JP2007301416A - Treatment method for pcb waste and its treatment facility - Google Patents
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- 239000002699 waste material Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 59
- 238000002844 melting Methods 0.000 claims abstract description 55
- 230000008018 melting Effects 0.000 claims abstract description 55
- 239000007788 liquid Substances 0.000 claims abstract description 43
- 239000002904 solvent Substances 0.000 claims abstract description 24
- 238000009832 plasma treatment Methods 0.000 claims abstract description 22
- 238000005406 washing Methods 0.000 claims abstract description 22
- 238000002203 pretreatment Methods 0.000 claims abstract description 9
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 56
- 239000003990 capacitor Substances 0.000 claims description 29
- 238000005336 cracking Methods 0.000 claims description 17
- 239000000356 contaminant Substances 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000005470 impregnation Methods 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 4
- 238000007781 pre-processing Methods 0.000 claims description 4
- 239000011343 solid material Substances 0.000 claims description 2
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 146
- 238000003672 processing method Methods 0.000 description 19
- 238000004140 cleaning Methods 0.000 description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 16
- 239000002893 slag Substances 0.000 description 9
- 238000000926 separation method Methods 0.000 description 8
- 238000006555 catalytic reaction Methods 0.000 description 5
- 230000006698 induction Effects 0.000 description 5
- 239000002440 industrial waste Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 150000002013 dioxins Chemical class 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000382 dechlorinating effect Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
Description
本発明は、PCB廃棄物、特にPCB含有電気機器(例えば、トランス又はコンデンサ)を無害化処理して資源化することに適したPCB廃棄物の処理方法及びその処理設備に関する。 The present invention relates to a PCB waste processing method and processing equipment suitable for detoxifying PCB waste, in particular, PCB-containing electrical equipment (for example, a transformer or a capacitor) for recycling.
PCB(ポリ塩化ビフェニル)は、化学的に極めて安定な不燃性の物質であり、耐熱性、熱的安定性、及び絶縁性に優れた特性を有するため、主として、トランス(変圧器)又はコンデンサ(蓄電器)のような電気機器の絶縁油、更には化学プロセスにおける熱媒として広く用いられてきた。
しかし、PCBは生体環境への影響があることが明らかになり、現在ではその使用が禁止されている。このため、従前から使用されてきたPCB廃棄物であるトランス又はコンデンサを無害化処理する必要があった。
PCB (polychlorinated biphenyl) is a non-flammable substance that is extremely stable chemically, and has excellent heat resistance, thermal stability, and insulating properties. Therefore, it is mainly used as a transformer (transformer) or a capacitor ( It has been widely used as an insulating oil for electric devices such as electric storage devices, and as a heat medium in chemical processes.
However, it has become clear that PCB has an impact on the living environment, and its use is now prohibited. For this reason, it has been necessary to detoxify a transformer or a capacitor, which is a PCB waste that has been used in the past.
そこで、このようなPCB廃棄物の処理方法として、例えば、特許文献1には、PCB廃棄物からPCBを抜油し、PCB含浸性部材は真空加熱分離装置で処理し、またPCB非含浸性部材は溶剤洗浄装置で洗浄処理し、抜油したPCBと、真空加熱分離装置及び溶剤洗浄装置で分離されたPCBを、既存の液処理装置で処理する方法が開示されている。 Therefore, as such a method for treating PCB waste, for example, in Patent Document 1, PCB is deoiled from PCB waste, the PCB-impregnating member is processed by a vacuum heating separation apparatus, and the PCB non-impregnating member is A method is disclosed in which a PCB that has been cleaned by a solvent cleaning apparatus and deoiled, and a PCB that has been separated by a vacuum heating separation apparatus and a solvent cleaning apparatus are processed by an existing liquid processing apparatus.
しかしながら、上記したPCB廃棄物の処理方法では、未だ解決すべき以下のような問題があった。
液処理装置は、PCB廃棄物から抜油したPCBと、真空加熱分離装置及び溶剤洗浄装置で分離したPCBとを処理しなければならず、処理するPCB廃棄物中の全PCB量に対応した処理能力とする必要がある。
また、真空加熱分離装置に投入され処理された処理物は、分別が困難な金属類と可燃物の混合物であり、また例え金属分を分離したとしても、残りの残渣はそのまま産業廃棄物として埋立処分されることになり、広大な処分場の確保が必要になる。
そして、液処理装置での生成物(固形物及び処理剤油)は、真空加熱分離装置で処理できないため、例えばそのまま焼却又は埋立のような産廃処分がなされることになる。
更に、PCB廃棄物を処理する際に発生する二次汚染物(例えば、廃活性炭、マスク、手袋、又はウエス)は、その無害化処理が行われるまで、封入容器(例えば、ドラム缶又はペール缶)に収納され保管されるが、真空加熱分離装置は、二次汚染物を封入容器と共に処理できない。このため、二次汚染物の処理の際、作業員が汚染物を封入容器から取り出し真空加熱分離装置に投入する必要があるので、その際にPCBに暴露する恐れがある。
However, the above PCB waste processing method still has the following problems to be solved.
The liquid processing equipment must process the PCB drained from the PCB waste and the PCB separated by the vacuum heating separation device and the solvent cleaning device, and the processing capacity corresponding to the total amount of PCB in the PCB waste to be processed It is necessary to.
In addition, the processed material that has been put into the vacuum heating separation device and processed is a mixture of metals and combustible materials that are difficult to separate, and even if the metal components are separated, the remaining residue is landfilled as industrial waste as it is. It will be disposed of and it will be necessary to secure a vast disposal site.
