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JP2006144992A - Rolling bearing unit with rotating speed detecting device and its manufacturing method - Google Patents

Rolling bearing unit with rotating speed detecting device and its manufacturing method Download PDF

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JP2006144992A
JP2006144992A JP2004338666A JP2004338666A JP2006144992A JP 2006144992 A JP2006144992 A JP 2006144992A JP 2004338666 A JP2004338666 A JP 2004338666A JP 2004338666 A JP2004338666 A JP 2004338666A JP 2006144992 A JP2006144992 A JP 2006144992A
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cover
nut
hole
fixed
stationary
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JP2006144992A5 (en
JP4576992B2 (en
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Hiroaki Ishikawa
寛明 石川
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/723Shaft end sealing means, e.g. cup-shaped caps or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Bearings (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To make it difficult to deposit electrodeposition coating paint on a female screw portion 25 of a nut 20 even when applying an electrodeposition coating to the nut 20 after fixed to a cover 13 without applying masking to the female screw portion 25 of the nut 20. <P>SOLUTION: Before the nut 20 is fixed to a through-hole 17 of the cover 13, zinc plating treatment is given to the nut 20. After the nut 20 to which the zinc plating treatment is given is fixed to the cover 13, the electrodeposition coating is applied thereto. On the nut 20 whose surface is coated with a zinc plating layer, the electrodeposition coating paint is hardly deposited. Thus, no need exists for applying masking to the female screw portion 25, solving the above issue. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明に係る回転速度検出装置付転がり軸受ユニットとその製造方法は、自動車の車輪を懸架装置に対して回転自在に支持すると共に、この車輪の回転速度を検出する為に利用する。   The rolling bearing unit with a rotational speed detecting device and the manufacturing method thereof according to the present invention are used for rotatably supporting a vehicle wheel with respect to a suspension device and detecting the rotational speed of the wheel.

自動車の車輪を懸架装置に対して回転自在に支持するのに、転がり軸受ユニットを使用する。又、アンチロックブレーキシステム(ABS)やトラクションコントロールシステム(TCS)を制御する為には、上記車輪の回転速度を検出する必要がある。この為に使用する回転速度検出装置付転がり軸受ユニットとして、例えば特許文献1、2に記載されたものが、従来から知られている。このうちの特許文献1に記載された従来構造の場合には、静止輪である外輪の内端(軸方向に関して内とは、車両への組み付け状態で幅方向中央側を言う。反対に、車両への組み付け状態で幅方向外側を、軸方向に関して外と言う。本明細書全体で同じ。)部に嵌合固定したカバーにセンサを、このカバーに溶接固定したボルトを利用して支持固定している。又、特許文献2に記載された従来構造の場合には、金属製のカバーの一部に設けた有底の凹部に内嵌固定したナット或いはボルトを利用して、このカバーに対しセンサを支持固定している。   A rolling bearing unit is used to rotatably support the wheels of the automobile with respect to the suspension system. Further, in order to control the anti-lock brake system (ABS) and the traction control system (TCS), it is necessary to detect the rotational speed of the wheel. As a rolling bearing unit with a rotational speed detection device used for this purpose, for example, those described in Patent Documents 1 and 2 have been known. Of these, in the case of the conventional structure described in Patent Document 1, the inner end of the outer ring which is a stationary wheel (inner with respect to the axial direction refers to the center in the width direction in the assembled state to the vehicle. The outside in the width direction in the assembled state is referred to as the outside in the axial direction. The same applies throughout this specification.) The sensor is supported and fixed to the cover fitted and fixed to the part using bolts fixed to the cover by welding. ing. In addition, in the case of the conventional structure described in Patent Document 2, a sensor is supported on this cover using a nut or bolt that is fitted and fixed in a bottomed recess provided in a part of a metal cover. It is fixed.

上述した様な従来構造のうち、上記特許文献1に記載された構造の場合には、カバーにボルトを溶接固定するのに伴って、このカバーが変形する可能性がある。そして、変形した場合には、センサとエンコーダとの位置関係を正確に規制する事が難しくなる等、回転速度検出を正確に行なう面から不利になる。又、特許文献2に記載された構造の場合には、金属製のカバーの一部に有底の凹部を形成し、この凹部内にナット或いはボルトを内嵌固定する作業が面倒で、コストが嵩む原因となる。   Among the conventional structures as described above, in the case of the structure described in Patent Document 1, there is a possibility that the cover is deformed as the bolt is welded to the cover. In the case of deformation, it is difficult to accurately regulate the positional relationship between the sensor and encoder, which is disadvantageous in terms of accurately detecting the rotational speed. In addition, in the case of the structure described in Patent Document 2, it is troublesome to form a bottomed recess in a part of a metal cover, and to fit and fix a nut or bolt in the recess, which is costly. Causes it to become bulky.

上述の様な事情に鑑みて、特願2004−151522号には、カバーに有害な変形が生じるのを防止して、回転速度検出を正確に行なえる回転速度検出装置付転がり軸受ユニットに関する発明(先発明)が開示されている。この先発明の場合、カバーの一部を塑性変形させてこのカバーに固定したナットと、センサを保持したホルダを挿通したボルトとを螺合し更に緊締する事により、このカバーに対しセンサを固定している。この為、ナット或いはボルト等をカバーに溶接しなくて済む。又、上記先発明の場合、ナットをカバーに固定する作業は、このカバーを受板等の平面上に置いた状態で、ナットを押し付ける事で行なう為、このカバーに有害な歪みが生じる事もない。従って、特に面倒な調節作業を行なわなくても、エンコーダを構成する永久磁石等の被検出面と、センサの検出部との位置関係を、設計通りに正確に規制する事ができて、コストを嵩ませる事なく、回転速度検出を正確に行なえる。更に、カバーの一部に有底の凹部を形成し、この凹部内にナット或いはボルトを内嵌固定すると言った、面倒な作業が不要になり、この面からも、低コストで構成できる。   In view of the circumstances as described above, Japanese Patent Application No. 2004-151522 discloses an invention relating to a rolling bearing unit with a rotational speed detection device that can prevent harmful deformation of the cover and accurately detect rotational speed ( (Prior invention) is disclosed. In the case of this prior invention, the sensor is fixed to the cover by screwing and tightening a nut that is plastically deformed on a part of the cover and fixed to the cover and a bolt inserted through a holder holding the sensor. ing. For this reason, it is not necessary to weld a nut or a bolt to the cover. In the case of the above-mentioned prior invention, the work for fixing the nut to the cover is performed by pressing the nut while the cover is placed on a flat surface such as a receiving plate, which may cause harmful distortion to the cover. Absent. Therefore, the position relationship between the detection surface of the permanent magnets and the detection part of the sensor and the detection part of the sensor can be accurately regulated as designed without any troublesome adjustment work. The rotation speed can be accurately detected without increasing the volume. Furthermore, a troublesome operation of forming a bottomed recess in a part of the cover and fitting and fixing a nut or a bolt in the recess becomes unnecessary, and from this aspect, it can be configured at low cost.

