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JP2008237127A - Soybean protein hydrolysate and its production method - Google Patents

Soybean protein hydrolysate and its production method Download PDF

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JP2008237127A
JP2008237127A JP2007083376A JP2007083376A JP2008237127A JP 2008237127 A JP2008237127 A JP 2008237127A JP 2007083376 A JP2007083376 A JP 2007083376A JP 2007083376 A JP2007083376 A JP 2007083376A JP 2008237127 A JP2008237127 A JP 2008237127A
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protein
soybean protein
soybean
amino acid
protein hydrolyzate
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JP4985023B2 (en
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Shigeki Mizushima
茂樹 水嶋
Yasushi Nakamura
靖 中村
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Fuji Oil Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a soybean protein hydrolysate which achieves a fresh and better flavor with no odor of soybean, bitterness and worse after-taste such as a contracted taste and can apply a proper hardness when utilized for pickling domestic animal meats. <P>SOLUTION: The soybean protein hydrolysate has (a) a hydrolysis rate of 4-20% based on solubility in 0.22 M trichloroacetic acid (TCA), (b) 0.1-2 wt.% in content of isolated amino acid in a dry solid component, and (c) a rate of hydrophobic amino acid in an isolated amino acid of 35% or more. It also has (d) a gelatinizing capacity and has (f) an NSI (nitrogen soluble index) of 70-100. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、酵素分解され、風味に優れ、充分なゲル形成性を有する大豆たん白加水分解物の製造法に関し、特にピックル液用として好適な大豆たん白素材、該大豆たん白素材を含んでなるピックル液を提供するものである。   The present invention relates to a method for producing a soy protein hydrolyzate that is enzymatically decomposed, excellent in flavor, and has sufficient gel-forming properties, and particularly includes a soy protein material suitable for use in a pickle solution, including the soy protein material. The pickle liquid is provided.

食肉製品(食肉ハム、食肉ソーセージ、食肉ベーコン、焼豚など、更には食肉フライ製品(とんかつ、てんぷら)等が例示できる)、特にハム製造には、製品の保水性、抱脂性、結着性、あるいは硬さや弾力性といった食感の改良等を目的に大豆たん白をはじめ、必要に応じて卵白、カゼインナトリウム、乳たん白、血液たん白等の結着材料(たん白素材)とともに、食塩、糖類等の調味料、香辛料、重合リン酸塩等の結着補強剤、亜硝酸塩等の発色剤、カゼインナトリウム等の乳化安定剤、アスコルビン酸等の酸化防止剤、グルタミン酸ナトリウム等の調味料、ソルビン酸カリ等の保存料、甘味料等を配当した所謂ピックル液を肉に混合あるいは注入する方法が採用されている。しかしながら、ピックル液を肉に注入する方法では、たん白素材の配合量を上げ過ぎると、その粘度が上がる為に、インジェクターでの肉への注入作業が困難となり、逆に配合量を下げすぎると期待される改良効果が薄れてしまう。   Meat products (meat ham, meat sausage, meat bacon, grilled pork, etc., as well as fried meat products (tonkatsu, tempura) etc.), especially for ham production, product water retention, fat retention, binding, or In order to improve the texture such as hardness and elasticity, soy protein, as well as binding materials (protein materials) such as egg white, sodium caseinate, milk protein, blood protein, etc., salt, sugar Seasonings such as spices, polymeric phosphates, binder reinforcing agents such as nitrites, color formers such as nitrite, emulsion stabilizers such as sodium caseinate, antioxidants such as ascorbic acid, seasonings such as sodium glutamate, sorbic acid A so-called pickle solution in which preservatives such as potash and sweeteners are distributed is mixed or injected into the meat. However, in the method of injecting the pickle liquid into the meat, if the compounding amount of the protein material is increased too much, the viscosity will increase, making it difficult for the injector to inject the meat into the meat, and conversely if the compounding amount is too low Expected improvement effect will fade.

大豆たん白は前述の改良効果に優れるため、ピックル液に配合されるものの、大豆たん白自体の粘度が高く、配合量に制限があった。その為、粘度上昇抑制等の観点から、過去、大豆蛋白の酵素分解に関する研究は多くなされている。例えば、特許文献1(特開昭51−51552号公報)には本願出願人の発明であるが、低変性脱脂大豆より得た豆乳を加熱処理した後酵素分解し再度加熱して粉末化したゲル形成能をもつ脱臭粉末豆乳が開示されている。しかし、豆乳であり酵素も特定の酵素を教えるものでもない。
また、特許文献2(特開昭59−166040号公報)には、大豆蛋白質溶液を加熱処理した後、ブロメライン又はパパインを作用させて凝乳状とし、乾燥、粉末化して保水性とゲル化力に優れた大豆蛋白粉末が開示されている。しかし、本発明の酵素とは異なる。
また、特許文献3(特開昭62−14796号公報)には本願出願人の発明であるが、植物性蛋白をペニシリウム属由来の中性及び/又はアルカリ性プロテアーゼを用いて酵素分解する方法が開示されているが、得られるものは加熱してもゲル化しない大豆蛋白であり、ゲル化する本願発明とは異なるものである。
また、特許文献4(特開平6−46799号公報)には大豆蛋白含有溶液をエラスターゼ処理することによりピックル液用大豆蛋白分解物を得る方法が開示されているが、本願発明とは酵素が異なる。
また、特許文献5(特開平9−313111号公報には、大豆蛋白質中のβ−コングリシニンをパパイン、プロメライン、フィシン等を用いて選択的に分解させて得られるβ−コングリシニン低含量大豆蛋白質分解物が開示され、食肉製品に用いることも開示されている。本願発明とは酵素分解の態様が異なる。
また、特許文献6(特開平5−328939号公報)には大豆蛋白質分解物を含有するピックル液が開示されているが、用いる酵素としては例えばパパイン、ペプシン、トリプシン、キモトリプシン等が開示されているだけであり、本願発明のような酵素は開示されていない。
Since soybean protein is excellent in the above-mentioned improvement effect, although it is blended in the pickle solution, the viscosity of soybean protein itself is high and the blending amount is limited. For this reason, in the past, many studies on enzymatic degradation of soybean protein have been made from the viewpoint of suppressing the increase in viscosity. For example, Patent Document 1 (Japanese Patent Application Laid-Open No. 51-51552) discloses the invention of the applicant of the present application. A gel obtained by heat-treating soy milk obtained from low-denatured defatted soybean, followed by enzymatic decomposition and heating again Deodorized powdered soymilk with formability is disclosed. However, it is soy milk and neither an enzyme nor a specific enzyme is taught.
Patent Document 2 (Japanese Patent Application Laid-Open No. 59-166040) discloses that after heating a soybean protein solution, bromelain or papain is allowed to act to form a curd, dried and powdered for water retention and gelling power. An excellent soy protein powder is disclosed. However, it is different from the enzyme of the present invention.
Patent Document 3 (Japanese Patent Application Laid-Open No. 62-14796) discloses the invention of the present applicant, and discloses a method for enzymatic degradation of plant proteins using neutral and / or alkaline proteases derived from the genus Penicillium. However, what is obtained is a soy protein which does not gel when heated, which is different from the present invention which gels.
Patent Document 4 (Japanese Patent Laid-Open No. 6-46799) discloses a method for obtaining a soybean protein degradation product for pickle liquid by elastase treatment of a soybean protein-containing solution, but the enzyme is different from that of the present invention. .
Patent Document 5 (Japanese Patent Laid-Open No. 9-313111 discloses that β-conglycinin low content soybean protein degradation obtained by selectively degrading β-conglycinin in soybean protein using papain, promelain, ficin, etc. The product is disclosed and used for meat products, and the aspect of enzymatic degradation is different from the present invention.
Patent Document 6 (JP-A-5-328939) discloses a pickle solution containing a soy protein degradation product. Examples of enzymes used include papain, pepsin, trypsin, and chymotrypsin. However, an enzyme as in the present invention is not disclosed.

