JP2005068419A - Polyamide resin and positive type photosensitive resin composition comprising it, semiconductor device and displaying element using them, and process for producing semiconductor device and displaying element - Google Patents
Polyamide resin and positive type photosensitive resin composition comprising it, semiconductor device and displaying element using them, and process for producing semiconductor device and displaying element Download PDFInfo
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Abstract
Description
本発明は、ポリアミド樹脂及びそのポジ型感光性樹脂組成物、並びにそれらを用いた半導体装置及び表示素子及びこれらの製造方法に関するものである。 The present invention relates to a polyamide resin, a positive photosensitive resin composition thereof, a semiconductor device and a display element using the same, and a method for producing them.
従来、半導体素子の表面保護膜、層間絶縁膜には、耐熱性に優れ又卓越した電気特性、機械特性等を有するポリベンゾオキサゾール樹脂やポリイミド樹脂が用いられている。一方、プロセスの簡略化するため、それらポリベンゾオキサゾール樹脂やポリイミド樹脂に感光性ジアゾキノン化合物と組み合わせたポジ型感光性樹脂も使用されている(例えば、特許文献1参照)。近年、半導体素子の小型化、高集積化による多層配線化、チップサイズパッケージ(CSP)、ウエハーレベルパッケージ(WLP)への移行等により、ウエハープロセス工程のおいて様々な薬液が処理のため用いられるようになってきた。特にWLPではバリアメタル等にTiを使用する。その際。Tiのエッチング液にフッ化水素酸が使われることが多く、しばしばエッチング中にこれらポジ型感光性樹脂が基板から剥がれるという問題がある。そこで、その剥がれを解決するためにシランカップリング剤や密着助剤を加えることが検討されているが、効果は弱く更なるフッ化水素酸に対する耐性を有するポジ型感光性樹脂が望まれている。
本発明は、フッ化水素酸に対する耐性に優れたポリベンゾオキサゾール樹脂又はポリイミド樹脂又はその共重合樹脂を提供することを目的とするポリアミド樹脂とそれらを用いた現像特性に優れるポジ型感光性樹脂組成物、当該組成物を用いたパターン状樹脂膜の製造方法、当該ポリアミド樹脂又は当該組成物を用いた半導体装置及び表示素子、並びにその半導体装置及び表示素子の製造方法を提供するものである。 The present invention relates to a polyamide resin intended to provide a polybenzoxazole resin or polyimide resin excellent in resistance to hydrofluoric acid or a copolymer resin thereof, and a positive photosensitive resin composition excellent in development characteristics using them. And a manufacturing method of a patterned resin film using the composition, a semiconductor device and a display element using the polyamide resin or the composition, and a manufacturing method of the semiconductor device and the display element.
このような目的は、下記[1]〜[10]に記載の本発明により達成される。
[1] 一般式(1)で示される構造を有するポリアミド樹脂であって、一般式(1)中のYの総量のうち、0.1モル%〜30モル%が一般式(2)で示される構造であることを特徴とするポリアミド樹脂。
Such an object is achieved by the present invention described in the following [1] to [10].
[1] A polyamide resin having a structure represented by the general formula (1), wherein 0.1 mol% to 30 mol% of the total amount of Y in the general formula (1) is represented by the general formula (2). Polyamide resin characterized by having a structure.
[2] [1]記載の一般式(2)で示される構造が下記構造のいずれかであることを特徴とするポリアミド樹脂。 [2] A polyamide resin, wherein the structure represented by the general formula (2) according to [1] is any of the following structures.
[3] [1]又は[2]記載のポリアミド樹脂(A)と感光性ジアゾキノン化合物(B)とを含んでなるポジ型感光性樹脂組成物。
[4] 更に、フェノール性水酸基を有する化合物(C)とを含む、[3]に記載のポジ型感光性樹脂組成物。
[5] フェノール性水酸基を有する化合物(C)が下記構造である[4]に記載のポジ型感光性樹脂組成物。
[3] A positive photosensitive resin composition comprising the polyamide resin (A) according to [1] or [2] and a photosensitive diazoquinone compound (B).
[4] The positive photosensitive resin composition according to [3], further comprising a compound (C) having a phenolic hydroxyl group.
[5] The positive photosensitive resin composition according to [4], wherein the compound (C) having a phenolic hydroxyl group has the following structure.
[6] [3]〜[5]のいずれか1項に記載のポジ型感光性樹脂組成物を基板上に塗布して組成物層を形成する工程と、該組成物層に活性エネルギー線を照射して現像液と接触させてパターンを形成する工程と、該組成物を加熱する工程を有することを特徴とするパターン状樹脂膜の製造方法。
[7] [1]〜[5]のいずれか1項に記載のポジ型感光性樹脂組成物を用いて製作されてなることを特徴とする半導体装置。
[8] [1]〜[5]のいずれか1項に記載のポジ型感光性樹脂組成物を用いて製作されてなることを特徴とする表示素子。
[9] [1]〜[5]のいずれか1項に記載のポジ型感光性樹脂組成物を加熱後の膜厚が、0.1〜50μmになるように半導体素子上に塗布し、プリベーク、露光、現像、加熱して得られることを特徴とする半導体装置の製造方法。
[10] [1]〜[5]のいずれか1項に記載のポジ型感光性樹脂組成物を加熱後の膜厚が、0.1〜50μmになるように表示素子用基板上に塗布し、プリベーク、露光、現像、加熱して得られることを特徴とする表示素子の製造方法。
[6] A step of applying the positive photosensitive resin composition according to any one of [3] to [5] onto a substrate to form a composition layer, and an active energy ray on the composition layer. A method for producing a patterned resin film, comprising: a step of forming a pattern by irradiation and contact with a developer; and a step of heating the composition.
[7] A semiconductor device manufactured using the positive photosensitive resin composition according to any one of [1] to [5].
[8] A display element manufactured using the positive photosensitive resin composition according to any one of [1] to [5].
[9] The positive photosensitive resin composition according to any one of [1] to [5] is applied on a semiconductor element so that the film thickness after heating is 0.1 to 50 μm, and prebaked. A method for manufacturing a semiconductor device, which is obtained by exposure, development and heating.
[10] The positive photosensitive resin composition according to any one of [1] to [5] is applied onto a display element substrate so that the film thickness after heating is 0.1 to 50 μm. A method for producing a display element, which is obtained by pre-baking, exposing, developing and heating.
本発明に従うと、フッ化水素酸に対する耐性に優れたポリベンゾオキサゾール樹脂又はポリイミド樹脂又はその共重合樹脂を提供することを目的とするポリアミド樹脂とそれらを用いた現像特性に優れるポジ型感光性樹脂組成物、当該組成物を用いたパターン状樹脂膜の製造方法、当該ポリアミド樹脂又は当該組成物を用いた半導体装置及び表示素子、並びにその半導体装置及び表示素子の製造方法を得ることができる。 According to the present invention, a polybenzoxazole resin or polyimide resin excellent in resistance to hydrofluoric acid, or a polyamide resin intended to provide a copolymer resin thereof, and a positive photosensitive resin excellent in development characteristics using them. A composition, a method for producing a patterned resin film using the composition, a semiconductor device and a display element using the polyamide resin or the composition, and a method for producing the semiconductor device and the display element can be obtained.
