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JP2006147323A - Connection base plate and manufacturing method of the same - Google Patents

Connection base plate and manufacturing method of the same Download PDF

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JP2006147323A
JP2006147323A JP2004335301A JP2004335301A JP2006147323A JP 2006147323 A JP2006147323 A JP 2006147323A JP 2004335301 A JP2004335301 A JP 2004335301A JP 2004335301 A JP2004335301 A JP 2004335301A JP 2006147323 A JP2006147323 A JP 2006147323A
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hole
sheet member
conductive film
anisotropic conductive
base
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Kazuyoshi Sasaki
一義 佐々木
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Alps Alpine Co Ltd
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Alps Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection base plate excellent in electric stability, especially by improving a form of an anisotropic conductive film, and a manufacturing method of the same. <P>SOLUTION: A transformation part 32b of a spiral contact piece 32, a through hole 31b formed on a sheet member 31, and a first through hole 35a formed on the anisotropic conductive film 35 are in a positional relation of opposing to each other in a direction of height (Z1 to Z2 direction in the figure). As a result, stick-out amount of the anisotropic conductive film 35 toward the through hole 31b formed on the sheet member 31 can be made smaller than before, more preferably, the stick-out amount of the anisotropic conductive film 35 toward the through hole 31b can be eliminated, by the above the contact piece excellent in electrical stability can be provided. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、例えばBGAやLGA等の接続端子を備えた電子部品に対して電気的に接続される接触子を備えた接続基板に係わり、特に、電気的安定性に優れた接続基板及びその製造方法に関する。   The present invention relates to a connection board having a contactor that is electrically connected to an electronic component having a connection terminal such as BGA or LGA, and more particularly to a connection board having excellent electrical stability and its manufacture. Regarding the method.

超微細化する電子部品の電気的試験を良好に行なうために、弾性接点としてのスパイラル接触子を有する接続基板が開発されている。また前記接続基板は電子部品と基板間などのコネクタ等としても使用できる。   In order to satisfactorily perform electrical tests on ultra-fine electronic components, connection substrates having spiral contacts as elastic contacts have been developed. The connection board can also be used as a connector between the electronic component and the board.

前記接続基板は、下記の特許文献1では、基台(プリント基板)の上に導電接着剤を介してスパイラル接触子を多数有するシート部材(レジストフィルム)が貼り付けられた構造である。特許文献1には、前記接続基板の製造方法が、図37〜図40に示されている。   In the following Patent Document 1, the connection substrate has a structure in which a sheet member (resist film) having a large number of spiral contacts is attached to a base (printed substrate) via a conductive adhesive. Patent Document 1 discloses a method for manufacturing the connection substrate in FIGS. 37 to 40.

前記導電接着剤(異方性導電ペースト、ACP)は、異方性導電フィルム(ACF)に比べて安価であるという利点がある反面、あらかじめ接合面上に印刷しておく必要や高精細化等に限界があった。このため、前記基台とシート部材間の接合に異方性導電フィルム(Anisotoropic Conductive Film;ACF)を使用することが検討されている。
特開2002−175859号公報
The conductive adhesive (anisotropic conductive paste, ACP) has the advantage that it is cheaper than the anisotropic conductive film (ACF), but it needs to be printed on the joint surface in advance or has high definition. There was a limit. For this reason, use of an anisotropic conductive film (ACF) for the joining between the base and the sheet member has been studied.
JP 2002-175859 A

上記の特許文献1には、基台とシート部材間の接合に異方性導電フィルムを用いるとの記載は一切ない。   In the above Patent Document 1, there is no description that an anisotropic conductive film is used for joining between the base and the sheet member.

ところで前記基台とシート部材間に異方性導電フィルムを用いた場合、次のような問題点があることがわかった。   By the way, when an anisotropic conductive film was used between the said base and a sheet | seat member, it turned out that there exist the following problems.

図8は従来の接続基板の製造過程を示す前記接続基板の部分断面図、図9は図8に示す製造過程を経て形成された接続基板の部分断面図であり、特に従来の問題点を説明するための説明図、である。   FIG. 8 is a partial cross-sectional view of the connection board showing the manufacturing process of the conventional connection board, and FIG. 9 is a partial cross-sectional view of the connection board formed through the manufacturing process shown in FIG. It is explanatory drawing for doing.

図8に示す符号1は基台である。前記基台1上には配線パターン(図示しない)が設けられている。前記基台1上の全面には所定膜厚で形成された異方性導電フィルム2が設けられている。シート部材3は、絶縁性の樹脂フィルムであり、前記シート部材3には、スパイラル接触子4が取り付けられている。図8に示すように前記スパイラル接触子4は前記シート部材3への取付面を有する固定部4aと、前記固定部4aから延出形成され図示上方向に向けてスパイラル状に突出する変形部4bとを有して構成される。図8に示すように、前記シート部材3には貫通孔3aが形成されており、スパイラル接触子4は前記シート部材3の下面3bに固定部3bにて接合され、スパイラル接触子4の変形部4bの一部は前記貫通孔3aを介して前記シート部材3の上面3cから突出している。   Reference numeral 1 shown in FIG. 8 is a base. A wiring pattern (not shown) is provided on the base 1. An anisotropic conductive film 2 having a predetermined thickness is provided on the entire surface of the base 1. The sheet member 3 is an insulating resin film, and a spiral contact 4 is attached to the sheet member 3. As shown in FIG. 8, the spiral contactor 4 includes a fixed portion 4a having a mounting surface for the sheet member 3, and a deformed portion 4b that extends from the fixed portion 4a and protrudes in a spiral shape in the upward direction in the figure. And is configured. As shown in FIG. 8, a through hole 3 a is formed in the sheet member 3, and the spiral contact 4 is joined to the lower surface 3 b of the sheet member 3 by a fixing portion 3 b, and a deformed portion of the spiral contact 4 is formed. A part of 4b protrudes from the upper surface 3c of the sheet member 3 through the through hole 3a.

図8に示すように前記基台1を下プレート5上に置くとともに、前記異方性導電フィルム2上にシート部材3を載置する。さらに前記スパイラル接触子4の変形部4bと高さ方向にて対向する位置に凹み部6aが設けられた上プレート6を前記シート部材3上に対向させ、前記上プレート6を前記下プレート5方向に向けて熱プレスする。   As shown in FIG. 8, the base 1 is placed on the lower plate 5, and the sheet member 3 is placed on the anisotropic conductive film 2. Further, the upper plate 6 provided with a recessed portion 6a at a position facing the deforming portion 4b of the spiral contactor 4 in the height direction is opposed to the sheet member 3, and the upper plate 6 is directed to the lower plate 5 direction. Heat press towards

熱プレスにより異方性導電フィルム2は押し潰されるとともに熱硬化性のバインダー樹脂が硬化する。これにより前記シート部材3と基台1間が強固に接合されるとともに前記スパイラル接触子4の固定部4aと前記基台1上の配線パターン間が前記異方性導電フィルム2内に含まれる導電粒子によって導通状態になる。   The anisotropic conductive film 2 is crushed by hot pressing and the thermosetting binder resin is cured. As a result, the sheet member 3 and the base 1 are firmly bonded, and the anisotropic conductive film 2 includes a conductive portion 2a between the fixed portion 4a of the spiral contact 4 and the wiring pattern on the base 1. Conducted by particles.

