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JP2007066718A - Lighting system - Google Patents

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Publication number
JP2007066718A
JP2007066718A JP2005251823A JP2005251823A JP2007066718A JP 2007066718 A JP2007066718 A JP 2007066718A JP 2005251823 A JP2005251823 A JP 2005251823A JP 2005251823 A JP2005251823 A JP 2005251823A JP 2007066718 A JP2007066718 A JP 2007066718A
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Prior art keywords
body case
main body
light emitting
emitting element
semiconductor light
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Japanese (ja)
Inventor
Masaru Inoue
優 井上
Keisuke Ono
桂輔 小野
Sumio Hashimoto
純男 橋本
Shinji Nogi
新治 野木
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Toshiba Lighting and Technology Corp
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Toshiba Lighting and Technology Corp
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Priority to JP2005251823A priority Critical patent/JP2007066718A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a lighting system allowing optical axes of a semiconductor light emitting element and an optical path control means to be correctly positioned and capable of preventing degradation of luminous efficiency by efficiently radiating heat of the semiconductor light emitting element. <P>SOLUTION: This lighting system is composed by including: the semiconductor light emitting element 11; a body case 12 for housing the semiconductor light emitting element; a cover member 13 having a light-transmissive part 13c covering the body case and transmitting the light of the semiconductor light emitting element; and an optical unit 16 comprising an optical path control means 14 for controlling the light of the semiconductor light emitting element and a support body 15 for supporting the optical path control means at a predetermined position with respect to the body case 12. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、発光ダイオード等の半導体発光素子を光源とした照明装置に関する。   The present invention relates to an illumination device using a semiconductor light emitting element such as a light emitting diode as a light source.

近年、フィラメント電球に代わって、寿命が長く、また消費電力の少ない半導体発光素子である発光ダイオードが、例えば下記の特許文献1に示されるように天井面に設置されるダウンライトや、店舗のショーウインドウ等に陳列された商品をスポット的に照明するスポットライトなど、各種の照明用の光源として採用されるようになってきている。   In recent years, a light-emitting diode, which is a semiconductor light-emitting element with a long life and low power consumption, has been used in place of a filament light bulb, such as a downlight installed on a ceiling surface as shown in Patent Document 1 below, and a store show. It has come to be used as a light source for various types of illumination such as spotlights that illuminate merchandise displayed on windows and the like.

発光ダイオードは狭角配光光源の性能を有し、一般的に光の直進性がよく配光を制御するためのレンズが必要で、目的とする配光制御を確実に行うためには、発光ダイオードとレンズの光学軸を正確に合わせる必要がある。   A light-emitting diode has the performance of a narrow-angle light distribution light source, and generally requires a lens that controls light distribution with good straightness of light. It is necessary to align the optical axes of the diode and lens accurately.

一方、発光ダイオードは点灯時に発熱量が比較的多く、この温度上昇により発光効率が低下して光束の低下が生じて所定の照度が得られない問題がある。   On the other hand, the light emitting diode generates a relatively large amount of heat when it is turned on, and there is a problem that a predetermined luminous intensity cannot be obtained due to a decrease in luminous efficiency due to this temperature rise and a decrease in luminous flux.

特に店舗のショーウインドウ等の展示物を照明するスポットライトにおいては、光束の低下により初期の発光色が得られずに色ずれが生じて、展示物に対する所望の演色効果が得られなくなる。   In particular, in a spotlight that illuminates an exhibit such as a store window in a store, an initial emission color cannot be obtained due to a decrease in luminous flux, resulting in a color shift and a desired color rendering effect on the exhibit cannot be obtained.

これを解決するために、この種の発光ダイオードを光源とする照明装置においては、発光ダイオードの放熱特性を向上させ発光効率の低下を防止することが行われている。
特開2003−86006号公報
In order to solve this problem, in an illuminating device using this type of light emitting diode as a light source, a heat dissipation characteristic of the light emitting diode is improved to prevent a decrease in light emission efficiency.
JP 2003-86006 A

特許文献1に示されるものは、光源としての発光ダイオードを覆うようにしてフレネルレンズを設け、光を周囲に拡散させるようにしているが、レンズが発光ダイオードとは別体に構成され、しかもベース板に形成されたネジ部にネジ込んで取付ける構成をなしている。   In Patent Document 1, a Fresnel lens is provided so as to cover a light emitting diode as a light source so that light is diffused to the surroundings. However, the lens is configured separately from the light emitting diode, and the base It is configured to be screwed into a screw portion formed on the plate.

このため、レンズが発光ダイオードと別体で、発光ダイオードとレンズとの位置関係が規制されておらず、それぞれのねじ込みの程度により、発光ダイオードとレンズとの位置関係が変わってしまう。この結果、発光ダイオードとレンズの光学軸が正確に位置出しされていない状態となり、目的とする配光制御が確実にできない問題が生じる。   For this reason, the lens is separate from the light emitting diode, the positional relationship between the light emitting diode and the lens is not regulated, and the positional relationship between the light emitting diode and the lens changes depending on the degree of screwing. As a result, the optical axes of the light emitting diode and the lens are not accurately positioned, and there is a problem that the desired light distribution control cannot be performed reliably.

一方、放熱特性を良好にするために、一般的には発光ダイオードを設置し収納する本体ケースを熱伝導性の良好なアルミニウム等の金属で構成し、本体ケースを介して発光ダイオードの熱を外部に放熱させることが行われている。   On the other hand, in order to improve the heat dissipation characteristics, the main body case in which the light emitting diode is installed and stored is generally made of a metal such as aluminum having good thermal conductivity, and the heat of the light emitting diode is externally transmitted through the main body case. It is done to dissipate heat.

しかしながら、近年、発光ダイオードがますます高輝度、高出力化され、発生する熱がますます増大しており、この熱を放熱するために本体ケースを大きくし放熱面積を大となすことで対応しているが、小形の光源である発光ダイオードを使用しながら照明装置全体が大形化してしまう問題が生じる。   However, in recent years, light emitting diodes have become increasingly brighter and more powerful, and the amount of heat generated is increasing. To dissipate this heat, the body case is enlarged to increase the heat dissipation area. However, there is a problem that the whole lighting device is enlarged while using a light emitting diode which is a small light source.

このため、この種の発光ダイオード等の半導体発光素子を光源とする照明装置においては、半導体発光素子とレンズ等で構成される光路制御手段の光学軸を正確に位置出しすることが可能で、かつ半導体発光素子の熱を効率よく放熱させて発光効率の低下を防止し、かつ小形化をなした照明装置を如何に提供するかが重要な課題となっている。   Therefore, in an illuminating device that uses a semiconductor light emitting element such as a light emitting diode as a light source, it is possible to accurately position the optical axis of the optical path control means composed of the semiconductor light emitting element and a lens, and the like. An important issue is how to provide a miniaturized lighting device that efficiently dissipates heat from a semiconductor light emitting element to prevent a reduction in light emission efficiency.

本発明は、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能で、かつ半導体発光素子の熱を効率よく放熱させて発光効率の低下を防止させることが可能な照明装置を提供することを目的とする。   The present invention provides a lighting device capable of accurately positioning the optical axis of a semiconductor light emitting element and an optical path control means, and efficiently radiating the heat of the semiconductor light emitting element to prevent a decrease in luminous efficiency. The purpose is to provide.

請求項1に記載の照明装置の発明は、半導体発光素子と;半導体発光素子を収納する本体ケースと;本体ケースを覆い半導体発光素子の光を透過する透光部を有するカバー部材と;半導体発光素子の光を制御する光路制御手段及び光路制御手段を本体ケースに対し所定の位置に支持する支持体からなる光学ユニットと;を具備することを特徴とする。   The invention of the lighting device according to claim 1 includes: a semiconductor light-emitting element; a main body case that houses the semiconductor light-emitting element; a cover member that covers the main body case and has a translucent portion that transmits light from the semiconductor light-emitting element; And an optical unit composed of a support that supports the optical path control means at a predetermined position with respect to the main body case.

請求項1に記載の発明によれば、光路制御手段を本体ケースに対し所定の位置に支持する支持体により、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となる照明装置が構成される。   According to the first aspect of the present invention, the optical axis of the semiconductor light emitting element and the optical path control means can be accurately positioned by the support that supports the optical path control means at a predetermined position with respect to the main body case. A lighting device is configured.

「半導体発光素子」は、フィラメントを有しない半導体よりなる発光素子で、例えば発光ダイオードや半導体レーザなどを許容する。   The “semiconductor light emitting device” is a light emitting device made of a semiconductor having no filament, and for example, a light emitting diode or a semiconductor laser is allowed.

「半導体発光素子を収納する本体ケース」は、アルミニウム等の熱伝導性の良好な金属で構成することを許容するが、合成樹脂の素材にアルミニウム等の金属膜をコーティングしたり、アルミ箔等を被覆したものなどでもよく、その材質は特定のものに限定されない。   “The main body case that houses the semiconductor light-emitting element” is allowed to be composed of a metal having good thermal conductivity such as aluminum, but the material of the synthetic resin is coated with a metal film such as aluminum, or an aluminum foil or the like is used. What was covered may be sufficient and the material is not limited to a specific thing.

