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JP2006023123A - Defect inspection method and its device - Google Patents

Defect inspection method and its device Download PDF

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JP2006023123A
JP2006023123A JP2004199490A JP2004199490A JP2006023123A JP 2006023123 A JP2006023123 A JP 2006023123A JP 2004199490 A JP2004199490 A JP 2004199490A JP 2004199490 A JP2004199490 A JP 2004199490A JP 2006023123 A JP2006023123 A JP 2006023123A
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inspected
light
imaging
defect
article
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JP4516788B2 (en
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Hiroshi Enomoto
博 榎本
Chiyotoshi Honma
千代寿 本間
Akira Takamatsu
明 高松
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Hokkaican Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a defect inspection method and its device for surely detecting a defect occurring at a prescribed position of an article. <P>SOLUTION: This defect inspection method is used for inspecting, as a defect, existence or absence of a linearly extending hollow part 11, appearing at the prescribed position on a surface under inspection of the article 2. The method is provided with first and second imaging processes for imaging the surface. Prior to the second imaging process, an angle detection process is done for detecting the turning angle of the article 2 centering on a perpendicular line passing through the center of the surface. Then, a projection direction calculation process is done for calculating a light projection direction crossing the longitudinal direction of the hollow part. In the second imaging process, a light projection process is done for projecting directional light inclining from a direction calculated in the calculation process toward the surface. After the second imaging process, an inspection image generation process is done for extracting an area where the defect occurs from an image obtained in the second imaging process to generate an inspection image. Then, a determination process is done for determining whether or not the defect exists from the inspection image. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、物品の被検査面の所定位置に発生する不良の有無を検査する不良検査方法及びその装置に関する。   The present invention relates to a defect inspection method and apparatus for inspecting whether or not a defect occurs at a predetermined position on a surface to be inspected of an article.

この種の不良検査において検査対象となる物品として、例えば、パネルにリベットを介してタブが取り付けられ、該タブの揺動操作によってパネルの一部に形成された破断開口部を開口する所謂ステイオンタブ式缶蓋が挙げられる。該缶蓋は、破断開口部の破断形状に沿って刻設されたスコアを備えている。該スコアはリベットとパネル周縁部との間に形成されており、前記タブの先端はリベットに近接するスコアの一部を介して破断開口部上に臨んでいる。   As an article to be inspected in this type of defect inspection, for example, a so-called steion in which a tab is attached to a panel via a rivet and a break opening formed in a part of the panel is opened by a swinging operation of the tab. A tab type can lid is mentioned. The can lid has a score carved along the fracture shape of the fracture opening. The score is formed between the rivet and the peripheral edge of the panel, and the tip of the tab faces the break opening through a part of the score close to the rivet.

ところで、該缶蓋においては、前記スコアの一部が不用意に破断されてクラックが生じていると、内容物が充填された缶胴に該缶蓋を巻き閉めても、缶胴内部を密封することができない。そのため、前記スコアにクラックが生じているか否かを検査することが行われる。従来、スコアのクラック検査として、缶蓋の表裏の一方側から光を照射して他方側への光の漏れを検出する方法が知られている(例えば、特許文献1参照)。この方法によれば、スコアにクラックが生じていると缶蓋の表裏の一方側からクラックを通過した光が検出されるので、容易にクラックの有無を検査することができる。   By the way, in the can lid, when a part of the score is inadvertently broken and cracked, the inside of the can body is sealed even if the can lid is wrapped around the can body filled with the contents. Can not do it. Therefore, it is inspected whether or not a crack has occurred in the score. Conventionally, as a score crack inspection, a method of detecting light leakage to the other side by irradiating light from one side of the front and back of the can lid is known (for example, see Patent Document 1). According to this method, when a crack is generated in the score, light that has passed through the crack is detected from one side of the front and back of the can lid, so that the presence or absence of the crack can be easily inspected.

しかし、この種の缶蓋においては、リベットにタブが取り付けられるとき、リベットに沿って形成されているスコアにクラックが生じることがある。そして、リベットに沿って形成されているスコアは、タブの先端部が覆っているので、缶蓋の表裏の一方側から光を照射しても、タブの先端に光が遮られてクラックの有無を検出することができない不都合がある。
特開2000−193426号公報
However, in this type of can lid, when the tab is attached to the rivet, the score formed along the rivet may crack. And the score formed along the rivet is covered by the tip of the tab, so even if light is irradiated from one side of the front and back of the can lid, the light is blocked at the tip of the tab and there is no crack There is an inconvenience that cannot be detected.
JP 2000-193426 A

かかる不都合を解消して、本発明は、物品の所定の位置に発生する不良を確実に検出することができる不良検査方法及びその装置を提供することを目的とする。   SUMMARY OF THE INVENTION It is an object of the present invention to provide a defect inspection method and apparatus capable of reliably detecting a defect occurring at a predetermined position of an article by eliminating such inconvenience.

かかる目的を達成するために、本発明は、被検査面を備える物品に対して、該被検査面の所定位置に発生する線状に延びる窪み部を不良として該不良の有無を検査する不良検査方法であって、前記被検査面を撮像する第1撮像工程と、該第1撮像工程により得られた画像に基づいて、被検査面の中心を通る垂線を軸とした物品の回転角度を検出する角度検出工程と、前記不良とされる窪み部の長手方向に交差する方向を光の照射方向として、該角度検出工程により検出された角度から、前記被検査面への光の照射方向を算出する照射方向算出工程と、該照射方向算出工程によって算出された方向から、前記被検査面に向かって傾斜する指向性を有する光を照射する光照射工程と、該光照射工程によって照明された前記被検査面を撮像する第2撮像工程と、該第2撮像工程により得られた画像から前記不良が発生する領域を抽出して検査画像を生成する検査画像生成工程と、該検査画像生成工程により生成された画像に基づいて、前記不良の有無を判定する判定工程とを備えることを特徴とする。   In order to achieve such an object, the present invention provides a defect inspection for inspecting the presence or absence of a defect having an indented portion that occurs in a predetermined position on the surface to be inspected as a defect on an article having the surface to be inspected. A method for detecting a rotation angle of an article about a normal passing through the center of a surface to be inspected based on a first imaging step for imaging the surface to be inspected and an image obtained by the first imaging step. The angle detection step to be performed and the direction intersecting the longitudinal direction of the indented portion to be defective are set as the light irradiation direction, and the light irradiation direction to the inspection surface is calculated from the angle detected by the angle detection step. An irradiation direction calculation step, a light irradiation step of irradiating light having directivity inclined toward the surface to be inspected from the direction calculated by the irradiation direction calculation step, and the illumination illuminated by the light irradiation step Second to image the surface to be inspected Based on an image process, an inspection image generation process for generating an inspection image by extracting a region where the defect occurs from an image obtained by the second imaging process, and an image generated by the inspection image generation process, And a determination step of determining the presence or absence of the defect.