しかし図9に示すように、前記熱プレス時に押し潰された前記異方性導電フィルム2は、前記シート部材3に形成された貫通孔3a及び前記上プレート6に形成された凹み部6a内に、はみ出す(逃げ込む)。このとき前記貫通孔3a内に溜まる前記異方性導電フィルム2aの量は、元々図8の工程時に前記貫通孔3aの下に配置されていた異方性導電フィルムに合わせて、前記熱プレスによって押し潰されたことによって前記貫通孔3a内にはみ出す異方性導電フィルムが加わって多くなり図9のように前記異方性導電フィルム2aは盛り上がる。そして前記貫通孔3a内に溜まった異方性導電フィルム2aは、前記スパイラル接触子4の変形部4bに接着するなどして、弾性接点としての前記変形部4bの弾性力を妨げる恐れがあった。これにより前記接続基板を電子部品に対する電気的試験等に使用したときに、電子部品の端子と前記変形部4b間の接触状態が悪くなり、良好な電気的安定性を得ることができなかった。   However, as shown in FIG. 9, the anisotropic conductive film 2 that has been crushed during the hot pressing is formed in a through hole 3 a formed in the sheet member 3 and a recess 6 a formed in the upper plate 6. , Protrude (run away). At this time, the amount of the anisotropic conductive film 2a accumulated in the through hole 3a is adjusted by the hot press according to the anisotropic conductive film originally disposed under the through hole 3a in the process of FIG. By being crushed, the anisotropic conductive film that protrudes into the through-hole 3a is added and increases, and the anisotropic conductive film 2a rises as shown in FIG. Then, the anisotropic conductive film 2a accumulated in the through hole 3a may be adhered to the deformed portion 4b of the spiral contact 4 to hinder the elastic force of the deformed portion 4b as an elastic contact. . As a result, when the connection board is used for an electrical test or the like for an electronic component, the contact state between the terminal of the electronic component and the deformed portion 4b is deteriorated, and good electrical stability cannot be obtained.

そこで本発明は上記従来の課題を解決するためのものであり、特に異方性導電フィルムの形態を改良することで、電気的安定性に優れた接続基板及びその製造方法を提供することを目的としている。   Therefore, the present invention is for solving the above-described conventional problems, and in particular, by improving the form of the anisotropic conductive film, it is an object to provide a connection substrate excellent in electrical stability and a method for manufacturing the same. It is said.

本発明における接続基板は、
変形部と固定部とを有する接触子と、前記接触子を固定保持するためのシート部材と、基台と、前記シート部材と基台間を接合するための異方性導電フィルムとを有し、
前記シート部材には貫通孔が設けられ、前記接触子の固定部は前記シート部材に接合され、前記変形部は前記貫通孔と高さ方向にて対向する位置に設けられ、
前記異方性導電フィルムには、前記シート部材に形成された貫通孔と高さ方向にて対向する位置に第1の貫通孔が設けられていることを特徴とするものである。
The connection board in the present invention is
A contact having a deformable portion and a fixed portion; a sheet member for fixing and holding the contact; a base; and an anisotropic conductive film for joining the sheet member and the base. ,
The sheet member is provided with a through hole, the fixed portion of the contact is joined to the sheet member, and the deforming portion is provided at a position facing the through hole in the height direction,
The anisotropic conductive film is characterized in that a first through hole is provided at a position facing the through hole formed in the sheet member in the height direction.

上記では、接触子の変形部、前記シート部材に形成された貫通孔及び異方性導電フィルムに形成された第1の貫通孔が全て高さ方向にて対向した位置関係にある。この結果、前記シート部材に形成された貫通孔への異方性導電フィルムのはみ出し量を従来よりも少なく出来、電気的安定性に優れた接触子を提供することが出来る。   In the above, the deformed portion of the contact, the through hole formed in the sheet member, and the first through hole formed in the anisotropic conductive film are all in a positional relationship facing each other in the height direction. As a result, the amount of protrusion of the anisotropic conductive film to the through-hole formed in the sheet member can be reduced as compared with the prior art, and a contact having excellent electrical stability can be provided.

また本発明では、前記第1の貫通孔は、前記シート部材に形成された貫通孔よりも大きいことが好ましい。かかる形態では、前記異方性導電フィルムが前記シート部材の貫通孔内へ、はみ出していないため、より電気的安定性に優れた接触子を提供することが出来る。   In the present invention, it is preferable that the first through hole is larger than the through hole formed in the sheet member. In this form, since the anisotropic conductive film does not protrude into the through hole of the sheet member, it is possible to provide a contactor that is more excellent in electrical stability.

また本発明では、前記異方性導電フィルムには、前記第1の貫通孔の側方に第2の貫通孔が設けられていることが好ましい。これにより、より前記シート部材に形成された貫通孔内への異方性導電フィルムのはみ出し量を少なく出来る。   Moreover, in this invention, it is preferable that the said 2nd through-hole is provided in the said anisotropic conductive film in the side of the said 1st through-hole. Thereby, the protrusion amount of the anisotropic conductive film into the through-hole formed in the sheet member can be further reduced.

本発明における接続基板の製造方法は、
変形部と固定部とを有する接触子と、前記接触子を固定保持するためのシート部材と、基台と、前記シート部材と基台間を接合するための異方性導電フィルムとを有し、
前記シート部材に貫通孔を設け、前記接触子の固定部を前記シート部材に接合するとともに、前記変形部を前記貫通孔と高さ方向にて対向させ、
前記異方性導電フィルムに第1の貫通孔を形成し、前記第1の貫通孔が前記シート部材に形成された貫通孔と高さ方向にて対向するように、前記シート部材と基台との間に前記異方性導電フィルムを介在させ、
前記シート部材と基台間を熱圧着することを特徴とするものである。
The manufacturing method of the connection board in the present invention is as follows.
A contact having a deformable portion and a fixed portion; a sheet member for fixing and holding the contact; a base; and an anisotropic conductive film for joining the sheet member and the base. ,
A through hole is provided in the sheet member, the fixing portion of the contact is joined to the sheet member, and the deforming portion is opposed to the through hole in the height direction,
Forming the first through hole in the anisotropic conductive film, and the sheet member and the base so that the first through hole is opposed to the through hole formed in the sheet member in the height direction. Interposing the anisotropic conductive film between,
The sheet member and the base are thermocompression bonded.

本発明では上記のように、前記異方性導電フィルムに第1の貫通孔を形成し、前記第1の貫通孔が前記シート部材に形成された貫通孔と高さ方向にて対向するように、前記シート部材と基台との間に前記異方性導電フィルムを介在させるので、熱圧着時に、押し潰された異方性導電フィルムが前記シート部材の貫通孔内にはみ出しても、そのはみ出し量を従来に比べて低減させることが出来る。   In the present invention, as described above, a first through hole is formed in the anisotropic conductive film, and the first through hole is opposed to the through hole formed in the sheet member in the height direction. Since the anisotropic conductive film is interposed between the sheet member and the base, even if the crushed anisotropic conductive film protrudes into the through-hole of the sheet member at the time of thermocompression bonding, the protrusion does not occur. The amount can be reduced as compared with the conventional case.