特許文献7(特表2004−511241号公報)に開示の発明は加水分解の程度が本願発明より進んだもので、フレーバーに優れチーズやワインなどの発酵食品用途に用いられるタンパク加水分解物であってゲル化力は有しないものである。
又、特許文献8(特開2005−80668号公報)には、アスペルギルスなどのエンドペプチターゼ活性およびエキソペプチターゼ活性の両方を有する真菌性プロテアーゼ酵素もしくは真菌性プロテアーゼ酵素の混合物を用いて加水分解して可溶性大豆タンパク質を得ることが示されている。
しかしペプチドまで加水分解しており、もはやゲル形成力を有するものではない。
The invention disclosed in Patent Document 7 (Japanese Translation of PCT International Publication No. 2004-511241) is a protein hydrolyzate that is superior in flavor and used in fermented foods such as cheese and wine. It has no gelling power.
Patent Document 8 (Japanese Patent Application Laid-Open No. 2005-80668) discloses hydrolysis using a fungal protease enzyme or a mixture of fungal protease enzymes having both endopeptidase activity and exopeptidase activity such as Aspergillus. It has been shown to obtain soluble soy protein.
However, it is hydrolyzed to the peptide and no longer has gel-forming ability.

以上のように従来さまざまな試みがなされているが、作業性、例えば粘度が低く、ピックル液を肉へ注入する作業が容易であり、しかも製品の食感、外観等が優れ、特に製品の風味に適した大豆たん白素材がなお切望されているのが現状である。   As described above, various attempts have been made, but workability, for example, the viscosity is low, the work of injecting the pickle liquid into the meat is easy, and the texture and appearance of the product are excellent. The present condition is that the soybean protein material suitable for is still eagerly desired.

特開昭51−51552号公報JP 51-51552 A 特開昭59−166040号公報JP 59-166040 A 特開昭62−14796号公報JP-A-62-14796 特開平6−46799号公報JP-A-6-46799 特開平9−313111号公報JP-A-9-313111 特開平5−328939号公報JP-A-5-328939 特開2004−511241号公報JP 2004-512124 A 特開2005−80668号公報JP 2005-80668 A

本発明は、大豆臭や渋味、収斂味等の後味の悪さがないすっきりとして風味良好な大豆たん白加水分解物であって、かつ畜肉の漬け込み用ピックルに利用した場合に適度な硬さを付与する大豆たん白加水分解物を目的とした。   The present invention is a soy protein hydrolyzate with a clean and good taste that does not have bad aftertaste such as soybean odor, astringency, and astringency, and has an appropriate hardness when used for pickling pickles of livestock meat. Aimed at soy protein hydrolyzate to be applied.

本発明者らは、上記の問題を解決すべく鋭意研究の結果、大豆たん白質を含む溶液を中性で加熱処理を行った後、ペプチダーゼ活性を有する酵素を用いて、ゲル形成能を残した状態で、遊離アミノ酸の含量、疎水性アミノ酸の割合、NSI等をある範囲になるように加水分解することによって、大豆臭が低減され風味に優れ、かつゲル化力を有する大豆たん白加水分解物を調製できる事を見出し、本発明を完成するに至った。
すなわち、本発明は、下記物性を有する大豆たん白加水分解物である。
(a)加水分解率が0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%。
(b)乾燥固形分中遊離アミノ酸含量が0.1〜2重量%。
(c)遊離アミノ酸中の疎水性アミノ酸の割合が35%以上。
(d)ゲル化力を保有する。
(f)NSI(Nitrogen soluble index)が70〜100。
この大豆たん白加水分解物はピックル液用が好ましい。また本発明はこの大豆たん白加水分解物を含んでなるピックル液である。
また、本発明は、大豆たん白質を含む溶液を中性で加熱後Aspergillus oryzae由来あるいはRhizopus oryzae由来の、ペプチダーゼ活性を有する酵素を用いて下記条件となるように加水分解することを特徴とする大豆たん白加水分解物の製造法である。
(a)加水分解率が0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%。
(b)遊離アミノ酸含量が0.1〜2重量%。
(c)遊離アミノ酸中の疎水性アミノ酸の割合が35%以上。
(d)ゲル化力を保有する。
(f)NSI(Nitrogen soluble index)が70〜100。
As a result of diligent research to solve the above problems, the present inventors left a gel-forming ability using an enzyme having peptidase activity after a neutral heat treatment of a solution containing soybean protein. Soy protein hydrolyzate with reduced soy odor, excellent flavor, and gelling power by hydrolyzing free amino acid content, hydrophobic amino acid ratio, NSI, etc. within a certain range Has been found to be able to be prepared, and the present invention has been completed.
That is, the present invention is a soybean protein hydrolyzate having the following physical properties.
(A) The hydrolysis rate is 0.22 M trichloroacetic acid (TCA) soluble rate of 4 to 20%.
(B) The content of free amino acid in the dry solid content is 0.1 to 2% by weight.
(C) The proportion of hydrophobic amino acids in free amino acids is 35% or more.
(D) possesses gelling power;
(F) NSI (Nitrogen soluble index) is 70-100.
This soy protein hydrolyzate is preferably used for a pickle solution. Moreover, this invention is the pickle liquid which comprises this soybean protein hydrolyzate.
Further, the present invention is a soybean characterized in that it is hydrolyzed so as to satisfy the following conditions using an enzyme having peptidase activity derived from Aspergillus oryzae or Rhizopus oryzae after neutrally heating a solution containing soybean protein This is a method for producing a protein hydrolyzate.
(A) The hydrolysis rate is 0.22 M trichloroacetic acid (TCA) soluble rate of 4 to 20%.
(B) The free amino acid content is 0.1 to 2% by weight.
(C) The proportion of hydrophobic amino acids in free amino acids is 35% or more.
(D) possesses gelling power;
(F) NSI (Nitrogen soluble index) is 70-100.

本発明により、大豆臭が低減され風味に優れ、かつゲル化力を有するたん白加水分解物が可能になったものである。   According to the present invention, a protein hydrolyzate having reduced soybean odor, excellent flavor, and gelling power has become possible.

まず、本発明の製造法から説明する。
本発明は、大豆たん白を含む溶液を中性で加熱後Aspergillus oryzae由来あるいはRhizopus oryzae由来の、ペプチダーゼ活性を有する酵素を用いて下記条件となるように加水分解することを特徴とする大豆たん白加水分解物の製造法である。
(a)加水分解率が0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%。
(b)遊離アミノ酸含量が0.1〜2重量%。
(c)遊離アミノ酸中の疎水性アミノ酸の割合が35%以上。
(d)ゲル化力を保有する。
(f)NSI(Nitrogen soluble index)が70〜100。
First, the production method of the present invention will be described.
The present invention is a soy protein characterized by hydrolyzing a solution containing soy protein in a neutral state and then using Aspergillus oryzae-derived or Rhizopus oryzae-derived enzyme having peptidase activity so as to satisfy the following conditions: It is a manufacturing method of a hydrolyzate.
(A) The hydrolysis rate is 0.22 M trichloroacetic acid (TCA) soluble rate of 4 to 20%.
(B) The free amino acid content is 0.1 to 2% by weight.
(C) The proportion of hydrophobic amino acids in free amino acids is 35% or more.
(D) possesses gelling power;
(F) NSI (Nitrogen soluble index) is 70-100.