但し、上記先発明の場合には、雨天走行時や洗車時に、カバーとホルダとの隙間等から、このカバー内に雨水等が浸入する可能性がある。カバー内に入り込んだ雨水等は、このカバーに設けた水抜き孔により外部に排出できるが、カバーとして鋼製(例えばSPCC材製)のものを、このカバーに固定されるナットとして鋼製のものを、それぞれ使用した場合には、雨水等に曝らされる事で錆を生じさせる可能性がある。この様な錆の発生を防止する為に、カバー及びこのカバーに固定したナットに、全面(表裏両面)に亙って、カチオン電着塗装による防錆処理を施す事が考えられる。但し、この様にカチオン電着塗装を施した場合、このカチオン電着塗装による塗料が、ナットの雌ねじ部にも付着する可能性がある。この雌ねじ部に付着した塗料は、この雌ねじの内径(ピッチ円直径)を規定値よりも小さくして、上記ナットと、ホルダを固定する為のボルトとの緊締作業を困難にする為、好ましくない。尚、上記雌ねじ部に塗料が付着する事を防止する為に、この雌ねじ部にマスキングを施す事が考えられるが、マスキングを施す作業が面倒であり、コストが嵩む原因となる。   However, in the case of the above-described invention, rain water or the like may enter the cover from rain or the like between the cover and the holder during rainy weather driving or car washing. Rainwater, etc. that has entered the cover can be discharged to the outside through a drain hole provided in the cover, but the cover made of steel (for example, SPCC material) is made of steel, and the nut fixed to the cover is made of steel May be rusted when exposed to rainwater or the like. In order to prevent the occurrence of such rust, it is conceivable to subject the cover and the nut fixed to the cover to rust prevention treatment by cationic electrodeposition over the entire surface (both front and back surfaces). However, when the cationic electrodeposition coating is applied in this way, the paint by the cationic electrodeposition coating may adhere to the female thread portion of the nut. The paint adhering to the internal thread portion is not preferable because the internal diameter (pitch circle diameter) of the internal thread is made smaller than a specified value and it is difficult to tighten the nut and the bolt for fixing the holder. . In order to prevent the paint from adhering to the female screw portion, it is conceivable to mask the female screw portion. However, the masking operation is troublesome and causes an increase in cost.

実開平7−31539号公報Japanese Utility Model Publication No. 7-31539 特許第3440800号公報Japanese Patent No. 3440800

本発明は、上述の様な事情に鑑みて、ナットの雌ねじ部にマスキングを施す事なく、このナットをカバーに対して固定した後に電着塗装を施しても、このナットの雌ねじ部に電着塗装による塗料が付着しにくい構造を、低コストで実現すべく発明したものである。   In view of the circumstances as described above, the present invention provides an electrodeposition method on the female threaded portion of the nut without masking the female threaded portion of the nut, even if the electrodeposition coating is applied after the nut is fixed to the cover. This invention was invented to realize a structure in which paint by paint hardly adheres at low cost.

本発明の回転速度検出装置付転がり軸受ユニットとその製造方法のうち、請求項1に記載した回転速度検出装置付転がり軸受ユニットは、前述した先発明の回転速度検出装置付転がり軸受ユニットと同様に、静止輪と、回転輪と、複数個の転動体と、エンコーダと、金属製のカバーと、挿入孔と、センサと、ホルダとを備える。
このうちの静止輪は、静止側周面に静止側軌道を有し、使用時にも回転しない。
又、上記回転輪は、この静止側周面と対向する回転側周面に回転側軌道を有し、使用時に回転する。
又、上記各転動体は、上記静止側軌道と上記回転側軌道との間に、転動自在に設けられている。
又、上記エンコーダは、上記回転輪の一部にこの回転輪と同心に固定されたもので、軸方向片側面、又は内周面或いは外周面等に設けた被検出面の特性を、円周方向に関して交互に(一般的には等間隔に)変化させている。
又、上記金属製(軟鋼板等の鉄系の合金板製)のカバーは、上記静止輪の一部に固定されている。
又、上記挿入孔は、上記カバーの一部に設けられている。
又、上記センサは、上記挿入孔を挿通した状態で上記カバーの一部に支持され、上記エンコーダの回転に伴って出力を変化させる。
又、上記ホルダは、上記センサを保持した状態で上記挿入孔に挿入する挿入部と取付フランジ部とを備えている。
又、上記カバーのうち、上記挿入部を上記挿入孔に挿入した状態で上記取付フランジ部の一部が対向する部分に、このカバーの内外両面を貫通する貫通孔を形成している。
そして、この貫通孔部分で上記カバーに対し、上記取付フランジ部の一部をこのカバーに支持固定する為の金属製(炭素鋼等の鉄系合金製)のナットが、このカバーのうちで上記貫通孔の内周面部分若しくはこの貫通孔の周囲部分との係合により固定されている。 更に、上記取付フランジ部の一部に形成された通孔を挿通したボルトを上記ナットに螺合し更に緊締する事により、上記ホルダを上記カバーに対し支持固定している。
特に、請求項1に記載した回転速度検出装置付転がり軸受ユニットに於いては、上記ナットが、上記カバーの貫通孔部分に対し固定する以前に、その表面に亜鉛メッキ処理を施したものである。そして、上記カバーは、上記ナットを固定した後に電着塗装を施したものである。
Of the rolling bearing unit with a rotational speed detection device and the manufacturing method thereof according to the present invention, the rolling bearing unit with a rotational speed detection device according to claim 1 is the same as the rolling bearing unit with a rotational speed detection device described above. A stationary wheel, a rotating wheel, a plurality of rolling elements, an encoder, a metal cover, an insertion hole, a sensor, and a holder.
Among these, the stationary wheel has a stationary side track on the stationary side peripheral surface, and does not rotate during use.
The rotating wheel has a rotation-side track on the rotation-side peripheral surface facing the stationary-side peripheral surface, and rotates during use.
Each of the rolling elements is provided between the stationary side track and the rotation side track so as to freely roll.
The encoder is fixed to a part of the rotating wheel concentrically with the rotating wheel, and the characteristics of the detected surface provided on one side surface in the axial direction, the inner peripheral surface or the outer peripheral surface, etc. The direction is changed alternately (generally at regular intervals).
The metal cover (made of an iron alloy plate such as a mild steel plate) is fixed to a part of the stationary ring.
The insertion hole is provided in a part of the cover.
The sensor is supported by a part of the cover in a state of being inserted through the insertion hole, and changes the output as the encoder rotates.
The holder includes an insertion portion and a mounting flange portion that are inserted into the insertion hole while holding the sensor.
In addition, a through-hole penetrating both the inside and outside of the cover is formed in a portion of the cover in which the insertion portion is inserted into the insertion hole and a part of the mounting flange portion is opposed to the cover.
A nut made of metal (made of an iron-based alloy such as carbon steel) for supporting and fixing a part of the mounting flange portion to the cover with respect to the cover at the through-hole portion is included in the cover. It is fixed by engagement with the inner peripheral surface portion of the through hole or the peripheral portion of the through hole. Further, the holder is supported and fixed to the cover by screwing a bolt inserted through a through hole formed in a part of the mounting flange portion into the nut and further tightening.
In particular, in the rolling bearing unit with a rotational speed detecting device according to claim 1, the surface of the rolling member is galvanized before the nut is fixed to the through hole portion of the cover. . The cover is subjected to electrodeposition coating after the nut is fixed.