また本発明では、前記第1の貫通孔を前記シート部材に形成された貫通孔よりも大きく形成することが好ましい。これにより、前記異方性導電フィルムの前記シート部材の貫通孔へのはみ出し量をより少なく出来、前記異方性導電フィルムが前記シート部材の貫通孔内へはみ出さない最適な形態をも作り出すことが出来る。   In the present invention, it is preferable that the first through hole is formed larger than the through hole formed in the sheet member. As a result, the amount of protrusion of the anisotropic conductive film into the through hole of the sheet member can be reduced, and an optimum form in which the anisotropic conductive film does not protrude into the through hole of the sheet member can be created. I can do it.

また本発明では、前記第1の貫通孔の側方に第2の貫通孔を形成することが好ましい。前記第2の貫通孔の形成によって、前記熱圧着によって押し潰された異方性導電フィルムは、第1の貫通孔の孔径を小さくするように流動するのみならず、第2の貫通孔の孔径も小さくするように流動できるので、第1の貫通孔方向への流動量を少なく出来る。この結果、押し潰された異方性導電フィルムの前記シート部材の貫通孔内へのはみ出し量をより低減させることが出来る。   In the present invention, it is preferable to form a second through hole on the side of the first through hole. By forming the second through hole, the anisotropic conductive film crushed by the thermocompression bonding not only flows so as to reduce the hole diameter of the first through hole, but also the hole diameter of the second through hole. Therefore, the amount of flow in the direction of the first through hole can be reduced. As a result, the protruding amount of the crushed anisotropic conductive film into the through hole of the sheet member can be further reduced.

本発明では、前記シート部材に形成された貫通孔内への異方性導電フィルムのはみ出し量を従来よりも少なく出来、電気的安定性に優れた接触子を提供することが出来る。   In the present invention, the amount of protrusion of the anisotropic conductive film into the through-hole formed in the sheet member can be reduced as compared with the prior art, and a contact having excellent electrical stability can be provided.

図1は電子部品の動作を確認するための試験に用いられる検査装置を示す斜視図、図2はスパイラル接触子を示す平面図、図3は、接続基板の平面図、図4は、異方性導電フィルムの部分拡大平面図、図5は、図3に示すI−I線から切断し矢印方向から見た前記接続基板の部分拡大断面図、図6は本発明における接続基板の製造方法を説明するための一工程図(部分拡大断面図)、図7は図6の工程の次に行なわれる工程を示す一工程図(部分拡大断面図)、である。   1 is a perspective view showing an inspection apparatus used in a test for confirming the operation of an electronic component, FIG. 2 is a plan view showing a spiral contact, FIG. 3 is a plan view of a connection board, and FIG. 4 is anisotropic. 5 is a partially enlarged plan view of the conductive conductive film, FIG. 5 is a partially enlarged cross-sectional view of the connection board cut from the line I-I shown in FIG. 3 and viewed from the direction of the arrow, and FIG. FIG. 7 is a process diagram (partially enlarged sectional view) showing a process performed after the process of FIG. 6.

図1に示す検査装置10は、BGAやLGAなどからなる複数の外部接続部が接続面に設けられた半導体などの電子部品(被接触体)20を検査対象とするものである。   The inspection apparatus 10 shown in FIG. 1 is intended for inspection of an electronic component (contacted body) 20 such as a semiconductor having a plurality of external connection portions made of BGA, LGA, or the like provided on a connection surface.

図1に示すように、検査装置10はソケット11と、このソケット11の一方の縁部に設けられたひんじ部13を介して回動自在に支持されたカバー12とで構成されている。前記ソケット11およびカバー12は絶縁性の樹脂材料などで形成されている。前記ソケット11の他方の縁部には被ロック部14が形成され、カバー12の縁部にはロック部15が形成されている。   As shown in FIG. 1, the inspection apparatus 10 includes a socket 11 and a cover 12 that is rotatably supported via a hinge 13 provided at one edge of the socket 11. The socket 11 and the cover 12 are formed of an insulating resin material or the like. A locked portion 14 is formed on the other edge portion of the socket 11, and a lock portion 15 is formed on the edge portion of the cover 12.

前記ソケット11の中心には、図示Z方向に凹状に形成された装填部11Aが設けられており、この装填部11A内に半導体などの電子部品20が装着されるようになっている。またカバー12の内面の中央の位置には、電子部品20を図示下方に押し付ける凸形状の押圧部12aが前記装填部11Aに対向して設けられている。   At the center of the socket 11, a loading portion 11A formed in a concave shape in the Z direction is provided, and an electronic component 20 such as a semiconductor is mounted in the loading portion 11A. A convex pressing portion 12a that presses the electronic component 20 downward in the figure is provided at the center position of the inner surface of the cover 12 so as to face the loading portion 11A.

前記検査装置10の装填部11Aには、図5に示す接続基板16が設けられている。前記接続基板16は、基台30と、シート部材31と、スパイラル接触子32とを有して構成される。前記基台30は例えばガラスエポキシやPWBなどで、前記シート部材31はポリイミド等の樹脂シートで、スパイラル接触子32は、Ni,Au,Cu等の導電性材料の単層構造あるいは多層構造で形成されている。   A connection board 16 shown in FIG. 5 is provided in the loading portion 11A of the inspection apparatus 10. The connection board 16 includes a base 30, a sheet member 31, and a spiral contact 32. The base 30 is made of, for example, glass epoxy or PWB, the sheet member 31 is a resin sheet such as polyimide, and the spiral contact 32 is formed of a single layer structure or a multilayer structure of a conductive material such as Ni, Au, or Cu. Has been.

図2に示すように、スパイラル接触子32は、固定部32aと、前記固定部32aから延出形成され螺旋形状で形成された変形部32bとを有している。前記変形部32bは、外周側に巻き始端部32b1が設けられ、渦巻きの中心である内周側に巻き終端部32b2が設けられている。   As shown in FIG. 2, the spiral contact 32 has a fixed portion 32 a and a deformed portion 32 b that extends from the fixed portion 32 a and is formed in a spiral shape. The deformable portion 32b is provided with a winding start end portion 32b1 on the outer peripheral side and a winding end portion 32b2 on the inner peripheral side which is the center of the spiral.

図2,図5に示すように前記スパイラル接触子32の固定部32aはシート部材31の下面31aに導電性接着剤等を介して接合されている。図5に示すように前記シート部材31には貫通孔31bが形成されており、前記シート部材31を真上からみたとき、少なくとも前記変形部32bの一部は前記貫通孔31bから露出している。前記スパイラル接触子32の変形部32bは、図5に示すように螺旋階段状に立体フォーミングされており、前記変形部32bの一部が前記シート部材31の貫通孔31bを介して前記シート部材31の上面31cから上方へ突出している。   2 and 5, the fixing portion 32a of the spiral contact 32 is joined to the lower surface 31a of the sheet member 31 via a conductive adhesive or the like. As shown in FIG. 5, the sheet member 31 has a through hole 31b. When the sheet member 31 is viewed from directly above, at least a part of the deformed portion 32b is exposed from the through hole 31b. . As shown in FIG. 5, the deforming portion 32 b of the spiral contact 32 is three-dimensionally formed in a spiral staircase shape, and a part of the deforming portion 32 b passes through the through hole 31 b of the sheet member 31. It protrudes upward from the upper surface 31c.