本発明者は、物品の被検査面の所定位置に発生する線状に延びる窪み部を不良として該不良の有無を検査する場合に、不良とされる窪み部の長手方向に交差(好ましくは直交)する方向から光を照射することで窪み部に高輝度な反射が見られ、微細な線状の窪み部であっても画像処理により確認できることを各種の試験により知見した。ところで、不良とされる窪み部は、物品の被検査面の所定位置に発生するものの、物品の被検査面の向き(即ち、被検査面の中心を通る垂線を軸として回転した状態)が不明であると、窪み部に照射する光の方向を定めることができない。   The present inventor, when inspecting the presence or absence of a defective indentation that extends linearly at a predetermined position on the surface to be inspected of the article, intersects the longitudinal direction of the indented portion considered to be defective (preferably orthogonal) It was found by various tests that high-intensity reflection was observed in the depressions by irradiating light from the direction in which the image was processed, and that even fine line-like depressions could be confirmed by image processing. By the way, although the indented portion that is considered to be defective occurs at a predetermined position on the surface to be inspected of the article, the orientation of the surface to be inspected of the article (that is, the state rotated around the perpendicular passing through the center of the surface to be inspected) If it is, the direction of the light irradiated to a hollow part cannot be defined.

そこで、本発明の不良検査方法によれば、先ず、前記第1撮像工程により物品の被検査面を撮像する。次いで、前記角度検出工程により被検査面の中心を通る垂線を軸とした物品の回転角度を検出する。続いて、前記照射方向算出工程により被検査面への光の照射方向を算出する。これによって、前記光照射工程において、照射方向算出工程によって算出された方向から前記被検査面に向かって傾斜する光を照射することができる。   Therefore, according to the defect inspection method of the present invention, first, the surface to be inspected of the article is imaged by the first imaging step. Next, the angle detection step detects the rotation angle of the article around the perpendicular line passing through the center of the surface to be inspected. Then, the irradiation direction of the light to the surface to be inspected is calculated by the irradiation direction calculation step. Thereby, in the said light irradiation process, the light which inclines toward the said to-be-inspected surface from the direction calculated by the irradiation direction calculation process can be irradiated.

そして、第2撮像工程により光照射工程によって照明された物品の被検査面を撮像し、この画像から前記検査画像生成工程によって不良が発生する領域を抽出して検査画像を生成する。このとき、被検査面に不良とされる窪み部が生じていれば、検査画像において前記光照射工程により高輝度とされた窪み部が確認でき、続く前記判定工程により不良とされる窪み部の有無が判定できる。   And the to-be-inspected surface of the articles | goods illuminated by the light irradiation process by the 2nd imaging process is imaged, The area | region where a defect generate | occur | produces by the said test | inspection image generation process is extracted from this image, and a test | inspection image is produced | generated. At this time, if there is a dent that is considered to be defective on the surface to be inspected, the dent that has been made bright by the light irradiation process in the inspection image can be confirmed, and the dent that is determined to be defective by the subsequent determination process can be confirmed. Presence / absence can be determined.

このように、本発明によれば、物品の被検査面がその中心を通る垂線を軸とする回転方向の何れの向きにあっても、確実に窪み部の長手方向に交差する方向から光を照射することができるので、前記判定工程において窪み部の有無を確実に判定することができる。   As described above, according to the present invention, light can be reliably transmitted from a direction that intersects the longitudinal direction of the indented portion, regardless of the rotation direction about the perpendicular line passing through the center of the article. Since it can irradiate, the presence or absence of a hollow part can be determined reliably in the determination step.

また、本発明の方法の前記光照射工程において、前記照射方向算出工程によって算出された方向から照射する光は、前記物品の被検査面の周囲に対応して環状に配設された複数の光源を備えて各光源を選択的に点灯自在の照明手段により、前記照射方向算出工程によって算出された方向に対応する光源のみを点灯させて得られる光であることを特徴とする。   Further, in the light irradiation step of the method of the present invention, the light irradiated from the direction calculated in the irradiation direction calculation step is a plurality of light sources arranged in an annular shape corresponding to the periphery of the surface to be inspected of the article. It is the light obtained by lighting only the light source corresponding to the direction calculated by the said irradiation direction calculation process by the illumination means which can light up each light source selectively.

これによれば、複数の光源のなかから前記照射方向算出工程によって算出された方向に対応する光源のみを選択して点灯させるだけでよく、その制御を極めて容易に行うことができる。   According to this, it is only necessary to select and turn on only the light source corresponding to the direction calculated by the irradiation direction calculation step from among a plurality of light sources, and the control can be performed very easily.

また、本発明の方法の前記光照射工程においては、前記照射方向算出工程によって算出された方向から照射する光よりも光量を小とする他の光を前記被検査面の対向位置から照射することが好ましい。不良とされる窪み部に対してその長手方向に交差する方向から光が照射されていると、被検査面に形成されている他の凹凸等にも当該方向からの光が当たって被検査面に影が生じる。この場合に、例えば、前記検査画像生成工程によって不良が発生する領域を抽出するとき、他の凹凸を基準として抽出する領域の座標を定めようとしても、前記影の影響により、座標の精度が低下するおそれがある。そこで、前記照射方向算出工程によって算出された方向から照射する光よりも光量を小とする他の光を前記被検査面の対向位置から照射することで、被検査面に形成されている他の凹凸等から生じる影を小とすることができ、前記検査画像生成工程による領域の抽出を高精度に行うことができる。   Further, in the light irradiation step of the method of the present invention, other light having a light amount smaller than the light irradiated from the direction calculated by the irradiation direction calculation step is irradiated from a position facing the surface to be inspected. Is preferred. When light is irradiated from the direction intersecting the longitudinal direction to the indented portion that is considered to be defective, the light from that direction also hits other unevenness formed on the surface to be inspected. A shadow is generated. In this case, for example, when extracting a region where a defect occurs in the inspection image generation process, even if it is attempted to determine the coordinates of the region to be extracted with reference to other unevenness, the accuracy of the coordinate is reduced due to the influence of the shadow. There is a risk. Therefore, by irradiating other light having a light amount smaller than the light irradiated from the direction calculated by the irradiation direction calculating step from the position opposite to the surface to be inspected, other light formed on the surface to be inspected Shadows caused by unevenness and the like can be made small, and the region extraction by the inspection image generation process can be performed with high accuracy.