また、形状も薄い筒形の円盤状をなすものでも、平面視で長方形、正方形などの矩形状、さらには三角、六角等の多角形状等をなしたものでもよい。   Further, the shape may be a thin cylindrical disk shape, or a rectangular shape such as a rectangle or a square, or a polygonal shape such as a triangle or a hexagon in a plan view.

「本体ケースを覆うカバー部材」は、本体ケースを覆い閉塞するもので、材質は本体ケースと同様、アルミニウム等の熱伝導性の良好な金属で構成することを許容するが、合成樹脂の素材にアルミニウム等の金属膜をコーティングしたり、アルミ箔等を被覆したものなどでもよい。   "Cover member that covers the main body case" covers and closes the main body case, and as with the main body case, it is allowed to be made of a metal with good thermal conductivity, such as aluminum, It may be coated with a metal film such as aluminum or coated with an aluminum foil or the like.

また本体ケースを覆う状態は、気密にしても、また放熱のための空気孔等を形成し外部と連通させたものであってもよい。   Moreover, the state which covers a main body case may be made airtight, or may be formed by forming air holes for heat dissipation and communicating with the outside.

また、本体ケースとカバー部材の材質及び形状は同一のものが好ましいが、異なる材質、形状であってもよい。   The material and shape of the main body case and the cover member are preferably the same, but may be different materials and shapes.

「半導体発光素子の光を透過する透光部」は、貫通する透孔を設けて半導体発光素子の光を直接、外部に放射するようにしても、透孔に透明または半透明等の透光性を有するガラスや合成樹脂などからなる窓部材を設け、窓部材を介して光を間接的に外部に放射するように構成してもよい。   “Translucent part that transmits light from the semiconductor light emitting device” is a transparent or semi-transparent light transmitting hole even if a through hole is provided to directly radiate the light from the semiconductor light emitting device to the outside. A window member made of glass or synthetic resin having a property may be provided, and light may be indirectly emitted to the outside through the window member.

「半導体発光素子の光を制御する光路制御手段」は、光の入力端と出力端を有する透明または半透明のレンズや反射体等を許容し、半導体発光素子から放射される光を、所望の方向に光路を制御するものであればよく、制御する手段は、光を屈折しても反射させても、さらには拡散をさせるようにしてもよい。   The “optical path control means for controlling the light of the semiconductor light emitting element” allows a transparent or translucent lens or reflector having a light input end and an output end, and allows light emitted from the semiconductor light emitting element to be transmitted in a desired manner. Any means may be used as long as it controls the optical path in the direction, and the controlling means may refract or reflect light, or may diffuse it.

「光路制御手段を本体ケースに対し所定の位置に支持する支持体」は、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることを可能にするための手段で、例えば、支持体を介して光路制御手段の光出力端をカバー部材の透孔に配設し、光入力端を半導体発光素子側の本体ケースに固定させて、光路制御手段を所定の位置に支持し、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることを可能とする手段。   The “support for supporting the optical path control means at a predetermined position with respect to the main body case” is a means for enabling the optical axis of the semiconductor light emitting element and the optical path control means to be accurately positioned. The light output end of the optical path control means is disposed in the through hole of the cover member, the light input end is fixed to the main body case on the semiconductor light emitting element side, the optical path control means is supported at a predetermined position, and the semiconductor light emission Means capable of accurately positioning the optical axis of the element and the optical path control means.

さらには、光路制御手段を支持した支持体を本体ケースに設けられた位置決め部材に係止する手段を付加して、光路制御手段を本体ケースに対し所定の位置に支持し、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることを可能とする手段等でもよい。   Further, a means for locking the support body supporting the optical path control means to a positioning member provided in the main body case is added to support the optical path control means at a predetermined position with respect to the main body case, and the semiconductor light emitting element and the optical path It may be a means that makes it possible to accurately position the optical axis of the control means.

請求項2に記載の照明装置の発明は、半導体発光素子と;半導体発光素子を収納する本体ケースと;本体ケースを覆い半導体発光素子の光を透過する透孔を形成したカバー部材と;半導体発光素子の光を制御する光路制御手段及び光路制御手段を支持する支持体を有し、支持体を介して光路制御手段の光出力端をカバー部材の透孔に配設し、光入力端を半導体発光素子側の本体ケースに固定させてなる光学ユニットと;を具備することを特徴とする。   The invention of the lighting device according to claim 2 includes: a semiconductor light emitting element; a main body case that houses the semiconductor light emitting element; a cover member that covers the main body case and has a through hole that transmits light from the semiconductor light emitting element; An optical path control means for controlling the light of the element and a support for supporting the optical path control means, the light output end of the optical path control means is disposed in the through hole of the cover member via the support, and the light input end is a semiconductor And an optical unit fixed to the main body case on the light emitting element side.

請求項2に記載の発明によれば、支持体を介して光路制御手段の光出力端をカバー部材の透孔に配設し、光入力端を半導体発光素子側の本体ケースに固定させたことにより、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となる照明装置が構成される。   According to the second aspect of the present invention, the light output end of the optical path control means is disposed in the through hole of the cover member via the support, and the light input end is fixed to the main body case on the semiconductor light emitting element side. Thus, an illuminating device that can accurately position the optical axes of the semiconductor light emitting element and the optical path control means is configured.

ここで、光路制御手段の光出力端をカバー部材の透孔に配設し、光入力端を半導体発光素子側の本体ケースに固定させる手段は、嵌合によって配設または固定させる手段、凸部と凹部の係合によって配設または固定させる手段、さらに修理等の際に分解ができるよう着脱可能に配設または固定させる手段等を許容する。   Here, the light output end of the optical path control means is disposed in the through hole of the cover member, and the means for fixing the light input end to the main body case on the semiconductor light emitting element side is a means for arranging or fixing by fitting, a convex portion A means for disposing or fixing by engaging the concave portion and a means for detachably disposing or fixing so as to be disassembled at the time of repair or the like are allowed.

請求項3に記載の発明は、請求項1または2に記載の照明装置において、前記光学ユニットの支持体は、本体ケースに設けられた位置決め部材に係止して支持されることを特徴とする。   According to a third aspect of the present invention, in the illuminating device according to the first or second aspect, the support unit of the optical unit is supported by being supported by a positioning member provided in the main body case. .

請求項3に記載の発明によれば、光学ユニットの支持体は、本体ケースに設けられた位置決め部材に係止して支持されることにより、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となる照明装置が構成される。   According to the third aspect of the present invention, the optical unit support is locked and supported by the positioning member provided in the main body case, so that the optical axis of the semiconductor light emitting element and the optical path control means can be accurately adjusted. An illuminating device that can be positioned is configured.

請求項4に記載の発明は、請求項1ないし3いずれか一に記載の照明装置において、前記本体ケース及びカバー部材は、熱伝導性を有する金属部材で構成し、半導体発光素子は熱伝導シートを介して本体ケースに設置し収納されると共に、カバー部材は熱伝導シートと熱的に接触して本体ケースを覆うように設けられたことを特徴とする。   According to a fourth aspect of the present invention, in the illuminating device according to any one of the first to third aspects, the main body case and the cover member are made of a metal member having thermal conductivity, and the semiconductor light emitting element is a thermal conductive sheet. The cover member is provided so as to cover the main body case in thermal contact with the heat conductive sheet.

請求項4に記載の発明によれば、熱伝導シートにより、半導体発光素子の熱を効率よく放熱させて発光効率の低下を防止させることが可能な照明装置が構成される。   According to invention of Claim 4, the illuminating device which can thermally radiate the heat | fever of a semiconductor light-emitting element efficiently and can prevent the fall of luminous efficiency is comprised by the heat conductive sheet.

熱伝導シートは、例えば、シリコン樹脂等の熱伝導性が良好で、耐熱性もよく、さらに弾力性を有するものが好ましいが、これら全ての特性を有する必要はなく、少なくとも熱伝導性を有してシート状をなしたもの全てを許容する。   The thermal conductive sheet preferably has good thermal conductivity such as silicon resin, good heat resistance, and elasticity, but it is not necessary to have all these characteristics, and at least the thermal conductivity. All sheets are allowed.

請求項1の発明によれば、半導体発光素子の光を制御する光路制御手段及び光路制御手段を本体ケースに対し所定の位置に支持する支持体からなる光学ユニットにより、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となる照明装置を提供することができる。   According to the first aspect of the present invention, the optical path control means for controlling the light of the semiconductor light emitting element and the optical unit comprising the support for supporting the optical path control means at a predetermined position with respect to the main body case, the semiconductor light emitting element and the optical path control means. It is possible to provide an illumination device that can accurately position the optical axis.

請求項2の発明によれば、光路制御手段を支持する支持体を介して、光路制御手段の光出力端をカバー部材の透孔に配設し、光入力端を半導体発光素子側の本体ケースに固定させたことにより、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となる照明装置を提供することができる。   According to the invention of claim 2, the light output end of the light path control means is disposed in the through hole of the cover member via the support that supports the light path control means, and the light input end is the main body case on the semiconductor light emitting element side. Accordingly, it is possible to provide an illuminating device that can accurately position the optical axes of the semiconductor light emitting element and the optical path control means.