前記検査装置10の装填部11Aに電子部品20を組み込むと、電子部品20の接続端子等が前記変形部32b上に当接し、前記変形部32bを図示下方向へ押圧する。前記変形部32bは弾性力があるため前記押圧によって下方向へ弾性変性変形できる。このとき前記変形部32bは前記電子部品20の接続端子を包むように変形できるため、前記電子部品20の接続端子と前記変形部32b間の導通接続が良好なものとなる。   When the electronic component 20 is incorporated in the loading portion 11A of the inspection apparatus 10, the connection terminal of the electronic component 20 abuts on the deformable portion 32b and presses the deformable portion 32b downward in the figure. Since the deformable portion 32b has an elastic force, it can be elastically deformed downward by the pressing. At this time, since the deformable portion 32b can be deformed so as to enclose the connection terminal of the electronic component 20, the conductive connection between the connection terminal of the electronic component 20 and the deformable portion 32b becomes good.

図5に示すように、前記シート部材31と基台30との間には、異方性導電フィルム35が設けられている。前記異方性導電フィルム35は、前記シート部材31と基台30との間を接合するために設けられており、前記シート部材31と基台30との間は前記異方性導電フィルム35を介して熱圧着されている。   As shown in FIG. 5, an anisotropic conductive film 35 is provided between the sheet member 31 and the base 30. The anisotropic conductive film 35 is provided to join the sheet member 31 and the base 30, and the anisotropic conductive film 35 is provided between the sheet member 31 and the base 30. It is thermocompression-bonded through.

図5に示すように、前記基台30上には前記スパイラル接触子32の固定部32aと高さ方向(図示Z1−Z2方向)にて対向する位置に電極部33が設けられている。前記電極部33の周囲には前記電極部33とほぼ同程度の膜厚の樹脂層34が設けられており、前記電極部33の上面33aと前記樹脂層34の上面34aとがほぼ同じ平坦化面になっている。なお図示していないが前記電極部33から延出する配線部の上面と前記樹脂層34の上面34aもほぼ同じ平坦化面となっている。また電極部33は図2に示すように、前記スパイラル接触子32の固定部32a下に高さ方向(図示Z1−Z2方向)にて対向するとともに少なくとも前記固定部32aの一部の側面からはみ出す程度の大きさで形成されている。図5に示すように前記電極部33と前記スパイラル接触子32の固定部32aとの間には異方性導電フィルム35が介在しており、前記異方性導電フィルム35内に含まれる導電粒子によって前記固定部32aと電極部33間が導通状態になっている。前記電極部33を少なくとも前記固定部32aの一部の側面からはみ出す程度の大きさで形成することで、前記電極部33上に前記スパイラル接触子32の固定部32aをオーバーラップさせて載せやすく、前記電極部33と固定部32a間の導通を良好なものにできる。   As shown in FIG. 5, an electrode portion 33 is provided on the base 30 at a position facing the fixed portion 32 a of the spiral contactor 32 in the height direction (Z1-Z2 direction in the drawing). A resin layer 34 having a film thickness approximately the same as that of the electrode portion 33 is provided around the electrode portion 33, and the upper surface 33 a of the electrode portion 33 and the upper surface 34 a of the resin layer 34 are substantially flattened. It is a surface. Although not shown, the upper surface of the wiring portion extending from the electrode portion 33 and the upper surface 34a of the resin layer 34 are substantially the same flat surface. Further, as shown in FIG. 2, the electrode portion 33 faces the lower portion 32a of the spiral contactor 32 in the height direction (Z1-Z2 direction in the drawing) and protrudes from at least a part of the side surface of the fixed portion 32a. It is formed with a size of about. As shown in FIG. 5, an anisotropic conductive film 35 is interposed between the electrode portion 33 and the fixed portion 32 a of the spiral contact 32, and conductive particles contained in the anisotropic conductive film 35. Thus, the fixed portion 32a and the electrode portion 33 are in a conductive state. By forming the electrode part 33 with a size that protrudes at least from a part of the side surface of the fixing part 32a, the fixing part 32a of the spiral contactor 32 can be easily overlapped and placed on the electrode part 33, The electrical connection between the electrode part 33 and the fixed part 32a can be made favorable.

図3は前記接続基板16を真上から見た平面図であるが、前記シート部材31に形成された貫通孔31bから本来見えるスパイラル接触子32の変形部32bは図面上、省略している。図3に示すように前記シート部材31には多数の貫通孔31bが設けられている。前記貫通孔31bは幅方向(図示X1−X2方向)及び長さ方向(Y1−Y2方向)にマトリックス状に多数形成されている。従って前記スパイラル接触子32の変形部32bも前記貫通孔31bと高さ方向にて対向する位置に、マトリックス状に多数設けられている。   FIG. 3 is a plan view of the connection board 16 as viewed from directly above, but the deformed portion 32b of the spiral contactor 32 that is originally visible from the through hole 31b formed in the sheet member 31 is omitted in the drawing. As shown in FIG. 3, the sheet member 31 is provided with a number of through holes 31b. A large number of the through holes 31b are formed in a matrix in the width direction (X1-X2 direction in the drawing) and the length direction (Y1-Y2 direction). Accordingly, a large number of deformed portions 32b of the spiral contactor 32 are provided in a matrix at positions facing the through holes 31b in the height direction.

図2,図3,図5に示すように、前記異方性導電フィルム35には、シート部材31に形成された貫通孔31bと高さ方向(図示Z1−Z2方向)にて対向する位置に第1の貫通孔35aが形成されている。前記第1の貫通孔35aは、図2、図3および図5に示すように前記シート部材31に形成された貫通孔31bよりも大きいことが好ましい。図2,図3及び図5の実施形態では、前記貫通孔31b及び第1の貫通孔35aはともに円形状で形成されているから前記第1の貫通孔35aの径は前記貫通孔31bの径よりも大きくなっている。図2,図3に示すように、真上からみると、前記第1の貫通孔35a内に前記シート部材31の貫通孔31bが収まるため、前記シート部材31の貫通孔31bを通して前記異方性導電フィルム35が見えず、代わりに基台30上に形成された樹脂層34の表面が見える。前記第1の貫通孔35aは円形状に限定されず他の形状、例えば四角形状等であってもよい。   As shown in FIGS. 2, 3, and 5, the anisotropic conductive film 35 is positioned at a position facing the through hole 31 b formed in the sheet member 31 in the height direction (Z1-Z2 direction in the drawing). A first through hole 35a is formed. The first through hole 35a is preferably larger than the through hole 31b formed in the sheet member 31 as shown in FIGS. In the embodiment of FIGS. 2, 3, and 5, since the through hole 31b and the first through hole 35a are both formed in a circular shape, the diameter of the first through hole 35a is the diameter of the through hole 31b. Is bigger than. As shown in FIGS. 2 and 3, since the through hole 31b of the sheet member 31 is accommodated in the first through hole 35a when viewed from directly above, the anisotropy passes through the through hole 31b of the sheet member 31. The conductive film 35 cannot be seen, and the surface of the resin layer 34 formed on the base 30 can be seen instead. The first through hole 35a is not limited to a circular shape, and may have another shape, for example, a square shape.

