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JP2007205248A - Control valve for variable displacement compressor - Google Patents

Control valve for variable displacement compressor Download PDF

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Publication number
JP2007205248A
JP2007205248A JP2006024895A JP2006024895A JP2007205248A JP 2007205248 A JP2007205248 A JP 2007205248A JP 2006024895 A JP2006024895 A JP 2006024895A JP 2006024895 A JP2006024895 A JP 2006024895A JP 2007205248 A JP2007205248 A JP 2007205248A
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Japan
Prior art keywords
annular groove
housing
valve
caulking
sealing
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JP2006024895A
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Japanese (ja)
Inventor
Yoshiyuki Kume
義之 久米
Daisuke Morisawa
大輔 森澤
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2006024895A priority Critical patent/JP2007205248A/en
Publication of JP2007205248A publication Critical patent/JP2007205248A/en
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  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To reduce labor hours and man-hours required for processing and assembly so as to reduce a manufacturing cost. <P>SOLUTION: There are provided: a power supply head 31 having a power connector part 31A; and a cylindrical housing 60 fitted to a coil 32 and the power supply head 31. An annular groove 75 for seal is formed in the outer peripheral part of the power supply head 31, and an O-ring 66 is loaded on the annular groove 75 for seal with a state where the O-ring 66 is compressed radially inward by the housing 60. An annular groove 76 for caulking is formed on an upper side of the annular groove 75 in the outer peripheral part of the power supply head 31 and an upper end part 62 of the housing 60 is pressed into the annular groove 76 to be caulked and fixed to the annular groove 76. The upper end part 62 of the housing 60 is formed in a trumpet shape at first so as not to damage a seal member such as an O-ring, and the upper end part 62 is pressed radially inward after the fitting and then is caulked and fixed in the annular groove 76. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、カーエアコン等に使用される可変容量型圧縮機用制御弁に係り、特に、製造コストの削減等を図ることのできる可変容量型圧縮機用制御弁に関する。   The present invention relates to a control valve for a variable displacement compressor used in a car air conditioner, and more particularly to a control valve for a variable displacement compressor that can reduce the manufacturing cost.

一般に、カーエアコン等に使用される可変容量型圧縮機用制御弁は、圧縮機のクランク室内の圧力Pcを調整すべく、圧縮機(の吐出室)から吐出圧力Pdの冷媒が導入されるとともに、その吐出圧力Pdの冷媒を絞ってクランク室へ導出するようにされ、このクランク室への導出量(絞り量)を、圧縮機の吸入圧力Psに応じて制御するようになっており、下記特許文献1等にも見られるように、電磁式アクチュエータ(ソレノイド)を用いたものが種々提案ないし実用に供されている。   In general, a control valve for a variable displacement compressor used in a car air conditioner or the like introduces a refrigerant having a discharge pressure Pd from a compressor (discharge chamber) in order to adjust a pressure Pc in a crank chamber of the compressor. The refrigerant having the discharge pressure Pd is squeezed out and led to the crank chamber, and the derivation amount (throttle amount) to the crank chamber is controlled according to the suction pressure Ps of the compressor. As seen in Patent Document 1 and the like, various proposals or practical applications using electromagnetic actuators (solenoids) have been made.

かかる可変容量型圧縮機用制御弁の従来例を図4に示す。図示の制御弁5は、弁体部15aを有する弁棒15と、弁体部15aが接離する弁座(弁口)22が設けられた弁室21を有し、この弁室21の外周部(弁座22より上流側)に圧縮機から吐出圧力Pdの冷媒を導入するための複数のフィルタ25A付き吐出圧冷媒導入口25が設けられるとともに、弁座22の下方(下流側)に圧縮機のクランク室に連通する冷媒出口26が設けられた弁本体20と、電磁式アクチュエータ30と、を備える。   A conventional example of such a variable displacement compressor control valve is shown in FIG. The illustrated control valve 5 includes a valve rod 15 having a valve body portion 15 a and a valve chamber 21 provided with a valve seat (valve port) 22 to which the valve body portion 15 a comes in contact with and separates from the outer periphery of the valve chamber 21. A discharge pressure refrigerant introduction port 25 with a plurality of filters 25A for introducing a refrigerant having a discharge pressure Pd from the compressor is provided in a portion (upstream side of the valve seat 22), and compressed below (downstream side) of the valve seat 22 The valve main body 20 provided with the refrigerant | coolant outlet 26 connected to the crank chamber of a machine, and the electromagnetic actuator 30 are provided.

電磁式アクチュエータ30は、通電励磁用のコイル32、該コイル32の上側に取り付けられた電源コネクタ部31Aを有する給電ヘッド31’、コイル32の内周側に配在された円筒状のステータ33、該ステータ33の下端部内周に圧入固定された断面凹字状の吸引子34、ステータ33の下端部外周(段差部)にその上端部がTIG溶接により接合された鍔状部35a付きパイプ35、吸引子34の下方でパイプ35の内周側に上下方向に摺動自在に配在されたプランジャ37、及び、前記コイル32及び給電ヘッド31’に被嵌される段付き円筒状のハウジング60’を備えている。   The electromagnetic actuator 30 includes a coil 32 for energization excitation, a power feeding head 31 ′ having a power connector portion 31 A attached to the upper side of the coil 32, a cylindrical stator 33 disposed on the inner peripheral side of the coil 32, A suction element 34 having a concave cross section that is press-fitted and fixed to the inner periphery of the lower end portion of the stator 33, a pipe 35 with a flange-shaped portion 35a whose upper end portion is joined to the outer periphery (step portion) of the lower end portion of the stator 33 by TIG welding, A plunger 37 disposed slidably in the vertical direction on the inner peripheral side of the pipe 35 below the suction element 34, and a stepped cylindrical housing 60 ′ fitted to the coil 32 and the power feeding head 31 ′. It has.

また、前記ステータ33の上部には、六角穴付きの調節ねじ65が螺合せしめられ、ステータ33の内周側における前記調節ねじ65と吸引子34との間には、圧縮機の吸入圧力Psが導入される感圧室45が形成され、この感圧室45には感圧応動部材としての、ベローズ41、逆凸字状の上ストッパ42、逆凹字状の下ストッパ43、及び圧縮コイルばね44からなるベローズ本体40が配在され、さらに、ベローズ本体40と吸引子34との間には、ベローズ本体40を収縮させる方向(調節ねじ65側に圧縮する方向)に付勢する圧縮コイルばね46が配在されている。また、ベローズ本体40の下ストッパ43(の逆凹部)とプランジャ37(の凹部37c)との間には、前記吸引子34を貫通する段付きの作動棒14が配在され、さらに、吸引子34とプランジャ37(の凹部37b)との間には、プランジャ37を介して弁棒15を下方(開弁方向)に付勢する圧縮コイルばねからなる開弁ばね47が配在されている。   Further, an adjusting screw 65 having a hexagonal hole is screwed onto the stator 33, and a suction pressure Ps of the compressor is interposed between the adjusting screw 65 and the suction element 34 on the inner peripheral side of the stator 33. Is formed in the pressure sensing chamber 45. The pressure sensing chamber 45 includes a bellows 41, a reverse convex upper stopper 42, a reverse concave lower stopper 43, and a compression coil. A bellows body 40 comprising a spring 44 is disposed, and further, a compression coil that urges the bellows body 40 and the suction element 34 in a direction in which the bellows body 40 contracts (a direction in which the bellows body 40 is compressed toward the adjustment screw 65). A spring 46 is disposed. Also, a stepped operating rod 14 that passes through the suction element 34 is disposed between the lower stopper 43 (reverse concave part thereof) of the bellows body 40 and the plunger 37 (recessed part 37c thereof). A valve-opening spring 47 made of a compression coil spring that biases the valve rod 15 downward (in the valve-opening direction) via the plunger 37 is disposed between the valve 34 and the plunger 37 (the recess 37b).

