JP2007256346A - Anti-reflection film, polarizing plate and image display device, liquid crystal display device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an anti-reflection film which can reduce a change in color of reflection light even when a viewing position is changed when the anti-reflection film is used for a liquid crystal display device having a wide angle of view. <P>SOLUTION: In the anti-reflection film, the change in the color of the reflection light in the range of -5 to -80 °emission angle to incident light of 5° incident angle in 380 to 780 nm wavelength range of a CIE standard light source D65 satisfies Δa<SP>*</SP>≤1 and Δb<SP>*</SP>≤1 in a CIE1976L<SP>*</SP>a<SP>*</SP>b<SP>*</SP>color space. A polarizing plate and the liquid crystal display device using the anti-reflection film are provided, wherein Δa<SP>*</SP>=a<SP>*</SP><SB>max</SB>-a<SP>*</SP><SB>min</SB>, Δb<SP>*</SP>=b<SP>*</SP><SB>max</SB>-b<SP>*</SP><SB>min</SB>and a<SP>*</SP><SB>max</SB>and a<SP>*</SP><SB>min</SB>represent the maximum value and the minimum value of a<SP>*</SP>values, respectively, and b<SP>*</SP><SB>max</SB>and b<SP>*</SP><SB>min</SB>represent the maximum value and the minimum value of b<SP>*</SP>values, respectively. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to an antireflection film having a small variation in color of reflected light when used in a display device such as a liquid crystal display device, a polarizing plate using the antireflection film, an image display device, and a liquid crystal display device.

In general, a liquid crystal display device is composed of a polarizing plate and a liquid crystal cell. A drawback in the display quality of the liquid crystal display device is a viewing angle and reflection of external light.
Regarding the viewing angle, in the current TN mode TFT liquid crystal display device, as described in Patent Documents 1 to 3, an optical compensation sheet is inserted between the polarizing plate and the liquid crystal cell to realize a liquid crystal display device with a wide viewing angle. Yes. This optical compensation sheet also has an effect of eliminating image coloring.
However, the demand for increasing the viewing angle is increasing, and in recent years, it has been proposed to use an optical compensation sheet having an optically anisotropic layer made of a discotic liquid crystalline compound on a transparent support. This optically anisotropic layer is usually formed by applying a discotic liquid crystal composition containing a discotic liquid crystal compound on an alignment film, and heating it at a temperature higher than the alignment temperature to align the discotic liquid crystal compound, It is formed by fixing its orientation state. In general, a discotic liquid crystalline compound has a large birefringence and various alignment forms, and the viewing angle can be further expanded by controlling the alignment forms.
On the other hand, an antireflection film is effective for reflecting external light. The antireflection film is disposed on the outermost surface of the display in order to prevent contrast reduction and image reflection due to reflection of external light, and can reduce the reflectance using the principle of optical interference.

JP-A-8-50206 Japanese Patent Laid-Open No. 7-191217 European Patent Application No. 91656

  However, most conventional antireflection films are effective in reducing the reflectivity, but are not effective in viewing angle dependency. Moreover, the color of the reflected light has been affected by the influence of external light depending on the viewing position.

  In the prior art, an antireflection film and an optical compensation sheet have been developed mainly assuming a small-sized or medium-sized liquid crystal display device of 17 inches or less. However, recently, it is also necessary to assume a liquid crystal display device having a large size of 19 inches or more and high brightness. When a conventional anti-reflection film is used as a protective film and a conventional optical compensation sheet is attached to a polarizing plate of a large liquid crystal display device, the change in color becomes larger as it becomes the edge of the display device. It has become clear that visibility is significantly reduced.

  The present invention pays attention to the color change of the reflected light as described above which the conventional antireflection film used in the liquid crystal display device has, and when used in a liquid crystal display device with a wide viewing angle, It is an object of the present invention to provide an antireflection film that can reduce the color change of reflected light even when the viewing position changes. In particular, even when applied to a large-sized liquid crystal display device, it is an object to provide an antireflection film that can suppress a change in reflected light color in the entire display screen and display an image with high display quality. To do. Another object of the present invention is to provide a polarizing plate that contributes to the suppression of the color change of reflected light by using it in a liquid crystal display device, and a liquid crystal display device having a small display color change and high display quality. To do.

The object of the present invention is achieved by the following antireflection film, the following polarizing plate provided with the antireflection film, an image display device, and a liquid crystal display device.
1. With respect to incident light having an incident angle of 5 ° in the wavelength region of 380 nm to 780 nm of the CIE standard light source D ₆₅ , the color change of the reflected light in the range of the output angle of −5 ° to −80 ° is CIE 1976 L ^* a ^* b. ^{* An} antireflection film satisfying Δa ^* ≦ 1 and Δb ^* ≦ 1 in a color space.
(Where Δa ^* = a ^* _max− a ^* _min , Δb ^* = b ^* _max− b ^* _min , where a ^* _max and a ^* _min are the maximum and minimum values of the a ^* value, respectively; b ^* _max and (b ^* _min represents the maximum value and the minimum value of the b ^* values, respectively.)
2. 2. The antireflection film as described in 1 above, wherein the antireflection film has an internal haze value of 0 to 35% and a surface haze value of 2 to 15%.
3. 3. The scattered light intensity measured at 30 ° with respect to the light intensity at an output angle of 0 ° of the scattered light profile measured with a goniophotometer of the film is 0.01% to 0.05%. Antireflection film.
4). In the polarizing plate having a polarizing film and two protective films provided on both sides of the polarizing film, at least one of the protective films is the antireflection film according to any one of 1 to 3 above. A characteristic polarizing plate.
5). 5. The polarizing plate according to 4 above, wherein at least one of the two protective films has an optical compensation sheet having an optically anisotropic layer.
6). The above 5 is characterized in that the optical compensation sheet is disposed on the opposite side of the polarizing film from the antireflection film, and the optically anisotropic layer fixes the orientation of the liquid crystalline compound. The polarizing plate as described.
7). The optical compensation sheet has the optically anisotropic layer made of a compound in which the liquid crystalline compound has a discotic structural unit on a surface opposite to a surface to be bonded to the polarizing film. The polarizing plate as described in.
8). The polarizing plate according to any one of 5 to 7 above, wherein the optically anisotropic layer contains at least two kinds of fluoroaliphatic group-containing polymers.
9. An image display device comprising the antireflection film as described in any one of 1 to 3 above.
10. A liquid crystal display device comprising at least one polarizing plate according to any one of 4 to 8 above.
11. The color change in the range of 0 ° to 80 ° from top to bottom and left and right satisfies Δa ^* ≦ 3.5 and Δb * ≦ 6.5 in the CIE1976L ^* a ^* b ^* color space. 10. A liquid crystal display device according to 10.
(Where Δa ^* = a ^* _max− a ^* _min , Δb ^* = b ^* _max− b ^* _min , where a ^* _max and a ^* _min are the maximum and minimum values of the a ^* value, respectively; b ^* _max and (b ^* _min represents the maximum value and the minimum value of the b ^* values, respectively.)
12 12. The image display device as described in 9 above or the liquid crystal display device as described in 10 or 11 above, wherein the diagonal of the display screen is 19 inches or more.

  In the present invention, the antireflection film specified as described above is provided on the surface of an image display device such as a liquid crystal display device, and a polarizing plate using such an antireflection film is provided on the surface of the liquid crystal display device. By providing, the angle change of the color of reflected light can be suppressed from any direction, and the display quality of a liquid crystal display device or the like in a user use environment can be enhanced regardless of indoors or outdoors.

  Hereinafter, the present invention will be described in more detail. In the present specification, when a numerical value represents a physical property value, a characteristic value, etc., the description “(numerical value 1) to (numerical value 2)” means “(numerical value 1) or more and (numerical value 2) or less”. . In the present specification, the description “(meth) acrylate” means “at least one of acrylate and methacrylate”. The same applies to “(meth) acrylic acid” and the like.

The present invention shows that the angle dependency of the color of the reflected light of the antireflection film is small, and the emission angle of −5 ° to −80 with respect to the incident light of the CIE standard light source D ₆₅ in the wavelength region of 380 nm to 780 nm. The color of the reflected light in the range of ° satisfies Δa ^* ≦ 1, Δb ^* ≦ 1 in the CIE1976L ^* a ^* b ^* color space (where Δa ^* = a ^* _max− a ^* _min , Δb ^* = b ^* _max− b ^* _min , where a ^* _max and a ^* _min are the maximum and minimum values of the a ^* value, respectively; b ^* _max and b ^* _min are the maximum and minimum values of the b ^* value, respectively. ).
That is, when white light (region of wavelength 380 nm to 780 nm) from the CIE standard light source D _65, which is a standard daylight light source, is incident on the antireflection film surface with a slight deviation from the vertical (incident angle 5 °), it is reflected. In the wide viewing angle range (emission angle range of -5 ° to -80 °), the change in the color a ^* and b ^* is small (Δa ^* = a ^* _max). −a ^* _min ≦ 1, Δb ^* = b ^* _max− b ^* _min ≦ 1).
As the reflected light color of the antireflection film, it is important that the color of the reflected light viewed from the front is neutral (a ^* ≦ 1 and b ^* ≦ 1 as absolute values). In, the color variation when the viewing angle is changed is more worrisome than the color of the reflected light of the front itself. The conventional antireflection film has Δa ^* and Δb ^* of about 1.5 or more, and the change in color when the viewing angle is changed is conspicuous. If Δa ^* ≦ 1, Δb ^* ≦ 1, the visibility with respect to the color change is almost satisfactory. More preferably, Δa * ≦ 0.5 and Δb * ≦ 0.5, and even more preferably Δa * ≦ 0.3 and Δb * ≦ 0.3.

  The antireflection film preferably further has an internal haze value of 0 to 35% due to internal scattering of the film and a surface haze value of 2 to 15% due to surface scattering. If the internal haze value becomes larger than 35% to some extent, the light transmitted to the front is greatly scattered, resulting in a decrease in contrast and blurring of the display image. When the surface haze value is smaller than 2% to some extent, the color change due to thin film interference becomes conspicuous. When the surface haze value is larger than 15%, the front contrast is lowered and the display image is blurred as in the case of the internal haze. It will cause glare. The internal haze value is more preferably 5 to 30%, and further preferably 10 to 25%. The surface haze value is more preferably 3 to 12%, further preferably 5 to 10%.

Further, the antireflection film preferably further has a scattered light intensity of 30 ° with respect to the light intensity at an output angle of 0 ° of the scattered light profile measured with a goniophotometer is 0.01% to 0.05%. . If the intensity ratio is somewhat smaller than 0.01%, the color change of the transmitted light is increased. If it is larger than 0.05%, the front contrast is lowered and the display image is blurred.
Hereinafter, the antireflection film of the present invention will be described in detail.

1. Layer structure of antireflection film About the antireflection film of this invention, a well-known layer structure can be used. For example, the following are typical examples.
a. Support / hard coat layer / low refractive index layer (FIG. 1)
b. Support / hard coat layer / high refractive index layer / low refractive index layer (FIG. 2)
c. Support / hard coat layer / medium refractive index layer / high refractive index layer / low refractive index layer (FIG. 3)

As shown in FIG. 1, when the hard coat layer (2) is coated on the support (1) and the low refractive index layer (5) is laminated, it can be suitably used as an antireflection film. The low-refractive index layer (5) is formed on the hard coat layer (2) with a low-refractive index layer (5) having a film thickness of about 1/4 of the wavelength of light, thereby reflecting the surface by the principle of thin film interference. Can be reduced.
In addition, as shown in FIG. 2, an antireflection film can be obtained by applying a hard coat layer (2) on a support (1) and laminating a high refractive index layer (4) and a low refractive index layer (5). It can be used suitably. Further, as shown in FIG. 3, the support (1), the hard coat layer (2), the medium refractive index layer (3), the high refractive index layer (4), and the low refractive index layer (5) are arranged in this order. By installing, the reflectance can be reduced to 1% or less.
The refractive index of each layer constituting the antireflection film preferably satisfies the following relationship.
Refractive index of hard coat layer> refractive index of transparent support> refractive index of low refractive index layer

(Give antiglare properties)
a. Or c. In this configuration, the hard coat layer (2) can be an antiglare layer having antiglare properties. The antiglare property may be formed by dispersion of matte particles as shown in FIG. 4 or may be formed by surface shaping by a method such as embossing as shown in FIG. The antiglare layer formed by dispersing the matte particles is composed of a binder and translucent particles dispersed in the binder. The antiglare layer having antiglare properties preferably has both antiglare properties and hard coat properties, and may be composed of a plurality of layers, for example, 2 to 4 layers.

(Other functional layers)
In addition, as a layer that may be provided between the transparent support (1) and the layer on the surface side or the outermost layer, an interference unevenness (rainbow unevenness) prevention layer and an antistatic layer (reducing the surface resistance value from the display side) If there is a demand for such as, if dust on the surface becomes a problem), another hard coat layer (if one hard coat layer or antiglare layer is insufficient in hardness), gas barrier layer, water Examples include an absorption layer (moisture-proof layer), an adhesion improving layer, an antifouling layer (contamination-preventing layer), and the like.

2. Support The support of the antireflection film of the present invention is preferably a transparent support. The support is not particularly limited as long as it is mainly optically isotropic and has a light transmittance of 80% or more, but a polymer film is preferable. Specific examples of the polymer include cellulose esters (eg, cellulose diacetate, cellulose triacetate), norbornene polymers, poly (meth) acrylate esters, and the like, and many commercially available polymers are preferably used. Is possible.

Although the thickness of a support body can use the thing of about 25 micrometers-1000 micrometers normally, Preferably it is 25 micrometers-250 micrometers, and it is more preferable that it is 30 micrometers-90 micrometers.
Any width of the support can be used, but from the viewpoint of handling, yield, and productivity, a width of 100 to 5000 mm is usually used, preferably 800 to 3000 mm, and preferably 1000 to 2000 mm. More preferably.
The surface of the support is preferably smooth, and the average roughness Ra is preferably 1 μm or less, preferably 0.0001 to 0.5 μm, and 0.001 to 0.1 μm. Is more preferable.

<Cellulose acylate film>
Among the various films described above, a cellulose acylate film having high transparency, optically low birefringence, easy production, and generally used as a protective film for polarizing plates is preferable.
For cellulose acylate film, various improvement techniques are known for the purpose of improving mechanical properties, transparency, flatness and the like. It can use for the film of this invention as a well-known thing.

In the present invention, among the cellulose acylate films, a cellulose triacetate film is particularly preferable, and cellulose acetate having an acetylation degree of 55 to 62.5% is preferably used for the cellulose acylate film, and the cellulose acetate having 57 to 62% is used. Is more preferable, and it is most preferable to use cellulose acetate which is 59.0 to 61.5%. The degree of acetylation means the amount of bound acetic acid per unit mass of cellulose. The degree of acetylation follows the measurement and calculation of the degree of acetylation in ASTM: D-817-91 (test method for cellulose acetate and the like).
The viscosity average degree of polymerization (DP) of cellulose acylate is preferably 250 or more, and more preferably 290 or more.
In addition, the cellulose acylate used in the present invention has a Mw / Mn (Mw is mass average molecular weight, Mn is number average molecular weight) value by gel permeation chromatography close to 1.0, in other words, a molecular weight distribution. Narrow is preferred. The specific value of Mw / Mn is preferably 1.0 to 1.7, more preferably 1.3 to 1.65, and most preferably 1.4 to 1.6. preferable.

In general, the 2, 3, and 6 hydroxyl groups of cellulose acylate are not evenly distributed by 1/3 of the total substitution degree, and the substitution degree of the 6-position hydroxyl group tends to be small. In the present invention, it is preferable that the substitution degree of the 6-position hydroxyl group of cellulose acylate is larger than that of the 2- and 3-positions.
The 6-position hydroxyl group is preferably substituted with an acyl group in the range of 30 to 40% with respect to the total substitution degree, more preferably 32% or more, and particularly preferably 34% or more. Furthermore, the substitution degree of the 6-position acyl group of cellulose acylate is preferably 0.88 or more. The 6-position hydroxyl group may be substituted with a propionyl group, butyroyl group, valeroyl group, benzoyl group, acryloyl group or the like, which is an acyl group having 3 or more carbon atoms, in addition to the acetyl group. The degree of substitution at each position can be determined by NMR.
In the present invention, as the cellulose acylate, paragraphs [0043] to [0044] [Synthesis Example 1], paragraphs [0048] to [0049] [Synthesis Example 2], and paragraphs [0051] to [0051] of JP-A No. 11-5851 are disclosed. [0052] Cellulose acetate obtained by the method described in [Synthesis Example 3] can be used.

<Manufacture of cellulose acylate film>
The cellulose acylate film used in the present invention can be produced by a solution casting method (solvent casting method). In the solvent cast method, a film is produced using a solution (dope) in which cellulose acylate is dissolved in an organic solvent.

  The organic solvent is a solvent selected from ethers having 3 to 12 carbon atoms, ketones having 3 to 12 carbon atoms, esters having 3 to 12 carbon atoms, and halogenated hydrocarbons having 1 to 6 carbon atoms. It is preferable to contain. Two or more organic solvents may be mixed and used.

  The ether, ketone and ester may have a cyclic structure. A compound having two or more functional groups of ether, ketone and ester (that is, —O—, —CO— and —COO—) can also be used as the organic solvent. The organic solvent may have another functional group such as an alcoholic hydroxyl group. In the case of an organic solvent having two or more types of functional groups, the preferred number of carbon atoms may be within the range of the preferred number of carbon atoms specified above for the compound having any functional group.

Examples of the ether having 3 to 12 carbon atoms include diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxolane, tetrahydrofuran, anisole and phenetole.
Examples of ketones having 3 to 12 carbon atoms include acetone, methyl ethyl ketone, diethyl ketone, diisobutyl ketone, cyclohexanone and methylcyclohexanone.
Examples of the esters having 3 to 12 carbon atoms include ethyl formate, propyl formate, pentyl formate, methyl acetate, ethyl acetate and pentyl acetate.

  Examples of the organic solvent having two or more kinds of functional groups include 2-ethoxyethyl acetate, 2-methoxyethanol and 2-butoxyethanol.

  The number of carbon atoms of the halogenated hydrocarbon is preferably 1 or 2, and most preferably 1. The halogen of the halogenated hydrocarbon is preferably chlorine. The proportion of halogenated hydrocarbon hydrogen atoms replaced with halogen is preferably 25 to 75 mol%, more preferably 30 to 70 mol%, and more preferably 35 to 65 mol%. More preferably, it is most preferable that it is 40-60 mol%. Methylene chloride is a representative halogenated hydrocarbon.

The cellulose acylate solution (dope) can be adjusted by a general method. A general method means processing at a temperature of 0 ° C. or higher (room temperature or high temperature). The solution can be prepared by using a dope preparation method and apparatus in a normal solvent cast method. In the case of a general method, it is preferable to use a halogenated hydrocarbon (particularly methylene chloride) as the organic solvent. A non-chlorinated solvent can also be used, and examples thereof include those described in JIII Journal of Technical Disclosure No. 2001-1745.
The amount of cellulose acylate is preferably adjusted so as to be contained in the obtained solution in an amount of 10 to 40% by mass, more preferably 10 to 35% by mass, and most preferably 10 to 30% by mass. . Arbitrary additives described later may be added to the organic solvent (main solvent).
The solution can be prepared by stirring cellulose acylate and an organic solvent at room temperature (0 to 40 ° C.). High concentration solutions may be stirred under pressure and heating conditions. Specifically, cellulose acylate and an organic solvent are placed in a pressure vessel and sealed, and stirred while being heated to a temperature equal to or higher than the boiling point of the solvent at normal temperature and in a range where the solvent does not boil. The heating temperature is usually 40 ° C. or higher, preferably 60 to 200 ° C., more preferably 80 to 110 ° C.

Each component may be coarsely mixed in advance and then placed in a container. Moreover, you may put into a container sequentially.
The container needs to be configured so that it can be stirred. The container can be pressurized by injecting an inert gas such as nitrogen gas. Moreover, you may utilize the raise of the vapor pressure of the solvent by heating. Or after sealing a container, you may add each component under pressure.
When heating, it is preferable to heat from the outside of the container. For example, a jacket type heating device can be used. The entire container can also be heated by providing a plate heater outside the container and piping to circulate the liquid.
It is preferable to provide a stirring blade inside the container and stir using this. The stirring blade preferably has a length that reaches the vicinity of the wall of the container. A scraping blade is preferably provided at the end of the stirring blade in order to renew the liquid film on the vessel wall.
Instruments such as a pressure gauge and a thermometer may be installed in the container. Each component is dissolved in a solvent in the container. The prepared dope is taken out of the container after cooling, or taken out and then cooled using a heat exchanger or the like.

A solution can also be prepared by a cooling dissolution method. In the cooling dissolution method, cellulose acylate can be dissolved in an organic solvent that is difficult to dissolve by a normal dissolution method. In addition, even if it is a solvent which can melt | dissolve a cellulose acetate with a normal melt | dissolution method, there exists an effect that a uniform solution can be obtained rapidly according to a cooling melt | dissolution method.
In the cooling dissolution method, first, cellulose acylate is gradually added to an organic solvent at room temperature while stirring.
The amount of cellulose acylate is preferably adjusted so as to be contained in the mixture at 10 to 40% by mass. The amount of cellulose acylate is more preferably 10 to 30% by mass. Furthermore, you may add the arbitrary additive mentioned later in a mixture.

The mixture is then cooled to -100 to -10 ° C (preferably -80 to -10 ° C, more preferably -50 to -20 ° C, most preferably -50 to -30 ° C). The cooling can be performed, for example, in a dry ice / methanol bath (−75 ° C.) or a cooled diethylene glycol solution (−30 to −20 ° C.). When cooled in this way, the mixture of cellulose acetate and organic solvent solidifies.
The cooling rate is preferably 4 ° C./min or more, more preferably 8 ° C./min or more, and most preferably 12 ° C./min or more. The faster the cooling rate, the better. However, 10,000 ° C./second is the theoretical upper limit, 1000 ° C./second is the technical upper limit, and 100 ° C./second is the practical upper limit. The cooling rate is a value obtained by dividing the difference between the temperature at the start of cooling and the final cooling temperature by the time from the start of cooling to the final cooling temperature.

Further, when this is heated to 0 to 200 ° C. (preferably 0 to 150 ° C., more preferably 0 to 120 ° C., most preferably 0 to 50 ° C.), cellulose acetate is dissolved in the organic solvent. The temperature can be raised by simply leaving it at room temperature or in a warm bath.
The heating rate is preferably 4 ° C./min or more, more preferably 8 ° C./min or more, and most preferably 12 ° C./min or more. The higher the heating rate, the better. However, 10,000 ° C./second is the theoretical upper limit, 1000 ° C./second is the technical upper limit, and 100 ° C./second is the practical upper limit. The heating rate is a value obtained by dividing the difference between the temperature at the start of heating and the final heating temperature by the time from the start of heating until the final heating temperature is reached. .
A uniform solution is obtained as described above. If the dissolution is insufficient, the cooling and heating operations may be repeated. Whether or not the dissolution is sufficient can be determined by merely observing the appearance of the solution with the naked eye.

In the cooling dissolution method, it is desirable to use a sealed container in order to avoid moisture mixing due to condensation during cooling. In the cooling and heating operation, when the pressure is applied during cooling and the pressure is reduced during heating, the dissolution time can be shortened. In order to perform pressurization and decompression, it is desirable to use a pressure-resistant container.
In addition, according to differential scanning calorimetry (DSC), a 20 mass% solution obtained by dissolving cellulose acetate (acetylation degree: 60.9%, viscosity average polymerization degree: 299) in methyl acetate by a cooling dissolution method was 33. There exists a quasi-phase transition point between a sol state and a gel state in the vicinity of ° C., and a uniform gel state is obtained below this temperature. Therefore, this solution needs to be maintained at a temperature equal to or higher than the pseudo phase transition temperature, preferably about the gel phase transition temperature plus about 10 ° C. However, this pseudo phase transition temperature varies depending on the degree of acetylation of cellulose acetate, the degree of viscosity average polymerization, the concentration of the solution, and the organic solvent used.

A cellulose acylate film is produced from the prepared cellulose acylate solution (dope) by a solvent cast method.
The dope is cast on a drum or band and the solvent is evaporated to form a film. The concentration of the dope before casting is preferably adjusted so that the solid content is 18 to 35%.
The surface of the drum or band is preferably finished in a mirror state. The casting and drying methods in the solvent casting method are described in U.S. Pat. No. 7,736892, JP-B Nos. 45-4554, 49-5614, and 62-1115035.
The dope is preferably cast on a drum or band having a surface temperature of 10 ° C. or less.
After casting, it is preferable to dry it by applying air for 2 seconds or more. The obtained film can be peeled off from the drum or band, and further dried by high-temperature air whose temperature is successively changed from 100 to 160 ° C. to evaporate the residual solvent. The above method is described in Japanese Patent Publication No. 5-17844. According to this method, it is possible to shorten the time from casting to stripping. In order to carry out this method, it is necessary for the dope to gel at the surface temperature of the drum or band during casting.

  A film can also be produced by casting two or more layers by a solvent casting method using a plurality of prepared cellulose acylate solutions (dope). In this case, the dope is cast on a drum or band and the solvent is evaporated to form a film. It is preferable to adjust the concentration of the dope before casting so that the solid content is 10 to 40% by mass. The surface of the drum or band is preferably finished in a mirror state.

  When casting a plurality of cellulose acylate liquids of two or more layers, it is possible to cast a plurality of cellulose acylate solutions, and cellulose is supplied from a plurality of casting openings provided at intervals in the traveling direction of the support. A film may be produced while casting and laminating a solution containing an acylate. For example, in each publication such as JP-A Nos. 61-158414, 1-122419, 11-198285, etc. The described method is applicable. Further, it may be formed into a film by casting a cellulose acylate solution from two casting ports. For example, JP-B-60-27562, JP-A-61-94724, JP-A-61-104813, It can be carried out by the methods described in JP-A Nos. 61-158413 and 6-134933. Further, a cellulose acylate film in which a flow of a high-viscosity cellulose acylate solution described in JP-A-56-162617 is wrapped with a low-viscosity cellulose acylate solution and the high-low viscosity cellulose acylate solution is simultaneously extruded. A casting method may be used.

  Alternatively, by using two casting ports, the film cast on the support by the first casting port is peeled off, and the second casting is performed on the side that is in contact with the support surface, thereby the film. For example, it is a method described in Japanese Patent Publication No. 44-20235. The cellulose acylate solutions to be cast may be the same solution or different cellulose acylate solutions, and are not particularly limited. In order to give a function to a plurality of cellulose acylate layers, a cellulose acylate solution corresponding to the function may be extruded from each casting port.

  Furthermore, in the present invention, the cellulose acylate solution is cast simultaneously with a solution for forming other functional layers (for example, an adhesive layer, a dye layer, an antistatic layer, an antihalation layer, a UV absorbing layer, a polarizing layer, etc.) Simultaneous formation of the layer and film formation can also be carried out.

  In the case of a single-layer solution, it is necessary to extrude a high-concentration and high-viscosity cellulose acylate solution to obtain the required film thickness. In this case, the stability of the cellulose acylate solution is poor and solids are generated. In many cases, however, it becomes a problem due to a failure or a poor flatness. As this solution, a plurality of cellulose acylate solutions are cast from a casting port. As a result, it is possible to extrude a highly viscous solution onto the support at the same time, not only can the flatness be improved and an excellent planar film can be produced, but also a concentrated cellulose acylate solution can be used to reduce the drying load. Reduction can be achieved and film production speed can be increased.

A plasticizer can be added to the cellulose acylate film in order to improve the mechanical properties or to improve the drying rate after casting during film production. As the plasticizer, phosphoric acid ester or carboxylic acid ester is used. Examples of phosphate esters include triphenyl phosphate (TPP), diphenyl biphenyl phosphate, and tricresyl phosphate (TCP). Representative examples of the carboxylic acid ester include phthalic acid esters and citric acid esters. Examples of phthalic acid esters include dimethyl phthalate (DMP), diethyl phthalate (DEP), dibutyl phthalate (DBP), dioctyl phthalate (DOP), diphenyl phthalate (DPP) and diethyl hexyl phthalate (DEHP). Examples of citrate esters include triethyl O-acetylcitrate (OACTE) and tributyl O-acetylcitrate (OACTB). Examples of other carboxylic acid esters include butyl oleate, methylacetyl ricinoleate, dibutyl sebacate, and various trimellitic acid esters. Phthalate plasticizers (DMP, DEP, DBP, DOP, DPP, DEHP) are preferably used. DEP and DPP are particularly preferred.
The addition amount of the plasticizer is preferably 0.1 to 25% by mass of the amount of cellulose acylate, more preferably 1 to 20% by mass, and most preferably 3 to 15% by mass.

  A degradation inhibitor (eg, antioxidant, peroxide decomposer, radical inhibitor, metal deactivator, acid scavenger, amine) may be added to the cellulose acylate film. The deterioration inhibitors are described in JP-A-3-199201, JP-A-597073, JP-A-5-194789, JP-A-5-271471, and JP-A-6-107854. The addition amount of the deterioration preventing agent is preferably 0.01 to 1% by mass of the solution (dope) to be prepared in consideration of the effect of the deterioration preventing agent and bleeding out (bleeding out) to the film surface. More preferably, the content is 0.01 to 0.2% by mass. Examples of particularly preferred deterioration inhibitors include butylated hydroxytoluene (BHT) and tribenzylamine (TBA).

<Adjustment of retardation value>
In order to adjust the retardation value of a polymer film used as a transparent support, particularly a cellulose acetate film, an aromatic compound having at least two aromatic rings can be used as a retardation increasing agent. When using such a retardation increasing agent, a retardation increasing agent is used in 0.01-20 mass parts with respect to 100 mass parts of cellulose acetate. The retardation increasing agent is preferably used in a range of 0.05 to 15 parts by mass, and more preferably in a range of 0.1 to 10 parts by mass with respect to 100 parts by mass of cellulose acetate. Two or more aromatic compounds may be used in combination. The aromatic ring of the aromatic compound includes an aromatic hetero ring in addition to the aromatic hydrocarbon ring.

  The aromatic hydrocarbon ring is particularly preferably a 6-membered ring (that is, a benzene ring). The aromatic heterocycle is generally an unsaturated heterocycle. The aromatic heterocycle is preferably a 5-membered ring, 6-membered ring or 7-membered ring, more preferably a 5-membered ring or 6-membered ring. Aromatic heterocycles generally have the most double bonds. As the hetero atom, a nitrogen atom, an oxygen atom and a sulfur atom are preferable, and a nitrogen atom is particularly preferable. Examples of aromatic heterocycles include furan ring, thiophene ring, pyrrole ring, oxazole ring, isoxazole ring, thiazole ring, isothiazole ring, imidazole ring, pyrazole ring, furazane ring, triazole ring, pyran ring, pyridine ring , Pyridazine ring, pyrimidine ring, pyrazine ring and 1,3,5-triazine ring. As the aromatic ring, benzene ring, furan ring, thiophene ring, pyrrole ring, oxazole ring, thiazole ring, imidazole ring, triazole ring, pyridine ring, pyrimidine ring, pyrazine ring and 1,3,5-triazine ring are preferable, More preferred are a benzene ring and a 1,3,5-triazine ring. It is particularly preferred that the aromatic compound has at least one 1,3,5-triazine ring.

  The number of aromatic rings contained in the aromatic compound is preferably 2 to 20, more preferably 2 to 12, further preferably 2 to 8, and most preferably 2 to 6. . The bonding relationship between two aromatic rings can be classified into (a) when a condensed ring is formed, (b) when directly linked by a single bond, and (c) when linked via a linking group (for aromatic rings). , Spiro bonds cannot be formed). The connection relationship may be any of (a) to (c). Such retardation increasing agents are disclosed in WO 01/88574, WO 00/2619, JP 2000-11914, JP 2000-275434, and JP 2002-363343. Etc. are described.

The produced cellulose acylate film can further improve drying unevenness, film thickness unevenness caused by drying shrinkage, and surface unevenness by stretching treatment. The retardation value of the cellulose acetate film can be further adjusted by a stretching treatment. The draw ratio is preferably in the range of 0 to 100%.
Although there is no limitation in particular in the method of the width direction extending | stretching process, the extending | stretching method by a tenter is mentioned as the example. In order to control the slow axis with high accuracy, it is preferable to make the difference between the left and right tenter clip speeds, the separation timing, etc. as small as possible.
More preferably, the longitudinal stretching is performed in the longitudinal direction of the roll, and the longitudinal stretching is performed by adjusting the draw ratio of each pass roll (rotational ratio between the pass rolls) between the pass rolls that transport the roll film. Is possible.

3. Constituent material of coating layer (functional layer) Various materials and compounds that can be used in the coating layer (functional layer) other than the support of the antireflection film of the present invention will be described collectively.

3- (1) Ionizing radiation curable binder Each functional layer of the antireflection film of the present invention can be formed by a crosslinking reaction or a polymerization reaction of an ionizing radiation curable compound. That is, a coating composition containing an ionizing radiation-curable polyfunctional monomer or polyfunctional oligomer as a binder is coated on a transparent support, and the polyfunctional monomer or polyfunctional oligomer is formed by a crosslinking reaction or a polymerization reaction. be able to.
The functional group of the ionizing radiation curable polyfunctional monomer or polyfunctional oligomer is preferably a light, electron beam, or radiation polymerizable group, and among them, a photopolymerizable functional group is preferable.
Examples of the photopolymerizable functional group include unsaturated polymerizable functional groups such as a (meth) acryloyl group, a vinyl group, a styryl group, and an allyl group. Among them, a (meth) acryloyl group is preferable.

As a specific example of a photopolymerizable polyfunctional monomer having a photopolymerizable functional group,
(Meth) acrylic acid diesters of alkylene glycol such as neopentyl glycol acrylate, 1,6-hexanediol (meth) acrylate, propylene glycol di (meth) acrylate;
(Meth) acrylic acid diesters of polyoxyalkylene glycols such as triethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate;
(Meth) acrylic acid diesters of polyhydric alcohols such as pentaerythritol di (meth) acrylate;
(Meth) acrylic acid diesters of ethylene oxide or propylene oxide adducts such as 2,2-bis {4- (acryloxy · diethoxy) phenyl} propane and 2-bis {4- (acryloxy · polypropoxy) phenyl} propane ;
Etc.

  Furthermore, epoxy (meth) acrylates, urethane (meth) acrylates, and polyester (meth) acrylates are also preferably used as the photopolymerizable polyfunctional monomer.