本発明に用いる大豆たん白を含む溶液は、脱脂大豆に水を加えて磨砕したスラリー、このスラリーからホエーを除いたスラリー、脱脂大豆を水抽出しておからを除いた抽出液、この抽出液を酸沈殿されたカードスラリーを用いることができる。最終製品の風味および高蛋白含量を考慮した場合、用いる原料としてはカードスラリーを使用することが好ましい。   The solution containing soy protein used in the present invention is a slurry obtained by adding water to defatted soybeans and then ground, a slurry obtained by removing whey from the slurry, an extract obtained by removing defatted soybeans from water, and this extraction. A card slurry obtained by acid precipitation of the liquid can be used. When considering the flavor and high protein content of the final product, it is preferable to use curd slurry as a raw material to be used.

大豆たん白を含む溶液は、中性で加熱を行う。その際溶液pHは6.5〜8.0、好ましくは7.0〜7.5の範囲に調整を行う事が適当である。pHが6.5より低い場合、たん白の溶解性が低くなるため、大豆臭の脱臭効率が低下するとともに、ゲル化力が大幅に低下する傾向にある。また、pHが8.0より高い場合、後の加熱処理によりアルカリ臭の発生や色調に黄緑がかった変色が生ずるなど、風味、色調の低下に繋がるため好ましくない傾向にある。中和に用いるアルカリ剤としては、食品用途で使用できる水酸化Na、水酸化Kが例示できる。   The solution containing soy protein is neutral and heated. In that case, it is appropriate to adjust the solution pH in the range of 6.5 to 8.0, preferably 7.0 to 7.5. When the pH is lower than 6.5, the solubility of the protein is lowered, so that the deodorization efficiency of soybean odor is lowered and the gelling power tends to be greatly reduced. On the other hand, when the pH is higher than 8.0, it tends to be unfavorable because the subsequent heat treatment leads to a decrease in flavor and color tone such as generation of an alkali odor and discoloration of yellowish green. Examples of the alkali agent used for neutralization include Na hydroxide and K hydroxide that can be used in food applications.

ただし、大豆たん白を含む溶液は、Mg2+およびCa2+を実質加えないものを用いる。Mg2+およびCa2+を加えたものを用いたのでは目的の、ゲル化力を有する大豆たん白加水分解物を得ることができないからである。 However, as the solution containing soybean protein, a solution containing substantially no Mg 2+ and Ca 2+ is used. This is because the desired soy protein hydrolyzate having gelling power cannot be obtained by using Mg 2+ and Ca 2+ added.

本発明において、前記の大豆たん白を含む溶液に中性で加熱処理を行ってから、ペプチダーゼ活性を有する酵素を加えてたん白加水分解を行う事が重要である。この加熱処理条件は、100〜155℃、好ましくは110〜150℃の範囲で、加熱時間は5秒〜5分、好ましくは5秒〜3分の範囲で実施することが適当である。加熱温度が100℃より低い温度、加熱時間が5秒より短い条件では、大豆臭の低減効果が乏しい。逆に、加熱温度が155℃を超える温度、加熱時間が5分を超える条件では、たん白の熱変性が進み過ぎゲル化力を損ったり、加熱による変色も発生し易くなり最終製品の品質にも影響をおよぼすため、避ける事が好ましい。   In the present invention, it is important to carry out protein hydrolysis by adding an enzyme having peptidase activity after the solution containing soybean protein is neutral and heat-treated. The heat treatment conditions are 100 to 155 ° C., preferably 110 to 150 ° C., and the heating time is 5 seconds to 5 minutes, preferably 5 seconds to 3 minutes. When the heating temperature is lower than 100 ° C. and the heating time is shorter than 5 seconds, the effect of reducing soybean odor is poor. Conversely, under conditions where the heating temperature exceeds 155 ° C and the heating time exceeds 5 minutes, the heat denaturation of the protein proceeds excessively, the gelling power is impaired, and discoloration due to heating tends to occur, resulting in the quality of the final product. It is preferable to avoid it.

この加熱処理により、たん白の加熱変性によるその後の酵素分解処理での大豆臭低減効果の増加を促進することができる。加熱処理せずに、後の酵素分解処理を行っても大豆臭の低減効果は不十分なものとなる。これは、未変性の大豆たん白を酵素分解してもたん白の疎水性領域が分子表面に露出しておらず、酵素によるたん白加水分解の影響を受け難いため、疎水性領域に結合していると思われる大豆臭の原因物質(例えばn-ヘキサナール)が、遊離し難いことが原因と推測される。加熱変性させることでたん白質構造の内側に折り畳まれている疎水性領域を露出させ、その部分を加水分解する事で大豆臭の原因物質の脱臭が促進されるため、この加熱処理は有効な効果を発揮するものである。   By this heat treatment, an increase in the soybean odor reduction effect in the subsequent enzymatic decomposition treatment due to heat denaturation of the protein can be promoted. Even if the subsequent enzymatic decomposition treatment is performed without heat treatment, the effect of reducing soybean odor is insufficient. This is because even if the native soybean protein is enzymatically degraded, the hydrophobic region of the protein is not exposed on the surface of the molecule and is not easily affected by protein hydrolysis by the enzyme, so it binds to the hydrophobic region. It is assumed that the causative agent of soybean odor that seems to be present (for example, n-hexanal) is difficult to release. Heat-denaturation exposes the hydrophobic region folded inside the protein structure and hydrolyzes that part to promote deodorization of the causative agent of soybean odor. To demonstrate.

加熱方式は、間接加熱方式、直接加熱方式の何れの方法も利用可能であるが、脱臭効率の点から高温高圧の水蒸気を直接大豆たん白を含む溶液に吹き込み、加熱保持した後、真空フラッシュパン内で急激に圧力開放させるUHT殺菌(例えば、商品名、VTIS殺菌機)を用いることが大豆臭の低減には好適である。   Either indirect heating method or direct heating method can be used as the heating method. From the viewpoint of deodorization efficiency, high-temperature and high-pressure steam is directly blown into a solution containing soybean protein, heated and held, and then a vacuum flash pan It is preferable to use UHT sterilization (for example, trade name, VTIS sterilizer) that releases pressure suddenly in order to reduce soybean odor.

次いでペプチダーゼ活性を有する酵素を用いて加熱後の溶液を加水分解する。本発明に用いるペプチダーゼ活性を有する酵素はAspergillus oryzae由来あるいはRhizopus oryzae由来の、エキソ型ペプチダーゼ(ロイシンアミノペプチダーゼ)活性を有する酵素が適当である。本発明のペプチダーゼ活性を有する酵素はエンドプロテアーゼ活性も有する複合酵素であっても問題ないが、エンドプロテアーゼ活性よりエキソプロテアーゼ活性が強いことが必要である。エンドプロテアーゼ活性のほうが強いと目的の風味改良効果は弱いものとなる。   Next, the heated solution is hydrolyzed using an enzyme having peptidase activity. The enzyme having peptidase activity used in the present invention is suitably an enzyme having exo-type peptidase (leucine aminopeptidase) activity derived from Aspergillus oryzae or Rhizopus oryzae. The enzyme having peptidase activity of the present invention may be a complex enzyme having endoprotease activity, but it is necessary that the exoprotease activity is stronger than the endoprotease activity. If the endoprotease activity is stronger, the target flavor improving effect is weaker.