請求項3の発明によれば、光学ユニットの支持体は、本体ケースに設けられた位置決め部材に係止して支持されるようにしたので、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となる照明装置を提供することができる。   According to the invention of claim 3, since the support of the optical unit is locked and supported by the positioning member provided in the main body case, the optical axes of the semiconductor light emitting element and the optical path control means are accurately set. An illumination device that can be positioned can be provided.

請求項4の発明によれば、半導体発光素子と光路制御手段の光学軸を正確に位置出しすることが可能となると共に、半導体発光素子は熱伝導シートを介して本体ケースに設置し収納されると共に、カバー部材は熱伝導シートと熱的に接触して本体ケースを覆うように設けられたので、半導体発光素子の熱を効率よく放熱させて発光効率の低下を防止させることが可能な照明装置を提供することができる。   According to the invention of claim 4, it becomes possible to accurately position the optical axis of the semiconductor light emitting element and the optical path control means, and the semiconductor light emitting element is installed and stored in the main body case via the heat conductive sheet. In addition, since the cover member is provided so as to cover the main body case in thermal contact with the heat conductive sheet, the illumination device capable of efficiently radiating the heat of the semiconductor light emitting element and preventing a decrease in the light emission efficiency Can be provided.

以下、本発明に係る照明装置の実施形態について説明する。 Hereinafter, an embodiment of a lighting device according to the present invention will be described.

図1〜図4は、本発明の実施形態の照明装置を示し、図1は照明装置の縦断面図(図2A−A線に沿う縦断面図)、図2は平面図、図3はカバー部材及びレンズを外した状態を示す平面図、図4は要部を分解して示す斜視図。   1 to 4 show an illuminating device according to an embodiment of the present invention. FIG. 1 is a longitudinal sectional view of the illuminating device (longitudinal sectional view taken along line AA in FIG. 2), FIG. 2 is a plan view, and FIG. The top view which shows the state which removed the member and the lens, FIG. 4 is a perspective view which decomposes | disassembles and shows the principal part.

本実施形態の照明装置は、店舗のショーウインドウやショーケース等の展示物を照明するスポットライトとして構成されたもので、照明装置10は、半導体発光素子11、半導体発光素子を設置し収納する本体ケース12、本体ケースを覆うカバー部材13、光路制御手段14と支持体15からなる光学ユニット16及び熱伝導シート17で構成する。   The illuminating device of this embodiment is configured as a spotlight that illuminates exhibits such as store windows and showcases of stores, and the illuminating device 10 is a main body for installing and storing the semiconductor light emitting element 11 and the semiconductor light emitting element. The case 12, the cover member 13 covering the main body case, the optical unit 16 including the optical path control means 14 and the support 15, and the heat conduction sheet 17 are included.

11は、本発明の半導体発光素子で、本実施形態では発光ダイオード(以下「LED」と称す)から構成し、LED11は複数個で同一色、本実施形態では3個の白色のLEDが用意され、この各LEDは一方向、すなわちLEDの光学軸a−aに光線が主として放射される同種性能のもので構成する。   Reference numeral 11 denotes a semiconductor light emitting device according to the present invention, which is composed of light emitting diodes (hereinafter referred to as “LEDs”) in the present embodiment. A plurality of LEDs 11 are provided in the same color, and in this embodiment, three white LEDs are prepared. Each LED is composed of the same kind of performance in which light is mainly emitted in one direction, that is, the optical axis aa of the LED.

各LED11は、一次レンズ11aを有するチップ素子を中心部にして円板状のプリント配線基板11bに実装したもので、プリント配線基板の裏面に重合し接して設けられたアルミニウム等の熱伝導性の良好な金属からなる放熱板11cを有する。   Each LED 11 is mounted on a disc-shaped printed wiring board 11b with a chip element having a primary lens 11a as a central part, and is thermally conductive such as aluminum provided in contact with the back surface of the printed wiring board. It has the heat sink 11c which consists of a favorable metal.

放熱板11cはプリント配線基板11bと同形状の円板状に構成し、後述する本体ケース12にネジで取付けるための一対の貫通孔11d、11dを円板の直径方向に対向して形成する(図4)。   The heat radiating plate 11c is formed in a disk shape having the same shape as that of the printed wiring board 11b, and a pair of through holes 11d and 11d for attaching to a main body case 12 to be described later with screws are formed facing each other in the diameter direction of the disk ( FIG. 4).

なお、プリント配線基板11bには、放熱板11cの貫通孔11d、11dに対応して切欠き11e、11eを形成する。   The printed wiring board 11b is formed with notches 11e and 11e corresponding to the through holes 11d and 11d of the heat radiating plate 11c.

本実施形態では、一次レンズ11aを有するチップ素子、プリント配線基板11b及び放熱板11cで、上記のように構成した同一のLED11を3個用意する。   In the present embodiment, three identical LEDs 11 configured as described above are prepared with the chip element having the primary lens 11a, the printed wiring board 11b, and the heat sink 11c.

本体ケース12は、アルミニウム等の熱伝導性の良好な金属で、一端部に開口部12aを有する有底の短い円筒箱状をなすように構成し、外周面に円筒軸線方向に沿って多数の突状部12bを一体に形成する。   The body case 12 is made of a metal having good thermal conductivity such as aluminum, and is configured to have a short bottomed cylindrical box shape having an opening 12a at one end, and a large number of outer peripheral surfaces along the cylindrical axis direction. The protrusion 12b is formed integrally.

12cは、3個のLED11を本体ケース12の内底面に設置するために、直径方向に対向し貫通して形成された一対の支持孔で、この支持孔12cは、一対一組の孔が円筒円形の中心を起点とする開放角度が略120度をなすように略等間隔に3組み形成する。   Reference numeral 12c denotes a pair of support holes formed so as to face each other in the diametrical direction in order to install the three LEDs 11 on the inner bottom surface of the main body case 12, and each of the support holes 12c has a cylindrical pair of holes. Three sets are formed at approximately equal intervals so that the opening angle starting from the center of the circle is approximately 120 degrees.

上述したLED11の放熱板11cに形成した貫通孔11d、11dは、この支持孔12c、12cに対応するように形成され、この貫通孔及び支持孔それぞれには、LED11を本体ケース12に固定するためのネジ12eが挿通される。   The through holes 11d and 11d formed in the heat dissipation plate 11c of the LED 11 described above are formed so as to correspond to the support holes 12c and 12c, and the LED 11 is fixed to the main body case 12 in each of the through holes and the support holes. Screw 12e is inserted.

12fは、本体ケース12の略中央部分に設けられた3本の柱体で、横断面が略二等辺三角形をなして本体ケース12の底面から一体に起立させ、二等辺三角形の頂角となる部分に縦方向に突条部12gを一体に形成する。この3本の柱体12fも、略等間隔に約120度の角度を有して形成する。   12f is three pillars provided at a substantially central portion of the main body case 12, and the cross section forms a substantially isosceles triangle so as to stand up integrally from the bottom surface of the main body case 12, and becomes an apex angle of the isosceles triangle. The protruding portion 12g is integrally formed in the portion in the vertical direction. The three column bodies 12f are also formed with an angle of about 120 degrees at substantially equal intervals.

さらに、本体ケース12の内周面に、この3本の柱体12fに対向して3本の柱体12hを一体に形成し、柱体12fと同様の突条部12iを一体に形成する。   Further, on the inner peripheral surface of the main body case 12, the three column bodies 12h are integrally formed so as to face the three column bodies 12f, and the protrusions 12i similar to the column bodies 12f are integrally formed.

これら、対向する3本の柱体12fと3本の柱体12hで、本発明における位置決め部材を構成し、後述する光学ユニット16の本体ケース12に対する位置決めを行う。   The three column bodies 12f and the three column bodies 12h facing each other constitute a positioning member in the present invention, and position the optical unit 16 described later with respect to the main body case 12.

12jは、本体ケースの底面中心部に形成した貫通孔で、後述するカバー部材13を本体ケース12に固定するためのネジ12kを挿通させるための孔である。   12 j is a through hole formed in the center of the bottom surface of the main body case, and is a hole through which a screw 12 k for fixing a cover member 13 to be described later to the main body case 12 is inserted.

カバー部材13は、本体ケース12の開口部12aを閉塞するように、本体ケースと同様、アルミニウム等の熱伝導性の良好な金属で、一端部に開口部13aを有する有底の短い円筒箱状をなすように構成し、開口部13aの端部外周面に径を縮小した環状の係止段部13bを一体に形成する。   The cover member 13 is made of a metal having a good thermal conductivity such as aluminum and closes the opening 12a of the main body case 12, and has a short bottomed cylindrical box shape having an opening 13a at one end. An annular locking step portion 13b having a reduced diameter is integrally formed on the outer peripheral surface of the end portion of the opening portion 13a.

係止段部13bの外径寸法は、本体ケース12開口部12aの内径寸法と略同一となし、係止段部13bが本体ケースの開口部12aに嵌合できるように構成する。   The outer diameter of the locking step 13b is substantially the same as the inner diameter of the opening 12a of the main body case 12, and the locking step 13b is configured to fit into the opening 12a of the main body case.

