JP2008002675A - Connection structure of triple-layer pipe - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection structure of a triple-layer pipe which eliminates the need for a special tool, which facilitates prompt connection work at a construction site, which facilitates maintenance such as a periodic check, and which can demonstrate a powerful slipping-off avoiding function by making efficient use of characteristics of the triple-layer pipe. <P>SOLUTION: An inner layer 3 and an outer layer 4 made of a synthetic resin are formed on the inner surface side and the outer surface side of an intermediate layer 2 of the triple-layer pipe 1. The intermediate layer 2 is made of a light metal such as aluminum. Then the end 1A of the triple-layer pipe 1 is flare-processed, and is formed in a horn shape. Then a coupling 5 and a cap nut 13 are fastened and connected to each other by male and female screw parts 13c, 8c so that the horn-shaped end 1A is inserted and fixed between a taper-shaped outer peripheral surface part 8b formed on the outer peripheral surface of the cylindrical connected outlet 8 of the coupling 5, and a taper-shaped inner peripheral surface part 13b formed on the inner peripheral surface of the cap nut 13. Thus, the triple-layer pipe 1 engaged with the outer periphery of the cylindrical connected outlet 8 of the coupling 5 is connected and fixed to the coupling 5. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  In the present invention, a three-layer pipe in which an inner layer and an outer layer made of a synthetic resin are respectively formed on both inner and outer surfaces of a light metal intermediate layer represented by aluminum is externally fitted to a cylindrical connection port portion in a joint and is prevented from being pulled out. The present invention relates to a connection structure of a three-layer tube that is connected to a pipe.

  The three-layer pipes described above are excellent in heat resistance, pressure resistance, earthquake resistance, and corrosion resistance, and have low running noise and water hammer pressure, so they can be used under severe conditions such as hot water pipes, water pipes, and heating pipes. In recent years, it has been widely used as various pipes used.

  As such a three-layer tube connection structure, conventionally, the end of the three-layer tube is fitted to the outer periphery of the cylindrical connection port portion of the joint, and further, the outer periphery of the end of the three-layer tube is made of metal. A press-type press that is configured so that the end of the three-layer pipe is fixed to the cylindrical connection port of the joint and connected in a retaining state by fitting the cylindrical collar and crimping and reducing the diameter of the cylindrical collar. A connection structure has been proposed (see, for example, Patent Document 1).

  JP-A-10-185029

  However, in the case of the conventional press-type three-layer pipe connection structure shown in Patent Document 1, a dedicated tool for caulking and reducing the diameter of the metal cylindrical collar and the end of the three-layer pipe is provided at the construction site. It is necessary to bring in and work, and the caulking work requires a lot of time and labor, and is not suitable for construction (connection) at a piping site or the like. In addition, once connected, it can not be removed, so there are restrictions on the application location, such as being able to use it only in places where removal is not necessary, and maintenance such as periodic inspections and repairs are not possible. There was a problem that it could not be done.

  The present invention was made in view of the above circumstances, does not require bringing in a dedicated tool, can be easily and quickly connected at the construction site, and maintenance such as periodic inspection is easy, It is an object of the present invention to provide a connection structure for a three-layer tube that can effectively utilize the characteristics of the three-layer tube and exhibit a powerful retaining function.

  In order to achieve the above object, the connection structure of a three-layer tube according to the present invention is an end of a three-layer tube in which an inner layer and an outer layer made of synthetic resin are formed on the inner and outer surface sides of a light metal intermediate layer containing aluminum, respectively. Is fitted to the outer periphery of the cylindrical connection port portion in the joint, and the end portion of the fitted three-layer pipe is fastened and fixed to the cylindrical connection port portion in the joint in a retaining state via a cap nut. In the connection structure of the three-layer pipe, the outer peripheral surface of the cylindrical connection port portion in the joint has an outer diameter straight tubular outer peripheral portion corresponding to the inner diameter of the three-layer pipe, and the diameter gradually increases in connection with this portion. The tapered outer peripheral surface portion and the male threaded portion are continuously formed, and the end portion of the three-layer tube is flared so that the diameter gradually increases toward the tip end side in a predetermined tightening and fixing state. A roller that is pressed against the tapered outer peripheral surface portion of the cylindrical connection port portion. A trumpet in which the three-layer pipe is flared in a predetermined tightening and fixing state with an internal thread portion screwed into an external thread portion of the cylindrical connection port portion on the inner peripheral surface of the cap nut. A taper-shaped inner peripheral surface portion that is pressed against the end portion and a straight tubular inner peripheral surface portion that abuts on the outer peripheral surface of the straight tube portion of the three-layer tube are formed.

