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JP2007100941A - Tapered roller bearing - Google Patents

Tapered roller bearing Download PDF

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Publication number
JP2007100941A
JP2007100941A JP2005295369A JP2005295369A JP2007100941A JP 2007100941 A JP2007100941 A JP 2007100941A JP 2005295369 A JP2005295369 A JP 2005295369A JP 2005295369 A JP2005295369 A JP 2005295369A JP 2007100941 A JP2007100941 A JP 2007100941A
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Prior art keywords
cage
tapered roller
roller bearing
small
pocket
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JP2005295369A
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JP4975294B2 (en
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Takashi Tsujimoto
崇 辻本
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2005295369A priority Critical patent/JP4975294B2/en
Priority to PCT/JP2006/318353 priority patent/WO2007032470A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • F16H48/42Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon
    • F16H2048/423Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon characterised by bearing arrangement

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  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To achieve low bearing torque without lowering the rigidity. <P>SOLUTION: This tapered roller bearing is provided with an inner ring 2, an outer ring 3, a plurality of tapered rollers 4 arranged between the inner ring 2 and the outer ring 3 so as to be freely rolled, and a cage 5 storing the tapered rollers 4 inside pockets 9 at circumferential predetermined intervals. The cage 5 comprises a small annular part 6 continued in small end face sides of the tapered rollers 4, a large annular part 7 continued in large end face sides of the tapered rollers 4, and a plurality of cage bar parts 8 connecting the small and large annular parts 6, 7. Between the adjacent cage bar parts 8, the pocket 9 is formed to have a trapezoid shape in which a portion for storing the small diameter side of the tapered roller 4 becomes the narrow width side and a portion for storing the large diameter side becomes the wide width side. Notches 10a, 10b, 10c are provided in the cage bar parts 8 in the narrow width sides of the pockets 9. The outer diameter of the cage 5 is set to be a dimension in which the outer peripheral face of the cage 5 abut on a raceway surface 3a of the outer ring 3 when the cage 5 is moved in the radial direction and a clearance is formed between the the outer peripheral face of the cage 5 and the raceway surface 3a of the outer ring 3 by movement of the center of the cage 5 to the axial center when the bearing is rotated. A roller coefficient is set ≥0.94. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は円錐ころ軸受に関し、たとえば自走車両のデファレンシャルやトランスミッション等の動力伝達軸を支持する軸受に適用することができる。   The present invention relates to a tapered roller bearing and can be applied to a bearing that supports a power transmission shaft such as a differential of a self-propelled vehicle or a transmission.

円錐ころ軸受は、外径面の軌道面の両側に小鍔と大鍔が設けられた内輪と、内径面に軌道面が設けられた外輪と、内輪と外輪の軌道面間に配列された複数の円錐ころと、これらの円錐ころをポケットに収納して保持する保持器とからなり、保持器には、円錐ころの小径端面側で連なる小環状部と、円錐ころの大径端面側で連なる大環状部と、これらの環状部を連結する複数の柱部とからなり、ポケットが、円錐ころの小径側を収納する部分が狭幅側、大径側を収納する部分が広幅側となる台形状に形成されたものが用いられている。   The tapered roller bearing is composed of an inner ring having small and large flanges on both sides of the raceway surface of the outer diameter surface, an outer ring having a raceway surface on the inner diameter surface, and a plurality of rows arranged between the raceways of the inner ring and the outer ring. The tapered rollers and a cage that holds and stores these tapered rollers in a pocket. The cage is linked to a small annular portion that is continuous on the small-diameter end surface side of the tapered roller and a large-diameter end surface side of the tapered roller. A base consisting of a large annular part and a plurality of pillars connecting these annular parts, the pocket is a narrow side where the small diameter side of the tapered roller is accommodated, and a wide side is the part which accommodates the large diameter side What was formed in the shape is used.

自走車両のデファレンシャルやトランスミッション等の動力伝達軸を支持する円錐ころ軸受は、下部が油浴に漬かった状態で使用され、その回転に伴って油浴の油が潤滑油として軸受内部に流入する。このような用途に使用される円錐ころ軸受では、潤滑油が円錐ころの小径側から軸受内部に流入し、保持器よりも外径側から流入する潤滑油は外輪の軌道面に沿って円錐ころの大径側へ通過し、保持器よりも内径側から流入する潤滑油は内輪の軌道面に沿って円錐ころの大径側へ通過する。     Tapered roller bearings that support power transmission shafts such as differentials and transmissions of self-propelled vehicles are used with the lower part immersed in an oil bath, and the oil in the oil bath flows into the bearing as lubricating oil as it rotates. . In the tapered roller bearing used for such applications, the lubricating oil flows into the bearing from the small diameter side of the tapered roller, and the lubricating oil flows from the outer diameter side of the cage along the raceway surface of the outer ring. The lubricating oil that passes to the larger diameter side and flows in from the inner diameter side than the cage passes along the raceway surface of the inner ring to the larger diameter side of the tapered roller.

このように潤滑油が外部から流入する部位に使用される円錐ころ軸受には、保持器のポケットに切欠きを設けて、保持器の外径側と内径側とに分かれて流入する潤滑油がこの切欠きを通過するようにし、軸受内部での潤滑油の流通を向上させるようにしたものがある(特許文献1,2参照)。特許文献1に記載されたものでは、図11(A)に示すように、保持器5のポケット9間の柱部8の中央部に切欠き10dを設け、潤滑油に混入する異物が軸受内部に滞留しないようにしている。また、特許文献2に記載されたものでは、図11(B)に示すように、保持器5のポケット9の軸方向両端の小環状部6と大環状部7に切欠き10eを設け、保持器の外径側から流入する潤滑油が内輪側へ流れやすくなるようにしている。なお、各図中に記入したポケット9の各寸法は、後述するトルク測定試験における比較例に用いたものの値である。
特開平09−32858号公報(第3図) 特開平11−201149号公報(第2図) 特開平09−096352号公報 特開平11−0210765公報 特開2003−343552号公報 特開2003−28165号公報
In such a tapered roller bearing used for a portion where the lubricating oil flows from the outside, a notch is provided in the pocket of the cage, and the lubricating oil flowing into the outer diameter side and the inner diameter side of the cage is separated. There is one that passes through this notch and improves the flow of lubricating oil inside the bearing (see Patent Documents 1 and 2). In what is described in Patent Document 1, as shown in FIG. 11 (A), a notch 10d is provided in the center of the column portion 8 between the pockets 9 of the cage 5, and foreign matter mixed into the lubricating oil is generated inside the bearing. So that it does not stay. Moreover, in what was described in patent document 2, as shown to FIG. 11 (B), the notch 10e is provided in the small annular part 6 and the large annular part 7 of the axial direction both ends of the pocket 9 of the holder | retainer 5, and hold | maintained. The lubricating oil flowing in from the outer diameter side of the vessel is made easier to flow to the inner ring side. In addition, each dimension of the pocket 9 entered in each figure is the value used for the comparative example in the torque measurement test mentioned later.
JP 09-32858 A (FIG. 3) JP-A-11-2011149 (FIG. 2) JP 09-096352 A Japanese Patent Laid-Open No. 11-0210765 JP 2003-343552 A JP 2003-28165 A

上述したように潤滑油が保持器の外径側と内径側とに分かれて軸受内部へ流入する円錐ころ軸受では、保持器の内径側から内輪側へ流入する潤滑油の割合が多くなると、トルク損失が大きくなることが分かった。この理由は、以下のように考えられる。     As described above, in the tapered roller bearing in which the lubricating oil is divided into the outer diameter side and the inner diameter side of the cage and flows into the bearing, if the ratio of the lubricating oil flowing from the inner diameter side of the cage to the inner ring side increases, It turns out that the loss increases. The reason is considered as follows.