一方、前記弁本体20の上部中央には、プランジャ37の最下降位置を規制するための凸状ストッパ部28が突設され、この凸状ストッパ部28を含む弁室上方の中央部分には、前記弁棒15が摺動自在に嵌挿された案内孔19が形成されている。また、前記プランジャ37と弁本体20の上部外周(凸状ストッパ部28外周)との間には、圧縮機の吸入圧力の冷媒が導入される吸入圧冷媒導入室23が形成されるとともに、その外周側に複数個の吸入圧冷媒導入口27が形成され、この吸入圧冷媒導入口27から吸入圧冷媒導入室23に導入された吸入圧力Psの冷媒は、プランジャ37の外周に形成された縦溝37a、37a、…及び中央部に穿設された連通孔37dや吸引子34に形成された連通孔39等を介して前記感圧室45に導入される。   On the other hand, a convex stopper portion 28 for restricting the lowest position of the plunger 37 protrudes from the upper center of the valve body 20, and the central portion above the valve chamber including the convex stopper portion 28 includes: A guide hole 19 into which the valve stem 15 is slidably fitted is formed. In addition, a suction pressure refrigerant introduction chamber 23 into which a refrigerant having a suction pressure of the compressor is introduced is formed between the plunger 37 and the upper outer periphery (outer periphery of the convex stopper portion 28) of the valve body 20. A plurality of suction pressure refrigerant introduction ports 27 are formed on the outer peripheral side, and the refrigerant having the suction pressure Ps introduced into the suction pressure refrigerant introduction chamber 23 from the suction pressure refrigerant introduction port 27 is formed in the vertical direction formed on the outer periphery of the plunger 37. Are introduced into the pressure-sensitive chamber 45 through the grooves 37a, 37a,... And the communication hole 37d formed in the central portion, the communication hole 39 formed in the suction element 34, and the like.

前記弁本体20の下部(冷媒出口26)には、前記弁棒15を上方に付勢する円錐状の圧縮コイルばねからなる閉弁ばね48が配在されており、この閉弁ばね48の付勢力により、弁棒15の上端部は、常時プランジャ37(の連通孔37d部分)に圧接するようにされている。   A valve closing spring 48 made of a conical compression coil spring that urges the valve rod 15 upward is disposed at the lower part (refrigerant outlet 26) of the valve body 20. Due to the force, the upper end of the valve stem 15 is always in pressure contact with the plunger 37 (the communication hole 37d portion thereof).

また、弁本体20の上端部には、Oリング57を介して前記パイプ35の下端鍔状部35aが乗せられ、この鍔状部35aと前記コイル32との間には鍔状部56a付き短円筒状のパイプホルダ56が介装され、それらの鍔状部35a、56aが弁本体20の上端外周かしめ部29により共締め固定されている。また、パイプホルダ56の上端部には、前記ハウジング60’の穴付き底部61’が圧入固定されている。   Further, a lower end flange 35a of the pipe 35 is placed on the upper end portion of the valve body 20 via an O-ring 57, and a short portion with a flange 56a is provided between the flange 35a and the coil 32. A cylindrical pipe holder 56 is interposed, and the flange portions 35 a and 56 a are fastened and fixed together by an upper end outer periphery caulking portion 29 of the valve body 20. Further, a bottom 61 'with a hole of the housing 60' is press-fitted and fixed to the upper end of the pipe holder 56.

さらに、給電ヘッド31’の下端外周部にシール用環状溝72が形成されるとともに、このシール用環状溝72にシール部材としてのOリング66がハウジング60’の内周面により径方向内方側に圧縮された状態で装填され、ハウジング60’の上端部62’は、給電ヘッド31’の鍔状部31c上(の外周凹部31d)にかしめ固定されている(この部分は後で詳述する)。   Further, an annular groove 72 for sealing is formed in the outer peripheral portion of the lower end of the power feeding head 31 ′, and an O-ring 66 as a sealing member is radially inwardly formed on the annular groove 72 for sealing by the inner peripheral surface of the housing 60 ′. The upper end portion 62 ′ of the housing 60 ′ is caulked and fixed on the flange-shaped portion 31c (the outer peripheral recess portion 31d) of the power feeding head 31 ′ (this portion will be described in detail later). ).

なお、給電ヘッド31’の中央下部には、前記調節ねじ65の六角穴65aに嵌合せしめられる凸部31bが突設された凹部31aが形成されており、この凹部31a内に前記ステータ33及び調節ねじ65の上部が挿入されている。また、給電ヘッド31’は、コネクタ部31Aを備えることなく給電ケーブルが引き出され、その端部に接続用コネクタが設けられることもある。   A recess 31a is formed in the lower center portion of the feeding head 31 '. The recess 31a is formed with a protrusion 31b that fits into the hexagon hole 65a of the adjustment screw 65. The stator 33 and the recess 33a are formed in the recess 31a. The upper part of the adjustment screw 65 is inserted. Further, the power feeding head 31 ′ may be provided with a connector for connection without being provided with the connector portion 31 </ b> A, and the connector may be provided at the end thereof.

このような構成とされた制御弁5においては、コイル32、ステータ33及び吸引子34からなるソレノイド部が通電励磁されると、吸引子34にプランジャ37が引き寄せられ、これに伴い、弁棒15が閉弁ばね48の付勢力により上方(閉弁方向)に移動せしめられる。一方、圧縮機から吸入圧導入口27に導入された吸入圧力Psの冷媒は、導入室23からプランジャ37の外周に形成された縦溝37a、37a、…や吸引子39に形成された連通孔39等を介して前記感圧室45に導入され、ベローズ本体40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位が作動棒14及びプランジャ37を介して弁棒15’に伝達され、それによって、弁開度(弁座22と弁体部15aとの間の実効通路断面積)が調整される。すなわち、弁開度は、コイル32、ステータ33及び吸引子34からなるソレノイド部によるプランジャ37の吸引力と、ベローズ本体40の付勢力と、開弁ばね47及び閉弁ばね48による付勢力と、によって決定され、その弁開度に応じて、吐出圧冷媒導入口25から弁室21に導入された吐出圧力Pdの冷媒の出口26側、つまりクランク室への導出量(絞り量)が調整され、これによって、クランク室内の圧力Pcが制御される。   In the control valve 5 having such a configuration, when the solenoid portion including the coil 32, the stator 33, and the attractor 34 is energized and energized, the plunger 37 is attracted to the attractor 34. Is moved upward (in the valve closing direction) by the urging force of the valve closing spring 48. On the other hand, the refrigerant having the suction pressure Ps introduced from the compressor to the suction pressure introduction port 27 communicates with the longitudinal grooves 37a, 37a,... Formed in the outer periphery of the plunger 37 from the introduction chamber 23 and the suction element 39. The bellows body 40 (inside the vacuum pressure) is expanded and contracted according to the pressure in the pressure sensitive chamber 45 (suction pressure Ps), and contracts and decreases when the suction pressure Ps is high. The displacement is transmitted to the valve stem 15 ′ via the actuating rod 14 and the plunger 37, whereby the valve opening degree (effective passage cross-sectional area between the valve seat 22 and the valve body portion 15a) is increased. Adjusted. That is, the opening degree of the valve includes the attraction force of the plunger 37 by the solenoid portion including the coil 32, the stator 33 and the attraction element 34, the urging force of the bellows body 40, the urging force by the valve opening spring 47 and the valve closing spring 48, According to the valve opening, the amount of discharge pressure Pd introduced from the discharge pressure refrigerant introduction port 25 into the valve chamber 21 to the refrigerant outlet 26 side, that is, the amount (throttle amount) to the crank chamber is adjusted. Thereby, the pressure Pc in the crank chamber is controlled.