本発明のポリアミド樹脂は、一般式(1)で示される構造を有するポリアミド樹脂であって、一般式(1)中のXは、2〜4価の有機基を表し、またR1は、水酸基又はO−R3であり、mは0〜2の整数である。各々のR1は同一でも異なっていても良い。一般式(1)中のYは、2〜6価の有機基を表し、R2は水酸基、カルボキシル基、O−R3又はCOO−R3であり、nは0〜4の整数である。各々のR2は同一でも異なっていても良い。ここでR3は炭素数1〜15の有機基である。但し、R1として水酸基がない場合は、R2は少なくとも1つはカルボキシル基でなければならない。又R2としてカルボキシル基がない場合は、R1は少なくとも1つは水酸基でなければならない。 The polyamide resin of the present invention is a polyamide resin having a structure represented by the general formula (1), wherein X in the general formula (1) represents a divalent to tetravalent organic group, and R 1 represents a hydroxyl group. or a O-R 3, m is an integer of 0-2. Each R 1 may be the same or different. Y in the general formula (1) represents a divalent to hexavalent organic group, R 2 is a hydroxyl group, a carboxyl group, O—R 3 or COO—R 3 , and n is an integer of 0 to 4. Each R 2 may be the same or different. Here, R 3 is an organic group having 1 to 15 carbon atoms. However, when there is no hydroxyl group as R 1, R 2 is at least one must be a carboxyl group. When R 2 has no carboxyl group, at least one R 1 must be a hydroxyl group.
本発明のポリアミド樹脂は、一般式(1)のYの総量のうち、必須成分として0.1モル%以上30モル%以下が一般式(2)で示される構造であることを特徴としている。0.1モル%未満であると本発明の特徴であるフッ化水素酸に対する耐性の効果が見られない。また、30モル%を超えると、硬化膜の機械特性が低下するため好ましくない。 The polyamide resin of the present invention is characterized in that, in the total amount of Y in the general formula (1), 0.1 mol% or more and 30 mol% or less as an essential component has a structure represented by the general formula (2). If it is less than 0.1 mol%, the effect of resistance to hydrofluoric acid, which is a feature of the present invention, is not observed. Moreover, when it exceeds 30 mol%, since the mechanical characteristics of a cured film will fall, it is unpreferable.
本発明で用いることができる一般式(2)で示される構造として、例えば、
等であるが、これらに限定されるものではない。
As a structure represented by the general formula (2) that can be used in the present invention, for example,
However, it is not limited to these.
これらの中で好ましいものとしては下記で示される構造を有するものが挙げられる。
一般式(1)で示される構造を含むポリアミド樹脂は、例えば、Xの構造を有するジアミン或いはビス(アミノフェノール)、2,4−ジアミノフェノール等から選ばれる化合物とYの構造を有する、一般式(2)、テトラカルボン酸無水物、トリメリット酸無水物、ジカルボン酸或いはジカルボン酸ジクロライド、ジカルボン酸誘導体、ヒドロキシジカルボン酸、ヒドロキシジカルボン酸誘導体等から選ばれる化合物とを反応して得られるものである。なお、ジカルボン酸の場合には反応収率等を高めるため、1−ヒドロキシ−1,2,3−ベンゾトリアゾール等を予め反応させた活性エステル型のジカルボン酸誘導体を用いてもよい。 The polyamide resin containing the structure represented by the general formula (1) is, for example, a compound selected from a diamine or bis (aminophenol) having a structure of X, 2,4-diaminophenol, and the like and a structure of Y. (2) It is obtained by reacting a compound selected from tetracarboxylic anhydride, trimellitic anhydride, dicarboxylic acid or dicarboxylic acid dichloride, dicarboxylic acid derivative, hydroxydicarboxylic acid, hydroxydicarboxylic acid derivative, etc. . In the case of dicarboxylic acid, an active ester type dicarboxylic acid derivative obtained by reacting 1-hydroxy-1,2,3-benzotriazole or the like in advance may be used in order to increase the reaction yield or the like.
一般式(1)で示される構造を含むポリアミド樹脂において、Xの置換基としてのO−R3、Yの置換基としてのO−R3、COO−R3は、水酸基、カルボキシル基のアルカリ水溶液に対する溶解性を調節する目的で、炭素数1〜15の有機基であるR3で保護された基であり、必要により水酸基、カルボキシル基を保護しても良い。R3の例としては、ホルミル基、メチル基、エチル基、プロピル基、イソプロピル基、ターシャリーブチル基、ターシャリーブトキシカルボニル基、フェニル基、ベンジル基、テトラヒドロフラニル基、テトラヒドロピラニル基等が挙げられる。 In the polyamide resin containing the structure represented by the general formula (1), O-R 3 , COO-R 3 as a substituent of O-R 3, Y as a substituent of X is a hydroxyl group, an alkaline aqueous solution of the carboxyl group Is a group protected with R 3 which is an organic group having 1 to 15 carbon atoms, and a hydroxyl group or a carboxyl group may be protected as necessary. Examples of R 3 include formyl group, methyl group, ethyl group, propyl group, isopropyl group, tertiary butyl group, tertiary butoxycarbonyl group, phenyl group, benzyl group, tetrahydrofuranyl group, tetrahydropyranyl group and the like. It is done.
このポリアミド樹脂を約250〜400℃で加熱すると脱水閉環し、ポリイミド樹脂、又はポリベンゾオキサゾール樹脂、或いは両者の共重合という形で耐熱性樹脂が得られる。
When this polyamide resin is heated at about 250 to 400 ° C., it is dehydrated and closed, and a heat-resistant resin is obtained in the form of polyimide resin, polybenzoxazole resin, or copolymerization of both.
一般式(1)のX
としては、例えば、
等であるが、これらに限定されるものではない。
X in general formula (1)
For example,
However, it is not limited to these.
これらの中で特に好ましいものとしては、
より選ばれるものであり、又2種類以上用いても良い。
Among these, particularly preferred are:
Two or more types may be used.
又一般式(1)で示される構造を含むポリアミド樹脂の一般式(2)で示される基以外で使用できるYは、例えば、
等であるが、これらに限定されるものではない。
However, it is not limited to these.
これらの中で特に好ましいものとしては、
より選ばれるものであり、又2種類以上用いても良い。
Two or more types may be used.