カバー部材13の円筒の底面となる部分に、本発明の透光部を構成する透孔13cを3個形成する。この3個の透孔は、円筒円形の中心を起点とする開放角度が略120度をなすように略等間隔に約120度の角度を持って円形の孔を貫通させて形成する。   Three through holes 13c constituting the light transmitting portion of the present invention are formed in the portion of the cover member 13 that becomes the bottom surface of the cylinder. The three through holes are formed by penetrating the circular holes at approximately equal intervals of approximately 120 degrees so that the opening angle starting from the center of the cylindrical circle is approximately 120 degrees.

円形をなす透孔13cの中心は、後述する光学ユニット16の支持体15がなす円筒の軸線c−cと一致させ、かつ透孔の直径は支持体15がなす円筒の直径と略同一の寸法をなすように形成する。   The center of the circular through hole 13c coincides with the axis cc of the cylinder formed by the support 15 of the optical unit 16, which will be described later, and the diameter of the through hole is substantially the same as the diameter of the cylinder formed by the support 15. It forms so that.

13dは、内底面中心部に立設して一体に形成したボスで、ボスの軸線方向に沿ってネジ孔13eが形成され、ネジ孔にネジ12kをねじ込むことによってカバー部材13を本体ケース12に固定する。   13d is a boss that is erected and integrally formed at the center of the inner bottom surface. A screw hole 13e is formed along the axial direction of the boss, and the cover member 13 is attached to the main body case 12 by screwing a screw 12k into the screw hole. Fix it.

光学ユニット16は、本発明の光路制御手段を構成するレンズ14と、レンズを支持する支持体15で構成し、レンズ14は無色透明のポリカーボネート等の合成樹脂で、縦断面がすり鉢状で横断面が円形をなす形状に構成し、その一端面が光出力端14aで、他端の底面が光入力端14bをなす。   The optical unit 16 is composed of a lens 14 constituting the optical path control means of the present invention and a support 15 for supporting the lens. The lens 14 is made of a synthetic resin such as colorless and transparent polycarbonate, and the longitudinal section has a mortar shape and a transverse section. Is formed in a circular shape, one end surface of which is a light output end 14a and the bottom surface of the other end is a light input end 14b.

光出力端14aとなる一端面の外周に、環状の鍔部14cを一体に突出させて形成し、光入力端14bとなる底面に内方に向かう円筒形の凹部14dを一体に形成する。   An annular flange 14c is integrally formed on the outer periphery of one end surface serving as the light output end 14a, and a cylindrical recess 14d directed inward is formed integrally on the bottom surface serving as the light input end 14b.

凹部14dは、レンズ14の光学軸b−bに沿って、光学軸b−bと凹部の円筒中心軸が正確に一致するようにして形成する。凹部14dの直径寸法は上記LED11のチップ素子に設けられた一次レンズ11aの直径寸法と略同一にし、深さは一次レンズ11aの厚さ寸法より深い寸法に形成する。   The concave portion 14d is formed along the optical axis bb of the lens 14 so that the optical axis bb and the cylindrical central axis of the concave portion exactly coincide with each other. The diameter dimension of the recess 14d is substantially the same as the diameter dimension of the primary lens 11a provided in the chip element of the LED 11, and the depth is formed to be deeper than the thickness dimension of the primary lens 11a.

LED11の一次レンズ11aをレンズ14の凹部14dに挿入すると、LEDの光学軸a−aとレンズの光学軸b−bが完全に一致する。   When the primary lens 11a of the LED 11 is inserted into the recess 14d of the lens 14, the optical axis aa of the LED and the optical axis bb of the lens completely coincide.

レンズ14を支持する支持体15は、ポリブチレンテレフタレート(PBT)等の耐熱性、耐光性で、かつ電気絶縁性を有する合成樹脂で、一端開放の有底円筒状をなす形状に構成し、かつ円筒中心を通る線を境にして、縦に分割された二つ割りの構成にする。   The support 15 that supports the lens 14 is a synthetic resin having heat resistance, light resistance, and electrical insulation, such as polybutylene terephthalate (PBT), and is configured in a shape having a bottomed cylindrical shape with one end open, and The structure is divided into two parts vertically divided by a line passing through the center of the cylinder.

支持体15の一端開放の開口内周面に、上記レンズ14に形成した鍔部14cを嵌合するための環状の凹溝15aを一体に形成する。   An annular groove 15a for fitting the flange 14c formed on the lens 14 is integrally formed on the inner peripheral surface of the opening of the support 15 that is open at one end.

この凹溝15aにレンズの鍔部14cを嵌合すると、支持体15がなす円筒軸線c−cとレンズの光学軸b−bが正確に一致する。   When the collar portion 14c of the lens is fitted into the concave groove 15a, the cylindrical axis cc formed by the support 15 and the optical axis bb of the lens accurately coincide with each other.

支持体15の底面には、LED11の一次レンズ11aを挿通させるための貫通孔15bを形成し、さらに内周面に円筒軸線c−cに沿い、かつ二つ割りの分割線を境に、直径方向に対向して縦長の2本のリブ15cを一体に形成し、リブの底面にネジ孔15dを形成する。   A through-hole 15b for inserting the primary lens 11a of the LED 11 is formed on the bottom surface of the support 15, and further along the cylindrical axis cc on the inner peripheral surface and in the diametrical direction with the dividing line divided by two. Oppositely, two vertically long ribs 15c are integrally formed, and screw holes 15d are formed on the bottom surfaces of the ribs.

このネジ孔15dは、本体ケース12底面に形成された一対の支持孔12c、12cに対応して形成し、LED11を本体ケース12に固定するためのネジ12eがねじ込まれる。   The screw holes 15d are formed corresponding to the pair of support holes 12c and 12c formed on the bottom surface of the main body case 12, and screws 12e for fixing the LED 11 to the main body case 12 are screwed in.

さらに、支持体15の外周面に円筒軸線c−cに沿い、かつ二つ割りの分割線を境に、直径方向に対向して縦長の2本の凹溝15e、15fを一体に形成する。   Furthermore, two vertically long concave grooves 15e and 15f are integrally formed on the outer peripheral surface of the support body 15 along the cylindrical axis cc and opposed to each other in the diametrical direction with the dividing line as a boundary.

この2本の凹溝15e、15fは、上述した本体ケース12の柱体12f、12hの突状部12g、12iに、それぞれ嵌合させて挿入する。   The two concave grooves 15e and 15f are respectively fitted and inserted into the protruding portions 12g and 12i of the column bodies 12f and 12h of the main body case 12 described above.

これにより、レンズ14及び支持体15からなる光学ユニット16が、本体ケース12の所定の取付箇所にガイドされ、正確に位置決めされて本体ケース12に支持される。   As a result, the optical unit 16 including the lens 14 and the support 15 is guided to a predetermined mounting location of the main body case 12, accurately positioned, and supported by the main body case 12.

なお、レンズ14を支持した支持体15が、本体ケース12に対し所定の取付箇所に位置決めされて支持されると、支持体15がなす円筒軸線c−c、換言すればレンズの光学軸b−bがカバー部材13の透孔13cの中心に正確に一致し、カバー部材の透孔13cが支持体15に正確に位置合わせされた状態で嵌合できるように配設される。   When the support 15 supporting the lens 14 is positioned and supported at a predetermined mounting position with respect to the main body case 12, the cylindrical axis cc formed by the support 15, in other words, the optical axis b- of the lens. b is exactly aligned with the center of the through-hole 13c of the cover member 13, and the through-hole 13c of the cover member is disposed so that it can be fitted to the support 15 in a correctly aligned state.

同時に、支持体15のネジ孔15d、LED11のプリント配線基板11bの切欠き11e、放熱板11cの貫通孔11d及び本体ケース12の支持孔12cが、それぞれ対応して一つの貫通した孔が形成され、ネジ12eがねじ込めるような位置関係となる。   At the same time, a screw hole 15d of the support body 15, a notch 11e of the printed wiring board 11b of the LED 11, a through hole 11d of the heat sink 11c, and a support hole 12c of the main body case 12 are formed correspondingly to form one through hole. The positional relationship is such that the screw 12e can be screwed in.

なお、支持体15はLED11の本体ケース12への設置時に、LED11のプリント配線基板11b及び放熱板11cの上面に対向して配置され、プリント配線基板11b及び放熱板11cが支持体15のリブ15c底面と本体ケース12の内底面との間で挟持されて固定される。   The support 15 is disposed to face the upper surfaces of the printed wiring board 11b and the heat sink 11c of the LED 11 when the LED 11 is installed in the main body case 12, and the printed wiring board 11b and the heat sink 11c are arranged on the ribs 15c of the support 15. It is clamped and fixed between the bottom surface and the inner bottom surface of the main body case 12.

上記のように構成されたレンズ14及び支持体15からなる光学ユニット16は、上記した同一構成のものを3個用意する。   Three optical units 16 having the same configuration as described above are prepared as the optical unit 16 including the lens 14 and the support 15 configured as described above.

熱伝導シート17は、シリコン樹脂等の熱伝導性が良好で、耐熱性もよく、さらに弾力性を有する材料で構成し、本体ケース12の内底面に隙間なく密着するように、本体ケースの内径と略同一の直径を有する薄いシート状をなす円板形状に形成する。   The heat conductive sheet 17 is made of a material having good heat conductivity, such as silicon resin, good heat resistance, and elasticity, and has an inner diameter of the main body case so as to be in close contact with the inner bottom surface of the main body case 12 without gaps. And formed into a thin disk-like disk shape having substantially the same diameter.