以上の構成の可変容量型圧縮機用制御弁5は、図6に示される如くに、可変容量型圧縮機の斜板室近傍に形成される弁装着穴(段付き穴)80に組み付けられる。弁装着穴80の上部には抜け止め用のスナップリング(C形リング)82が装着されており、このスナップリング82が前記ハウジング60’の上端部(かしめ部)62’に当接せしめられている。また、弁装着穴80には、図示はされていないが、Pd供給通路、Pc供給通路、Ps供給通路が連通せしめられ、また、制御弁5の外周面と弁装着穴80の内周面との間の適宜箇所にOリング83、84、85が配在されている。   As shown in FIG. 6, the variable displacement compressor control valve 5 having the above configuration is assembled in a valve mounting hole (stepped hole) 80 formed in the vicinity of the swash plate chamber of the variable displacement compressor. A snap ring (C-shaped ring) 82 for retaining is attached to the upper part of the valve mounting hole 80, and this snap ring 82 is brought into contact with the upper end portion (caulking portion) 62 'of the housing 60'. Yes. Although not shown, the valve mounting hole 80 is connected to a Pd supply passage, a Pc supply passage, and a Ps supply passage, and the outer peripheral surface of the control valve 5 and the inner peripheral surface of the valve mounting hole 80 are connected to each other. O-rings 83, 84 and 85 are disposed at appropriate positions between the two.

次に、給電ヘッド31’にかしめ固定されるハウジング60’の上端部(かしめ部)62’とその関連部分について説明する。   Next, the upper end portion (caulking portion) 62 ′ of the housing 60 ′ that is caulked and fixed to the power feeding head 31 ′ and related portions will be described.

ハウジング60’の上部には、図5及び図7に示される如くに、内径Da’がコイル32上端部の外径と略等しく、外径Dbが弁装着穴80の穴径に対応する厚肉部63’が設けられ、この厚肉部63’の上部に、ハウジング60’をコイル32及び給電ヘッド31’に被嵌する際の便宜を図るため、上側ほど大径の円錐テーパ部65’が形成されている。すなわち、ハウジング60’をコイル32及び給電ヘッド31’に被嵌する(組み立てる)には、コイル32及び給電ヘッド31を固定しておいてハウジング60’を下から押し込むか、あるいは、ハウジング60’内にコイル32A及び給電ヘッド31’を落とし込む方法等が採られるが、この場合、ハウジング60’の上端面がフラット(水平)であると、シール用環状溝72から突出している(未だ圧縮されていない自然装着状態の)Oリング66’に引っ掛かって傷つけるおそれがある。このため、前記厚肉部63’の上部には、Oリング66’を傷つけることなく円滑に圧縮(案内)できるように円錐テーパ部65’が形成され、この円錐テーパ部65’の外周側上端には、当初は真っ直ぐ立ち上がっているかしめ部(上端部)62’が連設されている。なお、前記円錐テーパ部65’の傾斜角度αと長さ(大きさ)は、Oリング66’の略円形の断面外径に応じて設定されている。   As shown in FIGS. 5 and 7, an inner diameter Da ′ is substantially equal to the outer diameter of the upper end portion of the coil 32, and the outer diameter Db is a thick wall corresponding to the hole diameter of the valve mounting hole 80. A portion 63 ′ is provided, and a conical taper portion 65 ′ having a larger diameter on the upper side is provided on the upper portion of the thick portion 63 ′ for convenience when the housing 60 ′ is fitted on the coil 32 and the power feeding head 31 ′. Is formed. That is, in order to fit (assemble) the housing 60 ′ to the coil 32 and the power feeding head 31 ′, the coil 32 and the power feeding head 31 are fixed and the housing 60 ′ is pushed in from below, or the housing 60 ′ In this case, when the upper end surface of the housing 60 'is flat (horizontal), it protrudes from the sealing annular groove 72 (not yet compressed). There is a risk of being caught by the O-ring 66 ′ (naturally attached state) and being damaged. Therefore, a conical taper portion 65 ′ is formed on the upper portion of the thick wall portion 63 ′ so that it can be smoothly compressed (guided) without damaging the O-ring 66 ′. In the above, a caulking portion (upper end portion) 62 'that is initially standing straight is continuously provided. In addition, the inclination angle α and the length (size) of the conical taper portion 65 ′ are set according to the substantially circular cross-sectional outer diameter of the O-ring 66 ′.

ハウジング60’にコイル32及び給電ヘッド31’を、例えば上から押し込むようにして被嵌する場合は、図7(A)に示される如くに、前記円錐テーパ部65’にOリング66’が当接した後も、円錐テーパ部65’に鍔状部31a(の下側傾斜面)が当接するまでさらに押し込み続ける。それにより、図7(B)に示される如くに、Oリング66’は、円錐テーパ部65’に案内されながら徐々に径方向内方側に圧縮され、それに続いてハウジング60’の円筒状内周面にも押圧されて径方向内方側にさらに圧縮され、シール用環状溝72内に略完全に押し込まれる。このようにしてシール用環状溝72に圧縮状態で装填されたOリング66’により、給電ヘッド31’とハウジング60’との間が気密的に封止され、必要とされるシール性が確保される。   When the coil 32 and the power feeding head 31 ′ are fitted into the housing 60 ′ by, for example, being pushed in from above, as shown in FIG. 7A, an O-ring 66 ′ is applied to the conical taper portion 65 ′. Even after the contact, the pressing continues until the flange 31a (lower inclined surface) comes into contact with the conical taper portion 65 ′. As a result, as shown in FIG. 7B, the O-ring 66 ′ is gradually compressed radially inward while being guided by the conical taper portion 65 ′, and then the cylindrical inner portion of the housing 60 ′. It is also pressed against the peripheral surface and further compressed radially inward, and is almost completely pushed into the sealing annular groove 72. In this way, the O-ring 66 ′ loaded in the sealing annular groove 72 in a compressed state hermetically seals between the power feeding head 31 ′ and the housing 60 ′, and the required sealing performance is ensured. The