又本発明においては、保存性という観点から、末端を封止する事が望ましい。封止にはアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を有する誘導体を一般式(1)で示されるポリアミドの末端に酸誘導体やアミン誘導体として導入することができる。具体的には、例えば、Xの構造を有するジアミン或いはビス(アミノフェノール)、2,4−ジアミノフェノール等から選ばれる化合物とYの構造を有するテトラカルボン酸無水物、トリメリット酸無水物、ジカルボン酸或いはジカルボン酸ジクロライド、ジカルボン酸誘導体、ヒドロキシジカルボン酸、ヒドロキシジカルボン酸誘導体等から選ばれる化合物とを反応させて得られた一般式(1)で示される構造を含むポリアミド樹脂を合成した後、該ポリアミド樹脂中に含まれる末端のアミノ基をアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含む酸無水物又は酸誘導体を用いてアミドとしてキャップすることが好ましい。アミノ基と反応した後のアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含む酸無水物又は酸誘導体に起因する基としては、例えば、 In the present invention, it is desirable to seal the end from the viewpoint of storage stability. For sealing, a derivative having an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group can be introduced as an acid derivative or an amine derivative at the end of the polyamide represented by the general formula (1). Specifically, for example, a compound selected from diamine or bis (aminophenol) having a structure of X, 2,4-diaminophenol, and the like, and a tetracarboxylic acid anhydride, trimellitic acid anhydride, dicarboxylic acid having a structure of Y After synthesizing a polyamide resin having a structure represented by the general formula (1) obtained by reacting with a compound selected from acid or dicarboxylic acid dichloride, dicarboxylic acid derivative, hydroxydicarboxylic acid, hydroxydicarboxylic acid derivative, etc. It is preferable to cap the terminal amino group contained in the polyamide resin as an amide using an acid anhydride or acid derivative containing an aliphatic group or cyclic compound group having at least one alkenyl group or alkynyl group. Examples of the group derived from an acid anhydride or acid derivative containing an aliphatic group or cyclic compound group having at least one alkenyl group or alkynyl group after reacting with an amino group include:
等が挙げられるが、これらに限定されるものではない。
However, it is not limited to these.
これらの中で特に好ましいものとしては、
より選ばれるものであり、又2種類以上用いても良い。またこの方法に限定される事はなく、該ポリアミド樹脂中に含まれる末端の酸をアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含むアミン誘導体を用いてアミドとしてキャップすることもできる。 Two or more types may be used. The method is not limited to this method, and the terminal acid contained in the polyamide resin is capped as an amide using an amine derivative containing an aliphatic group or cyclic compound group having at least one alkenyl group or alkynyl group. You can also
本発明は一般式(1)のYの総量のうち、0.1モル%以上30モル%以下が一般式(2)で示される構造であるポリアミド樹脂(A)と感光性ジアゾキノン化合物(B)とを含んでなるポジ型感光性樹脂組成物であることを特徴としている。 The present invention relates to a polyamide resin (A) and a photosensitive diazoquinone compound (B) in which 0.1 mol% or more and 30 mol% or less of the total amount of Y in the general formula (1) is a structure represented by the general formula (2). And a positive-type photosensitive resin composition.
本発明で用いる感光性ジアゾキノン化合物(B)は、1,2−ベンゾキノンジアジド或いは1,2−ナフトキノンジアジド構造を有する化合物であり、米国特許明細書第2772975号、第2797213号、第3669658号により公知の物質である。例えば、下記のものが挙げられる。 The photosensitive diazoquinone compound (B) used in the present invention is a compound having a 1,2-benzoquinonediazide or 1,2-naphthoquinonediazide structure, and is known from US Pat. Nos. 2,729,975, 2,797,213 and 3,669,658. It is a substance. For example, the following are mentioned.
これらの内で、特に好ましいのは、フェノール化合物と1,2−ナフトキノン−2−ジアジド−5−スルホン酸又は1,2−ナフトキノン−2−ジアジド−4−スルホン酸とのエステルである。それらについては例えば、下記のものが挙げられるが、これらに限定されるものではない。これらは2種以上用いても良い。 Among these, an ester of a phenol compound and 1,2-naphthoquinone-2-diazide-5-sulfonic acid or 1,2-naphthoquinone-2-diazide-4-sulfonic acid is particularly preferable. Examples of these include, but are not limited to, the following. Two or more of these may be used.
本発明で用いる感光性ジアゾキノン化合物(B)の添加量は、ポリアミド樹脂100重量部に対して1〜50重量部である。1重量部未満だと良好なパターンが得られず、50重量部を越えると感度が大幅に低下する。 The addition amount of the photosensitive diazoquinone compound (B) used by this invention is 1-50 weight part with respect to 100 weight part of polyamide resins. If the amount is less than 1 part by weight, a good pattern cannot be obtained, and if it exceeds 50 parts by weight, the sensitivity is greatly reduced.
更に本発明では、高感度で更に、現像時に現像残り(スカム)無く高解像度でパターニングできるようにフェノール性水酸基を有する化合物(C)を併用することが好ましい。フェノール性水酸基を有する化合物の配合量は、ポリアミド樹脂100重量部に対して1〜30重量部が好ましい。好ましいフェノール化合物としては一般式(3)で示されるものである。一般式(3)の具体的な構造としては下記のもの等を挙げることができるがこれらに限定されない。 Further, in the present invention, it is preferable to use a compound (C) having a phenolic hydroxyl group in combination so that high sensitivity and patterning can be performed with high resolution without developing residue (scum) during development. As for the compounding quantity of the compound which has a phenolic hydroxyl group, 1-30 weight part is preferable with respect to 100 weight part of polyamide resins. Preferred phenol compounds are those represented by the general formula (3). Specific examples of the general formula (3) include the following, but are not limited thereto.
これらの中で好ましくは Of these, preferably
から選ばれるものである。
It is chosen from.
本発明のポリアミド樹脂は溶剤に溶解し、ワニス状にして使用する。溶剤としては、N−メチル−2−ピロリドン、γ−ブチロラクトン、N,N−ジメチルアセトアミド、ジメチルスルホキシド、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、乳酸メチル、乳酸エチル、乳酸ブチル、メチル−1,3−ブチレングリコールアセテート、1,3−ブチレングリコール−3−モノメチルエーテル、ピルビン酸メチル、ピルビン酸エチル、メチル−3−メトキシプロピオネート等が挙げられ、単独でも混合して用いても良い。
The polyamide resin of the present invention is dissolved in a solvent and used in the form of a varnish. Solvents include N-methyl-2-pyrrolidone, γ-butyrolactone, N, N-dimethylacetamide, dimethyl sulfoxide, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, propylene glycol Monomethyl ether acetate, methyl lactate, ethyl lactate, butyl lactate, methyl-1,3-butylene glycol acetate, 1,3-butylene glycol-3-monomethyl ether, methyl pyruvate, ethyl pyruvate, methyl-3-methoxypropio And the like, and may be used alone or in combination.