  Among these, esters of polyhydric alcohol and (meth) acrylic acid are preferable. More preferably, a polyfunctional monomer having 3 or more (meth) acryloyl groups in one molecule is preferable. Specifically, trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, 1,2,4-cyclohexanetetra (meth) acrylate, pentaglycerol triacrylate, pentaerythritol tetra (meth) acrylate, penta Erythritol tri (meth) acrylate, (di) pentaerythritol triacrylate, (di) pentaerythritol pentaacrylate, (di) pentaerythritol tetra (meth) acrylate, (di) pentaerythritol hexa (meth) acrylate, tripentaerythritol triacrylate , Tripentaerythritol hexatriacrylate and the like. In the present specification, “(meth) acrylate”, “(meth) acrylic acid”, and “(meth) acryloyl” represent “acrylate or methacrylate”, “acrylic acid or methacrylic acid”, and “acryloyl or methacryloyl”, respectively. .

As the monomer binder, monomers having different refractive indexes can be used to control the refractive index of each layer. Examples of particularly high refractive index monomers include bis (4-methacryloylthiophenyl) sulfide, vinyl naphthalene, vinyl phenyl sulfide, 4-methacryloxyphenyl-4′-methoxyphenyl thioether, and the like.
Further, for example, dendrimers described in JP-A-2005-76005 and JP-A-2005-36105, and norbornene ring-containing monomers as described in JP-A-2005-60425 can also be used.

Two or more polyfunctional monomers may be used in combination.
Polymerization of these monomers having an ethylenically unsaturated group can be carried out by irradiation with ionizing radiation or heating in the presence of a photo radical initiator or a thermal radical initiator.
It is preferable to use a photopolymerization initiator for the polymerization reaction of the photopolymerizable polyfunctional monomer. As the photopolymerization initiator, a photoradical polymerization initiator and a photocationic polymerization initiator are preferable, and a photoradical polymerization initiator is particularly preferable.

3- (2) Polymer binder As the binder of the functional layer, a polymer or a crosslinked polymer can be used. The crosslinked polymer preferably has an anionic group. The polymer having a crosslinked anionic group has a structure in which the main chain of the polymer having an anionic group is crosslinked.

Examples of the polymer main chain include polyolefin (saturated hydrocarbon), polyether, polyurea, polyurethane, polyester, polyamine, polyamide and melamine resin. A polyolefin main chain, a polyether main chain and a polyurea main chain are preferable, a polyolefin main chain and a polyether main chain are more preferable, and a polyolefin main chain is most preferable.
The polyolefin main chain consists of saturated hydrocarbons. The polyolefin main chain is obtained, for example, by an addition polymerization reaction of an unsaturated polymerizable group. The polyether main chain has repeating units bonded by an ether bond (—O—). The polyether main chain is obtained, for example, by a ring-opening polymerization reaction of an epoxy group. In the polyurea main chain, repeating units are bonded by a urea bond (—NH—CO—NH—). The polyurea main chain is obtained, for example, by a condensation polymerization reaction between an isocyanate group and an amino group. In the polyurethane main chain, repeating units are bonded by a urethane bond (—NH—CO—O—). The polyurethane main chain is obtained, for example, by a polycondensation reaction between an isocyanate group and a hydroxyl group (including an N-methylol group). The polyester main chain has repeating units bonded by an ester bond (—CO—O—). The polyester main chain is obtained, for example, by a polycondensation reaction between a carboxyl group (including an acid halide group) and a hydroxyl group (including an N-methylol group). The polyamine main chain has repeating units bonded by imino bonds (—NH—). The polyamine main chain is obtained, for example, by a ring-opening polymerization reaction of an ethyleneimine group. The polyamide main chain has repeating units bonded by an amide bond (—NH—CO—). The polyamide main chain is obtained, for example, by a reaction between an isocyanate group and a carboxyl group (including an acid halide group). The melamine resin main chain is obtained, for example, by a polycondensation reaction between a triazine group (eg, melamine) and an aldehyde (eg, formaldehyde). In the melamine resin, the main chain itself has a crosslinked structure.

The anionic group is bonded directly to the main chain of the polymer or bonded to the main chain via a linking group. The anionic group is preferably bonded to the main chain as a side chain via a linking group.
Examples of the anionic group include a carboxylic acid group (carboxyl), a sulfonic acid group (sulfo), and a phosphoric acid group (phosphono), and a sulfonic acid group and a phosphoric acid group are preferable.
The anionic group may be in a salt state. The cation that forms a salt with the anionic group is preferably an alkali metal ion. Moreover, the proton of the anionic group may be dissociated.
The linking group that binds the anionic group and the polymer main chain is preferably a divalent group selected from —CO—, —O—, an alkylene group, an arylene group, and combinations thereof.

  The crosslinked structure is a structure in which two or more main chains are chemically bonded (preferably covalent bonds), but it is preferable to covalently bond three or more main chains. The crosslinked structure is preferably composed of a divalent or higher valent group selected from —CO—, —O—, —S—, a nitrogen atom, a phosphorus atom, an aliphatic residue, an aromatic residue, and combinations thereof.

  The crosslinked polymer having an anionic group is preferably a copolymer having a repeating unit having an anionic group and a repeating unit having a crosslinked structure. The proportion of the repeating unit having an anionic group in the copolymer is preferably 2 to 96% by mass, more preferably 4 to 94% by mass, and most preferably 6 to 92% by mass. The repeating unit may have two or more anionic groups. The proportion of the repeating unit having a crosslinked structure in the copolymer is preferably 4 to 98% by mass, more preferably 6 to 96% by mass, and most preferably 8 to 94% by mass.

The repeating unit of the polymer having a crosslinked anionic group may have both an anionic group and a crosslinked structure. Further, other repeating units (repeating units having neither an anionic group nor a crosslinked structure) may be contained.
Other repeating units are preferably a repeating unit having an amino group or a quaternary ammonium group and a repeating unit having a benzene ring. The amino group or the quaternary ammonium group has a function of maintaining the dispersed state of the inorganic particles, like the anionic group. The same effect can be obtained even when the amino group, quaternary ammonium group and benzene ring are contained in a repeating unit having an anionic group or a repeating unit having a crosslinked structure.
In a repeating unit having an amino group or a quaternary ammonium group, the amino group or quaternary ammonium group is directly bonded to the main chain of the polymer or bonded to the main chain through a linking group. The amino group or quaternary ammonium group is preferably bonded to the main chain as a side chain via a linking group. The amino group or quaternary ammonium group is preferably a secondary amino group, a tertiary amino group or a quaternary ammonium group, more preferably a tertiary amino group or a quaternary ammonium group. The group bonded to the nitrogen atom of the secondary amino group, tertiary amino group or quaternary ammonium group is preferably an alkyl group, preferably an alkyl group having 1 to 12 carbon atoms, Is more preferably an alkyl group of 1 to 6. The counter ion of the quaternary ammonium group is preferably a halide ion. The linking group that connects the amino group or quaternary ammonium group to the polymer main chain is a divalent group selected from -CO-, -NH-, -O-, an alkylene group, an arylene group, and combinations thereof. Preferably there is. When the polymer having a crosslinked anionic group contains a repeating unit having an amino group or a quaternary ammonium group, the ratio is preferably 0.06 to 32% by mass, and 0.08 to 30% by mass. It is more preferable that it is 0.1 to 28% by mass.

3- (3) Fluorine-containing polymer binder Of the polymer binders, a fluorine-containing copolymer compound can be preferably used particularly for the low refractive index layer.
Examples of the fluorine-containing vinyl monomer include fluoroolefins (for example, fluoroethylene, vinylidene fluoride, tetrafluoroethylene, hexafluoropropylene, etc.), (meth) acrylic acid moieties or fully fluorinated alkyl ester derivatives (for example, biscoat 6FM (trade name) , Osaka Organic Chemical Co., Ltd.) and R-2020 (trade name, manufactured by Daikin Co., Ltd.), fully or partially fluorinated vinyl ethers, and the like. Preferred are perfluoroolefins, refractive index, solubility, and transparency. From the viewpoint of availability, hexafluoropropylene is particularly preferable. Increasing the composition ratio of these fluorinated vinyl monomers can lower the refractive index but lowers the film strength. The fluorine-containing vinyl monomer is preferably introduced so that the fluorine content of the copolymer is 20 to 60% by mass, more preferably 25 to 55% by mass, and particularly preferably 30 to 50% by mass. Is the case.

Examples of the structural unit for imparting crosslinking reactivity include units represented by the following (A), (B), and (C).
(A): a structural unit obtained by polymerization of a monomer having a self-crosslinkable functional group in the molecule in advance such as glycidyl (meth) acrylate and glycidyl vinyl ether,
(B): a monomer having a carboxyl group, a hydroxy group, an amino group, a sulfo group, etc. (for example, (meth) acrylic acid, methylol (meth) acrylate, hydroxyalkyl (meth) acrylate, allyl acrylate, hydroxyethyl vinyl ether, hydroxybutyl vinyl ether) , Maleic acid, crotonic acid, etc.)
(C): a group having a crosslinkable functional group separately from a group that reacts with the functional group of (A) or (B) in the molecule and a structural unit of (A) or (B) above. Examples of the structural unit to be obtained include (for example, a structural unit that can be synthesized by a technique such as allowing acrylic acid chloride to act on a hydroxyl group).

  In the structural unit (C), the crosslinkable functional group is preferably a photopolymerizable group. Examples of the photopolymerizable group include (meth) acryloyl group, alkenyl group, cinnamoyl group, cinnamylideneacetyl group, benzalacetophenone group, styrylpyridine group, α-phenylmaleimide group, phenylazide group, sulfonylazide. Group, carbonyl azide group, diazo group, o-quinonediazide group, furylacryloyl group, coumarin group, pyrone group, anthracene group, benzophenone group, stilbene group, dithiocarbamate group, xanthate group, 1,2,3-thiadiazole group, cyclo A propene group, an azadioxabicyclo group, etc. can be mentioned, These may be not only 1 type but 2 or more types. Of these, a (meth) acryloyl group and a cinnamoyl group are preferable, and a (meth) acryloyl group is particularly preferable.

Specific methods for preparing the photopolymerizable group-containing copolymer include, but are not limited to, the following methods.
a. A method of esterifying by reacting a (meth) acrylic acid chloride with a crosslinkable functional group-containing copolymer containing a hydroxyl group,
b. A method of urethanization by reacting an isocyanate group-containing (meth) acrylic ester with a crosslinkable functional group-containing copolymer containing a hydroxyl group,
c. A method of reacting (meth) acrylic acid with a crosslinkable functional group-containing copolymer containing an epoxy group,
d. A method in which a crosslinkable functional group-containing copolymer containing a carboxyl group is reacted with a containing (meth) acrylic acid ester containing an epoxy group for esterification.
The amount of the photopolymerizable group introduced can be arbitrarily adjusted. From the viewpoints of surface stability of the coating film, reduction of surface failure when coexisting with inorganic particles, and improvement of film strength, carboxyl groups, hydroxyl groups, etc. It is also preferable to leave a certain amount.

  In the useful copolymer, in addition to the repeating unit derived from the fluorine-containing vinyl monomer and the repeating unit having a (meth) acryloyl group in the side chain, adhesion to the substrate, Tg of the polymer (contributes to film hardness), Other vinyl monomers may be appropriately copolymerized from various viewpoints such as solubility in a solvent, transparency, slipperiness, dust resistance and antifouling properties. A plurality of these vinyl monomers may be combined depending on the purpose, and are preferably introduced in the range of 0 to 65 mol% in the copolymer in total, and in the range of 0 to 40 mol%. More preferably, it is particularly preferably in the range of 0 to 30 mol%.

  The vinyl monomer unit that can be used in combination is not particularly limited. For example, olefins (ethylene, propylene, isoprene, vinyl chloride, vinylidene chloride, etc.), acrylic esters (methyl acrylate, methyl acrylate, ethyl acrylate, acrylic acid) 2-ethylhexyl, 2-hydroxyethyl acrylate), methacrylic acid esters (methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-hydroxyethyl methacrylate, etc.), styrene derivatives (styrene, p-hydroxymethylstyrene, p -Methoxystyrene, etc.), vinyl ethers (methyl vinyl ether, ethyl vinyl ether, cyclohexyl vinyl ether, hydroxyethyl vinyl ether, hydroxybutyl vinyl ether, etc.), vinyl esters (vinyl acetate) Vinyl propionate, vinyl cinnamate, etc.), unsaturated carboxylic acids (acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid, etc.), acrylamides (N, N-dimethylacrylamide, N-tert-butylacrylamide, N -Cyclohexyl acrylamide, etc.), methacrylamides (N, N-dimethylmethacrylamide), acrylonitrile and the like.

  Particularly useful fluorine-containing polymers are random copolymers of perfluoroolefin and vinyl ethers or vinyl esters. In particular, it preferably has a group capable of undergoing a crosslinking reaction alone (a radical reactive group such as a (meth) acryloyl group, a ring-opening polymerizable group such as an epoxy group or an oxetanyl group). These crosslinkable group-containing polymerized units preferably occupy 5 to 70 mol% of the total polymerized units of the polymer, particularly preferably 30 to 60 mol%. Regarding preferred polymers, JP-A-2002-243907, JP-A-2002-372601, JP-A-2003-26732, JP-A-2003-222702, JP-A-2003-294911, JP-A-2003-329804. And JP-A-2004-4444 and JP-A-2004-45462.

  In addition, a polysiloxane structure is preferably introduced into the fluorine-containing polymer for the purpose of imparting antifouling properties. There is no limitation on the method of introducing the polysiloxane structure, but for example, as described in JP-A-6-93100, JP-A-11-189621, JP-A-11-228631 and JP-A-2000-313709, the initiation of silicone macroazo A method of introducing a polysiloxane block copolymer component using an agent, and a method of introducing a polysiloxane graft copolymer component using a silicone macromer as described in JP-A-2-251555 and JP-A-2-308806. preferable. Particularly preferred compounds include the polymers of Examples 1, 2, and 3 of JP-A-11-189621, and copolymers A-2 and A-3 of JP-A-2-251555. These polysiloxane components are preferably 0.5 to 10% by mass in the polymer, and particularly preferably 1 to 5% by mass.

  A preferred molecular weight of the polymer that can be preferably used is a mass average molecular weight of 5000 or more, preferably 10,000 to 500,000, and most preferably 15,000 to 200,000. By using polymers having different average molecular weights in combination, it is possible to improve the surface state of the coating film and the scratch resistance.

  As described in JP-A-10-25388 and JP-A-2000-17028, a curing agent having a polymerizable unsaturated group may be used in combination with the above polymer. Moreover, combined use with a compound having a fluorine-containing polyfunctional polymerizable unsaturated group as described in JP-A No. 2002-145952 is also preferred. Examples of the compound having a polyfunctional polymerizable unsaturated group include the polyfunctional monomers described in the hard coat layer. These compounds are particularly preferred because they have a large combined effect for improving scratch resistance, particularly when a compound having a polymerizable unsaturated group is used in the polymer body.

3- (4) Organosilane compound At least one of the functional layers constituting the antireflection film of the present invention is composed of an organosilane compound, a hydrolyzate thereof, and a partial condensate thereof in a coating solution forming the layer. In view of scratch resistance, it is preferable to contain at least one kind of component, a so-called sol component (hereinafter sometimes referred to as such). This sol component is condensed by a drying and heating process after coating the coating solution to form a cured product, which becomes a binder for the layer. Moreover, when this hardened | cured material has a polymerizable unsaturated bond, the binder which has a three-dimensional structure is formed by irradiation of actinic light.
The organosilane compound is preferably one represented by the following general formula A.

General formula _{^{A: (R 10) m -Si}} (X) 4-m

In the general formula A, R ¹⁰ represents a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group. As an alkyl group, a C1-C30 alkyl group is preferable, More preferably, it is C1-C16, Most preferably, it is a C1-C6 thing. Specific examples of the alkyl group include methyl, ethyl, propyl, isopropyl, hexyl, decyl, hexadecyl and the like. Examples of the aryl group include phenyl and naphthyl, and a phenyl group is preferable.
X represents a hydroxyl group or a hydrolyzable group, for example, an alkoxy group (preferably an alkoxy group having 1 to 5 carbon atoms, such as a methoxy group or an ethoxy group), a halogen atom (for example, Cl, Br, I or the like). ), And R ⁸ COO (R ⁸ is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. Examples include CH ₃ COO, C ₂ H ₅ COO, etc.), preferably An alkoxy group, particularly preferably a methoxy group or an ethoxy group.
m represents an integer of 1 to 3, preferably 1 or 2, and particularly preferably 1.

When R ¹⁰ or X there are a plurality, a plurality of R ¹⁰ or X groups may be different, even the same, respectively.
The substituent contained in R ¹⁰ is not particularly limited, but a halogen atom (fluorine, chlorine, bromine, etc.), hydroxyl group, mercapto group, carboxyl group, epoxy group, alkyl group (methyl, ethyl, i-propyl, propyl, t-butyl etc.), aryl groups (phenyl, naphthyl etc.), aromatic heterocyclic groups (furyl, pyrazolyl, pyridyl etc.), alkoxy groups (methoxy, ethoxy, i-propoxy, hexyloxy etc.), aryloxy (phenoxy etc.) ), Alkylthio groups (methylthio, ethylthio, etc.), arylthio groups (phenylthio, etc.), alkenyl groups (vinyl, 1-propenyl, etc.), acyloxy groups (acetoxy, acryloyloxy, methacryloyloxy, etc.), alkoxycarbonyl groups (methoxycarbonyl, ethoxy) Carbonyl, etc.), aryloxy Carbonyl groups (phenoxycarbonyl, etc.), carbamoyl groups (carbamoyl, N-methylcarbamoyl, N, N-dimethylcarbamoyl, N-methyl-N-octylcarbamoyl, etc.), acylamino groups (acetylamino, benzoylamino, acrylicamino, methacrylamino) Etc.), and these substituents may be further substituted.

When there are a plurality of R ^{10 s} , at least one is preferably a substituted alkyl group or a substituted aryl group.

  As at least one component of the hydrolyzate of the organosilane compound and its partial condensate, so-called sol component, an organosilane compound having a vinyl polymerizable substituent represented by the following general formula 1 is preferable.

In the general formula 1, R ¹ represents a hydrogen atom, a methyl group, a methoxy group, an alkoxycarbonyl group, a cyano group, a fluorine atom, or a chlorine atom. Examples of the alkoxycarbonyl group include a methoxycarbonyl group and an ethoxycarbonyl group. A hydrogen atom, a methyl group, a methoxy group, a methoxycarbonyl group, a cyano group, a fluorine atom, and a chlorine atom are preferable, a hydrogen atom, a methyl group, a methoxycarbonyl group, a fluorine atom, and a chlorine atom are more preferable, and a hydrogen atom and a methyl group Is particularly preferred.
Y represents a single bond or * -COO-**, * -CONH-** or * -O-**, preferably a single bond, * -COO-** or * -CONH-**, * -COO-** is more preferable, and * -COO-** is particularly preferable. * Represents a position bonded to ═C (R ¹ ) —, and ** represents a position bonded to L.

  L represents a divalent linking chain. Specifically, a substituted or unsubstituted alkylene group, a substituted or unsubstituted arylene group, a substituted or unsubstituted alkylene group having a linking group (for example, ether, ester, amide, etc.) inside, and a linking group inside. A substituted or unsubstituted arylene group, a substituted or unsubstituted alkylene group, a substituted or unsubstituted arylene group, an alkylene group having a linking group therein is preferred, an unsubstituted alkylene group, an unsubstituted arylene group Further, an alkylene group having an ether or ester linking group inside is more preferable, an unsubstituted alkylene group, and an alkylene group having an ether or ester linking group inside is particularly preferable. Examples of the substituent include a halogen, a hydroxyl group, a mercapto group, a carboxyl group, an epoxy group, an alkyl group, and an aryl group, and these substituents may be further substituted.

l represents a number satisfying an expression of l = 100−m, and m represents a number from 0 to 50. As for m, the number of 0-40 is more preferable, and the number of 0-30 is especially preferable.
R ^{2 to} R ⁴ are preferably a halogen atom, a hydroxyl group, an unsubstituted alkoxy group, or an unsubstituted alkyl group. R ^{2 to} R ⁴ are more preferably a chlorine atom, a hydroxyl group, or an unsubstituted alkoxy group having 1 to 6 carbon atoms, more preferably a hydroxyl group or an alkoxy group having 1 to 3 carbon atoms, and particularly preferably a hydroxyl group or a methoxy group.
R ⁵ represents a hydrogen atom or an unsubstituted alkyl group. R ⁵ is preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, particularly preferably a hydrogen atom or a methyl group.

R ⁶ represents a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group. As an alkyl group, a C1-C30 alkyl group is preferable, More preferably, it is C1-C16, Most preferably, it is a C1-C6 thing. Specific examples of the alkyl group include methyl, ethyl, propyl, isopropyl, hexyl, decyl, hexadecyl and the like. Examples of the aryl group include phenyl and naphthyl, and a phenyl group is preferable. The substituent contained in R ⁶ is not particularly limited, but a halogen atom (fluorine, chlorine, bromine, etc.), hydroxyl group, mercapto group, carboxyl group, epoxy group, alkyl group (methyl, ethyl, i-propyl, propyl, t-butyl etc.), aryl groups (phenyl, naphthyl etc.), aromatic heterocyclic groups (furyl, pyrazolyl, pyridyl etc.), alkoxy groups (methoxy, ethoxy, i-propoxy, hexyloxy etc.), aryloxy (phenoxy etc.) ), Alkylthio groups (methylthio, ethylthio, etc.), arylthio groups (phenylthio, etc.), alkenyl groups (vinyl, 1-propenyl, etc.), acyloxy groups (acetoxy, acryloyloxy, methacryloyloxy, etc.), alkoxycarbonyl groups (methoxycarbonyl, ethoxy) Carbonyl, etc.), aryloxy Carbonyl groups (phenoxycarbonyl, etc.), carbamoyl groups (carbamoyl, N-methylcarbamoyl, N, N-dimethylcarbamoyl, N-methyl-N-octylcarbamoyl, etc.), acylamino groups (acetylamino, benzoylamino, acrylicamino, methacrylamino) Etc.), and these substituents may be further substituted. A polymerizable functional group other than the vinyl polymerizable group such as an epoxy group or an isocyanate group is also preferable as a substituent. As the substituent for R ⁶ , a hydroxyl group or an unsubstituted alkyl group is more preferred, a hydroxyl group or an alkyl group having 1 to 3 carbon atoms is more preferred, and a hydroxyl group or a methyl group is particularly preferred.

Two or more compounds of the general formula 1 may be used in combination. In particular, the compound of the general formula 1 is synthesized using two types of silane compounds as a starting material: a compound of the general formula A containing a vinyl polymerizable group and a compound of the general formula A not containing a vinyl polymerizable group.
Specific examples of the organosilane compound represented by the general formula A are shown below, but are not limited thereto.

  The content of the organosilane containing the vinyl polymerizable group in the hydrolyzate of organosilane represented by the general formula 1 and / or its partial condensate is preferably 30% by mass to 100% by mass, and 50% by mass to 100 mass% is more preferable, and 70 mass%-95 mass% is still more preferable. If the content of the organosilane containing the vinyl polymerizable group is less than 30% by mass, the solid content is generated, the liquid is turbid, the pot life is deteriorated, or the molecular weight is difficult to control (increase in the molecular weight). Or because the content of the polymerizable group is small, it is difficult to improve the performance (for example, the scratch resistance of the antireflection film) when the polymerization treatment is performed. When synthesizing the compound represented by the general formula 1, (M-1) and (M-2) as the organosilane containing the vinyl polymerizable group, and (MM) as the organosilane having no vinyl polymerizable group. It is preferable to use one of each of −19) to (M-21) and (M-48) in combination with each other.

The hydrolyzate and partial condensate of the organosilane compound will be described in detail.
The hydrolysis reaction of organosilane and the subsequent condensation reaction are generally carried out in the presence of a catalyst. Catalysts include inorganic acids such as hydrochloric acid, sulfuric acid and nitric acid; organic acids such as oxalic acid, acetic acid, butyric acid, maleic acid, citric acid, formic acid, methanesulfonic acid and toluenesulfonic acid; sodium hydroxide, potassium hydroxide and ammonia Inorganic bases such as triethylamine, organic bases such as pyridine; metal alkoxides such as triisopropoxyaluminum, tetrabutoxyzirconium, tetrabutyltitanate, dibutyltin dilaurate; and metals such as Zr, Ti or Al as the central metal Metal chelate compounds and the like; F-containing compounds such as KF and NH ₄ F may be mentioned. Among inorganic acids, hydrochloric acid, sulfuric acid, and organic acids preferably have an acid dissociation constant (pKa value (25 ° C.)) of 4.5 or less in water, and an acid dissociation constant in hydrochloric acid, sulfuric acid, or water of 3.0 or less. More preferred is an organic acid, hydrochloric acid, sulfuric acid, an organic acid having an acid dissociation constant of 2.5 or less in water is more preferred, an organic acid having an acid dissociation constant in water of 2.5 or less is more preferred, and methanesulfonic acid Of these, oxalic acid, phthalic acid and malonic acid are more preferred, and oxalic acid is particularly preferred.
The said catalyst may be used independently or may use multiple types together.

  At least one of the hydrolyzate of organosilane and its partial condensate is preferably suppressed in terms of volatility in order to stabilize the performance of the coated product. Specifically, the volatilization amount per hour at 105 ° C. It is preferably 5% by mass or less, more preferably 3% by mass or less, and particularly preferably 1% by mass or less.

The organosilane hydrolysis / condensation reaction can be carried out in the absence of a solvent or in a solvent, but an organic solvent is preferably used in order to mix the components uniformly. For example, alcohols, aromatic hydrocarbons, ethers, Ketones and esters are preferred.
The solvent preferably dissolves the organosilane and the catalyst. In addition, it is preferable in the process that an organic solvent is used as a coating liquid or a part of the coating liquid, and those that do not impair solubility or dispersibility when mixed with other materials such as a fluorine-containing polymer are preferable.

Among these, examples of the alcohols include monohydric alcohols and dihydric alcohols. Among these, monohydric alcohols are preferably saturated aliphatic alcohols having 1 to 8 carbon atoms.
Specific examples of these alcohols include methanol, ethanol, n-propyl alcohol, i-propyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, ethylene glycol, diethylene glycol, triethylene glycol, ethylene glycol. Examples thereof include monobutyl ether and ethylene glycol monoethyl ether acetate.

Specific examples of aromatic hydrocarbons include benzene, toluene and xylene, specific examples of ethers include tetrahydrofuran and dioxane, and specific examples of ketones include acetone, methyl ethyl ketone, and methyl isobutyl ketone. Specific examples of esters such as diisobutylketone and the like include ethyl acetate, propyl acetate, butyl acetate, and propylene carbonate.
These organic solvents can be used alone or in combination of two or more. The concentration of the solid content in the reaction is not particularly limited, but is usually in the range of 1% to 100%.

  In the hydrolysis / condensation reaction of organosilane, 0.05 to 2 mol, preferably 0.1 to 1 mol of water is added to 1 mol of hydrolyzable group of organosilane, and in the presence or absence of the above solvent. It is carried out by stirring at 25-100 ° C. in the presence and in the presence of a catalyst.

The mass average molecular weight of the organosilane hydrolyzate containing a vinyl polymerizable group and the partial condensate thereof is preferably 450 to 20000, more preferably 500 to 10,000, and more preferably 550, when components having a molecular weight of less than 300 are excluded. 5000 is more preferable, and 600 to 3000 is more preferable.
Of the components having a molecular weight of 300 or more in the hydrolyzate of organosilane and its partial condensate, the component having a molecular weight of more than 20000 is preferably 20% by mass or less, more preferably 10% by mass or less. More preferably, it is at most mass%.
Moreover, it is preferable that the component of molecular weight 1000-20000 is 20 mass% or more among the components of molecular weight 300 or more in the hydrolyzate of organosilane and its partial condensate. When it is 20% by mass or more, a cured film obtained by curing such a curable composition containing a hydrolyzate of organosilane and a partial condensate thereof is excellent in transparency and adhesion to a substrate.

Here, the mass average molecular weight and the molecular weight are converted into polystyrene by GTH analyzer using a column of TSKgel GMHxL, TSKgel G4000HxL, TSKgel G2000HxL (both trade names manufactured by Tosoh Corporation) and solvent THF and differential refractometer detection. The content is the area% of the peak in the molecular weight range when the peak area of the component having a molecular weight of 300 or more is defined as 100%.
The dispersity (mass average molecular weight / number average molecular weight) is preferably 3.0 to 1.1, more preferably 2.5 to 1.1, still more preferably 2.0 to 1.1, and 1.5 to 1. 1 is particularly preferred.

By ²⁹ Si-NMR analysis of the hydrolyzate and partial condensate of organosilane, it can be confirmed that X in the general formula A is condensed in the form of -OSi.
At this time, when three bonds of Si are condensed in the form of -OSi (T ₃ ), when two bonds of Si are condensed in the form of -OSi (T ₂ ), one bond of Si Is condensed in the form of -OSi (T ₁ ), and the case where Si is not condensed at all (T ₀ ) is the condensation ratio α:
α = (T ₃ × 3 + T ₂ × 2 + T ₁ × 1) / 3 (T ₃ + T ₂ + T ₁ + T ₀ )
The condensation rate is preferably 0.2 to 0.95, more preferably 0.3 to 0.93, and particularly preferably 0.4 to 0.9.
If it is less than 0.1, hydrolysis and condensation are not sufficient, and monomer components increase, so that curing is not sufficient. If it is greater than 0.95, hydrolysis and condensation proceed too much and hydrolyzable groups are consumed. For this reason, the interaction between the binder polymer, the resin substrate, the inorganic fine particles and the like is lowered, and even if these are used, it is difficult to obtain the effect.

In the present invention, (wherein, R ⁹ represents an alkyl group having 1 to 10 carbon atoms) Formula R ⁹ OH in the alcohol of the general formula R ¹⁰ COCH ₂ COR ¹¹ (wherein represented by, R ¹⁰ is a carbon From Zr, Ti, or Al having a ligand of a compound represented by an alkyl group having 1 to 10 carbon atoms, R ¹¹ represents an alkyl group having 1 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms) It is preferable to perform hydrolysis by stirring at 25 to 100 ° C. in the presence of at least one metal chelate compound having a selected metal as a central metal.
Alternatively, when an F-containing compound is used as a catalyst, the F-containing compound has the ability to completely proceed with hydrolysis and condensation, so the degree of polymerization can be determined by selecting the amount of water to be added, and any molecular weight can be set Therefore, it is preferable. That is, in order to adjust the organosilane hydrolyzate / partial condensate having an average degree of polymerization M, (M-1) mol of water may be used with respect to M mol of hydrolyzable organosilane.

The metal chelate compound includes an alcohol represented by the general formula R ⁹ OH (wherein R ⁹ represents an alkyl group having 1 to 10 carbon atoms) and R ¹⁰ COCH ₂ COR ¹¹ (wherein R ¹⁰ is 1 carbon atom). To 10 alkyl groups, R ¹¹ represents an alkyl group having 1 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms), and is selected from Zr, Ti, and Al. Any metal having a metal as a central metal can be suitably used without particular limitation. Within this category, two or more metal chelate compounds may be used in combination. The metal chelate compound used in the present invention has the general formula Zr (OR ⁹ ) _p1 (R ¹⁰ COCHCOR ¹¹ ) _p2 , Ti (OR ⁹ ) _q1 (R ¹⁰ COCHCOR ¹¹ ) _q2 , and Al (OR ⁹ ) _r1 (R ¹⁰ Those selected from the group of compounds represented by COCHCOR ¹¹ ) _r2 are preferred, and they serve to promote the condensation reaction of the hydrolyzate and partial condensate of the organosilane compound.
R ⁹ and R ¹⁰ in the metal chelate compound may be the same or different and each is an alkyl group having 1 to 10 carbon atoms, specifically, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, sec -Butyl group, t-butyl group, n-pentyl group, phenyl group and the like. In addition to the alkyl group having 1 to 10 carbon atoms as described above, R11 is an alkoxy group having 1 to 10 carbon atoms such as a methoxy group, an ethoxy group, an n-propoxy group, an i-propoxy group, and an n-butoxy group. , Sec-butoxy group, t-butoxy group and the like. Moreover, p1, p2, q1, q2, r1, and r2 in the metal chelate compound represent integers determined so as to be p1 + p2 = 4, q1 + q2 = 4, and r1 + r2 = 3, respectively.

Specific examples of these metal chelate compounds include tri-n-butoxyethylacetoacetate zirconium, di-n-butoxybis (ethylacetoacetate) zirconium, n-butoxytris (ethylacetoacetate) zirconium, tetrakis (n-propylacetate). Zirconium chelate compounds such as acetate) zirconium, tetrakis (acetylacetoacetate) zirconium, tetrakis (ethylacetoacetate) zirconium; diisopropoxybis (ethylacetoacetate) titanium, diisopropoxybis (acetylacetate) titanium, diisopropoxybis Titanium chelate compounds such as (acetylacetone) titanium; diisopropoxyethyl acetoacetate aluminum, diisopropoxy Acetylacetonate aluminum, isopropoxybis (ethylacetoacetate) aluminum, isopropoxybis (acetylacetonate) aluminum, tris (ethylacetoacetate) aluminum, tris (acetylacetonate) aluminum, monoacetylacetonatobis (ethylacetoacetate) ) Aluminum chelate compounds such as aluminum.
Among these metal chelate compounds, tri-n-butoxyethyl acetoacetate zirconium, diisopropoxybis (acetylacetonate) titanium, diisopropoxyethyl acetoacetate aluminum, and tris (ethyl acetoacetate) aluminum are preferable. These metal chelate compounds can be used individually by 1 type or in mixture of 2 or more types. Moreover, the partial hydrolyzate of these metal chelate compounds can also be used.

  The metal chelate compound is preferably used in a proportion of 0.01 to 50% by mass, more preferably 0.1 to 50% by mass, and still more preferably 0.5 to 10% by mass with respect to the organosilane compound. By using the metal chelate compound in the above range, the condensation reaction of the organosilane compound is fast, the durability of the coating film is good, and the hydrolyzate and partial condensate of the organosilane compound and the metal chelate compound are contained. The storage stability of the composition is good.

  In addition to the composition containing the sol component and the metal chelate compound, at least one of a β-diketone compound and a β-ketoester compound is preferably added to the coating liquid for the functional layer. This will be further described below.