そして、円錐テーパ部65’に鍔状部31a(の下側傾斜面)が当接するまで押し込んだ後は、ハウジング60’の、真っ直ぐ立ち上がっているかしめ部(上端部)62’を給電ヘッド31’の鍔状部31c(の外周凹部31d)上にかしめ固定する。この場合、前記したように、弁装着穴80に装着した際、抜け止め用のスナップリング82が受け止める(抜け止め係止する)のはかしめ部62’であるので、制御弁5の固定安定性を確保するには、かしめ部(上端部)62’を水平(フラット)に寝かせておく必要がある。そのため、上端部62’をかしめ固定するにあたっては、図7(B)に示される如くに、傾斜押圧面93aを有する第1のかしめ治具93を上から下降させてかしめ部(上端部)62’をある程度径方向内方側へ傾斜(窄め)させておき、しかる後、水平面と平行な平坦押圧面94aを有する第2のかしめ治具94を上から下降させてかしめ部(上端部)62’を水平面と平行に寝かせるようにかしめる。
特開平2003−166667号公報
Then, after the flange portion 31a (lower inclined surface) is pushed into the conical taper portion 65 ′, the caulking portion (upper end portion) 62 ′ of the housing 60 ′ that rises straight is connected to the feeding head 31 ′. It is caulked and fixed on the flange-shaped part 31c (the outer peripheral recessed part 31d). In this case, as described above, when the snap ring 82 for retaining is received (clamped and retained) by the caulking portion 62 ′ when it is mounted in the valve mounting hole 80, the fixing stability of the control valve 5 is fixed. In order to secure this, it is necessary to lay the caulking part (upper end part) 62 'horizontally (flat). Therefore, when caulking and fixing the upper end portion 62 ′, as shown in FIG. 7B, the first caulking jig 93 having the inclined pressing surface 93a is lowered from above and the caulking portion (upper end portion) 62 is placed. 'Is inclined (squeezed) to the radially inward side to a certain extent, and then the second caulking jig 94 having a flat pressing surface 94a parallel to the horizontal surface is lowered from above and caulked (upper end) Caulking 62 'to lie parallel to the horizontal plane.
Japanese Patent Laid-Open No. 2003-166667

しかしながら、前記した如くの従来の可変容量型圧縮機用制御弁5においては、次のような改善すべき課題があった。   However, the conventional variable displacement compressor control valve 5 as described above has the following problems to be improved.

(1)ハウジング60’に、Oリング傷つけ防止用の円錐テーパ部65’を設けるために厚肉部63’を形成しており、このため、ハウジング60’の製作には、プレス加工(冷間鍛造)等の他、切削加工が必要となり、製造コストが嵩む。   (1) A thick-walled portion 63 ′ is formed in the housing 60 ′ in order to provide a conical taper portion 65 ′ for preventing damage to the O-ring. In addition to forging, etc., cutting is required, increasing the manufacturing cost.

(2)ハウジングの上方にかしめ治具93、94を配置する必要があるため、図7(C)に示される如くに、給電部の電源コネクタ部31Aとかしめ部62’との間にかしめ治具93、94の作動スペースSが必要となり、給電ヘッド31等の形状に制約が課せられるとともに、制御弁の全長が長くなる嫌いがある。   (2) Since it is necessary to arrange the caulking jigs 93 and 94 above the housing, as shown in FIG. 7C, caulking treatment is performed between the power connector portion 31A of the power feeding portion and the caulking portion 62 ′. The working space S of the tools 93 and 94 is required, and restrictions are imposed on the shape of the power feeding head 31 and the like, and there is a dislike that the total length of the control valve becomes long.

(3)スナップリング82により抜け止め係止される部位がかしめ部(上端部)62’であるので、かしめ部(上端部)62’を水平(フラット)に寝かせる必要があり、そのため、前記のようにかしめ治具を交換してかしめ工程を二段階に分けて行わなければならず、その結果、手間がかかり、工数が多くなる。   (3) Since the portion to be retained and locked by the snap ring 82 is the caulking portion (upper end portion) 62 ', it is necessary to lay the caulking portion (upper end portion) 62' horizontally (flat). Thus, the caulking jig must be replaced and the caulking process must be performed in two stages. As a result, it takes time and man-hours.

本発明は、上記事情に鑑みてなされたもので、その目的とするところは、ハウジング等の加工組立に要する手間・工数を可及的に低減し得て、各部の寸法形状に大きな制約を課せられることなく製造コストを低く抑えることのできる可変容量型圧縮機用制御弁を提供することにある。   The present invention has been made in view of the above circumstances, and the object of the present invention is to reduce the labor and man-hours required for processing and assembly of the housing and the like as much as possible, and to impose great restrictions on the dimensional shape of each part. It is an object of the present invention to provide a control valve for a variable displacement compressor that can keep the manufacturing cost low without being produced.

前記の目的を達成すべく、本発明に係る可変容量型圧縮機用制御弁は、基本的には、弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、該電磁式アクチュエータにおけるコイルの上側に取り付けられる給電部と、前記コイル及び前記給電部の基部を被嵌する円筒状のハウジングとを備える。   In order to achieve the above object, a control valve for a variable displacement compressor according to the present invention basically includes an electromagnetic actuator for driving a valve stem in a valve opening / closing direction, and a coil in the electromagnetic actuator. And a cylindrical housing that fits over the coil and the base of the power feeding unit.

そして、前記給電部の基部外周部にシール用環状溝が形成されるとともに、該シール用環状溝にOリング等のシール部材が前記ハウジングにより径方向内方側に圧縮された状態で装填され、かつ、前記給電部の基部外周部における前記シール用環状溝の上側にかしめ用環状溝が形成されるとともに、該かしめ用環状溝に前記ハウジングの上端部が側方より押し込まれてかしめ固定されていることを特徴としている。   An annular groove for sealing is formed on the outer peripheral portion of the base of the power feeding section, and a sealing member such as an O-ring is loaded in the annular groove for sealing in a state compressed radially inward by the housing, In addition, a caulking annular groove is formed above the sealing annular groove on the outer peripheral portion of the base of the power feeding unit, and the upper end of the housing is pushed into the caulking annular groove from the side to be caulked and fixed. It is characterized by being.

好ましい態様では、前記ハウジングの上端部は、前記コイル及び前記給電部の基部を被嵌する際に前記Oリング等のシール部材を傷つけないようにするため、当初はラッパ状に形成されていて、前記被嵌後に径方向内方側に押圧されて前記かしめ用環状溝にかしめ固定されたものとなっている。   In a preferred aspect, the upper end portion of the housing is initially formed in a trumpet shape so as not to damage the sealing member such as the O-ring when the coil and the base portion of the power feeding portion are fitted. After the fitting, it is pressed inward in the radial direction and fixed by caulking in the caulking annular groove.

他の好ましい態様では、前記ハウジングは、その板厚が全体にわたって略均一とされる。   In another preferable aspect, the thickness of the housing is substantially uniform throughout.