  According to the connection structure of the present invention having the above-described characteristic configuration, the end of the three-layer pipe is flared in advance, so that a screw nut can be screwed in without having to bring a dedicated tool to the construction site. A predetermined connection operation can be easily and quickly performed using a tool. In addition, because of the screw connection, there is no restriction on the application place, and it can be applied anywhere, and maintenance such as periodic inspections and repairs can be performed easily and easily. Moreover, since the intermediate layer is a three-layer tube made of a light metal such as aluminum, it has excellent shape retention characteristics that maintain the shape of the flared trumpet-shaped end, and this property can be used effectively. The trumpet-shaped end portion can be firmly clamped and fixed between the tapered outer peripheral surface portion of the cylindrical connection port portion of the joint and the super inner peripheral surface portion of the cap nut. This ensures that even if a strong pull-out force (a tensile force in the axial direction) is applied in a predetermined connection state, the flared trumpet-shaped end portion is returned and deformed, and is prevented from accidentally coming out and moving. There is an effect that a strong retaining function can be ensured even in long-term use under severe conditions.

  In particular, a retaining ring that bites into the outer layer made of synthetic resin of the three-layer pipe in a predetermined tightening and fixing state is fitted and held on the tapered inner peripheral surface portion of the cap nut (Claim 2), thereby further strengthening the cap nut. The pull-out prevention function can be exhibited.

  In addition, by fitting and holding a seal packing, which is pressed against the inner layer made of synthetic resin of the three-layer pipe, in a predetermined tightening and fixing state on a straight tubular outer peripheral surface portion of the cylindrical connection port portion in the joint (Claim 3). The sealing performance can be improved and fluid leakage from the connecting portion can be surely prevented.

  Furthermore, the synthetic resin forming the inner and outer layers of the three-layer tube of the present invention may be any resin such as polypropylene vinyl chloride or polybutene, but it is preferable to use a crosslinked polyethylene. In this case, not only can the heat resistance be further improved, but it is also resistant to chlorine and has excellent resistance to environmental stress cracking. Can be further expanded and the durability can be remarkably improved.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a half longitudinal sectional side view of a main part showing a connection structure of a three-layer tube according to the present invention, and FIG. 2 is a front view of FIG. In these drawings, reference numeral 1 denotes a three-layer tube. The three-layer tube 1 includes a light metal intermediate layer 2 and synthetic resin inner and outer layers 3 and 4 respectively formed on the inner and outer surfaces thereof. Here, as the light metal forming the intermediate layer 2, aluminum is optimal in view of corrosion resistance, heat resistance, workability, shape retention, organic solvent and oxygen penetration prevention, ant proofing, and economical efficiency. However, other than this, various light metals such as stainless steel may be used.

  The synthetic resin for forming the inner layer 3 and the outer layer 4 is most preferably a crosslinked polyethylene obtained by peroxide crosslinking, silane crosslinking, or radiation crosslinking in view of heat resistance, chlorine resistance, environmental stress crack resistance, and the like. However, other than this, polypropylene, vinyl chloride, polybutene, and the like may be used.

  For example, as shown in FIG. 3, the end portion 1A of the three-layer tube 1 protrudes from the end portion of the cylindrical holding mold 15 that is externally fitted so that the three-layer tube 1 is not deformed, and the protruding end portion thereof. By pressing the cone-type jig 11 fitted to 1A from the tube opening side toward the tube axis direction f, the tip opening side is gradually flared into a trumpet shape. The flared trumpet-shaped end portion 1A is maintained in a predetermined trumpet shape including the outer layers 3 and 4 in the portion because the light metal intermediate layer 2 itself such as aluminum is plastically deformed into a trumpet shape. It has excellent shape retention.