本体ケース12内面にカバー部材13の係止段部13bを嵌合して固定した際に、係止段部13bの底部が熱伝導シート17の外縁部に、シートの弾力に抗して押圧されて密着するように構成し、これによりカバー部材13は熱伝導シート17と熱的に密に接触する。   When the locking step 13b of the cover member 13 is fitted and fixed to the inner surface of the main body case 12, the bottom of the locking step 13b is pressed against the outer edge of the heat conductive sheet 17 against the elasticity of the sheet. The cover member 13 is in close thermal contact with the heat conductive sheet 17.

熱伝導シート17には、本体ケース12の一対の支持孔12c、12cに対応した位置に一対の貫通孔17a、17aを形成する。   The heat conductive sheet 17 is formed with a pair of through holes 17 a and 17 a at positions corresponding to the pair of support holes 12 c and 12 c of the main body case 12.

17bは、本体ケース12に起立して形成された柱体12fを挿通させるための貫通孔である(図4)。   Reference numeral 17b denotes a through hole through which the column 12f formed upright on the main body case 12 is inserted (FIG. 4).

図中18は、3個のLEDを電気的に直列に接続するためのリード線で、端部がリード線押え18aで固定されて、本体ケース12の底面から外部に導出され図示しない電源部に接続される。   In the figure, 18 is a lead wire for electrically connecting three LEDs in series. The end portion is fixed by a lead wire retainer 18a and is led out from the bottom surface of the main body case 12 to a power supply unit (not shown). Connected.

次に、上記に構成したLED等の各構成部品により照明装置を組み立てる手順につき説明する。   Next, a procedure for assembling the lighting device using the components such as LEDs configured as described above will be described.

まず、光学ユニット16を組み立てる。すなわち、二つ割りに構成した一方の半円筒状をなす支持体15の凹溝15aにレンズ14の鍔部14cを嵌合し、さらに他方の半円筒状の支持体を同様にして嵌め込み、レンズ14と支持体15からなる光学ユニット16を構成する。   First, the optical unit 16 is assembled. That is, the flange 14c of the lens 14 is fitted into the concave groove 15a of the half-cylindrical support 15 configured in half, and the other semi-cylindrical support is fitted in the same manner. An optical unit 16 composed of the support 15 is configured.

これにより、支持体15がなす円筒軸線c−cとレンズの光学軸b−bが正確に一致した光学ユニット16が構成され、このように構成した光学ユニット16を3個用意する。   Thereby, the optical unit 16 in which the cylindrical axis cc formed by the support 15 and the optical axis bb of the lens exactly coincide with each other is configured, and three optical units 16 configured in this way are prepared.

次に、本体ケース12の内底面に熱伝導シート17を挿入し、本体ケースの内底面と熱伝導シートが隙間なく密着するように支持する。なお、熱伝導シートは、その貫通孔17a、17bを、それぞれ本体ケースの支持孔12c及び柱体12fに位置合わせして挿入する。   Next, the heat conductive sheet 17 is inserted into the inner bottom surface of the main body case 12 and supported so that the inner bottom surface of the main body case and the heat conductive sheet are in close contact with each other without a gap. The heat conduction sheet is inserted by aligning the through holes 17a and 17b with the support hole 12c and the column 12f of the main body case, respectively.

次に、LED11を、放熱板11cに形成された一対の貫通孔11dが、熱伝導シート17の貫通孔17a、換言すれば本体ケース12の一対の支持孔12cに合致するように位置決めをして配置する。   Next, the LED 11 is positioned so that the pair of through holes 11d formed in the heat radiating plate 11c matches the through holes 17a of the heat conductive sheet 17, in other words, the pair of support holes 12c of the main body case 12. Deploy.

これにより、本体ケース12の支持孔12cに、熱伝導シート17の貫通孔17a、LED11の放熱板11cの貫通孔11d及びプリント配線基板11bの切欠き11eが順次対応し、重なる3個の孔と1個の切欠きが貫通した状態となる。   Thereby, the through hole 17a of the heat conductive sheet 17, the through hole 11d of the heat sink 11c of the LED 11 and the notch 11e of the printed wiring board 11b correspond to the support hole 12c of the main body case 12 in order, and the three holes overlapped with each other. One notch is penetrated.

残り2個のLED11も、上記と同様に位置決めして配置する。   The remaining two LEDs 11 are also positioned and arranged in the same manner as described above.

この状態で、LED11のリード線18を本体ケース12の底面から外部に導出させる。   In this state, the lead wire 18 of the LED 11 is led out from the bottom surface of the main body case 12.

次に、本体ケース12内面にカバー部材13の係止段部13bを嵌合し、ネジ12kを中心部の支持孔12jからカバー部材のネジ孔13eにねじ込んでカバー部材13を本体ケース12に固定する。   Next, the engaging step portion 13b of the cover member 13 is fitted to the inner surface of the main body case 12, and the cover member 13 is fixed to the main body case 12 by screwing the screw 12k into the screw hole 13e of the cover member from the support hole 12j at the center. To do.

この際、ネジ12kのボス13dへのねじ込みにより、カバー部材13の係止段部13bの底面が、熱伝導シート17の外縁部にシートの弾力に抗して強く押圧されて密着する。   At this time, by screwing the screw 12k into the boss 13d, the bottom surface of the locking step portion 13b of the cover member 13 is pressed strongly against the outer edge portion of the heat conductive sheet 17 against the elasticity of the sheet and comes into close contact therewith.

次に、本体ケース12に固定されたカバー部材13の3個の透孔13cから、上記のように予め構成した3個の光学ユニット16を1個ずつ挿入する。   Next, the three optical units 16 configured in advance as described above are inserted one by one from the three through holes 13 c of the cover member 13 fixed to the main body case 12.

すなわち、支持体15の凹溝15e、15fを、対向する柱体12f、12hの突状部12g、12iにそれぞれ合致させ、突状部をガイドにして支持体15を透孔13cから徐々に挿入して行き、レンズ14底部の凹部14dにLED11の一次レンズ11aを挿入して嵌合させる。   That is, the concave grooves 15e and 15f of the support 15 are respectively matched with the projecting portions 12g and 12i of the opposing column bodies 12f and 12h, and the support 15 is gradually inserted from the through-hole 13c using the projecting portions as a guide. Then, the primary lens 11a of the LED 11 is inserted and fitted into the concave portion 14d at the bottom of the lens 14.

これにより、レンズ14の光学軸b−bと一致する凹部14dの円筒中心軸がLEDの光学軸a−aと一致し、結果としてLEDの光学軸a−aとレンズ14の光学軸b−bとが正確に一致した状態となる。   Thereby, the cylindrical central axis of the recess 14d that coincides with the optical axis bb of the lens 14 coincides with the optical axis aa of the LED, and as a result, the optical axis aa of the LED and the optical axis bb of the lens 14 Are exactly matched.

この状態で、透孔13cの中心とレンズの光学軸b−b及びLEDの光学軸a−aが正確に一致し、さらにレンズ14の上面がカバー部材13の上面と略同一の面となるようにして嵌め込まれる。   In this state, the center of the through-hole 13c and the optical axis bb of the lens and the optical axis aa of the LED exactly coincide with each other, and the upper surface of the lens 14 is substantially the same as the upper surface of the cover member 13. It is inserted.

これにより、光学ユニット16を構成するレンズ14の出力端14aがカバー部材13の透孔13cに係止されて配設され、レンズ14の入力端14bがLED11側の本体ケース12に固定される。   As a result, the output end 14a of the lens 14 constituting the optical unit 16 is disposed to be engaged with the through hole 13c of the cover member 13, and the input end 14b of the lens 14 is fixed to the body case 12 on the LED 11 side.

これにより、LEDの光学軸a−aとレンズ14の光学軸b−bを正確に位置出した状態で光学ユニット16が本体ケース12に支持される。   As a result, the optical unit 16 is supported by the main body case 12 with the optical axis aa of the LED and the optical axis bb of the lens 14 positioned accurately.

この位置出した状態で、支持体15のネジ孔15dが、本体ケース12の支持孔12c、熱伝導シート17の貫通孔17a、放熱板11cの貫通孔11d及びプリント配線基板11bの切欠き11eと合致しているので、貫通した状態の孔を介して2本のネジ12eをそれぞれ挿通してねじ込む。   With this position, the screw hole 15d of the support body 15 has a support hole 12c of the main body case 12, a through hole 17a of the heat conductive sheet 17, a through hole 11d of the heat radiating plate 11c, and a notch 11e of the printed wiring board 11b. Since they match, the two screws 12e are inserted through the holes in the penetrating state and screwed.

この際、LED11のプリント配線基板11b及び放熱板11cが、支持体15の底面と本体ケース12の底面との間に熱伝導シート17を介し挟持した状態で固定される。   At this time, the printed wiring board 11 b and the heat radiating plate 11 c of the LED 11 are fixed in a state of being sandwiched between the bottom surface of the support 15 and the bottom surface of the main body case 12 via the heat conductive sheet 17.