また、本発明の方法において、前記物品は搬送路に沿って搬送されており、該搬送路に沿って所定位置に搬送された物品に対して前記第1撮像工程が行われ、該第1撮像工程を経てその下流位置に搬送された物品に対して前記光照射工程と前記第2撮像工程とが行われることを特徴とする。これにより、物品が何れの方向に回転した向きで搬送されても、前記光照射工程においては不良とされる窪み部の長手方向に交差する方向から光を照射することができ、搬送しながら前記判定工程を行うことができるので検査の効率を飛躍的に向上させることができる。   In the method of the present invention, the article is transported along a transport path, and the first imaging step is performed on the article transported to a predetermined position along the transport path. The light irradiation step and the second imaging step are performed on an article conveyed to a downstream position through a step. Thereby, even if the article is transported in the direction rotated in any direction, light can be irradiated from the direction intersecting the longitudinal direction of the hollow portion which is regarded as defective in the light irradiation step, Since the determination process can be performed, the efficiency of the inspection can be dramatically improved.

また、本発明は、物品を搬送する搬送路に設けられ、該搬送路に沿って搬送される物品の被検査面の所定位置に発生する線状に延びる窪み部を不良として該不良の有無を検査する不良検査装置であって、前記搬送路を搬送される物品の被検査面を撮像する第1撮像手段と、該第1撮像手段により得られた画像に基づいて、被検査面の中心を通る垂線を軸とした物品の回転角度を検出する角度検出手段と、前記第1撮像手段の下流側に設けられ、該第1撮像手段を経て搬送された物品の被検査面に、該被検査面の周囲のうち選択的に何れか一方向から該被検査面に向かって傾斜する指向性を有する光を照射自在の照明手段と、前記角度検出手段により検出された角度から、前記不良とされる窪み部の長手方向に交差する方向を算出し、算出された方向を前記物品の被検査面への光の照射方向として前記照明手段を制御する照明制御手段と、前記照明手段により照明された前記物品の被検査面を撮像する第2撮像手段と、該第2撮像手段により得られた画像から前記不良が発生する領域を抽出して検査画像を生成し、生成された画像に基づいて前記不良の有無を判定する判定手段とを備えることを特徴とする。   In addition, the present invention provides a presence / absence of a defect, which is provided in a conveyance path for conveying an article, with a hollow portion extending in a linear shape generated at a predetermined position on an inspection surface of the article conveyed along the conveyance path as a defect. A defect inspection apparatus for inspecting, comprising: a first imaging unit that images a surface to be inspected of an article conveyed on the conveyance path; and a center of the surface to be inspected based on an image obtained by the first imaging unit. An angle detection means for detecting the rotation angle of the article with the passing normal as an axis; and an inspection surface of the article which is provided on the downstream side of the first imaging means and is conveyed through the first imaging means. The illumination device is capable of irradiating light having directivity that is selectively inclined from any one of the surroundings of the surface toward the surface to be inspected, and the failure is determined from the angle detected by the angle detection device. Calculate the direction that intersects the longitudinal direction of Illumination control means for controlling the illuminating means with the direction as the light irradiation direction on the surface to be inspected of the article, second imaging means for imaging the surface to be inspected of the article illuminated by the illuminating means, And a determination unit that extracts an area where the defect occurs from an image obtained by the imaging unit to generate an inspection image, and determines the presence / absence of the defect based on the generated image.

本発明の不良検査装置においては、物品が搬送路に沿って搬送されているとき、先ず、第1撮像手段により物品の被検査面が撮像される。次いで、角度検出手段により被検査面の中心を通る垂線を軸とした物品の回転角度を検出する。続いて、物品が下流に搬送されると、前記照明手段によって被検査面の周囲のうちの何れか一方向から該被検査面に向かって傾斜する光を照射する。このとき、該照明手段は、照明制御手段の制御により、不良とされる窪み部の長手方向に交差する方向から光を照射する。これにより、搬送路に沿って搬送されている物品の向きが、被検査面の中心を通る垂線を軸とする回転により何れの方向を向いていても、角度検出手段の検出結果に基づいて、確実に窪み部の長手方向に交差する方向から光を照射することができる。   In the defect inspection apparatus of the present invention, when the article is being conveyed along the conveyance path, first, the surface to be inspected of the article is imaged by the first imaging means. Next, the angle detection means detects the rotation angle of the article about the perpendicular passing through the center of the surface to be inspected. Subsequently, when the article is conveyed downstream, the illumination unit irradiates light that is inclined toward the surface to be inspected from any one of the surroundings of the surface to be inspected. At this time, the illuminating unit irradiates light from a direction intersecting with the longitudinal direction of the hollow portion which is regarded as defective under the control of the illumination control unit. Thereby, based on the detection result of the angle detection means, the direction of the article being conveyed along the conveyance path is directed in any direction by rotation about a perpendicular passing through the center of the surface to be inspected. It is possible to reliably irradiate light from a direction intersecting the longitudinal direction of the depression.

不良とされる窪み部の長手方向に交差する方向から光を照射すると、前述したように、窪み部に高輝度な反射が見られる。ここで、照明手段により照明された前記物品の被検査面が第2撮像手段により撮像され、前記判定手段により、第2撮像手段の画像から前記不良が発生する領域が抽出されて検査画像が生成され、その生成された画像に基づいて前記不良の有無が判定される。   When light is irradiated from a direction intersecting with the longitudinal direction of the dent portion, which is regarded as defective, high-intensity reflection is seen in the dent portion as described above. Here, the surface to be inspected of the article illuminated by the illumination unit is imaged by the second imaging unit, and the determination unit extracts the region where the defect occurs from the image of the second imaging unit and generates an inspection image. The presence / absence of the defect is determined based on the generated image.

このように、本発明の不良検査装置によれば、物品が搬送路に沿って搬送されているときに、物品の被検査面がその中心を通る垂線を軸とする回転方向の何れの向きにあっても、確実に窪み部の長手方向に交差する方向から光を照射することができ、前記判定手段による窪み部の有無を確実に判定することができる。しかも、物品を搬送しながら不良検査を行うことができ、効率よく検査を行うことができる。   Thus, according to the defect inspection apparatus of the present invention, when the article is being conveyed along the conveyance path, the inspection surface of the article is in any direction of the rotation direction with the perpendicular passing through the center as the axis. Even if it exists, light can be reliably irradiated from the direction which cross | intersects the longitudinal direction of a hollow part, and the presence or absence of the hollow part by the said determination means can be determined reliably. In addition, a defect inspection can be performed while the article is being conveyed, and the inspection can be performed efficiently.

また、本発明の不良検査装置において、前記照明手段は、環状に配列されて各別に点灯自在の複数の光源を備え、前記照明制御手段は、前記角度検出手段により検出された角度に基づいて算出された前記不良とされる窪み部の長手方向に交差する方向に対応する光源のみを点灯させることを特徴とする。   In the defect inspection apparatus of the present invention, the illumination unit includes a plurality of light sources that are arranged in a ring and can be individually lit, and the illumination control unit calculates based on the angle detected by the angle detection unit. Only the light source corresponding to the direction intersecting with the longitudinal direction of the recessed portion that is regarded as defective is turned on.