すなわち、保持器の外径側から外輪側へ流入する潤滑油は、外輪の内径面には障害物がないので、その軌道面に沿って円錐ころの大径側へスムーズに通過して軸受内部から流出するが、保持器の内径側から内輪側へ流入する潤滑油は、内輪の外径面には大鍔があるので、その軌道面に沿って円錐ころの大径側へ通過したときに大鍔で堰き止められ、軸受内部に滞留しやすくなる。このため、保持器の内径側から内輪側へ流入する潤滑油の割合が多くなると、軸受内部に滞留する潤滑油の量が多くなり、この滞留する潤滑油が軸受回転に対する流動抵抗となってトルク損失が増大するものと考えられる。   That is, the lubricating oil flowing from the outer diameter side of the cage to the outer ring side smoothly passes to the larger diameter side of the tapered roller along the raceway surface because there is no obstacle on the inner diameter surface of the outer ring. The lubricating oil that flows out from the inner diameter side of the cage to the inner ring side has a large flaw on the outer diameter surface of the inner ring, so when it passes along the raceway surface to the larger diameter side of the tapered roller It will be dammed up with a large spear and will easily stay inside the bearing. For this reason, when the ratio of the lubricating oil flowing from the inner diameter side to the inner ring side of the cage increases, the amount of the lubricating oil staying inside the bearing increases, and this staying lubricating oil becomes a flow resistance against the bearing rotation and generates torque. Loss is considered to increase.

したがって、軸受内部に潤滑油が流入する円錐ころ軸受における潤滑油の流動抵抗によるトルク損失を低減させる必要がある。以上が低トルク化のために油の流動抵抗を減少させる方法であるが、大幅な低トルク化を行うためには、ころがり粘性抵抗が低下するように軸受諸元を変更することが必要である。しかしながら、従来の低トルク化手法(特許文献3〜5参照)では、定格荷重を低下させない低トルク化は可能であるが、軸受剛性はいくらか低下する。   Therefore, it is necessary to reduce torque loss due to the flow resistance of the lubricating oil in the tapered roller bearing in which the lubricating oil flows into the bearing. The above is a method for reducing the flow resistance of oil to reduce torque, but in order to significantly reduce torque, it is necessary to change the bearing specifications so that the rolling viscous resistance decreases. . However, in the conventional torque reduction method (see Patent Documents 3 to 5), torque reduction without reducing the rated load is possible, but the bearing rigidity is somewhat reduced.

一方、ころ直径を減少させないでころ本数を増やすために、保持器を外輪内径面に接するまで寄せた円錐ころ軸受がある(特許文献6参照)。この円錐ころ軸受では、保持器の柱部の外径面に引きずりトルクを抑制するため凹所を形成する。しかし、柱部に凹所があると板厚が薄くなって保持器の剛性が低下する。 On the other hand, in order to increase the number of rollers without reducing the roller diameter, there is a tapered roller bearing in which the cage is brought into contact with the inner surface of the outer ring (see Patent Document 6). In this tapered roller bearing, a recess is formed in the outer diameter surface of the column portion of the cage in order to suppress drag torque. However, if there is a recess in the column part, the plate thickness becomes thin and the rigidity of the cage decreases.

本発明の目的は、保持器剛性を低下させることなくころ収容本数を増大可能であって、しかも低トルク化が可能な円錐ころ軸受を提供することにある。   An object of the present invention is to provide a tapered roller bearing that can increase the number of rollers accommodated without lowering the cage rigidity and can reduce torque.

本発明は、ころ本数を減らさず、あるいは増加させつつ、PCDを小さくすることによって、課題を解決したものである。図13は円錐ころ軸受においてころピッチ径(PCD)を変化させた時の剛性比(−●−)およびトルク比(−○−)を表したものである。図13に示すように、PCDを小さくすると軸受のトルクは大幅に低下するが、軸受剛性はあまり低下しないことが、ころの弾性変形量を計算確認した結果として得られた。そこで、ころ本数を減らさないか増加させつつ、PCDを小さくすることによって、剛性を低下させずにトルクを低減させることができる。   The present invention solves the problem by reducing the PCD while reducing or increasing the number of rollers. FIG. 13 shows the rigidity ratio (-●-) and torque ratio (-o-) when the roller pitch diameter (PCD) is changed in the tapered roller bearing. As shown in FIG. 13, when the PCD is reduced, the bearing torque is significantly reduced, but the bearing rigidity is not reduced so much as a result of calculating and confirming the elastic deformation amount of the roller. Therefore, the torque can be reduced without reducing the rigidity by reducing the PCD while decreasing or increasing the number of rollers.

本発明品は、外輪と保持器との接触を回転中のみ避けるような保持器寸法とすることにより、ころ係数γをγ>0.94とすることを可能にした。 すなわち、本発明の円錐ころ軸受は、内輪と、外輪と、内輪と外輪との間に転動自在に配された複数の円錐ころと、円錐ころを円周所定間隔にポケット内で保持する保持器とを備え、保持器が、円錐ころの小端面側で連なる小環状部と、円錐ころの大端面側で連なる大環状部と、これら大小環状部を連結する複数の柱部とからなり、前記隣接する柱部間で、前記ポケットが、円錐ころの小径側を収納する部分が狭幅側、大径側を収納する部分が広幅側となる台形状に形成された円錐ころ軸受において、前記ポケットの狭幅側の柱部に切欠きを設けるとともに、前記保持器の外径を、保持器を半径方向に移動させると保持器外周面が外輪軌道面に当接するが、軸受回転中は保持器中心が軸中心に移動して保持器外周面と外輪軌道面との間にすきまが形成される寸法とし、かつ、ころ係数を0.94以上としたことを特徴とするものである。 The product of the present invention enables the roller coefficient γ to satisfy γ> 0.94 by making the cage dimensions such that contact between the outer ring and the cage is avoided only during rotation. That is, the tapered roller bearing according to the present invention includes an inner ring, an outer ring, a plurality of tapered rollers arranged to roll between the inner ring and the outer ring, and holding the tapered rollers in a pocket at predetermined circumferential intervals. And the cage is composed of a small annular portion that is continuous on the small end surface side of the tapered roller, a large annular portion that is continuous on the large end surface side of the tapered roller, and a plurality of column portions that connect these large and small annular portions, In the tapered roller bearing formed between the adjacent column portions, the pocket is formed in a trapezoidal shape in which the portion storing the small diameter side of the tapered roller is the narrow side, and the portion storing the large diameter side is the wide side, A notch is provided in the column on the narrow side of the pocket, and when the outer diameter of the cage is moved in the radial direction, the outer circumferential surface of the cage comes into contact with the outer ring raceway surface, but is retained during bearing rotation. The center of the cage moves to the center of the shaft and there is a gap between the cage outer peripheral surface and the outer ring raceway surface. And dimension but be formed, and is characterized in that it has a coefficient of 0.94 or more rollers.