And since the product (solid substance and processing agent oil) in a liquid processing apparatus cannot be processed with a vacuum heating separation apparatus, industrial waste disposal, such as incineration or landfill, will be made as it is.
In addition, secondary contaminants (eg, waste activated carbon, masks, gloves, or waste) generated when processing PCB waste are sealed until they are detoxified (eg, drums or pail cans). However, the vacuum heating separation apparatus cannot process the secondary contaminants together with the enclosing container. For this reason, when processing the secondary contaminants, it is necessary for an operator to take out the contaminants from the sealed container and put them into the vacuum heating separation apparatus, which may be exposed to the PCB.
本発明はかかる事情に鑑みてなされたもので、例えば、PCB廃棄物を解体し分別する装置の簡素化、又はPCBを処理する液処理装置の規模の極小化を果たしつつ、処理対象物の減容化及び資源化を図ることができ、しかもPCBを安全に処理可能なPCB廃棄物の処理方法及びその処理設備を提供することを目的とする。 The present invention has been made in view of such circumstances. For example, while simplifying an apparatus for disassembling and separating PCB waste, or minimizing the scale of a liquid processing apparatus for processing PCB, the number of processing objects can be reduced. It is an object of the present invention to provide a PCB waste processing method and processing equipment that can increase the volume and resources, and can safely process PCBs.
前記目的に沿う第1の発明に係るPCB廃棄物の処理方法は、PCB廃棄物の容器からPCBを抜油し、該容器に収納された内容物を取り出し、該容器を溶剤で洗浄処理する前処理工程と、
前記内容物をプラズマ溶融分解炉で溶融処理し、該内容物に残存付着したPCBを分解処理するプラズマ処理工程と、
前記前処理工程で、前記容器から抜油したPCBと該容器の洗浄処理で回収したPCBを分解する液処理工程とを有する。
The PCB waste processing method according to the first invention that meets the above-mentioned object is a pretreatment in which the PCB is deoiled from the PCB waste container, the contents stored in the container are taken out, and the container is washed with a solvent. Process,
A plasma treatment step of melting the content in a plasma melting and decomposing furnace and decomposing the PCB remaining on the content;
In the pretreatment step, there is a PCB that has been deoiled from the container and a liquid treatment step that decomposes the PCB that has been recovered by the washing process of the container.
前記目的に沿う第2の発明に係るPCB廃棄物の処理方法は、PCB廃棄物の容器からPCBを抜油し、該容器に収納された内容物を取り出し、該内容物をPCBが浸透した含浸物と残存付着した非含浸物とに分離し、前記容器と前記非含浸物を溶剤で洗浄処理する前処理工程と、
前記含浸物をプラズマ溶融分解炉で溶融処理し、該含浸物に浸透したPCBを分解処理するプラズマ処理工程と、
前記前処理工程で、前記容器から抜油したPCBと、該容器及び前記非含浸物の洗浄処理で回収したPCBを、分解する液処理工程とを有する。
The PCB waste processing method according to the second aspect of the present invention, wherein the PCB is deoiled from the PCB waste container, the contents stored in the container are taken out, and the impregnated material in which the PCB has permeated the contents And a non-impregnated material that remains adhered, and a pretreatment step of washing the container and the non-impregnated material with a solvent,
A plasma treatment step of melting the impregnated material in a plasma melting and decomposing furnace and decomposing the PCB that has penetrated the impregnated material;
In the pretreatment step, there is a PCB that has been deoiled from the container, and a liquid treatment step that decomposes the PCB that has been recovered by the washing treatment of the container and the non-impregnated material.
前記目的に沿う第3の発明に係るPCB廃棄物の処理方法は、PCB廃棄物であるコンデンサとトランスの各容器からPCBを抜油し、該各容器に収納された内容物をそれぞれ取り出し、更に前記トランスの内容物をPCBが浸透した含浸物と残存付着した非含浸物とに分離して、前記コンデンサと前記トランスの各容器、及び前記トランスの前記非含浸物を、溶剤で洗浄処理する前処理工程と、
前記コンデンサの前記内容物と前記トランスの前記含浸物をプラズマ溶融分解炉で溶融処理し、前記コンデンサの前記内容物に残存付着したPCBと前記含浸物に浸透したPCBを分解処理するプラズマ処理工程と、
前記前処理工程で、前記各容器から抜油したPCBと、該各容器及び前記トランスの前記非含浸物の洗浄処理で回収したPCBを、分解する液処理工程とを有する。
According to a third aspect of the present invention, there is provided a method for treating PCB waste, wherein the PCB is drained from each container of a capacitor and a transformer, and the contents stored in the containers are respectively taken out. A pretreatment for separating the contents of the transformer into an impregnated material infiltrated with PCB and a non-impregnated material adhering to the residue, and washing the capacitor, each transformer container, and the non-impregnated material in the transformer with a solvent. Process,
A plasma treatment step of melting the contents of the capacitor and the impregnation of the transformer in a plasma melting and decomposing furnace, and decomposing the PCB that remains on the contents of the capacitor and the PCB that has penetrated the impregnation; ,
The pre-treatment step includes a PCB that has been deoiled from each of the containers, and a liquid treatment step of decomposing the PCBs that have been collected by the washing treatment of the non-impregnated materials of the containers and the transformer.