前記照明手段によれば、複数の光源が環状に配列されて各別に点灯自在であるので、構造簡単として確実に所望の方向から物品の被検査面に向かって光を照射することができる。これにより、角度検出手段により検出された角度に基づいて、不良とされる窪み部の長手方向に交差する方向に対応する光源のみを点灯させるだけで、窪み部を高輝度に反射させることができる。   According to the illuminating means, since the plurality of light sources are arranged in a ring and can be individually turned on, it is possible to reliably irradiate light from a desired direction toward the inspection surface of the article with a simple structure. Thereby, based on the angle detected by the angle detection means, only the light source corresponding to the direction intersecting with the longitudinal direction of the defective recess can be turned on to reflect the recess with high brightness. .

また、本発明の不良検査装置においては、前記照明手段が設けられた位置に、該照明手段よりも光量を小とする光を前記被検査面の対向位置から照射する他の照明手段を設けることが好ましい。前記照明手段により不良とされる窪み部に対してその長手方向に交差する方向から光を照射すると同時に、他の照明手段により被検査面の対向位置から光を照射することで、被検査面において窪み部以外の他の凹凸等の影を小とすることができる。このとき、他の照明手段の光量が前記照明手段よりも小であることにより、不良とされる窪み部の高輝度な反射を阻害することがなく、前記判定手段による不良が発生する領域の抽出及び不良の有無の判定を高精度に行うことができる。   In the defect inspection apparatus of the present invention, another illumination unit that irradiates light having a light amount smaller than that of the illumination unit from a position opposite to the surface to be inspected is provided at the position where the illumination unit is provided. Is preferred. By irradiating light from the direction intersecting the longitudinal direction to the hollow portion which is regarded as defective by the illuminating means, and simultaneously irradiating light from a position opposite to the inspected surface by other illuminating means, Shadows such as irregularities other than the depressions can be made small. At this time, since the amount of light of the other illumination means is smaller than that of the illumination means, the high-intensity reflection of the defective recess is not obstructed, and the region where the defect occurs by the determination means is extracted. In addition, the presence / absence of a defect can be determined with high accuracy.

なお、本発明の不良検査方法及び不良検査装置によって検査する物品としては、パネル表面にタブがリベットを介して固着され、該パネルの周縁部とリベットとの間のタブ先端が臨む位置にスコアにより破断可能に形成された破断開口部を備える薄板円形状の缶蓋が挙げられる。この缶蓋はステイオンタブ式缶蓋と呼ばれるものである。この缶蓋において、スコアに破断(クラック)が生じているものや破断の傾向があるとき、缶蓋のパネル裏面にはスコアに沿った線状の窪み部が形成される。そして、線状の窪み部は、その長手方向に交差する方向から指向性を有する光を照射することで、該光が高輝度に反射する。そこで、該缶蓋のパネル裏面を前記被検査面とし、前記不良をリベットに隣接して延びる部分のスコアの破断に伴って該破断されたスコアに沿って生じる線状の窪み部とすることで、従来では検査することができなかった缶蓋におけるリベットに隣接して延びる部分のスコアの破断を、本発明の不良検査方法及び不良検査装置によって確実に検査することができる。   In addition, as an article to be inspected by the defect inspection method and the defect inspection apparatus of the present invention, a tab is fixed to a panel surface via a rivet, and a score is set at a position where the tip of the tab between the peripheral edge of the panel and the rivet faces. A thin plate-shaped can lid having a rupture opening formed so as to be ruptureable is mentioned. This can lid is called a steion tab type can lid. In this can lid, when the score is broken or has a tendency to break, a linear depression along the score is formed on the back surface of the can lid. And a linear hollow part irradiates the light which has directivity from the direction which cross | intersects the longitudinal direction, and this light reflects with high brightness | luminance. Therefore, the back of the panel of the can lid is the surface to be inspected, and the defect is a linear depression formed along the broken score along with the breaking of the score of the portion extending adjacent to the rivet. The break of the score of the portion extending adjacent to the rivet in the can lid, which could not be inspected conventionally, can be reliably inspected by the defect inspection method and the defect inspection apparatus of the present invention.

本発明の一実施形態を図面に基づいて説明する。図1は本実施形態の不良検査装置の概略構成を示す説明図、図2は要部の説明的斜視図、図3は照明手段の概略構成を示す説明図、図4は本実施形態の不良検査装置の作動を示すフローチャート、図5は缶蓋の裏面の基準画像を示す説明図、図6は検査対象の缶蓋の画像を示す説明図、図7は缶蓋の一部の断面説明図、図8は検査画像を示す説明図、図9は缶蓋の表側面を示す説明的平面図、図10は缶蓋の裏側面を示す説明的平面図である。   An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory diagram showing a schematic configuration of a defect inspection apparatus according to the present embodiment, FIG. 2 is an explanatory perspective view of a main part, FIG. 3 is an explanatory diagram showing a schematic configuration of illumination means, and FIG. 4 is a defect according to the present embodiment. FIG. 5 is an explanatory diagram showing a reference image of the back surface of the can lid, FIG. 6 is an explanatory diagram showing an image of the can lid to be inspected, and FIG. 7 is a cross-sectional explanatory diagram of a part of the can lid. 8 is an explanatory view showing an inspection image, FIG. 9 is an explanatory plan view showing the front side of the can lid, and FIG. 10 is an explanatory plan view showing the back side of the can lid.

本実施形態の不良検査装置1は、図1に示すように、缶蓋2を搬送する搬送路3に沿って設けられている。搬送路3における缶蓋2は、その裏側面を上方に向けて搬送される。なお、搬送路3ににおける缶蓋2は、図1に示すように、その向き(缶蓋2の表裏面の中心を通る垂線を軸として回転した状態)が不揃いである。     As shown in FIG. 1, the defect inspection apparatus 1 of the present embodiment is provided along a conveyance path 3 that conveys the can lid 2. The can lid 2 in the transport path 3 is transported with its back side facing upward. In addition, as shown in FIG. 1, the direction of the can lid 2 in the conveyance path 3 (a state rotated around a perpendicular passing through the center of the front and back surfaces of the can lid 2) is uneven.

該缶蓋2は、図9に示すように、その表側面の略中央部にリベット4が形成されており、該リベット4を介してタブ5が固着されている。該タブ5は、スコア6によって破断可能に形成された破断開口部7にその先端部5aが臨んでおり、該タブ5の後端部5bを引き上げることで揺動して破断開口部7が破断できるようになっている。また、缶蓋2には、前記リベット4をはじめ、タブ5の回り止め用の突起8や、タブ5を収容する凹部9といった複数の凹凸が形成されており、これらの凹凸は図10に示すように缶蓋2の裏側面においては反転された凹凸を形成している。   As shown in FIG. 9, the can lid 2 has a rivet 4 formed at a substantially central portion of the front side surface thereof, and a tab 5 is fixed through the rivet 4. The tab 5 has a front end 5a facing a break opening 7 formed so as to be breakable by a score 6. The tab 5 swings by pulling up the rear end 5b of the tab 5, and the break opening 7 breaks. It can be done. Further, the can lid 2 is formed with a plurality of irregularities such as the rivet 4, a protrusion 8 for preventing the rotation of the tab 5, and a recess 9 for accommodating the tab 5. These irregularities are shown in FIG. 10. Thus, the inverted unevenness is formed on the back side surface of the can lid 2.