ころ係数γ(ころの充填率)は、次式で定義される。
ころ係数γ=(Z・DA)/(π・PCD)
ここで、Z:ころ本数、DA:ころ平均径、PCD:ころピッチ円径。
The roller coefficient γ (filling ratio of the roller) is defined by the following equation.
Roller coefficient γ = (Z · DA) / (π · PCD)
Here, Z: number of rollers, DA: roller average diameter, PCD: roller pitch circle diameter.

本発明の円錐ころ軸受は、保持器の台形状ポケットの狭幅側の柱部に切欠きを設けている。この切欠きによって次のような作用が得られる。すなわち、保持器の内径側から内輪側へ流入した潤滑油を、この切欠きを通して外輪側へ速やかに逃がすことができる。その結果、内輪の軌道面に沿って大鍔に至る潤滑油の量が少なくなり、軸受内部に滞留する潤滑油の量が減少する。したがって、潤滑油の流動抵抗によるトルク損失が低減する。     In the tapered roller bearing of the present invention, a notch is provided in the column portion on the narrow side of the trapezoidal pocket of the cage. The following effects are obtained by this notch. That is, the lubricating oil flowing from the inner diameter side of the cage to the inner ring side can be quickly released to the outer ring side through this notch. As a result, the amount of the lubricating oil that reaches the main shaft along the raceway surface of the inner ring is reduced, and the amount of the lubricating oil remaining in the bearing is reduced. Therefore, torque loss due to the flow resistance of the lubricating oil is reduced.

保持器は鉄板製の他、樹脂製すなわちエンジニアリング・プラスチック製としてもよい。樹脂製保持器は鉄板製に比べ保持器重量が軽く、自己潤滑性があり、摩擦係数が小さいという特徴があるため、軸受内に介在する潤滑油の効果と相俟って、外輪との接触による摩耗の発生を抑えることが可能になる。また、樹脂製保持器は重量が軽く摩擦係数が小さいため、軸受起動時のトルク損失や保持器摩耗の低減に好適である。     The cage may be made of an iron plate or a resin, that is, an engineering plastic. Resin cages are lighter in weight than steel plates, are self-lubricating, and have a low coefficient of friction. Therefore, in combination with the effect of lubricating oil in the bearing, contact with the outer ring It is possible to suppress the occurrence of wear due to. Further, since the resin cage is light and has a small coefficient of friction, it is suitable for reducing torque loss and cage wear at the time of starting the bearing.

請求項2の発明は、請求項1の円錐ころ軸受において、ポケットの狭幅側の小環状部にも切欠きを設けたことを特徴とするものである。このような構成を採用することにより、保持器の内径側から内輪側へ流入する潤滑油をこの切欠きからも外輪側へ逃がしてやることができる。したがって、内輪の軌道面に沿って大鍔に至る潤滑油の量がより少なくなり、潤滑油の流動抵抗によるトルク損失がさらに低減する。     According to a second aspect of the present invention, in the tapered roller bearing of the first aspect, a notch is also provided in the small annular portion on the narrow side of the pocket. By adopting such a configuration, the lubricating oil flowing from the inner diameter side of the cage to the inner ring side can be released from the notch to the outer ring side. Therefore, the amount of the lubricating oil that reaches the main shaft along the raceway surface of the inner ring becomes smaller, and the torque loss due to the flow resistance of the lubricating oil is further reduced.

請求項3の発明は、請求項1または2の円錐ころ軸受において、ポケットの広幅側の少なくとも柱部に切欠きを設けたことを特徴とするものである。このような構成を採用することにより、円錐ころをバランスよく柱部に接触させることができる。     According to a third aspect of the present invention, in the tapered roller bearing according to the first or second aspect, a notch is provided in at least the column portion on the wide side of the pocket. By adopting such a configuration, the tapered roller can be brought into contact with the column portion in a balanced manner.

請求項4の発明は、請求項3の円錐ころ軸受において、ポケットの狭幅側に設けた切欠きの合計面積を、ポケットの広幅側に設けた切欠きの合計面積よりも広くしたことを特徴とするものである。このような構成を採用することにより、内輪の軌道面に沿って大鍔に至る潤滑油の量をより少なくして、潤滑油の流動抵抗によるトルク損失をさらに低減させることができる。     According to a fourth aspect of the present invention, in the tapered roller bearing of the third aspect, the total area of the notches provided on the narrow side of the pocket is made wider than the total area of the notches provided on the wide side of the pocket. It is what. By adopting such a configuration, it is possible to further reduce the torque loss due to the flow resistance of the lubricating oil by reducing the amount of the lubricating oil that reaches the main shaft along the raceway surface of the inner ring.

請求項5の発明は、請求項1ないし4のいずれかの円錐ころ軸受において、保持器の小環状部の軸方向外側に、内輪の小鍔の外径面に対向させた径方向内向きのつばを設け、前記つばの内径面と内輪の小鍔の外径面との間のすきまの上限を小鍔の外径寸法の2.0%としたことを特徴とするものである。このような構成を採用することにより、保持器の内径側から内輪側へ流入する潤滑油の量を少なくし、潤滑油の流動抵抗によるトルク損失をより低減させることができる。     According to a fifth aspect of the present invention, in the tapered roller bearing according to any one of the first to fourth aspects, the radially inward facing the outer diameter surface of the small collar of the inner ring on the axially outer side of the small annular portion of the cage. A collar is provided, and the upper limit of the clearance between the inner diameter surface of the collar and the outer diameter surface of the inner ring is made 2.0% of the outer diameter of the gavel. By adopting such a configuration, the amount of lubricating oil flowing from the inner diameter side of the cage to the inner ring side can be reduced, and torque loss due to the flow resistance of the lubricating oil can be further reduced.

請求項6の発明は、請求項1ないし5のいずれかの円錐ころ軸受において、少なくとも円錐ころの表面に、微小凹形形状のくぼみをランダムに無数に設け、このくぼみを設けた表面の面粗さパラメータRyniを0.4μm≦Ryni≦1.0μmとし、かつ、Sk値を−1.6以下としたことを特徴とするものである。このような構成を採用することにより、円錐ころの表面に満遍なく潤滑油を保持させて、軸受内部に滞留する潤滑油の量を減らしても、円錐ころと内外輪との接触部を十分に潤滑することができる。     According to a sixth aspect of the present invention, in the tapered roller bearing according to any one of the first to fifth aspects, an infinite number of minute concave concaves are provided at least on the surface of the tapered roller, and the surface roughness of the surface provided with the concaves is provided. The parameter Ryni is 0.4 μm ≦ Ryni ≦ 1.0 μm, and the Sk value is −1.6 or less. By adopting such a configuration, the contact between the tapered roller and the inner and outer rings can be sufficiently lubricated even if the amount of lubricating oil staying inside the bearing is reduced by holding the lubricating oil evenly on the surface of the tapered roller. can do.