又、請求項2に記載した回転速度検出装置付転がり軸受ユニットの製造方法は、上述の様な回転速度検出装置付転がり軸受ユニットを製造すべく、上記ナットの表面に、上記カバーの貫通孔部分に対し固定する以前に、亜鉛メッキ処理を施す。そして、このナットを上記カバーに固定した後、このナットの雌ねじ部にマスキングを施す事なく、このカバーに電着塗装を施す。   According to a second aspect of the present invention, there is provided a method of manufacturing a rolling bearing unit with a rotational speed detecting device, wherein the through hole portion of the cover is formed on the surface of the nut so as to manufacture the rolling bearing unit with a rotational speed detecting device as described above. Before fixing to the galvanizing treatment. And after fixing this nut to the said cover, electrodeposition coating is given to this cover, without masking the internal thread part of this nut.

上述の様に構成する本発明の回転速度検出装置付転がり軸受ユニットとその製造方法によれば、ナットの雌ねじ部にマスキングを施す事なく、このナットをカバーに対し固定した後に電着塗装を施しても、このナットの雌ねじ部に電着塗装による塗料が付着しにくくできる。従って、上記雌ねじ部にマスキングする工程を省略しても、上記ナットとホルダを固定する為のボルトとの緊締作業が困難になる事がなくなり、回転速度検出装置付転がり軸受ユニットを、低コストで実現できる。   According to the rolling bearing unit with a rotational speed detection device of the present invention configured as described above and the method for manufacturing the same, the electrodeposition coating is applied after the nut is fixed to the cover without masking the female thread portion of the nut. However, it is possible to make it difficult for paint by electrodeposition coating to adhere to the female thread portion of the nut. Therefore, even if the step of masking the female thread portion is omitted, the tightening operation of the nut and the bolt for fixing the holder is not difficult, and the rolling bearing unit with a rotation speed detecting device can be manufactured at low cost. realizable.

即ち、上記ナットには、上記カバーの貫通孔部分に対して固定される以前に、亜鉛メッキ処理(前処理又は後処理を含む)を施している。この為、このナットはその表面を被覆した亜鉛メッキ層(前処理又は後処理層を含む)により、上記カバーに比べて電気を通しにくくなる。従って、このカバーに対し上記ナットを固定し電着塗装を施すと、電気を通しにくいナット部分には殆ど電気が流れなくなり、このナット部分には塗料が付着しないか、付着しても僅かになる。この為、このナットと上記ボルトとの緊締作業が困難になる事を防止できる。これに対して、電気を通し易いカバー部分には十分な塗料が付着する為、このカバーの防食性を確保できる。尚、上記ナットは、その表面を被覆した上記亜鉛メッキ層により防食性を確保できる。   That is, the nut is galvanized (including pre-treatment or post-treatment) before being fixed to the through-hole portion of the cover. For this reason, this nut is less likely to conduct electricity than the cover by the galvanized layer (including the pre-treatment or post-treatment layer) covering the surface. Therefore, when the nut is fixed to the cover and electrodeposition coating is applied, almost no electricity flows through the nut portion where it is difficult to conduct electricity, and the paint does not adhere to the nut portion or even if it adheres. . For this reason, it is possible to prevent the tightening operation between the nut and the bolt from becoming difficult. On the other hand, since sufficient paint adheres to the cover portion where electricity can be easily conducted, the anticorrosion property of the cover can be secured. In addition, the said nut can ensure corrosion resistance with the said zinc plating layer which coat | covered the surface.

図1〜7は、請求項1、2に対応する、本発明の実施例1を示している。本実施例の回転速度検出装置付転がり軸受ユニットの場合、使用時にも回転しない静止輪である外輪1の内径側に、使用時に回転する回転輪であるハブ2を回転自在に支持している。そして、このハブ2の軸方向内端部に固定したエンコーダ3の回転速度を、上記外輪1に支持したセンサ4(図7参照)により検出自在としている。静止側周面である上記外輪1の内周面には、それぞれが静止側軌道である複列の外輪軌道5、5を設けている。又、上記ハブ2は、ハブ本体6と内輪7とを組み合わせて成り、回転側周面であるこのハブ2の外周面で上記各外輪軌道5、5に対向する部分に、それぞれが回転側軌道である内輪軌道8、8を設けている。そして、これら各内輪軌道8、8と上記各外輪軌道5、5との間にそれぞれ複数個ずつの転動体9、9を、それぞれ保持器10、10により保持した状態で転動自在に設け、上記外輪1の内側に上記ハブ2を、回転自在に支持している。尚、重量の嵩む自動車用の転がり軸受ユニットの場合には、上記複数個の転動体9、9として、図示の様な玉に代えて、テーパころを使用する場合もある。   1 to 7 show a first embodiment of the present invention corresponding to claims 1 and 2. In the case of the rolling bearing unit with a rotational speed detection device of this embodiment, a hub 2 that is a rotating wheel that rotates during use is rotatably supported on the inner diameter side of the outer ring 1 that is a stationary wheel that does not rotate even when used. The rotational speed of the encoder 3 fixed to the inner end of the hub 2 in the axial direction can be detected by a sensor 4 (see FIG. 7) supported on the outer ring 1. On the inner peripheral surface of the outer ring 1 that is a stationary side circumferential surface, double-row outer ring raceways 5 and 5 that are stationary side tracks are provided. The hub 2 is a combination of a hub body 6 and an inner ring 7, and each of the outer peripheral surfaces of the hub 2, which is a rotation side peripheral surface, faces the outer ring raceways 5, 5. The inner ring raceways 8 and 8 are provided. A plurality of rolling elements 9 and 9 are provided between the inner ring raceways 8 and 8 and the outer ring raceways 5 and 5, respectively, so as to be freely rollable while being held by the cages 10 and 10, respectively. The hub 2 is rotatably supported inside the outer ring 1. In the case of a rolling bearing unit for automobiles that is heavy, tapered rollers may be used as the plurality of rolling elements 9, 9, instead of balls as shown.

又、上述の様な転がり軸受ユニットに回転速度検出装置を組み込むべく、上記内輪7の軸方向内端部で上記内輪軌道8から外れた部分の外周面に、上記エンコーダ3を外嵌固定している。このエンコーダ3は、それぞれが円環状に造られた、芯金11と永久磁石12とから成る。このうちの永久磁石12は、軸方向に亙って着磁されており、着磁方向は、円周方向に関して交互に、且つ、等間隔で変化させている。従って、被検出面である、上記永久磁石12の軸方向内側面には、S極とN極とが、交互に、且つ、等間隔で配置されている。   Further, in order to incorporate the rotational speed detection device into the rolling bearing unit as described above, the encoder 3 is fitted and fixed to the outer peripheral surface of the inner ring 7 at the inner end portion in the axial direction and away from the inner ring raceway 8. Yes. The encoder 3 includes a cored bar 11 and a permanent magnet 12 that are each formed in an annular shape. Among these, the permanent magnet 12 is magnetized in the axial direction, and the magnetization direction is changed alternately and at equal intervals in the circumferential direction. Therefore, the south pole and the north pole are alternately arranged at equal intervals on the inner surface in the axial direction of the permanent magnet 12, which is the detected surface.