本発明のポジ型感光性樹脂組成物の使用方法は、まず該組成物を適当な支持体、例えば、シリコンウェハー、セラミック基板、アルミ基板等に塗布する。塗布量は、半導体装置の場合、硬化後の最終膜厚が0.1〜50μmになるよう塗布する。膜厚が下限値未満だと、半導体素子の保護表面膜としての機能を十分に発揮することが困難となり、上限値を越えると、微細な加工パターンを得ることが困難となるばかりでなく、加工に時間がかかりスループットが低下する。塗布方法としては、スピンナーを用いた回転塗布、スプレーコーターを用いた噴霧塗布、浸漬、印刷、ロールコーティング等がある。次に、60〜130℃でプリベークして塗膜を乾燥後、所望のパターン形状に化学線を照射する。化学線としては、X線、電子線、紫外線、可視光線等が使用できるが、200〜500nmの波長のものが好ましい。 In the method of using the positive photosensitive resin composition of the present invention, the composition is first applied to a suitable support such as a silicon wafer, a ceramic substrate, an aluminum substrate and the like. In the case of a semiconductor device, the coating amount is applied so that the final film thickness after curing is 0.1 to 50 μm. If the film thickness is less than the lower limit value, it will be difficult to fully function as a protective surface film of the semiconductor element. If the film thickness exceeds the upper limit value, it will be difficult to obtain a fine processing pattern. Takes a long time to reduce throughput. Examples of the coating method include spin coating using a spinner, spray coating using a spray coater, dipping, printing, roll coating, and the like. Next, after prebaking at 60 to 130 ° C. to dry the coating film, actinic radiation is applied to the desired pattern shape. As the actinic radiation, X-rays, electron beams, ultraviolet rays, visible rays and the like can be used, but those having a wavelength of 200 to 500 nm are preferable.
次に照射部を現像液で溶解除去することによりレリーフパターンを得る。現像液としては、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水等の無機アルカリ類、エチルアミン、n−プロピルアミン等の第1アミン類、ジエチルアミン、ジ−n−プロピルアミン等の第2アミン類、トリエチルアミン、メチルジエチルアミン等の第3アミン類、ジメチルエタノールアミン、トリエタノールアミン等のアルコールアミン類、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド等の第4級アンモニウム塩等のアルカリ類の水溶液、及びこれにメタノール、エタノールのごときアルコール類等の水溶性有機溶媒や界面活性剤を適当量添加した水溶液を好適に使用することができる。現像方法としては、スプレー、パドル、浸漬、超音波等の方式が可能である。 Next, a relief pattern is obtained by dissolving and removing the irradiated portion with a developer. Developers include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia, primary amines such as ethylamine and n-propylamine, diethylamine, and di-n. Secondary amines such as propylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, quaternary ammonium such as tetramethylammonium hydroxide and tetraethylammonium hydroxide An aqueous solution of an alkali such as a salt and an aqueous solution to which an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant is added can be preferably used. As a developing method, methods such as spraying, paddle, dipping, and ultrasonic waves are possible.
次に加熱処理を行い、オキサゾール環及び/又はイミド環を形成し、耐熱性に富む最終パターンを得る。
Next, heat treatment is performed to form an oxazole ring and / or an imide ring, thereby obtaining a final pattern rich in heat resistance.
本発明による感光性樹脂組成物は、半導体用途のみならず、多層回路の層間絶縁やフレキシブル銅張板のカバーコート、ソルダーレジスト膜や液晶配向膜、表示素子における素子の層間絶縁膜等としても有用である。 The photosensitive resin composition according to the present invention is useful not only for semiconductor applications but also as interlayer insulation for multilayer circuits, cover coats for flexible copper-clad plates, solder resist films and liquid crystal alignment films, interlayer insulation films for elements in display elements, etc. It is.
半導体用としての具体的用途の例としては、半導体素子上に上述の感光性樹脂組成物膜を形成することによるパッシベーション膜、また半導体素子上に形成されたパッシベーション膜上に上述の感光性樹脂組成物膜を形成することによるバッファコート膜、半導体素子上に形成された回路上に上述の感光性樹脂組成物膜を形成することによる層間絶縁膜などを挙げることができる。 Examples of specific uses for semiconductors include a passivation film obtained by forming the above-described photosensitive resin composition film on a semiconductor element, and a photosensitive resin composition described above on a passivation film formed on a semiconductor element. Examples thereof include a buffer coat film formed by forming a physical film, and an interlayer insulating film formed by forming the above-described photosensitive resin composition film on a circuit formed on a semiconductor element.
その中で、本発明の感光性樹脂組成物を半導体装置に用いた応用例の1つとして、バンプを有する半導体装置への応用について図面を用いて説明する。図1は、本発明のバンプを有する半導体装置のパット部分の拡大断面図である。図1に示すように、シリコンウェハー1には入出力用のAlパッド2上にパッシベーション膜3が形成され、そのパッシベーション膜3にビアホールが形成されている。更に、この上にポジ型感光性樹脂(バッファコート膜)4が形成され、更に、金属(Cr、Ti等)膜5がAlパッド2と接続されるように形成され、その金属膜5はハンダバンプ10の周辺をエッチングして、各パッド間を絶縁する。絶縁されたパッドにはバリアメタル8とハンダバンプ10が形成されている。 Among them, as one application example in which the photosensitive resin composition of the present invention is used in a semiconductor device, application to a semiconductor device having bumps will be described with reference to the drawings. FIG. 1 is an enlarged cross-sectional view of a pad portion of a semiconductor device having a bump according to the present invention. As shown in FIG. 1, a passivation film 3 is formed on an input / output Al pad 2 in a silicon wafer 1, and a via hole is formed in the passivation film 3. Further, a positive photosensitive resin (buffer coating film) 4 is formed thereon, and a metal (Cr, Ti, etc.) film 5 is formed so as to be connected to the Al pad 2, and the metal film 5 is formed of solder bumps. The periphery of 10 is etched to insulate between the pads. A barrier metal 8 and a solder bump 10 are formed on the insulated pad.
表示体装置用途としての例は、TFT用層間絶縁膜、TFT素子平坦化膜、カラーフィルター平坦化膜、MVA型液晶表示装置用突起、有機EL素子用陰極隔壁がある。その使用方法は、半導体用途に順じ、表示体素子やカラーフィルターを形成した基板上にパターン化された感光性樹脂組成物層を、上記の方法で形成することによる。表示体装置用途、特に層間絶縁膜や平坦化膜には、高い透明性が要求されるが、この感光性樹脂組成物層の硬化前に、後露光工程を導入することにより、透明性に優れた樹脂層が得られることもでき、実用上更に好ましい。 Examples of display device applications include TFT interlayer insulating films, TFT element flattening films, color filter flattening films, protrusions for MVA liquid crystal display devices, and cathode partitions for organic EL elements. The usage method is based on forming the photosensitive resin composition layer patterned on the board | substrate which formed the display body element and the color filter by said method according to a semiconductor use. High transparency is required for display device applications, especially interlayer insulation films and planarization films, but by introducing a post-exposure process before curing the photosensitive resin composition layer, it is excellent in transparency. A resin layer can be obtained, which is more preferable in practical use.