パラメータRyniは、基準長毎最大高さの平均値、すなわち、粗さ曲線からその平均線の方向に基準長さだけ抜き取り、この抜き取り部分の山頂線と谷底線との間隔を粗さ曲線の縦倍率の方向に測定した値である(ISO 4287:1997)。また、Sk値は粗さ曲線のひずみ度、すなわち、粗さの凹凸分布の非対称性を表す値であり(ISO 4287:1997)、ガウス分布のように対称な分布ではSk値は0に近くなり、凹凸の凸部を削除した場合は負の値、逆に凹部を削除した場合は正の値となる。Sk値のコントロールは、バレル研磨機の回転速度、加工時間、ワーク投入量、研磨チップの種類と大きさ等を選ぶことにより行うことができ、Sk値を−1.6以下とすることにより、無数の微小凹形形状のくぼみに満遍なく潤滑油を保持することができる。   The parameter Ryni is the average value of the maximum height for each reference length, that is, the reference length is extracted from the roughness curve in the direction of the average line, and the interval between the peak line and the valley bottom line of this extracted part is set to the vertical line of the roughness curve. It is a value measured in the direction of magnification (ISO 4287: 1997). The Sk value is a value representing the degree of distortion of the roughness curve, that is, the asymmetry of the roughness unevenness distribution (ISO 4287: 1997), and the Sk value is close to 0 in a symmetric distribution such as a Gaussian distribution. When the concave and convex portions are deleted, a negative value is obtained. Conversely, when the concave portions are deleted, a positive value is obtained. The Sk value can be controlled by selecting the rotational speed of the barrel polishing machine, the processing time, the workpiece input amount, the type and size of the polishing tip, etc., and by setting the Sk value to −1.6 or less, Lubricating oil can be held evenly in innumerable minute concave recesses.

上述した各円錐ころ軸受は、自走車両の動力伝達軸を支持するものに好適である(請求項7)。   Each of the tapered roller bearings described above is suitable for supporting a power transmission shaft of a self-propelled vehicle.

本発明によれば、軸受剛性を低下させることなく、低トルク化を実現することができる。すなわち、円すいころ軸受のころ係数γをγ>0.94にすることにより、軌道面の最大面圧を低下させることができるため、過酷潤滑条件下での極短寿命での表面起点剥離を防止することができる。また、保持器の台形状ポケットの狭幅側の柱部に外径側から内径側まで切り通した切欠きを設けることにより、保持器の内径側から内輪側へ流入した潤滑油を、この切欠きを通して外輪側へ速やかに逃がすことができるため、内輪の軌道面に沿って大鍔に至る潤滑油の量が少なくなり、軸受内部に滞留する潤滑油の量が減少して、潤滑油の流動抵抗によるトルク損失が低減する。   According to the present invention, it is possible to realize a reduction in torque without reducing the bearing rigidity. In other words, by setting the roller coefficient γ of the tapered roller bearing to γ> 0.94, the maximum surface pressure of the raceway surface can be reduced, thus preventing surface-origin separation with an extremely short life under severe lubrication conditions. can do. In addition, by providing a notch cut from the outer diameter side to the inner diameter side in the narrow column of the trapezoidal pocket of the cage, the lubricating oil flowing from the inner diameter side to the inner ring side of the cage is removed. Through the outer ring, the amount of lubricating oil that reaches the main shaft along the raceway surface of the inner ring is reduced, and the amount of lubricating oil staying inside the bearing is reduced. Torque loss due to is reduced.

以下、図面に従って本発明の実施の形態を説明する。図1(A)(B)に示す実施の形態の円錐ころ軸受1は、内輪2と、外輪3と、円錐ころ4と、保持器5とで構成されている。内輪2は外周に円錐状の軌道面2aを有し、外輪3は内周に円錐状の軌道面3aを有する。複数の円錐ころ4が、内輪2の軌道面2aと外輪3の軌道面3aとの間に転動自在に介在させてある。円錐ころ4は保持器5に形成されたポケット内に収容されている。各円錐ころ4は、内輪2の軌道面2aの両側に設けた小鍔2bと大鍔2cとで軸方向への移動を規制されている。   Embodiments of the present invention will be described below with reference to the drawings. A tapered roller bearing 1 according to the embodiment shown in FIGS. 1A and 1B includes an inner ring 2, an outer ring 3, a tapered roller 4, and a cage 5. The inner ring 2 has a conical track surface 2a on the outer periphery, and the outer ring 3 has a conical track surface 3a on the inner periphery. A plurality of tapered rollers 4 are interposed between the raceway surface 2a of the inner ring 2 and the raceway surface 3a of the outer ring 3 so as to be freely rollable. The tapered roller 4 is accommodated in a pocket formed in the cage 5. Each tapered roller 4 is restricted from moving in the axial direction by a small flange 2b and a large flange 2c provided on both sides of the raceway surface 2a of the inner ring 2.

保持器5は、図1(B)に示すように、円錐ころ4の小端面側で連なる小環状部6と、円錐ころ4の大端面側で連なる大環状部7と、これらの小環状部6と大環状部7を連結する複数の柱部8とを含んでいる。そして、図2に示すように、隣り合った柱部8間にポケット9が形成される。保持器5のポケット9は台形状で、円錐ころ4の小径側を収納する部分が狭幅側、大径側を収納する部分が広幅側となる。ポケット9の狭幅側と広幅側には、それぞれ両側の柱部8に2つずつ、外径側から内径側まで切り通した切欠き10a,10bが設けてある。各切欠き10a,10bの寸法は、いずれも深さ1.0mm、幅4.6mmとされている。なお、図面に例示した切欠き10a,10bは、保持器5の半径方向に切り通した溝の形態をしているが、保持器5の内径側と外径側を連絡して潤滑油の円滑な通過を許容することができる限り、形状や寸法は任意である。     As shown in FIG. 1B, the cage 5 includes a small annular portion 6 that is continuous on the small end face side of the tapered roller 4, a large annular portion 7 that is continuous on the large end face side of the tapered roller 4, and these small annular portions. 6 and a plurality of pillars 8 that connect the macro-annular part 7. Then, as shown in FIG. 2, a pocket 9 is formed between the adjacent column portions 8. The pocket 9 of the cage 5 has a trapezoidal shape, and the portion that stores the small diameter side of the tapered roller 4 is the narrow side, and the portion that stores the large diameter side is the wide side. On the narrow side and wide side of the pocket 9, two notches 10 a and 10 b that are cut from the outer diameter side to the inner diameter side are provided in each of the column portions 8 on both sides. Each notch 10a, 10b has a depth of 1.0 mm and a width of 4.6 mm. The notches 10a and 10b illustrated in the drawings are in the form of grooves cut through in the radial direction of the cage 5, but the inner diameter side and the outer diameter side of the cage 5 are connected to make the lubricating oil smooth. As long as the passage can be allowed, the shape and dimensions are arbitrary.