このように本実施形態では、前記シート部材31の貫通孔31bから前記異方性導電フィルム35がはみ出していない。   Thus, in this embodiment, the anisotropic conductive film 35 does not protrude from the through hole 31b of the sheet member 31.

さらに前記異方性導電フィルム35には第2の貫通孔35bが形成されている。前記第2の貫通孔35bは図3に示すように前記第1の貫通孔35aの側方に形成されている。よって前記第2の貫通孔35bは、シート部材31に形成された貫通孔31bの側方に設けられていることになる。図3に示す実施形態では、前記第1の貫通孔35aと前記第2の貫通孔35b間に所定の間隔が空いているが、前記第1の貫通孔35aと前記第2の貫通孔35bとの間が一部繋がっていてもかまわない。   Further, a second through hole 35 b is formed in the anisotropic conductive film 35. As shown in FIG. 3, the second through hole 35b is formed on the side of the first through hole 35a. Therefore, the second through hole 35 b is provided on the side of the through hole 31 b formed in the sheet member 31. In the embodiment shown in FIG. 3, there is a predetermined gap between the first through hole 35a and the second through hole 35b, but the first through hole 35a and the second through hole 35b It does not matter if there is some connection between

図3に示す実施形態では前記第2の貫通孔35bは、斜め方向(例えばX1方向とY1方向との中間の方向)に向けて整列するシート部材31の貫通孔31b,31b(第1の貫通孔35a,35a)の間に設けられ、シート部材31の最外周に設けられた貫通孔31b(第1の貫通孔35a,35a)を除き、前記貫通孔31b(第1の貫通孔35a)の周囲には、ちょうど4個の第2の貫通孔35bが近接して設けられている。前記第2の貫通孔35bの配置は図3の実施形態に限定されるものはない。図4に示すように、幅方向(X1−X2方向)に向けて並ぶ第1の貫通孔35a間に第2の貫通孔35bが設けられていてもよいし、長さ方向(Y1−Y2方向)に向けて並ぶ第1の貫通孔35a間に第2の貫通孔35bが設けられていてもよい。ただし前記第2の貫通孔35bは、少なくとも前記貫通孔31b(第1の貫通孔35a)の両側側方に一つづつ設けられていることが好ましい。これにより、特に後述する効果(前記異方性導電フィルム35の前記貫通孔31b内へのはみ出しの抑制効果)をより適切に発揮できる。また、前記第2の貫通孔35bが、前記貫通孔31b(第1の貫通孔35a)の両側側方に一つづつ設けられている場合のように、第2の貫通孔35bが前記貫通孔31b(第1の貫通孔35a)の周囲に複数設けられている場合、複数の第2の貫通孔35bのそれぞれの中心と、前記貫通孔31b(第1の貫通孔35a)の中心とを結んだ線の長さが、全て同じ長さであることが本発明の効果をより適切に発揮できて好ましい。   In the embodiment shown in FIG. 3, the second through hole 35 b has through holes 31 b and 31 b (first through holes) of the sheet member 31 aligned in an oblique direction (for example, an intermediate direction between the X1 direction and the Y1 direction). The through holes 31b (first through holes 35a) except for the through holes 31b (first through holes 35a, 35a) provided between the holes 35a, 35a) and provided on the outermost periphery of the sheet member 31. In the periphery, exactly four second through holes 35b are provided close to each other. The arrangement of the second through holes 35b is not limited to the embodiment of FIG. As shown in FIG. 4, a second through hole 35b may be provided between the first through holes 35a arranged in the width direction (X1-X2 direction), or the length direction (Y1-Y2 direction). A second through hole 35b may be provided between the first through holes 35a lined up in the direction of. However, it is preferable that the second through holes 35b are provided one at a time on both sides of the through hole 31b (first through hole 35a). Thereby, especially the effect mentioned later (the effect of suppressing the protrusion of the anisotropic conductive film 35 into the through hole 31b) can be more appropriately exhibited. Further, as in the case where the second through holes 35b are provided one by one on both sides of the through hole 31b (the first through hole 35a), the second through holes 35b are formed in the through holes. In the case where a plurality of holes are provided around 31b (first through hole 35a), the center of each of the plurality of second through holes 35b is connected to the center of the through hole 31b (first through hole 35a). It is preferable that the lengths of the lines are all the same because the effects of the present invention can be more appropriately exhibited.

また前記第2の貫通孔35bは図3の実施形態では円形であったが図4のようにスリット形状の貫通孔35c(以下、スリット形状孔という)であってもよいし、あるいは四角形等、形は特に限定されない。前記スリット形状孔35cのように長さ方向(Y1−Y2方向)と幅方向(X1−X2方向)との長さが異なる場合、例えば図4のように長さ方向(Y1−Y2方向)に沿う第1の貫通孔35a(貫通孔31b)の幅方向(X1−X2方向)の側方に、前記長さ方向(図示Y1−Y2方向)へ前記スリット形状孔35cの長さの長いほうを向けて配置すると、限られた領域内に、効率良く前記スリット形状孔35cを配置できる。   The second through-hole 35b is circular in the embodiment of FIG. 3, but may be a slit-shaped through-hole 35c (hereinafter referred to as a slit-shaped hole) as shown in FIG. The shape is not particularly limited. When the lengths in the length direction (Y1-Y2 direction) and the width direction (X1-X2 direction) are different as in the slit-shaped hole 35c, for example, in the length direction (Y1-Y2 direction) as shown in FIG. On the side of the first through hole 35a (through hole 31b) along the width direction (X1-X2 direction), the longer one of the slit-shaped holes 35c in the length direction (Y1-Y2 direction in the drawing) When arranged so as to face, the slit-shaped hole 35c can be efficiently arranged in a limited region.

前記異方性導電フィルム35に形成された第1の貫通孔35aは前記シート部材31に形成された貫通孔31bよりも大きく形成されているから前記貫通孔31bから前記異方性導電フィルム35は、はみ出しておらず、この結果、前記スパイラル接触子32の変形部32bが前記異方性導電フィルム35によって接着されるといったこと等がない。よって前記変形部32bは弾性接点として適切に弾性力を発揮し、電子部品20の下方向への押圧によって前記変形部32bが、前記電子部品20の接続端子の周囲を包み込むように適切に弾性変形でき、前記変形部32bと前記接続端子との導通接続が良好なものとなる。   Since the first through hole 35a formed in the anisotropic conductive film 35 is formed larger than the through hole 31b formed in the sheet member 31, the anisotropic conductive film 35 is formed from the through hole 31b. As a result, the deformed portion 32b of the spiral contact 32 is not adhered by the anisotropic conductive film 35. Accordingly, the deformable portion 32b appropriately exhibits an elastic force as an elastic contact, and the deformable portion 32b is appropriately elastically deformed so as to wrap around the connection terminal of the electronic component 20 by the downward pressing of the electronic component 20. Thus, the conductive connection between the deformable portion 32b and the connection terminal is good.