又、上記外輪1の内端開口部に、後述するカチオン電着塗装を施されたカバー13を、上記エンコーダ3を構成する永久磁石12の軸方向内側面に対向する状態で嵌合固定している。上記カバー13は、SPCCの如き軟鋼板に絞り加工等の塑性加工を施して成り、円筒部14の軸方向内端部を底板部15で塞いだ有底円筒状である。又、この円筒部14の先端部を上記外輪1の軸方向内端部に締り嵌めで内嵌する事により、上記カバー13をこの外輪1の軸方向内端部に固定している。又、上記底板部15の上部に、挿入孔16と貫通孔17とを設けている。このうちの挿入孔16は、上記エンコーダ3の回転速度を検出する為のセンサを保持したホルダ18の挿入部19(図7参照)を挿入する為のもので、上記底板部15の外径寄り部分(上端部分)で上記エンコーダ3と対向する部分に形成している。   Further, a cover 13 coated with cationic electrodeposition coating, which will be described later, is fitted and fixed to the inner end opening of the outer ring 1 so as to face the inner surface in the axial direction of the permanent magnet 12 constituting the encoder 3. Yes. The cover 13 is formed by subjecting a mild steel plate such as SPCC to plastic processing such as drawing, and has a bottomed cylindrical shape in which the inner end in the axial direction of the cylindrical portion 14 is closed by the bottom plate portion 15. Further, the cover 13 is fixed to the inner end portion of the outer ring 1 in the axial direction by fitting the tip end portion of the cylindrical portion 14 to the inner end portion of the outer ring 1 in the axial direction. An insertion hole 16 and a through hole 17 are provided in the upper part of the bottom plate portion 15. The insertion hole 16 is for inserting the insertion portion 19 (see FIG. 7) of the holder 18 holding a sensor for detecting the rotational speed of the encoder 3, and is closer to the outer diameter of the bottom plate portion 15. A portion (upper end portion) is formed at a portion facing the encoder 3.

又、上記底板部15の軸方向外側面のうちで上記貫通孔17の周囲部分に固定されるナット20として、その軸方向端面に、円環状の突出部21を突出形成したものを用いている(図5、6参照)。この突出部21の先半部(軸方向内半部)22の外径は、基半部(軸方向外半部)23の外径よりも大きくしており、この先半部22の外周面は、先端縁に向かうに従って小さくなる方向に傾斜した、先細テーパ面としている。又、上記先半部22の外周面には、ローレット加工により、微小な凹凸を形成している。この様な先半部22の先端縁の自由状態での外径d22は、上記貫通孔17の自由状態での内径R17よりも小さく、基端縁の自由状態での外径D22は、このR17よりも大きい(d22<R17<D22)。 Further, the nut 20 that is fixed to the peripheral portion of the through hole 17 in the axially outer side surface of the bottom plate portion 15 is formed by projecting an annular projecting portion 21 on the axial end surface thereof. (See FIGS. 5 and 6). The outer diameter of the front half (axially inner half) 22 of the protruding portion 21 is larger than the outer diameter of the base half (axially outer half) 23, and the outer peripheral surface of the distal half 22 is The taper surface is a tapered surface inclined in a direction of decreasing toward the tip edge. Further, minute irregularities are formed on the outer peripheral surface of the tip half 22 by knurling. The outer diameter d 22 in the free state of the distal end edge of the leading half 22 is smaller than the inner diameter R 17 in the free state of the through hole 17, and the outer diameter D 22 in the free state of the base end edge is Is larger than R 17 (d 22 <R 17 <D 22 ).

本実施例の場合、上記ナット20を上記貫通孔17の周囲部分に固定する以前に、このナット20に亜鉛メッキ処理(電気亜鉛メッキ処理)を施している。この為、このナット20は、その表面を被覆した亜鉛メッキ層により防食性を有している。尚、上記亜鉛メッキ処理では、マスキング等の処理を行なっていない。但し、上記亜鉛メッキ層の被膜厚さは限られたものであり、このナット20と、上記ホルダ18を前記カバー13に固定する為のボルト24(図7参照)との緊締作業を実用上問題なく行なえる。   In the case of this embodiment, before the nut 20 is fixed to the peripheral portion of the through hole 17, the nut 20 is subjected to galvanizing treatment (electrogalvanizing treatment). For this reason, this nut 20 has corrosion resistance by the galvanized layer which coat | covered the surface. In the galvanizing process, a process such as masking is not performed. However, the film thickness of the galvanized layer is limited, and the tightening operation between the nut 20 and the bolt 24 (see FIG. 7) for fixing the holder 18 to the cover 13 is a practical problem. You can do without.

上述の様に、亜鉛メッキ処理を施された上記ナット20を、図6の(A)に示す様に、上記突出部21を上記貫通孔17の軸方向外端側開口に対向させた状態から、上記底板部15の軸方向外側面に、プレス加工機等により強く押し付ける。この押し付け作業の結果、上記突出部21が、この底板部15の一部で上記貫通孔17の内周面部分を塑性変形させながらこの貫通孔17内に、図6の(B)に示す様に、この底板部15の軸方向外側面と上記ナット20の本体部分の軸方向内端面とが当接するまで押し込む。この作業により、上記突出部21の先半部22が上記貫通孔17の内周面部分に食い込み、上記ナット20が前記カバー13の底板部15の軸方向外側面で上記貫通孔17を囲む部分に支持固定される。本実施例の場合、上記突出部21の表面硬度はHv550程度で、SPCC材製で硬度がHv100〜130程度である上記カバー13よりも十分に硬い。従って、このカバー13の一部を塑性変形させて、上記突出部21が上記貫通孔17の内周面部分に食い込ませる事は、十分に可能である。又、本実施例の場合、上記底板部15の厚さは、0.8〜1.2mm程度であるが、この程度の厚さであっても、上記突出部21の軸方向寸法を適切に規制する事で、この突出部21を上記底板部15の軸方向内側面から出っ張らせる事なく、この底板部15に上記ナット20を固定できる。   As described above, the nut 20 that has been subjected to the galvanizing treatment is, as shown in FIG. 6A, from the state in which the protruding portion 21 is opposed to the axially outer end side opening of the through hole 17. The bottom plate portion 15 is pressed strongly against the outer surface in the axial direction by a press machine or the like. As a result of the pressing operation, the protruding portion 21 is formed in the through hole 17 while plastically deforming the inner peripheral surface portion of the through hole 17 with a part of the bottom plate portion 15 as shown in FIG. Then, the bottom plate portion 15 is pushed in until the axially outer side surface of the bottom plate portion 15 comes into contact with the axially inner end surface of the main body portion of the nut 20. By this operation, the front half 22 of the protrusion 21 bites into the inner peripheral surface portion of the through hole 17, and the nut 20 surrounds the through hole 17 on the outer surface in the axial direction of the bottom plate portion 15 of the cover 13. Supported and fixed. In the case of this embodiment, the protrusion 21 has a surface hardness of about Hv550, which is sufficiently harder than the cover 13 made of SPCC material and having a hardness of about Hv100 to 130. Therefore, it is sufficiently possible that a part of the cover 13 is plastically deformed so that the protruding portion 21 bites into the inner peripheral surface portion of the through hole 17. In the case of this embodiment, the thickness of the bottom plate portion 15 is about 0.8 to 1.2 mm, but the axial dimension of the protruding portion 21 is appropriately set even with this thickness. By restricting, the nut 20 can be fixed to the bottom plate portion 15 without protruding the protruding portion 21 from the axially inner side surface of the bottom plate portion 15.