本実施形態の不良検査装置1は、搬送路3に沿って搬送される缶蓋2の裏側面を被検査面とし画像を採取し、この画像処理によって、リベット4に隣接する一部のスコア6に生じたクラック(クラックが生じる傾向にある状態を含む)を不良として検出することにより缶蓋2の不良を検査するものである。ここで、本実施形態において検出する不良について説明する。リベット4に隣接するスコア6は、図7(a)に示すように、タブ5に覆われて、缶蓋2の表側面からは確認が困難である。一方、缶蓋2の裏側面においては、図7(b)に示すように、リベット4に隣接するスコア6にクラック10が生じていると、クラック10とリベット4との間に、スコア6に沿った線状の窪み部11が形成される。そこで、このような窪み部11を画像処理によって検出すれば、スコア6にクラック10が生じていることを確認することができる。ところで、このような窪み部11は極めて微細な線状に形成されるが、図7(b)に矢印で示す窪み部11の長手方向に交差する方向から指向性を有する光を照射することによって、図8に示すように窪み部11に高輝度の反射が生じ、明瞭に際立たせることができることは本発明者の知見によるものである。   The defect inspection apparatus 1 according to the present embodiment collects an image using the back side surface of the can lid 2 conveyed along the conveyance path 3 as a surface to be inspected, and a part of the score 6 adjacent to the rivet 4 by this image processing. The defect of the can lid 2 is inspected by detecting a crack (including a state in which the crack is likely to be generated) as a defect. Here, the defect detected in the present embodiment will be described. As shown in FIG. 7A, the score 6 adjacent to the rivet 4 is covered with the tab 5 and is difficult to confirm from the front side surface of the can lid 2. On the other hand, on the back side surface of the can lid 2, as shown in FIG. 7B, when a crack 10 occurs in the score 6 adjacent to the rivet 4, the score 6 is increased between the crack 10 and the rivet 4. A linear depression 11 along the line is formed. Therefore, if such a depression 11 is detected by image processing, it can be confirmed that a crack 10 has occurred in the score 6. By the way, although such a hollow part 11 is formed in a very fine linear shape, by irradiating the light which has directivity from the direction which cross | intersects the longitudinal direction of the hollow part 11 shown by the arrow in FIG.7 (b). As shown in FIG. 8, high-intensity reflection is generated in the hollow portion 11 and can be clearly highlighted, based on the knowledge of the present inventor.

先ず、本実施形態の不良検査装置1の構成を説明する。図1に示すように、該不良検査装置1は、搬送路3に沿って搬送される缶蓋2を撮像する第1撮像手段12と、該第1撮像手段12の下流側に位置する第2撮像手段13とを備えている。第1撮像手段12により撮像された画像は、角度検出手段14により処理される。第2撮像手段13により撮像された画像は、判定手段15により処理される。また、第1撮像手段12と搬送路3との間には、第1照明手段16が設けられ、第2撮像手段13と搬送路3との間には、第2照明手段17及び第3照明手段18が設けられている。第2照明手段17は、照明制御手段19により制御される。   First, the configuration of the defect inspection apparatus 1 of the present embodiment will be described. As shown in FIG. 1, the defect inspection apparatus 1 includes a first imaging unit 12 that captures an image of the can lid 2 that is transported along the transport path 3, and a second that is located downstream of the first imaging unit 12. And imaging means 13. The image picked up by the first image pickup means 12 is processed by the angle detection means 14. The image captured by the second imaging unit 13 is processed by the determination unit 15. A first illumination unit 16 is provided between the first imaging unit 12 and the conveyance path 3, and a second illumination unit 17 and a third illumination are provided between the second imaging unit 13 and the conveyance path 3. Means 18 are provided. The second illumination means 17 is controlled by the illumination control means 19.

図1及び図2に示すように、前記第1照明手段16はリング照明が採用されており、第1撮像手段12による撮像時に缶蓋2の裏側面を平坦に照明する。前記第2照明手段17は、本発明の照明手段であり、図3に示すように、同幅の複数の発光部20が環状に配列され、それぞれの発光部20が独立して発光可能とされている。各発光部20は、複数のLED21を指向性を有する光源として備えている。第2撮像手段13による撮像時に何れかの発光部20を発光させることにより、該第2照明手段17の直下の缶蓋2に対して該缶蓋2の径方向の所望の方向から該缶蓋2に向かって傾斜する光を照射することができる。前記第3照明手段18は、本発明の他の照明手段であり、図2に示すように、リング照明が採用されている。該第3照明手段18は、第2撮像手段13による撮像時に、前記第2照明手段17による照明を阻害しない光量で缶蓋2の裏側面を平坦に照明する。   As shown in FIGS. 1 and 2, the first illumination means 16 employs ring illumination, and illuminates the back side surface of the can lid 2 flatly when the first image pickup means 12 takes an image. The second illuminating means 17 is the illuminating means of the present invention, and as shown in FIG. 3, a plurality of light emitting portions 20 having the same width are arranged in a ring shape, and each light emitting portion 20 can emit light independently. ing. Each light emitting unit 20 includes a plurality of LEDs 21 as a light source having directivity. By causing any of the light emitting portions 20 to emit light during imaging by the second imaging unit 13, the can lid can be viewed from a desired direction in the radial direction of the can lid 2 with respect to the can lid 2 directly below the second illumination unit 17. The light which inclines toward 2 can be irradiated. The third illuminating means 18 is another illuminating means of the present invention, and employs ring illumination as shown in FIG. The third illuminating unit 18 illuminates the back side surface of the can lid 2 with a light amount that does not hinder the illumination by the second illuminating unit 17 during imaging by the second imaging unit 13.

また、搬送路3には、図1及び図2に示すように、缶蓋2が第1撮像手段12の直下に位置したことを感知する第1トリガセンサー22と、缶蓋2が第2撮像手段13の直下に位置したことを感知する第2トリガセンサー23とが設けられている。第1トリガセンサー22は、搬送路3を介して互いに対向する投光部22aと受光部22bとによって構成され、搬送された缶蓋2が投光部22aの光を遮ることで缶蓋2を検知する。第2トリガセンサー23も第1トリガセンサー22と同様に投光部23aと受光部23bとによって構成されている。   In addition, as shown in FIGS. 1 and 2, the transport path 3 includes a first trigger sensor 22 that senses that the can lid 2 is positioned immediately below the first imaging unit 12, and the can lid 2 performs the second imaging. There is provided a second trigger sensor 23 for sensing that it is located immediately below the means 13. The first trigger sensor 22 includes a light projecting unit 22a and a light receiving unit 22b facing each other via the transport path 3, and the transported can lid 2 blocks the light of the light projecting unit 22a so that the can lid 2 is blocked. Detect. Similarly to the first trigger sensor 22, the second trigger sensor 23 includes a light projecting unit 23a and a light receiving unit 23b.