In the present invention, at least one of a β-diketone compound and a β-ketoester compound represented by the general formula R ¹⁰ COCH ₂ COR ¹¹ is used as a stability improver for the composition used in the present invention. It works. That is, by coordinating with a metal atom in the metal chelate compound (a compound of at least one of zirconium, titanium and aluminum compounds), condensation of hydrolyzate and partial condensate of organosilane compound by these metal chelate compounds It is considered that the action of accelerating the reaction is suppressed and the action of improving the storage stability of the resulting composition is achieved. R ¹⁰ and R ¹¹ constitute a β- diketone compound and β- ketoester compound are the same as R ¹⁰ and R ¹¹ constituting the metal chelate compound.

  Specific examples of the β-diketone compound and β-ketoester compound include acetylacetone, methyl acetoacetate, ethyl acetoacetate, acetoacetate-n-propyl, acetoacetate-i-propyl, acetoacetate-n-butyl, acetoacetate- sec-butyl, acetoacetate-t-butyl, 2,4-hexane-dione, 2,4-heptane-dione, 3,5-heptane-dione, 2,4-octane-dione, 2,4-nonane-dione , 5-methyl-hexane-dione and the like. Of these, ethyl acetoacetate and acetylacetone are preferred, and acetylacetone is particularly preferred. These β-diketone compounds and β-ketoester compounds can be used alone or in admixture of two or more. In the present invention, the β-diketone compound and β-ketoester compound are preferably used in an amount of 2 mol or more, more preferably 3 to 20 mol, per 1 mol of the metal chelate compound. If it is less than 2 mol, the storage stability of the resulting composition may be inferior, which is not preferable.

  The content of the hydrolyzate and partial condensate of the organosilane compound is preferably small in the case of a relatively thin antireflection layer and large in the case of a thick hard coat layer or antiglare layer. The content is preferably 0.1 to 50% by mass, and preferably 0.5 to 30% by mass based on the total solid content of the containing layer (added layer), considering the effect, refractive index, film shape / surface shape, and the like. More preferred is 1 to 15% by mass.

3- (5) Initiator Polymerization of monomers having various ethylenically unsaturated groups can be performed by irradiation with ionizing radiation or heating in the presence of a photo radical initiator or a thermal radical initiator.
In preparing the film of the present invention, a photoinitiator or a thermal initiator can be used in combination.

<Photoinitiator>
Examples of photo radical polymerization initiators include acetophenones, benzoins, benzophenones, phosphine oxides, ketals, anthraquinones, thioxanthones, azo compounds, peroxides (JP-A-2001-139663, etc.), 2, Examples include 3-dialkyldione compounds, disulfide compounds, fluoroamine compounds, aromatic sulfoniums, lophine dimers, onium salts, borate salts, active esters, active halogens, inorganic complexes, and coumarins.
Examples of acetophenones include 2,2-dimethoxyacetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, 1-hydroxy-dimethylphenylketone, 1-hydroxy-dimethyl-p-isopropylphenylketone, 1-hydroxy Cyclohexyl phenyl ketone, 2-methyl-4-methylthio-2-morpholinopropiophenone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone, 4-phenoxydichloroacetophenone, 4-t- Butyl-dichloroacetophenone is included.

Examples of benzoins include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzyl dimethyl ketal, benzoin benzene sulfonate, benzoin toluene sulfonate, benzoin methyl ether, benzoin ethyl ether and benzoin isopropyl ether It is.
Examples of benzophenones include benzophenone, hydroxybenzophenone, 4-benzoyl-4'-methyldiphenyl sulfide, 2,4-dichlorobenzophenone, 4,4-dichlorobenzophenone and p-chlorobenzophenone, 4,4'-dimethylaminobenzophenone (Michler's ketone), 3,3 ′, 4,4′-tetra (t-butylperoxycarbonyl) benzophenone and the like are included.

  Examples of the borate salt are described in Japanese Patent Nos. 2764769 and 2002-116539, and Kunz, Martin “Rad Tech'98. Proceeding April 19-22, 1998, Chicago”. And the organic borate compounds described. Examples thereof include the compounds described in paragraphs [0022] to [0027] of JP-A-2002-116539. Examples of other organic boron compounds include JP-A-6-348011, JP-A-7-128785, JP-A-7-140589, JP-A-7-306527, and JP-A-7-292014. Specific examples include organoboron transition metal coordination complexes and the like, and specific examples include ion complexes with cationic dyes.

Examples of phosphine oxides include 2,4,6-trimethylbenzoyldiphenylphosphine oxide.
Examples of active esters include 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)], sulfonic acid esters, cyclic active ester compounds, and the like.
Specifically, Examples 1 to 21 described in JP-A No. 2000-80068 are particularly preferable.
Examples of the onium salts include aromatic diazonium salts, aromatic iodonium salts, and aromatic sulfonium salts.

Specific examples of the active halogens include Wakabayashi et al., “Bull Chem. Soc Japan, Vol. 42, 2924 (1969), US Pat. No. 3,905,815, JP-A-5-27830. M. P. Hutt “Jurnal of Heterocyclic Chemistry”, Vol. 1 (No. 3), (1970) More preferred are s-triazine derivatives in which at least one mono-, di- or trihalogen-substituted methyl group is bonded to the s-triazine ring, and specific examples include S-triazine and oxathiazole compounds. 2- (p-methoxyphenyl) -4,6-bis (trichloromethyl) s-triazine, 2- (p-methoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (p-styrylphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (3-Br-4-di (ethyl acetate) amino) phenyl) -4,6-bis (trichloromethyl) -s-triazine, 2-trihalomethyl-5- (p-methoxyphenyl) -1, 3,4-oxadiazole, specifically, p.14 to p.30 of JP-A-58-15503, p.6 to p.10 of JP-A-55-77742, No. 1 to No. 8 described in p.287 of JP-A-60-27673, Nos. 1 to 17 of p443 to p444 of JP-A-60-239736, Nos. 1 to 19 of US-4701399 Which compounds are particularly preferred.
Examples of inorganic complexes include bis (η ⁵ -2,4-cyclopentadien-1-yl) -bis (2,6-difluoro-3- (1H-pyrrol-1-yl) -phenyl) titanium.
Examples of coumarins include 3-ketocoumarin.

These initiators may be used alone or in combination.
“Latest UV Curing Technology”, Technical Information Association, 1991, p. 159, and “UV curing system” written by Kayo Kiyomi, 1989, General Technology Center, p. Various examples are also described in 65-148 and are useful in the present invention.

  Commercially available photo radical polymerization initiators include KAYACURE (DETX-S, BP-100, BDKM, CTX, BMS, 2-EAQ, ABQ, CPTX, EPD, ITX, QTX, BTC, manufactured by Nippon Kayaku Co., Ltd. MCA, etc.), Irgacure (651, 184, 500, 819, 907, 369, 1173, 1870, 2959, 4265, 4263, etc.) manufactured by Ciba Specialty Chemicals, Ltd., Esacure (KIP100F, KB1, manufactured by Sartomer) EB3, BP, X33, KT046, KT37, KIP150, TZT) and the like and combinations thereof are preferred examples.

  It is preferable to use a photoinitiator in the range of 0.1-15 mass parts with respect to 100 mass parts of polyfunctional monomers, More preferably, it is the range of 1-10 mass parts.

<Photosensitizer>
In addition to the photopolymerization initiator, a photosensitizer may be used. Specific examples of the photosensitizer include n-butylamine, triethylamine, tri-n-butylphosphine, Michler's ketone and thioxanthone.
Further, one or more auxiliary agents such as an azide compound, a thiourea compound, and a mercapto compound may be used in combination.
Examples of commercially available photosensitizers include KAYACURE (DMBI, EPA) manufactured by Nippon Kayaku Co., Ltd.

<Thermal initiator>
As the thermal radical initiator, organic or inorganic peroxides, organic azo, diazo compounds, and the like can be used.
Specifically, benzoyl peroxide, halogen benzoyl peroxide, lauroyl peroxide, acetyl peroxide, dibutyl peroxide, cumene hydroperoxide, butyl hydroperoxide as organic peroxides, hydrogen peroxide, peroxides as inorganic peroxides. Diazo compounds such as ammonium sulfate, potassium persulfate and the like, 2,2′-azobis (isobutyronitrile), 2,2′-azobis (propionitrile), 1,1′-azobis (cyclohexanecarbonitrile), etc. And diazoaminobenzene, p-nitrobenzenediazonium and the like.

3- (6) Crosslinkable compound When the monomer or polymer binder constituting the present invention alone does not have sufficient curability, the necessary curability can be imparted by blending the crosslinkable compound. it can.
For example, when the polymer body contains a hydroxyl group, various amino compounds are preferably used as the curing agent. The amino compound used as the crosslinkable compound is, for example, a compound containing a total of two or more of any one or both of a hydroxyalkylamino group and an alkoxyalkylamino group. Specifically, for example, a melamine compound, Examples include urea compounds, benzoguanamine compounds, glycoluril compounds, and the like.

  Melamine compounds are generally known as compounds having a skeleton in which a nitrogen atom is bonded to a triazine ring, and specific examples include melamine, alkylated melamine, methylol melamine, alkoxylated methyl melamine, and the like. However, it is preferable to have one or both of a methylol group and an alkoxylated methyl group in one molecule in total. Specifically, methylolated melamine, alkoxylated methylmelamine, or a derivative thereof obtained by reacting melamine and formaldehyde under basic conditions is preferable, and good storage stability is obtained particularly for the curable resin composition. Alkoxylated methyl melamine is preferable in that it can be obtained and good reactivity can be obtained. There are no particular restrictions on the methylolated melamine and the alkoxylated methylmelamine used as the crosslinkable compound. For example, the methylolated melamine and the alkoxylated methylmelamine can be obtained by the method described in the document “Plastic Materials Course [8] Urea Melamine Resin” (Nikkan Kogyo Shimbun). Various resinous materials can be used.

  In addition to urea, examples of the urea compound include polymethylolated urea, alkoxylated methylurea which is a derivative thereof, methylolated uron having a uron ring, and alkoxylated methyluron. And also about compounds, such as a urea derivative, the use of the various resinous materials described in said literature is possible.

3- (7) Curing Catalyst In the film of the present invention, radicals and acids generated by irradiation with ionizing radiation or heat can be used as a curing catalyst for promoting curing.

<Heat acid generator>
Specific examples of the thermal acid generator include various aliphatic sulfonic acids and salts thereof, various aliphatic carboxylic acids and salts thereof such as citric acid, acetic acid and maleic acid, and various aromatic carboxylic acids such as benzoic acid and phthalic acid. Examples thereof include acids and salts thereof, alkylbenzenesulfonic acids and ammonium salts thereof, amine salts, various metal salts, phosphoric acid and phosphoric acid esters of organic acids, and the like.
Examples of commercially available materials include catalyst 4040, catalyst 4050, catalyst 600, catalyst 602, catalyst 500, catalyst 296-9, and more made by Nippon Cytec Industries, Inc., and NACURE series 155, 1051, 5076, 4054J and its block type NACURE series 2500, 5225, X49-110, 3525, 4167 or more manufactured by King Corporation, and the like.
The use ratio of the thermal acid generator is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the curable resin composition. When the addition amount is within this range, the storage stability of the curable resin composition is good and the scratch resistance of the coating film is also good.

<Photosensitive acid generator, photoacid generator>
Furthermore, the photo-acid generator which can be used as a photoinitiator is explained in full detail.
Examples of the acid generator include a photoinitiator for photocationic polymerization, a photodecolorant for dyes, a photochromic agent, a known acid generator used in a microresist, and the like, a known compound, and a mixture thereof. Is mentioned. Examples of the acid generator include organic halogenated compounds, disulfone compounds, onium compounds, etc. Among these, specific examples of organic halogen compounds and disulfone compounds are the same as those described for the compound that generates radicals. Things.
Examples of the photosensitive acid generator include (1) various onium salts such as iodonium salts, sulfonium salts, phosphonium salts, diazonium salts, ammonium salts, pyridinium salts; (2) β-ketoesters, β-sulfonylsulfones and these. sulfone compounds such as α-diazo compounds; (3) sulfonic acid esters such as alkyl sulfonic acid esters, haloalkyl sulfonic acid esters, aryl sulfonic acid esters, and imino sulfonates; (4) sulfonimide compounds; and (5) diazomethane compounds. Can be mentioned.
Examples of the onium compounds include diazonium salts, ammonium salts, iminium salts, phosphonium salts, iodonium salts, sulfonium salts, arsonium salts, and selenonium salts. Of these, diazonium salts, iodonium salts, sulfonium salts, and iminium salts are preferable from the viewpoint of photosensitivity at the start of photopolymerization, material stability of the compound, and the like. Examples thereof include compounds described in paragraphs [0058] to [0059] of JP-A-2002-29162.

The use ratio of the photosensitive acid generator is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the curable resin composition.
In addition, as specific compounds and methods of use, for example, the contents described in JP-A-2005-43876 can be used.

3- (8) Translucent Particles Various translucent particles are used for imparting antiglare properties (surface scattering properties) and internal scattering properties to the film of the present invention, particularly the antiglare layer and the hard coat layer. be able to.

The translucent particles may be organic particles or inorganic particles. As the particle size is not varied, the scattering characteristics are less varied, and the design of the haze value is facilitated. As the translucent particles, plastic beads are preferable, and those having particularly high transparency and a difference in refractive index with the binder are preferable.
As organic particles, polymethyl methacrylate particles (refractive index 1.49), crosslinked poly (acryl-styrene) copolymer particles (refractive index 1.54), melamine resin particles (refractive index 1.57), polycarbonate particles ( Refractive index 1.57), polystyrene particles (refractive index 1.60), crosslinked polystyrene particles (refractive index 1.61), polyvinyl chloride particles (refractive index 1.60), benzoguanamine-melamine formaldehyde particles (refractive index 1. 68) etc. are used.
Examples of the inorganic particles include silica particles (refractive index: 1.44), alumina particles (refractive index: 1.63), zirconia particles, titania particles, and inorganic particles having hollows and pores.

Of these, cross-linked polystyrene particles, cross-linked poly ((meth) acrylate) particles, and cross-linked poly (acryl-styrene) particles are preferably used. By adjusting the refractive index, the internal haze, surface haze, and centerline average roughness can be adjusted.
Further, a binder (having a refractive index after curing of 1.50 to 1.53) composed mainly of a trifunctional or higher functional (meth) acrylate monomer and a crosslinked poly (meth) acrylate weight having an acrylic content of 50 to 100 mass percent. It is preferable to use a combination of translucent particles composed of a combination, and in particular, a combination of a binder and translucent particles composed of a crosslinked poly (styrene-acrylic) copolymer (with a refractive index of 1.48 to 1.54). preferable.

The refractive index of the binder (translucent resin) and translucent particles in the present invention is preferably 1.45 to 1.70, more preferably 1.48 to 1.65. In order to set the refractive index within the above range, the type and amount ratio of the binder and the light-transmitting particles may be appropriately selected. How to select can be easily known experimentally in advance.
In the present invention, the difference in refractive index between the binder and the translucent particles (the refractive index of the translucent particles−the refractive index of the binder) is preferably 0.001 to 0.030 as an absolute value, More preferably, it is 0.001-0.020, More preferably, it is 0.001-0.015. If this difference exceeds 0.030, problems such as film character blur, a decrease in dark room contrast, and surface turbidity occur.

  Here, the refractive index of the binder can be quantitatively evaluated by directly measuring it with an Abbe refractometer or by measuring a spectral reflection spectrum or a spectral ellipsometry. The refractive index of the translucent particles is measured by measuring the turbidity by dispersing an equal amount of the translucent particles in the solvent in which the refractive index is changed by changing the mixing ratio of two types of solvents having different refractive indexes. It is measured by measuring the refractive index of the solvent when the turbidity is minimized with an Abbe refractometer.

  In the case of the above translucent particles, the translucent particles easily settle in the binder, and therefore an inorganic filler such as silica may be added to prevent sedimentation. As the amount of the inorganic filler added increases, it is more effective in preventing the translucent particles from settling, but adversely affects the transparency of the coating film. Therefore, preferably, an inorganic filler having a particle size of 0.5 μm or less is contained in an amount of less than 0.1% by mass so as not to impair the transparency of the coating film with respect to the binder.

  The average particle size of the translucent particles is preferably 0.5 to 10 μm, more preferably 2.0 to 6.0 μm. If the average particle size is less than 0.5 μm, the light scattering angle distribution spreads to a wide angle, which may cause blurring of characters on the display. On the other hand, if it exceeds 10 μm, it is necessary to increase the thickness of the layer to be added, which causes problems such as curling and cost increase.

  Moreover, you may use together and use 2 or more types of translucent particle | grains from which a particle diameter differs. It is possible to impart an antiglare property with a light-transmitting particle having a larger particle diameter, and to reduce the surface roughness with a light-transmitting particle having a smaller particle diameter.

  The said translucent particle | grain is mix | blended so that 3-30 mass% may be contained in the addition layer total solid. More preferably, it is 5-20 mass%. If it is less than 3% by mass, the effect of addition is insufficient, and if it exceeds 30% by mass, problems such as image blur, surface turbidity and glare occur.

Moreover, the density of the translucent particles is preferably 10 to 1000 mg / m ² , more preferably 100 to 700 mg / m ² .

<Translucent particle preparation, classification method>

  Examples of the method for producing translucent particles according to the present invention include suspension polymerization, emulsion polymerization, soap-free emulsion polymerization, dispersion polymerization, seed polymerization, and the like. Good. These production methods are described in, for example, “Experimental Methods for Polymer Synthesis” (Takayuki Otsu and Masaaki Kinoshita, Chemical Dojinsha), pages 130 and 146 to 147, “Synthetic Polymers”, Vol. 246-290, 3rd volume, p. 1 to 108, etc., and Japanese Patent Nos. 2543503, 3508304, 2746275, 3521560, 3580320, and Japanese Patent Laid-Open No. 10-1561. Reference can be made to methods described in JP-A No. 7-2908, JP-A No. 5-297506, JP-A No. 2002-145919, and the like.

The particle size distribution of the translucent particles is preferably monodisperse particles in terms of haze value and control of diffusibility, and uniformity of the coated surface. For example, when particles having a particle size of 20% or more than the average particle size are defined as coarse particles, the proportion of the coarse particles is preferably 1% or less of the total number of particles, more preferably 0.1% or less. Yes, more preferably 0.01% or less. Particles having such a particle size distribution are also effective means of classification after preparation or synthesis reaction, and particles having a desired distribution can be obtained by increasing the number of classifications or increasing the degree of classification. .
It is preferable to use a method such as an air classification method, a centrifugal classification method, a sedimentation classification method, a filtration classification method, or an electrostatic classification method for classification.

3- (9) Inorganic particles Various inorganic particles can be used in the present invention in order to improve physical properties such as hardness, optical properties such as reflectance, and scattering properties.
As the inorganic particles, an oxide of at least one metal selected from silicon, zirconium, titanium, aluminum, indium, zinc, tin, and antimony, specific examples include ZrO ₂ , TiO ₂ , Al ₂ O ₃ , In ₂ O ₃ , ZnO, SnO ₂ , Sb ₂ O ₃ , ITO and the like can be mentioned. Others include BaSO ₄ , CaCO ₃ , talc and kaolin.

  The particle diameter of the inorganic particles used in the present invention is preferably as fine as possible in the dispersion medium, and the mass average diameter is 1 to 200 nm. Preferably it is 5-150 nm, More preferably, it is 10-100 nm, Most preferably, it is 10-80 nm. A film that does not impair the transparency can be formed by refining the inorganic particles to 100 nm or less. The particle diameter of the inorganic particles can be measured by a light scattering method or an electron micrograph.

The specific surface area of the inorganic particles is preferably from 10 to 400 m ² / g, more preferably from 20 to 200 m ² / g, and most preferably from 30 to 150 m ² / g.

The inorganic particles used in the present invention are preferably added to a coating solution for a layer used as a dispersion in a dispersion medium.
As the dispersion medium for the inorganic particles, a liquid having a boiling point of 60 to 170 ° C. is preferably used. Examples of dispersion media include water, alcohol (eg, methanol, ethanol, isopropanol, butanol, benzyl alcohol), ketone (eg, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone), ester (eg, methyl acetate, ethyl acetate, Propyl acetate, butyl acetate, methyl formate, ethyl formate, propyl formate, butyl formate), aliphatic hydrocarbons (eg, hexane, cyclohexane), halogenated hydrocarbons (eg, methylene chloride, chloroform, carbon tetrachloride), aromatic Hydrocarbon (eg, benzene, toluene, xylene), amide (eg, dimethylformamide, dimethylacetamide, n-methylpyrrolidone), ether (eg, diethyl ether, dioxane, tetrahydrofuran), ether alcohol (eg, 1-methyl) Carboxymethyl-2-propanol) are included. Toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and butanol are particularly preferred.
Particularly preferred dispersion media are methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.

  The inorganic particles are dispersed using a disperser. Examples of dispersers include sand grinder mills (eg, pinned bead mills), high speed impeller mills, pebble mills, roller mills, attritors and colloid mills. A sand grinder mill and a high-speed impeller mill are particularly preferred. Further, preliminary dispersion processing may be performed. Examples of the disperser used for the preliminary dispersion treatment include a ball mill, a three-roll mill, a kneader, and an extruder.

<High refractive index particles>
For the purpose of increasing the refractive index of the layer constituting the present invention, a cured product of a composition in which inorganic particles having a high refractive index are dispersed in a monomer, an initiator, and an organically substituted silicon compound is preferably used.
In particular, ZrO ₂ and TiO ₂ are preferably used as the inorganic particles in this case from the viewpoint of refractive index. ZrO ₂ is most preferable for increasing the refractive index of the hard coat layer, and TiO ₂ fine particles are most preferable as the particles for the high refractive index layer and the medium refractive index layer.

As the TiO ₂ particles, inorganic particles mainly containing TiO ₂ containing at least one element selected from cobalt, aluminum, and zirconium are particularly preferable. The main component means a component having the largest content (mass%) among the components constituting the particles.
The particles mainly composed of TiO ₂ in the present invention preferably have a refractive index of 1.90 to 2.80, more preferably 2.10 to 2.80, and 2.20 to 2.80. Most preferably.
The mass average diameter of primary particles of TiO ₂ as a main component is preferably 1 to 200 nm, more preferably 1 to 150 nm, still more preferably 1 to 100 nm, and particularly preferably 1 to 80 nm.

The crystal structure of the particles containing TiO ₂ as a main component is preferably a rutile, rutile / anatase mixed crystal, anatase or amorphous structure, and particularly preferably a rutile structure. The main component means a component having the largest content (mass%) among the components constituting the particles.

By containing at least one element selected from Co (cobalt), Al (aluminum) and Zr (zirconium) in the particles containing TiO ₂ as a main component, the photocatalytic activity of TiO ₂ can be suppressed. The weather resistance of the inventive film can be improved.
A particularly preferable element is Co (cobalt). It is also preferable to use two or more types in combination.
The inorganic particles mainly composed of TiO ₂ of the present invention may have a core / shell structure by surface treatment as described in JP-A No. 2001-166104.

  The addition amount of the monomer and inorganic particles in the layer is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, based on the total mass of the binder. Two or more kinds of inorganic particles may be used in the layer.

<Low refractive index particles>
The inorganic particles contained in the low refractive index layer desirably have a low refractive index, and examples thereof include fine particles of magnesium fluoride and silica. In particular, silica fine particles are preferable in terms of refractive index, dispersion stability, and cost.
The average particle diameter of the silica fine particles is preferably 30% to 150% of the thickness of the low refractive index layer, more preferably 35% to 80%, and still more preferably 40% to 60%. That is, when the thickness of the low refractive index layer is 100 nm, the particle diameter of the silica fine particles is preferably 30 nm to 150 nm, more preferably 35 nm to 80 nm, and still more preferably 40 nm to 60 nm.
Here, the average particle diameter of the inorganic particles is measured by a Coulter counter.

  If the particle size of the silica fine particles is too small, the effect of improving the scratch resistance is reduced. If it is too large, fine irregularities are formed on the surface of the low refractive index layer, and the appearance such as black tightening and the integrated reflectance are deteriorated. The silica fine particles may be either crystalline or amorphous, and may be monodispersed particles or aggregated particles as long as a predetermined particle size is satisfied. The shape is most preferably a spherical diameter, but there is no problem even if the shape is indefinite.

Further, at least one kind of silica fine particles having an average particle size of less than 25% of the thickness of the low refractive index layer (referred to as “small size particle size silica particles”) is used as silica fine particles having the above particle size (“large size particles”). It is preferably used in combination with “silica fine particles having a diameter”.
Since the fine silica particles having a small particle size can exist in the gaps between the fine silica particles having a large particle size, they can contribute as a retaining agent for the fine silica particles having a large particle size.
When the low refractive index layer is 100 nm, the average particle size of the silica fine particles having a small size is preferably from 1 nm to 20 nm, more preferably from 5 nm to 15 nm, and particularly preferably from 10 nm to 15 nm. Use of such silica fine particles is preferable in terms of raw material costs and a retaining agent effect.

The coating amount of the low refractive index particles is preferably ^{1mg / m 2 ~100mg / m 2} , more preferably ^{5mg / m 2 ~80mg / m 2} , more preferably from ^{10mg / m 2 ~60mg / m 2} . If the amount is too small, the effect of improving the scratch resistance is reduced. If the amount is too large, fine irregularities are formed on the surface of the low refractive index layer, and the appearance such as black tightening and the integrated reflectance are deteriorated.

<Hollow silica particles>
For the purpose of reducing the refractive index, it is preferable to use hollow silica fine particles.

The hollow silica fine particles preferably have a refractive index of 1.15 to 1.40, more preferably 1.17 to 1.35, and most preferably 1.17 to 1.30. The refractive index here represents the refractive index of the entire particle, and does not represent the refractive index of only the outer shell silica forming the hollow silica particles. At this time, when the radius of the cavity in the particle is a and the radius of the particle outer shell is b, the porosity x expressed by the following formula is:
^{x = (4πa 3/3)} / (4πb 3/3) × 100
Preferably it is 10-60%, More preferably, it is 20-60%, Most preferably, it is 30-60%. If the hollow silica particles are made to have a lower refractive index and a higher porosity, the thickness of the outer shell becomes thinner and the strength of the particles becomes weaker. From the viewpoint of scratch resistance, the low refractive index is less than 1.15. Rate particles are not preferred.

  A method for producing hollow silica is described in, for example, Japanese Patent Application Laid-Open Nos. 2001-233611 and 2002-79616. In particular, particles having cavities inside the shell and having fine pores in the shell are particularly preferred. The refractive index of these hollow silica particles can be calculated by the method described in JP-A No. 2002-79616.

The coating amount of the hollow silica is preferably from ^{1mg / m 2 ~100mg / m 2} , more preferably ^{5mg / m 2 ~80mg / m 2} , more preferably from ^{10mg / m 2 ~60mg / m 2} . If the amount is too small, the effect of lowering the refractive index and the effect of improving the scratch resistance will be reduced.
The average particle diameter of the hollow silica is preferably 30% to 150% of the thickness of the low refractive index layer, more preferably 35% to 80%, and still more preferably 40% to 60%. That is, if the thickness of the low refractive index layer is 100 nm, the particle size of the hollow silica is preferably 30 nm to 150 nm, more preferably 35 nm to 100 nm, and still more preferably 40 nm to 65 nm.
If the particle size of the silica particles is too small, the proportion of cavities will decrease and a decrease in refractive index cannot be expected. Getting worse. The silica fine particles may be either crystalline or amorphous, and monodisperse particles are preferred. The shape is most preferably a spherical diameter, but there is no problem even if the shape is indefinite.
Further, two or more kinds of hollow silica having different particle average particle sizes can be used in combination. Here, the average particle diameter of the hollow silica can be determined from an electron micrograph.
The specific surface area of the hollow silica in the present invention is preferably from 20 to 300 m ² / g, more preferably 30~120m ² / g, most preferably 40~90m ² / g. The surface area can be determined by the BET method using nitrogen.

  In the present invention, silica particles having no voids can be used in combination with hollow silica. The preferred particle size of silica without voids is 30 nm to 150 nm, more preferably 35 nm to 100 nm, and most preferably 40 nm to 80 nm.

3- (10) Conductive Particles Various conductive particles can be used for imparting conductivity to the film of the present invention.
The conductive particles are preferably formed from a metal oxide or nitride. Examples of metal oxides or nitrides include tin oxide, indium oxide, zinc oxide and titanium nitride. Tin oxide and indium oxide are particularly preferred. The conductive inorganic particles are mainly composed of oxides or nitrides of these metals, and can further contain other elements. The main component means a component having the largest content (mass%) among the components constituting the particles. Examples of other elements include Ti, Zr, Sn, Sb, Cu, Fe, Mn, Pb, Cd, As, Cr, Hg, Zn, Al, Mg, Si, P, S, B, Nb, In, V and halogen atoms are included. In order to increase the conductivity of tin oxide and indium oxide, it is preferable to add Sb, P, B, Nb, In, V and a halogen atom. Particularly preferred are tin oxide containing Sb (ATO) and indium oxide containing Sn (ITO). The ratio of Sb in ATO is preferably 3 to 20% by mass. The ratio of Sn in ITO is preferably 5 to 20% by mass.

The average particle diameter of the primary particles of the conductive inorganic particles used for the antistatic layer is preferably 1 to 150 nm, more preferably 5 to 100 nm, and most preferably 5 to 70 nm. The average particle diameter of the conductive inorganic particles in the antistatic layer to be formed is 1 to 200 nm, preferably 5 to 150 nm, more preferably 10 to 100 nm, and more preferably 10 to 80 nm. Most preferred. The average particle diameter of the conductive inorganic particles is an average diameter weighted by the mass of the particles and can be measured by a light scattering method or an electron micrograph.
The specific surface area of the conductive inorganic particles is preferably from 10 to 400 m ² / g, more preferably from 20 to 200 m ² / g, and most preferably from 30 to 150 m ² / g.

The conductive inorganic particles may be surface treated. The surface treatment is performed using an inorganic compound or an organic compound. Examples of inorganic compounds used for the surface treatment include alumina and silica. Silica treatment is particularly preferred. Examples of organic compounds used for the surface treatment include polyols, alkanolamines, stearic acid, silane coupling agents, and titanate coupling agents. Silane coupling agents are most preferred. Two or more kinds of surface treatments may be performed in combination.
The shape of the conductive inorganic particles is preferably a rice grain shape, a spherical shape, a cubic shape, a spindle shape or an indefinite shape.

Two or more kinds of conductive particles may be used in a specific layer or as a film.
The proportion of the conductive inorganic particles in the antistatic layer is preferably 20 to 90% by mass, preferably 25 to 85% by mass, and more preferably 30 to 80% by mass.

  The conductive inorganic particles can be used for forming an antistatic layer in the form of a dispersion.

3- (11) Surface treatment agent The inorganic particles used in the present invention are plasma in order to stabilize dispersion in a dispersion or coating solution, or to increase affinity and binding properties with a binder component. A physical surface treatment such as a discharge treatment or a corona discharge treatment, or a chemical surface treatment with a surfactant or a coupling agent may be performed.

The surface treatment can be performed using a surface treatment agent of an inorganic compound or an organic compound. Examples of inorganic compounds used for the surface treatment include inorganic compounds containing cobalt (CoO ₂ , Co ₂ O ₃ , Co ₃ O _4, etc.), inorganic compounds containing aluminum (Al ₂ O ₃ , Al (OH) _{3, etc.} Etc.), zirconium-containing inorganic compounds (such as ZrO ₂ and Zr (OH) ₄ ), silicon-containing inorganic compounds (such as SiO ₂ ), and iron-containing inorganic compounds (such as Fe ₂ O ₃ ). .
Inorganic compounds containing cobalt, inorganic compounds containing aluminum, and inorganic compounds containing zirconium are particularly preferred, and inorganic compounds containing cobalt, Al (OH) ₃ , and Zr (OH) ₄ are most preferred.
Examples of organic compounds used for the surface treatment include polyols, alkanolamines, stearic acid, silane coupling agents, and titanate coupling agents. Silane coupling agents are most preferred. In particular, the surface treatment is preferably performed with at least one of a silane coupling agent (organosilane compound), a partial hydrolyzate thereof, and a condensate thereof.

Examples of titanate coupling agents include metal alkoxides such as tetramethoxy titanium, tetraethoxy titanium, and throat tetraisopropoxy titanium, and preneact (KR-TTS, KR-46B, KR-55, KR-41B, etc .; Ajinomoto Co., Inc. ))).
Examples of the organic compound used for the surface treatment include polyols, alkanolamines, and other organic compounds having an anionic group, and particularly preferable are organic compounds having a carboxyl group, a sulfonic acid group, or a phosphoric acid group. is there. Stearic acid, lauric acid, oleic acid, linoleic acid, linolenic acid and the like can be preferably used.
The organic compound used for the surface treatment preferably further has a crosslinked or polymerizable functional group. Crosslinkable or polymerizable functional groups include ethylenically unsaturated groups (for example, (meth) acrylic groups, allyl groups, styryl groups, vinyloxy groups, etc.) that can undergo addition reactions and polymerization reactions with radical species, cationic polymerizable groups (Epoxy groups, oxatanyl groups, vinyloxy groups, etc.), polycondensation reactive groups (hydrolyzable silyl groups, etc., N-methylol groups) and the like can be mentioned, and groups having an ethylenically unsaturated group are preferred.

  Two or more kinds of these surface treatments can be used in combination, and it is particularly preferable to use an inorganic compound containing aluminum and an inorganic compound containing zirconium.

When the inorganic particles are silica, the use of a coupling agent is particularly preferred. As the coupling agent, an alkoxy metal compound (eg, titanium coupling agent, silane coupling agent) is preferably used. Of these, silane coupling treatment is particularly effective.
The above coupling agent is used as a surface treatment agent for the inorganic filler of the low refractive index layer in advance for surface treatment prior to the preparation of the layer coating solution, and is added as an additive during the preparation of the layer coating solution. It is preferable to make it contain in a layer.
The silica fine particles are preferably dispersed in the medium in advance before the surface treatment in order to reduce the load of the surface treatment.
Specific examples of the surface treatment agent and the surface treatment catalyst that can be preferably used in the present invention include organosilane compounds and catalysts described in International Publication No. 2004/017105 pamphlet.

3- (12) Dispersant Various dispersants can be used for dispersing the particles used in the present invention.
The dispersant preferably further contains a crosslinkable or polymerizable functional group. Crosslinkable or polymerizable functional groups include ethylenically unsaturated groups (for example, (meth) acryloyl groups, allyl groups, styryl groups, vinyloxy groups, etc.) that can undergo addition reactions and polymerization reactions with radical species, and cationic polymerizable groups (epoxies). Groups, oxatanyl groups, vinyloxy groups, etc.), polycondensation reactive groups (hydrolyzable silyl groups, etc., N-methylol groups) and the like, and functional groups having an ethylenically unsaturated group are preferred.