より具体的な態様では、弁体部を有する弁棒と、前記弁体部が接離する弁口が設けられた弁室を有し、前記弁口より上流側に圧縮機から吐出圧力の冷媒を導入するための吐出圧冷媒入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通する冷媒出口が設けられた弁本体と、前記弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、前記圧縮機の吸入圧力に応動して前記弁棒を弁口開閉方向に駆動する感圧応動部材と、前記電磁式アクチュエータにおけるコイルの上側に取り付けられる給電部と、前記コイル及び前記給電部の基部を被嵌する円筒状のハウジングとを備え、前記給電部の基部外周部にシール用環状溝が形成されるとともに、該シール用環状溝にOリング等のシール部材が前記ハウジングにより径方向内方側に圧縮された状態で装着されており、かつ、前記給電部の基部外周部における前記シール用環状溝の上側にかしめ用環状溝が形成されるとともに、該かしめ用環状溝に前記ハウジングの上端部が押し込まれてかしめ固定されたものとなっている。   In a more specific aspect, the valve rod having a valve body portion and a valve chamber provided with a valve port for contacting and separating the valve body portion, a refrigerant having a discharge pressure from a compressor upstream of the valve port. And a valve main body provided with a refrigerant outlet communicating with the crank chamber of the compressor downstream of the valve port and driving the valve rod in the valve port opening / closing direction. An electromagnetic actuator for driving, a pressure-sensitive response member that drives the valve rod in a valve opening / closing direction in response to a suction pressure of the compressor, and a power feeding unit that is attached to an upper side of a coil in the electromagnetic actuator, A cylindrical housing that fits the base of the coil and the power feeding part, and a sealing annular groove is formed in the outer periphery of the base of the power feeding part, and a sealing member such as an O-ring is formed in the sealing annular groove In the housing A caulking annular groove is formed in a compressed state on the radially inner side, and a caulking annular groove is formed above the sealing annular groove on a base outer peripheral portion of the power feeding portion, and the caulking annular groove The upper end of the housing is pushed in and fixed by caulking.

また、本発明に係る組み立て方法は、弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、該電磁式アクチュエータにおけるコイルの上側に取り付けられる給電部と、前記コイル及び前記給電部の基部を被嵌する円筒状のハウジングとを備え、前記給電部の基部外周部にシール用環状溝が形成されるとともに、該シール用環状溝にOリング等のシール部材が前記ハウジングにより径方向内方側に圧縮された状態で装填され、かつ、前記給電部の基部外周部における前記シール用環状溝の上側にかしめ用環状溝が形成されるとともに、該かしめ用環状溝に前記ハウジングの上端部が径方向内方側に押し込まれてかしめ固定されている可変容量型圧縮機用制御弁についてのもので、前記ハウジングの上端部は、前記コイル及び前記給電部の基部を被嵌する際に前記Oリング等のシール部材を傷つけないようにすべくラッパ状に形成しておき、前記被嵌後に前記上端部を径方向内方側に押圧して前記かしめ用環状溝にかしめ固定することを特徴としている。   Further, the assembly method according to the present invention includes an electromagnetic actuator for driving the valve stem in the valve opening / closing direction, a power feeding unit attached to the upper side of the coil in the electromagnetic actuator, the coil and the base of the power feeding unit And a sealing annular groove is formed in the outer peripheral portion of the base of the power feeding portion, and a sealing member such as an O-ring is radially inwardly formed in the sealing annular groove by the housing. And a caulking annular groove is formed above the sealing annular groove on the outer periphery of the base of the power feeding portion, and the upper end portion of the housing is placed in the caulking annular groove. A control valve for a variable displacement compressor that is pushed inward in a radial direction and fixed by caulking, wherein an upper end portion of the housing includes the coil and the power supply A trumpet is formed so as not to damage the sealing member such as the O-ring when the base portion is fitted, and the upper end portion is pressed radially inward after the fitting to the caulking. It is characterized by caulking and fixing in an annular groove.

本発明に係る可変容量型圧縮機用制御弁においては、ハウジングをコイル及び給電部に被嵌する前に、その上端部をラッパ状に形成しておき、このラッパ状部分(円錐テーパ部)を、被嵌後に径方向内方側に押圧してかしめ用環状溝にかしめ固定するようにされるので、被嵌時にOリング等のシール部材を傷つけることはなく、次のような効果を奏する。   In the control valve for a variable displacement compressor according to the present invention, the upper end of the housing is formed in a trumpet shape before the housing is fitted to the coil and the power feeding portion, and this trumpet-shaped portion (conical taper portion) is formed. After being fitted, it is pressed inward in the radial direction so as to be caulked and fixed in the caulking annular groove, so that the sealing member such as the O-ring is not damaged when fitted, and the following effects are produced.

(1)従来のもののようにハウジングに厚肉部を設ける必要がないので、ハウジングの板厚を全体にわたって略均一にすることができる。このため、ハウジングをプレス加工のみで簡単容易に製作でき、切削加工が不要となるので、製造コストを削減できる。   (1) Since it is not necessary to provide a thick portion in the housing unlike the conventional one, the plate thickness of the housing can be made substantially uniform throughout. For this reason, the housing can be easily and simply manufactured only by pressing, and cutting is not required, so that the manufacturing cost can be reduced.

(2)ハウジングの上端部をかしめる際、かしめ治具を従来のようにハウジングの上方に配置する必要はない。つまり、ハウジングの上端部(かしめ部)は横(側方)からかしめることができるので、給電部の電源コネクタ部とかしめ部との間にかしめ治具の作動スペースを確保する必要はなくなり、その結果、コネクタヘッド等の形状に制約が課せられることもなく、制御弁の全長を短く抑えることができる。   (2) When the upper end portion of the housing is caulked, it is not necessary to dispose the caulking jig above the housing as in the prior art. In other words, the upper end portion (caulking portion) of the housing can be caulked from the side (side), so there is no need to secure a working space for the caulking jig between the power connector portion and the caulking portion of the power feeding portion, As a result, no restriction is imposed on the shape of the connector head or the like, and the overall length of the control valve can be kept short.

(3)スナップリングにより抜け止め係止される部位が、従来のかしめ部ではないので、かしめ部(上端部)を水平(フラット)に寝かせる必要はない。そのため、従来のようにかしめ治具を交換してかしめ工程を二段階に分けて行わなくても済み(一度でよい)、その結果、手間・工数を低減できる。   (3) Since the portion that is retained and locked by the snap ring is not a conventional caulking portion, it is not necessary to lay the caulking portion (upper end portion) horizontally (flat). For this reason, it is not necessary to replace the caulking jig and to perform the caulking process in two steps as in the prior art (only once). As a result, labor and man-hours can be reduced.

以上の結果、本発明によれば、加工組立工数を削減し得て、各部の寸法形状に大きな制約を課せられることなく製造コストを低く抑えることができる。   As a result, according to the present invention, it is possible to reduce the number of processing and assembly man-hours, and it is possible to keep the manufacturing cost low without imposing great restrictions on the size and shape of each part.

以下、本発明の可変容量型圧縮機用制御弁の実施形態を図面を参照しながら説明する。
図1は、本発明に係る可変容量型圧縮機用制御弁の一実施形態を示す縦断面図である。
Hereinafter, embodiments of a control valve for a variable displacement compressor of the present invention will be described with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an embodiment of a control valve for a variable displacement compressor according to the present invention.

図示実施形態の制御弁1は、前述した図4に示される従来例の制御弁5とは、ハウジング60、給電部(給電ヘッド)31、及びOリング66の形状・構成が異なるだけで、他の部分は基本的には同じであるので、本実施形態の制御弁1については、従来例の制御弁5の各部に対応する部分に同一の符号を付してそれらの重複説明を省略し、以下においては、相違点を重点的に説明する。   The control valve 1 of the illustrated embodiment is different from the control valve 5 of the conventional example shown in FIG. 4 described above except that the shape and configuration of the housing 60, the power feeding unit (power feeding head) 31, and the O-ring 66 are different. Are basically the same, therefore, for the control valve 1 of the present embodiment, the same reference numerals are assigned to the portions corresponding to the respective portions of the control valve 5 of the conventional example, and the duplicate description thereof is omitted. In the following, the differences will be described mainly.