本発明によるポジ型感光性樹脂組成物は、半導体用途のみならず、多層回路の層間絶縁やフレキシブル銅張板のカバーコート、ソルダーレジスト膜や液晶配向膜、表示素子における素子の層間絶縁膜等としても有用である。その他の半導体装置の製造方法は公知の方法を用いることができる。 The positive photosensitive resin composition according to the present invention is not only used for semiconductors, but also as interlayer insulation for multilayer circuits, cover coats for flexible copper-clad plates, solder resist films, liquid crystal alignment films, interlayer insulation films for elements in display elements, etc. Is also useful. As other semiconductor device manufacturing methods, known methods can be used.
《実施例1》
[ポリアミド樹脂の合成]
ジフェニルエーテル−4,4’−ジカルボン酸3.31g(0.0128モル)、下記構造のジカルボン酸(D−1)0.98g(0.0032モル)と1−ヒドロキシ−1,2,3−ベンゾトリアゾール4.32g(0.032モル)とを反応させて得られたジカルボン酸誘導体の混合物(0.016モル)とヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン7.33g(0.020モル)とを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン57.0gを加えて溶解させた。その後オイルバスを用いて75℃にて12時間反応させた。次にN−メチル−2−ピロリドン7gに溶解させた5−ノルボルネン−2,3−ジカルボン酸無水物1.31g(0.008モル)を加え、更に12時間攪拌して反応を終了した。反応混合物を濾過した後、反応混合物を水/メタノール=3/1(容積比)の溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、目的のポリアミド樹脂(A−1)を得た。
Example 1
[Synthesis of polyamide resin]
3.31 g (0.0128 mol) of diphenyl ether-4,4′-dicarboxylic acid, 0.98 g (0.0032 mol) of dicarboxylic acid (D-1) having the following structure and 1-hydroxy-1,2,3-benzo A mixture (0.016 mol) of a dicarboxylic acid derivative obtained by reacting 4.32 g (0.032 mol) of triazole with hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane 7 .33 g (0.020 mol) was put into a four-necked separable flask equipped with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube, and 57.0 g of N-methyl-2-pyrrolidone was added. Dissolved. Thereafter, the mixture was reacted at 75 ° C. for 12 hours using an oil bath. Next, 1.31 g (0.008 mol) of 5-norbornene-2,3-dicarboxylic anhydride dissolved in 7 g of N-methyl-2-pyrrolidone was added, and the mixture was further stirred for 12 hours to complete the reaction. After filtering the reaction mixture, the reaction mixture was poured into a solution of water / methanol = 3/1 (volume ratio), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and the desired polyamide resin ( A-1) was obtained.
[樹脂組成物の作製]
合成したポリアミド樹脂(A−1)10g、感光性ジアゾキノン(B−1)2g、γ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。
[Preparation of resin composition]
After dissolving in 10 g of the synthesized polyamide resin (A-1), 2 g of photosensitive diazoquinone (B-1), and 70 g of γ-butyrolactone, the solution was filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition. Obtained.
[現像性評価]
このポジ型感光性樹脂組成物をシリコンウェハー上にスピンコーターを用いて塗布した後、ホットプレートにて120℃で4分乾燥し、膜厚約10μmの塗膜を得た。この塗膜に凸版印刷(株)製マスク(テストチャートNo.1:幅0.88〜50μmの残しパターン及び抜きパターンが描かれている)を通して、(株)ニコン製i線ステッパNSR―4425iを用いて、露光量を200mJ/cm2から10mJ/cm2ステップで増やして露光を行った。次に2.38%のテトラメチルアンモニウムヒドロキシド水溶液に80秒浸漬することによって露光部を溶解除去した後、純水で30秒間リンスした。パターンを観察したところ、露光量500mJ/cm2で、7μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。
[Developability evaluation]
This positive photosensitive resin composition was applied onto a silicon wafer using a spin coater and then dried on a hot plate at 120 ° C. for 4 minutes to obtain a coating film having a thickness of about 10 μm. Through this coating film, a mask made by Toppan Printing Co., Ltd. (test chart No. 1: remaining pattern and blank pattern with a width of 0.88 to 50 μm are drawn), Nikon Corporation i-line stepper NSR-4425i The exposure amount was increased by 200 mJ / cm 2 to 10 mJ / cm 2 steps. Next, the exposed portion was dissolved and removed by immersing in a 2.38% tetramethylammonium hydroxide aqueous solution for 80 seconds, and then rinsed with pure water for 30 seconds. As a result of observing the pattern, it was confirmed that the exposure was 500 mJ / cm 2 and a 7 μm pattern was satisfactorily opened. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例2》
[ポリアミド樹脂の合成]
実施例1のポリアミド樹脂の合成において、ジフェニルエーテル−4,4’−ジカルボン酸3.31g(0.0128モル)、下記構造のジカルボン酸(D−1)0.98g(0.0032モル)のところをジフェニルエーテル−4,4’−ジカルボン酸1モル2.48g(0.0096モル)、下記構造のジカルボン酸(D−1)1.96g(0.0064モル)に変えた以外は実施例1と同様にしてポリアミド樹脂の合成(A−2)を行った。
Example 2
[Synthesis of polyamide resin]
In the synthesis of the polyamide resin of Example 1, 3.31 g (0.0128 mol) of diphenyl ether-4,4′-dicarboxylic acid and 0.98 g (0.0032 mol) of dicarboxylic acid (D-1) having the following structure Example 1 except that 1 mol of diphenyl ether-4,4'-dicarboxylic acid was changed to 2.48 g (0.0096 mol) and 1.96 g (0.0064 mol) of dicarboxylic acid (D-1) having the following structure. In the same manner, a polyamide resin was synthesized (A-2).
[樹脂組成物の作製、現像性評価]
得られたポリアミド樹脂(A−2)を用いて、実施例1と同様にしてポジ型感光性樹脂組成物を作製し評価を行ったところ、露光量520mJ/cm2、現像時間80秒で、8μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。
[Production of resin composition, evaluation of developability]
Using the obtained polyamide resin (A-2), a positive photosensitive resin composition was prepared and evaluated in the same manner as in Example 1. The exposure amount was 520 mJ / cm 2 and the development time was 80 seconds. It was confirmed that the pattern was well opened up to a pattern of 8 μm. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例3》
[ポリアミド樹脂の合成]
実施例1においてのポリアミド樹脂の合成において、下記構造のジカルボン酸(D−1)0.98g(0.0032モル)を下記構造のジカルボン酸(D−2)1.20g(0.0032モル)に変えた以外は実施例1と同様にしてポリアミド樹脂(A−3)の合成を行った。
Example 3
[Synthesis of polyamide resin]
In the synthesis of the polyamide resin in Example 1, 0.98 g (0.0032 mol) of the dicarboxylic acid (D-1) having the following structure was changed to 1.20 g (0.0032 mol) of the dicarboxylic acid (D-2) having the following structure. A polyamide resin (A-3) was synthesized in the same manner as in Example 1 except for changing to.