  It is preferable to use a dispersant having an anionic group for the dispersion of inorganic particles, particularly for the dispersion of inorganic particles containing TiO2 as a main component, more preferably having an anionic group and a crosslinkable or polymerizable functional group, A dispersant having a cross-linked or polymerizable functional group in the side chain is particularly preferred.

  As the anionic group, a group having an acidic proton such as a carboxyl group, a sulfonic acid group (sulfo), a phosphoric acid group (phosphono), a sulfonamide group, or a salt thereof is effective, and in particular, a carboxyl group, a sulfonic acid group, A phosphoric acid group or a salt thereof is preferable, and a carboxyl group and a phosphoric acid group are particularly preferable. The number of anionic groups contained in the dispersing agent per molecule may be plural, but is preferably 2 or more on average, more preferably 5 or more, Particularly preferred is 10 or more. Moreover, the anionic group contained in a dispersing agent may contain multiple types in 1 molecule.

In the dispersant having an anionic group in the side chain, the composition of the anionic group-containing repeating unit is in the range of 10 ^{−4 to} 100 mol%, preferably 1 to 50 mol%, particularly preferably 5 in the total repeating units. ˜20 mol%.

  The dispersant preferably further contains a crosslinkable or polymerizable functional group. Crosslinkable or polymerizable functional groups include ethylenically unsaturated groups (for example, (meth) acryloyl groups, allyl groups, styryl groups, vinyloxy groups, etc.) that can undergo addition reactions and polymerization reactions with radical species, and cationic polymerizable groups (epoxies). Groups, oxatanyl groups, vinyloxy groups, etc.), polycondensation reactive groups (hydrolyzable silyl groups, etc., N-methylol groups) and the like, and functional groups having an ethylenically unsaturated group are preferred.

The average number of cross-linkable or polymerizable functional groups contained in the dispersant per molecule is preferably 2 or more, more preferably 5 or more, and particularly preferably 10 or more. Moreover, the crosslinking or polymerizable functional group contained in the dispersant may contain a plurality of types in one molecule.

In the preferred dispersant for use in the present invention, examples of the repeating unit having an ethylenically unsaturated group in the side chain include poly-1,2-butadiene and poly-1,2-isoprene structures or (meth) acrylic acid. An ester or amide repeating unit to which a specific residue (the R group of —COOR or —CONHR) is bonded can be used. Examples of the specific residue (R _{group), - (CH 2) n} -CR 21 = CR 22 R 23, - (CH 2 O) n-CH 2 CR 21 = CR 22 R 23, - (CH _{2 CH 2 O) n-CH} 2 CR 21 = CR 22 R 23, - (CH 2) n-NH-CO-O-CH 2 CR 21 = CR 22 R 23, - (CH 2) n-O-CO —CR ²¹ ═CR ²² R ²³ and — (CH ₂ CH ₂ O) ₂ —X (R ^{21 to} R ²³ are each a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group, an alkoxy group. R ²¹ and R ²² or R ²³ may be bonded to each other to form a ring, n is an integer of 1 to 10, and X is a dicyclopentadienyl residue. There are). Specific examples of R of the ester residue include —CH ₂ CH═CH ₂ (corresponding to an allyl (meth) acrylate polymer described in JP-A No. 64-17047), —CH ₂ CH ₂ O—CH ₂ CH _{= CH 2, -CH 2 CH 2} OCOCH = CH 2, -CH 2 CH 2 OCOC (CH 3) = CH 2, -CH 2 C (CH 3) = CH 2, -CH 2 CH = CH-C 6 H ₅ , —CH ₂ CH ₂ OCOCH═CH—C ₆ H ₅ , —CH ₂ CH ₂ —NHCOO—CH ₂ CH═CH ₂ and —CH ₂ CH ₂ O—X (X is a dicyclopentadienyl residue) Is included. Specific examples of R of the amide residue include —CH ₂ CH═CH ₂ , —CH ₂ CH ₂ —Y (Y is a 1-cyclohexenyl residue) and —CH ₂ CH ₂ —OCO—CH═CH ₂ , _{-CH 2 CH 2 -OCO-C (} CH 3) = CH 2 are included.

  In the dispersant having an ethylenically unsaturated group, a free radical (a polymerization initiation radical or a growth radical of a polymerization process of a polymerizable compound) is added to the unsaturated bond group, and the polymer compound is directly or between molecules. Addition polymerization is carried out through the polymerization chain, and a crosslink is formed between the molecules to cure. Alternatively, atoms in the molecule (for example, hydrogen atoms on carbon atoms adjacent to the unsaturated bond group) are extracted by free radicals to form polymer radicals that are bonded together to form a bridge between the molecules. Harden.

  The weight average molecular weight (Mw) of the dispersant having an anionic group and a crosslinkable or polymerizable functional group and having the crosslinkable or polymerizable functional group in the side chain is not particularly limited, but is preferably 1000 or more. . The more preferable mass average molecular weight (Mw) of the dispersant is 2000 to 1000000, more preferably 5000 to 200000, and particularly preferably 10000 to 100000.

  The cross-linkable or polymerizable functional group-containing unit may constitute all repeating units other than the anionic group-containing repeating unit, preferably 5 to 50 mol% of the total cross-linking or repeating unit, particularly Preferably it is 5-30 mol%.

  The dispersant may be a copolymer with an appropriate monomer other than a monomer having a crosslinking or polymerizable functional group or an anionic group. Although it does not specifically limit regarding a copolymerization component, It selects from various viewpoints, such as dispersion stability, compatibility with another monomer component, and the intensity | strength of a formed film. Preferable examples include methyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth) acrylate, cyclohexyl (meth) acrylate, styrene and the like.

  The form of the dispersant is not particularly limited, but is preferably a block copolymer or a random copolymer, and particularly preferably a random copolymer from the viewpoint of cost and ease of synthesis.

  The amount of the dispersant used relative to the inorganic particles is preferably in the range of 1 to 50% by mass, more preferably in the range of 5 to 30% by mass, and most preferably 5 to 20% by mass. Two or more dispersants may be used in combination.

  Specific examples of the dispersant preferably used in the present invention are described in detail in paragraphs [0094] to [0099] of JP-A-2005-275214. However, the dispersant for the present invention is not limited thereto.

3- (13) Antifouling agent For the purpose of imparting antifouling properties, water resistance, chemical resistance, slipperiness and the like to the film of the present invention, particularly the uppermost layer of the film, known silicone type or fluorine type It is preferable to add an antifouling agent, a slip agent and the like as appropriate.
When these additives are added, it is preferably added in the range of 0.01 to 20% by mass of the total solid content of the low refractive index layer, more preferably in the range of 0.05 to 10% by mass. Particularly preferred is 0.1 to 5% by mass.

  Preferable examples of the silicone compound include those having a substituent at the terminal and / or side chain of a compound chain containing a plurality of dimethylsilyloxy units as repeating units. The compound chain containing dimethylsilyloxy as a repeating unit may contain a structural unit other than dimethylsilyloxy. The substituents may be the same or different, and a plurality of substituents are preferable. Examples of preferred substituents include acryloyl group, methacryloyl group, vinyl group, aryl group, cinnamoyl group, epoxy group, oxetanyl group, hydroxyl group, fluoroalkyl group, polyoxyalkylene group, carboxyl group, amino group and the like. It is done. Although there is no restriction | limiting in particular in molecular weight, It is preferable that it is 100,000 or less, It is more preferable that it is 50,000 or less, It is especially preferable that it is 3000-30000, It is most preferable that it is 10,000-20000. Although there is no restriction | limiting in particular in silicone atom content of a silicone type compound, it is preferable that it is 18.0 mass% or more, it is especially preferable that it is 25.0-37.8 mass%, and 30.0-37.0. Most preferably, it is mass%. Examples of preferred silicone compounds are X-22-174DX, X-22-2426, X-22-164B, X22-164C, X-22-170DX, X-22-176D, X, manufactured by Shin-Etsu Chemical Co., Ltd. -22-1821 (named above), manufactured by Chisso Corporation, FM-0725, FM-7725, FM-4421, FM-5521, FM6621, FM-1121, Gelest DMS-U22, RMS-033, RMS- 083, UMS-182, DMS-H21, DMS-H31, HMS-301, FMS121, FMS123, FMS131, FMS141, FMS221 (named above) but not limited thereto.

As the fluorine compound, a compound having a fluoroalkyl group is preferable. The fluoroalkyl group preferably has 1 to 20 carbon atoms, more preferably 1 to 10 carbon atoms, and a straight chain (for example, —CF ₂ CF ₃ , —CH ₂ (CF ₂ ) ₄ H, —CH ₂ (CF ₂ ) ₈ CF ₃ , —CH ₂ CH ₂ (CF ₂ ) ₄ H, etc.), for example, a branched structure (eg, CH (CF ₃ ) ₂ , CH ₂ CF (CF ₃ ) ₂ , CH (CH ₃ ) CF ₂ CF ₃ , CH (CH ₃ ) (CF ₂ ) ₅ CF ₂ H, etc.) and alicyclic structures (preferably 5-membered or 6-membered rings such as perfluorocyclohexyl group, perfluorocyclopentyl Group or an alkyl group substituted with these, and may have an ether bond (for example, CH ₂ OCH ₂ CF ₂ CF ₃ , CH ₂ CH ₂ OCH ₂ C ₄ F ₈ H, CH _{2 CH 2 OCH 2 CH 2 C} 8 F 17, CH 2 CH 2 OCF 2 CF 2 OCF 2 CF 2 H , etc. . A plurality of the fluoroalkyl groups may be contained in the same molecule.

  It is preferable that the fluorine-based compound further has a substituent that contributes to bond formation or compatibility with the low refractive index layer film. The substituents may be the same or different, and a plurality of substituents are preferable. Examples of preferred substituents include acryloyl group, methacryloyl group, vinyl group, aryl group, cinnamoyl group, epoxy group, oxetanyl group, hydroxyl group, polyoxyalkylene group, carboxyl group, amino group and the like. The fluorine-based compound may be a polymer or an oligomer with a compound not containing a fluorine atom, and the molecular weight is not particularly limited. Although there is no restriction | limiting in particular in fluorine atom content of a fluorine-type compound, It is preferable that it is 20 mass% or more, It is especially preferable that it is 30-70 mass%, It is most preferable that it is 40-70 mass%. Examples of preferred fluorine-based compounds include Daikin Chemical Industries, Ltd., R-2020, M-2020, R-3833, M-3833 (named above), Dainippon Ink Co., Ltd., Megafac F-171. , F-172, F-179A, and defender MCF-300 (named above), but are not limited thereto.

  For the purpose of imparting properties such as dust resistance and antistatic properties, a known cationic surfactant or a dustproof agent such as a polyoxyalkylene compound, an antistatic agent, or the like can be appropriately added. These dustproofing agent and antistatic agent may contain the structural unit as a part of the function in the above-mentioned silicone compound or fluorine compound. When these are added as additives, it is preferably added in the range of 0.01 to 20% by mass of the total solid content of the low refractive index layer, more preferably in the range of 0.05 to 10% by mass. Particularly preferred is 0.1 to 5% by mass. Examples of preferred compounds include, but are not limited to, Dainippon Ink Co., Ltd., MegaFace F-150 (trade name), Toray Dow Corning Co., Ltd., SH-3748 (trade name), and the like. Do not mean.

3- (14) Surfactant For the film of the present invention, in order to ensure surface uniformity such as coating unevenness, drying unevenness, point defects, etc., any fluorine-based or silicone-based surfactant, or Both of them are preferably contained in the coating composition for forming the light diffusion layer. In particular, a fluorine-based surfactant can be preferably used because an effect of improving surface defects such as coating unevenness, drying unevenness, and point defects appears at a smaller addition amount. Productivity can be improved by giving high-speed coating suitability while improving surface uniformity.

  Preferable examples of the fluorosurfactant include a fluoroaliphatic group-containing copolymer (hereinafter sometimes abbreviated as “fluorine polymer”), and the fluoropolymer includes the following (i): Acrylic resin, methacrylic, characterized in that it contains a repeating unit corresponding to the monomer (general formula (b)), or contains a repeating unit corresponding to the monomer (general formula (b)) below (ii) Resins and copolymers with vinyl monomers copolymerizable therewith are useful.

(I) Fluoroaliphatic group-containing monomer represented by the following general formula

General formula

In the general formula A, R ¹¹ represents a hydrogen atom or a methyl group, X represents an oxygen atom, a sulfur atom or —N (R ¹² ) —, m is an integer of 1 to 6, and n is an integer of 2 to 4. To express. R ¹² represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, specifically a methyl group, an ethyl group, a propyl group, or a butyl group, preferably a hydrogen atom or a methyl group. X is preferably an oxygen atom.

(Ii) a monomer represented by the following general formula (b) copolymerizable with (i) above

General formula

In the general formula B, R ¹³ represents a hydrogen atom or a methyl group, Y represents an oxygen atom, a sulfur atom or —N (R ¹⁵ ) —, R ¹⁵ represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, specifically Specifically, it represents a methyl group, an ethyl group, a propyl group, or a butyl group, preferably a hydrogen atom or a methyl group. Y is an oxygen atom, -N (H) -, and -N (CH ₃₎ - are preferred.
R ¹⁴ represents a linear, branched or cyclic alkyl group having 4 to 20 carbon atoms which may have a substituent. Examples of the substituent for the alkyl group of R ¹⁴ include a hydroxyl group, an alkylcarbonyl group, an arylcarbonyl group, a carboxyl group, an alkyl ether group, an aryl ether group, a halogen atom such as a fluorine atom, a chlorine atom, and a bromine atom, a nitro group, and a cyano group. , Amino groups and the like, but not limited thereto. Examples of the linear, branched or cyclic alkyl group having 4 to 20 carbon atoms include a butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group and undecyl group which may be linear or branched. , Dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, octadecyl group, eicosanyl group, etc., and monocyclic cycloalkyl groups such as cyclohexyl group, cycloheptyl group and bicycloheptyl group, bicyclodecyl group, tricycloundecyl group, A polycyclic cycloalkyl group such as a tetracyclododecyl group, an adamantyl group, a norbornyl group, a tetracyclodecyl group, or the like is preferably used.

  The amount of the fluoroaliphatic group-containing monomer represented by the general formula (a) used in the fluoropolymer used in the present invention is 10 mol% or more based on each monomer of the fluoropolymer, preferably Is 15 to 70 mol%, more preferably in the range of 20 to 60 mol%.

The preferred weight average molecular weight of the fluoropolymer used in the present invention is preferably 3000 to 100,000, more preferably 5,000 to 80,000.
Furthermore, the preferable addition amount of the fluoropolymer used in the present invention is in the range of 0.001 to 5% by mass, preferably in the range of 0.005 to 3% by mass, and more preferably, with respect to the coating solution. It is the range of 0.01-1 mass%. If the addition amount of the fluorine-based polymer is less than 0.001% by mass, the effect is insufficient, and if it exceeds 5% by mass, the coating film may not be sufficiently dried or the performance as a coating film (for example, reflectance) Adversely affect the scratch resistance).

  An example of a specific structure of a fluoropolymer containing a repeating unit corresponding to the fluoroaliphatic group-containing monomer represented by the general formula A is described in detail in paragraphs [0054] to [0063] of JP-A No. 2004-163610. There is. However, the fluoropolymer for use in the present invention is not limited to these.

However, the use of such a fluoropolymer reduces the surface energy of the antiglare layer due to segregation of functional groups containing F atoms on the surface of the antiglare layer, resulting in low refraction on the antiglare layer. When the rate layer is overcoated, there arises a problem that the antireflection performance deteriorates. This is presumably because minute unevenness that cannot be visually detected in the low refractive index layer deteriorates because the wettability of the curable composition used for forming the low refractive index layer deteriorates. To solve such problems, by adjusting the structure and amount of the fluorine-based polymer, the surface energy of the antiglare layer preferably in ^{20mN · m -1 ~50mN · m -1} , more preferably it was found that it is effective to control the ^{30mN · m -1 ~40mN · m -1} . In order to realize the surface energy as described above, F / C, which is a ratio of a peak derived from a fluorine atom and a peak derived from a carbon atom, measured by X-ray photoelectron spectroscopy is 0.1 to 1.5. is required.

  Alternatively, by selecting a fluorine-based polymer that is extracted by the solvent that forms the upper layer when the upper layer is applied, it is not unevenly distributed on the lower layer surface (= interface), so that the adhesion between the upper layer and the lower layer is provided. The surface energy of the antiglare layer before coating the low refractive index layer can be reduced by maintaining the surface uniformity even at high speed coating and preventing the decrease in surface free energy that can provide an antireflection film with high scratch resistance. The purpose can also be achieved by controlling the range. Examples of such materials include an acrylic resin, a methacrylic resin, and a vinyl monomer copolymerizable therewith, containing a repeating unit corresponding to a fluoroaliphatic group-containing monomer represented by the following general formula C And a copolymer.

(Iii) A fluoroaliphatic group-containing monomer represented by the following general formula C

General formula C

In the general formula C, R ²¹ represents a hydrogen atom, a halogen atom or a methyl group, and more preferably a hydrogen atom or a methyl group. X ² represents an oxygen atom, a sulfur atom or —N (R ²² ) —, more preferably an oxygen atom or —N (R ²² ) —, and still more preferably an oxygen atom. m is an integer from 1 to 6 (more preferably from 1 to 3, more preferably 1), and n is an integer from 1 to 18 (more preferably from 4 to 12, and even more preferably from 6 to 8). Represents. R ²² represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms which may have a substituent, more preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and further preferably a hydrogen atom or a methyl group. X is preferably an oxygen atom.
In addition, two or more kinds of fluoroaliphatic group-containing monomers represented by the general formula C may be contained in the fluorine-based polymer as constituent components.

(Iv) a monomer represented by the following general formula D copolymerizable with the above (iii)

General formula D

In the general formula D, R ²³ represents a hydrogen atom, a halogen atom or a methyl group, more preferably a hydrogen atom or a methyl group. Y ² represents an oxygen atom, a sulfur atom or —N (R ²⁵ ) —, more preferably an oxygen atom or —N (R ²⁵ ) —, and still more preferably an oxygen atom. R ²⁵ represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and still more preferably a hydrogen atom or a methyl group.
R ²⁴ is an optionally substituted linear, branched or cyclic alkyl group having 1 to 20 carbon atoms, an alkyl group containing a poly (alkyleneoxy) group, and an optionally substituted aromatic group. (For example, a phenyl group or a naphthyl group). A linear, branched or cyclic alkyl group having 1 to 12 carbon atoms or an aromatic group having 6 to 18 carbon atoms is more preferable, and a linear, branched or cyclic alkyl group having 1 to 8 carbon atoms is more preferable. .

  Examples of the specific structure of the fluoropolymer containing a repeating unit corresponding to the fluoroaliphatic group-containing monomer represented by the general formula C are described in detail in paragraphs [0037] to [0045] of JP-A-2005-115359. There is a description. However, the fluoropolymer for use in the present invention is not limited to these.

3- (15) Thickener

The film of the present invention may use a thickener to adjust the viscosity of the coating solution.
The term “thickener” as used herein means that the viscosity of the liquid is increased by adding it, and is preferably 0.05 to 50 cP as the magnitude of increase in the viscosity of the coating liquid by adding it. More preferably, it is 0.10-20 cP, Most preferably, it is 0.10-10 cP.

Examples of such thickeners include, but are not limited to:
Poly-ε-caprolactone poly-ε-caprolactone diol poly-ε-caprolactone triol polyvinyl acetate poly (ethylene adipate)
Poly (1,4-butylene adipate)
Poly (1,4-butylene glutarate)
Poly (1,4-butylene succinate)
Poly (1,4-butylene terephthalate)
polyethylene terephthalate)
Poly (2-methyl-1,3-propylene adipate)
Poly (2-methyl-1,3-propylene glutarate)
Poly (neopentyl glycol adipate)
Poly (neopentyl glycol sebacate)
Poly (1,3-propylene adipate)
Poly (1,3-propylene glutarate)
Polyvinyl butyral polyvinyl formal polyvinyl acetal polyvinyl propanal polyvinyl hexanal polyvinyl pyrrolidone polyacrylic ester polymethacrylic acid ester cellulose acetate cellulose propionate cellulose acetate butyrate

  In addition, smectite, fluorine tetrasilicon mica, bentonite, silica, montmorillonite and sodium polyacrylate described in JP-A-8-325491, ethylcellulose, polyacrylic acid, organic clay described in JP-A-10-219136, Known viscosity modifiers and thixotropic agents can be used.

3- (16) Coating solvent As a solvent used in the coating composition for forming each layer of the present invention, each component can be dissolved or dispersed, and a uniform surface is likely to be formed in the coating process and the drying process. Various solvents selected from the viewpoints of ensuring liquid storage stability and having an appropriate saturated vapor pressure can be used.
Two or more kinds of solvents can be mixed and used. In particular, from the viewpoint of drying load, it is preferable that a solvent having a boiling point of 100 ° C. or lower at normal pressure and room temperature as a main component and a small amount of solvent having a boiling point of 100 ° C. or higher for adjusting the drying speed.

  Examples of the solvent having a boiling point of 100 ° C. or lower include hydrocarbons such as hexane (boiling point 68.7 ° C.), heptane (98.4 ° C.), cyclohexane (80.7 ° C.), benzene (80.1 ° C.), Halogenated carbonization such as dichloromethane (39.8 ° C), chloroform (61.2 ° C), carbon tetrachloride (76.8 ° C), 1,2-dichloroethane (83.5 ° C), trichloroethylene (87.2 ° C) Hydrogens, diethyl ether (34.6 ° C), diisopropyl ether (68.5 ° C), dipropyl ether (90.5 ° C), tetrahydrofuran (66 ° C) and other ethers, ethyl formate (54.2 ° C), Esters such as methyl acetate (57.8 ° C.), ethyl acetate (77.1 ° C.), isopropyl acetate (89 ° C.), acetone (56.1 ° C.), 2-butanone (methyl ethyl) Ketones such as 79.6 ° C, the same as ketone, methanol (64.5 ° C), ethanol (78.3 ° C), 2-propanol (82.4 ° C), 1-propanol (97.2 ° C), etc. Alcohols, cyano compounds such as acetonitrile (81.6 ° C.), propionitrile (97.4 ° C.), carbon disulfide (46.2 ° C.), and the like. Of these, ketones and esters are preferable, and ketones are particularly preferable. Among the ketones, 2-butanone is particularly preferable.

  Examples of the solvent having a boiling point of 100 ° C or higher include, for example, octane (125.7 ° C), toluene (110.6 ° C), xylene (138 ° C), tetrachloroethylene (121.2 ° C), chlorobenzene (131.7 ° C), Dioxane (101.3 ° C.), dibutyl ether (142.4 ° C.), isobutyl acetate (118 ° C.), cyclohexanone (155.7 ° C.), 2-methyl-4-pentanone (same as MIBK, 115.9 ° C.), Examples thereof include 1-butanol (117.7 ° C.), N, N-dimethylformamide (153 ° C.), N, N-dimethylacetamide (166 ° C.), dimethyl sulfoxide (189 ° C.) and the like. Cyclohexanone and 2-methyl-4-pentanone are preferable.

3- (17) Others In addition to the components described above, the film of the present invention includes a resin, a coupling agent, a coloring inhibitor, a coloring agent (pigment, dye), an antifoaming agent, a leveling agent, a flame retardant, and an ultraviolet absorber. , Infrared absorbers, adhesion-imparting agents, polymerization inhibitors, antioxidants, surface modifiers, and the like can also be added.

4). About each coating layer (functional layer) The antiglare antireflection film of the present invention is obtained by mixing the above-mentioned various materials and compounds and coating on a support. It describes about each coating layer (functional layer) which comprises the film of invention.

4- (1) Hard Coat Layer The film of the present invention is provided with a hard coat layer on one surface of the transparent support in order to impart the physical strength of the film.
A low refractive index layer is provided thereon, and more preferably, an intermediate refractive index layer and a high refractive index layer are provided between the hard coat layer and the low refractive index layer to constitute an antireflection film.
The hard coat layer may be composed of two or more layers.

  The refractive index of the hard coat layer in the present invention is preferably in the range of 1.48 to 2.00, more preferably 1.52 to 1, from the optical design for obtaining an antireflection film. .90, more preferably 1.55 to 1.80. In the present invention, since there is at least one low refractive index layer on the hard coat layer, if the refractive index is too small, the antireflection property is lowered, and if it is too large, the color of the reflected light tends to be strong. is there.

From the viewpoint of imparting sufficient durability and impact resistance to the film, the thickness of the hard coat layer is usually about 0.5 μm to 50 μm, preferably 1 μm to 20 μm, more preferably 2 μm. 10 μm, most preferably 3 μm to 7 μm.
Further, the strength of the hard coat layer is preferably H or more, more preferably 2H or more, and most preferably 3H or more in a pencil hardness test.
Furthermore, in the Taber test according to JIS K5400, the smaller the wear amount of the test piece before and after the test, the better.

The hard coat layer is preferably formed by a crosslinking reaction or a polymerization reaction of an ionizing radiation curable compound. For example, it may be formed by coating a coating composition containing an ionizing radiation-curable polyfunctional monomer or polyfunctional oligomer on a transparent support and subjecting the polyfunctional monomer or polyfunctional oligomer to a crosslinking reaction or a polymerization reaction. it can.
The functional group of the ionizing radiation curable polyfunctional monomer or polyfunctional oligomer is preferably a light, electron beam, or radiation polymerizable group, and among them, a photopolymerizable functional group is preferable.
Examples of the photopolymerizable functional group include unsaturated polymerizable functional groups such as a (meth) acryloyl group, a vinyl group, a styryl group, and an allyl group. Among them, a (meth) acryloyl group is preferable.

  The hard coat layer contains matte particles having an average particle diameter of 1.0 to 10.0 μm, preferably 1.5 to 7.0 μm, such as inorganic compound particles or resin particles, for the purpose of imparting internal scattering properties. May be.

  For the purpose of controlling the refractive index of the hard coat layer, a high refractive index monomer, inorganic particles, or both can be added to the binder of the hard coat layer. In addition to the effect of controlling the refractive index, the inorganic particles also have the effect of suppressing cure shrinkage due to the crosslinking reaction. In the present invention, a polymer formed by polymerizing the polyfunctional monomer and / or the high refractive index monomer after the hard coat layer is formed, and the inorganic particles dispersed therein are referred to as a binder.

  In addition, for the surface irregularity shape of the hard coat layer, in order to obtain a clear surface for the purpose of maintaining the sharpness of the image, among the characteristics indicating the surface roughness, for example, the centerline average roughness (Ra) is set. The thickness is preferably 0.10 μm or less. Ra is more preferably 0.09 μm or less, and still more preferably 0.08 μm or less. In the film of the present invention, the surface unevenness of the hard coat layer is dominant to the surface unevenness of the film, and the center line average roughness of the antireflection film is adjusted by adjusting the center line average roughness of the hard coat layer. It can be set as the said range.

  In order to maintain the sharpness of the image, it is preferable to adjust the clarity of the transmitted image in addition to adjusting the uneven shape of the surface. The clearness of the transmitted image of the clear antireflection film is preferably 60% or more. The transmitted image clarity is generally an index indicating the degree of blurring of an image reflected through a film, and the larger this value, the clearer and better the image viewed through the film. The transmitted image definition is preferably 70% or more, and more preferably 80% or more.

4- (2) Antiglare layer The antiglare layer is formed for the purpose of contributing to the film an antiglare property due to surface scattering and preferably a hard coat property for improving the scratch resistance of the film.

As a method of forming the antiglare property, a method of laminating and forming a mat-shaped shaping film having fine irregularities on the surface as described in JP-A-6-16851, described in JP-A-2000-206317. The method of forming by curing shrinkage of ionizing radiation curable resin due to the difference in ionizing radiation dose, as described in JP 2000-338310 A, the mass ratio of good solvent to translucent resin is reduced by drying A method of forming unevenness on the coating film surface by solidifying the light-transmitting fine particles and the light-transmitting resin while gelling, and providing surface unevenness by external pressure as described in JP-A-2000-275404 There are known methods, and these known methods can be used.
The antiglare layer that can be used in the present invention preferably contains a binder capable of imparting hard coat properties, translucent particles for imparting antiglare properties, and a solvent as essential components. It is preferable that irregularities on the surface be formed by the protrusions of the protrusions themselves or protrusions formed by an aggregate of a plurality of particles.
The antiglare layer formed by dispersing the matte particles is composed of a binder and translucent particles dispersed in the binder. The antiglare layer having antiglare properties preferably has both antiglare properties and hard coat properties.

As specific examples of the mat particles, inorganic particles such as silica particles and TiO ₂ particles; resin particles such as acrylic particles, crosslinked acrylic particles, polystyrene particles, crosslinked styrene particles, melamine resin particles, and benzoguanamine resin particles are preferable. Can be mentioned. Of these, crosslinked styrene particles, crosslinked acrylic particles, and silica particles are preferred.
The shape of the mat particles can be either spherical or irregular.

  Two or more kinds of mat particles having different particle diameters may be used in combination. It is possible to impart anti-glare properties with mat particles having a larger particle size and to impart other optical characteristics with mat particles having a smaller particle size. For example, when an anti-glare antireflection film is attached to a high-definition display of 133 ppi or higher, a problem in display image quality called “glare” may occur. “Glitter” is derived from the fact that pixels are enlarged or reduced due to unevenness present on the surface of the antiglare and antireflection antireflection film, resulting in loss of luminance uniformity, but particles smaller than mat particles that impart antiglare properties. It can be greatly improved by using mat particles having a diameter different from that of the binder.

The mat particles are contained in the antiglare layer so that the amount of mat particles in the formed antiglare hard coat layer is preferably 10 to 1000 mg / m ² , more preferably 100 to 700 mg / m ² .
The particle size distribution of the mat particles is measured by a Coulter counter method, and the measured distribution is converted into a particle number distribution.

  The film thickness of the antiglare layer is preferably 1 to 10 μm, and more preferably 1.2 to 8 μm. If it is too thin, the hard property is insufficient, and if it is too thick, curling and brittleness may be deteriorated and workability may be lowered.

  On the other hand, the center line average roughness (Ra) of the antiglare layer is preferably in the range of 0.10 to 0.40 μm. If it exceeds 0.40 μm, problems such as glare and whitening of the surface when external light is reflected occur. Further, it is preferable that the value of the transmitted image definition is 5 to 60%.

  The strength of the antiglare layer is preferably H or more, more preferably 2H or more, and most preferably 3H or more in a pencil hardness test.

4- (3) High Refractive Index Layer, Medium Refractive Index Layer The film of the present invention can be provided with a high refractive index layer and a medium refractive index layer to enhance antireflection properties.
In the following specification, the high refractive index layer and the medium refractive index layer may be collectively referred to as a high refractive index layer. In the present invention, “high”, “medium”, and “low” in the high refractive index layer, the medium refractive index layer, and the low refractive index layer represent the relative refractive index relationship between the layers. In terms of the relationship with the transparent support, the refractive index preferably satisfies the relationship of transparent support> low refractive index layer, high refractive index layer> transparent support.
In the present specification, the high refractive index layer, the middle refractive index layer, and the low refractive index layer may be collectively referred to as an antireflection layer.

  In order to construct an antireflection film by constructing a low refractive index layer on a high refractive index layer, the refractive index of the high refractive index layer is preferably 1.55 to 2.40, more preferably 1.60 to 2.20, more preferably 1.65 to 2.10, and most preferably 1.80 to 2.00.

  When an antireflective film is prepared by coating a medium refractive index layer, a high refractive index layer, and a low refractive index layer in order from the support, the refractive index of the high refractive index layer is 1.65 to 2.40. Preferably, it is 1.70 to 2.20. The refractive index of the middle refractive index layer is adjusted to be a value between the refractive index of the low refractive index layer and the refractive index of the high refractive index layer. The refractive index of the middle refractive index layer is preferably 1.55 to 1.80.

The inorganic particles mainly composed of TiO ₂ used for the high refractive index layer and the medium refractive index layer are used for forming the high refractive index layer and the medium refractive index layer in the state of dispersion.
In the dispersion of the inorganic particles, the inorganic particles are dispersed in a dispersion medium in the presence of a dispersant.

  The high refractive index layer and the medium refractive index layer used in the present invention are preferably used in a dispersion liquid in which inorganic particles are dispersed in a dispersion medium, preferably a binder precursor necessary for matrix formation (for example, an ionizing radiation curable composition described later). Polyfunctional monomer, polyfunctional oligomer, etc.), photopolymerization initiator, etc. are added to form a coating composition for forming a high refractive index layer and a medium refractive index layer, and a high refractive index layer and a medium refractive index layer are formed on a transparent support. It is preferable that the coating composition is applied and cured by a crosslinking reaction or a polymerization reaction of an ionizing radiation curable compound (for example, a polyfunctional monomer or a polyfunctional oligomer).

Furthermore, it is preferable to cause the binder of the high refractive index layer and the medium refractive index layer to undergo a crosslinking reaction or a polymerization reaction with the dispersant simultaneously with or after the coating of the layer.
The binder of the high refractive index layer and the medium refractive index layer produced in this way is, for example, the above-mentioned preferred dispersant and ionizing radiation curable polyfunctional monomer or polyfunctional oligomer are crosslinked or polymerized to form a binder. The anionic group of the dispersant is incorporated. Furthermore, the binder of the high refractive index layer and the medium refractive index layer has a function in which the anionic group maintains the dispersion state of the inorganic particles, and the crosslinked or polymerized structure imparts a film forming ability to the binder and contains inorganic particles. To improve the physical strength, chemical resistance and weather resistance of the high refractive index layer and medium refractive index layer.

The binder of the high refractive index layer is added in an amount of 5 to 80% by mass based on the solid content of the coating composition of the layer.

The content of the inorganic particles in the high refractive index layer is preferably 10 to 90% by mass, more preferably 15 to 80% by mass, and particularly preferably 15 to 75% by mass with respect to the mass of the high refractive index layer. . Two or more inorganic particles may be used in combination in the high refractive index layer.
When the low refractive index layer is provided on the high refractive index layer, the refractive index of the high refractive index layer is preferably higher than the refractive index of the transparent support.
The high refractive index layer contains an ionizing radiation curable compound containing an aromatic ring, an ionizing radiation curable compound containing a halogenated element other than fluorine (for example, Br, I, Cl, etc.), and atoms such as S, N, P, etc. A binder obtained by a crosslinking or polymerization reaction such as an ionizing radiation curable compound can also be preferably used.

  The film thickness of the high refractive index layer can be appropriately designed depending on the application. When using a high refractive index layer as an optical interference layer described later, the thickness is preferably 30 to 200 nm, more preferably 50 to 170 nm, and particularly preferably 60 to 150 nm.