次いで、上記ナット20の雌ねじ部25にマスキングを施す事なく、上記カバー13(及びこのカバー13に固定したナット20)に電着塗装を施す。本実施例に於いては、電着塗装の一種であるカチオン電着塗装(鉛フリー)を施している。この電着塗装は、電気的にプラスに帯電した塗料を含む低濃度の水溶液中に、塗装を施したい(防食性を高めたい)製品(本実施例の場合には上記カバー13)を浸し、対極との間に直流電流を流して行なう。この場合、上記製品側を陰極とし、対極側を陽極とする。そして、直流電流を流し続けると、上記プラスに帯電した塗料が陰極側に集まり、この陰極側の表面に塗膜を形成する。この塗膜はエポキシ系の不溶性樹脂(ポリマー)より成り、防食性を有する。   Next, electrodeposition coating is applied to the cover 13 (and the nut 20 fixed to the cover 13) without masking the female thread portion 25 of the nut 20. In this embodiment, cationic electrodeposition coating (lead-free), which is a kind of electrodeposition coating, is applied. This electrodeposition coating is performed by immersing a product (in the present embodiment, the cover 13 in the present embodiment) to be coated (in order to improve anticorrosion) in a low-concentration aqueous solution containing a positively charged paint. This is done by passing a direct current between the counter electrode. In this case, the product side is a cathode and the counter electrode side is an anode. When a direct current continues to flow, the positively charged paint collects on the cathode side and forms a coating film on the surface of the cathode side. This coating film is made of an epoxy-based insoluble resin (polymer) and has corrosion resistance.

上述の様にして、上記カバー13及びこのカバー13に固定したナット20に対してカチオン電着塗装を施した場合、陰極側を構成するカバー13部分には多くの塗料が付着するのに対し、ナット20部分には殆ど塗料が付着しない。この理由は、以下の通りである。即ち、上記ナット20には、上記カバー13に対して固定される以前に、亜鉛メッキ処理が施されている。この為、このナット20は、その表面を被覆した、前処理又は後処理層を含む亜鉛メッキ層により、このナット20を固定した上記カバー13に比べて電気を通しにくくなる。従って、カチオン電着塗装を施すべく上記カバー13及びこのカバー13に固定したナット20に対して直流電流を流すと、電気を通しにくいこのナット20部分には殆ど電気が流れない。この為、このナット20(上記雌ねじ部25)には、塗料は付着しないか、付着しても極僅かになる。これに対して、カバー13部分には多くの電気が流れ、その表面を上記防食性を有する塗膜により覆われる。このカバー13は、雨水等に曝らされる可能性がある為、上記塗膜厚さを規制し、防食性を高めている。尚、本実施例の場合には、上記カチオン電着塗装を施す以前に、塗装下地処理としてリン酸亜鉛系化成処理を施し、防食性及び塗料の付着性を高めている。   As described above, when cationic electrodeposition is applied to the cover 13 and the nut 20 fixed to the cover 13, a large amount of paint adheres to the cover 13 portion constituting the cathode side. The paint hardly adheres to the nut 20 portion. The reason for this is as follows. That is, the nut 20 is galvanized before being fixed to the cover 13. For this reason, the nut 20 is less likely to conduct electricity than the cover 13 to which the nut 20 is fixed due to the galvanized layer including the pre-treatment or post-treatment layer covering the surface. Therefore, when a direct current is passed through the cover 13 and the nut 20 fixed to the cover 13 to perform cationic electrodeposition coating, almost no electricity flows through the nut 20 portion which is difficult to conduct electricity. For this reason, the paint does not adhere to the nut 20 (the female screw portion 25), or even if it adheres, it becomes extremely small. On the other hand, a lot of electricity flows through the cover 13 and the surface thereof is covered with the coating film having anticorrosion properties. Since this cover 13 may be exposed to rainwater or the like, the thickness of the coating film is regulated to enhance the corrosion resistance. In the case of the present embodiment, before applying the cationic electrodeposition coating, a zinc phosphate-based chemical conversion treatment is applied as a coating base treatment to improve the anticorrosion and paint adhesion.

上述の様にして、カチオン電着塗装を施した上記カバー13の上部に前記ホルダ18を、前記挿入孔16と上記貫通孔17並びに上記ナット20とを利用して、支持固定する。上記ホルダ18は、合成樹脂を射出成形して成るもので、前記挿入部19と取付フランジ部26とを備える。このうちの挿入部19は、上記挿入孔16の周縁部に形成した小円筒部27内にがたつきなく挿入自在な略円柱状である。この様な挿入部19の先端部には、前記永久磁石12の被検出面に対向し、この被検出面の特性変化に対応して出力を変化させるセンサ(センサ本体)を保持(包埋支持)している。又、上記取付フランジ部26は、上記挿入部19の基端部(軸方向内端部)にその基端部を結合したもので、その先端部には取付孔28を形成している。この取付孔28の中心と上記挿入部19の中心とのピッチは、上記挿入孔16の中心と上記貫通孔17の中心とのピッチに等しくしている。尚、上記小円筒部27の内周面にも上記カチオン電着塗装による塗料が付着するが、この内周面と上記挿入部19の外周面との間のシールはOリングにより図る為、上記小円筒部27の内径と上記挿入部19の外径との寸法差の許容値は比較的大きい。従って、上記小円筒部27の内周面に塗料が付着する事は、特に問題とはならない。   As described above, the holder 18 is supported and fixed on the top of the cover 13 that has been subjected to cationic electrodeposition coating, using the insertion hole 16, the through hole 17, and the nut 20. The holder 18 is formed by injection molding synthetic resin, and includes the insertion portion 19 and a mounting flange portion 26. Of these, the insertion portion 19 has a substantially columnar shape that can be freely inserted into the small cylindrical portion 27 formed at the peripheral edge of the insertion hole 16 without rattling. A sensor (sensor body) that changes the output in response to a change in the characteristics of the detected surface is held (embedded support) at the distal end of the insertion portion 19, facing the detected surface of the permanent magnet 12. )is doing. The mounting flange portion 26 is formed by connecting the base end portion to the base end portion (the inner end portion in the axial direction) of the insertion portion 19, and has a mounting hole 28 at the tip end portion. The pitch between the center of the mounting hole 28 and the center of the insertion portion 19 is equal to the pitch between the center of the insertion hole 16 and the center of the through hole 17. In addition, although the paint by the cationic electrodeposition coating adheres also to the inner peripheral surface of the small cylindrical portion 27, the seal between the inner peripheral surface and the outer peripheral surface of the insertion portion 19 is achieved by an O-ring. The allowable value of the dimensional difference between the inner diameter of the small cylindrical portion 27 and the outer diameter of the insertion portion 19 is relatively large. Therefore, it is not a problem that the paint adheres to the inner peripheral surface of the small cylindrical portion 27.

上述の様なホルダ18を上記カバー13に支持固定する際には、上記挿入部19を上記挿入孔16に挿入すると共に、上記取付孔28を上記貫通孔17に整合させる。そして、この取付孔28及び上記貫通孔17を、軸方向内側から外側に向けて挿通したボルト24を、上記ナット20に螺合し更に緊締する。この状態で上記ホルダ18が上記カバー13に支持固定され、上記挿入部19の先端部に保持された上記センサが、上記永久磁石12の被検出面に、適正隙間を介して近接対向する。   When the holder 18 as described above is supported and fixed to the cover 13, the insertion portion 19 is inserted into the insertion hole 16 and the mounting hole 28 is aligned with the through-hole 17. Then, a bolt 24 inserted through the mounting hole 28 and the through hole 17 from the inner side to the outer side in the axial direction is screwed into the nut 20 and further tightened. In this state, the holder 18 is supported and fixed to the cover 13, and the sensor held at the distal end portion of the insertion portion 19 comes close to and faces the detection surface of the permanent magnet 12 through an appropriate gap.