[樹脂組成物の作製、現像性評価]
合成したポリアミド樹脂(A−3)10g、下記構造を有する感光性ジアゾキノン(B−2)1.5g、下記構造を有するγ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。
[Production of resin composition, evaluation of developability]
It was dissolved in 10 g of the synthesized polyamide resin (A-3), 1.5 g of photosensitive diazoquinone (B-2) having the following structure, and 70 g of γ-butyrolactone having the following structure, and then filtered through a 0.2 μm fluororesin filter. As a result, a positive photosensitive resin composition was obtained.
現像性評価を行ったところ、露光量480mJ/cm2、現像時間80秒で、7μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。 When developing property evaluation was carried out, it was confirmed that a 7 μm pattern was satisfactorily opened with an exposure amount of 480 mJ / cm 2 and a developing time of 80 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例4》
[ポリアミド樹脂の合成]
4,4’―オキシジフタル酸無水物6.82g(0.022モル)と下記構造の酸無水物(D−3)14.08g(0.033モル)と2−メチル−2−プロパノール12.22g(0.165モル)とピリジン10.9g(0.138モル)とを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン150gを加えて溶解させた。この反応溶液に1−ヒドロキシ−1,2,3−ベンゾトリアゾール14.9g(0.110モル)をN−メチル−2−ピロリドン30gと共に滴下した後、ジシクロヘキシルカルボジイミド22.7g(0.110モル)をN−メチル−2−ピロリドン50gと共に滴下し、室温で一晩反応させた。
その後、この反応溶液にジフェニルエーテル−4,4’−ジカルボン酸1モルと1−ヒドロキシ−1,2,3−ベンゾトリアゾール2モルとを反応させて得られたジカルボン酸誘導体(活性エステル)27.1g(0.055モル)とヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン44.8g(0.122モル)をN−メチル−2−ピロリドン70gと共に添加し、室温で2時間攪拌した。その後オイルバスを用いて75℃にて12時間反応させた他は実施例1と同様に反応し、目的とするポリアミド樹脂(A―4)を合成した。
Example 4
[Synthesis of polyamide resin]
6.82 g (0.022 mol) of 4,4′-oxydiphthalic anhydride, 14.08 g (0.033 mol) of acid anhydride (D-3) having the following structure, and 12.22 g of 2-methyl-2-propanol (0.165 mol) and 10.9 g (0.138 mol) of pyridine were placed in a four-necked separable flask equipped with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube. 150 g of 2-pyrrolidone was added and dissolved. 14.9 g (0.110 mol) of 1-hydroxy-1,2,3-benzotriazole was added dropwise to this reaction solution together with 30 g of N-methyl-2-pyrrolidone, and then 22.7 g (0.110 mol) of dicyclohexylcarbodiimide. Was added dropwise together with 50 g of N-methyl-2-pyrrolidone and allowed to react overnight at room temperature.
Thereafter, 27.1 g of a dicarboxylic acid derivative (active ester) obtained by reacting 1 mol of diphenyl ether-4,4′-dicarboxylic acid and 2 mol of 1-hydroxy-1,2,3-benzotriazole with this reaction solution. (0.055 mol) and 44.8 g (0.122 mol) of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane with 70 g of N-methyl-2-pyrrolidone are added at room temperature. Stir for 2 hours. Thereafter, the reaction was carried out in the same manner as in Example 1 except that the reaction was carried out at 75 ° C. for 12 hours using an oil bath to synthesize the target polyamide resin (A-4).
[樹脂組成物の作製、現像性評価]
合成したポリアミド樹脂(A−4)10g、下記構造を有する感光性ジアゾキノン(B−1)2.0g、下記構造を有するγ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。
[Production of resin composition, evaluation of developability]
It was dissolved in 10 g of the synthesized polyamide resin (A-4), 2.0 g of photosensitive diazoquinone (B-1) having the following structure, and 70 g of γ-butyrolactone having the following structure, and then filtered through a 0.2 μm fluororesin filter. As a result, a positive photosensitive resin composition was obtained.
現像性評価を行ったところ、露光量520mJ/cm2、現像時間70秒で、8μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。 When developing property evaluation was carried out, it was confirmed that a pattern of 8 μm was satisfactorily opened with an exposure amount of 520 mJ / cm 2 and a development time of 70 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
実施例1〜4においての樹脂組成物の作製を以下の様にフェノール性水酸基を有する化合物(C)を加えて評価を行った。 The production of the resin compositions in Examples 1 to 4 was evaluated by adding the compound (C) having a phenolic hydroxyl group as follows.