市販酵素としてはノボザイムジャパン(株)製のAspergillus oryzae由来の「フレーバーザイム」、新日本化学工業(株)製のAspergillus niger由来の「スミチームFLAP」、天野エンザイム(株)製のRhizopus oryzae由来の「ペプチダーゼR」、Aspergillus oryzae由来の「ウマミザイムG」、ヤクルト薬品工業(株)製のAspergillus oryzae由来の「パンチダーゼ」などのペプチダーゼ活性の高い市販酵素を用いることが適当である。   As a commercially available enzyme, “flavorzyme” derived from Aspergillus oryzae manufactured by Novozyme Japan Co., Ltd., “Sumiteam FLAP” derived from Aspergillus niger manufactured by Shin Nippon Chemical Industry Co., Ltd., derived from Rhizopus oryzae manufactured by Amano Enzyme Co., Ltd. It is appropriate to use commercially available enzymes with high peptidase activity such as “peptidase R”, “Umamizyme G” derived from Aspergillus oryzae, and “Punchidase” derived from Aspergillus oryzae manufactured by Yakult Pharmaceutical Co., Ltd.

なお、本発明における大豆たん白に対する酵素のエキソペプチダーゼ活性は、酵素処理を行わないもの(本発明の比較例3)の遊離アミノ酸含量を基準とした酵素処理後の遊離アミノ酸の増加量を指標とした。また本発明における大豆たん白に対する酵素のエンドプロテアーゼ活性は酵素処理を行わないものに対する0.22Mトリクロロ酢酸(TCA)可溶率の増加量を指標とした。そして、エキソペプチダーゼ活性とエンドプロテアーゼ活性との比率(Exo/End比)は、遊離アミノ酸の増加量をTCA可溶率の増加量で除した値を百分率で表した。本発明においては、Exo/End比が、0.1%以上、好ましくは0.3%以上の酵素が適当である。Exo/End比は高い方が好ましく、特に上限はない。   In addition, the exopeptidase activity of the enzyme for soybean protein in the present invention is based on the increase in free amino acid after the enzyme treatment based on the free amino acid content of the non-enzymatic treatment (Comparative Example 3 of the present invention). did. In addition, the endoprotease activity of the enzyme for soybean protein in the present invention was determined based on the increase in 0.22M trichloroacetic acid (TCA) solubility relative to the enzyme not treated. The ratio of exopeptidase activity to endoprotease activity (Exo / End ratio) was expressed as a percentage obtained by dividing the increase in free amino acids by the increase in TCA solubility. In the present invention, an enzyme having an Exo / End ratio of 0.1% or more, preferably 0.3% or more is suitable. A higher Exo / End ratio is preferred and there is no particular upper limit.

本発明の酵素による加水分解は、大豆たん白加水分解物がゲル化力を有する程度に加水分解することが適当である。加水分解しすぎてペプチドまで加水分解されたのではゲル化力を有しないからである。具体的には以下に記載する。
本発明において大豆たん白加水分解物の加水分解率は、0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%、好ましくは5〜15%が適当である。0.22M TCA可溶率で4%よりも低い分解度では、たん白に吸着していると思われる大豆臭の不快臭成分の遊離による脱臭効果および後味の不快味低減効果が乏しく、逆に20%を超える分解度の場合では、大豆臭の脱臭効果は高くなるものの、ゲル化力が損われるからである。
尚、0.22M TCA可溶率は、大豆たん白加水分解物に10倍量の水を加え、プロペラ撹拌し、濾紙(No.5)透過液を得、これに対し、等量の0.44M TCA溶液を加え、濾紙(No.6)透過液中の窒素をケルダール法で測定し、重量で除して百分率で表した。
The hydrolysis by the enzyme of the present invention is suitably hydrolyzed to the extent that the soybean protein hydrolyzate has gelling power. It is because it does not have gelling power if it hydrolyzes too much and it is hydrolyzed to a peptide. Specifically, it is described below.
In the present invention, the hydrolysis rate of soybean protein hydrolyzate is suitably 4 to 20%, preferably 5 to 15% in terms of 0.22M trichloroacetic acid (TCA) solubility. At 0.22 M TCA solubility and lower than 4% degradation, the deodorizing effect due to the release of the unpleasant odor component of soybean odor, which seems to be adsorbed on the protein, and the unpleasant taste reducing effect of the aftertaste are poor. This is because when the degree of decomposition exceeds 20%, the deodorizing effect of soybean odor is enhanced, but the gelling power is impaired.
The 0.22M TCA solubility is obtained by adding 10 times the amount of water to the soy protein hydrolyzate and stirring with a propeller to obtain a filter paper (No. 5) permeate. The TCA solution was added, and the nitrogen in the filter paper (No. 6) permeate was measured by the Kjeldahl method and expressed as a percentage by dividing by the weight.

本発明において、大豆たん白加水分解の遊離アミノ酸含量が0.1〜2重量%、好ましくは0.3〜1重量%、となるように加水分解することが適当である。遊離アミノ酸量で0.1重量%より低い分解度では、たん白に吸着していると思われる大豆臭の不快臭成分の遊離による脱臭効果および後味の不快味低減効果が乏しくなる。逆に2重量%を超える分解度では、大豆臭の脱臭効果は高くなるものの、加熱時や保存時に遊離アミノ酸と糖のメイラード反応による着色が生じ、大豆たん白加水分解物およびそれを使用した蓄肉製品に褐色を呈し、品質上好ましくない。   In the present invention, it is appropriate to hydrolyze soy protein to have a free amino acid content of 0.1 to 2% by weight, preferably 0.3 to 1% by weight. When the amount of free amino acid is less than 0.1% by weight, the deodorizing effect due to the release of the unpleasant odor component of soybean odor, which seems to be adsorbed on the protein, and the unpleasant taste reducing effect of the aftertaste are poor. Conversely, if the degree of decomposition exceeds 2% by weight, the deodorization effect of soybean odor will be high, but coloring will occur due to Maillard reaction of free amino acids and sugars during heating and storage, soy protein hydrolyzate and meat storage using it The product has a brown color, which is undesirable in terms of quality.

尚、遊離アミノ酸含量は、大豆たん白加水分解物に対し、100倍量の3%スルホサリチル酸溶液を加え、低分子画分を溶解後、遠心上清を、アミノ酸分析計(L-8500、株式会社日立ハイテクノロジーズ)にて測定し、アスパラギン、スレオニン、セリン、グルタミン、グルタミン酸、グリシン、アラニン、バリン、システイン、メチオニン、イソロイシン、ロイシン、チロシン、フェニルアラニン、リジン、ヒスチジン、アルギニン、プロリンの総量をたん白加水分解物の重量で除した値を百分率で表した。   The free amino acid content was determined by adding 100% 3% sulfosalicylic acid solution to the soy protein hydrolyzate, dissolving the low molecular fraction, and then centrifuging the supernatant with an amino acid analyzer (L-8500, stock The total amount of asparagine, threonine, serine, glutamine, glutamic acid, glycine, alanine, valine, cysteine, methionine, isoleucine, leucine, tyrosine, phenylalanine, lysine, histidine, arginine, proline The value divided by the weight of the hydrolyzate was expressed as a percentage.