第1〜第3の発明に係るPCB廃棄物の処理方法において、前記プラズマ処理工程で処理するものは、予め封入容器に入れられ、該封入容器と共に前記プラズマ溶融分解炉で処理されることが好ましい。
第1〜第3の発明に係るPCB廃棄物の処理方法において、前記PCB廃棄物の処理の際に発生する二次汚染物を、前記プラズマ処理工程で処理することが好ましい。
第1〜第3の発明に係るPCB廃棄物の処理方法において、前記液処理工程でPCBを無害化処理して生成する処理済み油及び固形物を、前記プラズマ処理工程で処理することが好ましい。
第1〜第3の発明に係るPCB廃棄物の処理方法において、前記液処理工程でPCBを処理して生成する処理済み油を、前記プラズマ溶融分解炉の立上げ時の昇温用熱源、及び該プラズマ溶融分解炉の下流側に配置された恒温チャンバ内の温度保定用バーナ燃料のいずれか1又は2に使用し、前記液処理工程でPCBを処理して生成する固形物を、前記プラズマ溶融分解炉の立上げ時の昇温用補助熱源として使用することが好ましい。
In the PCB waste processing method according to the first to third inventions, the material to be processed in the plasma processing step is preferably placed in a sealed container in advance and processed in the plasma melting decomposition furnace together with the sealed container. .
In the PCB waste processing methods according to the first to third aspects of the present invention, it is preferable that secondary contaminants generated during the processing of the PCB waste are processed in the plasma processing step.
In the method for treating PCB waste according to the first to third inventions, it is preferable that the treated oil and solids produced by detoxifying PCB in the liquid treatment step are treated in the plasma treatment step.
In the method for treating PCB waste according to the first to third inventions, treated oil produced by treating PCB in the liquid treatment step is used as a heat source for raising temperature when starting up the plasma melting cracking furnace, and The solid material generated by processing PCB in the liquid processing step is used for either 1 or 2 of temperature maintaining burner fuel in a constant temperature chamber disposed downstream of the plasma melting cracking furnace. It is preferably used as an auxiliary heat source for raising the temperature when the cracking furnace is started up.
前記目的に沿う第1の発明に係るPCB廃棄物の処理設備は、PCB廃棄物の容器からPCBを抜油し、該容器に収納された内容物を取り出し、該容器を溶剤で洗浄処理する前処理装置と、
前記内容物をプラズマ溶融分解炉で溶融処理し、該内容物に残存付着したPCBを分解処理するプラズマ処理装置と、
前記前処理装置で、前記容器から抜油したPCBと該容器の洗浄処理で回収したPCBを分解する液処理装置とを有する。
The PCB waste treatment facility according to the first invention that meets the above object is a pretreatment in which PCB is deoiled from a PCB waste container, the contents stored in the container are taken out, and the container is washed with a solvent. Equipment,
A plasma processing apparatus for melting the content in a plasma melting and decomposing furnace and decomposing the PCB remaining on the content;
The pretreatment device includes a PCB that has been deoiled from the container and a liquid treatment device that decomposes the PCB recovered by the washing process of the container.
前記目的に沿う第2の発明に係るPCB廃棄物の処理設備は、PCB廃棄物の容器からPCBを抜油し、該容器に収納された内容物を取り出し、該内容物をPCBが浸透した含浸物と残存付着した非含浸物とに分離し、前記容器と前記非含浸物を溶剤で洗浄処理する前処理装置と、
前記含浸物をプラズマ溶融分解炉で溶融処理し、該含浸物に浸透したPCBを分解処理するプラズマ処理装置と、
前記前処理装置で、前記容器から抜油したPCBと、該容器及び前記非含浸物の洗浄処理で回収したPCBを、分解する液処理装置とを有する。
The PCB waste treatment facility according to the second aspect of the present invention, wherein the PCB waste is drained from the PCB waste container, the contents stored in the container are taken out, and the impregnated material into which the PCB has permeated. And a pretreatment device for cleaning the container and the non-impregnated material with a solvent.
A plasma processing apparatus for melting the impregnated material in a plasma melting and decomposing furnace and decomposing the PCB that has penetrated the impregnated material;
The pretreatment device includes a PCB that has been deoiled from the container, and a liquid treatment device that decomposes the PCB collected by the washing treatment of the container and the non-impregnated material.
前記目的に沿う第3の発明に係るPCB廃棄物の処理設備は、PCB廃棄物であるコンデンサとトランスの各容器からPCBを抜油し、該各容器に収納された内容物をそれぞれ取り出し、更に前記トランスの内容物をPCBが浸透した含浸物と残存付着した非含浸物とに分離して、前記コンデンサと前記トランスの各容器、及び前記トランスの前記非含浸物を、溶剤で洗浄処理する前処理装置と、
前記コンデンサの前記内容物と前記トランスの前記含浸物をプラズマ溶融分解炉で溶融処理し、前記コンデンサの前記内容物に残存付着したPCBと前記含浸物に浸透したPCBを分解処理するプラズマ処理装置と、
前記前処理装置で、前記各容器から抜油したPCBと、該各容器及び前記トランスの前記非含浸物の洗浄処理で回収したPCBを、分解する液処理装置とを有する。
The PCB waste treatment facility according to the third invention in accordance with the above object is to drain the PCB from each capacitor and transformer container, which is PCB waste, to take out the contents stored in each container, A pretreatment for separating the contents of the transformer into an impregnated material infiltrated with PCB and a non-impregnated material adhering to the residue, and washing the capacitor, each transformer container, and the non-impregnated material in the transformer with a solvent. Equipment,
A plasma processing apparatus for melting the contents of the capacitor and the impregnation of the transformer in a plasma melting and decomposing furnace, and decomposing the PCB remaining on the contents of the capacitor and the PCB permeating the impregnation; ,
The pretreatment device includes a PCB that has been deoiled from the containers, and a liquid treatment device that decomposes the PCBs recovered by the cleaning treatment of the non-impregnated materials of the containers and the transformer.