The haze of the high refractive index layer is preferably as low as possible when it does not contain particles that impart an antiglare function. It is preferably 5% or less, more preferably 3% or less, and particularly preferably 1% or less.
The high refractive index layer is preferably constructed directly on the transparent support or via another layer.

4- (4) Low refractive index layer In order to reduce the reflectance of the film of the present invention, it is necessary to use a low refractive index layer.

The refractive index of the low refractive index layer is preferably 1.20 to 1.46, more preferably 1.25 to 1.46, and particularly preferably 1.30 to 1.46.
The thickness of the low refractive index layer is preferably 50 to 200 nm, and more preferably 70 to 100 nm. The haze of the low refractive index layer is preferably 3% or less, more preferably 2% or less, and most preferably 1% or less. The specific strength of the low refractive index layer is preferably H or higher, more preferably 2H or higher, and most preferably 3H or higher in a pencil hardness test under a 500 g load.
In order to improve the antifouling performance of the optical film, it is preferable that the contact angle of the surface with respect to water is 90 degrees or more. More preferably, it is 95 degrees or more, and particularly preferably 100 degrees or more.

  The curable composition preferably contains (A) the fluoropolymer, (B) inorganic particles, and (C) an organosilane compound.

  In the low refractive index layer, a binder is used for dispersing and fixing the fine particles of the present invention. As the binder, the binder described in the hard coat layer can be used, but it is preferable to use a fluorine-containing polymer having a low refractive index or a fluorine-containing sol-gel material. The fluorine-containing polymer or fluorine-containing sol-gel is a material that has a dynamic friction coefficient of 0.03 to 0.30 on the surface of the low refractive index layer formed by crosslinking by heat or ionizing radiation and a contact angle of 85 to 120 ° with water. Is preferred.

4- (5) Antistatic Layer, Conductive Layer In the present invention, it is preferable to provide an antistatic layer from the viewpoint of preventing static electricity on the film surface. The antistatic layer can be formed by, for example, applying a conductive coating solution containing conductive fine particles and a reactive curable resin, or depositing or sputtering a metal or metal oxide that forms a transparent film. Conventionally known methods such as a method of forming a conductive thin film can be listed. The conductive layer can be formed directly on the support or via a primer layer that strengthens adhesion to the support. Further, the antistatic layer can be used as a part of the antireflection film. In this case, when used in a layer close to the outermost layer, sufficient antistatic properties can be obtained even if the film is thin.

  The thickness of the antistatic layer is preferably from 0.01 to 10 μm, more preferably from 0.03 to 7 μm, and even more preferably from 0.05 to 5 μm. The surface resistance of the antistatic layer is preferably 105 to 1012 Ω / sq, more preferably 105 to 109 Ω / sq, and most preferably 105 to 108 Ω / sq. The surface resistance of the antistatic layer can be measured by a four probe method.

The antistatic layer is preferably substantially transparent. Specifically, the haze of the antistatic layer is preferably 10% or less, more preferably 5% or less, further preferably 3% or less, and most preferably 1% or less. . The transmittance of light having a wavelength of 550 nm is preferably 50% or more, more preferably 60% or more, further preferably 65% or more, and most preferably 70% or more.
The antistatic layer of the present invention has excellent strength, and the specific antistatic layer has a pencil hardness of 1 kg, preferably H or higher, more preferably 2H or higher, more preferably 3H or higher. Is more preferable, and 4H or more is most preferable.

5). Formation method of coating layer Although the coating layer of the film of this invention can be formed with the following method, it is not restrict | limited to this method.
5- (1) Adjustment of coating solution

<Preparation>
First, a coating solution containing components for forming each layer is prepared. In that case, the raise of the moisture content in a coating liquid can be suppressed by suppressing the volatilization amount of a solvent to the minimum. The moisture content in the coating solution is preferably 5% or less, more preferably 2% or less. The suppression of the volatilization amount of the solvent is achieved by improving the sealing property at the time of stirring after putting each material into the tank, minimizing the air contact area of the coating liquid at the time of liquid transfer operation, and the like. Moreover, you may provide the means to reduce the moisture content in a coating liquid during application | coating, or before and behind that.

<Physical properties of coating solution>
For coating liquids with a dry film thickness of 200 nm or less such as low refractive index layer, medium refractive index layer, high refractive index layer, antifouling layer, etc., the upper limit speed that can be applied is greatly affected by the liquid properties. It is necessary to control the liquid physical properties, particularly the viscosity and the surface tension, at the moment.
The viscosity is preferably 2.0 [mPa · sec] or less, more preferably 1.5 [mPa · sec] or less, and most preferably 1.0 [mPa · sec] or less. Since there are some coating solutions whose viscosity changes depending on the shear rate, the above value indicates the viscosity at the shear rate at the moment of coating. When a thixotropic agent is added to the coating solution and the coating solution is subjected to high shear, the viscosity is low, and when the coating solution is hardly sheared, if the viscosity is high, unevenness during drying is less likely to occur.
Moreover, although it is not a liquid physical property, the quantity of the coating liquid apply | coated to a transparent support body also affects the upper limit speed | rate which can be apply | coated. The amount of the coating solution applied to the transparent support is preferably 2.0 to 5.0 [cc / m ² ]. Increasing the amount of the coating liquid applied to the transparent support is preferable because the upper limit of the application rate can be increased, but if the amount of the coating liquid applied to the transparent support is increased too much, the load on drying increases. It is preferable to determine the optimal amount of coating liquid to be applied to the transparent support depending on the liquid formulation and process conditions.
The surface tension is preferably in the range of 15 to 36 [mN / m]. It is preferable to reduce the surface tension by adding a leveling agent or the like because unevenness during drying is suppressed. On the other hand, if the surface tension is too low, the upper limit speed at which coating can be performed is reduced. Therefore, a range of 17 [mN / m] to 32 [mN / m] is more preferable, and 19 [mN / m] to 26 [mN / m]. mN / m] is more preferable.
In the antiglare layer containing translucent particles, the viscosity is preferably adjusted to 4 cp or more, and more preferably 6 cp or more, from the viewpoint of preventing sedimentation of the particles.

<Filtration>
The coating solution used for coating is preferably filtered before coating. As the filter for filtration, it is preferable to use a filter having a pore diameter as small as possible within the range in which the components in the coating solution are not removed. For filtration, a filter having an absolute filtration accuracy of 0.1 to 50 μm is used, and a filter having an absolute filtration accuracy of 0.1 to 40 μm is preferably used. The thickness of the filter is preferably 0.1 to 10 mm, and more preferably 0.2 to 2 mm. In that case, the filtration pressure is preferably 1.5 MPa or less, more preferably 1.0 MPa or less, and further preferably 0.2 MPa or less.
The filtration filter member is not particularly limited as long as it does not affect the coating solution. Specifically, the same thing as the filter member of the wet dispersion of an inorganic compound mentioned above is mentioned.
It is also preferable to ultrasonically disperse the filtered coating solution immediately before coating to assist defoaming and dispersion holding of the dispersion.

5- (2) Treatment before coating The support used in the present invention is preferably subjected to a surface treatment before coating. Specific examples include corona discharge treatment, glow discharge treatment, flame treatment, acid treatment, alkali treatment, and ultraviolet irradiation treatment. In addition, as described in JP-A-7-333433, it is preferable to provide an undercoat layer.

Furthermore, as a dust removing method used in the dust removing step as a pre-process for application, a method of pressing a nonwoven fabric, a blade or the like on the film surface described in JP-A-59-150571, JP-A-10-309553 A method of blowing the air with high cleanliness described at a high speed to peel off the deposits from the film surface and sucking it with a suction port close to it, blowing compressed air that is ultrasonically vibrated as described in JP-A-7-333613 Examples thereof include a dry dust removing method such as a method for peeling and sucking adhered substances (manufactured by Shinkosha, New Ultra Cleaner, etc.).
In addition, a method of introducing a film into a cleaning tank and peeling off deposits with an ultrasonic vibrator, supplying a cleaning liquid to the film described in Japanese Patent Publication No. 49-13020, and then blowing and sucking high-speed air As described in JP-A-2001-38306, a wet dust removal method such as a method in which a web is continuously rubbed with a roll wetted with a liquid and then the liquid is sprayed onto the rubbed surface for cleaning. be able to. Among such dust removal methods, a method using ultrasonic dust removal or a method using wet dust removal is particularly preferable in terms of dust removal effect.
In addition, it is particularly preferable to remove static electricity on the film support before performing such a dust removal step from the viewpoint of increasing dust removal efficiency and suppressing adhesion of dust. As such a static elimination method, a corona discharge ionizer, a light irradiation ionizer such as UV or soft X-ray, or the like can be used. The charged voltage of the film support before and after dust removal and coating is desirably 1000 V or less, preferably 300 V or less, and particularly preferably 100 V or less.

From the viewpoint of maintaining the flatness of the film, the temperature of the cellulose acylate film in these treatments is preferably Tg or less, specifically 150 ° C. or less.
When the cellulose acylate film is adhered to the polarizing film as in the case of using the film of the present invention as a protective film for a polarizing plate, from the viewpoint of adhesiveness to the polarizing film, acid treatment or alkali treatment, that is, cellulose acylate. It is particularly preferred to carry out a saponification treatment on the rate.
From the viewpoint of adhesiveness and the like, the surface energy of the cellulose acylate film is preferably 55 mN / m or more, more preferably 60 mN / m or more and 75 mN / m or less, and it can be adjusted by the surface treatment. .

5- (3) Coating Each layer of the film of the present invention can be formed by the following coating method, but is not limited to this method.
Dip coating method, air knife coating method, curtain coating method, roller coating method, wire bar coating method, gravure coating method and extrusion coating method (die coating method) (see US Pat. No. 2,681,294), micro gravure coating method, etc. Known methods are used, and among them, the micro gravure coating method and the die coating method are preferable.

  The micro gravure coating method used in the present invention is a gravure roll having a diameter of about 10 to 100 mm, preferably about 20 to 50 mm and engraved with a gravure pattern on the entire circumference, below the support and in the transport direction of the support. The gravure roll is rotated in reverse with respect to the gravure roll, the excess coating liquid is scraped off from the surface of the gravure roll by a doctor blade, and a fixed amount of the coating liquid is removed from the support in a position where the upper surface of the support is in a free state. The coating method is characterized in that the coating liquid is transferred onto the lower surface for coating. A roll-shaped transparent support is continuously unwound, and at least one layer of at least one of a hard coat layer or a low refractive index layer containing a fluorine-containing olefin-based polymer is formed on one side of the unwound support. It can be applied by a gravure coating method.

  As coating conditions by the micro gravure coating method, the number of gravure patterns imprinted on the gravure roll is preferably 50 to 800 lines / inch, more preferably 100 to 300 lines / inch, and the depth of the gravure pattern is 1 to 600 μm. Is preferable, 5 to 200 μm is more preferable, the rotation speed of the gravure roll is preferably 3 to 800 rpm, more preferably 5 to 200 rpm, and the conveyance speed of the support is 0.5 to 100 m / min. It is preferably 1 to 50 m / min.

In order to supply the film of the present invention with high productivity, an extrusion method (die coating method) is preferably used. In particular, a die coater that can be preferably used in a region with a small amount of wet coating (20 cc / m ² or less) such as a hard coat layer or an antireflection layer will be described below.
<Die coater configuration>

  FIG. 6 is a sectional view of a coater using a slot die embodying the present invention. The coater 10 is applied to the web W supported by the backup roll 11 and continuously applied from the slot die 13 as a bead 14a to form a coating film 14b on the web W.

  Inside the slot die 13, a pocket 15 and a slot 16 are formed. The pocket 15 has a curved section and a straight section, and may have a substantially circular shape as shown in FIG. 5 or a semicircular shape, for example. The pocket 15 is a liquid storage space for the coating liquid extended in the width direction of the slot die 13 with its cross-sectional shape, and the length of the effective extension is generally equal to or slightly longer than the coating width. The supply of the coating liquid 14 to the pocket 15 is performed from the side surface of the slot die 13 or from the center of the surface opposite to the slot opening 16a. The pocket 15 is provided with a stopper that prevents the coating liquid 14 from leaking out.

  The slot 16 is a flow path of the coating liquid 14 from the pocket 15 to the web W, and has a cross-sectional shape in the width direction of the slot die 13 similarly to the pocket 15, and the opening 16a located on the web side is generally Using a width regulating plate (not shown), the width is adjusted to be approximately the same as the coating width. The angle between the slot tip of the slot 16 and the tangent in the web running direction of the backup roll 11 is preferably 30 ° or more and 90 ° or less.

  The tip lip 17 of the slot die 13 where the opening 16a of the slot 16 is located is tapered, and the tip is a flat portion 18 called a land. In the land 18, the upstream side in the traveling direction of the web W with respect to the slot 16 is referred to as an upstream lip land 18 a and the downstream side is referred to as a downstream lip land 18 b.

FIG. 7 shows a cross-sectional shape of the slot die 13 in comparison with a conventional one, (A) shows the slot die 13 of the present invention, and (B) shows a conventional slot die 30. In the conventional slot die 30, the distance between the upstream lip land 31a and the web of the downstream lip land 31b is equal. Reference numeral 32 denotes a pocket, and 33 denotes a slot. On the other hand, in the slot die 13 of the present invention, the downstream side lip land length I _LO is shortened, so that application with a wet film thickness of 20 μm or less can be performed with high accuracy.

The land length I _UP of the upstream lip land 18a is not particularly limited, but is preferably used in the range of 500 μm to 1 mm. The land length I _LO of the downstream lip land 18b is not less than 30 μm and not more than 100 μm, preferably not less than 30 μm and not more than 80 μm, more preferably not less than 30 μm and not more than 60 μm. When the land length I _LO of the downstream lip is shorter than 30 μm, the edge or land of the tip lip is likely to be chipped, streaks are likely to occur in the coating film, and as a result, coating becomes impossible. In addition, it becomes difficult to set the position of the wetting line on the downstream side, and there is a problem that the coating liquid tends to spread on the downstream side. It has been conventionally known that this spreading of the coating liquid on the downstream side means non-uniform wetting lines and leads to a problem of causing a defective shape such as a streak on the coating surface. On the other hand, when the land length I _LO of the downstream lip is longer than 100 μm, it is impossible to apply a thin layer because the bead itself cannot be formed.

Further, the downstream lip land 18b has an overbite shape closer to the web W than the upstream lip land 18a. Therefore, the degree of decompression can be lowered, and a bead suitable for thin film coating can be formed. The difference in distance between the downstream side lip land 18b and the web W of the upstream side lip land 18a (hereinafter referred to as overbit length LO) is preferably 30 μm or more and 120 μm or less, more preferably 30 μm or more and 100 μm or less, and most preferably 30 μm. It is 80 μm or less. When the slot die 13 has an overbite shape, the gap _GL between the tip lip 17 and the web W indicates the gap between the downstream lip land 18b and the web W.

FIG. 8 is a perspective view showing a slot die and its periphery in a coating process in which the present invention is implemented.
On the opposite side of the web W in the direction of travel, a decompression chamber 40 is installed at a position where it does not come into contact with the bead 14a so that sufficient decompression can be adjusted. The decompression chamber 40 includes a back plate 40a and a side plate 40b for maintaining its operating efficiency, and the gaps G _B and G between the back plate 40a and the web W, and between the side plate 40b and the web W, respectively. _S exists.
FIG. 9 is a cross-sectional view showing the vacuum chamber 40 and the web W that are close to each other. The side plate and the back plate may be integrated with the chamber main body as shown in FIG. 9, or may be structured to be fastened to the chamber with screws or the like so that the gap can be changed as appropriate. In any structure, the portions actually opened between the back plate 40a and the web W and between the side plate 40b and the web W are defined as gaps G _B and G _S , respectively. The gap G _B between the back plate 40a and the web W of the decompression chamber 40, when the vacuum chamber 40 is placed under the web W and the slot die 13 as shown in FIG. 8, the uppermost end of the back plate 40a to the web W Indicates the gap.

Is preferably placed in the gap G _B between the back plate 40a and the web W is larger than the gap G _L between the end lip 17 and the web W of the slot die 13, beads vicinity due to the eccentricity of the backup roll 11 thereby The change in the degree of decompression can be suppressed. For example, when the gap _{G L} between the end lip 17 and the web W of the slot die 13 is 30μm or more 100μm or less, the gap _{G B} between the back plate 40a and the web W is preferably 100μm or 500μm or less.

<Material and accuracy>
The longer the length of the tip lip on the traveling direction side of the web in the web traveling direction, the more disadvantageous it is for bead formation.If this length varies between arbitrary locations in the slot die width direction, It becomes unstable. Therefore, it is preferable that the fluctuation width in the slot die width direction is within 20 μm.
Further, regarding the material of the tip lip of the slot die, if a material such as stainless steel is used, the length of the slot die tip lip in the web running direction is set to 30 to 100 μm as described above. Even within this range, the accuracy of the tip lip cannot be satisfied. Therefore, in order to maintain high processing accuracy, it is important to use a cemented carbide material as described in Japanese Patent No. 2817053. Specifically, at least the tip lip of the slot die is preferably made of a cemented carbide formed by bonding carbide crystals having an average particle size of 5 μm or less. Cemented carbides include carbide crystal particles such as tungsten carbide (hereinafter referred to as WC) bonded by a bonding metal such as cobalt, and other bonding metals include titanium, tantalum, niobium, and mixed metals thereof. Can also be used. The average particle size of the WC crystal is more preferably 3 μm or less.
In order to realize high-precision coating, the length of the land on the web traveling direction side of the tip lip and the variation in the slot die width direction of the gap with the web are also important factors. It is desirable to achieve a combination of these two factors, that is, straightness within a range in which the fluctuation range of the gap can be suppressed to some extent. Preferably, the straightness of the tip lip and the backup roll is set so that the fluctuation width of the gap in the slot die width direction is 5 μm or less.

<Application speed>
By achieving the accuracy of the backup roll and the tip lip as described above, the coating method preferably used in the present invention has high film thickness stability during high-speed coating. Furthermore, since the coating method is a pre-weighing method, it is easy to ensure a stable film thickness even during high-speed coating. With respect to a coating solution of a low coating amount, the coating method can be applied at high speed with good film thickness stability. Although application is possible by other application methods, the dip coating method inevitably causes vibration of the application liquid in the liquid receiving tank, and stepped unevenness is likely to occur. In the reverse roll coating method, stepped unevenness is likely to occur due to eccentricity and deflection of the roll related to coating. Moreover, since these coating methods are post-measuring methods, it is difficult to ensure a stable film thickness. From the viewpoint of productivity, it is preferable to apply the die coating method at 25 m / min or more.

5- (4) Drying The film of the present invention is preferably applied directly on the support or via another layer and then conveyed by a web to a heated zone to dry the solvent.
Various knowledges can be used as a method for drying the solvent. Specific examples include Japanese Patent Laid-Open Nos. 2001-286817, 2001-314798, 2003-126768, 2003-315505, and 2004-34002.
The temperature of the drying zone is preferably 25 ° C. to 140 ° C., the first half of the drying zone is preferably a relatively low temperature, and the latter half is preferably a relatively high temperature. However, it is preferably below the temperature at which components other than the solvent contained in the coating composition of each layer start to volatilize. For example, some of the commercially available photo radical generators used in combination with ultraviolet curable resins volatilize around several tens of percent within a few minutes in warm air at 120 ° C. Some acrylate monomers and the like undergo volatilization in warm air at 100 ° C. In such a case, it is preferable that it is below the temperature at which components other than the solvent contained in the coating composition of each layer start to volatilize as described above.

Moreover, the dry wind after apply | coating the coating composition of each layer on a support body has the wind speed of the coating-film surface of 0.1-2 m / sec while the solid content concentration of the said coating composition is 1-50%. It is preferable to be in the range in order to prevent drying unevenness.
Moreover, after apply | coating the coating composition of each layer on a support body, the temperature difference of the conveyance roll which contacts the surface opposite to the coating surface of a support body in a drying zone, and a support body is 0 to 20 degreeC or less. Then, the drying nonuniformity by the heat transfer nonuniformity on a conveyance roll can be prevented, and it is preferable.

5- (5) Curing After drying the solvent, the film of the present invention can be passed through a zone where the coating film is cured by ionizing radiation and / or heat on the web to cure the coating film.

The ionizing radiation species in the present invention is not particularly limited, and is appropriately selected from ultraviolet rays, electron beams, near ultraviolet rays, visible light, near infrared rays, infrared rays, X-rays and the like according to the type of curable composition forming the film. Although it can be selected, ultraviolet rays and electron beams are preferred, and ultraviolet rays are particularly preferred because they are easy to handle and high energy can be easily obtained.
As the ultraviolet light source for photopolymerizing the ultraviolet reactive compound, any light source that generates ultraviolet light can be used. For example, a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a carbon arc lamp, a metal halide lamp, a xenon lamp, or the like can be used. An ArF excimer laser, a KrF excimer laser, an excimer lamp, synchrotron radiation, or the like can also be used. Among these, an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a carbon arc, a xenon arc, and a metal halide lamp can be preferably used.

  Moreover, an electron beam can be used similarly. As an electron beam, 50 to 1000 keV, preferably 100 to 100, emitted from various electron beam accelerators such as a cockroft Walton type, a bandegraph type, a resonance transformation type, an insulated core transformer type, a linear type, a dynamitron type, and a high frequency type. An electron beam having an energy of 300 keV can be given.

Irradiation conditions vary depending on each lamp, but the irradiation light quantity is preferably 10 mJ / cm ² or more, more preferably 50 mJ / cm ^{2 to} 10000 mJ / cm ² , and particularly preferably 50 mJ / cm ^{2 to} 2000 mJ / cm ^2. It is. At that time, the irradiation distribution in the width direction of the web is preferably 50 to 100%, more preferably 80 to 100%, including both ends with respect to the central maximum irradiation.

In the present invention, at least one layer laminated on the support is irradiated with ionizing radiation and heated to a film surface temperature of 60 ° C. or more for 0.5 seconds or more from the start of irradiation with ionizing radiation, with an oxygen concentration of 10 volumes. It is preferable to cure by the step of irradiating ionizing radiation in an atmosphere of less than or equal to%.
It is also preferable that heating is performed in an atmosphere having an oxygen concentration of 3% by volume or less simultaneously and / or continuously with ionizing radiation irradiation.
In particular, it is preferable that the low refractive index layer which is the outermost layer and has a small film thickness is cured by this method. The curing reaction is accelerated by heat, and a film having excellent physical strength and chemical resistance can be formed.

  The time for irradiating with ionizing radiation is preferably 0.7 seconds or longer and 60 seconds or shorter, and more preferably 0.7 seconds or longer and 10 seconds or shorter. If it is 0.5 seconds or less, the curing reaction cannot be completed, and sufficient curing cannot be performed. Also, maintaining low oxygen conditions for a long time is not preferable because the equipment becomes large and a large amount of inert gas is required.

  The oxygen concentration is preferably formed by a crosslinking reaction or a polymerization reaction of an ionizing radiation curable compound in an atmosphere of 6% by volume or less, more preferably 4% by volume or less, particularly preferably 2% by volume of oxygen. Hereinafter, it is most preferably 1% by volume or less. In order to reduce the oxygen concentration more than necessary, a large amount of inert gas such as nitrogen is required, which is not preferable from the viewpoint of production cost.

  As a method of reducing the oxygen concentration to 10% by volume or less, it is preferable to replace the atmosphere (nitrogen concentration of about 79% by volume, oxygen concentration of about 21% by volume) with another gas, particularly preferably replacement with nitrogen (nitrogen purge). It is to be.

By supplying inert gas to the ionizing radiation irradiation chamber and making it slightly blown out to the web entrance side of the irradiation chamber, it is possible to effectively reduce the oxygen concentration in the reaction chamber by eliminating the carry air accompanying the web transfer, It is possible to efficiently reduce the substantial oxygen concentration on the pole surface where the inhibition of curing by oxygen is large. The direction of the inert gas flow on the web entrance side of the irradiation chamber can be controlled by adjusting the balance between the supply and exhaust of the irradiation chamber.
Direct blowing of an inert gas onto the web surface is also preferably used as a method for removing the carried air.

  Further, by providing a front chamber in front of the reaction chamber and excluding oxygen on the web surface in advance, the curing can proceed more efficiently. Further, the side surface constituting the web entrance side of the ionizing radiation reaction chamber or the front chamber is preferably 0.2 to 15 mm in gap with the web surface in order to use the inert gas efficiently, more preferably, 0.1%. The thickness is preferably 2 to 10 mm, and most preferably 0.2 to 5 mm. However, in order to continuously manufacture the web, it is necessary to join and connect the webs, and a method of sticking with a joining tape or the like is widely used for joining. For this reason, if the gap between the entrance surface of the ionizing radiation reaction chamber or the front chamber and the web is too narrow, there arises a problem that the joining member such as the joining tape is caught. For this reason, in order to narrow the gap, it is preferable to make at least a part of the entrance surface of the ionizing radiation reaction chamber or the front chamber movable, and to widen the gap by the junction thickness when the junction enters. In order to realize this, the entrance surface of the ionizing radiation reaction chamber or the front chamber is made movable in the forward and backward direction, and when the joint passes, the gap is moved back and forth to widen the gap, It is possible to move the chamber entrance surface vertically with respect to the web surface and move up and down to widen the gap as the joint passes.

  In curing, the film surface is preferably heated at 60 ° C. or higher and 170 ° C. or lower. Below 60 ° C., there is little curing by heating, and at 170 ° C. or higher, problems such as deformation of the substrate occur. Furthermore, this preferable temperature is 60 degreeC-100 degreeC. The film surface refers to the film surface temperature of the layer to be cured. The time for the film to reach the temperature is preferably 0.1 second or more and 300 seconds or less from the start of UV irradiation, and more preferably 10 seconds or less. If the time for maintaining the temperature of the film surface in the above temperature range is too short, the reaction of the curable composition that forms the film cannot be accelerated, and conversely, if it is too long, the optical performance of the film deteriorates and the equipment is large. Manufacturing problems such as

  There is no particular limitation on the heating method, but a method of heating a roll to contact the film, a method of spraying heated nitrogen, irradiation with far infrared rays or infrared rays is preferable. A method of heating a rotating metal roll described in Japanese Patent No. 2523574 by flowing a medium such as hot water, steam or oil can also be used. As a heating means, a dielectric heating roll or the like may be used.

  The ultraviolet irradiation may be performed every time one layer is provided for each of a plurality of constituent layers, or may be performed after lamination. Or you may irradiate combining these. From the viewpoint of productivity, it is preferable to irradiate ultraviolet rays after laminating multiple layers.

In the present invention, at least one layer laminated on the support can be cured by multiple times of ionizing radiation. In this case, it is preferable that at least two ionizing radiations are performed in a continuous reaction chamber in which the oxygen concentration does not exceed 3% by volume. By performing multiple times of ionizing radiation irradiation in the same low oxygen concentration reaction chamber, the reaction time required for curing can be effectively ensured.
In particular, when the production rate is increased for high productivity, ionizing radiation irradiation is required multiple times to ensure the energy of ionizing radiation necessary for the curing reaction.

  In addition, when the curing rate (100-residual functional group content) is a certain value of less than 100%, when the layer is provided thereon and cured by ionizing radiation and / or heat, the lower layer has a curing rate of the upper layer. When the height is higher than before, the adhesion between the lower layer and the upper layer is improved, which is preferable.

5- (6) Handling In order to continuously produce the film of the present invention, a process of continuously feeding a roll-shaped support film, a process of applying and drying a coating liquid, a process of curing a coating film, and curing The process of winding up the support film which has a layer is performed.
The film support is continuously sent out from the roll-shaped film support to the clean room. In the clean room, the static electricity charged on the film support is removed by an electrostatic charge-off device, and then the film support adheres on the film support. Remove the foreign material that has been removed with a dust remover. Subsequently, the coating liquid is applied onto the film support in the application section installed in the clean room, and the applied film support is sent to the drying chamber and dried.
The film support having the dried coating layer is fed from the drying chamber to the curing chamber, and the monomer contained in the coating layer is polymerized and cured. Further, the film support having the cured layer is sent to the curing unit to complete the curing, and the film support having the layer having been completely cured is wound up into a roll shape.

The above steps may be performed every time each layer is formed, or a plurality of coating parts-drying chambers-curing parts may be provided to continuously form each layer.
In order to create the film of the present invention, as described above, the coating step in the coating unit and the drying step performed in the drying chamber are performed in a highly clean air atmosphere simultaneously with the microfiltration operation of the coating solution, and It is preferable that dust and dust on the film are sufficiently removed before application. The air cleanliness of the coating process and the drying process is desirably class 10 (353 particles / 0.5 m or more / (cubic meter) or less) based on the standard of air cleanliness in the US Federal Standard 209E. Preferably it is class 1 (35.5 particles / (cubic meter) or less) having a particle size of 0.5 μm or more. Moreover, it is more preferable that the degree of air cleanliness is high also in the feeding and winding parts other than the coating-drying process.

5- (7) Saponification Treatment When making a polarizing plate using the film of the present invention as one of two polarizing film surface protective films, the surface on the side to be bonded to the polarizing film should be hydrophilized. Thus, it is preferable to improve the adhesion on the bonding surface.

a. Method of immersing in alkaline solution This is a method of saponifying all surfaces that are reactive with alkali on the entire surface of the film by immersing the film in an alkaline solution under appropriate conditions, and no special equipment is required. From the viewpoint of cost. The alkaline liquid is preferably a sodium hydroxide aqueous solution. A preferred concentration is 0.5 to 3 mol / L, particularly preferably 1 to 2 mol / L. The liquid temperature of a preferable alkali liquid is 30-75 degreeC, Most preferably, it is 40-60 degreeC.
The combination of the saponification conditions is preferably a combination of relatively mild conditions, but can be set according to the material and composition of the film and the target contact angle.
After being immersed in the alkaline solution, it is preferable to sufficiently wash with water or neutralize the alkaline component by immersing in a dilute acid so that the alkaline component does not remain in the film.

By saponification treatment, the surface opposite to the surface having the coating layer is hydrophilized. The protective film for polarizing plate is used by adhering the hydrophilic surface of the transparent support to the polarizing film.
The hydrophilized surface is effective for improving the adhesiveness with the adhesive layer mainly composed of polyvinyl alcohol.
In the saponification treatment, the lower the contact angle with respect to the surface of the transparent support opposite to the side having the coating layer, the better from the viewpoint of adhesion to the polarizing film, while the dipping method simultaneously has the coating layer. Since it is damaged by alkali from the surface to the inside, it is important to set the minimum reaction conditions. When the contact angle to water of the transparent support on the opposite surface is used as an index of damage to each layer due to alkali, particularly when the transparent support is triacetylcellulose, preferably 10 to 50 degrees, more preferably Is 30 to 50 degrees, more preferably 40 to 50 degrees. If it is 50 degrees or more, there is a problem in the adhesion to the polarizing film, which is not preferable. On the other hand, if it is less than 10 degrees, the film suffers too much damage, which impairs physical strength and is not preferable.

b. Method of applying alkaline solution As a means of avoiding damage to each film in the above-mentioned immersion method, an alkali solution is applied, heated, washed with water, and dried only on the surface opposite to the surface having the coating layer under appropriate conditions. A liquid coating method is preferably used. The application in this case means that an alkaline solution or the like is brought into contact only with the surface to be saponified, and in addition to the application, it may be carried out by spraying or contacting a belt containing the solution. Including. By adopting these methods, a separate facility and process for applying an alkaline solution are required, which is inferior to the immersion method (1) from the viewpoint of cost. On the other hand, since the alkali solution contacts only the surface to be saponified, the opposite surface can have a layer using a material that is weak against the alkali solution. For example, vapor deposition films and sol-gel films have various effects such as corrosion, dissolution, and peeling due to alkali solution, so it is not desirable to use the immersion method. Is possible.

  In any of the saponification methods (1) and (2), since each layer can be formed by unwinding from a roll-shaped support, it may be performed by a series of operations in addition to the film manufacturing process. . Furthermore, the polarizing plate can be produced more efficiently than the same operation with a single wafer by continuously performing the pasting step with the polarizing plate made of the unwound support.

c. Method of protecting and saponifying with a laminate film As in (2) above, when the coating layer is insufficient in resistance to an alkaline solution, a laminate film is pasted on the surface on which the final layer is formed after forming the final layer. By immersing them in an alkaline solution after combining them, only the triacetyl cellulose surface opposite to the surface on which the final layer is formed can be hydrophilized, and then the laminate film can be peeled off. Even in this method, the hydrophilic treatment necessary for the polarizing plate protective film can be applied only to the surface opposite to the surface on which the final layer of the triacetyl cellulose film is formed without damaging the coating layer. Compared with the method (2), there is an advantage that a laminate film is generated as waste, but a device for applying a special alkaline solution is unnecessary.

d. Method of immersing in alkaline solution after forming up to middle layer Although resistant to alkaline solution up to lower layer, but insufficient resistance to alkaline solution of upper layer, dip into alkaline solution after forming up to lower layer to make both sides hydrophilic The upper layer can also be formed after processing. Although the manufacturing process is complicated, for example, in a film composed of an antiglare layer and a low refractive index layer of a fluorine-containing sol-gel film, when there is a hydrophilic group, the interlayer adhesion between the antiglare layer and the low refractive index layer is improved. There are advantages to doing.

e. Method of forming a coating layer on a saponified triacetyl cellulose film A saponification of a triacetyl cellulose film by immersing it in an alkaline solution in advance and applying the coating layer directly on one side or via another layer It may be formed. In the case of saponification by dipping in an alkaline solution, the interlayer adhesion with the triacetyl cellulose surface hydrophilized by saponification may deteriorate. In such a case, after saponification, only the surface on which the coating layer is to be formed is treated by corona discharge, glow discharge or the like to remove the hydrophilic surface and then form the coating layer. Further, when the coating layer has a hydrophilic group, the interlayer adhesion may be good.

6). Polarizing plate and optical compensation sheet The antireflection film of the present invention can be used as a polarizing film and a protective film disposed on one side or both sides thereof, and can be used as a polarizing plate.
When the film of the present invention is used as one protective film, the other protective film may be a normal cellulose acetate film, but is produced by the above-mentioned solution casting method and has a stretch ratio of 10 to 100%. It is preferable to use a cellulose acetate film stretched in the width direction in the form of a roll film.
Furthermore, in the polarizing plate of the present invention, it is preferable that one side is the antireflection film of the present invention, whereas the other protective film is an optical compensation sheet having an optically anisotropic layer made of a liquid crystalline compound.