上述の様な先発明の回転速度検出装置付転がり軸受ユニットの使用時には、前記外輪1の外周面に固設した静止側フランジ29を懸架装置に対して、図示しないボルトにより結合固定すると共に、前記ハブ2の外周面に固設した回転側フランジ30に車輪を、この回転側フランジ29に設けた複数本のスタッド31により固定する事で、上記懸架装置に対して上記車輪を回転自在に支持する。この状態で車輪が回転すると、上記挿入部19の先端部に保持されたセンサの近傍を、上記永久磁石12の被検出面に存在するS極とN極とが交互に通過する。この結果、上記センサを構成する、ホールIC、磁気抵抗素子等の磁気検出素子の特性が変化し、このセンサの出力が変化する。この様にしてセンサの出力が変化する周波数は、上記車輪の回転数に比例する。従って、このセンサの出力を図示しない制御器に送れば、ABSやTCSを適切に制御できる。   When the rolling bearing unit with a rotational speed detection device according to the invention as described above is used, the stationary side flange 29 fixed to the outer peripheral surface of the outer ring 1 is coupled and fixed to the suspension device with a bolt (not shown), and By fixing the wheel to the rotation side flange 30 fixed to the outer peripheral surface of the hub 2 by a plurality of studs 31 provided on the rotation side flange 29, the wheel is supported rotatably with respect to the suspension device. . When the wheel rotates in this state, the S pole and the N pole existing on the detected surface of the permanent magnet 12 pass alternately through the vicinity of the sensor held at the tip of the insertion portion 19. As a result, the characteristics of the magnetic detection elements such as the Hall IC and the magnetoresistive element constituting the sensor change, and the output of the sensor changes. The frequency at which the sensor output changes in this way is proportional to the rotational speed of the wheel. Therefore, if the output of this sensor is sent to a controller (not shown), the ABS and TCS can be controlled appropriately.

上述の様に構成し作用する本実施例の回転速度検出装置付転がり軸受ユニットの場合には、上記ナット20の雌ねじ部25にマスキングを施す事なく、このナット20をカバー13に対して固定し、その後にカチオン電着塗装を施しても、このナット20の雌ねじ部25に塗料が付着しにくくできる。従って、この雌ねじ部25にマスキングする工程を省略しても、上記ナット20と前記ホルダ18を固定する為のボルト24との緊締作業が困難になる事がない。又、このホルダ18を所定位置に正確に取り付ける事ができて回転速度検出を正確に行なえる回転速度検出装置付転がり軸受ユニットを、低コストで実現できる。又、本実施例に於いては、雨天走行時や洗車時に上記カバー13内に入り込んだ雨水等をこのカバー13に設けた水抜き孔32により、外部に排出できる様にしている。この為、このカバー13内に上記雨水等が溜まる事もなく、更にこのカバー13及び上記ナット20をそれぞれ被覆した、上記カチオン電着塗装による塗膜及び亜鉛メッキ層の防錆効果により、錆が発錆する事もない。   In the case of the rolling bearing unit with the rotational speed detection device of the present embodiment configured and operated as described above, the nut 20 is fixed to the cover 13 without masking the female thread portion 25 of the nut 20. Then, even if a cationic electrodeposition coating is applied thereafter, the paint can hardly adhere to the female thread portion 25 of the nut 20. Therefore, even if the step of masking the female screw portion 25 is omitted, the tightening operation between the nut 20 and the bolt 24 for fixing the holder 18 does not become difficult. In addition, a rolling bearing unit with a rotation speed detecting device that can accurately mount the holder 18 at a predetermined position and accurately detect the rotation speed can be realized at low cost. Further, in this embodiment, rain water or the like that has entered the cover 13 during rainy weather driving or car washing can be discharged to the outside through a drain hole 32 provided in the cover 13. For this reason, the rainwater or the like does not collect in the cover 13, and further, the rust is prevented by the rust prevention effect of the coating film and the galvanized layer by the cationic electrodeposition coating, which covers the cover 13 and the nut 20, respectively. There is no rusting.

図8、9は、本発明の実施例2を示している。本実施例の場合には、ナット20aの軸方向内端面に突出形成された突出部21aの外周面形状を、端縁(軸方向内端縁)に向かう程外径が大きくなる方向に傾斜したテーパ面としている。この様な突出部21aの自由状態での外径d21a は、貫通孔17の自由状態での内径R17と同じか、この内径R17よりも僅かに小さい(d21a ≦R17)。この様な突出部21aを設けた上記ナット20aをカバー13の底板部15の軸方向外側面に固定する際には、先ず、図9の(A)に示す様に、上記突出部21aを上記貫通孔17内に挿入する。次いで、上記ナット20aを上記底板部15に向け、プレス加工機等により強く押し付ける。この押し付け作業により、図9の(B)に示す様に、多角形の一種である正六角形とされた上記ナット20aの本体部分の軸方向内端部が、上記底板部15のうちで上記貫通孔17の周囲部分に沈入する。同時に、この貫通孔17の周縁部の肉が径方向内側に変位し、上記突出部21aの基端部に食い込む。この結果、上記ナット20aが上記底板部15に対し、ボルト24(図7参照)の緊締の際にも(上記正六角形部分が上記底板部15に食い込んでいる為に)回転する事なく、不離に結合固定される。その他の部分の構成及び作用は、上述した実施例1と同様であるから、同等部分に関する図示並びに説明は省略する。 8 and 9 show a second embodiment of the present invention. In the case of the present embodiment, the outer peripheral surface shape of the protruding portion 21a formed to protrude from the inner end surface in the axial direction of the nut 20a is inclined in a direction in which the outer diameter increases toward the end edge (the inner end edge in the axial direction). Tapered surface. Outer diameter d 21a of a free state of such protrusion 21a is equal to the inner diameter R 17 in the free state of the through-hole 17, slightly smaller than the inner diameter R 17 (d 21a ≦ R 17). When the nut 20a provided with such a protruding portion 21a is fixed to the outer surface in the axial direction of the bottom plate portion 15 of the cover 13, first, as shown in FIG. Insert into the through hole 17. Next, the nut 20a is strongly pressed against the bottom plate portion 15 by a press machine or the like. By this pressing operation, as shown in FIG. 9B, the axially inner end portion of the main body portion of the nut 20a, which is a regular hexagon that is a kind of polygon, is penetrated in the bottom plate portion 15. It sinks into the periphery of the hole 17. At the same time, the meat at the peripheral edge of the through-hole 17 is displaced inward in the radial direction and bites into the base end of the protrusion 21a. As a result, the nut 20a does not rotate with respect to the bottom plate portion 15 when the bolt 24 (see FIG. 7) is tightened (because the regular hexagonal portion bites into the bottom plate portion 15). Fixed to the joint. Since the configuration and operation of the other parts are the same as those in the first embodiment described above, the illustration and description regarding the equivalent parts are omitted.