これにより、光学ユニット16は、レンズ14底部の凹部14dとLED11の一次レンズ11aとの嵌合係止、換言すればレンズ14の入力端14bがLED11側の本体ケース12に固定されることによって、レンズの光学軸a−a方向への動きが規制され、さらに、光出力端14aとなる支持体15の上部が透孔13cに嵌合係止されて配設されることにより、光学軸a−aと直交する方向の動きが規制される。   Thereby, the optical unit 16 is fitted and locked between the concave portion 14d of the bottom portion of the lens 14 and the primary lens 11a of the LED 11, in other words, the input end 14b of the lens 14 is fixed to the main body case 12 on the LED 11 side. The movement of the lens in the direction of the optical axis aa is restricted, and further, the upper portion of the support 15 that becomes the light output end 14a is fitted and locked in the through hole 13c, whereby the optical axis a- Movement in the direction orthogonal to a is restricted.

これにより、LED11の光学軸a−aと光学ユニット16の光学軸b−bがずれることなく、それぞれの光学軸が正確に一致した状態で位置決めされて設置され、LEDの光学軸a−aと一致した透孔13cの中心から目的とする配光角で光を正確に放射することができる。   Accordingly, the optical axis aa of the LED 11 and the optical axis bb of the optical unit 16 are not displaced, and the optical axes a-a and b are positioned and installed in a state where the optical axes are exactly coincident with each other. Light can be accurately emitted from the center of the matched through-hole 13c at a target light distribution angle.

残り2個の光学ユニット16も同様にしてカバー部材13の透孔13cに挿入し嵌合して固定する。   Similarly, the remaining two optical units 16 are inserted into the through-holes 13c of the cover member 13 and fixed by fitting.

以上により、LED11を光源とした3個のレンズ14が、カバー部材13の上面にそれぞれ略120度の角度をもって等間隔に配置され、かつ各LED11から放射される光線の配光角が所定の角度になるように設定された円盤状をなす照明装置10が構成される。   As described above, the three lenses 14 using the LEDs 11 as light sources are arranged on the upper surface of the cover member 13 at an equal interval of approximately 120 degrees, and the light distribution angle of the light emitted from each LED 11 is a predetermined angle. An illuminating device 10 having a disc shape set so as to be configured is configured.

因みに、照明装置10の寸法は、本体ケース12及びカバー部材13の直径が約70mm、高さ寸法が約26mmで、小型でかつ薄型化をなしたスポットライトとしての照明装置が構成される。   Incidentally, the illuminating device 10 has a size of about 70 mm in diameter and about 26 mm in height of the main body case 12 and the cover member 13, and a small and thin illuminating device as a spotlight is configured.

上記に構成した照明装置10のリード線18を別置きの電源部に接続して各LED11に電源を供給する。   The lead wire 18 of the illumination device 10 configured as described above is connected to a separate power supply unit to supply power to each LED 11.

これにより、3個のLED11が略120度の角度を持って等間隔に配置され、配光角が所定の角度に設定された状態で、光線が直線状に下向きに広がって放射され、ショーウインドウ内の展示物を照らして所望のスポット照明を行う。   As a result, the three LEDs 11 are arranged at equal intervals with an angle of approximately 120 degrees, and the light distribution angle is set to a predetermined angle, and the light beam is emitted in a straight line downward, and is emitted. The desired spot lighting is performed by illuminating the exhibits inside.

点灯時に各LED11から発生する熱は、LED11のプリント配線基板11b及び放熱板11cが支持体15の底面と本体ケース12の底面との間で、熱伝導シート17を介し挟持して固定されているため、効率よく放熱板11cから熱伝導シート17に伝達され、熱伝導シート17から熱伝導性のよいアルミニウムで構成した本体ケース12に伝達され、本体ケース外面から外部に放熱される。   The heat generated from each LED 11 at the time of lighting is fixed by sandwiching the printed wiring board 11 b and the heat radiating plate 11 c of the LED 11 between the bottom surface of the support 15 and the bottom surface of the main body case 12 via the heat conductive sheet 17. Therefore, it is efficiently transmitted from the heat radiating plate 11c to the heat conductive sheet 17, transmitted from the heat conductive sheet 17 to the main body case 12 made of aluminum having good heat conductivity, and radiated from the outer surface of the main body case to the outside.

同時に、熱伝導シート17とカバー部材13の係止段部13bの底部が密着して接触しているため、熱は熱伝導性のよいアルミニウムで構成したカバー部材13にも効果的に伝達され、カバー部材13の外面からも放熱される。   At the same time, since the heat conductive sheet 17 and the bottom of the locking step portion 13b of the cover member 13 are in close contact with each other, heat is effectively transmitted to the cover member 13 made of aluminum having good thermal conductivity, Heat is also radiated from the outer surface of the cover member 13.

また、カバー部材13は、本体ケース12の内面に係止段部13bを嵌合して固定されることから、凹凸形状が組み合わされた状態で本体ケース12に嵌合接触した状態となり、本体ケース12からの熱がカバー部材13に効果的に伝達されてカバー部材から放熱される。   Further, since the cover member 13 is fixed by fitting the locking step portion 13b to the inner surface of the main body case 12, the cover member 13 is in a state of fitting and contacting the main body case 12 in a state in which the concave and convex shapes are combined. The heat from 12 is effectively transmitted to the cover member 13 and radiated from the cover member.

さらに、カバー部材13は、中心部で本体ケース12とネジ12kにより固定され、しかもカバー部材13のボス13d底面が熱伝導シート17に密着した状態で締め付けられ本体ケース12に固定されるため、ボス13dを介して熱がカバー部材13に伝達され、より一層効率よく放熱される。   Further, since the cover member 13 is fixed to the main body case 12 and the screw 12k at the center, and the bottom surface of the boss 13d of the cover member 13 is tightened and fixed to the main body case 12 in close contact with the heat conducting sheet 17, the boss Heat is transmitted to the cover member 13 through 13d, and is radiated more efficiently.

これらにより効率的な放熱が行われ、各LED11の温度上昇が抑制されて発光効率の低下を防止することができ、光束の減少を防ぐことができ光りの色ずれが生じることがない。これにより所望の演色効果をもって展示物の照明を行うことができる。   As a result, efficient heat dissipation is performed, and the temperature rise of each LED 11 can be suppressed to prevent a decrease in light emission efficiency, a decrease in luminous flux can be prevented, and a color shift of light does not occur. As a result, the exhibit can be illuminated with a desired color rendering effect.

上記のように設置されたスポットライトの照明装置10を修理、点検等のために分解する場合には、本体ケース12底面中心部のネジ12kを取り外してカバー部材13を本体ケース12から分離する。この際レンズ14の一端部の光出力端14aは、カバー部材13の透孔13cに嵌合係止させたのみの構成であり、レンズ14とカバー部材13は簡単に外すことができる。   When the spotlight illumination device 10 installed as described above is disassembled for repair, inspection, or the like, the screw 12k at the center of the bottom surface of the main body case 12 is removed to separate the cover member 13 from the main body case 12. At this time, the light output end 14a at one end of the lens 14 is simply configured to be fitted and locked in the through hole 13c of the cover member 13, and the lens 14 and the cover member 13 can be easily removed.

カバー部材13を分離すれば、レンズ14を支持した支持体15が露出した状態となり修理、点検が可能となる。さらにLED11を本体ケース12から外す必要があれば、該当するLED11のネジ12eを本体ケース12の底面から取り外す。   If the cover member 13 is separated, the support 15 supporting the lens 14 is exposed, and repair and inspection are possible. Further, if it is necessary to remove the LED 11 from the main body case 12, the screw 12 e of the corresponding LED 11 is removed from the bottom surface of the main body case 12.

これにより支持体15がレンズ14と共に外れ、レンズ14の凹部14dに嵌合していたLED11及び支持体15によって挟持されていたプリント配線基板11b及び放熱板11cが共に外れてLEDの修理及び交換等を行う。   As a result, the support 15 is removed together with the lens 14, and the LED 11 fitted in the recess 14d of the lens 14 and the printed wiring board 11b and the heat radiating plate 11c held by the support 15 are both removed to repair or replace the LED. I do.

交換、修理が完了したら、上述の組み立て手順に従い組み立てればよい。   When replacement and repair are completed, the assembly may be performed according to the above assembly procedure.

本実施形態において、各LED11は白色で構成したが、照明装置の用途に応じ、赤色、黄色、緑色等でも、さらには各種の色を組み合わせて構成してもよい。   In the present embodiment, each LED 11 is configured in white, but may be configured in red, yellow, green, or a combination of various colors depending on the use of the lighting device.

さらに、各LED11は、光学軸a−aに光線が主として放射される同種性能のもので構成したが、異なる性能を有するものであってもよい。   Furthermore, although each LED11 was comprised by the thing of the same kind performance by which a light ray is mainly radiated | emitted to the optical axis aa, it may have a different performance.

レンズ14を、無色透明の合成樹脂で構成したが、上記LEDの各種の色に着色したものでも、また完全な透明体でなく半透明でも、さらに材質としては合成樹脂に限らず透光性を有する強化ガラス等で構成してもよい。   Although the lens 14 is made of a colorless and transparent synthetic resin, it may be colored in various colors of the LED, or may be translucent, not completely transparent, and not limited to a synthetic resin. You may comprise with the tempered glass which has.