6- (1) Polarizing plate The polarizing film includes an iodine polarizing film, a dye polarizing film using a dichroic dye, and a polyene polarizing film. The iodine polarizing film and the dye polarizing film are generally produced using a polyvinyl alcohol film.
The transparent support of the antireflection film and the slow axis of the cellulose acetate film and the transmission axis of the polarizing film are arranged so as to be substantially parallel.

The moisture permeability of the protective film is important for the productivity of the polarizing plate. The polarizing film and the protective film are bonded together with an aqueous adhesive, and the adhesive solvent is dried by diffusing in the protective film. The higher the moisture permeability of the protective film, the faster the drying and the higher the productivity. However, if the protective film is too high, moisture will enter the polarizing film depending on the usage environment (high humidity) of the liquid crystal display device. Polarization ability decreases.
The moisture permeability of the protective film is determined by the thickness, free volume, hydrophilicity / hydrophobicity, etc. of the transparent support or polymer film (and polymerizable liquid crystal compound).
When using the film of the present invention as a protective film of a polarizing plate, the moisture permeability is preferably from 100~1000g / m ² · 24hrs, and more preferably a 300~700g / m ² · 24hrs.
In the case of film formation, the thickness of the transparent support can be adjusted by lip flow rate and line speed, or stretching and compression. Since the moisture permeability varies depending on the main material to be used, it is possible to make a preferable range by adjusting the thickness.
In the case of film formation, the free volume of the transparent support can be adjusted by the drying temperature and time.
Also in this case, moisture permeability varies depending on the main material to be used, so that a preferable range can be obtained by adjusting the free volume.
The hydrophilicity / hydrophobicity of the transparent support can be adjusted by an additive. The moisture permeability can be increased by adding a hydrophilic additive to the free volume, and conversely, the moisture permeability can be lowered by adding a hydrophobic additive.
By independently controlling the moisture permeability, a polarizing plate having an optical compensation ability can be manufactured at low cost with high productivity.

As the polarizing film, a known polarizing film or a polarizing film cut out from a long polarizing film whose absorption axis is neither parallel nor perpendicular to the longitudinal direction may be used. A long polarizing film whose absorption axis is neither parallel nor perpendicular to the longitudinal direction is produced by the following method.
That is, a polarizing film stretched by applying tension while holding both ends of a continuously supplied polymer film by a holding means, stretched at least 1.1 to 20.0 times in the film width direction, The progress of the film is such that the difference between the moving speeds in the longitudinal direction of the holding device is within 3%, and the angle formed by the film moving direction at the exit of the step of holding both ends of the film and the substantial stretching direction of the film is inclined by 20 to 70 °. The film can be produced by a stretching method in which the direction is bent while holding both ends of the film. In particular, those inclined by 45 ° are preferably used from the viewpoint of productivity.

The method for stretching the polymer film is described in detail in paragraphs [0020] to [0030] of JP-A-2002-86554.
Of the two protective films of the polarizer, the film other than the antireflection film is also preferably an optical compensation sheet having an optical compensation layer comprising an optically anisotropic layer.

6- (2) Optical Compensation Sheet An optical compensation sheet is a polymer containing a repeating unit derived from a fluoroaliphatic group-containing monomer represented by the following general formula [1] or [2] (“fluorine polymer” and It is preferable to have an optically anisotropic layer containing at least one of (which may be abbreviated) and at least one discotic compound having a cyclopropylcarbonyl group.

(Fluoropolymer)
At least one fluorine-based polymer containing a repeating unit derived from the fluoroaliphatic group-containing monomer represented by the general formula [1] or [2] is used. The fluoropolymer includes both a repeating unit derived from a monomer represented by the following general formula [1] or [2] and a repeating unit derived from a monomer represented by the general formula [3] described later. An acrylic resin or a methacrylic resin is preferable, and an acrylic resin or a methacrylic resin obtained by copolymerizing a vinyl monomer copolymerizable with these monomers is also preferable.

  One of the fluoroaliphatic groups in the fluorine-based polymer is derived from a fluoroaliphatic compound produced by a telomerization method (also referred to as a telomer method) or an oligomerization method (also referred to as an oligomer method). Regarding the production method of these fluoroaliphatic compounds, for example, “Synthesis and Function of Fluorine Compounds” (Supervision: Nobuo Ishikawa, Issue: CMC Co., 1987), “Chemistry of Organic Fluorines Compounds”. II "(Monograph 187, Ed by Milos Hudricky and Attila E. Pavlath, American Chemical Society 1995). The telomerization method is a method of synthesizing a telomer by radical polymerization of a fluorine-containing vinyl compound such as tetrafluoroethylene using an alkyl halide having a large chain transfer constant such as iodide as a telogen (example in Scheme-1). showed that).

  The obtained terminal iodinated telomer is usually subjected to appropriate terminal chemical modification such as [Scheme 2], and led to a fluoroaliphatic compound. These compounds are further converted into a desired monomer structure as necessary, and used for the production of a fluoroaliphatic group-containing polymer. N in [Scheme2] represents a natural number.

  The fluoropolymer has a repeating unit derived from a fluoroaliphatic group-containing monomer represented by the following general formula [1] or [2].

In the general formula [1], R ¹ represents a hydrogen atom or a methyl group, X represents an oxygen atom, a sulfur atom, or —N (R ² ) — (R ² represents a hydrogen atom or an alkyl having 1 to 4 carbon atoms). Represents a group, preferably a hydrogen atom or a methyl group.), Z represents a hydrogen atom or a fluorine atom, m represents an integer of 1 to 6, and n represents an integer of 2 to 4.

  X is preferably an oxygen atom, Z is preferably a hydrogen atom, m is preferably 1 or 2, n is preferably 3 or 4, and a mixture thereof may be used.

  In the general formula [2], A is a divalent (q = 1) or trivalent (q = 2) linking group selected from the following linking group group A, or 2 selected from the linking group group A below. It represents a divalent (q = 1) or trivalent (q = 2) linking group formed by combining two or more, and the linking groups may be bonded via an oxygen atom.

(Linking group A)
_{-CH 2 -, - CH 2 CH} 2 -, - CH 2 CH 2 CH 2 -, - C 6 H 4 - and -C ₆ H ₃ <: However, the substitution position on the benzene ring may be any position.

  In the general formula [2], Z represents a hydrogen atom or a fluorine atom, p represents an integer of 3 to 8, and q represents 1 or 2.

  A preferably has the structure shown below.

  Z is preferably a fluorine atom, and p is preferably 4 or 6, and a mixture thereof may be used.

  Specific examples of monomers that can be used in the production of fluoropolymers are listed below, but are not limited by the following specific examples.

  One aspect of the fluoropolymer is a copolymer having a repeating unit derived from a fluoroaliphatic group-containing monomer and a repeating unit derived from a monomer containing a hydrophilic group represented by the following general formula [3] It is a coalescence.

In the general formula [3], R ¹¹ , R ¹² and R ¹³ each independently represents a hydrogen atom or a substituent. Q ¹ is a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, a phosphonoxy group {—OP (═O) (OH) ₂ } or a salt thereof, an alkyl group, or an end thereof. A poly (alkyleneoxy) group which is a hydrogen atom or an alkyl group is represented. L ¹ represents an arbitrary group selected from the following linking group group, or a divalent linking group formed by combining two or more thereof.

(Linked group group)
Single bond, —O—, —CO—, —NR ⁴ — (R ⁴ represents a hydrogen atom, an alkyl group, an aryl group, or an aralkyl group), —S—, —SO ₂ —, —P (═O) (OR ⁵ ) — (R ⁵ represents an alkyl group, an aryl group, or an aralkyl group), an alkylene group, and an arylene group.

In general formula [3], R ¹¹ , R ¹² and R ¹³ each independently represent a hydrogen atom or a substituent selected from the substituent group exemplified below.

(Substituent group)
An alkyl group (preferably an alkyl group having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, such as a methyl group, an ethyl group, an isopropyl group, a tert-butyl group, n-octyl group, n-decyl group, n-hexadecyl group, cyclopropyl group, cyclopentyl group, cyclohexyl group and the like, alkenyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, Particularly preferred are alkenyl groups having 2 to 8 carbon atoms, such as vinyl group, aryl group, 2-butenyl group and 3-pentenyl group), alkynyl groups (preferably having 2 to 20 carbon atoms, more preferred). Is an alkynyl group having 2 to 12 carbon atoms, particularly preferably 2 to 8 carbon atoms, such as propargyl group and 3-pentynyl group. An aryl group (preferably an aryl group having 6 to 30 carbon atoms, more preferably 6 to 20 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as a phenyl group, a p-methylphenyl group, and a naphthyl group. Aralkyl groups (preferably 7 to 30 carbon atoms, more preferably 7 to 20 carbon atoms, particularly preferably 7 to 12 carbon atoms, such as benzyl group, phenethyl group, 3- Phenylpropyl group and the like), a substituted or unsubstituted amino group (preferably an amino group having 0 to 20 carbon atoms, more preferably 0 to 10 carbon atoms, particularly preferably 0 to 6 carbon atoms, Unsubstituted amino group, methylamino group, dimethylamino group, diethylamino group, anilino group, etc.),

An alkoxy group (preferably an alkoxy group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 10 carbon atoms, and examples thereof include a methoxy group, an ethoxy group, and a butoxy group). An alkoxycarbonyl group (preferably an alkoxycarbonyl group having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms such as a methoxycarbonyl group and an ethoxycarbonyl group), acyloxy A group (preferably an acyloxy group having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms such as an acetoxy group and a benzoyloxy group), an acylamino group (preferably 2-20 carbon atoms, more preferably 2-16 carbon atoms, particularly preferably 2-10 carbon atoms. A silamino group, for example, an acetylamino group, a benzoylamino group, and the like, an alkoxycarbonylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably 2 to 12 carbon atoms). An alkoxycarbonylamino group, for example, a methoxycarbonylamino group), an aryloxycarbonylamino group (preferably having 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, and particularly preferably 7 to 12 carbon atoms). Aryloxycarbonylamino group, for example, phenyloxycarbonylamino group and the like, sulfonylamino group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 1 carbon atoms). 12 sulfonylamino groups such as methanesulfonyl And sulfamoyl groups (preferably having 0 to 20 carbon atoms, more preferably 0 to 16 carbon atoms, and particularly preferably 0 to 12 carbon atoms, such as sulfamoyl group). Group, methylsulfamoyl group, dimethylsulfamoyl group, phenylsulfamoyl group and the like), carbamoyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, and particularly preferably carbon number). 1 to 12 carbamoyl groups, for example, unsubstituted carbamoyl group, methylcarbamoyl group, diethylcarbamoyl group, phenylcarbamoyl group and the like),

An alkylthio group (preferably an alkylthio group having 1 to 20 carbon atoms, more preferably an alkylthio group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as a methylthio group and an ethylthio group), an arylthio group ( Preferably it is C6-C20, More preferably, it is C6-C16, Most preferably, it is C6-C12 arylthio group, for example, a phenylthio group etc. are mentioned, A sulfonyl group (preferably C1-C1). 20, more preferably a sulfonyl group having 1 to 16 carbon atoms, particularly preferably a sulfonyl group having 1 to 12 carbon atoms, such as a mesyl group and a tosyl group, and a sulfinyl group (preferably having a carbon number of 1 to 20, more A sulfinyl group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms is preferable. Zensulfinyl group and the like), ureido group (preferably a ureido group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, for example, an unsubstituted ureido group , Methylureido group, phenylureido group, etc.), phosphoric acid amide group (preferably having 1 to 20 carbon atoms, more preferably having 1 to 16 carbon atoms, particularly preferably having 1 to 12 carbon atoms). Yes, for example, diethyl phosphoric acid amide group, phenyl phosphoric acid amide group, etc.), hydroxy group, mercapto group, halogen atom (for example, fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, sulfo group, Carboxyl group, nitro group, hydroxamic acid group, sulfino group, hydrazino group, imino group, heterocyclic group (preferably having a carbon number of 1 to 0, more preferably a heterocyclic group of 1 to 12, for example, a heterocyclic group having a heteroatom such as a nitrogen atom, an oxygen atom, a sulfur atom, such as an imidazolyl group, a pyridyl group, a quinolyl group, a furyl group , Piperidyl group, morpholino group, benzoxazolyl group, benzimidazolyl group, benzthiazolyl group and the like), silyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, particularly preferably A silyl group having 3 to 24 carbon atoms, and examples thereof include a trimethylsilyl group and a triphenylsilyl group). These substituents may be further substituted with these substituents. Moreover, when it has two or more substituents, they may be the same or different. If possible, they may be bonded to each other to form a ring.

R ¹¹ , R ¹² and R ¹³ are each independently represented by a hydrogen atom, an alkyl group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc.), or -L ¹ -Q ¹ described later. it is preferably that group, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a chlorine atom, more preferably a group represented by -L ¹ -Q ^1, hydrogen atom, 1 to 4 carbon atoms It is more preferably an alkyl group, particularly preferably a hydrogen atom or an alkyl group having 1 to 2 carbon atoms, most preferably R ² and R ³ are a hydrogen atom, and R ¹ is a hydrogen atom or a methyl group. preferable. Specific examples of the alkyl group include methyl group, ethyl group, n-propyl group, n-butyl group, sec-butyl group and the like. The alkyl group may have a suitable substituent. Examples of the substituent include a halogen atom, aryl group, heterocyclic group, alkoxyl group, aryloxy group, alkylthio group, arylthio group, acyl group, hydroxyl group, acyloxy group, amino group, alkoxycarbonyl group, acylamino group, oxycarbonyl Group, carbamoyl group, sulfonyl group, sulfamoyl group, sulfonamido group, sulfolyl group, carboxyl group and the like. The carbon number of the alkyl group does not include the carbon atom of the substituent. The same applies to the carbon number of other groups.

L ¹ represents a divalent linking group selected from the above linking group group, or a divalent linking group formed by combining two or more thereof. In the linking group group, R ^{4 in} —NR ⁴ — represents a hydrogen atom, an alkyl group, an aryl group or an aralkyl group, preferably a hydrogen atom or an alkyl group. R ⁵ in —PO (OR ⁵ ) — represents an alkyl group, an aryl group or an aralkyl group, and preferably an alkyl group. When R ⁴ and R ⁵ represent an alkyl group, an aryl group or an aralkyl group, the number of carbon atoms is the same as that described in the “Substituent group”. L preferably contains a single bond, —O—, —CO—, —NR ⁴ —, —S—, —SO ₂ —, an alkylene group or an arylene group, and is a single bond, —CO—, —O—. , —NR ⁴ —, an alkylene group or an arylene group is particularly preferable, and a single bond is most preferable. When L contains an alkylene group, the carbon number of the alkylene group is preferably 1 to 12, more preferably 1 to 8, and particularly preferably 1 to 6. Specific examples of particularly preferred alkylene groups include methylene, ethylene, trimethylene, tetrabutylene, hexamethylene groups and the like. When L contains an arylene group, the carbon number of the arylene group is preferably 6 to 24, more preferably 6 to 18, and particularly preferably 6 to 12. Specific examples of particularly preferred arylene groups include phenylene and naphthalene groups. When L contains a divalent linking group (that is, an aralkylene group) obtained by combining an alkylene group and an arylene group, the carbon number of the aralkylene group is preferably 7 to 36, more preferably 7 to 26, and particularly preferably. 7-16. Specific examples of particularly preferred aralkylene groups include a phenylenemethylene group, a phenyleneethylene group, and a methylenephenylene group. The group listed as L ¹ may have an appropriate substituent. Examples of such a substituent include the same substituents as those described above as the substituents for R ^{11 to} R ¹³ .
Although the specific structure of L is illustrated below, it is not limited to these specific examples.

In the formula [3], Q ¹ is a carboxyl group, a carboxyl group salt (for example, lithium salt, sodium salt, potassium salt, ammonium salt (for example, ammonium, tetramethylammonium, trimethyl-2-hydroxyethylammonium, tetrabutylammonium, Trimethylbenzylammonium, dimethylphenylammonium, etc.), pyridinium salts, etc.), sulfo groups, salts of sulfo groups (examples of cations forming the salts are the same as those described above for carboxyl groups), phosphonoxy groups, salts of phosphonoxy groups ( Examples of the cation forming the salt are the same as those described for the above carboxyl group), an alkyl group (having 1 to 18 carbon atoms), or a poly (alkyleneoxy) group whose terminal is a hydrogen atom or an alkyl group. Poly (alkyleneoxy) groups can be represented by (OR) _x -G, R is an alkylene group having 2 to 4 carbon atoms, such as _{-CH 2 CH 2 -, - CH} 2 CH 2 CH 2 -, It is preferably —CH (CH ₃ ) CH ₂ — or —CH (CH ₃ ) CH (CH ₃ ) —. G is a hydrogen atom or an alkyl group having 1 to 12 carbon atoms, and is preferably a hydrogen atom or a methyl group.
x represents a natural number, but the oxyalkylene units in the poly (oxyalkylene) group may be the same as in poly (oxypropylene), and two or more different oxyalkylenes are randomly distributed. It may be a linear or branched oxypropylene or oxyethylene unit, or a linear or branched oxypropylene unit block and an oxyethylene unit block. There may be.
The poly (oxyalkylene) chain may include those linked by one or more linking groups (for example, -CONH-Ph-NHCO-, -S-, etc .: Ph represents a phenylene group). When the linking group has a valence of 3 or more, a branched oxyalkylene unit is obtained.
Moreover, when using the copolymer containing the polymer unit which has a poly (oxyalkylene) group, 80-3000 are suitable for the molecular weight of a poly (oxyalkylene) group, and 250-3000 are more preferable.
Poly (oxyalkylene) acrylates and methacrylates are commercially available hydroxy poly (oxyalkylene) materials such as “Pluronic” (Pluronic (manufactured by Asahi Denka Kogyo Co., Ltd.)), “Adeka Polyether” (Asahi Denka Kogyo Co., Ltd.). )), “Carbowax” [Carbowax (Glyco Products)], “Triton” [Toriton (from Rohm and Haas)] and P.M. E. What is marketed as G (made by Daiichi Kogyo Seiyaku Co., Ltd.) can be manufactured by making it react with acrylic acid, methacrylic acid, acrylic chloride, methacrylic chloride, acrylic anhydride, etc. by a well-known method. Separately, poly (oxyalkylene) diacrylate produced by a known method can also be used.

  Specific examples of the monomer corresponding to the formula [3] that can be used for the production of the fluorine-based polymer are listed below, but are not limited by the following specific examples. The poly (alkyleneoxy) group is often a mixture of those having different degrees of polymerization x, and even in the compounds shown as specific examples, the degree of polymerization is expressed by an integer close to the average of the degrees of polymerization.

  The fluoropolymer may contain one type of repeating unit represented by the general formula [3], or may contain two or more types. Moreover, the said fluorine-type polymer may have 1 type (s) or 2 or more types of repeating units other than said each repeating unit. The other repeating units are not particularly limited, and preferred examples thereof include repeating units derived from ordinary radical polymerizable monomers. Hereinafter, specific examples of monomers for deriving other repeating units will be given. The fluoropolymer may contain a repeating unit derived from one or two or more monomers selected from the following monomer group.

Monomer group (1) Alkenes ethylene, propylene, 1-butene, isobutene, 1-hexene, 1-dodecene, 1-octadecene, 1-eicosene, hexafluoropropene, vinylidene fluoride, chlorotrifluoroethylene, 3, 3, 3-trifluoropropylene, tetrafluoroethylene, vinyl chloride, vinylidene chloride, etc .;
(2) Dienes 1,3-butadiene, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2-n-propyl-1,3-butadiene, 2,3-dimethyl-1,3 -Butadiene, 2-methyl-1,3-pentadiene, 1-phenyl-1,3-butadiene, 1-α-naphthyl-1,3-butadiene, 1-β-naphthyl-1,3-butadiene, 2-chloro -1,3-butadiene, 1-bromo-1,3-butadiene, 1-chlorobutadiene, 2-fluoro-1,3-butadiene, 2,3-dichloro-1,3-butadiene, 1,1,2- Trichloro-1,3-butadiene and 2-cyano-1,3-butadiene, 1,4-divinylcyclohexane and the like;

(3) Derivatives of α, β-unsaturated carboxylic acid (3a) Alkyl acrylates Methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, tert-butyl acrylate , Amyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, tert-octyl acrylate, dodecyl acrylate, phenyl acrylate, benzyl acrylate, 2-chloroethyl acrylate, 2-bromoethyl acrylate, 4-chlorobutyl acrylate, 2-cyanoethyl acrylate, 2-acetoxyethyl acrylate, methoxybenzyl Chryrate, 2-chlorocyclohexyl acrylate, furfuryl acrylate, tetrahydrofurfuryl acrylate, 2-methoxyethyl acrylate, ω-methoxypolyethylene glycol acrylate (number of added polyoxyethylene: n = 2 to 100), 3-methoxy Butyl acrylate, 2-ethoxyethyl acrylate, 2-butoxyethyl acrylate, 2- (2-butoxyethoxy) ethyl acrylate, 1-bromo-2-methoxyethyl acrylate, 1,1-dichloro-2-ethoxyethyl acrylate, glycidyl acrylate Such);

(3b) Alkyl methacrylates Methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, tert-butyl methacrylate, amyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, 2 -Ethylhexyl methacrylate, n-octyl methacrylate, stearyl methacrylate, benzyl methacrylate, phenyl methacrylate, allyl methacrylate, furfuryl methacrylate, tetrahydrofurfuryl methacrylate, cresyl methacrylate, naphthyl methacrylate, 2-methoxyethyl methacrylate, 3-methoxybutyl methacrylate, ω Methoxypolyethylene glycol methacrylate (number of added polyoxyethylene: n = 2 to 100), 2-acetoxyethyl methacrylate, 2-ethoxyethyl methacrylate, 2-butoxyethyl methacrylate, 2- (2-butoxyethoxy) ethyl methacrylate Glycidyl methacrylate, 3-trimethoxysilylpropyl methacrylate, allyl methacrylate, 2-isocyanatoethyl methacrylate, etc .;

(3c) Diesters of unsaturated polycarboxylic acids Dimethyl maleate, dibutyl maleate, dimethyl itaconate, dibutyl taconate, dibutyl crotonate, dihexyl crotonate, diethyl fumarate, dimethyl fumarate, etc .;

(3e) Amides of α, β-unsaturated carboxylic acid N, N-dimethylacrylamide, N, N-diethylacrylamide, Nn-propylacrylamide, N-tert-butylacrylamide, N-tert-octylmethacrylamide, N-cyclohexylacrylamide, N-phenylacrylamide, N- (2-acetoacetoxyethyl) acrylamide, N-benzylacrylamide, N-acryloylmorpholine, diacetone acrylamide, N-methylmaleimide and the like;

(4) Unsaturated nitriles Acrylonitrile, methacrylonitrile, etc .;
(5) Styrene and its derivatives Styrene, vinyltoluene, ethylstyrene, p-tert-butylstyrene, methyl p-vinylbenzoate, α-methylstyrene, p-chloromethylstyrene, vinylnaphthalene, p-methoxystyrene, p- Hydroxymethylstyrene, p-acetoxystyrene, etc .;
(6) Vinyl esters Vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl benzoate, vinyl salicylate, vinyl chloroacetate, vinyl methoxyacetate, vinyl vinyl acetate, etc .;

(7) Vinyl ethers Methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, tert-butyl vinyl ether, n-pentyl vinyl ether, n-hexyl vinyl ether, n-octyl vinyl ether, n-dodecyl Vinyl ether, n-eicosyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether, fluorobutyl vinyl ether, fluorobutoxyethyl vinyl ether, etc .; and (8) other polymerizable monomers N-vinyl pyrrolidone, methyl vinyl ketone, phenyl vinyl ketone, Methoxyethyl vinyl ketone, 2-vinyl oxazoline, 2-isopropenyl oxazoline .

  As the monomer for deriving other repeating units, a monomer represented by the following general formula [4] is preferably used.

In the general formula [4], R ¹⁶ represents a hydrogen atom or a methyl group, L ² represents a divalent linking group, and R ¹⁷ is a straight chain having 1 to 20 carbon atoms which may have a substituent. Represents a branched or cyclic alkyl group. The divalent linking group represented by L ² is preferably an oxygen atom, a sulfur atom, or —N (R ⁵ ) —. Here, R ⁵ is preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, such as methyl, ethyl, propyl, or butyl. R ⁵ is more preferably a hydrogen atom or methyl. Z is particularly preferably an oxygen atom, —NH—, or —N (CH ₃ ) —.

Examples of the linear, branched or cyclic alkyl group having 1 to 20 carbon atoms represented by R ¹⁷ include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, and a hexyl group, which may be linear or branched. , Heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, octadecyl group, eicosanyl group, etc., and monocycles such as cyclopentyl group, cyclohexyl group, cycloheptyl group, etc. Polycyclic cycloalkyl groups such as cycloalkyl groups and bicycloheptyl groups, bicyclononyl groups, bicyclodecyl groups, tricyclodecyl groups, tricycloundecyl groups, tetracyclododecyl groups, adamantyl groups, norbornyl groups, tetracyclodecyl groups, etc. Preferably used.

Examples of the substituent for the alkyl group represented by R ¹⁷ include a hydroxyl group, an alkylcarbonyl group, an arylcarbonyl group, an alkylcarbonyloxy group, a carboxyl group, an alkyl ether group, an aryl ether group, a fluorine atom, a chlorine atom, and a bromine atom. Examples include, but are not limited to, a halogen atom, a nitro group, a cyano group, and an amino group.

  The monomer represented by the general formula [4] is particularly preferably alkyl (meth) acrylate or poly (alkyleneoxy) (meth) acrylate.

  Specific examples of the monomer represented by the general formula [4] are shown below, but are not limited by the following specific examples.

  The fluorine-based polymer is preferably contained in at least two types in the optically anisotropic layer. By containing at least two kinds, it becomes possible to independently improve the unevenness and control the liquid crystalline compound, and it is possible to achieve both planarity and viewing angle characteristics.

  In the fluoropolymer, the amount of the fluoroaliphatic group-containing monomer is preferably 5% by mass or more, more preferably 10% by mass or more, and more preferably 30% by mass or more of the total amount of constituent monomers of the polymer. Is more preferable.

  The fluorine-based polymer preferably has a mass average molecular weight of 1000 or more and 1,000,000 or less, more preferably 1000 or more and 500,000 or less, and still more preferably 1000 or more and 100,000 or less. The mass average molecular weight can be measured as a value in terms of polystyrene (PS) using gel permeation chromatography (GPC).

  The polymerization method of the fluorine-based polymer is not particularly limited, and for example, a polymerization method using a vinyl group such as cationic polymerization, radical polymerization, or anionic polymerization can be employed. Polymerization is particularly preferred in that it can be used for general purposes. As the polymerization initiator for radical polymerization, known compounds such as radical thermal polymerization initiators and radical photopolymerization initiators can be used, and it is particularly preferable to use radical thermal polymerization initiators. Here, the radical thermal polymerization initiator is a compound that generates radicals by heating to a decomposition temperature or higher. Examples of such radical thermal polymerization initiators include diacyl peroxide (acetyl peroxide, benzoyl peroxide, etc.), ketone peroxide (methyl ethyl ketone peroxide, cyclohexanone peroxide, etc.), hydroperoxide (hydrogen peroxide, tert. -Butyl hydroxide, cumene hydroperoxide, etc.), dialkyl peroxide (di-tert-butyl peroxide, dicumyl peroxide, dilauroyl peroxide, etc.), peroxyesters (tert-butyl peroxyacetate, tert) -Butyl peroxypivalate, etc.), azo compounds (azobisisobutyronitrile, azobisisovaleronitrile, etc.), persulfates (ammonium persulfate, sodium persulfate) And potassium persulfate) and the like. Such radical thermal polymerization initiators can be used singly or in combination of two or more.

  The radical polymerization method is not particularly limited, and an emulsion polymerization method, a suspension polymerization method, a bulk polymerization method, a solution polymerization method, and the like can be adopted. The solution polymerization, which is a typical radical polymerization method, will be described more specifically. The outlines of the other polymerization methods are the same, and details thereof are described in, for example, “Polymer Science Experimental Method” edited by Polymer Society of Japan, edited by Polymer Society of Japan (Tokyo Kagaku Dojin, 1981).

  An organic solvent is used for solution polymerization. These organic solvents can be arbitrarily selected as long as the object and effect of the invention are not impaired. These organic solvents are usually organic compounds having boiling points under atmospheric pressure in the range of 50 to 200 ° C., and organic compounds that uniformly dissolve each component are preferred. Examples of preferred organic solvents are: alcohols such as isopropanol and butanol; ethers such as dibutyl ether, ethylene glycol dimethyl ether, tetrahydrofuran and dioxane; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ethyl acetate and acetic acid And esters such as butyl, amyl acetate, and γ-butyrolactone; and aromatic hydrocarbons such as benzene, toluene, and xylene. These organic solvents can be used alone or in combination of two or more. Furthermore, a water-mixed organic solvent in which water is used in combination with the above organic solvent is also applicable from the viewpoint of the solubility of the monomer and the polymer to be produced.

  Also, the solution polymerization conditions are not particularly limited, but for example, it is preferable to heat within a temperature range of 50 to 200 ° C. for 10 minutes to 30 hours. Furthermore, in order not to deactivate the generated radicals, it is preferable to perform an inert gas purge not only during solution polymerization but also before the start of solution polymerization. Usually, nitrogen gas is suitably used as the inert gas.

  In order to obtain the fluoropolymer in a preferable molecular weight range, a radical polymerization method using a chain transfer agent is particularly effective. As chain transfer agents, mercaptans (for example, octyl mercaptan, decyl mercaptan, dodecyl mercaptan, tert-dodecyl mercaptan, octadecyl mercaptan, thiophenol, p-nonylthiophenol, etc.), polyhalogenated alkyls (for example, carbon tetrachloride, chloroform, etc.) , 1,1,1-trichloroethane, 1,1,1-tribromooctane, etc.) and low-activity monomers (α-methylstyrene, α-methylstyrene dimer, etc.) can be used, preferably carbon These are mercaptans of 4-16. The amount of these chain transfer agents used is remarkably influenced by the activity of the chain transfer agent, the combination of the monomers, the polymerization conditions and the like, and must be precisely controlled. It is about 01 mol% to 50 mol%, preferably 0.05 mol% to 30 mol%, particularly preferably 0.08 mol% to 25 mol%. These chain transfer agents may be present in the system simultaneously with the target monomer whose degree of polymerization is to be controlled in the polymerization process, and the addition method is not particularly limited. It may be added after being dissolved in the monomer, or may be added separately from the monomer.

  Specific examples of the fluoroaliphatic group-containing copolymer preferably used as the fluorine-based polymer are shown below, but are not limited by these specific examples. The numerical value in a formula here is a mass percentage which shows the composition ratio of each monomer, respectively, and Mw is the mass mean molecular weight of PS conversion measured by GPC. Numerical values such as a, b, c, and d represent mass ratios.

  A fluorine-type polymer can be manufactured by a well-known and usual method. For example, it can be produced by adding a general-purpose radical polymerization initiator to an organic solvent containing the above-described monomer having a fluoroaliphatic group, a monomer having a hydrogen bonding group, and the like, and polymerizing the mixture. Further, in some cases, other addition-polymerizable unsaturated compounds can be further added and produced by the same method as described above. Depending on the polymerizability of each monomer, a dropping polymerization method in which a monomer and an initiator are added dropwise to a reaction vessel is also effective for obtaining a polymer having a uniform composition.

  The preferred range of the content of the fluoropolymer in the composition varies depending on the use, but generally 0.005 to 8 in the composition (a composition excluding the solvent in the case of a coating solution). It is preferable that it is mass%, it is more preferable that it is 0.01-5 mass%, and it is more preferable that it is 0.05-2.5 mass%. When the addition amount of the fluoropolymer is in the above range, the effect can be sufficiently exerted, the coating film can be sufficiently dried, and the performance as an optical compensation sheet (for example, uniformity of retardation, etc.) is good. is there.

(A discotic compound having a cyclopropylcarbonyl group)
It is preferable to use at least one discotic compound having a cyclopropylcarbonyl group. The discotic compound is preferably a compound represented by the following general formula (I).

  In general formula (I), D is a disk-shaped core. The discotic core is located at the center of the discotic compound and constitutes the disc surface. The discotic core is a well-known concept in the molecular structure of discotic liquid crystalline molecules. Discotic liquid crystals are disclosed in various documents (C. Destrade et al., Mol. Crysr. Liq. Cryst., Vol. 71, page 111 (1981); 22, Chemistry of Liquid Crystal, Chapter 5, Chapter 10 Section 2 (1994); B. Kohne et al., Angew. Chem. Soc. Chem. Comm., Page 1794 (1985); J. Zhang et al., J. Am.Chem.Soc., Vol.116, page 2655 (1994) and the like.

Below, the example of a disk shaped core is shown. Y in each compound means the following general formula (VI). R ¹ , R ² , R ³ , R ⁴ and R ⁵ in the following general formula (VI) have the same meanings as those in the general formula (I), and preferred ranges are also the same.

The disk-shaped core (D) is particularly preferably triphenylene (Z4).
The discotic core (D) may have a substituent other than Y (the general formula (VI)). Examples of the substituent that the discotic core may have are a halogen atom (fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, hydroxyl group, amino group, carbamoyl group, sulfamoyl group, mercapto group, Ureido group, alkyl group, substituted alkyl group, alkenyl group, substituted alkenyl group, alkynyl group, substituted alkynyl group, aryl group, substituted aryl group, heterocyclic group, alkoxy group, substituted alkoxy group, aryloxy group, substituted aryloxy group , Acyl group, acyloxy group, alkoxycarbonyl group, substituted alkoxycarbonyl group, aryloxycarbonyl group, substituted aryloxycarbonyl group, substituted amino group, amide group, imide group, alkoxycarbonylamino group, substituted alkoxycarbonylamino group, aryloxy Carbonylamino , Substituted aryloxycarbonylamino group, substituted carbamoyl group, sulfonamido group, substituted sulfamoyl group, alkylthio group, substituted alkylthio group, arylthio group, substituted arylthio group, alkylsulfonyl group, substituted alkylsulfonyl group, arylsulfonyl group, substituted arylsulfonyl Group, alkylsulfinyl group, substituted alkylsulfinyl group, arylsulfinyl group, substituted arylsulfinyl group, substituted ureido group, phosphoramido group, substituted silyl group, alkoxycarbonyloxy group, substituted alkoxycarbonyloxy group, aryloxycarbonyloxy group and Contains a substituted aryloxycarbonyloxy group.

  The alkyl group may have a cyclic structure or a branched structure. The alkyl group preferably has 1 to 30 carbon atoms. The alkyl part of the substituted alkyl group has the same meaning as the alkyl group, and the preferred range is also the same. Examples of the substituent of the substituted alkyl group are the same as the examples of the substituent of the discotic core except that the alkyl group, the substituted alkyl group, the alkenyl group, the substituted alkenyl group, the alkynyl group and the substituted alkynyl group are excluded. The preferred range is also synonymous.