次に、以上の構成からなる不良検査装置1の作動を説明する。搬送路3に沿った缶蓋2の搬送が開始されると不良検査装置1の作動が開始される。そして、図4のSTEP1において缶蓋2が第1トリガセンサー22により検出され、第1トリガ信号が出力されると、図4のSTEP2に進み、第1照明手段16により照明された缶蓋2の裏側面が第1撮像手段12によって撮像され、その画像が角度検出手段14に取り込まれる(第1撮像工程)。   Next, the operation of the defect inspection apparatus 1 having the above configuration will be described. When the conveyance of the can lid 2 along the conveyance path 3 is started, the operation of the defect inspection apparatus 1 is started. When the can lid 2 is detected by the first trigger sensor 22 in STEP 1 of FIG. 4 and the first trigger signal is output, the process proceeds to STEP 2 of FIG. 4 and the can lid 2 illuminated by the first illuminating means 16 is detected. The back side surface is imaged by the first imaging unit 12, and the image is captured by the angle detection unit 14 (first imaging step).

次いで、図4のSTEP3に進んで、取り込まれた画像から、角度検出手段14により被検査面の中心を通る垂線を軸とした物品の回転角度を検出する。このとき、本実施形態においては、テンプレートマッチング方式、或いは、パターンマッチング方式が採用される。即ち、角度検出手段14には、図5に示すように予め基準となる方向を向けた缶蓋2の裏側面の画像24が記憶されており、図6に示すようにSTEP2において取り込まれた缶蓋2の裏側面の画像25との一致度を評価し、最も一致度の高い座標から回転角度θを求める(角度検出工程)。なお、本実施形態において、一致度の判定には正規化相関法が用いられる。次いで、図4のSTEP4に進んで、角度検出手段14は検出した角度を一時的に記憶する。   Next, proceeding to STEP 3 in FIG. 4, the rotation angle of the article about the perpendicular line passing through the center of the surface to be inspected is detected by the angle detection means 14 from the captured image. At this time, in this embodiment, a template matching method or a pattern matching method is adopted. That is, the angle detection means 14 stores in advance an image 24 of the back side of the can lid 2 oriented in a reference direction as shown in FIG. 5, and the can taken in STEP 2 as shown in FIG. The degree of coincidence with the image 25 on the back side surface of the lid 2 is evaluated, and the rotation angle θ is obtained from the coordinate having the highest degree of coincidence (angle detection step). In the present embodiment, a normalized correlation method is used for determining the degree of coincidence. Next, proceeding to STEP 4 in FIG. 4, the angle detection means 14 temporarily stores the detected angle.

続いて、缶蓋2が搬送路3に沿って搬送され、図4のSTEP5において缶蓋2が第2トリガセンサー23により検出され、第2トリガ信号が出力されると、搬送路3が缶蓋2を搬送する速度に同期して角度検出手段14から検出された角度が照明制御手段19に入力される。そして、図4のSTEP6に進み、照明制御手段19は角度検出手段14から検出された角度に対応する缶蓋2への光の照射方向を算出する(照射方向算出工程)。このとき算出される光の照射方向は、図8に矢印で示す方向であり、不良である窪み部11の長手方向に交差する(好ましくは直行する)方向である。次いで、図4のSTEP7に進み、照明制御手段19は、図3に示すように、第2照明手段17の各発光部20のうち、算出した照射方向に対応する発光部20を選択して点灯させる。なお、図3においては、複数(4つ)の発光部20を点灯させているが、単一の発光部20を点灯させてもよい。これにより、第2撮像手段13の直下に位置する缶蓋2の裏側面に第2照明手段17の選択された発光部20からの光が照射される(光照射工程)。なお、このとき、同時に、第2照明手段17から照射される光よりも小さい光量の光が第3照明手段18から缶蓋2に対して平面状に照射される。   Subsequently, the can lid 2 is conveyed along the conveyance path 3, and when the can lid 2 is detected by the second trigger sensor 23 in STEP 5 of FIG. 4 and the second trigger signal is output, the conveyance path 3 is moved to the can lid. The angle detected from the angle detection means 14 is input to the illumination control means 19 in synchronization with the speed at which 2 is conveyed. Then, proceeding to STEP 6 in FIG. 4, the illumination control means 19 calculates the irradiation direction of the light to the can lid 2 corresponding to the angle detected from the angle detection means 14 (irradiation direction calculation step). The irradiation direction of the light calculated at this time is a direction indicated by an arrow in FIG. 8, and is a direction that intersects (preferably perpendicularly) the longitudinal direction of the defective recess 11. Next, the process proceeds to STEP 7 in FIG. 4, and the illumination control unit 19 selects and lights up the light emitting unit 20 corresponding to the calculated irradiation direction among the light emitting units 20 of the second illumination unit 17 as shown in FIG. 3. Let In FIG. 3, a plurality of (four) light emitting units 20 are lit, but a single light emitting unit 20 may be lit. Thereby, the light from the selected light emitting unit 20 of the second illumination unit 17 is irradiated to the back side surface of the can lid 2 located immediately below the second imaging unit 13 (light irradiation step). At the same time, light having a light amount smaller than the light emitted from the second illumination means 17 is emitted from the third illumination means 18 to the can lid 2 in a planar shape.

次いで、図4のSTEP8に進み、第2照明手段17及び第3照明手段18により照明された缶蓋2の裏側面が第2撮像手段13によって撮像され、その画像が判定手段15に取り込まれる(第2撮像工程)。判定手段15においては、図4のSTEP9に進んで、先ず、第2撮像手段13により撮像された画像から、図8に示すように、窪み部11が発生する位置であるリベット4近傍のスコア6を含む所定の領域を抽出して検査画像26を生成する(検査画像生成工程)。   Next, proceeding to STEP 8 in FIG. 4, the back side surface of the can lid 2 illuminated by the second illumination means 17 and the third illumination means 18 is imaged by the second imaging means 13, and the image is taken into the determination means 15 ( Second imaging step). The determination unit 15 proceeds to STEP 9 in FIG. 4, and first, from the image captured by the second imaging unit 13, as shown in FIG. 8, the score 6 near the rivet 4, which is the position where the depression 11 is generated. The inspection image 26 is generated by extracting a predetermined area including (inspection image generation step).