光学ユニット16の支持体15は、二つ割りに構成したが、三つ割り、四つ割り等でもよく、さらに分割せずに一体化して構成してもよい。   Although the support 15 of the optical unit 16 is divided into two parts, it may be divided into three parts, four parts, etc., or may be integrated without being divided.

支持体15は、レンズ14を収納して支持する内面を、白色または鏡面等の光を反射する面となし、レンズ14から支持体15内に漏れる光を反射させてレンズ14に戻すように構成し、光ロスを低減させるようにしてもよい。   The support 15 is configured such that the inner surface that houses and supports the lens 14 is a surface that reflects light, such as white or mirror surface, and reflects light leaking from the lens 14 into the support 15 and returns to the lens 14. However, the optical loss may be reduced.

また、各LED11の放熱板11cを熱伝導シート17に熱的に接触させて、LED11を本体ケース12に設置したが、LEDの放熱板11c自体で熱伝導シートを構成するようにしてもよい。   Moreover, although the heat sink 11c of each LED11 was made to contact the heat conductive sheet 17 thermally, and LED11 was installed in the main body case 12, you may make it comprise a heat conductive sheet with the heat sink 11c itself of LED.

点灯回路を有する電源部は別置きとしたが、本体ケース12内に直流電源及び点灯回路を収納して構成してもよい。   Although the power supply unit having the lighting circuit is separately provided, a DC power supply and a lighting circuit may be housed in the main body case 12.

本実施形態の照明装置は、スポットライトとして構成したが、LEDの使用個数を増減して、家庭用さらには、店舗、施設、業務用等の各種の照明装置として構成してもよい。   Although the lighting device of the present embodiment is configured as a spotlight, the number of LEDs used may be increased or decreased to be configured as various lighting devices for home use or for stores, facilities, business use, and the like.

本実施形態によれば、光学ユニット16をレンズ14及びレンズを支持する支持体15で構成し、支持体15によりレンズの光出力端14aをカバー部材13の透孔13cに嵌合係止して配設し、光入力端14bをLED11に嵌合係止させてLED側の本体ケースに固定させるようにしたので、LEDの光学軸a−aとレンズの光学軸b−bを正確に位置出しすることができる。   According to the present embodiment, the optical unit 16 is configured by the lens 14 and the support 15 that supports the lens, and the optical output end 14 a of the lens is fitted and locked to the through hole 13 c of the cover member 13 by the support 15. Since the light input end 14b is fitted and locked to the LED 11 and fixed to the main body case on the LED side, the optical axis aa of the LED and the optical axis bb of the lens are accurately positioned. can do.

さらに、支持体15によりLEDの光学軸a−aとレンズの光学軸b−bを正確に位置出しできる構成となしたので、本体ケース12にカバー部材13を固定してケースを構成した後で、支持体15をカバー部材13の透孔13cに挿入して光学ユニット16を本体ケースに対して所定の取付箇所に支持し、次にLED11及び光学ユニット16をネジ12eで本体ケース12に固定する組み立て順序をとることが可能となり、LED11やレンズ14が傾いたりすることなくLEDの光学軸a−aとレンズの光学軸b−bを正確に位置出しした照明装置を提供することができる。   Furthermore, since the optical axis aa of the LED and the optical axis bb of the lens can be accurately positioned by the support 15, the cover member 13 is fixed to the main body case 12 and the case is configured. The support 15 is inserted into the through-hole 13c of the cover member 13 to support the optical unit 16 at a predetermined mounting position with respect to the main body case, and then the LED 11 and the optical unit 16 are fixed to the main body case 12 with screws 12e. The assembly order can be taken, and an illuminating device in which the optical axis aa of the LED and the optical axis bb of the lens are accurately positioned without tilting the LED 11 and the lens 14 can be provided.

因みに、図5に示す従来の構成及び組み立て順序、すなわち、本体ケース12'にLED11'を予め2本のネジ12e'12e'によって支持し、支持されたLEDの一次レンズ11a'にレンズ14'の凹部14d'を挿入しLEDの光学軸a−aとレンズの光学軸b−bを合わせる。   Incidentally, the conventional configuration and assembly order shown in FIG. 5, that is, the LED 11 ′ is previously supported by the main body case 12 ′ by two screws 12 e ′ 12 e ′, and the lens 14 ′ is supported by the supported primary lens 11 a ′ of the LED. The concave portion 14d ′ is inserted to align the optical axis aa of the LED with the optical axis bb of the lens.

この状態でカバー部材13'の透孔13c'を、レンズ上端の光出力端14a'と位置合わせしながら本体ケース12'に被せ、透孔13'にレンズ14'を嵌合して支持している。   In this state, the through hole 13c ′ of the cover member 13 ′ is placed on the main body case 12 ′ while being aligned with the light output end 14a ′ at the upper end of the lens, and the lens 14 ′ is fitted and supported in the through hole 13 ′. Yes.

このため、2本のネジ12e'の締め付け具合によっては、LED11'が傾くことがあり(図中e−e線)、さらにレンズ14'は凹部14d'にLEDの一次レンズ11a'に嵌合した状態で支持されているので傾き易く(図中f−f線)、LED及びレンズが傾いた状態でカバー部材の透孔13c'に嵌め込んで支持されてしまい、LEDの光学軸とレンズの光学軸がずれた状態となってしまう。   For this reason, the LED 11 'may be inclined depending on the tightening condition of the two screws 12e' (the ee line in the figure), and the lens 14 'is fitted in the concave lens 14d' to the primary lens 11a 'of the LED. Since it is supported in the state, it is easy to tilt (f-f line in the figure), and the LED and the lens are fitted and supported in the through-hole 13c 'of the cover member in a tilted state, and the optical axis of the LED and the optical of the lens It will be in the state where the axis shifted.

しかしながら、本実施形態では、本体ケース12にカバー部材13を固定した後で、レンズ14を支持した支持体15をカバー部材の透孔13cに挿入し、LEDの光学軸a−aとレンズの光学軸b−bを正確に位置出しした状態で、LED11及び光学ユニット16をネジ12eで本体ケース12に支持するので、LEDやレンズが傾いたりすることがなく、LEDの光学軸とレンズの光学軸がずれることがない。   However, in this embodiment, after fixing the cover member 13 to the main body case 12, the support body 15 supporting the lens 14 is inserted into the through hole 13c of the cover member, and the optical axis aa of the LED and the optical of the lens. Since the LED 11 and the optical unit 16 are supported on the main body case 12 with the screw 12e in a state where the axis b-b is accurately positioned, the LED optical axis and the optical axis of the lens are not tilted. There is no slippage.

また、LED11及びレンズ14が傾いた状態でカバー部材13の透孔13cに嵌め込んで支持されてしまうと、透孔13cに嵌め込まれるレンズの光出力端14aの間に隙間ができてしまい、外観上不具合が生じてしまうが、本実施形態によれば、透孔13cとレンズ14がずれることがなく隙間が生じる恐れがなく、外観上も優れた照明装置を提供することができる。   If the LED 11 and the lens 14 are tilted and fitted into the through-hole 13c of the cover member 13 and supported, a gap is formed between the light output ends 14a of the lenses fitted into the through-hole 13c. Although the above problem occurs, according to the present embodiment, the through hole 13c and the lens 14 are not displaced, there is no possibility that a gap is formed, and an illumination device that is excellent in appearance can be provided.

また、光学ユニット16は、上記レンズ14の光出力端14aに形成した鍔部14cと、支持体15に形成した凹溝15aを嵌合して構成するようにしたので、支持体15がなす円筒軸線c−cとレンズ14の光学軸b−bを正確に一致させることができる。   Further, since the optical unit 16 is configured by fitting the flange portion 14c formed on the light output end 14a of the lens 14 and the concave groove 15a formed on the support body 15, a cylindrical shape formed by the support body 15 is formed. The axis cc and the optical axis bb of the lens 14 can be made to coincide with each other accurately.

支持体15は、凹溝15e、15fを本体ケース12の位置決め部材である柱体12f、12hの突状部12g、12iに、それぞれ嵌合させて挿入するようにしたので、レンズ14を有する光学ユニット16を本体ケース12の所定の取付箇所に、ガイドしながら正確に位置決めを行って支持することができる。   The support 15 has the concave grooves 15e and 15f inserted into the protrusions 12g and 12i of the pillars 12f and 12h, which are positioning members of the main body case 12, respectively. The unit 16 can be accurately positioned and supported while being guided to a predetermined mounting location of the main body case 12.

さらに、支持体15の円筒軸線c−c、すなわちレンズの光学軸b−bがカバー部材13の透孔13cの中心に正確に一致し、カバー部材13の透孔13cが支持体15に、すなわち、レンズ14を有する光学ユニット16に正確に位置合わせされた状態となすことができる。   Further, the cylindrical axis c-c of the support 15, that is, the optical axis bb of the lens exactly coincides with the center of the through hole 13 c of the cover member 13, and the through hole 13 c of the cover member 13 matches the support 15. The optical unit 16 having the lens 14 can be accurately aligned.