保持器5は、例えばPPS、PEEK、PA、PPA、PAI等のスーパーエンプラで一体成形される。保持器に、機械的強度、耐油性および耐熱性に優れたエンジニアリング・プラスチックを使用することにより、鉄板製保持器に比べ、保持器重量が軽く、自己潤滑性があり、摩擦係数が小さいという特徴があるため、軸受内に介在する潤滑油の効果と相俟って、外輪との接触による摩耗の発生を抑えることが可能になる。また、これらの樹脂は鋼板と比べると重量が軽く摩擦係数が小さいため、軸受起動時のトルク損失や保持器摩耗の低減に好適である。エンジニアリング・プラスチックは、汎用エンジニアリング・プラスチックとスーパー・エンジニアリング・プラスチックを含む。なお、保持器材料の例としてPPS、PEEK、PA、PPA、PAI等のスーパーエンプラを挙げたが、必要に応じて、強度増強のため、これら樹脂材料またはその他のエンジニアリング・プラスチックに、ガラス繊維または炭素繊維などを配合したものを使用してもよい。   The cage 5 is integrally formed with a super engineering plastic such as PPS, PEEK, PA, PPA, or PAI. By using engineering plastics with excellent mechanical strength, oil resistance and heat resistance for the cage, the cage weight is lighter, self-lubricating, and the coefficient of friction is smaller than that of steel plate cages. Therefore, in combination with the effect of the lubricating oil present in the bearing, it becomes possible to suppress the occurrence of wear due to contact with the outer ring. In addition, these resins are lighter and have a smaller coefficient of friction than steel plates, and are therefore suitable for reducing torque loss and cage wear at the start of the bearing. Engineering plastics include general purpose engineering plastics and super engineering plastics. Although examples of cage materials include super engineering plastics such as PPS, PEEK, PA, PPA, PAI, etc., if necessary, these resin materials or other engineering plastics may be made of glass fiber or What mix | blended carbon fiber etc. may be used.

保持器5の柱部8の左右両側面は、図1(A)のように、円錐ころ4を押える柱面5aを構成する。1つの円錐ころ4を押える左右の柱面5aが成す窓角θは、例えば25°〜50°である。本発明の円錐ころ軸受の保持器直径は、図3(B)のように、保持器5を軸方向小径側に移動させ、次に図3(A)のように径方向下側に移動させると、外輪3と保持器5は接触するが、軸受が回転し図4(C)のように保持器5がセンタリングされると、保持器5と外輪3が周方向全周で所定隙間を明けて接触しないような寸法に設定される。すなわち、保持器5が軸中心に配置され、図3(B)のように保持器5が小径側に寄った状態では保持器5と外輪3との間にすきまができるが、保持器5を軸中心から径方向に移動させると外輪3と保持器5が接触する寸法に設定される。この事により、運転初期には外輪3と保持器5は接触するが、運転中は非接触となることから、接触による引きずりトルクの増大や摩耗を抑制することができる。なお、鉄板製保持器の場合は底広げや加締め作業が必要であったが、樹脂製保持器の場合は不要となるため、発明品に必要な寸法精度を確保することが容易である。ここで「底広げ」とは、ころを組込んだ保持器5を内輪に組付ける時、ころが内輪小鍔を乗り越えるように保持器5小径側の柱部の径を大きく拡げることをいう。「加締め作業」とは、前述のように大きく拡げた保持器5小径部の柱部を外側から型で押して元に戻すことをいう。     The left and right side surfaces of the column portion 8 of the cage 5 constitute a column surface 5a for pressing the tapered roller 4 as shown in FIG. The window angle θ formed by the left and right column surfaces 5a for pressing one tapered roller 4 is, for example, 25 ° to 50 °. The diameter of the cage of the tapered roller bearing of the present invention is such that the cage 5 is moved to the axially smaller diameter side as shown in FIG. 3 (B) and then moved downward in the radial direction as shown in FIG. 3 (A). The outer ring 3 and the cage 5 come into contact with each other. However, when the bearing rotates and the cage 5 is centered as shown in FIG. 4C, the cage 5 and the outer ring 3 leave a predetermined gap in the entire circumference. The dimensions are set so that they do not touch each other. That is, when the cage 5 is arranged at the center of the shaft and the cage 5 is close to the small diameter side as shown in FIG. 3 (B), there is a gap between the cage 5 and the outer ring 3. When it is moved in the radial direction from the shaft center, the dimension is set such that the outer ring 3 and the cage 5 come into contact with each other. As a result, the outer ring 3 and the cage 5 are in contact with each other in the initial stage of operation, but are not in contact with each other during operation, so that an increase in drag torque and wear due to contact can be suppressed. In the case of a steel plate cage, the bottom expansion and caulking work is necessary. However, in the case of a resin cage, it is not necessary, so it is easy to ensure the dimensional accuracy required for the invention. Here, “bottom opening” means that when the cage 5 incorporating the roller is assembled to the inner ring, the diameter of the pillar portion on the smaller diameter side of the cage 5 is greatly expanded so that the roller gets over the inner ring gavel. The “caulking work” means that the pillar portion of the small diameter portion of the cage 5 that has been greatly expanded as described above is pushed from the outside with a mold and returned to its original state.

図5および図6に保持器5の切欠きの変形例を示す。図5に示す変形例は、ポケット9の狭幅側の小環状部6にも切欠き10cを設けたものである。そして、狭幅側の3つの切欠き10a,10cの合計面積が、広幅側の2つの切欠き10bの合計面積よりも広くなっている。なお、切欠き10cは深さ1.0mm、幅5.7mmとしてある。     5 and 6 show a modified example of the notch of the cage 5. In the modification shown in FIG. 5, a notch 10 c is also provided in the small annular portion 6 on the narrow side of the pocket 9. The total area of the three notches 10a and 10c on the narrow side is wider than the total area of the two notches 10b on the wide side. The notch 10c has a depth of 1.0 mm and a width of 5.7 mm.

図6に示す切欠きの変形例は、狭幅側の柱部8の各切欠き10aの深さが1.5mmと広幅側の柱部8の各切欠き10bよりも深く、狭幅側の各切欠き10aの合計面積が、広幅側の各切欠き10bの合計面積よりも広くなっている。     In the modification of the notch shown in FIG. 6, the depth of each notch 10a of the narrow column portion 8 is 1.5 mm, which is deeper than each notch 10b of the wide column portion 8, and The total area of each notch 10a is wider than the total area of each notch 10b on the wide side.

図7に示すように、保持器5の小環状部6の軸方向外側には、内輪2の小鍔2bの外径面に対向させた径方向内向きのつば11が設けてあり、このつば11の内径面と内輪2の小鍔2bの外径面との間のすきまδは、小鍔2bの外径寸法の2.0%以下に狭く設定してある。     As shown in FIG. 7, a radially inward flange 11 is provided on the outer side in the axial direction of the small annular portion 6 of the cage 5 so as to face the outer diameter surface of the small collar 2b of the inner ring 2. The clearance δ between the inner diameter surface of 11 and the outer diameter surface of the small collar 2b of the inner ring 2 is set narrowly to 2.0% or less of the outer diameter dimension of the small collar 2b.

また、図示は省略するが、円錐ころ4の全表面には微小凹形形状のくぼみがランダムに無数に設けてある。このくぼみを設けた表面は、面粗さパラメータRyniが0.4μm≦Ryni≦1.0μm、かつ、Sk値が−1.6以下としてある。     Although not shown in the drawings, the entire surface of the tapered roller 4 is provided with an infinite number of minute concave recesses. The surface provided with the indentation has a surface roughness parameter Ryni of 0.4 μm ≦ Ryni ≦ 1.0 μm and a Sk value of −1.6 or less.