《実施例5》
[樹脂組成物の作製、現像性評価]
実施例1で得られたポリアミド樹脂(A−1)10g、下記構造を有する感光性ジアゾキノン(B−1)2g、フェノール性水酸基を有する化合物(C―1)1.5gをγ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。次に実施例1と同様に評価を行った所、露光量420mJ/cm2、現像時間50秒で、3μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。
Example 5
[Production of resin composition, evaluation of developability]
10 g of the polyamide resin (A-1) obtained in Example 1, 2 g of photosensitive diazoquinone (B-1) having the following structure, and 1.5 g of the compound having a phenolic hydroxyl group (C-1) were converted to 70 g of γ-butyrolactone. After dissolution, the mixture was filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition. Next, evaluation was performed in the same manner as in Example 1. As a result, it was confirmed that a 3 μm pattern was satisfactorily opened with an exposure amount of 420 mJ / cm 2 and a development time of 50 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例6》
[樹脂組成物の作製、現像性評価]
実施例2で得られたポリアミド樹脂(A−2)10g、下記構造を有する感光性ジアゾキノン(B−1)2g、フェノール性水酸基を有する化合物(C―2)0.5gをγ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。次に実施例1と同様に評価を行った所、露光量400mJ/cm2、現像時間40秒で、4μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。
Example 6
[Production of resin composition, evaluation of developability]
10 g of the polyamide resin (A-2) obtained in Example 2, 2 g of photosensitive diazoquinone (B-1) having the following structure, and 0.5 g of a compound having a phenolic hydroxyl group (C-2) were converted to 70 g of γ-butyrolactone. After dissolution, the mixture was filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition. Next, evaluation was performed in the same manner as in Example 1. As a result, it was confirmed that a pattern of 4 μm was satisfactorily opened with an exposure amount of 400 mJ / cm 2 and a development time of 40 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例7》
[樹脂組成物の作製、現像性評価]
実施例3で得られたポリアミド樹脂(A−3)10g、下記構造を有する感光性ジアゾキノン(B−2)1.5g、フェノール性水酸基を有する化合物(C―3)1.0gをγ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。次に実施例1と同様に評価を行った所、露光量430mJ/cm2、現像時間40秒で、3μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。
Example 7
[Production of resin composition, evaluation of developability]
10 g of the polyamide resin (A-3) obtained in Example 3, 1.5 g of photosensitive diazoquinone (B-2) having the following structure, and 1.0 g of a compound (C-3) having a phenolic hydroxyl group were added to γ-butyrolactone. After dissolving in 70 g, the mixture was filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition. Next, evaluation was performed in the same manner as in Example 1. As a result, it was confirmed that a 3 μm pattern was satisfactorily opened with an exposure amount of 430 mJ / cm 2 and a development time of 40 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例8》
[樹脂組成物の作製、現像性評価]
実施例4で得られたポリアミド樹脂(A−4)10g、下記構造を有する感光性ジアゾキノン(B−1)2.0g、フェノール性水酸基を有する化合物(C―1)1.5gをγ―ブチロラクトン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。次に実施例1と同様に評価を行った所、露光量430mJ/cm2、現像時間40秒で、3μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを15分浸漬してもパターンの剥離は観察されなかった。
Example 8
[Production of resin composition, evaluation of developability]
10 g of the polyamide resin (A-4) obtained in Example 4, 2.0 g of photosensitive diazoquinone (B-1) having the following structure, and 1.5 g of the compound (C-1) having a phenolic hydroxyl group were converted to γ-butyrolactone. After dissolving in 70 g, the mixture was filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition. Next, when the evaluation was performed in the same manner as in Example 1, it was confirmed that a 3 μm pattern was satisfactorily opened with an exposure amount of 430 mJ / cm 2 and a development time of 40 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, even when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 15 minutes, no peeling of the pattern was observed.
《実施例9》
[表示体素子の作製と特性評価]
ガラス基板上にITO膜を蒸着形成した後、フォトレジストを使用した通常のフォトリソグラフィー法によってこのITO膜をストライプ状に分割した。この上に、実施例1で得られたポジ型感光性樹脂組成物を塗布し、厚さ約2μmの樹脂層を形成した。次に、平行露光機(光源:高圧水銀灯)を使用して露光強度25mW/cm2で10秒間ガラスマスクを介し露光を行った。その後、2.38%水酸化テトラメチルアンモニウム水溶液に樹脂層を25秒間浸漬現像することにより、各ストライプ上のITOの縁以外の部分を露出し、ITOの縁部とITOの除去された部分の上にのみ樹脂層が形成されるよう加工を行った。その後、樹脂層全体に露光時に用いた平行露光機を使用して、露光強度25mW/cm2で40秒間、後露光を行った後、熱風循環式乾燥器を使用して空気中250℃で1時間加熱硬化を行った。
この基板上に、1×10−4Pa以下の減圧下で、正孔注入層として銅フタロシアニン、正孔輸送層としてビス−N−エチルカルバゾールを蒸着した後、発光層としてN,N‘−ジフェニル−N,N‘−m−トルイル−4,4’−ジアミノ−1,1‘−ビフェニル,電子注入層としてトリス(8−キノリノレート)アルミニウムをこの順に蒸着した。さらに、この上に第二電極としてアルミニウム層を蒸着形成した後、フォトレジストを使用した通常のフォトリソグラフィー法によって、このアルミニウム層を上記ITO膜のストライプと直交をなす方向のストライプ状となるように分割した。得られた基板を減圧乾燥した後、封止用ガラス板をエポキシ系接着剤を用いて接着し、表示体素子を作成した。この表示体素子を80℃で200時間処理した後両電極に電圧を掛け順次駆動を行ったが、何ら問題なく素子は発光した。
Example 9
[Preparation of display element and characteristics evaluation]
After forming an ITO film on the glass substrate by vapor deposition, the ITO film was divided into stripes by an ordinary photolithography method using a photoresist. On top of this, the positive photosensitive resin composition obtained in Example 1 was applied to form a resin layer having a thickness of about 2 μm. Next, using a parallel exposure machine (light source: high pressure mercury lamp), exposure was performed through a glass mask for 10 seconds at an exposure intensity of 25 mW / cm 2. Thereafter, the resin layer was immersed and developed in a 2.38% tetramethylammonium hydroxide aqueous solution for 25 seconds to expose portions other than the ITO edge on each stripe, and the ITO edge portion and the ITO removed portion were exposed. Processing was performed so that the resin layer was formed only on the top. Thereafter, the entire resin layer was subjected to post-exposure for 40 seconds at an exposure intensity of 25 mW / cm 2 using the parallel exposure machine used at the time of exposure, and then heated at 250 ° C. in air using a hot air circulation dryer. Time-hardening was performed.
After depositing copper phthalocyanine as a hole injection layer and bis-N-ethylcarbazole as a hole transport layer on this substrate under a reduced pressure of 1 × 10 −4 Pa or less, N, N′-diphenyl was used as a light emitting layer. -N, N'-m-toluyl-4,4'-diamino-1,1'-biphenyl and tris (8-quinolinolate) aluminum were deposited in this order as an electron injection layer. Further, after an aluminum layer is deposited on the second electrode as a second electrode, the aluminum layer is formed into a stripe shape in a direction perpendicular to the stripe of the ITO film by a normal photolithography method using a photoresist. Divided. After the obtained substrate was dried under reduced pressure, the sealing glass plate was bonded using an epoxy adhesive to produce a display element. This display element was treated at 80 ° C. for 200 hours and then applied to both electrodes to drive sequentially. However, the element emitted light without any problem.
《比較例1》
[ポリアミド樹脂の合成]
ジフェニルエーテル−4,4’−ジカルボン酸4.13g(0.016モル)と1−ヒドロキシ−1,2,3−ベンゾトリアゾール4.32g(0.032モル)とを反応させて得られたジカルボン酸誘導体の混合物(0.016モル)とヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン7.33g(0.020モル)とを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン57.0gを加えて溶解させた。その後オイルバスを用いて75℃にて12時間反応させた。次にN−メチル−2−ピロリドン7gに溶解させた5−ノルボルネン−2,3−ジカルボン酸無水物1.31g(0.008モル)を加え、更に12時間攪拌して反応を終了した。反応混合物を濾過した後、反応混合物を水/メタノール=3/1(容積比)の溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、目的のポリアミド樹脂(A−5)を得た。
<< Comparative Example 1 >>
[Synthesis of polyamide resin]
Dicarboxylic acid obtained by reacting 4.13 g (0.016 mol) of diphenyl ether-4,4′-dicarboxylic acid with 4.32 g (0.032 mol) of 1-hydroxy-1,2,3-benzotriazole Mixture of derivatives (0.016 mol) and 7.33 g (0.020 mol) of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane were thermometer, stirrer, raw material inlet, and drying. Into a four-necked separable flask equipped with a nitrogen gas inlet tube, 57.0 g of N-methyl-2-pyrrolidone was added and dissolved. Thereafter, the mixture was reacted at 75 ° C. for 12 hours using an oil bath. Next, 1.31 g (0.008 mol) of 5-norbornene-2,3-dicarboxylic anhydride dissolved in 7 g of N-methyl-2-pyrrolidone was added, and the mixture was further stirred for 12 hours to complete the reaction. After filtering the reaction mixture, the reaction mixture was poured into a solution of water / methanol = 3/1 (volume ratio), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and the desired polyamide resin ( A-5) was obtained.