図10は、本発明の実施例3を示している。本実施例の場合には、ナット20bとして、突出部等を持たない、一般的なものを使用している。その代わりに、カバー13の底板部15に形成した貫通孔17aの周囲部分に、複数の(図示の例では3個の)舌片33、33を曲げ起こし形成している。これら各舌片33、33は、上記貫通孔17aの周縁部に、この貫通孔17aの周縁部から径方向外方に延びた状態で2本ずつ1組、合計で3組6本のスリット34、34の間部分を、軸方向外側に向け直角に折り曲げて成るものである。上記ナット20bは、軸方向内端面のうちの外径寄り部分を、上記底板部15の軸方向外側面のうちで上記貫通孔17aの周囲部分に突き当てた状態で、上記各舌片33、33により外周面と軸方向外端面とを抑え付ける事により、上記底板部15に対し不離に結合固定している。
その他の部分の構成及び作用は、前述した実施例1〜2の何れかと同様であるから、同等部分に関する図示並びに説明は省略する。
FIG. 10 shows a third embodiment of the present invention. In the case of the present embodiment, a general nut having no projecting portion or the like is used as the nut 20b. Instead, a plurality of tongue pieces 33 (33 in the illustrated example) are bent and formed around the through hole 17 a formed in the bottom plate portion 15 of the cover 13. Each of the tongue pieces 33, 33 is provided at the peripheral edge of the through hole 17 a, one set of two in a state extending radially outward from the peripheral edge of the through hole 17 a, for a total of three sets of six slits 34. , 34 are bent at a right angle outward in the axial direction. The nut 20b is configured such that each of the tongue pieces 33, the portion closer to the outer diameter of the inner end surface in the axial direction abuts the peripheral portion of the through hole 17a in the outer surface in the axial direction of the bottom plate portion 15. The outer peripheral surface and the axially outer end surface are held down by 33 so as to be fixedly coupled to the bottom plate portion 15.
Since the configuration and operation of the other parts are the same as in any of the first and second embodiments described above, the illustration and description regarding the equivalent parts are omitted.

本発明の実施例1をセンサを省略した状態で示す断面図。Sectional drawing which shows Example 1 of this invention in the state which abbreviate | omitted the sensor. 同じくナットをカバーに対して支持固定した状態を抜き出して示す断面図。Sectional drawing which similarly extracts and shows the state which supported and fixed the nut with respect to the cover. 同じく、図2の右側から見た図。Similarly, the figure seen from the right side of FIG. 同じく、図3のB−B断面図。Similarly, BB sectional drawing of FIG. 同じくカバーに支持固定するナットを示す斜視図。The perspective view which shows the nut similarly supported and fixed to a cover. 同じくこのナットをカバーに支持固定する状態を工程順に示す、図1のA部に相当する拡大断面図。The enlarged sectional view equivalent to the A section of Drawing 1 showing the state where this nut is supported and fixed to a cover in order of a process. 同じく上記カバーにセンサを組み付けた状態を示す、図1の右上部に相当する断面図。Sectional drawing equivalent to the upper right part of FIG. 1 which shows the state which assembled | attached the sensor to the said cover similarly. 本発明の実施例2を示す、図5と同様の斜視図。The perspective view similar to FIG. 5 which shows Example 2 of this invention. 同じく、このナットをカバーに支持固定する状態を工程順に示す、図6と同様の拡大断面図。Similarly, the expanded sectional view similar to FIG. 6 which shows the state which supports and fixes this nut to a cover in order of a process. 本発明の実施例3を示す、図5と同様の斜視図。The perspective view similar to FIG. 5 which shows Example 3 of this invention.

符号の説明Explanation of symbols

1 外輪
2 ハブ
3 エンコーダ
4 センサ
5 外輪軌道
6 ハブ本体
7 内輪
8 内輪軌道
9 転動体
10 保持器
11 芯金
12 永久磁石
13 カバー
14 円筒部
15 底板部
16 挿入孔
17、17a 貫通孔
18 ホルダ
19 挿入部
20、20a、20b ナット
21、21a 突出部
22 先半部
23 基半部
24 ボルト
25 雌ねじ部
26 取付フランジ部
27 小円筒部
28 取付孔
29 静止側フランジ
30 回転側フランジ
31 スタッド
32 水抜き孔
33 舌片
34 スリット
DESCRIPTION OF SYMBOLS 1 Outer ring 2 Hub 3 Encoder 4 Sensor 5 Outer ring raceway 6 Hub body 7 Inner ring 8 Inner ring raceway 9 Rolling element 10 Cage 11 Core metal 12 Permanent magnet 13 Cover 14 Cylindrical part 15 Bottom plate part 16 Insertion hole 17, 17a Through hole 18 Holder 19 Insertion part 20, 20a, 20b Nut 21, 21a Projection part 22 First half part 23 Base half part 24 Bolt 25 Female thread part 26 Mounting flange part 27 Small cylindrical part 28 Mounting hole 29 Static side flange 30 Rotating side flange 31 Stud 32 Water drainage Hole 33 Tongue piece 34 Slit

Claims (2)