図8は、上述の円錐ころ軸受を使用し得る自動車のデファレンシャルの構成を例示したものである。このデファレンシャルは、プロペラシャフト(図示省略)に連結され、デファレンシャルケース21内に挿入したドライブピニオン22が差動歯車ケース23に取り付けたリングギヤ24とかみ合い、差動歯車ケース23の内部に取り付けたピニオンギヤ25が、差動歯車ケース23に左右から挿入されるドライブシャフト(図示省略)と結合するサイドギヤ26とかみ合って、エンジンの駆動力をプロペラシャフトから左右のドライブシャフトに伝達するようになっている。このデファレンシャルでは、動力伝達軸であるドライブピニオン22と差動歯車ケース23が、それぞれ一対の円錐ころ軸受1a,1bで支持してある。     FIG. 8 exemplifies the configuration of a vehicle differential that can use the above-described tapered roller bearing. This differential is connected to a propeller shaft (not shown), and a drive pinion 22 inserted into the differential case 21 meshes with a ring gear 24 attached to the differential gear case 23, and a pinion gear 25 attached to the inside of the differential gear case 23. However, the drive gear of the engine is transmitted from the propeller shaft to the left and right drive shafts by meshing with the side gear 26 coupled to the drive shaft (not shown) inserted into the differential gear case 23 from the left and right. In this differential, a drive pinion 22 that is a power transmission shaft and a differential gear case 23 are supported by a pair of tapered roller bearings 1a and 1b, respectively.

デファレンシャルケース21はシール部材27a,27b,27cで密封され、内部にており潤滑油が貯留される。各円錐ころ軸受1a,1bはこの潤滑油の油浴に下部が漬かった状態で回転する。     The differential case 21 is sealed with seal members 27a, 27b, and 27c, and the lubricating oil is stored inside. Each tapered roller bearing 1a, 1b rotates with its lower part immersed in this lubricating oil bath.

円錐ころ軸受1(1a,1b)は以上のように構成されているため、各円錐ころ軸受1a,1bが高速で回転してその下部が油浴に漬かると、図7に矢印で示すように、油浴の潤滑油が円錐ころ4の小径側から保持器5の外径側と内径側とに分かれて軸受内部へ流入し、保持器5の外径側から外輪3へ流入した潤滑油は、外輪3の軌道面3aに沿って円錐ころ4の大径側へ通過して軸受内部から流出する。一方、保持器5の内径側から内輪2側へ流入する潤滑油は、保持器5の外径側から流入する潤滑油よりも遥かに少なく、かつ、このすきまδから流入する潤滑油の大半は、ポケット9の狭幅側の柱部8に設けた切欠き10aを通過して、保持器5の外径側へ移動する。したがって、そのまま内輪2の軌道面2aに沿って大鍔2cに至る潤滑油の量は非常に少なくなり、軸受内部に滞留する潤滑油の量を減らすことができる。     Since the tapered roller bearings 1 (1a, 1b) are configured as described above, when the tapered roller bearings 1a, 1b rotate at high speed and the lower part is immersed in an oil bath, as shown by arrows in FIG. The lubricating oil in the oil bath is divided into the outer diameter side and the inner diameter side of the cage 5 from the small diameter side of the tapered roller 4 and flows into the bearing, and the lubricating oil that flows into the outer ring 3 from the outer diameter side of the cage 5 is Then, it passes along the raceway surface 3a of the outer ring 3 to the large diameter side of the tapered roller 4 and flows out of the bearing. On the other hand, the lubricating oil flowing from the inner diameter side of the cage 5 to the inner ring 2 side is far less than the lubricating oil flowing from the outer diameter side of the cage 5, and most of the lubricating oil flowing from this clearance δ is Then, it passes through the notch 10 a provided in the column portion 8 on the narrow side of the pocket 9 and moves to the outer diameter side of the cage 5. Therefore, the amount of the lubricating oil that reaches the large collar 2c along the raceway surface 2a of the inner ring 2 becomes very small, and the amount of the lubricating oil staying inside the bearing can be reduced.

図9は、上述の円錐ころ軸受を使用し得る自動車のトランスミッションの構成を例示したものである。このトランスミッションは同期噛合式のもので、同図で左方向がエンジン側、右方向が駆動車輪側である。メインシャフト41とメインドライブギヤ42との間に円錐ころ軸受43が介装される。この例では、メインドライブギヤ42の内周に円錐ころ軸受43の外輪軌道面が直接形成されている。メインドライブギヤ42は、円錐ころ軸受44でケーシング45に対して回転自在に支持される。メインドライブギヤ42にクラッチギヤ46が係合連結され、クラッチギヤ46に近接してシンクロ機構47が配設される。   FIG. 9 exemplifies the configuration of an automobile transmission that can use the tapered roller bearing described above. This transmission is of a synchronous mesh type, and in the figure the left direction is the engine side and the right direction is the drive wheel side. A tapered roller bearing 43 is interposed between the main shaft 41 and the main drive gear 42. In this example, the outer ring raceway surface of the tapered roller bearing 43 is directly formed on the inner periphery of the main drive gear 42. The main drive gear 42 is rotatably supported with respect to the casing 45 by a tapered roller bearing 44. A clutch gear 46 is engaged and connected to the main drive gear 42, and a synchronization mechanism 47 is disposed in the vicinity of the clutch gear 46.

シンクロ機構47は、セレクタ(図示省略)の作動によって軸方向(図9で左右方向)に移動するスリーブ48と、スリーブ48の内周に軸方向移動自在に装着されたシンクロナイザーキー49と、メインシャフト41の外周に係合連結されたハブ50と、クラッチギヤ46の外周(コーン部)に摺動自在に装着されたシンクロナイザーリング51と、シンクロナイザーキー49をスリーブ48の内周に弾性的に押圧する押えピン52及びスプリング53とを備えている。   The synchronizer 47 includes a sleeve 48 that moves in the axial direction (left and right in FIG. 9) by the operation of a selector (not shown), a synchronizer key 49 that is mounted on the inner periphery of the sleeve 48 so as to be axially movable, A hub 50 engaged and connected to the outer periphery of the shaft 41, a synchronizer ring 51 slidably mounted on the outer periphery (cone portion) of the clutch gear 46, and a synchronizer key 49 are elastically attached to the inner periphery of the sleeve 48. A pressing pin 52 and a spring 53 are provided.

図9に示す状態では、スリーブ48及びシンクロナイザーキー49が押えピン52によって中立位置に保持されている。この時、メインドライブギヤ42はメインシャフト41に対して空転する。一方、セレクタの作動により、スリーブ48が同図に示す状態から例えば軸方向左側に移動すると、スリーブ48に従動してシンクロナイザーキー49が軸方向左側に移動し、シンクロナイザーリング51をクラッチギヤ46のコーン部の傾斜面に押し付ける。これにより、クラッチギヤ46の回転速度が落ち、逆にシンクロ機構47側の回転速度が高められる。そして、両者の回転速度が同期した頃、スリーブ48がさらに軸方向左側に移動して、クラッチギヤ46とかみ合い、メインシャフト41とメインドライブギヤ42との間がシンクロ機構47を介して連結される。これにより、メインシャフト41とメインドライブギヤ42とが同期回転する。   In the state shown in FIG. 9, the sleeve 48 and the synchronizer key 49 are held in the neutral position by the presser pin 52. At this time, the main drive gear 42 idles with respect to the main shaft 41. On the other hand, when the sleeve 48 is moved to the left side in the axial direction, for example, by the operation of the selector, the synchronizer key 49 is moved to the left side in the axial direction following the sleeve 48, and the synchronizer ring 51 is moved to the clutch gear 46. Press against the inclined surface of the cone. As a result, the rotational speed of the clutch gear 46 decreases, and conversely, the rotational speed on the synchro mechanism 47 side is increased. When the rotational speeds of the two are synchronized, the sleeve 48 further moves to the left in the axial direction, engages with the clutch gear 46, and the main shaft 41 and the main drive gear 42 are connected via the sync mechanism 47. . Thereby, the main shaft 41 and the main drive gear 42 rotate synchronously.