請求項1〜7記載のPCB廃棄物の処理方法、及び請求項8〜10記載のPCB廃棄物の処理設備は、PCB廃棄物の容器に収納された内容物の一部又は全部をプラズマ処理するので、従来のように、内容物からPCBを分離することなく、PCBを分解処理できる。これにより、例えば、液処理工程へ送られるPCB量はプラズマ処理する分を削減でき、液処理工程で使用する装置の処理容量を極小化できる。
また、内容物の一部又は全部をプラズマ処理するので、この内容物中の灰分は溶融してスラグ化し、資源化又は埋立処分する際でも大幅な減容化を図ることができる。
The PCB waste processing method according to claim 1 and the PCB waste processing facility according to claims 8 to 10 perform plasma processing on a part or all of the contents stored in the PCB waste container. Therefore, the PCB can be decomposed without separating the PCB from the contents as in the prior art. Thereby, for example, the amount of PCB sent to the liquid processing step can be reduced by plasma processing, and the processing capacity of the apparatus used in the liquid processing step can be minimized.
Moreover, since a part or all of the contents are plasma-treated, the ash content in the contents is melted to form slag, so that a significant volume reduction can be achieved even when it is recycled or landfilled.
特に、請求項2、3及びこれらに従属する請求項4〜7記載のPCB廃棄物の処理方法、及び請求項9、10記載のPCB廃棄物の処理設備は、PCB廃棄物の容器に収納された内容物を細分化するので、例えば、鉄又は銅のような非含浸物を最大限資源化し、プラズマ処理する量を抑制すれば、スラグを埋立処分する場合、その量を極小化できる。
請求項4記載のPCB廃棄物の処理方法は、プラズマ処理工程で処理するものは、予め封入容器に入れられ、封入容器と共にプラズマ溶融分解炉で処理するので、従来のように、封入容器に入れたものを取り出して処理することなくそのまま処理でき、作業員のPCB暴露の極小化を図ることができる。
In particular, the PCB waste processing method according to claims 2 and 3 and claims 4 to 7 dependent thereon and the PCB waste processing facility according to
In the method for treating PCB waste according to claim 4, since the material to be treated in the plasma treatment step is put in a sealed container in advance and processed in a plasma melting decomposition furnace together with the sealed container, it is put in the sealed container as in the conventional case. The waste can be processed as it is without being processed, and the worker's PCB exposure can be minimized.
請求項5記載のPCB廃棄物の処理方法は、二次汚染物もプラズマ処理工程で処理できるので、例えば、液処理工程へ送られるPCB量の増大を防止できる。
請求項6記載のPCB廃棄物の処理方法は、液処理工程で生成する処理済み油及び固形物をプラズマ処理工程で処理するので、産廃処分量の更なる極小化を図ることができる。
請求項7記載のPCB廃棄物の処理方法は、液処理工程で生成する処理済み油及び固形物を、プラズマ処理工程の熱源として有効利用できるので、産廃処分量の極小化を図ると共に、燃料費を低減することができる。
In the method for treating PCB waste according to claim 5, since secondary contaminants can also be treated in the plasma treatment process, for example, an increase in the amount of PCB sent to the liquid treatment process can be prevented.
Since the processing method of the PCB waste of Claim 6 processes the processed oil and solid which are produced | generated at a liquid processing process at a plasma processing process, the further industrial waste disposal amount can be further minimized.
In the method for treating PCB waste according to claim 7, since the treated oil and solids produced in the liquid treatment process can be effectively used as a heat source for the plasma treatment process, the amount of industrial waste disposal can be minimized and the fuel cost can be reduced. Can be reduced.
続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
ここで、図1は本発明の一実施の形態に係るPCB廃棄物の処理方法の説明図、図2は同PCB廃棄物の処理方法に使用するプラズマ処理装置の説明図、図3は変形例に係るPCB廃棄物の処理方法の説明図である。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
Here, FIG. 1 is an explanatory diagram of a PCB waste processing method according to an embodiment of the present invention, FIG. 2 is an explanatory diagram of a plasma processing apparatus used in the PCB waste processing method, and FIG. 3 is a modified example. It is explanatory drawing of the processing method of the PCB waste concerning.
図1に示すように、本発明の一実施の形態に係るPCB廃棄物の処理方法は、PCB廃棄物の一例であるPCB含有電気機器(例えば、トランス、リアクトル、又はコンデンサ)の容器からPCBを抜油し、この容器に収納された内容物(例えば、PCB廃棄物がトランスの場合はそのコア、コンデンサの場合はその素子)を取り出し、容器を溶剤で洗浄処理する前処理工程と、内容物をプラズマ溶融分解炉17で溶融処理し、PCBを分解処理するプラズマ処理工程と、前処理工程で、容器から抜油したPCBと容器の洗浄処理で回収したPCBを、それぞれ分解し無害化処理する液処理工程とを有する。なお、PCB廃棄物の容器から抜油されるPCBとは、PCBのみ、又はPCBを含む油を意味する。
この前処理工程は前処理装置で、プラズマ処理工程はプラズマ処理装置10で、液処理工程は液処理装置でそれぞれ行われる。なお、前処理装置、プラズマ処理装置10、及び液処理装置が、PCB廃棄物の処理設備を構成する。以下、詳しく説明する。
As shown in FIG. 1, a PCB waste processing method according to an embodiment of the present invention is a method of processing PCB from a container of PCB-containing electrical equipment (for example, a transformer, a reactor, or a capacitor) that is an example of PCB waste. Remove the oil and take out the contents stored in this container (for example, if the PCB waste is a transformer, its core, if it is a capacitor, its element), and clean the container with a solvent. A plasma processing step in which the PCB is melted in the plasma melting and decomposing
The pretreatment process is performed by a pretreatment apparatus, the plasma treatment process is performed by the
図1に示すように、PCB含有電気機器であるトランス(又はリアクトル)を、例えば、運搬車両を使用してPCB処理場へ搬入し、一時的に保管した後、前処理装置へ払い出す。以下、前処理装置で行う前処理工程について説明する。
トランスの容器を例えば穿孔し、抜油管にて真空吸引で抜油する。このように、容器内のPCBを抜油した後、例えば抜油管を使用して容器内に洗浄溶剤を流し込み、粗洗浄を行う。そして、容器の上蓋を取り外し、容器内に収納されたトランスのコア(内容物の一例)を取り出して、容器とコアとを分離する。この容器は、洗浄溶剤により、更に洗浄処理される。
ここで、溶剤を使用して洗浄処理した容器は、その卒業判定(PCB残存濃度が基準値以下か否かの判定)後、合格であれば払い出される。しかし、卒業判定の結果が不合格の場合には、合格判定がなされるまで再洗浄を繰り返す。
As shown in FIG. 1, a transformer (or reactor), which is a PCB-containing electrical device, is carried into a PCB processing plant using, for example, a transport vehicle, temporarily stored, and then paid out to a preprocessing device. Hereinafter, the pretreatment process performed by the pretreatment apparatus will be described.