さらに、上記のように位置出した状態で、LED11のプリント配線基板11b及び放熱板11cが支持体15の底面と本体ケース12の底面との間に熱伝導シート17を介し挟持した状態で固定することができるので、LED11から発生する熱を効率よく放熱板11cから熱伝導シート17に伝達することができ、熱伝導シート17から熱伝導性のよいアルミニウム等で構成したケース12に伝達され、本体ケース外面から放熱させることができる。   Further, the printed wiring board 11b and the heat radiating plate 11c of the LED 11 are fixed in a state of being sandwiched via the heat conductive sheet 17 between the bottom surface of the support 15 and the bottom surface of the main body case 12 in the state of being positioned as described above. Therefore, the heat generated from the LED 11 can be efficiently transmitted from the heat radiating plate 11c to the heat conductive sheet 17, and is transmitted from the heat conductive sheet 17 to the case 12 made of aluminum or the like having good heat conductivity. Heat can be dissipated from the outer surface of the case.

この際、本体ケース外周面に多数の突条部12bが形成されているので放熱面積が大となりより効果的に放熱が行われる。   At this time, since a large number of protrusions 12b are formed on the outer peripheral surface of the main body case, the heat dissipation area is increased and heat dissipation is performed more effectively.

また、カバー部材13は、本体ケース12の内面に係止段部13bを嵌合して固定されることから、凹凸形状が組み合わされ、さらに、中心部で本体ケース12とネジ12kにより固定され、しかもカバー部材13のボス13d底面が熱伝導シート17に密着した状態で締め付けられて本体ケース12に固定されるため、熱がカバー部材13に効果的に伝達され、より一層効率よく放熱される。   Further, since the cover member 13 is fixed by fitting the locking step portion 13b to the inner surface of the main body case 12, the concave and convex shapes are combined, and further, fixed at the center portion by the main body case 12 and the screw 12k. Moreover, since the bottom surface of the boss 13d of the cover member 13 is tightened and fixed to the main body case 12 in close contact with the heat conducting sheet 17, heat is effectively transmitted to the cover member 13 and radiated more efficiently.

これらにより効率的な放熱が行われ、各LED11の温度上昇が抑制されて発光効率の低下を防止することができ、光束の減少を防ぐことができ光の色ずれが生じることがない。   As a result, efficient heat dissipation is performed, and the temperature rise of each LED 11 can be suppressed to prevent a decrease in light emission efficiency, and thus a decrease in luminous flux can be prevented and no color misregistration of light occurs.

これにより所望の演色効果をもって展示物の照明を行うことができると共に、照明装置の大形化を防ぐことができ、小形の照明装置を提供することができる。   Accordingly, it is possible to illuminate the exhibit with a desired color rendering effect, and it is possible to prevent an increase in size of the lighting device and to provide a small lighting device.

また、本実施形態の照明装置は、3個のLED11が略120度の角度を持って略等間隔に配置され、全体として平面視で円盤状をなした小形、薄形化に構成したので、設置スペースの問題やデザイン的な制約が生じない、コスト的にも有利な照明装置を提供することができる。   In addition, since the lighting device of the present embodiment is configured with three LEDs 11 arranged at substantially equal intervals with an angle of approximately 120 degrees, and configured as a small and thin disk-like shape in plan view as a whole. It is possible to provide a lighting device that is advantageous in terms of cost without causing a problem of installation space or a restriction on design.

以上、本発明の好適な実施形態を説明したが、本発明は上述の実施形態に限定されることなく、本発明の要旨を逸脱しない範囲内において、種々の設計変更を行うことができる。   The preferred embodiment of the present invention has been described above, but the present invention is not limited to the above-described embodiment, and various design changes can be made without departing from the scope of the present invention.

本発明の実施形態に係る照明装置の縦断面図(図2A−A線に沿う縦断面図)。The longitudinal cross-sectional view of the illuminating device which concerns on embodiment of this invention (vertical cross-sectional view in alignment with line AA of FIG. 2). 同じく照明装置の平面図。The top view of an illuminating device. 同じく照明装置のカバー部材及びレンズを外した状態を示す平面図。The top view which similarly shows the state which removed the cover member and lens of the illuminating device. 同じく照明装置の要部を分解して示す斜視図。The perspective view which decomposes | disassembles and shows the principal part of an illuminating device. 従来の照明装置を一部を切り欠いて示す縦断面図。The longitudinal cross-sectional view which cuts off one part and shows the conventional illuminating device.

符号の説明Explanation of symbols

10 照明装置
11 半導体発光素子
12 本体ケース
13 カバー部材
13c 透光部
14 光路制御手段
15 支持体
16 光学ユニット
17 熱伝導シート
DESCRIPTION OF SYMBOLS 10 Illuminating device 11 Semiconductor light emitting element 12 Main body case 13 Cover member 13c Light transmission part 14 Optical path control means 15 Support body 16 Optical unit 17 Thermal conduction sheet

Claims (4)

半導体発光素子と;
半導体発光素子を収納する本体ケースと;
本体ケースを覆い半導体発光素子の光を透過する透光部を有するカバー部材と;
半導体発光素子の光を制御する光路制御手段及び光路制御手段を本体ケースに対し所定の位置に支持する支持体からなる光学ユニットと;
を具備することを特徴とする照明装置。
A semiconductor light emitting device;
A body case for housing a semiconductor light emitting element;
A cover member that covers the main body case and has a translucent portion that transmits the light of the semiconductor light emitting element;
An optical unit comprising an optical path control means for controlling light of the semiconductor light emitting element and a support for supporting the optical path control means at a predetermined position with respect to the main body case;
An illumination device comprising:
半導体発光素子と;
半導体発光素子を収納する本体ケースと;
本体ケースを覆い半導体発光素子の光を透過する透孔を形成したカバー部材と;
半導体発光素子の光を制御する光路制御手段及び光路制御手段を支持する支持体を有し、支持体を介して光路制御手段の光出力端をカバー部材の透孔に配設し、光入力端を半導体発光素子側の本体ケースに固定させてなる光学ユニットと;
を具備することを特徴とする照明装置。
A semiconductor light emitting device;
A body case for housing a semiconductor light emitting element;
A cover member that covers the main body case and has a through hole that transmits light from the semiconductor light emitting element;
An optical path control means for controlling the light of the semiconductor light emitting element and a support for supporting the optical path control means. The light output end of the optical path control means is disposed in the through hole of the cover member via the support, and the light input end An optical unit fixed to the main body case on the semiconductor light emitting element side;
An illumination device comprising:
前記光学ユニットの支持体は、本体ケースに設けられた位置決め部材に係止して支持されることを特徴とする請求項1または2に記載の照明装置。 The lighting device according to claim 1, wherein the support of the optical unit is supported by being locked to a positioning member provided in the main body case. 前記本体ケース及びカバー部材は、熱伝導性を有する金属部材で構成し、半導体発光素子は熱伝導シートを介して本体ケースに設置し収納されると共に、カバー部材は熱伝導シートと熱的に接触して本体ケースを覆うように設けられたことを特徴とする請求項1ないし3いずれか一に記載の照明装置。
The main body case and the cover member are made of a metal member having thermal conductivity, and the semiconductor light emitting element is installed and stored in the main body case via the heat conductive sheet, and the cover member is in thermal contact with the heat conductive sheet. The illumination device according to claim 1, wherein the illumination device is provided so as to cover the main body case.
JP2005251823A 2005-08-31 2005-08-31 Lighting system Pending JP2007066718A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005251823A JP2007066718A (en) 2005-08-31 2005-08-31 Lighting system

Publications (1)

Publication Number Publication Date
JP2007066718A true JP2007066718A (en) 2007-03-15

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005251823A Pending JP2007066718A (en) 2005-08-31 2005-08-31 Lighting system

Country Status (1)

Country Link
JP (1) JP2007066718A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009146849A (en) * 2007-12-18 2009-07-02 Mitsubishi Electric Corp Led lighting device
JP2011070941A (en) * 2009-09-25 2011-04-07 Toshiba Lighting & Technology Corp Light-emitting module, and lighting fixture equipped with the same
JP2011513922A (en) * 2008-02-26 2011-04-28 ジュルネ ライティング インク. Lighting fixture assembly and LED assembly
CN102121582A (en) * 2010-12-03 2011-07-13 东莞勤上光电股份有限公司 Led light source module
WO2012160688A1 (en) * 2011-05-26 2012-11-29 東芝ライテック株式会社 Illuminating apparatus
JP2016134257A (en) * 2015-01-16 2016-07-25 三菱電機株式会社 Lighting unit

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009146849A (en) * 2007-12-18 2009-07-02 Mitsubishi Electric Corp Led lighting device
JP2011513922A (en) * 2008-02-26 2011-04-28 ジュルネ ライティング インク. Lighting fixture assembly and LED assembly
JP2011070941A (en) * 2009-09-25 2011-04-07 Toshiba Lighting & Technology Corp Light-emitting module, and lighting fixture equipped with the same
CN102121582A (en) * 2010-12-03 2011-07-13 东莞勤上光电股份有限公司 Led light source module
CN102121582B (en) * 2010-12-03 2012-09-19 东莞勤上光电股份有限公司 Led light source module
WO2012160688A1 (en) * 2011-05-26 2012-11-29 東芝ライテック株式会社 Illuminating apparatus
JP2016134257A (en) * 2015-01-16 2016-07-25 三菱電機株式会社 Lighting unit

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