  The alkenyl group may have a cyclic structure or a branched structure. The alkenyl group preferably has 2 to 30 carbon atoms. The alkenyl part of the substituted alkenyl group has the same meaning as the alkenyl group, and the preferred range is also the same. Examples of the substituent of the substituted alkenyl group are the same as the examples of the substituent of the substituted alkyl group. The alkynyl group may have a cyclic structure or a branched structure. The alkynyl group preferably has 2 to 30 carbon atoms. The alkynyl part of the substituted alkynyl group is the same as the alkynyl group. The example of the substituent of a substituted alkynyl group is synonymous with the example of the substituent of a substituted alkyl group, and its preferable range is also synonymous.

  The number of carbon atoms in the aryl group is preferably 6-30. The aryl part of the substituted aryl group has the same meaning as the aryl group, and the preferred range is also the same. The example of the substituent of a substituted aryl group is synonymous with the example of the substituent of a discotic core, and its preferable range is also synonymous.

  The heterocyclic group preferably has a 5-membered or 6-membered heterocyclic ring. Another heterocyclic ring, an aliphatic ring or an aromatic ring may be condensed with the heterocyclic ring. The hetero atom of the heterocyclic ring is preferably a nitrogen atom, an oxygen atom or a sulfur atom. The heterocyclic group may have a substituent. The example of the substituent of a heterocyclic group is synonymous with the example of the substituent of a discotic core, and its preferable range is also synonymous.

  The alkyl part of an alkoxy group and a substituted alkoxy group is synonymous with an alkyl group, and its preferable range is also synonymous. The example of the substituent of a substituted alkoxy group is synonymous with the example of the substituent of a substituted alkyl group, and its preferable range is also synonymous. The aryl part of the aryloxy group and the substituted aryloxy group has the same meaning as the aryl group, and the preferred range is also the same. The example of the substituent of a substituted aryloxy group is synonymous with the example of the substituent of a disk shaped core, and its preferable range is also synonymous.

The acyl group is represented by formyl or —CO—R, and R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group or a substituted aryl group.
The acyloxy group is represented by formyloxy or —O—CO—R, where R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group or a substituted aryl group.

The alkyl moiety of the alkoxycarbonyl group and the substituted alkoxycarbonyl group is the same as the alkyl group. The example of the substituent of a substituted alkoxycarbonyl group is synonymous with the example of the substituent of a substituted alkyl group, and its preferable range is also synonymous.
The aryl part of the aryloxycarbonyl group and the substituted aryloxycarbonyl group has the same meaning as the aryl group, and the preferred range is also the same. Examples of the substituent of the substituted aryloxycarbonyl group are synonymous with the examples of the substituent of the discotic core, and the preferred range is also synonymous.

The substituted amino group is represented by —NH—R or —N (—R) ₂ , where R is an alkyl group, substituted alkyl group, alkenyl group, substituted alkenyl group, alkynyl group, substituted alkynyl group, aryl group or substituted aryl group. It is.
The amide group is represented by —NH—CO—R, and R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group, or a substituted aryl group.
The imide group is represented by —N (—CO—R) ₂ , and R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group or a substituted aryl group.

The alkyl moiety of the alkoxycarbonylamino group and the substituted alkoxycarbonylamino group has the same meaning as the alkyl group, and the preferred range is also the same. Examples of the substituent of the substituted alkoxycarbonylamino group are the same as the examples of the substituent of the substituted alkyl group.
The aryl moiety of the aryloxycarbonylamino group and the substituted aryloxycarbonylamino group has the same meaning as the aryl group, and the preferred range is also the same. Examples of the substituent of the substituted aryloxycarbonylamino group are the same as the examples of the substituent of the discotic core.

The substituted carbamoyl group is represented by —CO—NH—R or —CO—N (—R) ₂ , where R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group. Or it is a substituted aryl group.
The sulfonamide group is represented by —NH—SO ₂ —R, and R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group or a substituted aryl group. The substituted sulfamoyl group is represented by —SO ₂ —NH—R or —SO ₂ —N (—R) ₂ , wherein R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, An aryl group or a substituted aryl group.

The alkyl part of the alkylthio group and the substituted alkylthio group is the same as the alkyl group. The example of the substituent of a substituted alkylthio group is the same as the example of the substituent of a substituted alkyl group.
The aryl part of the arylthio group and the substituted arylthio group has the same meaning as the aryl group, and the preferred range is also the same. The example of the substituent of a substituted arylthio group is synonymous with the example of the substituent of a disk shaped core, and its preferable range is also synonymous.
The alkyl moiety of the alkylsulfonyl group and the substituted alkylsulfonyl group has the same meaning as the alkyl group, and the preferred range is also the same. The example of the substituent of a substituted alkylsulfonyl group is synonymous with the example of the substituent of a substituted alkyl group, and its preferable range is also synonymous.

The aryl moiety of the arylsulfonyl group and the substituted arylsulfonyl group has the same meaning as the aryl group, and the preferred range is also the same. The example of the substituent of a substituted arylsulfonyl group is synonymous with the example of the substituent of a disk shaped core, and its preferable range is also synonymous.
The alkyl part of the alkylsulfinyl group and the substituted alkylsulfinyl group has the same meaning as the alkyl group, and the preferred range is also the same. The example of the substituent of a substituted alkylsulfinyl group is synonymous with the example of the substituent of a substituted alkyl group, and its preferable range is also synonymous.
The aryl part of the alkylsulfinyl group and the substituted alkylsulfinyl group has the same meaning as the aryl group, and the preferred range is also the same. Examples of the substituent of the substituted alkylsulfinyl group are synonymous with the examples of the substituent of the discotic core, and the preferred range is also synonymous.

The substituted ureido group is represented by —NH—CO—NH—R or —NH—CO—N (—R) ₂ , where R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group. Group, aryl group or substituted aryl group.
The phosphoric acid amide group is represented by —NH—O—P (═O) (— OH) —O—R or —NH—O—P (═O) (— O—R) ₂ , where R is an alkyl group A substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group, an aryl group or a substituted aryl group.
The substituted silyl group is represented by —SiH ₂ —R, —SiH (—R) ₂ or —Si (—R) ₃ , where R is an alkyl group, a substituted alkyl group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted group An alkynyl group, an aryl group or a substituted aryl group;

The alkyl moiety of the alkoxycarbonyloxy group and the substituted alkoxycarbonyloxy group is the same as the alkyl group. The example of the substituent of a substituted alkoxycarbonyloxy group is synonymous with the example of the substituent of a substituted alkyl group, and its preferable range is also synonymous.
The aryl moiety of the aryloxycarbonyloxy group and the substituted aryloxycarbonyloxy group has the same meaning as the aryl group, and the preferred range is also the same. Examples of the substituent of the substituted aryloxycarbonyloxy group are the same as the examples of the substituent of the discotic core, and the preferred range is also the same.

  In the general formula (I), n1 is an integer of 3 to 20, preferably an integer of 3 to 15, more preferably an integer of 3 to 12, and an integer of 3 to 10. More preferably, it is further preferably an integer of 4 to 8, and most preferably 6.

In the general formula (I), R ¹ , R ² , R ³ , R ⁴ and R ⁵ represent a hydrogen atom or a substituent, and examples thereof are the same as the examples of the substituent of the discotic core. Further, any two of R ¹ , R ² , R ³ , R ⁴ and R ⁵ may be bonded to form a ring, and examples thereof include an aliphatic or aromatic ring. Preferably, R ¹ , R ² , R ³ and R ⁵ are each independently a hydrogen atom, a substituted or unsubstituted alkyl group, a cyano group, a substituted or unsubstituted alkoxycarbonyl group or a halogen atom.

R ² and R ³ , R ⁴ and R ⁵ have a cis-trans positional relationship with respect to the carbonyloxy group. Cis is a state where a substituent exists in the same direction as the carbonyloxy group with respect to the cyclopropane ring surface, and trans is a state where a substituent exists in the opposite direction to the carbonyloxy group with respect to the cyclopropane ring surface. is there. This positional relationship is not particularly limited unless otherwise specified.

In general formula (I), depending on the combination of substituents R ¹ , R ² , R ³ , R ⁴ and R ⁵ , enantiomers and diastereomeric stereoisomers exist, but these are particularly limited unless otherwise specified. do not do.

  The discotic compound represented by the general formula (I) is preferably represented by the following general formula (II).

In general formula (II), D is a disk-shaped core. n1 is an integer of 3-20. R ¹ , R ² , R ³ and R ⁵ represent a hydrogen atom or a substituent, and may be bonded to each other to form a ring. m represents an integer of 1 to 5. R ⁶ represents a substituent, and when a plurality of R ⁶ are present, they may be the same or different from each other, and may be bonded to each other to form a ring.

The ^{D, n1, R 1, R} 2, R 3 and R ^5, D defined in the general formula ^{(I), n1, R 1} , is the same as R ^2, R ³ and R ^5, the same preferable ranges It is.

In the general formula (II), R ⁶ represents a substituent, and examples thereof are the same as the examples of the substituent of the discotic core. Preferred examples of R ⁶ include halogen atom, substituted or unsubstituted alkyl group, substituted or unsubstituted alkoxy group, substituted or unsubstituted alkoxycarbonyl group, substituted or unsubstituted aryl group, substituted or unsubstituted aryloxy A group, a substituted or unsubstituted alkoxycarbonyloxy group, a substituted or unsubstituted aryloxycarbonyloxy group, or a substituted or unsubstituted acyloxy group. More preferably, at least one R ⁶ is a substituted alkyl group, a substituted alkoxy group, a substituted alkoxycarbonyl group, a substituted aryl group, a substituted aryloxy group, a substituted alkoxycarbonyloxy group, a substituted aryloxycarbonyloxy group or a substituted acyloxy group. Have a polymerizable group at the terminal of the substituent.

In general formula (II), the substitution position of R ⁶ is not particularly limited unless otherwise specified. Preferably at least one R ⁶ is in the para position.
In the general formula (II), R ⁵ has a cis-trans positional relationship with respect to the carbonyloxy group. This positional relationship is not particularly limited unless otherwise specified. Preferably it is cis.

The discotic compound, for example, the discotic compound represented by the general formula (I) can have a polymerizable group. The discotic compound having a polymerizable group (polymerizable discotic compound) can fix the state in which the disc surface of the discotic compound is oriented by a polymerization reaction.
When the compound represented by the general formula (I) has a polymerizable group, R ⁴ is a substituted alkyl group, a substituted alkoxy group, a substituted aryl group or a substituted aryloxy group, and a polymerizable group at the end of each substituent group It is preferable to have.
The polymerizable discotic compound is further preferably represented by the following general formula (III).

In general formula (III), D is a disk-shaped core. n1 represents the integer of 3-20. R ¹ , R ² , R ³ and R ⁵ each represents a hydrogen atom or a substituent, and may be bonded to each other to form a ring.
D, n1, R ^1, R ^2, R ³ and R ⁵ of the general formula (I) as defined in D, n1, are the same as R ^1, R ^2, R ³ and R ^5, the preferred range is also interchangeably is there.

In the general formula (III), L is a divalent linking group selected from an oxygen atom, a sulfur atom, a carbonyl group, a substituted or unsubstituted alkylene group, a substituted or unsubstituted arylene group, and combinations thereof.
The alkylene group may have a cyclic structure or a branched structure. The alkylene group preferably has 1 to 30 carbon atoms.
The alkylene part of the substituted alkylene group is the same as the alkylene group. Examples of substituents of substituted alkylene groups include the substitution of the discotic core described in general formula (I) except that alkyl groups, substituted alkyl groups, alkenyl groups, substituted alkenyl groups, alkynyl groups and substituted alkynyl groups are excluded. The same as the group example.
The number of carbon atoms in the arylene group is preferably 1-30. The arylene group is preferably phenylene or naphthylene, more preferably phenylene, and most preferably p-phenylene.
The arylene part of the substituted arylene group is the same as the arylene group. Examples of the substituent of the substituted arylene group are the same as the examples of the substituent of the discotic core described in the general formula (I).
In the general formula (III), Q is a polymerizable group. The polymerizable group is more preferably an epoxy group or an ethylenically unsaturated group, and most preferably an ethylenically unsaturated group (eg, vinyl, 1-propenyl, isopropenyl).

  A particularly preferred discotic compound is a triphenylene compound represented by the following general formula (IV).

In the general formula (IV), D ¹ represents triphenylene, n1 represents an integer of 3 to 6, and R ¹ , R ² , R ³ , R ⁴ and R ⁵ each have 1 hydrogen atom and 1 carbon atom. -20 substituted or unsubstituted alkyl groups, substituted or unsubstituted alkenyl groups having 3 to 20 carbon atoms, substituted or unsubstituted alkoxy groups having 1 to 20 carbon atoms, 3 to 20 carbon atoms A substituted or unsubstituted alkenyloxy group having 6 to 20 carbon atoms, a substituted or unsubstituted aryl group having 6 to 20 carbon atoms, or a substituted or unsubstituted aryloxy group having 6 to 20 carbon atoms, having 1 to 20 carbon atoms A substituted or unsubstituted alkoxycarbonyl group. The definition and examples of each group are the same as those in formula (I), and the preferred ranges are also the same.

In the general formula (IV), R ¹ , R ² , R ³ and R ⁵ are each a hydrogen atom, methyl group, ethyl group, methyloxy group, ethyloxy group, cyano group, halogen atom or substituted or unsubstituted alkoxy A carbonyl group is preferred.
In the general formula (IV), R ⁴ is preferably a substituted or unsubstituted aryl group having 6 to 20 carbon atoms. In the general formula (IV), R ⁴ is preferably trans to the carbonyloxy group.

The triphenylene compound represented by the general formula (IV) can have a polymerizable group. The triphenylene compound having a polymerizable group (polymerizable triphenylene compound) can fix the state in which the disc surface made of triphenylene is oriented by a polymerization reaction.
When the triphenylene compound represented by the general formula (IV) has a polymerizable group, R ⁴ is a substituted alkyl group having 2 to 20 carbon atoms, a substituted alkoxy group having 2 to 20 carbon atoms, and having a carbon atom number. A substituted aryl group having 6 to 20 carbon atoms or a substituted aryloxy group having 6 to 20 carbon atoms, preferably having a polymerizable group at the terminal of the substituent.
In the general formula (IV), since there are asymmetric carbon atoms, diastereomers and enantiomers exist, but in the present specification, these are not distinguished and are all included. That is, stereoisomers are not distinguished by the structure description method.

  Below, the example of the discotic compound represented by general formula (I) is shown. In addition, when each exemplary compound is represented, the numerical value (x) described beside the exemplary compound is referred to as exemplary compound (x).

  The discotic compound disclosed in the present specification may exhibit liquid crystallinity either alone or by mixing with other liquid crystals. When used by mixing with other discotic liquid crystalline compounds, the ratio of the discotic compounds described in the present specification to the entire liquid crystalline molecules is preferably 1 to 100 mass%, more preferably 10 to 98 mass%, and more preferably 30 to 30 mass%. 95% by mass is most preferred.

[Optically anisotropic layer]
The optical compensation sheet preferably has an optically anisotropic layer containing at least one of the fluoropolymers and at least one of the predetermined discotic compounds. The optically anisotropic layer exhibits optical anisotropy based on the orientation of the discotic compound.
The optically anisotropic layer contains other materials such as the predetermined discotic compound and the fluorine-based polymer, and a material that contributes to controlling the orientation, and a material that contributes to fixing the orientation state, if desired. You may form from the composition to do. The discotic compound can be fixed without impairing the alignment form in the liquid crystal state by once heating to the liquid crystal phase formation temperature and then cooling while maintaining the alignment state. The discotic compound can also be fixed by heating the composition to which the polymerization initiator has been added to the liquid crystal phase formation temperature, followed by polymerization and cooling. In the present specification, the state in which the alignment state is fixed is the most typical and preferred embodiment in which the alignment state is maintained, but is not limited thereto, and specifically, usually 0 ° C. to 50 ° C. In a temperature range of −30 ° C. to 70 ° C. under severer conditions, the layer has no fluidity and does not cause a change in the orientation form due to an external field or an external force. It refers to a state where it can be kept stable.
Note that when the alignment state is finally fixed, the liquid crystal composition no longer needs to exhibit liquid crystallinity. For example, when a polymerizable compound is used as the liquid crystal compound, as a result, a polymerization or crosslinking reaction proceeds by a reaction with heat, light, etc., and the liquid crystallinity may be lost by increasing the molecular weight.

  In the case of producing an optically anisotropic layer using the discotic compound having a polymerizable group, the compound is polymerized alone or with another compound in the production process, and finally described in the present specification. An optically anisotropic layer containing a polymer having a compound as a polymerization unit is produced.

  One aspect of the optical compensation sheet has a transparent support and the optically anisotropic layer. Here, the optically anisotropic layer is formed by applying a composition containing at least one of the discotic compound and the fluorine-based polymer and, if necessary, another additive on the alignment film, It can be produced by fixing in the orientation state. In addition, after fixing a liquid crystalline molecule to an orientation state on an orientation film | membrane, it can transfer on another support body. The liquid crystalline compound fixed in the alignment state can maintain the alignment state even without the alignment film. Therefore, the optical compensation sheet may not have an alignment film. The thickness of the optically anisotropic layer is preferably 0.1 to 20 μm, more preferably 0.2 to 15 μm, and most preferably 0.5 to 10 μm.

[Additive for optically anisotropic layer]
Examples of additives that can be added to the discotic compound and the fluoropolymer in the formation of the optically anisotropic layer include air interface orientation control agents, repellency inhibitors, polymerization initiators, polymerizable monomers, and the like. .

[Air interface alignment control agent]
The liquid crystal compound is aligned at the air interface at the pretilt angle of the air interface. There are three types of pretilt angles: a pretilt angle formed by the nx refractive index direction and the air interface, a pretilt angle formed by the ny refractive index direction and the air interface, and a pretilt angle formed by the nz refractive index direction and the air interface. Since the degree of this pretilt angle varies depending on the type of compound, it is necessary to arbitrarily control the pretilt angle at the air interface according to the purpose.
For controlling the pretilt angle, for example, an external field such as an electric field or a magnetic field or an additive can be used, but an additive is preferably used.
Examples of such an additive include a substituted or unsubstituted aliphatic group having 6 to 40 carbon atoms, or a substituted or unsubstituted aliphatic substituted oligosiloxanoxy group having 6 to 40 carbon atoms in the molecule. A compound having at least two is preferred, and a compound having at least two in the molecule is more preferred. For example, a hydrophobic excluded volume effect compound described in JP-A No. 2002-20363 can be used as the air interface alignment control agent.

  The addition amount of the orientation control additive on the air interface side is preferably 0.001% by mass to 20% by mass, more preferably 0.01% by mass to 10% by mass with respect to the discotic compound. A mass% to 5 mass% is most preferred.

[Anti-repellent agent]
In general, a polymer compound can be suitably used as a material to be added to the discotic compound to prevent repellency during application of the composition. The polymer to be used is not particularly limited as long as the tilt angle change and orientation of the discotic compound are not significantly inhibited.
Examples of the polymer are described in JP-A-8-95030, and particularly preferred specific polymer examples include cellulose esters. Examples of cellulose esters include cellulose acetate, cellulose acetate propionate, hydroxypropyl cellulose, and cellulose acetate butyrate. In order not to inhibit the orientation of the discotic compound, the amount of the polymer used for the purpose of preventing repellency is generally in the range of 0.1 to 10 mass% with respect to the discotic compound, and 0.1 to 8 mass%. More preferably, it is in the range of 0.1 to 5% by mass.

[Polymerization initiator]
The liquid crystal compound is preferably fixed in a monodomain alignment, that is, in a substantially uniform alignment state. Therefore, when a polymerizable discotic compound is used, the discotic compound is fixed by a polymerization reaction. It is preferable to do. The polymerization reaction includes a thermal polymerization reaction using a thermal polymerization initiator, a photopolymerization reaction using a photopolymerization initiator, and a polymerization reaction by electron beam irradiation. In order to prevent the support and the like from being deformed or altered by heat. Also, a photopolymerization reaction and a polymerization reaction by electron beam irradiation are preferable. Examples of the photopolymerization initiator include those described above. It is preferable that the usage-amount of a photoinitiator is 0.01-20 mass% of solid content of a coating liquid, and it is more preferable that it is 0.5-5 mass%. The light irradiation for the polymerization of the discotic compound preferably uses ultraviolet rays. The irradiation energy is preferably 10mJ~50J / cm ^2, further preferably 50mJ~800mJ / cm ^2. In order to accelerate the photopolymerization reaction, light irradiation may be performed under heating conditions. Further, since the oxygen concentration in the atmosphere is related to the degree of polymerization, when the desired degree of polymerization is not reached in the air, it is preferable to reduce the oxygen concentration by a method such as nitrogen substitution. A preferable oxygen concentration is preferably 10% or less, more preferably 7% or less, and most preferably 3% or less.

[Polymerizable monomer]
A polymerizable monomer may be added to the liquid crystal composition used for forming the optically anisotropic layer. The polymerizable monomer used together with the liquid crystal compound is not particularly limited as long as it has compatibility with the liquid crystal compound and does not significantly change the tilt angle or inhibit the alignment of the liquid crystal compound. Among these, compounds having a polymerization active ethylenically unsaturated group such as a vinyl group, a vinyloxy group, an acryloyl group, and a methacryloyl group are preferably used. The addition amount of the polymerizable monomer is generally in the range of 0.5 to 50% by mass and preferably in the range of 1 to 30% by mass with respect to the liquid crystal compound. In addition, it is particularly preferable to use a monomer having two or more reactive functional groups because an effect of improving the adhesion between the alignment film and the optically anisotropic layer can be expected.

[Coating solvent]
As the solvent used for preparing the liquid crystal composition, the above-mentioned organic solvents are preferably used.

[Alignment film]
The alignment film is an organic compound (eg, ω-tricosanoic acid) formed by rubbing treatment of an organic compound (preferably polymer), oblique deposition of an inorganic compound, formation of a layer having a microgroove, or Langmuir-Blodgett method (LB film). , Methyl stearylate). Furthermore, an alignment film in which an alignment function is generated by application of an electric field, application of a magnetic field, or light irradiation is also known.
As long as a desired orientation can be imparted to the discotic compound of the optically anisotropic layer provided on the orientation film, any orientation film may be used, but the orientation film formed by rubbing treatment or light irradiation. Is preferred. In particular, an alignment film formed by a rubbing treatment of a polymer is particularly preferable. The rubbing treatment can be generally carried out by rubbing the surface of the polymer layer several times in a certain direction with paper or cloth, and in particular, it can be carried out by the method described in the liquid crystal manual (Maruzen Co., Ltd.). preferable. The thickness of the alignment film is preferably 0.01 to 10 μm, and more preferably 0.05 to 3 μm.
As an example of a preferable alignment film, an alignment film made of a crosslinked polymer, more preferably a crosslinked polyvinyl alcohol described in JP-A-8-338913 can be mentioned. The alignment film can be formed using a conventionally known coating method (eg, wire bar coating method, extrusion coating method, direct gravure coating method, reverse gravure coating method, die coating method). Like the conductive layer, it is preferably formed by application by a slot die coating method in view of the uniformity of the film thickness (particularly the uniformity of the film thickness of the end portion).
In addition, after aligning a rod-shaped liquid crystalline compound using an alignment film, the rod-shaped liquid crystalline compound is fixed in the alignment state to form an optically anisotropic layer, and only the optically anisotropic layer is formed as a polymer film (or It may be transferred onto a transparent support. The rod-like liquid crystalline compound in which the alignment state is fixed can maintain the alignment state even without the alignment film. Therefore, in the retardation plate, the alignment film is not essential (although essential in the production of the retardation plate).
In order to align the discotic compound, a polymer that adjusts the surface energy of the alignment film (ordinary alignment polymer) is used. Specific types of polymers are described in various documents about liquid crystal cells or optical compensation sheets. Any of the alignment films preferably has a polymerizable group for the purpose of improving the adhesion between the discotic compound and the transparent support. The polymerizable group can be introduced by introducing a repeating unit having a polymerizable group in the side chain or as a substituent of a cyclic group. It is preferable to use an alignment film that forms a chemical bond with the liquid crystalline compound at the interface. Such an alignment film is described in JP-A-9-152509.

[Rubbing density of alignment film]
Since there is a relationship between the rubbing density of the alignment film and the pretilt angle of the discotic compound at the interface of the alignment film, the pretilt angle decreases as the rubbing density increases, and the pretilt angle increases as the rubbing density decreases. By changing the rubbing density of the film, the pretilt angle can be adjusted. As a method for changing the rubbing density of the alignment film, a method described in “Liquid Crystal Handbook” edited by the Liquid Crystal Handbook Editorial Committee (Maruzen Co., Ltd., 2000) can be used. The rubbing density (L) is quantified by the formula (A).

Formula (A) L = Nl {1+ (2πrn / 60v)}
In the formula (A), N is the number of rubbing, l is the contact length of the rubbing roller, r is the radius of the roller, n is the number of rotations (rpm) of the roller, and v is the stage moving speed (second speed). In order to increase the rubbing density, the rubbing frequency should be increased, the contact length of the rubbing roller should be increased, the radius of the roller should be increased, the rotation speed of the roller should be increased, and the stage moving speed should be decreased, while the rubbing density should be decreased. To do this, you can reverse this.

7). Preferred modes of each mode of liquid crystal display device and optically anisotropic layer The film and polarizing plate of the present invention can be advantageously used in an image display device such as a liquid crystal display device, and are preferably used as the outermost layer of the display.
The liquid crystal display device has a liquid crystal cell and two polarizing plates arranged on both sides thereof, and the liquid crystal cell carries a liquid crystal between two electrode substrates. Furthermore, one optically anisotropic layer may be disposed between the liquid crystal cell and one polarizing plate, or two optically anisotropic layers may be disposed between the liquid crystal cell and both polarizing plates.

The liquid crystal cell is preferably in TN mode, OCB mode, VA mode, IPS mode or ECB mode.
A preferred form of the optically anisotropic layer in each liquid crystal mode will be described.

(TN mode liquid crystal display)
The TN mode liquid crystal cell is most frequently used as a color TFT liquid crystal display device, and is described in many documents.
The alignment state in the liquid crystal cell in the TN mode black display is an alignment state in which a rod-like liquid crystalline molecule rises at the center of the cell and the rod-like liquid crystalline compound lies in the vicinity of the cell substrate.

The rod-like liquid crystalline compound in the center of the cell is compensated with a discotic liquid crystalline compound of the homeotropic orientation (horizontal orientation in which the disk surface is lying) or a (transparent) support, and the rod-like liquid crystalline property in the vicinity of the cell substrate The compound can be compensated with a discotic liquid crystalline compound having a hybrid orientation (an orientation in which the inclination of the major axis changes with the distance from the polarizing film).
In addition, the rod-like liquid crystalline compound at the center of the cell is compensated with a rod-like liquid crystalline compound having a homogeneous orientation (horizontal orientation in which the major axis lies) or a (transparent) support, and the rod-like liquid crystalline property in the vicinity of the cell substrate The compound can be compensated with a discotic liquid crystalline compound having a hybrid alignment.

The homeotropic alignment liquid crystal compound is aligned in a state where the angle between the average alignment direction of the major axis of the liquid crystal compound and the plane of the polarizing film is 85 to 95 degrees.
The liquid crystal compound of homogeneous alignment is aligned with the angle between the average alignment direction of the major axis of the liquid crystal compound and the plane of the polarizing film being less than 5 degrees.
In the hybrid alignment liquid crystalline compound, the angle between the long axis average alignment direction of the liquid crystalline compound and the plane of the polarizing film is preferably 15 degrees or more, and more preferably 15 degrees to 85 degrees.

  When the optical compensation sheet described in the present specification is used for the liquid crystal display device of this embodiment, the optically anisotropic layer in which the discotic liquid crystalline compound is homeotropically aligned, or the rod-like liquid crystalline compound is homogeneously aligned. An optically anisotropic layer and an optical compensation sheet having an optically anisotropic layer made of a mixture of a homeotropically oriented discotic liquid crystalline compound and a homogeneously oriented rod-like liquid crystalline compound are used. The Rth retardation value is preferably 40 nm to 200 nm, and the Re retardation value is preferably 0 to 70 nm.

  In the specification, Re (λ) and Rth (λ) respectively represent in-plane retardation and retardation in the thickness direction at a wavelength λ. Re (λ) is measured by making light having a wavelength of λ nm incident in the normal direction of the film in KOBRA 21ADH (manufactured by Oji Scientific Instruments). Rth (λ) is 10 ° from −50 ° to + 50 ° with respect to the normal direction of the film, with Re (λ) being the in-plane slow axis (determined by KOBRA 21ADH) and the tilt axis (rotating axis). In each step, light of wavelength λ nm is incident from each inclined direction and measured at 11 points, and KOBRA 21ADH calculates based on the measured retardation value, the assumed average refractive index, and the input film thickness value. . Here, as the assumed value of the average refractive index, values in the polymer handbook (John Wiley & Sons, Inc.) and catalogs of various optical films can be used. Those whose average refractive index is not known can be measured with an Abbe refractometer. The average refractive index values of the main optical films are exemplified below: cellulose acylate (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethyl methacrylate (1.49), Polystyrene (1.59). The KOBRA 21ADH calculates nx, ny, and nz by inputting the assumed value of the average refractive index and the film thickness.

  Regarding the discotic liquid crystal compound layer having homeotropic alignment (horizontal alignment) and the rod-like liquid crystal compound layer having homogeneous alignment (horizontal alignment), Japanese Patent Laid-Open Nos. 12-304931 and 12-304932 describe them. Are listed. The discotic liquid crystal compound layer having a hybrid orientation is described in JP-A-8-50206.

(OCB mode liquid crystal display)
The OCB mode liquid crystal cell is a bend alignment mode liquid crystal cell in which a rod-like liquid crystal compound is aligned in a substantially opposite direction (symmetrically) between an upper portion and a lower portion of the liquid crystal cell. Liquid crystal display devices using a bend alignment mode liquid crystal cell are disclosed in US Pat. Nos. 4,583,825 and 5,410,422. Since the rod-like liquid crystal compounds are symmetrically aligned at the upper and lower portions of the liquid crystal cell, the bend alignment mode liquid crystal cell has a self-optical compensation function. Therefore, this liquid crystal mode is called an OCB (Optically Compensatory Bend) liquid crystal mode.
Similarly to the TN mode, the liquid crystal cell in the OCB mode is in a black display, and the alignment state in the liquid crystal cell is such that the rod-like liquid crystal compound rises at the center of the cell and the rod-like liquid crystal compound lies in the vicinity of the cell substrate. .

  Since the TN mode and the alignment of the liquid crystal are the same in black display, the preferred mode is the same for the TN mode. However, since the OCB mode has a larger range in which the liquid crystal compound has risen at the center of the cell than the TN mode, an optically anisotropic layer in which the discotic liquid crystal compound is homeotropically aligned or a rod-like liquid crystal It is necessary to slightly adjust the retardation value of the optically anisotropic layer in which the functional compound is homogeneously oriented. Specifically, an optically anisotropic layer in which a discotic liquid crystalline compound on a (transparent) support is homeotropically aligned, or an optically anisotropic layer in which a rod-like liquid crystalline compound is homogeneously aligned. When a compensation sheet is used, the Rth retardation value is preferably 150 nm to 500 nm, and the Re retardation value is preferably 20 to 70 nm.

(VA mode liquid crystal display device)
In the VA mode liquid crystal cell, the rod-like liquid crystalline compound is aligned substantially vertically when no voltage is applied.
The VA mode liquid crystal cell includes (1) a narrowly defined VA mode liquid crystal cell in which a rod-like liquid crystal compound is aligned substantially vertically when no voltage is applied, and is substantially horizontally aligned when a voltage is applied (Japanese Patent Laid-Open No. 2). 176625 (in Japanese Patent Publication No. 176625), and (2) a liquid crystal cell (SID97, Digest of tech. Papers (Proceedings) 28 (1997) 845 in which the VA mode is converted into a multi-domain (for MVA mode) in order to enlarge the viewing angle. ), (3) A liquid crystal cell in a mode (n-ASM mode) in which a rod-like liquid crystalline compound is substantially vertically aligned when no voltage is applied and twisted multi-domain alignment is applied when a voltage is applied (Preliminary Collection 58-59 of the Japan Liquid Crystal Society) (1998)) and (4) SURVAVAL mode liquid crystal cells (announced at LCD International 98).

  In the black display of the VA mode liquid crystal display device, most of the rod-like liquid crystalline compounds in the liquid crystal cell are in a standing state, so that the optically anisotropic layer in which the discotic liquid crystalline compounds are homeotropically aligned, Alternatively, the liquid crystalline compound is compensated by an optically anisotropic layer in which the rod-like liquid crystalline compound is homogeneously oriented, and separately, the rod-like liquid crystalline compound is homogeneously oriented, and the average orientation direction of the major axis of the rod-like liquid crystalline compound and the polarizing film It is preferable to compensate the viewing angle dependency of the polarizing plate with an optically anisotropic layer having an angle with respect to the transmission axis direction of less than 5 degrees.

  The optically anisotropic layer in which the support or the discotic liquid crystalline compound is homeotropically aligned, or the optically anisotropic layer in which the rod-like liquid crystalline compound is homogeneously aligned has an Rth retardation value of 150 nm to 500 nm. It is preferable that the Re retardation value is 20 to 70 nm.

<IPS mode liquid crystal display device>
The IPS mode liquid crystal cell is a type in which a nematic liquid crystal is switched by applying a lateral electric field. IDRC (Asia Display '95), p. 577-580 and p. 707-710.

<ECB mode liquid crystal display>
In the ECB mode liquid crystal cell, rod-like liquid crystalline molecules are substantially horizontally aligned when no voltage is applied. The ECB mode is one of the liquid crystal display modes having the simplest structure, and is described in detail in, for example, Japanese Patent Application Laid-Open No. 5-203946.

  In order to describe the present invention in detail, examples will be described below, but the present invention is not limited thereto. Unless otherwise specified, “part” and “%” are based on mass.

(Preparation of sol solution a)
In a reactor equipped with a stirrer and a reflux condenser, methyl ethyl ketone 120 parts, acryloxypropyltrimethoxysilane (KBM-5103, manufactured by Shin-Etsu Chemical Co., Ltd .; compound M-1) 100 parts, diisopropoxyaluminum ethylacetate After adding 3 parts of acetate and mixing, 30 parts of ion-exchanged water was added and reacted at 60 ° C. for 4 hours, and then cooled to room temperature to obtain sol solution a.
The mass average molecular weight was 1800, and among the components higher than the oligomer component, the component having a molecular weight of 1000 to 20000 was 100%. ^The condensation rate α as determined by ²⁹ Si-NMR measurement was 0.88. Further, from the gas chromatography analysis, no acryloxypropyltrimethoxysilane as a raw material remained.