本実施形態の制御弁1では、給電ヘッド31の基部外周部にシール用環状溝75が形成されるとともに、このシール用環状溝75にシール部材としてのOリング66がハウジング60により径方向内方側に圧縮された状態で装填されている。   In the control valve 1 of the present embodiment, a sealing annular groove 75 is formed on the outer periphery of the base portion of the power feeding head 31, and an O-ring 66 serving as a sealing member is radially inward of the sealing annular groove 75 by the housing 60. It is loaded in a compressed state.

そして、給電ヘッド31の外周部における前記シール用環状溝75の上側にかしめ用環状溝76が形成されるとともに、このかしめ用環状溝76にハウジング60の上端部(かしめ部)62が押し込まれてかしめ固定されている。   A caulking annular groove 76 is formed above the sealing annular groove 75 in the outer periphery of the power feeding head 31, and an upper end portion (caulking part) 62 of the housing 60 is pushed into the caulking annular groove 76. It is fixed by caulking.

この場合、ハウジング60の上端部62は、コイル32及び給電ヘッド31に被嵌する際にOリング66を傷つけないようにするため、当初(被嵌前)はラッパ状に形成されている。   In this case, the upper end portion 62 of the housing 60 is initially formed in a trumpet shape so as not to damage the O-ring 66 when fitted to the coil 32 and the power feeding head 31.

すなわち、ハウジング60は金属平板からプレス加工により製作されたもので、その上部には、図2及び図3に示される如くに、内径Daがコイル32上端部の外径と略等しく、外径Dbが弁装着穴80の穴径に対応する拡径被嵌部64が設けられ、この拡径被嵌部64の上端部(かしめ部)62が、ハウジング60をコイル32及び給電ヘッド31’に被嵌する際の便宜(前述)を図るため、上側ほど大径となるようにラッパ状に開かれて円錐テーパ部65となっている(従来の円錐テーパ部65’に相当する)。なお、前記円錐テーパ部65の傾斜角度αと長さ(大きさ)は、Oリング66の略円形の断面外径に応じて設定されている。   That is, the housing 60 is manufactured by press working from a metal flat plate, and at the upper part thereof, as shown in FIGS. 2 and 3, the inner diameter Da is substantially equal to the outer diameter of the upper end of the coil 32, and the outer diameter Db. Is provided with an enlarged fitting portion 64 corresponding to the hole diameter of the valve mounting hole 80, and an upper end portion (caulking portion) 62 of the enlarged fitting portion 64 covers the housing 60 over the coil 32 and the power feeding head 31 ′. In order to facilitate the fitting (described above), a conical taper portion 65 is formed by opening it in a trumpet shape so as to increase in diameter toward the upper side (corresponding to a conventional conical taper portion 65 ′). The inclination angle α and the length (size) of the conical taper portion 65 are set according to the substantially circular cross-sectional outer diameter of the O-ring 66.

また、本実施形態では、ホルダ50の内周には、パイプ35の下端部が内嵌されてろう付けにより連結固定され、また、ホルダ50の外周には、ハウジング60の下部小径部61が圧入され、ホルダ50の下部には、弁本体20の上部外周に外嵌される薄肉鍔付き円筒部50aが設けられ、この薄肉鍔付き円筒部50aをピールかしめ加工等により弁本体20にホルダ50が固定されている。   Further, in the present embodiment, the lower end portion of the pipe 35 is fitted into the inner periphery of the holder 50 and connected and fixed by brazing, and the lower small diameter portion 61 of the housing 60 is press-fitted into the outer periphery of the holder 50. At the bottom of the holder 50, there is provided a cylindrical portion 50a with a thin flange that is fitted on the outer periphery of the upper portion of the valve body 20. The cylindrical portion 50a with a thin flange is attached to the valve body 20 by peel caulking or the like. It is fixed.

上記構成のもとで、ハウジング60をコイル32及び給電ヘッド31に、例えば下から押し込むようにして被嵌する場合は、図3(A)に示される如くに、ハウジング60の円錐テーパ部65(上端部62)にOリング66が当接した後も、円錐テーパ部65の真横にかしめ用環状溝76が達するまで、すなわち、コイル32の上部段差部分がハウジング60における拡径被嵌部64下端の段差部分に当接するまでさらに押し込み続ける。   When the housing 60 is fitted into the coil 32 and the power feeding head 31 by, for example, pressing from below, under the above configuration, as shown in FIG. 3A, the conical taper portion 65 ( Even after the O-ring 66 comes into contact with the upper end 62), until the caulking annular groove 76 reaches just beside the conical taper 65, that is, the upper stepped portion of the coil 32 is the lower end of the enlarged diameter fitting portion 64 in the housing 60. Continue to push until it touches the step.

それにより、図3(B)に示される如くに、Oリング66は、円錐テーパ部65に案内されながら徐々に径方向内方側に圧縮され、それに続いてハウジング60の円筒状内周面にも押圧されて径方向内方側にさらに圧縮され、シール用環状溝75内に略完全に押し込まれる。このようにしてシール用環状溝75に圧縮状態で装填されたOリング66により、給電ヘッド31とハウジング60との間が気密的に封止され、必要とされるシール性が確保される。   As a result, as shown in FIG. 3B, the O-ring 66 is gradually compressed radially inward while being guided by the conical taper portion 65, and subsequently on the cylindrical inner peripheral surface of the housing 60. Is also compressed further inward in the radial direction and is almost completely pushed into the sealing annular groove 75. Thus, the O-ring 66 loaded in the sealing annular groove 75 in a compressed state hermetically seals between the power feeding head 31 and the housing 60, and the required sealing performance is ensured.

そして、かしめ用環状溝76が円錐テーパ部65の真横に位置した後は、図3(B)、(C)に示される如くに、前記円錐テーパ部65(上端部62)の真横(側方)に配置された、鉛直線に平行な縦押圧面90a及び傾斜押圧面90bを有するかしめ治具90を半径方向内方へ移動させて円錐テーパ部65を押圧し、該円錐テーパ部65(上端部62)を寝かせることなく(立てた姿勢で)、半径方向内方、すなわち、かしめ用環状溝75内に押し込んでかしめ固定する。なお、かしめ治具としては、ローラータイプのもの等も使用できる。   After the caulking annular groove 76 is positioned directly beside the conical taper portion 65, as shown in FIGS. 3B and 3C, the conical taper portion 65 (the upper end portion 62) is directly beside (sideward). ), The caulking jig 90 having a vertical pressing surface 90a and an inclined pressing surface 90b parallel to the vertical line is moved inward in the radial direction to press the conical taper portion 65, and the conical taper portion 65 (upper end) The part 62) is pushed inward in the radial direction, that is, in the caulking annular groove 75 without being laid down (in a standing position), and is fixed by caulking. In addition, as a caulking jig, a roller type can be used.