本発明において、遊離アミノ酸中の疎水性アミノ酸の割合が35%以上、好ましくは40%以上となるように加水分解することが適当である。遊離アミノ酸中の疎水性アミノ酸の割合(疎水性アミノ酸比)が35%以下の酵素分解処理条件では、たん白に吸着していると思われる大豆臭の不快臭成分の遊離による脱臭効果および後味の不快味低減効果が乏しくなる。疎水性アミノ酸比は高い方が好ましく、特に上限はない。 尚、疎水性アミノ酸比は、遊離アミノ酸含量中のアラニン、バリン、ロイシン、イソロイシン、プロリン、メチオニン、フェニルアラニン、チロシンの総量を、遊離アミノ酸含量の重量で除した値を百分率で表した。   In the present invention, it is appropriate to carry out hydrolysis so that the proportion of the hydrophobic amino acid in the free amino acid is 35% or more, preferably 40% or more. In the enzymatic degradation conditions where the proportion of hydrophobic amino acids in the free amino acids (hydrophobic amino acid ratio) is 35% or less, the deodorizing effect due to the release of unpleasant odor components of soy odor that seems to be adsorbed on the protein and the aftertaste The unpleasant taste reduction effect becomes poor. A higher hydrophobic amino acid ratio is preferred, and there is no particular upper limit. The hydrophobic amino acid ratio was expressed as a percentage obtained by dividing the total amount of alanine, valine, leucine, isoleucine, proline, methionine, phenylalanine, and tyrosine in the free amino acid content by the weight of the free amino acid content.

前述のように大豆たん白加水分解物中の遊離アミノ酸の量および遊離アミノ酸中の疎水アミノ酸量が重要である。これを大豆たん白加水分解物中の遊離疎水アミノ酸総量で表すと、大豆たん白加水分解物中、遊離疎水アミノ酸含量が0.04〜0.7重量%が適当となる。本発明の酵素を用いても、大豆たん白加水分解物中の遊離疎水アミノ酸含量が0.04%未満では風味改良効果に乏しく、遊離疎水アミノ酸含量が0.7重量%を超えるとゲル化力が失われてしまう。   As described above, the amount of free amino acid in the soybean protein hydrolyzate and the amount of hydrophobic amino acid in the free amino acid are important. When this is expressed by the total amount of free hydrophobic amino acids in the soybean protein hydrolyzate, the content of free hydrophobic amino acids in the soybean protein hydrolyzate is suitably 0.04 to 0.7% by weight. Even if the enzyme of the present invention is used, if the content of free hydrophobic amino acids in the soybean protein hydrolyzate is less than 0.04%, the flavor improving effect is poor, and if the content of free hydrophobic amino acids exceeds 0.7% by weight, the gelling power is lost. End up.

前述のエキソペプチダーゼ活性とエンドプロテアーゼ活性との比率(Exo/End比)を満たさない酵素で、遊離アミノ酸中の疎水性アミノ酸の量を高めることは困難であり、仮にそうした酵素を用いて遊離アミノ酸中の疎水性アミノ酸の量を高めるほどに加水分解しても、今度はゲル化力が失われてしまう。   Enzymes that do not satisfy the ratio of exopeptidase activity to endoprotease activity (Exo / End ratio) described above, it is difficult to increase the amount of hydrophobic amino acids in free amino acids. Even if it is hydrolyzed so as to increase the amount of the hydrophobic amino acid, the gelling power is lost.

加水分解の後、必要により、酵素失活および更なる大豆臭の脱臭、殺菌を目的に2回目の加熱処理を行うことができる。この場合も前述と同様、間接加熱方式、直接加熱方式の何れの方法も利用可能であるが、脱臭効率の点から高温高圧の水蒸気を直接、大豆たん白加水分解物の溶液に吹き込み、加熱保持した後、真空フラッシュパン内で急激に圧力開放させるスチームインジェクション式直接加熱殺菌機=UHT殺菌(例えば、商品名、VTIS殺菌機)を用いることが大豆臭の低減には好適である。この場合の加熱条件は、100〜155℃、より好ましくは110〜150℃の範囲で、加熱時間は5秒〜5分、より好ましくは5秒〜3分の範囲で実施する事ができる。   After the hydrolysis, if necessary, a second heat treatment can be performed for the purpose of enzyme deactivation and further deodorization and sterilization of soybean odor. In this case as well, either the indirect heating method or the direct heating method can be used as described above, but high-temperature and high-pressure steam is blown directly into the soy protein hydrolyzate solution from the viewpoint of deodorization efficiency, and the mixture is kept heated. After that, it is preferable to use a steam injection type direct heating sterilizer = UHT sterilizer (for example, trade name, VTIS sterilizer) that releases pressure rapidly in a vacuum flash pan to reduce soybean odor. In this case, the heating condition is 100 to 155 ° C, more preferably 110 to 150 ° C, and the heating time is 5 seconds to 5 minutes, more preferably 5 seconds to 3 minutes.

酵素分解を受けた大豆たん白加水分解物は、大豆臭成分との親和性が低下し遊離しやすい状態になっているので加熱処理をすることで、大豆臭成分の遊離が促進され、脱臭効果が高まるため前記加熱時間が効果的である。   Soy protein hydrolyzate that has undergone enzymatic degradation has a low affinity with soy odor components and is easily released, so heat treatment promotes the release of soy odor components and a deodorizing effect. Therefore, the heating time is effective.

こうして得られた大豆たん白加水分解物は、粉末化をすることができる。粉末化の手段としては、噴霧乾燥機を用いて乾燥することが、品質や製造コストの面で好適である。噴霧乾燥の方法としては、ディスク型のアトマイザー方式や1流体、2流体ノズルによるスプレー乾燥のいずれも利用することができる。   The soy protein hydrolyzate thus obtained can be powdered. As a means for pulverization, drying using a spray dryer is preferable in terms of quality and production cost. As the spray drying method, any of a disk-type atomizer system and spray drying using a one-fluid or two-fluid nozzle can be used.

以上のようにして得られた大豆たん白加水分解物はピックル液用として好適である。 特定の酵素により加水分解されることで、風味が向上していながらゲル化力を有するので、ピックル液として畜肉加工製品に用いることができる。またピックル液に本発明における大豆たん白加水分解物を大豆たん白素材として用いることで、ピックル液の粘度が下がり作業性が良くなる。ピックル液の粘度は他のたん白素材の配合量等にも影響を受けるため、一概にはいえないが、例えば本発明における大豆たん白加水分解物をピックル液中に2〜8重量%用いた場合、10℃において20〜100m Pa・sの範囲にすることができる。   The soybean protein hydrolyzate obtained as described above is suitable for pickle liquids. Since it has a gelling power while being improved in flavor by being hydrolyzed by a specific enzyme, it can be used as a pickle liquid in processed meat products. Further, by using the soybean protein hydrolyzate of the present invention as the soybean protein material in the pickle solution, the viscosity of the pickle solution is lowered and the workability is improved. Since the viscosity of the pickle solution is affected by the blending amount of other protein materials, etc., it cannot be generally stated. For example, 2 to 8% by weight of the soy protein hydrolyzate in the present invention was used in the pickle solution. In this case, it can be in the range of 20 to 100 mPa · s at 10 ° C.