The transformer container is, for example, perforated and drained by vacuum suction through an oil draining tube. As described above, after the PCB in the container is drained, a cleaning solvent is poured into the container using, for example, an oil drain pipe to perform rough cleaning. And the upper cover of a container is removed, the core (an example of the contents) of the transformer accommodated in the container is taken out, and the container and the core are separated. This container is further cleaned with a cleaning solvent.
Here, the container cleaned with the solvent is dispensed if it passes after its graduation determination (determination of whether the PCB residual concentration is below the reference value). However, when the graduation determination result is unacceptable, the re-washing is repeated until the determination of acceptance is made.
また、PCB含有電気機器であるコンデンサを前処理工程で処理する場合は、まず、コンデンサの容器を例えば穿孔し、容器内のPCBを抜油する。そして、容器の上部を切断し、容器内に収納されたコンデンサの素子(内容物の一例)を取り出して、容器と素子とを分離する。分離された容器、蓋、及び素子は、それぞれ洗浄溶剤にて粗洗浄を行う。更に、容器と蓋は、洗浄溶剤にて精密洗浄される。一方、取り出された素子は、必要に応じて破砕又は裁断してもよい。 Moreover, when processing the capacitor | condenser which is a PCB containing electrical equipment at a pre-processing process, the container of a capacitor | condenser is first punctured and the PCB in a container is deoiled. And the upper part of a container is cut | disconnected, the element (an example of the content) of the capacitor | condenser accommodated in the container is taken out, and a container and an element are isolate | separated. The separated container, lid, and element are each roughly cleaned with a cleaning solvent. Furthermore, the container and the lid are precisely cleaned with a cleaning solvent. On the other hand, the extracted element may be crushed or cut as necessary.
次に、前処理工程で分離したトランスのコア(又は、コンデンサの素子)を、封入容器に投入してプラズマ処理装置10へ送り、プラズマ処理を行う。以下、プラズマ処理装置10について説明した後、これを使用するプラズマ処理工程について説明する。
図2に示すように、プラズマ処理装置10は、プラズマ溶融分解手段11、恒温チャンバ12、減温塔13、バグフィルタ14、触媒反応塔15、及び活性炭槽16を有している。このプラズマ溶融分解手段11は、プラズマ溶融分解炉(以下、単に溶融分解炉ともいう)17と処理物投入室18を有している。
処理物投入室18は、処理物を封入した封入容器(例えば、ドラム缶又はペール缶)19を溶融分解炉17へ移送するため、溶融分解炉17に隣接して設けられており、PCB廃棄物の容器から取り出した内容物、又は二次汚染物のPCB汚染物を充填した状態の封入容器19を、そのままの状態で投入する部屋である。
Next, the transformer core (or capacitor element) separated in the pretreatment step is put into a sealed container and sent to the
As shown in FIG. 2, the
The processed
溶融分解炉17は、プラズマアークを発生させるための炉であり、その溶融分解炉17の天井部には、外部から炉内に装入されるプラズマトーチ20が装着されている。このプラズマトーチ20に連続的にガス(例えば、空気)を送り、これに電気的エネルギーを加えることで、非常に活性度が高く、中心温度が1万℃以上となるような高い温度のプラズマアークを発生させることができる。
また、溶融分解炉17には、必要に応じて炉内を観察するためのカメラを設けることも可能であり、炉内のPCB汚染物の処理状況に応じて、プラズマトーチ20を移動可能な構成にすることも可能である。
これによって、PCB汚染物に効率的にプラズマアークを照射し、PCB汚染物を処理できる。
The
In addition, the
Thereby, the PCB contaminant can be efficiently irradiated with the plasma arc and the PCB contaminant can be treated.