なお前記異方性導電フィルム35に形成された第1の貫通孔35aが前記シート部材31に形成された貫通孔31bよりも小さくなっていてもよい。これによって前記異方性導電フィルム35の一部が前記貫通孔31bの真下に、はみ出した状態になるが、はみ出しても、はみ出した異方性導電フィルム35の膜厚は、前記シート部材31と基台30間に挟まれる異方性導電フィルム35の膜厚とほぼ同程度であり、従来の図9のように、はみ出した異方性導電フィルムが前記貫通孔内で盛り上がって堆積するのを抑制でき、従来に比べて、前記スパイラル接触子32の変形部32bが前記異方性導電フィルム35により接着されるといった不具合を避けることが出来る。   The first through hole 35 a formed in the anisotropic conductive film 35 may be smaller than the through hole 31 b formed in the sheet member 31. As a result, a part of the anisotropic conductive film 35 protrudes directly under the through-hole 31b. However, even if it protrudes, the film thickness of the protruding anisotropic conductive film 35 is the same as that of the sheet member 31. The thickness of the anisotropic conductive film 35 sandwiched between the bases 30 is almost the same as that of the base 30. As shown in FIG. 9, the protruding anisotropic conductive film swells and accumulates in the through hole. Compared with the prior art, the problem that the deformed portion 32b of the spiral contact 32 is bonded by the anisotropic conductive film 35 can be avoided.

前記異方性導電フィルム35に形成された第2の貫通孔35bは、特に、前記異方性導電フィルム35が熱圧着時に、前記シート部材31に形成された貫通孔31b内にはみ出すのを極力避けるための樹脂逃げ孔として機能しており、よって第2の貫通孔35bを設けることで、より適切に、前記異方性導電フィルム35が前記シート部材31に形成された貫通孔31b内にはみ出すことを抑制することが可能になる。   In particular, the second through hole 35b formed in the anisotropic conductive film 35 prevents the anisotropic conductive film 35 from protruding into the through hole 31b formed in the sheet member 31 as much as possible during thermocompression bonding. Therefore, by providing the second through hole 35b, the anisotropic conductive film 35 more appropriately protrudes into the through hole 31b formed in the sheet member 31. This can be suppressed.

本発明の接続基板の製造方法を図6,図7を用いて説明する。
図6に示すように下プレート40上に基台30を設置する。前記基台30の表面には電極部33が形成され、前記電極部33の周囲は樹脂層34で埋められ、前記電極部33の上面33aと前記樹脂層34の上面34aとは同一平面となっている。
A method for manufacturing a connection substrate according to the present invention will be described with reference to FIGS.
As shown in FIG. 6, the base 30 is installed on the lower plate 40. An electrode portion 33 is formed on the surface of the base 30, the periphery of the electrode portion 33 is filled with a resin layer 34, and the upper surface 33 a of the electrode portion 33 and the upper surface 34 a of the resin layer 34 are flush with each other. ing.

図6に示すように前記電極部33及び樹脂層34の上に、異方性導電フィルム35を貼り付ける。前記異方性導電フィルム35には、予め第1の貫通孔35aと第2の貫通孔35bとが設けられている。前記第1の貫通孔35aと第2の貫通孔35b間には所定の間隔が空けられている。図6に示す前記第1の貫通孔35aの径の大きさ(X1−X2方向への最大寸法)は、図5に示す異方性導電フィルム35の第1の貫通孔35aの径の大きさ(X1−X2方向への最大寸法)よりも大きい。図6は、前記異方性導電フィルム35に対し熱プレスを施す前だからである。同じように図6に示す異方性導電フィルム35の第2の貫通孔35bの径の大きさ(X1−X2方向への最大寸法)は、図5に示す異方性導電フィルム35の第2の貫通孔35bの径の大きさ(X1−X2方向への最大寸法)よりも大きくなっている。   As shown in FIG. 6, an anisotropic conductive film 35 is attached on the electrode portion 33 and the resin layer 34. The anisotropic conductive film 35 is provided with a first through hole 35a and a second through hole 35b in advance. A predetermined interval is provided between the first through hole 35a and the second through hole 35b. The diameter of the first through hole 35a shown in FIG. 6 (the maximum dimension in the X1-X2 direction) is the size of the diameter of the first through hole 35a of the anisotropic conductive film 35 shown in FIG. It is larger than (the maximum dimension in the X1-X2 direction). This is because FIG. 6 is before hot pressing the anisotropic conductive film 35. Similarly, the diameter of the second through-hole 35b of the anisotropic conductive film 35 shown in FIG. 6 (the maximum dimension in the X1-X2 direction) is the second size of the anisotropic conductive film 35 shown in FIG. This is larger than the diameter of the through hole 35b (the maximum dimension in the X1-X2 direction).

図6に示すように、シート部材31には貫通孔31bが形成されており、固定部32aと変形部32bとを有してなるスパイラル接触子32の前記固定部32aが前記シート部材31の下面31aに接合されているとともに、前記変形部32bの一部が前記シート部材31に形成された貫通孔31bを介して前記シート部材31の上面31cから上方へ向けて突出している。   As shown in FIG. 6, a through hole 31 b is formed in the sheet member 31, and the fixed portion 32 a of the spiral contact 32 having a fixed portion 32 a and a deformable portion 32 b is the lower surface of the sheet member 31. While being joined to 31 a, a part of the deforming portion 32 b protrudes upward from the upper surface 31 c of the sheet member 31 through a through hole 31 b formed in the sheet member 31.

前記シート部材31を前記異方性導電フィルム35上に載置する。このとき、前シート部材31に形成された貫通孔31bが、異方性導電フィルム35に形成された第1の貫通孔35aと高さ方向(図示Z1−Z2方向)に対向するように前記シート部材31の配置の位置を規制する。   The sheet member 31 is placed on the anisotropic conductive film 35. At this time, the sheet is so formed that the through hole 31b formed in the front sheet member 31 faces the first through hole 35a formed in the anisotropic conductive film 35 in the height direction (Z1-Z2 direction in the drawing). The position of the arrangement of the member 31 is regulated.

前記異方性導電フィルム35に形成された第1の貫通孔35aの大きさは前記シート部材31に形成された貫通孔31bの大きさよりも大きくなっている。このため、図6のように前記異方性導電フィルム35の第1の貫通孔35a上に前記シート部材31の貫通孔31bをオーバーラップさせたとき、前記シート部材31の貫通孔31bは前記第1の貫通孔35a内に収まる状態となる。   The size of the first through hole 35 a formed in the anisotropic conductive film 35 is larger than the size of the through hole 31 b formed in the sheet member 31. For this reason, when the through hole 31b of the sheet member 31 is overlapped on the first through hole 35a of the anisotropic conductive film 35 as shown in FIG. It will be in the state where it fits in one through-hole 35a.

そして上プレート41を前記シート部材31上に配置する。前記上プレート41には前記シート部材31に形成された第1の貫通孔31bの位置に凹み部41aが形成されている。前記凹み部41aの深さ(Z1−Z2方向への長さ)は、少なくとも前記スパイラル接触子32の変形部32bの高さ寸法よりも大きくなければならない。   Then, the upper plate 41 is disposed on the sheet member 31. The upper plate 41 has a recess 41 a at the position of the first through hole 31 b formed in the sheet member 31. The depth of the recess 41a (the length in the Z1-Z2 direction) must be at least larger than the height of the deformed portion 32b of the spiral contact 32.