(Preparation of sol liquid b)
In a 1,000 ml reaction vessel equipped with a thermometer, a nitrogen introduction tube, and a dropping funnel, 187 g (0.80 mol) of acryloxypropyltrimethoxysilane and 27.2 g (0.002 mol) of methyltrimethoxysilane (the compound M-48). 20 mol), 320 g (10 mol) of methanol and 0.06 g (0.001 mol) of KF were charged, and 15.1 g (0.86 mol) of water was slowly added dropwise at room temperature with stirring. After completion of the dropwise addition, the mixture was stirred at room temperature for 3 hours, and then heated and stirred for 2 hours under methanol reflux. Then, 120 g of sol liquid b was obtained by distilling off the low boiling point under reduced pressure and further filtering. As a result of GPC measurement of the substance thus obtained, the mass average molecular weight was 1500, and among the components higher than the oligomer component, the component having a molecular weight of 1000 to 20000 was 30%.
Moreover, from the measurement result of ¹ H-NMR, the structure of the obtained substance was a structure represented by the following general formula.

Furthermore, the condensation rate α as determined by ²⁹ Si-NMR was 0.56. From this analysis result, it was also found that the silane coupling agent sol was mostly composed of a linear structure.
From the gas chromatography analysis, the raw material acryloxypropyltrimethoxysilane had a residual rate of 5% or less.

(Synthesis of fluoroaliphatic group-containing polymer (P-33))
In a reactor equipped with a stirrer and a reflux condenser, 39.13 g of 1H, 1H, 7H-dodecafluoroheptyl acrylate, 0.80 g of acrylic acid, 1.1 g of dimethyl 2,2′-azobisisobutyrate, 2-butanone 30 g was added and heated to 78 ° C. for 6 hours under a nitrogen atmosphere to complete the reaction. The mass average molecular weight was 1.0 × 10 ⁴ .

(Synthesis of fluoroaliphatic group-containing polymer (P-136))
A fluoroaliphatic group-containing polymer (P-136) was synthesized by a method similar to the synthesis of the fluoroaliphatic group-containing polymer (P-33).

(1) Preparation of cellulose acetate solution ─────────────────────────────────────
Composition of cellulose acetate solution A-1 ─────────────────────────────────────
Cellulose triacetate 100 parts by mass Methylene chloride (first solvent) 320 parts by mass Methanol (second solvent) 83 parts by mass 1-butanol (third solvent) 3 parts by mass plasticizer A (triphenyl phosphate) 7.6 parts by mass plasticizer B (biphenyldiphenyl phosphate) 3.8 parts by mass UV agent a: 2 (2′-hydroxy-3 ′, 5′-di-tert-
Butylphenyl) benzotriazole 0.7 parts by mass UV agent b: 2 (2′-hydroxy-3 ′, 5′-di-tert-
(Amylphenyl) -5-chlorobenzotriazole 0.3 parts by mass of citric acid ester mixture (citric acid, monoethyl ester, diethyl ester,
Triethyl ester mixture) 0.006 parts by mass fine particles (silicon dioxide (particle size 15 nm), Mohs hardness about 7) 0.05 parts by mass ───────────────────── ────────────────

  The above composition was put into a mixing tank and stirred while heating to dissolve each component to prepare a cellulose acetate solution A-1.

(2) Preparation of coating solution ──────────────────────────────────
Composition of coating solution B-1 for anti-glare hard coat layer─────────────────────────────────
PET-30 50.0g
Irgacure 184 1.0g
SX-350 (30%) 1.5g
Cross-linked acrylic-styrene particles (30%) 13.0 g
FP-1 0.75g
Sol liquid b 9.5g
Toluene 38.5g
─────────────────────────────────

─────────────────────────────────
Composition of coating solution B-2 for light diffusing hard coat layer ─────────────────────────────────
Desolite Z7404 100g
DPHA 30g
Sol liquid b 9.5g
KE-P150 9.0g
MXS-300 3.5g
MEK (methyl ethyl ketone) 30g
MIBK (methyl isobutyl ketone) 15g
─────────────────────────────────

  The coating solution was filtered through a polypropylene filter having a pore size of 30 μm to prepare antiglare hard coat solution B-1 and light diffusing hard coat solution B-2.

─────────────────────────────────
Composition of coating liquid C-1 for low refractive index layer ─────────────────────────────────
Fluoropolymer B (6%) 13.0g
MEK-ST-L (30%) 1.0 g
Sol liquid a 0.5g
MEK 5.0g
Cyclohexanone 0.5g
─────────────────────────────────

─────────────────────────────────
Composition of coating liquid C-2 for low refractive index layer ─────────────────────────────────
Fluoropolymer A (6%) 10g
MEK-ST (30%) 0.5g
MEK-ST-L (30%) 0.5g
Sol liquid a 0.2g
MEK 1.5g
Cyclohexanone 0.4g
─────────────────────────────────

─────────────────────────────────
Composition of coating liquid C-3 for low refractive index layer ─────────────────────────────────
Fluoropolymer B (6%) 78.3g
Hollow silica (18.2%) 21.4g
MEK-ST-L 3.0g
Sol liquid a 1.7 g
MEK 4.8g
5.8 g of cyclohexanone
─────────────────────────────────

─────────────────────────────────
Composition of coating solution C-4 for low refractive index layer ─────────────────────────────────
DPHA 3.0g
Hollow silica (18.2%) 40.0g
RMS-033 0.7g
Irgacure 907 0.2g
Sol liquid a 6.0 g
MEK 290.0g
Cyclohexanone 9.0g
─────────────────────────────────

─────────────────────────────────
Composition of coating solution C-5 for low refractive index layer ─────────────────────────────────
DPHA 1.5g
P-3 5.5g
Hollow silica (18.2%) 20.0g
RMS-033 0.7g
Irgacure 907 0.2g
Sol liquid a 6.0 g
MEK 305.0g
Cyclohexanone 9.0g
─────────────────────────────────

  The above solution was stirred and then filtered through a polypropylene filter having a pore size of 1 μm to prepare coating solutions C-1 to C-5 for a low refractive index layer.

  The compounds used are shown below.

Cellulose triacetate: substitution degree 2.84, viscosity average polymerization degree 306, water content 0.2 mass%, viscosity 6 mass% in dichloromethane solution 315 mPa · s, average particle diameter 1.5 mm with standard deviation 0.5 mm And PET-30: a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate [manufactured by Nippon Kayaku Co., Ltd.]
DPHA: Mixture of dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate [manufactured by Nippon Kayaku Co., Ltd.]
・ Irgacure 184: Polymerization initiator [Ciba Specialty Chemicals Co., Ltd.]
SX-350: average particle size 3.5 μm cross-linked polystyrene particles [refractive index 1.60, manufactured by Soken Chemical Co., Ltd., 30% toluene dispersion, used after dispersion for 20 minutes at 10,000 rpm in a polytron disperser]
Crosslinked acrylic-styrene particles: average particle size 3.5 μm [refractive index 1.55, manufactured by Soken Chemical Co., Ltd., 30% toluene dispersion, used after dispersion for 20 minutes at 10,000 rpm with a Polytron disperser]
・ FP-1: Fluorine-based surface modifier

Desolite Z7404: Hard coating agent containing ZrO ₂ fine particles [refractive index 1.62, solid content concentration 60.4%, manufactured by JSR Corporation]
KEP-150: Silica particles having an average particle size of 1.5 μm [refractive index: 1.46, manufactured by Nippon Shokubai Co., Ltd., 30% MEK dispersion, used after dispersion at 10,000 rpm for 20 minutes with a Polytron disperser]
MXS-300: PMMA particles having an average particle diameter of 3 μm [refractive index: 1.49, manufactured by Soken Chemical Co., Ltd., 30% MIBK dispersion, used after dispersion at 10,000 rpm for 20 minutes in a Polytron disperser]

Fluoropolymer A: 80 g of the fluoropolymer described in Example 1 of JP-A-11-189621, 15 g of Cymel 303 as a curing agent (Nippon Cytec Industries, Ltd., 2.0 g of Catalyst 4050 as a curing catalyst (Japan) Cytec Industries Co., Ltd. dissolved in MEK to 6% [refractive index 1.42, solid content concentration 6%]
Fluoropolymer B: 80 g of the fluoropolymer described in Example 1 of JP-A-11-189621, 20 g of Cymel 303 as a curing agent (Nippon Cytec Industries, Ltd., 2.0 g of Catalyst 4050 as a curing catalyst (Japan) Cytec Industries Co., Ltd. dissolved in MEK to 6% [refractive index 1.44, solid content concentration 6%]

P-3: fluorine-containing copolymer P-3 (mass average molecular weight of about 50000) described in JP-A No. 2004-45462
MEK-ST: Colloidal silica dispersion [average particle size 10-20 nm, solid content concentration 30%, manufactured by Nissan Chemical Co., Ltd.]
MEK-ST-L: Colloidal silica dispersion [MEK-ST particle size difference, average particle size 45 nm, solid content concentration 30%, manufactured by Nissan Chemical Co., Ltd.]
Hollow silica: Hollow silica sol [CS-60 IPA, refractive index 1.31, average particle size 60 nm, shell thickness 10 nm, solid content concentration 18.2%, manufactured by Catalyst Kasei Kogyo Co., Ltd.] was subjected to surface modification with KBM-5103. Surface modification rate vs. 30% by mass of silica
KBM-5103: Silane coupling agent (acryloxypropyltrimethoxysilane) [manufactured by Shin-Etsu Chemical Co., Ltd.]
RMS-033: Reactive silicone [manufactured by Gelest Co., Ltd.]
・ Irgacure 907: Photopolymerization initiator [Ciba Specialty Chemicals Co., Ltd.]

[Example 1: Preparation and evaluation of antireflection film sample]

(1) Film formation of transparent support Cellulose acetate solution A-1 was sufficiently stirred to prepare a dope. Three layers of the dope were co-cast from the casting port onto a drum having an average surface roughness of 0.01 μm or less and cooled to −5 ° C. After casting, the film is peeled off at a solvent content of 70% by mass, and both ends in the width direction of the film are fixed with a pin tenter (the pin tenter described in FIG. 3 of JP-A-4-1009), and the solvent content is 3 to 3. In a state of 5% by mass, the film was dried at a temperature of 90 ° C. to 110 ° C. while maintaining an interval at which the stretching ratio in the transverse direction (direction perpendicular to the machine direction) was 3%. Then, it dried until the solvent content rate became 0.3 mass% or less by conveying between the rolls of the heat processing apparatus set to 130 degreeC, and produced the 80-micrometer-thick transparent support body.

(2) Coating of anti-glare hard coat layer The triacetyl cellulose film having a thickness of 80 μm described above is unrolled directly in a roll form, and the coating liquid B-1 for anti-glare hard coat layer has 135 lines. / Inch, using a microgravure roll with a diameter of 50 mm having a gravure pattern with a depth of 60 μm and a doctor blade, the coating speed was 10 m / min, the coating was dried at 60 ° C. for 150 seconds, and further under a nitrogen purge, 160 W / Using an air-cooled metal halide lamp of cm (made by Eye Graphics Co., Ltd.), the coating layer was cured by irradiating with ultraviolet rays having an illuminance of 400 mW / cm ² and an irradiation amount of 250 mJ / cm ² , and wound up.

(3) Coating of low refractive index layer The triacetyl cellulose film coated with the antiglare hard coat layer is unwound again, and the coating liquid C-1 for the low refractive index layer has a line number of 200 lines / inch and a depth. Using a micro gravure roll with a diameter of 50 mm having a 30 μm gravure pattern and a doctor blade, it was applied at a transfer speed of 20 m / min, dried at 120 ° C. for 75 seconds, further dried for 10 minutes, and then purged with nitrogen. Using a 240 W / cm air-cooled metal halide lamp (manufactured by Eye Graphics Co., Ltd.), an ultraviolet ray with an illuminance of 400 mW / cm ² and an irradiation amount of 240 mJ / cm ² is irradiated to form a low refractive index layer with a thickness of 100 nm. Winded up.

(Preparation of antireflection film samples LR-1 to LR-5)
In the above coating method, the hard coat layer coating liquids B-1 and B-2 and the low refractive index layer coating liquids C-1 to C-5 are combined as shown in Table 1 on the transparent support. Antireflection film samples LR-1 to LR-5 were prepared.

(4) Saponification treatment of antireflection film After film formation, the sample was subjected to the following treatment. A 1.5 mol / L aqueous sodium hydroxide solution was prepared and kept at 55 ° C. A 0.01 mol / L dilute sulfuric acid aqueous solution was prepared and kept at 35 ° C. The prepared antireflection film was immersed in the aqueous sodium hydroxide solution for 2 minutes, and then immersed in water to sufficiently wash away the aqueous sodium hydroxide solution. Subsequently, after being immersed in the above-mentioned dilute sulfuric acid aqueous solution for 1 minute, it was immersed in water to sufficiently wash away the dilute sulfuric acid aqueous solution. Finally, the sample was thoroughly dried at 120 ° C.
In this way, saponified antireflection films LR-1 to LR-5 were produced.

(Evaluation of antireflection film)
The obtained antireflection films LR-1 to LR-5 were evaluated for the following items. The results are shown in Table 1.

(1) Reflectance Specular reflectance is measured by attaching an adapter “ARV-474” to a spectrophotometer “V-550” [manufactured by JASCO Corporation], and in the wavelength region of 380 to 780 nm, the incident angle The specular reflectance at an outgoing angle of −5 ° at 5 ° is measured, the average reflectance at 450 to 650 nm is calculated, and the antireflection property can be evaluated.

(2) Color Variation The color is also measured by attaching the adapter “ARV-474” to the spectrophotometer “V-550” (manufactured by JASCO Corporation). For each incident light with an incident angle of 5 ° in the wavelength region of 380 nm to 780 nm of the CIE standard light source D ₆₅ , each emission angle is determined from the spectrum of the reflected light having an emission angle of −5 ° to −80 ° (5 ° interval). tint, i.e. CIE 1976 L ^* a ^* b ^* color space L ^*, a ^*, b ^* calculated values, calculates the .DELTA.a ^* maximum value a ^* _max of the a ^* value, the minimum value a ^* _min, Color variation can be evaluated by calculating Δb ^* from the maximum value b ^* _max and the minimum value b ^* _min among the b ^* values.
Δa ^* = a ^* _max− a ^* _min (1)
Δb ^* = b ^* _max− b ^* _min (2)

(3) Haze value, internal haze value, surface haze value The haze of the film is the haze value specified in JIS-K7105, and based on the measurement method specified in JIS-K7361-1, Nippon Denshoku Industries Co., Ltd. A value automatically measured as haze = (diffuse light / total transmitted light) × 100 (%) measured using a turbidimeter “NDH-1001DP” manufactured by Co., Ltd. was used.
Also, an optical film without surface irregularities obtained by coating, drying and curing a coating solution prepared in the same manner except that the light-transmitting fine particle dispersion in each hard coat layer coating solution is removed. Also, the haze measurement was performed, and this was defined as the internal haze value of each antireflection film. The surface haze value was defined as the difference between the above haze value and the internal haze value.

(4) Goniophotometer scattering intensity ratio Using an automatic goniophotometer GP-5 (manufactured by Murakami Color Research Laboratory Co., Ltd.), an antireflection film is arranged perpendicular to the incident light, and in all directions The scattered light profile was measured across. It can be determined from the scattered light intensity at an exit angle of 30 ° with respect to the light intensity at an exit angle of 0 °.

From the results shown in Table 1, in the antireflection film LR-5 according to the prior art using the hard coat layer coating liquid B-2, the color variation of the reflected light is Δa ^* is 1.4 and Δb ^* is 1. 5 is large, indicating that the change in color depending on the angle of the reflected light is large. On the other hand, the antireflection films LR-1 to LR-4 using B-1 as the hard coat layer coating liquid have small variations in the hue of the reflected light, both Δa ^* and Δb ^{*, being} 1 or less, and the angle of the reflected light This indicates that the change in color due to is small, and when used on the surface of an image display device, it is an antireflection film with little color variation.
The antireflection films LR-1 to LR-4 have an internal haze value of 35% or less and are not too large, and the surface haze value is within 2 to 15%. In addition, the antireflection films LR-1 to LR-4 have a scattering intensity ratio of 0.05% or less, and in these respects, a film having high visibility when used on the surface of an image display device is realized. .
On the other hand, the antireflection film LR-5 according to the prior art (see Japanese Patent Application Laid-Open No. 2003-270409) has an internal haze value as large as 50 or more and a scattering intensity ratio far exceeding 0.05%.

Note that the same antiglare antireflection film can be obtained by using X-40-2671G (silane coupling agent, manufactured by Shin-Etsu Chemical Co., Ltd.) instead of the sol solution b used in the hard coat layer coating solution. And high performance was obtained.
Further, instead of UV agent b in cellulose acetate solution A-1, UV agent c: 2 (2′-hydroxy-3′-tert-butylphenyl-5′-methyl) -5-chlorobenzotriazole was used. However, an antireflection film having the same high performance was obtained.

[Example 2]
80 μm-thick triacetyl cellulose film (TAC-TD80U, manufactured by Fuji Photo Film Co., Ltd.), which was immersed in an aqueous 1.5 mol / L, 55 ° C. NaOH solution for 2 minutes, then neutralized and washed with water, and Examples 1. Polarizing plates 1 to 4 are prepared by adhering and protecting both sides of a polarizing film prepared by adsorbing iodine to polyvinyl alcohol and stretching the antiglare antireflection film samples LR1 to 4 (saponified) of the present invention. Was made. A liquid crystal display device of a notebook personal computer equipped with a transmissive TN liquid crystal display device (Sumitomo 3M Co., Ltd., which is a polarization separation film having a polarization selection layer) so that the anti-reflection film side is the outermost surface. The polarizing plate on the viewing side of D-BEF (made between the backlight and the liquid crystal cell) was attached.
There was little variation in color, and no anti-glare and antireflection caused no reflection of external light, so an excellent contrast was obtained, and the reflected image was not noticeable and had excellent visibility.

[Example 3]
The PVA film was immersed in an aqueous solution of 2.0 g / l iodine and 4.0 g / l potassium iodide at 25 ° C. for 240 seconds, and further immersed in an aqueous solution of boric acid 10 g / l at 25 ° C. for 60 seconds. It introduced into the tenter drawing machine of the form of FIG. 2 described in 2002-86554, it extended | stretched 5.3 time, the tenter was bent like FIG. 2 with respect to the extending | stretching direction, and the width | variety was kept constant hereafter. After drying in an atmosphere of 80 ° C., it was detached from the tenter. The difference in transport speed between the left and right tenter clips was less than 0.05%, and the angle formed by the center line of the introduced film and the center line of the film sent to the next process was 46 °. Here, | L1-L2 | is 0.7 m, W is 0.7 m, and | L1-L2 | = W. The substantial stretching direction Ax-Cx at the tenter outlet was inclined by 45 ° with respect to the center line 22 of the film sent to the next process. Wrinkles and film deformation at the tenter exit were not observed.
Furthermore, it was bonded to Fuji Photo Film Co., Ltd. Fujitac (cellulose triacetate, retardation value 3.0 nm), which was saponified with an aqueous solution of PVA (Pura-117H, Kuraray Co., Ltd.) 3%, and further 80 ° C. And dried to obtain a polarizing plate having an effective width of 650 mm. The absorption axis direction of the obtained polarizing plate was inclined 45 ° with respect to the longitudinal direction. The polarizing plate had a transmittance at 550 nm of 43.7% and a polarization degree of 99.97%. Further, when the substrate was cut into a size of 310 × 233 mm, a polarizing plate having a 45 ° absorption axis inclined with respect to the side with an area efficiency of 91.5% was obtained.
Next, each of the antiglare antireflection film samples LR-1 to LR-4 (saponified) of Example 1 of the present invention was bonded to the above polarizing plate to prepare a polarizing plate with antireflection. Using this polarizing plate, a liquid crystal display device having an antireflection layer disposed on the outermost layer was produced.
There was little variation in color, and there was no reflection of external light, so an excellent contrast was obtained, and the reflected image was inconspicuous and had excellent visibility.

[Example 4]
(Production of polymer substrate)
The following composition was put into a mixing tank and stirred while heating to 30 ° C. to dissolve each component to prepare a cellulose acetate solution.
────────────────────────────────────
Cellulose acetate solution composition (parts by mass) Inner layer Outer layer ────────────────────────────────────
Cellulose acetate with an acetylation degree of 60.9% 100 100
Triphenyl phosphate (plasticizer) 7.8 7.8
Biphenyl diphenyl phosphate (plasticizer) 3.9 3.9
Methylene chloride (first solvent) 293 314
Methanol (second solvent) 71 76
1-butanol (third solvent) 1.5 1.6
Silica fine particles (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.)
0 0.8
The following retardation increasing agent (1) 1.7 0
────────────────────────────────────

  The obtained inner layer dope and outer layer dope were cast on a drum cooled to 0 ° C. using a three-layer co-casting die. The film having a residual solvent amount of 70% by mass was peeled off from the drum, both ends were fixed with a pin tenter, and the film was dried at 80 ° C. while transporting at a draw ratio of 110% in the transport direction, resulting in a residual solvent amount of 10%. By the way, it was dried at 110 ° C. Thereafter, it was dried at 140 ° C. for 30 minutes to produce a cellulose acetate film (outer layer: 3 μm, inner layer: 74 μm, outer layer: 3 μm) having a residual solvent of 0.3 mass%. The optical properties of the produced cellulose acetate film (CF-02) were measured.

The obtained polymer substrate (PK-1) had a width of 1340 mm and a thickness of 80 μm. It was 6 nm when the retardation value (Re) in wavelength 500nm was measured using the ellipsometer (M-150, JASCO Corporation make). Moreover, it was 83 nm when the retardation value (Rth) in wavelength 500nm was measured.
The produced polymer substrate (PK-1) was immersed in a 2.0N potassium hydroxide solution (25 ° C.) for 2 minutes, neutralized with sulfuric acid, washed with pure water and dried. The surface energy of this PK-1 was determined by the contact angle method and found to be 63 mN / m.

  Next, an optical anisotropic layer was formed on the surface of the produced polymer substrate (PK-1) using a slot die coater having the same configuration as that shown in FIG. Specifically, the polymer base material (PK-1) having the alignment layer resin layer formed on the surface is conveyed as a web W by a feeding machine and supported by a guide roll while being rubbed to the resin layer by a rubbing treatment roll. To obtain an alignment film. Thereafter, a coating solution for forming an optically anisotropic layer was applied to the rubbing-treated surface of the alignment film by a slot die coater 10 having the same configuration as that shown in FIG. Next, the web W is sequentially passed through a drying zone and a heating zone to orient the molecules of the liquid crystal compound, and then irradiated with an ultraviolet lamp to fix the orientation to form an optically anisotropic layer. A compensation sheet was obtained.

Hereinafter, each process will be described more specifically.
An alignment film-forming coating solution having the following composition is applied to the surface of the polymer substrate (PK-1), dried with warm air at 60 ° C. for 60 seconds, and further with warm air at 90 ° C. for 150 seconds, and the alignment film A resin layer was formed.

(Orientation film coating solution composition)
──────────────────────────────────
Modified polyvinyl alcohol 10 parts by weight Water 371 parts by weight Methanol 119 parts by weight Glutaraldehyde (crosslinking agent) 0.5 parts by weight ─────────────────────── ───────────

Next, while transporting the web W made of the polymer substrate (PK-1) on which the alignment film is formed, a coating liquid for forming an optically anisotropic layer having the following composition is applied to the rubbing surface of the alignment film by the slot die 13. It was applied at 5 ml / m ² so that the wet film thickness was 5 μm. The coating speed was 60 m / min. In addition, the decompression chamber was installed in the position which does not contact so that sufficient decompression adjustment with respect to the bead 14a can be performed on the opposite side to the advancing direction side of the web W. The upstream lip land length I _UP of the slot die 13 was 1 mm, and the downstream lip land length I _LO was 50 μm. The length of the gap between the downstream lip land 19 and the web W was set to 40 μm.

(Composition of coating liquid for forming optically anisotropic layer)
The following composition was dissolved in 102 kg of methyl ethyl ketone to prepare a coating solution.
──────────────────────────────────────
The following discotic liquid crystalline compound (1) 41.01 parts by mass Ethylene oxide modified trimethylolpropane triacrylate (V # 360, manufactured by Osaka Organic Chemical Co., Ltd.) 4.06 parts by mass Cellulose acetate butyrate (CAB551-0. 2, manufactured by Eastman Chemical Co., Ltd.) 0.34 parts by mass Cellulose acetate butyrate (CAB531-1, manufactured by Eastman Chemical Co., Ltd.) 0.11 parts by mass Fluoroaliphatic group-containing polymer exemplified compound (P-33) 0.03 mass Part Fluoroaliphatic group-containing polymer exemplified compound (P-136) 0.18 parts by mass Photopolymerization initiator (Irgacure 907, manufactured by Ciba Geigy) 1.35 parts by mass Sensitizer (Kayacure DETX, manufactured by Nippon Kayaku Co., Ltd.) ) 0.45 parts by mass ──────────────────────── ─────────────

The web W coated with the coating liquid 14 is passed through a drying zone set at 100 ° C. and a heating zone set at 130 ° C., and ultraviolet rays are irradiated on the surface of the liquid crystal layer by a 120 W / cm UV lamp in an atmosphere at 60 ° C. Irradiated to produce an optical compensation sheet (KH-1).
The applicability was judged by visual observation of the bead state, and the application was impossible when the bead 14a was broken. As a result, in Example 4, application was possible, and the degree of vacuum at this time was 1000 Pa.

  The Re retardation value of the optically anisotropic layer measured at a wavelength of 546 nm was 50 nm. Further, when the polarizing plate was arranged in a crossed Nicol arrangement and the unevenness of the obtained optical compensation sheet was observed, the unevenness was not detected even when viewed from the front and the direction inclined by 60 degrees from the normal line.

(Preparation of polarizing plate)
Using a polyvinyl alcohol-based adhesive, KH-1 (optical compensation sheet) was attached to one surface of the polarizer (HF-1). Also, a saponification treatment was performed on a 80 μm-thick triacetyl cellulose film (TD-80U: manufactured by Fuji Photo Film Co., Ltd.), and the opposite surface of the polarizer (HF-1) using a polyvinyl alcohol adhesive. Pasted on.
The transmission axis of the polarizer (HF-1) and the slow axis of the polymer film (PK-1) which is a support for the optical compensation sheet were arranged in parallel. The transmission axis of the polarizer (HF-1) and the slow axis of the triacetyl cellulose film were arranged so as to be orthogonal to each other. In this way, a polarizing plate (HB-1) was produced.
Further, a polarizing plate (HB-1 ′) having an antireflection film LR-1 attached to the opposite surface of the polarizer (HF-1) instead of the triacetyl cellulose film (TD-80U), an antireflection film A polarizing plate (HB-1 ″) with LR-5 attached was also prepared.

  The optical compensation sheet (KH-2) and the polarizing plate (KH-1) and the polarizing plate (except for the removal of two fluoroaliphatic group-containing polymers in the optically anisotropic layer coating solution) were the same as the optical compensation sheet (KH-1). HB-2), a polarizing plate (HB-2 ′), and a polarizing plate (HB-2 ″) were produced.

(Evaluation with TN liquid crystal cell)
A pair of polarizing plates provided in a liquid crystal display device (AQUAS LC20C1S, manufactured by Sharp Corporation) using a TN type liquid crystal cell is peeled off, and the above-prepared polarizing plate (HB-1 ′), polarizing plate ( HB-1) was affixed to the observer side and the backlight side via an adhesive so that the optical compensation sheet (KH-1) was on the liquid crystal cell side. The protective film on the outermost surface of the polarizing plate on the observer side is an antireflection film LR-1. The transmission axis of the polarizing plate on the viewer side and the transmission axis of the polarizing plate on the backlight side are arranged to be in the O mode (liquid crystal display device 101: antireflection film LR-1 and optical compensation sheet (KH- Combination of 1)).
In addition, a liquid crystal display device 102 (a combination of the antireflection film LR5 and the optical compensation sheet (KH-1)) was produced using the polarizing plate (HB-1 ″) and the polarizing plate (HB-1).
Similarly, using the polarizing plate (HB-2 ′) and the polarizing plate (HB-2), a liquid crystal display device 102 (a combination of the antireflection film LR-1 and the optical compensation sheet (KH-2)) is produced. A liquid crystal display device 104 (a combination of an antireflection film LR-5 and an optical compensation sheet (KH-2)) was prepared using the polarizing plate (HB-2 ″) and the polarizing plate (HB-2) (Table 2). reference)
About the produced liquid crystal display devices 101-104, the viewing angle was measured from black display (L1) to white display (L8) using the measuring machine (EZ-Contrast160D, ELDIM company make). A region having a contrast ratio (white transmittance / black transmittance) of 10 or more and no gradation inversion on the black side (inversion at L1 and L2) was obtained as a viewing angle in the vertical and horizontal directions. In addition, in the black display (L1), the variation in tint was measured when the direction was changed in the vertical and horizontal directions of 0 ° to 80 °. The measurement results are shown in Table 2.

  As can be seen from the results in Table 2 above, the liquid crystal display device (101, 103) using the polarizing plate using the antireflection film LR-1 of the present invention in which the reflected light color fluctuation is suppressed is used. A display device with low fluctuation and high visibility can be realized. Furthermore, by using together an optical compensation sheet to which a fluoroaliphatic group-containing polymer is added, a display device (101) with a wider viewing angle and less visibility of transmitted light can be realized.

[Example 5]
The retardation increasing agent (1) used in Example 4 was replaced with the following retardation increasing agent (2), and an addition amount of the inner layer was 1.2 parts by mass, and a polymer substrate having an Rth of 90 nm was prepared. Except for the above, an optical compensation sheet and a polarizing plate with an optical compensation sheet were produced in the same manner as in Example 4. It was confirmed that a display device with little color variation and high visibility was obtained.

It is a schematic sectional drawing which shows typically one of the embodiment of the film of this invention. It is a schematic sectional drawing which shows typically one of the embodiment of the film of this invention. It is a schematic sectional drawing which shows typically one of the embodiment of the film of this invention. It is a schematic sectional drawing which shows typically one of the embodiment of the film of this invention. It is a schematic sectional drawing which shows typically one of the embodiment of the film of this invention. It is sectional drawing of the coater 10 using the slot die 13 used in order to produce the film of this invention. (A) shows the cross-sectional shape of the slot die 13 used for producing the film of the present invention, and (B) shows the cross-sectional shape of the conventional slot die 30. It is a perspective view which shows the slot die 13 of the application | coating process for producing the film of this invention, and its periphery. It is sectional drawing which shows the pressure reduction chamber 40 and the web W which are adjoining. (The back plate 40a is integrated with the main body of the chamber 40)

Explanation of symbols

(1) Support
(2) Hard coat layer
(3) Medium refractive index layer
(4) High refractive index layer
(5) Low Refractive Index Layer 10 Coater 11 Backup Roll W Web 13 Slot Die 14 Coating Solution 14a Bead 14b Coating 15 Pocket 16 Slot 16a Slot Opening 17 Tip Lip 18 Land 18a Upstream Lip Land 18b Downstream Lip Land I _UP Land length I _LO of upstream lip land 18a _LO Land length _{LO of} downstream lip land 18b LO Overbite length (difference in distance between downstream lip land 18b and web W of upstream lip land 18a)
G _L Tip lip 17 and web W gap (downstream lip land 18b and web W gap)
30 the gap G _S side plate 40b and the web W between the conventional slot-die 31a upstream lip land 31b downstream lip land 32 pocket 33 slot 40 vacuum chamber 40a back plate 40b side plate 40c screws G _B back plate 40a and the web W Gap between

Claims (12)

With respect to incident light having an incident angle of 5 ° in the wavelength region of 380 nm to 780 nm of the CIE standard light source D ₆₅ , the color change of the reflected light in the range of the output angle of −5 ° to −80 ° is CIE 1976 L ^* a ^* b. ^{* An} antireflection film satisfying Δa ^* ≦ 1 and Δb ^* ≦ 1 in a color space.
(Where Δa ^* = a ^* _max− a ^* _min , Δb ^* = b ^* _max− b ^* _min , where a ^* _max and a ^* _min are the maximum and minimum values of the a ^* value, respectively; b ^* _max and (b ^* _min represents the maximum value and the minimum value of the b ^* values, respectively.)   The antireflection film according to claim 1, wherein the film has an internal haze value of 0 to 35% and a surface haze value of 2 to 15%.   3. The scattered light intensity at 30 ° with respect to the light intensity at an output angle of 0 ° of the scattered light profile measured with a goniophotometer of the film is 0.01% to 0.05%. The antireflection film as described.   The polarizing plate having a polarizing film and two protective films provided on both sides of the polarizing film, wherein at least one of the protective films is the antireflection film according to any one of claims 1 to 3. A polarizing plate characterized by.   The polarizing plate according to claim 4, wherein at least one of the two protective films has an optical compensation sheet having an optically anisotropic layer.   6. The optical compensation sheet is disposed on the opposite side of the polarizing film from the antireflection film, and the optical anisotropic layer fixes the orientation of the liquid crystalline compound. The polarizing plate as described in.   The optical compensation sheet has the optically anisotropic layer made of a compound in which the liquid crystalline compound has a discotic structural unit on a surface opposite to a surface to be bonded to the polarizing film. 6. The polarizing plate according to 6.   The polarizing plate according to claim 5, wherein the optically anisotropic layer contains at least two kinds of fluoroaliphatic group-containing polymers.   An image display device comprising the antireflection film according to claim 1.   A liquid crystal display device comprising at least one polarizing plate according to claim 4. The color change in the range of 0 ° to 80 ° from top to bottom and left and right satisfies Δa ^* ≦ 3.5 and Δb * ≦ 6.5 in the CIE1976L ^* a ^* b ^* color space. 10. A liquid crystal display device according to 10.
(Where Δa ^* = a ^* _max− a ^* _min , Δb ^* = b ^* _max− b ^* _min , where a ^* _max and a ^* _min are the maximum and minimum values of the a ^* value, respectively; b ^* _max and (b ^* _min represents the maximum value and the minimum value of the b ^* values, respectively.)   The image display device according to claim 9 or the liquid crystal display device according to claim 10 or 11, wherein a diagonal of the display screen is 19 inches or more.

Images