静止側周面に静止側軌道を有し、使用時にも回転しない静止輪と、この静止側周面と対向する回転側周面に回転側軌道を有し、使用時に回転する回転輪と、この回転側軌道と上記静止側軌道との間に転動自在に設けられた複数個の転動体と、上記回転輪の一部にこの回転輪と同心に固定された、その被検出面の特性を、円周方向に関して交互に変化させたエンコーダと、上記静止輪の一部に固定された金属製のカバーと、このカバーの一部に設けられた挿入孔と、この挿入孔を挿通した状態で上記カバーの一部に支持され、上記エンコーダの回転に伴って出力を変化させるセンサとを備え、上記センサはホルダに保持されており、このホルダは、上記センサを保持した状態で上記挿入孔に挿入する挿入部と取付フランジ部とを備えている回転速度検出装置付転がり軸受ユニットに於いて、上記カバーのうち、上記挿入部を上記挿入孔に挿入した状態で上記取付フランジ部の一部が対向する部分に、上記カバーの内外両面を貫通する貫通孔が形成されており、この貫通孔部分でこのカバーに対し、上記取付フランジ部の一部をこのカバーに支持固定する為の金属製のナットが、このカバーのうちで上記貫通孔の内周面部分若しくはこの貫通孔の周囲部分との係合により固定され、上記取付フランジ部の一部に形成された通孔を挿通したボルトを上記ナットに螺合し更に緊締する事により、上記ホルダを上記カバーに対し支持固定しており、このナットは、このカバーの貫通孔部分に対し固定される以前にその表面に亜鉛メッキ処理を施されたものであり、このカバーは上記ナットを固定した後に電着塗装を施されたものである事を特徴とする回転速度検出装置付転がり軸受ユニット。   A stationary wheel that has a stationary side track on the stationary side circumferential surface and does not rotate during use, a rotating wheel that has a rotational side track on the rotating side circumferential surface opposite to the stationary side circumferential surface and rotates during use, and A plurality of rolling elements provided between the rotating side track and the stationary side track so as to be freely rollable, and characteristics of the detected surface fixed concentrically to the rotating wheel on a part of the rotating wheel. The encoder is alternately changed with respect to the circumferential direction, a metal cover fixed to a part of the stationary wheel, an insertion hole provided in a part of the cover, and a state where the insertion hole is inserted. A sensor that is supported by a part of the cover and that changes an output as the encoder rotates.The sensor is held by a holder, and the holder holds the sensor in the insertion hole. Rotation with insertion section and mounting flange section for insertion In a rolling bearing unit with a degree detection device, a through-penetration that penetrates both the inner and outer surfaces of the cover in a portion of the cover that faces the part of the mounting flange portion in a state where the insertion portion is inserted into the insertion hole. A hole is formed, and a metal nut for supporting and fixing a part of the mounting flange portion to the cover with respect to the cover at the through-hole portion is an inner periphery of the through-hole in the cover. A bolt that is fixed by engagement with a surface portion or a peripheral portion of the through-hole and that is inserted through a through-hole formed in a part of the mounting flange is screwed into the nut and further tightened, whereby the holder is fixed. The nut is supported and fixed to the cover, and the nut is galvanized on the surface before being fixed to the through hole portion of the cover. Speed sensing rolling bearing unit, characterized in that those having been subjected to electrodeposition coating after. 静止側周面に静止側軌道を有し、使用時にも回転しない静止輪と、この静止側周面と対向する回転側周面に回転側軌道を有し、使用時に回転する回転輪と、この回転側軌道と上記静止側軌道との間に転動自在に設けられた複数個の転動体と、上記回転輪の一部にこの回転輪と同心に固定された、その被検出面の特性を、円周方向に関して交互に変化させたエンコーダと、上記静止輪の一部に固定された金属製のカバーと、このカバーの一部に設けられた挿入孔と、この挿入孔を挿通した状態で上記カバーの一部に支持され、上記エンコーダの回転に伴って出力を変化させるセンサとを備え、上記センサはホルダに保持されており、このホルダは、上記センサを保持した状態で上記挿入孔に挿入する挿入部と取付フランジ部とを備え、上記カバーのうち、上記挿入部を上記挿入孔に挿入した状態で上記取付フランジ部の一部が対向する部分に、上記カバーの内外両面を貫通する貫通孔が形成されており、この貫通孔部分でこのカバーに対し、上記取付フランジ部の一部をこのカバーに支持固定する為の金属製のナットが、このカバーのうちで上記貫通孔の内周面部分若しくはこの貫通孔の周囲部分との係合により固定され、上記取付フランジ部の一部に形成された通孔を挿通したボルトを上記ナットに螺合し更に緊締する事により、上記ホルダを上記カバーに対し支持固定した回転速度検出装置付転がり軸受ユニットの製造方法であって、上記ナットの表面に、上記カバーの貫通孔部分に対し固定する以前に亜鉛メッキ処理を施してから、このナットを上記カバーに固定し、次いで、このナットの雌ねじ部にマスキングを施す事なく、このカバーに電着塗装を施す回転速度検出装置付転がり軸受ユニットの製造方法。   A stationary wheel that has a stationary side track on the stationary side circumferential surface and does not rotate during use, a rotating wheel that has a rotational side track on the rotating side circumferential surface opposite to the stationary side circumferential surface and rotates during use, and A plurality of rolling elements provided between the rotating side track and the stationary side track so as to be freely rollable, and characteristics of the detected surface fixed concentrically to the rotating wheel on a part of the rotating wheel. The encoder is alternately changed with respect to the circumferential direction, a metal cover fixed to a part of the stationary wheel, an insertion hole provided in a part of the cover, and a state where the insertion hole is inserted. A sensor that is supported by a part of the cover and that changes an output as the encoder rotates.The sensor is held by a holder, and the holder holds the sensor in the insertion hole. An insertion portion to be inserted and a mounting flange portion; Among these, in the state where the insertion portion is inserted into the insertion hole, a part of the mounting flange portion is opposed to a through hole that penetrates both the inner and outer surfaces of the cover. A metal nut for supporting and fixing a part of the mounting flange portion to the cover is engaged with the inner peripheral surface portion of the through hole or the peripheral portion of the through hole in the cover. A bolt with a rotational speed detection device in which the holder is supported and fixed to the cover by screwing the bolt into the nut and tightening the bolt, which is fixed by the bolt and inserted through the through hole formed in a part of the mounting flange portion. A method for manufacturing a bearing unit, wherein the surface of the nut is subjected to galvanization before being fixed to the through-hole portion of the cover, and then the nut is fixed to the cover. Of without masking is formed on the female screw portion of the nut, method of manufacturing the rolling bearing unit for performing electrodeposition coating on the cover.
JP2004338666A 2004-11-24 2004-11-24 Method for manufacturing rolling bearing unit with rotational speed detection device Expired - Fee Related JP4576992B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004338666A JP4576992B2 (en) 2004-11-24 2004-11-24 Method for manufacturing rolling bearing unit with rotational speed detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004338666A JP4576992B2 (en) 2004-11-24 2004-11-24 Method for manufacturing rolling bearing unit with rotational speed detection device

Publications (3)

Publication Number Publication Date
JP2006144992A true JP2006144992A (en) 2006-06-08
JP2006144992A5 JP2006144992A5 (en) 2007-12-13
JP4576992B2 JP4576992B2 (en) 2010-11-10

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008083656A1 (en) * 2007-01-13 2008-07-17 Schaeffler Kg Rolling bearing comprising a device for withdrawing a liquid
JP2009092167A (en) * 2007-10-10 2009-04-30 Jtekt Corp Rolling bearing device with sensor
JP2009115257A (en) * 2007-11-08 2009-05-28 Jtekt Corp Rolling bearing device
JP2009150421A (en) * 2007-12-18 2009-07-09 Ntn Corp Wheel bearing device with rotating speed detector
JP2009192072A (en) * 2008-02-18 2009-08-27 Nsk Ltd Pinion shaft
JP2013100855A (en) * 2011-11-08 2013-05-23 Nsk Ltd Driven wheel hub unit bearing with sensor holder
JP2021156363A (en) * 2020-03-27 2021-10-07 中西金属工業株式会社 Nut for sensor cap, and sensor cap

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05255895A (en) * 1992-03-10 1993-10-05 Tokyo Multi Fastener Kk Production of nut-provided sheet-metal parts and nut and bolt/nut assembly used therefor
JP2002364623A (en) * 2001-06-08 2002-12-18 Fuji Heavy Ind Ltd Aluminum panel fastening part structure
JP3440800B2 (en) * 1997-10-17 2003-08-25 日本精工株式会社 Rolling bearing unit with rotation speed detector
JP2004114855A (en) * 2002-09-26 2004-04-15 Nsk Ltd Hub unit bearing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05255895A (en) * 1992-03-10 1993-10-05 Tokyo Multi Fastener Kk Production of nut-provided sheet-metal parts and nut and bolt/nut assembly used therefor
JP3440800B2 (en) * 1997-10-17 2003-08-25 日本精工株式会社 Rolling bearing unit with rotation speed detector
JP2002364623A (en) * 2001-06-08 2002-12-18 Fuji Heavy Ind Ltd Aluminum panel fastening part structure
JP2004114855A (en) * 2002-09-26 2004-04-15 Nsk Ltd Hub unit bearing

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008083656A1 (en) * 2007-01-13 2008-07-17 Schaeffler Kg Rolling bearing comprising a device for withdrawing a liquid
US8152381B2 (en) 2007-01-13 2012-04-10 Schaeffler Kg Rolling bearing comprising a device for withdrawing a liquid
JP2009092167A (en) * 2007-10-10 2009-04-30 Jtekt Corp Rolling bearing device with sensor
JP2009115257A (en) * 2007-11-08 2009-05-28 Jtekt Corp Rolling bearing device
JP2009150421A (en) * 2007-12-18 2009-07-09 Ntn Corp Wheel bearing device with rotating speed detector
JP2009192072A (en) * 2008-02-18 2009-08-27 Nsk Ltd Pinion shaft
JP2013100855A (en) * 2011-11-08 2013-05-23 Nsk Ltd Driven wheel hub unit bearing with sensor holder
JP2021156363A (en) * 2020-03-27 2021-10-07 中西金属工業株式会社 Nut for sensor cap, and sensor cap

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