使用に際しては、溶融分解炉17の炉内温度が、例えば、約1400℃程度に維持され、PCBはこの溶融分解炉17で分解されることになる。
溶融分解炉17の下部には、1個又は複数個のスラグ排出容器21が設けられており、生成したスラグが、スラグ排出容器21の中へ排出されるように構成されている。なお、符号33、34はそれぞれ、プッシャ、スラグ浴を表す。
恒温チャンバ12は、プラズマ溶融分解手段11の溶融分解炉17からの排気が供給されるチャンバである。この恒温チャンバ12内は、バーナ22によって、例えば、約1200℃程度に維持されており、恒温チャンバ12内に供給されたガスを、例えば数秒間滞留させるように構成されている。そのため、万一ダイオキシン類が排気中に存在していても、恒温チャンバ12により分解できる。
なお、ここでは、恒温チャンバ12の熱源として、バーナ22を例示したが、バーナの代わりにプラズマトーチを熱源として利用することも可能である。
減温塔13は、恒温チャンバ12から供給される排気を、例えば水又は空気により冷却するものであり、この冷却によって、ダイオキシン類が再合成することを防止できる。
In use, the in-furnace temperature of the
One or a plurality of
The
Here, the
The temperature-decreasing
バグフィルタ14は、排気中のダストを除去すると共に、その入口に粉末の活性炭を吹き込むことで、微量の有害有機物質を吸着し除去でき、また、消石灰も同様に吹き込むことで、排気中の例えばHClのような酸性成分を吸着させて除去できる。このように、バグフィルタ14は、排気中のダストの除去のみならず、有害有機物質及び酸性成分を除去する機能も備えている。
触媒反応塔15は、内部に触媒を備えており、排気中のダイオキシン類を分解すると共に、その入口にアンモニアガスを加えることで、NOxも分解できる。
活性炭槽16は、その内部に活性炭が充填されたものであり、プラズマ処理装置10の最終段階で、排気中に万一有害有機物質が残存していた場合、それを吸着するいわゆるセーフティネットとしての機能を有するものである。
The
The
The activated
また、バグフィルタ14と触媒反応塔15の間の流路26には、第一誘引ファン27が設けられており、活性炭槽16の下流側の流路28には、第二誘引ファン29が設けられている。更に、第一誘引ファン27と触媒反応塔15との間の流路から、減温塔13とバグフィルタ14との間の流路には、排気ガスを返送して循環させる循環流路30が設けられ、この循環流路30に循環ファン31が設けられている。
なお、PCB廃棄物の処理方法に使用するプラズマ処理装置は、以上に示した装置構成に限定されるものではなく、プラズマ溶融分解炉を備えていれば、他の構成のプラズマ処理装置を使用することも勿論可能である。
A
Note that the plasma processing apparatus used in the PCB waste processing method is not limited to the above-described apparatus configuration, and a plasma processing apparatus having another configuration is used as long as a plasma melting decomposition furnace is provided. Of course it is also possible.
このプラズマ処理装置10では、例えば、ウエス、汚泥、又は小型の電気機器(例えば、安定器)のようなPCB汚染物を処理してもよい。そして、PCB廃棄物の処理の際に発生する二次汚染物、例えば、PCBが付着した廃活性炭、マスク、手袋、ウエス、布、紙、又は砂があれば、プラズマ処理工程で処理することが好ましい。これらの処理に際しては、PCB汚染物を封入している封入容器ごとプラズマ処理装置10で処理する。
また、このプラズマ処理装置10で発生したスラグ及び飛灰は、前記した容器の場合と同様の方法により卒業判定が行われる。その結果、合格すれば、搬出されて資源化したり、又は廃棄物として適正に処分でき、また不合格であれば、再びプラズマ処理を行う。なお、卒業判定で合格と判定された飛灰は、更に薬剤処理を行って固化し、廃棄処理する。
The
Moreover, graduation determination is performed for the slag and fly ash generated in the
また、図1に示すように、前処理工程で、トランスの容器から抜油したPCBと、この容器の洗浄処理で回収したPCBは、それぞれ既存の液処理装置で処理される。以下、液処理装置で行う液処理工程について説明する。
回収されたPCBを、処理容器内で撹拌しながら、常圧のもと温度を例えば160℃以上170℃以下程度に調整し、脱塩素剤を添加して脱塩素分解する。この処理液中のPCB濃度を測定し、PCBの分解が完了したことを確認した後、更に、処理槽内へ送る。そして、処理槽内で撹拌しながら、常圧のもと温度を例えば80℃以上90℃以下程度に調整し、例えばフィルタープレスにより固液分離を行う。
Further, as shown in FIG. 1, the PCB drained from the transformer container in the pretreatment step and the PCB recovered by the cleaning process of the container are each processed by an existing liquid processing apparatus. Hereinafter, the liquid treatment process performed by the liquid treatment apparatus will be described.
While the collected PCB is stirred in the processing container, the temperature is adjusted to, for example, 160 ° C. or more and about 170 ° C. or less under normal pressure, and a dechlorinating agent is added to dechlorinate and decompose. After measuring the PCB concentration in the processing liquid and confirming that the decomposition of the PCB is completed, the PCB is further sent into the processing tank. Then, while stirring in the treatment tank, the temperature is adjusted to, for example, about 80 ° C. to 90 ° C. under normal pressure, and solid-liquid separation is performed using, for example, a filter press.
このようにして回収した固形物である固形残渣と、液体である処理済み油は、前記した容器の場合と同様の方法により卒業判定が行われる。
その結果、合格すれば、PCBを無害化処理できたと判定し、固形残渣を産業廃棄物として処分し、また処理済み油をリサイクル品として資源化する。一方、不合格であれば、前記した方法と同様の方法で再度処理する。
なお、この液処理工程でPCBを無害化処理して生成する処理済み油及び固形物は、プラズマ処理工程で処理してもよい。特に、生成した処理済み油を、プラズマ溶融分解炉17の立上げ時の昇温用熱源、及びプラズマ溶融分解炉17の下流側に配置された恒温チャンバ12内の温度保定用バーナ22の燃料のいずれか1又は2に使用し、また、生成した固形物を、プラズマ溶融分解炉17の立上げ時の昇温用補助熱源として使用することもできる。
Graduation determination is performed for the solid residue, which is a solid substance collected in this manner, and the processed oil, which is a liquid, by the same method as that for the container described above.