このような構成とされた本実施形態の制御弁1においては、ハウジング60をコイル32及び給電ヘッド31に被嵌する前に、その上端部62をラッパ状に開いて円錐テーパ部65としておき、この円錐テーパ部65を、被嵌後に径方向内方側に押圧してかしめ用環状溝75にかしめ固定するようにされるので、被嵌時にOリング66を傷つけることはなく、次のような効果を奏する。   In the control valve 1 of the present embodiment configured as described above, before the housing 60 is fitted on the coil 32 and the power feeding head 31, the upper end 62 thereof is opened in a trumpet shape to form a conical tapered portion 65, The conical taper portion 65 is pressed inward in the radial direction after being fitted and is caulked and fixed in the annular groove 75 for caulking, so that the O-ring 66 is not damaged at the time of fitting. There is an effect.

(1)従来のもののようにハウジング60に厚肉部63’を設ける必要がないので、ハウジング60の板厚を全体にわたって略均一にすることができる。このため、ハウジング60をプレス加工のみで簡単容易に製作でき、切削加工が不要となるので、製造コストを削減できる。   (1) Since it is not necessary to provide the thick portion 63 ′ in the housing 60 unlike the conventional one, the plate thickness of the housing 60 can be made substantially uniform throughout. For this reason, the housing 60 can be easily and easily manufactured only by pressing, and cutting is not required, so that the manufacturing cost can be reduced.

(2)ハウジング60の上端部62(円錐テーパ部65)をかしめる際、かしめ治具を従来のようにハウジング60の上方に配置する必要はない。つまり、ハウジング60の上端部62(円錐テーパ部65)は、横(側方)からかしめることができるので、図3(C)に示される如くに、給電部31の電源コネクタ部31Aとかしめ部(上端部)62との間にかしめ治具の作動スペースSを確保する必要はなくなり、その結果、給電ヘッド31等の形状に制約が課せられることもなく、制御弁の全長を短く抑えることができる。   (2) When caulking the upper end portion 62 (conical taper portion 65) of the housing 60, it is not necessary to dispose the caulking jig above the housing 60 as in the prior art. That is, the upper end portion 62 (conical taper portion 65) of the housing 60 can be caulked from the side (side), so that it is caulked with the power connector portion 31A of the power feeding portion 31 as shown in FIG. It is no longer necessary to secure the working space S of the caulking jig between the upper portion 62 and the upper end portion 62. As a result, there is no restriction on the shape of the power feeding head 31, etc., and the overall length of the control valve is kept short. Can do.

(3)スナップリング82により抜け止め係止される部位が、従来のかしめ部62’ではなく、給電ヘッド(の肩部分)31であるので、かしめ部(上端部)62を水平(フラット)に寝かせる必要はない。そのため、従来のようにかしめ治具を交換してかしめ工程を二段階に分けて行わなくても済み(一度でよい)、その結果、手間・工数を低減できる。   (3) Since the portion that is retained and locked by the snap ring 82 is not the conventional caulking portion 62 ′ but the power feeding head (shoulder portion) 31, the caulking portion (upper end portion) 62 is horizontal (flat). There is no need to lie down. For this reason, it is not necessary to replace the caulking jig and to perform the caulking process in two steps as in the prior art (only once). As a result, labor and man-hours can be reduced.

以上の結果、制御弁5の製造において、加工組立工数を削減し得て、各部の寸法形状に大きな制約を課せられることなく製造コストを低く抑えることができる。   As a result, in the manufacture of the control valve 5, the number of processing and assembly steps can be reduced, and the manufacturing cost can be kept low without imposing great restrictions on the dimensional shape of each part.

本発明に係る可変容量型圧縮機用制御弁の一実施形態を示す縦断面図。The longitudinal section showing one embodiment of the control valve for variable capacity type compressors concerning the present invention. 図1に示される制御弁に使用される組み立て前のコイル及び給電ヘッド(A)とハウジング(B)を示す部分切欠側面図。The partial notch side view which shows the coil and electric power feeding head (A) and housing (B) before the assembly which are used for the control valve shown in FIG. 図1に示される制御弁において、コイル及び給電ヘッドにハウジングを被嵌してかしめ固定する際の説明に供される図。The figure provided for description at the time of crimping and fixing a housing to a coil and a feed head in the control valve shown in FIG. 従来の可変容量型圧縮機用制御弁の一例を示す縦断面図。The longitudinal cross-sectional view which shows an example of the conventional control valve for variable displacement compressors. 図4に示される制御弁に使用される組み立て前のコイル及び給電ヘッド(A)とハウジング(B)を示す部分切欠側面図。The partial notch side view which shows the coil before the assembly used for the control valve shown by FIG. 4, a feed head (A), and a housing (B). 図4に示される制御弁を圧縮機の弁装着穴に組み込んだ状態を示す図。The figure which shows the state which incorporated the control valve shown by FIG. 4 in the valve mounting hole of a compressor. 図4に示される制御弁において、コイル及び給電ヘッドにハウジングを被嵌してかしめ固定する際の説明に供される図。The figure provided for description at the time of crimping and fixing a housing to a coil and a feed head in the control valve shown in FIG.

符号の説明Explanation of symbols

1 可変容量型圧縮機用制御弁
14 作動棒
15 弁棒
20 弁本体
21 弁室
22 弁口
30 電磁式アクチュエータ
31 給電ヘッド
32 コイル
33 ステータ
34 吸引子
35 パイプ
37 プランジャ
40 ベローズ本体
60 ハウジング
62、65 上端部、円錐テーパ部(かしめ部)
66 Oリング(シール部材)
75 シール用環状溝
76 かしめ用環状溝
80 弁装着穴
90 かしめ治具
DESCRIPTION OF SYMBOLS 1 Control valve 14 for variable capacity type compressors Actuating rod 15 Valve rod 20 Valve body 21 Valve chamber 22 Valve port 30 Electromagnetic actuator 31 Feeding head 32 Coil 33 Stator 34 Suction element 35 Pipe 37 Plunger 40 Bellows body 60 Housings 62 and 65 Upper end part, conical taper part (caulking part)
66 O-ring (seal member)
75 Annular groove for sealing 76 Annular groove for caulking 80 Valve mounting hole 90 Caulking jig

Claims (5)

弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、該電磁式アクチュエータにおけるコイルの上側に取り付けられる給電部と、前記コイル及び前記給電部の基部を被嵌する円筒状のハウジングとを備え、前記給電部の基部外周部にシール用環状溝が形成されるとともに、該シール用環状溝にOリング等のシール部材が前記ハウジングにより径方向内方側に圧縮された状態で装填され、かつ、前記給電部の基部外周部における前記シール用環状溝の上側にかしめ用環状溝が形成されるとともに、該かしめ用環状溝に前記ハウジングの上端部が側方より押し込まれてかしめ固定されていることを特徴とする可変容量型圧縮機用制御弁。   An electromagnetic actuator for driving the valve stem in the valve opening / closing direction, a power supply unit attached to the upper side of the coil in the electromagnetic actuator, and a cylindrical housing for fitting the coil and the base of the power supply unit An annular groove for sealing is formed on the outer peripheral portion of the base of the power supply unit, and a sealing member such as an O-ring is loaded in the annular groove for sealing in a state compressed radially inward by the housing, In addition, a caulking annular groove is formed above the sealing annular groove on the outer peripheral portion of the base of the power feeding unit, and the upper end of the housing is pushed into the caulking annular groove from the side to be caulked and fixed. A control valve for a variable displacement compressor, characterized by comprising: 前記ハウジングの上端部は、前記コイル及び前記給電部の基部を被嵌する際に前記Oリング等のシール部材を傷つけないようにするため、当初はラッパ状に形成されていて、前記被嵌後に径方向内方側に押圧されて前記かしめ用環状溝にかしめ固定されたものであることを特徴とする請求項1に記載の可変容量型圧縮機用制御弁。   The upper end portion of the housing is initially formed in a trumpet shape so as not to damage the sealing member such as the O-ring when the coil and the base of the power feeding portion are fitted. 2. The control valve for a variable displacement compressor according to claim 1, wherein the control valve is pressed inward in the radial direction and fixed in the caulking annular groove. 前記ハウジングは、その板厚が全体にわたって略均一になっていることを特徴とする請求項1に記載の可変容量型圧縮機用制御弁。   The control valve for a variable displacement compressor according to claim 1, wherein the housing has a substantially uniform plate thickness throughout. 弁体部を有する弁棒と、前記弁体部が接離する弁口が設けられた弁室を有し、前記弁口より上流側に圧縮機から吐出圧力の冷媒を導入するための吐出圧冷媒入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通する冷媒出口が設けられた弁本体と、前記弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、前記圧縮機の吸入圧力に応動して前記弁棒を弁口開閉方向に駆動する感圧応動部材と、前記電磁式アクチュエータにおけるコイルの上側に取り付けられる給電部と、前記コイル及び前記給電部の基部を被嵌する円筒状のハウジングとを備え、前記給電部の基部外周部にシール用環状溝が形成されるとともに、該シール用環状溝にOリング等のシール部材が前記ハウジングにより径方向内方側に圧縮された状態で装着されており、かつ、前記給電部の基部外周部における前記シール用環状溝の上側にかしめ用環状溝が形成されるとともに、該かしめ用環状溝に前記ハウジングの上端部が押し込まれてかしめ固定されていることを特徴とする可変容量型圧縮機用制御弁。   A discharge pressure for introducing a refrigerant having a discharge pressure from a compressor upstream of the valve port, having a valve rod having a valve body portion and a valve chamber provided with a valve port for contacting and separating the valve body portion. A valve body provided with a refrigerant inlet and provided with a refrigerant outlet communicating with the crank chamber of the compressor downstream from the valve port; and an electromagnetic actuator for driving the valve rod in the valve port opening and closing direction; A pressure-sensitive response member that drives the valve stem in a valve opening / closing direction in response to a suction pressure of the compressor; a power supply unit that is attached to an upper side of the coil in the electromagnetic actuator; and the coil and the power supply unit A cylindrical housing for fitting the base portion, and an annular groove for sealing is formed in the outer peripheral portion of the base portion of the power feeding portion, and a seal member such as an O-ring is radially inwardly formed in the annular groove for sealing by the housing. Compressed to the side And a caulking annular groove is formed above the sealing annular groove on the outer peripheral portion of the base of the power feeding portion, and the upper end portion of the housing is pushed into the caulking annular groove. A control valve for a variable displacement compressor, which is fixed by caulking. 弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、該電磁式アクチュエータにおけるコイルの上側に取り付けられる、給電部と、前記コイル及び前記給電部の基部を被嵌する円筒状のハウジングとを備え、前記給電部の基部外周部にシール用環状溝が形成されるとともに、該シール用環状溝にOリング等のシール部材が前記ハウジングにより径方向内方側に圧縮された状態で装填され、かつ、前記給電部の基部外周部における前記シール用環状溝の上側にかしめ用環状溝が形成されるとともに、該かしめ用環状溝に前記ハウジングの上端部が径方向内方側に押し込まれてかしめ固定されている可変容量型圧縮機用制御弁の組み立て方法であって、
前記ハウジングの上端部は、前記コイル及び前記給電部の基部を被嵌する際に前記Oリング等のシール部材を傷つけないようにすべくラッパ状に形成しておき、前記被嵌後に前記上端部を径方向内方側に押圧して前記かしめ用環状溝にかしめ固定することを特徴とする可変容量型圧縮機用制御弁の組み立て方法。
An electromagnetic actuator for driving the valve stem in the valve opening / closing direction; a power supply portion attached to an upper side of the coil of the electromagnetic actuator; and a cylindrical housing for fitting the coil and a base portion of the power supply portion; An annular groove for sealing is formed on the outer peripheral portion of the base of the power feeding portion, and a sealing member such as an O-ring is loaded in the annular groove for sealing in a state compressed radially inward by the housing. In addition, a caulking annular groove is formed above the sealing annular groove on the outer peripheral portion of the base of the power feeding unit, and the upper end portion of the housing is pushed radially inward into the caulking annular groove. A method of assembling a control valve for a variable displacement compressor that is fixed by caulking,
The upper end portion of the housing is formed in a trumpet shape so as not to damage the sealing member such as the O-ring when the coil and the base of the power feeding portion are fitted, and the upper end portion is fitted after the fitting. A method of assembling a control valve for a variable capacity compressor, wherein the control valve is pressed inward in the radial direction and fixed in the caulking annular groove.
JP2006024895A 2006-02-01 2006-02-01 Control valve for variable displacement compressor Pending JP2007205248A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009114898A (en) * 2007-11-02 2009-05-28 Fuji Koki Corp Control valve for variable displacement compressor
WO2010024282A1 (en) * 2008-08-29 2010-03-04 イーグル工業株式会社 Solenoid valve
JP2017058090A (en) * 2015-09-17 2017-03-23 株式会社不二工機 Expansion valve and manufacturing method thereof

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JPS63211577A (en) * 1987-02-26 1988-09-02 株式会社デンソー Connector for fuel tank
JPH11141760A (en) * 1997-11-10 1999-05-28 Toyo Fitting Kk Connecting structure for metal pipe and joint
JP2002367760A (en) * 2001-06-11 2002-12-20 Ngk Spark Plug Co Ltd Heater and glow plug
JP2003328935A (en) * 2002-05-09 2003-11-19 Fuji Koki Corp Control valve for variable displacement compressor
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Publication number Priority date Publication date Assignee Title
JPS63211577A (en) * 1987-02-26 1988-09-02 株式会社デンソー Connector for fuel tank
JPH11141760A (en) * 1997-11-10 1999-05-28 Toyo Fitting Kk Connecting structure for metal pipe and joint
JP2002367760A (en) * 2001-06-11 2002-12-20 Ngk Spark Plug Co Ltd Heater and glow plug
JP2003328935A (en) * 2002-05-09 2003-11-19 Fuji Koki Corp Control valve for variable displacement compressor
JP2004036861A (en) * 2002-07-08 2004-02-05 Nichirin Co Ltd Integral connection structure of hose and metal pipe

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009114898A (en) * 2007-11-02 2009-05-28 Fuji Koki Corp Control valve for variable displacement compressor
WO2010024282A1 (en) * 2008-08-29 2010-03-04 イーグル工業株式会社 Solenoid valve
US8382064B2 (en) 2008-08-29 2013-02-26 Eagle Industry Co., Ltd. Solenoid valve
JP5498945B2 (en) * 2008-08-29 2014-05-21 イーグル工業株式会社 Solenoid valve
JP2017058090A (en) * 2015-09-17 2017-03-23 株式会社不二工機 Expansion valve and manufacturing method thereof

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