the skin material when carrying a backpack with the backrest member. The backrest member according to any one of the above.
請求項1から4のいずれか1に記載の背当て部材が、下地ボードに固着してなる、ことを特徴とする背負い式バック。   A backpack according to any one of claims 1 to 4, wherein the backrest member is fixed to a base board. 背負い式バックに使用される背当て部材の製造方法であって、
前記バックを背負ったときに使用者の背中に当たるシート状の表皮材の表面側を、前記使用者の背中の凹凸形状に対応する三次元立体形状に成形し、
前記表皮材の裏面側に配置される弾性芯材として、前記表皮材の裏面側に形成される凹部に対応する凸部を有する形状に成形し、
前記表皮材の凹部に前記弾性芯材の凸部を嵌合する、ことを特徴とする背当て部材の製造方法。
A method for manufacturing a backing member used for a backpack-type back,
The surface side of the sheet-like skin material that hits the user's back when carrying the back is molded into a three-dimensional solid shape corresponding to the uneven shape of the user's back,
As an elastic core material arranged on the back surface side of the skin material, it is molded into a shape having a convex portion corresponding to a concave portion formed on the back surface side of the skin material,
A method for manufacturing a backing member, wherein the convex portion of the elastic core member is fitted into the concave portion of the skin material.
前記表皮材の裏面側には複数の凹部が形成されており、前記弾性芯材が前記複数の凹部に対応する凸部を有する部材からなる、ことを特徴とする請求項6記載の背当て部材の製造方法。   The back support member according to claim 6, wherein a plurality of recesses are formed on a back surface side of the skin material, and the elastic core member is formed of a member having projections corresponding to the plurality of recesses. Manufacturing method. 前記表皮材は、上方金型と下方金型とを用いた熱プレス成型により製造され、前記熱プレス成型時の上方金型と下方金型とに温度差を設けてある、ことを特徴とする請求項6又は7記載の背当て部材の製造方法。   The skin material is manufactured by hot press molding using an upper mold and a lower mold, and a temperature difference is provided between the upper mold and the lower mold at the time of the hot press molding. The manufacturing method of the back member of Claim 6 or 7. 前記熱プレス成型時の上方金型は、前記表皮材の表面側に施された表面意匠が溶融により損傷しない低温領域、前記下方金型は前記表皮材の成型可能な高温領域の温度にそれぞれ設定して温度差を設けてある、ことを特徴とする請求項8記載の背当て部材の製造方法。   The upper mold at the time of the heat press molding is set to a low temperature region where the surface design applied to the surface side of the skin material is not damaged by melting, and the lower mold is set to a temperature of a high temperature region where the skin material can be molded. The method for manufacturing a backrest member according to claim 8, wherein a temperature difference is provided. 前記熱プレス成型時の上方金型と下方金型との間に設ける間隙が、前記上方および下方金型内に収容される前記表皮材の厚さより広く設けてある、ことを特徴とする請求項8記載の背当て部材の製造方法。   The gap provided between the upper mold and the lower mold at the time of the hot press molding is provided wider than the thickness of the skin material accommodated in the upper and lower molds. The manufacturing method of the backrest member of Claim 8.
JP2008001134A 2008-01-08 2008-01-08 Back pad member, its manufacturing method, and backpack Pending JP2009160253A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101906828B1 (en) * 2017-02-16 2018-10-12 주식회사 포스처360 Backpack with protecting backbone
JP2019170714A (en) * 2018-03-28 2019-10-10 株式会社モンドデザイン Manufacturing method of back face support for knapsack and knapsack with back face support
JP2023110217A (en) * 2022-01-28 2023-08-09 株式会社セイバン Manufacturing method of back pad of backpack and manufacturing method of backpack

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4975703A (en) * 1972-11-24 1974-07-22
JPS505501A (en) * 1973-05-21 1975-01-21
JP2004194928A (en) * 2002-12-19 2004-07-15 Seiban:Kk Back pad member of back-carried type bag
JP2004194929A (en) * 2002-12-19 2004-07-15 Seiban:Kk Back pad member of back-carried type bag

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4975703A (en) * 1972-11-24 1974-07-22
JPS505501A (en) * 1973-05-21 1975-01-21
JP2004194928A (en) * 2002-12-19 2004-07-15 Seiban:Kk Back pad member of back-carried type bag
JP2004194929A (en) * 2002-12-19 2004-07-15 Seiban:Kk Back pad member of back-carried type bag

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101906828B1 (en) * 2017-02-16 2018-10-12 주식회사 포스처360 Backpack with protecting backbone
JP2019170714A (en) * 2018-03-28 2019-10-10 株式会社モンドデザイン Manufacturing method of back face support for knapsack and knapsack with back face support
JP7050291B2 (en) 2018-03-28 2022-04-08 株式会社モンドデザイン How to make a back support for a back bag and a back bag with a back support
JP2023110217A (en) * 2022-01-28 2023-08-09 株式会社セイバン Manufacturing method of back pad of backpack and manufacturing method of backpack

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