なお、ゲル化力の判断は以下の方法による。
大豆たん白加水分解物の粉末と3.5倍の重量の水をワーリングブレンダーにより均一なペーストとし、直径25mmのケーシングに充填し、80℃湯浴中で30分ボイルし、水冷し、ケーシングから取り出した後、形状を保っているものをゲル化力保有(例えば実施例の表中にて○と表記した)と評価した。ケーシングから取り出した後、形状を保たないものをゲル化力無し(例えば、比較例の表中にて×と表記した)。また、ケーシングから取り出した後、厚さ3mmに輪切りにして、折り曲げてひび割れしないものをゲル化力良好(例えば、実施例の表中にて◎と表記した)と評価した。
The gelling power is determined by the following method.
Soy protein hydrolyzate powder and 3.5 times the weight of water are made into a uniform paste with a Waring blender, filled into a casing with a diameter of 25 mm, boiled in an 80 ° C. hot water bath for 30 minutes, cooled with water, and from the casing. After taking out, what maintained the shape was evaluated as having gelling power (for example, indicated as “◯” in the table of Examples). After taking out from the casing, those that do not maintain the shape have no gelling force (for example, indicated as x in the table of the comparative example). Further, after taking out from the casing, it was cut into 3 mm thicknesses, and those that were not bent and cracked were evaluated as having good gelling power (for example, indicated as ◎ in the table of Examples).

以上製造法について説明したので、次に物について説明する。
すなわち、本発明は下記物性を有する大豆たん白加水分解物である。
(a)加水分解率が0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%。
(b)乾燥固形分中遊離アミノ酸含量が0.1〜2重量%。
(c)遊離アミノ酸中の疎水性アミノ酸の割合が35%以上。
(d)ゲル化力を保有する。
(f)NSI(Nitrogen soluble index)が70〜100。
以上の項目については前述の製造法の項で説明したので説明を省く。
ただ、NSI(Nitorogen soluble index)は次のようにして測定した。
大豆たん白加水分解物に10倍量の水を加え、プロペラ撹拌し、濾紙(No.5)透過液中の窒素をケルダール法で測定し、大豆たん白加水分解物の同法による総窒素量で除して百分率で表した。NSIの値は70~100、好ましくは80〜100、より好ましくは90〜100が適当である。NSIの値が高いほど、たん白加水分解物が水に溶解しやすく、より強い加熱ゲルを形成する事ができる。
Now that the manufacturing method has been described, the product will be described next.
That is, the present invention is a soybean protein hydrolyzate having the following physical properties.
(A) The hydrolysis rate is 0.22 M trichloroacetic acid (TCA) soluble rate of 4 to 20%.
(B) The content of free amino acid in the dry solid content is 0.1 to 2% by weight.
(C) The proportion of hydrophobic amino acids in free amino acids is 35% or more.
(D) possesses gelling power;
(F) NSI (Nitrogen soluble index) is 70-100.
Since the above items have been described in the above-mentioned manufacturing method, their description is omitted.
However, NSI (Nitorogen soluble index) was measured as follows.
Add 10 times the amount of water to the soy protein hydrolyzate, stir the propeller, measure the nitrogen in the filter paper (No. 5) permeate by the Kjeldahl method, and the total nitrogen content of the soy protein hydrolyzate by the same method Divided by and expressed as a percentage. The value of NSI is 70-100, preferably 80-100, more preferably 90-100. The higher the NSI value, the more easily the protein hydrolyzate dissolves in water, and a stronger heated gel can be formed.

本発明の大豆たん白加水分解物は特定の酵素を用いて加水分解され、遊離アミノ酸が多くゲル形成力を有する大豆たん白加水分解物でありピックル液用として好適である。   The soy protein hydrolyzate of the present invention is a soy protein hydrolyzate that is hydrolyzed using a specific enzyme and has a large amount of free amino acids and has a gel-forming ability, and is suitable for use in a pickle solution.

以下、実施例により本発明の実施態様を具体的に説明する。   Hereinafter, embodiments of the present invention will be described specifically by way of examples.

〔実施例1〕
不二製油(株)製の低変性脱脂大豆10kgに15倍の水を加え、1NのNaOHでpH7.5に調整し、室温でホモミキサーを用い1時間攪拌抽出を行った後、遠心分離機(1000g×10分)によりおから成分を除去して脱脂豆乳を得た。これに1NのHClを加え、pHを4.5に調整し、蛋白質成分を等電点沈澱させ、遠心分離して沈澱物を採取し、分離大豆蛋白カード(以下「カード」という。)を得た。このカードの固形分は約30重量%であった。固形分11重量%の濃度になるように水を加え、水酸化ナトリウムを用い溶液pH7.3に中和した。これをVTIS殺菌機(アルファバル社製)を用いて加熱処理(140℃,1分)を行いたん白変性させた大豆たん白溶液を得た。
この大豆たん白溶液に、対乾物量あたり0.2%のAspergillus oryzae由来の「フレーバーザイム」(ノボザイムジャパン(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
大豆臭の評価は各実施例、比較例で得られた大豆たん白加水分解物または大豆たん白の5重量%水溶液の風味(大豆臭、渋味、収斂味)について、5名のパネラーを用いて官能評価を実施した。点数は、10点満点で点数が高いほど大豆臭、渋味、収斂味が少なく良好とし、5名の平均で示した。
[Example 1]
After adding 15 times water to 10 kg of low-denatured defatted soybeans manufactured by Fuji Oil Co., Ltd., adjusting to pH 7.5 with 1N NaOH, stirring and extracting at room temperature for 1 hour using a homomixer, centrifuge Okara components were removed by (1000 g × 10 minutes) to obtain defatted soymilk. 1N HCl is added to this, pH is adjusted to 4.5, protein components are isoelectrically precipitated, and the precipitate is collected by centrifugation to obtain a separated soybean protein curd (hereinafter referred to as “curd”). It was. The curd had a solid content of about 30% by weight. Water was added to a concentration of 11% by weight of solid content, and the solution was neutralized to a solution pH 7.3 using sodium hydroxide. This was subjected to a heat treatment (140 ° C., 1 minute) using a VTIS sterilizer (manufactured by Alpha Val) to obtain a protein-modified soybean protein solution.
To this soy protein solution was added 0.2% of Aspergillus oryzae "flavorzyme" (manufactured by Novozyme Japan) per dry matter, and protein hydrolysis was carried out at a reaction temperature of 55 ° C for 30 minutes. went. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.
Evaluation of soybean odor was conducted using five panelists for the flavor (soybean odor, astringency, astringent taste) of soybean protein hydrolyzate or soybean protein obtained in each Example and Comparative Example. Sensory evaluation was performed. As the score was higher than 10 points, the higher the score, the less the soybean odor, astringency and astringency, and the better.

次に、表3の組成のピックル液を調製し、一晩冷蔵保存した。そしてこのピックル液100重量部を豚ロース肉100重量部に対してインジェクターで注入し、ロータリーマッサージ機で低温下にて15時間タンブリング(回転攪拌)した後、ケーシングに充填した。65℃で30分加熱後、乾燥させ75℃で30分スモーク(燻製)し、78℃で蒸煮し、冷却してハムを調製した。 Next, a pickle solution having the composition shown in Table 3 was prepared and stored refrigerated overnight. Then, 100 parts by weight of this pickle solution was injected into 100 parts by weight of pork loin with an injector, tumbled with a rotary massage machine at low temperature for 15 hours, and then filled into a casing. After heating at 65 ° C. for 30 minutes, it was dried and smoked (smoked) at 75 ° C. for 30 minutes, cooked at 78 ° C., and cooled to prepare ham.