続いて、図4のSTEP10に進み、判定手段15が検査画像26に基づいて窪み部11発生の有無を判定する(判定工程)。即ち、リベット4近傍に窪み部11が発生している場合には、第2照明手段17から窪み部11の発生位置への光の照射によって窪み部11が高輝度に白色反射した検査画像が得られる。そして、判定手段15は、当該検査画像を2値化し、窪み部11の白色部分の画素数が予め定めた上限値を越えた場合に不良として判定する。そして、図4のSTEP11へ進み、判定手段15は缶蓋2の判定結果に関する信号を出力する。なお、判定手段15により不良とされた缶蓋2は、図4のSTEP11における出力信号に応じて搬送路3の下流に設けられた図示しない排出手段等により排出される。   Subsequently, the process proceeds to STEP 10 in FIG. 4, and the determination unit 15 determines the presence or absence of the depression 11 based on the inspection image 26 (determination step). That is, when the depression 11 is generated in the vicinity of the rivet 4, an inspection image in which the depression 11 is white-reflected with high brightness is obtained by irradiating light from the second illumination means 17 to the generation position of the depression 11. It is done. And the determination means 15 binarizes the said test | inspection image, and determines as a defect, when the pixel number of the white part of the hollow part 11 exceeds the predetermined upper limit. Then, the process proceeds to STEP 11 in FIG. 4, and the determination unit 15 outputs a signal related to the determination result of the can lid 2. Note that the can lid 2 determined to be defective by the determination means 15 is discharged by a discharge means (not shown) provided downstream of the transport path 3 in response to the output signal in STEP 11 of FIG.

このように、本実施形態の不良検査装置1によれば、缶蓋2のタブ取付工程等の後に払い出し搬送される搬送路3に設けて、缶蓋2を搬送しながらリベット4近傍のスコア6に生じたクラック10やクラック10が生じる傾向にある状態を検出することができるので、極めて効率良く不良検査が行える。また、前記角度検出手段14及び照明制御手段19により、搬送される缶蓋2の向きが不揃いであっても確実に前記クラック10やクラック10が生じる傾向にある状態を窪み部11として画像処理可能とし、精度の高い検査を行うことができる。   Thus, according to the defect inspection apparatus 1 of the present embodiment, the score 6 in the vicinity of the rivet 4 is provided in the conveyance path 3 that is dispensed and conveyed after the tab attachment process of the can lid 2 and the like. Therefore, the defect inspection can be performed very efficiently. Further, by the angle detection means 14 and the illumination control means 19, even if the direction of the transported can lid 2 is uneven, the state in which the crack 10 or the crack 10 tends to be generated can be reliably processed as the depression 11. Thus, a highly accurate inspection can be performed.

本発明の一実施形態の不良検査装置の概略構成を示す説明図。Explanatory drawing which shows schematic structure of the defect inspection apparatus of one Embodiment of this invention. 本実施形態の要部の説明的斜視図。The explanatory perspective view of the principal part of this embodiment. 照明手段の概略構成を示す説明図。Explanatory drawing which shows schematic structure of an illumination means. 本実施形態の不良検査装置の作動を示すフローチャート。The flowchart which shows the action | operation of the defect inspection apparatus of this embodiment. 缶蓋の裏面の基準画像を示す説明図。Explanatory drawing which shows the reference | standard image of the back surface of a can lid. 検査対象の缶蓋の画像を示す説明図。Explanatory drawing which shows the image of the can lid of a test object. 缶蓋の一部の断面説明図。Cross-sectional explanatory drawing of a part of can lid. 検査画像を示す説明図。Explanatory drawing which shows a test | inspection image. 缶蓋の表側面を示す説明的平面図。Explanatory top view which shows the front side of a can lid. 缶蓋の裏側面を示す説明的平面図。Explanatory top view which shows the back side surface of a can lid.

符号の説明Explanation of symbols

1…不良検査装置、2…缶蓋(物品)、3…搬送路、4…リベット、5…タブ、6…スコア、7…破断開口部、11…窪み部、12…第1撮像手段、13…第2撮像手段、14…角度検出手段、15…判定手段、17…第2照明手段(照明手段)、18…第3照明手段(他の照明手段)、19…照明制御手段、20…発光部(光源)。   DESCRIPTION OF SYMBOLS 1 ... Defect inspection apparatus, 2 ... Can lid (article), 3 ... Conveyance path, 4 ... Rivet, 5 ... Tab, 6 ... Score, 7 ... Breaking opening part, 11 ... Depression part, 12 ... 1st imaging means, 13 ... second imaging means, 14 ... angle detection means, 15 ... determination means, 17 ... second illumination means (illumination means), 18 ... third illumination means (other illumination means), 19 ... illumination control means, 20 ... light emission Part (light source).

Claims (9)