  Reference numeral 5 denotes a joint. The joint 5 protrudes from the hexagonal large-diameter portion 6 to one side in the tube axis direction and is configured to be screwed into another fluid pipe and the tube axis direction. And a fluid passage 10 is formed on the center side of each of the parts 6, 7, 8. On the outer peripheral surface of the cylindrical connection port portion 8 in the joint 5, the large-diameter portion is different from the straight tubular outer peripheral surface portion 8 a having an outer diameter equal to the inner diameter d of the three-layer tube 1 and the outer peripheral surface portion 8 a. A tapered outer peripheral surface portion 8b and a male threaded portion 8c that are gradually enlarged in diameter toward the 6th side are continuously formed, and a seal packing 12 is fitted at an intermediate position in the tube axis direction of the straight tubular outer peripheral surface portion 8a. Is retained. Here, the tapered outer peripheral surface portion 8b has the same or substantially the same inclination angle θ as the flared trumpet end 1A of the three-layer tube 1 with respect to the tube axis.

  13 is a cap nut, and the inner peripheral surface of the cap nut 13 is formed by flaring the female thread portion 13c and the three-layer tube 1 which are screwed into the male thread portion 8c of the cylindrical connection port 8 in the joint 5. The tapered inner peripheral surface portion 13b having the same or substantially the same inclination angle θ as the trumpet-shaped end portion 1A is in contact with the outer peripheral surface of the straight tube portion 1B of the three-layer tube 1, that is, the outer diameter of the three-layer tube 1 A straight tubular inner peripheral surface portion 13a having an inner diameter equal to d1 is continuously formed, and a retaining ring 14 is fitted and held on the tapered inner peripheral surface portion 13b.

  And the cylindrical connection port part in the said joint 5 until the trumpet-shaped edge part 1A of the front-end | tip of the said three-layer pipe 1 contact | abuts to the taper-shaped outer peripheral surface part 8b of the cylindrical connection port part 8 in the said joint 5 8 is inserted into and fitted to the outer periphery of the pipe axial direction from the outer periphery of the pipe 8, and a female thread portion 13c formed at the front end of the inner peripheral surface of the cap nut 13 previously fitted and held in the three-layer pipe 1 is connected to the joint 5. The trumpet-shaped end portion 1A of the three-layer tube 1 is connected to the tapered outer peripheral surface portion 8b of the cylindrical connection port portion 8 and the bag by screwing into the male screw portion 8c of the cylindrical connection port portion 8 and tightening sequentially. The nut 13 is strongly pressed against the tapered inner peripheral surface portion 13b and firmly clamped between the tapered inner and outer peripheral surface portions 13b, 8b, and a predetermined retaining connection structure is obtained.

  In such a predetermined retaining connection structure, the seal packing 12 fitted and held on the straight tubular outer peripheral surface portion 8a of the joint 5 is a synthetic resin inner layer which is the outer peripheral surface of the straight pipe portion 1B of the three-layer pipe 1. 3, and the retaining ring 14 fitted and held in the tapered inner peripheral surface portion 13 b of the cap nut 13 is a trumpet at the tip of the three-layer tube 1. It will bite into the synthetic resin outer layer 4 of the end 1A.

  According to the connection structure of the three-layer pipe 1 as described above, it is only necessary to carry the three-layer pipe 1 whose end portion 1A is previously flared into a trumpet shape to the construction site. Even if it does not carry in, predetermined | prescribed connection work can be performed easily and rapidly using general purpose tools, such as a spanner which can clamp | tighten the cap nut 13. FIG. In addition, because of the screw connection, there is no restriction on the application location, and it can be applied anywhere, and maintenance such as periodic inspections and repairs can be performed easily and simply by operating the cap nut 13. It can be carried out.