〔実施例2〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.1%のAspergillus oryzae由来のペプチダーゼである「ウマミザイムG」(天野エンザイム(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
[Example 2]
To the protein protein-denatured soybean protein solution prepared in the same manner as in Example 1, 0.1% of Aspergillus oryzae-derived peptidase “Umamizyme G” (manufactured by Amano Enzyme Co., Ltd.) was added. Protein hydrolysis was carried out at a reaction temperature of 55 ° C. for 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔実施例3〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.2%のRhizopus oryzae由来の「ペプチダーゼR」(天野エンザイム(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
Example 3
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 0.2% of Rhizopus oryzae-derived “peptidase R” (manufactured by Amano Enzyme) was added at 55 ° C. Protein hydrolysis was carried out at the reaction temperature of 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔比較例1〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.04%のBacillus subtilis由来の「プロチンAC10F」(大和化成(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
[Comparative Example 1]
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 0.04% of Bacillus subtilis-derived “Protin AC10F” (manufactured by Daiwa Kasei Co., Ltd.) per dry matter amount was added. Protein hydrolysis was carried out at the reaction temperature of 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔比較例2〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.02%のパパイヤ由来の「パパイン」(大和化成(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
[Comparative Example 2]
Papaya-derived “papain” (manufactured by Daiwa Kasei Co., Ltd.) at 0.02% per dry matter was added to the protein-modified soybean protein solution prepared in the same manner as in Example 1, and the reaction at 55 ° C. Protein hydrolysis was carried out at temperature for 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

これらの大豆たん白加水分解物の遊離アミノ酸含量と大豆臭、渋味、収斂味を比較した結果を表1に示す。 Table 1 shows the results of comparing the free amino acid content of these soybean protein hydrolysates with soybean odor, astringency and astringency.

Figure 2008237127
Figure 2008237127

表1の結果の様に、得られる粉末状大豆たん白加水分解物は、実施例1,2,3は、比較例1,2に対し、遊離アミノ酸含量が増加し、大豆臭、渋味、収斂味が低減した。尚、NSIは実施例1,2,3、比較例1,2共に90%以上であり、ゲル化力を有していた。 As shown in the results of Table 1, the powdered soybean protein hydrolyzates obtained in Examples 1, 2 and 3 have a higher free amino acid content than Comparative Examples 1 and 2, soy bean odor, astringency, The astringent taste was reduced. NSI was 90% or more in Examples 1, 2, and 3 and Comparative Examples 1 and 2, and had a gelling power.

〔実施例4〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.05%の「フレーバーザイム」(ノボザイムジャパン(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
Example 4
0.05% of “flavorzyme” (manufactured by Novozyme Japan) was added to the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, and the reaction temperature was 55 ° C. For 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔実施例5〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.5%の「フレーバーザイム」(ノボザイムジャパン(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
Example 5
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 0.5% of “flavorzyme” (manufactured by Novozyme Japan) per dry matter was added, and the reaction temperature was 55 ° C. For 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔実施例6〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり1.0%の「フレーバーザイム」(ノボザイムジャパン(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
Example 6
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 1.0% “flavorzyme” (manufactured by Novozyme Japan) per dry matter was added, and the reaction temperature was 55 ° C. For 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔比較例3〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液を、55℃で30分間保持した。酵素処理しないで大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白を得た。
[Comparative Example 3]
A protein-modified soybean protein solution prepared in the same manner as in Example 1 was held at 55 ° C. for 30 minutes. The soybean protein solution was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer without enzyme treatment and spray-dried to obtain soybean protein.

〔比較例4〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.01%の「フレーバーザイム」(ノボザイムジャパン(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
[Comparative Example 4]
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 0.01% “flavorzyme” (manufactured by Novozyme Japan) per dry matter was added, and the reaction temperature was 55 ° C. For 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔比較例5〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり2.0%の「フレーバーザイム」(ノボザイムジャパン(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
[Comparative Example 5]
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 2.0% of “flavorzyme” (manufactured by Novozyme Japan) per dry matter amount was added, and the reaction temperature was 55 ° C. For 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

〔比較例6〕
実施例1と同様に調製した、たん白変性させた大豆たん白溶液に、対乾物量あたり0.5%の「プロチンAC10F」(大和化成(株)製)を加え、55℃の反応温度で30分間、たん白加水分解を行った。酵素処理後の大豆たん白溶液をVTIS殺菌機を用いて加熱処理(140℃,15秒)を行い、噴霧乾燥し、大豆たん白加水分解物を得た。
[Comparative Example 6]
To the protein protein-modified soybean protein solution prepared in the same manner as in Example 1, 0.5% “Protin AC10F” (manufactured by Daiwa Kasei Co., Ltd.) per dry matter was added, and the reaction temperature was 55 ° C. Protein hydrolysis was performed for 30 minutes. The soybean protein solution after the enzyme treatment was subjected to heat treatment (140 ° C., 15 seconds) using a VTIS sterilizer and spray-dried to obtain a soybean protein hydrolyzate.

これらの粉末状大豆たん白加水分解物の遊離アミノ酸含量とゲル化力、大豆臭、渋味、収斂味を比較した結果を表2に示す。 Table 2 shows the results of comparing the free amino acid content and gelling power, soybean odor, astringency and astringency of these powdery soybean protein hydrolysates.

Figure 2008237127
Figure 2008237127

表2の結果の様に、得られる粉末状大豆たん白加水分解物は、実施例1,4,5,6は、比較例3,4に対し、遊離アミノ酸含量が増加し、大豆臭、渋味、収斂味が低減した。また、比較例5に対し、ゲル化力を保持していた。更に、比較例6に対し、ゲル化力を保持し、大豆臭、渋味、収斂味が低減され風味が優れていた。 As shown in Table 2, the powdered soybean protein hydrolyzate obtained in Examples 1, 4, 5, and 6 had a free amino acid content increased as compared with Comparative Examples 3 and 4, and soy odor and astringency. Taste and astringency were reduced. In addition, the gelling power was maintained as compared with Comparative Example 5. Furthermore, the gelling power was maintained with respect to Comparative Example 6, soy bean odor, astringency and astringency were reduced, and the flavor was excellent.

〔実施例7,8および比較例7,8〕各々実施例1,6、比較例3,比較例6で調製した大豆たん白加水分解物を用いて、表3に示す組成のピックル液を調製し一晩冷蔵保存した。そしてこのピックル液100重量部を豚ロース肉100重量部に対してインジェクターで注入し、ロータリーマッサージ機で低温下にて15時間タンブリング(回転攪拌)した後、ケーシングに充填した。65℃で30分加熱後、乾燥させ75℃で30分スモーク(燻製)し、78℃で蒸煮し、冷却してハムを調製した。 [Examples 7 and 8 and Comparative Examples 7 and 8] Using the soybean protein hydrolyzate prepared in Examples 1 and 6, Comparative Example 3 and Comparative Example 6, respectively, a pickle solution having the composition shown in Table 3 was prepared. Refrigerated overnight. Then, 100 parts by weight of this pickle solution was injected into 100 parts by weight of pork loin with an injector, tumbled with a rotary massage machine at low temperature for 15 hours, and then filled into a casing. After heating at 65 ° C. for 30 minutes, it was dried and smoked (smoked) at 75 ° C. for 30 minutes, cooked at 78 ° C., and cooled to prepare ham.