As a result, if it passes, it is determined that the PCB can be rendered harmless, the solid residue is disposed as industrial waste, and the treated oil is recycled as a recycled product. On the other hand, if it fails, it processes again by the method similar to the above-mentioned method.
In addition, you may process the processed oil and solid which produce | generate by detoxifying PCB in this liquid processing process at a plasma processing process. In particular, the generated processed oil is used as a heat source for raising the temperature of the plasma
なお、別の前処理装置を使用して、容器から取り出したトランスのコアを、更にPCBが浸透した含浸物と残存付着した非含浸物とに解体し分別してもよい(図1の点線参照)。この場合、例えば、トランスのコアを構成するコイルの紙が含浸物となり、鉄心とコイルの銅が非含浸物となる。
そして、上記した非含浸物は、トランスの容器と共に洗浄溶剤で洗浄処理し、前記した卒業判定を行う。また、含浸物は、プラズマ処理装置10へ送られ、前記したように、含浸物をプラズマ溶融分解炉17で溶融処理し、この含浸物に浸透したPCBを分解処理する。
この場合、非含浸物の洗浄処理で回収したPCBは、容器から抜油したPCB、及び容器の洗浄処理で回収したPCBと共に、液処理工程で分解し無害化処理する。
In addition, the transformer core taken out from the container may be further disassembled into an impregnated material infiltrated with PCB and a non-impregnated material adhering to the residue by using another pretreatment device (see the dotted line in FIG. 1). . In this case, for example, the paper of the coil constituting the core of the transformer becomes the impregnated material, and the iron core and the copper of the coil become the non-impregnated material.
The non-impregnated material described above is cleaned with a cleaning solvent together with the transformer container, and the above-described graduation determination is performed. Further, the impregnated product is sent to the
In this case, the PCB recovered by the non-impregnated cleaning process is decomposed and detoxified in the liquid processing step together with the PCB drained from the container and the PCB recovered by the container cleaning process.
また、図3に示すように、別の前処理装置を使用し、前記した方法で、トランスとコンデンサの各容器からPCBをそれぞれ抜油し、各容器内を粗洗浄した後、トランスとコンデンサをそれぞれ粗解体して、次のように処理してもよい。
コンデンサの容器から分離されたコンデンサの素子は、そのままプラズマ処理装置10へ送られる。また、トランスの容器から分離されたトランスのコアは、更にPCBが浸透した含浸物と残存付着した非含浸物とに分離される。前記したように、含浸物はコアを構成するコイルの紙であり、非含浸物は鉄心とコイルの銅である。
非含浸物は、トランスとコンデンサの各容器と共に洗浄溶剤で洗浄処理し、前記した卒業判定を行う。また、含浸物は、プラズマ処理装置10へ送られ、コンデンサの素子と共に、前記したように、含浸物と素子をプラズマ溶融分解炉17で溶融処理し、この含浸物に浸透したPCBと、素子に残存付着したPCBを分解処理する。
なお、非含浸物の洗浄処理で回収したPCBは、各容器から抜油したPCB、及び各容器の洗浄処理で回収したPCBと共に、液処理工程で分解し無害化処理する。
Also, as shown in FIG. 3, using a different pretreatment device, the PCB was drained from each transformer and condenser container by the above-described method, and each container was roughly cleaned, and then the transformer and condenser were each removed. Rough disassembly may be performed as follows.
The capacitor element separated from the capacitor container is sent to the
The non-impregnated material is cleaned with a cleaning solvent together with the transformer and capacitor containers, and the above-described graduation determination is performed. Further, the impregnated material is sent to the
The PCB recovered by the non-impregnated cleaning process is decomposed and detoxified in the liquid processing step together with the PCB drained from each container and the PCB recovered by the cleaning process of each container.
以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載の構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。例えば、前記したそれぞれの実施の形態や変形例の一部又は全部を組合せて本発明のPCB廃棄物の処理方法及びその処理設備を構成する場合も本発明の権利範囲に含まれる。 As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included. For example, the case where the PCB waste processing method and the processing equipment of the present invention are configured by combining a part or all of the above-described embodiments and modifications is also included in the scope of the present invention.
10:プラズマ処理装置、11:プラズマ溶融分解手段、12:恒温チャンバ、13:減温塔、14:バグフィルタ、15:触媒反応塔、16:活性炭槽、17:プラズマ溶融分解炉、18:処理物投入室、19:封入容器、20:プラズマトーチ、21:スラグ排出容器、22:バーナ、26:流路、27:第一誘引ファン、28:流路、29:第二誘引ファン、30:循環流路、31:循環ファン、33:プッシャ、34:スラグ浴 10: Plasma processing apparatus, 11: Plasma melting and decomposing means, 12: Constant temperature chamber, 13: Temperature reducing tower, 14: Bag filter, 15: Catalytic reaction tower, 16: Activated carbon tank, 17: Plasma melting decomposition furnace, 18: Processing Material input chamber, 19: sealed container, 20: plasma torch, 21: slag discharge container, 22: burner, 26: flow path, 27: first induction fan, 28: flow path, 29: second induction fan, 30: Circulation flow path, 31: Circulation fan, 33: Pusher, 34: Slag bath
Claims (10)
前記内容物をプラズマ溶融分解炉で溶融処理し、該内容物に残存付着したPCBを分解処理するプラズマ処理工程と、
前記前処理工程で、前記容器から抜油したPCBと該容器の洗浄処理で回収したPCBを分解する液処理工程とを有することを特徴とするPCB廃棄物の処理方法。 A pre-treatment step of draining the PCB from the PCB waste container, taking out the contents stored in the container, and washing the container with a solvent;
A plasma treatment step of melting the content in a plasma melting and decomposing furnace and decomposing the PCB remaining on the content;
A PCB waste treatment method comprising: a PCB drained from the container in the pretreatment step; and a liquid treatment step for decomposing the PCB recovered by the washing treatment of the container.