実施例として、図2に示した保持器を用いた円すいころ軸受(実施例1)と、図5に示した保持器を用いた円すいころ軸受(実施例2)を用意した。また、比較例として、ポケットに切欠きのない保持器を用いた円すいころ軸受(比較例1)と、図11(A)、(B)に示した保持器を用いた円すいころ軸受(比較例2,3)を用意した。なお、各円すいころ軸受は、寸法が外径100mm、内径45mm、幅27.25mmであり、ポケットの切欠き以外の部分は同じである。   As examples, a tapered roller bearing (Example 1) using the cage shown in FIG. 2 and a tapered roller bearing (Example 2) using the cage shown in FIG. 5 were prepared. Moreover, as a comparative example, a tapered roller bearing (Comparative Example 1) using a cage without a notch in the pocket and a tapered roller bearing (Comparative Example) using the cage shown in FIGS. 11 (A) and 11 (B). 2, 3) were prepared. Each tapered roller bearing has an outer diameter of 100 mm, an inner diameter of 45 mm, and a width of 27.25 mm, and the portions other than the pocket notch are the same.

実施例と比較例の円すいころ軸受について、縦型トルク試験機を用いたトルク測定試験を行った。試験条件は以下のとおりである。
アキシアル荷重:300kgf
回転速度:300〜2000rpm(100rpmピッチ)
潤滑条件:油浴潤滑(潤滑油:75W−90)
About the tapered roller bearing of an Example and a comparative example, the torque measurement test using the vertical torque tester was done. The test conditions are as follows.
Axial load: 300kgf
Rotational speed: 300-2000 rpm (100 rpm pitch)
Lubrication condition: oil bath lubrication (lubricating oil: 75W-90)

図10に試験結果を示す。同図のグラフの縦軸は、ポケットに切欠きのない保持器を用いた比較例1のトルクに対するトルク低減率を表す。ポケットの柱部中央部に切欠きを設けた比較例2や、ポケットの小環状部と大環状部に切欠きを設けた比較例3も、トルク低減効果が認められるが、ポケットの狭幅部側の柱部に切欠きを設けた実施例1は、これらの比較例よりも優れたトルク低減効果が認められ、狭幅側の小環状部にも切欠きを設け、狭幅側の切欠きの合計面積を広幅側のそれよりも広くした実施例2は、さらに優れたトルク低減効果が認められる。   FIG. 10 shows the test results. The vertical axis of the graph in the figure represents the torque reduction rate with respect to the torque of Comparative Example 1 using a cage with no notch in the pocket. Although the comparative example 2 which provided the notch in the center part of the pocket | column part of a pocket and the comparative example 3 which provided the notch in the small annular part and the large annular part of a pocket also show a torque reduction effect, the narrow part of a pocket In Example 1 in which a notch is provided in the column on the side, a torque reduction effect superior to those of the comparative examples is recognized, and a notch on the narrow side is provided with a notch in the small annular portion on the narrow side. In Example 2 in which the total area of these is wider than that on the wide side, a further excellent torque reduction effect is recognized.

また、試験の最高回転速度である2000rpmにおけるトルク低減率は、実施例1が9.5%、実施例2が11.5%であり、デファレンシャルやトランスミッション等における高速回転での使用条件でも優れたトルク低減効果を得ることができる。なお、比較例2と比較例3の回転速度2000rpmにおけるトルク低減率は、それぞれ8.0%と6.5%である。   In addition, the torque reduction rate at 2000 rpm, which is the maximum rotation speed of the test, was 9.5% in Example 1 and 11.5% in Example 2, which was excellent even under high-speed rotation conditions such as in differentials and transmissions. A torque reduction effect can be obtained. In addition, the torque reduction rate in the rotational speed 2000rpm of the comparative example 2 and the comparative example 3 is 8.0% and 6.5%, respectively.

(A)は本発明の実施の形態を示す円錐ころ軸受の横断面図、(B)は同軸受の縦断面図。(A) is a cross-sectional view of a tapered roller bearing showing an embodiment of the present invention, (B) is a vertical cross-sectional view of the bearing. 図1の円錐ころ軸受における保持器の展開平面図。The expansion | deployment top view of the holder | retainer in the tapered roller bearing of FIG. (A)は軸方向移動前の保持器の断面図、(B)は移動後の保持器の断面図。(A) is sectional drawing of the holder | retainer before an axial direction movement, (B) is sectional drawing of the holder | retainer after a movement. (A)は静止時の円錐ころ軸受の保持器側面図、(B)は回転初期の円錐ころ軸受の保持器側面図、(C)回転中の円錐ころ軸受の保持器側面図。(A) Side view of cage of tapered roller bearing at rest, (B) Side view of cage of tapered roller bearing in initial rotation, (C) Side view of cage of tapered roller bearing during rotation. 保持器の変形例を示す図2と類似の展開平面図。The expansion | deployment top view similar to FIG. 2 which shows the modification of a holder | retainer. 保持器の別の変形例を示す図2と類似の展開平面図。The expansion | deployment top view similar to FIG. 2 which shows another modification of a holder | retainer. 図1(B)の部分拡大図。The elements on larger scale of FIG. 図1の円錐ころ軸受を使用したデファレンシャルの断面図。Sectional drawing of the differential which uses the tapered roller bearing of FIG. 一般的な自動車トランスミッションの断面図。A sectional view of a general automobile transmission. トルク測定試験の結果を示すグラフ。The graph which shows the result of a torque measurement test. (A),(B)は、それぞれ従来の技術を示す保持器の展開平面図。(A) and (B) are the expansion | deployment top views of the holder | retainer which respectively show the prior art. ピッチ径比に対する、トルク比と剛性比の相関グラフ図。The correlation graph figure of torque ratio and rigidity ratio with respect to pitch diameter ratio.