Figure 2008237127
Figure 2008237127

また調製したピックル液の粘度は、一夜冷蔵後B型粘度計で測定した。調製したハムの破断荷重は、厚さ5mmのサンプルをレオナー(株式会社山電製)で測定した。また、ハムの風味に関する官能評価を熟練したパネラー5名に5点評価法(5点良い、4点やや良い、3点普通、2点やや悪い、1点悪い)で行い、その平均点を採った結果を表4に示す。   The viscosity of the prepared pickle solution was measured with a B-type viscometer after refrigeration overnight. The breaking load of the prepared ham was measured with a Leoner (manufactured by Yamaden Co., Ltd.) for a sample having a thickness of 5 mm. Also, sensory evaluation on the flavor of ham was performed on 5 skilled panelists using a 5-point evaluation method (5 points good, 4 points good, 3 points normal, 2 points slightly bad, 1 point bad), and the average score was taken. Table 4 shows the results.

Figure 2008237127
Figure 2008237127

実施例7,8は、比較例7に対し、ピックル液の粘度は低く、ピックル液の注射時の作業性も良好であり、調整されたハムの硬さも同等であり、官能評価も良好であった。また比較例8に対し、ハムの硬さが硬く良好な品質であり、官能評価も良好であった。   In Examples 7 and 8, the viscosity of the pickle solution is lower than that of Comparative Example 7, the workability at the time of injection of the pickle solution is good, the hardness of the adjusted ham is equal, and the sensory evaluation is also good. It was. Moreover, compared with the comparative example 8, the hardness of ham was hard and it was favorable quality, and sensory evaluation was also favorable.

以上説明したように、本発明により製造した大豆たん白加水分解物は、風味・ゲル化力に優れ、これを用いて製造した畜肉製品は、優れた品質を有するものである。
詳しくは、大豆臭が低減され風味に優れ、かつゲル化力を有するたん白加水分解物が可能になったものである。そして、このたん白加水分解物はピックル液として畜肉製品に利用しやすい粘度を有しながらもゲル形成力を有し、インジェクションなどして畜肉製品に用いることにより風味の優れた畜肉製品を製造することが可能になったものである。
As described above, the soy protein hydrolyzate produced according to the present invention is excellent in flavor and gelling power, and livestock meat products produced using the soy protein hydrolyzate have excellent quality.
Specifically, a protein hydrolyzate having reduced soybean odor, excellent flavor, and gelling power has become possible. And this protein hydrolyzate has a gel forming ability while having a viscosity that can be easily used for livestock meat products as a pickle liquid. By using it for livestock meat products such as injection, it produces livestock meat products with excellent flavor. It has become possible.

Claims (4)

下記物性を有する大豆たん白加水分解物。
(a)加水分解率が0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%。
(b)乾燥固形分中遊離アミノ酸含量が0.1〜2重量%。
(c)遊離アミノ酸中の疎水性アミノ酸の割合が35%以上。
(d)ゲル化力を保有する。
(f)NSI(Nitrogen soluble index)が70〜100。
A soybean protein hydrolyzate having the following physical properties.
(A) The hydrolysis rate is 0.22 M trichloroacetic acid (TCA) soluble rate of 4 to 20%.
(B) The content of free amino acid in the dry solid content is 0.1 to 2% by weight.
(C) The proportion of hydrophobic amino acids in free amino acids is 35% or more.
(D) possesses gelling power;
(F) NSI (Nitrogen soluble index) is 70-100.
ピックル液用である請求項1の大豆たん白加水分解物。 The soybean protein hydrolyzate according to claim 1, which is used for a pickle solution. 請求項1の大豆たん白加水分解物を含んでなるピックル液。 A pickle solution comprising the soy protein hydrolyzate of claim 1. 大豆たん白質を含む溶液を中性で加熱後Aspergillus oryzae由来あるいはRhizopus oryzae由来の、ペプチダーゼ活性を有する酵素を用いて下記条件となるように加水分解することを特徴とする大豆たん白加水分解物の製造法。
(a)加水分解率が0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%。
(b)遊離アミノ酸含量が0.1〜2重量%。
(c)遊離アミノ酸中の疎水性アミノ酸の割合が35%以上。
(d)ゲル化力を保有する。
(f)NSI(Nitrogen soluble index)が70〜100。
A soy protein hydrolyzate characterized in that it is hydrolyzed so as to satisfy the following conditions using an enzyme having peptidase activity derived from Aspergillus oryzae or Rhizopus oryzae after neutrally heating the solution containing soy protein Manufacturing method.
(A) The hydrolysis rate is 0.22 M trichloroacetic acid (TCA) soluble rate of 4 to 20%.
(B) The free amino acid content is 0.1 to 2% by weight.
(C) The proportion of hydrophobic amino acids in free amino acids is 35% or more.
(D) possesses gelling power;
(F) NSI (Nitrogen soluble index) is 70-100.
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WO2013089025A1 (en) * 2011-12-12 2013-06-20 不二製油株式会社 Concentrated soya bean protein material
EP2984938A1 (en) 2014-08-07 2016-02-17 Fuji Oil Company, Limited Composition comprising mung bean protein, processed livestock meat and pickling solution
WO2017057455A1 (en) * 2015-09-29 2017-04-06 株式会社カネカ Fermented food composition production method
JP2017528149A (en) * 2015-04-30 2017-09-28 チャイナ ナショナル リサーチ インスティテュート オブ フード アンド ファーメンテーション インダストリーズ Hypoallergenic soy oligopeptide with reduced bitterness, preparation method thereof, and use thereof
CN111011576A (en) * 2019-12-30 2020-04-17 杭州衡美食品科技有限公司 Preparation method and application of high-dispersion soybean protein
JP7559338B2 (en) 2020-03-25 2024-10-02 不二製油株式会社 Manufacturing method of protein-enriched bread

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WO2012137825A1 (en) * 2011-04-04 2012-10-11 味の素株式会社 Manufacturing method for food with enhanced taste and method for enhancing taste of food
WO2013089025A1 (en) * 2011-12-12 2013-06-20 不二製油株式会社 Concentrated soya bean protein material
JPWO2013089025A1 (en) * 2011-12-12 2015-04-27 不二製油株式会社 Concentrated soy protein material
EP2984938A1 (en) 2014-08-07 2016-02-17 Fuji Oil Company, Limited Composition comprising mung bean protein, processed livestock meat and pickling solution
JP2017528149A (en) * 2015-04-30 2017-09-28 チャイナ ナショナル リサーチ インスティテュート オブ フード アンド ファーメンテーション インダストリーズ Hypoallergenic soy oligopeptide with reduced bitterness, preparation method thereof, and use thereof
WO2017057455A1 (en) * 2015-09-29 2017-04-06 株式会社カネカ Fermented food composition production method
JPWO2017057455A1 (en) * 2015-09-29 2018-08-16 株式会社カネカ Method for producing fermented food composition
CN111011576A (en) * 2019-12-30 2020-04-17 杭州衡美食品科技有限公司 Preparation method and application of high-dispersion soybean protein
CN111011576B (en) * 2019-12-30 2023-05-02 杭州衡美食品科技有限公司 High-protein instant nutritional meal composition and preparation method thereof
JP7559338B2 (en) 2020-03-25 2024-10-02 不二製油株式会社 Manufacturing method of protein-enriched bread

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