  In addition, the three-layer tube 1 using a light metal such as aluminum as the intermediate layer 2 has an excellent shape retaining property that maintains the shape of the flared trumpet-shaped end portion 1A, and effectively uses this property. Thus, the trumpet-shaped end portion 1A can be firmly sandwiched and fixed between the tapered outer peripheral surface portion 8b of the cylindrical connection port portion 8 of the joint 5 and the tapered inner peripheral surface portion 13b of the cap nut 13. In addition, the retaining ring 14 fitted and held on the tapered inner peripheral surface portion 13b of the cap nut 13 can be bitten into the synthetic resin outer layer 4 of the three-layer tube 1 so that a predetermined connection is achieved. Even if a strong pull-out force (a tensile force in the axial direction) is applied in the state, the flare-processed trumpet-shaped end 1A is reliably prevented from returning and deforming and moving unintentionally, under severe conditions Powerful removal even during long-term use It is possible to exhibit the fit function.

  Further, since the seal packing 12 is elastically pressed against the inner peripheral surface of the synthetic resin inner layer 3 of the three-layer tube 1 in a predetermined connection state, the sealing performance of the connection portion is enhanced and the fluid from the connection portion is increased. Leakage can be reliably prevented.

  In FIG. 1 showing the present embodiment, it is desirable to form a slight clearance c between the front end surface of the cap nut 13 and the end surface of the large diameter portion 6 in the joint 5. This clearance c allows the cap nut 13 to be tightened when the three-layer tube 1 deteriorates (has thinned) with use over a long period of time, and as a result, restores the predetermined retaining state and sealing state to a new one. The endurance life can be extended.

  It is a half vertical side view of the principal part which shows the connection structure of the three layer pipe which concerns on this invention.   It is a front view of a connection structure same as the above.   It is a schematic sectional drawing explaining the flare process condition of the three-layer pipe end part used for a connection structure same as the above.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Three-layer pipe 1A Trumpet-shaped end part 2 Light metal intermediate layer 3 Synthetic resin inner layer 4 Synthetic resin outer layer 5 Joint 8 Cylindrical connection port part 8a Straight tubular outer peripheral surface part 8b Tapered outer peripheral part 8c Male thread part 12 Seal packing 13 Cap nut 13a Straight tubular inner peripheral surface portion 13b Tapered inner peripheral surface portion 13c Female thread portion 14 Retaining ring

Claims (4)

Fit the end of the three-layer pipe, in which the inner and outer layers made of synthetic resin are formed on the inner and outer surfaces of the light metal intermediate layer containing aluminum, to the outer periphery of the cylindrical connection port in the joint. A connection structure of a three-layer tube that fastens and fixes the end of the three-layer tube to a cylindrical connection port portion in the joint via a cap nut in a retaining state;
On the outer peripheral surface of the cylindrical connection port portion in the joint, there are a straight tubular outer peripheral surface portion having an outer diameter corresponding to the inner diameter of the three-layer tube, a tapered outer peripheral surface portion and a male screw portion that are gradually expanded in diameter in connection with this portion. Are formed continuously, and the end portion of the three-layer tube is flared so that the tip end gradually becomes larger in diameter, and the tapered outer periphery of the cylindrical connection port portion is fixed in a predetermined tightening state. It is formed in a trumpet shape that is pressed against the surface portion, and an inner thread surface of the cap nut is fitted with a female screw portion that is screwed into a male screw portion of the cylindrical connection port portion, and the three-layer tube is fixed in a predetermined tightening state. A three-layer structure comprising a tapered inner peripheral surface portion pressed against a flared trumpet-shaped end portion and a straight tubular inner peripheral surface portion that contacts the outer peripheral surface of the straight tube portion of the three-layer tube. Pipe connection structure.   The three-layer tube according to claim 1, wherein a retaining ring that bites into the outer layer made of the synthetic resin of the three-layer tube is fitted and held in a tapered inner peripheral surface portion of the cap nut. Connection structure.   The seal packing which press-contacts with the synthetic resin inner layer of the said three-layer pipe in the predetermined | prescribed clamping | tightening fixed state is fitted and hold | maintained at the straight tubular outer peripheral surface part of the cylindrical connection port part in the said joint. The connection structure of the three-layer pipe as described in 2.   The connection structure of the three-layer pipe according to any one of claims 1 to 3, wherein the synthetic resin forming the inner and outer layers of the three-layer pipe is a crosslinked polyethylene.

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