符号の説明Explanation of symbols

1,1a,1b 軸受
2 内輪
2a 軌道面
2b 小鍔
2c 大鍔
3 外輪
3a 軌道面
4 円錐ころ
5 保持器
5a 柱面
6 小環状部
7 大環状部
8 柱部
9 ポケット
10a 〜10e 切欠き
11 つば
21 デファレンシャルケース
22 ドライブピニオン
23 差動歯車ケース
24 リングギヤ
25 ピニオンギヤ
26 サイドギヤ
27a,27b,27c シール部材
41 メインシャフト
42 メインドライブギヤ
43、44 軸受
45 ケーシング
46 クラッチギヤ
47 シンクロ機構
48 スリーブ
49 シンクロナイザーキー
50 ハブ
51 シンクロナイザーリング
52 押えピン
53 スプリング
δ すきま
1, 1a, 1b Bearing 2 Inner ring 2a Raceway surface 2b Small flange 2c Large collar 3 Outer ring 3a Raceway surface 4 Tapered roller 5 Cage 5a Column surface 6 Small ring portion 7 Large ring portion 8 Column portion 9 Pockets 10a to 10e Notch 11 Collar 21 Differential case 22 Drive pinion 23 Differential gear case 24 Ring gear 25 Pinion gear 26 Side gear 27a, 27b, 27c Seal member 41 Main shaft 42 Main drive gear 43, 44 Bearing 45 Casing 46 Clutch gear 47 Sync mechanism 48 Sleeve 49 Synchronizer key 50 Hub 51 Synchronizer ring 52 Presser pin 53 Spring δ Clearance

Claims (7)

内輪と、外輪と、内輪と外輪との間に転動自在に配された複数の円錐ころと、円錐ころを円周所定間隔にポケット内で保持する保持器とを備え、保持器が、円錐ころの小端面側で連なる小環状部と、円錐ころの大端面側で連なる大環状部と、これら大小環状部を連結する複数の柱部とからなり、前記隣接する柱部間で、前記ポケットが、円錐ころの小径側を収納する部分が狭幅側、大径側を収納する部分が広幅側となる台形状に形成された円錐ころ軸受において、
前記ポケットの狭幅側の柱部に切欠きを設けるとともに、前記保持器の外径を、保持器を半径方向に移動させると保持器外周面が外輪軌道面に当接するが、軸受回転中は保持器中心が軸中心に移動して保持器外周面と外輪軌道面との間にすきまが形成される寸法とし、かつ、ころ係数を0.94以上とした円錐ころ軸受。
An inner ring, an outer ring, a plurality of tapered rollers arranged to roll between the inner ring and the outer ring, and a cage that holds the tapered rollers in a pocket at predetermined circumferential intervals. A small annular portion continuous on the small end surface side of the roller, a large annular portion continuous on the large end surface side of the tapered roller, and a plurality of column portions connecting the large and small annular portions, and the pockets between the adjacent column portions However, in the tapered roller bearing formed in a trapezoidal shape in which the portion storing the small diameter side of the tapered roller is the narrow side and the portion storing the large diameter side is the wide side,
While providing a notch in the column portion on the narrow side of the pocket and moving the cage in the radial direction, the cage outer peripheral surface comes into contact with the outer ring raceway surface. A tapered roller bearing in which the cage center moves to the shaft center so that a clearance is formed between the cage outer peripheral surface and the outer ring raceway surface, and the roller coefficient is 0.94 or more.
前記台形状ポケットの狭幅側の小環状部にも切欠きを設けた請求項1の円錐ころ軸受。   The tapered roller bearing according to claim 1, wherein a notch is provided also in a small annular portion on a narrow side of the trapezoidal pocket. 前記台形状ポケットの広幅側の少なくとも柱部に切欠きを設けた請求項1または2の円錐ころ軸受。   The tapered roller bearing according to claim 1, wherein a notch is provided in at least a column part on the wide side of the trapezoidal pocket. 前記台形状ポケットの狭幅側に設けた切欠きの合計面積を、前記台形状ポケットの広幅側に設けた切欠きの合計面積よりも広くした請求項3の円錐ころ軸受。   The tapered roller bearing according to claim 3, wherein a total area of notches provided on the narrow side of the trapezoidal pocket is wider than a total area of notches provided on the wide side of the trapezoidal pocket. 前記保持器の小環状部の軸方向外側に、前記内輪の小鍔の外径面に対向させた径方向内向きの鍔を設け、この対向させた小環状部の鍔の内径面と前記内輪の小鍔の外径面との隙間を、前記内輪の小鍔の外径寸法の2.0%以下とした請求項1乃至4のいずれかの円錐ころ軸受。   A radially inward flange opposite to the outer diameter surface of the small ring of the inner ring is provided on the outer side in the axial direction of the small annular portion of the cage, and the inner diameter surface of the flange of the small annular portion opposed to the inner ring The tapered roller bearing according to any one of claims 1 to 4, wherein a clearance with the outer diameter surface of the small collar is 2.0% or less of an outer diameter dimension of the small collar of the inner ring. 少なくとも前記円錐ころの表面に、微小凹形形状のくぼみをランダムに無数に設け、このくぼみを設けた表面の面粗さパラメータRyniを0.4μm≦Ryni≦1.0μmとし、かつ、Sk値を−1.6以下とした請求項1乃至5のいずれかの円錐ころ軸受。   At least the surface of the tapered roller is provided with an infinite number of minute concave recesses, the surface roughness parameter Ryni of the surface provided with the recesses is 0.4 μm ≦ Ryni ≦ 1.0 μm, and the Sk value is The tapered roller bearing according to claim 1, which is −1.6 or less. 前記円錐ころ軸受が、自走車両の動力伝達軸を支持するものである請求項1乃至6のいずれかの円錐ころ軸受。   The tapered roller bearing according to claim 1, wherein the tapered roller bearing supports a power transmission shaft of a self-propelled vehicle.
JP2005295369A 2005-09-16 2005-10-07 Tapered roller bearings Active JP4975294B2 (en)

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PCT/JP2006/318353 WO2007032470A1 (en) 2005-09-16 2006-09-15 Conical roller bearing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2884123A1 (en) * 2013-12-16 2015-06-17 Jtekt Corporation Tapered roller bearing and power transmission device

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JPS5593727U (en) * 1978-12-22 1980-06-28
JPH0932858A (en) * 1995-07-18 1997-02-04 Koyo Seiko Co Ltd Conical roller bearing
JPH11201149A (en) * 1998-01-12 1999-07-27 Koyo Seiko Co Ltd Tapered roller bearing
JP2002235752A (en) * 2001-02-07 2002-08-23 Nsk Ltd Cage for roller bearing
JP2005069421A (en) * 2003-08-27 2005-03-17 Koyo Seiko Co Ltd Conical roller bearing
JP2005188738A (en) * 2003-12-02 2005-07-14 Ntn Corp Tapered roller bearing

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Publication number Priority date Publication date Assignee Title
JPS50126841U (en) * 1974-04-04 1975-10-17
JPS5593727U (en) * 1978-12-22 1980-06-28
JPH0932858A (en) * 1995-07-18 1997-02-04 Koyo Seiko Co Ltd Conical roller bearing
JPH11201149A (en) * 1998-01-12 1999-07-27 Koyo Seiko Co Ltd Tapered roller bearing
JP2002235752A (en) * 2001-02-07 2002-08-23 Nsk Ltd Cage for roller bearing
JP2005069421A (en) * 2003-08-27 2005-03-17 Koyo Seiko Co Ltd Conical roller bearing
JP2005188738A (en) * 2003-12-02 2005-07-14 Ntn Corp Tapered roller bearing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2884123A1 (en) * 2013-12-16 2015-06-17 Jtekt Corporation Tapered roller bearing and power transmission device
US9249833B2 (en) 2013-12-16 2016-02-02 Jtekt Corporation Tapered roller bearing and power transmission device

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