[樹脂組成物の作製]
合成したポリアミド樹脂(A−5)10g、下記構造を有する感光性ジアゾキノン(B−1)2g、シランカップリングとして、γ―グリシドキシプロピルトリメトキシシラン0.5gをN―メチルー2−ピロリドン50gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。
[Preparation of resin composition]
10 g of the synthesized polyamide resin (A-5), 2 g of photosensitive diazoquinone (B-1) having the following structure, 0.5 g of γ-glycidoxypropyltrimethoxysilane as a silane coupling, 50 g of N-methyl-2-pyrrolidone Then, it was filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition.
[現像性評価]
次に実施例1と同様に評価を行った所、露光量500mJ/cm2、現像時間80秒で、7μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。
次に室温の1%のフッ化水素酸溶液に硬化したウエハーを7分浸漬したころからパターンの剥離は観察された。
[Developability evaluation]
Next, evaluation was performed in the same manner as in Example 1. As a result, it was confirmed that a 7 μm pattern was satisfactorily opened with an exposure amount of 500 mJ / cm 2 and a development time of 80 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven.
Next, peeling of the pattern was observed when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 7 minutes.
《比較例2》
[樹脂組成物の作製、現像性評価]
比較例1で合成したポリアミド樹脂(A−5)10g、下記構造を有する感光性ジアゾキノン(B−1)2g、フェノール性水酸基を有する化合物(C―2)0.5gを下記構造を有するシランカップリングをN―メチルー2−ピロリドン70gに溶解した後、0.2μmのフッ素樹脂製フィルターで濾過し、ポジ型感光性樹脂組成物を得た。次に実施例1と同様に評価を行った所、露光量420mJ/cm2、現像時間50秒で、3μmのパターンまで良好に開口していることが確認できた。次に、得られたパターンをクリーンオーブンを用いて酸素濃度1000ppm以下で、150℃/30分+320℃/30分で硬化を行った。次に室温の1%のフッ化水素酸溶液に硬化したウエハーを9分浸漬したころからパターンの剥離は観察された。
<< Comparative Example 2 >>
[Production of resin composition, evaluation of developability]
10 g of the polyamide resin (A-5) synthesized in Comparative Example 1, 2 g of photosensitive diazoquinone (B-1) having the following structure, and 0.5 g of the compound having a phenolic hydroxyl group (C-2) having the following structure The ring was dissolved in 70 g of N-methyl-2-pyrrolidone, and then filtered through a 0.2 μm fluororesin filter to obtain a positive photosensitive resin composition. Next, evaluation was performed in the same manner as in Example 1. As a result, it was confirmed that a 3 μm pattern was satisfactorily opened with an exposure amount of 420 mJ / cm 2 and a development time of 50 seconds. Next, the obtained pattern was cured at 150 ° C./30 minutes + 320 ° C./30 minutes at an oxygen concentration of 1000 ppm or less using a clean oven. Next, peeling of the pattern was observed when the cured wafer was immersed in a 1% hydrofluoric acid solution at room temperature for 9 minutes.
本発明は、フッ化水素酸に対する耐性に優れたポリベンゾオキサゾール樹脂又はポリイミド樹脂又はその共重合樹脂を提供することを目的とするポリアミド樹脂とそれらを用いた現像特性に優れるポジ型感光性樹脂組成物並びに半導体装置、表示素子並びに半導体装置及び表示素子の製造方法を提供するものである。 The present invention relates to a polyamide resin intended to provide a polybenzoxazole resin or polyimide resin excellent in resistance to hydrofluoric acid or a copolymer resin thereof, and a positive photosensitive resin composition excellent in development characteristics using them. An object, a semiconductor device, a display element, and a method for manufacturing the semiconductor device and the display element are provided.
1 シリコンウエハー
2 Alパッド
3 パッシベーション膜
4 バッファコート膜
5 金属(Cr、Ti等)膜
6 配線(Al、Cu等)
7 絶縁膜
8 バリアメタル
9 ハンダバンプ
1 Silicon wafer 2 Al pad 3 Passivation film 4 Buffer coat film 5 Metal (Cr, Ti, etc.) film 6 Wiring (Al, Cu, etc.)
7 Insulating film 8 Barrier metal 9 Solder bump
Claims (10)
The positive photosensitive resin composition according to claim 4, wherein the compound (C) having a phenolic hydroxyl group has the following structure.
The positive photosensitive resin composition according to any one of claims 1 to 5 is applied on a display element substrate so that the film thickness after heating is 0.1 to 50 µm, and prebaking, exposure, A method for producing a display element, which is obtained by developing and heating.
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JP2006225523A (en) * | 2005-02-17 | 2006-08-31 | Sumitomo Bakelite Co Ltd | Polyamide resin, positive type photosensitive resin composition and semiconductor device using the same and display element |
Citations (2)
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JPH03168214A (en) * | 1989-11-28 | 1991-07-22 | Hitachi Ltd | Semiconductor device, its production, electronic circuit and polyimide resin containing siloxane skeleton |
JP2001042518A (en) * | 1999-07-27 | 2001-02-16 | Sumitomo Bakelite Co Ltd | Positive photosensitive resin composition and semiconductor device using same |
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JPH03168214A (en) * | 1989-11-28 | 1991-07-22 | Hitachi Ltd | Semiconductor device, its production, electronic circuit and polyimide resin containing siloxane skeleton |
JP2001042518A (en) * | 1999-07-27 | 2001-02-16 | Sumitomo Bakelite Co Ltd | Positive photosensitive resin composition and semiconductor device using same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006225523A (en) * | 2005-02-17 | 2006-08-31 | Sumitomo Bakelite Co Ltd | Polyamide resin, positive type photosensitive resin composition and semiconductor device using the same and display element |
JP4650018B2 (en) * | 2005-02-17 | 2011-03-16 | 住友ベークライト株式会社 | Polyamide resin, positive photosensitive resin composition, and semiconductor device and display element using the same |
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