そして前記上プレート41を前記下プレート40方向へ向けて押圧する。前記プレート40,41は加熱プレートであり、加圧と加熱が同時に行なわれる。   Then, the upper plate 41 is pressed toward the lower plate 40. The plates 40 and 41 are heating plates, and pressurization and heating are performed simultaneously.

図7に示すように、熱プレスによって前記異方性導電フィルム35は押し潰され、矢印Aに示すように第1の貫通孔35aの径の大きさを縮める方向に流動する。それと同時に前記異方性導電フィルム35は矢印Bに示すように第2の貫通孔35bの径の大きさを縮める方向にも流動する。   As shown in FIG. 7, the anisotropic conductive film 35 is crushed by the hot press and flows in a direction to reduce the diameter of the first through hole 35 a as indicated by an arrow A. At the same time, the anisotropic conductive film 35 also flows in the direction of reducing the diameter of the second through hole 35b as indicated by an arrow B.

上記の流動によって前記異方性導電フィルム35に形成された第1の貫通孔35aの径の大きさは図6の熱プレス前に比べて小さくなるが、図6のとき、前記第1の貫通孔35aの径の大きさや、熱プレス時の加圧力等を適宜調整することで、前記異方性導電フィルム35が前記シート部材31に形成された貫通孔31b内へはみ出すことを避けることが出来る。特に図6のように異方性導電フィルム35に第2の貫通孔35bを設けておくことで、異方性導電フィルム35は前記第2の貫通孔35bの径を縮める方向(矢印B方向)にも適切に広がるので、前記第1の貫通孔35aの径を縮める方向(矢印A方向)への前記異方性導電フィルム35の広がりは、前記第2の貫通孔35bを設けない場合に比べて小さく、前記異方性導電フィルム35が前記シート部材31に形成された貫通孔31b内にはみ出すのを適切に抑制することが出来る。   The diameter of the first through-hole 35a formed in the anisotropic conductive film 35 by the above flow is smaller than that before the hot press in FIG. 6, but in the case of FIG. The anisotropic conductive film 35 can be prevented from protruding into the through-hole 31b formed in the sheet member 31 by appropriately adjusting the diameter of the hole 35a, the pressing force at the time of hot pressing, and the like. . In particular, the anisotropic conductive film 35 is provided with the second through hole 35b as shown in FIG. 6 so that the anisotropic conductive film 35 reduces the diameter of the second through hole 35b (arrow B direction). Accordingly, the anisotropic conductive film 35 expands in the direction (arrow A direction) in which the diameter of the first through hole 35a is reduced as compared with the case where the second through hole 35b is not provided. It is possible to appropriately suppress the anisotropic conductive film 35 from protruding into the through hole 31b formed in the sheet member 31.

ただし図7の工程終了後、前記異方性導電フィルム35が、前記シート部材31の貫通孔31b内へ若干はみ出してもよい。すなわちこのとき、前記異方性導電フィルム35の第1の貫通孔35aの径は、前記シート部材31の貫通孔31bの径よりも小さい状態になる。しかし、前記異方性導電フィルム35が前記シート部材31の貫通孔31b内へ若干、はみ出しても、はみ出した異方性導電フィルム35の膜厚は図7に示すシート部材31と基台30間に挟まれた状態の異方性導電フィルム35の膜厚とほとんど変らない。しかも異方性導電フィルム35がはみ出しても依然として前記異方性導電フィルム35には第1の貫通孔35aが残存する状態であり、前記シート部材31の貫通孔31b下全体に前記異方性導電フィルム35が延出しない。よってスパイラル接触子32の変形部32bにはみ出した異方性導電フィルム35が接着されるといった不具合は従来に比べて起き難くなり、従来に比べて電気的特性に優れた接続基板を製造することが可能になっている。   However, the anisotropic conductive film 35 may slightly protrude into the through hole 31b of the sheet member 31 after the process of FIG. That is, at this time, the diameter of the first through hole 35 a of the anisotropic conductive film 35 is smaller than the diameter of the through hole 31 b of the sheet member 31. However, even if the anisotropic conductive film 35 slightly protrudes into the through hole 31b of the sheet member 31, the film thickness of the protruding anisotropic conductive film 35 is between the sheet member 31 and the base 30 shown in FIG. The thickness of the anisotropic conductive film 35 in a state of being sandwiched between the films is almost the same. Moreover, even if the anisotropic conductive film 35 protrudes, the anisotropic conductive film 35 still has the first through hole 35a remaining therein, and the anisotropic conductive film is entirely formed under the through hole 31b of the sheet member 31. The film 35 does not extend. Therefore, the problem that the anisotropic conductive film 35 protruding to the deformed portion 32b of the spiral contactor 32 is less likely to occur than in the prior art, and it is possible to manufacture a connection board having superior electrical characteristics as compared with the prior art. It is possible.

前記熱プレスによって前記異方性導電フィルム35は硬化されるとともに、前記固定部32aと電極部33間が導電粒子を介して導通接続された状態になる。   The anisotropic conductive film 35 is cured by the hot pressing, and the fixed portion 32a and the electrode portion 33 are conductively connected via conductive particles.

上記した熱プレスが終了したあと、前記下プレート40及び上プレート41を前記接続基板から取り外す。   After the above-described hot pressing is completed, the lower plate 40 and the upper plate 41 are removed from the connection board.

なお前記基台30の表面に形成された前記電極部33の上面33aと前記樹脂層34の上面34aとを同一平面にしていたが、これにより熱プレス時に、前記基台30表面全体に均一な押圧力を付加できる。すなわち前記樹脂層34を設けないと、基台30表面から突出する電極部33上での押圧力がほかの場所に比べて強くなりやすく、かかる場合、図7に示す矢印A方向に異方性導電フィルム35が広がりやすく、その結果、前記異方性導電フィルム35が前記シート部材31の貫通孔31bの直下にはみ出しやすくなるが、前記基台30表面を平坦化面にすることで押圧力が適切に分散され、矢印B方向にも異方性導電フィルム35が広がりやすくなり、極力、前記異方性導電フィルム35が前記シート部材31の貫通孔31bの直下にはみ出すのを抑制することが出来る。   The upper surface 33a of the electrode part 33 and the upper surface 34a of the resin layer 34 formed on the surface of the base 30 are flush with each other, but this makes the entire surface of the base 30 uniform during hot pressing. A pressing force can be applied. That is, if the resin layer 34 is not provided, the pressing force on the electrode portion 33 protruding from the surface of the base 30 is likely to be stronger than in other places. The conductive film 35 is easy to spread, and as a result, the anisotropic conductive film 35 easily protrudes directly under the through hole 31b of the sheet member 31, but the pressing force is increased by making the surface of the base 30 flat. Appropriately dispersed, the anisotropic conductive film 35 easily spreads in the direction of arrow B, and it is possible to suppress the anisotropic conductive film 35 from protruding directly below the through hole 31b of the sheet member 31 as much as possible. .