被検査面を備える物品に対して、該被検査面の所定位置に発生する線状に延びる窪み部を不良として該不良の有無を検査する不良検査方法であって、
前記被検査面を撮像する第1撮像工程と、
該第1撮像工程により得られた画像に基づいて、被検査面の中心を通る垂線を軸とした物品の回転角度を検出する角度検出工程と、
前記不良とされる窪み部の長手方向に交差する方向を光の照射方向として、該角度検出工程により検出された角度から、前記被検査面への光の照射方向を算出する照射方向算出工程と、
該照射方向算出工程によって算出された方向から、前記被検査面に向かって傾斜する指向性を有する光を照射する光照射工程と、
該光照射工程によって照明された前記被検査面を撮像する第2撮像工程と、
該第2撮像工程により得られた画像から前記不良が発生する領域を抽出して検査画像を生成する検査画像生成工程と、
該検査画像生成工程により生成された画像に基づいて、前記不良の有無を判定する判定工程とを備えることを特徴とする不良検査方法。
A defect inspection method for inspecting the presence or absence of a defect with an indented portion extending linearly generated at a predetermined position on the surface to be inspected for an article having the surface to be inspected,
A first imaging step of imaging the surface to be inspected;
Based on the image obtained by the first imaging step, an angle detection step of detecting the rotation angle of the article with the perpendicular passing through the center of the surface to be inspected as an axis;
An irradiation direction calculation step of calculating a light irradiation direction to the surface to be inspected from an angle detected by the angle detection step, with a direction intersecting a longitudinal direction of the hollow portion regarded as defective as a light irradiation direction; ,
A light irradiation step of irradiating light having directivity inclined toward the surface to be inspected from the direction calculated by the irradiation direction calculation step;
A second imaging step of imaging the surface to be inspected illuminated by the light irradiation step;
An inspection image generation step of generating an inspection image by extracting a region where the defect occurs from an image obtained by the second imaging step;
And a determination step of determining the presence or absence of the defect based on the image generated by the inspection image generation step.
前記光照射工程において、前記照射方向算出工程によって算出された方向から照射する光は、前記物品の被検査面の周囲に対応して環状に配設された複数の光源を備えて各光源を選択的に点灯自在の照明手段により、前記照射方向算出工程によって算出された方向に対応する光源のみを点灯させて得られる光であることを特徴とする請求項1記載の不良検査方法。   In the light irradiation step, the light irradiated from the direction calculated in the irradiation direction calculation step includes a plurality of light sources arranged in a ring corresponding to the periphery of the surface to be inspected of the article, and selects each light source. 2. The defect inspection method according to claim 1, wherein the light is obtained by turning on only the light source corresponding to the direction calculated in the irradiation direction calculating step by a lighting device that can be turned on. 前記光照射工程においては、前記照射方向算出工程によって算出された方向から照射する光よりも光量を小とする他の光を前記被検査面の対向位置から照射することを特徴とする請求項1又は2記載の不良検査方法。   2. In the light irradiation step, another light having a light amount smaller than the light irradiated from the direction calculated in the irradiation direction calculation step is irradiated from a position opposed to the surface to be inspected. Or the defect inspection method of 2. 前記物品は搬送路に沿って搬送されており、
該搬送路に沿って所定位置に搬送された物品に対して前記第1撮像工程が行われ、該第1撮像工程を経てその下流位置に搬送された物品に対して前記光照射工程と前記第2撮像工程とが行われることを特徴とする請求項1乃至3の何れか1項記載の不良検査方法。
The article is transported along a transport path;
The first imaging process is performed on the article conveyed to a predetermined position along the conveyance path, and the light irradiation process and the first are performed on the article conveyed to the downstream position through the first imaging process. The defect inspection method according to claim 1, wherein two imaging steps are performed.
前記物品は、パネル表面にタブがリベットを介して固着され、該パネルの周縁部とリベットとの間のタブ先端が臨む位置にスコアにより破断可能に形成された破断開口部を備える薄板円形状の缶蓋であり、
該缶蓋のパネル裏面が前記被検査面とされ、
前記判定工程により判定される前記不良は、リベットに隣接して延びる部分のスコアの破断に伴って該破断されたスコアに沿って生じる線状の窪み部であることを特徴とする請求項1乃至4の何れか1項記載の不良検査方法。
The article has a thin circular plate shape having a rupture opening portion that is fixed to a panel surface via a rivet, and is ruptured by a score at a position where the tip of the tab between the peripheral edge of the panel and the rivet faces. A can lid,
The panel back of the can lid is the surface to be inspected,
The defect determined by the determining step is a linear depression formed along the broken score along with the breaking of the score of the portion extending adjacent to the rivet. 5. The defect inspection method according to any one of 4 above.
物品を搬送する搬送路に設けられ、該搬送路に沿って搬送される物品の被検査面の所定位置に発生する線状に延びる窪み部を不良として該不良の有無を検査する不良検査装置であって、
前記搬送路を搬送される物品の被検査面を撮像する第1撮像手段と、
該第1撮像手段により得られた画像に基づいて、被検査面の中心を通る垂線を軸とした物品の回転角度を検出する角度検出手段と、
前記第1撮像手段の下流側に設けられ、該第1撮像手段を経て搬送された物品の被検査面に、該被検査面の周囲のうち選択的に何れか一方向から該被検査面に向かって傾斜する指向性を有する光を照射自在の照明手段と、
前記角度検出手段により検出された角度から、前記不良とされる窪み部の長手方向に交差する方向を算出し、算出された方向を前記物品の被検査面への光の照射方向として前記照明手段を制御する照明制御手段と、
前記照明手段により照明された前記物品の被検査面を撮像する第2撮像手段と、
該第2撮像手段により得られた画像から前記不良が発生する領域を抽出して検査画像を生成し、生成された画像に基づいて前記不良の有無を判定する判定手段とを備えることを特徴とする不良検査装置。
A defect inspection apparatus that inspects the presence or absence of a defect provided in a conveyance path that conveys an article, with a dent extending in a linear shape generated at a predetermined position on a surface to be inspected of the article conveyed along the conveyance path as a defect. There,
First imaging means for imaging a surface to be inspected of an article conveyed along the conveyance path;
An angle detection means for detecting the rotation angle of the article around the perpendicular line passing through the center of the surface to be inspected based on the image obtained by the first imaging means;
Provided on the downstream side of the first image pickup means, and on the surface to be inspected of an article conveyed through the first image pickup means, selectively from one direction around the surface to be inspected to the surface to be inspected. Illumination means capable of irradiating light having directivity that inclines toward
From the angle detected by the angle detection means, a direction intersecting with the longitudinal direction of the defective recess is calculated, and the calculated direction is used as the light irradiation direction to the surface to be inspected of the article. Lighting control means for controlling
Second imaging means for imaging the surface to be inspected of the article illuminated by the illumination means;
An inspection image is generated by extracting a region where the defect occurs from an image obtained by the second imaging unit, and a determination unit that determines presence / absence of the defect based on the generated image. Defect inspection equipment.
前記照明手段は、環状に配列されて各別に点灯自在の複数の光源を備え、
前記照明制御手段は、前記角度検出手段により検出された角度に基づいて算出された前記不良とされる窪み部の長手方向に交差する方向に対応する光源のみを点灯させることを特徴とする請求項6記載の不良検査装置。
The illumination means includes a plurality of light sources that are arranged in a ring and can be individually turned on,
The illumination control unit turns on only a light source corresponding to a direction intersecting with a longitudinal direction of the hollow portion that is determined to be defective calculated based on an angle detected by the angle detection unit. 6. The defect inspection apparatus according to 6.
前記照明手段が設けられた位置に、該照明手段よりも光量を小とする光を前記被検査面の対向位置から照射する他の照明手段を設けたことを特徴とする請求項6又は7記載の不良検査装置。   The other illumination means for irradiating light having a light amount smaller than that of the illumination means from a position facing the surface to be inspected is provided at the position where the illumination means is provided. Defect inspection equipment. 前記物品は、パネル表面にタブがリベットを介して固着され、該パネルの周縁部とリベットとの間のタブ先端が臨む位置にスコアにより破断可能に形成された破断開口部を備える薄板円形状の缶蓋であり、
該缶蓋のパネル裏面が前記被検査面とされ、
前記判定手段により判定される前記不良は、リベットに隣接して延びる部分のスコアの破断に伴って該破断されたスコアに沿って生じる線状の窪み部であることを特徴とする請求項6乃至8の何れか1項記載の不良検査装置。
The article has a thin circular plate shape having a rupture opening portion that is fixed to a panel surface via a rivet, and is ruptured by a score at a position where the tip of the tab between the peripheral edge of the panel and the rivet faces. A can lid,
The panel back of the can lid is the surface to be inspected,
7. The defect determined by the determining means is a linear depression generated along a score that is broken along with a score break of a portion that extends adjacent to a rivet. The defect inspection apparatus according to any one of 8.
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JP7569979B2 (en) 2020-06-01 2024-10-21 パナソニックIpマネジメント株式会社 Contact devices and electromagnetic relays

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