前記含浸物をプラズマ溶融分解炉で溶融処理し、該含浸物に浸透したPCBを分解処理するプラズマ処理工程と、
前記前処理工程で、前記容器から抜油したPCBと、該容器及び前記非含浸物の洗浄処理で回収したPCBを、分解する液処理工程とを有することを特徴とするPCB廃棄物の処理方法。 PCB is drained from the PCB waste container, the contents stored in the container are taken out, the contents are separated into the impregnated material infiltrated with PCB and the non-impregnated material remaining on the PCB, and the container and the non-impregnated material are separated. A pre-treatment step of washing the product with a solvent;
A plasma treatment step of melting the impregnated material in a plasma melting and decomposing furnace and decomposing the PCB that has penetrated the impregnated material;
A method for treating PCB waste, comprising: removing the PCB from the container in the pretreatment step; and a liquid treatment step for decomposing the PCB collected by the washing treatment of the container and the non-impregnated material.
前記コンデンサの前記内容物と前記トランスの前記含浸物をプラズマ溶融分解炉で溶融処理し、前記コンデンサの前記内容物に残存付着したPCBと前記含浸物に浸透したPCBを分解処理するプラズマ処理工程と、
前記前処理工程で、前記各容器から抜油したPCBと、該各容器及び前記トランスの前記非含浸物の洗浄処理で回収したPCBを、分解する液処理工程とを有することを特徴とするPCB廃棄物の処理方法。 The PCB is drained from each container of the capacitor and the transformer, and the contents stored in the containers are respectively taken out. Further, the contents of the transformer are impregnated with the PCB and the non-impregnated substance which remains adhered to the transformer. And a pretreatment step of washing the capacitor and each container of the transformer and the non-impregnated product of the transformer with a solvent,
A plasma treatment step of melting the contents of the capacitor and the impregnation of the transformer in a plasma melting and decomposing furnace, and decomposing the PCB that remains on the contents of the capacitor and the PCB that has penetrated the impregnation; ,
PCB disposal characterized by comprising: a PCB drained from each container in the pre-treatment step; and a liquid treatment step for decomposing the PCB collected by the washing treatment of the non-impregnated material of each container and the transformer. How to handle things.
前記内容物をプラズマ溶融分解炉で溶融処理し、該内容物に残存付着したPCBを分解処理するプラズマ処理装置と、
前記前処理装置で、前記容器から抜油したPCBと該容器の洗浄処理で回収したPCBを分解する液処理装置とを有することを特徴とするPCB廃棄物の処理設備。 A pretreatment device that drains PCB from a container of PCB waste, takes out the contents stored in the container, and cleans the container with a solvent;
A plasma processing apparatus for melting the content in a plasma melting and decomposing furnace and decomposing the PCB remaining on the content;
A PCB waste treatment facility comprising: a PCB drained from the container by the pretreatment device; and a liquid treatment device for decomposing the PCB recovered by the washing treatment of the container.
前記含浸物をプラズマ溶融分解炉で溶融処理し、該含浸物に浸透したPCBを分解処理するプラズマ処理装置と、
前記前処理装置で、前記容器から抜油したPCBと、該容器及び前記非含浸物の洗浄処理で回収したPCBを、分解する液処理装置とを有することを特徴とするPCB廃棄物の処理設備。 PCB is drained from the PCB waste container, the contents stored in the container are taken out, the contents are separated into the impregnated material infiltrated with PCB and the non-impregnated material remaining on the PCB, and the container and the non-impregnated material are separated. A pre-treatment device for washing an object with a solvent;
A plasma processing apparatus for melting the impregnated material in a plasma melting and decomposing furnace and decomposing the PCB that has penetrated the impregnated material;
A PCB waste treatment facility, comprising: a PCB drained from the container by the pretreatment device; and a liquid treatment device for decomposing the PCB recovered by the washing treatment of the container and the non-impregnated material.
前記コンデンサの前記内容物と前記トランスの前記含浸物をプラズマ溶融分解炉で溶融処理し、前記コンデンサの前記内容物に残存付着したPCBと前記含浸物に浸透したPCBを分解処理するプラズマ処理装置と、
前記前処理装置で、前記各容器から抜油したPCBと、該各容器及び前記トランスの前記非含浸物の洗浄処理で回収したPCBを、分解する液処理装置とを有することを特徴とするPCB廃棄物の処理設備。 The PCB is drained from each container of the capacitor and the transformer, and the contents stored in the containers are respectively taken out. Further, the contents of the transformer are impregnated with the PCB and the non-impregnated substance which remains adhered to the transformer. And a pre-processing device for washing the capacitor and each transformer container, and the non-impregnated product of the transformer with a solvent,
A plasma processing apparatus for melting the contents of the capacitor and the impregnation of the transformer in a plasma melting and decomposing furnace, and decomposing the PCB remaining on the contents of the capacitor and the PCB permeating the impregnation; ,
A PCB disposal comprising: a PCB drained from each container in the pretreatment device; and a liquid treatment device for decomposing the PCB collected by the washing treatment of the non-impregnated material in each container and the transformer. Material processing equipment.
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