上記で説明した接続基板16は例えば図1に示す検査装置10内に組み込まれるものであるが、図1に示すような検査装置10以外にも電子機器の様々なアプリケーションに本発明の接続基板16を使用することが可能である。   The connection board 16 described above is incorporated in, for example, the inspection apparatus 10 shown in FIG. 1, but the connection board 16 of the present invention can be used for various applications of electronic devices other than the inspection apparatus 10 shown in FIG. Can be used.

電子部品の動作を確認するための試験に用いられる検査装置を示す斜視図、The perspective view which shows the test | inspection apparatus used for the test for confirming operation | movement of an electronic component, スパイラル接触子を示す平面図、A plan view showing a spiral contact, 接続基板の平面図、Plan view of connection board, 異方性導電フィルムの部分拡大平面図、Partial enlarged plan view of anisotropic conductive film, 図3に示すI−I線から切断し矢印方向から見た前記接続基板の部分拡大断面図、The partial expanded sectional view of the said connection board | substrate cut | disconnected from the II line | wire shown in FIG. 本発明における接続基板の製造方法を説明するための一工程図(部分拡大断面図)、1 process drawing (partial expanded sectional view) for demonstrating the manufacturing method of the connection board in this invention, 図6の工程の次に行なわれる工程を示す一工程図(部分拡大断面図)、FIG. 6 is a process diagram (partially enlarged sectional view) showing a process performed after the process of FIG. 従来の接続基板の製造過程を示す前記接続基板の部分断面図、Partial sectional view of the connection board showing the manufacturing process of the conventional connection board, 図8に示す製造過程を経て形成された接続基板の部分断面図であり、特に従来の問題点を説明するための説明図、FIG. 9 is a partial cross-sectional view of a connection substrate formed through the manufacturing process shown in FIG. 8, and is an explanatory diagram for explaining a conventional problem,

符号の説明Explanation of symbols

10 検査装置
16 接続基板
30 基台
31 シート部材
31b 貫通孔
32 スパイラル接触子
32a 固定部
32b 変形部
33 電極部
35 異方性導電フィルム
35a 第1の貫通孔
35b 第2の貫通孔
40 下プレート
41 上プレート
DESCRIPTION OF SYMBOLS 10 Inspection apparatus 16 Connection board 30 Base 31 Sheet member 31b Through-hole 32 Spiral contact 32a Fixing part 32b Deformation part 33 Electrode part 35 Anisotropic conductive film 35a First through-hole 35b Second through-hole 40 Lower plate 41 Upper plate

Claims (6)

変形部と固定部とを有する接触子と、前記接触子を固定保持するためのシート部材と、基台と、前記シート部材と基台間を接合するための異方性導電フィルムとを有し、
前記シート部材には貫通孔が設けられ、前記接触子の固定部は前記シート部材に接合され、前記変形部は前記貫通孔と高さ方向にて対向する位置に設けられ、
前記異方性導電フィルムには、前記シート部材に形成された貫通孔と高さ方向にて対向する位置に第1の貫通孔が設けられていることを特徴とする接続基板。
A contact having a deformable portion and a fixed portion; a sheet member for fixing and holding the contact; a base; and an anisotropic conductive film for joining the sheet member and the base. ,
The sheet member is provided with a through hole, the fixed portion of the contact is joined to the sheet member, and the deforming portion is provided at a position facing the through hole in the height direction,
A connection substrate, wherein the anisotropic conductive film is provided with a first through hole at a position facing a through hole formed in the sheet member in a height direction.
前記第1の貫通孔は、前記シート部材に形成された貫通孔よりも大きい請求項1記載の接続基板。   The connection board according to claim 1, wherein the first through hole is larger than a through hole formed in the sheet member. 前記異方性導電フィルムには、前記第1の貫通孔の側方に第2の貫通孔が設けられている請求項1記載の接続基板。   The connection substrate according to claim 1, wherein the anisotropic conductive film is provided with a second through hole on a side of the first through hole. 変形部と固定部とを有する接触子と、前記接触子を固定保持するためのシート部材と、基台と、前記シート部材と基台間を接合するための異方性導電フィルムとを有し、
前記シート部材に貫通孔を設け、前記接触子の固定部を前記シート部材に接合するとともに、前記変形部を前記貫通孔と高さ方向にて対向させ、
前記異方性導電フィルムに第1の貫通孔を形成し、前記第1の貫通孔が前記シート部材に形成された貫通孔と高さ方向にて対向するように、前記シート部材と基台との間に前記異方性導電フィルムを介在させ、
前記シート部材と基台間を熱圧着することを特徴とする接続基板の製造方法。
A contact having a deformable portion and a fixed portion; a sheet member for fixing and holding the contact; a base; and an anisotropic conductive film for joining the sheet member and the base. ,
A through hole is provided in the sheet member, the fixing portion of the contact is joined to the sheet member, and the deforming portion is opposed to the through hole in the height direction,
Forming the first through hole in the anisotropic conductive film, and the sheet member and the base so that the first through hole is opposed to the through hole formed in the sheet member in the height direction. Interposing the anisotropic conductive film between,
A method for manufacturing a connection board, comprising: thermocompression bonding between the sheet member and a base.
前記第1の貫通孔を前記シート部材に形成された貫通孔よりも大きく形成する請求項4記載の接続基板の製造方法。   The method for manufacturing a connection board according to claim 4, wherein the first through hole is formed larger than the through hole formed in the sheet member. 前記第1の貫通孔の側方に第2の貫通孔を形成する請求項4または5に記載の接続基板の製造方法。   The method for manufacturing a connection substrate according to claim 4 or 5, wherein a second through hole is formed on a side of the first through hole.
JP2004335301A 2004-11-19 2004-11-19 Connection base plate and manufacturing method of the same Ceased JP2006147323A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011027692A1 (en) * 2009-09-02 2011-03-10 ポリマテック株式会社 Anisotropic conductor, method for manufacturing anisotropic conductor, and anisotropic conductor arrangement sheet
CN110907672A (en) * 2018-08-28 2020-03-24 创意电子股份有限公司 Vortex probe, probe testing device, probe card system and failure analysis method of multi-chip module
KR102133340B1 (en) * 2019-01-09 2020-07-14 주식회사 이노글로벌 Test socket

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011027692A1 (en) * 2009-09-02 2011-03-10 ポリマテック株式会社 Anisotropic conductor, method for manufacturing anisotropic conductor, and anisotropic conductor arrangement sheet
US8872038B2 (en) 2009-09-02 2014-10-28 Polymatech Co., Ltd. Anisotropic conductor, method of producing the same, and anisotropic conductor-arranged sheet
JP5650649B2 (en) * 2009-09-02 2015-01-07 ポリマテック・ジャパン株式会社 Anisotropic conductor, method for manufacturing anisotropic conductor, and anisotropic conductor array sheet
CN110907672A (en) * 2018-08-28 2020-03-24 创意电子股份有限公司 Vortex probe, probe testing device, probe card system and failure analysis method of multi-chip module
CN110907672B (en) * 2018-08-28 2022-02-18 创意电子股份有限公司 Vortex probe, probe testing device, probe card system and failure analysis method of multi-chip module
KR102133340B1 (en) * 2019-01-09 2020-07-14 주식회사 이노글로벌 Test socket

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